PC Karisma SERIES - cover depan.indd
Transcription
PC Karisma SERIES - cover depan.indd
KARISMA SERIES KARISMA 125 KARISMA 125D KARISMA-X 125 KARISMA-X 125D PART CATALOG EDISI 13 KPH I 2 AHJ 2 PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA KARISMA SERIES (KARISMA dan KARISMA-X) 1 I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part Number dan Nomor seri mesin (b) Parts rangka : Part Number dan Nomor seri rangka (c) Parts karburator : Part Number dan Nomor identifkasi karburator 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date. II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen model Nomor kode Kode warna Kode subkontraktor Kode modifikasi (contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi dan tipe Dimensi Pengerjaan permukaan secara kimiawi SO 1 2. Kode warna Part Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. 1 Bolt (Screw) Pin O-Ring Oil seal Kode warna pabrik seperti SBM, DSM, PFW, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik FMB FMK FMI FMH Kode HONDA NH-1 R-201 RP-140M NH-131M Warna Black Magna Red Vortex Purple Metalic Starlight Silver Metalic 3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete. MPH ............... Miles per hour R....................... Right L (100L) .......... Link(100 Links) L. ...................... Left A.C ................. Alternating current STD .................. Standard D.C ................. Direct current MM ................... Milimeter IN ................... Inlet G ...................... Gram EX. ................. Exhaust T(22)................. Tooth (22Teeth) FR .................. Front A ....................... Ampere RR .................. Rear V ....................... Volt Hex ................. Hexagonal W ...................... Watt A.M ................. Attaching mark WL .................... With labelling T.M ................. Transcript mark WOL. ................ Without labelling C.D.I ............... Capacitive KPH .................. Kilometers per hour .................... discharge ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). Tube 6x12 8x14 9.5x1.6 14x24x5 5x130 Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm 5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini. Model Kode daerah pemasaran Tipe No. Seri Mesin yang berlaku mulai No. Seri Rangka yang berlaku mulai No. Identifikasi Karburator yang berlaku NF125 NF125D IN 2IN Indonesia Indonesia JB1*E******* JB2*E******* MH1JB1****K****** MH1JB2****K****** APBF3A A * 2 Contoh Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah APBF3A A KC III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. 1 F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. 1. F.R.T. didasarkan atas kondisi servis sebagai berikut : NOMOR SERI RANGKA a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T. 2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit NOMOR SERI MESIN DAFTAR KONVERSI Jam 0.1 0.2 0.3 0.4 0.5 NOMOR IDENTIFIKASI KARBURATOR Menit 6 12 18 24 30 Jam 0.6 0.7 0.8 0.9 1.0 Menit 36 42 48 54 60 3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/Bagian yang diservis F.R.T. Cylinder 1.4 Clutch spring 0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1 3 b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. Service item/Bagian yang diservis 1 No. Cylinder head gasket Piston 1. F.R.T. 2. 1.0 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/Bagian yang diservis F.R.T. Gearshift drum * 3.9 Crankshaft * 4.1 Pembongkaran crankcase * 3.7 Pekerjaan yang terulang adalah pembongkaran crankcase. F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Pemeriksaan waktu pengapian Penyetelan dan pembersihan busi Penyetelan tappet F.R.T. 0.2 0.1 0.3 4. Penyetelan stasioner karburator 0.1 5. Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin) 0.1 6. Penyetelan kopling 0.1 7. Pembersihan elemen saringan udara 0.3 8. Pengukuran tekanan kompressi 9. Pemeriksaan cairan batere dan berat jenisnya 10. F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 * 3. Service item/Bagian yang diservis 11. 12. Pengukuran tinggi pelampung karburator Pembersihan saringan oli mesin Penyetelan gas tangan 0.1 0.2 0.6 0.6 0.1 Rangka 4. Pengerjaan lain disamping penggantian parts No. a. Penurunan dan pemasangan No. Service item/Bagian yang diservis F.R.T. 1. Mesin 1.5 2. Kepala silinder 1.1 3. Karburator 0.4 Service item/Bagian yang diservis F.R.T. 1. Penyetelan rem depan 0.1 2. Penyetelan rem belakang 0.1 3. Pemeriksaan cara kerja rem 0.1 4. Penyetelan arah lampu depan 0.1 5. Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket) 0.1 c. Pembongkaran No. 1. 4 Service item/Bagian yang diservis Karburator F.R.T. 0.7 ENGINE GROUP E-1 CYLINDER HEAD E-2 CAMSHAFT/VALVE E-3 CAM CHAIN/TENSIONER 2 E-4 CYLINDER E-5 E-7 CLUTCH E-8 RIGHT CRANKCASE COVER OIL PUMP E-6 ONE WAY CLUTCH E-9 LEFT CRANKCASE COVER 5 ENGINE GROUP E-10 GENERATOR E-11 STARTING CLUCTCH E-12 STARTING MOTOR E-13 CRANKCASE E-14 CRANKSHAFT/PISTON E-15 TRANSMISSION E-16 GEARSHIFT DRUM E-17 KICK STARTER SPINDLE E-18 CARBURETOR 2 6 FRAME GROUP F-1 F-3-1 HEADLIGHT CABLE/MIRROR F-2 METER F-4 FR. BRAKE MASTER CYLINDER F-3 HANDLE LEVER/CABLE/MIRROR F-5 HANDLE PIPE/ HANDLE COVER /SWITCH 3 F-6 STEERING STEM F-7 FRONT FENDER F-8 FRONT FORK 7 FRAME GROUP F-9 F-11-1 FRONT BRAKE PANEL F-10 FRONT BRAKE CALIPER F-11 FRONT WHEEL F12 REAR BRAKE PANEL F-13 FUEL TANK F-15 FRONT WHEEL REAR WHEEL 3 F-14 8 SEAT F-16 BODY COVER FRAME GROUP F-17 AIR CLEANER F-18 F-20 STEP F21 EXHAUST MUFFLER STAND F-19 PEDAL/KICK STARTER ARM F-22 SWINGARM 3 F-22-1 SWINGARM F-23 REAR CUSHION F-24 REAR FENDER 9 FRAME GROUP F-25 FRONT WINKER F-26 F-28 WIRE HARNESS F-29 FRAME BODY F30 F-32 CAUTION LABEL F-33 REAR COMBINATION LIGHT F-27 BATTERY/LUGGAGE BOX TOOLS 3 F-31 10 MAIN PIPE COVER / LEG SHIELD MARK/ STRIPE E-1 Cylinder Head 2 Service item F.R.T. COVER, TAPPET ADJUSTING HOLE (SAME TIME FOR TWO UNITS) .............. 0.1 .PLUG, SPARK COVER, L. CYLINDER HEAD SIDE ......... 0.2 BOLT, STUD, 8X28 (ADD 0.1 FOR EACH.) .............................. 0.3 INSULATOR, CARBURETOR ................... 0.4 PIPE COMP., IN. ...................................... 0.5 GASKET, CYLINDER HEAD ................... 1.1 GUIDE, VALVE (INC. REAMING) (ADD 0.3 FOR EACH.) (EXC. VALVE REFACING) (ADD MORE 0.2 IF PERFORMED............ 1.8 .HEAD COMP., CYLINDER PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 12200-KPH-881 12211-KFM-900 12211-KPH-900 12237-KPH-900 12251-KPH-901 HEAD COMP., CYLINDER CLIP, VALVE GUIDE PLATE, STOPPER GUIDE, VALVE (O.S) GASKET, CYLINDER HEAD 1 2 1 2 1 6 7 8 9 10 12341-KPH-900 12361-KPH-900 12395-KPH-900 14125-KPH-900 14126-KPH-900 COVER, L. CYLINDER HEAD SIDE COVER, TAPPET ADJUSTING HOLE GASKET, L. CYLINDER HEAD SIDE COVER PLUNGER, CAM SETTING SPRING, PLUNGER 1 2 1 1 1 11 12 13 14 15 16201-KCW-851 16211-KPH-900 17110-KPH-740 31916-KPH-901 31917-KPH-900 31926-KPH-901 31927-KPH-901 90004-GHB-670 GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE COMP., IN. PLUG, SPARK (CPR6EA-9)(NGK) PLUG, SPARK (CPR7EA-9)(NGK) PLUG, SPARK (U20EPR9)(DENSO) PLUG, SPARK (U22EPR9)(DENSO) BOLT, FLANGE, 6 x 25(NSHF) 16 17 18 19 20 90441-ME9-000 90441-286-000 90443-107-000 90461-357-000 91304-GB1-900 WASHER, SEALING, 8MM WASHER, SEALING, 8MM NUT, CAP, 8MM WASHER, SEALING, 6.5 x 12 O-RING, 25 x 2.4 Notes 1 1 1 1 (1) 1 (1) 2 1 3 4 2 1 11 E-1 Cylinder Head 2 Service item 12 PC Karisma 10-07 F.R.T. Description QTY No. Part Number 21 22 23 24 25 91372-KPH-900 92900-08028-0E 95701-06012-00 95701-06110-00 96001-06020-00 O-RING, TAPPET ADJUSTING HOLE CAP BOLT, STUD, 8 x 28 BOLT, FLANGE, 6 x 12 BOLT, FLANGE, 6 x 110 BOLT, FLANGE, 6 x 20 2 2 2 1 4 26 27 28 96001-06022-00 96001-06045-00 96001-06095-00 BOLT, FLANGE, 6 x 22 BOLT, FLANGE, 6 x 45 BOLT, FLANGE, 6 x 95 1 1 2 Notes E-2 Camshaft / Valve 2 Service item F.R.T. CAMSHAFT COMP.................................. 1.3 .SHAFT, EX. ROCKER ARM (SAME TIME FOR TWO UNITS) .SHAFT, IN. ROCKER ARM SPRING, VALVE ...................................... 1.4 (ADD 0.1 FOR EACH.) (INC. RELATIVE PART)VALVE ................ 1.6 (ADD 0.2 FOR EACH.) (INC. REFACING) (EXC. VALVE GUIDE REPLACEMENT) PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 12209-GB4-681 14100-KPH-900 14430-KPH-900 14451-KPH-900 14452-KPH-900 SEAL, VALVE STEM (NOK) CAMSHAFT COMP. ARM COMP., VALVE ROCKER SHAFT, IN. ROCKER ARM SHAFT, EX. ROCKER ARM 2 1 2 1 1 6 7 8 9 10 14711-KPH-900 14721-KPH-880 14751-KPH-900 14771-GB4-680 14775-KFM-900 VALVE, IN. VALVE, EX. SPRING, VALVE RETAINER, VALVE SPRING SEAT, VALVE SPRING OUTER 1 1 2 2 2 11 12 13 14 15 14776-KPH-900 14781-MA6-000 90012-333-000 90206-001-000 90702-KFM-900 SEAT, VALVE SPRING COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING DOWEL PIN, 8 x 12 2 4 2 2 1 Notes 13 E-3 Cam Chain / Tensioner 2 Service item F.R.T. LIFTER ASSY., TENSIONER..................... 0.3 SPROCKET, CAM ..................................... 0.6 CHAIN, CAM ............................................. 1.1 .GUIDE COMP., CAM CHAIN .TENSIONER ASSY., CAM CHAIN 14 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 14321-KPH-900 14401-KPH-900 14510-KPH-880 14515-KGH-900 14520-KPH-901 SPROCKET, CAM (34T) CHAIN, CAM TENSIONER ASSY., CAM CHAIN PLATE, TENSIONER SETTING LIFTER ASSY., TENSIONER 1 1 1 1 1 6 7 8 9 10 14560-KGH-900 14610-KPH-900 90005-KY7-000 90083-GB6-911 91306-MG3-000 GASKET, TENSIONER LIFTER GUIDE COMP., CAM CHAIN SCREW, PAN, 6 x 6 BOLT, KNOCK, 5MM O-RING, 1.5 x 9.5 1 1 1 2 1 11 12 95701-06014-00 96001-06022-00 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 22 1 2 Notes E- 4 Cylinder 2 Service item F.R.T. GASKET, CYLINDER ................................ 1.3 CYLINDER COMP...................................... 1.4 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 12100-KPH-900 12191-KPH-900 12195-KPH-900 12196-KPH-900 12197-KPH-900 CYLINDER COMP. GASKET, CYLINDER RUBBER A, INSERT RUBBER B, INSERT RUBBER C, INSERT 1 1 1 1 1 6 94301-10120 DOWEL PIN, 10 x 12 2 Notes 15 E-5 Right Crankcase Caver 2 Service item F.R.T. PROTECTOR COMP., R. COVER.............. 0.1 GASKET, R. CRANKCASE COVER .......... 0.6 .OIL SEAL, 16X28X7 .PLATE COMP., CLUTCH CAM LEVER COMP., CLUTCH .......................... 0.7 (INC. RELATIVE PART) .PLATE COMP., CLUTCH LIFTER (INC. RELATIVE PART) COVER COMP., R. CRANKCASE ............. 0.8 16 PC Karisma 10-07 QTY No. Part Number Description 1 2 3 4 5 11330-KPH-880 11370-KPH-880 11394-KPH-900 15651-KPH-880 22810-KPH-900 COVER COMP., R. CRANKCASE PROTECTOR COMP., R. COVER GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER COMP., CLUTCH 1 1 1 1 1 6 7 8 9 10 22820-KPH-900 22825-046-000 22830-KPH-900 22846-KPH-900 22850-KPH-900 PLATE COMP., CLUTCH CAM SPRING, CAM PLATE SIDE PLATE COMP., CLUTCH LIFTER BOLT, CLUTCH ADJUSTING PLATE COMP., BRAKE 1 1 1 1 1 11 12 13 14 15 22853-KPH-900 22860-HB3-000 90004-GHB-610 90443-844-000 90485-040-000 SPRING, BRAKE RETAINER COMP., BALL BOLT, FLANGE, 6X12(NSHF) WASHER, THRUST, 8MM WASHER, 8MM 1 1 3 1 1 16 17 18 19 20 90605-166-720 90702-KFM-900 91007-GBG-911 91204-MC7-003 91303-001-000 CIRCLIP, 7MM DOWEL PIN, 8x12 BEARING, RADIAL BALL SPECIAL,6001U OIL SEAL, 16 x 28 x 7 O-RING, 8MM 1 2 1 1 1 21 22 23 91307-035-000 94030-08000 96001-06040-00 O-RING, 18 x 3 NUT, HEX., 8MM BOLT, FLANGE, 6 x 40 1 1 10 Notes E-6 One Way Clutch 2 Service item F.R.T. COVER, OIL FILTER ................................ 0.7 INNER COMP., ONE-WAY CLUTCH ........ 1.0 (INC. RELATIVE PART) .OUTER ASSY., PRIMARY CLUTCH .PLATE COMP., PRIMARY DRIVE .WEIGHT SET, PRIMARY CLUTCH GEAR COMP., PRIMARY DRIVE ............... 1.1 PC Karisma 10-07 No. Part Number Description QTY 1 2 3 4 5 15431-KPH-900 15439-KPH-900 22535-KPH-306 22606-KPH-880 22610-KPH-880 COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, PRIMARY CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE 1 1 1 6 1 6 7 8 9 10 22630-GB2-000 22641-KPH-900 22642-KPH-900 22643-KPH-900 22644-KPH-900 INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE 1 3 1 1 1 11 12 13 14 15 22660-KPH-880 22804-KPH-880 23120-KPH-880 23122-KPH-900 23123-KPH-900 OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (20T) RETAINER, SPRING 1 3 1 1 1 16 17 18 19 20 23124-KPH-900 23125-KPH-900 90083-KFL-850 90231-087-010 90401-GB2-000 SPRING, SUB GEAR PIN, STOPPER BOLT, SPECIAL FLANGE, 5 x 8 NUT, LOCK, 14MM WASHER, 30 x 45 x 0.8 1 1 3 1 1 Notes 17 E-6 One Way Clutch 2 Service item 18 PC Karisma 10-07 F.R.T. Description QTY No. Part Number 21 22 23 24 25 90431-GN5-910 90432-086-000 90455-GB2-000 90603-KPH-900 90605-166-720 WASHER, LOCK WASHER B, LOCK CIRCLIP, INTERNAL, 45MM SET RING, 25MM CIRCLIP, 7MM 1 1 1 1 3 26 91101-GB2-000 ROLLER, 5 x 8 6 Notes E-7 Clutch 2 Service item F.R.T. BEARING, RADIAL BALL, 6804 .............. 0.7 OUTER COMP., CLUTCH ....................... 1.0 .PLATE, CLUTCH LIFTER .SPRING, CLUTCH (SAME TIME FOR TWO UNITS OR MORE) CENTER, CLUTCH .................................. 1.2 .DISK, CLUTCH FRICTION (INC. RELATIVE PART) (SAME TIME FOR TWO UNITS OR MORE) .PLATE, CLUTCH PRESSURE PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 22100-KPH-880 22115-KPH-900 22116-KPH-900 22121-KPH-900 22201-KPH-900 OUTER COMP., CLUTCH GUIDE, CLUTCH OUTER COLLAR, CLUTCH OUTER CENTER, CLUTCH DISK, CLUTCH FRICTION 1 1 1 1 4 6 7 8 9 10 22321-KE8-000 22350-KPH-900 22361-KPH-900 22401-KPH-900 90050-KPH-900 PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH BOLT, SPECIAL FLANGE, 6 x 20 3 1 1 6 3 11 12 13 14 90231-KM7-700 90403-KPH-900 90501-GBL-730 91002-MG8-003 NUT, LOCK, 14MM WASHER, THRUST, 17MM WASHER, 14MM BEARING, RADIAL BALL, 6804 (KOYO) 1 1 1 1 Notes 19 E-8 Oil Pump 2 Service item F.R.T. SCREEN, OIL FILTER................................ 0.6 PUMP ASSY., OIL...................................... 1.2 (INC. RELATIVE PART) 20 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 15100-KPH-900 15133-KPH-900 15331-GF6-000 15332-GF6-000 15421-035-010 PUMP ASSY., OIL GEAR, OIL PUMP DRIVEN (30T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER SCREEN, OIL FILTER 1 1 1 1 1 6 7 8 9 10 90702-KFM-900 93301-05012-0J 94540-06018 95701-06035-00 96220-40238 DOWEL PIN, 8 x 12 BOLT, HEX., 5 x 12 E-RING, 6MM BOLT, FLANGE, 6 x 35 ROLLER, 4 x 23.8 2 2 1 3 1 Notes E-9 Left Crankcase Caver 2 Service item F.R.T. COVER COMP., L. RR. ............................. 0.1 GASKET, L. CRANKCASE COVER .......... 0.3 COVER, L. CRANKCASE ........................ 0.4 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 11341-KPH-880 11360-KPH-720 11395-KPH-900 16236-GBG-900 90084-428-000 COVER, L. CRANKCASE COVER COMP., L. RR. GASKET, L. CRANKCASE COVER CLAMP, OVER FLOW PIPE CAP, A.C. GENERATOR 1 1 1 1 1 6 7 8 9 10 90087-KGH-900 90702-KFM-900 91303-377-000 91356-KGH-901 96001-06022-00 CAP, 30MM DOWEL PIN, 8 x 12 O-RING, 13.8 x 2.5 O-RING, 30MM BOLT, FLANGE, 6 x 22 1 2 1 1 2 11 12 96001-06028-00 96001-06035-00 BOLT, FLANGE, 6 x 28 BOLT, FLANGE, 6 x 35 2 6 Notes 21 E - 10 Generator 2 Service item F.R.T. FLYWHEEL COMP. .................................... 0.5 .STATOR COMP. 22 PC Karisma 10-07 QTY No. Part Number Description 1 2 3 4 5 31110-KPH-901 31120-KPH-881 32961-KPH-900 90439-SB2-010 94050-12000 FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, SPECIAL, 24 x 12 x 2.3 NUT, FLANGE, 12MM 1 1 1 1 1 6 7 96001-06014-00 96001-06022-00 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 22 2 2 Notes E - 11 Starting Clutch 2 Service item F.R.T. GEAR, STARTER REDUCTION ............... 0.3 GEAR COMP., STARTER DRIVEN........... 0.4 CLUTCH ASSY., ONE WAY ..................... 0.5 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 28110-KPH-900 28120-KPH-901 28131-KPH-880 28132-KPH-900 28133-KPH-900 GEAR COMP., STARTER DRIVEN (57T) CLUTCH ASSY., ONE WAY GEAR, STARTER REDUCTION 17T/55T) SHAFT, REDUCTION GEAR COLLAR, STARTER REDUCTION 1 1 1 1 1 6 7 90010-KM1-000 91071-KPH-901 BOLT, SOCKET, 8x18 BEARING, NEEDLE, 21x25x17 3 1 Notes 23 E - 12 Starting Motor 2 Service item F.R.T. MOTOR ASSY., STARTER ........................ 0.7 BRUSH SET, TERMINAL .......................... 0.9 .HOLDER SET, BRUSH 24 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 31200-KPH-881 31201-KPH-881 31204-KG8-004 31205-MBE-008 31206-MBE-008 MOTOR ASSY., STARTER BRUSH SET, TERMINAL SPRING, BRUSH BOLT, SETTING HOLDER, BRUS 1 1 2 2 1 6 7 8 9 10 31207-MBE-008 90071-MB0-000 91309-425-003 91320-MB0-000 95701-06025-00 RING NUT-WASHER, 6mm O-RING, 24.4 x 3.1(ARAI) O-RING BOLT, FLANGE, 6 x 25 2 2 1 3 2 Notes E - 13 Crankcase 2 Service item F.R.T. SWITCH SET, CHANGE .......................... 0.3 SENSOR ASSY., SPEED ......................... 0.4 BOLT, CYLINDER STUD .......................... 1.3 (ADD 0.1 FOR EACH.) CRANKCASE COMP., R. ......................... *4.3 CRANKCASE COMP., L. .......................... *4.9 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 11100-KPH-880 11133-KPH-900 11200-KPH-900 11215-KPH-900 11216-KPH-900 CRANKCASE COMP., R. JET, OIL, 0.8MM CRANKCASE COMP., L. PLUG, BEARING PUSH SPRING, BEARING PUSH 1 1 1 1 1 6 7 8 9 10 11217-KPH-900 15761-KPH-900 35750-KPH-900 37700-KPH-901 90031-KPH-900 PLATE, BEARING TUBE, BREATHER SWITCH SET, CHANGE SENSOR ASSY., SPEED BOLT, CYLINDER STUD 1 1 1 1 2 11 12 13 14 15 90032-KPH-900 90033-KPH-900 90407-259-000 91208-KPH-901 91305-KPH-900 BOLT, CYLINDER STUD BOLT, CYLINDER STUD PACKING, DRAIN COCK, 12.5 x 20 OIL SEAL, 11.6 x 24 x 10 O-RING, 21 x 2.3 1 1 1 1 1 16 17 18 19 20 92800-12000 94301-10120 95002-70000 95701-06014-00 95701-06016-00 BOLT, DRAIN PLUG, 12MM DOWEL PIN, 10 x 12 CLIP, TUBE (C11) BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 16 1 4 2 1 3 21 96001-06060-00 BOLT, FLANGE, 6 x 60 11 Notes 25 E - 14 Crankshaft / Piston 2 Service item F.R.T. ROD KIT, CONNECTING ........................ (ACTUAL TIME) - PIN, PISTON ........................................... 1.4 PISTON .................................................. 1.5 .RING SET, PISTON CRANKSHAFT COMP. ........................... *4.4 BEARING, RADIAL BALL, 63/22 ............ *4.6 26 PC Karisma 10-07 No. Part Number 1 2 3 5 06381-KPH-900 13000-KPH-880 13011-KPH-880 13021-KPH-880 13031-KPH-880 13041-KPH-880 13051-KPH-880 13101-KPH-881 13102-KPH-881 13103-KPH-881 13104-KPH-881 13105-KPH-881 13111-087-000 ROD KIT, CONNECTING CRANKSHAFT COMP. RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON 6 7 8 9 10 13115-GN5-910 13310-KPH-900 13321-KPH-900 14311-KPH-900 15341-KPH-900 CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R. CRANKSHAFT, L. SPROCKET, TIMING (17T) GEAR, OIL PUMP DRIVE (19T) 4 Description QTY 1 1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 Notes E - 14 Crankshaft / Piston 2 Service item ROD KIT, CONNECTING ........................ (ACTUAL TIME) F.R.T. - PIN, PISTON ........................................... 1.4 PISTON .................................................. 1.5 .RING SET, PISTON CRANKSHAFT COMP. ........................... *4.4 BEARING, RADIAL BALL, 63/22 ............ *4.6 PC Karisma 10-07 No. 11 12 13 14 15 Part Number 90741-003-010 91001-KPH-901 91002-KPH-901 91101-GF6-003 91102-GF6-003 91103-GF6-003 94303-03050 Description KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 63/22 BEARING, CONNECTING ROD (RED) BEARING, CONNECTING ROD (BLUE) BEARING, CONNECTING ROD (WHITE) DOWEL PIN, 3 x 5 QTY Notes 1 1 1 1 1 1 1 27 E - 15 Transmission 2 Service item F.R.T. SPROCKET, DRIVE .................................. 0.2 COUNTERSHAFT ..................................... *4.1 (INC. RELATIVE PART) (INC. RELATIVE PART) (WHEN SERVICING COMP., UNIT, F.R.T. IS ...................................................... 4.3 28 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 23211-KPH-881 23221-KPH-881 23415-KPH-900 23421-KPH-900 23431-KPH-900 MAINSHAFT (14T) COUNTERSHAFT BUSH, 15MM GEAR, COUNTERSHAFT FIRST (35T) GEAR, MAINSHAFT SECOND (20T) 1 1 1 1 1 6 7 8 9 10 23441-KPH-900 23451-KPH-900 23461-KPH-900 23471-KPH-900 23481-KPH-900 GEAR, COUNTERSHAFT SECOND (31T) GEAR, MAINSHAFT THIRD (20T) GEAR, COUNTERSHAFT THIRD (23T) GEAR, MAINSHAFT FOURTH (26T) GEAR, COUNTERSHAFT FOURTH (24T) 1 1 1 1 1 11 12 13 14 15 23801-KPH-900 23802-GN5-910 23911-KPH-900 24305-KPH-900 24306-KPH-900 SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR, LOCK PLATE SPRING, CHANGE FRICTION PLATE, DRUM LOCK 1 1 1 1 1 16 17 18 19 20 90412-KPH-900 90412-187-000 90441-KA4-700 90452-KGH-900 90452-413-000 WASHER, SPECIAL, 12 x 23 WASHER, THRUST, 15MM PLATE, BEARING HOLDER WASHER, SPECIAL, 12MM WASHER, THRUST, 20MM 1 1 2 1 1 Notes E - 15 Transmission 2 Service item PC Karisma 10-07 F.R.T. QTY No. Part Number Description 21 22 23 24 25 90461-GB4-770 90461-115-000 90601-001-000 90605-200-000 91204-KPH-901 WASHER, SPLINE, 20 x 1.2 WASHER, SPLINE, 17MM CIRCLIP, EXTERNAL, 17MM SET RING, 20MM OIL SEAL, 17 x 30 x 5 2 2 2 2 1 26 27 28 29 30 92101-06010-0A 95701-06014-00 96100-60010-00 96100-62010-00 96100-62030-00 BOLT, HEX., 6 x 10 BOLT, FLANGE, 6 x 14 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6203 2 2 1 1 2 Notes 29 E - 16 Gearshift Drum 2 Service item F.R.T. PLATE COMP., GEARSHIFT DRUM STOPPER .................................................. 1.1 .STOPPER COMP., GEARSHIFT DRUM (INC. RELATIVE PART) ARM COMP., GEARSHIFT ......................... 1.2 (INC. RELATIVE PART) .SPINDLE COMP., GEARSHIFT DRUM, GEARSHIFT ................................. *4.1 .FORK, GEARSHIFT (SAME TIME FOR TWO UNITS OR MORE) 30 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 24211-KPH-900 24212-KPH-900 24241-KPH-900 24301-KPH-900 24410-KPH-900 FORK, R. GEARSHIFT FORK, L. GEARSHIFT SHAFT, GEARSHIFT FORK DRUM, GEARSHIFT PLATE COMP., GEARSHIFT DRUM STOPPER 1 1 1 1 1 6 7 8 9 10 24421-KPH-900 24430-KPH-900 24435-KPH-900 24610-KPH-900 24630-KPH-900 HOLDER, DRUM STOPPER STOPPER COMP., GEARSHIFT DRUM SPRING, SHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT ARM COMP., GEARSHIFT 1 1 1 1 1 11 12 13 14 15 24641-KPH-900 24651-KPH-900 24652-KPH-900 35751-KPH-900 35752-KPH-900 SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING CAP, CHANGE SWITCH CONTACT SPRING, CHANGE SWITCH CONTACT 1 1 1 1 1 16 17 18 19 20 90022-MG8-000 90435-HB3-000 91111-KW7-900 96220-30085 96700-06016-00 PIVOT, SHIFT DRUM STOPPER ARM WASHER, 6.1MM ROLLER, 4x10.8 ROLLER, 3x8.5 BOLT, SOCKET, 6x16 1 1 5 2 1 Notes E - 17 Kick Starter Spindle 2 No. SPRING, KICK RETURN ........................... 1.1 PINION, KICK STARTER ........................... *4.0 .SPINDLE, KICK STARTER 1 2 3 4 5 28211-KPH-900 28221-KPH-900 28251-KPH-900 28262-KPH-900 28265-KPH-900 PINION, KICK STARTER (27T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING COLLAR, KICK RETAINER 1 1 1 1 1 6 7 8 9 10 28271-KPH-900 28281-KPH-900 28282-KPH-900 90452-KPH-900 90454-KPH-900 SPRING, STARTER PINION FRICTION SPRING, KICK RETURN COLLAR, KICK SPRING WASHER, THRUST, 15.5MM WASHER, 25 x 20.2 x 1 1 1 1 1 1 11 90605-200-000 SET RING, 20MM 2 PC Karisma 10-07 Part Number Description QTY F.R.T. Service item Notes 31 E - 18 Carburetor 2 Service item F.R.T. TOP SET.................................................... 0.2 SWITCH ASSY., THROTTLE .................... 0.3 .VALVE SET, AIR CUT .VALVE SET, THROTTLE CHAMBER SET, FLOAT .......................... CARBURETOR ASSY. ............................. .FLOAT SET 0.5 0.6 .JET, MAIN, .VALVE COMP., FLOAT NEEDLE SET, JET..................................... 0.7 32 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 16010-KPH-901 16012-KPH-901 16013-KPG-901 16014-KPH-901 16015-KPH-901 GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT 1 1 1 1 1 6 7 8 9 10 16016-KEV-831 16022-KPH-901 16028-KPH-901 16037-KPH-901 16048-KPH-901 SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE VALVE SET, AIR CUT 1 1 1 1 1 11 12 13 14 15 16060-KPH-901 16075-GHB-640 16075-KPH-901 16100-KPH-881 16118-GB4-003 SWITCH ASSY., THROTTLE O-RING, 1.3 x 4.3 O-RING CARBURETOR ASSY. (APBF3A A) CAP, CABLE SEALING 1 1 1 1 1 16 17 18 19 20 16148-141-881 16155-883-005 16163-GBG-960 16165-KPH-901 16199-GJ3-601 CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET PIPE, OVERFLOW 1 1 1 1 1 Notes E - 18 Carburetor 2 Service item PC Karisma 10-07 F.R.T. No. QTY Part Number Description 21 22 23 24 25 16199-KPH-901 93892-04010-10 93892-04014-18 93892-05010-18 95002-02659 TUBE, AIR VENT SCREW-WASHER, 4 x 10 SCREW-WASHER, 4 x 14 SCREW-WASHER, 5 x 10 CLIP, TUBE (B6.5) 1 4 2 1 1 26 27 99101-KPH-075 99104-KPH-0350 JET, MAIN, #75 JET, SLOW, #35 1 1 Notes 33 F-1 Headlight 3 Service item F.R.T. BULB, HEADLIGHT ............................... 0.2 .BULB, WEDGE BASE .SOCKET COMP., HEADLIGHT BASE COMP., HEADLIGHT ................... 0.3 34 PC Karisma 10-07 No. 1 2 3 4 5 Part Number Description 33120-KPH-881 33100-KPH-881 33130-KPH-881 34901-KPH-881 34908-GA7-701 90101-GJ6-000 HEADLIGHT, UNIT HEADLIGHT, ASSY SOCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 32/32W) BULB, WEDGE BASE (T10) (12V 3.4W) BOLT, ADJUSTING QTY 1 (1) 1 1 1 1 Notes F-2 Meter Service item SPEEDOMETER ASSY........................ CASE COMP., UPPER ........................ .CASE, UNDER .SPEEDOMETER COMP. F.R.T. 0.3 0.4 No. 1 2 3 4 5 6 7 8 9 10 PC Karisma 10-07 QTY Part Number Description 34909-KPH-900 78135-S3N-003 37109-KPH-901 37200-KPH-880 37200-KPH-881 37200-KPH-882 37200-KPH-721 37210-KPH-881 37210-KPH-721 37210-KPH-782 37210-KPH-722 BULB, WEDGE BASE (12V 1.12W) SOCKET ASSY., BULB CAP SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER COMP. SPEEDOMETER COMP. SPEEDOMETER COMP. SPEEDOMETER COMP. 2 1 1 1 (1) (1) (1) 1 (1) 1 (1) 37211-KPH-900 37211-KPH-901 37212-KPH-901 37212-KPH-902 37213-KPH-901 90101-KY6-008 93903-25310 CASE COMP., UPPER CASE COMP., UPPER CASE, UNDER CASE, UNDER HOLDER, WINKER RELAY SCREW, TAPPING, 3X14 SCREW, TAPPING, 5X16 1 (1) 1 (1) 1 7 2 3 Notes KARISMA DISK KARISMA DISK KARISMA DRUM KARISMA-X DISK KARISMA DRUM KARISMA-X KARISMA DISK KARISMA-X 35 F-3 Handle Lever / Cable / Mirror ( Tipe rem depan tromol ) 3 Service item 36 F.R.T. No. Part Number Description QTY GRIP, L. HANDLE ................................. 0.1 .LEVER, CHOKE .LEVER, R. STEERING HANDLE GRIP COMP., THROTTLE ...................... 0.2 .HOUSING, UNDER THROTTLE 1 2 3 4 5 17910-KPH-880 17950-KFL-D00 17961-KFM-900 17962-KFM-900 35340-KPH-900 CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE SWITCH ASSY., FR. STOP 1 1 1 1 1 BRACKET, R. HANDLE LEVER ............. 0.3 .CABLE COMP., CHOKE .SWITCH ASSY., FR. STOP CABLE COMP., FR. BRAKE ................... 0.4 CABLE COMP., THROTTLE ................... 0.5 6 7 8 9 10 45450-KPH-890 45450-KPH-730 53140-KPH-880 53166-KET-900 53167-KFM-900 53168-KFM-900 CABLE COMP., FR. BRAKE CABLE COMP., FR. BRAKE GRIP COMP., THROTTLE GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE 1 1 1 1 1 1 11 12 13 14 15 53171-KET-900 53175-KET-900 88110-KPH-880 88113-KPH-880 88120-KPH-880 BRACKET, R. HANDLE LEVER LEVER, R. STEERING HANDLE MIRROR ASSY R. BLACK CAP, LOCK NUT MIRROR ASSY L. BLACK 1 1 1 2 1 16 17 18 19 20 88210-KPH-880 88220-KPH-880 90115-GEO-000 90314-KFM-840 90441-147-000 MIRROR COMP., R. MIRROR COMP., L. BOLT, HANDLE LEVER PIVOT NUT, LOCK WASHER, PLAIN 1 1 1 2 1 PC Karisma 10-07 Notes KARISMA KARISMA-X F-3 Handle Lever / Cable / Mirror ( Tipe rem depan tromol ) Service item PC Karisma 10-07 F.R.T. No. QTY Part Number Description 21 22 23 24 25 90442-147-000 93500-05012-0A 93500-05012-0G 93500-05028-0A 94001-05000-0S WASHER, WAVE SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 28 NUT, HEX., 5MM 1 1 1 1 1 26 96001-06025-00 BOLT, FLANGE, 6 x 25 1 3 Notes 37 F-3-1 Cable / Mirror (Tipe rem depan cakram) 3 Service item GRIP, L. HANDLE................................. .LEVER, CHOKE GRIP COMP., THROTTLE ................... .HOUSING, UNDER THROTTLE CABLE COMP., CHOKE ...................... CABLE COMP., THROTTLE................ 38 PC Karisma 10-07 F.R.T. 0.1 0.2 0.3 0.5 No. QTY Part Number Description 1 2 3 4 5 17910-KPH-880 17950-KFL-D00 17961-KFM-900 17962-KFM-900 53140-KPH-880 CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE GRIP COMP., THROTTLE 1 1 1 1 1 6 7 8 9 10 53166-KET-900 53167-KFM-900 53168-KFM-900 88110-KPH-880 88113-KPH-880 GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE MIRROR ASSY., R. BACK CAP, LOCK NUT 1 1 1 1 2 11 12 13 14 15 88120-KPH-880 88210-KPH-880 88220-KPH-880 90314-KFM-840 90441-147-000 MIRROR ASSY., L. BACK MIRROR COMP., R. MIRROR COMP., L. NUT, LOCK WASHER, PLAIN 1 1 1 2 1 16 17 18 19 90442-147-000 93500-05012-OA 93500-05012-0G 93500-05028-0A WASHER, WAVE SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 28 1 1 1 1 Notes F-4 Fr. Brake Master Cylinder Service item F.R.T. DIAPHRAGM ...................................... 0.1 .LEVER, R. STEERING HANDLE SWITCH ASSY., FR. STOP ................ 0.2 CYLINDER SET, MASTER ................. 0.6 .CYLINDER SUB ASSY., FR. BRAKE MASTER .HOSE COMP., FR. BRAKE PC Karisma 10-07 No. Part Number Description QTY 1 2 3 4 5 35340-MA5-671 45126-KPH-720 45156-KPH-880 45157-KAN-850 45504-410-003 SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP. 1 1 1 1 1 6 7 8 9 10 45510-KPH-881 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911 CYLINDER SUB ASSY., FR. BRAKE MASTER PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM 1 1 1 1 1 11 12 13 14 15 45521-GW0-911 45530-471-831 53175-KET-920 90102-KGH-900 90114-KGH-900 PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, FLANGE, 6x10 BOLT, HANDLE LEVER PIVOT 1 1 1 1 1 16 17 18 19 20 90145-KM3-751 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 BOLT, OIL, 10x22 WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4x12 SCREW-WASHER, 4x12 2 4 1 2 1 21 22 94050-06000 95701-06022-07 NUT, FLANGE, 6MM BOLT, FLANGE, 6x22 1 2 3 Notes 39 F-5 Handle Pipe / Handle Cover / Switch 3 Service item F.R.T. WEIGHT B, STEERING HANDLE ........... 0.2 COVER, HANDLE FR. ............................ 0.3 .SWITCH UNIT, LIGHTING .SWITCH UNIT, STARTING COVER, HANDLE RR. ........................... 0.5 .POST COMP., HANDLE PIPE COMP., STEERING HANDLE ...... 0.7 No. Description 1 2 3 4 5 35150-KPH-880 35160-KPH-881 35170-KPH-901 35180-KPH-881 35200-KPH-901 SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, WINKER 1 1 1 1 1 6 7 50613-KFL-850 53100-KPH-880 53100-KPH-720 53104-KPH-880 53104-KPH-730 53105-KPH-880 53105-KPH-720 53106-KR3-000 RUBBER, MAIN STEP MOUNTING PIPE COMP., STEERING HANDLE PIPE COMP., STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT A, STEERING HANDLE WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT 3 1 1 2 2 2 2 4 53108-KR3-770 53109-KPH-900 53120-KPH-880 53120-KPH-890 5310A-KPH-720 5310A-KPH-730 RING, HANDLE WEIGHT SNAP COLLAR, HANDLE MOUNTING POST COMP., HANDLE POST COMP., HANDLE POST COMP., HANDLE POST COMP., HANDLE 2 3 1 1 1 1 8 9 10 11 12 13 40 PC Karisma 10-07 QTY Part Number Notes KARISMA KARISMA-X KARISMA KARISMA-X KARISMA KARISMA-X KARISMA DRUM KARISMA DISK KARISMA-X KARISMA-X F-5 Handle Pipe / Handle cover / Switch Service item F.R.T. No. 14 Part Number Description 53205-KPH-730FMH COVER, HANDLE FR. *NH131M*.... SILVER ..................... SH PRL BL *NH1*.......... BLACK *R201*........ MAGNA RED 53205-KPH-730FMP 53205-KPH-730FMB 53205-KPH-730FMK 53205-KPH-720FMT 53205-KPH-720FMH 53205-KPH-720FMP 53205-KPH-720FMB 53205-KPH-720FKM 53205-KPH-720FMK 15 53206-KPH-880FMB 53206-KPH-880FMH 53206-KPH-880FMP 53206-KPH-880FMT 53206-KPH-880FMK 53206-KPH-880FKM 53206-KPH-890FMK PC Karisma 10-07 ..................... TWS PRL BL ..................... SILVER ..................... SH PRL BL *NH1*........... BLACK ..................... MAGNA RED METALLIC *R201*.......... MAGNA RED COVER, HANDLE RR. *NH1*........... BLACK *NH131M*.... STARLIGHT SILVER METALLIC ..................... SH PRL BL ..................... TWS PRL BL *R201*.......... MAGNA RED ..................... MAGNA RED METALLIC ..................... MAGNA RED QTY 3 Notes 1 (1) (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) (1) (1) (1) 41 F-5 Handle Pipe / Handle cover / Switch 3 Service item 42 PC Karisma 10-07 F.R.T. QTY No. Part Number Description 16 17 18 19 20 64521-MN5-000 86150-KPG-900 90106-GN5-900 90191-KPP-900 90304-KGH-901 NUT, CLIP, 4MM EMBLEM, WING MARK BOLT, FLANGE, 10x50 SCREW, OVAL, 6x50 NUT, U, 10MM 6 1 1 2 1 21 22 23 24 25 90501-GBY-910 90505-GBY-910 91509-GE2-760 92101-08025-0H 93891-04016-07 COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, PAN, 5x11.5 BOLT, HEX., 8x25 SCREW-WASHER, 4x16 1 1 1 3 4 26 27 28 93891-04020-07 93903-24310 90103-KPH-720 SCREW-WASHER, 4x20 SCREW, TAPPING, 4x12 BOLT FR HDL COVER 2 2 1 Notes F-6 Steering Stem Service item F.R.T. RACE, STEERING TOP CONE .................. 0.5 .THREAD COMP., STEERING HEAD TOP RACE, STEERING BALL ........................... 1.1 .STEM SUB ASSY., STEERING RACE, STEERING BOTTOM CONE.......... 1.2 No. Description 1 2 3 4 5 06530-GBG-B20 06531-GBG-B20 45465-KPH-890 50301-GN5-901 50302-GN5-900 BALL SET, STEEL, #6x23 BALL SET, STEEL, #6x29 GUIDE, FR. BRAKE CABLE RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL 1 1 1 1 1 6 7 8 9 10 50306-GN5-900 53211-GN5-900 53212-GN5-900 53214-GN5-900 53216-GN5-830 NUT, STEERING STEM LOCK RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING STEM NUT 1 1 1 1 1 11 53200-KPH-880 53200-KPH-720 53220-GN5-900 95801-10045-00 96211-06000 STEM SUB ASSY., STEERING STEM SUB ASSY., STEERING THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10x45 BALL, STEEL, #6 (3/16) 12 13 14 PC Karisma 10-07 QTY Part Number 1 (1) 1 4 52 3 Notes KARISMA KARISMA-X 43 F-7 Front Fender 3 Service item F.R.T. FENDER A, FR. .................................... 0.3 (SAME TIME FOR TWO UNITS) (WAKTU SAMA UNTUK DUA UNIT) .FENDER B, FR. 44 PC Karisma 10-07 No. QTY Part Number Description 1 61100-KPH-880FMB 61100-KPH-880FMH 61100-KPH-880FMP 61100-KPH-880FMW 61100-KPH-880FMB 61100-KPH-880FMI 61100-KPH-880FMO 61100-KPH-880FMT 61100-KPH-880FMK FENDER A, FR. BLACK FENDER A, FR. SILVER FENDER A, FR. SH PRL BL FENDER A, FR. WHT MET FENDER A, FR. BLACK FENDER A, FR. VIO FENDER A, FR. ORG FENDER A, FR. TPBL FENDER A, FR. MRD 2 3 4 5 61200-KPH-880 81312-KPH-900 84601-HA7-670 96001-06014-00 FENDER B, FR. COLLAR, FR. FENDER NUT, FENDER SETTING BOLT, FLANGE, 6X14 1 2 1 2 6 7 96001-06016-00 96001-06025-00 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X25 2 1 1 (1) (1) (1) (1) (1) (1) (1) (1) Notes F-8 Front Fork Service item F.R.T. FORK ASSY., L. FR. ............................. 0.5 (ADD 0.2 FOR EACH.) (TAMBAHKAN 0.2 UNTUK MASING2) .FORK ASSY., R. FR. SPRING, FR. FORK ............................. 0.7 (ADD 0.3 FOR EACH.) (TAMBAHKAN 0.3 UNTUK MASING2) PIPE COMP., FR. FORK ....................... 0.8 (ADD 0.5 FOR EACH.) (TAMBAHKAN 0.5 UNTUK MASING2) .SEAL SET, FR. FORK (ADD 0.5 FOR EACH.) (TAMBAHKAN 0.5 UNTUK MASING2) CASE, L. FR. BOTTOM ...................... 0.9 (ADD 0.6 FOR EACH.) (TAMBAHKAN 0.6 UNTUK MASING2) .CASE, R. FR. BOTTOM No. 1 Description QTY Notes KARISMA DRUM KARISMA DISK KARISMA-X DRUM KARISMA-X DISK 51400-KPH-881 51400-KPH-891 51400-KPH-720 51400-KPH-730 51401-KPH-881 51410-KPH-901 51412-GN5-901 51420-KPH-881 51420-KPH-891 FORK ASSY., R. FR. FORK ASSY., R. FR. FORK ASSY., R. FR. FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM CASE, R. FR. BOTTOM 1 1 1 1 2 2 2 1 1 6 7 8 9 10 51425-GN5-901 51437-KGH-901 51454-KEV-880 51456-KPH-901 51466-065-901 DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER 2 2 2 2 2 11 12 13 51470-KPH-901 51490-KGH-901 51500-KPH-881 51500-KPH-891 51500-KPH-720 51500-KPH-730 51520-KPH-881 51520-KPH-891 PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. FORK ASSY., L. FR. FORK ASSY., L. FR. FORK ASSY., L. FR. CASE, L. FR. BOTTOM CASE, L. FR. BOTTOM 2 2 1 1 1 1 1 1 2 3 4 5 14 PC Karisma 10-07 Part Number 3 KARISMA DRUM KARISMA-X DISK KARISMA DRUM KARISMA-X DISK 45 F-8 Front Fork 3 Service item 46 PC Karisma 10-07 F.R.T. QTY No. Part Number Description 15 90116-KV3-701 BOLT, SOCKET, 8MM 2 16 17 90544-283-000 91356-GM0-003 WASHER, SPECIAL, 8MM O-RING 2 2 Notes F-9 Front Brake Panel Service item F.R.T. No. QTY Part Number Description 1 1 ARM, FR. BRAKE ................................. 0.1 (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) 1 2 3 06430-KPH-900 43141-GC5-000 45100-KPH-900 SHOE SET, BRAKE ................................. 0.3 PANEL COMP., FR. BRAKE .................... 0.4 (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) 4 5 45133-028-000 45134-250-000 SHOE SET, BRAKE CAM, RR. BRAKE PANEL COMP., FR. BRAKE *NH255M* ........... SHIMMER SILVER METALLIC SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM 6 7 8 9 10 45145-KFM-900 45410-KFM-900 45435-121-010 94050-06000 95015-32001 INDICATOR, FR. BRAKE ARM, FR. BRAKE SPRING, FR. BRAKE ARM RETURN NUT, FLANGE, 6MM JOINT B, BRAKE ARM 1 1 1 1 1 11 12 95015-42000 95701-06028-00 NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X28 1 1 PC Karisma 10-07 3 Notes 1 2 1 47 F - 10 Front Brake Caliper 3 Service item F.R.T. BRACKET SUB ASSY., R. FR. CALIPER.................................................. 0.2 .PAD SET, FR. CALIPER SUB ASSY., R. FR. .................. 0.4 PISTON ................................................... 0.5 (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) 48 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 06451-GE2-405 06455-KW6-841 43352-568-003 43353-461-771 45107-MN5-006 SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER CAP, BLEEDER PISTON 2 1 1 1 2 6 7 8 9 10 45108-ML4-006 45131-GZ0-006 45132-166-016 45133-MA3-006 45203-MG3-016 SPRING, PAD BOLT, PIN BOOT, PIN BUSH BOOT B PLUG, PIN 1 1 1 1 2 11 12 13 14 15 45215-KA3-732 45216-166-006 45250-GT4-305 45290-KEV-651 90131-KPH-880 PIN, HANGER WASHER, WAVE CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) BRACKET SUB ASSY., R. FR. CALIPER BOLT, TORX, 8X25 2 1 1 1 2 Notes F - 11 Front Wheel (Tipe rem depan tromol) Service item F.R.T. No. Part Number Description QTY AXLE, FR. WHEEL ............................... 0.2 BEARING, RADIAL BALL, 6201U ........ 0.4 (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .COLLAR, FR. AXLE DISTANCE 1 2 3 4 5 44712-KPH-881 42713-GBG-881 44301-KPH-900 44311-KPH-900 44620-400-000 TUBE, TIRE (2.25/2.50-17) FLAP, TIRE AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE 1 1 1 1 1 TIRE, FR. ............................................. 0.8 .TUBE, TIRE .WHEEL SUB ASSY., FR. RIM, FR. WHEEL ................................ 2.2 HUB SUB ASSY., FR. .......................... 2.3 6 44601-KPH-900 7 8 9 10 44701-KPH-880 44711-KPH-881 90306-KGH-901 91251-KPH-881 HUB SUB ASSY., FR. *NH255M* ....... SHIMMER SILVER METALLIC RIM, FR. WHEEL TIRE, FR. (2.50-17) FF 135 NUT, U, 12MM DUST SEAL, 21 x 37 x 7 1 1 1 1 1 11 12 13 96140-62010-10 97258-31160-10 97574-31157-10 BEARING, RADIAL BALL, 6201U SPOKE SET A, 11x160 (INSIDE) SPOKE SET A, 11x158.5 (OUTSIDE) 2 18 18 PC Karisma 10-07 3 Notes 49 F - 11 - 1 Front Wheel (Tipe rem depan cakram) 3 Service item AXLE, FR. WHEEL ................................. DISK, FR. BRAKE .................................. BEARING, RADIAL BALL, 6301U .......... (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .COLLAR, FR. AXLE DISTANCE TIRE, FR. .............................................. .TUBE, TIRE 50 F.R.T. No. Part Number Description QTY 0.2 0.3 0.4 1 2 3 4 5 44712-KPH-881 42713-GBG-881 44301-KPH-900 44311-KPH-900 44620-KPH-950 TUBE, TIRE (2.25/2.50-17) FLAP, TIRE AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE 1 1 1 2 1 0.8 6 44601-KPH-900 WHEEL SUB ASSY., FR. ........................ 0.9 RIM, FR. WHEEL .................................... 2.2 HUB SUB ASSY., FR. ............................. 2.3 7 8 9 10 44701-KPH-880 44711-KPH-881 45251-KPH-880 90105-KGH-900 HUB SUB ASSY., FR. *NH255M*......... SHIMMER SILVER METALLIC RIM, FR. WHEEL TIRE, FR. (2.50-17) FF135 DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24 1 1 1 1 4 11 12 13 14 15 90306-KGH-901 91251-KPH-881 96140-62010-10 97280-31207-10 97550-31206-10 NUT, U, 12MM DUST SEAL, 21X37X7 BEARING, RADIAL BALL, 6201U SPOKE SET (A11X183.5) (INSIDE) SPOKE SET (A11X183) (OUTSIDE) 1 2 2 18 18 PC Karisma 10-07 Notes F - 12 Rear Brake Panel Service item F.R.T. ARM, RR. BRAKE ................................... 0.1 (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) AXLE, RR. WHEEL .................................. 0.3 SHOE SET, BRAKE ................................ 0.4 PANEL COMP., RR. BRAKE ................. 0.5 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 06430-KPH-900 40543-KEV-900 42301-KPG-900 43100-KPH-900 1 1 1 5 43141-GC5-000 SHOE SET, BRAKE ADJUSTER, R. CHAIN AXLE, RR. WHEEL PANEL COMP., RR. BRAKE *NH255M* ..... SHIMMER SILVER METALLIC CAM, RR. BRAKE 6 7 8 9 10 43410-KPH-900 45133-028-000 45134-250-000 45145-KFM-900 90301-KGH-901 ARM, RR. BRAKE SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM INDICATOR, FR. BRAKE NUT, U, 6MM 1 2 1 1 1 11 12 13 90302-KBP-900 94001-06000-0S 95701-06035-00 NUT, SPECIAL, 6MM NUT, HEX., 6MM BOLT, FLANGE, 6X35 1 1 1 3 Notes 1 1 51 F - 13 Rear Wheel 3 Service item F.R.T. DAMPER SET, WHEEL ....................... FLANGE SUB ASSY., FINAL DRIVEN .SPROCKET, FINAL DRIVEN 0.3 0.4 BEARING, RADIAL BALL, 6201U ....... (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .BEARING, RADIAL BALL, 6203U .BOLT, STUD, 8X19.5 (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .COLLAR, RR. AXLE DISTANCE .SLEEVE, RR. WHEEL 0.5 TIRE, RR. ............................................... 0.9 .TUBE, TIRE .WHEEL SUB ASSY., RR. RIM, RR. WHEEL ................................... 2.3 HUB SUB ASSY., RR. ........................... 2.4 52 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 06410-KFL-850 40543-KEV-900 41201-KPH-720 42303-KAN-400 42304-KFM-900 DAMPER SET, WHEEL ADJUSTER, R. CHAIN SPROCKET, FINAL DRIVEN (35T) SLEEVE, RR. WHEEL COLLAR, RR. WHEEL SIDE 1 1 1 1 1 6 7 8 4261A-KPH-720 42620-KFL-850 42635-KPH-900ZB 1 1 9 42650-KPH-880ZB 1 1 10 42653-001-004 FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE HUB SUB ASSY., RR. *NH255M* ........... SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M* ............ SHIMMER SILVER METALLIC O-RING, 40.5X3 (NIPPON DUST KEEPER) 11 12 13 14 15 42701-KEV-880 42711-KPH-881 42712-KPH-881 42713-KPH-881 90128-KFM-900 RIM, RR. WHEEL (1.60X17) TIRE, RR. (2.75-17) FR135 TUBE, TIRE (2.75-17) FR135 FLAP, TIRE BOLT, STUD, 8X19.5 1 1 1 1 4 16 17 18 19 20 90302-KBP-900 90306-KGH-901 90309-357-000 91251-KPH-881 94001-06000-0S NUT, SPECIAL, 6MM NUT, U, 12MM NUT, HEX., 8MM DUST SEAL, 27X40X4.5 NUT, HEX., 6MM 1 1 4 1 1 1 Notes F - 13 Rear Wheel Service item PC Karisma 10-07 F.R.T. No. Part Number Description 21 22 23 24 25 96140-62010-10 96140-62030-10 96140-63010-10 97282-41158-10 97548-41157-10 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301U SPOKE SET A, 10X159 (INSIDE) SPOKE SET A, 10X158.5 (OUTSIDE) QTY 3 Notes 1 1 1 18 18 53 F - 14 Fuel Tank 3 Service item F.R.T. COCK, AUTO FUEL .......................... 0.3 FUEL UNIT SET ................................. 0.4 .TANK COMP., FUEL 54 PC Karisma 10-07 No. Part Number Description QTY 1 2 3 4 5 16910-KFM-902 16970-KPH-901 17510-KPH-900 17620-KEV-900 1763D-KPH-720 STRAINER COMP., FUEL COCK, AUTO FUEL TANK COMP., FUEL CAP COMP., FUEL FILLER TUBE, FUEL, 5.3 x 370 1 1 1 1 1 6 7 8 9 10 17631-KEV-900 17631-KPH-900 17632-KPH-900 17633-KPH-900 37010-KPH-900 PACKING, FUEL FILLER CAP TUBE, FUEL (5.3 x 230) TUBE, PRESSURE BOOST, 3.5 x 340 TUBE A, FUEL FUEL UNIT SET 1 1 1 1 1 11 12 13 14 15 37801-GA7-700 37802-GA7-700 95002-02080 95002-02100 95701-06012-00 PACKING, BASE RETAINER, FUEL UNIT CLIP, TUBE (B8) CLIP, TUBE (B10) BOLT, FLANGE, 6 x 12 1 1 2 6 4 16 95701-06016-00 BOLT, FLANGE, 6 x 16 1 Notes F - 15 Seat Service item F.R.T. HINGE, SEAT ....................................... 0.1 .RAIL, RR. GRAB .SEAT ASSY., DOUBLE LOCK ASSY., SEAT ............................. 0.4 .LOCK COMP., SEAT PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 75581-GN8-920 77115-KPH-900 77200-KPH-720 77201-KPH-880 77214-KPH-900 SPRING, LOCK KEY SETTING RUBBER, SEAL SEAT ASSY., DOUBLE HINGE, SEAT RUBBER B, SEAT SETTING 1 1 1 1 4 6 7 8 9 10 77230-KPH-880 77234-GN2-000 77236-GW0-000 77240-KPH-901 84100-KPH-880 LOCK COMP., SEAT SPRING, SEAT LOCK WASHER, SEAT LOCK LOCK ASSY., SEAT RAIL, RR. GRAB *NH255M* ......... SHIMMER SILVER METALLIC 1 1 1 1 11 12 13 14 15 90105-KPH-900 90185-KPH-880 90186-KPH-880 93404-06012-00 94001-06070-0S BOLT, SEAT HINGE BOLT, SOCKET, 8 x 63 BOLT, SOCKET, 8 x 73 BOLT-WASHER, 6 x 12 NUT, HEX., 6MM 1 2 2 2 2 3 Notes 1 55 F - 16 Body Cover 3 Service item F.R.T. COVER SET, L. BODY ........................... 0.3 (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .COVER SET, R. BODY No. 1 2 3 Description 64415-KPH-900 64416-KPH-900 64410-KPH-880FMB RUBBER, BODY COVER SETTING RUBBER, BODY COVER MOUNTING COVER, R. BODY *NH1*.............BLACK *NH131M* .... STARLIGHT SILVER ...................... MAGNA RED-WHITE *R201*........... MAGNA RED ...................... SILVER ...................... SH PRL BL 1 1 1 1 1 1 KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA COVER, R. BODY *NH1*.............BLACK *RP140M* .... VORTEX PURPLE METALLIC *NH131M* .... STARLIGHT SILVER .......................TWS PRL BLU 1 1 1 1 KARISMA-X KARISMA-X KARISMA-X KARISMA-X COVER, L. BODY *NH1*.............BLACK *NH131M* .... STARLIGHT SILVER ...................... MAGNA RED-WHITE *R201*........... MAGNA RED ...................... SILVER ...................... SH PRL BL 1 1 1 1 1 1 KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA 64410-KPH-880FMT 64410-KPH-880FKW 64410-KPH-880FMK 64410-KPH-880FMH 64410-KPH-880FMP .COVER SET, TAIL 64410-KPH-720FMB 64410-KPH-720FMG 64410-KPH-720FMH 64410-KPH-720FMT 4 64420-KPH-880FMB 64420-KPH-880FMT 64420-KPH-880FKW 64420-KPH-880FMK 64420-KPH-880FMH 64420-KPH-880FMP 56 PC Karisma 10-07 QTY Part Number Notes 2 2 F - 16 Body Cover Service item F.R.T. COVER SET, L. BODY ........................... 0.3 (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) .COVER SET, R. BODY No. 4 5 PC Karisma 10-07 Description 64420-KPH-720FMB COVER, L. BODY *NH1*............ BLACK *RP140M* .... VORTEX PURPLE METALLIC *NH131M* .... STARLIGHT SILVER ...................... TWS PRL BLU 1 (1) (1) (1) 83510-KPH-720FMH 83510-KPH-720FMG 83510-KPH-720FMT COVER, TAIL *NH1*............ BLACK *RP140M* .... VORTEX PURPLE METALLIC *NH131M* .... STARLIGHT SILVER ...................... TWS PRL BLU 1 (1) (1) (1) 83510-KPH-880FMB 83510-KPH-880FMT 83510-KPH-880FKV 83510-KPH-880FMK 83510-KPH-880FMH 83510-KPH-880FMP *NH1*............ BLACK *NH131M* .... STARLIGHT SILVER ...................... MAGNA RED METALLIC *R201*........... MAGNA RED ...................... SILVER ...................... SH PRL BL 90107-KAN-900 90115-KW7-900 90677-KAN-T00 91509-GE2-760 93903-24310 BOLT, BODY COVER SETTING SCREW, VISOR SPECIAL SETTING NUT, CLIP, 5MM SCREW, PAN, 5 x 11.5 SCREW, TAPPING, 4 x 12 64420-KPH-720FMG 64420-KPH-720FMH 64420-KPH-720FMT .COVER SET, TAIL 6 7 8 9 10 QTY Part Number 83510-KPH-720FMB (1) (1) (1) (1) (1) 3 Notes KARISMA-X KARISMA-X KARISMA-X KARISMA-X KARISMA KARISMA KARISMA KARISMA KARISMA 2 1 1 4 4 57 F - 17 Air Cleaner 3 Service item F.R.T. ELEMENT COMP., AIR CLEANER ........ 0.3 COVER SUB ASSY., AIR CLEANER ..... 0.4 .TUBE, AIR CLEANER CONNECTING CASE SUB ASSY., AIR CLEANER ........ 0.5 58 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 17210-KPH-900 17213-KPH-900 17225-KPH-880 17227-HC0-000 17234-KCW-870 ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER CASE SUB ASSY., AIR CLEANER TUBE, VINYL, 11 x 15 x 45 TUBE, AIR CLEANER DRAIN 1 2 1 1 1 6 7 8 9 10 17235-KPH-900 17253-KPH-900 17255-KPH-880 90116-ME9-000 93500-05025-0A COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND A, CONNECTING TUBE BOLT, FLANGE, 6MM SCREW, PAN, 5 x 25 1 1 1 2 1 11 12 13 93903-25510 95002-41300-08 95002-80000 SCREW, TAPPING, 5 x 25 CLAMP, TUBE (D13) CLIP, TUBE (C12) 5 1 1 Notes F - 18 Exhaust Muffler Service item F.R.T. COVER, MUFFLER .............................. 0.1 GASKET, EX. PIPE .............................. 0.3 .MUFFLER COMP., EX. PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 18240-KPH-881 18291-HB2-900 18345-MBT-610 18350-KPH-880 18355-KPH-900 COVER, EX. PIPE GASKET, EX. PIPE RUBBER, PROTECTOR MOUNTING MUFFLER COMP., EX... COVER, MUFFLER 1 1 3 1 1 6 7 8 9 10 33619-459-840 90108-KPH-880 90304-KPH-900 93500-05008-4J 94050-08000 COLLAR, WINKER STAY BOLT, BODY COVER SETTING NUT, HEX. CAP, 8MM SCREW, PAN, 5x8 NUT, FLANGE, 8MM 3 3 2 2 1 11 12 13 14 15 94101-05000 94103-08000 94111-05000 95701-08012-00 95701-08045-00 WASHER, PLAIN, 5MM WASHER, PLAIN, 8MM WASHER, SPRING, 5MM BOLT- FLANGE, 8x12 BOLT, FLANGE, 8x45 2 1 2 1 1 3 Notes 59 F - 19 Pedal / Kick Starter Arm 3 Service item F.R.T. ARM ASSY., KICK STARTER................. 0.1 .PEDAL, GEAR CHANGE SWITCH ASSY., RR. STOP.................... 0.3 PEDAL COMP., BRAKE.......................... 0.5 .ROD COMP., RR. BRAKE 60 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 24701-KPH-900 28300-KPH-880 28311-342-000 35350-KEV-920 35357-KCC-900 PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER RUBBER, KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH 1 1 1 1 1 6 7 8 9 10 43451-KPH-880 46500-KPH-880 46513-KBP-900 46514-MK4-000 92101-06020-0A ROD COMP., RR. BRAKE PEDAL COMP., BRAKE SPRING ASSY., RR. BRAKE RETURN TUBE, BRAKE PEDAL SPRING BOLT, HEX., 6 x 20 1 1 1 1 1 11 12 13 14 15 92101-08025-0A 94101-05000 94201-20150 95011-40000 95014-73100 BOLT, HEX., 8 x 25 WASHER, PLAIN, 5MM PIN, SPLIT, 2.0 x 15 RUBBER, CHANGE PEDAL SPRING A, BRAKE ROD 1 1 1 1 1 16 17 95015-32001 95015-42000 JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING 1 1 Notes F - 20 Step Service item F.R.T. BAR, L. PILLION STEP ............................ 0.1 (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) .BAR, R. PILLION STEP (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) .RUBBER, STEP (SAME TIME FOR TWO UNITS) (WAKTU SAMA UNTUK DUA UNIT) HOLDER, L. PILLION STEP .................. 0.2 .HOLDER, R. PILLION STEP BAR COMP, STEP .................................. 0.3 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 18421-KBA-900 18422-KPH-900 50605-KPH-880 50610-KPH-900 50612-KPH-900 RUBBER, MUFFLER MOUNTING COLLAR, MUFFLER MOUNTING BRACKET, MAIN STEP BAR COMP, STEP COLLAR, MAIN STEP MOUNTING 1 1 1 1 4 6 7 8 9 10 50613-KFL-850 50661-GN8-920 50710-GN5-830 50711-GN5-730 50713-GN5-730 RUBBER, MAIN STEP MOUNTING RUBBER, STEP RUBBER, PILLION STEP PLATE, PILLION STEP BAR, R. PILLION STEP 4 2 2 2 1 11 12 13 14 15 50714-GN5-830 50715-KPH-900 50716-KPH-900 94050-10000 94101-06000 BAR, L. PILLION STEP HOLDER, R. PILLION STEP HOLDER, L. PILLION STEP NUT, FLANGE, 10MM WASHER, PLAIN, 6MM 1 1 1 2 2 16 17 18 19 20 94201-16150 95015-83000 95701-08020-00 95701-08025-00 95701-08035-00 PIN, SPLIT, 1.6 x 15 PIN C, PILLION STEP BOLT, FLANGE, 8 x 20 BOLT, FLANGE, 8 x 25 BOLT, FLANGE, 8 x 35 2 2 5 4 1 3 Notes 61 F - 21 Stand 3 Service item F.R.T. SPRING A, SIDE STAND ....................... 0.1 BAR COMP., SIDE STAND ..................... 0.2 .SPRING A, MAIN STAND STAND COMP., MAIN ............................. 0.5 62 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 50500-KPH-880 50512-KPH-900 50523-KPH-900 50524-397-000 50530-KPH-720 STAND COMP., MAIN SHAFT, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER BAR COMP., SIDE STAND 1 1 1 1 1 6 7 8 9 10 90108-223-000 94002-10000-0S 94201-30250 95014-71102 95014-72102 SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0 x 25 SPRING A, MAIN STAND SPRING A, SIDE STAND 1 1 1 1 1 Notes F - 22 Swingarm (Karisma) Service item F.R.T. CASE, UNDER HALF DRIVE CHAIN......... (WAKTU SAMA UNTUK DUA UNIT) .CASE, UPPER HALF DRIVE CHAIN CHAIN, DRIVE........................................... PACKING, DRIVE CHAIN CASE .............. SWINGARM SUB ASSY., RR. ................... PC Karisma 10-07 0.1 0.2 0.5 0.7 No. Part Number Description 1 40510-KPH-881 2 40520-KPH-880 3 4 5 40530-KPH-881 40531-KPH-880 40545-001-000 CASE, UPPER HALF DRIVE CHAIN *NH255M* SHIMMER SILVER METALLIC CASE, UNDER HALF DRIVE CHAIN *NH255M* SHIMMER SILVER METALLIC CHAIN, DRIVE (420-104 SB) JOINT, DRIVE CHAIN CAP, CHAIN CASE PEEP HOLE 6 7 40591-KPH-900 52100-KPH-880 8 9 10 11 QTY 3 Notes 1 1 1 1 1 1 90118-383-000 90121-KPH-900 93401-06010-00 PACKING, DRIVE CHAIN CASE SWINGARM SUB ASSY., RR. *NH255M* SHIMMER SILVER METALLIC BOLT-WASHER, 6x6 BOLT, SWINGARM PIVOT BOLT-WASHER, 6x10 94031-10000 NUT, HEX., 10MM 1 1 1 1 1 63 5 1 F - 22 - 1 Swingarm (Karisma-X) 6 8 4 2 7 3 Service item F.R.T. CASE, UNDER HALF DRIVE CHAIN (SAME TIME FOR TWO UNITS) (WAKTU SAMA UNTUK DUA UNIT) .CASE, UPPER HALF DRIVE CHAIN CHAIN, DRIVE........................................... 0.2 PACKING, DRIVE CHAIN CASE .............. 0.5 SWINGARM SUB ASSY., RR. ................... 0.7 64 PC Karisma 10-07 Description QTY No. Part Number 1 2 3 4 5 40510-KPH-720 40530-KPH-881 40531-KPH-880 52170-KPH-720 52100-KPH-720 CASE, DRIVE CHAIN CHAIN, DRIVE (420-104 SB) JOINT, DRIVE CHAIN SLIDER CHAIN SWINGARM ASSY., RR. 1 1 1 1 1 6 7 8 94031-10000 90121-KPH-900 90563-KEV-500 NUT, HEX., 10MM BOLT, SWINGARM PIVOT WASHER, CHAIN CASE SET 1 1 1 Notes F - 23 Rear Cushion Service item F.R.T. CUSHION ASSY., RR. ............................ 0.3 (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2) PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 52400-KPH-720 52485-GA7-003 52485-088-901 52486-GA7-003 94021-10000-0S CUSHION ASSY., RR. BUSH, RUBBER BUSH, RR. CUSHION RUBBER COLLAR, RUBBER BUSH NUT, CAP, 10MM 2 2 2 4 2 6 7 94101-10000 95801-10035-00 WASHER, PLAIN, 10MM BOLT, FLANGE, 10 x 35 2 2 3 Notes 65 F - 24 Rear Fender 3 Service item FENDER, RR. ....................................... F.R.T. 0.6 No. 1 2 3 4 5 66 PC Karisma 10-07 Part Number Description 33741-KAN-961 80100-KPH-881 80100-KPH-720 90105-MN5-000 90677-KAN-T00 95701-06012-00 REFLECTOR, RR. REFLEX FENDER, RR. FENDER, RR. SCREW, INNER PANEL NUT, CLIP, 5MM BOLT, FLANGE, 6 x 12 QTY 1 1 1 2 4 2 Notes KARISMA KARISMA-X F - 25 Front Winker Service item F.R.T. BULB, WINKER (SAME TIME FOR TWO UNITS) (WAKTU SAMA UNTUK DUA UNIT)........ 0.1 WINKER ASSY., FR. (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING2)..... 0.2 PC Karisma 10-07 No. 1 2 3 4 Part Number Description 33400-KPH-881 33450-KPH-881 34905-KAN-W01 93903-34480 WINKER ASSY., R. FR. WINKER ASSY., L. FR. BULB, WINKER (12V 10W) SCREW, TAPPING, 4 x 16 QTY 3 Notes 1 1 2 6 67 F - 26 Rear Combination Light 3 Service item F.R.T. BULB, TAILLIGHT ................................. 0.1 .BULB, WINKER (SAME TIME FOR TWO UNITS OR MORE) (WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH) LIGHT ASSY., RR. COMBINATION ......... 0.3 68 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 33700-KPH-881 33701-KPH-881 33702-KPH-881 33703-KPH-881 33705-KW7-900 LIGHT ASSY., RR. COMBINATION LENS, TAILLIGHT LENS, LICENSE LIGHT LENS, L. RR. WINKER RUBBER A, TAILLIGHT MOUNTING 1 1 1 1 3 6 7 8 9 10 33710-KPH-881 33753-KPH-881 34905-KAN-W01 34906-GB6-921 93901-24480 BASE COMP. LENS, R. RR. WINKER BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) SCREW, TAPPING, 4 x 16 1 1 2 1 2 11 12 94103-06000 95701-06012-00 WASHER, PLAIN, 6MM BOLT, FLANGE, 6 x 12 2 2 Notes F - 27 Battery/ Luggage Box Service item F.R.T. BATTERY ............................................ 0.2 BOX COMP., LUGGAGE ..................... 0.4 PC Karisma 10-07 No. QTY Part Number Description 2 3 4 5 31500-KPH-881 31500-KPH-882 50381-KPH-880 77106-KPG-900 81250-KPH-880 81253-KPH-900 BATTERY ASSY. (GTZ5S) BATTERY ASSY (YTZ5S) COVER, BATTERY HOOK, HELMET BOX COMP., LUGGAGE RUBBER, LUGGAGE BOX MOUNTING 1 1 1 2 1 4 6 7 8 9 10 81257-KPH-900 90502-KPH-900 90677-KAN-T00 91509-GE2-760 96001-06030-00 CUSHION, BATTERY COLLAR, 6.2 x 20 NUT, CLIP, 5MM SCREW, PAN, 5 x 11.5 BOLT, FLANGE, 6 x 30 1 4 2 2 4 11 12 98200-31000 98200-31500 FUSE, BLADE (10A) FUSE, BLADE (15A) 1 1 1 3 Notes 69 F - 28 Wire Harness 3 Service item HORN COMP. ..................................... RELAY COMP., STARTER .................. .RELAY COMP., WINKER SUB HARNESS, SPEEDOMETER ..... C.D.I. UNIT .......................................... .SUB HARNESS, BATTERY COIL ASSY., IGNITION ....................... .RECTIFIER COMP., REGULATOR HARNESS, WIRE .............................. 70 PC Karisma 10-07 Description 0.4 0.5 1 2 3 4 5 30410-KPH-881 30500-KPH-900 30700-KPH-881 31600-KPH-881 32100-KPH-880 C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR HARNESS, WIRE 1 1 1 1 1 0.6 6 1.4 7 8 9 10 32101-KPH-880 32101-KPH-890 32103-KPH-880 32410-KPH-900 33714-KL3-620 38110-KPH-881 SUB HARNESS, SPEEDOMETER SUB HARNESS, SPEEDOMETER SUB HARNESS, BATTERY CABLE, STARTING MOTOR RUBBER, TAILLIGHT BRACKET HORN COMP. (HIGH) 1 (1) 1 1 2 1 11 12 13 14 15 38117-KPH-880 38301-KPH-881 38306-KK4-000 38501-KPH-901 90112-GK8-010 COLLAR, HORN SETTING RELAY COMP., WINKER SUSPENSION, WINKER RELAY (MITSUBA) RELAY COMP., STARTER BOLT, FLANGE, 5 x 22 1 1 1 1 2 16 17 18 19 20 94050-05000 95701-06016-00 95701-06020-00 98200-31000 98200-31500 NUT, FLANGE, 5MM BOLT, FLANGE, 6 x 16 BOLT, FLANGE, 6 x 20 FUSE, BLADE (10A) FUSE, BLADE (15A) 2 2 1 1 1 0.2 0.3 No. QTY Part Number F.R.T. Notes F - 29 Frame Body Service item F.R.T. STAY, FR. TOP COVER ......................... 0.3 SWITCH ASSY., COMBINATION & LOCK ..... 0.6 KEY SET ................................................ 0.9 BODY COMP., FRAME .......................... *5.0 PC Karisma 10-07 No. QTY Part Number Description 1 2 3 4 5 16980-KPH-900 17270-KPH-880 35010-KPH-900 35100-KPH-901 35121-KV8-680 35122-KV8-680 RUBBER, IGNITION COIL PROTECTOR RUBBER, AIR CLEANER WATER GUARD KEY SET SWITCH ASSY., COMBINATION & LOCK KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX) KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX) 1 1 1 1 (1) (1) 6 7 8 9 10 50100-KPH-880 64221-KPH-880 64221-KPH-890 90164-028-000 94050-10080 95701-08035-00 BODY COMP., FRAME STAY, FR. TOP COVER STAY, FR. TOP COVER SCREW, U-LOCK FLAT, 6 x 12 NUT, FLANGE, 10MM BOLT, FLANGE, 8 x 35 1 1 1 2 3 2 11 95801-10110-08 BOLT, FLANGE, 10 x 110 3 3 Notes 71 F - 30 Tools 3 Service item NOT INFORMATION 72 PC Karisma 10-07 F.R.T. - No. QTY Part Number Description 1 2 3 4 5 83642-171-000 89010-KPH-880 89102-538-000 89103-538-000 89211-KGH-900 BAG, OWNERS MANUAL TOOL SET SHAFT, SCREW DRIVER GRIP SPANNER, 10 x 12 1 1 1 1 1 6 7 8 9 10 89212-KGH-900 89213-KGH-900 89216-GBG-770 89217-KGH-900 89218-KGH-900 SPANNER, 14 x 17 PLIERS, 135 WRENCH, SPARK PLUG HANDLE, EYE WRENCH WRENCH, EYE, 19 1 1 1 1 1 11 89219-KGH-900 BAG, TOOL, 160MM 1 Notes F - 31 Main Pipe Cover / Leg Shield Service item F.R.T. COVER SET, FR. TOP .......................... 0.1 .COVER, CENTER .COVER, MAIN PIPE UPPER .COVER, UNDER COVER SET, L. MAIN PIPE SIDE ........ 0.3 .COVER SET, R. MAIN PIPE SIDE .LEGSHIELD SET, L. .LEGSHIELD SET, R. PC Karisma 10-07 No. QTY Part Number Description 1 64400-KPH-880FMI 64400-KPH-880FMP 64400-KPH-880FMH 64400-KPH-880FMB 64400-KPH-880FMW 64400-KPH-880FMO 64400-KPH-880FMK 64400-KPH-880FMT COVER, R. MAIN PIPE SIDE VIO COVER, R. MAIN PIPE SIDE SH PRL COVER, R. MAIN PIPE SIDE SLV COVER, R. MAIN PIPE SIDE BLK COVER, R. MAIN PIPE SIDE WHT MET COVER, R. MAIN PIPE SIDE ORG COVER, R. MAIN PIPE SIDE MRD COVER, R. MAIN PIPE SIDE TPBL 1 (1) (1) (1) (1) (1) (1) (1) 2 64450-KPH-880FMI 64450-KPH-880FMP 64450-KPH-880FMH 64450-KPH-880FMB 64450-KPH-880FMW 64450-KPH-880FMO 64450-KPH-880FMK 64450-KPH-880FMT COVER, L. MAIN PIPE SIDE VIO COVER, L. MAIN PIPE SIDE SH PRL COVER, L. MAIN PIPE SIDE SLV COVER, L. MAIN PIPE SIDE BLK COVER, L. MAIN PIPE SIDE WHT MET COVER, L. MAIN PIPE SIDE ORG COVER, L. MAIN PIPE SIDE MRD COVER, L. MAIN PIPE SIDE TPBL 1 (1) (1) (1) (1) (1) (1) (1) 3 64500-KPH-880FKM 64500-KPH-880FMK 64500-KPH-880FMP 64500-KPH-880FMH 64500-KPH-880FMB 64500-KPH-880FMT COVER, FR. TOP MRED MET COVER, FR. TOP MRD COVER, FR. TOP SH PRL B COVER, FR. TOP SLV COVER, FR. TOP BLK COVER, FR. TOP TPBL 1 (1) (1) (1) (1) (1) 3 Notes 73 F - 31 Main Pipe Cover / Leg Shield 3 Service item F.R.T. No. 4 5 6 7 8 9 10 74 PC Karisma 10-07 QTY Part Number Description Notes 64310-KPH-880FMO 64310-KPH-880FMI 64310-KPH-880FMH 64310-KPH-880FMP 64310-KPH-880FMB 64310-KPH-880FMW 64310-KPH-880FMK 64311-KPH-880 64320-KPH-720 COVER UNDER ORG COVER UNDER VIO COVER UNDER SLV COVER UNDER SH PRL BL COVER UNDER BLK COVER UNDER WHT MET COVER UNDER MRD STAY, R. UNDER COWL STAY, LEG SHIELD 1 (1) (1) (1) (1) (1) (1) 1 1 KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA KARISMA-X 64312-KPH-880 64320-KPH-720 64320-KPH-880 64325-KPH-880 64510-KEV-900 64430-KPH-880FMK 64430-KPH-880FMO 64430-KPH-880FMI 64430-KPH-880FMP 64430-KPH-880FMB 64430-KPH-880FMH 64430-KPH-880FMW 64430-KPH-880FMT 64430-KPH-880FMG STAY, L. UNDER COWL STAY, LEG SHIELD COVER, MAIN PIPE UPPER COVER, CENTER CUSHION, FR. TOP COVER SHIELD, R. LEG MRD SHIELD, R. LEG ORG SHIELD, R. LEG VIO SHIELD, R. LEG SH PRL BL SHIELD, R. LEG BLK SHIELD, R. LEG SLV SHIELD, R. LEG WHT MET SHIELD, R. LEG TPBL SHIELD, R. LEG PRWH 1 1 1 1 2 1 (1) (1) (1) (1) (1) (1) (1) (1) KARISMA KARISMA-X F - 31 Main Pipe Cover / Leg Shield Service item F.R.T. No. 11 PC Karisma 10-07 Part Number Description QTY 12 13 14 15 64440-KPH-880FMK 64440-KPH-880FMO 64440-KPH-880FMI 64440-KPH-880FMP 64440-KPH-880FMB 64440-KPH-880FMH 64440-KPH-880FMW 64440-KPH-880FMT 64440-KPH-880FMG 77228-GBG-850 81110-KPH-880 90104-KPH-900 90108-KPH-880 SHIELD, L. LEG MRD SHIELD, L. LEG ORG SHIELD, L. LEG VIO SHIELD, L. LEG SH PRL BL SHIELD, L. LEG BLK SHIELD, L. LEG SLV SHIELD, L. LEG WHT MET SHIELD, L. LEG TPBL SHIELD, L. LEG PRWH RUBBER, SEAT LOCK BRACKET, FR. NUMBER PLATE SCREW, SPECIAL, 5MM BOLT, BODY COVER SETTING 16 17 18 19 20 90114-KPH-880 90115-KW7-900 90380-GM9-740 90502-GG2-000 90677-KAN-T00 SCREW, 6x25 SCREW, VISOR SPECIAL SETTING SCREW, SPECIAL, 6x15 COLLAR, RR. FENDER NUT, CLIP, 5MM 2 2 2 4 5 21 22 23 24 25 91509-GE2-760 91509-KPH-880 93903-25210 94103-06000 95701-06022-00 SCREW, PAN, 5x11.5 SCREW, PAN, 5x15 SCREW, TAPPING, 5x12 WASHER, PLAIN, 6MM BOLT, FLANGE, 6x22 2 2 8 2 2 26 95701-06025-00 BOLT, FLANGE, 6x25 2 3 Notes 1 (1) (1) (1) (1) (1) (1) (1) (1) 4 1 2 4 75 F - 32 Caution Label 3 Service item NOT INFORMATION 76 PC Karisma 10-07 F.R.T. - No. QTY Part Number Description 1 2 3 4 5 81218-KPH-880 87505-KPH-880 87506-KPH-880 87507-KPH-880 87513-KPH-880 LABEL, CARGO LIMIT (5KG) LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CHAIN LABEL, ENGINE STARTER *TBLACK*...BLACK 1 1 1 1 1 6 7 8 87513-KPH-880ZB 87560-KPH-880 87560-KPH-880ZD MARK, DRIVE CAUTION *TWHITE*....... WHITE MARK, DRIVE CAUTION TWHITE*........ WHITE MARK, DRIVE CAUTION *TBLACK*....... BLACK 1 1 1 Notes F - 33 Mark / Stripe Service item NOT INFORMATION PC Karisma 10-07 F.R.T. - No. QTY Part Number Description 871XO-KTM-720ZA 871XO-KTM-720ZB 871XO-KTM-720ZC 871XO-KTM-720ZD STRIPE, SET #1 BLACK RED STRIPE, SET #2 BLACK GREY STRIPE, SET #3 SILVER HITAM STRIPE, SET #4 SILVER BIRU 1 (1) (1) (1) KARISMA-X DISK 2005 KARISMA-X DISK 2005 KARISMA-X DISK 2005 KARISMA-X DISK 2005 871XO-KPH-720ZA 871XO-KPH-720ZB 871XO-KPH-720ZC 871XO-KPH-720ZD 871XO-KPH-720ZE 871XO-KPH-720ZF STRIPE, SET #1 BLACK RED STRIPE, SET #2 BLACK VIOLET STRIPE, SET #3 BLUE STRIPE, SET #4 SILVER HITAM STRIPE, SET #5 SILVER BIRU STRIPE, SET #6 PUTIH MERAH (1) (1) (1) (1) (1) (1) KARISMA-X DISK 2004 KARISMA-X DISK 2004 KARISMA-X DISK 2004 KARISMA-X DISK 2004 KARISMA-X DISK 2004 KARISMA-X DISK 2004 871XO-KPH-730ZA 871XO-KPH-730ZB 871XO-KPH-730ZC 871XO-KPH-730ZD STRIPE, SET #1 BLACK STRIPE, SET #2 HITAM SILVER STRIPE, SET #3 HITAM BIRU STRIPE, SET #4 HITAM ORANGE (1) (1) (1) (1) KARISMA-X DRUM 2004 KARISMA-X DRUM 2004 KARISMA-X DRUM 2004 KARISMA-X DRUM 2004 871XO-KPH-830ZA 871XO-KPH-830ZB 871XO-KPH-830ZC 871XO-KPH-830ZD 871XO-KPH-830ZE 871XO-KPH-830ZF 871XO-KPH-830ZG STRIPE, SET #1 BLACK STRIPE, SET #2 HITAM SILVER RED STRIPE, SET #3 HITAM SILVER BL STRIPE, SET #4 HITAM MERAH STRIPE, SET #5 HITAM BIRU STRIPE, SET #6 BLUE STRIPE, SET #7 SILVER ORANGE (1) (1) (1) (1) (1) (1) (1) KARISMA DISK 2004 KARISMA DISK 2004 KARISMA DISK 2004 KARISMA DISK 2004 KARISMA DISK 2004 KARISMA DISK 2004 KARISMA DISK 2004 3 Notes 77 F - 33 Mark / Stripe 3 Service item NOT INFORMATION 78 PC Karisma 10-07 F.R.T. - No. QTY Part Number Description Notes 871XO-KPH-840ZA 871XO-KPH-840ZB 871XO-KPH-840ZC 871XO-KPH-840ZD STRIPE, SET #1 BLACK RED STRIPE, SET #2 HITAM SILVER STRIPE, SET #3 HITAM MERAH STRIPE, SET #4 RED (1) (1) (1) (1) KARISMA DRUM 2004 KARISMA DRUM 2004 KARISMA DRUM 2004 KARISMA DRUM 2004 871XO-KPH-830ZA 871XO-KPH-830ZB 871XO-KPH-830ZC 871XO-KPH-830ZD 871XO-KPH-830ZE 871XO-KPH-830ZF 871XO-KPH-830ZG STRIPE, SET #1 BLACK STRIPE, SET #2 HITAM SILVER RED STRIPE, SET #3 HITAM SILVER BL STRIPE, SET #4 HITAM MERAH STRIPE, SET #5 HITAM BIRU STRIPE, SET #6 BLUE STRIPE, SET #7 SILVER ORANGE (1) (1) (1) (1) (1) (1) (1) KARISMA DISK 2003 KARISMA DISK 2003 KARISMA DISK 2003 KARISMA DISK 2003 KARISMA DISK 2003 KARISMA DISK 2003 KARISMA DISK 2003 871XO-KPH-840ZA 871XO-KPH-840ZB 871XO-KPH-840ZC 871XO-KPH-840ZD STRIPE, SET #1 BLACK RED STRIPE, SET #2 HITAM SILVER STRIPE, SET #3 HITAM MERAH STRIPE, SET #4 RED (1) (1) (1) (1) KARISMA DRUM 2003 KARISMA DRUM 2003 KARISMA DRUM 2003 KARISMA DRUM 2003 I N D E K S PART NUMBER Part Number (06000) Block No. 06381-KPH-900 006381-KPH-900 06410-KFL-850 06430-KPH-900 06430-KPH-900 06451-GE2-405 06455-KW6-841 06530-GBG-B20 06531-GBG-B20 E14 E14 F13 F9 F12 F10 F10 F6 F6 11100-KPH-880 11133-KPH-900 11200-KPH-900 11215-KPH-900 11216-KPH-900 11217-KPH-900 11330-KPH-880 11341-KPH-880 11360-KPH-720 11370-KPH-880 11394-KPH-900 11395-KPH-900 E13 E13 E13 E13 E13 E13 E5 E9 E9 E5 E5 E9 12100-KPH-900 12191-KPH-900 12195-KPH-900 12196-KPH-900 12197-KPH-900 12200-KPH-881 12209-GB4-681 12211-KFM-900 12211-KPH-900 12237-KPH-900 12251-KPH-901 12341-KPH-900 12361-KPH-900 12395-KPH-900 E4 E4 E4 E4 E4 E1 E2 E1 E1 E1 E1 E1 E1 E1 13000-KPH-880 13011-KPH-880 13021-KPH-880 13031-KPH-880 13041-KPH-880 E14 E14 E14 E14 E14 (11000) (12000) (13000) 13051-KPH-880 13101-KPH-881 13102-KPH-881 13103-KPH-881 13104-KPH-881 13105-KPH-881 13111-087-000 13115-GN5-910 13310-KPH-900 13321-KPH-900 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 14100-KPH-900 14125-KPH-900 14126-KPH-900 14311-KPH-900 14321-KPH-900 14401-KPH-900 14430-KPH-900 14451-KPH-900 14452-KPH-900 14510-KPH-880 14515-KGH-900 14520-KPH-901 14560-KGH-900 14610-KPH-900 14711-KPH-900 14721-KPH-880 14751-KPH-900 14771-GB4-680 14775-KFM-900 14776-KPH-900 14781-MA6-000 E2 E1 E1 E14 E3 E3 E2 E2 E2 E3 E3 E3 E3 E3 E2 E2 E2 E2 E2 E2 E2 15100-KPH-900 15133-KPH-900 15331-GF6-000 15332-GF6-000 15341-KPH-900 15421-035-010 15431-KPH-900 15439-KPH-900 15651-KPH-880 15761-KPH-900 E8 E8 E8 E8 E14 E8 E6 E6 E5 E13 (14000) (15000) (16000) 16010-KPH-901 16012-KPH-901 16013-KPG-901 16014-KPH-901 16015-KPH-901 16016-KEV-831 16022-KPH-901 16028-KPH-901 16037-KPH-901 16048-KPH-901 16060-KPH-901 16075-GHB-640 16075-KPH-901 16100-KPH-881 16118-GB4-003 16148-141-881 16155-883-005 16163-GBG-960 16165-KPH-901 16199-GJ3-601 16199-KPH-901 16201-KCW-851 16211-KPH-900 16236-GBG-900 16910-KFM-902 16970-KPH-901 16980-KPH-900 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E18 E1 E1 E9 F14 F14 F29 17110-KPH-740 17210-KPH-900 17213-KPH-900 17225-KPH-880 17227-HC0-000 17234-KCW-870 17235-KPH-900 17253-KPH-900 17255-KPH-880 17270-KPH-880 17510-KPH-900 17620-KEV-900 17631-KEV-900 17631-KPH-900 17632-KPH-900 E1 F17 F17 F17 F17 F17 F17 F17 F17 F29 F14 F14 F14 F14 F14 (17000) 17633-KPH-900 1763D-KPH-720 17910-KPH-880 17910-KPH-880 17950-KFL-D00 17950-KFL-D00 17961-KFM-900 17961-KFM-900 17962-KFM-900 17962-KFM-900 F14 F14 F3 F3-1 F3 F3-1 F3 F3-1 F3 F3-1 18240-KPH-881 18291-HB2-900 18345-MBT-610 18350-KPH-880 18355-KPH-900 18421-KBA-900 18422-KPH-900 F18 F18 F18 F18 F18 F20 F20 22100-KPH-880 22115-KPH-900 22116-KPH-900 22121-KPH-900 22201-KPH-900 22321-KE8-000 22350-KPH-900 22361-KPH-900 22401-KPH-900 22535-KPH-306 22606-KPH-880 22610-KPH-880 22630-GB2-000 22641-KPH-900 22642-KPH-900 22643-KPH-900 22644-KPH-900 22660-KPH-880 22804-KPH-880 22810-KPH-900 22820-KPH-900 22825-046-000 22830-KPH-900 22846-KPH-900 22850-KPH-900 E7 E7 E7 E7 E7 E7 E7 E7 E7 E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E5 E5 E5 E5 E5 E5 (18000) (22000) 22853-KPH-900 22860-HB3-000 E5 E5 23120-KPH-880 23122-KPH-900 23123-KPH-900 23124-KPH-900 23125-KPH-900 23211-KPH-881 23221-KPH-881 23415-KPH-900 23421-KPH-900 23431-KPH-900 23441-KPH-900 23451-KPH-900 23461-KPH-900 23471-KPH-900 23481-KPH-900 23801-KPH-900 23802-GN5-910 23911-KPH-900 E6 E6 E6 E6 E6 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 24211-KPH-900 24212-KPH-900 24241-KPH-900 24301-KPH-900 24305-KPH-900 24306-KPH-900 24410-KPH-900 24421-KPH-900 24430-KPH-900 24435-KPH-900 24610-KPH-900 24630-KPH-900 24641-KPH-900 24651-KPH-900 24652-KPH-900 24701-KPH-900 E16 E16 E16 E16 E15 E15 E16 E16 E16 E16 E16 E16 E16 E16 E16 F19 28110-KPH-900 28120-KPH-901 28131-KPH-880 28132-KPH-900 28133-KPH-900 E11 E11 E11 E11 E11 (23000) (24000) (28000) 4 79 I N D E K S PART NUMBER Part Number 28211-KPH-900 28221-KPH-900 28251-KPH-900 28262-KPH-900 28265-KPH-900 28271-KPH-900 28281-KPH-900 28282-KPH-900 28300-KPH-880 28311-342-000 E17 E17 E17 E17 E17 E17 E17 E17 F19 F19 30410-KPH-881 30500-KPH-900 30700-KPH-881 F28 F28 F28 31110-KPH-901 31120-KPH-881 31200-KPH-881 31201-KPH-881 31204-KG8-004 31205-MBE-008 31206-MBE-008 31207-MBE-008 31500-KPH-881 31500-KPH-882 31600-KPH-881 31916-KPH-901 31917-KPH-900 31926-KPH-901 31927-KPH-901 E10 E10 E12 E12 E12 E12 E12 E12 F27 F27 F28 E1 E1 E1 E1 32100-KPH-880 32101-KPH-880 32101-KPH-890 32103-KPH-880 32410-KPH-900 32961-KPH-900 F28 F28 F28 F28 F28 E10 33100-KPH-881 33120-KPH-881 33130-KPH-881 33400-KPH-881 33450-KPH-881 33619-459-840 F1 F1 F1 F25 F25 F18 (30000) (31000) 4 (32000) (33000) 80 Block No. 33700-KPH-881 33701-KPH-881 33702-KPH-881 33703-KPH-881 33705-KW7-900 33710-KPH-881 33714-KL3-620 33741-KAN-961 33753-KPH-881 F26 F26 F26 F26 F26 F26 F28 F24 F26 34901-KPH-881 34905-KAN-W01 34905-KAN-W01 34906-GB6-921 34908-GA7-701 34909-KPH-900 F1 F25 F26 F26 F1 F2 35010-KPH-900 35100-KPH-901 35121-KV8-680 35122-KV8-680 35150-KPH-880 35160-KPH-881 35170-KPH-901 35180-KPH-881 35200-KPH-901 35340-KPH-900 35340-MA5-671 35350-KEV-920 35357-KCC-900 35750-KPH-900 35751-KPH-900 35752-KPH-900 F29 F29 F29 F29 F5 F5 F5 F5 F5 F3 F4 F19 F19 E13 E16 E16 37010-KPH-900 37109-KPH-901 37200-KPH-721 37200-KPH-880 37200-KPH-881 37200-KPH-882 37210-KPH-721 37210-KPH-722 37210-KPH-782 37210-KPH-881 F14 F2 F2 F2 F2 F2 F2 F2 F2 F2 (34000) (35000) (37000) 37211-KPH-900 37211-KPH-901 37212-KPH-901 37212-KPH-902 37213-KPH-901 37700-KPH-901 37801-GA7-700 37802-GA7-700 F2 F2 F2 F2 F2 E13 F14 F14 38110-KPH-881 38117-KPH-880 38301-KPH-881 38306-KK4-000 38501-KPH-901 F28 F28 F28 F28 F28 40510-KPH-720 40510-KPH-881 40520-KPH-880 40530-KPH-881 40530-KPH-881 40531-KPH-880 40531-KPH-880 40543-KEV-900 40543-KEV-900 40545-001-000 40591-KPH-900 41201-KPH-720 F22-1 F22 F22 F22 F22-1 F22 F22-1 F12 F13 F22 F22 F13 42301-KPG-900 42303-KAN-400 42304-KFM-900 4261A-KPH-720 42620-KFL-850 42635-KPH-900ZB 42650-KPH-880ZB 42653-001-004 42701-KEV-880 42711-KPH-881 42712-KPH-881 42713-GBG-881 42713-GBG-881 42713-KPH-881 F12 F13 F13 F13 F13 F13 F13 F13 F13 F13 F13 F11 F11-1 F13 43100-KPH-900 F12 (38000) (40000) (42000) (43000) 43141-GC5-000 43141-GC5-000 43352-568-003 43353-461-771 43410-KPH-900 43451-KPH-880 F9 F12 F10 F10 F12 F19 44301-KPH-900 44301-KPH-900 44311-KPH-900 44311-KPH-900 44601-KPH-900 44601-KPH-900 44620-400-000 44620-KPH-950 44701-KPH-880 44701-KPH-880 44711-KPH-881 44711-KPH-881 44712-KPH-881 44712-KPH-881 F11 F11-1 F11 F11-1 F11 F11-1 F11 F11-1 F11 F11-1 F11 F11-1 F11 F11-1 45100-KPH-900 45107-MN5-006 45108-ML4-006 45126-KPH-720 45131-GZ0-006 45132-166-016 45133-028-000 45133-028-000 45133-MA3-006 45134-250-000 45134-250-000 45145-KFM-900 45145-KFM-900 45156-KPH-880 45157-KAN-850 45203-MG3-016 45215-KA3-732 45216-166-006 45250-GT4-305 45251-KPH-880 45290-KEV-651 45410-KFM-900 F9 F10 F10 F4 F10 F10 F9 F12 F10 F9 F12 F9 F12 F4 F4 F10 F10 F10 F10 F11-1 F10 F9 (44000) (45000) 45435-121-010 45450-KPH-730 45450-KPH-890 45465-KPH-890 45504-410-003 45510-KPH-881 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911 45521-GW0-911 45530-471-831 F9 F3 F3 F6 F4 F4 F4 F4 F4 F4 F4 F4 46500-KPH-880 46513-KBP-900 46514-MK4-000 F19 F19 F19 50100-KPH-880 50301-GN5-901 50302-GN5-900 50306-GN5-900 50381-KPH-880 50500-KPH-880 50512-KPH-900 50523-KPH-900 50524-397-000 50530-KPH-720 50605-KPH-880 50610-KPH-900 50612-KPH-900 50613-KFL-850 50613-KFL-850 50661-GN8-920 50710-GN5-830 50711-GN5-730 50713-GN5-730 50714-GN5-830 50715-KPH-900 50716-KPH-900 F6 F6 F6 F27 F21 F21 F21 F21 F21 F20 F20 F20 F5 F20 F20 F20 F20 F20 F20 F20 F20 51400-KPH-720 51400-KPH-730 51400-KPH-881 51400-KPH-891 F8 F8 F8 F8 (46000) (50000) (51000) I N D E K S PART NUMBER Part Number Block No. 51401-KPH-881 51410-KPH-901 51412-GN5-901 51420-KPH-881 51420-KPH-891 51425-GN5-901 51437-KGH-901 51454-KEV-880 51456-KPH-901 51466-065-901 51470-KPH-901 51490-KGH-901 51500-KPH-720 51500-KPH-730 51500-KPH-881 51500-KPH-891 51520-KPH-881 51520-KPH-891 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 52100-KPH-720 52100-KPH-880 52170-KPH-720 52400-KPH-720 52485-088-901 52485-GA7-003 52486-GA7-003 F22-1 F22 F22-1 F23 F23 F23 F23 53100-KPH-720 53100-KPH-880 53104-KPH-730 53104-KPH-880 53105-KPH-720 53105-KPH-880 53106-KR3-000 53108-KR3-770 53109-KPH-900 5310A-KPH-720 5310A-KPH-730 53120-KPH-880 53120-KPH-890 53140-KPH-880 53140-KPH-880 53166-KET-900 53166-KET-900 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F3 F3-1 F3 F3-1 (52000) (53000) 53167-KFM-900 53167-KFM-900 53168-KFM-900 53168-KFM-900 53171-KET-900 53175-KET-900 53175-KET-920 53200-KPH-720 53200-KPH-880 53205-KPH-720FKM 53205-KPH-720FMB 53205-KPH-720FMH 53205-KPH-720FMK 53205-KPH-720FMP 53205-KPH-720FMT 53205-KPH-730FMB 53205-KPH-730FMH 53205-KPH-730FMK 53205-KPH-730FMP 53206-KPH-880FKM 53206-KPH-880FMB 53206-KPH-880FMH 53206-KPH-880FMK 53206-KPH-880FMP 53206-KPH-880FMT 53206-KPH-890FMK 53211-GN5-900 53212-GN5-900 53214-GN5-900 53216-GN5-830 53220-GN5-900 F3 F3-1 F3 F3-1 F3 F3 F4 F6 F6 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F6 F6 F6 F6 F6 61100-KPH-880FMB 61100-KPH-880FMB 61100-KPH-880FMH 61100-KPH-880FMI 61100-KPH-880FMK 61100-KPH-880FMO 61100-KPH-880FMP 61100-KPH-880FMT 61100-KPH-880FMW 61200-KPH-880 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 64221-KPH-880 F29 (61000) (64000) 64221-KPH-890 64310-KPH-880FMB 64310-KPH-880FMH 64310-KPH-880FMI 64310-KPH-880FMK 64310-KPH-880FMO 64310-KPH-880FMP 64310-KPH-880FMW 64311-KPH-880 64312-KPH-880 64320-KPH-720 64320-KPH-720 64320-KPH-880 64325-KPH-880 64400-KPH-880FMB 64400-KPH-880FMH 64400-KPH-880FMI 64400-KPH-880FMK 64400-KPH-880FMO 64400-KPH-880FMP 64400-KPH-880FMT 64400-KPH-880FMW 64410-KPH-720FMB 64410-KPH-720FMG 64410-KPH-720FMH 64410-KPH-720FMT 64410-KPH-880FKW 64410-KPH-880FMB 64410-KPH-880FMH 64410-KPH-880FMK 64410-KPH-880FMP 64410-KPH-880FMT 64415-KPH-900 64416-KPH-900 64420-KPH-720FMB 64420-KPH-720FMG 64420-KPH-720FMH 64420-KPH-720FMT 64420-KPH-880FKW 64420-KPH-880FMB 64420-KPH-880FMH 64420-KPH-880FMK 64420-KPH-880FMP 64420-KPH-880FMT F29 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 64430-KPH-880FMB 64430-KPH-880FMG 64430-KPH-880FMH 64430-KPH-880FMI 64430-KPH-880FMK 64430-KPH-880FMO 64430-KPH-880FMP 64430-KPH-880FMT 64430-KPH-880FMW 64440-KPH-880FMB 64440-KPH-880FMG 64440-KPH-880FMH 64440-KPH-880FMI 64440-KPH-880FMK 64440-KPH-880FMO 64440-KPH-880FMP 64440-KPH-880FMT 64440-KPH-880FMW 64450-KPH-880FMB 64450-KPH-880FMH 64450-KPH-880FMI 64450-KPH-880FMK 64450-KPH-880FMO 64450-KPH-880FMP 64450-KPH-880FMT 64450-KPH-880FMW 64500-KPH-880FKM 64500-KPH-880FMB 64500-KPH-880FMH 64500-KPH-880FMK 64500-KPH-880FMP 64500-KPH-880FMT 64510-KEV-900 64521-MN5-000 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F31 F5 75581-GN8-920 77106-KPG-900 77115-KPH-900 77200-KPH-720 77201-KPH-880 77214-KPH-900 77228-GBG-850 77230-KPH-880 77234-GN2-000 F15 F27 F15 F15 F15 F15 F31 F15 F15 (77000) 77236-GW0-000 77240-KPH-901 78135-S3N-003 F15 F15 F2 80100-KPH-720 80100-KPH-881 81110-KPH-880 81218-KPH-880 81250-KPH-880 81253-KPH-900 81257-KPH-900 81312-KPH-900 F24 F24 F31 F32 F27 F27 F27 F7 83510-KPH-720FMB 83510-KPH-720FMG 83510-KPH-720FMH 83510-KPH-720FMT 83510-KPH-880FKV 83510-KPH-880FMB 83510-KPH-880FMH 83510-KPH-880FMK 83510-KPH-880FMP 83510-KPH-880FMT 83642-171-000 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F30 84100-KPH-880 84601-HA7-670 86150-KPG-900 F15 F7 F5 871XO-KPH-720ZA 871XO-KPH-720ZB 871XO-KPH-720ZC 871XO-KPH-720ZD 871XO-KPH-720ZE 871XO-KPH-720ZF 871XO-KPH-730ZA 871XO-KPH-730ZB 871XO-KPH-730ZC 871XO-KPH-730ZD 871XO-KPH-830ZA 871XO-KPH-830ZA 871XO-KPH-830ZB 871XO-KPH-830ZB 871XO-KPH-830ZC F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 (80000) (83000) (84000) (87000) 4 81 I N D E K S PART NUMBER Part Number 4 871XO-KPH-830ZC 871XO-KPH-830ZD 871XO-KPH-830ZD 871XO-KPH-830ZE 871XO-KPH-830ZE 871XO-KPH-830ZF 871XO-KPH-830ZF 871XO-KPH-830ZG 871XO-KPH-830ZG 871XO-KPH-840ZA 871XO-KPH-840ZA 871XO-KPH-840ZB 871XO-KPH-840ZB 871XO-KPH-840ZC 871XO-KPH-840ZC 871XO-KPH-840ZD 871XO-KPH-840ZD 871XO-KTM-720ZA 871XO-KTM-720ZB 871XO-KTM-720ZC 871XO-KTM-720ZD 87505-KPH-880 87506-KPH-880 87507-KPH-880 87513-KPH-880 87513-KPH-880ZB 87560-KPH-880 87560-KPH-880ZD F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F32 F32 F32 F32 F32 F32 F32 88110-KPH-880 88110-KPH-880 88113-KPH-880 88113-KPH-880 88120-KPH-880 88120-KPH-880 88210-KPH-880 88210-KPH-880 88220-KPH-880 88220-KPH-880 F3 F3-1 F3 F3-1 F3 F3-1 F3 F3-1 F3 F3-1 89010-KPH-880 89102-538-000 89103-538-000 89211-KGH-900 F30 F30 F30 F30 (88000) (89000) 82 Block No. 89212-KGH-900 89213-KGH-900 89216-GBG-770 89217-KGH-900 89218-KGH-900 89219-KGH-900 F30 F30 F30 F30 F30 F30 90004-GHB-610 90004-GHB-670 90005-KY7-000 90010-KM1-000 90012-333-000 90022-MG8-000 90031-KPH-900 90032-KPH-900 90033-KPH-900 90050-KPH-900 90071-MB0-000 90083-GB6-911 90083-KFL-850 90084-428-000 90087-KGH-900 90101-GJ6-000 90101-KY6-008 90102-KGH-900 90103-KPH-720 90104-KPH-900 90105-KGH-900 90105-KPH-900 90105-MN5-000 90106-GN5-900 90107-KAN-900 90108-223-000 90108-KPH-880 90108-KPH-880 90112-GK8-010 90114-KGH-900 90114-KPH-880 90115-GEO-000 90115-KW7-900 90115-KW7-900 90116-KV3-701 90116-ME9-000 90118-383-000 E5 E1 E3 E11 E2 E16 E13 E13 E13 E7 E12 E3 E6 E9 E9 F1 F2 F4 F5 F31 F11-1 F15 F24 F5 F16 F21 F18 F31 F28 F4 F31 F3 F16 F31 F8 F17 F22 (90000) 90121-KPH-900 90121-KPH-900 90128-KFM-900 90131-KPH-880 90145-KM3-751 90164-028-000 90185-KPH-880 90186-KPH-880 90191-KPP-900 90206-001-000 90231-087-010 90231-KM7-700 90301-KGH-901 90302-KBP-900 90302-KBP-900 90304-KGH-901 90304-KPH-900 90306-KGH-901 90306-KGH-901 90306-KGH-901 90309-357-000 90314-KFM-840 90314-KFM-840 90380-GM9-740 90401-GB2-000 90403-KPH-900 90407-259-000 90412-187-000 90412-KPH-900 90431-GN5-910 90432-086-000 90435-HB3-000 90439-SB2-010 90441-147-000 90441-147-000 90441-286-000 90441-KA4-700 90441-ME9-000 90442-147-000 90442-147-000 90443-107-000 90443-844-000 90452-413-000 90452-KGH-900 F22 F22-1 F13 F10 F4 F29 F15 F15 F5 E2 E6 E7 F12 F12 F13 F5 F18 F11 F11-1 F13 F13 F3 F3-1 F31 E6 E7 E13 E15 E15 E6 E6 E16 E10 F3 F3-1 E1 E15 E1 F3 F3-1 E1 E5 E15 E15 90452-KPH-900 90454-KPH-900 90455-GB2-000 90461-115-000 90461-357-000 90461-GB4-770 90485-040-000 90501-GBL-730 90501-GBY-910 90502-GG2-000 90502-KPH-900 90505-GBY-910 90544-283-000 90545-300-000 90563-KEV-500 90601-001-000 90603-KPH-900 90605-166-720 90605-166-720 90605-200-000 90605-200-000 90651-MA5-671 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90702-KFM-900 90702-KFM-900 90702-KFM-900 90702-KFM-900 90741-003-010 E17 E17 E6 E15 E1 E15 E5 E7 F5 F31 F27 F5 F8 F4 F22-1 E15 E6 E5 E6 E15 E17 F4 F16 F24 F27 F31 E2 E5 E8 E9 E14 91001-KPH-901 91002-KPH-901 91002-MG8-003 91007-GBG-911 91071-KPH-901 91101-GB2-000 91101-GF6-003 91102-GF6-003 91103-GF6-003 91111-KW7-900 91204-KPH-901 91204-MC7-003 E14 E14 E7 E5 E11 E6 E14 E14 E14 E16 E15 E5 (91000) 91208-KPH-901 91251-KPH-881 91251-KPH-881 91251-KPH-881 91303-001-000 91303-377-000 91304-GB1-900 91305-KPH-900 91306-MG3-000 91307-035-000 91309-425-003 91320-MB0-000 91356-GM0-003 91356-KGH-901 91372-KPH-900 91509-GE2-760 91509-GE2-760 91509-GE2-760 91509-GE2-760 91509-KPH-880 E13 F11 F11-1 F13 E5 E9 E1 E13 E3 E5 E12 E12 F8 E9 E1 F5 F16 F27 F31 F31 92101-06010-0A 92101-06020-0A 92101-08025-0A 92101-08025-0H 92800-12000 92900-08028-0E E15 F19 F19 F5 E13 E1 93301-05012-0J 93401-06010-00 93404-06012-00 93500-05008-4J 93500-05012-0A 93500-05012-0G 93500-05012-0G 93500-05012-OA 93500-05025-0A 93500-05028-0A 93500-05028-0A 93600-04012-1G 93891-04016-07 93891-04020-07 93892-04010-10 93892-04014-18 E8 F22 F15 F18 F3 F3 F3-1 F3-1 F17 F3 F3-1 F4 F5 F5 E18 E18 (92000) (93000) I N D E K S PART NUMBER Part Number 93892-05010-18 93893-04012-17 93901-24480 93903-24310 93903-24310 93903-25210 93903-25310 93903-25510 93903-34480 Block No. E18 F4 F26 F5 F16 F31 F2 F17 F25 94001-05000-0S 94001-06000-0S 94001-06000-0S 94001-06070-0S 94002-10000-0S 94021-10000-0S 94030-08000 94031-10000 94031-10000 94050-05000 94050-06000 94050-06000 94050-08000 94050-10000 94050-10080 94050-12000 94101-05000 94101-05000 94101-06000 94101-10000 94103-06000 94103-06000 94103-08000 94111-05000 94201-16150 94201-20150 94201-30250 94301-10120 94301-10120 94303-03050 94540-06018 95002-02080 95002-02100 (94000) (95000) F3 F12 F13 F15 F21 F23 E5 F22 F22-1 F28 F4 F9 F18 F20 F29 E10 F18 F19 F20 F23 F26 F31 F18 F18 F20 F19 F21 E4 E13 E14 E8 95002-02659 95002-41300-08 95002-70000 95002-80000 95011-40000 95014-71102 95014-72102 95014-73100 95015-32001 95015-32001 95015-42000 95015-42000 95015-83000 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06014-00 95701-06014-00 95701-06014-00 95701-06016-00 95701-06016-00 95701-06016-00 95701-06020-00 95701-06022-00 95701-06022-07 95701-06025-00 95701-06025-00 95701-06028-00 95701-06035-00 95701-06035-00 95701-06110-00 95701-08012-00 95701-08020-00 95701-08025-00 95701-08035-00 95701-08035-00 95701-08045-00 95801-10035-00 95801-10045-00 95801-10110-08 E18 F17 E13 F17 F19 F21 F21 F19 F9 F19 F9 F19 F20 E1 F14 F24 F26 E3 E13 E15 E13 F14 F28 F28 F31 F4 E12 F31 F9 E8 F12 E1 F18 F20 F20 F20 F29 F18 F23 F6 F29 F14 F14 96001-06014-00 96001-06014-00 E10 F7 (96000) 96001-06016-00 96001-06020-00 96001-06022-00 96001-06022-00 96001-06022-00 96001-06022-00 96001-06025-00 96001-06025-00 96001-06028-00 96001-06030-00 96001-06035-00 96001-06040-00 96001-06045-00 96001-06060-00 96001-06095-00 96100-60010-00 96100-62010-00 96100-62030-00 96140-62010-10 96140-62010-10 96140-62010-10 96140-62030-10 96140-63010-10 96211-06000 96220-30085 96220-40238 96700-06016-00 F7 E1 E1 E3 E9 E10 F3 F7 E9 F27 E9 E5 E1 E13 E1 E15 E15 E15 F11 F11-1 F13 F13 F13 F6 E16 E8 E16 97258-31160-10 97280-31207-10 97282-41158-10 97548-41157-10 97550-31206-10 97574-31157-10 F11 F11-1 F13 F13 F11-1 F11 98200-31000 98200-31000 98200-31500 98200-31500 F27 F28 F27 F28 99101-KPH-075 99104-KPH-0350 E18 E18 (97000) (98000) (99000) 4 83 I N D E K S DESCRIPTION Description Block No. (A) ADJUSTER, R. CHAIN ADJUSTER, R. CHAIN ARM ASSY., KICK STARTER ARM COMP., GEARSHIFT ARM COMP., VALVE ROCKER ARM, FR. BRAKE ARM, RR. BRAKE AXLE, FR. WHEEL AXLE, FR. WHEEL AXLE, RR. WHEEL (B) BAG, OWNERS MANUAL BAG, TOOL, 160MM BALL SET, STEEL, #6x23 BALL SET, STEEL, #6x29 BALL, STEEL, #6 (3/16) BAND A, CONNECTING TUBE BAR COMP, STEP BAR COMP., SIDE STAND BAR, L. PILLION STEP BAR, R. PILLION STEP BASE COMP. BATTERY ASSY (YTZ5S) BATTERY ASSY. (GTZ5S) BEARING, CONNECTING ROD (BLUE) BEARING, CONNECTING ROD (RED) BEARING, CONNECTING ROD (WHITE) BEARING, NEEDLE, 21x25x17 BEARING, RADIAL BALL SPECIAL,6001U BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6804 (KOYO) BOLT- FLANGE, 8x12 BOLT FR HDL COVER BOLT, ADJUSTING F12 F13 F19 E16 E2 F9 F12 F11 F11-1 F12 F30 F30 F6 F6 F6 F17 F20 F21 F20 F20 F26 F27 F27 E14 E14 E14 E11 E5 E15 E15 F11 F11-1 F13 E15 F13 E14 E14 F13 E7 F18 F5 F1 Description BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BRAKE DISK, 8X24 BOLT, CLUTCH ADJUSTING BOLT, CYLINDER STUD BOLT, CYLINDER STUD BOLT, CYLINDER STUD BOLT, DRAIN PLUG, 12MM BOLT, FLANGE, 10 x 110 BOLT, FLANGE, 10 x 35 BOLT, FLANGE, 10x45 BOLT, FLANGE, 10x50 BOLT, FLANGE, 5 x 22 BOLT, FLANGE, 6 x 110 BOLT, FLANGE, 6 x 12 BOLT, FLANGE, 6 x 12 BOLT, FLANGE, 6 x 12 BOLT, FLANGE, 6 x 12 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 14 BOLT, FLANGE, 6 x 16 BOLT, FLANGE, 6 x 16 BOLT, FLANGE, 6 x 16 BOLT, FLANGE, 6 x 20 BOLT, FLANGE, 6 x 20 BOLT, FLANGE, 6 x 22 BOLT, FLANGE, 6 x 22 BOLT, FLANGE, 6 x 22 BOLT, FLANGE, 6 x 22 BOLT, FLANGE, 6 x 25 BOLT, FLANGE, 6 x 25 BOLT, FLANGE, 6 x 25( BOLT, FLANGE, 6 x 28 BOLT, FLANGE, 6 x 30 BOLT, FLANGE, 6 x 35 BOLT, FLANGE, 6 x 35 BOLT, FLANGE, 6 x 40 BOLT, FLANGE, 6 x 45 BOLT, FLANGE, 6 x 60 BOLT, FLANGE, 6 x 95 BOLT, FLANGE, 6MM Block No. F18 F16 F31 F11-1 E5 E13 E13 E13 E13 F29 F23 F6 F5 F28 E1 E1 F14 F24 F26 E3 E10 E13 E15 E13 F14 F28 E1 F28 E1 E3 E9 E10 E12 F3 E1 E9 F27 E8 E9 E5 E1 E13 E1 F17 Description BOLT, FLANGE, 6x10 BOLT, FLANGE, 6X12(NSHF) BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6x22 BOLT, FLANGE, 6x22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6x25 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X35 BOLT, FLANGE, 8 x 20 BOLT, FLANGE, 8 x 25 BOLT, FLANGE, 8 x 35 BOLT, FLANGE, 8 x 35 BOLT, FLANGE, 8x45 BOLT, HANDLE LEVER PIVOT BOLT, HANDLE LEVER PIVOT BOLT, HEX., 5 x 12 BOLT, HEX., 6 x 10 BOLT, HEX., 6 x 20 BOLT, HEX., 8 x 25 BOLT, HEX., 8x25 BOLT, KNOCK, 5MM BOLT, OIL, 10x22 BOLT, PIN BOLT, SEAT HINGE BOLT, SETTING BOLT, SOCKET, 6x16 BOLT, SOCKET, 8 x 63 BOLT, SOCKET, 8 x 73 BOLT, SOCKET, 8MM BOLT, SOCKET, 8x18 BOLT, SPECIAL FLANGE, 5 x 8 BOLT, SPECIAL FLANGE, 6 x 20 BOLT, STUD, 8 x 28 BOLT, STUD, 8X19.5 BOLT, SWINGARM PIVOT BOLT, SWINGARM PIVOT BOLT, TORX, 8X25 BOLT-WASHER, 6 x 12 BOLT-WASHER, 6x10 BOLT-WASHER, 6x6 BOOT B BOOT COMP. Block No. F4 E5 F7 F7 F4 F31 F7 F31 F9 F12 F20 F20 F20 F29 F18 F3 F4 E8 E15 F19 F19 F5 E3 F4 F10 F15 E12 E16 F15 F15 F8 E11 E6 E7 E1 F13 F22 F22-1 F10 F15 F22 F22 F10 F4 5 83 I N D E K S DESCRIPTION Description BOOT, PIN BUSH BOX COMP., LUGGAGE BRACKET SUB ASSY., R. FR. CALIPER BRACKET, FR. NUMBER PLATE BRACKET, MAIN STEP BRACKET, R. HANDLE LEVER BRUSH SET, TERMINAL BULB, HEADLIGHT (12V 32/32W) BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (12V 1.12W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WINKER (12V 10W) BULB, WINKER (12V 10W) BUSH, 15MM BUSH, RR. CUSHION RUBBER BUSH, RUBBER (C) 5 84 C.D.I. UNIT CABLE COMP., CHOKE CABLE COMP., CHOKE CABLE COMP., FR. BRAKE CABLE COMP., THROTTLE CABLE COMP., THROTTLE CABLE, STARTING MOTOR CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) CAM, RR. BRAKE CAM, RR. BRAKE CAMSHAFT COMP. CAP CAP ASSY., NOISE SUPPRESSOR CAP COMP., FUEL FILLER CAP, 30MM CAP, A.C. GENERATOR CAP, BLEEDER CAP, CABLE SEALING CAP, CHAIN CASE PEEP HOLE CAP, CHANGE SWITCH CONTACT CAP, CHOKE DUST CAP, LOCK NUT CAP, LOCK NUT CAP, MASTER CYLINDER CARBURETOR ASSY. (APBF3A A) CASE COMP., UPPER CASE COMP., UPPER Block No. F10 F27 F10 F31 F20 F3 E12 F1 F26 F2 F1 F25 F26 E15 F23 F23 F28 F3 F3-1 F3 F3 F3-1 F28 F10 F9 F12 E2 F2 F28 F14 E9 E9 F10 E18 F22 E16 E18 F3 F3-1 F4 E18 F2 F2 Description CASE SUB ASSY., AIR CLEANER CASE, DRIVE CHAIN CASE, L. FR. BOTTOM CASE, L. FR. BOTTOM CASE, R. FR. BOTTOM CASE, R. FR. BOTTOM CASE, UNDER CASE, UNDER CASE, UNDER HALF DRIVE CHAIN CASE, UPPER HALF DRIVE CHAIN CENTER, CLUTCH CHAIN, CAM CHAIN, DRIVE (420-104 SB) CHAIN, DRIVE (420-104 SB) CHAMBER SET, FLOAT CIRCLIP CIRCLIP, 7MM CIRCLIP, 7MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, INTERNAL, 45MM CLAMP, OVER FLOW PIPE CLAMP, TUBE (D13) CLAMPER B, BRAKE HOSE CLAMPER, A.C. GENERATOR CORD CLAMPER, BRAKE HOSE CLIP, PISTON PIN, 13MM CLIP, TUBE (B10) CLIP, TUBE (B6.5) CLIP, TUBE (B8) CLIP, TUBE (C11) CLIP, TUBE (C12) CLIP, VALVE GUIDE CLUTCH ASSY., ONE WAY COCK, AUTO FUEL COIL ASSY., IGNITION COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, 6.2 x 20 COLLAR, CLUTCH OUTER COLLAR, FR. AXLE DISTANCE COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER COLLAR, FR. WHEEL SIDE COLLAR, FR. WHEEL SIDE COLLAR, HANDLE MOUNTING Block No. F17 F22-1 F8 F8 F8 F8 F2 F2 F22 F22 E7 E3 F22 F22-1 E18 F4 E5 E6 E15 E6 E9 F17 F4 E10 F4 E14 F14 E18 F14 E13 F17 E1 E11 F14 F28 F5 F5 F27 E7 F11 F11-1 F7 F11 F11-1 F5 Description COLLAR, HORN SETTING COLLAR, KICK RETAINER COLLAR, KICK SPRING COLLAR, LOCK PLATE COLLAR, MAIN STEP MOUNTING COLLAR, MUFFLER MOUNTING COLLAR, RR. AXLE DISTANCE COLLAR, RR. FENDER COLLAR, RR. WHEEL SIDE COLLAR, RUBBER BUSH COLLAR, STARTER REDUCTION COLLAR, WINKER STAY COTTER, VALVE COUNTERSHAFT COVER COMP., L. RR. COVER COMP., R. CRANKCASE COVER SUB ASSY., AIR CLEANER COVER UNDER COVER, BATTERY COVER, CENTER COVER, EX. PIPE COVER, FR. TOP COVER, HANDLE FR. COVER, L. BODY COVER, L. CRANKCASE COVER, L. CYLINDER HEAD SIDE COVER, L. MAIN PIPE SIDE COVER, MAIN PIPE UPPER COVER, MUFFLER COVER, OIL FILTER COVER, R. BODY COVER, R. BODY COVER, R. MAIN PIPE SIDE COVER, TAIL COVER, TAPPET ADJUSTING HOLE CRANKCASE COMP., L. CRANKCASE COMP., R. CRANKSHAFT COMP. CRANKSHAFT COMP., R. CRANKSHAFT, L. CUSHION ASSY., RR. CUSHION, BATTERY CUSHION, FR. TOP COVER CYLINDER COMP. CYLINDER SET, MASTER Block No. F28 E17 E17 E15 F20 F20 F13 F31 F13 F23 E11 F18 E2 E15 E9 E5 F17 F31 F27 F31 F18 F31 F5 F16 E9 E1 F31 F31 F18 E6 F16 F16 F31 F16 E1 E13 E13 E14 E14 E14 F23 F27 F31 E4 F4 I N D E K S DESCRIPTION Description Block No. CYLINDER SUB ASSY., FR. BRAKE MASTER F4 (D) DAMPER SET, WHEEL DIAPHRAGM DISK, CLUTCH FRICTION DISK, FR. BRAKE DOWEL PIN, 10 x 12 DOWEL PIN, 10 x 12 DOWEL PIN, 3 x 5 DOWEL PIN, 8 x 12 DOWEL PIN, 8 x 12 DOWEL PIN, 8 x 12 DOWEL PIN, 8x12 DRUM, GEARSHIFT DUST SEAL DUST SEAL, 21 x 37 x 7 DUST SEAL, 21X37X7 DUST SEAL, 27X40X4.5 DUST SEAL, BRAKE CAM DUST SEAL, BRAKE CAM DUST SEAL, STEERING HEAD (E) ELEMENT COMP., AIR CLEANER EMBLEM, WING MARK E-RING, 6MM (F) FENDER A, FR. BLACK FENDER A, FR. BLACK FENDER A, FR. MRD FENDER A, FR. ORG FENDER A, FR. SH PRL BL FENDER A, FR. SILVER FENDER A, FR. TPBL FENDER A, FR. VIO FENDER A, FR. WHT MET FENDER B, FR. FENDER, RR. FENDER, RR. FLANGE SUB ASSY., FINAL DRIVEN FLAP, TIRE FLAP, TIRE FLAP, TIRE FLOAT SET FLYWHEEL COMP. F13 F4 E7 F11-1 E4 E13 E14 E2 E8 E9 E5 E16 F8 F11 F11-1 F13 F9 F12 F6 F17 F5 E8 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F24 F24 F13 F11 F11-1 F13 E18 E10 Description Block No. FORK ASSY., L. FR. FORK ASSY., L. FR. FORK ASSY., L. FR. FORK ASSY., L. FR. FORK ASSY., R. FR. FORK ASSY., R. FR. FORK ASSY., R. FR. FORK ASSY., R. FR. FORK, L. GEARSHIFT FORK, R. GEARSHIFT FUEL UNIT SET FUSE, BLADE (10A) FUSE, BLADE (10A) FUSE, BLADE (15A) FUSE, BLADE (15A) F8 F8 F8 F8 F8 F8 F8 F8 E16 E16 F14 F27 F28 F27 F28 (G) GASKET SET GASKET, CARBURETOR INSULATOR GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE GASKET, FLOAT CHAMBER GASKET, L. CRANKCASE COVER GASKET, L. CYLINDER HEAD SIDE COVER GASKET, OIL FILTER GASKET, R. CRANKCASE COVER GASKET, TENSIONER LIFTER GAUGE, OIL LEVEL GEAR COMP., PRIMARY DRIVE GEAR COMP., STARTER DRIVEN (57T) GEAR, COUNTERSHAFT FIRST (35T) GEAR, COUNTERSHAFT FOURTH (24T) GEAR, COUNTERSHAFT SECOND (31T) GEAR, COUNTERSHAFT THIRD (23T) GEAR, MAINSHAFT FOURTH (26T) GEAR, MAINSHAFT SECOND (20T) GEAR, MAINSHAFT THIRD (20T) GEAR, OIL PUMP DRIVE (19T) GEAR, OIL PUMP DRIVEN (30T) GEAR, STARTER REDUCTION 17T/55T) GRIP GRIP COMP., THROTTLE GRIP COMP., THROTTLE GRIP, L. HANDLE E18 E1 E4 E1 F18 E18 E9 E1 E6 E5 E3 E5 E6 E11 E15 E15 E15 E15 E15 E15 E15 E14 E8 E11 F30 F3 F3-1 F3 Description GRIP, L. HANDLE GUIDE COMP., CAM CHAIN GUIDE, CLUTCH OUTER GUIDE, FR. BRAKE CABLE GUIDE, VALVE (O.S) (H) HANDLE, EYE WRENCH HARNESS, WIRE HEAD COMP., CYLINDER HEADLIGHT, ASSY HEADLIGHT, UNIT HINGE, SEAT HOLDER, BRUS HOLDER, DRUM STOPPER HOLDER, L. PILLION STEP HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOLDER, R. PILLION STEP HOLDER, WINKER RELAY HOOK, HELMET HOOK, MAIN STAND SPRING HORN COMP. (HIGH) HOSE COMP., FR. BRAKE HOUSING, UNDER THROTTLE HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE HOUSING, UPPER THROTTLE HUB SUB ASSY., FR. HUB SUB ASSY., FR. HUB SUB ASSY., RR. (I) INDICATOR, FR. BRAKE INDICATOR, FR. BRAKE INNER COMP., ONE-WAY CLUTCH INSULATOR, CARBURETOR JET, MAIN, #75 JET, OIL, 0.8MM JET, SLOW, #35 JOINT B, BRAKE ARM JOINT B, BRAKE ARM JOINT, DRIVE CHAIN JOINT, DRIVE CHAIN (J) Block No. F3-1 E3 E7 F6 E1 F30 F28 E1 F1 F1 F15 E12 E16 F20 F4 E18 F20 F2 F27 F21 F28 F4 F3 F3-1 F3 F3-1 F11-1 F11 F13 F9 F12 E6 E1 5 E18 E13 E18 F9 F19 F22 F22-1 85 I N D E K S DESCRIPTION Description Block No. KEY SET KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX) KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX) KEY, WOODRUFF, 4MM (L) LABEL, CARGO LIMIT (5KG) LABEL, DRIVE CHAIN LABEL, ENGINE STARTER *TBLACK*...BLACK LABEL, TIRE LENS, L. RR. WINKER LENS, LICENSE LIGHT LENS, R. RR. WINKER LENS, TAILLIGHT LEVER COMP., CLUTCH LEVER, CHOKE LEVER, CHOKE LEVER, R. STEERING HANDLE LEVER, R. STEERING HANDLE LIFTER ASSY., TENSIONER LIGHT ASSY., RR. COMBINATION LOCK ASSY., SEAT LOCK COMP., SEAT (M) MAINSHAFT (14T) MARK, BATTERY CAUTION MARK, DRIVE CAUTION TWHITE*........ WHITE MARK, DRIVE CAUTION *TBLACK*....... BLACK MARK, DRIVE CAUTION *TWHITE*....... WHITE MIRROR ASSY L. BLACK MIRROR ASSY R. BLACK MIRROR ASSY., L. BACK MIRROR ASSY., R. BACK MIRROR COMP., L. MIRROR COMP., L. MIRROR COMP., R. MIRROR COMP., R. MOTOR ASSY., STARTER MUFFLER COMP., EX... 5 (N) 86 NEEDLE SET, JET NUT B, BRAKE ROD ADJUSTING NUT B, BRAKE ROD ADJUSTING NUT, HEX. CAP, 8MM F29 F29 F29 E14 F32 F32 F32 F32 F26 F26 F26 F26 E5 F3 F3-1 F3 F4 E3 F26 F15 F15 E15 F32 F32 F32 F32 F3 F3 F3-1 F3-1 F3 F3-1 F3 F3-1 E12 F18 E18 F9 F19 F18 Description NUT, CAP, 10MM NUT, CAP, 8MM NUT, CLIP, 4MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, FENDER SETTING NUT, FLANGE, 10MM NUT, FLANGE, 10MM NUT, FLANGE, 12MM NUT, FLANGE, 5MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, HEX., 10MM NUT, HEX., 10MM NUT, HEX., 10MM NUT, HEX., 5MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, LOCK NUT, LOCK NUT, LOCK, 14MM NUT, LOCK, 14MM NUT, SPECIAL, 6MM NUT, SPECIAL, 6MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING NUT, U, 10MM NUT, U, 12MM NUT, U, 12MM NUT, U, 12MM NUT, U, 6MM NUT-WASHER, 6mm OIL SEAL, 11.6 x 24 x 10 OIL SEAL, 16 x 28 x 7 OIL SEAL, 17 x 30 x 5 O-RING O-RING (O) Block No. F23 E1 F5 F16 F24 F27 F31 F7 F20 F29 E10 F28 F4 F9 F18 F21 F22 F22-1 F3 F12 F13 F15 E5 F13 F3 F3-1 E6 E7 F12 F13 F6 E2 F5 F11 F11-1 F13 F12 E12 E13 E5 E15 E12 E18 Description O-RING O-RING, 1.3 x 4.3 O-RING, 1.5 x 9.5 O-RING, 13.8 x 2.5 O-RING, 18 x 3 O-RING, 21 x 2.3 O-RING, 24.4 x 3.1(ARAI) O-RING, 25 x 2.4 O-RING, 30MM O-RING, 40.5X3 (NIPPON DUST KEEPER) O-RING, 8MM O-RING, TAPPET ADJUSTING HOLE CAP OUTER ASSY., PRIMARY CLUTCH OUTER COMP., CLUTCH (P) PACKING, BASE PACKING, DRAIN COCK, 12.5 x 20 PACKING, DRIVE CHAIN CASE PACKING, FUEL FILLER CAP PAD SET, FR. PANEL COMP., FR. BRAKE PANEL COMP., RR. BRAKE PEDAL COMP., BRAKE PEDAL, GEAR CHANGE PIN C, PILLION STEP PIN, HANGER PIN, PISTON PIN, SHIFT RETURN SPRING PIN, SPLIT, 1.6 x 15 PIN, SPLIT, 2.0 x 15 PIN, SPLIT, 3.0 x 25 PIN, STOPPER PINION, KICK STARTER (27T) PIPE COMP., FR. FORK PIPE COMP., IN. PIPE COMP., STEERING HANDLE PIPE, OVERFLOW PIPE, SEAT PISTON PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) Block No. F8 E18 E3 E9 E5 E13 E12 E1 E9 F13 E5 E1 E6 E7 F14 E13 F22 F14 F10 F9 F12 F19 F19 F20 F10 E14 E16 F20 F19 F21 E6 E17 F8 E1 F5 E18 F8 E14 F10 E14 E14 E14 E14 I N D E K S DESCRIPTION Description Block No. PIVOT, SHIFT DRUM STOPPER ARM E16 PLATE COMP., BRAKE E5 PLATE COMP., CLUTCH CAM E5 PLATE COMP., CLUTCH LIFTER E5 PLATE COMP., GEARSHIFT DRUM STOPPER E16 PLATE COMP., PRIMARY DRIVE E6 PLATE SET, VALVE E18 PLATE, BEARING E13 PLATE, BEARING HOLDER E15 PLATE, CLUTCH E7 PLATE, CLUTCH LIFTER E7 PLATE, CLUTCH PRESSURE E7 PLATE, CLUTCH SIDE E6 PLATE, DIAPHRAGM F4 PLATE, DRUM LOCK E15 PLATE, FIXING E15 PLATE, PILLION STEP F20 PLATE, STOPPER E1 PLATE, TENSIONER SETTING E3 PLIERS, 135 F30 PLUG, BEARING PUSH E13 PLUG, PIN F10 PLUG, SPARK (CPR6EA-9)(NGK) E1 PLUG, SPARK (CPR7EA-9)(NGK) E1 PLUG, SPARK (U20EPR9)(DENSO) E1 PLUG, SPARK (U22EPR9)(DENSO) E1 PLUNGER, CAM SETTING E1 POST COMP., HANDLE F5 PROTECTOR F4 PROTECTOR COMP., R. COVER E5 PUMP ASSY., OIL E8 (R) RACE, STEERING BOTTOM BALL RACE, STEERING BOTTOM CONE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RAIL, RR. GRAB RATCHET, STARTER DRIVE RECTIFIER COMP., REGULATOR REFLECTOR, RR. REFLEX RELAY COMP., STARTER RELAY COMP., WINKER RETAINER COMP., BALL RETAINER, FUEL UNIT F6 F6 F6 F6 F15 E17 F28 F24 F28 F28 E5 F14 Description RETAINER, KICK SPRING RETAINER, SPRING RETAINER, VALVE SPRING RIM, FR. WHEEL RIM, FR. WHEEL RIM, RR. WHEEL (1.60X17) RING RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) RING SET, PISTON (STD.) RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER ROD COMP., RR. BRAKE ROD KIT, CONNECTING ROLLER, 3x8.5 ROLLER, 4 x 23.8 ROLLER, 4x10.8 ROLLER, 5 x 8 ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER A, HANDLE WEIGHT RUBBER A, INSERT RUBBER A, TAILLIGHT MOUNTING RUBBER B, INSERT RUBBER B, SEAT SETTING RUBBER C, INSERT RUBBER, AIR CLEANER WATER GUARD RUBBER, BODY COVER MOUNTING RUBBER, BODY COVER SETTING RUBBER, CHANGE PEDAL RUBBER, CLUTCH DAMPER RUBBER, IGNITION COIL PROTECTOR RUBBER, KICK STARTER RUBBER, LUGGAGE BOX MOUNTING RUBBER, MAIN STEP MOUNTING RUBBER, MAIN STEP MOUNTING RUBBER, MUFFLER MOUNTING RUBBER, PILLION STEP RUBBER, PROTECTOR MOUNTING RUBBER, SEAL Block No. E17 E6 E2 F11-1 F11 F13 E12 E14 E14 E14 E14 E14 F5 F8 F8 F8 F19 E14 E16 E8 E16 E6 E8 E8 F5 E4 F26 E4 F15 E4 F29 F16 F16 F19 E6 F29 F19 F27 F5 F20 F20 F20 F18 F15 Description RUBBER, SEAT LOCK RUBBER, STAND STOPPER RUBBER, STEP RUBBER, TAILLIGHT BRACKET (S) SCREEN, OIL FILTER SCREW SET SCREW SET SCREW, 6x25 SCREW, BLEEDER SCREW, FLAT, 4x12 SCREW, INNER PANEL SCREW, OVAL, 6x50 SCREW, PAN, 5 x 11.5 SCREW, PAN, 5 x 11.5 SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 12 SCREW, PAN, 5 x 25 SCREW, PAN, 5 x 28 SCREW, PAN, 5 x 28 SCREW, PAN, 5x11.5 SCREW, PAN, 5x11.5 SCREW, PAN, 5x15 SCREW, PAN, 5x8 SCREW, PAN, 6 x 6 SCREW, SIDE STAND PIVOT SCREW, SPECIAL, 5MM SCREW, SPECIAL, 6x15 SCREW, TAPPET ADJUSTING SCREW, TAPPING, 3X14 SCREW, TAPPING, 4 x 12 SCREW, TAPPING, 4 x 16 SCREW, TAPPING, 4 x 16 SCREW, TAPPING, 4x12 SCREW, TAPPING, 5 x 25 SCREW, TAPPING, 5x12 SCREW, TAPPING, 5X16 SCREW, U-LOCK FLAT, 6 x 12 SCREW, VISOR SPECIAL SETTING SCREW, VISOR SPECIAL SETTING SCREW-WASHER, 4 x 10 SCREW-WASHER, 4 x 14 SCREW-WASHER, 4x12 SCREW-WASHER, 4x16 Block No. F31 F21 F20 F28 E8 E18 E18 F31 F10 F4 F24 F5 F16 F27 F3 F3-1 F17 F3 F3-1 F5 F31 F31 F18 E3 F21 F31 F31 E2 F2 F16 F25 F26 F5 F17 F31 F2 F29 F16 F31 E18 E18 F4 F5 5 87 I N D E K S DESCRIPTION Description 5 88 SCREW-WASHER, 4x20 SCREW-WASHER, 5 x 10 SEAL SET, FR. FORK SEAL SET, PISTON SEAL, AIR CLEANER COVER SEAL, VALVE STEM (NOK) SEAT ASSY., DOUBLE SEAT B, SPRING SEAT, VALVE SPRING SEAT, VALVE SPRING OUTER SENSOR ASSY., SPEED SET RING, 20MM SET RING, 20MM SET RING, 25MM SHAFT, EX. ROCKER ARM SHAFT, GEARSHIFT FORK SHAFT, IN. ROCKER ARM SHAFT, REDUCTION GEAR SHAFT, RR. BRAKE PIVOT SHAFT, SCREW DRIVER SHIELD, L. LEG SHIELD, R. LEG SHOE SET, BRAKE SHOE SET, BRAKE SLEEVE, RR. WHEEL SLIDER CHAIN SOCKET ASSY., BULB SOCKET COMP., HEADLIGHT SPANNER, 10 x 12 SPANNER, 14 x 17 SPEEDOMETER ASSY. SPEEDOMETER COMP. SPINDLE COMP., GEARSHIFT SPINDLE, KICK STARTER SPOKE SET (A11X183) (OUTSIDE) SPOKE SET (A11X183.5) (INSIDE) SPOKE SET A, 10X158.5 (OUTSIDE) SPOKE SET A, 10X159 (INSIDE) SPOKE SET A, 11x158.5 (OUTSIDE) SPOKE SET A, 11x160 (INSIDE) SPRING A, BRAKE ROD SPRING A, MAIN STAND SPRING A, SIDE STAND SPRING ASSY., RR. BRAKE RETURN Block No. F5 E18 F8 F10 F17 E2 F15 F8 E2 E2 E13 E15 E17 E6 E2 E16 E2 E11 F21 F30 F31 F31 F9 F12 F13 F22-1 F2 F1 F30 F30 F2 F2 E16 E17 F11-1 F11-1 F13 F13 F11 F11 F19 F21 F21 F19 Description SPRING, BEARING PUSH SPRING, BRAKE SPRING, BRAKE SHOE SPRING, BRAKE SHOE SPRING, BRUSH SPRING, CAM PLATE SIDE SPRING, CHANGE FRICTION SPRING, CHANGE SWITCH CONTACT SPRING, CLUTCH SPRING, FR. BRAKE ARM RETURN SPRING, FR. FORK SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN SPRING, KICK RETURN SPRING, LOCK KEY SETTING SPRING, ONE WAY RETAINER SPRING, PAD SPRING, PLUNGER SPRING, PRIMARY CLUTCH SPRING, REBOUND SPRING, SEAT LOCK SPRING, SHIFT DRUM STOPPER SPRING, SIDE FRICTION SPRING, STARTER PINION FRICTION SPRING, STOP SWITCH SPRING, SUB GEAR SPRING, VALVE SPROCKET, CAM (34T) SPROCKET, DRIVE (14T) SPROCKET, FINAL DRIVEN (35T) SPROCKET, TIMING (17T) STAND COMP., MAIN STATOR COMP. STAY, FR. TOP COVER STAY, FR. TOP COVER STAY, L. UNDER COWL STAY, LEG SHIELD STAY, R. UNDER COWL STEM SUB ASSY., STEERING STEM SUB ASSY., STEERING STOPPER COMP., GEARSHIFT DRUM STOPPER, CABLE STOPPER, CABLE STRAINER COMP., FUEL Block No. E13 E5 F9 F12 E12 E5 E15 E16 E7 F9 F8 E16 E16 E17 F15 E6 F10 E1 E6 F8 F15 E16 E6 E17 F19 E6 E2 E3 E15 F13 E14 F21 E10 F29 F29 F31 F31 F31 F6 F6 E16 F3 F3-1 F14 Description STRIPE, SET #1 BLACK STRIPE, SET #1 BLACK STRIPE, SET #1 BLACK STRIPE, SET #1 BLACK RED STRIPE, SET #1 BLACK RED STRIPE, SET #1 BLACK RED STRIPE, SET #1 BLACK RED STRIPE, SET #2 BLACK GREY STRIPE, SET #2 BLACK VIOLET STRIPE, SET #2 HITAM SILVER STRIPE, SET #2 HITAM SILVER STRIPE, SET #2 HITAM SILVER STRIPE, SET #2 HITAM SILVER RED STRIPE, SET #2 HITAM SILVER RED STRIPE, SET #3 BLUE STRIPE, SET #3 HITAM BIRU STRIPE, SET #3 HITAM MERAH STRIPE, SET #3 HITAM MERAH STRIPE, SET #3 HITAM SILVER BL STRIPE, SET #3 HITAM SILVER BL STRIPE, SET #3 SILVER HITAM STRIPE, SET #4 HITAM MERAH STRIPE, SET #4 HITAM MERAH STRIPE, SET #4 HITAM ORANGE STRIPE, SET #4 RED STRIPE, SET #4 RED STRIPE, SET #4 SILVER BIRU STRIPE, SET #4 SILVER HITAM STRIPE, SET #5 HITAM BIRU STRIPE, SET #5 HITAM BIRU STRIPE, SET #5 SILVER BIRU STRIPE, SET #6 BLUE STRIPE, SET #6 BLUE STRIPE, SET #6 PUTIH MERAH STRIPE, SET #7 SILVER ORANGE STRIPE, SET #7 SILVER ORANGE SUB GEAR (20T) SUB HARNESS, BATTERY SUB HARNESS, SPEEDOMETER SUB HARNESS, SPEEDOMETER SUSPENSION, WINKER RELAY (MITSUBA) SWINGARM ASSY., RR. SWINGARM SUB ASSY., RR. SWITCH ASSY., COMBINATION & LOCK Block No. F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 F33 E6 F28 F28 F28 F28 F22-1 F22 F29 I N D E K S DESCRIPTION Description SWITCH ASSY., FR. STOP SWITCH ASSY., FR. STOP SWITCH ASSY., RR. STOP SWITCH ASSY., THROTTLE SWITCH SET, CHANGE SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, WINKER (T) TANK COMP., FUEL TENSIONER ASSY., CAM CHAIN THREAD COMP., STEERING HEAD TOP TIRE, FR. (2.50-17) FF 135 TIRE, FR. (2.50-17) FF135 TIRE, RR. (2.75-17) FR135 TOOL SET TOP SET TUBE A, FUEL TUBE, AIR CLEANER CONNECTING TUBE, AIR CLEANER DRAIN TUBE, AIR VENT TUBE, BRAKE PEDAL SPRING TUBE, BREATHER TUBE, FUEL (5.3 x 230) TUBE, FUEL, 5.3 x 370 TUBE, PRESSURE BOOST, 3.5 x 340 TUBE, TIRE (2.25/2.50-17) TUBE, TIRE (2.25/2.50-17) TUBE, TIRE (2.75-17) FR135 TUBE, VINYL, 11 x 15 x 45 VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE SET, THROTTLE VALVE, EX. VALVE, IN. WASHER B, LOCK WASHER, 14MM WASHER, 25 x 20.2 x 1 WASHER, 30 x 45 x 0.8 WASHER, 6.1MM (V) (W) Block No. F3 F4 F19 E18 E13 F5 F5 F5 F5 F5 F14 E3 F6 F11 F11-1 F13 F30 E18 F14 F17 F17 E18 F19 E13 F14 F14 F14 F11 F11-1 F13 F17 E18 E18 E18 E2 E2 E6 E7 E17 E6 E16 Description WASHER, 8MM WASHER, CHAIN CASE SET WASHER, CLUTCH SIDE WASHER, LOCK WASHER, OIL BOLT WASHER, PLAIN WASHER, PLAIN WASHER, PLAIN, 10MM WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, SEALING, 6.5 x 12 WASHER, SEALING, 8MM WASHER, SEALING, 8MM WASHER, SEAT LOCK WASHER, SPECIAL, 12 x 23 WASHER, SPECIAL, 12MM WASHER, SPECIAL, 24 x 12 x 2.3 WASHER, SPECIAL, 8MM WASHER, SPLINE, 17MM WASHER, SPLINE, 20 x 1.2 WASHER, SPRING, 5MM WASHER, STEERING STEM NUT WASHER, THRUST, 15.5MM WASHER, THRUST, 15MM WASHER, THRUST, 17MM WASHER, THRUST, 20MM WASHER, THRUST, 8MM WASHER, WAVE WASHER, WAVE WASHER, WAVE WEIGHT A, STEERING HANDLE WEIGHT A, STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT SET, PRIMARY CLUTCH WHEEL SUB ASSY., RR. WINKER ASSY., L. FR. WINKER ASSY., R. FR. WRENCH, EYE, 19 WRENCH, SPARK PLUG Block No. E5 F22-1 E6 E6 F4 F3-1 F3 F23 F18 F19 F20 F26 F31 F18 E1 E1 E1 F15 E15 E15 E10 F8 E15 E15 F18 F6 E17 E15 E7 E15 E5 F3-1 F3 F10 F5 F5 F5 F5 E6 F13 F25 F25 F30 F30 Description Block No. 5 89
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