Wind-Rated Roofs - Panelized Structures, Inc.
Transcription
Wind-Rated Roofs - Panelized Structures, Inc.
Wind-Rated Roofs DESIGNING COMMERCIAL ROOFS TO WITHSTAND WIND UPLIFT FORCES Wind-Rated Roofs WOOD The Natural Choice Engineered wood products are a good choice for the environment. They are manufactured for years of trouble-free, dependable use. They help reduce waste by decreasing disposal costs and product damage. Wood is a renewable, recyclable, biodegradable resource that is easily manufactured into a variety of viable products. A few facts about wood. We’re growing more wood every day. Forests fully cover one-third of the United States’ and one-half of Canada’s land mass. American landowners plant more than two billion trees every year. In addition, millions of trees seed naturally. The forest products industry, which comprises about 15 percent of forestland ownership, is responsible for 41 percent of replanted forest acreage. That works out to more than one billion trees a year, or about three million trees planted every day. This high rate of replanting accounts for the fact that each year, 27 percent more timber is grown than is harvested. Canada’s replanting record shows a fourfold increase in the number of trees planted between 1975 and 1990. ■ Life Cycle Assessment shows wood is the greenest building product. A 2004 Consortium for Research on Renewable Industrial Materials (CORRIM) study gave scientific validation to the strength of wood as a green building product. In examining building products’ life cycles – from extraction of the raw material to demolition of the building at the end of its long lifespan – CORRIM found that wood was better for the environment than steel or concrete in terms of embodied energy, global warming potential, air emissions, water emissions and solid waste production. For the complete details of the report, visit www.CORRIM.org. ■ Ma nufa c t ur i ng wo o d i s e n e rg y efficient. Wood products made up 47 percent of all industrial raw materials manufactured in the United States, yet consumed only 4 percent of the energy needed to manufacture all industrial raw materials, according to a 1987 study. ■ Material Wood Percent of Production Percent of Energy Use 47 4 Steel23 48 Aluminum 2 8 Good news for a healthy planet. For every ton of wood grown, a young forest produces 1.07 tons of oxygen and absorbs 1.47 tons of carbon dioxide. ■ Wood: It’s the natural choice for the environment, for design and for strong, lasting construction. Form No. G310 ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org Wind-Rated Roofs T he roof system is an integral part of any CONTENTS structure, but designing and building commercial Introduction . . . . . . . . . . . . . . . 3 roofs for wind uplift resistance is particularly Wind Uplift Ratings . . . . . . . . . . 4 crucial in coastal and other high-wind areas. Many Wood Structural Panel Benefits . . . . . . . . . . . . . . . . . . . . 5 insurance companies require roof systems to be rated UL Roof Assemblies . . . . . . . . . . . 5 for wind uplift resistance before they will insure the FM Approvals-Tested Roof Assemblies . . . . . . . . . . . . 7 building. For More Information . . . . . . . 11 This publication from APA – The Engineered Wood About APA . . . . . . . . . . . . . . . . . . . 12 Association provides assembly details for roof systems with APA wood structural panels used as the substrate. Each assembly contains a classification based on Underwriters Laboratories or FM Approvals testing that determines the maximum wind uplift the roof system can resist. By following the classifications required by the region in which the structure is built, commercial designers and builders can ensure wind uplift resistance and meet insurance requirements. For additional information on wind uplift or roof design or for assistance with specific design problems, contact the APA Product Support Help Desk at (253) 620-7400 or help@apawood.org, or visit our web site at www.apawood.org. Form No. G310 ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org Wind-Rated Roofs Wind Uplift Ratings Wind uplift-resistance ratings are based on a roofing system’s performance in wind uplift tests. Underwriters Laboratories (UL) and FM Approvals (Factory Mutual or FM) are two agencies that do research and testing and assign wind uplift classifications that buildings must often meet to be insured. Because of the assemblies’ structural merits, many commercial designers use UL or FM rated systems even when not required to do so. UL assigns systems a semi-wind-resistive classification (Class 30 or 60) or fully-wind-resistive classification (Class 90). FM assigns systems Class 1 ratings based on the wind uplift pressure (not wind speeds) in pounds per square foot (psf) that the system resisted during testing, e.g., 1-90 or 1-105. In 2004, APA participated in FM Approvals testing directed by the Asphalt Roofing Manufacturers Association (ARMA). APA designed the wood structural panel decking systems, and APA members provided plywood and oriented strand board (OSB) panels used for these tests over wood bases. FM conducted tests to evaluate the capability of the deck components of the roofing system to resist a minimum simulated wind uplift pressure for one minute. Tests began with 30 psf of pressure, with pressure increasing in increments of 15 psf after each minute of successful resistance until failure occurred in any component. FM assigned systems classifications based on the last successful one-minute pressure resistance, meaning a system that failed during the 135 psf pressure test would receive a 1-120 class rating. It is important to note that a safety factor of two is required nationwide to receive FM insurance coverage on any building. Thus, to be insured in an area with wind loads of up to 45 psf, the structure’s roof system must be built to a 1-90 classification. Many fire-rated wood roof assemblies can also qualify for wind uplift ratings. Tables 1 and 2 make a simplified comparison between the wind speeds, as shown in Figure 1609 of the 2003 International Building Code (IBC) and the design corner uplift pressures given in Table 1609.6.2.1(2) of the IBC. tABLE 2 tABLE 1 pRESSURES(1) wIND sPEEDS AND Maximum WindRoof Corner Uplift Velocity (mph,Design PressureRequired (psf)FM Rating 3 second gust) 85 33 1-75 90 37 1-75 100 45 1-90 110 55 1-120 120 65 1-135 Minimum Wood StructuraL Panel Requirements for Panelized Roof Systems (Panel Strength Axis Parallel to Supports)(1) Minimum Panel FM Thickness (in.)Additional Class(2) and Span Rating Requirements B, enclosed structure, Zone 3 of a flat roof, height 30 feet. (1) Exposure 1-60 15/32 – 32/16 5-Ply Plywood or OSB 1-75 15/32 – 32/16 5-Ply Plywood or OSB 1-90 19/32 – 40/20 4-Ply Plywood or OSB 1-105 19/32 – 40/20 5-Ply Plywood or OSB 1-120 19/32 – 40/20 5-Ply Plywood or OSB 1-135 19/32 – 40/20 5-Ply Plywood or OSB (1) Minimum thickness is critical due to fastener holding requirements. For additional cross-panel strength, stiffness and fastener-holding capacity without additional thickness, specify APA Structural I Rated Sheathing. (2) Based on roof corner uplift design pressures from the IBC and ASCE 7-05 for Enclosed, Exposure B and roof height 30 feet. Form No. G310 ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org Wind-Rated Roofs Wood Structural Panel Benefits Wood structural panels provide a solid substrate to which the built-up or modified bitumen roofing is applied. When adequately attached to walls, supports and other roofing layers, plywood and OSB contribute to one of the most solid and stable roof systems available. Plywood and OSB are light and easy to work with, making the construction process easier and more time efficient. The lightness in weight does not compromise the panels’ strength; on the contrary, one of the greatest benefits of plywood and OSB is their diaphragm shear strength. In addition, panels are less expensive than other options, allowing builders to pass cost savings on to the owners. UL Roof Assemblies Two UL-Rated plywood roof systems with hot-mopped built-up roofing over a mechanically fastened roofing base sheet are qualified for fully-wind-resistive ratings (Class 90). One of these systems, UL Construction No. NM519, is illustrated in Figure 1. It uses 15/32-inch APA RATED SHEATHING Exposure 1 marked PS 1 (C-D Exposure 1 plywood), installed across nominal 2-inch wood joists spaced a maximum of 24 inches o.c. For a fully-wind-resistive rating (Class 90), the three-ply built-up roofing consists of a fiberglass mat base sheet (UL Type G2) that is mechanically fastened to the plywood roof deck at lapped edges and along three intermediate rows with a staple/tape system and two plies of fiberglass mat ply sheets (UL Type G1) that are hot-mopped to the base sheet. The second, illustrated in Figure 2, is UL Construction No. NM520, a panelized roof deck of 15/32-inch APA RATED SHEATHING Exposure 1 marked PS 1 (C-D Exposure 1 plywood). The panels are installed parallel to 2x4 joists spaced a maximum of 24 inches o.c., framed into glulam beams. For a fully-wind-resistive (Class 90) rating, the three-ply built-up roofing is installed as described above for NM519 construction, with the rayon tape spaced a maximum of 81/2 inches o.c. If the roofing base sheet is fastened to the plywood roof deck at lapped edges and along two intermediate rows with a staple/tape system spaced a maximum of 11-1/3 FIGURE 1 inches o.c., the roofing sysFULLY-WIND-RESISTIVE ROOF ASSEMBLY — UL CLASS 90 (NM519) tem qualifies for a semi-wind1/4"-wide rayon tape Two-ply sheets (UL Type G1asphalt glass fiber mat, resistive rating (Class 60). Panelized roofs are commonly used on the West Coast for seismic or wind resistance and are becoming increasingly popular in Texas and Gulf Coast regions where windrated roofing systems can be used with the diaphragm shear strength of wood roof decks to provide economical, windresistant structures. Panelized roof systems are also fast and economical to assemble and install. Because the panelized sections are assembled on the (rows spaced at 8-1/2" o.c. typ.) 10 lb nominal) hot-mopped with surface flood coat(b) 2" nominal Douglas-fir or southern pine framing spaced 24" o.c. maximum(a) 16-ga. x 7/8"-long coated staples spaced 4" o.c. typ. 15/32" APA RATED SHEATHING 32/16 Exposure 1 plywood marked PS 1 Plywood face grain direction Base sheet (UL Type G2 asphalt glass fiber mat, 20 lb nominal)(b) 8d common deformed shank nails (0.131" x 2-1/2"), spaced 6" o.c. at panel ends and12" o.c. at interior supports (a) Design in accordance with local building code requirements for roof loads and anchorage. All framing must have 2" nominal or greater width for plywood deck nailing. (b) Install roofing base and ply sheets with roll direction parallel to plywood face grain direction, as with a panelized roof system. Form No. G310 ■ © 2006 APA – The Engineered Wood Association FIGURE 2 FULLY-WIND-RESISTIVE ROOF ASSEMBLY — UL CLASS 90 (NM520) ■ www.apawood.org All framing must have 2" nominal or greater width for plywood deck nailing. (b) Install roofing base and ply sheets with roll direction parallel to plywood face grain direction, as with a panelized roof system. Wind-Rated Roofs ground and lifted into the place with a forklift, worker time on the roof deck is minimized, increasing worker safety on the job site. Another type of wind-rated roof construction uses proprietary metal roofing panels, available from several sources, installed over plywood roof sheathing as shown in Figure 3. These constructions use APA RATED SHEATHING Exposure 1 marked PS 1 (C-D Exposure 1 plywood), installed across wood or steel framing spaced up to 24 inches o.c. Plywood thickness depends on details of the proprietary construction, with a minimum of 15/32 inch (Span Rating 32/16) for some constructions, and 5/8 or 3/4 inch (Span Rating 40/20 or 48/24, respectively) for others. Metal roofing panels are fastened to the plywood roof sheathing or framing with special clips and screws. Other types of proprietary roofing products, such as prepared roof covering or steel tile or shake panels, also are rated for wind uplift resistance when installed over 15/32inch plywood roof sheathing. Other constructions use a single-ply roofing membrane over minimum 7/16-inch OSB panels as roofing substrate over steel roof decking, or 15/32inch plywood roof sheathing. For details, consult the UL Building Materials Directory under Product Categories TGIK and TGKX. FIGURE 2 FULLY-WIND-RESISTIVE ROOF ASSEMBLY — UL CLASS 90 (NM520) FIGURE sheets 2 Two-ply (UL Type G1asphalt glass 1/4"-wide rayon tape (rows spaced fiber mat,10 lb nominal) hot-mopped with — UL CLASS 90 at (NM520) 8-1/2" o.c.,(b) with 16-ga. FULLY-WIND-RESISTIVE ROOF ASSEMBLY surface flood coat(c) (0.0625" dia.) x 7/8"-long coated staples Two-ply sheets (UL Type G1asphalt glass 1/4"-wide rayon tapespaced (rows spaced 4" o.c.) Roof purlins or trusses (b) fiber mat,10 lb at 8-1/2" o.c., with 16-ga. (a)nominal) hot-mopped with spaced 8' o.c. surface flood coat(c) (0.0625" dia.) x 7/8"-long coated staples Base sheet spaced 4" o.c.) (UL Type G2 asphalt glass fiber mat, Base sheet (c) short 20 lb nominal) (UL Type G2 asphalt 10d (0.148" x 2-1/8") common glass fiber mat, nails, 4" o.c. at nominal) edges and (c) short 20 lb 6" o.c. at interior supports(b) Roof purlins Steel joist or trusses spaced 8' o.c.(a) hangers Steel joist hangers 15/32" APA RATED SHEATHING 32/16 Exposure 1 plywood 15/32" PS 1 (4 plies minimum, marked 10d (0.148" x 2-1/8") 2" nominal Douglas-fir or common southern APAGroup RATED1 species) or 15/32" all nails, 4" o.c. at edges pine framing spaced 24" and o.c. SHEATHING APA STRUCTURAL I RATED 6" o.c. at interior supports(b) 32/16 Exposure 1 plywood SHEATHING 32/16 plywood marked PS 1 Plywood face grain direction marked PS 1 (4 plies minimum, 2" nominal Douglas-fir or southern all Trusses Groupor1I-joists species) orfor 15/32" (a) used purlins must have chords or flanges of 1-3/4" minimumspaced depth for pine framing 24" o.c. APA STRUCTURAL I RATED plywood deck nailing. SHEATHING 32/16 plywood marked PS 1 Plywood face grain direction (b) For semi-wind-resistive assemblies (Class 60), plywood deck nailing spaced 6" o.c. at all supports and roofing base sheet attached with rayon tape rows spaced 11-1/3" o.c. (a) Trusses or I-joists used for purlins must have chords or flanges of 1-3/4" minimum depth for plywood deck base nailing. (c) Install roofing and ply sheets with roll direction parallel to plywood face grain direction, as with a panelized roof system. (b) For semi-wind-resistive assemblies (Class 60), plywood deck nailing spaced 6" o.c. at all supports and roofing base sheet attached with rayon tape rows spaced 11-1/3" o.c. (c) Install roofing base and ply sheets with roll direction parallel to plywood face grain direction, as with a panelized roof system. FIGURE 3 METAL ROOFING PANELS — UL CLASS 90(a) No. 15 asphalt felt vapor retarder – FIGURE 3 one or two layers (may be optional) METAL ROOFING PANELS — UL CLASS 90(a) Metal roofing panels fastened to plywood or framing with steel clips and screws 2x4 15 wood framing No. asphalt felt (joists vapor bolted retarder – Metal roofing panels fastened to to steel purlins spaced one or two layers (may be optional) plywood or framing with 48–60" o.c., or top steel clips and screws chord of trusses), 2x4 wood framing (joists bolted 2x6 wood 8d deformed to steel purlins spaced framing, or shank nails 48–60" o.c., or top steel framing or No. 8 x 2" chord of trusses), (min. 22 gage) screws @ 6" o.c. at 2x6 wood 8dor deformed edges and 6" 12" o.c. framing, or shank at interior supports (for nails steel steel framing or No. 8 x or 2" framing, No. 6 x 1-1/4" APA SHEATHING (min.RATED 22 gage) screws @ 6" o.c. at No. 12 x 1-5/8" screws) plywood per PS 1 edges and 6" or 12" o.c. (min. 15/32" for framing at interior supports (for steel spaced 16" o.c.; 19/32", Caulk or tape to seal joints framing, No. 6 x 1-1/4" or APA RATED 5/8" or 3/4"SHEATHING for framing spaced 24" o.c.) (check manufacturers’ recommendations) No. 12 x 1-5/8" screws) plywood per PS 1 (min. 15/32" for framing (a) Some rated assemblies and constructions incorporate OSB sheathing and proprietary products. spaced o.c.; 19/32", or tapeMaterials to seal and joints When16" designing and specifying, check the Underwriters LaboratoriesCaulk (UL) Roofing 5/8" or 3/4" for framing spaced (check recommendations) Systems Directory (Category TGKX)24" for o.c.) complete details on amanufacturers’ particular assembly in UL Construction Nos. 200-500 (series). A change in details may affect the wind uplift classification of the rated assembly. (a) Some assemblies and constructions incorporate OSB sheathing and proprietary products. When designing and specifying, check the Underwriters Laboratories (UL) Roofing Materials and Systems Directory (Category TGKX) for complete details on a particular assembly in UL Construction Nos. 200-500 (series). A change in details may affect the wind uplift classification of the assembly. Form No. G310 ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org Wind-Rated Roofs FM Approvals -Tested Roof Assemblies FM Approvals (FM) tested the decking and the finish systems together and assigned uplift classification ratings for the wood roof decking and base sheet/insulation/cover board/cap-sheet combinations separately. The wood panel decking system and the finish roofing system above the wood decks were assigned different Class 1 wind uplift ratings based on that assessment. The test results were used to assign each wood structural panel system a classification that specified minimum panel thickness, maximum support spacing, minimum nail size and maximum nail spacing. Figures 4–10 of this publication show wood decking systems meeting FM classes ranging from 1-60 to 1-135. Any of the wood panel systems will work with any of the finish roofing combinations shown in Figures 11–15. The overall uplift classification of the decking system plus finish roofing system will be the lower of the two system ratings. Thus, a wood deck meeting Class 1-105 with an insulation/cover board combination meeting Class 1-90 would be rated 1-90, or a wood deck meeting Class 1-105 on an insulation/cover board combination meeting Class 1-120 would be rated 1-105. FIGURE 4 FM CLASS 1-60 WITH ARMA ROOF COVERING(c) Decks The type of framing supports used is the designer’s choice. The figures in this publication depict different framing options with each figure to show the range of choices available. The spacing of the framing in relation to the wood deck is important, however, and spacing must be followed as dictated in the figures to meet the FM classes listed. Framing supports must also be designed in accordance with local building code requirements for roof loads and anchorage. All framing must be minimum net thickness of 1-1/2 inches No. 2 Douglas-fir or southern pine or equivalent. For wood I-joists, follow manufac turer’s recommendations for minimum nail spacing. Two panel edge clips per span, evenly spaced Deformed-shank nails (0.135" x 2-1/8") spaced 4" o.c. at supported panel ends and edges and 8" o.c. at interior supports Deform (0.135 6" o.c. and ed 12" o. interio suppo " 48 Min. APA 23/32" 5-ply plywood or OSB 48/24 RATED SHEATHING Figure 4 shows a wood deck that meets FM Class 1-60. It uses a minimum of APA 23/32-inch 5-ply plywood or OSB 48/24 RATED SHEATHING installed over framing spaced at a maximum of 48 inches o.c. The sheathing should be secured to supports using deformed-shank nails (minimum 0.135 x 2-1/8 inches) spaced a maximum of 4 inches o.c. along supported ends and edges and 8 inches o.c. along interior supports. Unsupported panel edges should be clipped using two metal panel clips evenly spaced between supports. Minimum 1-1/2" net thickness No. 2 Douglas-fir or southern pine framing, or equivalent, spaced 48" o.c. maximum(a)(b)(d) (a) Design in accordance with local building code requirements for roof loads and anchorage. All framing must be minimum net thickness of 1-1/2 inches No. 2 Douglas-fir or southern pine or equivalent. For wood I-joists, follow manufacturer’s recommendations for minimum nail spacing. (b) Attach wood framing to min. 22 ga., 1-1/2" deep wide-rib steel roof deck with screws at 6" o.c. (c) Panel strength axis across supports for direct-to-support spacing as shown. To install panels with strength axis parallel to supports spaced 24" o.c., as in panelized roof systems, see minimum panel requirements listed in Table 2. (d) Wood glulams, I-joists or trusses can be used in place of the bar joists illustrated. The steel decking can be used over the wood members. Figure 5 depicts a wood deck meeting FM Class 1-75, with a minimum 15/32-inch 5-ply APA plywood or OSB 32/16 RATED SHEATHING. Sheathing should be installed over minimum 2x framing spaced at a maximum of 32 inches o.c. using deformed-shank nails (minimum 0.135 x 2-1/8 inches) spaced a maximum of 6 inches o.c. along panel edges and 12 inches o.c. over interior supports. Form No. G310 FIGUR FM CL ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org Min. A 15/32 plywoo 32/16 (a) Desi roof thick equi reco (b) Pane spac supp min c) edge span, paced nimum kness s-fir or ng, or paced a)(b)(d) ents for m net pine or ib steel rallel to ee the the Wind-Rated Roofs FIGURE 5 FIGURE 5 (b) (b) FM CLASS WITH FM1-75 CLASS 1-75ARMA WITHROOF ARMACOVERING ROOF COVERING FIGURE 6 FIGURE 6 (b) (b) FM CLASS WITH FM1-90 CLASS 1-90ARMA WITHROOF ARMACOVERING ROOF COVERING Deformed-shank nails Deformed-shank nails (0.135" x(0.135" 2-1/8")x spaced 2-1/8") spaced 6" o.c. at6"panel ends o.c. at panel ends and edges and and edges and 12" o.c. at 12" o.c. at interior interior supportssupports Deformed-shank nails Deformed-shank nails (0.135" x(0.135" 2-1/8")x spaced 2-1/8") spaced 4" o.c. at4"panel ends o.c. at panel ends and edges and 8" o.c. and edges and 8" o.c. at interior at interior supportssupports All panelAll panel edges edges supported supported " 32 " Min. APAMin. 19/32" APA 19/32" 4-ply plywood or 4-ply plywood or OSB 40/20 OSBRATED 40/20 RATED SHEATHING SHEATHING MinimumMinimum 1-1/2" net 1-1/2" net thicknessthickness No. 2 No. 2 Min. APAMin. APA Douglas-fir or southern Douglas-fir or southern 15/32" 5-ply 15/32" 5-ply pine framing, or equivalent, pine framing, or equivalent, plywoodplywood or OSB or OSB (a) (a) spaced 32" o.c. maximum 32/16 RATED spaced 32" o.c. maximum 32/16SHEATHING RATED SHEATHING (a) Design(a) in Design accordance with local with building requirements for in accordance localcode building code requirements for roof loadsroof andloads anchorage. All framing be minimum net and anchorage. Allmust framing must be minimum net thickness of 1-1/2 inches No.inches 2 Douglas-fir or southern or pine or thickness of 1-1/2 No. 2 Douglas-fir or pine southern equivalent. For wood For I-joists, follow manufacturer’s equivalent. wood I-joists, follow manufacturer’s recommendations for minimum nail spacing. recommendations for minimum nail spacing. (b) Panel strength acrossaxis supports direct-to-support (b) Panelaxis strength across for supports for direct-to-support spacing asspacing shown.as Toshown. install panels with strength parallel To install panels withaxis strength axistoparallel to supports spaced 24" o.c., as panelized roof systems, supports spaced 24"ino.c., as in panelized roofsee systems, see minimum minimum panel requirements listed in Table panel requirements listed2.in Table 2. (a) Design(a) in Design accordance with local with building requirements for in accordance localcode building code requirements for roof loadsroof andloads anchorage. All framing be minimum net and anchorage. Allmust framing must be minimum net thickness of 1-1/2 inches No.inches 2 Douglas-fir or southern or pine or thickness of 1-1/2 No. 2 Douglas-fir or pine southern equivalent. For wood For I-joists, follow manufacturer’s equivalent. wood I-joists, follow manufacturer’s recommendations for minimum nail spacing. recommendations for minimum nail spacing. (b) Panel strength acrossaxis supports direct-to-support (b) Panelaxis strength across for supports for direct-to-support spacing asspacing shown.as Toshown. install panels with strength parallel To install panels withaxis strength axistoparallel to supports spaced 24" o.c., as panelized roof systems, supports spaced 24"ino.c., as in panelized roofsee systems, see minimum minimum panel requirements listed in Table panel requirements listed2.in Table 2. FM Class 1-105 can be achieved by using the deck illustrated in Figure 7. A minimum of 19/32-inch 4-ply APA plywood or OSB 40/20 RATED SHEATHING over framing spaced a maximum of 32 inches o.c. The sheathing is attached to supports using deformed-shank nails (minimum 0.135 x 2-1/8 inches) spaced a maximum of 4 inches o.c. along supported panel edges and at a maximum of 6 inches o.c. along interior supports. Unsupported panel edges are clipped using one metal panel edge clip centered between the supports. Figure 8 shows a wood deck meeting FM Class 1-120 using a minimum of 19/32-inch 4-ply plywood or OSB 40/20 APA RATED SHEATHING secured to supports using deformed-shank nails (minimum 0.135 x 2-1/8 Form No. G310 " 24 Minimum Minimum 1-1/2" net 1-1/2" net thicknessthickness No. 2 No. 2 Douglas-fir or southern Douglas-fir or southern pine framing, or equivalent, pine framing, or equivalent, (a) (a) spaced 24" o.c. maximum spaced 24" o.c. maximum 24 " 32 The wood deck in Figure 6 meets FM Class 1-90 by using a minimum of 19/32-inch APA 4-ply plywood or OSB 40/20 RATED SHEATHING secured to supports using deformed-shank nails (minimum 0.135 x 2-1/8 inches) spaced a maximum of 4 inches o.c. along the perimeter ends and edges and at 8 inches o.c. along interior supports. The panels are supported on framing spaced a maximum of 24 inches o.c. All panelAll panel edges edges supported supported FIGURE 7 FM CLASS 1-105 WITH ARMA ROOF COVERING(b) Deformed-shank nails (0.135" x 2-1/8") spaced 4" o.c. at panel ends and edges and 6" o.c. at interior supports FIGURE FM CLA One panel edge clip per span, centered Deform (0.135 4" o.c. and ed at inter suppor Supports(a) Min. AP 19/32" plywoo RATED " 32 Min. APA 19/32" 4-ply plywood or OSB 40/20 RATED SHEATHING (a) Design in accordance with local building code requirements for roof loads and anchorage. All framing must be minimum net thickness of 1-1/2 inches No. 2 Douglas-fir or southern pine or equivalent. For wood I-joists, follow manufacturer’s recommendations for minimum nail spacing. (b) Panel strength axis across supports for direct-to-support spacing as shown. To install panels with strength axis parallel to supports spaced 24" o.c., as in panelized roof systems, see minimum panel requirements listed in Table 2. ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org (a) Desig roof thick equiv recom (b) Pane spac supp minim (b) edge span, ntered orts(a) nts for m net pine or allel to ee Wind-Rated Roofs FIGURE 8FIGURE 8 (b) (b) FM CLASS FM1-120 CLASS WITH 1-120 ARMA WITH ROOF ARMA COVERING ROOF COVERING FIGURE 9FIGURE 9 (b) (b) FM CLASS FM1-135 CLASS WITH 1-135 ARMA WITH ROOF ARMA COVERING ROOF COVERING Deformed-shank Deformed-shank nails nails (0.135" x (0.135" 2-1/8") xspaced 2-1/8") spaced 4" o.c. at 4" panel o.c. ends at panel ends and edgesand andedges 6" o.c. and 6" o.c. at interiorat interior supports supports Deformed-shank Deformed-shank nails nails (0.135" x (0.135" 2-1/8") xspaced 2-1/8") spaced 4" o.c. at 4" panel o.c. ends at panel ends and edgesand andedges 6" o.c. and at 6" o.c. at interior supports interior supports All panel All panel edges edges supportedsupported All panel All panel edges edges supportedsupported " 24 " 32 " 32 MinimumMinimum 1-1/2" net1-1/2" net thickness thickness No. 2 No. 2 Min. APA Min. 19/32" APA 19/32" Douglas-fir Douglas-fir or southern or southern 4-ply plywood 4-ply or plywood OSB or OSB pine framing, pine or framing, equivalent, or equivalent, 40/20 RATED 40/20 RATED (a) (a) spaced 24" spaced o.c. maximum 24" o.c. maximum SHEATHING SHEATHING MinimumMinimum 1-1/2" net1-1/2" net thickness thickness No. 2 No. 2 Min. APA Min. APA Douglas-fir Douglas-fir or southern or southern 19/32" 4-ply 19/32" 4-ply pine framing, pine or framing, equivalent, or equivalent, plywood or plywood OSB 40/20 or OSB 40/20 (a) (a) spaced o.c. maximum 32" o.c. maximum RATED SHEATHING RATED SHEATHING spaced 32" (a) Design (a) in accordance Design in accordance with local building with local code building requirements code requirements for for roof loads roof and anchorage. loads and anchorage. All framingAll must framing be minimum must be net minimum net thickness ofthickness 1-1/2 inches of 1-1/2 No.inches 2 Douglas-fir No. 2 Douglas-fir or southernorpine southern or pine or equivalent.equivalent. For wood I-joists, For wood follow I-joists, manufacturer’s follow manufacturer’s recommendations recommendations for minimum for nail minimum spacing. nail spacing. (b) Panel strength (b) Panel axis strength acrossaxis supports acrossfor supports direct-to-support for direct-to-support spacing as spacing shown. To as install shown.panels To install withpanels strength with axis strength parallel axis to parallel to supports spaced supports 24"spaced o.c., as24" in panelized o.c., as in roof panelized systems, roof see systems, see minimum panel minimum requirements panel requirements listed in Table listed 2. in Table 2. (a) Design (a) in accordance Design in accordance with local building with local code building requirements code requirements for for roof loads roof and anchorage. loads and anchorage. All framingAll must framing be minimum must be net minimum net thickness ofthickness 1-1/2 inches of 1-1/2 No.inches 2 Douglas-fir No. 2 Douglas-fir or southernorpine southern or pine or equivalent.equivalent. For wood I-joists, For wood follow I-joists, manufacturer’s follow manufacturer’s recommendations recommendations for minimum for nail minimum spacing. nail spacing. (b) Panel strength (b) Panel axis strength acrossaxis supports acrossfor supports direct-to-support for direct-to-support spacing as spacing shown. To as install shown.panels To install withpanels strength with axis strength parallel axis to parallel to supports spaced supports 24"spaced o.c., as24" in panelized o.c., as in roof panelized systems, roof see systems, see minimum panel minimum requirements panel requirements listed in Table listed 2. in Table 2. inches) spaced a maximum of 4 inches o.c. along panel edges and 6 inches o.c. along interior supports. Framing should be spaced at a maximum of 32 inches o.c. In Figure 9, the wood deck meets FM Class 1-135. A minimum of 19/32-inch 4-ply plywood or OSB 40/20 APA RATED SHEATHING is secured to supports using deformed shank nails (minimum 0.135 x 21/8 inches) spaced a maximum of 4 inches o.c. along panel edges and 6 inches o.c. along interior supports. The sheathing is supported on framing spaced at a maximum of 24 inches o.c. Figure 10 illustrates a panelized roof system that meets the panel attachment requirements for the various FM Windstorm Classifications. See Table 2 for the minimum panel thickness and number of plies " 24 FIGURE 10 FM CLASS 1-135 WITH ARMA ROOF COVERING(b) Deformed-shank nails (0.135" x 2-1/8") spaced 4" o.c. at panel ends and edges and 6" o.c. at interior supports " 24 2x6 96 " Supports(a) Min. APA 19/32" 5-ply plywood or OSB 40/20 RATED SHEATHING (a) Design in accordance with local building code requirements for roof loads and anchorage. All framing must be minimum net thickness of 1-1/2 inches No. 2 Douglas-fir or southern pine or equivalent. For wood I-joists, follow manufacturer’s recommendations for minimum nail spacing. (b) To install panels with strength axis parallel to supports spaced 24" o.c., as illustrated, see minimum panel requirements listed in Table 2. Form No. G310 ■ © 2006 APA – The Engineered Wood Association ■ www.apawood.org 10 Wind-Rated Roofs required (for plywood) to meet the minimum strength and attachment requirements for each FM Windstorm Classification using a typical panelized roof system installation with panel strength axis parallel to supports. The maximum support spacing is 24 inches o.c. for a typical panelized roof system. The minimum panel thickness is based on the panels tested by FM or the minimum bending capacity required to resist the design uplift pressures, whichever requirement is more restrictive. For instance, if the tested system were a 4-ply plywood panel with the panel strength axis across supports, a panelized roof system with the panel strength axis parallel to supports may require a 5-ply panel because of its superior cross-panel strength. The design uplift pressures are based on International Building Code Table 1609.6.2.1(2) FIGURE 11 for components and cladding at corner locations and FM CLASS 1-90 ASCE 7-05 (3-second gust). Hot asphalt Insulation/Cover Boards The insulation/cover boards fill a layer of the roof system between the wood deck and the roof covering. For all the FM tested figures illustrated here, an Asphalt Roofing Manufacturers Association (ARMA) roof covering1 must be applied using hot asphalt. ARMA roof coverings can be built up or modified bitumen. For more information on roof coverings, consult the ARMA web site www.asphaltroofing.org. Figure 11 illustrates an insulation/cover board combination that meets FM Class 1-90. A minimum thickness of 1-1/2 inches is required for the foam insulation, which is attached to the wood deck using 3-inch stress plate FIGURE 11 fasteners applied at a maximum tributary area of 1.45 FM CLASS 1-90 square feet per fastener (a maximum of 14 inches o.c.). A 3" plate fasteners Hot asphalt minimum 1/2-inch fiberboardspaced cover board, adhered with 14" o.c. max. (1.45 sf/fasteners) hot asphalt and walked in, covers the insulation. ARMA roof covering 12, which also meets FM Class 1-90, an ARMA (builtInupFigure or modified base sheet is secured to the wood deck with rayon tape bitumen) and staples. Strips of base sheet overlap for a minimum of 2 inches, and one strip of rayon tape is placed along the center of the overlap. Additional tape is placed in three evenly spaced rows between the laps. Staples Foam(7/16-inch insulation crown x 7/8-inch 16 gage) are spaced a maximum of (1-1/2" min.) Min. 1/2" 5 inches o.c. along each row of rayon tape. Hot asphalt fiberboard coveradheres board an ARMA ply sheet to Wood structural panel the base sheet. ARMA roof covering (built up or modified bitumen) 3" plate fasteners spaced 14" o.c. max. (1.45 sf/fasteners) Min. 1/2" fiberboard cover board ARMA r (built up bitumen Foam insulation (1-1/2" min.) Wood structural panel Wood structur panel FIGURE 12 FM CLASS 1-90 Rayon tape down center of each minimum 2-inch-wide FIGURE 14 lap and 3 rows of rayon tape evenly spaced base-sheet between laps. Rayon tape with 7/16" crown x 7/8" 16 ga. FM CLASS 1-120 staples at 5" o.c. ARMA roof covering Hot asphalt (built up or modified bitumen) ARMA roof covering (built up or modified Hot asphalt bitumen) 3" plate fasteners spaced 14" o.c. max. (1.45 sf/fasteners) Min. 1/2" fiberboard cover board ARMA roof covering (built up or modified bitumen) ■ FIGU FM C FIGURE Hot a FM CLA ARMA ARMA (built (builtu bitume bitum Hot asp 2" min overla Compo foam n (2" min Min. 1/2" 2" min. fiberboard overlap cover board 3" plate fasteners spaced 14" o.c. max. (1.45 sf/fasteners) Form No. G310 Rayon t base-sh between staples Hot asp ARMA base sheet ARMA ply or cap sheet Wood structural panel FIGURE 14 roof coverings consist of minimum 3-ply built-up roof or minimum 2-ply FIGURE 15 bitumen roof coverings. The bottom sheet is mechani1 ARMA modified FM CLASS 1-120 FM CLASS 1-135 cally fastened or is adhered to the substrate with hot asphalt. Additional sheets are adhered with hot asphalt. Hot asphalt FM CLA 2" min. overlap Wood structural panel Foam insulation (12" max.) ARMA roof covering (built up or modified bitumen) FIGURE 3" plate fasteners spaced 14" o.c. max. (1.45 sf/fasteners) Hot asphalt © 2006 APA – The Engineered Wood Association Composite or foam nail base (2" min.) ■ www.apawood.org Wood structu panel Option foam in (12" ma foam n 11 Wind-Rated Roofs FIGURE An12ARMA base sheet is also used in Figure 13, which Class 1-105. In this case, the base sheet overminimum ofeach 2 inches, and 3-inch plate fasteners Rayonlaps tapeadown center of minimum 2-inch-wide base-sheet lap and 3 rows of rayon tape evenly spaced should be spaced a maximum 9 inches between laps. Rayon tape with 7/16" crownof x 7/8" 16 ga. o.c. at the staples at 5" o.c. center of the base sheet overlap. Evenly spaced between Hot asphalt the 11 laps are three rows of 3-inch plate fasteners spaced a FIGURE FIGURE 11 ARMA roof maximum inches o.c. on each row. FM CLASS 1-90of 9 FMcovering CLASS 1-90 FIGURE 13 FM CLASS 1-105 FM CLASS meets1-90 FM (built up or modified bitumen) 3" plate3" fasteners Hot Figure asphalt plate fasteners Hot asphalt 14 provides an insulation/cover board combinaspaced spaced 14" o.c.14" max. o.c. max. 2" min. (1.45 sf/fasteners) tion that meets FM Class 1-120. A layer of foam insula(1.45 sf/fasteners) overlap ARMA roof ARMA roof tion, ranging between 2 and 12 inches thick, is adhered covering covering (builttoupthe or wood (built up or structural panels using 3-inch plate fasteners modified modified bitumen) applied at a maximum contributory area of 1.45 square bitumen) feet per fastener (a maximum of 14 inches o.c.). The ARMA fiberboard insulation is covered with a minimum 1/2-inch base sheet cover board, adhered with hot asphalt and walked in. Wood structural panelThe assembly in Figure 15 meets Hot asphalt 3" plate fasteners at 9" o.c. max. through center of min. 2" wide base-sheet laps FIGURE 12 covering FIGURE 12 ARMA roof ARMA base FM CLASS 1-90 (built upFM or CLASS modified 1-90 sheet bitumen) Rayon tape down each of minimum 2-inch-wide Rayon tapecenter downofcenter each minimum 2-inch-wide 2" min. base-sheet lap andlap 3 rows rayonoftape evenly base-sheet and of 3 rows rayon tapespaced evenly spaced overlap laps. Rayon tape with 7/16" crown x 7/8" 16 ga. between between laps. Rayon tape with 7/16" crown x 7/8" 16 ga. staples at 5" o.c. staples at 5" o.c. Hot asphalt Hot asphalt ARMA roof covering ARMA roof covering (built up(built or modified up or modified bitumen)bitumen) 2" min. 2" min. overlap overlap Wood structural panel ARMA ply Foam Foam cap sheet insulation insulation FMorClass 1‑135. In this (1-1/2" (1-1/2" min.) min.) 3 evenly spaced rows of 3" plate fasteners at 9" o.c. between base-sheet laps FM CLASS 1-135 1-135 FM CLASS ARMA roof covering ARMA roof covering (built up(built or modified up or modified bitumen)bitumen) 3" plate3" fasteners plate fasteners spaced spaced 14" o.c.14" max. o.c. max. (1.45 sf/fasteners) (1.45 sf/fasteners) Hot asphalt Hot asphalt Hot asphalt Hot asphalt Min. 1/2" Min. 1/2" fiberboard fiberboard cover cover board board Composite or Composite or foam nail base foam nail base (2" min.)(2" min.) Optional foam insulation (12" max., including foam nail base) Foam Foam insulation insulation (12" max.) (12" max.) 3" plate3" fasteners plate fasteners spaced spaced 14" o.c.14" max. o.c. max. (1.45 sf/fasteners) (1.45 sf/fasteners) Wood structural panel Optional Optional foam insulation foam insulation (12" max., (12"including max., including foam nail base) foam nail base) Wood structural panel panel Wood structural Wood structural panel panel Wood structural For More Information APA offers numerous publications on roof assemblies. For a complete list, visit www.apawood.org/publications and search for “roof.” You may also contact the APA Product Support Help Desk by calling (253) 620-7400 or e-mailing help@apawood.org. Form No. G310 ■ Hot a ARMA (built bitum Min. 1/2" Min. 1/2" assembly, a foam insulation base layer directly above the fiberboard fiberboard cover board Wood structural panel cover board is optional, but wood sheathing a minimum of a 2-inch thickWood structural panel composite or foam nail base is required. The maximum ARMA ARMA base sheet FIGURE 15 base sheet ness of the optional foam insulation and the foam nail base – Wood the total insulation thickness – is 12 inches. The nail Wood FM CLASS 1-135 ARMA ply structural applied at a rate of 1.45 square ARMA base and optional insulation attach to the sheathing with 3-inchstructural plate fasteners feet per ply panel panel or cap sheet or cap sheet ARMA roof covering fastener (a maximum of 14 inches o.c.).fasteners 3" plate (built up or modified spaced 14" o.c. max. bitumen) (1.45 sf/fasteners) Hot asphalt FIGUREFIGURE 14 FIGUREFIGURE 15 14 15 FM CLASS 1-120 1-120 FMor CLASS Composite foam nail base ARMA roof covering ARMA roof covering (2" min.) (built up(built or modified up or modified bitumen)bitumen) FIGU FM C © 2006 APA – The Engineered Wood Association ■ www.apawood.org 2" mi overla Wood struct panel About APA APA – The Engineered Wood Association is a nonprofit trade association of and for structural wood panel, glulam timber, wood I-joist, laminated veneer lumber and other engineered wood product manufacturers. Based in Tacoma, Washington, APA represents approximately 150 mills throughout North America, ranging from small, independently owned and operated companies to large integrated corporations. Always insist on engineered wood products bearing the mark of quality – the APA or APA EWS trademark. Your APA engineered wood purchase is not only your highest possible assurance of product quality, but an investment in the many trade services that APA provides on your behalf. The Association’s trademark appears only on products manufactured by member mills and is the manufacturer’s assurance that the product conforms to the standard shown on the trademark. For panels, that standard may be an APA performance standard, the Voluntary Product Standard PS 1-95 for Construction and Industrial Plywood or Voluntary Product Standard PS 2-04, Performance Standards for Wood-Based Structural-Use Panels. Panel quality of all APA trademarked products is subject to verification through APA audit. APA’s services go far beyond quality testing and inspection. Research and promotion programs play important roles in developing and improving plywood and other panel construction systems, and in helping users and specifiers to better understand and apply engineered wood products. For more information on wood construction systems, contact APA – The Engineered Wood Association, 7011 S. 19th St., Tacoma, Washington 98466, or visit the Association’s web site at www.apawood.org. We have field representatives in many major U.S. cities and in Canada who can help answer questions involving APA trademarked products. For additional assistance in specifying engineered wood products, contact us: APA – The Engineered Wood Association Headquarters 7011 So. 19th St. • Tacoma, Washington 98466 • (253) 565-6600 • Fax: (253) 565-7265 Product Support HELP Desk (253) 620-7400 • E-mail Address: help@apawood.org Disclaimer The information contained herein is based on APA – The Engineered Wood Association’s continuing programs of laboratory testing, product research, and comprehensive field experience. Neither APA, nor its members make any warranty, expressed or implied, or assume any legal liability or responsibility for the use, application of, and/or reference to opinions, findings, conclusions, or recommendations included in this publication. Consult your local jurisdiction or design professional to assure compliance with code, construction, and performance requirements. Because APA has no control over quality of workmanship or the conditions under which engineered wood products are used, it cannot accept responsibility for product performance or designs as actually constructed. From No. G310/Issued June 2006