HE POWER PACKS

Transcription

HE POWER PACKS

HE POWER PACKS
HYDRAULIC SYSTEMS DIVISION
Outstanding Hydraulic Products, Service and Expertise, Worldwide
HE POWER PACK CONCEPT
4- 5
ADAPTOR HE 1000
6- 7
ADAPTOR HE 2000
7-8
HE PUMPS AND DC MOTORS
TECHNICAL INFORMATION AND HE BOX
HE POWER PACK CODE KEY
The right to modifications for technical improvements is reserved.
HALDEX HE1000 HE2000 GB-03-03
9 - 14
15
16 - 19
THE POWER OF HE
Haldex Hydraulic Systems is one of the
world’s leading manufacturers of hydraulic
power packs. In recent years, we have
focused on strategically important
markets such as vehicles and materials
handling. The result is a new series of high
performance hydraulic power packs. The
HE series represents a further development of the versatile technical platform
developed by Hesselman in Sweden and
JS Barnes in the USA.
HE Power Packs are optimized for
demanding applications. They are designed for use in trucks operating in harsh
climates, or for heavy materials handling
with long service intervals. Applications
that demand high performance and
superb quality. We have also prioritized
customers’ wishes for greater flexibility
and better cost-efficiency.
The result is an extremely versatile
platform, which uses standard components and can handle most of the
applications the market demands. It lets
you cut your stock of hydraulic components down to a minimum and radically reducing the need for specially
developed components.
HE Power Packs make it easier to
build short series of special applications
cost efficiently.
Haldex Hydraulic Systems is part of
the Haldex Group. Haldex is an innovator
in vehicle technology and supplies
proprietary systems and components for
trucks, cars and industrial vehicles
worldwide.
Haldex is listed on the Stockholm
Stock Exchange and has yearly sales
exceeding 6,5 billion Swedish Krona with
4.000 employees (www.haldex.com).
The company operates globally and
enjoys global advantages: secure supply
lines, close contact with customers on
development and a universal technical
platform that will always fit your product.
No matter where in the world it is
manufactured.
Pictures on front page are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment.
HE POWER PACK CONCEPT
The HE Power Pack is based on a
versatile platform that allows you
to combine 80-132 mm motors
(0.3-4.5 kW) with a variety of
pumps (0.24-5.7 cc/rev). A unit
can individually control up to four
hydraulic cylinders. The core of the
system consists of two different
adaptors with alternative shapes
and variable assembly direction.
4
Motors
AC Operation
DC motors,12/24/48 volt. Efficient
motors with long service life, long
service interval and low power
consumption. Special noise reduced
motors (LSM) available.
Flanges for 71/80/91/100 B14 AC motors
permit the installation of motors rated at
0.25-4 kW/1500 rpm or 0.37-4 kW/2800 rpm.
AC mounting only with HE 2000 adaptor.
HE 1000 / HE 2000
Pump
Valves
Pressure-balanced gear pumps of
our own design are extremely
efficient, with low noise. Special
noise reduced pumps (WQ)
available.
Screw-in cartridge valves with a
standard cavity are available in 2/2,
3/2, or 4/2 versions. Cetop 2, Cetop
3, and additional cartridge valve
blocks are available for up to 4
individual functions.
Start switch
Start switch with high IP protection
class and silverplated contacts
meets tough demands for a long,
problem-free service life.
Check valve
Constant-flow regulator
Adaptors
A built-in pressure-compensated
flow regulator can be added,
providing pressure compensated
lowering speed between 2 and 17,5
lpm regardless of load.
Two different adaptors with two
alternative mounting directions: the
smaller HE 1000 adaptor and the
larger HE 2000.
Relief valves
Oil reservoir
Flushed low-profile non-blocking
relief valves provide high security.
One model covers the entire 50-250
bar setting range, and meets tough
demands for dependability and life
expectancy.
The standard unit is equipped with a
transparent plastic reservoir with 0.54.0 litre usable volume, or a 1.5-12.2
litre steel reservoir.
The following pages contain more
information on the HE power range.
If you have any questions, please do
not hesitate to contact our local sales
office or distributor, or any of our
factories.
5
HE ADAPTORS AND VALVES
HE 1000
be equipped with directly mounted or blockmounted cartridge valves or be equipped
with block-mounted Cetop 2 or Cetop 3
valves.
Both adaptors have a check valve, and
most models can be equipped with an
integrated pressure-compensated constantflow regulator.
The HE series is based on two different
adaptors with two alternative assembly
directions: the smaller HE1000 adaptor, and
the larger HE 2000.
The HE1000 is designed for use with 80
mm and 112 mm motors.
Pump sizes: 0.24-2.0 cc/rev.
The HE 2000 is designed for use with 112
mm, 125 mm and 132 mm motors.
Pump sizes: 0.8-5.7 cc/rev.
With the HE 1000 and 2000 adaptors, the
unit can be used as a pump motor unit only,
HE 2000
Please note that adaptors are shown
from the pump side on the following
pages.
ADAPTOR HE 1000
AA000
AE012
Adaptor prepared for blockmounted valves or pump unit.
26
DIAM 6.5
(4) PLACES MARKED "M"
AE230
O
O
M
40
90
MOUNTING PAD "A"
AL012
AL024
T
P
78.5
61.5
46
N
22
11.5
G 1/4" THD.x13 M.F.D.
A
PRESSURE PORT
G 1/4" THD. x13
MOUNTING PAD "B"
B
N
M
M 4.5 O
14
T
34
90
O
P
37.5
M
M
15
4
N
22.5
Adaptor with 12 or 24 VDC, 2/2 cartridge valve,
normally closed. Standard DIN 43650 connection
or optional “Kostal’’ or “AMP junior’’ connections.
Normally open valve or manual override is available
as an option.
AE024
M
4.5
23
20.3
M6x1 6H THD.x12 M.F.D.
(3) PLACES MARKED "N"
G 1/4" THD.x20 M.F.D.
M10x1.5 6H THD x12 MFD
(4) PLACES MARKED "O"
A
Adaptor with 12 or 24 VDC, 4/2 cartridge valve
integrated in adaptor.
AL230
Adaptor with block for mounting of
1 x Cetop 2 valve.
AP000
A B
37.5
B
G 1/4" THD.x13 M.F.D.
AP T B
A
A
M
B
T
P
A
B
M
B
A
B
65.7
18
G 1/4" THD.x13 M.F.D.
31.3
G 1/4" THD. x13
AR000
2 x Cetop 2 valve.
3 x Cetop 2 valve.
BA
112.5
BA
A
A
A
A
P
T
B
P
T
B
B
T
P
A
B
A
P
A
A P T B
BA
A P T B
A
P
T
A
T
B
G 1/4" THD.x13 M.F.D.
A P T B
G 1/4" THD.x13 M.F.D.
A P T B
B
A P T B
B
AQ000
M
B
G 1/4" THD.x13 M.F.D.
B
G 1/4" THD.x13 M.F.D.
6
ADAPTOR HE 2000
Adaptor prepared for block-mounting
of external valves.
AA000
AE012
AE024
AE230
G 3/8
M10x1.5 6H THD x12 MFD
(6) PLACES MARKED "O"
M8x1.25-6H THD.x12 M.F.D.
(4) PLACES MARKED "N"
21.89
27.75
40.1
12.7
Aux.outlet port G 3/8"
(Normally plugged)
N
O
AF024
O
O
O
AF012
M
33.34
40.1
N
N
12.7
MOUNTING PAD "B"
84
95
T
P
MOUNTING PAD "A"
84
95
131
A
G 3/8"
T
P
N
O O
Ø1
7.2
7
Adaptor with 12 or 24 VDC, 2/2 cartridge valve,
normally closed. Standard DIN 43650
connection or optional “Kostal” or “AMP junior”
connections.
Normally open valve or manual override is
available as an option.
24.59
40.13
M
6.02
AH012
Adaptor with 12 or 24 VDC, blockmounted 2/2 cartridge valve.
AH024
AH230
AF230
Adaptor with 12 or 24 VDC, 2 x blockmounted 3/2 cartridge valve, normally
closed.
A B
Nr 2
Nr 1
G 3/8
Nr 1
1+2
Nr 2
A
100
G 1/4
85
G 3/8
A
100
55
M
M
A
G 3/8"
40
G 3/8"
40
B
108
Adaptor with block-mounted pilotoperated 3/2 valve.
G 3/8
AK000
A
100
G 1/4
80
M
40
7
ADAPTOR HE 2000
AL012
AL024
Adaptor as pump motor unit with
pressure and return line port.
AN000
Adaptor with 12 or 24 VDC blockmounted 4/2 cartridge valve.
G 3/8
A B
21
T
P
M
AQ000
2 x Cetop
3/NG 6 valve
B
1 x Cetop 3/NG 6 valve
BA
A P T B
AP000
M
Aux.outlet port G 3/8"
(Normally plugged)
G 1/4
100
G 1/4
G 3/8"
T
0
80
G 3/8"
AL230
B
P
A
A
P
A
P
T
T
B
100
T
A
B
B
A P T B
A
G 3/8"
A
G 3/8
G 3/8
A P T B
M
M
50
100
B
G 3/8"
50
BA
BA
A P T B
P
A
A
A
A P T B
T
B
B
P
T
B
P
T
A
A
G 3/8"
3 x Cetop
3/NG 6 valve
G 3/8
AR000
A P T B
50
B
G 3/8"
150
50
M
8
Q (l/min)
MAKE THE OPTIMAL CHOICE
OF PUMP AND MOTOR
I (amp)
The HE series is equipped with motors
for 12,24 or 48 VDC. These compound
motors provide extremely high power
output and meet tough load requirements. A thoughtful basic design and
long-lasting carbon brushes cut down on
200
7
Pump motor (Instruction 12 MG32 Ø 80)
I=1,22 cc
180
Q=1,22 cc
6
160
140
100
80
4
I=0,61 cc
I=0,48 cc
Q=0,61 cc
3,3
3
Q=0,48 cc
I=0,24 cc
2
Q=0,24 cc
40
1
20
0
0
0
20
40
60
80 90 100
120
140
160
180
200
220 p (bar)
I (amp)
160
S3 (%)
Example: 3,3 l/min at 90 bar and 80 amp on pump motor curve above
gives S2 = 2,8 min and S3 = 11% at corresponding motor curve below.
How to read the curves:
When pressure and flow are
determined, the amperage can be
read from the pump/motor curve.
The amperage is then transferred
to curve 2.
The amperage corresponds to
an S2 and an S3 value. These
values represent two ways of
calculating duty capability.
S2 is the number of minutes a
unit can operate at a certain
workload before reaching the
maximum allowable temperature.
After this, the unit must cool down
until the motor temperature is less
than 2°C from the ambient temperature before the same S2 value
can be applied again.
S3 is the maximum time in %
per 10 minute period that a unit
can work at a certain pressure/
workload. For example an S3
value of 30% = 3 min. for each 10
min. period, over and over again.
I=0,84 cc
5
Q=0,84 cc
120
60
Important parameters to consider
in choosing the correct unit are
flow in l/min, pressure in bars, and
duty cycle. In some cases, allowable amp consumption is a factor
too, due to restricted battery capacity.
Our curves permit easy comparison at a constant voltage
measurement.
I=0,97 cc
Q=0,97 cc
S2 (min)
On the following pages, you will
find our range of DC motors and
pumps. Note that on the pump
motor curves those with a RED
mark are for the smaller 1000
adaptor, those with BLUE for the
larger 2000 adaptor and the
BLACK ones for both adaptors.
maintenance requirements. All motors
are manufactured by Haldex Hydraulics
to ensure maximal system optimization,
performance and quality.
HE 2000 adaptor can also be equipped
with flanges for AC-motor mounting.
10
25
Corresponding motor (Instruction 12MG32 Ø 80)
S3 (%)
140
8
20
6
15
4
11
10
120
I (amp)
S2 (min)
100
80
2,8
60
40
2
5
0
0
9
S3 (%)
3,5
S2 (min)
12MH82-HE
Corresponding motor
I (amp)
70
12MH82-HE
HE 1000 MH pump motor 12V DC Ø 84 mm
Viscosity 32 cSt at 40°C. Voltage 12 VDC constan
Q (l/min)
I (amp)
100
10
40
S3 (%)
90
60
Q=1,75 cc
3,0
80
I=0,97 cc
Q=1,52 cc
50
Q=1,22 cc
2,5
35
I=1,75 cc
I=1,52 cc
8
30
I=0,84 cc
70
I (amp)
I=0,61 cc
I=1,22 cc
60
25
6
I=0,48 cc
S2 (min)
50
20
Q=0,97 cc
40
2,0
40
Q=0,84 cc
4
15
30
30
10
1,5
Q=0,61 cc
20
I=0,24 cc
1,0
10
0,5
0
0,0
5
10
Q=0,48 cc
20
2
0
0
0
Q=0,24 cc
0
50
100
150
200
p (bar)
250
Code
Motor
40
4,0
30
3,5
3,0
2,5
10
2,0
15
1,5
10
1,0
5
0,5
0
0,0
S3 (%)
50
I (amp)
35
I=1,52 cc
I=0,61 cc
Q=1,22 cc
8
40
6
30
4
20
2
10
0
0
S2 (min)
30
25
Q=0,97 cc
Q=0,84 cc
20
0,24 cc
0,50 cc
0,60 cc
0,80 cc
1,00 cc
1,25 cc
1,50 cc
1,75 cc
S3 (%)
I=0,97 cc
Q=1,52 cc
02
05
06
08
10
12
15
18
I=0,84 cc
I=0,48 cc
25
S2 (min)
40
I=1,22 cc
I=1,75 cc
Q=1,75 cc
35
12MH82HE
Pump
24MH82-HE
Corresponding motor
I (amp)
24MH82-HE
HE 1000 MH pump motor 24VDC Ø 84 mm
Viscosity 32 cSt at 40°C. Voltage 24 VDC constan
Q (l/min)
I (amp)
01
Code
20
Q=0,61 cc
I=0,24 cc
15
Q=0,48 cc
10
Q=0,24 cc
0
50
100
150
200
Code
02
10
Code
Pump
02
05
06
08
10
12
15
18
0,24 cc
0,50 cc
0,60 cc
0,80 cc
1,00 cc
1,25 cc
1,50 cc
1,75 cc
250 p (bar)
Motor
24MH82-HE
160
S3 (%)
7
12MG32-HE
Corresponding motor
S2 (min)
Q (l/min)
200
12MG32(T)HE
HE 1000 MG pump motor 12 VDC Ø 80 mm
Viscosity 32 cSt at 40°C. Voltage 12 VDC constant
I (amp)
I (amp)
10
25
I=1,22 cc
180
6
Q=1,22 cc
160
I=0,97 cc
Q=0,97 cc
140
20
6
15
4
10
2
5
0
0
S2 (min)
100
Q=0,84 cc
120
8
120
I=0,84 cc
5
I (amp)
S3 (%)
140
4
I=0,61 cc
80
100
I=0,48 cc
Q=0,61 cc
3
80
60
Q=0,48 cc
I=0,24 cc
60
40
2
Q=0,24 cc
40
1
20
0
0
0
20
40
60
80
100
120
140
160
180
220 p (bar)
200
Code
Motor
120
10
8
12MG32-HE
12MG32THE
0,24 cc
0,50 cc
0,60 cc
0,80 cc
1,00 cc
1,25 cc
S3 (%
I=1,75 cc
8
02
05
06
08
10
12
20
I (amp)
100
100
Pump
24MG32-HE
Corresponding motor
S3 (%)
S2 (min)
24MG32(T)HE
HE 1000 MG pump motor 24 VDC Ø 80 mm
I (amp)
I (amp)
120
Q (l/min)
10
11
Code
S2 (min)
I=1,52 cc
Q=1,75 cc
6
15
4
10
2
5
0
0
I=1,22 cc
80
Q=1,52 cc
80
I=0,97 cc
6
Q=1,22 cc
Q=0,97 cc
60
40
Q=0,84 cc
4
60
I=0,84 cc
I=0,61 cc
I=0,48 cc
20
Q=0,61 cc
40
Q=0,48 cc
20
0
I=0,24 cc
0
2
Q=0,24 cc
Code
Pump
02
05
06
08
10
12
15
18
0,24 cc
0,50 cc
0,60 cc
0,80 cc
1,00 cc
1,25 cc
1,50 cc
1,75 cc
0
0
20
40
60
80
100
120
140
160
180
200
220
Code
15
24
Motor
24MG32-HE
24MG32THE
11
20
350
12MD12(T)WA
Corresponding motor
S3 (%)
20
S2 (min)
Q (l/min)
300
12MD12(T)WA
HE 1000/2000 MD pump motor 12 VDC Ø 112 mm
I (amp)
I (amp)
40
S2 (min) 12MD12(T)WA
I=5,7 cc
18
I=4,8 cc
I=3,2 cc
I=4,3 cc I=3,8 cc
I=2,5 cc
18
Q=5,7 cc
S3 (%) 12MD12THSWA
35
300
I (amp)
16
250
I=2,0 cc
30
250
Q=4,8 cc
16
14
S3 (%) 12MD12(T)WA
Q=4,3 cc
200
14
200
I=1,6 cc
Q=3,8 cc
12
10
150
Q=3,2 cc
10
Q=2,5 cc
4
50
Q=2,0 cc
8
15
6
100
10
S2 (min) 12MD12THSWA
20
8
I=1,2 cc
150
25
12
5
2
Q=1,6 cc
100
0
6
0
0
Q=1,2 cc
4
50
2
0
40
60
80
100
120
140
160
180
200
250
Q (l/min)
I (amp)
20
21
27
Pump
02
05
06
08
10
12
15
16
0,24 cc
0,50 cc
0,60cc
0,80 cc
1,00 cc
1,25 cc
1,50 cc
1,60 cc
Motor
12MD12WA
12MD12TWA
12MD12THSWA
24MD22(T)WA/24MD22THSWA
25
160
16
140
14
18
20
26
32
37
43
48
57
1,75 cc
2,00 cc
2,50 cc
3,20 cc
3,80 cc
4,30 cc
4,80 cc
5,70 cc
24MD22(T)WA/24MD22THSWA
Corresponding motor
50
S2 (min) 24MD22THSWA
I=4,8 cc
I=5,7 cc
Code Pump
p (bar)
220
Code
Code
S3 (%)
20
S2 (min)
0
I (amp)
0
I=4,3 cc
S2 (min) 24MD22(T)WA
I=3,8 cc
I (amp)
S3 (%) 24MD22THSWA
40
200
Q=5,7 cc
20
120
12
100
10
80
8
60
6
I=1,75 cc
40
4
I=1,6 cc
I=1,2 cc
20
2
0
0
I=3,2 cc
Q=4,8 cc
30
Q=4,3 cc
150
I=2,5 cc
Q=3,8 cc
15
Q=3,2 cc
I=2,0 cc
Q=2,5 cc
100
10
S3 (%) 24MD22(T)WA
20
Q=2,0 cc
Q=1,75 cc
Q=1,6 cc
10
I=0,8 cc
0
Q=1,2 cc
50
I=0,48 cc
5
Q=0,8 cc
I=0,24 cc
Q=0,48 cc
Q=0,24 cc
0
0
0
20
40
60
80
100
120
140
160
180
Code
25
26
28
12
200
220 p (bar)
Motor
24MD22WA
24MD22TWA
24MD22THSWA
Code
Pump
Code
Pump
02
05
06
08
10
12
15
16
0,24 cc
0,50 cc
0,60 cc
0,80 cc
1,00 cc
1,25 cc
1,50 cc
1,60 cc
18
20
26
32
37
43
48
57
1,75 cc
2,00 cc
2,50 cc
3,20 cc
3,80 cc
4,30 cc
4,80 cc
5,70 cc
20
70
70
300
60
60
250
50
50
200
40
40
150
30
30
100
20
20
50
10
10
0
0
0
S3 (%)
Q=5,7 cc
Q=4,8 cc
I=2,0 cc
200
15
350
I=4,8 cc I=4,3 cc I=3,8 cc
I=3,2 cc
I=2,5 cc
250
S3 (%)
I=5,7 cc
S2 (min)
25
12MD12LS(T)WA
Corresponding motor
I (amp)
300
12MD12LS(T)WA
Q (l/min)
I (amp)
Q=4,3 cc
I=1,75 cc
I (amp)
S2 (min)
I=1,6 cc
Q=3,8 cc
I=1,52 cc
150
Q=3,2 cc
I=1,2 cc
10
Q=2,5 cc
100
50
I=0,8 cc
Q=2,0 cc
Q=1,75 cc
5
Q=1,6 cc
Q=1,52 cc
Q=1,2 cc
Q=0,8 cc
Q=0,48 cc
I=0,48 cc
I=0,24 cc
Code
Q=0,24 cc
0
0
50
100
150
200
250
p (bar)
Code
Motor
I=5,7 cc
S3 (%)
25
350
70
70
300
60
60
250
50
50
200
40
40
150
30
30
100
20
20
50
10
10
0
0
0
I=4,8 cc I=4,3 cc
1,2 cc WQ
1,6 cc WQ
2,0 cc WQ
2,5 cc WQ
3,2 cc WQ
3,8 cc WQ
4,3 cc WQ
4,8 cc WQ
5,7 cc WQ
S3 (%)
I=3,8 cc
160
Q=5,7 cc
80
81
82
83
84
85
86
87
88
24MD22LS(T)WA
Corresponding motor
S2 (min)
Q (l/min)
180
24MD22LS(T)WA
12MD12LS(T)WA
I (amp)
I (amp)
29
140
Pump
0
I=3,2 cc
20
I (amp)
S2 (min)
Q=4,8 cc
120
I=2,5 cc
Q=4,3 cc
15
100
Q=3,8 cc
I=2,0 cc
Q=3,2 cc
I=1,75 cc
I=1,6 cc
I=1,52 cc
80
10
60
40
5
Q=2,0 cc
Q=1,75 cc
Q=1,6 cc
Q=1,52 cc
Q=1,2 cc
I=0,8 cc
Code
Q=0,8 cc
20
0
I=1,2 cc
Q=2,5 cc
0
0
50
100
150
200
250 p (bar)
Code
30
Motor
24MD22LS(T)WA
80
81
82
83
84
85
86
87
88
Pump
1,2 cc WQ
1,6 cc WQ
2,0 cc WQ
2,5 cc WQ
3,2 cc WQ
3,8 cc WQ
4,3 cc WQ
4,8 cc WQ
5,7 cc WQ
13
Q=5,7 cc
I=4,8 cc
I=5,7 cc
300
80
100
24MA42(T)WAL/24MA42(T)(H)SWAL
Corresponding motor
S2=24MA42(T)(H)SWAL
I=4,3 cc
20
250
S3 (%)
22
S2 (min)
Q (l/min)
300
24MA42(T)WAL/24MA42(T)(H)SWAL
HE 2000 MA pump motor 24VDC Ø 125 mm
I (amp)
I (amp)
I=3,8 cc
250
Q=4,8 cc
I (amp)
S3=24MA42(T)(H)SWAL
80
60
18
200
I=3,2 cc
200
16
150
14
40
20
Q=2,5 cc
50
0
8
I=1,6 cc
Q=2,0 cc
I=1,2 cc
Q=1,6 cc
I=0,8 cc
6
Q=1,2 cc
4
Q=0,8 cc
S3=24MA42(T)WAL
100
I=2,0 cc
12
10
100
40
I=2,5 cc
Q=3,8 cc
Q=3,2 cc
150
60
Q=4,3 cc
S2=24MA42(T)WAL
20
50
0
0
0
Code
2
0
20
40
60
80
100
120
140
160
180
200
220 p (bar)
Code
I=5,7 cc
Q=5,7 cc
I=4,8 cc
I=4,3 cc
S3 (%)
35
250
50
50
200
40
40
I=3,8 cc
S3 (%)
I=3,2 cc
30
Q=4,8 cc
200
I (amp)
S2 (min)
I=2,5 cc
25
1,2 cc WQ
1,6 cc WQ
2,0 cc WQ
2,5 cc WQ
3,2 cc WQ
3,8 cc WQ
4,3 cc WQ
4,8 cc WQ
5,7 cc WQ
24MF22S-HWAL
Corresponding motor
S2 (min)
Q (l/min)
250
24MF22S-HWAL
HE 2000 MF pump motor 24VDC Ø 132 mm
24MA42-HSWAL
24MA42THSWAL
24MA42-WAL
24MA42TWAL
I (amp)
I (amp)
35
36
45
46
Motor
80
81
82
83
84
85
86
87
88
Pump
Q=4,3 cc
150
30
30
100
20
20
50
10
10
0
0
0
I=2,0 cc
Q=3,8 cc
150
20
Q=3,2 cc
Q=2,5 cc
100
15
Q=2,0 cc
10
50
5
Code
0
0
50
100
150
200
250
300
p (bar)
Code
31
14
Pump
0
Motor
24MF22S-HWA
82
83
84
85
86
87
88
2,0 cc WQ
2,5 cc WQ
3,2 cc WQ
3,8 cc WQ
4,3 cc WQ
4,8 cc WQ
5,7 cc WQ
TECHNICAL INFORMATION
Symbols SI-units
Flow
Q
m3/s
Operating
pressure
p
Pa
Internal diameter,
hydraulic cylinder
d
m
Area of hydraulic
cylinder
A
m2
Piston force
F
N
Piston speed
v
m/s
Power requirement
for AC motor
P
kW
START SWITCHES
Equations
Common units
l/min
Q=vxA
p=
p=
F
0,1 x A
mm
A=
∏ x d2
mm2
A=
4
∏ x d2
4
N
m/s
kW
P=pxQ
P=
pxQ
600 x
B
C
p1
p2
230 bar
255 bar
Allowable fluids HL or HLP hydraulic oils
according to DIN 51524.
Biogradable fluids eg. Statoil Bio Pa. Before
using other types of fluids, contact factory.
Recomended viscosity 40-16mm2/s.
Permissible cold start viscosity is 2000mm2/s.
Contact factory before using fluids outside
this range.
Temperature min -25oC, max +80oC.
Fluid cleanliness We recommend a cleanliness
according to IS4406/1986 Code 18/14 or better
to achieve optimal performance and lifetime.
Q = 0,06 x v x A
bar
F
A
Max pressure
Intermittent
Equations
When operating outside these limits, see
recommendations in “Allowable fluids”.
Tot
B
C
Circuitry - example
Dimensional drawing
12/24 VDC start switch
Cyl. ner
Code Start switch
A
B
C
D
E
G
None
12VDC, MG and MH motor
24VDC, MG and MH motor
12VDC, MD and MA motor
24VDC, MD and MA motor
24VDC, MA motor, Heavy duty
D
E
G
D
E
G
M
+
Cyl. upp
+
HE-BOX POWER PACKS
HE POWER PACK
with box 1 or 2 kW Performance
with box 1, 2 or 3 kW Performance
Grommets for hydraulic
outlets and el.cables.
HE POWER PACK
Grommets for hydraulic outlets
and el. cables.
From the well-known and well-reputed Hesselman Classic (made by Haldex) the New HE-Box Power
Pack is developed. The base concept is the HE Power Pack,which, with a box in steel/TPE combination,
is a hydraulic unit for easy mounting, tough conditions, and high serviceability.
Attaching holes M10 (4x)
15
HE 1000
Dimensional drawing for power unit 12/24 VDC
90
84
MH
150
90
137
29.5
Ø 79
MG
151
MD
90
9 O'CLOCK
3 O'CLOCK
6 O' CLOCK
90
180
113
Ø 112
12 O' CLOCK
88
A
29.5
137
30
152
66
Ø112
Ø 116
MD-HS
47
B
130
211
Reservoir, length HE 1000
Weights, ~kg HE 1000
Reservoir
(V=Usable volumes)
Codes
Horizontal V Vertical V
Cylindrical
Cylindrical
Rectangular
Rectangular
Rectangular
Rectangular
AA
AC
AE
AG
AJ
AL
V=0,5 l
V=0,7 l
V=1,0 l
V=1,4 l
V=2,0 l
V=3,0 l
AB V=0,5 l
AD V=1,0 l
AF V=1,0 l
AH V=1,7 l
AK V=2,1 l
AM V=3,8 l
Basic version and add-on's
Kg
Reservoir, length
A=172
A=249
B=129
B=164
B=199
B=299
Standard HE 1000 80mm
5
Standard HE 1000 112mm add-on (diff 80mm - 112 mm)
+3.7
Add-on Cetop block HE 1000
+0.47/pc
Add-on HE Box 400mm (box + cover)
+6.4
+7.5
Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid.
AC version excl motor and start solenoid. Weights also excludes oil and are
approximate and depending on version of pumps, reservoirs and valving.
16
HE 1000 POWER PACK CODE KEY
To order a complete unit, simply work
through the options below, creating an
assembly number as shown in the
example.
Example of Order Code Structure: HE1 - AE024 - 05 - 150 - F - 15 - AD - 6 - C - 2 - AA - 0 - A - 00 - 00
Sect:
I
II
III IV V VI VII VIII IX X XI XII XIII XIV XV
Sect
I
Code
HE1
II
III
IV
V
VI
HE 1000 kit no.
HE 1000 Adaptor Size
HE1000 adaptor
HE Box
•
Code
AA000
AE012
AE024
AE230
HE 1000 Coil volt.+ valve type
Adaptor Kit
Valve Kit 12V 2/2 norm closed
Adaptor Kit
1303384
1303386
1303387
1303389
1303385
•
•
•
•
•
AL012
AL024
AL230
Valve kit 12V 4/2 in block
Adaptor kit
1303392
1303393
1303395
1303390
•
•
•
•
AN000
Adaptor kit
1303384
•
AO012
AO024
AO230
Valve kit 12V, code AE with manual override
Valve kit 24V code AE with manual override
Adaptor kit
1303396
1303397
1303399
1303385
•
•
•
•
AP000
Adaptor kit
Cetop block, head
1303384
1303400
•
•
AQ000
Adaptor kit
Cetop block, head
Cetop block, 1 pcs
1303384
1303401
1303402
•
•
•
AR000
Adaptor kit
Cetop block, head
Cetop block, 2 pcs
1303384
1303445
1303403
Code
02
05
06
08
10
12
15
18
20
HE 1000 Pump
0,24 cm3
0,50 cm3
0,60 cm3
0,80 cm3
1,00 cm3
1,25 cm3
1,50 cm3
1,75 cm3
2,00 cm3
1303431
1303432
1303578
1303433
1303579
1303434
1303580
1303581
1303582
•
•
•
•
•
•
•
•
•
Code
***
HE 1000 Relief valve
Setting 50-250 bar, eg 150 bar
1303525
•
Code
A
E
F
K
HE 1000 Flow control valve
None
4 l/min
5 l/min
8l/min
1303448
1303449
1303450
•
•
•
•
Code
10
11
15
16
20
21
25
26
01
02
27
28
29
30
HE 1000 Motor
12MG32-HE Ø 80 mm
12MG32THE (Therm.sw.) Ø 80mm
24MG32-HE Ø 80 mm
24MG32THE (Therm.sw) Ø 80 mm
12MD12-WA Ø 112 mm
12MD12TWA (Therm.sw.) Ø 112 mm
24MD22-WA Ø 112 mm
12MH82HE Ø 84 mm
24MH82HE Ø 84 mm
12MD12THSWA (with fan) Ø 112 mm
24MD22THSWA (with fan) Ø 112mm
12MD12LSTWA (Therm.sw.) Ø 112 mm
HE 1000 kit no.
1303454
1303455
1303456
1303457
1303458
1303459
1303460
1303461
1303641
1303642
1303643
1303644
1303645
1303646
•
•
•
•
•
•
•
•
•
•
•
•
Sect
VII Code
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
AM
AN
HE 1000 kit no.
HE 1000 Reservoir
0.5 l usable, horizontal, plastic
0.5 l usable, vertical, plastic
1,0 l usable, horizontal, plastic
1,0 l usable, vertical, plastic
5,5 l usable reservoir-kit He1 in a box
VIII Code
0
3
6
9
HE 1000 Motor terminal screw pos.
12 o'clock to pad A
Terminal bolts at 3 o'clock to pad A
IX Code
A
B
C
D
E
HE 1000 Start switch
None
12V Ø 80 mm and Ø 84 mm
24V Ø 80 mm and Ø 84 mm
12V Ø 112 mm, SW80PE
24V Ø 112mm, SW80PE
X
HE 1000 Start switch position
12 o'clock to pad A
Relative to motor terminal
3 o'clock to pad A
6 o'clock to pad A
9 o'clock to pad A
No switch
Code
0
2
3
6
9
A
XI Code
AA
HE 1000 Tube kit
Tube kit included in reservoir kit
XII Code
0
1
3
4
5
6
7
9
HE 1000 Breather position
12 o'clock to pad A
01.30 o'clock to pad A
3 o'clock to pad A
6 o'clock to pad A
9 o'clock to pad A
XIII Code
A
B
C
D
N
HE 1000 Coil/Lever pos on valve
12 o'clock = Towards motor
3 o'clock = Towards center of adaptor
6 o'clock = Towards reservoir
9 o'clock = Away from center of adaptor
None
XIV Code
00
28
HE 1000 Access 1
No accessories
HE box 400 mm
Cover to 400 mm box
Assemble kit
HEQ box 400 mm
Cover sound absorbed 400 mm box
Box assembly kit
29
XV Code
00
1303484
1303485
1303486
1303487
1303488
1303489
1303490
1303491
1303492
1303493
1303494
1303495
1303634
HE Box
•
•
1303516
1303517
1303518
1303519
•
•
•
•
•
•
•
•
•
•
•
•
1303635
1303636
1303637
1303638
1303639
•
•
•
•
•
•
HE 1000 Access 2
No accessories
17
HE 2000
Dimensional drawing for power unit 12/24 VDC
MD
164.5
Ø112
168
55
12 O'CLOCK
3 O'CLOCK
6 O'CLOCK
132
178
Ø125
Ø116
Ø112
170
66
MD-HS
196
43
130
9 O'CLOCK
47
Ø128
Ø 124
152
MA
C
228
Ø125
MA-HS
D
Ø132
165
188
MF
E
276.7
Reservoir
V = Usable volume
Codes
Horizontal Vertical
124 Plastic
124 Plastic
124 Plastic
124 Steel
124 Steel
170 Steel
170 Steel
170 Steel
165x203 Steel
165x203 Steel
BA
BC
BE
BG
BJ
BL
BN
BP
BR
BT
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Rectangular
Rectangular
38
203
Weights, ~kg HE 2000
Reservoir, length HE 2000
18
198
Ø 170
40
6 O'CLOCK
132
178
260
M10
3 O'CLOCK
9 O'CLOCK
130
Ø132
186
12 O'CLOCK
V=1,0
V=1,6
V=1,8
V=1,5
V=2,8
V=3,4
V=5,6
V=6,2
V=6,3
V=10,6
BB V=0,9
BD V=1,3
BF V=1,8
BH V=1,5
BK V=2,9
BM V=2,0
BO V=4,4
BQ V=5,6
BS V=7,0
BU V=12,1
Reservoir,
length
C=143
C=191
C=230
D=230
D=306
D=219
D=328
D=397
E=306
E=471
Basic version and add-on's
Standard HE 2000 112mm
Standard HE 2000 125mm add-on (diff 112mm-125mm)
Standard HE 2000 AC (add-on Standard-112mm motor
+ AC flange and connector
Add-on Cetop block HE 2000
Kg
9.5
+4.8
3
+0.7/pc
+6.4
+7.5
Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid.
AC version excl motor and start solenoid. Weights also excludes oil and are
approximate and depending on version of pumps, reservoirs and valving.
HE 2000 POWER PACK CODE KEY
Example of Order Code Structure: HE2 - AE024 - 43 - 150 - B - 25 - BE - 6 - E - 2 - AA - 0 - A - 00 - 00
Sect:
I
II
III
IV V VI VII VIII IX X XI XII XIII XIV XV
Sect
I
Code
HE2
II
Code
AA000
AE012
AE024
AE230
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Code
08
12
16
20
26
32
38
43
48
57
80
81
82
83
84
85
86
87
88
HE 2000 Pump
0,8 cm3
1,2 cm3
1,6 cm3
2,0 cm3
2,5 cm3
3,2 cm3
3,8 cm3
4,3 cm3
4,8 cm3
5,7 cm3
1,2 cm3 WQ
1,6 cm3 WQ
2,0 cm3 WQ
2,5 cm3 WQ
3,2 cm3 WQ
3,8 cm3 WQ
4,3 cm3 WQ
4,8 cm3 WQ
5,7 cm3 WQ
1303435
1303436
1303437
1303438
1303439
1303440
1303441
1303442
1303443
1303444
1303619
1303620
1303621
1303622
1303623
1303624
1303625
1303626
1303627
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Code
***
HE 2000 Relief valve
Setting 50-250 bar, eg 150 bar
1303525
•
Code
A
E
K
M
N
R
B
HE 2000 Flow control valve
None
4 l/min
8l/min
10 l/min
11 l/min
15 l/min
17,5 l/min
1303448
1303450
1303453
1303451
1303452
1303601
Code
20
21
25
26
35
36
45
46
HE 2000 Motor
12MD12-WA Ø 112 mm
24MD22-WA Ø 112 mm
24MA42-HSWAL Ø 125mm fan
24MA42THSWAL (Therm.sw.) Ø 125mm fan
24MA42-WAL Ø 125 mm
24MA42TWAL(Therm.sw.) Ø 125 mm
1303462
1303463
1303464
1303465
1303470
1303471
1303476
1303477
AH000
AH012
AH024
AK000
AL012
AL024
AL230
AM00
AN00
AO012
AO024
AO230
AP000
AQ000
AR000
Sect
VI
VII
VIII
IX
X
XI
XII
XIII
XIV
V
VI
HE 2000 kit no.
Code
HE Box
HE 2000 MOTOR
•
1303404
1303386
1303387
1303389
1303405
1303406
1303407
1303409
1303404
1303410
1303411
1303412
1303414
1303404
1303416
1303417
1303419
1303404
1303420
1303421
1303527
1303422
1303392
1303393
1303395
1303404
1303423
1303404
1303424
1303405
1303425
1303396
1303397
1303399
1303405
1303404
1303426
1303404
1303427
1303428
1303404
1303429
1303430
AG012
AG024
AG230
IV
HE Box
HE 2000 Coil volt.+ valve type
Adaptor Kit
2Valve Kit 230V 2/2 norm closed
Adaptor Kit
Valve Kit 12V 2/2 norm closed in block
Adaptor Kit
Valveblock Kit
Valve Kit 12V 2x 2/2 norm closed in block
Adaptor Kit
Adaptor Kit
Valveblock Kit
3/2 valve pilot operated in block
Adaptor kit
Valve block kit
Adaptor kit
Valveblock kit
Adaptor Kit
Manually oper. 2/2 release valve in block
Adaptor kit
Port plug kit
Valve kit 12V, code AE with manual override
Adaptor kit
Adaptor kit
Cetop block, head
Adaptor kit
Cetop block, head
Cetop block, 1 pcs
Adaptor kit
Cetop block, head
Cetop block, 2 pcs
AF012
AF024
AF230
III
HE 2000 kit no.
HE 2000 Adaptor Size
HE2000 adaptor
•
•
•
•
•
•
•
•
•
•
•
•
•
XV
50
51
52
53
27
28
29
30
31
AC flange B14-71
AC flange B14-80
AC flange B14-90
AC flange B14-100
12MD12THSWA (with fan) Ø 112 mm
24MD22THSWA (with fan) Ø 112mm
24MF22S-HWA Ø 132 mm
1303480
1303481
1303482
1303483
1303602
1303603
1303604
1303605
1303606
Code
BA
BB
BC
BD
BE
BF
BG
BH
BJ
BK
BL
BM
BN
BO
BP
BQ
BR
BS
BT
BU
BV
HE 2000 Reservoir
1.5 l usable, horizontal, steel
1.5 l usable, vertical, steel
5,5 l usable reservoir-kit He2000 in a box
1303496
1303497
1303498
1303499
1303500
1303501
1303502
1303503
1303504
1303505
1303506
1303507
1303508
1303509
1303510
1303511
1303512
1303513
1303514
1303515
1303628
Code
0
3
6
9
HE 2000 Motor terminal screw pos.
12 o'clock to pad A
Code
A
D
E
G
HE 2000 Start switch
None
12V Ø 112 mm, SW80PE
24V Ø 112mm, SW80PE
24V Ø 125 mm heavy duty, SW80PL
Code
0
2
3
6
9
A
HE 2000 Start switch position
12 o'clock to pad A
Relative to motor terminal
3 o'clock to pad A
6 o'clock to pad A
9 o'clock to pad A
No switch
Code
AA
HE 2000 Tube kit
Tube kit included in reservoir kit
Code
0
1
3
6
9
HE 2000 Breather position
12 o'clock to pad A
3 o'clock to pad A
6 o'clock to pad A
9 o'clock to pad A
Code
A
B
C
D
N
HE 2000 Coil/Lever pos on valve
12 o'clock = Toward motor
3 o'clock = Away from center of adaptor
6 o'clock = Toward reservoir
9 o'clock = Toward center of adaptor
None
Code
00
03
28
28
28
29
29
29
30
30
30
31
31
31
HE 2000 Access 1
No accessories
Handpump
HE box 400 mm
Cover to 400 mm box
Box assembly kit
HEQ box 400 mm
Cover sound absorbed 400 mm box
Box assembly kit
HE box 520 mm box
Cover to 520 mm box
Box assembly kit
HEQ box 520 mm
Cover sound absorbed 540 mm He-box
Box assembly kit
Code
00
HE 2000 Access 2
No accessories
•
•
•
•
1303518
1303519
1303523
•
•
•
•
•
•
•
•
•
•
•
•
1303524
1303607
1303608
1303609
1303610
1303611
1303613
1303614
1303615
1303616
1303617
•
•
•
•
•
•
•
•
•
•
•
19
PRODUCT RANGE
www.haldex.com
HE Powerpacks
12/24/48 VDC 0.3 – 4.5 kW and
0.75 – 3 kW AC modular power
packs
Pressure Switches
5 - 350 bar, connecting/
disconnecting
HE Box Powerpacks
12/24/48 VDC modular
powerpacks in weatherproof
boxes
W100 Hydraulic pumps
0,5 - 2,0 cc 227 bar
Haldex Hydraulics AB
Industrigatan 6
Box 511
SE-195 25 ARLANDASTAD
Sweden
Tel:
+46–8 591 288 50
Fax:
+46-8 591 288 60
info.hydraulics.eu@haldex.com
Haldex Hydraulics Corp.
2222 15th Street
ROCKFORD, IL 61104
USA
Tel:
+1-815 398 4400
Fax:
+1-815 398 5977
info.hydraulics.us@haldex.com
Haldex Hydraulics AB
Ringvägen 3
SE-280 40 SK. FAGERHULT
Sweden
Tel:
+46-433 32400
Fax:
+46-433 30546
Haldex Hydraulics Corp.
214 James Farm Road
Statesville, NC 28625
USA
Tel:
+1-704 873 2587
Fax:
+1-704 838 7989
info.hydraulics.us@haldex.com
Haldex Hydraulics GmbH
Seligenweg 12
Postfach 1507
DE-95014 HOF
Germany
Tel:
+49-9281 895-0
Fax:
+49-9281 87133
Haldex is an innovator
in vehicle technology
and supplies proprietary systems and
components for trucks, cars and
industrial vehicles worldwide. Haldex is
listed on the Stockholm Stock Exchange
and has yearly sales exceeding 6,5 billion Swedish Krona with 4.000
employees (www.haldex.com).
0.8 – 5.7 cc 230 bar
3 – 12 cc 276 bar
WM600 Hydraulic motors
3 – 12 cc 276 bar
5 – 31 cc/section 276 bar
5 - 31 cc/section 276 bar
WQ900 The quiet pump
G25 Hydraulic pumps
21.3 – 63 cc/section 250 bar
GPA Internal Gear pumps
1.7 – 63 cc/section 100 bar
GC Hydraulic pumps
1.06 – 11.65 cc/section 275 bar
II-Stage Hydraulic pumps
4.2 – 22.8 cc/section 275 bar
Rotary Flow Dividers
3.8 – 13.3 cc/section 300 bar
G20/G30 (LS) Hydraulic pumps
23 – 161 cc/section 275 bar
Transmission pumps
Fuel pumps

HE POWER PACKS

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