Documentation Booklet Rubber Bellows

DOCUMENTATION SHEET
Rubber Bellows
BELLOWS WITH FLANGES
SELECTION TABLE
Selection table bellows with flanges
General
Our rubber bellows are made from various elastomers and provide the flexible element in
pipework that is indispensable in todays technically advanced plant and machinery installations. By using the best quality proven rubber compounds and a construction based on many
years of experience, our rubber bellows are produced to a high quality standard to guarantee
maximum safety and performance.
The rubber bellows provide:
 Compensation of thermal or mechanical movement of pipework in axial, lateral or angular
directions.
 Absorption and isolation of vibration combined with damping of pipework borne sound transmission.
 Reduction of pressure pulses in pipework.
 Flexible joint faces which provide built-in sealing within the bellows construction.
 Compensation for pipework misalignment on flexible mounted installations.
Our rubber bellows are available in standard constructions, type 1A, 1B, 1C and 1S, each
available in different rubber qualities, so that the correct rubber bellows can be selected for
every kind of medium and temperature. Next to that the high pressure bellows are available on
request.
Identification
marking
Inner lining
Material and resistance
Outside cover
Material and resistance
ECO or NBR
ECO or CR
Especially resistant for outside weather
For fresh-, cold-, or seawater, all known fuels and conditions, as well as oil, age, ozone and
petrol-benzolmixtures 50:50.
flame resisting.
Temp. range water: +70°C.
Temp. range oil: -15°C + 90°C.
( R einforced with textile cord )
Yellow ring
NBR - Nitrile
( C R ) -Chloroprene
Especially resistant for outside weather
For fresh-, cold-, or seawater, all known fuels and conditions, as well as oil, age, ozone and
petrol-benzolmixtures 50:50 and flame resistant
flame resisting.
without protection cover.
Temp.range water: 40°C + 70°C.
Temp. range oil: -15°C + 90°C.
( R einforced with steel cord )
Yellow GS
NBR
( C R ) -Chloroprene
Especially resistant for outside weather
For fresh-, cold-, or seawater, all known fuels and conditions, as well as oil, age, ozone and
petrol-benzolmixtures 50:50.
flame resisting.
Temp. range water: +70°C.
Temp. range oil: >110°C.
( R einforced with textile cord )
Yellow HO
Red ring
Red HP
EPDM
EPDM
( R einforced with textile cord )
Especially resistant for outside
weather conditions as well as ageing.
Hot-water constructions for heating installations
with safe usage temperatures of 90°C.
EPDM
EPDM
( R einforced with aramide cord )
Especially resistant for outside
weather conditions as well as ageing.
Hot-water constructions for heating installations
with safe usage temperatures of 130°C.
CSM
( C R ) -Chloroprene
Green ring
Especially resistant for outside weather
Acid resistant rubber which can be used for most conditions, as well as oil, age, ozone and
acids. However specify the substance and the
flame resisting.
operating temperature.
White ring
Especially resistant for outside weather
For drinking water, food and alcoholic beverages, conditions, as well as oil age, ozone and
also with fat containing foods such as oil.
flame resisting.
( R einforced with textile cord )
NBR
( C R ) -Chloroprene
( R einforced with textile cord )
TABLE
RB / SELECTION TABLE / AUG 2012
Average installed insulation is about 25 dB, a figure which is further improved by compressed
installation. The standard flange range is made of carbon steel S235JR, drilled according to
DIN PN10/16 and electrolytic galvanized.
RB / SELECTION TABLE / AUG 2012
BELLOWS WITH FLANGES
The maximum working pressure is 16 Bar ( 10 Bar* ) with a test pressure of 25 Bar and even
a burst pressure of over 60 Bar ( 30 Bar* ) .
( * for bellows larger than NB 150)
SELECTION TABLE
Rubber bellows with flanges have a special flow-assisting convoluted shape of the bellows
which minimize detrimental turbulence of the medium and pressure loss.
High tensile strength texture cord plies combined with proven synthetic rubber mixes guarantee maximum reliability and an extended working life.
The rubber bellows are produced with a vulcanized steel ring to guarantee a perfect sealing of
the profiled sealing rings in the special chamber of the swivel flanges.
DOCUMENTATION SHEET
Rubber Bellows
1A
Bellows
Allowable
YELLOW
dimensions
Displacement
RING
Type 1A Yellow
1A YELLOW
Effective Weight Min. Max. Installation
ØA ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
bellows
Pressure
area
( a bs )
length
min. max.
mm
°
KR025G110A000
25
72 130 -30/+30
±30
±30
cm
23
1,9
20
1,6 120
135
KR032G110A000
32
72 130 -30/+30
±30
±30
23
2,0
20
1,6 120
135
KR040G110A000
40
79 130 -30/+30
±30
±30
30
3,5
20
1,6 120
135
KR050G110A000
50
89 130 -30/+30
±30
±30
39
4,3
20
1,6 120
135
KR065G110A000
65 104 130 -30/+30
±30
±30
51
5,5
20
1,6 120
135
KR080G110A000
80 120 130 -30/+30
±30
±25
68
6,2
30
1,6 120
135
KR100G110A000
100 139 130 -30/+30
±30
±20
114
7,7
40
1,6 120
135
KR125G110A000
125 164 130 -30/+30
±30
±15
157
8,7
60
1,6 120
135
KR150G110A000
150 189 130 -30/+30
±30
±15
211
11,3
60
1,6 120
135
KR200G110A000
200 237 130 -30/+30
±30
±10
358
16,2
70
1,0 115
140
KR250G110A000
250 289 130 -30/+30
±30
±10
551
20,5
70
1,0 125
140
KR300G110A000
300 338 130 -30/+30
±30
±10
804
24,0
80
1,0 125
140
KR350G110A000
350 390 200 -40/+35
±35
±8
1100
34,0
80
1,0 190
210
KR400G110A000
400 455 200 -40/+35
±35
±8
1375
37,5
80
1,0 190
210
KR450G110A000
450 510 200 -30/+20
±20
±10
2054
52,0
80
1,0 190
210
KR500G110A000
500 555 200 -40/+35
±35
±8
2185
47,0
80
1,0 190
210
2
kg
kPa MPa mm
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
1
RB / 1A YELLOW / AUG 2012
mm
DOCUMENTATION SHEET
Rubber Bellows
Type 1A Double Yellow
1A
Bellows
Allowable
DOUBLE
YELLOW
dimensions
Displacement
bellows
Pressure
area
( a bs )
length
RING
ØA
1A DOUBLE
YELLOW
Effective Weight Min. Max. Installation
ØB
C
mm mm mm
Ax.
Lat.
Ang.
mm
mm
°
min. max.
cm
2
kg
kPa MPa mm
mm
KR025S110A000
25
64 130 -25/+10
±10 ±25,0
10
1,5
20
1,6 120
135
KR032S110A000
32
64 130 -25/+10
±10 ±25,0
15
2,5
20
1,6 120
135
KR040S110A000
40
72 130 -25/+10
±10 ±25,0
20
3,0
20
1,6 120
135
KR050S110A000
50
84 130 -25/+10
±10 ±20,0
30
4,0
20
1,6 120
135
KR065S110A000
65 104 130 -25/+10
±10 ±17,0
50
4,5
20
1,6 120
135
KR080S110A000
80 114 130 -25/+10
±10 ±14,0
85
5,5
30
1,6 120
135
KR100S110A000
100 138 130 -25/+10
±10 ±11,0
125
7,0
40
1,6 120
135
KR125S110A000
125 164 130 -25/+10
±10
±9,0
185
8,5
60
1,6 120
135
KR150S110A000
150 190 130 -25/+10
±10
±7,5
250
11,0
70
1,6 120
135
KR200S110A000
200 250 130 -25/+10
±10
±5,5
400
17,0
70
1,0 125
140
KR250S110A000
250 301 130 -25/+10
±10
±4,5
600
23,5
80
1,0 125
140
KR300S110A000
300 351 130 -25/+10
±10
±4,0
800
27,0
80
1,0 125
140
KR350S110A000
350 409 200 -45/+15
±15
±6,0
1000
39,5
80
1,0 190
210
KR400S110A000
400 409 200 -45/+15
±15
±4,5
1375
42,0
80
1,0 190
210
TABLE
Remark: Rubber bellows reinforced with steel cord.
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
2
RB / 1A DOUBLE YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1A
Bellows
Allowable
HOT
dimensions
Displacement
OIL
Type 1A Hot oil
1A HOT OIL
Effective Weight Min. Max. Installation
ØA ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
bellows
Pressure
area
( a bs )
length
min. max.
mm
°
KR025G110A000
25
72 130 -30/+20
±20
±35
cm
35
1,9
20
1,6 120
135
KR032D110A000
32
72 130 -30/+20
±20
±35
35
2,0
20
1,6 120
135
KR040D110A000
40
79 130 -30/+20
±20
±30
45
3,5
20
1,6 120
135
KR050D110A000
50
89 130 -30/+20
±20
±30
56
4,3
30
1,6 120
135
KR065D110A000
65 104 130 -30/+20
±20
±30
79
5,5
40
1,6 120
135
KR080D110A000
80 120 130 -30/+20
±20
±30
104
6,2
50
1,6 120
135
KR100D110A000
100 139 130 -30/+20
±20
±25
136
7,7
50
1,6 120
135
KR125D110A000
125 164 130 -30/+20
±20
±25
188
8,7
60
1,6 120
135
KR150D110A000
150 189 130 -30/+20
±20
±15
254
11,3
70
1,6 120
135
KR200D110A000
200 237 130 -30/+20
±20
±15
415
16,2
70
1,0 115
140
KR250D110A000
250 289 130 -30/+20
±20
±10
615
20,5
80
1,0 125
140
KR300D110A000
300 338 130 -30/+20
±20
±10
855
24,0
80
1,0 125
140
KR350D110A000
350 425 200 -30/+20
±20
±10
1290
34,0
80
1,0 190
210
KR400D110A000
400 470 200 -30/+20
±20
±10
1628
45,0
80
1,0 190
210
KR450D110A000
450 510 200 -30/+20
±20
±10
2054
52,0
80
1,0 190
210
KR500D110A000
500 560 200 -30/+20
±20
±10
2546
63,0
80
1,0 190
210
KR600D110A000
600 655 200 -30/+20
±20
±6
3466
95,0
80
1,0 190
210
2
kg
kPa MPa mm
TABLE
Maximum temperature: +110°C
DIMENSIONS
3
RB / 1A HOT OIL / AUG 2012
mm
DOCUMENTATION SHEET
Rubber Bellows
1A
Bellows
Allowable
RED
dimensions
Displacement
bellows
Pressure
area
( a bs )
RING
Type 1A Red
ØA
ØB
C
mm mm mm
1A RED
Effective Weight Min. Max.
Ax.
Lat. Ang.
mm
mm
°
cm2
kg
Installation
length
min.
max.
kPa
MPa mm
mm
KR025R110A000
25
72 130 -30/+30
±30
±30
23
1,9
20
1,6 120
135
KR032R110A000
32
72 130 -30/+30
±30
±30
23
2,0
20
1,6 120
135
KR040R110A000
40
79 130 -30/+30
±30
±30
30
3,5
20
1,6 120
135
KR050R110A000
50
89 130 -30/+30
±30
±30
39
4,3
20
1,6 120
135
KR065R110A000
65 104 130 -30/+30
±30
±30
51
5,5
20
1,6 120
135
KR080R110A000
80 120 130 -30/+30
±30
±25
68
6,2
30
1,6 120
135
KR100R110A000 100 139 130 -30/+30
±30
±20
114
7,7
40
1,6 120
135
KR125R110A000 125 164 130 -30/+30
±30
±15
157
8,7
60
1,6 120
135
KR150R110A000 150 189 130 -30/+30
±30
±15
211
11,3
60
1,6 120
135
KR200R110A000 200 237 130 -30/+30
±30
±10
358
16,2
70
1,0 115
140
KR250R110A000 250 289 130 -30/+30
±30
±10
551
20,5
70
1,0 125
140
KR300R110A000 300 338 130 -30/+30
±30
±10
804
24,0
80
1,0 125
140
KR350R110A000 350 390 200 -40/+35
±35
±8
1100
34,0
80
1,0 190
210
KR400R110A000 400 455 200 -40/+35
±35
±8
1375
37,5
80
1,0 190
210
KR450R110A000 450 510 200 -30/+20
±20
±10
2054
52,0
80
1,0 190
210
KR500R110A000 500 555 200 -40/+35
±35
±8
2185
47,0
80
1,0 190
210
TABLE
Maximum temperature: +90°C
DIMENSIONS
4
RB / 1A RED / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1A DOUBLE
RED
Type 1A Double Red
1A
Bellows
Allowable
DOUBLE
RED
Effective Weight
dimensions
displacement
RING
ØA
ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
Min.
Max. Installation
bellows
Pressure
area
( a bs )
length
min. max.
mm
°
KR025K110A000
25
72 130 -30/+30
±30
±30
cm
23
1,9
20
1,6 120
135
KR032K110A000
32
72 130 -30/+30
±30
±30
23
2,0
20
1,6 120
135
KR040K110A000
40
79 130 -30/+30
±30
±30
30
3,5
20
1,6 120
135
KR050K110A000
50
89 130 -30/+30
±30
±30
39
4,3
20
1,6 120
135
KR065K110A000
65 104 130 -30/+30
±30
±30
51
5,5
20
1,6 120
135
KR080K110A000
80 120 130 -30/+30
±30
±25
68
6,2
30
1,6 120
135
KR100K110A000 100 139 130 -30/+30
±30
±20
114
7,7
40
1,6 120
135
KR125K110A000 125 164 130 -30/+30
±30
±15
157
8,7
60
1,6 120
135
KR150K110A000 150 189 130 -30/+30
±30
±15
211
11,3
60
1,6 120
135
KR200K110A000 200 237 130 -30/+30
±30
±10
358
16,2
70
1,0 115
140
KR250K110A000 250 289 130 -30/+30
±30
±10
551
20,5
70
1,0 125
140
KR300K110A000 300 338 130 -30/+30
±30
±10
804
24,0
80
1,0 125
140
KR350K110A000 350 390 200 -40/+35
±35
±8
1100
34,0
80
1,0 190
210
KR400K110A000 400 455 200 -40/+35
±35
±8
1375
37,5
80
1,0 190
210
KR450K110A000 450 510 200 -40/+25
±25
±8
2054
52,0
80
1,0 190
210
KR500K110A000 500 555 200 -40/+35
±35
±8
2185
47,0
80
1,0 190
210
2
kg
kPa
MPa
mm
TABLE
Remark: Rubber bellows reinforced with aramide cord.
Maximum temperature: +130°C
DIMENSIONS
5
RB / 1A DOUBLE RED / AUG 2012
mm
DOCUMENTATION SHEET
Rubber Bellows
1A
Bellows
Allowable
GREEN
dimensions
Displacement
bellows
Pressure
area
( a bs )
RING
Type 1A Green
ØA ØB
C
mm mm mm
1A GREEN
Effective Weight Min. Max.
Ax.
Lat. Ang.
mm
cm
length
min.
max.
mm
mm
°
kPa
MPa mm
KR025H110A000
25
72 130 -30/+30
±30
±30
23
1,9
20
1,6 120
135
KR032H110A000
32
72 130 -30/+30
±30
±30
23
2,0
20
1,6 120
135
KR040H110A000
40
79 130 -30/+30
±30
±30
30
3,5
20
1,6 120
135
KR050H110A000
50
89 130 -30/+30
±30
±30
39
4,3
20
1,6 120
135
KR065H110A000
65 104 130 -30/+30
±30
±30
51
5,5
20
1,6 120
135
KR080H110A000
80 120 130 -30/+30
±30
±25
68
6,2
30
1,6 120
135
KR100H110A000 100 139 130 -30/+30
±30
±20
114
7,7
40
1,6 120
135
KR125H110A000 125 164 130 -30/+30
±30
±15
157
8,7
60
1,6 120
135
KR150H110A000 150 189 130 -30/+30
±30
±15
211
11,3
60
1,6 120
135
KR200H110A000 200 237 130 -30/+30
±30
±10
358
16,2
70
1,0 115
140
KR250H110A000 250 289 130 -30/+30
±30
±10
551
20,5
70
1,0 125
140
KR300H110A000 300 338 130 -30/+30
±30
±10
804
24,0
80
1,0 125
140
KR350H110A000 350 390 200 -40/+35
±35
±8
1100
34,0
80
1,0 190
210
KR400H110A000 400 455 200 -40/+35
±35
±8
1375
37,5
80
1,0 190
210
KR450H110A000 450 510 200 -30/+20
±20
±10
2054
52,0
80
1,0 190
210
KR500H110A000 500 555 200 -40/+35
±35
±8
2185
47,0
80
1,0 190
210
2
kg
Installation
TABLE
Maximum temperature: +90°C
DIMENSIONS
6
RB / 1A GREEN / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1A
Bellows
Allowable
WHITE
dimensions
Displacement
bellows
Pressure
area
( a bs )
RING
Type 1A White
ØA
ØB
C
mm mm mm
1A WHITE
Effective Weight Min. Max.
Ax.
Lat. Ang.
mm
mm
°
cm2
kg
kPa
Installation
length
min.
max.
MPa mm
mm
KR025W110A000
25
72 130 -30/+30
±30
±30
23
1,9
20
1,6 120
135
KR032W110A000
32
72 130 -30/+30
±30
±30
23
2,0
20
1,6 120
135
KR040W110A000
40
79 130 -30/+30
±30
±30
30
3,5
20
1,6 120
135
KR050W110A000
50
89 130 -30/+30
±30
±30
39
4,3
20
1,6 120
135
KR065W110A000
65 104 130 -30/+30
±30
±30
51
5,5
20
1,6 120
135
KR080W110A000
80 120 130 -30/+30
±30
±25
68
6,2
30
1,6 120
135
KR100W110A000 100 139 130 -30/+30
±30
±20
114
7,7
40
1,6 120
135
KR125W110A000 125 164 130 -30/+30
±30
±15
157
8,7
60
1,6 120
135
KR150W110A000 150 189 130 -30/+30
±30
±15
211
11,3
60
1,6 120
135
KR200W110A000 200 237 130 -30/+30
±30
±10
358
16,2
70
1,0 115
140
KR250W110A000 250 289 130 -30/+30
±30
±10
551
20,5
70
1,0 125
140
KR300W110A000 300 338 130 -30/+30
±30
±10
804
24,0
80
1,0 125
140
KR350W110A000 350 390 200 -40/+35
±35
±8
1100
34,0
80
1,0 190
210
KR400W110A000 400 455 200 -40/+35
±35
±8
1375
37,5
80
1,0 190
210
KR450W110A000 450 510 200 -30/+20
±20
±10
2054
52,0
80
1,0 190
210
KR500W110A000 500 555 200 -40/+35
±35
±8
2185
47,0
80
1,0 190
210
TABLE
Maximum temperature: +90°C
DIMENSIONS
7
RB / 1A WHITE / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1B
Bellows
Allowable
YELLOW
dimensions
Displacement
ØA
ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
mm
Min.
Max. Installation
bellows
Pressure
area
( a bs )
RING
Type 1B Yellow
1B YELLOW
Effective Weight
length
min. max.
°
cm
2
kg
kPa
MPa
mm
mm
KR050G110B000
50
84 150 -35/+30
±30 ±15
35
4,7
20
1,6 140
160
KR065G110B000
65 104 150 -35/+30
±30 ±15
56
5,4
30
1,6 140
160
KR080G110B000
80 114 150 -35/+30
±30 ±15
87
7,0
40
1,6 140
160
KR100G110B000
100 136 150 -35/+30
±30 ±15
130
8,1
60
1,6 140
160
KR125G110B000
125 154 150 -35/+30
±30 ±15
190
10,1
70
1,6 140
160
KR150G110B000
150 190 150 -35/+30
±30 ±15
263
12,4
70
1,6 140
160
KR200G110B000
200 250 150 -35/+30
±30 ±15
398
16,6
70
1,6 140
160
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
8
RB / 1B YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1B
Bellows
Allowable
RED
dimensions
Displacement
ØA ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
mm
°
Min.
Max. Installation
bellows
Pressure
area
( a bs )
RING
Type 1B Red
1B RED
Effective Weight
length
min. max.
cm2
kg
kPa
MPa
mm
mm
KR025R110B000
50
84 150 -35/+30
±30
±15
35
4,7
20
1,6 140
160
KR032R110B000
65 104 150 -35/+30
±30
±15
56
5,4
30
1,6 140
160
KR040R110B000
80 114 150 -35/+30
±30
±15
87
7,0
40
1,6 140
160
KR050R110B000 100 136 150 -35/+30
±30
±15
130
8,1
60
1,6 140
160
KR065R110B000 125 154 150 -35/+30
±30
±15
190
10,1
70
1,6 140
160
KR080R110B000 150 190 150 -35/+30
±30
±15
263
12,4
70
1,6 140
160
KR100R110B000 200 250 150 -35/+30
±30
±15
398
16,6
70
1,6 140
160
TABLE
Maximum temperature: +90°C
DIMENSIONS
9
RB / 1B RED / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1C
Bellows
Allowable
YELLOW
dimensions
Displacement
ØA
ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
mm
°
Min.
Max. Installation
bellows
Pressure
area
( a bs )
RING
Type 1C Yellow
1C YELLOW
Effective Weight
length
min. max.
cm2
kg
kPa
MPa
mm
mm
KR025G110C000
25
65 100 -30/+20
±30
15
18
2,8
30
1,6
90
105
KR032G110C000
32
65 100 -30/+20
±30
15
18
2,8
30
1,6
90
105
KR040G110C000
40
78 100 -30/+20
±30
15
18
3,3
40
1,6
90
105
KR050G110C000
50
90 100 -30/+20
±30
15
35
3,7
50
1,6
90
105
KR065G110C000
65 108 100 -30/+20
±30
15
56
4,8
50
1,6
90
105
KR080G110C000
80 124 100 -30/+20
±30
15
87
5,3
60
1,6
90
105
KR100G110C000 100 152 100 -30/+20
±30
15
130
6,2
70
1,6
90
105
KR125G110C000 125 183 100 -30/+20
±30
15
190
8,2
80
1,6
90
105
KR150G110C000 150 214 100 -30/+20
±30
15
263
11,2
80
1,6
90
105
KR200G110C000 200 252 100 -30/+20
±30
10
398
17,0
80
1,6
90
105
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
10
RB / 1C YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
Type 1S Yellow
1S
Bellows
Allowable
YELLOW
dimensions
Displacement
RING
ØA ØB
C
mm mm mm
1S YELLOW
Effective Weight Min. Max. Installation
Ax.
Lat. Ang.
mm
mm
°
bellows
Pressure
area
( a bs )
length
min. max.
cm²
kg
kPa MPa mm
mm
KR032G110S000 32
64 160 -30/+30
±35
15
15
3,6
20
1,6 150
170
KR040G110S000 40
72 160 -30/+30
±35
15
20
4,2
20
1,6 150
170
KR050G110S000 50
84 160 -30/+30
±35
15
30
4,8
20
1,6 150
170
KR065G110S000 65 104 160 -30/+30
±35
15
50
5,5
30
1,6 150
170
KR080G110S000 80 114 160 -30/+30
±35
15
85
7,1
40
1,6 150
170
KR100G110S000 100 136 160 -30/+30
±35
15
125
8,2
60
1,6 150
170
KR125G110S000 125 154 160 -30/+30
±35
15
185
10,2
70
1,6 150
170
KR150G110S000 150 190 160 -30/+30
±35
15
250
12,5
70
1,6 150
170
KR200G110S000 200 250 160 -30/+30
±35
15
400
16,7
70
1,6 150
170
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
11
RB / 1S YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
1S
Bellows
Allowable
RED
dimensions
Displacement
ØA
ØB
C
mm mm mm
Ax.
Lat. Ang.
mm
mm
°
Min.
Max. Installation
bellows
Pressure
area
( a bs )
RING
Type 1S Red
1S RED
Effective Weight
length
min. max.
cm2
kg
kPa
MPa
mm
mm
KR032R110S000
32
64 160 -30/+30
±35
15
15
3,6
20
1,6 150
170
KR040R110S000
40
72 160 -30/+30
±35
15
20
4,2
20
1,6 150
170
KR050R110S000
50
84 160 -30/+30
±35
15
30
4,8
20
1,6 150
170
KR065R110S000
65 104 160 -30/+30
±35
15
50
5,5
30
1,6 150
170
KR080R110S000
80 114 160 -30/+30
±35
15
85
7,1
40
1,6 150
170
KR100R110S000 100 136 160 -30/+30
±35
15
125
8,2
60
1,6 150
170
KR125R110S000 125 154 160 -30/+30
±35
15
185
10,2
70
1,6 150
170
KR150R110S000 150 190 160 -30/+30
±35
15
250
12,5
70
1,6 150
170
KR200R110S000 200 250 160 -30/+30
±35
15
400
16,7
70
1,6 150
170
TABLE
Maximum temperature: +90°C
DIMENSIONS
12
RB / 1S RED / AUG 2012
PN6
PN10
PN16
DIN 2501
DIN 2501
DIN 2501
DOCUMENTATION SHEET
Rubber Bellows
FLANGES
Flanges
mm
inch
∅D
n
∅K
∅d
∅D
n
∅K
∅d
∅D
n
∅K
∅d
15
5/8"
80
4
11
55
95
4
14
65
95
4
14
65
20
3/4"
90
4
11
65
105
4
14
75
105
4
14
75
25
1"
100
4
11
75
115
4
14
85
115
4
14
85
32
1 1/4"
120
4
14
90
140
4
18
100
140
4
18
100
40
1 1/2"
130
4
14
100
150
4
18
110
150
4
18
110
50
2"
140
4
14
110
165
4
18
125
165
4
18
125
65
2 1/2"
160
4
14
130
185
4
18
145
185
4
18
145
80
3"
190
4
18
150
200
8
18
160
200
8
18
160
100
4"
210
4
18
170
220
8
18
180
220
8
18
180
125
5"
240
8
18
200
250
8
18
210
250
8
18
210
150
6"
265
8
18
225
285
8
22
240
285
8
22
240
175
7"
295
8
18
255
315
8
22
270
315
8
22
270
200
8"
320
8
18
280
340
8
22
295
340
12
22
295
250
10"
375
12
18
335
395
12
22
350
405
12
26
355
300
12"
440
12
22
395
445
12
22
400
460
12
26
410
350
14"
490
12
22
445
505
16
22
460
520
16
26
470
400
16"
540
16
22
495
565
16
26
515
580
16
30
525
450
18"
595
16
22
550
615
20
26
565
640
20
30
585
500
20"
645
20
22
600
670
20
26
620
715
20
33
650
600
24"
755
20
26
705
780
20
30
725
840
20
36
770
700
28"
860
24
26
810
895
24
30
840
910
24
36
840
800
32"
975
24
30
920
1015
24
33
950
1025
24
39
950
900
36"
1075
24
30
1020 1115
28
33
1050 1125
28
39
1050
1000
40"
1175
28
30
1120 1230
28
36
1160 1255
28
42
1170
DIMENSIONS
13
RB / FLANGES / AUG 2012
PN40
DIN 2501
DIN 2501
mm
inch
∅D
n
∅K
∅d
∅D
n
∅K
∅d
15
5/8"
95
4
14
65
95
4
14
65
20
3/4"
105
4
14
75
105
4
14
75
25
1"
115
4
14
85
115
4
14
85
32
1 1/4"
140
4
18
100
140
4
18
100
40
1 1/2"
150
4
18
110
150
4
18
110
50
2"
165
4
18
125
165
4
18
125
65
2 1/2"
185
8
18
145
185
8
18
145
80
3"
200
8
18
160
200
8
18
160
100
4"
235
8
22
190
235
8
22
190
125
5"
270
8
26
220
270
8
26
220
150
6"
300
8
26
250
300
8
26
250
200
8"
360
12
26
310
375
12
30
320
250
10"
425
12
30
370
450
12
33
385
300
12"
485
16
30
430
515
16
33
450
350
14"
555
16
33
490
580
16
36
510
400
16"
620
16
36
550
660
16
39
585
450
18"
670
20
36
600
685
20
39
610
500
20"
730
20
36
660
755
20
42
670
600
24"
845
20
39
770
890
20
48
795
DIMENSIONS
14
RB / FLANGES / AUG 2012
FLANGES
PN25
JIS 5K
DOCUMENTATION SHEET
Rubber Bellows
FLANGES
Flanges
JIS 10K
JIS 16K
mm
inch
∅D
n
∅K
∅d
∅D
n
∅K
∅d
∅D
n
∅K
∅d
25
1"
x
x
x
x
125
4
19
90
125
4
19
90
32
1 1/4"
115
4
15
90
135
4
19
100
135
4
19
100
40
1 1/2"
120
4
15
95
140
4
19
105
140
4
19
105
50
2"
130
4
15
105
155
4
19
120
155
8
19
120
65
2 1/2"
155
4
15
130
175
4
19
140
175
8
19
140
80
3"
180
4
19
145
185
8
19
150
200
8
23
160
100
4"
200
8
19
165
210
8
19
175
225
8
23
185
125
5"
235
8
19
200
250
8
23
210
270
8
25
225
150
6"
265
8
19
230
280
8
23
240
305
12
25
260
200
8"
320
8
23
280
330
12
23
290
350
12
25
305
250
10"
385
12
23
345
400
12
25
355
430
12
27
380
300
12"
430
12
23
390
445
16
25
400
480
16
27
430
350
14"
480
12
25
435
490
16
25
445
540
16
33
480
400
16"
540
16
25
495
560
16
27
510
605
16
33
540
500
20"
655
20
25
605
675
20
27
620
730
20
33
660
600
24"
770
20
27
715
795
24
33
730
845
24
33
770
DIMENSIONS
15
RB / FLANGES / AUG 2012
ANSI 300lbs
mm
inch
∅D
n
∅K
∅d
∅D
n
∅K
∅d
20
3/4"
98,4
4
16
70,0
117,5
4
19
82,5
25
1"
108,0
4
16
79,4
124,0
4
19
89,0
32
1 1/4"
117,5
4
16
89,0
133,0
4
19
98,4
40
1 1/2"
127,0
4
16
98,4
155,6
4
22
114,0
50
2"
152,4
4
19
120,6
165,0
8
19
127,0
65
2 1/2"
178,0
4
19
140,0
190,5
8
22
149,0
80
3"
190,5
4
19
152,4
209,5
8
22
168,0
100
4"
228,6
8
19
190,5
254,0
8
22
200,0
125
5"
254,0
8
22
216,0
279,4
8
22
235,0
150
6"
279,4
8
22
241,0
317,5
12
22
270,0
200
8"
343,0
8
22
298,4
381,0
12
25
330,0
250
10"
406,4
12
25
362,0
444,5
16
29
387,0
300
12"
482,6
12
25
432,0
521,0
16
32
451,0
350
14"
533,4
12
29
476,0
584,0
20
32
514,0
400
16"
597,0
16
29
540,0
648,0
20
35
572,0
450
18"
635,0
16
32
578,0
711,0
24
35
629,0
500
20"
699,0
20
32
635,0
775,0
24
35
686,0
600
24"
813,0
20
35
749,0
914,0
24
41
813,0
700
28"
870,0
24
35
806,0
972,0
28
44
876,0
800
32"
984,0
28
35
914,0
1092,0
28
48
997,0
900
36"
1168,0
32
41
1068,0
1270,0
32
54
1168,0
1000
40"
1346,0
36
41
1257,0
1448,0
36
54
1340,0
DIMENSIONS
16
RB / FLANGES / AUG 2012
FLANGES
ANSI 150lbs
SAE J518c
DOCUMENTATION SHEET
Rubber Bellows
FLANGES
Flanges
mm
inch
∅A
∅B
n
H
I
∅K
∅d
32
1 1/4"
80
75
4
58,7
30,2
13
30,2
40
1 1/2"
95
83
4
70,0
35,7
13
35,7
50
2"
102
95
4
78,0
43,0
13
43,0
65
2 1/2"
114
115
4
89,0
51,0
13
51,0
80
3"
134
125
4
106,4
62,0
18
62,0
100
4"
162
147
4
130,0
78,0
18
78,0
125
5"
190
170
4
152,4
92,1
18
92,1
DIMENSIONS
DIMENSIONS
17
RB / FLANGES / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
BELLOWS WITH HOSE CLAMPS
SELECTION TABLE
Selection table bellows with hose clamps
General
Our rubber bellows are made from various elastomers and provide the flexible element in
pipework that is indispensable in todays technically advanced plant and machinery installations. By using the best quality proven rubber compounds and a construction based on many
years of experience, our rubber bellows are produced to a high quality standard to guarantee
maximum safety and performance.
The rubber bellows provide:
 Compensation of thermal or mechanical movement of pipework in axial, lateral or angular
directions.
 Absorption and isolation of vibration combined with damping of pipework borne sound transmission.
 Reduction of pressure pulses in pipework.
 Compensation for pipework misalignment on flexible mounted installations.
Our rubber bellows are available in standard constructions, type 3K, 3K2 and 4K, each available in different rubber qualities, so that the correct rubber bellows can be selected for every
kind of medium and temperature.
Identification
marking
Yellow ring
Red HP
Inner lining
Material and resistance
Outside cover
Material and resistance
NBR
NBR
( R einforced with textile cord )
For fresh-, cold-, or seawater.
Temp. range: -15°C + 90°C.
EPDM
EPDM
( R einforced with aramide cord )
Especially resistant for outside
weather conditions as well as ageing.
Hot-water constructions for heating installations
with safe usage temperatures of 120°C.
EPDM ( Wit )
Blue ring
EPDM
Especially resistant for outside weather
For drinking water, food and alcoholic beverages,
conditions, as well as oil age, ozone
also with fat containing foods such as oil.
resisting.
( R einforced with aramide cord )
TABLE
As an addition to the flanged bellow range our 3K and 3K2 rubber expansion joints have been
designed especially to provide small, low weight expansion joints which are both very flexible
and simple to install.
The 3K ranges accommodate misalignment, axial and lateral pipe work movements and dramatically reduce the transmission of noise, vibration and shock.
High tensile strength texture cord plies combined with proven synthetic rubber mixes guarantee maximum reliability and an extended working life.
The burst pressure safety factor is 5 times the working pressure of 4 Bar.
The minimum work pressure is 70 kPa ( abs ) and can be lowered by fitting a vacuum support ring. Average installed insulation is about 25 dB, a figure which is further improved by
compressed installation. The maximum working pressures are guaranteed by using the recommended power clamps in galvanized or stainless steel.
RB / SELECTION TABLE / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
3K
Bellows
Allowable
YELLOW
dimensions
Displacement
RING
C
D
E
Ax.
Lat. Ang.
mm
mm
Pressure
Hose
( a bs )
clamp
ØA
ØB
Art.nr without clamps
mm
mm mm mm mm
KV025.0G1000
25,0
35
85
55 140
-15/+7 +/-10
7
0,2
70 0,4
40
KV032.0G1000
32,0
45
94
55 140
-15/+7 +/-11
7
0,3
70 0,4
45
KV033.7G1000
33,7
47
96
55 140
-15/+7 +/-12
7
0,3
70 0,4
45
KV038.0G1000
38,0
50 116
50 140
-15/+7 +/-12
7
0,3
70 0,4
45
KV042.4G1000
42,4
55 123
60 160
-19/+9 +/-14
7
0,4
70 0,4
55
KV044.5G1000
44,5
58 124
60 160
-19/+9 +/-14
7
0,4
70 0,4
55
KV048.3G1000
48,3
61 125
60 160
-19/+9 +/-14
7
0,4
70 0,4
60
KV054.0G1000
54,0
67 130
60 160
-19/+9 +/-14
7
0,5
70 0,4
65
KV057.0G1000
57,0
70 130
60 160
-19/+9 +/-14
7
0,5
70 0,4
65
KV060.3G1000
60,3
73 131
70 180
-19/+9 +/-14
7
0,6
70 0,4
70
KV063.5G1000
63,5
74 134
70 180
-19/+9 +/-14
7
0,6
70 0,4
70
KV076.1G1000
76,1
89 155
70 180
KV088.9G1000
88,9 102 169
Type 3K Yellow
3K YELLOW
Weight Min. Max. Advised
°
kg
kPa MPa
-19/+9 +/-14
7
0,8
70 0,4
85
95 225 -20/+10 +/-15
7
0,9
70 0,4
95
KV108.0G1000 108,0 125 202 100 250 -25/+12 +/-16
7
1,6
70 0,4
115
KV114.3G1000 114,3 131 205 100 250 -25/+12 +/-16
7
1,7
70 0,4
125
KV115.8G1000 115,8 133 205 100 250 -25/+12 +/-16
7
1,7
70 0,4
125
KV139.7G1000 139,7 157 234 100 250 -25/+12 +/-16
7
2,0
70 0,4
150
KV168.3G1000 168,3 185 292 100 250 -30/+14 +/-21
7
2,6
70 0,4
170
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
18
RB / 3K YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
3K
Bellows
Allowable
RED
dimensions
Displacement
RING
C
D
E
Ax.
Lat. Ang.
mm
mm
Pressure
Hose
( a bs )
clamp
ØA
ØB
Art.nr without clamps
mm
mm mm mm mm
KV025.0K1000
25,0
35
85
55 140
-15/+7 +/-10
7
0,2
70 0,4
40
KV032.0K1000
32,0
45
94
55 140
-15/+7 +/-11
7
0,3
70 0,4
45
KV033.7K1000
33,7
47
96
55 140
-15/+7 +/-12
7
0,3
70 0,4
45
KV038.0K1000
38,0
50 116
50 140
-15/+7 +/-12
7
0,3
70 0,4
45
KV042.4K1000
42,4
55 123
60 160
-19/+9 +/-14
7
0,4
70 0,4
55
KV044.5K1000
44,5
58 124
60 160
-19/+9 +/-14
7
0,4
70 0,4
55
KV048.3K1000
48,3
61 125
60 160
-19/+9 +/-14
7
0,4
70 0,4
60
KV054.0K1000
54,0
67 130
60 160
-19/+9 +/-14
7
0,5
70 0,4
65
KV057.0K1000
57,0
70 130
60 160
-19/+9 +/-14
7
0,5
70 0,4
65
KV060.3K1000
60,3
73 131
70 180
-19/+9 +/-14
7
0,6
70 0,4
70
KV063.5K1000
63,5
74 134
70 180
-19/+9 +/-14
7
0,6
70 0,4
70
KV076.1K1000
76,1
89 155
70 180
KV088.9K1000
88,9 102 169
Type 3K Red
3K RED
Weight Min. Max. Advised
°
kg
kPa MPa
-19/+9 +/-14
7
0,8
70 0,4
85
95 225 -20/+10 +/-15
7
0,9
70 0,4
95
KV108.0K1000 108,0 125 202 100 250 -25/+12 +/-16
7
1,6
70 0,4
115
KV114.3K1000 114,3 131 205 100 250 -25/+12 +/-16
7
1,7
70 0,4
125
KV115.8K1000 115,8 133 205 100 250 -25/+12 +/-16
7
1,7
70 0,4
125
KV139.7K1000 139,7 157 234 100 250 -25/+12 +/-16
7
2,0
70 0,4
150
KV168.3K1000 168,3 185 292 100 250 -30/+14 +/-21
7
2,6
70 0,4
170
TABLE
Remark: Rubber bellows reinforced with aramide cord.
Maximum temperature: +120°C
DIMENSIONS
19
RB / 3K RED / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
3K
Bellows
Allowable
BLUE
dimensions
Displacement
RING
Type 3K Blue
ØA
Art.nr without clamps
3K BLUE
Weight Min. Max. Advised
ØB
C
D
E
mm mm mm mm mm
Axial
Lat. Ang.
mm
mm
°
kg
Pressure
Hose
( a bs )
clamp
kPa MPa
KV025.0W1000 25,0
35
85
55 140
-15/+7 +/-10
7
0,2
70
0,4
40
KV032.0W1000 32,0
45
94
55 140
-15/+7 +/-11
7
0,3
70
0,4
45
KV033.7W1000 33,7
47
96
55 140
-15/+7 +/-12
7
0,3
70
0,4
45
KV038.0W1000 38,0
50 116
50 140
-15/+7 +/-12
7
0,3
70
0,4
45
KV042.4W1000 42,4
55 123
60 160
-19/+9 +/-14
7
0,4
70
0,4
55
KV044.5W1000 44,5
58 124
60 160
-19/+9 +/-14
7
0,4
70
0,4
55
KV048.3W1000 48,3
61 125
60 160
-19/+9 +/-14
7
0,4
70
0,4
60
KV054.0W1000 54,0
67 130
60 160
-19/+9 +/-14
7
0,5
70
0,4
65
KV057.0W1000 57,0
70 130
60 160
-19/+9 +/-14
7
0,5
70
0,4
65
KV060.3W1000 60,3
73 131
70 180
-19/+9 +/-14
7
0,6
70
0,4
70
KV063.5W1000 63,5
74 134
70 180
-19/+9 +/-14
7
0,6
70
0,4
70
KV076.1W1000 76,1
89 155
70 180
-19/+9 +/-14
7
0,8
70
0,4
85
95 225 -20/+10 +/-15
7
0,9
70
0,4
95
KV108.0W1000 108,0 125 202 100 250 -25/+12 +/-16
7
1,6
70
0,4
115
KV114.3W1000 114,3 131 205 100 250 -25/+12 +/-16
7
1,7
70
0,4
125
KV115.8W1000 115,8 133 205 100 250 -25/+12 +/-16
7
1,7
70
0,4
125
KV139.7W1000 139,7 157 234 100 250 -25/+12 +/-16
7
2,0
70
0,4
150
KV168.3W1000 168,3 185 292 100 250 -30/+14 +/-21
7
2,6
70
0,4
170
KV088.9W1000 88,9 102 169
TABLE
Maximum temperature: +80°C
DIMENSIONS
20
RB / 3K BLUE / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
3K2
Bellows
Allowable
YELLOW
dimensions
displacement
RING
Type 3K2 Yellow
3K2 YELLOW
Weight Min. Max. Advised
ØA
ØB
C
D
E
mm mm mm mm
Axial
Lat. Ang.
mm
mm
°
kg
Pressure
Hose
( a bs )
clamp
Art.nr without clamps
mm
KV025.0G2000
25,0
35
85
55 225 -30/+14 +/-20
14
0,4
kPa MPa
70
0,4
40
KV032.0G2000
32,0
45
94
55 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV033.7G2000
33,7
47
96
55 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV038.0G2000
38,0
50 116
50 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV042.4G2000
42,4
55 123
60 225 -38/+18 +/-28
14
0,8
70
0,4
55
KV044.5G2000
44,5
58 124
60 225 -38/+18 +/-28
14
0,8
70
0,4
55
KV048.3G2000
48,3
61 125
60 225 -38/+18 +/-28
14
0,8
70
0,4
60
KV054.0G2000
54,0
67 130
60 225 -38/+18 +/-28
14
1,0
70
0,4
65
KV057.0G2000
57,0
70 130
60 225 -38/+18 +/-28
14
1,0
70
0,4
65
KV060.3G2000
60,3
73 131
70 285 -38/+18 +/-28
14
1,2
70
0,4
70
KV063.5G2000
63,5
74 134
70 285 -38/+18 +/-28
14
1,2
70
0,4
70
KV076.1G2000
76,1
89 155
70 285 -38/+18 +/-28
14
1,6
70
0,4
85
KV088.9G2000
88,9 102 169
95 360 -40/+24 +/-30
14
1,8
70
0,4
95
KV108.0G2000 108,0 125 202 100 400 -50/+24 +/-32
14
3,2
70
0,4
115
KV114.3G2000 114,3 131 205 100 400 -50/+24 +/-32
14
3,4
70
0,4
125
KV115.8G2000 115,8 133 205 100 400 -50/+24 +/-32
14
3,4
70
0,4
125
KV139.7G2000 139,7 157 234 100 400 -50/+24 +/-32
14
4,0
70
0,4
150
KV168.3G2000 168,3 185 292 100 415 -60/+28 +/-42
14
5,2
70
0,4
170
TABLE
Maximum temperature water: +70°C
Maximum temperature oil: +90°C
DIMENSIONS
21
RB / 3K2 YELLOW / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
3K2
Bellows
Allowable
RED
dimensions
displacement
RING
Type 3K2 Red
3K2 RED
Weight Min. Max. Advised
ØA
ØB
Art.nr without clamps
mm
mm mm mm mm
KV025.0K2000
25,0
35
C
D
E
Axial
Lat. Ang.
mm
mm
°
kg
Pressure
Hose
( a bs )
clamp
kPa MPa
85
55 225 -30/+14 +/-20
14
0,4
70
0,4
40
KV032.0K2000
32,0
45
94
55 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV033.7K2000
33,7
47
96
55 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV038.0K2000
38,0
50 116
50 225 -30/+14 +/-24
14
0,6
70
0,4
45
KV042.4K2000
42,4
55 123
60 225 -38/+18 +/-28
14
0,8
70
0,4
55
KV044.5K2000
44,5
58 124
60 225 -38/+18 +/-28
14
0,8
70
0,4
55
KV048.3K2000
48,3
61 125
60 225 -38/+18 +/-28
14
0,8
70
0,4
60
KV054.0K2000
54,0
67 130
60 225 -38/+18 +/-28
14
1,0
70
0,4
65
KV057.0K2000
57,0
70 130
60 225 -38/+18 +/-28
14
1,0
70
0,4
65
KV060.3K2000
60,3
73 131
70 285 -38/+18 +/-28
14
1,2
70
0,4
70
KV063.5K2000
63,5
74 134
70 285 -38/+18 +/-28
14
1,2
70
0,4
70
KV076.1K2000
76,1
89 155
70 285 -38/+18 +/-28
14
1,6
70
0,4
85
KV088.9K2000
88,9 102 169
95 360 -40/+24 +/-30
14
1,8
70
0,4
95
KV108.0K2000 108,0 125 202 100 400 -50/+24 +/-32
14
3,2
70
0,4
115
KV114.3K2000 114,3 131 205 100 400 -50/+24 +/-32
14
3,4
70
0,4
125
KV115.8K2000 115,8 133 205 100 400 -50/+24 +/-32
14
3,4
70
0,4
125
KV139.7K2000 139,7 157 234 100 400 -50/+24 +/-32
14
4,0
70
0,4
150
KV168.3K2000 168,3 185 292 100 415 -60/+28 +/-42
14
5,2
70
0,4
170
TABLE
Remark: Rubber bellows reinforced with aramide cord.
Maximum temperature: +120°C
DIMENSIONS
22
RB / 3K2 RED / AUG 2012
STAINLESS STEEL 316
DOCUMENTATION SHEET
Minimum diameter ∅
Maximum diameter ∅
KSK030D030
30
40
Hose clamps stainless steel
KSK040D030
40
50
KSK045D030
45
55
KSK050D030
50
60
KSK055D030
55
65
KSK060D030
60
70
KSK065D030
65
75
KSK070D030
70
80
KSK075D030
75
85
KSK080D030
80
90
KSK085D030
85
95
KSK090D030
90
100
KSK095D030
95
105
KSK100D030
100
110
KSK105D030
105
115
KSK110D030
110
120
KSK115D030
115
125
KSK120D030
120
130
KSK125D030
125
135
KSK130D030
130
140
KSK135D030
135
145
KSK140D030
140
150
KSK145D030
145
155
KSK150D030
150
160
KSK155D030
155
165
KSK160D030
160
170
KSK165D030
165
175
KSK170D030
170
180
HOSE CLAMPS
STAINLESS STEEL
Rubber Bellows
TABLE
DIMENSIONS
23
RB / HOSE CLAMPS SS / AUG 2012
MILD STEEL 12.03 CR.3 GALVANISED
DOCUMENTATION SHEET
Minimum diameter ∅
Maximum diameter ∅
KSK030D000
30
40
Hose clamps mild steel
KSK040D000
40
50
KSK045D000
45
55
KSK050D000
50
60
KSK055D000
55
65
KSK060D000
60
70
KSK065D000
65
75
KSK070D000
70
80
KSK075D000
75
85
KSK080D000
80
90
KSK085D000
85
95
KSK090D000
90
100
KSK095D000
95
105
KSK100D000
100
110
KSK105D000
105
115
KSK110D000
110
120
KSK115D000
115
125
KSK120D000
120
130
KSK125D000
125
135
KSK130D000
130
140
KSK135D000
135
145
KSK140D000
140
150
KSK145D000
145
155
KSK150D000
150
160
KSK155D000
155
165
KSK160D000
160
170
KSK165D000
165
175
KSK170D000
170
180
HOSE CLAMPS
MILD STEEL
Rubber Bellows
TABLE
DIMENSIONS
24
RB / HOSE CLAMPS MS / AUG 2012
DOCUMENTATION SHEET
4K
Bellows
SILICONE
4K SILICONE
dimensions
Weight
displacement
(* )
ØA
ØB
ØC
ØD
Axial
Lateral
Art.nr without clamps
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[°]
[kg]
KS033.7L175B00
33,7
39,4
45
175
± 10
± 10
45
0,18
KS038.0L175B00
38,0
44,0
45
175
± 12
± 12
45
0,19
KS042.4L175B00
42,3
48,3
45
175
± 12
± 12
45
0,20
KS048.3L175B00
48,3
54,0
45
175
± 14
± 14
45
0,21
KS060.3L195B00
60,3
66,0
45
195
± 14
± 14
30
0,23
KS063.5L195B00
63,5
69,2
45
195
± 14
± 14
30
0,26
KS076.1L195B00
76,1
81,8
45
195
± 14
± 14
30
0,30
KS088.9L195B00
88,9
94,6
45
195
± 18
± 18
30
0,34
Rubber Bellows
Type 4K Aramid Silicone
Allowable
Angular
( * ) Weight including hose clamps
TABLE
The bellows are manufactured in brown synthetic rubber, with a black inner liner, reinforced
with synthetic fabric to achieve a high mechanical strength. They are suitable for use with
cooling water, fuel and lubrication oil pipework systems up to 220°C.
The burst pressure safety factor is 3 times the working pressure of 4 bar.
The minimum workpressure ( absolute ) is 80 to 90 kPa, depending on compensator size
and can be lowered by fitting vacuum support rings. The mentioned pressures are guaranteed
by using the recommended ( stainless steel ) clamps according to the table above.
WORM SCREW HOSE
Diameter range
CLAMPS AISI 316
[mm]
KSK025W230
32-44 ( for KD033.7S000 and KD38.0S000 )
KSK030W230
38-50
KSK040W230
44-56 ( for KD042.2S000 and KD48.3S000 )
KSK045W230
50-65
KSK050W230
58-75 ( for KD060.3S000 and KD63.5S000 )
KSK060W230
68-85 ( for KD076.1S000 )
KSK080W230
77-95 ( for KD088.9S000 )
TABLE
DIMENSIONS
25
RB / 4K SILICONE / AUG 2012
Because silicone rubber is permeable to hydrocarbons, fluorosilicone liners are often used in
automotive applications to prevent oil seepage through the hose wall. This seepage could
otherwise swell and damage the hose and also leave a sticky deposit on the outside of the
hose that attracts dirt. We recommend and use fluorosilicone rubber ( FMVQ ) for liners because of its stable physical properties throughout the operating temperature range of -55°C to
+250°C. Unlike fluorocarbon ( F KM or FPM ) liner materials fluorosilicone does not echibit
thermoplastic tendencies, this allows the dynamic properties of the fluorosilicone liner to more
closely follow those of the hose outer resulting in a product that does not become brittle at low
temperatures or excessively soft at high temperature. Fluorosilicone lined turbocharger and
intercooler hoses are often specified for use on engines that have to meet Euro 3 and 4 emission levels and therefore have crankcase oil mist recirculated through the induction system.
As an addition to the 3K range, the 4K multiple bellows with support rings have been designed
especially to provide small, low weight bellows which combine flexibility and high medium
temperature with simple installation. The 4K ranges accommodate misalignment, axial and
lateral pipework movements and reduce the transmission of noise, vibration and shock.
The bellows are manufactured in brown synthetic rubber, with a black inner liner, reinforced
with synthetic fabric to achieve a high mechanical strength. They are suitable for use with
cooling water, fuel and lubrication oil pipework systems up to 220°C.
The burst pressure safety factor is 3 times the working pressure of 4 bar. The minimum workpressure ( absolute ) is 80 to 90 kPa, depending on bellow size and can be lowered by fitting
vacuum support rings.
Original properties
Result
Hardness shore A
70°
Specific gravity
1.45
Tensile strength
6 MPa
Elongation at break
230%
Compression set, 24 hours at 150°C
40%
Rebound resilience
38%
Colour
Grey
Air aged 10 days at 200°C
Hardness shor A
66°
Tensile strength
4.8 MPa
Elongation at break
320%
70 hours at 150°C IRM 903 oil
65°
Hardness shore A
Tensile strength
5.5 MPa
Elongation at break
300%
Volume change
+10%
TABLE
26
RB / 4K SILICONE / AUG 2012
4K FLUORO
SILICONE
General Fluoro
4K ARAMID
SILICONE
General Aramid
Silicone elastomer hoses of various shapes that use a peroxide vulcanising system, high temperature stable iron oxide pigmentation, meta-aramid fabric reinforcement and a silicone or
fluorosilicone liner when necessary.
Typical applications are automotive turbocharger outlet, hot side intercooler hoses and EGR
connectors. They are also used in many industrial high temperature applications where they
are suitable for use at working temperatures of up to 220°C and intermittent exposure up to
250°C.
Fluorosilicone lined hoses are generally specified for use on engines that have to meet Euro 3
and 4 emission levels and have crankcase oil mist recirculation. The fluorosilicone liner prevents oil permeation through the hose wall and subsequent hose failure.
Please see separate data sheets for silicone and fluorosilicone physical properties.
Reinforcement plies are heavy duty knitted or woven meta-aramid ( otherwise known as
Nomex® or Conex® ) fabric depending on the hose type, diameter and expected severity of
the service conditions.
As an addition to the 3K range, the 4K multiple bellows with support rings have been designed
especially to provide small, low weight bellows which combine flexibility and high medium
temperature with simple installation.
The 4K ranges accommodate misalignment, axial and lateral pipework movements and reduce the transmission of noise, vibration and shock.
The bellows are manufactured in brown synthetic rubber, reinforced with synthetic fabric to
achieve a high mechanical strength. They are suitable for use with cooling water, fuel and
lubrication oil pipework systems up to 220°C.
The burst pressure safety factor is 3 times the working pressure of 4 bar. The minimum workpressure ( absolute ) is 80 to 90 kPa, depending on bellow size and can be lowered by fitting
vacuum support rings.
EXAMPLE
27
RB / 4K SiLICONE / AUG 2012
Silicone elastomer hoses of various shapes with polyester fabric reinforcement having an
upper temperature capability of 170°C.
For higher temperature rated hoses please refer to the aramid reinforced hose data sheet.
Reinforcement is from two to five plies of medium duty knitted polyester fabric depending on
the chosen diameter and expected severity of the service conditions.
A “ rubber only ” liner is used to prevent the leakage which could otherwise occur due to
exposed fabric on the inside of the hose. Hoses are available in our standard colours of Blue,
Black, Red or Yellow and special colours can be supplied depending on quantity. Surface
finish is shiny gloss for straight lengths and cut pieces, with a choice of gloss or semi-matt
cloth finish for elbows and reducers.
Typical applications are vehicle cooling systems, cold side intercooler air hoses and general
industrial use within the temperature range of -55°C to +170°C. Helical wire reinforcement can
also be incorporated if required for resistance to collapse under vacuum and for resistance to
kinking at tight bend radii. Polyester reinforced silicone hoses are constructed to meet the
general requirements of SAE J20R1 or R4 HT CLASS A. Hoses with integral helical wire reinforcement meet the general requirements of SAE J20R2 or R5 HT CLASS A.
As an addition to the 3K range, the 4K multiple bellows with support rings have been designed
especially to provide small, low weight bellows which combine flexibility and high medium
temperature with simple installation.
The 4K ranges accommodate misalignment, axial and lateral pipework movements and reduce the transmission of noise, vibration and shock.
The bellows are manufactured in blue synthetic rubber, with a black rubber liner, reinforced
with synthetic fabric to achieve a high mechanical strength. They are suitable for use with
cooling water and air pipework systems up to 170°C.
The burst pressure safety factor is 3 times the working pressure of 4 bar. The minimum workpressure ( absolute ) is 80 to 90 kPa, depending on bellow size and can be lowered by fitting
vacuum support rings.
EXAMPLE
28
RB / 4K SILICONE / AUG 2012
4K POLYESTER
SILICONE
General Polyester
4K WRAS
SILICONE
General WRAS
A specially developed silicone material, which is used as a liner in hoses that will carry drinking water.
This rubber compound retains all the desirable properties of silicone elastomers in terms of
temperature range and durability but in addition is non-tainting, toxicologically inert and will not
support bacterial growth.
This material is recognized by the Water Regulations Advisory Scheme ( WRAS ) and carries their certificate number 0412511.
This material can be incorporated into standard silicone hoses or for more demanding applications. For instance in the Rail Transport sector, a flame retardant - low smoke low toxicity
outer may be used.
As an addition to the 3K range, the 4K multiple bellows with support rings have been designed
especially to provide small, low weight bellows which combine flexibility and high medium
temperature with simple installation.
The 4K ranges accommodate misalignment, axial and lateral pipework movements and reduce the transmission of noise, vibration and shock.
The bellows are manufactured in white synthetic rubber, reinforced with synthetic fabric to
achieve a high mechanical strength. They are suitable for use with drinking water. The burst
pressure safety factor is 3 times the working pressure of 4 bar. The minimum workpressure
( a bsolute ) is 80 to 90 kPa, depending on bellow size and can be lowered by fitting vacuum
support rings.
EXAMPLE
29
RB / 4K SiLICONE / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
VACUUM
SUPPORT RING
Vacuum support ring
General
Vacuum support rings allow for higher vacuum in the bellows according to the table.
The stainless steel ring ( AISI 316Ti ) can be installed before delivery but also afterwards for
rubber bellows with flanges at nominal bores up to 300 mm.
Larger sizes as well as nylon vacuum support rings need to be installed at the factory.
Note: Using vacuum support rings will limit the movement range by 50% in all directions.
316 TI ( WST no. 1.4571 )
A
Without vacuum support ring
With vacuum support ring
kPa ( abs )
kPa ( abs )
KRV040R
40
20
0
KRV050R
50
20
0
KRV065R
65
20
0
KRV080R
80
30
0
KRV100R
100
40
10
KRV125R
125
60
20
KRV150R
150
60
20
KRV200R
200
70
20
KRV250R
250
70
20
KVR300R
300
80
20
TABLE
DIMENSIONS
30
RB / VACUUM SUPPORT RING / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
FLAME GUARD
Type Flame guard
General
Flame guards protect the rubber bellows for overheating from the outside.
These covers are made of various layers of fabric materials consisting of high temperature
glass fiber and are resistant against oil, chemicals and ageing.
Flame tests have proven a rubber bellows to withstand 800°C heat and flames for 30 minutes.
The covers can be installed easily after installation of the rubber bellows and can be removed
the same way and will not interfere with the function of the rubber bellows.
Class F30
A [mm]
VB025A11
25
VB032A11
32
VB040A11
40
VB050A11
50
VB065A11
65
VB080A11
80
VB100A11
100
VB125A11
125
VB150A11
150
VB200A11
200
VB250A11
250
VB300A11
300
TABLE
DIMENSIONS
31
RB / FLAME GUARD / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
CHEMICAL
RESISTANCE
Chemical resistance
PART 1, A-K
Acetaldehyde D
-
X
X
X
B
C
B
X
A
A
Acetic acid 5%
B
B
A
B
A
A
A
B
A
A
Acetic acid 10%
B
B
B
B
A
B
A
B
A
A
Acetic acid 20%
B
B
B
B
A
B
B
B
B
A
Acetic acid 30%
B
B
B
B
A
B
B
B
B
A
Acetic acid 50%
B
B
C
C
A
B
B
C
C
A
Acetic acid 99,5% glacials
X
B
X
C
B
C
B
C
X
A
Acetic acid. Amhydride
X
C
C
X
A
C
A
C
X
A
Aceton
X
B
C
X
A
C
A
C
X
A
Acetylene
-
B
B
A
A
B
B
C
X
A
Ammonia gas, cold
-
A
A
A
A
A
A
C
X
A
Ammonia gas, hot
-
X
B
X
B
B
A
C
X
A
Ammonia, liquid
-
B
A
B
A
B
A
B
X
A
Ammonium hydroxid
B
B
B
C
A
A
A
B
B
A
Amyl acetate
X
C
X
X
A
C
A
X
X
A
Aniline
X
X
X
X
B
X
B
X
B
A
Aniline dyes
-
B
B
C
B
B
B
B
B
A
Animal fats
A
X
B
A
B
B
B
X
A
A
Argon
-
X
X
C
A
X
B
X
A
A
Arsenic acid
-
B
B
B
A
A
A
B
A
A
Beer
A
A
A
A
A
A
A
A
A
A
Benzene ( Benzol )
X
X
X
X
X
X
X
X
A
A
Black liquer
-
X
C
A
X
C
X
X
A
A
Brandy
-
A
A
A
A
A
A
A
A
A
Bromine liquid
-
X
X
X
X
X
X
X
A
A
Butane
A
X
A
A
X
B
X
X
A
A
Butanol ( butyl alcohol )
-
A
A
A
A
A
A
A
A
A
Butyl acetat
X
X
X
X
B
C
X
X
X
A
Calcium hypochlorite
B
C
X
C
A
A
B
X
A
A
Caustic potash
-
B
B
C
B
A
A
B
C
A
Caustic soda
-
A
B
C
A
B
A
B
B
A
Chlorine gas, dry 40°C
B
X
X
X
C
C
X
X
A
A
Chlorine gas, wet 40°C
B
X
X
X
C
C
X
X
C
A
Chlorine solution, 0.1 gr/l
-
-
-
A
A
A
-
-
A
A
Chlorine solution, 0.1-1gr/l
-
-
-
A
A
A
-
-
A
A
Chlorine solution, 1-10g/l 40°C
-
-
-
B
B
B
-
-
-
-
Chlorine solution, >10gr/l 40°C
-
-
-
C
C
C
-
-
-
-
32
RB / CHEMICAL RESISTANCE / AUG 2012
-
X
X
X
X
X
X
X
C
A
Chromic acid
-
X
X
X
C
B
C
X
A
A
Detergent
A
B
B
A
A
A
A
B
A
A
Diesel oil
A
X
C
A
X
C
X
X
A
A
Ethane
-
X
B
A
X
B
X
X
A
A
Ethanol
B
A
A
A
A
A
A
A
B
A
Ether, Ethyl ether
B
X
X
C
X
X
C
X
X
A
Ethyl acetat
-
X
X
X
B
X
B
X
X
A
Ethyl chloride
B
B
X
B
A
C
A
B
A
A
Ethyl glycol ( Cellosolve )
-
X
X
C
B
C
B
X
C
A
Ethylene chloride
-
X
X
X
C
X
C
X
B
A
Ethylene glycol
A
A
A
A
A
A
A
A
A
A
Ferrous salts, non oxidizing
-
A
A
A
A
A
A
A
A
A
Formaldehyde, formalin 40°C
B
B
B
B
A
A
A
B
A
A
Formic acid 40°C
B
B
B
X
A
B
A
A
X
A
Fuel oil
A
X
C
Z
X
C
X
X
A
A
Furan ( Furfuran )
-
X
X
X
X
X
X
X
C
A
Furfural ( Furfurol )
X
X
X
X
B
C
B
X
X
A
Glucose
A
A
A
A
A
A
A
A
A
A
Glycerine, glycerol
A
A
A
A
A
A
A
A
A
A
Green liquor, white liquor
A
A
A
A
A
A
A
A
A
A
Hydraulic oil
A
X
B
A
X
B
X
X
A
A
Hydrobromic acid, max 40°C
-
-
-
C
A
A
B
-
B
A
Hydrochloric acid, 37%
B
-
-
X
A
A
-
-
-
A
Hydrochloric acid, 37% 70°C
C
X
X
X
X
C
X
X
X
A
Hydrochloric acid, diluted
-
-
-
C
A
A
B
-
A
A
Hydrofluoric acid, 50% 40°C
-
C
C
X
B
B
B
C
A
A
Hydrofluosilicic acid 40°C
-
A
B
B
A
A
B
A
A
Hydrogen
-
B
A
A
A
A
A
B
A
A
Hydrogen peroxid, 3% 40°C
-
B
B
B
A
A
A
B
A
A
Hydrogen peroxid, 30% 20°C
-
C
C
C
B
A
B
C
A
A
Hydrogen peroxid, 90% 20°C
-
C
C
C
-
-
-
-
B
A
Hydrogen sulphide, dry 20°C
-
A
A
A
A
A
A
A
X
A
Hydrogen sulphide, wet 20°C
B
X
A
C
A
A
A
X
X
A
Hydrogen sulphide, wet 40°C
B
X
C
X
B
C
B
X
X
A
33
RB / CHEMICAL RESISTANCE / AUG 2012
CHEMICAL
RESISTANCE
Chlorosulphonic acid
PART 1, A-K
DOCUMENTATION SHEET
Rubber Bellow
CHEMICAL
RESISTANCE
Chemical resistance
PART 2, L-Z
Lactic acid
-
B
A
A
A
A
B
B
A
A
Linseed oil
A
X
B
A
B
B
A
X
A
A
Liquid manure
-
-
-
A
A
A
-
-
-
A
LP-gas
A
X
B
A
X
X
X
X
A
A
Lubricating oil
A
X
C
A
X
X
X
X
A
A
Methanol, methyl alcohol
B
A
A
B
A
A
A
A
X
A
Methyl chloride
-
X
X
X
C
X
C
X
A
A
Methyl ethyl ketone MEK
X
X
X
X
A
X
B
X
X
B
Methyl isobutyl ketone
X
X
X
X
B
X
C
X
X
A
Methyl isopropyl ketone
-
X
X
X
C
X
C
X
X
A
Methylene chloride
-
X
X
X
X
X
X
X
B
A
Milk
-
A
A
A
A
A
A
A
A
A
Netural gas
A
C
A
A
X
A
X
C
A
A
Nitric acid 20% 40°C
X
X
C
X
A
A
A
X
A
A
Nitric acid 20% 50°C
X
X
X
X
B
A
B
X
A
A
Nitric acid 40% 50°C
X
X
X
X
C
A
C
X
A
A
Nitric acid 50% 50°C
X
X
X
X
X
B
X
X
A
A
Nitric acid 60% 20°C
X
X
X
X
X
C
X
X
A
A
Nitric acid 70% 20°C
X
X
X
X
X
C
X
X
A
A
Nitric acid fuming
X
X
X
X
X
X
X
X
C
A
Nitrobenzene
X
X
X
X
B
X
B
X
B
A
Nitrogen
A
A
A
A
A
A
A
A
A
A
Nitrous gasses
-
X
X
X
C
X
X
X
X
B
Oleic acid
A
X
C
A
X
C
X
X
A
A
Olive oil
A
X
C
A
C
C
C
X
A
A
Oxalic acid
-
C
C
C
A
B
A
B
B
A
Oxygen
B
C
B
C
A
B
A
X
A
A
Ozone
A
X
C
X
B
B
C
X
A
A
Palmitic acid
B
B
B
A
B
C
B
B
A
A
Paraffin, kerosene
-
X
C
A
X
C
X
X
A
A
Perchloroethylene
B
X
X
C
X
X
X
X
A
A
Petrol, 100 octan
C
X
X
C
X
X
X
X
A
A
Petrol, 65 octan
B
X
X
B
X
C
X
X
A
A
Petroleum ether
B
X
B
B
X
X
X
X
A
A
Petroleum oils, high aromatic
B
X
X
B
X
X
X
X
A
A
Petroleum oils, low aromatic
A
X
C
A
X
B
X
X
A
A
Phenol
-
X
X
X
C
C
B
X
A
A
Phosphoric acid 45% 40°C
-
C
B
C
A
B
B
C
A
A
34
RB / CHEMICAL RESISTANCE / AUG 2012
CHEMICAL
RESISTANCE
Phosphoric acid 85% 40°C
-
C
C
X
B
B
B
C
A
A
Plating sol. w/o chromium.
-
X
X
X
A
C
C
X
A
A
Propan, LP-gas
A
X
C
A
X
C
X
X
A
A
Propanol, propyl alcohol
A
A
A
A
A
A
A
A
A
A
Rapeseed oil
A
X
X
X
A
C
A
X
A
A
Rosin oil
-
X
C
A
X
C
X
X
A
A
Salicylic acid
-
A
C
B
A
A
A
B
A
A
Salt solutions, non oxidizing
-
A
A
A
A
A
A
A
A
A
Sewage water
-
B
B
A
B
A
B
B
A
A
Silicofluoric acid 40°C
-
B
B
B
B
A
B
B
A
A
Sodium hypochlorite <10gr/l
B
C
B
C
A
A
B
C
A
A
Sodium hypochlorite >10gr/l
B
X
X
X
B
B
C
X
A
A
Styrene 40°C
-
X
X
X
X
X
X
X
B
A
Sugar solutions
-
A
A
A
A
A
A
A
A
A
Sulphur chloride 40°C
-
X
X
X
X
C
X
X
A
A
Sulphur, molten
-
X
X
X
B
B
C
X
A
A
Sulphur dioxide, dry gas 40°C
-
C
X
X
A
X
B
C
A
A
Sulphur trioxide, dry gas
-
X
X
X
B
X
C
X
A
A
Sulphuric acid <60%
B
C
C
X
B
B
B
X
A
A
Sulphuric acid 60% 50°C
X
C
X
X
B
B
B
X
A
A
Sulphuric acid 75% 50°C
X
X
X
X
B
B
B
X
A
A
Sulphuric acid 80% 50°C
X
X
X
X
C
B
C
X
A
A
Sulphuric acid 96% 50°C
X
X
X
X
C
C
X
X
A
A
Sulphuric acid, fuming, Oleum
X
X
X
X
X
X
X
X
B
A
Sulpurous acid 40°C
-
C
C
C
A
A
B
C
A
A
Tar 40°C
B
X
C
B
X
C
X
X
A
A
Toluene, toluol
X
X
X
C
X
X
X
X
A
A
Transformer oil, chl. hydrocar.
-
X
X
X
X
X
X
X
A
A
Transformer oil, mineral based
-
X
B
A
X
C
X
X
A
A
Trichloroethylene 40°C
-
X
X
X
X
X
X
X
A
A
Turpentine, terpene
A
X
X
A
X
X
X
X
A
A
Vegetable oils
A
X
C
A
X
B
X
X
A
A
Water, destilled
A
A
C
A
A
A
A
A
A
A
Water, fresh
A
A
B
A
A
A
A
A
A
A
Water, fresh, destilles 100°C
-
C
C
B
A
B
B
C
A
A
Water, salt
-
A
A
A
A
A
A
A
A
A
Whiskey, Wine
-
A
A
A
A
A
A
A
A
A
Email: info@rubberdesign.nl
Xylene, xylol
X
X
X
X
X
X
X
X
A
A
Web: www.rubberdesign.nl
35
RB / CHEMICAL RESISTANCE / AUG 2012
PART 2, L-Z
Rubber Design B.V.
Industrieweg 21
2995BE Heerjansdam
The Netherlands
Phone: +31 (0)78 677 87 78
Fax: +31 (0) 78 677 10 38
Type approval
DOCUMENTATION SHEET
Rubber Bellows
Type Approvals
TYPE APPROVALS
Type
1A Yellow
X
X
1A Hot oil
X
X
1A Double Yellow
X
1A Red
X
1A Double Red
X
X
X
1A White
X
X
X
1A Green
X
X
X
X
X
1B Yellow
X
1B Red
X
1S Yellow
X
X
1S Red
X
X
3K Yellow
X
3K Red
X
TABLE
Remark
Other classification type approvals available on request.
36
RB / TYPE APPROVALS / AUG 2012
DOCUMENTATION SHEET
Unit
1 bar
Pressure Units Conversion Table
1 mbar
PRESSURE UNITS
CONVERSION TABLE
Rubber Bellows
bar
mbar
Pa
kPa
MPa
psi
kgf/cm2
1
1000
100.000
100
0,1
14,5038
1,0972
mm Hg
mm wk
( T orr )
750,062
10197,16
-3
0,001
1
100
0,1
0,0001
0,0145
1,01972 10
0,7501
10,1972
1 Pa
0,00001
0,01
1
0,001
0,000001
0,000145
1,01972 10-5
0,0075
0,10197
1 kPa
0,01
10
1000
1
0,001
0,145
0,010197
7,5006
101,972
1 MPa
10.000 1.000.000
1000
1
145,038
10,1972
7500,62
101972
0,06895
68,95
6895,06
6,895
6,895 10-3
1
0,07031
51,717
703,01
1 kgf/cm2
0,981
980,7
98066,5
98,0665
0,9807
14,2233
1
735,56
10.000
1 mm Hg
(1 Torr)
0,00133
1,333
133,3
0,13332
0,1333 10
0,01934
0,001359
1
13,5951
1 mm wk
0,000098
0,098
9,807
0,009807
9,807 10-6
0,00142
0,0001
0,07356
1
1 psi
10
-3
TABLE
1N = 0,102 kg
1Pa = 1/N/m²
1KPa = 1 KN/m²
37
1MPa = 1MN/m 2
RB / CONVERSION TABLE / AUG 2012
DOCUMENTATION SHEET
Rubber Bellows
Installation instruction
Precautions prior to installation
- Install the rubber bellows at a visible and easy accessible position for inspection and replacement.
INSTALLATION
INSTRUCTION
- The bellows diameter should match with the size of the pipe inside/outside diameter and in
case of rubber bellows with clamps only very small differences are acceptable to secure a
good sealing.
- Check all data of the bellows like type of fluid, temperature and pressure, compared with the
system where it will be used for, before starting installation.
- For a safe operation it is important to use correct counter flanges. The sealing face of the
flange needs to be machined smooth and must cover the rubber sealing face for at least 60%
of the rubber bellows. We recommend to use welding neck flanges as those assure a proper
sealing of the bellows.
- In case of an enlarged inner diameter of the flange loose rings of at least 4 mm need to be
applied to secure a correct sealing.
- In case there will be vacuum in the system the use of a vacuum ring is recommended and
can be installed in the bellows easily before installation if it is not included already.
- Rubber bellows produce reaction forces as a result of the pressure in the pipe work and
these forces can be absorbed by using adequate fixed points.
- Use bellows with extension limiters if there are no fixed points.
38
RB / INSTAL. INSTR. / AUG 2012
the pipes from damage they are to be properly anchored in order to take care of these reactions forces ( Fr ) . The reaction force of the bellows can be calculated by the formula as follows.
Fr = A x P x 0,01
Fr = reaction force in kN
A = effective cross sectional area in cm2 – see relevant table of bellows
P= ( actual pressure in Bar or kp/cm2 ) x 0.01
- The distance from the bellow to the first fixed point or pipe guide should not be larger
than 4x pipe diameter ( L1 )
- The distance between pipe guides and fixed points in horizontal pipe work should not
be bigger than 14x pipe diameter ( L 2 )
- The distance between pipe guides and fixed points in vertical pipe work should not
be bigger than 20x pipe diameter ( L 3 )
- Use bellows with extension limiters if there are no fixed points.
39
RB / INSTAL. INSTR. / AUG 2012
INSTALLATION
INSTRUCTION
- Rubber bellows acts as a piston by the forces arising from the internal pressure. To prevent
INSTALLATION
INSTRUCTION
Installation
- During installation the rubber bellows might be compressed or stretched slightly to eliminate
misalignments of the system however the allowable maximum values of the movements will
change accordingly.
- If the rubber bellows needs to be stretched to install, please pay attention to the collar of the
sealing ring of the bellows being kept in position and will not tear out of the groove of the
flange.
- Load the rubber bellows to compression necessary for installation between the flanges to the
allowable maximum according to the tables ( values depend on type of bellows )
- If possible install the bellows in such a way that the production date is visible in order to
make a better review for replacement.
- It is recommended to insert the bolts from the rubber bellows side of the flanges however if
this is not possible the loose threaded end must not interfere with the maximum movements of
the bellows.
- Do not use sharp tools which may damage the rubber.
- Install the bolts crosswise.
- Apply the torque crosswise ( 3 steps ) by tightening the bolts by hand.
- Fasten all bolts crosswise with 50 Nm.
- Final torque to be applied crosswise according to the table.
Nominal Bore
Bolt torque PN10 flange in Nm.
NB 32 - NB 80
40 - 60
NB 100 - NB 200
60 - 80
NB 250 - NB 300
80 - 100
40
RB / INSTAL. INSTR./ AUG 2012
Precautions after installation
- In case of works the rubber bellows needs to be protected against heat, flames and sparks
and in the event of these works protection of the bellows has to be made.
- Permanent radiation heat needs to be avoided or use a flame protection guard.
- Do not exceed maximum permissible temperature according to the tables to secure long life
time of the product.
- If a test pressure will be applied on the system the maximum value is the maximum working
pressure x 1,5.
- Do not paint the surface of the rubber and keep the part clean in order to allow adequate
inspections.
- Bellows do not need maintenance however are subject to wear and need to be inspected
every year at leakage, cracks and other deviations.
General
- Combined movements
If the installation length of the bellows is longer then it natural lenth the allowable lateral movements are limited.
Installation length
130 mm
140 mm
150 mm
Lateral permisselbe
20 mm
10 mm
5 mm
- Temperature versus movements and pressures
The values shown in the documentation are based on a temperature of max. 50°C. Exceeding
this temperature will give a reduction of the max. movements and/or pressures according to
the table.
Temperature
Reduction
50°C - 70°C
25%
70°C - 100°C
40%
- Calculed lifetime at various temperatures.
Working temperature
Intermittent use max. 300 hrs/year
Continuous use
0° - 30°C
12 years
6,0 years
30° - 50°C
9 years
4,5 years
50° - 70°C
7 years
3,5 years
70° - 90°C
5 years
2,5 years
90° - 100°C
2 years
1,2 years
41
RB / INSTAL. INSTR. / AUG 2012
INSTALLATION
INSTRUCTION
- If no torque wrench is available fasten the bolts with common sense and keep anyway distance between the connecting flanges of at least one ( 1 ) mm.
DOCUMENTATION SHEET
Rubber Bellows
LEGAL NOTICE
Legal notice
Legal Notice
By using Rubber Design ’ s documentation you agree to be bound by the following terms and
conditions:
The contents of these documentation ( including but not limited to text and images ) are
copyright of Rubber Design. All rights reserved. Reproduction, transfer, distribution or storage
of part or all of the contents in any form without the prior written permission of Rubber Design
is prohibited except in accordance with the following terms.
Rubber Design consents to you an authorization to make copies of extracts from these pages
for your personal use only. The contents of Rubber Design ’ s documentation may be used for
information purposes only and in such a manner that does not harm the reputation of Rubber
Design. Information provided is not allowed to be modified without the express written permission of Rubber Design.
The Rubber Design logotype, the corporate symbol in there and the same of its subsidiaries
and affiliates, as well as the brand names, product names and the trademarks of Rubber Design, its subsidiaries and affiliates are property of Rubber Design and/or its subsidiaries and
affiliates.
The contents of Rubber Design ‘ s documentation are provided “ a s is ” and “ as available ” . Except as required by applicable law no warranty of any kind, either express or implied, is made in relation to the correctness, accuracy, reliability or otherwise of the content of
these documentation. Any Rubber Design documentation may include technical inaccuracies
or typographical errors. Changes and additions may be made by Rubber Design to any information contained in here. Rubber Design reserves the right to revise the documentation at any
time.
Rubber Design will not be liable in any manner whatsoever for any damages, including but not
limited to direct, incidental, consequential, indirect, secondary, special, or punitive damages,
losses or expenses or loss of profits related to this documentation, or the inability to use the
contents of these documentation, or use or attempted use of information contained in there or
related to any failure of performance, error, omission, even if Rubber Design or its representatives are advised of such damages, losses or expenses.
Rubber Design B.V. – The Netherlands
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RB / LEGAL NOTICE / AUG 2012