Customer Instruction Manual - UCoat It Epoxy Floor Coating

Transcription

Customer Instruction Manual
UCoat® Epoxy Floor Coating Application
Includes:
Installation Instructions
Product Descriptions
MSDS Sheets
Please read instructions
thoroughly and view
accompanying Installation
Video (DVD) before
installing floor coating.
For assistance, call 1-800-UCoat-It (800-826-2848) or visit our web site at www.UCoatIt.com
Date Revised: 11/1/05
UCoat Instruction Manual
THIS PAGE LEFT BLANK INTENTIONALLY
UCoat Instruction Manual
WATER-BASED EPOXY FLOOR COATING
BEFORE YOU BEGIN
What is Included in the UCoat Kit?. . . . . . . . . . 1
Tips for Planning Your Project. . . . . . . . . . . . 2
Items to Consider Before You Begin . . . . . . . . . 2
Preparing Your Floor. . . . . . . . . . . . . . . . . 3
Special Preparation Procedures . . . . . . . . . . . 4
MIXING AND APPLICATION INSTRUCTIONS
The UCoat Bond Coat (1st coat) . . . . . . . . . . 5-6
The UCoat Finish Coat (2nd coat) . . . . . . . . . 7-8
Limited Lifetime Warranty Information . . . . . . . . 9
MATERIAL SAFETY DATA SHEETS (MSDS)
UCoat
UCoat
UCoat
UCoat
Fact Sheet . . . . . . . . . . . . . . . . . 12
Part A (Activator). . . . . . . . . . . . 13-14
Part B (Base/Color). . . . . . . . . . . 15-16
Part C (Co-plastimer Additive). . . . . . 17-18
For technical support, call (800) 826-2848.
Monday-Friday: 9:00am-6:30pm EST
Closed Weekends and all major holidays.
NOTE: A voice message may be left for Technical Support during non-business hours.
Our website is also available for many troubleshooting issues - www.UCoatIt.com
REVISED 07/2012
UCoat It Instruction Manual
Your UCoat Kit
Please take a moment to familiarize yourself with the contents of your UCoat Kit. This kit has been assembled in our plant to
deliver to you the finest floor coating materials and to enable you to achieve the best results with the right tools for the job.
The following items are included in every UCoat Kit:
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Five gallon (5 gal) shipping/mixing pail..................................... q
One quart cans (0.20 gal contents) UCoat Part A Activator........ q
One gallon cans (0.80 gal contents) UCoat Part B Base Color.... q
Container of UCoat Part C Co-plastimer.................................... q
½” nap x 9” wide roller covers................................................. q
9” wide roller frame................................................................ q
12” graduated stir stick.......................................................... q
2” disposable paint brushes.................................................... q
Container UTex™ anti-slip aluminum oxide................................ q
Pair safety glasses................................................................. q
Pair disposable latex gloves.................................................... q
Mixing mat/waste disposal bag................................................ q
How-to Instructional DVD......................................................... q
UCoat Installation Guide (this document)................................... q
The UCoat Kit provides the materials, tools, and disposable utensils generally required to finish up to a 24’ x 24’ area — the
equivalent of two coats over 576 sq.ft. As with all coatings, coverage is dependent on the condition and porosity of the
substrate (concrete, wood, etc.) as well as color used.
If your area is larger than 576 sq. ft. or appears that it will require additional UCoat material, extender packs are available. It
is always better to have extra materials on hand to ensure the proper completion of a job. Call UCoat It at 1-800-826-2848
to speak with a customer service representative for help determining the amount of material required for your area.
Soap and water clean-up will save some of the items from this kit for other handy uses around your home.
Reviewing Your Materials
UCoat epoxy is applied in two coats: the Bond Coat and Finish Coat. UCoat is mixed as follows:
UCoat Epoxy Bond Coat (1st Coat)
UCoat Epoxy Finish Coat (2nd Coat)
Please note UCoat cans are not filled to entirety: UCoat Part A (0.20 gal) and UCoat Part B (0.80 gal). UCoat Part
C is used only in the first coat. If you have a larger area and have purchased multiple packages of UCoat, do not mix more
than one gallon of material at a time. When using a single pack extender pack, it may be necessary for you to use 1/2 of
the contents of one container each of UCoat Part A and B for both the UCoat Bond and Finish coats. When mixing smaller
amounts always maintain the proper mix ratio of one (1) part UCoat Part A to four (4) parts UCoat Part B.
MIXING UCOAT IT MATERIALS: When mixing UCoat It floor coating materials in smaller or partial quantities, consult the product
fact sheet for proper mix ratios. It is important that the proper ratios are kept when mixing smaller batches to assure optimum
performance and hardening of the coating. NOTE: Do not mix up more material than you intend to apply within the allotted pot life of
that product. Once mixed, unused product will harden and become unworkable after the pot life has expired.
1
Planning Your Project
1.
Before you begin, open all your UCoat It packages and review the contents of your purchase. Familiarize yourself
with the mixing and application process and review the UCoat It Instructional DVD included with your kit. Identify and
separate your coating materials according to application and store in an convenient place.
2.
If planning on coating sections of the area at different times, we recommend doing the back half (or least accessible
area) first, or you might divide the application following a natural seam in the floor (such as a saw-cut or troweled
expansion joints). If no natural seams are present, use a professional quality painter’s tape to mask areas. UCoat It
coating materials can be easily split-up and mixed in smaller quantities to provide only the material needed to coat
a specific area, eliminating waste.
3. Consider the weather and temperature extremes. Air or room temperatures between 50°-90°F (10°C-32°C). are an
ideal range. Colder temperatures will delay the drying time of your coating. Warmer temperatures will hasten the drying
time of your coating as well as shorten pot life. All published dry/cure times are based on 68°F (20°C). Humidity, like
colder temperatures, will lengthen curing times. At higher levels, however, catalyzation (pot life) and curing times will
be accelerated. Also, it is important not to coat your floor if rain is forecast within 8-12 hours after application.
4.
Always take special care when replacing items after the coating has been applied. Coatings that are freshly applied are
softer than fully cured coatings. Damage may result from dragging and scuffing. UCoat floors can be ready for light
foot traffic in as little as 12 hours (24 hours for vehicles). Full cure may take up to 7-10 days.
Items to Consider Before Starting
As you prepare to coat your floor, please go through this checklist to ensure none of the following conditions apply.
¨
Temperature Extremes — The ideal temperature range when working with UCoat is 50°F-90°F (10°C-32°C). Warmer
temperatures can shorten pot life. Cooler temperatures will require longer cure times. We do not recommend
applying UCoat when the temperature remains under 50°F (10°C) for full 24 hour periods or longer.
¨
High Humidity — Humidity can greatly affect the outcome of your floor and must remain within acceptable limits
during application and curing. Relative humidity of less than 75% is ideal. As humidity increases, so also does the
chance of shortened pot life, blushing or dulling of the finish, and lengthened cure times. Darker colors are more
susceptible to these effects. It is highly recommended to coat your floor when relative humidity is expected to be
below 75%. Do not coat the floor if rain is in the forecast within 8-12 hours after application.
¨
Rough, pitted or spalled concrete surfaces can be the first indication that the cement is soft. Soft or chalky concrete
is not an ideal substrate for UCoat and must be properly prepared prior to coating. Soft concrete must be stone
ground before coating. This will help smooth out the surface while removing the soft fines (particles) from the
surface. Once prepared, UCoat It systems can help stabilize and reinforce soft concrete surfaces making them
harder and less easily damaged.
¨
Soft Concrete — To determine if your concrete is soft, check it with a standard, flat-bladed screwdriver. Using
the screwdriver, apply pressure and try to ‘dig’ at the surface. If the floor flakes, scratches, loosens or otherwise
appears dusty, do NOT coat the floor until this issue is resolved. This can usually be accomplished by grinding the
surface of the concrete with an EDCO® surface grinder available for use at most rental yards.
¨
Silicone (Tire Dressings) — If you have used, or suspect anyone has used a silicone sealer or tire dressing including
silicone on or over your concrete, it is recommended to remove the top layer of concrete with an EDCO grinder
prior to finishing with UCoat It products.
Tips for using an EDCO® grinder: We suggest an EDCO grinder with carbide stones. Wet the floor prior to grinding the
surface to lessen the amount of dust in the air. After each use of the grinder, perform a water test to determine if the
surface has been adequately prepared. If water continues to bead or film, regrind and test again. After the floor has
been adequately ground, immediately rinse the entire floor to remove any residue or concrete debris from your floor.
Any concrete dust left to settle back on the surface will act like soft/chalky concrete preventing UCoat from achieving
permanent adhesion. After grinding, continue with the bare concrete preparation including soap and water wash, water
test and acid wash. This procedure will resurface the substrate down to a suitable surface for coating. Please note, this
procedure will make your floor more porous and therefore may require additional UCoat It materials for adequate coverage.
EDCO is a registered trademark of EDCO Inc.
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Getting Ready to UCoat It
Good floor preparation is essential and will ensure that your UCoat It floor will look great and last for years. You will need the
following items to prepare your floor:

4 Quarts of UPrep-CLC (sold separately) or 1 gallon of Muriatic Acid for every 500-600 sq.ft.
Stiff-bristled broom
Standard threaded broom handle or paint roller extension pole
1 roll of high quality masking tape
Garden hose with a spray nozzle
These items may be purchased at most local hardware stores.
IMPORTANT NOTE REGARDING ACID WASH — The muriatic acid solution is used to neutralize the alkalinity of the concrete,
lowering the pH levels helping ensure the UCoat bond coat acquires proper adhesion to the substrate. The acid wash is
required of all uncoated concrete floors, new or old:

Use only the recommended amounts / mix ratios from this manual.
Do NOT use a commercially available combination acid etcher/degreaser.
The acid wash must be applied and rinsed thoroughly just prior to the UCoat bond coat application.
The acid wash is NOT used to clean the substrate. Cleaning is done prior to the acid wash using a good
quality degreaser or detergent
Preparing your floor — new or old concrete
1.
Remove all items from the floor being coated and thoroughly sweep and rinse out all dust and dirt. Pretreat the floor
by wetting thoroughly with water. The concrete should accept the water rinse evenly and consistently across the
entire surface to be coated.
2.
While the floor is clean and damp, identify any problem areas. Using the warranty card at the back of this book as a
guide, carefully examine the floor and check off any conditions that may apply. Areas where there are signs of water
beading or filming on the surface indicate a contaminant, such as oil or silicone, is present.
3.
Oil spots and stains are the most common conditions encountered. To determine whether a stain will present a
problem, perform the Water Test. Using a garden hose, mist water over the stain. If the water beads or appears to
film on the surface, this means the stain will act as a barrier preventing your UCoat material from bonding with the
cement. Treat the stain with USolv®, UDegrease® or another high-quality, water-washable degreaser. In some cases,
dishwasher detergent may be used to adequately clean the surface. Oven cleaner may be used in heavily oil-stained
areas. Scrub the area with a stiff bristled broom to agitate the stain. Rinse the area and inspect again. Discoloration
is generally not a problem, however if water continues to bead on the surface, re-treat the stain and scrub again
until water no longer beads on the stain.
4.
After cleaning and degreasing the surface, you will rinse the area with a mild acidic solution to neutral pH levels and
promote bonding of the UCoat epoxy material. Fill your empty UCoat bucket ¾ full of fresh water and add ½ gallon
of muriatic acid or two (2) quarts of UPrep-CLC and stir the solution lightly. Refer to the UPrep-CLC instructions for
more details. Take proper care when handling the acid solution, using safety goggles and gloves. When mixing with
water, always pour the water in first then add the acid. Pre-rinse your concrete floor and pour the mixed solution
over the area being prepared using your stiff-bristled broom to gently agitate the solution. Rinse and then repeat
this step once more over the entire floor.
5.
Rinse the floor two or three times thoroughly with fresh water to further neutralize the chemicals and flush away
the soils and debris. Soak up any standing water and puddles. If unable to saturate thoroughly with fresh water,
sprinkle the floor with baking soda to promote neutralization of the acid, and rinse clean. In enclosed areas (such
as basements) without floor drains, a mop and bucket may be used.
6.
Final preparation includes masking off walls, door thresholds, drain plates or any other permanent fixtures.
These instructions apply to a previously uncoated concrete floor in good general condition with only minor cracks and oil stains.
If your evaluation indicates any problems other than minor oil stains or small cracks, refer to the Special Procedures section on
the following page for how-to tips or call us at 1-800-826-2848 to speak with one of our UCoat It representatives for advice.
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Special Preparation Procedures
Preparation of the floor is the difference between a successful or unsuccessful application. Always test the floor for sealers,
cure/hardening compounds or other existing coatings that might prevent UCoat from penetrating the surface of the concrete.
To test, pour ¼ oz. of muriatic acid (full strength) directly onto the concrete floor in an inconspicuous area. The reaction
of the acid solution should be positive and display an effervescence or foaming on the surface. If no immediate reaction
occurs, you can be certain of a cure compound or sealer being present. We recommend removal of any existing coating
to ensure optimal bonding with the substrate, however previous coatings that show no signs of failure can be coated over.
Previously Coated Concrete (NOT peeling or lifting)
If your floor has a previous coating that is not worn through to the cement or dull from wear, and not peeling or flaking, scuff
or sand the surface with a 60-80 grit sandpaper to prepare the surface for a mechanical bond. Chemically clean, then rinse.
Proceed with UCoat bond coat and finish coat application.
Previously Coated Concrete (flaking, peeling, or worn through)
If previous coatings are not adhering, are loose, or the bonding integrity to the cement is in doubt, remove the coatings
from the cement by power washing, mechanically sanding, grinding, or chemically stripping. Most existing coatings can
be removed with a heavy-duty epoxy/urethane paint stripper available as a semi-paste. Apply the stripper to an area and
cover with a plastic sheet for 1 to 2 hours. This helps keep the stripper effective for a longer period of time. Remove the
old coating by scraping down to the concrete. Clean and rinse any remaining residues with a quality degreaser. Optional
methods exist to remove coatings and sealers. Abrasive sanding or grinding, as well as chemically cleaning, may also
be effective. Once the previous coating has been completely removed, proceed with the standard UCoat preparation and
application procedures.
Large Cracks or Concrete Gaps
Most concrete floors have joints and seams which allow for movement and expansion. UCoat will not bridge or fill these
voids. If these are to be filled, the use of UPatch® or UFill™ is recommended. For best results, apply the UCoat Bond coat
first, before filling any cracks. Proceed with the UCoat finish coat application when the filler materials have cured according
to their respective instructions. Call 1-800-826-2848 or visit www.UCoatIt.com for more information regarding UPatch®
epoxy floor patch or UFill™ elastomeric urethane crack filler.
Rough or Irregular Surfaces
Surface wear, imperfections in finishing and pouring techniques may leave areas of the floor rough. UCoat will not necessarily
fill in rough spots or provide a level surface when the substrate is irregular, but present no special problem for the adhesion or
performance of UCoat. If a smoother surface is desired, consider using UClad® self-leveling, high-build epoxy in conjunction
with UCoat. Call 1-800-826-2848 or visit www.UCoatIt.com for more information regarding UClad®.
New/Fresh Concrete
Freshly poured concrete should be allowed to cure for 30 days. Do not apply any sealers or curing agents to the floor.
Hand-troweled smooth, bare untreated concrete is ideal. After 30 days proceed with normal UCoat preparation and application
instructions, including acid wash.
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The UCoat Bond Coat (1st coat)
The UCoat Bond Coat is a water-based 3-part epoxy mixture and should be applied to a damp, wet concrete surface. The
bond coat is not intended to completely hide the floor or create a uniform color, however a thin even coat over the floor will
penetrate and seal off the surface.
To apply the UCoat bond coat you will need the following items from your UCoat Kit:

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UCoat mixing bucket (clean and dry)
Garden hose with spray nozzle
One quart can (0.20 gal) of UCoat Part A Activator
One gallon can (0.80 gal) of UCoat Part B Base (in the color you chose)
One bottle (400 ml) of UCoat Part C Co-plastimer Additive
One container of UTex™ aluminum oxide anti-slip additive
Mixing paddle/stir stick
One 2” trim brush
One 9” roller handle with new ½” nap cover (extension handle recommended)
1.
Hand shake each can to overcome possible settling of the component solids, then open and stir well.
2.
In the clean mixing pail add the contents of one container each
UCoat Part A, then UCoat Part B and UCoat Part C and stir for
one minute with one of the provided stir sticks. Once mixed, you
must use all of the material within allotted pot life (see chart at
right) or it will become thick and congeal in the pail becoming
unusable. Warmer temperatures and higher humidity will increase
the rate at which the mixed materials cure, thereby decreasing
working time. See the chart at the right for additional details.
3.
Weather conditions may require you to re-dampen the floor area
before you begin or as you progress through the bond coat
application. Remember, it is important that the UCoat bond coat
be applied to a damp floor to properly penetrate deep into the
concrete surface.
4.
With the 2” trim brush provided in your kit, begin coating by trimming along wall edges and around objects where
they meet the floor. If you have a helper, he or she can trim ahead of you as you begin to roll out the floor. Keep a
wet edge.
5.
Attach the 9” roller handle with cover to your threaded extension pole so that you may easily apply mixed UCoat
material directly from the pail. Dip the attached roller into the pail and saturate the roller with the mixture. Withdraw
it from the bucket and roll it out in a thin even coat, spreading it over the floor in an “M” & “W” pattern.
6.
If you require a non-slip floor, broadcast the UTex by hand as heavily or lightly as desired as you are rolling out the
bond coat. DO NOT MIX the UTex in the bucket with the UCoat material as it will not remain suspended in the mixture
and will not be evenly distributed onto the floor. Remember, UTex is meant to provide grip. Applying too much UTex
may make wiping or mopping your floor very difficult. Use it sparingly.
7. Allow for 4-6 hours for the UCoat bond coat to dry before applying the UCoat finish coat. For proper bonding, do
not wait longer than 48 hours to apply the UCoat finish coat.
Application Tips
General Tips: DO NOT apply coating if rain is forecast within 12 hours. Due to its high mineral content, well water is not
recommended for use as a thinner or diluent with UCoat. DO NOT thin UCoat unless working in high temperatures (greater
than 80°F) and/or low humidity (less than 70%). You may choose to mix smaller quantities of material: simply follow the
1:4 mix ratio using the ruler (stir stick) provided to measure the material as it is poured into the bucket (for example, with
ruler standing against inside edge of mixing pail, pour ¼” of UCoat Part A and add 1” of UCoat Part B for a total of 1¼”
of product).
For Step 1 — If you purchased your kit more than 6 months prior to using it, you may need to have the materials
(individual cans) mechanically shaken.
For Step 2 — If applying the UCoat Kit with an additional Single Pack for a larger area (such as a 3 car garage), reserve 1/3
of Part C for the single pack portion of the bond coat. For example, first mix one (1) can UCoat Part A, one (1) can UCoat
Part B and 2/3 bottle UCoat Part C and apply. This will provide enough material to complete approximately 2/3 of your bond
coat. Then mix one half can UCoat Part A, one half can UCoat Part B and the remaining 1/3 bottle of UCoat Part C to finish
your bond coat. When coating larger areas, never mix more than one can each of UCoat Part A and UCoat Part B at a time.
In extremely warm temperatures, the pail containing the mixed UCoat may be placed into a larger tub or container filled
with ice and cold water to prolong working time, or you may simply work during cooler hours of the day (early mornings,
evenings, etc.)
For Step 3 — If the weather is extremely hot or dry and the concrete appears to be drying out too quickly, you may add
water (up to ½ of the empty UCoat Part A can) to the mixture BEFORE applying any of it to the floor. DO NOT add water
after you’ve started to coat your floor.
For Step 5 — DO NOT pour the UCoat mixture onto the floor, even if it appears to be excess material. The coating will be
too thick in the area in which it is poured and will not cure properly.
APPLICATION NOTE: Since the UCoat bond coat material is designed to soak into the substrate, it is not uncommon to see
color inconsistencies, shadowing and/or roller marks after the UCoat bond coat has dried. View our web site for additional
details and technical information.
6
The UCoat Finish Coat (2nd coat)
The UCoat Finish Coat is applied when the bond coat is dry to the touch (4-6 hours at 68°F). You may choose to wait up to
48 hours after applying the bond coat before applying the finish coat. However, if you are applying the finish coat more than
48 hours after the bond coat, you must scuff the bond coat with 60-80 grit sand paper or screens, then vacuum and tack
rag the entire floor just prior to applying the finish coat to ensure a proper bond. To apply the finish coat, you will need the
following from your UCoat Kit:

UCoat mixing pail (clean and dry)
One quart can (0.20 gal) of UCoat Part A Activator
One gallon can (0.80 gal) of UCoat Part B Base (in the color you chose)
One stir stick
2” trim brush
9” roller handle with new ½” nap cover and extension handle
If you purchased the UFlek-AF, UFlek or UltraLife top coat options, you will be applying the UFlek decorative chips onto the
UCoat Finish Coat (this coat) while it is still wet. Hand broadcast the colored flakes onto the freshly rolled UCoat material
while still tacky, working in sections as you roll it out. Consult the UFlek or UFlek-AF instructions for details on this procedure.
1.
Hand shake each can to overcome possible settling of the component solids, then open and stir well.
2.
Add the contents of UCoat Part A and UCoat Part B into the mixing pail and stir for one minute.
3.
With the trim brush provided in your kit, begin coating by
trimming along wall edges and around objects where they meet
the floor. If you are working by yourself, you will want to trim only
small areas at a time before rolling out the floor in that area. If
you have a helper, he or she can trim ahead of you.
4.
Using the 9” roller handle with the new ½” nap cover, apply the
mixed UCoat material directly from the pail. Dip the roller into the
pail and saturate the roller with the mixture. Withdraw it from the
bucket and roll out in an even coat, spreading the material over
the floor in an “M” and “W” pattern. Unless you are planning to
apply a tinted UGloss-AF® top coat (sold separately), be sure to
smooth out any roller marks as you work, as this will be the final
color coat.
5.
The finish coat will dry to the touch in 4-6 hours (at 68°F). You should allow at least 12 hours before walking on the
floor or replacing any items on the floor. Coatings will cure to full strength within 7 days at 68°F and 52% humidity.
Be sure to wipe-up any incidental chemical spills during this time to avoid staining or discoloration.
Enjoy your new UCoat It floor and remember...U Did It, with UCoat It!
If you are applying any UCoat It top coats or decorative options (UGloss-AF, UGloss, UFlek-AF, UFlek, UltraLife), you will find
the continuation of the application instructions in those kits. If you have opted for the standard UCoat finish, we thank you for
using UCoat It and look forward to serving your future floor coating needs. Waste can be disposed of properly by resealing
opened cans and bottles, then depositing into the waste bag provided in your kit. Please dispose any waste material in
accordance with local, state, and federal laws. Thank you for choosing UCoat It!
7
Application Tips
General Tips: DO NOT apply coating if rain is forecast within 12 hours. Due to its high mineral content, well water is not
recommended for use as a thinner or diluent with UCoat. DO NOT thin UCoat unless working in high temperatures (greater
than 80°F) and/or low humidity (less than 70%). You may choose to mix smaller quantities of material: simply follow the 1:4
mix ratio using the ruler (stir stick) provided to measure the material as it is poured into the bucket (for example, with ruler
standing against inside edge of mixing pail, pour ¼” of Part A and add 1” of Part B for a total of 1¼” of product).
For Step 1 — If you purchased your kit more than 6 months prior to using it, you may need to have the materials
mechanically mixed.
For Step 2 — In extremely warm temperatures, the pail containing the mixed UCoat may be placed into a larger tub or
container filled with ice and cold water to prolong working time, or you may simply work during cooler hours of the day (early
mornings, evenings, etc.). If your floor is near the high end of the recommended coverage rate (576 sq.ft./gallon), you may
choose to add water to the finish coat to thin the mixture slightly. Add no more than ½ of an empty UCoat Part A can (16
oz.) for each gallon/quart mix. DO NOT add water if the relative humidity is higher than 70%.
For Step 3 — DO NOT pour the UCoat mixture onto the floor, even if it appears to be excess material. The coating will be
too thick in the area in which it is poured and will not cure properly.
8
LIMITED WARRANTY
This warranty applies only to the Do-it-yourself customer of UCoat It America, LLC and the UCoat floor coating products.
If a UCoat It floor coating should ever peel up, blister or lift from a properly prepared (previously untreated and uncoated)
concrete floor surface during the lifetime of the original purchaser so long as the original purchaser continues to maintain
ownership of the said coated floor and can provide an original proof of purchase; UCoat It America, LLC will at its option
refund the customer the purchase price or replace the materials that have peeled or blistered.
UCoat It America, LLC and its agents and representatives entire liability for the warranty shall be limited and in no event shall
extend beyond that which has been stated herein and granted to the do-it-yourself customer. Said liability shall not extend
to indirect, specific, incidental or consequential damages as they may relate to handling, storage, use, misuse or improper
application of UCoat It products.
Do-it-yourself is defined as a customer of UCoat It America, LLC who purchases a UCoat It product directly from UCoat It
America, LLC or one of its authorized agents or representatives and applies/installs said product(s) himself/herself without
modification or deviation from prescribed procedures written by UCoat It America, LLC and included with the purchased
product(s) in his/her owned structure.
Limited warranty applies only to coated areas which are part of a dwelling or structure which is owned by the do-it-yourself
customer.
Properly prepared floor is defined as a previously untreated/uncoated concrete floor in good condition where all preparation
steps as defined by UCoat It America, LLC in written instructions have been successfully performed prior to application of
a UCoat It product.
This limited warranty shall only apply to peeling, blistering or lifting that occurs to properly prepared floors as defined above.
To activate your warranty, please completely fill out and send in warranty card at the back of this book.
Precautions and Limitation of Warranty
We warrant that our product is manufactured to the specifications as stated here or in other publications. All other information
supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation
or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product
for your particular purpose.
No warranty is made, expressed or implied, regarding such other information, the data on which it is based, or the results
you will obtain from its use. No warranty is made, expressed or implied, that our product shall be merchantable or that our
product shall be fit for any particular purpose. No warranty is made that the use of such information or our product will not
infringe upon any patent.
We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling
price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you
have accepted the terms of the warranty whether or not purchase orders or other documents state terms that vary from
this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our
behalf with any sale of our products. Uncured epoxy resins, polymers and their curing agents may be alkaline, toxic or both,
depending on the system. They may cause allergic reactions or hypersensitivity reactions. Before using any material, read
the Material Safety Data Sheet and follow all precautions to prevent bodily harm.
Do-it-yourself and qualify to receive a Limited Lifetime Performance Warranty.
9
Product Information
and
Material Safety Data Sheets
10
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11
UCOAT FACT SH EET ( PAG E 1 O F 1)
®
UCoat
WATER-BASED, HYBRID EPOXY FLOOR COATING
Product Description
UCoat is a modified, two-component, waterbased, high performance epoxy coating that exhibits characteristics that rival solvent-based products. This
product offers exceptional chemical resistance, abrasion resistance, and superior adhesion properties without the objectionable solvent odors associated
with other products.
Recommended for:
Concrete, masonry, and wood
Not Recommended for:
Immersion service with all chemicals
Physical Properties
Abrasion Resistance: Using a Tabor Abrasor with a CS17 calibrase
wheel, the mg loss = 54 for 500 cycles.
Flexibility: No cracks on a 1/8” mandrel.
Adhesion: 425 p.s.i. using an alcometer - no delamination (concrete
failure)
Pot Life: This testing was performed with a 100 gram mass at 52%
relative humidity:
Temperature of 70°F : 60 minutes pot life
Cure Schedule (at 68°F):
Tack free............................ 4-6 hours
Recoat................................ 5-7 hours
Full cure.............................. 2-7 days
Chemical Resistance:
Chemical Name
Xylene
Toluene
1,1,1 Trichloroethane
Ethylene glycol
Monoethyl ether
Ethyl alcohol
Water (distilled)
10% Sodium hydroxide
50% Sodium hydroxide
10% Sulfuric acid
50% Sulfuric acid
10% Hydrochloric acid
20% Nitric acid
10% Acetic acid
Weight Gain
7.20
6.30
3.10
16.4
16.5
7.30
0.60
0.30
0.10
3.50
8.90
3.80
7.00
12.0
Immersion Time
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
3 weeks
Unless preceded by a minus (-) sign, the figures shown represent
a weight gain. A weight loss indicates leaching and is signified by
a minus sign. Absorption and leaching occurs to some degree
simultaneously in all testing. Testing was carried out on discs 1.75”
in diameter and 0.21” thick.
Primer: Self-priming with addition of component C.
Physical Properties are typical values and not specifications.
Specifying Information
Volatile Organic Content (VOC):
Part A = 1.20 pounds per gallon
Part B = 0.0 pounds per gallon
Mixed VOC = 1.01 pounds per gallon
Solids by Volume:
41% (±2%) for colors
Solids by Weight:
53.0% (±2%) for colors
Colors: This product is available in medium gray, light gray, medium
blue, and beige. Special colors are available upon request. NOTE:
colors may vary slightly from batch to batch due to variation in feed
stock materials.
Finish: Gloss (60 degree = 65, 20 degree = 43)
Mix Ratio:
Part A - 1.75 pounds (0.20 gal. approx.)
Part B - 8.55 pounds (0.80 gal. approx.)
Packaging Information: This product is available in two gallon kits,
two gallon double packs and in one gallon single packs.
Theoretical Coverage: 400 to 600 sq. ft. per gallon per coat (2
gallon kit yields 438 - 640 sq. ft. with proper application techniques,
color choice may affect coverage.)
Recommended Use: Within 90 days
Shelf Life: 12 months
Water Reducible: 10%
Recommended Film Thickness: 2-3 mils dry (5-7 mils wet)
Disclaimer: The information contained herein relates only to the specific material identified. UCoat It America, LLC (“UCoat It”) believes that such information is accurate and reliable as of the date of this
MSDS sheet, but no representation, guarantee or warranty, expressed or implied, is made as to the accuracy, reliability, or completeness of the information. UCoat It urges persons receiving this information
to make their own determination as to the information’s suitability and completeness to their particular application. UCoat It assumes no responsibilities for injury from the use of this product. It is the buyer’s
/ users responsibility to ensure that all activities comply with the appropriate federal, state, and local laws.
Distributed by: UCoat It America, LLC 1797 Atlantic Blvd., Auburn Hills, MI 48326
REVISED 07/2012
12
MATERIAL SAFETY DATA SH EET (PAG E 1 O F 2)
water-based, hybrid epoxy floor coating
UCoat® Part A
HMIS Codes: HF RP
2*
1
0
G
SECTION 1 - MANUFACTURER IDENTIFICATION
Manufacturer’s Name: UCoat It America, LLC
Address: 1797 Atlantic Blvd., Auburn Hills, MI 48326
Date Revised: 08-25-09
Emergency Phone: Chemtrec 1-800-424-9300
Information Phone: 1-800-826-2848
Name of Preparer: UCoat It America, LLC
SECTION 2 - HAZARDOUS INGREDIENTS/SARA III
Hazardous Components
CAS Number
Modified Diglycidyl Ether of Bisphenol A 25068-38-6
Alkyl Glycidyl Ether
68609-97-2
Occupational Exposure Limits
OSHA PEL
ACGIH TLV OSHA STEL
None
None
None
None
None
None
Vapor Pressure
mm Hg@ Temp
1.0@356°F
N/A
Weight Percent
* No toxic chemical(s) subject to the reporting requirements of Section 313 of Title III and of 40 CFR 372 are present.
SECTION 3 - PHYSICAL/CHEMICAL CHARACTERISTICS
Boiling Range: 200°F
Soluble in Water: Negligible
Specific Gravity (H20=1): 1.1
Vapor Density: N/A
Appearance and Odor: Low-viscosity liquid-clear
Evaporation Rate: N/A
SECTION 4 - FIRE AND EXPLOSION HAZARD
Flash Point: 200°+F
Method Used: SETA Flash
Flammable Limits in Air by Volume: Lower: N/A Upper: N/A
Extinguishing Media: Foam, Alcohol Foam, CO2, Dry Chemical, Water Fog
Special Firefighting Procedures: Toxic fumes will be evolved when this material is involved in a fire. A self-contained breathing apparatus should
be available for fire fighters. Cool fire-exposed containers with water.
Unusual Fire and Explosion Hazards: None Known
SECTION 5 - REACTIVITY DATA
Stability: Stable
Conditions to Avoid: Avoid contact with open flame and all sources of ignition and sparks.
Incompatibility (materials to avoid): Can react vigorously with strong oxidizing agents, lewis acids and mineral acids.
Hazardous Decomposition or Byproducts: O2, aldehydes, acids, reaction with some curing agents can generate large amounts of heat.
Hazardous Polymerization: Will not occur
SECTION 6 - HEALTH HAZARD DATA
Inhalation Health Risks and Symptoms of Exposure: No guide for control known, however, exposure to heated vapors can cause irritation to
nose, throat, or mucous membranes.
Skin and Eye Contact Health Risks and Symptoms of Exposure: Skin: may cause irritation or allergic skin response. Eyes: may cause irritation
but no corneal injury is likely.
Skin Absorption Health Risks and Symptoms of Exposure: Not likely to be absorbed in toxic amounts.
Ingestion Health Risks and Symptoms of Exposure: This material has a probable low acute oral toxicity.
Health Hazards: Epoxy resins can cause sensitization by exposure through contact of high concentrations of vapor. Eyes: injury is unlikely but strain
for evidence of corneal injury.
Carcinogenicity:NTP? No
ARC monograph? No
No listed ingredients of this product are regulated as carcinogens.
OSHA regulated? No
Medical Conditions Generally Aggravated by Exposure: Respiratory conditions or other allergic response
Emergency First Aid Procedures: EYES: Flush eyes with water for at least 15 minutes and consult a physician. SKIN: Skin contact will normally
cause no more than irritation, but wash affected area with soap and water and remove contaminated clothing promptly. INHALATION: Remove
victim to fresh air area and administer oxygen if necessary. INGESTION: Low in toxicity, induce vomiting only if large amounts of material are
ingested, otherwise do not induce vomiting. In either case, immediately consult a physician.
13
MATERIAL SAFETY DATA SHEET ( PAG E 2 O F 2)
UCoat® Part A
SECTION 7 - PRECAUTIONS FOR SAFE HANDLING AND USE
Steps to be taken in case material is released or spilled: Avoid contact with material, wear appropriate safety equipment, stop spill at source, dyke
area to prevent spreading. Pump liquid to salvage material. Take up remainder with clay or other absorbent and place in disposable containers.
Waste Disposal Method: Dispose of material in a waste disposal site in accordance with local, state and federal laws.
Precautions To Be Taken in Handling and Storing: Store in a cool, dry place. Seal all partially used containers. Wash with soap and water before
eating, drinking, smoking, or using toilet facilities. Mixed materials contain hazards of all the components, therefore, read the MSDS’s of all the
components prior to using the materials. Properly label all containers.
Other Precautions: Avoid all skin contact, avoid breathing vapors generated from the material. Observe conditions of good general hygiene and
safe working practices. Contaminated leather articles cannot be cleaned and must be discarded if contaminated with this product. Wash all contaminated clothing prior to reuse.
SECTION 8 - CONTROL MEASURES
Respiratory Protection: Use a NIOSH-approved respirator as required to prevent over-exposure to vapor in accordance with 29 CFR 1910.134
Ventilation: Avoid breathing vapors, ventilation must be sufficient to control vapors.
Protective Gloves: Impervious — neoprene or rubber.
Eye Protection: Splash goggles or glasses with side shields.
Other Protective Clothing or Equipment: Wear body covering clothing and other coverings as necessary such as apron and appropriate footwear
to avoid contact with material.
Work/Hygienic Practices: Observe good general hygienic practices.
REVISED 07/2012
14
MATERIAL SAFETY DATA SHEET (PAG E 1 O F 2)
UCoat® Part B
HMIS Codes: HF RP
2*
1
0
G
CAS Number
1,2 Ethane Diamine, N-(2 Amino Ethyl)
111-40-0
Tetraethylene Pentamine
112-15-3
Ethylenediamine
107-15-3
Pentaethylene Hexamine
4067-16-7
Water
7732-18-5
Propylene Glycol Monomethyl Ether
107-98-2
Glacial Acetic Acid
64-19-7
Stoddard Solvent
8052-41-3
2-Ethyl-1-Hexanol
104-76-7
*Glycol Ether 2-Butoxyethanol
111-76-2
Pigment: Chemical identity is a trade secret
Filler: Chemical identity is a trade secret
OSHA PEL ACGIH TLV
OSHA STEL
1 ppm
1 ppm
None
None
None
None
10 ppm
10 ppm
10 ppm
None
None
None
None
None
None
100 ppm
100 ppm
150 ppm
10 ppm
10 ppm
None
100 ppm
100 ppm
None
None
None
None
25 ppm
25 ppm
None
10 mg/m3
10 mg/m3
5 mg/m3
20mppcp
20mppcp
None
Vapor Pressure
mm Hg@ Temp
0.0 @ 68°F
N/A
10.7 @ 68°F
N/A
N/A
10.9 @ 77°F
11.0 @ 68°F
2.0 @ 68°F
10.0 @ 68°F
10.0 @ 97°F
N/A
N/A
Weight Percent
0.5%
* Indicates toxic chemical(s) subject to the reporting requirements of Section 313 of Title III and of 40 CFR 372.
Propylene Glycol Monomethyl Ether CAS # 107-98-2 (ACGIH) STEL = 150 ppm
Follow 311b (2) (A) 40 CFR 116, 117, Guidelines to follow TSCA 8 (a) 40 CFR 712, 47 FR 26992
Soluble in Water: Emulsifiable
Vapor Density: N/A
Appearance and Odor: Low-viscosity liquid in varying colors
Evaporation Rate: N/A
Extinguishing Media: Foam, Alcohol Foam, CO2, Water Fog
Special Firefighting Procedures: Toxic fumes will be evolved when this material is involved in a fire. A self-contained breathing apparatus should
be available for fire fighters. Cool fire-exposed containers with water.
Unusual Fire and Explosion Hazards: None Known
Stability: Stable
Conditions to Avoid: Avoid contact with open flame and all sources of ignition and sparks.
Incompatibility (materials to avoid): Avoid contact with strong oxidizing agents, mineral acids and epoxy resins in uncontrolled amounts.
Hazardous Decomposition or Byproducts: CO, CO2, NOX
Inhalation Health Risks and Symptoms of Exposure: High concentrations of vapor can cause irritation to the respiratory tract, nausea, and dizziness.
Skin and Eye Contact Health Risks and Symptoms of Exposure: Irritation to the skin can occur, but dermal toxicity is low. This material can
cause eye irritation or redness.
Skin Absorption Health Risks and Symptoms of Exposure: Not likely to be absorbed in toxic amounts.
Ingestion Health Risks and Symptoms of Exposure: Ingestion of material can cause nausea or other similar responses.
Health Hazards: Prolonged or repeated exposure may cause asthma and skin sensitization or other allergic responses.
15
MATERIAL SAFETY DATA SHEET ( PAG E 2 O F 2)
Carcinogenicity:
NTP? No
ARC monograph? No
UCoat® Part B
OSHA regulated? No
Emergency First Aid Procedures: EYES: Flush eyes with water for at least 15 minutes and consult a physician. SKIN: Flush skin with water for
at least 15 minutes and remove contaminated clothing promptly. Seek medical attention if reddening or swelling occurs. INHALATION: Remove
victim to fresh air area and administer oxygen if necessary. INGESTION: Do not induce vomiting. Dilute by giving victim water or milk if victim is
conscious. Seek medical attention immediately.
Steps to be taken in case material is released or spilled: Wear respirator and protective clothing, shut off the source at the leak, remove excess
with vacuum truck and take up remainder with an absorbent such as clay, place in disposable containers, flush area with water to remove residue.
Other Precautions: Avoid breathing vapors generated from the material. Observe conditions of good general hygiene and safe working practices.
Contaminated leather articles cannot be cleaned and must be discarded if contaminated with this product. Wash all contaminated clothing prior to
reuse.
Respiratory Protection: Use a NIOSH-approved respirator as required to prevent over-exposure to vapor in accordance with 29 CFR 1910.134.
General exhaust is usually sufficient in lieu of a NIOSH respirator.
Ventilation: General exhaust is usually sufficient to control vapors and exposure hazards.
REVISED 07/2012
16
MATERIAL SAFETY DATA SH EET (PAG E 1 O F 2)
UCoat® Part C
HMIS Codes: HF RP
2*
1
0
G
CAS Number
OSHA PEL ACGIH TLV
OSHA STEL
Vapor Pressure
mm Hg@ Temp
Weight Percent
* No hazardous materials present as defined in 29 CFR 1910.1000, 40 CFR 260-281, 302, 355, 370, 372, or WHMIS
Soluble in Water: Emulsifiable
Vapor Density: > 1
Appearance and Odor: Clear to milky-white liquid, characteristic mild odor
Evaporation Rate: < 1
Extinguishing Media: Chemical Foam, CO2, Dry Chemical, Water Fog, Water
Special Firefighting Procedures: Firefighter must wear full face piece self-contained breathing apparatus in positive pressure mode. Do not use
solid stream of water, since stream will scatter and spread fire. Fine water spray can be used to keep fire-exposed containers cool.
Unusual Fire and Explosion Hazards: Closed containers can explode due to build-up of pressure when exposed to extreme heat; do not use direct
stream of water on pool fires as product may reignite on water surface. Caution—Material will support combustion.
Stability: Stable
Conditions to Avoid: Extreme temperatures
Incompatibility (Materials to Avoid): Strong oxidizers, strong acids
Hazardous Decomposition or Byproducts: Thermal decomposition may yield CO, CO2
Inhalation Health Risks and Symptoms of Exposure: None expected, however certain individuals may be sensitized and experience minor nausea or headaches. Emergency and First Aid Procedures: Remove victim to fresh air. If symptoms persist, seek medical attention.
Skin and Eye Contact Health Risks and Symptoms of Exposure: None expected, however prolonged contact may cause irritation. Skin Emergency and First Aid Procedures: Remove contaminated clothing; wash affected area with soap and water; Launder contaminated clothing before
reusing. If irritation persists, seek medical attention. Eye Emergency and First Aid Procedures: Flush eyes with water for 15 minutes. If irritation
persists, seek medical attention.
Ingestion Health Risks and Symptoms of Exposure: May cause gastric distress, vomiting and diarrhea. Emergency and First Aid Procedures:
Give two glasses of water for dilution; DO NOT induce vomiting. Seek medical attention.
Health Hazards: Acute effects are possible irritation and discomfort. No known chronic effects have been established.
Carcinogenicity:
NTP? No
ARC monograph? No
OSHA regulated? No
Emergency First Aid Procedures: EYES: Flush eyes with water for at least 15 minutes and consult a physician. SKIN: Skin contact will normally
cause no more than irritation, but wash affected area with soap and water and remove contaminated clothing promptly. INHALATION: Remove
victim to fresh air area and administer oxygen if necessary. INGESTION: Low in toxicity. Induce vomiting only if large amounts of material are
ingested, otherwise do not induce vomiting. In either case, immediately consult a physician.
17
MATERIAL SAFETY DATA SH EET ( PAG E 2 O F 2)
UCoat® Part C
Steps to be taken in case material is released or spilled: Avoid contact with material, wear the appropriate safety equipment, stop spill at source,
dyke area to prevent. Pump liquid to salvage material. Take up remainder with clay or other absorbent and place in disposable containers.
Other Precautions: Avoid all skin contact, avoid breathing vapors generated from the material. Observe conditions of good general hygiene and
safe working practices. Contaminated leather articles can not be cleaned and must be discarded if contaminated with this product. Wash all contaminated clothing prior to reuse.
Respiratory Protection: Use a NIOSH-approved respirator as required to prevent over-exposure to vapor in accordance with 29 CFR 1910.134.
Ventilation: Avoid breathing vapors, ventilation must be sufficient to control vapors.
REVISED 07/2012
18
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