IN-LINE MICRONIC FILTERS Models M329 - 200 M329

Transcription

IN-LINE MICRONIC FILTERS Models M329 - 200 M329
Installation,
Operating &
Maintenance
Manual
(Original Instructions)
IN-LINE
MICRONIC FILTERS
Models
M329 - 200
M329 - 300A
M329 - 450A
4991130001
September 2013
Contents
Description
Page
General Description
3
Dimensions & Performance Data
4
Operation of the Restriction Indicator
5
Maintenance
6
Removing the element
6
Cleaning the filter
7
Spare Parts List for M329 - 200
8/9
Spare Parts List for M329 - 300A / 450A
9/10
4991130001 (September 2013) Page 2
IN-LINE MICRONIC FILTERS
M329 - 200 (200mm element)
M329 - 300A (300mm element)
M329 - 450A (450mm element)
GENERAL DESCRIPTION
The Drum International range of Micronic Filters are supplied in three basic sizes
to suit various applications when discharging bulk foodstuff. The filters cover a
performance range of 200m 3/hr to 1000m 3/hr, with the filter element being rated
at 5 micron, (Refer page 3 for further details of dimensions and performance figures). Both the Filter bowl and element are of stainless steel construction thus
making the cleaning and maintenance of these items a quick and simple operation.
A sightglass is built into the filter bowl wall to allow visual inspection of the filter
element, additionally, a coloured indicator is located on the filter body to give
warning of the element’s condition.
The two larger filter assemblies feature industry standard TW1 flanges allowing
easy fitment into compressor air systems.
4991130001 (September 2013) Page 3
2 GENERAL DIMENSIONS AND PERFORMANCE FIGURES
The DRUM range of Micronic filter assemblies are supplied in three basic models to suit various
applications and are classed by the overall length of the filter element. The element sizes are 200,
300, and 450mm. (Refer Figs 1,2, and 3 for dimensions and performance data.)
180
105
87 square
Alternative 2 hole
J100 flange
Maximum safe
Working Pressure
= 2.5 bar
3
P at 200m 3/hr = 75 mBar at 0 Bar
P at 200m /hr = 50 mBar at 2 Bar
Weight = 4.4 Kg
317
4 holes x 11 dia
equi-spaced on
80 P.C.D.
125
220mm Req’d
to remove bowl
Fig1. Filter fitted with 200mm Element
116
260
470
TW1 flange,154 O.D.
4 holes x 12 dia
equi-spaced on 130 P.C.D
Maximum Safe
Working Pressure = 2.0 bar
3
P at 500m /hr = 50 mBar at 0 Bar
P at 500m 3/hr = 25 mBar at 2 Bar
Weight = 8.9kg
Fig 2. Filter fitted with 300mm Element
195
220mm Req’d
to remove bowl
4991130001 (September 2013) Page 4
116
260
620
TW1 flange, 154 O.D.
4 holes x 12 dia
equi-spaced on 130 P.C.D.
195
Maximum Safe
Working Pressure = 2.0 bar
P at 1000m3 /hr = 35 mBar at 0Bar
P at 1000m3 /hr = 20 mBar at 2 Bar
Weight = 10.8 Kg
Fig 3. Filter fitted with 450mm Element
2.
220mm Req’d
to remove bowl
OPERATION OF THE RESTRICTION INDICATOR
An indicator is built into the filter assembly and is activated by a pressure difference
within the filter as the element becomes restricted. The indicator window normally displays a green
sleeve when the element is functioning correctly but as the filter becomes contaminated, the green
sleeve will move upwards allowing the red indicator sleeve to come into view. The indicator will
show fully red when the pressure difference reaches 200 mBar. It is recommended that the
filter element is cleaned as soon as the red sleeve appears, as a drop in air delivery pressure
will occur. (Refer Fig. 4)
Indicator window
showing fully green.
Indicator window
starting to show red
indicator sleeve.
Indicator window
showing fully red
Fig 4.
4991130001 (September 2013) Page 5
3.
MAINTENANCE
When the clogging indicator has started to turn red as described in section 2 the filter element will
have to be cleaned. (Refer to Fig 5 for identification of parts)
(1) Filter Bowl
Release Knob
(2) Filter
Element
Indicator
Window
(9) Filter Bowl
tie rod
(10) ‘O’ Ring
(11) Seal
Housing
(12) Spring
(3) Filter Bowl
Seal
(4) Filter Element
Support Seal
(5) Filter Element
(13) Sight
Glass
(6) Filter Element
Support Seal
(14) Filter
Bowl
(7) Filter Base
(15) Ball Valve
Fig 5. Filter Element Parts Description
4
REMOVING THE FILTER ELEMENT
4.1 Before any attempt can be made to remove the filter element, any air in the system must be
vented from the filter by opening the ball valve (15) located at the base of the filter bowl.
4.2 Release the filter bowl (14) by rotating the release knob (1). Ensure filter bowl is supported.
4.3 Remove Filter Bowl taking care not to damage the seal (3)
4.4 Extract the element (5) complete with the two support seals (4) and (6)
4.5 Inspect the seals for damage and replace if neccessary
4991130001 (September 2013) Page 6
4.
REMOVING THE FILTER ELEMENT (Cont’d)
4.1 Extract the filter bowl seal from the filter body, inspect for damage and replace if necessary.
5.
CLEANING THE FILTER / FILTER ELEMENT
5.1 It is recommended that the filter element be ultrasonically cleaned, if you do not have
acces to such equipment please follow the procedure outlined below
5.2 Immerse the filter element into a suitable receptacle filled with hot soapy water /
commercial detergent and remove any contaminants by agitating and rotating the element
5.3 When the element has been cleaned it is advisable to repeat the process in clean water and
thoroughly rinse until all traces of detergent have been removed. By using a high pressure
water jet or steam pressure lance working from the inside outwards, the same effect can be
achieved. The element should be dried, preferably using a compressed air line again blowing from the inside outwards.
5.4 Visually inspect the element after cleaning for any remaining contaminants and repeat the
cleaning procedure if necessary. The filter element should also be checked for any damage
to the pleated media, if in doubt DO NOT use and replace with a new unit./
.
SERIAL No./ MODEL IDENTIFICATION
SERIAL No.
TYPE/RATING
Filter Model and
Micron Rating
Fig. 6
4991130001 (September 2013) Page 7
SPARE PARTS LISTING FOR :M329 - 200 Micronic Filter Assembly
ITEM
1
2
DESCRIPTION
St a r Kno b
Body
PART No.
64 51100000 - 2
3051287463-2
Qty
1
1
3
4
5
6
F i lt er E l e me nt Sea l
Filter Bowl Seal
Sight Glass Seal
Sight Glass
7080100604- 2
7080400604-2
7080300604-2
6482400687-2
2
1
1
1
7
8
9
Sight Glass Locking Ring
F i lt er B ow l
Filter Element*
8780700252-2
73 10887000 - 2
6288587000-2
1
1
1
10
11
12
F ilt er Base
Spri ng
B a l l V a l ve
3203387251-2
SK939/14
7654300000 - 2
1
1
1
13
14
15
16
Washer ( 5 3.5 x 4 3 x 1)
S e a l H o us i n g
‘ O ’ -R i n g
Indicator Body
DE V19 3/ 9
8240700059-2
6 741 900 604 - 2
8061300459-2
1
1
1
1
17
19
20
‘O’ Ring
‘O’ Ring
D i aph r a gm
6759100604-2
6742400604-2
8210500604- 2
1
1
1
21
22
23
Indicator Plunger
Spri ng
I nd icat or S l e eve
Indicator Sleeve
8651000630-2
8871500000-2
DEV1 93/ 50
DEV193/49
1
1
1
1
S i g ht Gl ass
Retaining Ring
DEV1 93/ 8
DEV193/53
1
1
27
28
29
Co l l a r
Ca p Scr ew
Washer
DEV1 93/ 48
M450067020- 2
M630120000- 8
1
2
1
30
31
32
Serial No. Plate
Dr iv e Scr ew
Str a i g ht Adapt or
6727800451-2
M510038006- 2
6916000242 - 2
1
2
1
24
25
26
*Note: When replacing a Filter Element, it is recommended that both the part number and the
filtration rating are quoted. These items can be found on a plate attached to the element.
4991130001 (September 2013) Page 8
1
29
28
SERIAL No.
TYPE/RATING
2
30
31
16
19
22
3
26
9
27
24
23
21
3
17
10
25
15
20
14
11
4
8
5
6
13
7
32
12
M329 - 200 Micronic Filter Assembly
4991130001 (September 2013) Page 9
SPARE PARTS LISTING FOR :M329 - 300A & 450A Micronic Filter Assemblies
ITEM
DESCRIP TION
PAR T N o.
Qty
1
2
3
Star Knob
Body
F i lt er E l e me nt Sea l
64 511 00 000 - 2
3051288463-2
70 80200604 - 2
1
1
2
4
5
6
7
Filter Bowl Seal
Sight Glass Seal
Sight Glass
Wa she r ( 5 3. 5 x 4 3 x 1)
7080500604-2
7080300604-2
6482400687-2
DEV193/9
1
1
1
1
8
9
9a
Sight Glass Locking Ring
Filter Bowl (M329 - 300)
F i lt er Bow l (M32 9 - 450)
8780700252-2
7310988000-2
7 310 989 000 - 2
1
1
1
10
10a
11
12
Filter Element (M329 - 300)
Filter Element (M329 - 450A)
F i lt er Base
Ba l l Va lve
6288688000-2
6320589000-2
3 203 388 251 - 2
7 654500000 - 2
1
1
1
1
13
14
15
Spr ing
S e a l H o us i n g
‘ O ’ -R i n g
SK939/14
8240700059-2
6741900604- 2
1
1
1
16
17
19
Indicator Body
‘ O ’ -R i n g
‘O’ Ring
8061300459-2
675 9100604- 2
6742400604-2
1
1
1
20
21
22
23
D i aphr agm
Indicator Plunger
Spri ng
I nd icat or S l eev e
8210500604- 2
8651000630-2
8871500000-2
DEV193/50
1
1
1
1
24
25
26
Indicator Sleeve
S i g ht Gl a ss
Retaining Ring
DEV193/49
DEV193/8
DEV193/53
1
1
1
27
28
29
30
Co l l a r
Ca p Scr ew
Washer
Serial No. Plate
DE V19 3/ 48
M450067020 - 9
M6 301 20 000 - 8
6727800451-2
1
2
1
1
31
32
Dr iv e Scr ews
Str a i g ht Ada pt or
M510 038 006 - 2
6916000242- 2
2
1
*Note: When replacing a Filter Element, it is recommended that both the part number and the
filtration rating are quoted. These items can be found on a plate attached to the element.
4991130001 (September 2013) Page 10
SERIAL No.
29
2
1
TYPE/RATING
28
30
31
7
8
16
19
22
3
26
10
10a
27
24
23
21
3
17
11
15
25
14
20
13
4
5
6
32
9
9a
12
M329 - 300A & 450A Micronic Filter Assemblies
4991130001 (September 2013) Page 11
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