CubeMaster Overview

Transcription

CubeMaster Overview

A Member of Vanning Management System
CubeMaster Overview
Cargo Load Plan & Optimization Software
Logen Solutions Co., Ltd
17-Jul-13
© Copyright Logen Solutions
CubeMaster
Backgrounds
 Many companies are shipping & delivering wasted spaces
 They waste so much time to calculate how many products can be loaded
into containers and trucks
 They are unsure how many containers will be needed to ship multiple
orders
 Logistics cost is higher than manufacturing’s in Supply Chain
 More companies are seeking cost saving solutions in Logistics
2
CubeMaster
Backgrounds - 2
 Loading in Real World
Product
Box
Pallet
Product
Secondary Box
Primary Box
Box
Pallet
Container/Truck
<Conceptual View on the packing & loading>
3
CubeMaster
What is a load optimization?
 Challenges
-
Increasing cost pressure forces companies to streamline their logistics processes to
be cost effective
 Objectives
-
Reduction of transport costs which typically represent up to 75 percent of the total
logistics costs
-
The economical use of packaging and transport units
• Beginning with the choice of the appropriate shipping cartons
• Then creating the optimal pallet
• Finally achieving the maximum utilization of the load spaces of vehicles
-
In all phases, costs are saved by
• Streamlining the process
• Reducing the number of packaging and transport units required
4
CubeMaster
What is a load optimization? - 2
 Required Features for load optimizations
-
Planning
•
•
•
•
•
-
Order picking plan
Cartonizing plan
Palletizing plan
Shipment consolidation plan
Vehicles allocation plan
Palletizing
Job Instruction
• Clear instructions in 3D graphical format
• Regarding the work preparation
• Share instructions over Internet with team
-
Cartonizing
Cost & Resource Optimization
Vehicle Allocation
Shipment Consolidation
• Personnel resources can be planned effectively
• Order picking and loading times minimized
• The number of freight cost relevant packaging and transport units reduced
5
CubeMaster
What is CubeMaster?
 Load Plan & Optimization Software
- CubeMaster is total software solutions that allow you to build optimal load
plan for carton, pallet and vehicles with mixed product through intelligent
loading and space utilization
- You can reduce your logistics costs and improve company's profitability
Shipping Case
Pallet Configuration
Shipping Plan
Pallets
CubeMaster
Vehicles Allocation
Vehicles
<Conceptual View on CubeMaster>
ULD (Air Pallet)
6
CubeMaster
What can you do with CubeMaster?
 With the CubeMaster, you can ;
-
Plan loading of vehicles like trucks, sea
and air containers
-
Calculate optimal volume of the shipping
& transport
-
Forecast the best size of orders
-
Maximize the loading space and weight
-
Calculate the best pallet configuration
-
Determine the optimal measurement of
products and cartons
-
Build the reports on load and unload in
3D graphics quickly
-
Share loading diagram and packing list
over the Internet
Plan
Optimize
Forecast
7
CubeMaster
Optimization Types
Vehicle Load Optimization
(VLO)
Pallet Optimization
(PPO)
Carton Optimization
(CPO)
Air Cargo Optimization
(ACO)
8
CubeMaster
Vehicle Load Optimization (VLO)
 CubeMaster VLO optimizes the
loading of transport units such as
trucks, trailers, railcars and sea
container.
-
-
-
Minimizes the number of vehicles to fulfill
the orders
Allocates orders to the proper vehicles
with maximized load efficiency
Various load types
X 30
X 50
X 23
• Mix Load finds optimal number of vehicles
to load all orders of different size cartons
• Unit Load calculate optimal pattern type for
full container loads of single-size product
• Set Load calculates best qty of each cargo
when several cargos should be kept to
compose one product
• Multi-Set Load finds optimal number of
vehicles to load all orders of different size
cartons with regarding multiple destinations
and stops
9
CubeMaster
Vehicle Load Optimization (VLO) - 2
-
Considers diverse loading rules
• Multiple cargo styles such as shipcase, palletload,
unitload and roll
• Multiple vehicle types (e.g. 40FH x 2, 40FT x 3,
20FT x1)
• Stacking rules
• Grouping for same destinations or stops
• Load orientations and max/min layers
• Loading and unloading sequences
-
Useful tools for improving the filled containers
•
•
•
•
Change the size of loaded container on the fly
Spread the load on the floor
Fill with additional cargoes
Move loads between two containers
10
CubeMaster
Vehicle Load Optimization (VLO) - 3
 Palletizing to a vehicle
-
Build full or partial pallets and mixed
Pallet configuration of each Cargo
pallets loads before loading a vehicle
by using the Palletizing options
-
Carton
CubeMaster will configure full, partial
and mixed unitload and fill the
Unitloads
automatically
generated!
vehicles with them automatically with
maximum load efficiency
Vehicles automatically
filled with
the generated unitloads
Full
Unitload
Partial
Unitload
Mixed
Unitload
11
CubeMaster
Pallet Optimization (PPO)
 CubeMaster PPO calculates the loading of order
picking pallets while considering numerous
restrictions such as multiple pallet types,
palletizing height and packing weight.
Wood
Steel
Paper
Default
 Pallet Types
• Wood, Steel, Paper, Flat, 2-Ways, 4-Ways
 Palletizing Rules
• Overhang
• Diverse Loading Patterns such as 1 Block, 2 Blocks, 3
Blocks, Pin-wheel, Interlock, Multi-surface
• User Selectable Patterns
 Single & Mix Loaded Pallet
• It fills pallet with single Cargo type and multi Cargo types
as many as possible
 Packaging Materials
• You can add banding, wrapping, top & angle panel to
palletizing
12
CubeMaster
Carton Optimization (CPO)
 Using orders as a basis, CubeMaster CPO minimizes the number of cartons by
determining the optimal transport packaging to be used and the corresponding
packing instructions
-
Simulates the complex order picking processes
Minimizes the picking path distances and the pick face visit frequency
Carton
13
CubeMaster
Air Cargo Optimization (ACO) - 1
 CubeMaster ACO optimizes the air freight cargo loading with diverse ULD and
air-pallet types.
 Vehicle Type
• ULD (Unit Load Device)
• Air Pallet
• User Defined Type
B
A
C
D
<Conceptual View on Air Cargo Optimization>
14
CubeMaster
Air Cargo Optimization (ACO) - 2
 Three steps to build a loading plan of an air
craft
 Step 1: Defining an air craft
-
Define various ULD shapes
Assign ULD shapes to each air craft
Air crafts are saved to the database
 Step 2: Loading an air craft
-
Choose an air craft from the database
Define a shipment list to be placed in the air craft
 Step 3: View the loading plan of the air craft
-
-
View the loading diagrams of all ULDs in the air craft
Create the loading reports including the loading
instruction and step-by-step images
Print the loading reports or send to email messages to
the operating team
15
CubeMaster
Main Features
 Quickest To Learn Easiest to Use
-
CubeMaster has very nice looks that allow you to handle complex information and navigate the
solutions with ease and simple.
Smart Unit Change
Main Menu
Command Buttons
Icon Menu
Multiple Container
Types
Shortcut Menu
Quick Rules Settings
16
CubeMaster
Main Features - 2
 Five Task Views
-
Setup View
• Allows you to define new simulation,
control load rules and build a load plan with
easy 3 steps
-
Analysis View
• Allows you to browse the results of
simulation in detail, change the properties of
simulation on the fly and analyze the
unused spaces and load blocks in vehicles
-
Load Edit View
<Setup View>
<Analysis View>
<Load Edit View>
<Reports View>
• Through this view, you can change the
loading patterns of vehicles in graphics
mode
-
Reports View
• Generates quickly the reports from the
simulation results
-
Database View
• Allows you to manage vehicles and Cargos
data
17
CubeMaster
Main Features - 3
 Easy to define a load simulation
-
Step 1: Provide a title and description of the simulation, and shipping information
Step 2: Define a list of containers which be filled
Step 3: Define a list of cargos which fill the containers at step 2
18
CubeMaster
Main Features - 4
 Supports Multiple Containers Types
Optimal calculation of container quantity & sequence
Manual assignment of container quantity & sequence
19
CubeMaster
Main Features - 5
 Intelligent Rules Setting
A rule activation shows
correspondence columns
at the Cargo List
20
CubeMaster
Main Features - 6
 Smart Unit Change
One Click Changes
All Unit System
Automatically
21
CubeMaster
Main Features - 7
 Integrated Document & Work Management at Today View
Easy change of
your information
Easy start of new
calculation
You can insert your
company’s logo
Document
category
Open or remove
a document at
the list
A list of documents
recently used
22
CubeMaster
Main Features - 8
 Easy Excel and CSV import
-
Use copy and paste to bring in thousands of
cargo data from an Excel sheet at once (Of
course you can just type data into our cargo list
if you like)
-
Or use the Import Wizard to bring from CSV file
which were created by your external program
such as ERP and WMS
Step1: Provide a file
name to import
Step2: Configure the
columns settings
Step3: Preview the
import results
CubeMaster
Main Features – 9
 Exporting to Excel sheet
-
-
Save out your calculations to an Excel sheet
which could be integrated with your existing
application
Simulation summary, solutions list and loading
guide with 3D thumbnails placed all together in
one single sheet
 Exporting to XML file
-
-
Or save out to a XML file to enable a better
integration with your existing application
Well structures includes all information such as
calculation overview, solutions list and manifest
in one single XML file

Load Plan XML (Output)
<LoadPlan No="ABC123" Description="Sample Order" ErrorCode="1">
<ContainerTypes Total="1">
<ContainerType No="1">
<ID>PAR06</ID>
<Loaded>1</Loaded>
<OutLength>800</OutLength>
<OutWidth>400</OutWidth>
<OutHeight>400</OutHeight>
</ContainerType>
</ContainerTypes>
<Containers Total="1">
<Container No="1">
<Type>PAR06</Type>
<TotalSKUs>33</TotalSKUs>
<TotalWeight>82.5</TotalWeight>
</Container>
</Containers>
<Manifest Total="3">
<Load No="1">
<ContainerNo>1</ContainerNo>
<ContainerType>PAR06</ContainerType>
<OrderLine>1</OrderLine>
<SKU>WE 12500</SKU>
<Qty>13</Qty>
</Load>
<Load No="2">
<ContainerNo>1</ContainerNo>
<ContainerType>PAR06</ContainerType>
<OrderLine>2</OrderLine>
<SKU>PH 14740</SKU>
<Qty>17</Qty>
</Load>
</Manifest>
</LoadPlan>
CubeMaster
Main Features - 10
 Excellent Graphics in 2 & 3D
-
CubeMaster shows all simulation objects, previews, loading patterns and weight
distribution in 2D and 3D graphics
-
All 3D graphics are very clear and fast to render by using the vector graphics engine that
is specially built for CubeMaster
<Clear 3D Graphics in Vector Rendering>
25
CubeMaster
Main Features - 11
 Smart Tab System
-
CubeMaster provides smart tab system, that allows you to enter data and browse results
rapidly and easily
<Smart Tab System>
26
CubeMaster
Main Features - 12
 Powerful Load Editor
-
CubeMaster provides a load editor that allows following tasks;
• Add, remove and modify the vehicles
• Add, remove and exchange load blocks in the vehicles
• Fill unused spaces in the vehicles
-
Easy-to-use & Integrated
• 4 types layouts for multiple vehicles editing
• Drag and drop to move the load blocks, Cargos and vehicles
• Graphical preview in advance of the changes
<Pattern Editor>
27
CubeMaster
Algorithm Overview
 Algorithm Types
-
Heuristics (Published at JORS 2006)
-
Meta Heuristics (Tabu Search + GA)
 Vehicle Types
-
Sea Container
-
Air Container (ULD, Air Pallet)
-
Carton
-
Pallet
-
Truck
Pallet
Container/Truck
 Cargo Types
-
Shipcase (Cube)
-
Pallet Load
-
Unit Load
-
Roll
Carton
28
ULD
CubeMaster
Load Types
 Mix Load
● Finds the min number of vehicles needed to load
different Cargo types with different order quantities.
 Unit Load
Cargo
Types
Order
Qty.
X 200
Vehicle
#1
X 240
● Finds the max number of loads of single Cargo type
in a single vehicle.
X 300
 Set Load
X 178
● Finds the max number of loads in a single vehicle to
load different Cargo types with different set ratio, for
example air-conditioner and audio sets.
#2
Concept of Mix Load
 Multi-Set Load
● Finds the min number of vehicles needed to load
different Cargo types with different set ratio and
order quantities.
 2-Stages Load
● You can make pallet loads with single or mix cartons
and then load trucks and containers with them. You
can also mix the pallets and cartons together in a
same load .
29
Concept of 2-Stages Load
CubeMaster
Load Rules
 Cargo Orientations
 Orientations Priority
• Controls the Cargo orientations. You can use
directional signs on each orientation, and
control to allow turning on the bottom of
vehicle.
• Even if all orientations are permitted, you
can give a priority to them. Below picture
shows the blue Cargo is loaded with
primary orientation in front spaces and
others in rear spaces.
 Max Stacks on each Orientation
• Controls maximum stacks on each
orientation. For example if a Cargo should
be located on the bottom of container less
than 2 layers with orientation 1 and 2, the
max stacks of both the orientation 1 and 2
should be 2.
Orientation 1 is
used as the
primary
orientation
Other orientations
are used in
remaining spaces
30
CubeMaster
Load Rules - 2
 Loading Sequence
 Grouping
• You can give loading sequence to handle
multiple stops and priority loading.
• The Cargos with the smaller loading
sequences will be stowed earlier than ones
with larger sequences starting from the front
area to door (rear) side of the container.
• The left figure shows loads where the blue,
green and yellow are loaded sequentially
with priorities.
Sequence is used
• Use the group to load according to drop off
or with same order kept together.
• Cargos of the same group will be loaded
keeping together and different groups will
separate in a container.
• The left figure shows loads where Group 1
and 2 are separated (Group 1 is blue types
and 2 is red).
Group is used
Sequence is NOT used
Group is NOT used
Seq. 1
Group 1
Seq. 2
Seq. 3
Group 2
31
CubeMaster
Load Rules - 3
 Stacking Orders
 Limit Cargo types per Vehicle
• You can control the vertical locations on
stacking.
• Stacking order can be used to prevent heavy
boxes from being put on top of light boxes
or put pallets on top of pallets with exactly
same sizes.
Stacking Rule Used
• It controls the max number of Cargo types
when mix-load with different types of
Cargos. It allows the user to control the
complexity of loads.
• Below 2 figures show the difference of max
4 and 3 types of Cargos.
No Stacking Rule Used
Max 4 Types
Max 3 Types
Stack Value=3
Stack Value=2
Stack Value=1
32
CubeMaster
Load Rules - 4
 Balance Control
• Use 4 rules to make full load into the
remaining vehicles after initial load.
• Next Vehicles Exchanging: Changes the
vehicles of lower space utilization with next
smaller vehicles
• Order Pulling: Fills the vehicles of lower
space utilization with the packages of next
orders
• Order Rounding-Down: Drop the vehicle of
lower space utilization (Total shipping
amount decreased)
• Order Rounding-Up: Fills the vehicles of
lower space utilization with the packages
existing in the vehicles (Total shipping
amount increased)
 Piece Count of Cargo
• Use the piece count for specific Cargo. For
example, a new ship case called BOX has 12
cans inside. You will enter 12 as the piece
count when defining BOX as a new Cargo.
When you add a quantity of 100 BOX to the
load list, the total piece count will indicate
1200 cans.
 No Turning on the Bottom of Vehicle
• Even when all orientations permitted,
control allowance of the turning orientations
on the bottom of vehicle.
No Turning on the Bottom
X
X
Turning
orientations
33
X
X
CubeMaster
Load Rules - 5
 Partial Load through Locking
 Limit Load Weight and Volume
• You can lock loads or vehicles to prevent
them from changing next load. Through this
rule, you can make a partial loads and fleets
plan.
 Change Vehicle Type on the fly
• Without reloading all vehicles, you can
replace the specific vehicle with another
type with just one-click.
• Controls total loads not exceed the
maximum weight and volume of the vehicle.
It allows the user for example to equally
divide the boxes among the available
containers.
 Axle Weight and Center of Gravity
• Axle weight and exact location of center of
gravity for all loads are calculated
automatically.
 Loose Item
• Breaks up pallet loads and load the Cargos
in the pallet as loose items to fill vacant
space in the vehicle.
Center of Gravity
Axle Weight
34
CubeMaster
Impact on Bottom Line
 Implementing CubeMaster will reduce
the cost of your logistics by:
-
Increasing inbound and outbound load
efficiency of 10~15%
-
Reducing labor costs by 30%
-
Reducing the palletizing and packaging
costs by 4 to 10% depending on
complexity of items
-
Reducing shipping and transportation
costs
-
Increasing productivity in the packaging
and loading process
35
CubeMaster
Architecture of CubeMaster
 CubeMaster is composed of the following components;
-
-
Five Views : Today, Setup, Analysis, Report & Database
Simulation Engine calculates the load optimization
Data Source imports a list of cargos with sizes from an external database such as an Excel, WMS & ERP
CubeMaster
Simulation Data
•Order Data
•Package Data
•Vehicle Data
•Customer Data
External Database
(Excel, TMS, WMS, ERP)
Data Source
D/O
Rules
•Clustering
•Grouping
•Stacking
•Enhancing
•Naming
Simulation
Engine
Today
Reports
(Blueprint,
Load Guide)
Warehouse
Setup
Reports
Analysis
Database
<Conceptual View on the Architecture of the CubeMaster>
36
CubeMaster
Architecture of CubeMaster - 2
 The relationship of the components & their roles in the system
Import
Setup View
Data base View
Define Load Plan
Define Database
Simulation Engine
Execute Load Plan
-Vehicle
-Package
-Loading Rules
Local Database
(MS Access 2007)
Data Source
External Database
(Excel, TMS, WMS, ERP)
Save
Warehouse
Report View
Email
Build Reports
Browse
Loading Diagram
Buyers
Analysis View
Modify
Vehicle Layouts
Internet
Save
Browse
Loading Diagram
Load Plan
Export
Today
Archive & Export
Load Plan
Clients
Web Version (CubeMaster.NET) Only
Local File System
<Conceptual View on the relationship of the components>
37
CubeMaster
Load Samples
38
CubeMaster
Main Customers
•
Mitsubishi Electronics, Japan
•
Nintendo, USA
•
Energizer, Singapore
•
Globe Express, USA
•
Samsung Electronics Home Appliance, USA
•
DHL, South Africa, India, Australia
•
SONY Electronics, Philippines
•
Hyundai Motor Company, Automobiles, Korea
•
Nike, USA, China
•
LG Electronics White Electronics, Korea
•
Starbucks. LTD, USA
•
Hyundai MOBIS, Automotive, Korea
•
LG Electronics, Belgium
•
LAMPLUX CO., LTD., China
•
Boeing Company, USA
•
BAX Global, Shanghai, China
•
Far East Brokers and Consultants, Inc., USA
•
Lotte Confectionery, Gum, Biscuit & Snack, Korea
•
Samsung Electronics White Electronics, Korea
•
Ludwig Transport Limited, Germany
•
Niagara Conservation Corp. USA
•
Shhetmetal Fabricated Products, New Zealand
•
Markpeak, Hong Kong
•
Haffmans, Netherlands
•
FRACHT, NETHERLANDS
•
International Trade & Research, Israel
•
Medopharm, India
•
Chombo Suits Corp. Thailand
•
Chocolat Frey AG, Swiss
•
Maclaren, Hong Kong
•
SVC Limited, Shenzhen, China
•
Korean Military Service
•
THE SEMKGROUP, Hong Kong
•
Plastic Omnium, France
•
3M, Thailand
•
SKC Co., Ltd, Digital Media, Korea
•
NYK Logistics, Singapore
•
Pacific Co., Ltd., Cosmetic, Commodities, Korea
•
DSIDE International, Italy
•
Hankook Tires, Korea
•
TP Activity Toys, UK
•
BE.Interactive, Australia
•
Excellence, Hong Kong
•
Instore Products Limited, Canada
•
Event Fabrication Services, Australia
•
Impact Plastics, USA
•
BAULI SPA, Italy
39
CubeMaster
Global Sales Partners
 Japan – Qarite Solutions
-
株式会社カリテ・ソリューションズ
http://www.qsol.co.jp
〒802-0001 北九州市小倉北区浅野三丁目８番１号
Tel : 093-513-5310
Fax : 093-513-5310
 France, Spain & Netherlands
-
SimCore S.A.R.L
http://www.simcore.fr
Immeuble Cassiopée - Parc Monier
167, Route de Lorient, 35000 Rennes
Tel : +33 2 99 14 88 50
Fax : +33 2 99 14 88 51
 U.K
-
Quorate Consulting Limited
18 College Street Petersfield GU31 4AD UK
Tel : 01730 234512 Mobile: 079 5109 5909
email: info@quorateconsulting.co.uk
 USA Brach
-
Logen Solutions USA
Suite 307, 3003 North 1st Street San Jose, CA 95134
Tel : 408.519.5771
 China
-
BEIJING TOMSOFT Co., Ltd.
Room 217, 5#, Er Li Zhuang, Haidian District, Beijing, China
http://www.cubemaster.com.cn
Tel: +86 10 8237 1105
Fax: +86 10 8237 4815
Mobile: +86 139 1129 7535
 Thailand - Aware Corporation Ltd.
-
http://www.aware.co.th
25/1 Moo 2 T.Pabong, A.Sarapee, Chiang Mai 50140 Thailand
Tel. +66 (0) 5326 3350 Fax. +66 (0) 5324 9854
-
408/160 39th fl. Phaholyothin Place, Phaholyothin Rd.
Samsennai, Phayathai, Bangkok 10400 Thailand
Tel. +66 (0) 2619 0226-30 Fax. +66 (0) 2619 0231
40
CubeMaster
Contact Us
Logen Solutions Co., Ltd.
Dr. Andrew Chang
General Manager
US Office:
Suite 307, 3003 North 1st Street San Jose, CA 95134
Email : chang@logensolutions.com
Korean Office:
6F Anyang Bldg Daechi-dong Kangnam-gu Seoul Korea
Mobile : +82-16-9816-4633
Tel : +82-2-466-6091
Fax : +82-2-466-6093
http://www.LogenSolutions.com
41

CubeMaster Overview

Transcription

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