Dezentrale Wasseraufbereitung mit Membranen in d D db i K t t h
Transcription
Dezentrale Wasseraufbereitung mit Membranen in d D db i K t t h
Martin Membrane Brüsewitz, 11. Juni 2015 Dezentrale Wasseraufbereitung mit Membranen in d D der Dauerversorgung und bei d b i Katastrophen K t t h Der Ultra Low Pressure Ultra‐Filtration (ULPUF) process – Der Waserrucksack PAUL – Univ.‐Prof. Dr.‐Ing. Franz‐Bernd Frechen g Universität Kassel Slide 1 Chair, IWA Specialist Group “Membrane Technology” gy Prodekann des Fachbereichs Bauingenieur‐ und Umweltingenieurwesen Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Winner 2011 in the category „society“ Was ist das Besondere am ULPUF‐Prozess? Martin Membrane Brüsewitz, 11. Juni 2015 Slide 2 Was ist das Besondere am ULPUF‐Prozess? Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi operation principles PAUL dead end filtration d d d filt ti ultra low pressure: 0.00 to 0.08 bar (0.04 typical) 9.5 m² membrane surface area nominal flux 5 LMH, nominal yield 1,200 L/d nominal flux 5 LMH nominal yield 1 200 L/d Slide 3 flat sheet vertically mounted Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Martin Membrane Brüsewitz, 11. Juni 2015 operation principles dead end filtration d d d filt ti according to literature, the permeate flow will come to zero (with TMP between 0.3 and 10 bar) feed = raw water decay of filtrate flow rate membrane filtrate = permeate Slide 4 Melin/Rautenbach: Membranverfahren. 3rd edition 2007. ISBN 978‐3‐540‐34327‐1 Springer Berlin Heidelberg New York Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi 1. Bacterial activity keeps up cake layer permeability 100.00 Chriesbach River water: DOC 3.1 - 4.6 mgC/l T bidit 1 Turbidity: 1.5 5 - 24 NTU With and without 5M NaN3 Chriesbach, renewed, 24h Chriesbach, NaN3, 5mmol/l 90.00 80.00 70.00 J, l/h/m2 J 2 Martin Membrane Brüsewitz, 11. Juni 2015 60 00 60.00 50.00 40.00 30.00 Daily fluctuation but on average stable flux 20.00 10.00 0.00 0 5 10 day 15 20 25 Slow but steady flux reduction Slide 5 From Presentation Peter/Pronk (EAWAG) 2005, Techneau workshop, Berlin Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi 2. dead end filtration – no sizing effect Martin Membrane Brüsewitz, 11. Juni 2015 acc. to Ripperger, high velocities (= forces) along the membrane t Ri hi h l iti ( f ) l th b percen ntage of p particle size surface have a sizing effect, leaving higher percentages of small particles on the membrane: increased likeliness of pore clogging ti l th b i d lik li f l i in the ULPUF, vertical force is much lower than with cross flow filtration ! 1 no crossflow (original particle distribution) 2 … 5 increasing crossflow velocity from 0.3 m/s to 1.5 m/s Slide 6 particle size particle size Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Rippberger ,S.(1993): Berechnungsansätze zur Crossflow‐Filtration. Ch Chem‐Ing‐Tech. 65, Nr I T h 65 N 5, 533‐540 5 533 540 3. Low TMP Martin Membrane Brüsewitz, 11. Juni 2015 The higher the TMP as the driving force for small particles to be Th hi h th TMP th d i i f f ll ti l t b Slide 7 dragged into the pores, the lower the occurrence of pore bl ki blocking With ultra low TMP, the small particles presumably cannot even pass the cake layer Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi operation principles Martin Membrane Brüsewitz, 11. Juni 2015 dead end filtration d d d filt ti dead end filtration is only recommended with very low Slide 8 suspended solids content – as can be found in surface waters (in general and during emergencies) cake layer has to be removed somehow – but if simple operation is essential, this cannot be done by backflush , y Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Slide 9 models of cake layer with cross flow … Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Martin Membrane Brüsewitz, 11. Juni 2015 operation principles PAUL flat sheet vertically mounted fl t h t ti ll t d forces at a cake layer particle during filtration Fg force of gravity feed permeate FN filtration force FF friction force Slide 10 membrane Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 operation principles PAUL forces at a cake layer particle during filtration and filling f t k l ti l d i filt ti d filli F? force due to tur‐ bulence when filling Fg force of gravity feed permeate FN filtration force FF friction force Slide 11 membrane Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 operation principles PAUL forces at a cake layer particle during filtration pause f t k l ti l d i filt ti Fg force of gravity FS sticky force Slide 12 membrane Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 operation principles PAUL forces at a cake layer particle during filtration pause and filling f t k l ti l d i filt ti d filli F? force due to tur‐ bulence when filling Fg force of gravity FS sticky force Slide 13 membrane Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 operation principles PAUL forces at a cake layer particle during tap closing f t k l ti l d i t l i Fg force of gravity pl s short term s rge hen closing tap plus short term surge when closing tap FS sticky force Slide 14 membrane Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi how much water is filtered per day? Martin Membrane Brüsewitz, 11. Juni 2015 Slide 15 water for 400 affected people: 1,200 L/d (800 bottles people: 1 200 L/d (800 bottles 1.5 Liter each) 1 5 Liter each) – see picture: 1 day production (1.2 tons of water) Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 capacity of PAUL According to our tests at University of Kassel, we found a A di t t t tU i it f K l f d Liter filtere ed per dayy capacity to be 1,200 Liter per day (minimum) All measurements of PAULs onsite (Columbia, Benin, Myanmar 6000 etc.) indicate 5400 5400 5000 4800 4800 4824 5000 higher 4320 amounts: 4000 3323 2880 2880 3000 2400 1920 2000 1200 1000 Slide 16 0 Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi capacity of PAUL: influence of EPS & temperature Martin Membrane Brüsewitz, 11. Juni 2015 in cases of emergency and in rural areas (well water or surface i f di l ( ll t f water), usually low EPS concentrations are observed also, temperatures are higher permeability development PES membrane with 150 kDalton 700 dw+solids C_EPSdissolved = 2.06 mg/L DOC = ? mg/L SS = 700 mg/L perm meability in n L/(m²*h*b bar) 600 rainwater storage pond, rainwater storage pond, Myanmar 500 river C_EPSdissolved = 2.60mg/L DOC = 3.53 mg/L SS 4 20 /L SS ca.4 ‐20 mg/L 400 eff final sedimentation C_EPSdissolved = 9.32mg/L DOC = 8.79 mg/L TS ca. 4 mg/l 300 200 100 0 0 12 24 36 48 dw+eff. primary sedimentation (1:1) C_EPSdissolved = 15.4 mg/L g/ DOC = 29.5 mg/L SS ca. 26‐41 mg/l time in h Slide 17 Exler, H.; Telgmann, U.; Frechen, F.‐B (2013): Einfluss gelöster organischer Verbindungen (EPS) auf die hydraulische Leistungsfähigkeit von Membranen g ( ) g g g ( ) y g g gwf ‐ Wasser|Abwasser, June 2013 Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi filtration is mostly done by the cake layer raw water cake layer (filtration active) Martin Membrane Brüsewitz, 11. Juni 2015 filtrate Solids (organic, anorganic, (organic anorganic bacteria, pathogens, …) Slide 18 membrane typical pore width 20 to 20 to 100 nm 100 nm (0.020 to (0 020 to 0.100 µm) 0 100 µm) Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Log‐R Reductio on‐Value e LRV bacteria removal 7 6 5 4 3 2 1 0 Fresenius Fresenius Fresenius Fresenius Fresenius Fresenius e.coli coliforme I.E. e.coli coliforme I.E. ISO 9308‐1 ISO 9308‐1 ISO 7899‐2 ISO 9308‐1 ISO 9308‐1 ISO 7899‐2 PAUL A PAUL A PAUL A PAUL B PAUL B PAUL B min Min 5,301 5,368 4,444 5,672 5,929 5,041 avg g Mittel 5,689 , 5,704 , 5,092 , 6,013 , 6,144 , 5,245 , max Max 6,362 6,415 5,568 6,380 6,431 5,544 Slide 19 analyzed by Institut Fresenius, Fresenius Göttingen Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi virus removal (Federal Environment Agency UBA) Martin Membrane Brüsewitz, 11. Juni 2015 added virusses human adenovirusses Slide 20 analyzed by Federal Environment Agency Agency, Dessau/Roßlau Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi virus removal (Federal Environment Agency UBA) Martin Membrane Brüsewitz, 11. Juni 2015 total amount filtered in m³ feed: drinking water Slide 21 analyzed by Federal Environment Agency Agency, Dessau/Roßlau Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 conclusions Slide 22 conclusions Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 conclusions advantages of the ULPUF in this application d t f th ULPUF i thi li ti 1. the ULPUF process achieves LRV from 3 up to more than 6 for bacteria as 2. 3. 4. 5. 6. well as for viruses ll f i the membrane more or less only serves as a support for the filtrating cake layer → this is also exemplified by the high LRV for viruses this is also exemplified by the high LRV for viruses no cross flow, thus no sizing effect of the cake layer → low risk of pore blocking TMP is ultra low, this means driving force of small particles through the cake layer into the pores is very low → low risk of pore blocking cake layer into the pores is very low → low risk of pore blocking if EPS occur, they will be transported down to the bottom volume and not be recycled to the membrane surface y structure of the cake layer and bacterial activity keep up the cake layer’s p permeability y Slide 23 Low invest, small area: high maintenance & replacement costs maintenance & replacement costs Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi high invest, large area: low main‐ tenance & no replacement costs & no replacement costs Martin Membrane Brüsewitz, 11. Juni 2015 cosst of waterr in € per p person and d month … and about cost 10 8 Basis for PAUL calculation: Water produced : 1,200 Liter/day Unit price (excl. VAT): 995 € add. cost (transport, tax etc) 300 € cost per maintenance: 30 € maint. interval: 200 m³ filtered (at least once per year) ‐ May 2015 20 Liter/P per day dates as stated 9,13 5,79 , 6 6,08 4 2,70 2 0,27 0 45 0,45 0,89 1,08 1,35 2,71 2,71 1,52 0 Slide 24 Note: for Tulip and Lifesaver (red cols), prices are calculated ONLY on the basis of necessary replacement cartridges . They do NOT include price of the base unit, NO spare parts, NO maintenance ‐ really NOTHING is included (not even shipping) , p g included (this would triple the price per m³) ( p p p ) Lifesaver: In addition, the price of activated carbon cartridges is NOT Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 cosst of waterr in € per p person and d month … and about cost 10 8 Basis for PAUL calculation: Water produced : 1,200 Liter/day Unit price (excl. VAT): 995 € add. cost (transport, tax etc) 300 € cost per maintenance: 30 € maint. interval: 200 m³ filtered (at least once per year) ‐ May 2015 20 Liter/P per day dates as stated 9,13 5,79 , 6 6,08 4 2,70 2 0,27 0 45 0,45 0,89 1,08 1,35 2,71 2,71 1,52 0 Slide 25 Note: for Tulip and Lifesaver (red cols), prices are calculated ONLY on the basis of necessary replacement cartridges . They do NOT include price of the base unit, NO spare parts, NO maintenance ‐ really NOTHING is included (not even shipping) , p g included (this would triple the price per m³) ( p p p ) Lifesaver: In addition, the price of activated carbon cartridges is NOT Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 latest development stage and accessories t view top i side view front valve closed valve open Slide 26 tile with valve incl. float, replaces sieve Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 latest development stage and accessories raw water tank optional: pre-sieve optional: valve detail tile valve valve closed t view top i float side view front valve open valve closed valve open tile with valve to be mounted in the filtered water tank at proper height Slide 27 filtered filt d water tank Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi tile with valve incl. float, replaces sieve Martin Membrane Brüsewitz, 11. Juni 2015 latest development stage and accessories raw water tank optional: pre-sieve optional: valve detail tile valve valve closed t view top i float side view front valve open valve closed valve open tile with valve to be mounted in the filtered water tank at proper height Slide 28 filtered filt d water tank Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi tile with valve incl. float, replaces sieve Martin Membrane Brüsewitz, 11. Juni 2015 distribution of PAUL Malaysia: 4 Madagascar: 10 Colombia: 8 Comoros: 13 Kenya/Somalia: 31 Congo: 17 Malawi: 21 Cuba: 12 Kenya: 8 Mexico: 2 Mongolia: 3 N ibi 1 Namibia: (as of 08.06.2015) Niger: 1 Nigeria: 4 Mozambique: 3 Cameroon: 9 Cambodia: 6 Indonesia: 12 India: 13 1,571 PAUL Nepal: 140 Pakistan: 255 Pakistan: 257 Peru: 10 H iti 167 Haiti: Philippines: 164 Serbia: 55 United Kingdom: 2 Ghana: 10 Vietnam: 94 R i 1 Russia: Gambia: 26 Slide 29 Eritrea: 2 Ecuador: 5 Dom. Rep.: 1 Chile: 2 Bulgaria: 1 Bolivia: 1 Bénin: 10 Egypt: 5 Afghanistan: 14 Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Tanzania: 10 Venezuela: 10 Taiwan: 2 Uganda: 20 Turkey/Syria: 3 Sambia: 1 Switzerland: 1 Senegal: 1 Zimbabwe: 1 Somalia: 11 St. Lucia: 2 South Sudan: 1 Swaziland: 1 some parties who brought PAUL into service are Slide 30 Stiftunglife g Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Slide 31 Nepal Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Slide 32 Ghana Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 Slide 33 Uganda Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi Martin Membrane Brüsewitz, 11. Juni 2015 thank you very much for your attention ! Martin Membrane Brüsewitz, 11. Juni 2015 www.uni-kassel.de\fb14\siwawi www uni-kassel de\fb14\siwawi www.waterbackpack.org Winner 2011 in the category „society“ Slide 34 © Humanity Care Foundation Department of Sanitary and Environmental Engineering (DESEE) Head: Prof. Dr.‐Ing. F.‐B. Frechen www.uni‐kassel.de/fb14/siwawi