Overview of the Hungarian Aerospace Industry

SPACE Systems
COMPOSITES
LIGHT SPORT AIRCRAFT
AMPHIBIANS
PARTS
Overview of the Hungarian Aerospace Industry
Research, product development, diversification, collaboration
Mihaly Hideg
Chairman
HAIF
www.haif.org
1. Introducing the Hungarian Aerospace Industry
The operating model of the 21st century Aerospace industry
Hungarian Government
Fou
ing
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Strategy developm.
ndin
g
Proposals
Su
pp
or
tin
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als
os
Collaboration
op
F
Pr
lobby
Ministries, HITA, NIO, Authorities
experts
Collaboration
Product developm.
companies
Applied research
Univ. Dep., researchers
Collaboration, research, product development, quality development are key to success
Major milestones of industry development
Corvus, Idea-Aircraft, Avana Industries, BHE ltd., Dioferr ltd., introduced new aircraft
Creation of HATP Hungarian Aerospace Technology Platform
Creation of HAC and HARP by Hungarian Aviation Industry Foundation
2001
1999
1999
1992
2006
2004
HAIF launches the Aerospace Supplier Initiative
2002
2007
2005
Corvus Aircraft ltd. introduced its first composite aircraft
Six aeronautical managers establish HAIF
2009
2003
Greenfield sites by Hungaerotech ltd. and Flamespray ltd.
Establishment of LH Technik Budapest ltd. and Elektrometall ltd.
Halley ltd. introduces its first Apollo ultralight aircraft
GE Engine Services launches its greenfield sites
Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B737/B767 MRO
The initial development was driven by part manufacturers and small aircraft developers
Major milestones of industry development – cont.
Corvus signs a 16 mill. $ greenfield JV in China
2012
2012
2011
2010
2010
2012
Debut of Corvus Fusion composite LSA
Opening of Diehl Aircabin Hungary composite plant
Launching the National Aviation and Aeronautical Strategy
Debut of Corvus Racer in Canada at Red Bull Air Race
Grand opening of EL-TECH Aerospace R&D Center in Budapest
By the end of 2011, 30 Hungarian companies got Aerospace AS9100 B certification
GEES Veresegyhá
Veresegyház
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Greenfield site – 100% GE
Repair activity
15M$ middle size investm.
SME/Supplier category
Not airport dependent
Established in 2000
Empl. 240 people
Engine component repair
FAA/JAA/AS9100 certified
Lufthansa Techn.
Techn. Budapest
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Greenfield JV site-15% Malév
Overhaul activity
17 M$ middle size investm.
Integrator category
Airport location
Established in 2001 as a JV
Empl. 340 people
Airbus320/Boeing737overhaul
FAA/JAR-145 certified
ElektroElektro-metall Paks Ltd.
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Greenfield site-100% German
Component manufacture
Small size investment <10m$
SME/Supplier category
Not airport dependent
Established in 2001
Empl. 200 people
Airbus wire harness manufact.
AS 9100 certified
Sulzer Hungaero Debrecen
AlcoaAlcoa-Köfém Nemesvá
Nemesvámos
Flame Spray Ltd. Gö
Gödöll
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• Greenfield site - 100% Italian
• Thermal spray (APS, HVOF),
slurry diffusion, honeycomb
brazing
• SME / Supplier category
• Not airport dependent
• Established in 2002
• Employs 57 people
• AS 9100/NADCAP certified
Greenfield site-100% Dutch
Component manufacture
Small investment <10M$
SME/Supplier category
Not airport dependent
Established in 2002
Empl. 40 people
Turbine parts manufacture
AS 9100/NADCAP certified
Privatizat./Acquis.-100% US
Component manufacture
Middle size investment ?M$
SME/Supplier category
Not airport dependent
Established in 1997/2002
Empl. 110 peolpe
Aerospace fastener manufact.
AS 9100 certified
In 2012 Diehl Aircabin Hungary Llc. opened a new composite site in Nyírbátor
Apollo Fox ’99 - Eger
Corvus Fusion ‘12
BHX -03 ‘08 - Budapest
Electric powered UAV
UL certified in 6 countries
2 seat full composite LSA
Hydropteron ‘09 - Miskolc
Avana Larus ’09 - Tököl
Corvus Racer 540 ‘10
5 seat full composite turbopr.
1 seat acrobatic aircraft
2 seat compos. amphibian
The small aircraft manufacturing sector is growing across the country…
The Present
Design/Development
Component manufacturing
Small a/c manufacturing
Parachute manufacturing
Air Ballon manufacturing
Maintenance/Overhaul
Training
Consulting
Parts sale
Tools manufacturing
Calibration
Engineering
HR services
Modification
Marketing
Industrial organizations
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In order to increase the number of
component manufacturers HAIF
launched the Aerospace Supplier
Initiative Programme in December
2004. Mainly automotive and ICT
component manufacturers were
invited to the programme.
In March 2006 HAIF initiated and
organized the establishment of
the Hungarian Aerospace
Cluster. Now it has 25 members
In 2008/09 HAIF launced an
AS9100 Quality Mgmt program
for 30+ SMEs, mainly members
of HAC
Total 133 organizations, 2500 people with a few component manufacturers
2. Introducing the Hungarian Aerospace Cluster
2.1. Creation of the Hungarian Aerospace Cluster
Organized by HAIF, founded in March 2006 by four small aircraft developer:
1.
2.
3.
4.
Corvus Aircraft Ltd. – UL & LSA manufacturer
Halley Ltd. – UL manufacturer
Composite One ltd.- amphibian design & prototype developer
Hungarocopter Ltd. – small helicopter developer
Joined members:
1.
Design & Engineering companies (7)
Idea-Aircraft Ltd. – Amphibian design&prototype development
eCon Engineering Ltd. – Computer Aided (CAE) solutions
CAD -Terv Engineering Ltd. – Engineering services, Catia
Delta -Tech Engineering Ltd. – Special tool&machine design
Meshining Engineering Ltd. – CAE solutions
C3D Engineering Ltd. – 3D CAD design, virtual simulations
CFD Engineering Kft.- CAE services, virtual testing
HAC was established to provide an organizational framework for faster growth
2.
Prototyping companies (2)
Varinex Informatics Plc. – rapid prototyping
Technoplast Ltd. – rapid prototyping
3.
Part manufacturing companies (11)
Sulzer-Hungaerotech Ltd. - machining
Dendrit Ltd. - machining
Borsodi M hely Ltd. - machining
Avana Industries Ltd – composite parts
Produktum Ltd. – aluminium stands
Ostorhazi Ltd. – special coatings
Elektro-Metall Paks Ltd. – wire harnesses
ELTEC Hungary Ltd. – wire harnesses
Macher Ltd. – wire harnesses
Gravitas 2000 Ltd. - machining
ABF Bowdentechnika Ltd. – mechanical control cables
4.
Software development & avionics (3)
Allied-Visions Ltd. – flight simulator software development
Aviatronic Ltd. – avionics & embedded systems
ARTIFEX Ltd. – training and simulation systems
2.2. Objectives of the Cluster
1.
2.
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Speed up the development of the Hungarian Aerospace Industry
Diversification of the best part manufacturers to aerospace
Creation of a network of aerospace and related industries
Development of new Hungarian designed small aerospace vehicles
Organize the production of these vehicles internationally - JVs
Organize and develop complementary capabilities among Hungarian firms
to be able to manufacture higher assemblies for large aircraft
7. Achieve sinergies and economies of scale using networking in the fields
of design, development, training, logistics, quality (AS 9100), IT, marketing
and certification
8. Introduction of modern management methods and principles to the SME
sector – six sigma, lean manufacturing
9. Develop new supplier relationships with other countries
10. Replace expensive foreign suppliers with local, low cost ones
11. Increase the Hungarian participation in EU founded aerospace projects
2.3. Main Characteristics of the Cluster
• Organized on bottom up principle
• Non-profit, not a legal entity but with formal membership
• Led by 3 managers - 2 founders and HAIF chairman
• Barter-type financing
• 100 % privately owned -21 Hungarian SMEs and 5 foreign subsidiaries
• 100 % SMEs – more than1000 employees
• Focusing on product development
• Good engineering background
• Equipped with modern softwares – Catia, Solidworks, Ansys, etc.
• Competences : composites, machining turbine parts, space avionics, CAE
• Young, dynamic management
• Supported by HAIF, NIO and HITA
• Collaboration agreement with Pannon Automotive Cluster, Aviation Valley Poland
and Hanse-Aerospace
Collaboration established with local automotive-, energy-, ICT, space industry
2.4. Main Partners
PANAC July 2006
Aviation Valley Sep 2006
Hanse Aerospace Sep 2006
HAC continually seeks international collaboration and partnerships
3. Creation of the Hungarian Aerospace Technology Platform
Created:
November 2007
Founders:
• 2 Universities (BUTE, ELTE)
• 1 Research organization (KFKI AEKI,)
• 4 Companies
Bonn Hungary Ltd.
SGF Ltd.
BL Electronics Ltd.
Slot Consulting Ltd.
• Hungarian Aviation Industry Foundation
Members: 31
www.haif.org/HATP.html
3. Hungarian Aerospace Technology Platform
– cont.
Objectives:
To provide organizational framework for Aerospace research in Hungary
To close the gap between the EU and Hungary in Aerospace technologies
To help the best research organizations to diversify into Aerospace
To devise a national strategy for aerospace research
To develop and test small aerospace vehicles
To launch integrated research projects
To participate in space missions, FP7 and Clean Sky research programmes
To establish new R&D relationships with other countries
Rosetta incorporates several Hungarian ICT components…
3.1. Main domestic R&D results:
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The system developed by SGF
Ltd. measures and evaluates
loads during flight
After landing data can be
downloaded into a PC for
evaluation
Numerical evaluation and
graphical display is performed by
the software developed by SGF
Ltd.
The system can also be used for
health monitoring purposes
The DABAS central onboard unit
The DABAS onboard system can also be adapted to other sport aircraft
3.1. Main domestic R&D results (cont).
Main features of the UAS developed by
BHE Electronics Ltd.:
• high resolution videotransmission
• optional infrared transmission
• GPS navigation
• route planning with 500 waypoints
• real time mission modification
• 3.15 m wingspan
• Gross weight 7.5 kg
• useful payload 3 kg (cameras)
• speed: 50-140 km/h
• max. flight endurance 1hr
• civil and military version
info:http://www.bhe-mw.eu/?page=rd
The export of the BXAP 13 UAS begins at the end of 2011
3.2. Our main research participations in EU programs
In FP7 framework program:
SINBAD: Safety improved by new functionality for better awareness on airport
approach and departure traffic domain,
BEARINGS: New generation of aeronautical bearings for extreme environmental
constraints,
X3-NOISE: Aircraft external noise research network and coordination,
ADDSAFE: Advanced fault diagnosis for safer flight guidance and control,
PPlane: Personal plane: assessment and validation of pioneering concepts for
personal air transport systems,
AEROPORTAL: Support for European aeronautical, SMEs,
CEARES: Central European aeronautical research initiative
EMBROIDERY - Development of energy efficient / lightweight composite parts and
tooling based on Tailored Fibre Placement technology / self heating technology
In CleanSky program:
BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles Application
4. Main focus areas of the industry in the future:
future
• Development and manufacture of aircraft for General Aviation
• Development of Unmanned Aerial Vehicles (UAV)
• Development of systems and equipment for general aviation and UAVs
• Development of space systems
• Computer Aided Engineering services – design and simulation
• Development of passenger cabin component and systems
• Manufacture of special tooling and equipment
• Testing of components and systems for aerospace applications
• Manufacture of composite parts
• Manufacture of turbine parts
• Software development and testing – embedded systems, simulation&training
• Establish and ramp up collaboration between local and international clusters and
platforms – HARP, HATP, Artemis Hungary ‘08, MMP‘08, EACP’09
In 2009 HAC joined EACP, European Aerospace Cluster Partnership organization
5. Establishment of a new electronics R&D center in Budapest
In July 2010 the ELTEC R&
center launched an Aerospace Incubation House for SMEs
Contact :
Mr. Mihaly Hideg M.B.A. M.Sc.
Chairman
Tel:+36 1 2941351
Fax:+36 1 2941351
Mob:+36 30 3748145
Email: hidegmihaly@gmail.com
aerocluster@gmail.com
Web:www.haif.org
Attachments
The evolution of our industry led to the emergence of new modern vehicles
Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999
Corvus Phantom ultralight certified in Germany and Italy in 2008
Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd.
Prototype of the „Avana Larus” composite amphibian by AVANA Industries
Prototype of the „Diora” coaxial-rotor 1 seat helicopter by Dioferr Ltd.
Prototype of the BHX-03 electric powered UAV by Bonn Hungary Electronics
Avana Larus flight testing starts – in the summer of 2011
Hydropteron water tests started in the summer of 2009
Hydropteron flight tests started in November 2009
Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010
Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany
On the 7th of April Corvus Hungary LLc. CEO Imre Katona has signed the JV agreement with the
CAIB at Xi'an. Corvus China Composite Industries will be founded to build up a 10,000 sqm plant in
Yanliang to manufacture composite airframes and later the assembly of the Corvus Fusion LSA.