1000 XT EFT arctic team green

Transcription

ILLUSTRATED PARTS MANUAL
1000 XT EFT
Model Number A2014AGW1PETX
SHARE OUR PASSION.
TM
w w w. a rc t i c c a t . c o m
TABLE OF CONTENTS
2014 ATV 1000 XT EFT
(Model No. A2014AGW1PETX)
FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES .................................................................................... 1
REAR RACK, BODY PANEL, AND FOOTWELL ASSEMBLIES ....................................................................................... 2
FRAME AND RELATED PARTS ....................................................................................................................................... 3
WINCH ASSEMBLY .......................................................................................................................................................... 4
LICENSE PLATE HOLDER ASSEMBLY ........................................................................................................................... 5
SEAT ASSEMBLY ............................................................................................................................................................. 6
STEERING ASSEMBLY .................................................................................................................................................... 7
HANDLEBAR ASSEMBLY ................................................................................................................................................. 8
INSTRUMENT POD ASSEMBLY ...................................................................................................................................... 9
FRONT SUSPENSION ASSEMBLY ................................................................................................................................ 10
REAR SUSPENSION ASSEMBLY .................................................................................................................................. 11
SWAYBAR ASSEMBLY ................................................................................................................................................... 12
WHEEL AND TIRE ASSEMBLY ...................................................................................................................................... 13
HYDRAULIC BRAKE ASSEMBLY ................................................................................................................................... 14
PARKING BRAKE ASSEMBLY ....................................................................................................................................... 15
GAS TANK ASSEMBLY .................................................................................................................................................. 16
SHIFT LEVER ASSEMBLY ............................................................................................................................................. 17
AIR INTAKE ASSEMBLY ................................................................................................................................................. 18
ENGINE AND EXHAUST ................................................................................................................................................. 19
COOLING ASSEMBLY .................................................................................................................................................... 20
CASE/BELT COOLING ASSEMBLY ............................................................................................................................... 21
DRIVE TRAIN ASSEMBLY .............................................................................................................................................. 22
FRONT DRIVE GEARCASE ASSEMBLY ....................................................................................................................... 23
REAR DRIVE GEARCASE ASSEMBLY .......................................................................................................................... 24
WIRING HARNESS ASSEMBLY ..................................................................................................................................... 25
BATTERY AND STARTER ASSEMBLY .......................................................................................................................... 26
THROTTLE BODY ASSEMBLY ...................................................................................................................................... 27
CYLINDER ASSEMBLY .................................................................................................................................................. 28
CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY ............................................................................................. 29
CAM CHAIN ASSEMBLY ................................................................................................................................................ 30
CRANKCASE ASSEMBLY .............................................................................................................................................. 31
CRANKSHAFT AND PISTON ASSEMBLY ..................................................................................................................... 32
STARTER CLUTCH ASSEMBLY .................................................................................................................................... 33
OIL PUMP ASSEMBLY ................................................................................................................................................... 34
WATER PUMP ASSEMBLY ............................................................................................................................................ 35
TRANSMISSION ASSEMBLY ......................................................................................................................................... 36
SECONDARY TRANSMISSION ASSEMBLY ................................................................................................................. 37
GEAR SHIFTING ASSEMBLY ......................................................................................................................................... 38
SECONDARY DRIVE ASSEMBLY .................................................................................................................................. 39
MAGNETO ASSEMBLY .................................................................................................................................................. 40
MAGNETO SIDE ENGINE COVERS .............................................................................................................................. 41
CLUTCH SIDE ENGINE COVERS .................................................................................................................................. 42
 NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items,
refer to the current accessory catalog.
©2013 Arctic Cat Inc.
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Effective August 2013
FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES
0747-728
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
2506-106
0411-576
0441-592
8410-835
0423-669
0423-465
8432-802
0423-654
8050-222
8427-602
0509-036
0509-037
0409-102
0409-101
0409-099
0409-100
0409-096
0409-097
0409-098
0423-514
0423-522
0423-513
0623-785
New Qty Description
1
1
4
4
4
4
4
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
4
Rack, Front - Assembly (inc. 2-3)
 Decal, Warning - Load
 Bushing
Screw, Cap
Spacer
Grommet
Nut, Lock
Screw, Shoulder
Washer
Nut, Lock
Headlight Assembly - Right (inc. 12-18)
Headlight Assembly - Left (inc. 12-18)
 Socket, Position Bulb
 Bulb, Position
 Bulb, Turn Signal
 Socket, Turn Signal Bulb
 Bulb, Headlight
 Retainer, Spring
 Boot, Rubber
Stud, Adjuster - Headlight
Spring, Adjuster
Knob, Adjuster
Screw, Self-Tapping
Ref Part No.
23 8050-217
24 0423-447
25 2406-588
2406-589
26 0423-678
27 1406-358
28 0423-535
29 1406-484
30 0623-362
31 0470-513
32 1406-573
33 2506-234
34 1406-599
35 0470-514
36 0423-101
37 5506-314
38 0411-818
0411-819
39 1411-906
40 1411-725
41 3411-539
42 3411-518
3411-519
New Qty Description
X
X
X
X
8
4
1
1
8
1
2
1
4
1
1
1
1
1
2
1
1
1
1
1
2
1
1
Washer
Grommet
Panel, Side - Lower - Right
Panel, Side - Lower - Left
Grommet
Cover, Access
Rivet, Reinstallable
Cover, Steering Post
Cover, Storage Box
Box, Storage
Lid, Storage Box w/Latch (inc. 34-35)
 Latch, Storage Box
 Lid, Storage Box
Screw, Shoulder
Panel, Fender - Green
Decal, Reflector - Right - Amber
Decal, Reflector - Left - Amber
Decal, Warning - Throttle
Decal, “Arctic Cat”
Decal, “1000 EFI”
Decal, Side - Upper Right
Decal, Side - Upper Left
1
REAR RACK, BODY PANEL, AND FOOTWELL ASSEMBLIES
0747-729
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2
New Qty Description
2506-125
0411-648
0441-592
8410-835
0423-669
0423-465
8432-802
0423-654
8050-222
8427-602
0411-965
4506-983
1411-592
1411-593
0470-658
2411-609
1411-725
3411-528 X
3411-529 X
1
1
4
4
4
4
4
2
2
26
2
1
1
1
1
1
1
1
1
Rack, Rear - Assembly (inc. 2-3)
 Decal, Warning - Load
 Bushing, Rack
Screw, Cap
Spacer
Grommet
Nut, Lock
Screw, Shoulder
Washer
Nut, Lock
Decal, “Speedrack”
Panel, Fender - Rear - Black
Decal, Reflector - Right - Red
Decal, Reflector - Left - Red
Foil, Protective
Decal, Warning - Tire Pressure
Decal, “XT” - Right
Decal, “XT” - Left
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
18 0423-101
2
19 2506-450
1
1406-519
1
20 0423-419
18
21 1506-125
2
22 0423-355
4
23 8476-516
6
24 0409-112
1
0409-113
1
25 3304-061
6
26 3313-392
1
3313-393
1
27 3313-506
2
28 3303-849
2
29 3313-509 X 1
3313-507 X 1
Screw, Shoulder
Footwell - Right
Footwell - Left
Screw, Machine
Footpeg
Screw, Shoulder
Screw, Machine
Bezel, Taillight - Right
Bezel, Taillight - Left
Clip, U-Nut
Taillight Assembly - Right (inc. 27-29)
Taillight Assembly - Left (inc. 27-29)
 Bulb, Turn Signal
 Bulb, Taillight
 Harness, Taillight - Right
 Harness, Taillight - Left
FRAME AND RELATED PARTS
0746-717
Ref Part No.
1 4506-855
2 2416-401
3 2506-813
2506-285
4 8409-020
5 1506-562
1506-563
6 8408-816
7 1506-855
8 1406-360
9 0423-419
10 0423-101
11 2406-648
12 8409-025
13 2516-852
14 0423-744
15 8477-616
New Qty Description
1
1
1
1
4
1
1
6
1
1
2
12
1
2
1
2
2
Frame, Main
Clip, Routing
Channel, Mounting - Bumper - Right
Channel, Mounting - Bumper - Left
Screw, Cap
Bracket, Mounting - Bumper - Right
Bracket, Mounting - Bumper - Left
Screw, Cap
Bumper, Front
Fascia, Bumper - Front
Screw, Machine
Screw, Shoulder
Panel, Belly
Screw, Cap
Brace, A-Arm
Nut, Lock
Screw, Machine
Ref Part No.
16 8477-620
17 2416-162
2416-163
18 0623-038
19 2406-321
20 0430-053
21 2506-701
22 0406-289
23 8424-802
24 8409-016
25 2506-449
1506-379
26 2506-423
27 1411-077
28 0541-857
29 0423-690
30 0423-693
New Qty Description
1
1
1
3
1
1
1
1
4
4
1
1
2
1
1
1
1
Screw, Machine
Bracket, Support - Right
Bracket, Support - Left
Nut w/Washer
Bracket, Mounting - Horn
Horn, Electric - 12V
Pad, Foam
Pad, Foam
Nut
Screw, Cap
Footrest - Right
Footrest - Left
Rod, Support
Decal, Warning - Towing
Mount, Ball Hitch (inc. 29-30)
 Nut, Lock
 Screw, Cap
3
WINCH ASSEMBLY
0745-322
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4
1441-657
1411-826
0441-061
8051-246
8408-820
0441-403
0411-474
8468-820
0623-175
1441-833
1441-781
1441-834
0645-019
0623-038
0445-068
New Qty Description
1
1
1
4
4
1
1
2
1
1
1
1
3
8
1
Winch (inc. 2-3)
 Decal, Warning
 Cable, Winch
Washer, Lock
Screw, Cap
Roller, Winch (inc. 7)
 Decal, Warning - Pinch Point
Screw, Machine
Pin, Cotter
Hook, Winch
Strap
Pin
Boot, Terminal
Nut w/Washer
Cable, Winch/Solenoid - Yellow
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
16
17
18
19
20
21
22
23
24
25
26
27
28
0445-069
0445-087
1441-112
0409-066
8476-625
0505-552
1441-428
0505-551
8052-093
8009-243
0486-276
8053-212
0123-788
0123-903
1
1
1
1
2
1
1
1
2
2
1
1
AR
AR
Cable, Winch/Solenoid - Blue
Cable, Solenoid/Battery - Red
Cable, Solenoid/Battery - Black
Solenoid
Screw, Machine
Switch, Winch - Assembly (inc. 22-27)
 Connector, Harness
 Bracket, Winch Switch
 Washer, Internal Tooth Lock
 Screw, Machine
 Harness, Adapter - Solenoid
 Washer, External Tooth Lock
Tie, Cable - 8 in.
Tie, Cable - 11.5 in.
LICENSE PLATE HOLDER ASSEMBLY
0743-236
Ref Part No.
1
2
3
4
2506-914
3304-772
3305-399
3303-847
New Qty Description
1
1
2
1
Mount, License Plate
Light, License Plate Assembly (inc. 3-4)
 Screw, Self-Tapping
 Bulb
Ref Part No.
5
6
7
8
0123-950
8432-802
8050-247
8468-820
New Qty Description
2
2
2
2
Screw, Self-Tapping
Nut, Lock
Washer
Screw, Machine
5
SEAT ASSEMBLY
0744-621
Ref Part No.
1
2
3
4
5
6
4506-558
1506-209
0517-119
2416-827
0406-879
New Qty Description
1
1
1
1
2
Seat Assembly (inc. 2-9)
 Cover, Seat
 Foam, Seat
 Base, Seat - Assembly (inc. 5-6)
 Bumper, Seat - Rear
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
6
7
8
9
10
0406-877
0624-263
1406-592
1506-156
0441-587
4
AR
1
1
1
 Bumper, Seat - Front
 Staple
 Spring, Seat Latch
 Latch, Seat
Wrench, Spanner
STEERING ASSEMBLY
0745-656
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
New Qty Description
8408-835
0405-035
0423-505
0505-484
0405-260
0405-259
0505-712
8020-045
8040-366
0505-831
8409-020
0505-664
8408-816
0602-233
0405-052
0505-872 X
0505-875 X
4
2
2
1
1
1
1
2
2
1
4
1
2
1
1
2
2
Screw, Cap
Cap, Steering Adjuster
Screw, Shoulder
Cap, Housing
Housing, Upper
Housing, Lower
Post, Steering
Screw, Cap
Nut, Lock
Assembly, Electronic Power Steering
Screw, Cap
Arm, Steering
Screw, Cap
Flange, Bearing
Bearing w/Inverted Oil Seal
Tie Rod - Assembly (inc. 17-21)
 End, Tie Rod - Left-Hand Thread - Kit
(inc. 18)
Ref Part No.
New Qty Description
18 0423-013
19 0405-281
20 0505-874 X
2
2
2
21
22
23
24
25
26
27
28
29
30
31
32
2
4
4
1
1
1
2
1
5
5
1
1
8420-002
0423-157
0623-175
0505-770
0505-710
3306-182
1423-059
0405-409
8050-247
1423-112
8424-802
2441-251
 Nut - Left-Hand Thread
 Tie Rod
 End, Tie Rod - Right-Hand Thread Kit (inc. 21)
 Nut - Right-Hand Thread
Nut, Lock
Pin, Cotter
Lock, Steering - Assembly (inc. 25-31)
 Mount, Steering Lock
 Lock, Steering
 Screw, Machine
 Mount, Steering Lock
 Washer
 Screw, Cap
 Nut
Tool, Anti-Tamper - Optional
7
HANDLEBAR ASSEMBLY
0745-005
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
8
0505-522
0405-218
0405-147
0405-149
8050-247
8477-845
0509-054
0409-141
3007-392
3004-447
3003-030
0409-133
New Qty Description
1
2
2
2
2
2
1
1
1
1
1
1
Handlebar
Plug, Handlebar
Grip, Handlebar
End Cap, Handlebar
Washer
Screw, Machine
Case, Throttle - Assembly (inc. 8-15)
 Cover, Throttle Case w/Switch
 Screw, Cap
 Washer, Lock
 Washer
 Lever, Throttle
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
13
14
15
16
17
18
19
20
21
22
23
3423-014
3423-327
3423-199
0411-966
2406-630
2406-631
0423-985
0423-986
0423-987
0423-988
0409-081
1411-865
1
1
2
1
1
1
2
2
2
2
1
1
 Screw, Machine
 Nut
 Screw, Machine
Decal, Warning - Differential Lock
Mirror - Right (inc. 18-21)
Mirror - Left (inc. 18-21)
 Cover
 Nut, Adjuster
 Washer, Lock
 Nut
Switch, Control - Assembly
Decal, Warning - Brake Lever Lock
INSTRUMENT POD ASSEMBLY
0746-654
Ref Part No.
New Qty Description
1 0430-090
2 0430-050
3 0430-042
0430-043
1
1
1
1
4 0430-054
5 0520-201
1
1
Ref Part No.
Switch, Ignition - Assembly (inc. 2-4)
6
 Nut, Retaining
7
 Key, Ignition (Y Series - Left-Side Cut) 8
 Key, Ignition
9
(Z Series - Right-Side Cut)
10
 Cover, Key
11
Gauge, LCD
12
9611-752
0641-897
0505-697
0420-065
0423-493
2506-470
0423-535
New Qty Description
1
1
1
1
2
1
2
Outlet, Accessory - 12V
Instrument Pod - Black
Bracket, Retaining
Nut w/Washer
Bracket, Mounting - Instrument Pod
9
FRONT SUSPENSION ASSEMBLY
0745-247
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
10
New Qty Description
0403-188
0403-182
0403-288
0503-511
1603-889
8409-040
0423-744
0503-416
0503-417
0403-207
0403-080
0423-009
0405-483
0423-946
1502-594
0423-334
0503-376
2
4
2
2
2
4
10
1
1
4
2
4
4
4
2
2
1
0503-377
1
Shock Absorber (inc. 2)
 Bushing
Cam, Spring Adjuster
Spring, Suspension - White
Retainer, Spring
Screw, Cap
Nut, Lock
A-Arm, Upper Right - Black (inc. 9-12)
A-Arm, Upper Left - Black (inc. 9-12)
 Bushing
 Axle
 Ring, Retaining
 Ball Joint
Screw, Self-Tapping
Clamp, Routing
Screw, Cap
A-Arm, Lower Right - Black (inc. 17-18
and two No. 11-12)
A-Arm, Lower Left - Black (inc. 17-18
and two No. 11-12)
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0403-208
0403-214
8409-075
1502-806
1502-805
1436-410
1441-988
1402-885
1402-889
0505-578
0505-579
0423-423
1402-809
0423-998
1406-034
1406-035
0423-545
8
4
4
1
1
2
2
4
2
1
1
2
2
4
1
1
4
 Bushing
 Axle
Screw, Cap
Axle, Drive - Right (inc. 21-24)
Axle, Drive - Locking - Left (inc. 21-24)
 Repair Kit, Boot (inc. 22)
 Clip, Retaining
 Pin, Detent
 Clip, Retaining
Knuckle - Assembly - Right (inc. 26-27)
Knuckle - Assembly - Left (inc. 26-27)
 Ring, Retaining
 Bearing
Screw, Shoulder
Guard, Boot - Right - Black
Guard, Boot - Left - Black
Screw, Shoulder
REAR SUSPENSION ASSEMBLY
0746-655
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
0404-274
0403-182
0603-955
1603-219
1603-889
0504-750
0404-057
8409-040
8409-050
0423-744
0423-087
8408-820
0504-582
0504-583
13 0403-208
14 0403-214
15 8409-075
New Qty Description
2
2
4
2
2
2
2
1
1
14
2
2
1
Shock Absorber (inc. 2-4)
 Bushing
 Bushing
 Sleeve
Retainer, Spring
Spring, Suspension - White
Cam, Spring Adjuster
Screw, Cap - Right
Screw, Cap - Left
Nut, Lock
Washer
Screw, Cap
A-Arm, Rear - Upper Right - Black
(inc. 13-14)
1 A-Arm, Rear - Upper Left - Black
(inc. 13-14)
16  Bushing
8  Axle
8 Screw, Cap
Ref Part No.
New Qty Description
16 0504-718
1
0504-719
1
1502-804
1436-410
1441-988
1402-884
1402-890
0504-630
0504-551
0423-423
1402-809
0403-213
0403-206
8409-000
0423-545
1406-068
1406-069
2
2
2
4
2
1
1
2
2
4
8
4
4
1
1
17
18
19
20
21
22
23
24
25
26
27
28
29
A-Arm, Rear - Lower Right - Black
(inc. 13-14)
A-Arm, Rear - Lower Left - Black
(inc. 13-14)
Axle, Drive (inc. 18-21)
 Repair Kit, Boot (inc. 19)
 Clip, Retaining
 Pin, Detent
 Clip, Retaining
Knuckle, Right - Assembly (inc. 23-26)
Knuckle, Left - Assembly (inc. 23-26)
 Ring, Retaining
 Bearing
 Axle
 Bushing
Screw, Cap
Screw, Shoulder
Guard, Boot - Rear - Right - Black
Guard, Boot - Rear - Left - Black
11
SWAYBAR ASSEMBLY
0746-656
Ref Part No.
1
2
3
4
5
12
0504-709
8409-016
0404-135
0404-282
0404-283
New Qty Description
1
4
2
2
2
Swaybar
Screw, Cap
Clamp, Retaining
Bushing, Swaybar - Upper
Bushing, Swaybar - Lower
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
6
7
8
9
8409-000
0423-073
1402-434
8422-002
2
6
8
2
Screw, Cap
Washer
Bushing
Nut, Lock
WHEEL AND TIRE ASSEMBLY
0746-718
Ref Part No.
1
2
3
4
5
6
7
0423-557
1436-164
1502-437
0402-974
0423-607
0423-407
2402-068
New Qty Description
12
3
4
16
4
4
2
Screw, Shoulder
Disc, Brake
Hub, Wheel (inc. 4)
 Stud
Nut, Castle
Pin, Cotter
Wheel - Front - Aluminum (inc. 8)
Ref Part No.
8
9
10
11
12
13
14
2402-084
0402-064
0402-140
0423-618
1402-935
2402-069
1402-936
New Qty Description
4
4
4
16
2
2
2
 Cap, Wheel
Stem, Valve (inc. 10)
 Cap, Valve Stem
Nut, Lug - Chrome
Tire - Front
Wheel - Rear - Aluminum (inc. 8)
Tire - Rear
13
HYDRAULIC BRAKE ASSEMBLY
0747-091
Ref Part No.
1 1436-422
1436-423
1436-423
2 1436-160
1436-161
1436-161
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
14
8408-821
0502-606
0502-607
0502-609
0502-608
0502-605
1502-694
0423-178
0423-413
8476-625
8427-602
1502-148
0423-610
1402-594
1502-147
New Qty Description
1
1
1
1
Caliper, Brake - Right Front (inc. 2-9)
Caliper, Brake - Left Front (inc. 2-9)
Caliper, Brake - Rear (inc. 2-9)
 Housing, Caliper - Assembly - Right
Front (inc. 3-6)
1  Housing, Caliper - Assembly - Left
Front (inc. 3-6)
1  Housing, Caliper - Assembly - Rear
(inc. 3-6)
6  Screw, Cap
3  Piston/Seal Set (inc. 5)
3  Seal Set
3  Valve, Bleed
3  O-Ring, Guide - Set
3  Bracket Assembly
3  Pad, Brake - Set
13 Washer, Crush
5 Bolt, Banjo-Fitting
1 Screw, Machine
1 Nut, Lock
1 Hose, Brake - Assembly
1 Bolt, Banjo-Fitting - Double
1 Hose, Brake
1 Brake Assembly
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
0117-868
8050-217
1402-377
8408-816
8050-252
1602-213
1502-162
1502-164
8408-625
0502-785
1402-592
0502-914
0502-566
0502-868
0502-568
0502-869
0502-704
0502-866
0502-867
0502-580
0502-564
1502-115
0123-788
5639-848
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
AR
AR
Pin, Cotter
Washer
Pin, Clevis
Screw, Cap
Washer
O-Ring
Lever, Brake
Bracket, Switch
Screw, Cap
Spring, Brake Switch
Hose, Brake
Brake Assembly (inc. 30-38)
 Screw, Machine - Kit
 Cover, Reservoir
 Screw, Machine - Kit
 Clamp, Master Cylinder
 Master Cylinder Assembly
 Lever Assembly - Kit (inc. 36-37)
 Lock, Brake Lever - Kit
 Lever Pin - Kit
 Switch, Brake
Clip, Brake Hose
Tie, Cable - 8 in.
Fluid, Brake - 12 oz
PARKING BRAKE ASSEMBLY
0743-214
Ref Part No.
New Qty Description
1 1502-278
1
2
3
4
5
1
1
1
1
1502-429
1502-432
1502-430
1502-431
Lever, Parking Brake - Assembly
(inc. 2-6)
 Lever, Parking Brake - Kit
 Clamp, Handlebar - Kit
 Adjuster, Thumb Nut - Kit
 Lock, Parking Brake Lever - Kit
Ref Part No.
6
7
8
9
10
0487-055
1502-865
1402-602
8408-826
0402-379
New Qty Description
1
1
2
2
1
 Cable, Brake - Rear
Mechanical Brake Assembly (inc. 8)
 Pad, Brake
Screw, Cap
Wire Form, Cable
15
GAS TANK ASSEMBLY
0747-092
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
16
0570-307
0470-438
0109-733
2670-042
0423-898
0570-322
2670-235
0470-838
0570-278
0423-688
0410-070
New Qty Description
1
1
1
1
6
1
1
1
1
AR
AR
Tank, Gas - Assembly (inc. 2-5)
 Cap, Gas Tank (inc. 3)
 Gasket, Gas Tank Cap
 Plate, Retaining
 Screw, Self-Tapping
Pump, Fuel - Assembly (inc. 7-8)
 Float
 Seal
Hose, Fuel - Assembly
Clamp, Hose
Hose, Gasline - 25 ft
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
12
13
14
15
16
17
18
19
20
21
0123-788
0470-980
0470-988
0423-732
0623-038
0423-460
0423-806
0470-710
0623-797
0470-709
AR
1
1
2
1
1
1
1
4
1
Tie, Cable - 8 in.
Bracket, Filter Mounting
Filter, In-Line
Screw, Shoulder
Nut w/Washer
Grommet
Grommet
Shield, Heat - Gas Tank - Rear
Screw, Self-Tapping
Shield, Heat - Gas Tank - Front
SHIFT LEVER ASSEMBLY
0745-046
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
0402-843
0423-345
1402-576
2406-345
0423-357
1502-977
1502-332
8424-602
2402-117
0423-182
0402-675
8408-812
New Qty Description
1
1
1
1
4
1
1
1
1
2
1
1
Knob, Shift
Clip, Retaining
Plate, Shift
Shield, Shift Plate
Nut, Stamped
Lever, Shift
Actuator, Shift Lever
Nut
Spring, Shift Lever
O-Ring
Axle, Pivot
Screw, Cap
Ref Part No.
13
14
15
16
17
18
19
20
21
22
23
0423-087
0423-299
8424-802
1402-621
0423-091
0623-094
0423-169
1502-227
0623-294
1402-619
0123-917
New Qty Description
1
2
1
1
2
2
2
1
1
1
1
Washer
O-Ring
Nut
Pin, Mounting - Shift Linkage
Bushing
Washer
E-Ring
Linkage, Shift - Assembly (inc. 21-23)
 Nut, Hex - Right-Hand Thread
 Coupler
 Nut, Hex - Left-Hand Thread
17
AIR INTAKE ASSEMBLY
0744-449
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
18
0413-091
0413-093
2406-509
0623-362
0423-551
0423-342
0413-096
0470-583
0423-019
0423-716
0470-832
0470-828
0470-731
New Qty Description
1
1
1
2
2
4
1
1
1
2
1
1
1
Diverter, Air - Top
Diverter, Air - Bottom
Shroud, Splash
Clamp
Screw, Self-Tapping
Cap, Air Intake - Diverter
Boot, Air Intake
Clamp
Wing Nut
Cover, Air Intake
Filter, Air
Support, Air Filter
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
14
15
16
17
18
19
20
21
22
23
24
25
0570-221
0406-877
0470-858
0470-638
0430-055
5507-224
0623-028
0410-198
0470-718
0410-196
0410-208
0423-066
1
4
2
1
1
1
6
1
1
1
1
1
Housing, Air Intake
Bumper
Valve, Drain
Boot, Throttle Body
Sensor, Air Temperature (inc. 19)
 O-Ring
Clamp, Hose
Hose, Separator Tank
Tank, Separator
Hose, Crankcase
Hose, Crankcase
Clamp, Hose
ENGINE AND EXHAUST
0746-512
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
0800-097
0801-128
0801-091
0411-426
0423-426
0423-734
0423-451
8428-002
8408-820
0412-338
0512-433
0512-349
New Qty Description
1
1
4
1
2
1
1
2
4
2
1
1
Engine, A950H (inc. 2-3)
 Spacer, Engine Mount
 Mount, Engine
Decal, Warning - Clutch Cover
Washer
Screw, Cap
Screw, Cap
Nut, Lock
Screw, Cap
Gasket, Exhaust Pipe
Pipe, Exhaust - Assembly (inc. 12-14)
 Pipe, Exhaust
Ref Part No.
13
14
15
16
17
18
19
20
21
22
0412-400
0423-317
8477-610
0512-477
0412-403
0412-375
0612-668
0412-577
2506-631
–
New Qty Description
1
2
4
1
1
2
4
3
1
1
 Shield, Exhaust Pipe
 Clamp
Screw, Machine
Pipe, Exhaust - Rear
Shield, Exhaust Pipe - Rear
Seal, Exhaust Pipe
Spring, Extension
Bushing
Channel, Muffler Support
Muffler - Assembly - Not Serviced
Individually
19
COOLING ASSEMBLY
0745-701
Ref Part No.
New Qty Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0413-258
0413-216
0413-255
1623-637
0413-195
1602-213
0413-217
0413-123
8470-510
0413-214
0423-351
0610-011
0423-030
0423-484
0623-038
0423-028
0423-496
0410-232
1
1
1
4
1
1
1
1
12
1
1
AR
2
2
4
2
11
1
19
20
21
22
8476-616
0413-290
0513-045
8470-520
2
1
1
4
20
Radiator Assembly (inc. 2-13)
 Radiator
 Cap, Radiator
 Clip, U-Nut
 Plug, Drain
 O-Ring
 Bracket, Mounting - Fan
 Fan, Cooling
 Screw, Machine
 Screen, Radiator
 Clamp, Wire
 Hose - 25 ft
 Grommet
Screw, Shoulder
Nut w/Washer
Bushing, Stem
Clamp, Hose
Hose, Coolant - Radiator/Thermostat Upper
Screw, Machine
Plate, Backing
Bracket, Mounting - Thermostat
Screw, Machine
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
0808-092
0830-173
0808-093
0808-124
0808-189
0410-195
0410-116
0410-115
0410-233
1623-093
0410-229
0623-751
0413-211
8476-612
0513-022
0423-632
0410-149
0410-219
0413-087
0413-086
0124-045
0623-316
1
1
1
1
1
1
1
1
1
1
1
AR
1
2
1
4
1
1
1
1
1
AR
Cover, Thermostat
O-Ring
Thermostat
Sensor, Engine Coolant Temperature
Housing, Thermostat
Hose, Coolant - No. 2
Hose, Coolant
Hose, Coolant - Crossover
Hose, Coolant - No. 1
Clamp, Hose
Hose, Coolant - Lower
Cooler, Oil
Screw, Machine
Bracket, Mounting - Oil Cooler - Upper
Clamp, Hose
Hose, Oil Cooler - In
Hose, Oil Cooler - Out
Plug
Bottle, Overflow
Clamp, Hose
Tie, Cable - 14 in.
CASE/BELT COOLING ASSEMBLY
0744-451
Ref Part No.
1
2
3
4
5
0413-137
0413-138
0423-730
0413-139
0413-135
New Qty Description
1
1
3
1
1
Shroud, Air - Air In
Duct, Cooling - Air In
Clamp
Boot, Cooling - Air In
Boot, Cooling - Air Out
Ref Part No.
6
7
8
9
0423-019
0413-302
0623-797
0623-362
New Qty Description
1
1
1
2
Clamp
Duct, Cooling - Air Out
Screw, Self-Tapping
21
DRIVE TRAIN ASSEMBLY
0746-188
Ref Part No.
1
2
3
4
5
6
7
8
22
New Qty Description
2502-084 X
1402-620
0423-315
8428-002
0423-426
0423-404
8408-820
1502-098
1
2
2
4
8
3
4
1
Gearcase, Front
Hose, Gearcase
Clamp, Hose
Nut, Lock
Washer
Screw, Cap
Screw, Cap
Driveshaft, Rear - Assembly (inc. 9-13)
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
1402-689
0402-944
0423-395
1502-099
1402-567
2502-085 X
0423-830
1
2
8
1
1
1
1
 Yoke, Flange
 Joint, Universal (inc. 11)
 Ring, Retaining
 Driveshaft, Rear
 Yoke, Slip
Gearcase, Rear
Screw, Cap
FRONT DRIVE GEARCASE ASSEMBLY
0746-189
Ref Part No.
New Qty Description
- 2502-084 X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0502-923
1402-438
1402-168
1402-011
0423-423
1502-237
1502-909
1402-981
0423-892
0423-396
1402-043
0502-528
0423-118
0402-947
0423-417
0402-997
0423-402
0402-998
0402-417
0423-147
0402-999
0402-413
1423-067
1502-851
25
26
27
28
29
1402-977
0402-327
1502-856
0402-328
0402-411
1
Complete Front Drive Gearcase
Assembly
1 Shaft, Propeller - Assembly (inc. 2-3)
1  Shaft, Input
1  Deflector
1 Seal
1 Ring, Retaining
1 Bracket, Actuator
1 Actuator (inc. 8)
1  O-Ring
1 O-Ring
3 Screw, Self-Tapping
1 Bearing
1 Housing, Pinion
11 Screw, Self-Tapping
1 Gasket
1 Ring, Retaining
1 Shaft, Selector
1 Ring, Retaining
1 Fork, Selector
1 Shaft, Shuttle
1 O-Ring
1 Spring, Return
1 Coupler, Drive
1 Ring, Retaining
1 Gear, Pinion - Assembly - 11T
(inc. 25-26)
1  Collar, Retaining
1  Bearing
1 Housing, Gearcase
1 Bearing
1 Pin, Dowel
Ref Part No.
New Qty Description
30
31
32
33
34
35
2402-160 X
1402-210
0423-153
0423-149
0402-393
0402-405
0402-406
0402-407
0402-408
0402-409
36 1502-859
37 1402-074
1402-075
1402-076
1402-077
1402-078
38 2502-104 X
1
1
2
1
1
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
1
39
40
41
42
43
44
45
46
47
48
49
50
51
52
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1402-053
0502-413
1402-079
1402-042
1402-054
1402-058
1402-057
1402-063
1402-656
1402-211
1402-056
2402-150 X
0402-333
0423-154
Fitting, Elbow
Plug, Magnetic (inc. one No. 32)
 O-Ring
O-Ring
Bearing
Shim, 41 x 49 x 1.3 mm
Shim, 41 x 49 x 1.4 mm
Shim, 41 x 49 x 1.5 mm
Shim, 41 x 49 x 1.6 mm
Shim, 41 x 49 x 1.7 mm
Gear, Ring - 34T
Shim, 61 x 69 x 1.3 mm
Shim, 61 x 69 x 1.4 mm
Shim, 61 x 69 x 1.5 mm
Shim, 61 x 69 x 1.6 mm
Shim, 61 x 69 x 1.7 mm
Cover, Gearcase (inc. one No. 32,
39-49, and one No. 50)
 Bearing
 Flange, Bearing
 Pin, Alignment
 Collar, Sliding
 Fork
 Ring, Retaining
 Spring
 Spring
 Shaft, Lock
 Plug, Oil Level (inc. one No. 32)
 Seal
 Seal
Plug, Fill (inc. 52)
 O-Ring
23
REAR DRIVE GEARCASE ASSEMBLY
0746-191
Ref Part No.
New Qty Description
- 2502-085 X
1
1
2
3
4
5
6
7
1
1
1
2
2
2
AR
AR
AR
AR
AR
1
1
1
1
1
1
8
1
AR
AR
AR
AR
AR
8
9
10
11
12
13
14
15
16
24
1502-896
2402-162 X
1402-210
0423-153
2402-150 X
0402-393
0402-405
0402-406
0402-407
0402-408
0402-409
1402-033
0423-149
1502-897
0402-333
0423-154
1402-211
0423-118
0402-326
0402-429
0402-430
0402-431
0402-432
0402-433
Complete Rear Drive Gearcase
Assembly
Housing, Gearcase
Fitting, Elbow
Plug, Magnetic (inc. one No. 4)
 O-Ring
Seal
Bearing
Shim, 41 x 49 x 1.3 mm
Shim, 41 x 49 x 1.4 mm
Shim, 41 x 49 x 1.5 mm
Shim, 41 x 49 x 1.6 mm
Shim, 41 x 49 x 1.7 mm
Gear, Ring - 34T
O-Ring
Cover, Gearcase
Plug, Fill (inc. 12)
 O-Ring
Plug, Oil Level (inc. one No. 4)
Screw, Self-Tapping
Button, Thrust
Shim, 6.3 x 18 x 1.3 mm
Shim, 6.3 x 18 x 1.4 mm
Shim, 6.3 x 18 x 1.5 mm
Shim, 6.3 x 18 x 1.6 mm
Shim, 6.3 x 18 x 1.7 mm
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
17
18
19
20
0402-947
0402-411
0402-328
1502-851
1
1
1
1
21
22
23
24
25
26
27
28
29
30
31
32
33
0402-327
1402-977
1423-067
1502-655
1502-564
0423-799
1402-682
0423-798
1402-678
1402-677
1402-687
1502-285
0423-834
1
1
1
1
1
1
1
1
1
1
1
1
3
Gasket
Pin, Dowel
Bearing
Gear, Pinion - Assembly - 11T
(inc. 21-22)
 Bearing
 Collar, Retaining
Ring, Retaining
Shaft, Input (inc. 25-32)
 Cartridge, Clutch - Assembly
 Ring, Retaining - External
 Basket, Clutch
 Ring, Retaining - Internal
 Bearing, Flange
 Bearing
 Seal
 Housing, Input
Screw, Self-Tapping
WIRING HARNESS ASSEMBLY
0745-703
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
0486-373
0486-164
0430-085
0430-045
0430-034
0430-037
0430-032
0430-031
0430-030
2411-213
0430-086
0430-097
1436-416
1436-417
13 1436-415
14 1436-424
15 0430-049
New Qty Description
1
1
1
6
2
1
5
4
3
1
1
1
1
1
Harness, Main (inc. 2-10)
 Tether, Accessory Connector
 Cover, Fuse Block
 Relay (4-Pin) - 20 Amp
 Diode
 Holder, Fuse
 Fuse - 10 Amp
 Fuse - 15 Amp
 Fuse - 30 Amp
 Decal, Fuse Block
 Seal
 Cover, Diagnostics Connector
Repair Kit, Connector - Tilt Sensor
Repair Kit, Connector - Idle Speed
Control
1 Repair Kit, Connector - LCD Gauge
AR Repair Kit, Connector - Headlight/Turn
Signal/Position
1 Control, Turn Signal
Ref Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8476-516
8427-502
0423-493
0409-064
0123-802
8468-425
0530-033
0430-059
0623-038
0423-036
0824-037
8476-630
0824-043
0824-049
8476-620
0123-788
0123-903
32 0409-089
New Qty Description
1
1
2
1
2
2
1
1
5
2
1
3
2
2
2
AR
AR
1
Screw, Machine
Nut, Lock
Nut w/Washer
Sensor, Tilt
Washer
Screw, Machine
ECM
Cushion, ECM
Nut w/Washer
Spacer
Regulator, Voltage
Screw, Machine
Coil, Ignition - Assembly
Cap, Spark Plug
Screw, Machine
Tie, Cable - 8 in.
Switch, Brake - Assembly
25
BATTERY AND STARTER ASSEMBLY
0747-816
Ref Part No.
1 5993-040
2
3
4
5
6
7
8
9
10
26
4406-136
0444-122
0417-016
8476-620
0645-480
0445-082
0645-430
0417-012
0445-063
New Qty Description
1
1
1
1
2
1
1
1
1
1
Battery Cover/Tool Tray Assembly
(inc. 2-4)
 Cover, Battery
 Kit, Tool
 Pad, Foam
Screw, Machine
Battery Assembly (inc. 7-8)
 Kit, Hardware
 Decal, Warning
Pad, Foam
Cable, Battery/Ground
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
11
12
13
14
15
16
17
18
19
20
0445-062
0645-327
0623-038
0445-066
0645-019
8476-630
0445-058
8476-625
0825-027
0412-677
1
1
5
1
1
2
1
2
1
1
Cable, Battery/Soleniod
Boot, Terminal
Nut w/Washer
Cable, Solenoid/Starter (inc. 15)
 Boot, Terminal
Screw, Machine
Solenoid
Screw, Machine
Motor, Starter - Assembly (inc. 20)
 Shield, Heat - Starter
THROTTLE BODY ASSEMBLY
0742-977
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0470-686
–
0430-072
5507-234
5507-231
0430-074
5507-233
5507-227
5507-117
0430-073
5507-232
5507-229
5507-235
5507-223
5507-037
New Qty Description
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
Throttle - Assembly (inc. 2-15)
 Throttle Body - Not a Service Part
 Sensor, Throttle Position
 O-Ring, Throttle Position Sensor
 Screw, Machine
 Valve, ISC
 O-Ring, ISC Valve
 Bracket, MAP Sensor
 Screw, Machine
 Sensor, MAP
 O-Ring, MAP Sensor
 Plate, ISC Valve
 O-Ring
 Cover
 Screw, Machine
Ref Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0570-230
0423-066
0470-660
0470-688
0470-763
0470-764
0470-767
0470-768
0570-140
0570-156
0423-371
0826-008
0487-046
0830-090
1623-984
New Qty Description
1
4
2
2
1
1
2
2
2
1
2
6
1
2
1
Manifold, Intake - Assembly (inc. 17-26)
 Clamp
 Boot, Intake - Manifold
 Injector, Fuel
 Rail, Fuel - Front Cylinder
 Rail, Fuel - Rear Cylinder
 O-Ring, Fuel Injector
 Ring, Seal - Fuel Injector
 Manifold, Intake
 Plenum, Intake
 Screw, Machine
Screw, Machine
Cable, Throttle
O-Ring
Clamp, Routing
27
CYLINDER ASSEMBLY
0745-047
Ref Part No.
1
2
3
4
5
6
7
8
28
New Qty Description
0830-209
0804-064 X
0829-002
0827-002
0827-018
8424-604
0830-193
0804-037
2
2
8
4
4
8
2
1
Gasket, Head
Cylinder
Pin, Dowel
Bolt, Stud
Bolt, Stud
Nut
Gasket, Base
Plug, Cylinder
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
0830-007
0804-046
8468-616
0804-030
8468-620
0801-174
0830-134
2
1
2
1
2
1
1
O-Ring
Union, Coolant Hose
Screw, Machine
Union, Coolant Hose
Screw, Machine
Cover, Breather
Gasket
CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY
0746-494
Ref Part No.
1
2
3
4
New Qty Description
0808-227 X
0829-062
0831-092
0809-319 X
5 0809-240
6 0827-059
7 0809-318 X
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
0809-241
0809-242
0809-233
0809-232
0809-231
0830-186
0809-006
0809-228
0809-229
0830-213
0826-157
8400-812
0830-025
0826-149
0830-155
2
4
4
2
Head, Cylinder - Assembly (inc. 2-21)
 Pin, Dowel
 Plug, Shaft
 Arm, Valve Rocker - Exhaust
(inc. two No. 5-6)
8  Screw, Adjuster
8  Nut
2  Arm, Valve Rocker - Intake
(inc. two No. 5-6)
2  Shaft, Rocker Arm - Intake
2  Shaft, Rocker Arm - Exhaust
16  Cotter, Valve
8  Retainer, Spring
8  Spring, Valve
8  Seal, Oil
8  Seat, Spring - Valve
4  Valve, Intake
4  Valve, Exhaust
2  O-Ring
2  Screw, Cap
2  Screw, Cap
2  Washer, Crush
8  Screw, Cap
8 Gasket
Ref Part No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
0826-002
0826-005
0826-006
0808-090
0830-147
0808-077
0826-007
0808-003
0830-004
0826-034
0828-004
0809-212
0809-246
0809-248
0809-003
0829-049
0217-799
0830-120
0808-008
0827-062
8424-804
0827-030
8424-604
New Qty Description
4
4
4
8
8
2
12
4
4
4
2
2
1
1
2
2
2
2
2
2
2
4
4
Screw, Cap
Screw, Cap
Screw, Cap
Screw, Cap
Washer
Plug, Cylinder Head
Screw, Cap
Cap, Inspection
O-Ring
Screw, Cap
Plate, Retainer
Sprocket
Camshaft, Front Cylinder
Camshaft, Rear Cylinder
C-Ring
Pin, Dowel
Spark Plug - CPR8E
Seal
Cover, Thermostat
Bolt, Stud
Nut
Bolt, Stud
Nut
29
CAM CHAIN ASSEMBLY
0745-069
Ref Part No.
1
2
3
4
5
30
0810-001
0810-069
0810-070
0826-106
0810-004
New Qty Description
2
2
2
2
2
Chain, Cam
Guide, Chain
Tensioner, Chain
Pivot, Tensioner
Adjuster, Tensioner - Assembly
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
6
7
8
9
0830-134
8468-620
8400-610
0828-129
2
4
2
2
Gasket
Screw, Machine
Screw, Cap
Washer
CRANKCASE ASSEMBLY
0747-609
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
New Qty Description
0801-211
0830-035
0832-048
0832-042
0832-050
0832-049
0832-055
0832-057
0801-002
0822-052
0829-003
0829-002
0812-066
0812-029
0830-172
0812-060
8468-616
0623-914
0801-218 X
0812-052
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
5
2
1
1
Crankcase - Assembly (inc. 2-13)
 Seal, Driveshaft
 Bearing
 Bearing
 Bearing
 Bearing
 Bearing - Assembly (inc. 8)
 Bearing
 Plug, Engine Case
 Seal, Countershaft - Right
 Pin, Dowel
 Pin, Dowel
 Union, Oil Filter
Filter, Oil
O-Ring
Fitting, Oil
Screw, Machine
Screw, Self-Tapping
Plate, Oil Sump
Valve, Oil-Relief - Assembly
Ref Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
0830-162
0812-081
0801-179
0830-010
0812-078
0801-193
8468-625
0829-062
0832-084
0831-086
0830-191
8412-860
8412-830
8468-640
8468-660
8468-630
8412-875
8412-850
0830-008
New Qty Description
1
1
1
1
1
1
5
2
1
1
1
10
3
2
8
2
1
1
1
O-Ring, Oil Filler Cover
Cover, Oil Filler
Stick, Oil Level
O-Ring
Fitting, Oil - Threaded
Cover, Breather
Screw, Machine
Pin, Dowel
Bearing
Circlip
Gasket, Breather
Screw, Cap
Screw, Cap
Screw, Machine
Screw, Machine
Screw, Machine
Screw, Cap
Screw, Cap
Gasket
31
CRANKSHAFT AND PISTON ASSEMBLY
0745-070
Ref Part No.
1 0805-299
2 0805-164
3 0805-199
32
New Qty Description
2
2
4
Piston Set - Assembly (inc. 2-4)
 Ring, Piston - Set
 Circlip, Piston Pin
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
4 0805-198
5 0805-327
6 0805-273
2
1
1
 Pin, Piston
Crankshaft - Assembly
Washer, Thrust
STARTER CLUTCH ASSEMBLY
0745-071
Ref Part No.
1
2
3
4
5
New Qty Description
0815-032 X
0829-031
0815-002
0815-003
0829-032
1
1
1
1
1
Gear, Starter Idler - No. 1
Shaft, Starter Gear
Gear, Starter Idler - No. 2
Spacer, Starter Idler Gear No. 2
Shaft, Starter Gear
Ref Part No.
6
7
8
9
10
0815-004
0832-079
0802-035
0826-069
0828-113
New Qty Description
1
1
1
6
1
Gear, Starter Clutch (inc. 7)
 Bearing
Clutch, Starter
Screw, Cap
Washer, Wave
33
OIL PUMP ASSEMBLY
0746-500
Ref Part No.
1
2
3
4
5
6
7
8
34
0812-041
0829-009
0812-048
0812-040
8468-625
0812-047
0828-007
0812-046
New Qty Description
1
2
1
1
6
1
1
1
Gerotor - Set
Pin, Dowel
O-Ring
Housing, Oil Pump
Screw, Machine
Seal, Oil Pump
Shim
Shaft, Oil Pump
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
0812-045
0831-002
0812-057
0826-040
0812-053
0812-006
0830-017
1
1
1
2
1
1
1
Gear, Driven
Ring, Retaining
Strainer, Oil
Screw, Machine
Cap, Oil Strainer
Plug, Drain
Gasket, Drain Plug
WATER PUMP ASSEMBLY
0745-053
Ref Part No.
1
2
3
4
5
6
7
8
0813-059
0830-029
8468-650
0832-084
0831-086
0813-041
0831-010
0813-043
New Qty Description
1
1
2
1
1
1
2
1
Pump, Water - Assembly (inc. 2)
 O-Ring
Screw, Machine
Bearing
Circlip
Shaft, Driven Gear
Ring, Retaining
Gear, Driven
Ref Part No.
9
10
11
12
13
14
15
16
0829-009
0831-002
0832-046
0813-028
0813-026
0831-004
0813-027
0831-040
New Qty Description
1
1
2
1
1
1
1
1
Pin, Dowel
Ring, Retaining
Bearing
Spacer, Idler - Water Pump
Shaft, Water Pump Idler Gear
Ring, Retaining
Gear, Idler - Water Pump - Drive
Ring, Retaining
35
TRANSMISSION ASSEMBLY
0747-817
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
36
0823-432
0823-456
0823-454
0823-177
0823-383
0823-455
0823-453
0823-377
0823-178
0832-010
0830-176
0823-020
0826-031
0827-010
0828-106
0823-276
0823-277
New Qty Description
X
X
X
X
X
1
1
3
3
1
1
1
1
1
1
1
1
2
1
1
1
4
Pulley, Driven - Assembly (inc. 2-9)
 Pulley, Driven - Uncalibrated (inc. 3-6)
 Shoe, Cam
 Screw, Machine
 Key
 Ring, Snap - External
 Cam
 Spring - Black
 Nut, Driven Pulley
Bearing
Seal
Retainer, Bearing
Screw, Machine
Nut
Washer
Plate, Movable Drive Face
Damper, Movable Drive Face
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
0823-358
0823-170
0823-273
0823-231
0823-272
0823-015
0470-531
0830-188
0832-009
0821-002
0826-029
0822-010
0830-189
0827-011
0823-018
0823-484 X
1
8
1
1
1
1
1
1
1
1
2
2
1
1
1
1
Spacer, Movable Drive Face
Roller, Movable Drive Face
Face, Movable Drive
Belt, Drive
Face, Fixed Drive
Spacer, Fixed Drive Face
O-Ring
Seal, Clutch Housing - Right
Bearing
Housing, Clutch
Screw, Machine
Retainer, Bearing
Seal, Clutch Housing - Left
Nut
Clutch, One-Way
Clutch, Centrifugal - 6 Plate
SECONDARY TRANSMISSION ASSEMBLY
0745-540
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0822-124
0831-085
0822-120
0822-121
0822-119
0832-082
0822-114
0822-113
0822-116
0822-115
0822-125
0828-019
0828-011
0831-040
0822-050
New Qty Description
1
2
1
4
1
3
1
1
1
1
1
1
1
1
1
Countershaft Assembly (inc. 2-10)
 Ring, Retaining
 Gear Select, Reverse
 Shim
 Gear, Reverse Driven
 Bearing
 Gear, Driven - Low
 Countershaft
 Gear Select, Sliding
 Gear, Driven - High
Gear, Drive
Washer, Thrust
Washer
Ring, Retaining
Trigger, Speedometer Sensor
Ref Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0828-069
0831-039
0830-194
0829-062
0806-105
0830-044
8468-630
0824-042
8468-620
0822-001
0828-016
0822-011
0822-012
0822-015
New Qty Description
1
1
1
2
1
1
4
1
1
1
2
1
1
1
Washer, Thrust
Ring, Retaining
Gasket
Pin, Dowel
Housing, Speedometer Sensor
Seal
Screw, Machine
Sensor, Speedometer
Screw, Machine
Driveshaft
Washer, Thrust
Gear, Reverse Idle
Bushing
Shaft, Reverse Idle
37
GEAR SHIFTING ASSEMBLY
0746-501
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
38
8470-516
0409-091
0818-013
0818-017
0828-040
0818-046
0828-131
0818-055
0826-006
0828-036
0831-010
New Qty Description
2
1
2
2
1
1
1
1
1
1
1
Screw, Machine
Switch, Gear Position
Contact
Spring
Washer
Shaft, Gear Shift - Assembly
Spacer
Cam, Gear Shift
Screw, Cap
Washer
Ring, Retaining
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
12
13
14
15
16
17
18
19
20
21
22
0818-095
0818-014
8468-620
0828-038
0818-002
0818-004
0818-090
0828-035
8424-602
0818-072
0818-006
1
1
1
1
1
1
1
1
1
2
1
Shaft, Sub-Gear Shift
Arm, Shift
Screw, Machine
Washer
Stopper, Cam
Support, Cam Stopper
Spring
Washer
Nut
Fork, Shift
Shaft, Shift Fork
SECONDARY DRIVE ASSEMBLY
0745-058
Ref Part No.
1 1502-342
2
3
4
5
6
7
8
9
10
11
1402-701
0402-944
0423-395
1502-341
0827-013
0828-020
1502-325
0830-043
0832-017
0828-021
0828-022
0828-023
0828-024
0828-025
0828-026
0828-027
0828-028
0828-029
New Qty Description
1
1
2
8
1
2
2
1
2
2
AR
AR
AR
AR
AR
AR
AR
AR
AR
Driveshaft, Front - Assembly (inc. 2, one
No. 3, four No. 4, and 5)
 Yoke, Slip
 Joint, Universal - Set (inc. 4)
 Ring, Retaining
 Driveshaft, Front
Nut
Washer
Yoke, Propeller Shaft Joint
Seal, Oil
Bearing
Shim, 25 x 34 x 0.25 mm
Shim, 25 x 34 x 0.30 mm
Shim, 25 x 34 x 0.70 mm
Shim, 25 x 34 x 0.90 mm
Shim, 25 x 34 x 0.95 mm
Shim, 25 x 34 x 1.00 mm
Shim, 25 x 34 x 1.05 mm
Shim, 25 x 34 x 1.10 mm
Shim, 25 x 34 x 1.15 mm
Ref Part No.
12
13
14
15
16
17
18
19
0819-115
0832-016
0819-011
0822-106
0819-053
0819-005
0822-132
0828-119
0828-120
0828-121
0828-122
0828-123
0828-124
0828-125
0828-126
0828-127
20 0832-083
21 0827-060
22 0832-050
New Qty Description
1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
Shaft, Secondary Driven - Front
Bearing, Driven Gear
Ring, Driven Bearing
Gear, Secondary Driven
Shaft, Secondary Driven - Rear
Flange, Output Joint - Rear
Gear, Secondary Drive
Shim, 30 x 48 x 0.25 mm
Shim, 30 x 48 x 0.30 mm
Shim, 30 x 48 x 0.35 mm
Shim, 30 x 48 x 0.90 mm
Shim, 30 x 48 x 0.95 mm
Shim, 30 x 48 x 1.00 mm
Shim, 30 x 48 x 1.05 mm
Shim, 30 x 48 x 1.10 mm
Shim, 30 x 48 x 1.15 mm
Bearing
Nut
Bearing
39
MAGNETO ASSEMBLY
0745-705
Ref Part No.
1
2
3
4
40
0802-042
0829-012
0827-010
8409-632
New Qty Description
1
1
1
3
Rotor/Flywheel
Key
Nut
Screw, Cap
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
5 0802-041
6 0831-064
7 8470-510
1
1
4
Stator - Assembly
Clamp
Screw, Machine
MAGNETO SIDE ENGINE COVERS
0745-061
Ref Part No.
1
2
3
4
5
0806-107
0830-132
0832-010
0826-155
0830-015
New Qty Description
1
1
1
1
1
Cover, Magneto
Gasket, Magneto Cover
Bearing
Plug, Check
Washer, Crush
Ref Part No.
6
7
8
9
10
0830-176
0806-066
8468-650
8468-695
8468-665
New Qty Description
1
1
4
1
3
Seal, Cap
Cap, Magneto Cover
Screw, Machine
Screw, Machine
Screw, Machine
41
CLUTCH SIDE ENGINE COVERS
0742-232
Ref Part No.
1
2
3
4
5
42
0806-112
0830-137
0806-110
0806-147
0830-218
New Qty Description
1
1
1
1
1
Cover, Outside
Gasket, Cover
Cover, Inside
Cover, Clutch
Gasket, Clutch Cover
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
6
7
8
9
10
8468-617
8468-630
0829-062
0830-013
8408-812
9
21
6
1
1
Screw, Machine
Screw, Machine
Pin, Dowel
Washer, Crush
Screw, Cap
Ref.
Part No.
Qty. Description
Printed in U.S.A.
Ref.
Part No.
Qty. Description
p/n 2260-103

1000 XT EFT arctic team green

Transcription

Similar documents

illustrated parts manual

ILLUSTRATED PARTS MANUAL

2016 TRV 700 EPS SE L7E BLACK

Parts Catalog

RENAULT LAGUNA wiring diagrams

flooring - Products