Boosting performance

Cockerill Maintenance & Ingénierie
Energy
Defence
Services
Industry
Boosting performance
Technological, international, robust
CMI designs, upgrades and services
equipment for energy, defence,
steelmaking and other general-industry
markets. Its aim is to improve the
economic, technical and environmental
performance of industrial equipment
throughout its life-cycle.
This technology driven group places numerous beneficial assets
at the disposal of its client industries: a unique combination of
engineering and maintenance expertise, a vast geographic and
technological scope, and an ability to innovate in accordance with
the operational needs of its customers.
Since 2002, CMI has never stopped enlarging its geographical reach
and its portfolio of technologies. The Group today boasts operational units in Brazil, China, Europe, India, Russia and the United
States, supported by an international marketing and sales network.
In all, some 3 400 members of staff within the Group constitute
a pool of talent commensurate with CMI ambitions.
With the benefit of this organisation, CMI today serves an ever more
diversified client base. Whatever their specific needs, in CMI they find
a partner of choice, whether as an EPCM services provider across
all technologies, for solutions involving reducing the ecological
footprint of industrial processes, for specialised services or for the
Group’s dynamism in terms of innovation.
Bernard Serin,
Chairman and Managing Director,
CMI Group:
“We have set ourselves the mission of generating
sustainable industrial progress, to the benefit
of our clients, our employees, our shareholders,
the communities within which we are established,
and the planet.”
2 ⁄ Cockerill Maintenance & Ingénierie
Performance
2007
2008
2009
2010
2011
EUR 000
BG
IFRS
IFRS
IFRS
IFRS
Shareholders’ equity
77 391
122 694
119 699
123 244
72 075
Cash flow situation
140 767
75 684
54 184
61 355
52 462
Order entries
868 303
933 306
530 958
846 722
694 635
Turnover
531 327
825 226
734 835
561 937
710 666
Operating result
24 029
25 010
11 741
10 005
20 108
Evolution of the geographic workforce
distribution (as at December 31st)
BG =
Belgian Gaap
IFRS =
International
Financial
Reporting
Standards
Safety performance evolution
LF
3356
3500
3000
2500
3192
3318
3393
LS
0,94
25
22
20
2564
1,0
0,78
20,03
0,8
18,31
2000
15
1500
10
0,44
12,28
0,36
1000
0,43
2007
Belgium
India
2008
France
2009
United States
2010
2011
0
2007
2008
2010
2011
0
LS: Level of Severity of accidents causing stoppage.
Days lost X 1 000 / hours worked
Shareholding structure of the CMI Group
(in %, as at December 31st 2011)
Euremis Luxembourg sa
2011 order entry distribution
per activity (in %)
26,39%
24,19%
Others
CMI Energy : 168 EUR Mios
CMI Defence : 60,6 EUR Mios
8,72%
80,65%
2009
LF: Level of Frequency of accidents causing stoppage.
Accidents X 1 000 000 / hours worked
Brazil
Rest of the World
19,35%
0,4
0,2
5
500
0
0,6
10,70
40,70%
CMI Industry : 282,7 EUR Mios
CMI Services : 183,3 EUR Mios
www.cmigroupe.com 3 ⁄
Two centuries of engineering
in the service of industry
Cockerill Maintenance & Ingénierie: two lines of business and a long
history, inextricably linked to that of the industrial revolution…
In 1817, the British businessman John Cockerill begins his industrial
activity in Wallonia by supplying weaving looms to wool industry.
He rapidly diversifies his activities: blast furnaces, industrial boilers,
warships… Passionate about steam machinery, in 1835 Cockerill builds
the first working steam locomotive to run on the European continent.
The tone was set. This thirst for innovation has driven the generations
of engineers who, for the past two centuries, have been introducing
new processes bearing the Cockerill brand onto the market: engine
designed by Rudolf Diesel, guns, boat engines, water tube boilers,
locomotives, heat recovery steam generators for combined cycle
electric power plants, steel galvanising lines, boilers for thermo-solar
power plants... From the outset, the ‘Cockerill factories’ have been
anticipating trends and playing a determining role in worldwide
technological advances.
In the 19th century, a team from the ‘Établissements Cockerill’
at Seraing (Belgium) receives Viceroy Hung-Chang from
the Chinese province of Zhili.
Creation of ‘Établissements Cockerill’
at Seraing (Belgium)
Creation of Cockerill Mechanical Industries s.a. (CMI)
Blast furnace
Industrial
locomotive
Warship
Water pipe boiler
Westinghouse
nuclear boiler
Mk1 gun
(90 mm low pressure)
Flat steel
galvanising line
18171818 1825 1835 1857 1890 1925 1950 1956 1966 1972 1975 1982 19841986
Industrial
steam boiler
Steam locomotive
‘Le Belge’
4 ⁄ Cockerill Maintenance & Ingénierie
Gun
Dome for
Nordenfelt
fortresses
Diesel
locomotive
Vertical boiler
for combined cycle
power plant
Continuous
steel coating line
Nuclear maintenance
Gears
and gearboxes
John Cockerill also laid the foundations of the international vocation
of CMI today. A great industrial explorer, he made many visits abroad,
always on the lookout for new technologies and new projects. His
conquering spirit has thrived through the decades. Thus, in 1890,
the ‘Cockerill company’ was involved in the construction of the first
major Chinese steelmaking complex, located at Hanyang, designing
equipment and assisting the client in raising capital, assembling the
installations and training the local workers.
Today, with the benefit of this centuries old understanding of industrial
processes, and driven by the conquering and innovative spirit of its
founder, the CMI Group continues to design, install, modernise and
maintain equipment across the whole world, and to provide its clients
and partners with its expertise in international project management.
In the 21st century, the teams from the CMI Group perpetuate
the John Cockerill tradition, sparing no effort to meet the
expectations of their clients.
Industrial maintenance
(Belgium-Liège)
China
CMI becomes Cockerill Maintenance & Ingénierie s.a.
Brazil
United States
Germany
Mk8 gun (90 mm medium
pressure)
Industrial heat engineering
and cold steelmaking furnace
CMI becomes independent
(new shareholding)
Vertical furnace for processing lines
LCTS90 turret
Russia
France
India
Hydrostatic
transmission
locomotive
Boiler for
thermo-solar
power plant
Industrial
maintenance
(Belgium-Hainaut)
Nuclear valves
and fittings
198719891991 199619971998199920022003200420052008200920102011
Boiler maintenance
(Babcock)
Denapak
industrial
boiler
Hot rolling
mill furnace
Surface
treatment
and chemical
solutions
Industrial
maintenance
(France-North)
Industrial maintenance
(France-East and Luxembourg)
Multiple hearth
furnace
Industrial maintenance
(France-South)
Industrial maintenance (Brazil)
Industrial
maintenance
(Germany)
Horizontal boiler
for combined cycle
power plant
Cockerill CT-CV™
Weapon System
(105 mm)
Reversible cold
rolling mill
Windturbines
maintenance
Industrial
effluent
treatment
Solutions for reducing
the environmental
footprint of industries
Falarick 105
anti-tank guided missile
(105 mm)
www.cmigroupe.com 5 ⁄
A more and more sustainable Group
Proud of its past, CMI is also resolutely turned towards the future. It aims to generate
industrial progress, to the benefit of its clients, its employees, its shareholders, the communities
within which it is established, and the planet.
To achieve this goal, its approach is today organised around major guidelines:
3O
ffering
quality jobs
governance and promoting responsible behavior
3E
ncouraging the development and the production of “green” technologies
3R
educing ecological footprint, both of CMI and its clients
3 Involving
in the prosperity of the local communities CMI is established in
3G
uaranteeing the long term evolution of the Group
3S
trengthening
The very vocation of CMI
involves improving the efficiency
of equipment which it is mandated
to design, modernise or maintain.
Improving energy efficiency, limiting
and recycling polluting emissions,
recovering waste heat, re-using waste:
CMI uses every approach
to minimise the ecological
footprint of industries.
CMI considers the improvement of the ecological footprint as a
major criterion for evaluating its technological innovations.
CMI makes its expertise available for the production
of electricity from renewable sources
such as sun, wood or wind.
6 ⁄ Cockerill Maintenance & Ingénierie
2 Hours - Level: Introductory
Maintaining quality jobs involves an ongoing
obsession with safety at work and strict
compliance with various national
and international regulations.
CMI encourages its partners and employees to
behave with individual and collective responsibility.
IS0 14001 certification, sustainable development
audits, carbon performance calculation of its sites and
products, virtual communication tools, awareness
campaigns for the personnel… CMI pursues
a constant approach designed to reduce
its own ecological footprint.
e-Learning
To help develop the regions in which it operates,
CMI Group ensures that its representatives are
present in community discussions where they are
invited. It listens carefully to and supports the
demands of “residents”: education, cultural activities,
local sports clubs…
ISO 14001
OBJECTIVE:
Codes of conducts for its personnel, ethics charts
to be
applied
financiers
and internal
audit unit:
ISO 14001 provides
industry
withby
a model
for managing
and improving
their enviCMIThis
regularly
establishes
new toolswith
to an
strengthen
ronmental impacts.
course will
provide participants
overview of the
purpose and requirements
ISO 14001
as a tool for the management of environethics andofgood
governance.
mental aspects and impacts. It is designed to enable participants apply their
knowledge of ISO 14001 to the workplace.
This course is useful as an introduction for anyone involved in the development,
implementation and management of an ISO 14001 environmental management
system. It will be valuable as preparation for participants planning to complete
other ISO 14000 series based training, such as internal and lead auditor courses.
Upon completion of this Course, participants will be able to:
• discuss the external pressures on an organisation to develop environmental
management systems
• describe the purpose of an environmental management system and explain the
legislative framework relevant to an EMS
• explain the purpose and intent of the ISO 14000 series of standards
• describe the requirements of ISO 14001
Participants will need to demonstrate acceptable performance in all of these
areas in order to complete the course successfully.
COURSE CONTENT:
www.cmigroupe.com 7 ⁄
Steam generators
3 Heat recovery boilers for combined cycle
electric power plants
3 Heat recovery boilers for cogeneration
3 Steam generators for thermo-solar electric
power plants
Related services
3 Expertise and technical assistance for all heat
exchangers
3 Rehabilitation and modernisation of boilers
of all brands
CMI Energy
Technologies for
enhanced efficiency
CMI Energy is specialised in the design, supply, assembly and commissioning of steam generators for electric
power generation and cogeneration units.
CMI Energy positions itself in the most efficient technologies on
the market such as high efficiency combined cycles, biomass and
thermo-solar energy. It vast contributes to substantially improving
the performance of electric power plants.
CMI Energy is a technological leader in the market of Heat Recovery
Steam Generators (HRSG) installed behind combustion turbines in
combined cycle electric power stations. CMI HRSGs can be used with
turbines of all capacities (from 30 MW to 270 MW+) and all makes.
They are of vertical or horizontal configuration, with natural, forced
or assisted circulation. CMI Energy has developed two particular
lines of expertise: boilers operating in cycling mode (starting and
stopping of plants according to electricity demand), and boilers
installed behind turbines fired with heavy fuels (crude oil or heavy
fuel oil). Moreover, they can be used in hybrid electric power stations,
where a solar cycle is used along with a conventional combined cycle.
CMI boilers fully meet the current market requirements in terms
of performance, power, efficiency and flexibility.
8 ⁄ Cockerill Maintenance & Ingénierie
With the benefit of its long standing experience in steam generators,
CMI Energy also provides equipment for high capacity thermo-solar
electric power stations. It has designed steam generators adapted
to two major solar technologies: the ‘solar tower’ technique (which
operates by reheating a fluid contained in a boiler installed on top
of a tower on which sunrays are concentrated), and the ‘parabolic
trough’ technique (which operates by reheating a fluid contained in
a tube circulating in a network of parabolic mirrors). Applications for
patents have been filed for these developments since 2009.
CMI Energy provides support and guidance for its customers
throughout the world. Its teams are based in Liège (Belgium) and
Erie (Pennsylvania, United States). They can call upon a worldwide
marketing network and cooperate with three licensees who cover
essentially China, South Korea and India.
energy@cmigroupe.com
CMI Defence
World authority in weapon systems
for mounting on armoured vehicles
CMI Defence is the undisputed technological leader in
multi­functional, high-power weapon systems for light and
medium armoured vehicles.
With the strength of its cutting edge expertise in software, ballistics and
electro-mechanical engineering behind it, CMI Defence designs and
integrates new gun-turret systems and modernises weapon systems
already in operation. The systems which are designed, integrated or
modernised by CMI Defence benefit from an electronic architecture
which confers on them a degree of modularity without rival on the
market. The highest calibres can also be used as missile launchers.
They are suited to a wide range of wheeled or tracked carriers and
are applicable to the 25 to 120 mm calibre range. CMI Defence also
provides advice in the use of these systems. The combination of all
of these solutions guarantees optimal performance from the systems
throughout their life-cycle.
CMI Defence is independent of any and all vehicle manufacturers. It
sets itself apart through the efficiency of its technological innovations,
oriented towards the constantly evolving operational needs of armed
forces.
defence@cmigroupe.com
Weapon systems
3 Cockerill CSE90 Weapon System (90 mm low pressure
weapon system)
3Cockerill LCTS90 Weapon System (90 mm medium
pressure weapon system)
3Cockerill CT-CV™ Weapon System (105 mm high
pressure weapon system) and its Falarick 105 anti-tank
guided missile
3 Cockerill Medium Calibre Weapon System
3 Cockerill Mk3 90 mm gun
3 Simulation systems
Related services
3Modernisation and digitisation of equipment
in operation
3Support services: training, technical documentation,
spare parts and specific tools, maintenance
and repairs…
www.cmigroupe.com 9 ⁄
CMI Industry
Your EPCM services provider focused
on industrial competitiveness
As an expert in industrial processes, CMI Industry designs,
integrates, supplies and upgrades mechanical, thermal
and chemical treatment equipment and energy efficiency
solutions.
CMI Industry supplies steelmakers with cold complexes and all their
constituent equipment. Designed by CMI, such equipment features
the latest technology for increasingly more sophisticated flat carbon steel production. Some of these technologies are also available on equipment intended for the processing of other products,
such as stainless steel and long products.
CMI Industry also makes its EPCM services (Engineering, Procurement, Construction, Management) available to other processing
industries, assuming the complete installation of their new production tools, all technologies combined. In this field, CMI relies on
its extensive understanding of industrial processes, its engineering
skills and its experience in managing complex technical projects in
all the regions of the world. CMI has in particular acquired sound,
first-hand knowledge of emerging economies, enabling it to operate efficiently in the local economic environment and to deal with
the administrative regulations.
In a true spirit of partnership, CMI is involved throughout the life‑cycle
of industrial equipment to improve its performance, thanks to
Industrial equipment
3 Steelmaking processes:
- Steel cold rolling complexes
- Hardening and thickness reduction rolling mills,
continuous rolling mills and rolling mills coupled
to a pickling line
- Coating and annealing lines
- Degreasing, pickling and surface treatment lines,
acid regeneration plants, chemical treatments
- Reheating furnaces for hot rolling mills (slabs,
blooms and billets), furnaces for cold steelmaking,
thermal treatments
3 Turnkey industrial projects
3 Solutions dedicated to minimising the environmental
footprint of industrial processes
Related services
3 Expertise, performance audits
3 Transfer of know-how
3 Modernisation of equipment in operation
3 Training in processes
10 ⁄ Cockerill Maintenance & Ingénierie
customised technological solutions that guarantee a rapid return
on investment. In particular, CMI Industry offers industries solutions to reduce their environmental footprint by modifying the way
the equipment operates and thus reduce energy consumption or
polluting emissions, or by installing peripheral equipment for the
recovery of waste calories or for the recycling of polluting emissions. Some CMI technologies can also be used for waste recovery.
In all cases, CMI Industry also offers its customers transfer of expertise, training programmes, guidance and support for the start-up
of installations, or performance audits.
To serve its customers worldwide, CMI Industry has technological
development centres and commercial and operational units in
different geographic areas. It is present in China, Europe, India,
Latin America, North America and Russia.
This broad offer reflects the determination of CMI Industry to equip
its customers with reliable, economical and ecological industrial
tools, irrespective of the finished product and its use.
industry@cmigroupe.com
Specialised interventions
and proximity services
3 Special and heavy vehicles assembly
3 Engineering
3 Inspection, assessments and analyses
3 Project management
3 Rental and maintenance of shunting locomotives
3 Preventive and corrective maintenance
3 Tank opening and closing
3 Repairs (boiler-making, recoating, machining)
3 Valves and fittings
3 Nuclear valves and fittings
3 Out-sourced traction
3 Surface treatment and parts cleaning
3 Pipe-work
3 Machining
Equipment,
component parts
and subassemblies
3 Industrial steam-generation boilers
3 Steam generator components
3 Gears and gearboxes
3 Shunting locomotives
3 Mechanically welded boiler parts
3 Butterfly valves
3 Spare parts
3 Containers for storage and transport of activated
or contaminated equipment or waste
3 LI-corne TM system for efficient greasing
operations
CMI Services
Specialist in services to industry
With a staff of more than 1 800 professionals, CMI Services
provides assistance, advice and guidance to its customers for the operational management of their industrial
facilities. It offers specialised actions and local services
to improve the technical, economic and environmental
performance of its customers’ equipment.
Its offer ranges from simple repair of parts to the complete over­
haul of facilities, and its services also include maintenance, specific
studies and expertise. CMI Services excels particularly in planned
interventions where it assumes the full management of a project,
from preparatory studies to implementation by specialised staff.
CMI Services is able to call upon a network of local intervention units,
workshops and technology centres. It has a permanent presence
in Belgium, Brazil, France and Luxembourg, and an occasional presence in North Africa, the Middle East and South-East Asia.
Thanks to an ever wider and ever more technological offering,
CMI Services caters for an increasing number of industries: conventional and nuclear energy, the steel industry, petrochemicals, rail,
the military, wind energy, infrastructure…
CMI Services also supplies certain new equipment for its areas of
specialisation (industrial steam generation boilers and shunting
locomotives) as well as industrial components or subassemblies
(gears and gearboxes, butterfly valves…).
services@cmigroupe.com
www.cmigroupe.com 11 ⁄
Defence
Industry
Services
C MI, ever more reliable ,
effi ci ent and sust ainabl e e qu i pm e n t .
www.cmigroupe.com
welcome@cmigroupe.com
america@cmigroupe.com • brasil@cmigroupe.com • china@cmigroupe.com • deutschland@cmigroupe.com • espana@cmigroupe.com •
france@cmigroupe.com • india@cmigroupe.com • osterreich@cmigroupe.com • russia@cmigroupe.com
Cockerill Maintenance & Ingénierie
CMI sa • Avenue Grenier, 1 • BE - 4100 Seraing • Belgium
September 2012 | Editor: B. Coppens – Chief Communication Officer – Avenue Greiner, 1 – BE 4100 Seraing – Belgium | Layout: Debie graphic design | Photos: CMI, F. Vieilletoile, PL. Puissant, G. Labarbe | Printed on FSC paper
Energy