AWC Frac Valves

AWC Frac Valves
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Archer
Overview
Who we are
AWC is the only gate valve supplier
that manufactures and services
its valves entirely in the USA. Our
superior products and extensive oilfield
experience ensure that AWC’s Hydro
Master and Torque Master valves
represent the latest generation of
gate valve technology. Our valves are
widely used by specialized well-control
companies and are the preferred valves
of many shale-play operators throughout
North and South America, the Middle
East and North Sea.
Forged steel components
AWC’s frac valves utilize a hammerforged valve body that begins as a dense,
homogenous block of high-quality U.S.
steel. This process vastly improves body
integrity, minimizing the risk of failure.
All AWC Hydro and Torque Master gate
valves are manufactured in accordance
with API 6A and are ISO 9001 Quality
Management System recognized by Det
Norske Veritas Certification, Inc. (DNV).
Service when and where you need it
Aftermarket service centers are a critical
aspect of efficient oilfield operations
and aid in reducing the total cost of
ownership of our customers’ equipment.
AWC understands this and is ready and
able to completely service our frac valves
at each of our strategically
located service facilities.
Why choose AWC?
• Field proven- Over 8,000 frac valves
installed over the last 10 years
• Assured Safety- Exclusive emergency
upper and lower back-up stempacking assemblies
• OEM Support and Service- Regional
aftermarket service & support
centers including full machine &
welding capabilities
• Extended Asset Life Cycle- Through
OEM certified maintenance program
• Sour Service Ready- No need to
special order
• Clear Valve Status- Standard acting
gates allow field personnel to easily
see if the valve is open or closed
• Quality- All AWC valves are built in
accordance with API 6-A
• Additional Services- Custom
machining and welding services
available upon request
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AWC Frac Valves
AWC Asset
Management and Customer
Property Programs –
AWC strives every day to be the
preferred provider of high pressure API
6A gate valves. Our team is committed
to safety, internal improvement, product
and service quality, and integrity.
Through implementation of our
Managed Asset Solutions programs,
we can consistently deliver on this
commitment.
AWC Service Centers have developed a
strategy to track and maintain customer
property in a concise and detailed
manner from initial receipt to final
delivery. When a piece of equipment
is delivered, our process begins with
retrieving serial and asset numbers,
which are then accurately logged on a
receiving ticket and filed with a bill of
lading(BOL). After the receiving process
is completed, the equipment is stored
on AWC property until it is brought in
for disassembly and inspection.
When the valve is brought in for
teardown, all the identification numbers
are logged again during the process
of disassembly. Serial number, asset
number and heat treatment numbers
from all parts are recorded in a repair
packet. The valve and corresponding
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parts are then cleaned before visual
and dimensional inspection to ensure
all components are within allowed
tolerances. All information attained
during this process is documented in
the repair packet and a quote sheet
is made for the cost of the repair.
That quote is then submitted to the
customer, pending owner approval
and issuance of a purchase order to
proceed with the rebuild process.
The valve is repaired to OEM
specifications, with machine work,
welding and repairs done in house.
Heat treatment is the only procedure
currently outsourced in the repair
process. As the valve is built up the heat
treatment numbers of any new parts
are recorded and also documented in
the repair documentation. The valve
is then tested and stamped with the
completed repair date. A recertification
and certificate of conformance are
also issued for the repaired valve. All
records are maintained in our electronic
database ensuring easy access upon
customer request.
Archer
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AWC Frac Valves
Torque Master
Lower Torque Operation
50% - 75% lower than conventional ACME
mechanical screw stems.
"C"
The Torque Master valve is manually operated
representing the latest generation of ball-screw
valve technology. Also, because the new ballscrew valves require up to 75% less torque to
operate, they can be opened very easily, even
in the presence of high-differential pressure.
"A"
"B"
Torque Master specifications
Valve type
A
B
C
Weight, lbs (kg)
Turns to open/close
4 in - 10,000 psi (flanged)
74.0
26.4
26.0
1,902 (863)
20¼
4 in - 15,000 psi (flanged)
74.0
29.0
26.0
1,976 (896)
20¼
5 in - 10,000 psi (flanged)
70.8
29.0
26.0
1,872 (849)
12
5 in - 15,000 psi (flanged)
75.0
35.0
32.0
2,951 (1,339)
12
7 in - 10,000 psi (flanged)
84.2
35.0
32.0
3,172 (1,439)
15½
7 in - 15,000 psi (studded)
92.0
39.5 (stud to stud)
32.0
5,850 (2,654)
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*All AWC valves are built in accordance with API 6-A PSL-3, PR-1 MTL “DD-0.5” Trim, Temperature rating “U”
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**5 1/8 in 15K & 7 1/16 in 15K have a P-U temp rating
Archer
Hydro Master
Secure Operation
"C"
Hydro Master gate valves include a
manual locking screw.
The Hydro Master includes a reliable hydraulic
actuator which provides numerous benefits in
terms of safety, efficiency and operability for
hydraulic fracturing operations.
"A"
"B"
Hydro Master specifications
Valve type
A
B
C
Weight, lbs (kg)
Operating volume hydraulic liquid gallon (+/- 005)
4 in - 10,000 psi (flanged)
100.0
26.4
13.8
2,308 (1,047)
2.4 (to open – 1.7 / to close – 2.25)
4 in - 15,000 psi (flanged)
100.0
29.0
13.8
2,375 (1,077)
2.4 (to open – 1.7 / to close – 2.25)
5 in - 10,000 psi (flanged)
93.4
29.0
13.8
2,216 (1,005)
2.45 (to open – 2.1 / to close – 2.3)
5 in - 15,000 psi (flanged)
100.5
35.0
13.8
3,294 (1,494)
2.45 (to open – 2 / to close – 2.3)
7 in - 10,000 psi (flanged)
104.0
7 in - 15,000 psi (studded)
108.1
35.0
39.5 (stud to stud)
13.8
3,513 (1,593)
3.2 (to open – 2.6 / to close – 3)
13.8
6,993 (3,172)
7.4 (to open – 6.5 / to close – 7.3)
*All AWC valves are built in accordance with API 6-A PSL-3, PR-1 MTL “DD-0.5” Trim, Temperature rating “U”
**5 1/8 in 15K & 7 1/16 in 15K have a P-U temp rating
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CONROE, TEXAS
CORPUS CHRISTI, TEXAS
ODESSA, TEXAS
936.760.3431
361. 289.1101
432 .698.1344
Corporate Office:
10613 W. Sam Houston Pkwy N.
Suite 600
Houston, TX 77064
713.856.4222
awcfracvalves.com