ITT Valve Parts List - Holland Applied Technologies

Transcription

Indianapolis ● Chicago ● San Juan
www.hollandapt.com
800-800-8464
Pure-Flo®
Authentic ITT Service Parts
www.ittpureflo.com
www.hollandapt.com
800-800-8464
Providing our customers with a quality product
has always been an integral part of how ITT
does business. Building on this commitment
your Authorized Distributor of ITT Pure-Flo
valves is proud to offer genuine ITT service
parts.
Keeping your process valves in good operating
condition is critical in the regulated world of
drug manufacturing. Don’t risk your high value
product because of a poorly maintained valve.
A small investment in preventative maintenance
will pay many returns in uptime and trouble
free operation.
equipment downtime should be maintained.
Spare manual and actuated bonnets can
prevent hours or days of lost production. PureFlo distributors are trained to provide assistance
in developing a balanced spares inventory that
meets your inventory model.
All ITT service parts meet our strict quality
standards. Authentic ITT service parts are
identical to those used in our valve production,
giving you peace of mind that the part you
receive will be equal to the part you are
replacing.
Autoclave Rebuild Kits
Autoclave applications in the Biopharm industry
are common. Frequent autoclave cycles should
be considered severe service for any valve. ITT
uses the highest quality engineered plastics to
assure long service life. However, eventually all
plastic components will see signs of thermal
aging. Regular assessment and replacement of
components will assure consistent performance
over time. ITT has assembled convenient kits to
make rebuilding your 963 and 970 manual
bonnets easy.
Authentic ITT Replacement Parts
ITT service parts are designed and engineered
to maintain the quality of ITT Pure-Flo valves.
ITT and it’s distributor network make
performance, inventory and service
commitments to you. We understand how
downtime for your equipment costs you money
in lost productivity and disrupted schedules.
Authentic ITT Diaphragms
Replace the diaphragm in your ITT hygienic
diaphragm valve with imitation diaphragms and
you might risk more than you thought. Only
one diaphragm is specifically designed and
manufactured to deliver the performance you
demand from your ITT valve. With an ITT
diaphragm valve you get compliance with FDA,
USP, and ASME BPE requirements, a design that
creates a tight repeatable seal, and materials
that protect your process and are completely
traceable. And just as importantly, you have a
valve that provides essential pressure
containment protecting your plant and your
people.
Gall Resistant Fasteners
Frequent assembly and disassembly will wear
standard fasteners over time, which greatly
affects the torque values applied to the valve.
Thread friction accounts for approximately 45%
of the torque values in a fastened joint. So the
condition of your valve fasteners is extremely
critical for providing leak free operation. To
extend the life of valve fasteners that see
frequent thermal cycling ITT has introduced gall
resistant fasteners. These fasteners have been
specially heat treated to reduce thread friction
and increase gall resistance, greatly increasing
the service life of the valve fasteners. Gall
resistant fasteners will save the maintenance
department countless hours. Gall resistant
fasteners are a good choice around bioreactors
and autoclave applications.
Critical Spares
While Pure-Flo products are designed for high
reliability, nothing lasts forever. A local stock of
critical spares on-site to minimize the risk of
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Diaphragms
Diaphragm Selection
Diaphragm Type
Compliance
Temperature
Grade
Material
FDA USDA 3A USP
°F
°C
B
Black Butyl Rubber
x
x
-20–250 -29–121
17
EPDM1
x
x
-4–1942 -20–902
17HP
EPDM1
x
x
-4–1942 -20–902
P
Buna N
x
x
x3
10–180 -12–82
TM17
PTFE
x
x4
x
-4–329 -20–165
W1 White Butyl Rubber x
x
0–225 -18–107
1
For high temperature and/or high cycle applications, contact ITT.
Temperature range is as follows:
-4–194°F (-20–90°C) for liquid applications
-22–285°F (-30–140°C) for continuous steam
-22–302°F (-30–150°C) for intermittent steam
3
Class III applications
4
Class I applications
2
Pure-Flo® FDA Compliant Diaphragms shown
clockwise from top: Buna N Grade P, White Butyl
Grade W1, Black Butyl Grade B, Grade 17HP
EPDM, Grade 17 EPDM, Grade TM17 PTFE
Replacement Diaphragms (FDA Compliant)
B
Size (in)
Bio-Tek
0.5
0.75
1
1.5
2
2.5*
3
4
6
P
Black
Butyl
44418
240
4768
5974
672
893
1109
5976
1451
1639
17
Buna N
EPDM
N.A.
35
4771
5972
670
891
1107
1260
1449
1637
41502
41281
41282
41283
41284
41285
42130
41286
41287
43270
17HP
TM17 PTFE
EPDM High With Grade 17 EPDM
Performance
Backing Cushion
44729
42175
44730
42176
44731
42177
44732
42178
44733
42179
44734
42180
44735
42181
44736
42182
44737
42183
45197
42184
W1
White
Butyl
N.A.
43160
43161
43162
43164
43165
43166
43167
43168
43169
Parts Needed to Change to PTFE Diaphragm from Elastomer
1
Size (in)
Tube Nut
0.5
0.75
1
1.5
2
2.5
3
4
27543
27544
27545
27547
27548
27549
27550
27550
Compressor Bronze Compressor for
Pin
963, 913, ADV & APA1
13861
36271
29588
36273
2487
36275
2491
36277
2491
36279
2494
27538
2494
27540
2496
28630
Compressor
for 9031
27521
27523
27526
27530
27534
27537
27539
28629
Bronze Compressor
for 970
39798
39799
39800
39801
39802
N.A.
N.A.
N.A.
Uses a compressor pin
Parts Needed to Change to EPDM Diaphragm from PTFE
Size (in)
0.5
0.75
1
1.5
2
2.5
1
Compressor Bronze Compressor for Compressor
Pin
963, 913, ADV & APA1
for 9031
13861
36261
27903
29588
36263
6166
2487
36265
484
2491
36267
823
2491
36269
1057
2494
13203
1220
Uses a compressor pin
3
Bronze Compressor
for 970
39793
39794
39795
39796
39797
N.A.
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Spare Topworks
Advantage Actuators 1/2 - 2”
PTFE Diaphragm
31 Bonnet
Configuration String
.5-N-PN-31-A206-M7
.5-N-PN-31-A208-M7
.5-N-PN-36-A206-M7
.5-N-EN-31-A205-M7
.5-N-EN-31-A206-M7
.5-N-EN-36-A205-M7
.75-N-PN-31-A209-M7
.75-N-PN-36-A208-M7
.75-N-PN-36-A209-M7
.75-N-EN-36-A208-M7
1-N-PN-31-A208-M7
1-N-PN-31-A209-M7
1-N-PN-36-A208-M7
1-N-PN-36-A209-M7
1-N-EN-36-A208-M7
1-N-EN-31-A209-M7
1.5-N-PN-31-A217-M7
1.5-N-PN-36-A216-M7
1.5-N-PN-36-A217-M7
2-N-PN-31-A217-M7
2-N-PN-36-A216-M7
2-N-PN-36-A217-M7
36 Bonnet
Elastomer Diaphragm
1
31 Bonnet
36 Bonnet1
90#
60#
90#
60#
90#
60#
90#
60#
Spring Spring Spring Spring Spring Spring Spring Spring
42717
42715
42720
42716
42718
42719
42723
42721
42724
42722
42725
42728
42726
42730
42727
42729
42731
42732
42733
42735
42734
42736
1 Imperial fasteners only. Consult factory for metric bonnets.
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4
31 Bonnet Advantage
36 Bonnet Advantage
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Spare Topworks
Advantage Actuators 3 - 4”
PTFE
Diaphragm
Elastomer
Diaphragm
34 Bonnet
90#
60#
90#
60#
Spring Spring Spring Spring
3-N-PN-34-C7-A233-M7
42737
3-N-PN-34-C7-A234-M7 42740
3-N-EN-34-C7-A233-M7
42739
3-N-EN-34-C7-A234-M7
42741
4-N-PN-34-C7-A233-M7 42738
Series 47
Actuator
Series 33
Actuator
Autoclaveable 963 with Sanitary Internals
PTFE
Elastomer
Diaphragm Diaphragm
.5-N-PN-963-S2-M17-M2
38348
.5-N-EN-963-S2-M17-M2
38713
.75-N-PN-963-S2-M17-M2
38349
1-N-PN-963-S2-M17-M2
38350
1-N-EN-963-S2-M17-M2
38714
1.5-N-PN-963-S2-M17-M2
38351
1.5-N-EN-963-S2-M17-M2
38712
2-N-PN-963-S2-M17-M2
38352
3-N-PN-963-S2-M17-M2
38353
4-N-PN-963-S2-M17-M2
38354
Manual Bio-Tek Bonnets
.50-N-PN-18 (Replaces 16 Bonnet)1
.50-N-PN-18S (Replaces 17 Bonnet)1
PTFE
Elastomer
Diaphragms Diaphragms
39208
39208
39209
39209
1 Imperial fasteners only. Consult factory for metric bonnets.
5
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Fasteners
The parts on this page include imperial fasteners only. Consult factory for metric bonnets.
963 Gall Resistant
Fastener Kits
Size (in)
0.5
0.75
1
1.5
2
Bolts
46255
46256
46258
46259
46260
970, 31 and AXS Gall
Resistant Fastener Kits
Size (in)
0.5
0.75
1
1.5
2
Block Studs
46261
46262
46263
46264
46265
Bolts
46266
46267
46268
46269
46270
Bio-Tek Gall Resistant
Fastener Kits
Block Studs
46271
46272
46273
46274
46275
Size
Bio-Tek
Bolt
46257
Block Studs
TBD
Note: Kits include 4 bolts, 4 nuts and 4 washers.
Fastener Part Numbers for 963
Size (in)
Hex Cap
Screw
Hex Cap
Allen
Screw- Head Cap
GRF
Screw
Stud1
Stud GRF
Stepped
Stud2
Stepped
Stud GRF
963
Spacers
Nut GRF
Washers
0.5”
NA
46204
39248
35481
46209
S100404
TBD
31792
45460
26409
0.75”
23270
46196
38930
35481
46209
S100404
TBD
31793
45460
26409
1”
25977
46197
24302
35483
46210
S100405
TBD
31794
45461
26410
1.5”
22005
46207
31784
35485
46211
S100406
TBD
34463
45496
26411
2”
25979
46208
24358
35487
46212
S100407
TBD
31796
45463
26412
Fastener Part Numbers for Stainless Steel Bonnets (970, 31,
AXS, Bio-Tek)
Size
(in)
Hex
Cap
Screw
Hex Cap
Allen
Screw - Head Cap
GRF
Screw
Bio-Tek
NA
46194
22654
TBD
S100403 45466
23244
0.5”
NA
46195
39248
35480
46200 S100398 45460
26409
0.75”
23270
46196
24276
35480
46200 S100398 45460
26409
1”
25977
46197
24302
35482
46201 S100399 45461
26410
1.5”
17749
46198
24357
35484
46202 S100400 45462
26411
2”
25979
46199
24358
43452
46203 S100401 45463
26412
Stud1
Stud GRF
TBD
Stepped
Stud GRF
Nut GRF
Washers
Fastener Part Numbers for
Series 36 Advantage Actuator
Size (in)
Bio-Tek
0.5
0.75
1
1.5
2
Std Hex
23319
33493
23270
17615
23405
3417
1. 2000 to present, check with factory for proper type.
2. Prior to 2000, check with factory for proper type.
See legend below for fastener descriptions.
Gall resistant fasteners
Fastener Descriptions
Stepped Stud
Hex Cap Screw
Allen Head Cap Screw
Stud
Washer
Nut
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Bio-Tek
Bill of Materials
Item
Description
Material
1
Bonnet
Stn. Stl. ASTM A-351, GR CF8M
21
Compressor
Stn. Stl. ASTM A-276, Type 316
33
Diaphragm, Plastic
PTFE (Fluorlastic)
43
Diaphragm, Elastomer
EPDM, compliance with FDA CFR #21
53
Cushion, Backing
EPDM, compliance with FDA CFR #21
6
Body, Weir, Buttweld, Tube Stn. Stl., forged, ASTM A-182-F316L, S9
7
Spindle, Adj Travel
Stn. Stl., ASTM A-276, Type 316, cond B
8
Nut, Hex, Adj Travel
Stn., Stl., Type 18-8
9
Handwheel, Shroud
PAS 30% glass-filled
102,3
“O” Ring Dash #114
Viton, compliance with FDA CFR #21
112,3
122,3
13
Screw, Cap, Socket Head
Stn. Stl., Type 18-8
14
Screw, Cap, Socket Head
15
Screw, Cap, Hex Socket
16
Cap
Flextemp
17
Washer, Spring Lock
18
Indicator, Decal
Mylar
Qty
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
4
1
Part
39014
44278
39011
21002
23130
22640
22654
23131
23244
Note: For 31 bonnet fasteners contact factory.
Note: Imperial fasteners only. Consult factory for metric bonnets
1 Thermoplastic PAS (polyarylsulfone) in model 16.
2 Only applicable to model 17, 18S.
3 Recommended spare parts.
Bio-Tek Gall Resistant
Fastener Kits
Size
Bio-Tek
Kit
46257
Stud
TBD
7
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963 Bonnet
Bonnet and Bolting Detail for
Fabrications with Studs
V-Notch Vent Plug
for Sealed Bonnet
Bill of Materials
Item
Description
Material
Qty
1
Bonnet
Polyarylsulfone
1
2
Handwheel
Polyarylsulfone
1
3
Cap
Acrylic, Clear
1
3
Cap
Polyphenylsulfone
1
41
Spindle
Stn. Stl. (1/2” - 2”)
1
4
Spindle
Carbon Steel (3” & 4”)
1
5
Bushing
Brass
1
62
Nut, Hex
Stn. Stl. SA-194-8
4
7
Body
Stn. Stl. 316L
1
8
Bearing, Thrust
Stn. Stl.
1
9
Washer, Shim
Polyethylene
AR
10
Seal, Wiper
Viton
1
10
Seal, Wiper
Polyolefin Foam
1
11
Pin, Spirol
Stn. Stl. Type 302
1
12 Scr, Set Hex Soc.
Stn., Stl.
1 or 2
132
Stud
Stn., Stl., SA-193-B8
4
14
Washer, Plain
Stn., Stl., 18-8
4
Note: Imperial fasteners only. Consult factory for metric
bonnets.
1. 3” and 4” Sanitary internals optional.
2. ASME Grade fasterners available on Tank Bottom Valve.
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Item
Description
Material
15
Washer
Stn., Stl.
16
Locknut, Hex, Lt
Stn., Stl., 18-8
17
Nut, Hex
Stn., Stl. 18-8
18
Cap, Nut Cover
Silicone
19
Spacer
Stainless Steel
20 Plug, Vent “V” Notch
Stn. Stl.
21
Compressor
Zinc or Cast Iron
22
Nut, Tube
Brass, B-16
23
Cushion, Backing
EPDM
24
Diaphragm, PTFE
PTFE, GR
25
“O” Ring
Buna N or Viton
26
“O” Ring
Buna N or Viton
27
“O” Ring
Buna N or Viton
28
Body, Metal
Stn. Stl. 316L
29
Scr., Hex HD, Cap
Stn. Stl. 18-8
Sanitary Internals
4
Spindle
Stn. Stl.
21
Compressor
Bronze
Autoclave Rebuild Kit component (see pg. 9)
8
Qty
1
4
4
4
4
1
1
1
1
1
1
1
1
1
4
1
1
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963 Bonnet
963 Autoclave Rebuild Kits
Frequent autoclaving of 963 bonnets will eventually degrade seals and
plastic components. Autoclave rebuild kits includes all the soft seals and
PPS indicator cap to rebuild a 963 bonnet. Diaphragm not included.
Autoclavable
Rebuild Kits
Size (in)
Bio-Tek
0.5
0.75
1
1.5
2
3
4
Kits
46241
46248
46252
46243
46244
46245
46246
46247
Autoclavable Replacement Parts
Size
(in)
0.5
0.75
1
1.5
2
3
4
Bushing Stem
Viton
Viton
O-Ring O-Ring
26373
26375
26377
26381
26381
26387
26389
23316
23230
23230
Cap
Viton
O-Ring
Viton
Shim
Wiper PPS Cap Washer
Seal
RTFE
23130
26381
26396
26398
26398
27610
27611
27612
27614
27614
38018
38019
38020
38021
38021
38022
Contact factory for 3” and 4” sizes
38023
35787
35788
35789
35791
35791
35792
35792
See page 8 for kit contents
Sanitary Internal Replacement Parts
PAS Bonnet
Size (in)
Shell (Item 1)
0.5
0.75
1
1.5
2
3
4
26216
26218
26220
34126
26224
26226
26228
Acrylic
Cap
(Item 3)
26233
26235
26237
26239
26239
26263
26265
Wiper
Thrust
PAS Handwheel Bushing Set Screw
Seal
Bearing
(Item 2)
(Item 5) (Item 12)
(Item 10)
(Item 8)
26345
26346
26347
26349
26349
26343
26344
Size (in)
Stainless
Steel Stem
(Item 4)
Stainless Steel
Thrust Bearing
(Item 8)
0.5
0.75
1
1.5
2
3
4
26299
26301
26292
26294
26296
26309
26311
3518
3514
5385
26267
3419
13228
13229
26208
26210
26212
26204
26204
27667
27668
26276
26281
26273
26274
26275
26284
26290
Travel Stop Travel Stop
Washer
Lock Nut
(Item 15)
(Item 16)
26314
26315
26316
26318
26318
26319
26320
26321
26322
26322
26324
26324
26325
26325
2580
2580
2580
2586
2586
2587
2587
2254
2256
2255
26266
2258
N.A.
N.A.
Torrington Needle
Thrust Bearing
Thrust Assembly
(Item 8)
N.A.
N.A.
N.A.
N.A.
N.A.
8489
8490
Retaining
Ring
Silicone Nut
Cover Cap
(Item 18)
Shim
Washer
(Item 9)
Nut Cover
Cap (Yellow)
N.A.
N.A.
N.A.
N.A.
N.A.
26370
26371
39179
39179
39180
39181
39182
39183
N.A.
2673
2674
2675
2677
2677
2678
2679
30623
30624
30625
30626
30626
30628
30628
Buna-N O-Rings
Size (in)
0.5
0.75
1
1.5
2
3
4
Bushing
26372
26374
26376
26380
26380
26382
26384
Spindle
26386
26388
26390
26393
26393
26063
26405
Cap
26394
26380
26395
26397
26397
26399
26401
Plug Seal
N.A.
N.A.
N.A.
N.A.
N.A.
26403
20953
9
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970 Bonnet - Bill of Materials
Bonnet & Bolting Detail
Tank Bottom Body, Block Body &
Fabrications
Bill of Materials
Item
Description
Material
1
Body
316 Stainless Steel
2
Bonnet
316 Stainless Steel
3
Handwheel
PAS
4
Screw, Hex Head Cap
Stn., Stl., 18-8
5 Compressor for Elastomer
Bronze
6
Elastomer Diaphragms
EPDM, Buna N
7
Travel Stop Screw
Stn., Stl., 18-8
8
Nut, Hex
Stn., Stl., 18-8
9
“O” Ring
FKM (FDA)
10
Spindle
Stn. Stl.
11
Washer, Plain
Stn., Stl., 18-8
12
Backing Cushion
EPDM
13
Plastic Diaphragms
PTFE, Grade TM
14
Tube Nut
Brass
15
Compressor for Plastic
Bronze
16
Stud
Stn. Stl., 18-8 or SA-193-B81
17
Label Indicating
Mylar
Qty
1
1
1
4
1
1
1
4
1
1
4
1
1
1
1
AR
1
Notes:1. ASME Grade fasterners available on Tank Bottom Valve.
Autoclave Rebuild Kit component
Autoclavable Rebuild Kits
Size (in)
0.5
0.75
1
1.5
2
Kits
46249
46250
46251
46252
46253
See Bill of Materials for components in kits.
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Parts for 970 Bonnet Assembly
Size (in)
SS Bonnet
SS Spindle
0.5
0.75
1
1.5
2
43371
43372
43373
43374
43375
39816
39816
39818
39820
39822
10
PAS
FKM O-Ring
Handwheel
44164
29602
44164
29602
44164
29602
44165
44377
44166
44377
Machine
Screw
39877
39877
39877
39878
39878
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Advantage Actuator
Spring to Close, Air to Open
Double Acting,
Spring to Open, Air to Close
Low Profile
Bill of Materials
Item
1
2
3
4
5
6
7
8
*9
10
11
*12
*13
*14
*15
16
*18
19
Description
Cover, Upper Actuator
Cover, Lower Actuator
Spindle
Diaphragm, Actuator
Plate, Actuator
Spindle, Indicating
Spring
Spring
“O” Ring
Body, Weir 1/4"–2"
Compressor
Diaphragm, Elastomer
Diaphragm, Plastic
Cushion, Backing
“O” Ring
Cover, Lower Actuator
“O” Ring
Bushing
Material
PAS, Cmpl with FDA Cfr #21
Stn. Stl.
Buna N
Stn.Stl. or Car Stl Nickel Pl.
Stn. Stl.
Steel Nickel Pl.
Steel Nickel Pl.
Viton, Cmpl with FDA Cfr #21
Stn. Stl., Forge, or Inv. Cast
Stn. Stl., C.I., Zinc or Bronze
EPDM
PTFE Grade TM
EPDM
Brass
Qty
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
2
1
Advantage
actuators contain
powerful springs.
Maintenance
should be
conducted per ITT
service manuals.
Contact Customer
Service for
required parts or
for more details
on the ITT Actuator Refurbishment
and Retrofit Program.
*Recommended spare parts
11
www.ittpureflo.com
www.hollandapt.com
800-800-8464
For more information check out the literature below, found at www.ittpureflo.com.
Authentic ITT Service
Advantage Actuator
Refurbishment Program Parts
PFSP-08
PFARP-08
Severe Service
PFSSVC-08
Certified Maintenance
Training
PFCM-08
(under development contact local ITT
representative)
For more information, please contact:
Pure-Flo Headquarters
33 Centerville Road
Lancaster, PA 17603-2064 USA
Phone +1 (800) 787-3561
Phone +1 (717) 509-2200
Fax
+1 (800) 239-9402
Website: www.ittpureflo.com
E-mail: pureflo.custserv@itt.com
Valve Office Locations:
Pure-Flo
110-B West Cochran
Simi Valley, CA 93065 USA
Phone +1 (800) 926-8884
Phone +1 (805) 520-7200
Fax
+1 (805) 520-7205
Pure-Flo
Richards Street
Kirkham, Lancashire
PR4 2HU, England
Phone +44-1772-682696
Fax
+44-1772-686006
PFSP-08
Use PF-08.01 Price sheet and Addendum
© 2008 ITT Corporation
Industrial Process
12

ITT Valve Parts List - Holland Applied Technologies

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