2014 Full Product Brochure - Mid
Transcription
2014 Full Product Brochure - Mid
1 80 Years of Serving Through Innovation Hydraulic System Hagedorn has been the farmer’s partner for over 85 years. Since 1990 we have led the box-spreader industry with innovative designs for a changing marketplace. In recent years that marketplace has changed more quickly than ever before. Flow Control Buying a manure spreader used to be a matter of ruggedness, reliability, good performance and, above all, economy. Today it’s about spreading performance. Twenty-five years ago, Hagedorn responded to the marketplace with simple reliable, economical machines. Our industry-leading frames, hydraulic systems, beaters and drivetrains set the standard others attempted to follow. Our Series II models introduced stepped beater configurations to hydraulic-push platforms and set the standard for spreading performance for horizontal beater machines. You needed more: more spread width to reduce the number of passes on your fields; axle and tire designs to reduce soil compaction; more processing of the manure for easier incorporation and better nutrient uptake; more control of application rates for maximum nutrient usage and minimum environmental impact. We created the solution. Hagedorn delivers the spreading performance you need with the ruggedness and reliability to keep you in the field. Hagedorn manure spreaders use a custom designed flow control valve for precise control of unloading and application. Engineered and manufactured exclusively for Hagedorn, the valve works well with all types of hydraulic systems and includes an internal bypass for quick return regardless of unloading speed. All 5000 series and 8000 series Extraverts are standard-equipped with a sequencing valve. This feature is integrated into the flow-control valve and prevents the push-gate from engaging before the endgate is raised, preventing accidental damage due to a collision. The sequencing valve is available as an option on horizontal beater models. Flow controls are designed by our own engineering staff to work with all modern hydraulic systems and are manufactured by a reputable North American manufacturer. Hoses & Fittings All hoses and fittings are industry standard SAE (O-ring) or JIC (37 degree flare) fittings. There are no pipe threads. All hoses and fittings are rated for 3500 PSI operation. Machines are supplied with poppet style ISO male tips from reputable North American suppliers such as Parker and Safeway. Rubber hoses eliminate the corrosion problems that can destroy steel lines and, in the event of damage, can be easily replaced without ordering special parts. Cylinders Push-off cylinders, like our flow controls, are designed by our own engineering staff and manufactured by a reputable North American manufacturer. Our hollow-rod design (an industry first in 1990) allows oil flow for extend and retract cycles to be channelled through the rod eliminating the tangle of hoses that would otherwise be involved when the cylinder strokes. The cylinders use a rugged, ball-type sealing system that easily handles the flexing that is inevitable with stroke lengths up to 17 feet. Pistons and glands are high-grade ductile iron for maximum wear and durability. For horizontal beater models and 5000 series Extraverts we use industry standard tie-rod cylinders on the endgate. Extravert model 8610 uses welded-construction endgate cylinders. 2 3 Focus on Power Train Powertrain Bearings Our drivetrain is designed to be easy to maintain and service. In the 1970s, Hagedorn pioneered the use of splined shafts for high-horsepower snow blowers. Today, every shaft connection on a Hagedorn spreader is a splined connection. Splines transmit power efficiently by spreading loads to the entire shaft (unlike keyed drives that focus the load on a single stress point). Splines can be quickly and easily assembled and disassembled. The life of a bearing is, in most cases, determined by the quality of its seals. Hagedorn uses bearings with triple-lip seals. These seals have been proven in tillage and planting equipment. Pillow block units with triple-lip seals were created especially for Hagedorn: another industry first. Our bearings are lifetime-lubricated, assuring long life and eliminating bearing maintenance. All Hagedorn bearings have an extended inner race with double set screws. Hagedorn uses premium bearings from NTN and Peer. PTO Shafts: Horizontal Beater and Extravert 5000 Series Hagedorn uses only Walterscheid PTO shafts. The heart of our PTO is its splined telescoping members. Ordinary shafts have two, three, or at best, four driving surfaces. Our splined shaft has 20 driving surfaces. Horizontal beater models are protected by a shear-bolt clutch. Extraverts use a cam-style cutout clutch. PTO Shafts: Extravert Model 8610 Every Hagedorn manure spreader uses a Walterscheid PTO. For 8610 we chose the smooth, quiet performance of CV joints. Like its 5000 series cousins 8610 is protected by a cam-style cutout clutch. Bring the machine to a stop. Remove the obstruction. Restart the machine. No bolts to replace. No tools required. Bearing Housings Ductile iron pillow blocks are the standard for Hagedorn. These virtually indestructible units are built to withstand heavy loads and impacts that would shatter ordinary grey-iron housings. For the input shaft, we demanded split housings that would allow the shaft to be removed from the machine quickly and easily without removing the bearings from the shaft. When no suitable housing was available we designed and manufactured our own so we could continue our commitment to a simple, easy to service spreader. Over-running clutch: Extravert Models Heavy beaters rotating at high speed pack a lot of inertia and can cause a lot of damage if brought to a sudden stop. To protect your tractor and the drivetrain of your spreader we have equipped every Extravert with an over-running clutch which allows the beaters to coast to a stop without undue stress. Shafts To get the power to the beaters we nestled our input shaft within the frame where it is safe from external damage. Shafts are 1045 steel, precision ground for straightness, uniformity and precise bearing fit. Our unique split housings allow the shaft to be removed from the machine without pulling the bearings from the shaft. Gearboxes To meet our high standards for strength and durability in gearboxes we went to Comer for our horizontal beater models and Berma for our Extravert models—both worldclass manufacturers. 4 5 Frame Construction The frame is the heart and backbone of a manure spreader. Our frames combine structural tubes, formed sections and structural channels to achieve great strength and maintain the flexibility that is required in a large mobile platform. Manure unloads and spreads more evenly when the load is packed. Hagedorn platforms use large-profile formed sections, closely spaced, to carry heavy loads and withstand the forces of packing. Our customers told us they wanted a spreader that is strong enough to use as a push-off trailer without worrying about sidewall strength. Our frames are designed to support the sides without bulky horizontal members and without relying on the beaters to tie things together. Our hitch configurations, axle designs and weight distribution are the best in the industry. Axle frames are bolted, not welded, to the main frame. It’s good construction and, in the event of damage, the axle is easily removed for repair. 6 Galvanized Components Hot-dip galvanized steel has been effectively used since the mid 1800’s to prolong the life of building and machine components. Hydra-Spread uses galvanizing to protect the end-gate, push-gate and beater pan of selected models. Immersing the welded assembly in molten zinc ensures total protection. Because the process takes place at 700 degrees F the zinc is literally welded to the steel. Inside surfaces of structural tubes, seams, overlapped components—all are completely covered by a protective layer of zinc. All of this protection comes at a small price. Because the metal is heated to 700 degrees F there is some, unavoidable, shape distortion in the sheet metal components—a small price for years of extra component life. 7 Axles and Tires Poly Boards Soil Compaction & Tire Selection Hagedorn’s poly boards meet all the requirements for a material that is strong, flexible, resistant to environmental degradation and very slippery. A typical healthy soil consists of approximately 50% soil particles (sand, silt, clay) with the remaining 50% taken up with air and water. Our full-length boards and flush-head fasteners make a smooth, obstruction-free surface for easy unloading. Compaction limits the soil’s ability to store, and restricts the movement of, air and water. This results in poor seedling vigour, poor plant growth and, ultimately, reduced yields. Individual tongue & groove boards make an almost watertight box and, in the event of damage, are easy and inexpensive to replace. Being plastic (high-density polyethylene), the boards expand and contract with temperature changes. Our frame design and bolting procedure allow the boards to expand and contract freely without undue stress to either boards or frame. There are many causes for soil compaction - some natural, some caused by cultural practices. We will focus on vehicle-induced compaction. Vehicle induced compaction can be divided into two types – shallow and deep. Shallow Compaction Shallow Compaction is defined as compaction within the normal tillage zone (5” to 10”) and is related to pressure applied to the surface of the soil. Higher ground pressures cause increased shallow compaction. It should be noted that ground pressure is approximately equal to tire inflation pressure. Operators can minimize shallow compaction by using low-pressure flotationtype tires with a large footprint. Hydra-Spread offers low-pressure flotation-type tires for all models. Deep Compaction Deep Compaction is defined as compaction that occurs below the normal tillage zone and is generally related to total axle load. Deep compaction is not mitigated by tire size or inflation pressure unless ground pressure (tire inflation pressure) is reduced to 12 psi or lower. Deep compaction can be reduced or avoided by sharing the total load across more than one axle. Soil compaction is a complex subject. There are many excellent websites. (Just search for “soil compaction”) Please contact Hagedorn for detailed information about how to minimize soil compaction and make your Hagedorn spreader easier to tow by using lowpressure flotation-type tires. 8 9 Hydra-Spread Series II Horizontal Beater Models Stepped Beaters Hydra-Spread’s stepped beaters spread finer, wider and more uniformly than traditional stacked beaters. Conventional beater configuration, for hydraulic-push machines, places the upper beater directly above the main beater. In some conditions, manure from the upper part of the load can break away and tumble into the lower beater before it reaches the upper beater causing a light/heavy/light spread pattern. Hydra-Spread’s stepped beater design moves the upper beater forward so manure is removed before it can tumble. The result is a more uniform spread pattern. Stepped beaters throw better. With traditional beater placements the upper beater blocks the path of each beater has a clear path to throw manure farther and more uniformly. RipGrip beater paddles are designed with an aggressive shape to rip the manure and hold onto it for a fraction of a second. The result is a spread pattern that puts manure behind the spreader rather than into the air. Stepped beater configurations and RipGrip paddles are standard on every Hydra-Spread horizontal beater machine. Uneven coverage and flaking Consistent Spreading Traditional beater configuration allows flaking and uneven distribution. Series II upper beater is placed forward removing material before it can flake, resulting in a more consistent distribution. The longest lasting, best performing, most servicable horizontal beater manure spreader your money can buy. Regular paddle profile versus RipGrip paddle 10 11 Specifications: Series II 227 Specifications: Series II 2277 Capacity Cubic Feet Struck Level: 236 (ASAE S324.1) Heaped Bushels: 368 (ASAE S237.1) Capacity Cubic Feet Struck Level: 270 (ASAE S324.1) Heaped Bushels: 421 (ASAE S237.1) Dimensions Inside Width (Inches): 71.5 Inside Depth (Inches): 34 Inside Length (Feet): 14 (ASAE S324.1) Overall Length (Feet): 24 Overall Width - with Tires (Inches) -425 x 22.5 Truck Type Tires: 124 -44 x 18-20 Truck Type Tires: 128 -44/18.00x20 Traction Implement: 128 -550/60x22.5 Traction Implement: 136 Dimensions Inside Width (Inches): 71.5 Inside Depth (Inches): 34 Inside Length (Feet): 16 (ASAE S324.1) Overall Length (Feet): 27.4 Overall Width - with Tires (Inches) -425 x 22.5 Truck Type Tires: 124 -44/18.00x20 Traction Implement: 128 -550/60x22.5 Traction Implement: 136 Beaters Beater Configuration: Stepped Lower Beater Diameter/Speed: 24/385 Upper Beater Diameter/Speed: 16/360 Axles Axle Type: Oscillating Tandem Hub Type: 8 Bolt Hub Capacity: 12,000 Lbs Wheel Spindle Diameter (Inches): 3 Tandem Spindle Diameter (Inches): 4 Drop Axles (Optional): 6 Inch Drop General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Hydraulics / PTO Availabe Flow Control: Sequencing Type Available Flow Control: Non-Sequenced Available PTO: 540 RPM / 1 3/8-6 Available PTO: 1000 RPM / 1 3/8-21 Hydraulics / PTO Available Flow Control: Sequencing Type Available Flow Control: Non-Sequencing General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Hydraulics / PTO Available Flow Control: Sequencing Type Available Flow Control: Non-Sequencing Available PTO: 1000 RPM / 1 3/8-21 Available PTO: 1000 RPM / 1 3/4-20 Capacity Cubic Feet Struck Level: 428 (ASAE S324.1) Heaped Bushels: 550 (ASAE S237.1) Dimensions Inside Width (Inches): 71.5 Inside Depth (Inches): 53.5 Inside Length (Feet): 16 (ASAE S324.1) Overall Width - with Tires (Inches) -425 x 22.5 Truck Type Tires: 124 -550/60x22.5 Traction Implement: 136 -700/50x22.5 Traction Implement: 149.5 Axles Axle Type: Oscillating Tandem Hub Type: 8 Bolt Hub Capacity: 12,000 Lbs Wheel Spindle Diameter (Inches): 3 Tandem Spindle Diameter (Inches): 4 Drop Axles (Optional): 6 Inch Drop 12 General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Specifications: Series II 2414 Capacity Cubic Feet Struck Level: 270 (ASAE S324.1) Heaped Bushels: 421 (ASAE S237.1) Beaters Beater Configuration: Stepped Lower Beater Diameter/Speed: 24/385 Upper Beater Diameter/Speed: 16/360 Axles Axle Type: Oscillating Tandem Hub Type: 8 Bolt Hub Capacity: 12,000 Lbs Wheel Spindle Diameter (Inches): 3 Tandem Spindle Diameter (Inches): 4 Drop Axles (Optional): 6 Inch Drop Specifications: Series II 277 Dimensions Inside Width (Inches): 71.5 Inside Depth (Inches): 34 Inside Length (Feet): 16 (ASAE S324.1) Overall Length (Feet): 27 Overall Width - with Tires (Inches) -425 x 22.5 Truck Type Tires: 124 -44/18.00x20 Traction Implement: 128 -550/60x22.5 Traction Implement: 136 Beaters Beater Configuration: Stepped Lower - Diameter/Speed: 25.6/385 Upper - Diameter/Speed: 18/360 General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Hydraulics / PTO Available Flow Control: Sequencing Type Available Flow Control: Non-Sequencing Available PTO: 540 RPM / 1 3/8-6 Available PTO: 1000 RPM / 1 3/8-21 Beaters Beater Configuration: Stepped Lower - Diameter/Speed: 25.6/385 Upper - Diameter/Speed: 25.6/385 Axles Axle Type: Oscillating Tandem Wheel Hub Type: 10 Bolt Wheel Hub Capacity: 16,000 Lbs Wheel Spindle Diameter (Inches): 4 Tandem Spindle Diameter (Inches): 5 Available PTO: 1000 RPM / 1 3/8-21 Available PTO: 1000 RPM / 1 3/4-20 Drop Axles (Optional): 5 Inch Drop 13 Extravert Hagedorn is the recognized leader in hydraulic push-off technology. For vertical beaters we went to BERMA, a world leader in vertical beater design. The natural result of blending two leading technologies is a new industry leader. Extravert delivers performance and control to maximize the nutrient value of your manure. To ensure optimum performance, our engineering team worked with BERMA engineers to “beef up” their basic beater designs to better suit harsh North American conditions. Our beaters are everything you would expect from a company whose sole purpose is designing and building beater systems. Closely-spaced spirals and overlapping beater tips mean more contact with the manure for finer processing and better distribution. Unlike apron-type spreaders, which have a dead spot for apron clearance, spirals on a Hagedorn spreader go all the way to the bottom of the beater. An impeller, at the bottom of each beater, further ensures good distribution of fine materials and semi-solids. Paddle configurations are a combination of blades to slice through tough materials and cups to fling finer materials and semi-solids. Even corn and bean stalks are shredded to an indistinguishable fineness. Beaters can be customized with any combination of cups and knives. For even more durability in high-usage applications or abrasive materials we offer forged and hardened components. We’ve even created custom components for specific applications. What can we do for you? Conventional Beater Spread Vertical Beater Spread 14 15 Specifications: Extravert 5290 Capacity Cubic Feet Struck Level: 290 (ASAE S324.1) Heaped Bushels: 421 (ASAE S237.1) Dimensions Inside Width (Inches): 67 Inside Depth (Inches): 40 Inside Length (Feet): 16 (ASAE S324.1) Overall Width - with Tires (Inches): -425 x 22.5 Truck Type Tires: 120 -44/18x20 Traction Implement: 124 -550/60x22.5 Traction Implement: 132 16 Beaters Beater Configuration: Vertical Beater Diameter: 34.6” Beater Speed: 420 RPM Axles Axle Type: Oscillating Tandem Wheel Hub Type: 8 Bolt Wheel Hub Capacity: 12,000 Lbs Wheel Spindle Diameter (Inches): 3 Tandem Spindle Diameter (Inches): 4 Drop Axles (Optional): 6” Drop Specifications: Extravert 5440 General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Stone Guard: Standard Capacity Cubic Feet Struck Level: 440 (ASAE S324.1) Heaped Bushels: 550 (ASAE S237.1) Hydraulics / PTO Sequencing Valve: Standard Dimensions Inside Width (Inches): 67 Inside Depth (Inches): 59.5 Inside Length (Feet): 16 (ASAE S324.1) Overall Width - with Tires (Inches) -425 x 22.5 Truck Type Tires: 124 -550/60x22.5 Traction Implement: 132 -700/50x22.5 Traction Implement: 145.5 Available PTO: 1000 RPM / 1 3/8-21 Available PTO: 1000 RPM / 1 3/4-20 Beaters Beater Configuration: Vertical Beater Diameter/Speed: 34/420 Axles Axle Type: Oscillating Tandem Wheel Hub Type: 10 Bolt Wheel Hub Capacity: 16,000 Lbs Wheel Spindle Diameter (Inches): 4 Tandem Spindle Diameter (Inches): 5 Box End Gate: Standard Wood Rails: Standard Beater Pan: Standard Stone Guard: Standard Hydraulics / PTO Sequencing Control: Standard Available PTO: 1000 RPM / 1 3/8-21 Available PTO: 1000 RPM / 1 3/4-20 Drop Axles (Optional): 5 Inch Drop 17 Specifications: Extravert 8610 Capacity Cubic Feet Struck Level: 594 (ASAE S324.1) Heaped Bushels: 740 (ASAE S237.1) Dimensions Inside Width (Inches): 79 Inside Depth (Inches): 60.1 Inside Length (Feet): 18 (ASAE S324.1) Overall Width - with Tires (Inches): -750/45R26.5 Traction Imp Radial: 162.2 18 Beaters Beater Configuration: Vertical Beater Diameter: 39 Beater Speed: 427 RPM Axles Axle Type: Oscillating Tandem Wheel Hub Type: 10 Bolt Wheel Hub Capacity: 20,000 Lbs Wheel Spindle Diameter (Inches): 5 Tandem Spindle Diameter (Inches): 6 General End Gate: Standard Wood Rails: Standard Beater Pan: Standard Stone Guard: Standard Hydraulics / PTO Sequencing Valve: Standard Available PTO: 1000 RPM / 1 3/4-20 19 The Industry Leader – That’s Hard to Follow Leading the way for 25 years, Hagedorn has been continually refining and redefining the way farmers handle the spreading of solid manure. Long before others were talking about the value of manure, Hagedorn was building machines that treated manure as a resource, not a waste product. Extravert brings together the proven Hagedorn hydraulic-push platform with the spreading performance of BERMA vertical beaters. The result is a rugged, reliable machine with controllable, measurable and repeatable performance. See it in action online. Phone: 1.519.353.5642 | Toll free: 1.800.707.7271 | Fax: 1.519.353.5871 | Email: info@hydra-spread.com PRINTED IN CANADA 20 EECI13639-S01-01 Don’t get left behind.
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