parts manual

L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
一、 气缸头总成 CYLINDER COVER ASSY
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
12301-F19-0000 Cylinder head cover
1
2
GB/T16674-1996 Bolt M6×25
3
3
GB/T16674-1996 Bolt M6×12
1
4
90601-F19-0000 Washer B6
1
5
91601-F19-0000 Cylinder head oil seal
1
6
90301-F19-0000 Cylinder cover nut M8
4
7
90602-F19-0000 Washer B12
4
8
33300-F19-0000 Spark plug D8RTC
1
9
GB/T16674-1996 Bolt M6×20
2
10
14800-F31-0000 Intake pipe assy
1
11
91602-F19-0000 O-ring 35×2.5
1
12
GB/T899-1988
Stud bolt M6×20
2
12200-F31-0000 Cylinder cover assy
1
13-1
12202-F19-0000 Intake valve tube
1
13-2
12203-F19-0000 Exhaust value tube
1
13-5
91603-F19-0000 O-seal ring
2
14
GB/T5789-1986
Bolt M8×79
1
15
GB/T97.1-1985
Washer B8×2
1
16
GB/T899-1988
Stud bolt M6×32
2
13
17
91201-F31-0000 Cylinder cover pad
1
18
90801-F19-0000 Dowel pin 10×14
3
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
19
91604-F19-0000 O-ring 9.4×2.4
1
20
12101-F31-0000 Cylinder boldy assy
1
21
GB/T16674-1996 Bolt M6×20
2
22
91202-F31-0000 Cylinder body seal pad
1
一、 气缸头总成 CYLINDER COVER ASSY
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
23
12206-F19-0000 Connecting flange
1
24
GB/T16674-1996 Bolt M6×20
2
25
91203-F19-0000 Washer
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
二、 配气系统 INTAKE,EXHAUST SYSTEM
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
14711-F31-0000 Intake valer
1
2
14731-F19-0000 Low set of outer spring
2
3
14771-F19-0000 Low set of inner spring
2
4
12209-F19-0000 Valve rod oil seal
2
5
14751-F19-0000 Valve outer spring
2
6
14761-F19-0000 Valve inner spring
2
7
14741-F19-0000 Spring upper set of air valve
2
8
14781-F19-0000 Valve cone half
4
9
14433-F19-0000 Adjusting nut
2
10
14432-F19-0000 Adjusting screw
2
11
GB/T5783-2000
Bolt M8×28
3
12
GB/T97.1-1985
Washer B8×2
3
13
14721-F31-0000 Exhaust valve
1
14
12250-F19-0000 Shaking arm bracket assy
1
15
12001-F19-0000 Rod assy
2
16
90603-F19-0000 Wave pad
1
17
14430-F19-0000 Low shaking arm
2
18
14451-F19-0000 Low shaking arm shaft
1
19
91605-F19-0000 O-Seal ring 18.5×2.5
1
20
12002-F19-0000 Cam gear assy
1
21
90604-F19-0000 Washer 14×22×1
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
22
12003-F19-0000 Cam gear shaft
1
23
91606-F19-0000 O-ring 21×2.5
1
24
12004-F19-0000 Spring
1
25
12005-F19-0000 Pressure plate 1
1
二、 配气系统 INTAKE,EXHAUST SYSTEM
序号
NO.
26
零部件代号
PART NO.
Part Name And Standard
GB/T16674-1996 Bolt M6×12
数量
Q'TY
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
三、 曲柄连杆 CRANK CONNECTING ROD
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
13102-F31-0000 Piston ring 1
1
2
13103-F31-0000 Piston ring 2
1
3
13120-F31-0000 Oil ring unit
1
4
13111-F31-0000 Piston pin
1
5
13101-F31-0000 Piston
1
6
13104-F19-0000 Piston pin circlip
2
7
13200-F19-0000
1
8
13205-F19-0000 Needle bearing
1
9
13203-F19-0000 Connecting-rod
1
10
13201-F19-0000 Right crank
1
11
13206-F19-0000 Crank pin unit
1
12
13202-F19-0000 Left crank
1
13
14
15
16
Ball bearing
1
13207-F19-0000 Timing gear
1
GB/T276-1994
GB/T276-1994
Rolling bearing
13204-F19-0000 Woodruff key
1
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
四、 机油泵、机油滤清器OIL PUMP &OIL CLEANER
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
15101-F19-0000 Drive axle
1
2
15100-F19-0000 Oil pump assy
1
3
15102-F19-0000 Gear cover of oil pump
1
4
15103-F19-0000 Cover of oil pump
1
5
15104-F19-0000 Oil pump plate
1
6
15105-F19-0000 Oil pump paper washer
1
7
15106-F19-0000 Drive gear of oil pump
1
8
15107-F19-0000 Inner rotator to pump
1
9
15108-F19-0000 Outer rotator to pump
1
10
15201-F19-0000 Cleaner body
1
11
15202-F19-0000 Cleaner cover
1
12
15203-F19-0000 Oil outer tube of cleaner
1
13
15204-F19-0000 Spring of oil outer tube
1
14
15205-F19-0000 Washer
1
15
15206-F19-0000 Washer, oil pump cleaner
1
16
15207-F19-0000 Primary driving gear
1
17
GB/T819.2-1997 Screw M6×30
2
18
15208-F19-0000 nut
1
19
15109-F19-0000 O-ring 9.4×2.4
2
20
GB/T5783-2000
2
21
GB/T819.2-1997 Screw M4×12
Bolt M5×20
2
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
22
GB/T819.2-1997 Screw M5×12
3
23
15209-F19-0000 Clamp
1
五、 左右曲轴箱组合 LEFT,RIGHT CRANKCAST ASSY
序号
NO.
零部件代号
PART NO.
1
GB/T5783-2000
2
91501-F19-0000 Clutch cable firm set
1
3
90101-F19-0000 Right crankcase bolt M8×122
2
4
11200-F19-0000 Right crankcase assy
1
5
91404-F19-0000 Clip
1
6
18601-F19-0000 Airflow pipe
1
7
90801-F19-0000 Dowel pin 10×14
2
8
90102-F19-0000 Left crankcase bolt M8×130
2
9
90801-F19-0000 Dowel pin 10×14
2
10
91204-F19-0000 Left,right crankcase assy
1
11
11100-F19-0000 Left crankcase assy
1
12
13
14
GB/T5787-86
Part Name And Standard
Bolt M6×55
Screw M6×50
91101-F19-0000 Left crank oil seal 50×34×7
GB/T5787-86
Bolt M6×95
数量
Q'TY
1
9
1
1
15
91102-F19-0000 Shift shaft oil seal 28×14×7
1
16
15300-F19-0000 Oil filter assy
1
17
15301-F19-0000 Filter spring
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
18
91607-F19-0000 O-ring 35.5×3
1
19
15302-F19-0000 Filter cover
1
20
92301-F19-0000 Needle bearing HK1512
1
21
90605-F19-0000 Washer
1
22
GB/T5789-1986
1
23
11110-F19-0000 Bearing push bolt
1
24
11111-F19-0000 Compression spring
1
25
91608-F19-0000 O-ring 13×2.5
1
Oil drain plug screw
五、 左右曲轴箱组合 LEFT,RIGHT CRANKCAST ASSY
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
26
11112-F19-0000 Push bolt stand
1
27
GB/T5783-2000
1
28
92302-F19-0000 Needle bearing HK1010
Bolt M6×25
2
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
六、 磁电机、左曲轴箱盖 MAGNE TOELE TRICITY MAHINE,LEFT CRAN
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
24301-F19-0000 Clutch gear
1
2
24302-F19-0000 Clutch assy
1
3
31101-F19-0000 Rotor assy
1
4
GB/T16674-1996 Bolt M8×18
3
5
GB/T5783-2000
1
6
31102-F19-0000 Stator assy
1
7
91204-F19-0000 Left crankcase cover gasket
1
8
11301-F19-0000 Left crankcase cover
1
9
91608-F19-0000 O-ring 27×2.5
1
10
11302-F23-0000 Left brand cover
1
11
GB/T16674-1996 Bolt M6×12
4
12
GB/T16674-1996 Bolt M6×20
3
13
11310-F19-0000 Chain gear cover
1
14
GB/T16674-1996 Bolt M6×40
5
15
11320-F19-0000 Electric drivn driver gear case co
1
16
91609-F19-0000 O-ring 63×3
1
17
91610-F19-0000 O-ring 13.8×2.5
1
18
11325-F19-0000 Hand hole cover
1
19
GB/T16674-1996 Bolt M6×12
1
20
11303-F19-0000 Pressure plate 2
1
21
11304-F19-0000 Screw M5×16
2
Bolt
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
22
11305-F19-0000 Rad
1
23
GB/T16674-1996 Bolt M6×50
2
24
GB/T16674-1996 Bolt M6×20
1
25
GB/T819.2-1997 Screw M5×25
3
七、 电起动系统 ELECTRIC STARTING SYSTEM
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
31201-F19-0000 Starting motoring
1
2
91611-F19-0000 Bolt M6×28
2
3
90605-F19-0000 O-ring
1
4
92303-F19-0000 Retarding gear assy
1
5
31202-F19-0000 Stater gear assy
1
6
31203-F19-0000 Needle bearing HK1010
2
7
GB/T16674-1996 Rad
4
8
31200-F19-0000 Retarding gear assy
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
八、 离合器 CLUTCH
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
21001-F19-0000 Driven gear assy
1
2
21002-F19-0000 Spline pad
1
3
21003-F19-0000 Pressure set
1
4
21004-F19-0000 Friction liner unit
5
5
21005-F19-0000 Clutch plate
4
6
21006-F19-0000 Clutch hubassy
1
7
21007-F19-0000 nut
1
8
21008-F19-0000 Clutch spring
4
9
21009-F19-0000 Press plate，clutch
1
10
21010-F19-0000 Bearing 6001
1
11
21011-F19-0000 Ejector pin sleeve
1
12
21012-F19-0000 Bolt
4
13
21013-F19-0000 Ejector
1
14
21014-F19-0000 Washer papilionaceous
1
15
21015-F19-0000 Washer
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
九、反冲起动装置 KICK STARTER
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
24111-F19-0000 Washer
1
2
24112-F19-0000 Circlip
1
3
24106-F19-0000 Ratcher guide plate assy
1
4
24105-F19-0000 Washer
1
5
24104-F19-0000 Spring
1
6
24102-F19-0000 Tart ratchet
1
7
24114-F19-0000 Circlip
1
8
24110-F19-0000 Washer
1
9
24101-F19-0000 Starting gear
1
10
24103-F19-0000 Starting axle
1
11
24107-F19-0000 Spring plate
1
12
24108-F19-0000 Biseroal spring
1
13
24109-F19-0000 Bushing
1
14
24113-F19-0000 Washer
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
十、主副轴组合 SHAFT ASSY
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
22201-F19-0000 Drive shaft
1
2
22205-F19-0000 Ger，4th wheel
1
3
22208-F19-0000 Spline washer
3
4
22209-F19-0000 Circlip
3
5
22204-F19-0000 Gear，3rd wheel
1
6
22210-F19-0000 Thrust washer
2
7
22202-F19-0000 Gear，lst wheel
1
8
22207-F19-0000 Starting gear assy
1
9
22211-F19-0000 Thrust washer 3
1
10
22207-F19-0000 Gear，5th wheel
1
11
22203-F19-0000 Gear，2nd wheel
1
12
22212-F19-0000 Washer
1
13
GB/T276-1994
Rolling bearing 6204
1
14
91103-F19-0000 Drive shaft oil seal 20×34×7
1
15
22401-F19-0000 Drive sprocket
1
16
22402-F19-0000 Firm plate
1
17
GB/T5783-2000
2
18
22101-F19-0000 Main shaft
1
19
22107-F19-0000 Thrust washer 1
1
20
22106-F19-0000 Starting wheel assy
1
21
GB/T276-1994
Bolt M6×10
Bolling bearing 6006
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
22
22103-F19-0000 gear，3rd pinion
1
23
22104-F19-0000 gear，4th pinion
1
24
22105-F19-0000 gear，5ht pinion
1
25
22102-F19-0000 gear，2nd pinion
1
十、 主副轴组合 SHAFT ASSY
序号
NO.
26
27
零部件代号
PART NO.
Part Name And Standard
22108-F19-0000 Thrust washer 2
GB/T276-1994
Rolling bearing 6202Z
数量
Q'TY
1
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
十一、右曲轴箱盖组合 RIGHT CRANKCASE COVER ASSY
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
15651-F19-0000 Oil gauge
1
2
91612-F19-0000 O-ring 18×3
1
3
21401-F19-0000 Shabing arm unit
1
4
91613-F19-0000 O-ring 7×1.9
1
5
21402-F19-0000 Torsion spring
1
6
21403-F19-0000 Separate cam
1
7
21404-F19-0000 Pin 2×15
1
8
GB/T16674-1996 Bolt M6×40
10
9
91104-F19-0000
1
10
90606-F19-0000 Pad
1
11
11410-F19-0000 Speedorneter wheel
1
12
GB/T819.2-1997 Screw M5×25
1
13
GB/T16674-1996 Bolt M6×50
1
14
11401-F19-0000 Right orankcose cover assy
1
15
91105-F19-0000 Kick starter oil seal 14×28×7
1
16
GB/T16674-1996 Bolt M8×40
1
17
24200-F19-0000 Start rad assy
1
18
90802-F19-0000 Dowel pin 8×14
2
19
91205-F19-0000 Gasket cover R
1
Oil seal to speedorneter wheel 6.5×14.5×7
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
十二、换档机构 CEAR SHIFT DEVICE
序号
NO.
零部件代号
PART NO.
Part Name And Standard
数量
Q'TY
1
23303-F19-0000 Circkip 12
1
2
23302-F19-0000 Sping
1
3
23301-F19-0000 Control plate
1
4
23300-F19-0000 Shifting axle assy
1
5
23306-F19-0004 Torsion spring
1
6
23304-F19-0000 Flat washer
2
7
23305-F19-0000 Circkip 14
1
8
23304-F19-0000 Fork shaft
1
9
23303-F19-0000 Fork 3
1
10
23302-F19-0000 Fork 2
1
11
23301-F19-0000 Fork 1
1
12
GB/T16674-1996 Bolt M6×25
1
13
23202-F19-0000 Spider wheel
1
14
23204-F19-0000 Pin
1
15
23201-F19-0000 Shifing cam
1
16
91106-F19-0000 Oil sael 14×22×5
1
17
31103-F19-0000 Shift sign sender
1
18
GB/T16674-1996 Bolt M6×10
1
19
23205-F19-0000 Torsion spring
1
20
23206-F19-0000 Shift pedal
1
21
GB/T16674-1996 Bolt M6×20
1
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
L
N
L
N
U
N
U
S
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
N
L
N
U
N
U
S
U
S
L
L
N
N
U
U
S
S
L
L
N
U
N
U
S
U
S
S
L
L
N
N
U
U
S
S
L
L
N
N
U
S
U
S
S
L
L
十三、化油器 CARBURETOR
序号
NO.
1
零部件代号
PART NO.
Part Name And Standard
16100-F31-0000 Carburetor assy
数量
Q'TY
1