Company - Columbia Marking Tools

Company
Columbia Marking Tools is a leading manufacturer of marking products. Our broad spectrum of custom
developed machines and components have made a significant “impact” on marking technology. Our
company has an extensive history of innovations and technological breakthroughs. We continuously
improve our products by incorporating cutting edge technology and components.
Table of Contents
Handy Andy: This complete bench top dot-peen marking system is the most economical
marker in its class. It is now available with a third axis as an option for marking the OD of round
parts, and is great for low volume applications where flexibility is required (<250 parts per
day)…………………………………………………………………………………………………………4
EasyMarker Bench Top: The complete bench top dot-peen marking system is offered in two
versions: 1) Standard for marking flats surfaces, 2) with a rotator for marking the OD of round
parts. These systems are good solutions for moderate production marking requirements…….6
EasyMarker Integration Unit: CMT standard integration dot-peen marking system will easily
fit into automated systems. The marking speed is 4-5 characters per second, and the system
will mount in any direction. The system controller offers the flexibility of DC start and mark
complete signals, as well as serial and digital I/O communication...………………………….…….8
PM MICRO A (XL) Dot-Peen: Compact industrial integration dot-peen marking system with
heavy duty frame and linear rail guidance system to ensure precise operation. The marking
speed is an easy 5 characters per second. It has a very small foot print with 3 sides available for
mounting. The systems come with two marking window options: A - medium size and AXL large size. The system controller offers the flexibility of DC start and mark complete signals, as
well as serial and digital I/O communication ……………………………………………..…...……..10
PM MICRO AS Scribe: "Silent Scribe" version of the popular PM MICRO A. This ball screw
drive system has a marking speed of 2-3 characters per second in scribe mode. The external
frame is similar to the PM MICRO A and has 3 sides available for mounting. The system
controller offers the flexibility of DC start and mark complete signals, as well as serial and digital
I/O communication……………………………….……………………………………………………...12
DPS, Dot-Peen-Scribe: Versatile marking system offering both Dot-Peen and “Silent Scribe”
marking in the same system. This ball screw drive system comes with either stepper drive
offering up to 5 characters per second, or high speed servo drive offering up to 10 characters
per second. The system controller offers the flexibility of DC start and mark complete signals,
as well as serial and digital I/O communication. This system is UID/2D Square-Dot®
compatible………………………………………………………………………………………………..14
Square-Dot®: CMT's patented high resolution marking process to apply 2D/UID machine
readable codes to a variety of materials. This process scribes a matrix of small square cells
into the material. The mark provides the best direct part reading with a vision system as the
cells are filled in similar to a laser mark but much deeper and often with better contrast…..….18
2
Table of Contents
Signumeric Windows Software: Easy to use windows software for use with any of the
dot-peen and scribe systems………………………..…………………………………...………19
DMM20, Data Matrix Marker: This new slim marking head is designed for quickly
applying the 2D/UID code in robot cells. This system may also be used by hand. The
system controller offers the flexibility of DC start and mark complete signals, as well as
serial and digital I/O communication ………………….……………….……..……………...…20
ILM, In-Line-Marker: This system is able to mark dot-peen characters on metal and
plastics part with continuous feed. The single line of characters is indented into the
material with a multi-pin marking head. The system controller offers the flexibility of DC
start and mark complete signals, as well as serial and digital I/O communication ……...…21
HMG60, Hand Held Electric Dot-Peen: This electric dot-peen marking system is compact
and portable. The marking window is 2.36" x 1.18" and the marking speed is 3 (1/8")
characters per second. The system controller offers the flexibility of DC start and mark
complete signals, as well as serial and digital I/O communication …...…………………..…22
PM MICRO AH, Hand Held Dot-Peen: This air dot-peen system offers the same extreme
industrial body as the integration version. A durable handle and cycle start button have
been added to the head. The marking window is 2.35" x 1.59" and the marking speed is 5
(1/8") character per second. The system controller offers the flexibility of DC start and mark
complete signals, as well as serial and I/O communication ………………………………….23
Industrial PC: This industrial PC features the latest processor and memory technology and
is equipped with a 15” touch-screen display. It is available in various mounting styles,
including wall, pedestal and panel mounts……………………………………. …………..…..24
Vision Systems: CMT is a certified integrator and can supply both turn-key verification
systems and readers……………...…………………………………………………………...….24
Options: Available options include control enclosures, stands, pedestals, machine bases,
vises and custom part fixtures…………………………………………..……………………….25
VS
Cross Reference Chart: comparing features of the wide selection of programmable
systems offered by CMT…………………………………………………………………...……..26
3
Handy Andy
This complete bench top dot-peen marking system is the
most economical marker in its class. It is now available
with a third axis as an option for marking the OD of round
parts, and is great for low volume applications where
flexibility is required (<250 parts per day).
•
•
•
•
System is available with
pneumatic or electric dot-peen
X-Y motion or with 3rd axis rotator
to mark the OD of round parts
Connects to USB on PC, software
and cable are included
Optional table top stand offers
easy set-up
PC Software Included:
¾ PC required (not supplied)
¾ Simple icons
¾ Easy visual layout of mark
¾ Radial marks
¾ Automatic serialization
¾ Automatic date coding
¾ Build logos – with internal basic
shapes
¾ Import logos
¾ Works with
WIN95/98/2000/NT4/XP/Vista
Optional Stand: Billet aluminum Tslot table 12” x 15”, includes
heavy duty column with manual
adjustment for parts up to 12 5/16”
tall.
Optional Rotator: To mark
the OD of round parts.
Chuck load up to 4 lbs,
and maximum OD up to
3.14”.
4
Handy Andy
Handy Andy How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that
symbol in the sequence as shown.
Model/Feature
Symbol
Example
Handy Andy
HandyAndy
HandyAndy-E-R
Air
Electric
E
Std. X-Y Axis
With Rotator
R
Features:
¾ 3.15” x 1.97” marking window
¾ 3-4 (1/8”) characters per second
¾ USB interface (cable included 3’ length)
¾ Carbide pin included - Marks plastic,
wood and metals (up to 45 RC)
¾ Rotator parameters: Chuck load up to 4
lbs, and maximum OD up to 3.14”
Optional Component
Stand
HandyAndyStand
Utilities:
¾ Electrical components require 110 VAC power,
6 ft electrical cord supplied
¾ Air power required for pneumatic dot-peen pin*
ƒ 1/4 NPT fitting requires connection to
air supply
ƒ Pressure/depth control through supplied
regulator (30-75 PSI operating range)
*This feature is not included with electrically powered
pin
Part marked with an
air powered pin
Handy Andy Rotator
5
EasyMarker Bench Top Style
The complete bench top dot-peen marking system
is offered in two versions: 1) Standard for marking flats, 2)
with a third axis for marking the OD of round parts. These
systems are good solutions for moderate production
marking requirements.
• System is available with
pneumatic or electric dotpeen
• X-Y motion or with 3rd
axis rotator to mark the
OD of round parts
• Standard table top stand
offers easy set-up
• No PC required
Standard aluminum Tslot table 12” x 14”,
includes heavy duty
column with manual
adjustment for parts up
to 12” tall. A longer table
is used to accommodate
the rotator (EM150R).
6
Optional Signumeric
Software*:
¾ Easy visual layout of mark
¾ Radial marks
¾ Automatic serialization
¾ Automatic date coding
¾ Import logos
¾ Access text files
¾ Works with
WIN95/98/2000/NT4/XP/
Vista
*See Page 19 for more details
Optional Operator
Push Button Start
Optional Rotator: To mark the
OD of round parts. Chuck
load up to 15 lbs, and
maximum OD up to 3.14”.
EasyMarker Bench Top Style
Bench Top EasyMarker How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that
symbol in the sequence as shown.
Model/Feature
Symbol
Example
Bench Top
EM150R
EM1
EasyMarker
Standard X-Y Axis
00
With Rotator
50R
Optional Software for PC*
EM100 Software
EM100SOFT
EM150 Software
EM150SOFT
* additional options shown on page 25
Features:
¾ 3.93” x 3.93” marking window
¾ Marking speed of 4-5 (1/8”) characters per
second
¾ LCD screen with simple menu commands
¾ Removable keyboard provided for
programming
¾ 6 ft cable to connect marking head to
controller
¾ Marks plastic, wood and metals (up to 45
RC)
¾ Rotator parameters: Chuck load up to 15
lbs, and maximum OD up to 3.14”
Utilities:
¾ Electrical components require 110 VAC
power, 6 ft electrical cord supplied
¾ Air powered pin
ƒ 1/4 NPT fitting requires connection to
air supply
ƒ Pressure/depth control through supplied
regulator (30-75 PSI operating range)
Adjustable vise with
master fixture plate to
position on standard
CMT bench top frames.
Dimensions:
4" width opening
4" across jaws
1 9/16" depth
Also included: (4) t-slot
feet and mounting bolts
Rotator system
has longer table
to accommodate
3rd axis with
chuck
7
EasyMarker Integration Unit
CMT standard integration dot-peen marking system will easily fit into automated systems. The
marking speed is 4-5 characters per second, and the system will mount in any direction. The
system controller offers the flexibility of DC start and mark complete signals, as well as serial and
digital I/O communication.
Mounting holes, air and controller
connection on back of marker
Metal protective covering
Pneumatic pin with
carbide tip
High torque stepper motors to mount in any orientation
32 I/O Standard on EM500
DC Start and Stop
Serial Connect
EasyMarker Controller
8
EasyMarker Integration Unit
EasyMarker How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
EasyMarker
EM
EM500-25
Serial Only
400
I/O and Serial
500
5 ft Cable
25 ft Cable
25
Optional Software for PC*
Software
EMSOFT
*additional options shown on page 25
Utilities:
¾ Electrical components require 110 VAC
power, 6 ft electrical cord supplied
¾ Air power required for pneumatic dotpeen, 8 mm push-in fitting requires
connection to air supply (30-75 PSI
operating range)
Features:
¾ High torque stepper motors with cog tooth
drive belts allow mounting of unit in any
orientation
¾ 2.73” x 2.34” marking window
¾ Marking speed of 4-5 (1/8”) characters per
second
¾ Industrial controller (no PC required)
¾ LCD screen with simple menu commands
¾ Removable keyboard provided for
programming
¾ 5 ft cable to connect marking head to
controller
¾ Carbide pin included - Marks plastic, wood
and metals (up to 45 RC)
¾ Weight of marking head assembly:
14.40 lbs
9
PM Micro A (XL) Dot-Peen Unit
Compact industrial integration dot-peen marking system with heavy duty frame and linear rails
guidance system to ensure precise operation. The marking speed is an easy 5 characters per
second. It has a very small foot print with 3 sides available for mounting. The systems come with
two marking window options: A - medium size and AXL - large size. The system controller offers
the flexibility of DC start and mark complete signals, as well as serial and digital I/O
communication.
Air and controller
Solid aluminum frame
connection located
with a choice of 3 sides
on back of marker
to mount on
Pneumatic pin with
carbide tip
High torque
stepper motors
and linear rails
32 I/O Standard
Serial Connect
DC Start and Stop
PM Micro A (XL)
10
PM Micro A (XL) Dot-Peen Unit
PM Micro A (XL) How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
PM Micro
PMMICRO
PMMICRO-XL-D-X-25
Medium Marking Window
A
Large Marking Window
AXL
Without Shield
With Shield
D
Standard Pin
Extended Pin
X
10 ft Cable
25 ft Cable
25
Optional Software for PC*
Software – Small Window
PMSOFTA
Software – Large
PMSOFTAXL
Window
* additional options shown on page 25
Utilities:
¾ Electrical motors for X-Y axis require 110 VAC power, 6 ft
electrical cord supplied
¾ Air power required for pneumatic dot-peen, 8mm push-in
tube fitting requires connection to air supply (30-75 PSI
operating range)
Features:
¾ High torque stepper motors
with zero slip drive belts
allow mounting of unit in
any orientation
¾ 2 marking windows;
ƒ A = 2.35” x 1.59”
ƒ AXL= 7.87” x 3.15”
¾ Marking speed of 5
characters per second
¾ Industrial controller (no PC
required)
¾ LCD screen with simple
menu commands
¾ Removable keyboard
provided for programming
¾ 10 ft cable to connect
marking head to controller
¾ Carbide pin included –
Marks plastic, wood and
metals (up to 45 RC)
¾ Weight of marking head
assembly: 12.42 lbs
PM Micro A shown
with debris shield
Features
Standard pin
Extended pin
Standard pin with shield
Extended pin with shield
A
8.44
9.44
9.34
10.34
B
2.72
3.72
3.62
4.62
11
PM Micro AS Silent Scribe
"Silent Scribe" version of the popular PM MICRO A. This ball screw drive system has a marking
speed of 2-3 characters per second in scribe mode. The external frame is similar to the PM
MICRO A and has 3 sides available for mounting. The system controller offers the flexibility of DC
start and mark complete signals, as well as serial and digital I/O communication.
Air and controller
connection located
on back of marker
Solid aluminum
frame with a choice
of 3 sides to mount
on
Ball screw
drive
Pneumatic pin with
diamond tip
32 I/O Standard
DC Start and Stop
PM Micro AS Controller
12
Serial Connect
PM Micro AS Silent Scribe
PM Micro AS How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
PM Micro AS
PMMICROAS
PMMICROAS-D-X-25
Without Shield
With Shield
D
Standard Pin
Extended Pin
X
10 ft Cable
25 ft Cable
25
Optional Software for PC*
Standard
PMSOFTAS
Software
2D Software
PMSOFTAS2D
* additional options shown on page 25
Utilities:
¾ Electrical components require 110 VAC power, 6 ft
electrical cord supplied
¾ Air power required for pneumatic scribe,18mm Pushin tube fitting requires connection to air supply (3075 PSI operating range)
Features:
¾ High torque stepper motors with
ball screw drive
¾ 2.35” x 1.59” marking window
¾ Marking speed of 2-3 characters
per second in scribe mode
¾ Industrial controller (no PC
required)
¾ LCD screen with simple menu
commands
¾ Removable keyboard provided
for programming
¾ 10 ft cable to connect marking
head to controller
¾ Diamond pin included – Marks
plastic, wood and metals (up to
50 RC)
¾ Weight of marking head
assembly: 12.42 lbs
PM Micro AS shown with debris shield
13
DPS, DOT-PEEN-SCRIBE
Versatile marking machine offering both Dot-Peen and “Silent Scribe” marking in the same
system. This ball screw drive system comes with either stepper drive offering up to 5
characters per second, or high speed servo drive offering up to 10 characters per second. The
system controller offers the flexibility of DC start and mark complete signals, as well as serial and
digital I/O communication. This system is UID/2D Square-Dot® compatible.
Stepper motors for marking up
to (5) 1/8” characters per
second
Servo motor system for marking
up to (10) 1/8” characters per
second
Electric head option requires no
air source, comes with either a
carbide pin for dot-peen or a
diamond pin for scribe
Wide range of marking window
sizes available up to 500mm
Pneumatic dot-peen with carbide tip, pin may
be switched with diamond tip for scribe mode
(UID/2D Square-Dot)
Standard DPS controller has DC start
and stop, serial connection, and 32
I/O points. Each controller is
configured for the system ordered
and may include: Larger marking
window, Z axis, and rotator.
High speed servo motor drive
control (shown bottom left)
14
DPS, DOT-PEEN-SCRIBE
DPS Dot-Peen-Scribe How to Order
Features:
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
DPS Marking Unit
DPS
DPS-60-ST-ES-ZE
Window Size
60 (1.6” x 2.3” or 60 x 40mm)
150 (4” x 6” or 150 x 100mm)
300 (8” x 12” or 300 x 200mm)
500 (20” x 10” or 500 x 250mm)
Speed/Drive
SE (Servo)
ST (Stepper)
60
150
300
500
SE
ST
Head Style
Electric Scribe (diamond scribe pin)
Electric Peen (carbide pin)
Air Scribe (diamond scribe pin)
Air Peen (carbide pin)
ES
EP
AS
AP
Z Axis Options
Electric Z-40mm (for DPS60)
Electric Z-100mm
Pneumatic Z-50mm
No Z Axis Options
ZE
ZEA
ZP
00
Cable Length
10 ft Cable
25 ft Cable
25
Utilities:
¾ Electrical components require 110 VAC power, 6 ft electrical cord
supplied air power required for pneumatic dot-peen*
ƒ 8mm Push-in tube fitting requires connection to air supply (3075 PSI operating range)
*This feature is not included with electrically powered unit
Electric dot-peen sample mark
Electric Scribe sample mark
¾ Ball screw drive, offers
precise dot-peen and scribe
accuracy
¾ Switch selector for dot-peen
or scribe mode
¾ Marking windows:
ƒ 60 = 1.6” x 2.3”
ƒ 150 = 4” x 6”
ƒ 300 = 8” x 12”
ƒ 500 = 20” x 10”
¾ Marking speed:
ƒ Stepper marks 5
(1/8”) characters per
second
ƒ Servo marks 10
(1/8”) characters per
second
¾ Industrial controller (no PC
required)
¾ LCD screen with simple
menu commands
¾ Removable keyboard
provided for programming
¾ 10 or 25 ft cable to connect
marking head to controller
¾ Pin selections:
ƒ Carbide pin for peen
– Marks plastic,
wood and metals
(up to 50 RC)
ƒ Diamond pin for
scribe – marks
harder parts and
offers Square-Dot®
upgrade (page 18)
See page 19 for Windows
Software How to Order Chart
Air dot-peen sample mark
Air scribe sample mark
15
DPS DOT-PEEN-SCRIBE DRAWINGS
Visit www.columbiamt.com to download operation guides and additional assembly drawings.
16
DPS DOT-PEEN-SCRIBE CUSTOM SOLUTIONS
Complete turn-key DPS
station to mark brake calipers
with operator card scanner
and palm button cycle start
Helping you
make your
mark!
More custom solutions at
www.columbiamt.com
DPS bench top
system marking a
wide variety of
aeronautical parts
with rotator and
automatic air chuck
for quick marking,
loading and
unloading of round
parts
DPS complete
turn-key station
for marking
keys
Columbia Marking Tools provides
complete machine design and build
services to fully integrate and
install custom systems.
17
Square-Dot®
CMT's patented high resolution marking process to apply 2D/UID machine readable codes
to a variety of materials. This process scribes a matrix of small square cells into the material. The
mark provides the best direct part reading with a vision system as the cells are filled in similar to
a laser mark but much deeper and often with better contrast.
Square-Dot® UID/2D
All the rest (dot-peen)
The Square-Dot® process may be implemented by using either Signumeric 2D software (page
19) or an Industrial PC (page 24), preloaded with Signumeric 2D software.
The Square-Dot® patented process uses a
diamond tip to draw squares on material to
create a machine readable 2D/UID code. This
technique creates both a depressed square and
a raised ridge as shown below. The “filled cell”
reflections create a more defined matrix as
shown above, and therefore, offers better
readability.
“successfully read 10 out of 10 attempts on a
rough aluminum casting with the hand-held
reader.” Per vision system manufacturer test.
18
Signumeric PC Software
Signumeric Software How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that
symbol in the sequence as shown.
Software for
Symbol
Example
Model
EM100
EM100SOFT
PMSOFTAS-2D
EM150
EM150SOFT
EM400
EM400SOFT
EM500
EM500SOFT
PMMICRO A*
PMSOFTA
PMMICRO
PMSOFTAXL
AXL*
PM MICRO
PMSOFTAS
AS**
Optional Software for PC
2D capability
2D
*PM MICRO is capable of 2D with software upgrade.
**PM MICRO AS is capable of the patented SquareDot® process with software upgrade.
To Order: Select only the symbols that represent
the marker feature that is needed. Place that
symbol in the sequence as shown.
Software for
Symbol
Example
Model
DPS-60-0-SIG-2D
Dot-Peen-Scribe
DPS
Window Size
60 (1.6” x 2.3” or
60 x 40mm)
150 (4” x 6” or 150
x 100mm)
300 (8” x 12” or
300 x 200mm)
500 (20” x 10” or
500 x 250m500m)
60
150
300
500
Axis Positioning
x-y (standard)
0
x-y-z
Z
Features:
¾ Easy visual layout of mark
¾ Windows interface
¾ Multiple programs may be edited and run
sequentially
¾ Radial marks
¾ Automatic serialization
¾ Automatic date coding, including custom
coded shift numbers/letters
¾ Import logos, and background picture for
object placement on part
¾ Access text files, different objects may
access same file for different lines of
information
¾ Works with WIN95/98/2000/NT4/XP/Vista
Configuration: Each software package is
configured for a particular machine
including:
¾ Window size
¾ Rotator Option – EM150R
¾ I/O capability – to run different programs
through I/O (EM500, PM, and DPS)
¾ Z axis – DPS with pneumatic or electric
Z axis
2D/UID Machine code encryption: This is
an independent upgrade that is only
recommended with the following machines:
¾ PM MICRO A(XL) for dot-peen only
¾ PM MICRO AS for patented SquareDot® “cell fill”
¾ DPS for patented Square-Dot® “cell fill”
J14YZ93UD
Optional Software for PC
2D Capability*
2D
*All DPS systems capable of CMT patented Square-Dot
“cell fill” 2D encryption process with software upgrade
19
2D/UID Data Matrix Marker
Industrial controller
•
•
•
This new slim marking head is designed for
quickly applying the 2D/UID code in robot cells.
This system may also be used by hand. The
system controller offers the flexibility of DC start
and mark complete signals, as well as serial and
digital I/O communication.
Includes manual electrical trigger,
DC, or I/O cycle start
System is provided with either
windows 2D encryption software
(PC required) or complete
industrial PC platform (software
preloaded)
Vision verification/readers also
provided by CMT – see page 24
Detailed drawings & operation
guide available for download on the
website: www.columbiamt.com
Data Matrix Marker How to Order
To Order: Select only the symbols that represent the
marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
Data Matrix Marker
DMM20
DMM20-P-25
Signumeric
PCS2000
P
10 ft Cable
25 ft Cable
25
Optional Component*
Control Enclosure
EMCE
* additional options shown on page 25
Utilities:
¾ Electrical components require 110 VAC
power, 6 ft electrical cord supplied
¾ Air power, requires connection to air supply
(30-75 PSI operating range)
20
10”
2.625”
Features:
¾ Patented pivoting marking pin
¾ .80” x .80” marking window
¾ Marking speed of 3 (1/8”) characters per
second
¾ Industrial controller
¾ Two control encryption options for 2D code:
• Signumeric 2D software included (PC
required)
• PCS2000 industrial touch screen PC
with preloaded software (complete
details page 24)
¾ LCD screen with simple menu commands
¾ Removable keyboard provided for
programming
¾ 10 or 25 ft cable to connect marking head
to controller (includes air line)
¾ Carbide pin included – Marks plastic, wood
and metals (up to 50 RC)
¾ Weight of marking head: 6.5 lbs
¾ Unit Length: 10” Long
ILM, In-Line-Marker
This system is able to mark dot-peen characters on metal and plastic
parts with continuous feed. The single line of characters is indented
into the material with a multi-pin marking head. The system controller
offers the flexibility of DC start and mark complete signals, as well as
serial and digital I/O communication.
Applications:
•
•
•
•
•
Progressive stamping
presses, extrusion processes
Marking on moving pipes,
sheet metal, bars. Metal
products during the
production process
Cardboard boxes on
conveyor lines
Continuous roll forming lines
Power & free automation lines
Detailed drawings & operation
guide available for download
at: www.columbiamt.com
ILM How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that
symbol in the sequence as shown.
Model/Feature
Symbol
Example
In-Line-Marker
ILM
ILM-7
7 pins
7
9 pins
9
CMT strongly recommends using CMT turnkey solutions and/or on-site installation
services with this system.
Utilities:
¾ Electrical components require 110 VAC
power, 6 ft electrical cord supplied
¾ Air power required for pneumatic dot-peen,
8mm Push-in tube fitting requires
connection to air supply (30-75 PSI
operating range)
Part is in Continuous Motion
While Being Marked
Features:
¾ Line speed (part movement): up to 3.93” per
second standard or 9.84” per second
optional
¾ Number of engraving heads: 7 or 9 (optional)
¾ Character height: .21” standard (5.5mm)
(other character height possible)
¾ Number of characters: continuous or
interrupted with programmed spacing
¾ Adjustable character set: ASCII - Character
set based on 7 x 6 Matrix. Characters may
be italicized or rotated.
¾ Industrial controller
¾ LCD screen with simple menu commands
¾ Removable keyboard provided for
programming
¾ 6 ft cable to connect marking head to
controller
¾ Marks plastic, wood and metals (up to 50
RC)
¾ Machine size: 7.75” x 5.5” x 5.25”
21
Hand Held Dot-Peen
This dot-peen marking system is compact and portable. The marking
window is 2.36" x 1.18" and the marking speed is 3 (1/8") characters
per second. The system controller offers the flexibility of DC start and
mark complete signals, as well as serial and digital I/O communication.
•
•
•
Integrated cycle start button in the handle
System is available with pneumatic or electric dot-peen
Custom part locating stand-off provided upon request
5.5”
10”
3.5”
Industrial controller
Hand Held Marker How to Order
To Order: Select only the symbols that represent the marker feature
that is needed. Place that symbol in the sequence as shown.
Model/Feature
Symbol
Example
Hand Held Marker
HMG60
HMG60-P-25
Electric
Pneumatic
P
10 ft Cable
25 ft Cable
25
Optional Software for PC
Signumeric Software
HMGSOFT
Utilities:
¾ Electrical components require 110 VAC power, 9 ft
electrical cord supplied
¾ Air power required for pneumatic dot-peen*
ƒ 8mm Push-in tube fitting requires connection to air
supply (30-75 PSI operating range)
*This feature is not included with electrically powered unit
22
Features:
¾ Marking window: 2.36” x 1.18” (60
x 30 mm)
¾ Marking speed: 3 (1/8”) characters
per second
¾ Electrical cycle start trigger
¾ Locating arms
¾ Industrial controller
¾ LCD screen with simple menu
commands
¾ Removable keyboard provided
for programming
¾ 10 or 25 ft cable to connect
marking head to controller
¾ Carbide pin included - Marks
plastic, wood and metals
(up to 50 RC)
¾ Weight of marking head: 6.8 lbs
¾ Machine size: 10” x 5.5” x 3.5”
Hand Held PM Micro A
This air dot-peen system offers the same extreme industrial body
as the integration version. A durable handle and cycle start
button have been added to the head. The marking window is
2.35" x 1.59" and the marking speed is 5 (1/8") character
per second. The system controller offers the flexibility of DC
start and mark complete signals, as well as serial and digital
5.5”
I/O communication.
•
•
Integrated cycle start button in
the handle
Custom part locating stand-off
provided upon request
12.5”
4”
10”
Air Dot-Peen Pin
9”
Industrial controller
Hand Held PM Micro A How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
Hand Held PM
PMMICROAH-25
PMMICROAH
Micro A
10 ft Cable
25 ft Cable
25
Optional Software for PC
Signumeric
PMSOFTA
Software
Utilities:
¾ Electrical components require 110 VAC power, 6
ft electrical cord supplied
¾ Air power required for pneumatic dot-peen
8mm push-in tube fitting requires connection to air
supply (30-75 PSI operating range)
Features:
¾ Marking window: 2.35” x 1.59”
¾ Marking speed: 5 (1/8”) characters per
second
¾ Electrical cycle start trigger
¾ Locating arms
¾ Industrial controller
¾ LCD screen with simple menu
commands
¾ Removable keyboard provided for
programming
¾ 10 or 25 ft cable to connect marking
head to controller
¾ Carbide pin included - Marks plastic,
wood and metals (up to 50 RC)
¾ Weight of marking head: 23 lbs
¾ Marking head: 13”L x 11”W x 9”D
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Industrial PCS
Industrial PC How to Order
Features:
To Order: Select only the symbols that represent the marker feature
that is needed. Place that symbol in the sequence as shown.
Model/Feature
Symbol
Example
Industrial PC with touch screen
PCS
PCS-2000
Mounting Style
Compact
Wall mount
Pedestal mount
Panel mount
1000P
2000
3000
4000
Utilities:
¾
¾
Power supply: Receives either an AC 110v or 220v power supply
(Hardware adjustments required for 220v, 6 ft electrical cord
supplied
Cooling system
Wall Mount
designed to work in high
temperature
environments (30-120
deg F) with real-time
system monitoring
software to prevent over
heating
¾
¾
¾
Industrial PC with latest processor and
memory technology
Display: 15” Touch-Screen, IP 65 rated
monitor for fluid/coolant resistance
On-Screen Keyboard which will utilize the
touch screen so that no keyboard is
required to plug into the PCS for operation
Configuration: Each PCS package is
configured for a particular marking
machine including:
¾ Operating system with Ethernet
connectivity
¾ Proper version of Signumeric to match
machine functions (complete machine
part number required)
¾ Vision system software (if required)
Mounting Styles:
¾
¾
¾
Wall Mount includes: Standard Nema
12 enclosure with power button, (2) USB
ports, Marker reset button, and
emergency stop for marking system, and
Harding connector to connect marker to
PCS
Pedestal Mount includes: All of the items
for the wall mount with the addition of a
floor pedestal
Panel Mount includes: All of the items for
the wall mount with the exception of the
Nema 12 enclosure (assembly required)
PCS-1000P
Vision How to Order
Model/Feature
Symbol
Camera with verification
MATRIX2DVISION*
software
Hand Held Reader
MATRIX2DVISHH
Hand Held Reader MATRIX2DVISHHW
wireless
*CMT strongly recommends using CMT turn-key solutions
and/or on-site installation services with this system.
¾ Hand Held Readers: Offered in standard and
wireless
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Features:
¾ MATRIX-2D Vision
System with integration,
programming, lighting,
and installation complete.
Including the following
hardware: Camera,
Vision processor, PC
server program, 15'
power cable and 15'
ethernet cable, lens, filter,
lighting power regulator,
and Red LED Lighting
Options
Control Enclosure How to Order
To Order: Select only the symbols that represent
the marker feature that is needed. Place that symbol
in the sequence as shown.
Model/Feature
Symbol
Example
EasyMarker
EMCE
EMCE-P
DPS Stepper
DPSSTCE
DPS Servo
DPSSECE
Communication
No Additional
Ethernet
E
Profibus
P
Devicenet
D
CMT provides control enclosures with the marking
controller completed wired and mounted.
Aluminum Single or Dual Post
Tool Stand featuring:
•
Manual Z axis*
•
Large T-slot mounting
table
•
Completely installed
with CMT marking
system
•
Optional bracketing for
camera and
accessories
*Dual post stand has hydraulic
Floor mounted telescoping pedestal
bracket for marking system
featuring:
•
•
•
EasyMarker Controller enclosure
featuring:
•
NEMA 12 enclosure, small wall
mountable
•
Stainless steel window kit for
viewing marking control status
display
•
Mounting and wiring of external lug
style cable connectors
•
Filtered cooling vents
DPS Controller enclosure featuring:
•
Portable with four casters
•
Built in wire way channels
•
Front and rear lockable service
doors
•
Front door with large window
•
Keyboard with lockable sliding
drawer
•
Controller slide out assembly for
easy access
Optional junction box
Tool to
Adjustable
part locators
stops
Height of the
marking stylus
3' to 5'
Includes tool
Pedestal
to part locator.
pump to maintain level system.
Machine base
Camera mounting bracket
Stand
Adjustable vise with master fixture
plate to position parts on standard CMT
bench top frames.
Dimensions:
4" width opening
4" across jaws
1 9/16" depth
Also included: (4) t-slot feet and
mounting bolts
Part#PRGVISE
CMT offers Heavy duty
floor style machine bases
featuring:
• All steel heavy duty
construction
• Completely assembled
with CMT marking
system
• Painted machine
enamel CMT blue
• Palm buttons and
controls mounted to
machine base
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Cross Reference Chart
Features
HandyAndy
EM100
EM150R
EM400
EM500
PMMA (L)
PMMAS
Most
economical
dot-peen
system
Perfect for
moderate
production
dot-peen
marking
Moderate
production
dot-peen
marking on
the OD
Dot-peen
marking
integration
system
Dot-peen
marking
integration
system with
I/O
Industrial
dot-peen
marking
system with
I/O
Industrial
“silent”
scribe
marking
system
Marking Speed
– Max per sec
3-4 (1/8”)
characters
4-5 (1/8”)
characters
4-5 (1/8”)
characters
4-5 (1/8”)
characters
4-5 (1/8”)
characters
5 (1/8”)
characters
3 (1/8”)
characters
Maximum
Marking
Window Size
3.15” x 1.97”
3.93” x 3.93”
3.93” x 3.93
2.73” x 2.34”
2.73” x 2.34”
7.87” x
3.15”
2.35” x
1.59”
Mark Depth
.002”-.004”
.004”-.007”
.004”-.007”
.004”-.007”
.004”-.007”
.004”-.007”
.004”-.010”
Noise Level
Moderate
Moderate
Moderate
Moderate
Moderate
Moderate
Silent
Automatic Z
NA
NA
NA
Custom
Custom
Custom
Custom
2-D Codes
Not
Suggested
Not
Suggested
Not
Suggested
Not
Suggested
Not
Suggested
With
Signumeric
2D
Software
With
Signumeric
2D
Software
Square-Dot
NA
NA
NA
NA
NA
NA
With
Signumeric
2D
Software
Controls
PC Required
(not
supplied)
Serial
interface only
Serial
interface
only
Serial
interface
only
Serial & I/O
Serial & I/O
Serial & I/O
30-75 PSI
(optional)
30-75 PSI
30-75 PSI
30-75 PSI
Air
Circumferential
Marking
With rotator
rd
and 3 axis
control
NA
Rotator and
3rd axis
Control
included
Special
Connects to
USB on PC
Bench top
stand
included
Rotator
removable
30-75 PSI
30-75
PSI
30-75
PSI
With Optional rotator and 3rd axis control
High torque stepper motors
allow for installation in any
orientation
3 Mounting sides for easy
integration
Sample Mark
Additional information online at www.columbiamt.com includes complete operation guides,
26
Cross Reference Chart
Features
Marking Speed –
Max per sec
DMM20
ILM
HMG60
PMMICRO A
Hand Held
Dot-Peen-Scribe ball screw
drive with dual marking methods
Compact
data matrix
marker
In-LineMarker
marks
moving parts
Hand Held
compact
marker
Hand Held
industrial
marker
5 (1/8”) char.
(scribe)
3 (1/8”)
characters
9.84” per
second
3 (1/8”)
characters
5 (1/8”)
characters
DPS stepper
DPS Servo
10 (1/8”)
char. (scribe)
Maximum
Marking
Window Size
60 – 1.63” x 2.3”
150 – 4” x 6”
300 – 8” x 12”
500 – 10” x 20”
.80” x .80”
NA
2.35” x
1.18”
2.35” x 1.59”
Mark Depth
Electric –.004”-.007”
Air -.004”-.010”
.002”-.004”
.004”-.007”
.003”-.006”
.004”-.007”
Noise Level
Dot-peen = Moderate
Scribe = Silent
Moderate
Moderate
Moderate
Moderate
Programmable Z
Optional
NA
NA
NA
NA
2-D Codes
With Signumeric 2D Software
Encryption
software
included
NA
NA
Not
Suggested
Square-Dot
With Signumeric 2D Software
NA
NA
NA
NA
Communications
Serial & IO
Serial & IO
Serial & IO
Serial & IO
Serial & IO
Air
30-100 PSI (optional)
60-100 PSI
40-100 PSI
60-100 PSI
(optional)
60-100 PSI
Circumferential
Marking
With Optional rotator and 3rd
axis control
NA
NA
NA
NA
Special
Wide variety of options includes
– extended heads and power
upgrades for deeper marks
Robot or
hand held
applications
Fixed char.
size in a
single line.
Only Multipin head.
Air or
Electric
Rugged
frame
Sample Mark
Air powered scribe mark
Elec. powered mark
sample marks, custom applications and drawings. Or email requests to info@columbiamt.com.
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