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Metodologías modernas de diseño de pavimentos de concreto La construcción de Pavimentos Rígidos es una tendencia creciente a nivel mundial Cancún, México 2014 Robert Rodden, P.E. www.robertrodden.com Senior Director of Pavement Technology Executive Director American Concrete Pavement Association (ACPA) International Society for Concrete Pavements (ISCP) www.acpa.org @PaveConcrete www.concretepavements.org @ConcPaveSociety Congreso Iberoamericano de Pavimentos de Concreto Founded in 1963, the American Concrete Pavement Association (ACPA) is the world’s largest trade association that exclusively represents the interests of those involved with the design, construction, and preservation of concrete pavements. Main Website | acpa.org Concrete Wiki | wiki.acpa.org App Library | apps.acpa.org Desktop Software | software.acpa.org Resources | resources.acpa.org On-Demand Training | ondemand.acpa.org Live Online Training | webinars.acpa.org Your Local Contact | local.acpa.org Congreso Iberoamericano de Pavimentos de Concreto apps.acpa.org | Used Worldwide January 2010 -through- April 2014 Congreso Iberoamericano de Pavimentos de Concreto km of Paved Roadway by Country 5.000.000 4.500.000 4.000.000 3.500.000 3.000.000 2.500.000 2.000.000 1.500.000 1.000.000 500.000 - kilometers Congreso Iberoamericano de Pavimentos de Concreto km of Paved Roadway per km2 AREA 2,84 3,00 kilometers 2,50 1,81 2,00 1,41 1,50 1,62 1,35 1,00 0,50 0,45 0,49 0,16 - 0,05 Congreso Iberoamericano de Pavimentos de Concreto 0,04 0,07 m of Paved Roadway per PERSON 16,0 14,0 12,0 10,0 8,0 6,0 4,0 2,0 - 15,0 14,0 14,8 meters 11,9 7,9 7,5 8,0 5,4 1,3 1,2 Congreso Iberoamericano de Pavimentos de Concreto 1,1 GDP per m of Paved Roadway $16.000 $14.000 $12.000 $10.000 $8.000 $6.000 $4.000 $2.000 $- $13.590 meter $5.694 $5.092 $4.240$3.868 $3.765 $3.379 $2.626 $1.924$2.064 $1.064 Congreso Iberoamericano de Pavimentos de Concreto AASHTO 93 • Variables for “optimization”: – Thickness – Drainage coefficient – Modulus of subgrade reaction (k-value) – Load transfer coefficient – Concrete properties (flexural strength and modulus) Congreso Iberoamericano de Pavimentos de Concreto AASHTO 93 Has Limitations Congreso Iberoamericano de Pavimentos de Concreto We Were Tasked to Do Better! “The current design guide and its predecessors were largely based on design equations empirically derived from the observations AASHTO’s predecessor made during road performance tests completed in 1959-60. Several transportation experts have criticized the empirical data thus derived as outdated and inadequate for today’s highway system. In addition, a March 1994 DOT Office of Inspector General report concluded that the design guide was outdated and that pavement design information it relied on could not be supported and validated with systematic comparisons to actual experience or research.” Congreso Iberoamericano de Pavimentos de Concreto Design… for What? Congreso Iberoamericano de Pavimentos de Concreto Congreso Iberoamericano de Pavimentos de Concreto Belgium Chile Bolivia Peru Guatemala Congreso Iberoamericano de Pavimentos de Concreto China Understands Heavy Traffic • 640,000 km added in 4 years!?!?!? Congreso Iberoamericano de Pavimentos de Concreto 70%+ is Concrete El Salvador Spain Mexico USA Congreso Iberoamericano de Pavimentos de Concreto USA Congreso Iberoamericano de Pavimentos de Concreto Congreso Iberoamericano de Pavimentos de Concreto South Africa Congreso Iberoamericano de Pavimentos de Concreto Chile Kenya Congreso Iberoamericano de Pavimentos de Concreto USA Chile USA Congreso Iberoamericano de Pavimentos de Concreto Bolivia Ecuador Congreso Iberoamericano de Pavimentos de Concreto Dominican Republic USA Congreso Iberoamericano de Pavimentos de Concreto Indonesia 35 km Built Using this Method Congreso Iberoamericano de Pavimentos de Concreto Indonesia (continued) Congreso Iberoamericano de Pavimentos de Concreto Congreso Iberoamericano de Pavimentos de Concreto Must Consider Performance & Cost Life cycle cost analysis (LCCA) is a simple, common economic analysis of alternatives to determine the design that is of best value to the owner/taxpayers! Congreso Iberoamericano de Pavimentos de Concreto Design Methods Congreso Iberoamericano de Pavimentos de Concreto Basis of the Design Method • Mechanistic – Purely scientific and based on measured, defendable scientific rules and laws 𝜖 = 𝜎/𝐸 ∆L = α ∗ ∆𝑇 ∗ 𝐿𝑜 • Empirical – Based on observations or experimentation and requires a lot of tests to connect all the relationships 𝑪𝒓𝒂𝒄𝒌𝒊𝒏𝒈 = 𝒍𝒐𝒂𝒅𝒔 + 𝒆𝒏𝒗𝒊𝒓𝒐𝒏𝒎𝒆𝒏𝒕 + 𝒎𝒂𝒕𝒆𝒓𝒊𝒂𝒍 Congreso Iberoamericano de Pavimentos de Concreto Countries with Concrete Pavements • • • • • • • • • • • • • • • • • • Argentina • Guatemala Australia • Honduras Austria • India Belgium • Indonesia Bolivia • Iran Brazil • Italy Canada • Japan Chile • Kenya China • Kingdom of Bahrain Colombia • Mexico Costa Rica • Netherlands Czech Republic • New Zealand Dominican Republic • Nicaragua Ecuador • Norway El Salvador • Pakistan France • Peru de Pavimentos de Concreto Germany • Poland Ghana • Portugal • • • • • • • • • • • • • • Puerto Rico Russia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Uruguay United Kingdom USA … ACPA’s apps.acpa.org has been accessed in over 140 countries! Congreso Iberoamericano Certainly we have many design methods!!! SOME of the Design Variety AASHTOWare Pavement ME Design USA, Canada AASHTO 93 / ACPA WinPAS USA, Canada, most of South & Central America, etc. TCPavement OptiPave Chile, Guatemala, Peru cncPave South Africa VENCON2.0 Belgium, Netherlands Custom Catalog Germany, India ACPA StreetPave (previously the PCA Method) Australia, Portugal, USA (“approved” in MN and VA), Canada, Uruguay Congreso Iberoamericano CHAUSSEE2 de Pavimentos de Concreto HDM-4, FAARFIELD, AirPave, ACI 330, BCOA, custom method, etc. Canada …Varies Around World… Application and Material Impact Design Roller Compacted Concrete Composite Pavement Industrial Pervious Concrete Congreso Iberoamericano de Pavimentos de Concreto 2-Lift Concrete Common Road Methods in the U.S. AASHTOWare Pavement ME (previously known as DARWin-ME and MEPDG) AASHTO 93 (ACPA WinPAS) ACPA StreetPave Congreso Iberoamericano de Pavimentos de Concreto ACPA StreetPave | Developed by Industry 1 0.9 Fatigue Data StreetPave R=95% Stress Ratio 0.8 PCA 0.7 0.6 0.5 0.4 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10 Repetitions Congreso Iberoamericano de Pavimentos de Concreto AASHTOWare Pavement ME = + Mechanistic Calculation of Responses Empirical Tie to Ground Pavement Performance Prediction Congreso Iberoamericano de Pavimentos de Concreto AASHTOWare Pavement ME Congreso Iberoamericano de Pavimentos de Concreto Pavement ME Changes the Game! Wide range of structural and rehabilitation designs 50+ million load reps Limited structural sections 1.1 million load reps AASHTO 93 AASHTO Pavement ME 1 climate/2 years 1 set of materials Congreso Iberoamericano de Pavimentos de Concreto All climates over 20-50 years New and diverse materials U.S. Practices are Changing • Summary of State Agency practice in 2005: Design Method Used AASHTO 72/86/93 AASHTO MEPDG PCA Method State-Developed Percent of Responding Agencies 85% 4% 7% 11% • At the end of 2013, 41 state agencies were Congreso Iberoamericano moving towards AASHTOWare Pavement ME de Pavimentos de Concreto Design, indicating a very quick transition within the U.S. away from AASHTO 93 U.S. Roadway Network Ownership Other; 1% Most roads in the U.S. are town/city or county roads but research and literature focuses on the 19% that are state agency owned! Federal; 3% [CATEGO RY NAME], [VALUE] Source: HM-10, 2012 FHWA Highway Statistics Congreso Iberoamericano de Pavimentos de Concreto [CATEGO RY NAME], [VALUE] [CATE RY NAM [VAL 14 350 13 325 12 300 11 275 10 250 9 225 8 200 AASHTO 93 (ACPA WinPAS) 7 175 AASHTOWare Pavement ME @ ORD 6 AASHTOWare Pavement ME @ PHX 5 ACPA StreetPave Congreso Iberoamericano 4 - de Pavimentos de Concreto30,000,000 10,000,000 20,000,000 Design Lane ESALs AASHTO 93 test limit ≈ 8 mil ESALs 40,000,000 150 125 100 50,000,000 Required Thickness (mm) Required Thickness (in.) Example with “defaults” - DOWELED We’re Relearning What Matters! The 10 most sensitive inputs in Pavement ME: 1. Concrete Flexural Strength at 28-Days 2. Concrete Thickness 3. Surface Shortwave Absorptivity (SSA) 4. Joint Spacing 5. Concrete Modulus of Elasticity at 28-Days 6. Design Lane Width with a 14 ft (4.3 m) Widened Slab 7. Edge Support via Widened Slab Congreso Iberoamericano 8. Concrete Thermal Conductivity de Pavimentos de Concreto 9. Concrete Coefficient of Thermal Expansion (CTE) 10. Concrete Unit Weight Drainage in Pavement ME “The current state of the art is such that conclusive remarks regarding the effectiveness of pavement subsurface drainage or the need for subsurface drainage are not possible.” Congreso Iberoamericano de Pavimentos de Concreto …Other Research Augments Understanding • • Subbase stiffness matters more than drainage for JPCP performance Although excess moisture and poor drainage was shown to be detrimental to pavement performance in the past, current designs are less susceptible to moisture damage (thicker sections, improved materials, widespread use of dowels, etc.) Congreso Iberoamericano de Pavimentos de Concreto Engineer Better Designs • Modern design methods: – Better model thickness requirements – Consider specific failure modes – Allow consideration and optimization of impactful design variables Congreso Iberoamericano de Pavimentos de Concreto Thank you. Questions? FEEDBACK! Robert Rodden, P.E. | rrodden@acpa.org Senior Director of Pavement Technology American Concrete Pavement Association Main Website | acpa.org Concrete Wiki | wiki.acpa.org App Library | apps.acpa.org Desktop Software | software.acpa.org Resources | resources.acpa.org On-Demand Training | ondemand.acpa.org Live Online Training | webinars.acpa.org Congreso Iberoamericano de Pavimentos de Concreto