gates crimp data and dies manual
Transcription
gates crimp data and dies manual
GATES CRIMP DATA AND DIES MANUAL Gates Corporation P.O. Box 5887 Denver, Colorado 80217-5887 www.gates.com/ecrimp General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Hydraulic Hose Swage Data TH7 and TH8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 C14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 GC32-XD™/GC96™ with Spacer Dies Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-32 LifeGuard™ Sleeving Crimp Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 GL Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34 GLP Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Clamp Collar Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Power Steering Male Flareless Assembly Instructions. . . . . . . . . . . . . 37-38 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . . . . 39 Automotive Service Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-48 Power Crimp® 707 Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-66 GL Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 GLP Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Clamp Collar Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Power Steering Male Flareless Assembly Instructions. . . . . . . . . . . . . 70-71 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . . . . 72 Automotive Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-83 MobileCrimp® 4-20 Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-101 GL Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 GLP Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Clamp Collar Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Power Steering Male Flareless Assembly Instructions. . . . . . . . . . . 105-106 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . . . 107 Automotive Service Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-116 OmniCrimp® 21 & Power Crimp® 3000B Calibration Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Adjustment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-121 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122-137 GL Coupling Crimping Instructions for OmniCrimp 21. . . . . . . . . . . . . . 138 GL Coupling Crimping Instructions for PC 3000B. . . . . . . . . . . . . . . . . . 139 GLP Coupling Crimping Instructions for OmniCrimp 21. . . . . . . . . . . . . 140 Clamp Collar Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Power Steering Male Flareless Assembly Instructions. . . . . . . . . . . 142-143 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. 144-145 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146-154 Automotive Service Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Power Crimp® 2001 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157-172 LifeGuard™ Sleeving Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174-181 GL Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 182-183 GLP Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Section Reference Hydraulic Hose Crimp Data BOP C12, C12M, C12M-MTF, C12-MTF C14 Teflon® C5C C5E CM2T® CPS, CPSGS, CPSGS-MTF, CPS-MTF EFCPS EFG3K, EFG3K-MTF EFG4K, EFG4K-MTF EFG5K, EFG5K-MTF EFG6K, EFG6K-MTF EFLW G1 G1H G2 G2AT-HMP G2H, G2H-MTF G2L G2XH G3H, G3H (C3H) G3K, G3K-MTF G4H G4K, G4K-MTF G5K, G5K-MTF G6K, G6K-MTF GMV GT7, GT7NC GT8, GT8NC GTH, GTH (C6H) GTHX HO J2AT, J2AT-MTF LOLA LOLB LOLC LOLG LOLR LOLY LW, LW-MTF M2T®, M2T PLUS, M2T PLUS-MTF M2TH, M2TH-MTF M2T-MTF M2TN M3K M3KH, M3KH-MTF M3K-MTF M3K-XTF M4K, M4K PLUS, M4K PLUS-MTF, M4K PLUS-XTF M4KH, M4KH-MTF M4K-MTF M4K-XTF M500, M500-MTF, M500-XTF M5K, M5K-MTF, M5K-XTF M6K MCPB PLUS, MCPB PLUS-MTF MegaTech™ 250 MegaTech™ 500 MegaTech™ 1000 MegaTech™ 3000 MegaTech™ II ACP MegaTech™ G5TB MegaTech™ LOC MegaTech™ PC M-XP RFS RLA SHR. TH7, TH7NC TH8, TH8NC TH18, TH18NC TR500 Automotive Hose Crimp Data Charter® Multi-Use 1-Braid (19B) Multi-Use 2-Braid (19B) Safety Stripe Industrial Hose Crimp Data 1000MP/Mine Spray 119B 19B 20B-HB 319MB 6B Adapta Flex™ Cyclone™ Duro Flex® Fuel Oil Delivery Heat Master® (Aramid) LOL LP350, LP350X Ohmega PC2500, PC3000, PC3500, PC4000, PC5000, PC6000 PolarSeal® Powerbraid 5000 Premo Flex® Python Plus® Terminator® Thermo AG® 570, 800 Tufflex Plus® Couplings C14 Teflon® GLP™ GLX™ GlobalSpiral™ GSP™ GSH™ MegaCrimp® PolarSeal® Power Crimp® (PC, PCS, PCM) - series is being phased out. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. General Hose Assembly Guide Once the proper hose and couplings have been selected, the assembly can now be made. There are three types of assemblies: • Permanent Crimped For straight female couplings, the cut-off is measured from the locking collar to either the end of the nut or seat depending on whether the nut can be pulled back exposing the seating surface. • Permanent Swage Power Crimp® 707 GC32-XDTM /GC96TM Swaging •“Field Attachable” couplings (crimping equipment needed) Components, equipment and procedures vary for each type of couplings. However, measuring, cutting procedures and fitting orientation are the same. 1. Measuring Hose With some assemblies, the length must be within a tight tolerance for proper installation. This is especially true for short high-pressure hose assemblies. Before cutting the hose, make sure you understand the difference between “cut hose length” and “assembly overall length” as shown below. Cut-off value “C” is the length of that part of the coupling not directly in contact with or applied to the hose. Subtract the sum of the two “C” values from the overall length of the assembly to determine the approximate hose length to be cut. All cut-off values are identified in the coupling tables found in the Gates hydraulic catalog. For male thread couplings, the cut-off is measured from the locking collar to the end of the threads as shown. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Bent tube couplings are measured to the center line of the seating surface as shown. SAE Length Tolerances for Hydraulic Hose Assemblies and Specified Hose Length. Length For lengths from including 12” For lengths from including 18” For lengths from including 36” For lengths from Tolerance 0” up to and ± 1/8” 12” up to and ± 3/16” 18” up to and 36” Cut Hose Length = Assembly Overall Length - (C1 + C2) 2 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. ± 1/4” ± 1% of length measured to the nearest 1/8” Hose Assembly Guide (Cont’d) 2. Cutting Hose safety glasses and avoid loose fitting clothing. Hearing protection is also strongly recommended. The abrasive wheel efficiently cuts all hose types, including spiral-reinforced hose. The drawback with this blade is the amount of debris it creates from cutting. As the blade wears out, its diameter becomes smaller and eventually requires replacement. NOTE: Cutting of any hose will generate some debris that, if not properly removed, can damage your hydraulic system. When cutting any hose, keep the cut as straight as possible and square with the side of the hose. The maximum allowable angle of the cut is 5° (as shown below). MobileCrimp® 4-20 Cutting PTFE hose requires special consideration. It can be cut cleanly with a cutting shear. Once the cut is made the PTFE tube must be deburred using a sharp knife. Grounding Industrial hoses: When flammable materials are conveyed, follow these steps for grounding the static wire or wire helix to the couplings: 3. Fitting Orientation Fitting orientation is necessary when neither fitting is straight (both are at an angle). Fittings must be oriented to each other to ensure proper installation with minimal stress on the hose from twisting. Orientation procedure: • Position far coupling vertically downward. •Orientation angle is measured clockwise (as shown). •Orientation angle tolerance should be ±2°. OmniCrimp® 21 / Power Crimp® 3000B XPOSING THE STATIC WIRE METHOD: Locate the E static wire(s) in the end of the hose. If the wire(s) is not exposed, probe for it with a knife by cutting away a small part of the hose. When the wire(s) is located, note the direction that it is wound and cut the hose material away until approximately 5/8” (±1/8”) is exposed. Without damaging the wire(s), cut the hose end square. Check the electrical continuity of each static wire. When a satisfactory electrical test is achieved, bend the static wire(s) to the inside of the hose tube so that it will be in direct contact with the coupling shank (stem) and attach the coupling. Finally, check the electrical continuity after the couplings have been attached. The helical wire can be grounded in a similar fashion. Power Crimp® 707 Once you’ve installed the appropriate blade, place the hose in the bending fixture. This draws the hose away as you cut, minimizing binding (squeezing) and makes cutting easier. Hand-held cutters can be used on some textile-reinforced hose. It is recommended that both static wires at each end of the hose be grounded by the methods described above. A minimum of one static wire (or wire helix) on each coupling must be grounded to achieve dissipation of static electricity. GC32-XDTM /GC96TM The notched blade gives a clean, efficient cut on nonspiral-reinforced hose (one- and two-wire braid hose and textile hose). Though notched blades will cut spiral hose, they are not recommended as they dull quickly and/or become damaged. Swaging After determining the hose cut length by deducting for fittings, cut the hose with a cut-off saw. There are two blade types that can be used: notched (serrated) or abrasive. General CAUTION: When cutting hose, always wear STAPLE METHOD: A metal staple(s) or flat brass pin(s) should be inserted into the center of the static wire(s) approximately 1/4”. Remember that the static wire(s) travels at an angle due to the “Lazy Helix”. Check the electrical continuity of each static wire. When a satisfactory electrical test is achieved, bend the remaining end(s) of the staple(s) or pin(s) inside the hose tube so that it will be in direct contact with the coupling shank (stem) and attach the coupling. Finally, check the electrical continuity after the couplings have been attached. The helical wire can be grounded in a similar fashion. Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 3 Hose Assembly Guide (Cont’d) 4. Hose Preparation General CAUTION: When skiving or buffing hose, always wear safety glasses and avoid loose fitting clothing. If power skiving or buffing, hearing protection is recommended. Swaging Skiving Skiving removes the hose cover down to the reinforcement for coupling assembly and/or ferrule crimping. Some tools that can be used to skive are: GC32-XDTM /GC96TM Skived Hose •Wire abrasion wheel. •Hand-skiving tool (Gates Product No. 7480-0413). Thick-covered and some 6-wire hoses typically require skiving because the ferrule serrations cannot bite through the cover and into the wire. Hoses with a thin cover do not typically require skiving. Check Gates hydraulic catalog and crimp chart for specific information on skive length and diameter. Power Crimp® 707 The skive length is the length of cover removed. For example, for 24G5K, the skive length is 2.75” and the skive diameter is “to the wire”. Buffing Some non-wire-reinforced hose require buffing, which is similar to skiving but doesn’t require removing the hose cover to the reinforcement. MobileCrimp® 4-20 Photo 1 When a hose is buffed, its cover is removed, but only to a specific diameter as defined by crimp data. A grinding wheel is necessary to buff a hose (not a wire wheel, which could damage the reinforcement). NOTE: Skiving or buffing of any hose will generate some debris that if not properly removed can damage your hydraulic system. 5. P reassembly Using Two-Piece Couplings (GS, PCM, PCS & PC) 1.Lubricate the first two or three serrations on the stem with lightweight oil, i.e., 10W motor oil. OmniCrimp® 21 / Power Crimp® 3000B 2. Clamp stem in vise on hex portion. Put ferrule over hose and push hose onto stem shoulder. (Photo 1 & 2) Photo 2 3. Cutaway of assembly below shows the hose has bottomed against stem shoulder. To check for full insertion, pull the ferrule down. The stem shoulder should be level with the top of the ferrule. Power Crimp® 2001 4. Push ferrule so it rests against hex of stem. Hose and coupling are now ready for crimping. (Photo 3) Photo 3 4 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Hose Assembly Guide (Cont’d) MegaCrimp® MegaCrimp was designed for easy insertion. No oil is needed for lubrication. 8. Crimp Procedures NOTE: For specific instructions for your crimper, please refer to the appropriate operator’s manual. Listed below are basic crimp procedures. 1.Refer to crimp data chart for 2. With your thumb (or mark) in place, push the coupling until the shell touches the tip of your thumb or the mark. Twist it slightly to ensure it is fully inserted. 2.Load the selected dies into the crimper. When using a die set for the first time, apply a thin coat of recommended lubricant to the contact surface and cone (not the bore of the die). This layer of lubricant must be thinly re-applied when contact surfaces become shiny. Locate dies in crimp position. a. Skive data (if necessary) b. Die selection c. Finished crimp diameter d. Approximate crimp setting Swaging 1.Place the hose next to the coupling. Use your thumb or mark the insertion depth with a grease pencil. Or, use the MegaCrimp® coupling insertion tool (Product No. 7482-1342) for increased ease of measuring and marking of hose to ensure proper coupling insertion depth. 5.Install die cone if used. MegaCrimp Coupling (One-Piece) 6.Always wear safety glasses and KEEP HANDS AWAY FROM MOVING PARTS. 7. Crimp Length Power Crimp® 707 4.Insert the assembly and locate with the die fingers. (Approximately 1/8” below top of die. You do not want a “mushroom effect” on top of coupling.) GC32-XDTM /GC96TM 3.Adjust the machine to the proper crimp setting. ® General 6. P reassembly Using Couplings (One Piece) When crimping to a full length, Diagram A, place the top of the ferrule 1/8” below the top of the die fingers. MobileCrimp® 4-20 Diagram A Incorrect Correct 7. Activate crimp mechanism. Support hose by holding it under crimper base. 8. Remove assembly from dies and measure crimp diameter. Diagram B All settings are approximate! Machining tolerances exist for each crimper, die set and supporting piece of equipment which will affect your actual setting. Always check the crimp diameter to ensure that it is within the published limits. Record your actual crimper setting to achieve the specified crimp diameter for future use. Failure to heed this message could result in improperly made assemblies, blowing the hose out of the fittings at high pressure, and risk of fire and/or serious injury. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 5 Power Crimp® 2001 IMPORTANT SAFETY NOTE: OmniCrimp® 21 / Power Crimp® 3000B When crimping to a specified crimp length, Diagram B, measure and mark the ferrule for the correct length. Place the mark 1/8” below the top of the die fingers. Hose Assembly Guide (Cont’d) 1. Using Gates “digital” dial calipers (Product No. 7369-0322) measure halfway between the ridges (Fig. 1). To be sure crimp diameter is being properly measured, mark a crimp flat. Beginning with that flat, count 9 flats to get the diameter. Be sure caliper blades DO NOT touch ridges. Swaging General 9. Measuring Crimp Diameter 10. Adjustment Procedures Power Crimp® 707 GC32-XDTM /GC96TM Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. Fig. 1 REMEMBER: The digital readout settings listed in this manual are approximate! Machining tolerances exist for each crimper, die set, and supporting piece of equipment, which will affect your actual setting. 2. Measure halfway between the ends of crimped portion of the ferrule (Fig.2) ALWAYS check the crimp diameter to assure it is within the published specifications! Fig. 2 1. Measure halfway between the ridges, and center the ferrule in the caliper jaws (Sketch 1). When using caliper, be sure caliper fingers do not touch ridges or part number stamp. WARNING: An incorrect hose assembly can rupture or blow apart in use, resulting in serious injury, death or property damage. FOR SAFETY’S SAKE, USE A CRIMPER ONLY IF YOU: 1. Receive hands-on TRAINING with Gates crimper and assemblies. 2. Measure halfway down the crimped portion of the ferrule. Be sure caliper blades DO NOT touch ridges. (Sketch 2) Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 (When NOT using 21 and 22 Dies) To find the right adjustment to your digital setting, refer to your specific crimper section or your crimper’s Operating Manual. When the setting has been calculated and your new crimp is within the specified tolerance, make sure to record your new Approximate Setting in the space provided in this manual under “User’s Actual Setting” for future reference. 6 2. Follow current GATES OPERATING MANUAL and CRIMP DATA for the Gates crimper. 3. Use only NEW (UNUSED) GATES hose and couplings. 4. Use SAFETY GLASSES. REMEMBER: Others depend on you to make correct assemblies. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Swaging Procedures PCTS Thermoplastic TH7 and TH8 Hoses. General Mark hose for proper insertion depth into coupling. See Gates Hose Swage Data chart for insertion depth. Use a lightweight oil to lubricate the inside diameter of hose. Place the coupling hex into a vise and insert hose to insertion depth. Swaging The following are the basic swage procedures. For specific instructions for your crimper or swager, please refer to the appropriate operator’s manual. Swaging can be accomplished with either the Gates HS-1 Hand Swager (Product No. 7483-1000) or with the Swager Conversion Kit for the Power Crimp® 707 (Product No. 7480-0040). GC32-XDTM /GC96TM 1. See Swage Data chart to select specific pusher and die for each coupling and hose combination to be swaged. The Swage Tooling page contains specific part/product number information for each pusher and die. 2. Insert the correct die and pusher into the swaging machine. Power Crimp® 707 3. Lubricate inner bore surfaces of dies with a thin film of lightweight oil. 4. Feed hose assembly through the dies and hold hose and coupling into the pusher. Start the swage. 5. Swage is complete when pusher bottoms out on dies. MobileCrimp® 4-20 Gates HS-1 Product No. 7483-1000 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 7 General Swage Tooling Swaging Swager Conversion Kit for the Power Crimp® 707 Crimper Power Crimp® 707 GC32-XDTM /GC96TM Product No. 7480-0040 Pushers and Dies for PCTS Couplings and TH7 & TH8 Hose PCTS Swage Pushers PCTS Swage Dies Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 PCTS Swage Pushers 8 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Gates Hose Swage Data Gates Hose Swage Data Use PCTS with TH7 and thermoplastic hoses. Any combination of Gates, Synflex or Use couplings PCTS couplings withTH7NC C7S, C7SNC, C8S, C8SNC Thermoplastic hoses. Parker Pusher and Dies can be used to Swage Gates TH7 thermoplastic hoses with Gates PCTS couplings. Any combination of Gates, Synflex or Parker Pusher and Dies can be used to Swage Gates C7S & C8S Thermoplastic hoses with Gates PCTS couplings. Coupling Product No. Pusher MP023 MP004 MP001 MP004 MP002 MP004 MP005 MP004 MP005 MP005 MP009 MP008 MP009 MP011 MP013 MP003 MP003 MP003 MP003 MP003 MP006 MP010 MP012 SP008 FP004 FP002 MP002 MP004 MP004 MP005 MP007 MP008 MP011 FP017 FP010 FP011 FP012 FP013 FP013 FP013 FP013 FP015 Die 302 302 303 303 304 304 304 305 306 306 306 308 308 312 316 302 303 303 304 305 306 308 312 304 306 304 304 304 305 306 306 308 312 302 302 303 304 304 304 305 305 306 Pusher PUM001 PUM004 PUM001 PUM004 PUM002 PUM004 PUM005 PUM004 PUM005 PUM005 PUM009 PUM008 PUM009 PUM011 PUM013 PUT008 PUT008 PUT008 PUT008 PUT008 PUT009 PUT010 PUT011 PUS001 PUF005 PUF002 PUM002 PUM004 PUM004 PUM005 PUM007 PUM008 PUM011 PUF017 PUF010 PUF011 PUF012 PUF013 PUF013 PUF013 PUF013 PUF015 Die 302 302 303 303 304 304 304 305 306 306 306 308 308 312 316 302 303 303 304 305 306 308 312 304 306 304 304 304 305 306 306 308 312 302 302 303 304 304 304 305 305 306 Power Crimp® 2001 G302 G302 G303 G303 G304 G304 G304 G305 G306 G306 G306 G308 G308 G312 G316 G302 G303 G303 G304 G305 G306 G308 G312 G304 G306 G304 G304 G304 G305 G306 G306 G308 G312 G302 G302 G303 G304 G304 G304 G305 G305 G306 OmniCrimp® 21 / Power Crimp® 3000B GM023 GM004 GM001 GM004 GM002 GM004 GM005 GM004 GM005 GM005 GM009 GM008 GM009 GM011 GM013 GM003 GM003 GM003 GM003 GM003 GM006 GM010 GM012 GM062 GF005 GF002 GM002 GM004 GM004 GM005 GM007 GM008 GM011 GF017 GF010 GF011 GF012 GF013 GF013 GF013 GF013 GF015 MobileCrimp® 4-20 0.360 0.360 0.485 0.485 0.565 0.565 0.565 0.625 0.690 0.690 0.690 0.840 0.840 1.105 1.345 0.360 0.485 0.485 0.565 0.625 0.690 0.840 1.105 0.565 0.690 0.565 0.565 0.565 0.625 0.690 0.690 0.840 1.105 0.360 0.360 0.485 0.565 0.565 0.565 0.625 0.625 0.690 Power Crimp® 707 0.563 0.563 0.781 0.781 1.063 1.063 1.063 1.063 1.250 1.250 1.250 1.500 1.500 1.688 2.250 0.563 0.781 0.781 1.063 1.063 1.250 1.500 1.688 1.063 1.250 1.063 1.063 1.063 1.063 1.250 1.250 1.500 1.688 0.563 0.563 0.781 1.063 1.063 1.063 1.063 1.063 1.250 Parker GC32-XDTM /GC96TM 7336-1198-5 7336-1199-5 7336-1200-5 7336-1201-5 7336-1202-5 7336-1203-5 7336-1204-5 7336-1205-5 7336-1207-5 7336-1208-5 7336-1209-5 7336-1211-5 7336-1210-5 7336-0033-5 7336-0036-5 7337-1198-5 7337-1200-5 7337-1201-5 7337-1202-5 7337-1203-5 7337-1204-5 7337-1205-5 7337-0091-5 7337-1210-5 7337-0103-5 7338-1330-5 7336-1231-5 7336-1233-5 7336-1235-5 7336-1236-5 7336-1237-5 7336-1238-5 7336-0034-5 7338-1198-5 7338-1199-5 7338-1200-5 7338-1202-5 7338-1203-5 7338-1204-5 7338-1205-5 7338-1206-5 7338-1207-5 Synflex Swaging Description 2PCTS-2MP 2PCTS-4MP 3PCTS-2MP 3PCTS-4MP 4PCTS-2MP 4PCTS-4MP 4PCTS-6MP 5PCTS-4MP 6PCTS-4MP 6PCTS-6MP 6PCTS-8MP 8PCTS-6MP 8PCTS-8MP 12PCTS-12MP 16PCTS-16MP 2PCTS-2MPX 3PCTS-2MPX 3PCTS-4MPX 4PCTS-4MPX 5PCTS-4MPX 6PCTS-6MPX 8PCTS-8MPX 12PCTS-12MPX 4PCTS-4MPX90 6PCTS-6FP 4PCTS-4FPX 4PCTS-4MJ 4PCTS-6MJ 5PCTS-6MJ 6PCTS-6MJ 6PCTS-8MJ 8PCTS-8MJ 12PCTS-12MJ 2PCTS-3FJX 1 2PCTS-4FJSX 1 3PCTS-4FJSX 1 4PCTS-4FJSX 1 4PCTS-5FJSX 4PCTS-6FJX 1 5PCTS-5FJSX 5PCTS-6FJX 6PCTS-6FJX Assembly Gates Finished Insertion Swage Length OD +/+/-.03 (in) .0025 (in) Pusher Die 1 Denotes dual seat. 9 1 The Gates Rubber Company Denotes dual seat Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. General TH7 and TH7NC Thermoplastic Hoses C7S, C7SNC, C8S, C8SNC Thermoplastic Hoses 9 Gates Hose Swage Swage Data Gates Hose Data C7S, C7SNC, C8SNC Thermoplastic TH7 andC8S, TH7NC Thermoplastic Hoses Hoses General Use PCTS couplings with C7S, C7SNC, C8S, C8SNC Thermoplastic hoses. Use PCTS couplings with TH7 and TH7NC thermoplastic hoses. Any combination of Gates, Synflex or Any combination of Gates, Synflex or Parker Pusher and Dies can be used to Parker Pusher and Dies can be used to Swage Gates TH7 thermoplastic hoses with Gates PCTS couplings. Swage Gates C7S & C8S Thermoplastic hoses with Gates PCTS couplings. Swaging Coupling Description 1 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM 6PCTS-8FJSX 1 8PCTS-8FJSX 1 8PCTS-10FJSX 8PCTS-12FJX 12PCTS-10FJX 12PCTS-12FJX 16PCTS-16FJX 4PCTS-4FJX45 6PCTS-6FJX45 6PCTS-6FJX45L 6PCTS-8FJX45 6PCTS-8FJX45L 12PCTS-12FJX45 4PCTS-4FJX90S 4PCTS-5FJX90S 5PCTS-6FJX90S 6PCTS-6FJX90S 6PCTS-6FJX90L 6PCTS-8FJX90S 6PCTS-8FJX90L 8PCTS-8FJX90S 12PCTS-12FJX90L 12PCTS-12FJX90S 4PCTS-6MB 6PCTS-6MB 8PCTS-8MB 6PCTS-6MFFOR 4PCTS-4FFORX 4PCTS-6FFORX 6PCTS-6FFORX 8PCTS-8FFORX 4PCTS-4FFORX45 6PCTS-6FFORX45 8PCTS-8FFORX45 4PCTS-4FFORX90S 4PCTS-4FFORX90L 6PCTS-6FFORX90S 6PCTS-6FFORX90L 8PCTS-8FFORX90S 8PCTS-8FFORX90L 4PCTS-4FJISX 6PCTS-6FJISX 8PCTS-8FJISX Product No. 7338-1208-5 7338-1209-5 7338-1210-5 7338-1217-5 7338-1218-5 7338-0160-5 7338-0161-5 7338-1251-5 7338-1245-5 7338-1250-5 7338-1246-5 7338-1249-5 7338-0155-5 7338-1272-5 7338-1274-5 7338-1276-5 7338-1278-5 7338-1279-5 7338-1280-5 7338-1281-5 7338-1282-5 7338-0151-5 7338-0150-5 7336-1247-5 7336-1250-5 7336-1252-5 7336-1300-5 7338-1299-5 7338-1298-5 7338-1300-5 7338-1301-5 7338-1304-5 7338-1305-5 7338-1306-5 7338-1310-5 7338-1320-5 7338-1311-5 7338-1322-5 7338-1312-5 7336-1324-5 7338-0164-5 7338-0165-5 7338-0166-5 Assembly Gates Finished Insertion Swage Length OD +/+/-.03 (in) .0025 (in) Pusher Die 1.250 1.500 1.500 1.500 1.688 1.688 2.250 1.063 1.250 1.250 1.250 1.250 1.688 1.063 1.063 1.063 1.250 1.063 1.250 1.250 1.500 1.688 1.688 1.063 1.250 1.500 1.250 1.063 1.063 1.250 1.500 1.063 1.250 1.500 1.063 1.063 1.250 1.250 1.500 1.500 1.063 1.250 1.500 0.690 0.840 0.840 0.840 1.105 1.105 1.345 0.565 0.690 0.690 0.690 0.690 1.105 0.565 0.565 0.625 0.690 0.690 0.690 0.690 0.840 1.105 1.105 0.565 0.690 0.840 0.690 0.565 0.565 0.690 0.840 0.565 0.690 0.840 0.565 0.565 0.690 0.690 0.840 0.840 0.565 0.690 0.840 GF005 GF016 GF006 GF008 GF016 GF008 GF009 GT204 GT206 GT206 GT308 GT308 GT312 GT204 GT205 GT206 GT206 GT206 GT308 GT308 GT308 GT312 GT312 GM004 GM005 GM009 GM007 GT205 GT206 GT206 GT308 GT205 GT206 GT308 GT205 GT205 GT206 GT206 GT308 GT308 GF013 GF004 GF006 G306 G308 G308 G308 G312 G312 G316 G304 G306 G306 G306 G306 G312 G304 G304 G305 G306 G306 G306 G306 G308 G312 G312 G304 G306 G308 G306 G304 G304 G306 G308 G304 G306 G308 G304 G304 G306 G306 G308 G308 G304 G306 G308 Synflex Pusher FP005 FP016 FP006 FP008 FP016 FP008 FP009 TP204 TP206 TP206 TP308 TP308 TP312 TP204 TP205 TP206 TP206 TP206 TP308 TP308 TP308 TP312 TP312 MP004 MP005 MP009 MP007 TP205 TP206 TP206 TP308 TP205 TP206 TP308 TP205 TP205 TP206 TP206 TP308 TP308 FP013 FP004 FP006 1 Denotes dual seat. 10 1 The Gates Rubber Company Denotes dual seat 10 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die 306 308 308 308 312 312 316 304 306 306 306 306 312 304 304 305 306 306 306 306 308 312 312 304 306 308 306 304 304 306 308 304 306 308 304 304 306 306 308 308 304 306 308 Parker Pusher PUF005 PUF016 PUF006 PUF008 PUF016 PUF008 PUF009 PUT001 PUT003 PUT003 PUT004 PUT004 PUT005 PUT001 PUT002 PUT003 PUT003 PUT003 PUT004 PUT004 PUT004 PUT005 PUT005 PUM004 PUM005 PUM009 PUM007 PUT002 PUT003 PUT003 PUT004 PUT002 PUT003 PUT004 PUT002 PUT002 PUT003 PUT003 PUT004 PUT004 PUF013 PUF005 PUF006 Die 306 308 308 308 312 312 316 304 306 306 306 306 312 304 304 305 306 306 306 306 308 312 312 304 306 308 306 304 304 306 308 304 306 308 304 304 306 306 308 308 304 306 308 Swaging Procedures C14 PTFE Hose General NOTE: Always use eye protection when making assemblies. Step 1 – Hose Cutting Swaging After determining hose cut length by deducting for fittings, cut hose with shear. No taping or deburring is necessary, since shearing the hose holds braid flaring to a minimum. Step 2 – Hose Insertion GC32-XDTM /GC96TM Place ferrule in hose insertion die holder with tapered end down. Place insertion dies in die holder so that taper will guide hose into ferrule. Push hose through dies with a slight twisting motion until seated; pull hose out. Insertion dies will fall out as you remove hose. Check end of ferrule for full insertion. Step 3 – Hose Expansion and Stem Insertion Power Crimp® 707 Next, select proper size expansion rod and secure in a vise. Push hose over bead several times to expand tube. Place stem (and nut if used) on rod. Push hose onto stem until stem is completely inserted - no gaps between shoulder on stem and ferrule. If a gap exists, ferrule must be twisted and pushed forward until gap is eliminated. Step 4 – Swaging Select proper size dies and pusher and install them in the Gates HS-1 hand swager (Product No. 7483-1000) or swager conversion kit for the PC707. MobileCrimp® 4-20 If using the PC707 with conversion kit installed, remove actuator rod to swage. Lubricate bore of die set with light oil. Using one hand to hold assembly so fitting remains seated in pusher, start swage. Swage is complete when pusher bottoms out on dies. When swaging is complete, reinstall actuator rod into crimp position. When swage is complete, ferrule outside diameter must be within the following range: Swage O.D. (in) .350 – .355 .404 – .409 .478 – .483 .568 – .573 -4 -5 -6 -8 Hose Size Swage O.D. (in) -10 -12 -16 .673 – .678 .800 – .805 1.044 – 1.049 OmniCrimp® 21 / Power Crimp® 3000B Hose Size If ferrule outside diameter is not within the above range, check for die wear and replace if necessary. Power Crimp® 2001 1 Denotes dual seat Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 11 Swage Tooling Pushers and Dies for C14 Hose and Couplings C14 Swage Pushers Swaging General C14 Hose Insertion Dies Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM C14 Swage Dies 12 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. C14 Hose Expanders Gates Hose Swage Gates Hose Swage Data Data C14 Teflon* C14 PTFE General Use C14 couplings with C14 hose. Use C14 couplings C14 hose. Gates pusherswith and dies MUST BE USED to swage Gates C14 hose with Gates couplings. Gates pushers and dies MUST BE USED toC14 swage Gates C14 hose with Gates C14 couplings. * TEFLON is a registered trademark of DuPont Corporation. Coupling Pusher Die 0.3525 0.3525 0.4065 0.4805 0.4805 0.5705 0.5705 0.6755 0.8025 1.0465 0.3525 0.3525 0.4065 0.4805 0.4805 0.5705 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6775 0.3525 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805 P-C14-2MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-6MP P-C14-6MP P-C14-8MP-8&10ABC P-C14-8MP-8&10ABC P-C14-12MP-12ABC P-C14-16MP P-C14-2MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-6MP P-C14-8MP-8&10ABC P-C14-8MP-8&10ABC P-C14-12MP-12ABC P-C14-16MP P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-4TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14-4FJSX P-C14-5FJSX P-C14-6FJX P-C14-8FJSX P-C14-10FJSX P-C14-12FJX P-C14-16FJSX P-C14-4FJSX P-C14-5FJSX P-C14-6FJX SD-4C14 SD-4C14 SD-5C14 SD-6C14 SD-6C14 SD-8C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-4C14 SD-5C14 SD-6C14 SD-6C14 SD-8C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-4C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 2 3 Denotes 2dual seat. When swaging, do not keep the flange between the pusher and swage3 die. When swaging, keep the flange between the pusher and swage die. Denotes dual seat. 12 When swaging, do not keep the flange between the pusher and swage die. When swaging, keep the flange between the pusher and swage die. The Gates Rubber Company Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 13 Power Crimp® 2001 HE-4C14 HE-4C14 HE-5C14 HE-6C14 HE-6C14 HE-8C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-4C14 HE-5C14 HE-6C14 HE-6C14 HE-8C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-4C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 OmniCrimp® 21 / Power Crimp® 3000B HD-4C14 HD-4C14 HD-5C14 HD-6C14 HD-6C14 HD-8C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-4C14 HD-5C14 HD-6C14 HD-6C14 HD-8C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-4C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 MobileCrimp® 4-20 - Power Crimp® 707 7753-0008-5 7753-0001-5 7753-0002-5 7753-0009-5 7753-0003-5 7753-0010-5 7753-0004-5 7753-0005-5 7753-0006-5 7753-0007-5 7753-1008-5 7753-1001-5 7753-1002-5 7753-1009-5 7753-1003-5 7753-1010-5 7753-1004-5 7753-1005-5 7753-1006-5 7753-1007-5 7753-2030-5 7753-2031-5 7753-2032-5 7753-2033-5 7753-2034-5 7753-2035-5 7753-2036-5 7753-2037-5 7753-2069-5 7753-2070-5 7753-2038-5 7753-2039-5 7753-2040-5 7753-2041-5 7753-2042-5 7753-2071-5 7753-0012-5 7753-0013-5 7753-0014-5 7753-0015-5 7753-0016-5 7753-0017-5 7753-0018-5 7753-1012-5 7753-1013-5 7753-1014-5 GC32-XDTM /GC96TM 1 1 C14 Hose Insertion C14 Hose Length Expander Product No. +/-.03 (in) Insertion Die Die Swaging Tools Finished Swage OD +/.0025 (in) Swaging Description 4C14-2MP-SS 4C14-4MP-SS 5C14-4MP-SS 6C14-4MP-SS 6C14-6MP-SS 8C14-6MP-SS 8C14-8MP-SS 10C14-8MP-SS 12C14-12MP-SS 16C14-16MP-SS 4C14-2MP-B 4C14-4MP-B 5C14-4MP-B 6C14-4MP-B 6C14-6MP-B 8C14-6MP-B 8C14-8MP-B 10C14-8MP-B 12C14-12MP-B 16C14-16MP-B 4C14-4MIX 5C14-5MIX 6C14-6MIX 8C14-8MIX 10C14-10MIX 4C14-4MIX45 6C14-6MIX45 8C14-8MIX45 10C14-10MIX45 12C14-12MIX45 4C14-4MIX90 5C14-5MIX90 6C14-6MIX90 8C14-8MIX90 10C14-10MIX90 12C14-12MIX90 4C14-4FJSX-SS1 5C14-5FJSX-SS1 6C14-6FJX-SS 8C14-8FJSX-SS1 10C14-10FJSX-SS1 12C14-12FJX-SS 16C14-16FJSX-SS1 4C14-4FJSX-B1 5C14-5FJSX-B1 6C14-6FJX-B Assembly Gates Hose Swage Gates Hose Swage Data Data C14 Teflon* C14 PTFE General Use C14 couplings with C14 hose. Use C14 couplings hose. Gates pusherswith andC14 dies MUST BE USED to swage Gates C14 hose with Gates Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings. C14 couplings. * TEFLON is a registered trademark of DuPont Corporation. Swaging Coupling Description Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM 6C14-6FSX-B 8C14-8FJSX-B1 10C14-10FJSX-B1 12C14-12FJX-B 12C14-12FSX-B 16C14-16FJSX-B1 4C14-4FSX45 5C14-5FSX45 6C14-6FSX45 8C14-8FSX45 10C14-10FSX45 12C14-12FSX45 4C14-4FSX90 5C14-5FSX90 6C14-6FSX90 8C14-8FSX90 10C14-10FSX90 12C14-12FSX90 4C14-4FJX45 5C14-5FJX45 6C14-6FJX45 8C14-8FJX45 10C14-10FJX45 12C14-12FJX45 16C14-16FJX45 4C14-4FJX90 5C14-5FJX90 6C14-6FJX90 8C14-8FJX90 10C14-10FJX90 12C14-12FJX90 16C14-16FJX90 8C14-8ABC-B 10C14-8ABC-B 10C14-10ABC-B 12C14-12ABC-B 10C14-8STA-B 10C14-10STA-B 12C14-12STA-B 6C14-6TBFLX2 12C14-12TBFLX3 16C14-16TBFLX3 1 Denotes dual seat. 14 13 2 Assembly C14 Hose Insertion C14 Hose Length Expander Product No. +/-.03 (in) Insertion Die Die 7753-1019-5 7753-1015-5 7753-1016-5 7753-1017-5 7753-1020-5 7753-1018-5 7753-2021-5 7753-2022-5 7753-2023-5 7753-2024-5 7753-2063-5 7753-2064-5 7753-2025-5 7753-2026-5 7753-2027-5 7753-2028-5 7753-2029-5 7753-2066-5 7753-2049-5 7753-2050-5 7753-2051-5 7753-2052-5 7753-2053-5 7753-2054-5 7753-2055-5 7753-2056-5 7753-2057-5 7753-2058-5 7753-2043-5 7753-2060-5 7753-2061-5 7753-2062-5 7753-1036-5 7753-1037-5 7753-1038-5 7753-1039-5 7753-1041-5 7753-1042-5 7753-1043-5 7753-1025-5 7753-1026-5 7753-1027-5 - HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-8C14 HD-10C14 HD-10C14 HD-12C14 HD-10C14 HD-10C14 HD-12C14 HD-6C14 HD-12C14 HD-16C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-8C14 HE-10C14 HE-10C14 HE-12C14 HE-10C14 HE-10C14 HE-12C14 HE-6C14 HE-12C14 HE-16C14 Swaging Tools Finished Swage OD +/.0025 (in) Pusher Die 0.4805 0.5705 0.6755 0.8025 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.5705 0.6755 0.6755 0.8025 0.6755 0.6755 0.8025 0.4805 0.8025 1.0465 P-C14-6FSX P-C14-8FJSX P-C14-10FJSX P-C14-12FJX P-C14-12FSX P-C14-16FJSX P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-16TUBE-JS P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-16TUBE-JS P-C14-8MP-8 & 10ABC P-C14-8MP-8 & 10ABC P-C14-8MP-8 & 10ABC P-C14-12MP-12ABC P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14-6TBFLX P-C14-12TBFLX P-C14-16TBFLX SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-8C14 SD-10C14 SD-10C14 SD-12C14 SD-10C14 SD-10C14 SD-12C14 SD-6C14 SD-12C14 SD-16C14 When swaging, do not keep the flange between the pusher and swage die. 3 When swaging, keep the flange between the pusher and swage die. The Gates Rubber Company Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. GC32-XDTM/GC96TM General GC32-XDTM Swaging GC32-XDTM /GC96TM Power Crimp® 707 MobileCrimp® 4-20 GC96TM OmniCrimp® 21 / Power Crimp® 3000B Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. TM 15 Power Crimp® 2001 GC32-XD /GC96 TM Calibration & Adjustment Procedure GC32-XD Check calibration every 100 crimps. (See operator’s manual for more details.) Calibration Procedure Before crimping a hose assembly, check calibration. Calibration is the proper relationship between a setting and the crimp diameter. It should be checked at least monthly, weekly or daily, if crimper has been used heavily or abused. 1. Retract die shoes to fully open position. 2. Load the GC32-33 die set into crimper for calibration. Press the Quick Change Tool (QCT) down until you feel it bottom out on the die shoe surface. Twist the QCT clockwise until it engages the die fingers, then pull out of crimper head, aligning red with red decal on the QCT. Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM ! WARNING: To prevent serious injury: •K eep away from all moving parts! If bodily contact should occur with a moving part, immediately release CRIMP button, foot pedal or press emergency stop. . • Do not operate crimper with hand, fingers, or any body part in crimper mouth. . • Keep additional personnel away from crimper while operating. 6. Remove coupling and measure crimp diameter. Crimp diameter must measure 1.000” +/- .003”. To properly measure crimp diameter, refer to Hose Assembly Guide, #9, at the beginning of this manual. MobileCrimp® 4-20 • If the crimp diameter is acceptable, no adjustment is necessary. • If crimp diameter is not acceptable, crimper must be calibrated. Proceed as follows: a. Lock setting to 1.23 by using black locking lever on top of dial vernier. 3. Set the dial vernier to 1.23 to calibrate. 4. While holding the thread end of an 8G MegaCrimp® coupling, insert coupling into crimper so that ferrule is 1/8” from front edge of die shoe. 5. Press and hold top blue CRIMP button. Crimper will close down to position set on dial vernier. Once it reaches that position, crimper will automatically shut off. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B NOTE: CRIMP button and foot pedal operate on a “dead man” control. It only operates as long as you depress the CRIMP button or hold foot pedal down. It stops immediately when switch is released. 16 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Calibration & Adjustment Procedure GC32-XD TM General Calibration Procedure - Continued b. Use Calibration equation to determine approximate new setting. ( ) Actual - Target x 22 + Published = Adjusted COD COD Setting Setting Swaging Example: (1.010 - 1.000) X 22 + 1.23 = 1.45 GC32-XDTM /GC96TM Changing the dial vernier number by approximately .02 will change crimp diameter .001”. c. Using the Allen head wrench included in the Accessory Kit, remove the dial vernier by loosening the set screw located at bottom on black knob of dial vernier. d.Reinstall dial vernier and tighten set screw using Allen wrench. Power Crimp® 707 e. Unlock and reset dial vernier to 1.23. 7.Repeat calibration steps until published crimp diameter is achieved. Crimper is now calibrated. Adjustment Procedure ( Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart. Power Crimp® 2001 Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by .05 (Example: 5.50 to 5.55) will change the crimp diameter by .001”. ) Actual - Target x 22 + Published = Adjusted COD COD Setting Setting Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OmniCrimp® 21 / Power Crimp® 3000B setting according to above calibration equation. Lock in place. • If crimp was too loose, unlock and raise setting. Lock in place. MobileCrimp® 4-20 • If crimp was too tight, unlock dial vernier and lower 17 Calibration & Adjustment Procedure GC96 Calibration Procedure ! Before crimping a hose assembly, check calibration. Calibration is the proper relationship between a setting and the crimp diameter. It should be checked only if you find the crimp measurements are no longer within Gates crimping specifications or new parts have replaced old parts on the crimper or if crimper has been used heavily or abused. Calibration should be used if a large discrepancy, greater then the Gates specified tolerance range of +/0.010. 1. Calibration with the GC32-33 die and the GC96 Spacer die set. A. Install the GC96 spacer die set using the die removal tool (Prod. No 7482-9181). B Press OPTIONS then TOOLS on the TOUCH SCREEN control panel. Press Die CNG to adjust the crimper head to accept the GC32 Quick Change Tool. C. Load the GC32-33 die set using the Quick Change Tool. D. Set the Set Point Value to 1.15. E. While holding the thread end of an 8G MegaCrimp® coupling, insert coupling into crimper so that ferrule is 1/8” from front edge of die shoe. F. Press and hold top blue CRIMP button. Crimper will close down to position defined by the Set Point Value. Once it reaches that position, crimper will automatically shut off. NOTE: CRIMP button and foot pedal operate on a “dead man” control. It only operates as long as you depress the CRIMP button or hold foot pedal down. It stops immediately when switch is released. WARNING: To prevent serious injury: • Keep away from all moving parts! If bodily contact should occur with a moving part, immediately release CRIMP button or foot pedal. . • Do not operate crimper with hand, fingers, or any body part in crimper mouth. Serious injury can occur. . • Keep additional personnel away from crimper while operating. For the GC96 there are two possible methods to field calibrate the crimper. G. Remove coupling and measure crimp diameter. Crimp diameter must measure. 1.000” +/- .003”. To properly measure crimp diameter, refer to the Hose Assembly Guide in the General Information section at the beginning of this manual. • If the crimp diameter is acceptable, no adjustment is necessary. • If crimp diameter is not acceptable, crimper must be calibrated. Proceed as follows: a. Press OPTIONS then TOOLS on the TOUCH SCREEN control panel. Press OFFSET. Then press Open Keypad. Type in 4296 and press ENTER. b. Use Calibration equation to determine approximate new setting. Adjusted Setting = Factory Offset Value- [ (Actual COD - Target COD) x 2200] Changing the Offset Value by approximately 2 will change crimp diameter 0.001”. Changing the Offset Value by approximately 50 will change crimp diameter approximately 0.025”. c. Type in the Adjusted Setting and press ENTER. NOTE: If the ENTER key is not pressed, the new offset value will not be loaded! Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM 18 H. Repeat calibration steps until published crimp diameter is achieved. Crimper is now calibrated. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimp Tooling GC32-XD Dies Die Sets TM 32-21 32-22 32-31 Product No. 7482-7128 7482-7129 32-33 32-34 7482-7130 7482-7131 7482-7158* 7482-7159* 32-35 32-36 General Die Set 32-37 7482-7132 7482-7133 7482-7134 7482-7135 7482-7160* 7482-7161* 7482-7162* 7482-7163* 32-39 32-310L 32-311 32-312 32-313 32-314 Product No. 7482-7136 7482-7164* 7482-7137 7482-7165* 7482-7138 7482-7166* 7482-7139 7482-7167* 7482-7140 7482-7168* 7482-7141 7482-7169* 7482-7142 7482-7170* 32-46 32-301 GC32-XDTM /GC96TM 32-38 Swaging Die Set Specialty and Automotive Dies Die Set 32-40 32-41 32-42 32-43 32-44 32-45 Product No. 7482-7143 7482-7144 7482-7145 7482-7146 7482-7147 7482-7156 7482-7148 7482-7157 7482-7172* 7482-7174* Air Air Air Air Power Grease Conditioning Conditioning Conditioning Conditioning Steering Battery Cable Power Crimp® 707 Use Clamp Collar Die Set Product No. 32-71 32-72 32-73 32-74 32-75 7482-1372 7482-1373 7482-1374 7482-1375 7482-1376 MobileCrimp® 4-20 GLP Dies Die Set Product No. 32-81 32-82 32-83 32-84 32-85 32-86 7482-7149 7482-7150 7482-7151 7482-7152 7482-7153 7482-7154 Die Tooling Supplies Product No. Digital Caliper 7369-0322 LifeGuard Dies Die Set 32-3234 32-3335 32-3436 Product No. 7482-1419 7482-1420 7482-1421 Power Crimp® 2001 Item OmniCrimp® 21 / Power Crimp® 3000B GL Dies * ID Slug Die Finger Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 19 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM Hose Dash Size 16 24 24 24 32 32 32 24 24 24 32 32 32 6 8 12 16 20 6 8 12 16 20 4 5 5 6 6 8 10 12 4 5 6 8 10 12 24 6 8 24 32 16 20 24 32 16 16 20 20 24 32 12 12 12 1 Stem TM Ferrule Description BOP C12 C12 C12 C12 C12 C12 C12-MTF C12-MTF C12-MTF C12-MTF C12-MTF C12-MTF C12M C12M C12M C12M C12M C12M-MTF C12M-MTF C12M-MTF C12M-MTF C12M-MTF C5C C5C C5C C5C C5C C5C C5C C5C C5E C5E C5E C5E C5E C5E C5M Size (in) 1 1 1/2 1 1/2 1 1/2 2 2 2 1 1/2 1 1/2 1 1/2 2 2 2 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 3/16 1/4 1/4 5/16 5/16 13/32 1/2 5/8 3/16 1/4 5/16 3/32 1/2 5/8 1 1/2 Type 16GS 24PCS 24PCS 24GSP 32PCS 32PCS 32GSP 24GSP 24PCS 24PCS 32PCS 32PCS 32GSP 06GS 08GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 03PC 04PC 04PC 05PC 05PC 06PC 08PC 10PC 03PC 04PC 05PC 06PC 08PC 10PC 24GSP Description 16GS1F-4 24PCS1F 24PCS2F 24GSP1F-4 32PCS1F-G3K 32PCS2F 32GSP1F-4 24GSP1F-4 24PCS2F 24PCS1F 32PCS2F 32PCS1F-G3K 32GSP1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 04PC2F-2 04PC2F-2 04PC2F-2 06PC2F-2 06PC2F-2 06PC1FS 10PC2F-2B 12PC1FS-M3K 03PC2F-2 04PC2F-2 05PC1FS 06PC1FS 08PC2F-2 10PC1FS-M3K 24GSP1F-2 CM2T CM2T CPB CPB CPS CPS CPS CPS CPS-MTF CPS-MTF CPS-MTF CPS-MTF CPS-MTF CPS-MTF CPSGS CPSGS-MTF EFCPS 3/8 1/2 1 1/2 2 1 1 1/4 1 1/2 2 1 1 1 1/4 1 1/4 1 1/2 2 3/4 3/4 3/4 6G 8G 24GSP 32GSP 16GS 20GS 24PCM 32PCM 16PCM 16GS 20PCM 20GS 24PCM 32PCM 12GS 12GS 12GS MegaCrimp MegaCrimp 24GSP1F-2 32GSP1F-2 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 16PCM-2F 16GS1F-4 20PCM-2F 20GS1F-6 24PCM-2F 32PCM-2F 12GS1F-4 12GS1F-4 12GS1F-4 Product No. 7347-0317 7347-0319 7347-0317 7347-0319 7266-0706 7347-0316 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- ----2.093 WIRE ----- --------- ----2.875 WIRE ----- --------- ----2.093 WIRE ----- ----2.875 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----------------------------2.750 2.875 1.785 ----2.220 ----2.750 2.875 ------------- ------------------------WIRE WIRE WIRE ----WIRE ----WIRE WIRE ------------- Crimp Crimper Insertion Length OD +/Approx. Length +/-.03 (in) .010 (in) Die Set Setting1 FULL ----1.750 32-37 1.54 FULL ----2.350 32-311 0.41 FULL ----2.245 32-310L 1.31 FULL ----2.44 32-311 2.38 FULL ----2.950 32-313 3.21 FULL ----2.785 32-312 1.95 FULL ----2.935 32-313 2.92 FULL ----2.44 32-311 2.38 FULL ----2.245 32-310L 1.31 FULL ----2.350 32-311 0.41 FULL ----2.785 32-312 1.95 FULL ----2.950 32-313 3.21 FULL ----2.935 32-313 2.92 FULL ----0.980 32-33 0.61 FULL ----1.100 32-33 3.38 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----0.980 32-33 0.61 FULL ----1.100 32-33 3.38 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----0.620 32-31 0.28 FULL 0.93 0.690 32-21 0.51 FULL 0.93 0.690 32-31 1.88 FULL 0.93 0.765 32-31 3.59 FULL 0.93 0.765 32-21 2.22 FULL ----0.860 32-22 1.95 FULL ----1.050 32-33 2.22 FULL ----1.230 32-34 2.61 FULL ----0.660 32-31 1.19 FULL 0.93 0.660 32-31 1.19 FULL 0.93 0.795 32-22 0.49 FULL ----0.890 32-22 2.62 FULL ----0.990 32-33 0.84 FULL ----1.140 32-34 0.58 FULL ----2.300 32-310L 2.52 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 0.93 1.25 ------------------------------------------------------------- 0.880 1.040 2.365 2.870 1.750 2.220 2.470 3.110 1.655 1.750 2.110 2.220 2.470 3.110 1.500 1.500 1.480 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 20 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 32-22 32-33 32-310L 32-312 32-37 32-310L 32-311 32-314 32-36 32-37 32-39 32-310L 32-311 32-314 32-35 32-35 32-35 2.37 1.99 4.00 3.65 1.54 0.71 3.08 1.91 3.64 1.54 1.76 0.71 3.08 1.91 4.76 4.76 4.31 User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM 7347-0315 7347-0317 7347-0319 7347-0315 7347-0315 7347-0313 7347-0314 7347-0313 7347-0314 Power Crimp® 2001 7347-0313 OmniCrimp® 21 / Power Crimp® 3000B 7347-0313 7347-0314 User’s Actual Setting MobileCrimp® 4-20 Description 16GS1F-4 20GS1F-6 1Piece 1Piece 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 20GS1F-4 24GSP1F-4 32GSP1F-4 20GS1F-4 24GSP1F-4 32GSP1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 Crimp Crimper Insertion Length OD +/Approx. Length +/-.03 (in) .010 (in) Die Set Setting1 FULL ----1.750 32-37 1.54 FULL ----2.230 32-310L 0.71 FULL 3.110 2.510 32-311 3.88 FULL 3.480 3.065 32-314 0.45 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.230 32-310L 0.71 FULL 3.480 2.510 32-311 3.88 FULL 3.480 3.065 32-314 0.45 FULL ----2.050 32-39 0.46 FULL ----2.44 32-311 2.38 FULL ----2.935 32-313 2.92 FULL ----2.050 32-39 0.46 FULL ----2.44 32-311 2.38 FULL ----2.935 32-313 2.92 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.220 32-310L 0.71 FULL 3.110 2.510 32-311 3.88 FULL 3.480 3.065 32-314 0.45 3.480 FULL 3.065 32-314 0.45 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.220 32-310L 0.71 FULL 3.110 2.510 32-311 3.88 FULL 3.480 3.065 32-314 0.45 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.220 32-310L 0.71 FULL 3.110 2.510 32-311 3.88 FULL ----0.980 32-33 0.61 FULL ----1.080 32-33 2.92 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 Power Crimp® 707 Type 16GS 20GS 24GSH 32GSH 12GS 16GS 20GS 32GSH 32GSH 20GS 24GSP 32GSP 20GS 24GSP 32GSP 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 32GSH 32GSH 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 32GSH 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 06GS 08GS 10GS 12GS Product No. Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- GC32-XDTM /GC96TM 1 Description EFCPS EFCPS EFCPS EFCPS EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFG3K EFG3K EFG3K EFG3K-MTF EFG3K-MTF EFG3K-MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF Size (in) 1 1 1/4 1 1/2 2 3/4 1 1 1/4 1 1/2 2 1 1/4 1 1/2 2 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 3/8 1/2 5/8 3/4 Ferrule Swaging Dash Size 16 20 24 32 12 16 20 24 32 20 24 32 20 24 32 6 8 10 12 16 20 6 8 10 12 16 20 6 8 10 12 16 20 24 32 32 6 8 10 12 16 20 24 32 6 8 10 12 16 20 24 6 8 10 12 Stem General Hose TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 21 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 16 20 12 16 3 3 3 3 4 4 5 6 8 8 10 10 10 12 12 12 16 16 16 20 20 20 24 24 32 32 3 4 4 6 8 10 10 10 12 12 12 16 16 16 20 20 20 24 24 24 32 32 3 4 4 1 Description EFG6K-MTF EFG6K-MTF EFLW EFLW G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G2 G2 G2 Stem Size (in) 1 1 1/4 3/4 1 3/16 3/16 3/16 3/16 1/4 1/4 5/16 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 2 3/16 1/4 1/4 3/8 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 2 2 3/16 1/4 1/4 Type 16GS 20GS 12GS 16GS Grease 03PC Grease 03PC 04G 04G 05G 06G 08G 08PC 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 20PC 20PC 24GSP 24PC 32GSP 32PC 03PC 04G 04G 06G 08G 10G 10PC 10PC 12PC 12G 12PC 16G 16PC 16PC 20G 20PC 20PC 24PC 24PC 24GSP 32PC 32GSP 03PC 04G 04PC TM Ferrule Description 16GS1F-4 20GS1F-6 12GS1F-4 16GS1F-4 03MPGB 03PC1FS 03MPG 03PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC2F-2B 10PC1FS-M3K MegaCrimp 12PC2F-2 12PC1FS-M3K MegaCrimp 16PC2F-2 16PC1FS MegaCrimp 20PC2F-2 20PC1FS 24GSP1F-2 24PC1FS 32GSP1F-2 32PC1FS 03PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC2F-2B 10PC1FS-M3K 12PC2F-2 MegaCrimp 12PC1FS-M3K MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 24PC2F-4 24GSP1F-2 32PC1FS 32GSP1F-2 03PC1FS MegaCrimp 04PC1FS Product No. 7347-0314 7266-0708 7266-0046 7266-0710 7266-0018 7266-0712 7266-0013 7266-0716 7266-0022 7266-0720 7347-0316 7347-0318 72660703 7266-0046 7266-0710 7266-0018 7266-0712 7266-0716 7266-0013 7266-0720 7266-0022 7266-0035 7347-0316 7347-0318 7266-0703 7266-0704 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- ----0.625 WIRE ----- ----0.625 WIRE 0.835 WIRE ----- --------- --------- --------- --------- --------- --------- ----0.970 WIRE ----- --------- ----1.095 WIRE ----- --------- ----1.535 WIRE ----- --------- ----2.315 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.970 WIRE ----- ----1.095 WIRE ----- --------- --------- --------- ----1.595 WIRE ----- --------- ----2.315 WIRE ----- ----2.280 WIRE ----- --------- --------- --------- --------- --------- ----- Crimp Crimper Insertion Length OD +/Approx. Length +/-.03 (in) .010 (in) Die Set Setting1 FULL ----1.750 32-37 1.54 FULL ----2.220 32-310L 0.71 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 0.500 ----0.450 32-45 0.93 FULL ----0.620 32-31 0.28 0.500 ----0.450 32-45 0.93 FULL ----0.620 32-31 0.28 FULL 0.93 0.705 32-21 0.85 FULL 0.93 0.705 32-31 2.22 FULL 0.93 0.790 32-22 0.38 FULL 0.93 0.845 32-22 1.61 FULL 1.25 1.010 32-33 1.30 FULL ----0.960 32-33 0.20 FULL 1.12 1.135 32-34 0.47 FULL ----1.075 32-33 2.79 FULL ----1.100 32-33 3.38 FULL 1.50 1.350 32-35 1.39 FULL ----1.170 32-34 1.26 FULL ----1.275 32-34 2.59 FULL 1.75 1.760 32-37 1.77 FULL ----1.545 32-36 1.38 FULL ----1.650 32-36 3.28 FULL 1.75 2.050 32-39 0.46 FULL ----1.920 32-38 1.26 FULL ----1.975 32-38 2.47 FULL ----2.300 32-310L 2.52 FULL ----2.240 32-310L 1.19 FULL ----2.800 32-312 2.19 FULL ----2.845 32-313 0.85 FULL ----0.620 GC32-31 0.28 FULL 0.93 0.720 32-21 1.19 FULL 0.93 0.720 32-31 2.56 FULL 0.93 0.845 32-22 1.61 FULL 1.25 1.020 32-33 1.53 FULL 1.12 1.135 32-34 0.47 FULL ----1.070 32-33 2.68 FULL ----1.085 32-33 2.92 FULL ----1.190 32-34 1.75 FULL 1.50 1.350 32-35 1.39 FULL ----1.275 32-34 2.59 FULL 1.75 1.760 32-37 1.77 FULL ----1.635 32-36 2.95 FULL ----1.540 32-36 1.32 FULL 1.75 2.050 32-39 0.46 FULL ----1.975 32-38 2.47 FULL ----1.920 32-38 1.26 FULL ----2.240 32-310L 1.19 FULL ----2.140 32-39 2.41 FULL ----2.300 32-310L 2.52 FULL ----2.845 32-313 0.85 FULL ----2.800 32-312 2.19 FULL ----0.655 32-31 1.65 FULL 0.93 0.740 32-31 3.02 FULL ----0.700 32-31 1.08 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 22 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Hose MC 7266-0708 7266-0002 7266-0810 7266-0710 7266-0712 7266-0018 7266-0013 7266-0716 7266-0810 7266-0018 7266-0013 7347-0316 7347-0316 7347-0316 7347-0318 MC 7347-0316 Power Crimp® 2001 7347-0318 MC MC MC MC User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B 7347-0318 Die Set 32-21 32-31 32-22 32-22 32-33 32-33 32-33 32-34 32-33 32-34 32-35 32-35 32-34 32-37 32-36 32-36 32-39 32-310L 32-313 32-33 32-34 32-33 32-34 32-35 32-36 32-37 32-39 32-310L 32-310L 32-313 32-312 32-39 32-310L 32-310L 32-310L 32-312 32-313 32-312 32-22 32-31 32-21 32-22 32-33 32-34 32-35 32-37 32-39 32-310L 32-310L 32-313 32-312 32-21 32-31 32-22 32-33 Approx. Setting1 1.65 1.65 0.83 2.62 0.61 0.41 2.22 1.26 2.92 0.25 2.40 0.50 2.37 2.46 2.05 4.08 2.08 3.67 3.44 2.22 1.26 2.92 2.04 2.40 2.05 2.46 2.08 4.00 3.67 3.44 3.65 2.08 3.67 4.00 4.00 3.65 3.44 3.65 2.40 2.79 1.42 2.40 1.99 1.03 2.18 2.46 2.08 3.67 4.00 3.44 3.65 1.65 3.02 2.62 2.22 MobileCrimp® 4-20 7347-0318 Crimper Power Crimp® 707 Description MegaCrimp 04PC2F-2 MegaCrimp MegaCrimp 08PC1FS 08PC2F-2 MegaCrimp MegaCrimp 10PC2F-2C 10PC1FS-M3K MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC2F-2 16PC1FS MegaCrimp 24PC1FS 32PC1FS MegaCrimp MegaCrimp 10PC2F-2C 12PC2F-2 MegaCrimp 16PC2F-2 MegaCrimp MegaCrimp 24GSP1F-2 24PC1FS 32PC1FS 32GSP1F-2 MegaCrimp 24PC1FS 24GSP1F-2 24GSP1F-2 32GSP1F-2 32PC1FS 32GSP1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS 24GSP1F-2 32PC1FS 32GSP1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 0.93 0.740 FULL ----0.655 FULL 0.93 0.810 FULL 0.93 0.890 FULL ----0.980 FULL ----0.970 FULL 1.25 1.050 FULL 1.12 1.170 FULL ----1.080 FULL ----1.125 FULL 1.50 1.395 FULL ----1.310 FULL ----1.220 FULL 1.75 1.790 FULL ----1.585 FULL ----1.675 FULL 1.75 2.125 FULL ----2.345 FULL ----2.960 FULL 1.25 1.050 FULL 1.12 1.170 FULL ----1.085 FULL ----1.205 FULL 1.50 1.395 FULL ----1.585 FULL 1.75 1.790 FULL 1.75 2.125 FULL ----2.365 FULL ----2.345 FULL ----2.960 FULL ----2.870 FULL 1.75 2.125 FULL ----2.345 FULL ----2.365 FULL ----2.365 FULL ----2.870 FULL ----2.960 FULL ----2.870 FULL 0.93 0.880 FULL 0.93 0.730 FULL 0.93 0.730 FULL 0.93 0.880 FULL 1.25 1.040 FULL 1.12 1.160 FULL 1.50 1.385 FULL 1.75 1.790 FULL 1.75 2.125 FULL ----2.345 FULL ----2.365 FULL ----2.960 FULL ----2.870 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.890 FULL 1.25 1.050 GC32-XDTM /GC96TM Type 04G 04PC 05G 06G 08PC 08PC 08G 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 24PC 32PC 08G 10G 10PC 12PC 12G 16PC 16G 20G 24GSP 24PC 32PC 32GSP 20G 24PC 24GSP 24GSP 32GSP 32PC 32GSP 06G 04G 04G 06G 08G 10G 12G 16G 20G 24PC 24GSP 32PC 32GSP 04G 04G 06G 08G Product No. Skive/Buff Length +/Dia. .03 (in) (in) ----- ----0.785 WIRE ----- --------- --------- ----0.970 WIRE ----- --------- ----1.220 WIRE ----- --------- --------- ----1.062 WIRE ----- ----1.535 WIRE ----- --------- --------- --------- --------- --------- ----1.187 WIRE 1.095 WIRE ----- ----1.500 WIRE ----- --------- --------- --------- ----------------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Swaging 1 Description G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2H G2H G2H G2H G2H G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2L G2L G2L G2L G2L G2L G2L G2L G2L G2L G2L G2L G2L G2XH G2XH G2XH G2XH Size (in) 1/4 1/4 5/16 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/2 2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/2 1 1/2 2 2 1 1/4 1 1/2 1 1/2 1 1/2 2 2 2 3/16 1/4 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 1 1/2 2 2 1/4 1/4 3/8 1/2 Ferrule General Dash Size 4 4 5 6 8 8 8 10 10 10 12 12 12 16 16 16 20 24 32 8 10 10 12 12 16 16 20 24 24 32 32 20 24 24 24 32 32 32 3 4 4 6 8 10 12 16 20 24 24 32 32 4 4 6 8 Stem TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 23 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 10 12 16 20 4 4 6 6 8 8 8 8 10 12 12 16 16 20 20 12 16 20 20 24 24 24 24 32 32 32 20 24 24 24 32 32 32 12 12 12 16 16 16 20 10 12 16 20 6 8 12 16 20 8 10 1 Description G2XH G2XH G2XH G2XH G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H (C3H) G3H (C3H) G3H (C3H) G3K G3K G3K G3K G3K G3K G3K G3K G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G4H G4H G4H G4H G4H G4H G4H G4K G4K G4K G4K G4K-MTF G4K-MTF G4K-MTF G4K-MTF G4K-MTF G5K G5K Stem Size (in) 5/8 3/4 1 1 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 1/2 5/8 3/4 3/4 1 1 1 1/4 1 1/4 3/4 1 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 1 1/4 1 1/2 1 1/2 1 1/2 2 2 2 1 3/4 3/4 1 1 1 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/2 5/8 Type 10G 12G 16G 20G 04G 04G 06G 06G 08G 08GLX 08GLX 08PC 10G 12GLX 12PC 16GLX 16PC 20GLX 20PC 12PC 16PC 20PC 20GS 24PCS 24PCS 24GSP 24GSP 32PCS 32PCS 32GSP 20GS 24GSP 24PCS 24PCS 32PCS 32PCS 32GSP 12 12PC 12PC 16PC 16PC 16G 20PC 10GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 08GS 10GS TM Ferrule Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 001PC-GLX 001PC-GLX 10PC2F-2B MegaCrimp 001PC-GLX 12PC2F-4 001PC-GLX 16PC2F-2 001PC-GLX 20PC2F-2 12PC2F-4 16PC2F-2 20PC2F-2 20GS1F-4 24PCS2F 24PCS1F 24GSP1F-4 24GSP1F-4 32PCS2F 32PCS1F-G3K 32GSP1F-4 20GS1F-4 24GSP1F-4 24PCS1F 24PCS2F 32PCS1F-G3K 32PCS2F 32GSP1F-4 MegaCrimp 12PC1FS-M3K 12PC2F-4 16PC1FS 16PC2F-4 MegaCrimp 20PC2F-2 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 08GS1F-4 10GS1F-4 Product No. MC MC MC GLX 80422 GLX 80424 GLX 80427 7347-0317 7347-0317 7347-0319 7347-0317 7347-0319 MC MC 7266-0022 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 24 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- ----0.900 .870 ----- --------- ----0.880 0.900 ----- --------- ----1.562 1.200 ----- ----1.500 1.450 ----- --------- ----1.562 1.200 1.500 1.450 ----- --------- ----2.093 WIRE ----- --------- --------- ----2.875 WIRE ----- --------- --------- --------- --------- ----2.093 WIRE ----- ----2.875 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Crimp Crimper Insertion Length OD +/Approx. Length +/-.03 (in) .010 (in) Die Set Setting1 FULL 1.12 1.170 32-34 1.26 FULL 1.50 1.395 32-35 2.40 FULL 1.75 1.760 32-37 1.77 FULL 1.75 2.125 32-39 2.08 FULL 0.93 .770 32-31 4.02 FULL 0.93 .770 32-21 2.70 FULL 0.93 .930 32-22 3.50 FULL 0.93 .930 32-32 3.50 FULL 1.25 1.040 32-33 2.00 1.000 ----.940 32-22 4.00 1.000 ----.940 32-32 4.00 FULL ----1.035 32-33 1.88 FULL 1.12 1.235 32-34 3.05 1.350 ----1.250 32-34 3.45 FULL ----1.365 32-35 1.73 1.650 ----1.535 32-36 1.40 FULL ----1.615 32-36 2.73 1.900 ----1.780 32-37 2.40 FULL ----1.985 32-38 2.69 FULL ----1.365 32-35 1.73 FULL ----1.615 32-36 2.73 FULL ----1.985 32-38 2.69 FULL ----2.050 32-39 0.46 FULL ----2.245 32-310L 1.31 FULL ----2.350 32-311 0.41 FULL ----2.44 32-311 2.38 FULL ----2.44 32-311 2.38 FULL ----2.785 32-312 1.95 FULL ----2.950 32-313 3.21 FULL ----2.935 32-313 2.92 FULL ----2.050 32-39 0.46 FULL ----2.44 32-311 2.38 FULL ----2.350 32-311 0.41 FULL ----2.245 32-310L 1.31 FULL ----2.950 32-313 3.21 FULL ----2.785 32-312 1.95 FULL ----2.935 32-313 2.92 FULL 1.50 1.410 32-35 2.74 FULL ----1.330 32-35 0.94 FULL ----1.320 32-35 0.72 FULL ----1.700 32-36 4.66 FULL ----1.680 32-36 4.20 FULL 1.75 1.760 32-37 1.77 FULL ----1.960 32-38 2.14 FULL ----1.320 32-35 0.72 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----0.980 32-33 0.61 FULL ----1.100 32-33 3.38 FULL ----1.480 32-35 4.31 FULL ----1.750 32-37 1.54 FULL ----2.050 32-39 0.46 FULL ----1.100 32-33 3.38 FULL ----1.320 32-35 0.72 * GC96 not recommended for 2” 6-spiral Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Hose Power Crimp® 2001 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B --------- Die Set 32-35 32-37 32-310L 32-311 32-314 32-33 32-35 32-35 32-37 32-310L 32-311 32-314 32-33 32-33 32-35 32-35 32-37 32-310L 32-311 32-33 32-33 32-35 32-35 32-37 32-310L 32-35 32-37 32-39 32-310L 32-313 32-31 32-21 32-21 32-31 32-22 32-33 32-35 32-37 32-31 32-21 32-22 32-33 32-35 32-37 32-31 32-21 32-31 32-21 32-22 32-33 32-34 32-35 32-37 32-22 32-32 Approx. Setting1 4.76 1.54 0.71 3.08 1.91 3.38 0.72 4.76 1.54 0.71 3.08 1.91 0.61 3.38 0.72 4.76 1.54 0.71 3.08 0.61 3.38 0.72 4.76 1.54 0.71 3.19 2.69 1.76 3.08 2.31 2.22 0.85 1.99 3.36 2.06 1.53 0.94 0.05 3.25 1.88 2.84 1.99 1.61 0.05 3.25 1.88 4.16 2.79 1.72 1.88 0.90 2.29 .63 1.61 1.61 MobileCrimp® 4-20 MC Crimper Power Crimp® 707 Description 12GS1F-4 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM2F-G6K 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 MegaCrimp MegaCrimp MegaCrimp 24PC1FS 32PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----1.500 FULL ----1.750 FULL ----2.220 FULL ----2.470 FULL ----3.110 FULL ----1.100 FULL ----1.320 FULL ----1.500 FULL ----1.750 FULL ----2.220 FULL ----2.470 FULL ----3.110 FULL ----0.980 FULL ----1.100 FULL ----1.320 FULL ----1.500 FULL ----1.750 FULL ----2.220 FULL ----2.470 FULL ----0.980 FULL ----1.100 FULL ----1.320 FULL ----1.500 FULL ----1.750 FULL ----2.220 FULL 1.50 1.430 FULL 1.75 1.800 FULL 1.75 2.110 FULL ----2.320 FULL ----2.910 FULL 0.93 0.705 FULL 0.93 0.705 FULL 0.93 0.755 FULL 0.93 0.755 FULL 0.93 0.865 FULL 1.25 1.020 FULL 1.50 1.330 FULL 1.75 1.680 FULL 0.93 0.750 FULL 0.93 0.750 FULL 0.93 0.900 FULL 1.25 1.040 FULL 1.50 1.360 FULL 1.75 1.680 FULL 0.93 0.750 FULL 0.93 0.750 FULL 0.93 0.790 FULL 0.93 0.790 FULL 0.93 0.850 FULL 1.25 1.035 FULL 1.12 1.154 FULL 1.50 1.390 FULL 1.75 1.710 FULL 0.93 0.845 FULL 0.93 0.845 GC32-XDTM /GC96TM Type 12GS 16GS 20GS 24PCM 32PCM 08GS 10GS 12GS 16GS 20GS 24PCM 32PCM 06GS 08GS 10GS 12GS 16GS 20GS 24PCM 06GS 08GS 10GS 12GS 16GS 20GS 12G 16G 20G 24PC 32PC 04G 04G 05G 05G 06G 08G 12G 16G 04G 04G 06G 08G 12G 16G 04G 04G 05G 05G 06G 08G 10G 12G 16G 06G 06G Product No. Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- ----2.750 WIRE 2.875 WIRE ----- --------- --------- --------- --------- ----2.750 WIRE 2.875 WIRE ----- --------- --------- --------- --------- --------- ----2.750 WIRE ----- --------- --------- --------- --------- --------- ----1.375 1.200 ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Swaging 1 Description G5K G5K G5K G5K G5K* G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF* G6K G6K G6K G6K G6K G6K G6K G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF GMV* GMV GMV GMV GMV GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GTH GTH GTH GTH GTH GTH GTH GTH GTH GTHX GTHX Size (in) 3/4 1 1 1/4 1 1/2 2 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 3/8 1/2 5/8 3/4 1 1 1/4 3/4 1 1 1/4 1 1/2 2 1/4 1/4 5/16 5/16 3/8 1/2 3/4 1 1/4 1/4 3/8 1/2 3/4 1 1/4 1/4 5/16 5/16 3/8 1/2 5/8 3/4 1 3/8 3/8 Ferrule General Dash Size 12 16 20 24 32 8 10 12 16 20 24 32 6 8 10 12 16 20 24 6 8 10 12 16 20 12 16 20 24 32 4 4 5 5 6 8 12 16 4 4 6 8 12 16 4 4 5 5 6 8 10 12 16 6 6 Stem TM * Required if hose OD prohibits insertions. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 25 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 24 24 4 4 6 4 4 6 12 16 12 16 4 4 4 6 6 8 8 8 10 10 10 10 12 12 12 12 16 16 16 16 4 6 6 8 10 12 16 4 6 6 8 10 12 16 4 4 6 8 8 10 10 10 12 1 Description HO HO J2AT-MTF J2AT-MTF J2AT-MTF J2AT J2AT J2AT LW LW LW-MTF LW-MTF M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF Stem Size (in) 1 1/2 1 1/2 1/4 1/4 3/8 1/4 1/4 3/8 3/4 1 3/4 1 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1/4 3/8 3/8 1/2 5/8 3/4 1 1/4 3/8 3/8 1/2 5/8 3/4 1 1/4 1/4 3/8 1/2 1/2 5/8 5/8 5/8 3/4 Type 24GSP 24PC 04G 04G 06G 04G 04G 06G 12GS 16GS 12GS 16GS 04G 04PC-SS 04G 06G 06PC-SS 08G 08PC-SS 08PC 10PC 10PC-SS 10PC 10G 12PC 12PC 12PC-SS 12G 16PC 16PC 16PC-SS 16G 04G 06G 06G 08G 10G 12G 16G 04G 06G 06G 08G 10G 12G 16G 04G 04G 06G 08G 08PC 10G 10PC 10PC 12G TM Ferrule Description 24GSP1F-2 24PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp 04PC1F-M2SS MegaCrimp MegaCrimp 06PC1F-M2SS MegaCrimp 08PC1F-M2SS 08PC1F-M2S 10PC1F-M2S 10PC1F-M2SS 10PC2F-2B MegaCrimp 12PC1F-M2S 12PC2F-2 12PC1F-M2SS MegaCrimp 16PC2F-2 16PC1F-M2S 16PC1F-M2SS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1F-M2S MegaCrimp 10PC2F-2B 10PC1F-M2S MegaCrimp Product No. 7347-0316 7266-0739 7266-0741 7266-0046 7266-0743 7266-0018 7266-0013 7266-0747 MC MC MC MC MC MC MC MC MC MC MC MC 7266-0739 7266-0046 7266-0741 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.940 WIRE ----- --------- ----1.095 WIRE ----- --------- ----1.595 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.940 WIRE ----- --------- ----- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----2.365 FULL ----2.345 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.895 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.895 FULL ----1.480 FULL ----1.750 FULL ----1.480 FULL ----1.750 FULL 0.93 0.715 FULL 0.93 0.660 FULL 0.93 0.715 FULL 0.93 0.870 FULL ----0.810 FULL 1.25 1.035 FULL ----1.000 FULL ----1.025 FULL ----1.110 FULL ----1.110 FULL ----1.075 FULL 1.12 1.155 FULL ----1.330 FULL ----1.195 FULL ----1.330 FULL 1.50 1.370 FULL ----1.510 FULL ----1.680 FULL ----1.655 FULL 1.75 1.725 FULL 0.93 0.715 FULL 0.93 0.860 FULL 0.93 0.860 FULL 1.25 1.035 FULL 1.12 1.125 FULL 1.50 1.370 FULL 1.75 1.710 FULL 0.93 0.715 FULL 0.93 0.860 FULL 0.93 0.860 FULL 1.25 1.035 FULL 1.12 1.125 FULL 1.50 1.370 FULL 1.75 1.710 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL 1.25 1.035 FULL ----1.025 FULL 1.12 1.155 FULL ----1.075 FULL ----1.110 FULL 1.50 1.370 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 26 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper Approx. Die Set Setting1 32-310L 4.00 32-310L 3.67 32-31 3.02 32-21 1.65 32-22 2.73 32-31 3.02 32-21 1.65 32-22 2.73 32-35 4.31 32-37 1.54 32-35 4.31 32-37 1.54 32-31 2.45 32-31 1.19 32-21 1.08 32-22 2.17 32-22 0.83 32-33 1.88 32-33 1.07 32-33 1.65 32-33 3.61 32-33 3.61 32-33 2.79 32-34 0.92 32-35 0.94 32-34 1.85 32-35 0.94 32-35 1.84 32-36 0.60 32-36 4.20 32-36 3.64 32-37 0.96 32-31 2.45 32-32 2.20 32-22 2.20 32-33 1.88 32-34 0.25 32-35 1.84 32-37 0.63 32-31 2.45 32-22 2.20 32-32 2.20 32-33 1.88 32-34 0.25 32-35 1.84 32-37 0.63 32-31 2.45 32-21 1.08 32-22 2.17 32-33 1.88 32-33 1.65 32-34 0.92 32-33 2.79 32-33 3.61 32-35 1.84 User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Hose 7266-0747 7266-0013 MC MC 7266-0810 7266-0710 7266-0712 7266-0018 7266-0710 7266-0712 7266-0018 7266-0018 MC MC Power Crimp® 2001 MC User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B 7266-0810 Die Set 32-35 32-34 32-37 32-36 32-36 32-34 32-34 32-34 32-31 32-21 32-22 32-22 32-33 32-33 32-34 32-34 32-35 32-34 32-35 32-35 32-36 32-37 32-39 32-21 32-31 32-22 32-33 32-34 32-34 32-33 32-35 32-35 32-34 32-35 32-37 32-36 32-21 32-31 32-22 32-22 32-33 32-33 32-34 32-35 32-35 32-34 32-37 32-36 32-31 32-21 32-22 32-31 32-21 32-22 32-33 Approx. Setting1 0.94 1.85 0.96 4.20 0.60 0.70 0.70 0.70 2.10 0.73 0.38 0.83 1.07 2.92 0.25 1.26 0.50 2.37 0.27 2.40 2.62 2.69 0.46 0.73 2.10 0.83 1.07 0.25 1.26 2.92 0.27 0.50 2.37 2.40 2.69 2.62 0.73 2.10 0.38 0.83 1.07 2.92 1.26 2.40 0.27 2.37 2.69 2.62 2.10 0.73 0.38 2.10 0.73 0.83 1.07 MobileCrimp® 4-20 7266-0810 Crimper Power Crimp® 707 Description 12PC1F-M2S 12PC2F-2 MegaCrimp 16PC1F-M2S 16PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC2F-2C 10PC1FS-M3K MegaCrimp 12PC1FS-M3K 12PC2F-2 12GS1F-2 MegaCrimp 16GS1F-2 MegaCrimp 20GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC1FS-M3K MegaCrimp 10PC2F-2C 12GS1F-2 12PC1FS-M3K 12PC2F-2 MegaCrimp MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC2F-2C MegaCrimp MegaCrimp 12GS1F-2 12PC2F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----1.330 FULL ----1.195 FULL 1.75 1.725 FULL ----1.680 FULL ----1.510 FULL 1.12 1.145 FULL 1.12 1.145 FULL 1.12 1.145 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.790 FULL 0.93 0.810 FULL 1.25 1.000 FULL ----1.080 FULL ----1.125 FULL 1.12 1.170 FULL ----1.310 FULL ----1.220 FULL ----1.300 FULL 1.50 1.395 FULL ----1.610 FULL 1.75 1.800 FULL ----2.050 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.810 FULL 1.25 1.000 FULL ----1.125 FULL 1.12 1.170 FULL ----1.080 FULL ----1.300 FULL ----1.310 FULL ----1.220 FULL 1.50 1.395 FULL 1.75 1.800 FULL ----1.610 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.790 FULL 0.93 0.810 FULL 1.25 1.000 FULL ----1.080 FULL 1.12 1.170 FULL 1.50 1.395 FULL ----1.300 FULL ----1.220 FULL 1.75 1.800 FULL ----1.610 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.790 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.810 FULL 1.25 1.000 GC32-XDTM /GC96TM Type 12PC 12PC 16G 16PC 16PC 10G 10G 10G 04G 04G 05G 06G 08G 10PC 10PC 10G 12PC 12PC 12GS 12G 16GS 16G 20GS 04G 04G 06G 08G 10PC 10G 10PC 12GS 12PC 12PC 12G 16G 16GS 04G 04G 05G 06G 08G 10PC 10G 12G 12GS 12PC 16G 16GS 04G 04G 05G 04G 04G 06G 08G Product No. 7266-0743 7266-0018 Skive/Buff Length +/Dia. .03 (in) (in) ----- ----1.095 WIRE ----- --------- ----1.500 WIRE ----- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- ----1.062 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- ----1.062 WIRE ----- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- ----1.062 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- ----- Swaging 1 Description M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2TH M2TH-MTF M2TN M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3KH M3KH M3KH M3KH M3KH M3KH M3KH Size (in) 3/4 3/4 1 1 1 5/8 5/8 5/8 1/4 1/4 5/16 3/8 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1/4 1/4 3/8 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1/4 1/4 5/16 3/8 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1/4 1/4 5/16 3/8 3/8 3/8 1/2 Ferrule General Dash Size 12 12 16 16 16 10 10 10 4 4 5 6 8 10 10 10 12 12 12 12 16 16 20 4 4 6 8 10 10 10 12 12 12 12 16 16 4 4 5 6 8 10 10 12 12 12 16 16 4 4 5 6 6 6 8 Stem TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 27 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 10 12 12 16 16 16 4 6 8 10 12 12 16 16 4 4 5 6 8 8 10 10 10 12 12 16 4 4 6 8 8 10 10 10 12 12 16 4 4 6 8 8 10 10 10 12 12 12 16 4 4 6 8 10 12 1 Description M3KH M3KH M3KH M3KH M3KH M3KH M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF Stem Size (in) 5/8 3/4 3/4 1 1 1 1/4 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 5/16 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1/4 1/4 3/8 1/2 5/8 3/4 Type 10G 12G 12GS 16G 16G 16GS 04G 06G 08G 10G 12GS 12G 16GS 16G 04G 04G 05G 06G 08G 08PC 10G 10PC 10PC 12G 12GS 16GS 04G 04G 06G 08G 08PC 10G 10PC 10PC 12GS 12G 16GS 04G 04G 06G 08PC 08G 10PC 10PC 10G 12GS 12G 12GS 16GS 04G 04G 06G 08G 10G 12G TM Ferrule Description MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC2F-2C 10PC1FS-M3K MegaCrimp 12GS1F-2 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC1FS-M3K 10PC2F-2C 12GS1F-2 MegaCrimp 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC2F-2C 10PC1FS-M3K MegaCrimp 12GS1F-2 MegaCrimp 12GS1F-2 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC MC 7347-0297 MC MC 7347-0298 MC MC MC MC 7347-0297 MC 7347-0298 MC MC MC MC MC MC 7266-0708 MC 7266-0810 7266-0710 MC 7347-0297 7347-0314 7266-0708 7266-0710 7266-0810 7266-0708 7266-0810 7266-0710 7347-0297 MC MC MC MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 1.12 1.170 FULL 1.50 1.385 FULL ----1.300 FULL 1.75 1.780 FULL 1.75 1.780 FULL ----1.610 FULL 0.93 0.700 FULL 0.93 0.810 FULL 1.25 1.000 FULL 1.12 1.170 FULL ----1.300 FULL 1.50 1.385 FULL ----1.610 FULL 1.75 1.780 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.795 FULL 0.93 0.870 FULL 1.25 1.060 FULL ----0.980 FULL 1.12 1.160 FULL ----1.080 FULL ----1.105 FULL 1.50 1.395 FULL ----1.300 FULL ----1.720 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL 1.25 1.040 FULL ----0.980 FULL 1.12 1.160 FULL ----1.105 FULL ----1.080 FULL ----1.300 FULL 1.50 1.395 FULL ----1.710 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL ----0.980 FULL 1.25 1.060 FULL ----1.080 FULL ----1.105 FULL 1.12 1.160 FULL ----1.300 FULL 1.50 1.395 FULL ----1.300 FULL ----1.710 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL 1.25 1.035 FULL 1.12 1.165 FULL 1.50 1.395 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 28 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper Die Set 32-34 32-35 32-35 32-37 32-37 32-36 32-31 32-22 32-33 32-34 32-35 32-35 32-36 32-37 32-21 32-31 32-22 32-22 32-33 32-33 32-34 32-33 32-33 32-35 32-35 32-37 32-31 32-21 32-22 32-33 32-33 32-34 32-33 32-33 32-35 32-35 32-37 32-21 32-31 32-22 32-33 32-33 32-33 32-33 32-34 32-35 32-35 32-35 32-37 32-31 32-21 32-22 32-33 32-34 32-35 Approx. Setting1 1.26 2.18 0.27 2.23 2.23 2.62 2.1 0.83 1.07 1.26 .27 2.18 2.62 2.23 1.08 2.45 0.49 2.17 2.46 0.61 1.03 2.92 3.49 2.40 0.27 0.85 2.45 1.08 2.17 1.99 0.61 1.03 3.49 2.92 0.27 2.40 0.65 1.08 2.45 2.17 0.61 2.46 2.92 3.49 1.03 0.27 2.40 0.27 0.65 2.45 1.08 2.17 1.88 1.14 2.40 User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Hose Product No. 7347-0297 MC MC MC 7266-0708 MC MC 7266-0810 7266-0710 MC 7347-0314 MC Power Crimp® 2001 MC MC User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC 7362-5104 Die Set 32-35 32-35 32-37 32-21 32-31 32-22 32-33 32-33 32-34 32-33 32-33 32-35 32-37 32-31 32-21 32-22 32-33 32-33 32-34 32-35 32-37 32-31 32-21 32-22 32-33 32-34 32-35 32-31 32-22 32-33 32-34 32-35 32-21 32-31 32-22 32-33 32-34 32-35 32-37 GC32-31 GC32-22 GC32-33 GC32-34 GC32-35 GC32-37 GC32-31 GC32-22 GC32-33 GC32-35 GC32-37 32-31 32-31 32-21 32-22 32-22 Approx. Setting1 0.27 0.27 0.65 1.08 2.45 2.17 0.61 2.46 1.14 2.92 3.49 2.40 0.85 2.45 1.08 2.17 1.88 1.88 1.03 2.40 0.85 2.45 1.08 0.83 1.65 1.14 2.40 2.45 2.20 1.65 1.14 2.40 1.80 1.76 0.83 1.23 0.47 1.39 1.77 1.76 0.83 1.07 0.47 1.39 1.77 1.76 0.83 1.07 1.39 1.77 1.19 2.45 1.08 0.49 1.95 MobileCrimp® 4-20 MC MC MC MC Crimper Power Crimp® 707 7347-0314 MC MC MC Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----1.300 FULL ----1.300 FULL ----1.710 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL ----0.980 FULL 1.25 1.060 FULL 1.12 1.165 FULL ----1.080 FULL ----1.105 FULL 1.50 1.395 FULL ----1.720 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.870 FULL 1.25 1.035 FULL 1.25 1.035 FULL 1.12 1.160 FULL 1.50 1.395 FULL ----1.720 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 .860 FULL 1.25 1.065 FULL 1.12 1.165 FULL 1.50 1.395 FULL 0.93 0.715 FULL 0.93 0.860 FULL 1.25 1.025 FULL 1.12 1.165 FULL 1.50 1.395 FULL 0.93 0.685 FULL 0.93 0.685 FULL 0.93 0.810 FULL 1.25 1.000 FULL 1.12 1.135 FULL 1.50 1.350 FULL 1.75 1.760 FULL 0.93 0.685 FULL 0.93 0.810 FULL 1.25 1.000 FULL 1.12 1.135 FULL 1.50 1.350 FULL 1.75 1.760 FULL 0.93 0.685 FULL 0.93 0.810 FULL 1.25 1.000 FULL 1.50 1.350 FULL 1.75 1.760 FULL 0.93 0.660 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.795 FULL 0.93 0.860 GC32-XDTM /GC96TM Size (in) Type Description 3/4 12GS 12GS1F-2 3/4 12GS 12GS1F-4 1 16GS 16GS1F-4 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 1/2 08PC 08PC1FS 1/2 08G MegaCrimp 5/8 10G MegaCrimp 5/8 10PC 10PC2F-2C 5/8 10PC 10PC1FS-M3K 3/4 12G MegaCrimp 1 16GS 16GS1F-4 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 08G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16GS 16GS1F-4 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1/4 4G MegaCrimp 3/8 6G MegaCrimp 1/2 8G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1/4 04PC-SS 04PC1F-M2SS 1/4 04G MegaCrimp 1/4 04G MegaCrimp 5/16 05G MegaCrimp 3/8 06G MegaCrimp Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Swaging 1 Description M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4KH M4KH M4KH M4KH M4KH M4KH M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M500 M500 M500 M500 M500 M500 M500 M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF M5K M5K M5K M5K M5K Ferrule General Dash Size 12 12 16 4 4 6 8 8 10 10 10 12 16 4 4 6 6 8 10 12 16 4 4 6 8 10 12 4 6 8 10 12 4 4 6 8 10 12 16 4 6 8 10 12 16 4 6 8 12 16 4 4 4 5 6 Stem TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 29 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM Hose Dash Size Size Description (in) 8 M5K 1/2 6 M5K-MTF 3/8 8 M5K-MTF 1/2 4 M5K-XTF 1/4 4 M5K-XTF 1/4 6 M5K-XTF 3/8 8 M5K-XTF 1/2 4 M6K 1/4 4 M6K 1/4 4 MCPB PLUS-MTF 1/4 4 MCPB PLUS-MTF 1/4 6 MCPB PLUS-MTF 3/8 8 MCPB PLUS-MTF 1/2 8 MCPB PLUS-MTF 1/2 8 MCPB PLUS-MTF 1/2 12 MCPB PLUS-MTF 3/4 12 MCPB PLUS-MTF 3/4 16 MCPB PLUS-MTF 1 16 MCPB PLUS-MTF 1 20 MCPB PLUS-MTF 1 1/4 4 MCPB+ 1/4 4 MCPB+ 1/4 6 MCPB+ 3/8 8 MCPB+ 1/2 12 MCPB+ 3/4 12 MCPB+ 3/4 16 MCPB+ 1 16 MCPB+ 1 20 MCPB+ 1 1/4 4 MCPB+-MTF 1/4 4 MCPB+-MTF 1/4 6 MCPB+-MTF 3/8 6 MCPB+-MTF 3/8 8 MCPB+-MTF 1/2 8 MCPB+-MTF 1/2 12 MCPB+-MTF 3/4 12 MCPB+-MTF 3/4 16 MCPB+-MTF 1 16 MCPB+-MTF 1 20 MCPB+-MTF 1 1/4 1/4 4 MEGATECH 1000 4 MEGATECH 1000 1/4 6 MEGATECH 1000 3/8 8 MEGATECH 1000 1/2 10 MEGATECH 1000 5/8 12 MEGATECH 1000 3/4 16 MEGATECH 1000 1 20 MEGATECH 1000 1 1/4 12 MEGATECH 1000(ACR) 3/4 16 MEGATECH 1000(ACR) 1 20 MEGATECH 1000(ACR) 1 1/4 4 MEGATECH 250 1/4 4 MEGATECH 250 1/4 6 MEGATECH 250 3/8 8 MEGATECH 250 1/2 1 Stem Type 08G 06G 08G 04G 04G 06G 08G 04G 04G 04G 04G 06G 08G 08PC 08PC 12GS 12G 16G 16GS 20G 04G 04G 06G 08G 12G 12GS 16G 16GS 20G 04G 04G 06G 08G 08PC 08PC 12GS 12G 16G 16GS 20G 04G 04G 06G 08G 10G 12G 16G 20G 12G 16G 20G 04G 04G 06G 08G TM Ferrule Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC2F-2 08PC1FS 12GS1F-2 MegaCrimp MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC2F-2 08PC1FS 12GS1F-2 MegaCrimp MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC MC MC MC MC 7266-0002 7266-0708 7347-0297 MC MC 7347-0298 MC 7266-0002 7266-0708 MC MC MC MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.880 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.880 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 1.25 1.040 FULL 0.93 .860 FULL 1.25 1.040 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.860 FULL 1.25 1.040 FULL .93 0.74 FULL .93 0.74 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.895 FULL 1.25 1.060 FULL ----0.970 FULL ----0.980 FULL ----1.300 FULL 1.50 1.395 FULL 1.75 1.800 FULL ----1.610 FULL 1.75 2.125 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.895 FULL 1.25 1.060 FULL 1.50 1.395 FULL ----1.300 FULL 1.75 1.800 FULL ----1.610 FULL 1.75 2.125 FULL 0.93 0.740 FULL 0.93 0.740 FULL 0.93 0.895 FULL 1.25 1.060 FULL ----0.970 FULL ----0.980 FULL ----1.300 FULL 1.50 1.395 FULL 1.75 1.800 FULL ----1.610 FULL 1.75 2.125 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.810 FULL 1.25 0.980 FULL 1.12 1.160 FULL 1.50 1.380 FULL 1.75 1.700 FULL 1.75 2.020 FULL 1.50 1.380 FULL 1.75 1.700 FULL 1.75 2.020 FULL 0.93 0.680 FULL 0.93 0.680 FULL 0.93 0.850 FULL 1.25 0.980 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 30 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper Die Set 32-33 32-22 32-33 32-21 32-31 32-22 32-33 32-31 32-21 32-31 32-21 32-22 32-33 32-33 32-33 32-35 32-35 32-37 32-36 32-39 32-31 32-21 32-22 32-33 32-35 32-35 32-37 32-36 32-39 32-31 32-21 32-22 32-33 32-33 32-33 32-35 32-35 32-37 32-36 32-39 32-31 32-21 32-22 32-33 32-34 32-35 32-37 32-39 32-35 32-37 32-38 32-21 32-31 32-22 32-33 Approx. Setting1 1.99 2.20 1.99 1.65 2.15 2.20 2.05 3.02 1.65 3.02 1.65 2.73 2.46 0.41 0.61 0.27 2.40 2.69 2.62 2.08 3.02 1.65 2.73 2.46 2.40 0.27 2.69 2.62 2.08 3.02 1.65 2.73 2.46 0.41 0.61 0.27 2.40 2.69 2.62 2.08 2.10 0.73 0.83 0.61 1.03 2.00 0.39 0.13 2.00 0.39 3.44 0.73 1.65 1.72 0.61 User’s Actual Setting Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM MC MC MC MC MC MC MC MC MC MC MC MC MC 7347-0318 MC MC ----------------------------- 7266-0018 ----7266-0014 7347-0319 MC User’s Actual Setting Power Crimp® 2001 ----7266-0013 Die Set 32-33 32-35 32-37 32-38 32-31 32-22 32-32 32-33 32-39 32-313 GC32-21 GC32-31 GC32-32 GC32-22 GC32-33 GC32-34 GC32-35 GC32-37 32-39 32-310L 32-312 32-313 GC32-37 32-33 32-31 32-21 32-32 32-22 32-33 32-34 32-35 32-31 32-21 32-22 32-33 32-35 32-31 32-31 32-21 32-31 32-21 32-22 32-33 32-33 32-34 32-34 734 32-35 32-35 735 32-36 32-37 32-312 32-313 GC32-21 Approx. Setting1 2.22 1.16 1.08 2.58 3.36 2.86 2.86 2.40 4.56 0.85 2.90 4.15 2.00 2.00 0.61 0.81 1.39 1.50 2.08 3.32 3.65 3.21 0.85 1.25 1.35 2.60 1.91 1.91 1.90 1.36 2.50 2.22 0.85 1.61 1.30 1.39 0.73 2.56 1.19 3.71 2.34 1.95 0.95 2.92 0.81 0.58 1.35 0.72 3.19 3.39 1.83 0.16 1.95 2.92 1.08 OmniCrimp® 21 / Power Crimp® 3000B MC 7266-0002 Crimper MobileCrimp® 4-20 Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS 32PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS 32GSP1F-2 32PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 03PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC2F-2 MegaCrimp 12PC2F-2 MegaCrimp 001PC-GLX 12PC2F-4 MegaCrimp 001PC-GLX 16PC2F-2 MegaCrimp 32PCS2F 32GSP1F-4 MegaCrimp Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 1.12 1.050 FULL 1.50 1.340 FULL 1.75 1.730 FULL 1.75 1.980 FULL 0.93 .755 FULL 0.93 .910 FULL 0.93 .910 FULL 1.25 1.050 FULL ----2.240 FULL ----2.845 FULL 0.93 .775 FULL 0.93 .775 FULL 0.93 .860 FULL 0.93 .860 FULL 1.25 .980 FULL 1.12 1.150 FULL 1.50 1.350 FULL 1.75 1.74 FULL 1.75 2.125 FULL ----2.330 FULL ----2.870 FULL ----2.950 FULL 1.75 1.720 FULL 1.25 1.000 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.860 FULL 0.93 0.860 FULL 1.25 1.035 FULL 1.12 1.170 FULL 1.50 1.395 FULL 0.93 0.705 FULL 0.93 0.705 FULL 0.93 0..845 FULL 1.50 1.010 FULL 1.50 1.350 FULL ----0.640 FULL 0.93 0.720 FULL 0.93 0.720 FULL 0.93 0.770 FULL 0.93 0.770 FULL 0.93 0.860 FULL ----0.995 FULL 1.25 1.080 FULL ----1.150 FULL 1.12 1.140 1.350 ----1.17 FULL ----1.320 FULL 1.50 1.430 1.650 ----1.43 FULL ----1.570 FULL 1.75 1.690 FULL ----2.785 FULL ----2.935 FULL 0.93 0.715 Power Crimp® 707 Type 10G 12G 16G 20G 04G 06G 06G 08G 24PC 32PC 4G 4G 6G 6G 08G 10G 12G 16G 20G 24PC 32GSP 32PC 16G 08G 04G 04G 06G 06G 08G 10G 12G 04G 04G 06G 08G 12G 03PC 04G 04G 05G 05G 06G 08PC 08G 10PC 10G GLX 12PC 12G GLX 16PC 16G 32PCS 32GSP 04G Product No. MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----2.875 WIRE ----- --------- ----- GC32-XDTM /GC96TM 1 Description MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 3000 MEGATECH 3000 MEGATECH 3000 MEGATECH 3000 MEGATECH 500 MEGATECH 500 MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH II ACP MEGATECH II ACP MEGATECH II ACP MEGATECH II ACP MEGATECH LOC MEGATECH PS M-XP M-XP M-XP M-XP M-XP M-XP M-XP RFS RFS RFS RFS RFS RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA SHR SHR TH7/TH7NC Size (in) 5/8 3/4 1 1 1/4 1/4 3/8 3/8 1/2 1 1/2 2 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1 1/2 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1/4 1/4 3/8 1/2 3/4 3/16 1/4 1/4 5/16 5/16 3/8 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 2 2 1/4 Ferrule Swaging Dash Size 10 12 16 20 4 6 6 8 24 32 4 4 6 6 8 10 12 16 20 24 32 32 16 8 4 4 6 6 8 10 12 4 4 6 8 12 3 4 4 5 5 6 8 8 10 10 12 12 12 16 16 16 32 32 4 Stem General Hose TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 31 Hydraulic Hose Crimp Data GC32-XD /GC96 with Spacer Dies Hose Dash Size 4 5 6 8 12 16 4 4 6 8 12 16 4 4 5 5 6 6 8 10 4 4 6 8 10 12 16 MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM Size (in) 1/4 5/16 3/8 1/2 3/4 1 1/4 1/4 3/8 1/2 3/4 1 1/4 1/4 5/16 5/16 3/8 3/8 1/2 5/8 1/4 1/4 3/8 1/2 5/8 3/4 1 Type 04G 05G 06G 08G 12G 16G 04G 04G 06G 08G 12G 16G 04G 04G 05G 05G 06G 06G 08G 10G 04G 04G 06G 08G 10G 12G 16G Ferrule Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC MC MC MC MC MC MC MC MC MC MC MC --------------------------------- Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 0.93 0.715 FULL 0.93 0.765 FULL 0.93 0.865 FULL 1.25 1.025 FULL 1.50 1.320 FULL 1.75 1.690 FULL 0.93 0.750 FULL 0.93 0.750 FULL 0.93 0.880 FULL 1.25 1.035 FULL 1.50 1.350 FULL 1.75 1.780 FULL 0.93 0.690 FULL 0.93 0.690 FULL 0.93 0.760 FULL 0.93 0.760 FULL 0.93 0.870 FULL 0.93 0.870 FULL 1.25 1.065 FULL 1.12 1.130 FULL 0.93 0.680 FULL 0.93 0.680 FULL 0.93 0.810 FULL 1.25 0.980 FULL 1.12 1.130 FULL 1.50 1.300 FULL 1.75 1.580 Crimper Die Set GC32-31 GC32-31 GC32-22 GC32-33 GC32-35 GC32-37 GC32-21 GC32-31 GC32-22 GC32-33 GC32-35 GC32-37 32-31 32-21 32-31 32-21 32-22 32-32 32-33 32-33 32-21 32-31 32-22 32-33 32-34 32-35 32-36 Approx. Setting1 2.45 3.59 2.06 1.65 0.72 0.16 1.88 3.25 2.4 1.88 1.39 2.23 2.20 .90 3.65 2.40 2.25 2.25 2.55 4.10 0.28 1.65 0.83 0.61 0.36 0.27 1.94 User’s Actual Setting LifeGuard Sleeving Crimp Settings Hose G1 G1 G1 G1H G2 M2T M2T M3K M3K M3K M500 M500 M500 TR500 M4K M4K TH7 TH7 TH7 TH8 TH8 TH8 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Description TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TR500 TR500 TR500 TR500 TR500 TR500 TR500 Stem TM 1 Size ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ½” MegaCrimp ½” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp 1/4” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp LifeGuard Sleeve & Aluminum Collar LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG20 & 10SC-1 LG20 & 10SC-1 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 Crimp O.D. .960 1.065 1.225 1.235 1.255 1.080 1.245 .960 1.040 1.225 .955 1.04 1.225 .950 1.080 1.245 .975 1.080 1.240 .990 1.100 1.240 Dies 3234 3335 3436 3436 3436 3335 3436 3234 3335 3436 3234 3335 3436 3234 3335 3436 3234 3335 3436 3234 3335 3436 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 32 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Setting1 4.30 2.38 2.55 2.75 3.15 2.55 2.90 4.40 2.00 2.65 4.22 2.00 2.80 4.35 2.55 2.85 4.70 2.55 2.80 4.90 3.35 2.80 User’s Actual Setting GL Coupling Crimping Instructions GC32-XD /GC96 with Spacer Dies TM TM Crimping Instructions for the GL coupling on the GC32 General To achieve proper tail line up up the hose hose end theferrule ferrule with step” on the inside diameter (I.D.) (See 2 To achievetheproper taillength, length, line endof of with“locating “locating step” ondiedie inside diameter (I.D.)Figure prior1toorcrimpdepending on die) prior to crimping. Care needs to be taken to be sure die fingers are all the way forward and locked in place in die shoes. ing (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. Note: The Tail Length Tolerance for the MEGATECH HOSE is +/-0.020(in.)! Swaging GC32-XDTM /GC96TM Power Crimp® 707 Type GMV(G4H+) 3/4 GMV(G4H+) 1 GMV(G4H+) 1 1/4 GMV(G4H) 1 1/2 GMV(G4H) 2 12GL 16GL 20GL 24GL 32GL Dash Size Description 24 32 24 32 MEGATECH 500 (ACR) MEGATECH 500 (ACR) MEGATECH G5TB MEGATECH G5TB Description Length Diameter Insertion Tail Length Crimp OD +/(in.) Length +/- 0.10 (in) +/.03 (in) +/- .03 (in) 0.010 (in) 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL ----------------------------------------- ---------------------------------------------- 1.750 2.125 2.250 2.375 2.750 0.50 0.60 0.50 0.50 0.50 1.120 1.360 1.660 1.915 2.430 GC81 GC82 GC83 GC84 GC85 Size Type Description Length Diameter Insertion Tail Length Crimp OD (in) +/(in.) Length +/+/.03 (in) +/- .03 (in) 0.020 (in) .010 (in) 1 1/2 2 1 1/2 2 24GL 32GL 24GL 32GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL ------------------------------ ----------------------------------- 2.375 2.750 2.375 2.750 0.50 0.50 0.50 0.50 Approx. User's Setting1 Actual Setting Die Set 1.915 2.410 1.930 2.450 1.21 0.84 1.27 1.71 1.75 Die Set GC84 GC85 GC84 GC85 OmniCrimp® 21 / Power Crimp® 3000B 12 16 20 24 32 Size (in) MobileCrimp® 4-20 Dash Description Size Approx. User's Setting1 Actual Setting 1.71 0.78 1.93 2.49 Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020 (in) Power Crimp® 2001 1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 33 GL Coupling Crimping Instructions GC32-XD /GC96 with Spacer Dies TM TM General To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimping (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. Crimping Instructions for the GL (G4H) coupling on the GC Swaging To achieve the proper tail length, line up the hose end of the ferrule with the top of the die (See Figure 1) prior to crimp Note: The Tail Length Tolerance for the MEGATECH ACR HOSE is +/-0.020(in.)! Align hose end of Crimp Dies uncrimped ferrule flush with back of die. Crimp Dies GC32-XDTM /GC96TM Crimp Diameter Effective 08/04 (Center Crimp) Effective 08/04 Supercedes any previous data Supercedes any previous data rimping Instructions forCrimping the GL (G4H) couplingfor on the the GL GC32 Instructions (G4H) coupling on the GC32 from front from rear Align hose end of Crimp Dies uncrimped ferrule flush with back of die. Crimp Dies Tail Length Measure Crimp Measure Crimp Here (Front Crim (Front Crimp) Align hose end of Align hose end of Align hose end of Crimp Dies uncrimped ferrule flush with uncrimped ferrule with back of die. Type Description Approx. Dash Length Diameter Insertion Tail uncrimped Crimp ferrule Die flush flushDescription with back of Size die. back of +/die. Set Setting1 Size (in) +/(in.) Length Length+/OD .03 (in) +/- .03 (in) 0.10 (in) .010 (in) 40 Crimp Diameter (Center Crimp) MobileCrimp® 4-20 Power Crimp® 707 ngth, line up the hose end of the ferrule with the top of the die (See Figure 1) prior to crimping. To achieve the proper tail length, line up the hose end of the ferrule with the top of the die (See Figure 1) prior to crimping. rance for the MEGATECH ACR HOSE is +/-0.020(in.)! Figure 2- Crimping Figure 1- Crimping Note: The Tail Length Tolerance for the MEGATECH ACR HOSE is +/-0.020(in.)! Tail Length GMV Crimp Diameter (Center Crimp) Dash Description Size 2 1/2 40G4H 1-pc GL/G4H --------Crimp Diameter (Center Crimp) Size (in) Type Description Dash Size 2 1/2 40G4H 1-pc GL/G4H OmniCrimp® 21 / Power Crimp® 3000B 40 Tail Length Crimping 500 (ACR) 2 1/2 40G4H Figure 40 2- MEGATECH 1-pc GL/G4H --------from front Figure 2- Crimping Tail Length Measure Crimp Here from front (Front Crimp) Measure Crimp Here (Front Crimp) Length Diameter Insertion Tail Crimp Die Approx. User's +/(in.) Length Length+/- OD +/- Set Setting1 Actual Description Size+/- Type Length Diameter Insertion Tail Crimp .03 (in) .03 (in) Description 0.10 (in) .010 (in) Setting (in) +/(in.) Length Length+/- OD +/--------- ---------2.375 0.425 2.900 32-86 2.91 +/- .03 (in) 0.10 (in) .010 (in) .03 (in) GMV 2 1/2 40G4H 1-pc GL/G4H --------- ---------- 2.375 0.425 ---------- Power Crimp® 2001 MEGATECH 500 (ACR) 2 1/2 40G4H 1-pc GL/G4H --------- ---------- 2.375 Die Set Approx. Setting1 2.900 32-86 0.425 2.800 2.375 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 34 2.900 32-86 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 0.425 2.800 Tail Length User's Actual Setting 2.91 Die Set Approx. Setting1 32-86 0.55 Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020 (in) 1 0.425 Measure Crimp Here (Front Crimp) Approx. Type Description Length Diameter Insertion Tail Crimp Die User's +/(in.) Length Length+/- OD +/Set Setting1 Actual .03 (in) +/- .03 (in) 0.020 (in) .010 (in) Diameter Insertion Setting Tail Dash Description Size Type Description Length Crimp Size (in) +/(in.) Length Length+/- OD +/(ACR) 2 1/2 40G4H 1-pc GL/G4H --------- ---------2.375 0.425 2.800 32-86 0.55 .03 (in) +/- .03 (in) 0.020 (in) .010 (in) Size (in) 40 2.375 Crimp Diameter (Center Crimp) Type Description Length Diameter Insertion Tail Crimp +/(in.) Length Length+/- OD +/.03 (in) +/- .03 (in) 0.020 (in) .010 (in) Figure 1- Crimping Measure Crimp Here (Front Crimp) from rear ion Size (in) ---------- User's Actual Setting 2.91 Die Set 32-86 App Sett 0.5 Crimping Instructions for the GLP coupling on the GLP Crimping Coupling Crimping Instructions Instructions for the GLP coupling on the GC32-XD GC32-XD /GC96 with Spacer Dies GC32-XD TM TM See Figure 1 for proper alignment of coupling in die prior to crimping. See Figure 1 for proper alignment of coupling in die prior to crimping. General Swaging GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP5 GLP5 GLP5 GLP5 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Crimp Length OD +/- .03 (in) 0.66 0.77 0.98 0.66 0.77 0.72 0.75 0.75 0.66 0.77 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.75 0.66 0.77 0.72 0.75 0.98 0.77 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 0.460 0.760 1.015 0.470 0.620 0.740 0.920 1.000 0.470 0.620 0.740 0.910 1.040 0.470 0.625 0.750 0.910 1.015 0.500 0.640 0.740 0.900 1.020 0.620 0.760 0.900 1.000 0.500 0.660 0.740 0.920 1.040 0.760 0.920 1.080 0.470 0.610 0.720 0.880 1.020 Die Set Crimper Approx. Setting1 GC32-71 GC32-73 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 GC32-72 GC32-73 GC32-74 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 GC32-73 GC32-74 GC32-75 GC32-71 GC32-72 GC32-73 GC32-74 GC32-75 1.13 1.18 1.55 1.24 0.85 1.25 0.59 1.02 1.24 0.85 1.25 0.59 1.80 1.24 1.12 1.45 1.08 1.16 1.96 1.48 1.25 0.88 1.41 1.33 1.86 0.94 1.00 1.96 1.95 1.25 1.32 1.80 1.18 0.82 2.74 1.24 0.71 0.71 0.36 1.41 User's Actual Setting Power Crimp® 2001 Ferrule Description Prod. No. OmniCrimp® 21 / Power Crimp® 3000B 1/4 1/2 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 Stem Type MobileCrimp® 4-20 1 GTH GTH GTH LOC LOC LOC LOC LOC LOLA LOLA LOLA LOLA LOLA M500 M500 M500 M500 M500 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH LOC MEGATECH LOC MEGATECH LOC MEGATECH LOC RLA RLA RLA RLA RLA S/R-XH S/R-XH S/R-XH TR500 TR500 TR500 TR500 TR500 Size (in) Power Crimp® 707 4 8 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 6 8 10 12 4 6 8 10 12 8 10 12 4 6 8 10 12 Hose Description GC32-XDTM /GC96TM Dash Size See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 35 GC32-XD Clamp Collar Crimping Instructions Clamp Collar Crimping Instructions GC32-XD /GC96 with Spacer Dies General TM TM Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp Care must whendramatically crimping clamp collars a hydraulic hose. is too tight, hose willbebetaken crushed, reducing itsonto service life. If crimp is If crimp is too tight, hose willhose’s be crushed, reducing service life. too loose, collar could slide along lengthdramatically causing abrasion anditseventual If crimp is too loose, collar could slide along hose’s length causing abrasion hose cover failure. and eventual hose cover failure. Remember: Clamp collars must be crimped before the hose couplings. Swaging Remember: Clamp collars must be crimped before the hose couplings. Use the following instructions to determine crimp diameter, which can then be can then the following instructions to The determine crimp diameter, which used to Use find crimping setting in Table 2. required clamp collar for a specific be used to find crimping setting in Table 2. The required clamp collar for a hydraulic hose is provided in Table 1. specific hydraulic hose is provided in Table 1. GC32-XDTM /GC96TM 1. Measure hose’s outside at the location where clamp be will 1. Measure hose’sdiameter outside diameter at the location wherecollar clampwill collar crimped. This can be accomplished by using a pie tape or by using the average be crimped. This can be accomplished by using a pie tape or by using hose outside diameterhose measured a dial measured caliper. with a dial caliper. the average outsidewith diameter 2. Measure wall thickness of clamp collar with a dial caliper. crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness 2. Obtain 3. Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall (see formula below). thickness (see formula below). Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” crimping flare on When each side of theclamp collar.collar, the crimp die should be located in the collar center, which will result Power Crimp® 707 in a 1/8” flare on each side of the collar. MobileCrimp® 4-20 Description CC1.12 CC1.25 CC1.37 Crimp Diameter Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1 Table 1 Product Hydraulic Hose Number Applications 7334-45805 10M2T, 10G2 7334-45885 12M2T, 12G2, 12M4K 7334-45895 12C12, 12G4K Approx. Setting 3.30 3.40 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50 Table 2 32-331 Die Crimp Approx. Diameter Setting 1.165 1.170 1.175 1.180 1.185 1.190 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.360 1.365 1.370 1.375 1.380 5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.60 6.70 6.80 6.90 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80 GC32-XD Die 32-331 32-331 32-331 Crimp Diameter 1.385 1.390 1.395 1.400 1.405 1.410 1.415 1.420 1.425 1.430 1.435 1.440 1.445 1.450 1.455 1.460 1.465 1.470 1.475 1.480 1.485 1.490 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 36 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Setting1 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 8.90 9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 Power Steering Male Flareless Assembly Instructions GC32-XD /GC96 with Spacer Dies TM TM General Swaging GC32-XDTM /GC96TM Mark Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 37 Power Steering Male Flareless Assembly Instructions GC32-XD /GC96 with Spacer Dies TM Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM 38 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions GC32-XD /GC96 with Spacer Dies TM TM General Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates’ assembly recommendations. Swaging Changing Digital Readout GC32-XDTM /GC96TM Rotating the knob on front of the dial vernier clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 1.00 to 1.50, move dial up to 2.00 then down to 1.50. Crimp Diameter Power Crimp® 707 Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator’s Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number. Changing the vernier readout by .05 (Example 1.50 to 1.55) will change the crimp diameter by .002”. MobileCrimp® 4-20 IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the “Crimp Diameter” column. If ACTUAL crimped dimensions are within specification, you have made a good assembly. 5/16 6ACA .690 Centered 32-40 0.80 8AC134a 13/32 8ACA .780 Centered 32-41 0.96 10AC134a 1/2 10ACA .890 Centered 32-42 0.63 12AC134a 5/8 12ACA 1.020 Centered 32-43 0.87 1 Actual Crimper Setting Power Crimp® 2001 6AC134a OmniCrimp® 21 / Power Crimp® 3000B Hose Crimp Approx. I.D. Fitting Diameter Ferrule Die Type (in) Type ±.010 (in) Position Set Setting1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 39 Automotive Service Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM 1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 40 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM TM GC32-XDTM /GC96TM Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Swaging Stem Ferrule Skive/Buff Crimp Crimper Work Length Insertion Size Press. Dash +/Dia. Length Length OD +/Approx. (in) Description (psi) Size Type Description .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 3/4 1000MP/ Mine Spray 1000 12 PC 12PC2F-2 1.63 WIRE Full 1.19 32-34 1.71 3/4 1000MP/ Mine Spray 1000 12 G MegaCrimp® 1.50 Full 1.345 32-35 1.28 1 1000MP/ Mine Spray 1000 16 PC 16PC2F-2 1.50 WIRE Full 1.54 32-36 1.03 1 1000MP/ Mine Spray 1000 16 G MegaCrimp® 1.75 Full 1.745 32-37 1.43 1 1/4 1000MP/ Mine Spray 1000 20 PC 20PC2F-2 1.12 WIRE Full 1.88 32-37 4.54 1 1/4 1000MP/ Mine Spray 1000 20 G MegaCrimp® 1.75 Full 2.045 32-39 0.35 1 1/2 1000MP/ Mine Spray 1000 24 PC 24PC2F-4 2.28 WIRE Full 2.2 32-310L 0.24 2 1000MP/ Mine Spray 1000 32 PC 32PC2F-4 2.75 WIRE Full 2.8 32-312 2.31 1/4 119B 500 4 PC 4PC2F-2 Full 0.705 32-21 0.85 1/4 119B 250 4 PC 4PC2F-2 Full 0.648 32-31 0.92 1/4 119B 500 4 PC 4PC2F-2 Full 0.705 32-31 2.22 3/8 119B 500 6 PC 6PC1FA Full 0.885 32-22 2.51 3/8 119B 250 6 PC 6PC2F-4 Full 0.77 32-21 2.34 3/8 119B 500 6 06GLX 001pc-GLX ----- --------0.700 0.81 GC32-31 5.35 3/8 119B 500 6 06GLX 001pc-GLX ----- --------0.700 0.81 GC32-21 3.9 3/8 119B 250 6 PC 6PC2F-4 Full 0.77 32-31 3.71 3/8 119B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-21 2.8 3/8 119B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-31 4.2 1/2 119B 250 8 PC 8PC2F-2 Full 1.065 32-33 2.57 1/2 119B 500 8 08GLX 001pc-GLX ----- --------1.000 0.94 GC32-22 4 1/2 119B 500 8 PC 10PC2F-2B Full 1.065 32-33 2.57 1/2 119B 250 8 08GLX 001pc-GLX ----- --------1.000 0.91 GC32-22 3.3 5/8 119B 250 10 10GLP1 001-pc GLP1 ----- ----0.75 0.600 0.94 GC32-22 4 3/4 119B 500 12 12GLX 001pc-GLX ----- --------1.350 1.23 GC32-34 2.95 3/4 119B 250 12 12GLX 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 3/4 119B 250 12 PC 12PC2F-4 Full 1.3 32-34 4.19 3/4 119B 500 12 PC 12PC2F-4 Full 1.365 32-35 1.73 1 119B 500 16 16GLX 001pc-GLX ----- --------1.650 1.55 GC32-36 1.58 1 119B 250 16 16GLX 001pc-GLX ----- --------1.650 1.43 GC32-35 3.64 1 119B 250 16 PC 16PC2F-2 Full 1.63 32-36 3.07 1 119B 500 16 PC 16PC2F-4 Full 1.675 32-36 4.09 1 1/4 119B 250 20 20GLX 001pc-GLX ----- --------1.900 1.82 GC32-37 1.85 3/16 19B 500 3 PC 3PC2F-2 Full 0.635 32-31 0.62 1/4 19B 500 4 PC 4PC2F-2 Full 0.68 32-21 0.28 1/4 19B 250 4 PC 4PC2F-2 Full 0.648 32-31 0.92 1/4 19B 500 4 PC 4PC2F-2 Full 0.68 32-31 1.65 5/16 19B 500 5 PC 6PC2F-2 Full 0.745 32-21 1.76 Full 0.76 32-21 2.11 5/16 19B 250 5 PC 5PC1FA 5/16 19B 250 5 PC 5PC1FA Full 0.76 32-31 3.48 5/16 19B 500 5 PC 6PC2F-2 Full 0.745 32-31 3.13 3/8 19B 500 6 06GLX 001pc-GLX ----- --------0.700 0.81 GC32-31 5.35 3/8 19B 500 6 06GLX 001pc-GLX ----- --------0.700 0.81 GC32-21 3.9 3/8 19B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-31 4.2 3/8 19B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-21 2.8 3/8 19B 250 6 PC 6PC2F-2 Full 0.77 32-31 3.71 3/8 19B 250 6 PC 6PC2F-2 Full 0.77 32-21 2.34 3/8 19B 500 6 PC 6PC2F-4 Full 0.885 32-22 2.51 1/2 19B 500 8 08GLX 001pc-GLX ----- --------1.000 0.94 GC32-22 4 1/2 19B 250 8 PC 8PC2F-2 Full 0.995 32-22 4.97 1/2 19B 500 8 PC 8PC2F-4 Full 1.065 32-33 2.57 1/2 19B 250 8 08GLX 001pc-GLX ----- --------1.000 0.91 GC32-22 3.3 5/8 19B 250 10 10GLP1 001-pc GLP1 ----- ----0.75 0.600 0.94 GC32-22 4 5/8 19B 250 10 PC 10PC2F-2C Full 1.095 32-33 3.26 5/8 19B 500 10 PC 10PC1FA Full 1.14 32-34 0.58 1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. General Hose 41 Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General TM TM Hose Stem Ferrule Skive/Buff Crimp Crimper Work Length Insertion Size Press. Dash +/Dia. Length Length OD +/Approx. (in) Description (psi) Size Type Description .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 3/4 19B 500 12 12GLX 001pc-GLX ----- --------1.350 1.23 GC32-34 2.95 3/4 19B 250 12 12GLX 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 3/4 19B 500 12 PC 12PC1FA Full 1.365 32-35 1.73 3/4 19B 250 12 PC 12PC2F-4 Full 1.3 32-34 4.19 1 19B 500 16 16GLX 001pc-GLX ----- --------1.650 1.55 GC32-36 1.58 1 19B 250 16 16GLX 001pc-GLX ----- --------1.650 1.43 GC32-35 3.64 1 19B 250 16 PC 16PC2F-2 Full 1.56 32-36 1.49 1 19B 500 16 PC 16PC2F-4 Full 1.675 32-36 4.09 1 1/4 19B 500 20 20GLX 001pc-GLX ----- --------1.900 1.82 GC32-37 1.85 1 1/4 19B 250 20 20GLX 001pc-GLX ----- --------1.900 1.82 GC32-37 1.85 1 1/4 19B 250 20 PC 20PC2F-4 Full 1.99 32-38 2.78 1/4 20B-HB 350 4 PC 4PC2F-2 Full 0.675 32-31 1.53 1/4 20B-HB 350 4 PC 4PC2F-2 Full 0.675 32-21 0.16 3/8 20B-HB 350 6 PC 6PC2F-2 Full 0.79 32-22 0.38 1/2 20B-HB 350 8 PC 10PC2F-2B Full 1.065 32-33 2.57 3/4 20B-HB 350 12 PC 12PCBHB1F Full 1.355 32-35 1.5 1 20B-HB 350 16 PC 16PC2F-4 Full 1.665 32-36 3.86 1 1/4 20B-HB 350 20 PC 20PC2F-4 Full 2.04 32-39 0.24 1 1/2 20B-HB 350 24 PC 24PCBHB1F Full 2.45 32-311 2.64 2 20B-HB 350 32 PC 32PCBHB1F Full 3.03 32-313 5.01 1/4 319MB 1000 4 PC 4PC2F-2 0.75 WIRE Full 0.64 32-31 0.73 3/8 319MB 1000 6 PC 6PC2F-2 0.69 WIRE Full 0.69 32-31 1.88 3/8 319MB 1000 6 PC 6PC2F-2 0.69 WIRE Full 0.69 32-21 0.51 1/2 319MB 1000 8 PC 8PC2F-2 0.88 WIRE Full 0.94 32-22 3.74 3/4 319MB 1000 12 PC 12PC2F-4 1.56 WIRE Full 1.315 32-35 0.6 1 319MB 1000 16 PC 16PC2F-2 1.50 WIRE Full 1.545 32-36 1.15 1 1/4 319MB 1000 20 PC 20PC2F-2 2.19 WIRE Full 1.88 32-37 4.54 1 1/2 319MB 1000 24 PC 24PC2F-4 2.28 WIRE Full 2.2 32-310L 0.24 2 319MB 1000 32 PC 32PC2F-4 2.75 WIRE Full 2.8 32-312 2.31 1/4 6B 250 4 PC 4PC2F-2 Full 0.675 32-31 1.53 1/4 6B 315 4 PC 4PC2F-2 Full 0.67 32-31 1.42 1/4 6B 250 4 PC 4PC2F-2 Full 0.675 32-21 0.16 1/4 6B 315 4 PC 4PC2F-2 Full 0.67 32-21 0.05 3/4 6B 250 6 PC 6PC2F-2 Full 0.8 32-31 4.39 3/8 6B 315 6 06GLX 001pc-GLX --------0.700 0.81 GC32-31 5.35 3/8 6B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-31 4.2 3/8 6B 250 6 06GLX 001pc-GLX ----- --------0.700 0.76 GC32-21 2.8 3/8 6B 315 6 06GLX 001pc-GLX ----- --------0.700 0.81 GC32-21 3.9 3/8 6B 200 6 PC 6PC2F-2 Full 0.77 32-21 2.34 3/8 6B 250 6 PC 6PC2F-2 Full 0.8 32-21 3.02 3/8 6B 200 6 PC 6PC2F-2 Full 0.77 32-31 3.71 1/2 6B 315 8 08GLX 001pc-GLX ----- --------1.000 0.94 GC32-22 4 1/2 6B 250 8 08GLX 001pc-GLX ----- --------1.000 0.91 GC32-22 3.3 1/2 6B 315 8 PC 8PC2F-4 Full 1.085 32-33 3.03 1/2 6B 250 8 PC 8PC2F-2 Full 0.98 32-33 0.61 3/4 6B 250 12 12GLX 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 3/4 6B 315 12 12GLX 001pc-GLX ----- --------1.350 1.23 GC32-34 2.95 3/4 6B 250 12 PC 12PC2F-2 Full 1.24 32-34 2.84 3/4 6B 315 12 PC 12PC2F-4 Full 1.37 32-35 1.84 1 6B 315 16 16GLX 001pc-GLX ----- --------1.650 1.55 GC32-36 1.58 1 6B 250 16 16GLX 001pc-GLX ----- --------1.650 1.43 GC32-35 3.64 1 6B 315 16 PC 16PC2F-4 Full 1.71 32-36 4.88 1 1/4 6B 200 20 24GLX 001pc-GLX ----- --------1.900 1.8 GC32-37 1.35 1 1/4 6B 200 20 PC 20PC2F-2 Full 1.995 32-38 2.9 1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 42 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM Hose User’s Actual Setting GC32-XDTM /GC96TM Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Description 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 12PC2F-2 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-4 16PC2F-4 16PC2F-2 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 001pc-GLX 001pc-GLX Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 ----- --------0.700 0.74 GC32-31 3.7 ----- --------0.700 0.74 GC32-21 2.25 ----- --------0.700 0.74 GC32-21 2.25 ----- --------0.700 0.74 GC32-31 3.7 ----- --------1.000 0.88 GC32-22 2.7 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.600 0.97 GC32-33 0.7 ----- --------1.350 1.17 GC32-34 1.6 ----- --------1.350 1.2 GC32-34 2.2 ----- --------1.350 1.2 GC32-34 2.2 ----- --------1.650 1.45 GC32-35 4.02 ----- --------1.650 1.45 GC32-35 4.02 ----- --------1.650 1.52 GC32-36 0.94 ----- --------0.700 0.74 GC32-21 2.25 ----- --------0.700 0.74 GC32-31 3.7 ----- --------0.700 0.76 GC32-21 2.8 ----- --------0.700 0.76 GC32-31 4.2 ----- --------0.700 0.74 GC32-31 3.7 ----- --------0.700 0.74 GC32-21 2.25 ----- --------1.000 0.9 GC32-22 3.15 ----- --------1.000 0.88 GC32-22 2.7 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.600 0.97 GC32-33 0.7 ----- --------0.600 0.97 GC32-33 0.7 ----- --------1.350 1.17 GC32-34 1.6 ----- --------1.350 1.2 GC32-34 2.2 ----- --------1.650 1.45 GC32-35 4.02 ----- --------1.650 1.45 GC32-35 4.02 Full 0.648 32-31 0.92 Full 0.648 32-31 0.92 Full 0.685 32-31 1.76 Full 0.725 32-21 1.31 Full 0.725 32-31 2.68 Full 0.75 32-21 1.88 Full 0.775 32-21 2.45 Full 0.8 32-22 0.64 Full 0.75 32-31 3.25 Full 0.775 32-31 3.82 Full 1 32-33 1.07 Full 1 32-33 1.07 Full 1.125 32-34 0.24 Full 1.125 32-34 0.24 Full 1.32 32-34 0.71 Full 1.35 32-35 1.39 Full 1.35 32-34 1.39 Full 1.655 32-36 3.64 Full 1.65 32-36 3.52 Full 1.6 32-36 2.39 ----- --------0.700 0.74 GC32-31 3.7 ----- --------1.000 0.88 GC32-22 2.7 ----- ----0.75 0.600 0.97 GC32-33 0.7 ----- --------1.350 1.2 GC32-34 2.2 ----- --------0.700 0.74 GC32-31 3.7 ----- --------1.000 0.88 GC32-22 2.7 Swaging 1 Description Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings Adapta Flex™ PC Couplings ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN Ferrule General Size (in) 3/8 3/8 3/8 3/8 1/2 1/2 5/8 3/4 3/4 3/4 1 1 1 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 3/8 1/2 5/8 3/4 3/8 1/2 Stem Work Press. Dash (psi) Size Type 200 6 06GLX 200 6 06GLX 250 6 06GLX 250 6 06GLX 200 8 08GLX 250 8 08GLX 200 10 10GLX 200 12 12GLX 250 12 12GLX 300 12 12GLX 150 16 16GLX 200 16 16GLX 300 16 16GLX 250 6 06GLX 250 6 06GLX 300 6 06GLX 300 6 06GLX 200 6 06GLX 200 6 06GLX 300 8 08GLX 250 8 08GLX 200 8 08GLX 200 10 10GLX 200 10 10GLX 200 12 12GLX 250 12 12GLX 150 16 16GLX 200 16 16GLX 200 4 PC 250 4 PC 300 4 PC 200 5 PC 200 5 PC 200 6 PC 250 6 PC 300 6 PC 200 6 PC 250 6 PC 300 8 PC 250 8 PC 200 10 PC 250 10 PC 200 12 PC 300 12 PC 250 12 PC 300 16 PC 200 16 PC 150 16 PC 250 6 06GLX 250 8 08GLX 250 10 10GLP1 250 12 12GLX 250 6 06GLX 250 8 08GLX TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 43 Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 5/8 3/4 3/8 1/2 5/8 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1/2 3/4 3/8 3/8 1/2 1 Description ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Fuel Oil Delivery Heat Master® (Aramid) Heat Master® (Aramid) LOLA LOLA LOLA TM Stem Ferrule Work Press. Dash (psi) Size Type Description 250 10 10GLP1 001-pc GLP1 250 12 12GLX 001pc-GLX 250 6 06GLX 001pc-GLX 250 8 08GLX 001pc-GLX 250 10 10GLP1 001-pc GLP1 250 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 1000 6 PC 6PC2F-2 1000 6 PC 6PC2F-2 1000 6 06GLX 001pc-GLX 1000 6 06GLX 001pc-GLX 1000 8 PC 10PC2F-2B 1000 8 08GLX 001pc-GLX 1000 12 PC 12PC2F-4 1000 12 12GLX 001pc-GLX 300 4 PC 4PC2F-4 300 4 PC 4PC2F-4 250 4 PC 4PC2F-2 300 6 PC 6PC2F-2 250 6 PC 6PC2F-2 250 6 06GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 6 06GLX 001pc-GLX 250 6 06GLX 001pc-GLX 250 8 PC 8PC2F-2 300 8 PC 10PC2F-2B 250 8 08GLX 001pc-GLX 300 8 08GLX 001pc-GLX 250 10 PC 12PC2F-2 300 10 PC 12PC2F-2 300 10 10GLP1 001-pc GLP1 250 10 12GLP1 001-pc GLP1 250 12 PC 12PC2F-4 300 12 PC 12PC2F-4 250 12 12GLX 001pc-GLX 300 12 12GLX 001pc-GLX 250 16 PC 16PC2F-4 250 16 16GLX 001pc-GLX 200 20 PC 20PC2F-2 250 20 20GLX 001pc-GLX 200 20 20GLX 001pc-GLX 500 8 PC 8PC2F-4 500 12 PC 12PCBHB1F 300 6 06GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 ----- ----0.75 0.600 0.97 GC32-33 0.7 ----- --------1.350 1.2 GC32-34 2.2 ----- --------0.700 0.74 GC32-31 3.7 ----- --------1.000 0.88 GC32-22 2.7 ----- ----0.75 0.600 0.97 GC32-33 0.7 ----- --------1.350 1.2 GC32-34 2.2 ----- --------0.700 0.76 GC32-31 4.2 ----- --------1.000 0.9 GC32-22 3.15 ----- --------1.350 1.2 GC32-34 2.2 ----- --------0.700 0.76 GC32-31 4.2 ----- --------1.000 0.9 GC32-22 3.15 ----- --------1.350 1.2 GC32-34 2.2 ----- --------0.700 0.76 GC32-31 4.2 ----- --------1.000 0.9 GC32-22 3.15 ----- --------1.350 1.2 GC32-34 2.2 Full 0.785 32-21 2.68 Full 0.785 32-31 4.05 ----- --------0.700 0.79 GC32-31 4.9 ----- --------0.700 0.79 GC32-21 3.45 Full 1.04 32-33 1.99 ----- --------1.000 0.99 GC32-33 1.1 Full 1.35 32-35 1.39 ----- --------1.350 1.23 GC32-34 2.85 Full 0.72 32-21 1.19 Full 0.72 32-31 2.56 Full 0.655 32-31 1.08 Full 0.845 32-22 1.61 Full 0.82 32-22 1.05 ----- --------0.700 0.74 GC32-31 3.7 ----- --------0.700 0.79 GC32-21 3.45 ----- --------0.700 0.79 GC32-31 4.9 ----- --------0.700 0.74 GC32-21 2.25 Full 0.995 32-33 0.95 Full 1.07 32-33 2.69 ----- --------1.000 0.88 GC32-22 2.7 ----- --------1.000 0.91 GC32-22 3.3 Full 1.185 32-34 1.6 Full 1.18 32-34 1.49 ----- ----0.75 0.600 0.98 GC32-33 0.9 ----- ----0.98 0.600 0.98 GC32-33 0.9 Full 1.356 32-35 1.52 Full 1.3 32-34 4.19 ----- --------1.350 1.2 GC32-34 2.2 ----- --------1.350 1.2 GC32-34 2.2 Full 1.716 32-37 0.76 ----- --------1.650 1.52 GC32-36 0.94 Full 1.995 32-37 7.19 ----- --------1.900 1.8 GC32-37 1.35 ----- --------1.900 1.84 GC32-37 3.75 Full 1.115 32-33 3.73 Full 1.35 32-35 1.39 ----- --------0.700 0.7 GC32-21 1.35 ----- --------0.700 0.7 GC32-31 2.7 ----- --------1.000 0.84 GC32-22 1.75 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 44 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. Description .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 001pc-GLX ----- --------0.700 0.7 GC32-21 1.35 001pc-GLX ----- --------0.700 0.7 GC32-31 2.7 001pc-GLX ----- --------1.000 0.84 GC32-22 1.75 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 001pc-GLX ----- --------0.700 0.7 GC32-21 1.35 001pc-GLX ----- --------0.700 0.7 GC32-31 2.7 001pc-GLX ----- --------1.000 0.84 GC32-22 1.75 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 001pc-GLX ----- --------0.700 0.7 GC32-31 2.7 001pc-GLX ----- --------0.700 0.7 GC32-21 1.35 001pc-GLX ----- --------1.000 0.84 GC32-22 1.75 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 001pc-GLX ----- --------0.700 0.7 GC32-31 2.7 001pc-GLX ----- --------0.700 0.7 GC32-21 1.35 001pc-GLX ----- --------1.000 0.84 GC32-22 1.75 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 001pc-GLX ----- --------0.700 0.7 GC32-21 1.35 001pc-GLX ----- --------0.700 0.7 GC32-31 2.7 001pc-GLX ----- --------1.000 0.84 GC32-22 1.75 001pc-GLX ----- --------1.350 1.15 GC32-34 1.1 4PC2F-2 Full 0.67 32-31 1.42 4PC2F-2 Full 0.67 32-21 0.05 001pc-GLX ----- --------0.700 0.76 GC32-31 4.2 6PC2F-2 Full 0.78 32-21 2.55 6PC2F-2 Full 0.78 32-31 3.92 001pc-GLX ----- --------0.700 0.76 GC32-21 2.8 8PC2F-2 Full 0.995 32-33 0.95 001pc-GLX ----- --------1.000 0.9 GC32-22 3.15 12PCBHB-1F Full 1.315 32-35 0.6 001pc-GLX ----- --------1.350 1.28 GC32-34 3.95 16PC2F-4 Full 1.625 32-36 2.96 001pc-GLX ----- --------1.650 1.56 GC32-36 1.8 20PC2F-4 Full 2.04 32-39 0.24 32PCBHB1F Full 3.11 32-314 2.15 4PC2F-2 Full 0.675 32-31 1.53 4PC2F-2 Full 0.675 32-21 0.16 6PC2F-2 Full 0.79 32-22 0.38 001pc-GLX ----- --------0.700 0.8 GC32-31 5.12 001pc-GLX ----- --------0.700 0.8 GC32-21 3.67 001pc-GLX ----- --------1.000 0.96 GC32-33 0.45 10PC2F-2B Full 1.065 32-33 2.57 12PCBHB-1F Full 1.315 32-35 0.6 001pc-GLX ----- --------1.350 1.28 GC32-34 3.95 16PC2F-4 Full 1.625 32-36 2.96 001pc-GLX ----- --------1.650 1.56 GC32-36 1.8 001pc-GLX ----- --------0.700 0.81 GC32-21 3.9 001pc-GLX ----- --------0.700 0.81 GC32-31 5.35 001pc-GLX ----- --------1.000 0.94 GC32-22 4 001pc-GLX ----- --------1.350 1.2 GC32-34 2.2 Full 0.96 32-33 0.14 8PC1FA MegaCrimp® 1.25 Full 1.01 32-33 1.3 8PC1FS Full 0.96 32-33 0.14 MegaCrimp® 0.93 Full 0.845 32-22 1.61 GC32-XDTM /GC96TM 1 Description LOLA LOLB LOLB LOLB LOLB LOLC LOLC LOLC LOLC LOLG LOLG LOLG LOLG LOLR LOLR LOLR LOLR LOLY LOLY LOLY LOLY LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X OHMEGA OHMEGA OHMEGA OHMEGA PC2500 PC2500 PC2500 PC3000 Ferrule Swaging Size (in) 3/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/4 2 1/4 1/4 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1 3/8 3/8 1/2 3/4 1/2 1/2 1/2 3/8 Stem Work Press. Dash (psi) Size Type 300 12 12GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 350 4 PC 350 4 PC 350 6 06GLX 350 6 PC 350 6 PC 350 6 06GLX 350 8 PC 350 8 08GLX 350 12 PC 350 12 12GLX 350 16 PC 350 16 16GLX 350 20 PC 350 32 PC 350 4 PC 350 4 PC 350 6 PC 350 6 06GLX 350 6 06GLX 350 8 08GLX 350 8 PC 350 12 PC 350 12 12GLX 350 16 PC 350 16 16GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 12 12GLX 2500 8 PC 2500 8 G 2500 8 PC 3000 6 G General Hose TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 45 Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1 1 1/4 1 1/2 2 3/16 1/4 1/4 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1 Description PC3000 PC3000 PC3000 PC3000 PC3500 PC3500 PC3500 PC3500 PC3500 PC3500 PC3500 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC5000 PC5000 PC5000 PC5000 PC5000 PC6000 PC6000 PC6000 PC6000 PC6000 PC6000 PC6000 PC6000 Powerbraid 5000 Powerbraid 5000 Powerbraid 5000 Powerbraid 5000 Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Stem Work Press. Dash (psi) Size Type 3000 6 PC 3000 6 PC 3000 6 PC 3000 6 PC 3500 4 PC 3500 4 G 3500 4 PC 3500 4 PC 3500 4 PC 3500 4 G 3500 4 PC 4000 6 G 4000 6 PC 4000 6 PC 4000 6 PC 4000 6 PC 4000 8 PC 4000 8 PC 4000 8 PC 4000 8 G 5000 6 PC 5000 6 PC 5000 6 PC 5000 6 G 5000 6 PC 6000 4 PC 6000 4 PC 6000 4 PC 6000 4 PC 6000 4 G 6000 4 PC 6000 4 G 6000 4 PC 5000 16 GS 5000 20 GS 5000 24 PCM 5000 32 PCM 250 3 PC 315 4 PC 315 4 PC 250 4 PC 315 5 PC 250 5 PC 250 5 PC 315 5 PC 250 6 06GLX 250 6 06GLX 250 6 06GLX 250 6 06GLX 250 6 PC 250 6 PC 315 6 PC 315 8 PC 315 8 08GLX TM Ferrule Description 6PC2F-2 6PC2F-2 6PC1FA 6PC1FS 4PC1FS MegaCrimp® 4PC2F-2 4PC1FA 4PC1FS MegaCrimp® 4PC1FA MegaCrimp® 6PC2F-2 6PC2F-2 6PC1FS 6PC1FA 8PC2F-2 8PC1FA 8PC1FS MegaCrimp® 6PC2F-2 6PC1FA 6PC1FS MegaCrimp® 6PC2F-2 4PC1FS 4PC2F-2 4PC1FA 4PC1FS MegaCrimp® 4PC1FA MegaCrimp® 4PC2F-2 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 6PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 6PC2F-2 6PC2F-2 6PC2F-2 8PC1FA 001pc-GLX Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 0.84 WIRE Full 0.735 32-21 1.53 0.84 WIRE Full 0.735 32-31 2.9 Full 0.835 32-22 1.39 Full 0.835 32-22 1.39 Full 0.68 32-21 0.28 0.93 Full 0.705 32-21 0.85 0.91 WIRE Full 0.625 32-31 0.39 Full 0.68 32-31 1.65 Full 0.68 32-31 1.65 0.93 Full 0.705 32-31 2.22 Full 0.68 32-21 0.28 0.93 Full 0.845 32-22 1.61 0.84 WIRE Full 0.735 32-21 1.53 0.84 WIRE Full 0.735 32-31 2.9 Full 0.835 32-22 1.39 Full 0.835 32-22 1.39 0.97 WIRE Full 0.97 32-33 0.38 Full 0.98 32-33 0.61 Full 0.98 32-33 0.61 1.25 Full 1.05 32-33 2.22 0.79 WIRE Full 0.775 32-31 3.82 Full 0.88 32-22 2.4 Full 0.88 32-22 2.4 0.93 Full 0.89 32-22 2.62 0.79 WIRE Full 0.775 32-21 2.45 Full 0.7 32-31 2.1 0.79 WIRE Full 0.685 32-21 0.39 Full 0.7 32-21 0.73 Full 0.7 32-21 0.73 0.93 Full 0.74 32-21 1.65 Full 0.7 32-31 2.1 0.93 Full 0.74 32-31 3.02 0.79 WIRE Full 0.685 32-31 1.76 Full 1.75 32-37 1.54 Full 2.22 32-310L 0.71 2.750 WIRE Full 2.47 32-311 3.08 2.875 WIRE Full 3.11 32-314 1.91 Full 0.655 32-31 1.08 Full 0.675 32-21 0.16 Full 0.675 32-31 1.53 Full 0.645 32-31 0.85 Full 0.755 32-21 1.99 Full 0.72 32-21 1.19 Full 0.72 32-31 2.56 Full 0.755 32-31 3.36 ----- --------0.700 0.79 GC32-31 4.9 ----- --------0.700 0.79 GC32-21 3.45 ----- --------0.700 0.74 GC32-21 2.25 ----- --------0.700 0.74 GC32-31 3.7 Full 0.755 32-21 1.99 Full 0.755 32-31 3.36 Full 0.815 32-22 0.94 Full 0.995 32-33 0.95 ----- --------1.000 0.94 GC32-22 4 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 46 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Description 001pc-GLX 8PC1FA 001-pc GLP1 001-pc GLP1 10PC1FA 12PC2F-2 001pc-GLX 001pc-GLX 12PC2F-4 12PC2F-4 001pc-GLX 001pc-GLX 20PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX MegaCrimp® 4PC2F-2 4PC2F-2 MegaCrimp® 001pc-GLX 001pc-GLX 6PC2F-4 MegaCrimp® 001pc-GLX 8PC2F-4 MegaCrimp® 001pc-GLX MegaCrimp® 12PC2F-4 16PC2F-4 001pc-GLX MegaCrimp® 001pc-GLX MegaCrimp® 20PC2F-2 24PC2F-4 32PC2F-4 6PC2F-2 Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 ----- --------1.000 0.91 GC32-22 3.3 Full 0.98 32-33 0.61 ----- ----0.75 0.600 0.98 GC32-33 0.9 ----- ----0.75 0.600 0.98 GC32-33 0.9 Full 1.12 32-34 0.13 Full 1.145 32-34 0.7 ----- --------1.350 1.23 GC32-34 2.95 ----- --------1.350 1.2 GC32-34 2.2 Full 1.345 32-35 1.28 Full 1.35 32-35 1.39 ----- --------1.650 1.52 GC32-36 0.94 ----- --------1.900 1.82 GC32-37 1.85 Full 1.99 32-38 2.78 ----- --------0.700 0.75 GC32-31 3.9 ----- --------0.700 0.75 GC32-21 2.55 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.700 0.75 GC32-21 2.55 ----- --------0.700 0.75 GC32-31 3.9 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.700 0.75 GC32-21 2.55 ----- --------0.700 0.75 GC32-31 3.9 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.700 0.75 GC32-31 3.9 ----- --------0.700 0.75 GC32-21 2.55 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.700 0.75 GC32-31 3.9 ----- --------0.700 0.75 GC32-21 2.55 ----- --------1.000 0.88 GC32-22 2.7 ----- --------0.700 0.75 GC32-21 2.55 ----- --------0.700 0.75 GC32-31 3.9 ----- --------1.000 0.88 GC32-22 2.7 0.94 Full 0.74 32-21 1.65 Full 0.68 32-21 0.28 Full 0.68 32-31 1.65 0.94 Full 0.74 32-31 3.02 ----- --------0.700 0.81 GC32-31 5.35 ----- --------0.700 0.81 GC32-21 3.9 Full 0.87 32-22 2.17 0.94 Full 0.92 32-22 3.29 ----- --------1.000 0.94 GC32-22 4 Full 1.06 32-33 2.46 1.25 Full 1.05 32-33 2.22 ----- --------1.350 1.27 GC32-34 3.75 Full 1.43 32-35 3.19 Full 1.36 32-35 1.61 Full 1.66 32-36 3.75 ----- --------1.650 1.56 GC32-36 1.8 1.75 Full 1.785 32-37 2.35 ----- --------1.900 1.85 GC32-37 2.5 1.75 Full 2.08 32-38 4.82 Full 1.97 32-38 2.33 Full 2.26 32-39 5 Full 2.91 32-313 2.31 Full 0.75 32-31 3.25 GC32-XDTM /GC96TM 1 Description Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Python Plus A Python Plus A Python Plus A Python Plus B Python Plus B Python Plus B Python Plus C Python Plus C Python Plus C Python Plus G Python Plus G Python Plus G Python Plus R Python Plus R Python Plus R Python Plus Y Python Plus Y Python Plus Y Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Thermo AG® 570 Ferrule Swaging Size (in) 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1/4 1 1/4 3/8 3/8 1/2 3/8 3/8 1/2 3/8 3/8 1/2 3/8 3/8 1/2 3/8 3/8 1/2 3/8 3/8 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 2 3/8 Stem Work Press. Dash (psi) Size Type 250 8 08GLX 250 8 PC 315 10 10GLP1 250 10 10GLP1 315 10 PC 250 10 PC 315 12 12GLX 250 12 12GLX 315 12 PC 250 12 PC 250 16 16GLX 250 20 20GLX 250 20 PC 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 501 4 G 501 4 PC 501 4 PC 501 4 G 501 6 08GLX 501 6 06GLX 501 6 PC 501 6 G 501 8 08GLX 501 8 PC 501 8 G 501 12 12GLX 501 12 G 501 12 PC 501 16 PC 501 16 16GLX 501 16 G 501 20 20GLX 501 20 G 501 20 PC 501 24 PC 501 32 PC 570 6 PC General Hose TM See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 47 Industrial Hose Crimp Data GC32-XD /GC96 with Spacer Dies TM General Hose Description Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Ferrule Description 6PC2F-2 8PC2F-2 12PC2F-4 6PC2F-2 8PC2F-2 12PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 001pc-GLX Skive/Buff Crimp Crimper Length Insertion +/Dia. Length Length OD +/Approx. .03 (in) (in) +/-.03 (in) +/-.03 (in) .010 (in) Die Set Setting1 Full 0.75 32-21 1.88 Full 0.96 32-33 0.14 Full 1.29 32-35 0.04 Full 0.78 32-22 0.15 Full 0.96 32-33 0.14 Full 1.315 32-35 0.6 ----- --------0.700 0.67 GC32-21 0.7 ----- --------0.700 0.67 GC32-31 2.1 ----- --------1.000 0.85 GC32-22 2 ----- ----0.75 0.600 0.92 GC32-22 3.55 ----- --------1.350 1.14 GC32-34 0.85 ----- --------1.650 1.49 GC32-35 4.95 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 3/8 1/2 3/4 3/8 1/2 3/4 3/8 3/8 1/2 5/8 3/4 1 Stem Work Press. Dash (psi) Size Type 570 6 PC 570 8 PC 570 12 PC 800 6 PC 800 8 PC 800 12 PC 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 10 10GLP1 300 12 12GLX 200 16 16GLX TM 1 See Adjustment Procedure at beginning of GC32-XD™/GC96™ section. 48 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Power Crimp® 707 General Swaging GC32-XDTM /GC96TM Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Visit www.gates.com/ecrimp to download the latest crimp data. Power Crimp® 2001 ® 49 Crimp 707 Power Gates Corporation Calibration Procedures & Adjustment General Power Crimp® 707 Calibration Procedure NOTE: Check calibration after every 100 crimps. 1. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 2.00 and run crimper down to shutoff with no die set loaded. GC32-XDTM /GC96TM Swaging 2. Install “733” die set to calibrate the machine using an 8G MegaCrimp® coupling. 3. Set digital readout setting to 5.20. (Rotating knob on top of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5.00 to 5.20, move dial up to 6.00 then down to 5.20.) The readout figures may jump a number; i.e. 5.20 to 5.19 or 5.21. This will not affect the crimp OD. Photo 1 4. Insert coupling to crimp approximately 1/8” below top of die and install die cone. (See photo 1). 5. Slide die cone assembly under ram and depress crimp switch. Release switch immediately when machine stops. Power Crimp® 707 6. Remove coupling and measure crimp diameter, which should measure 1.000”±.003”. To properly measure crimp diameter, refer to the Hose Assembly Guide instructions, Item #9, at the beginning of this manual. 7. If coupling is not within1.000” (± .003”) of the crimp diameter, adjust actuator rod (See photo 2). MobileCrimp® 4-20 8. To increase crimp OD – Hold 1-1/16” actuator rod while loosening the 3/4” lock-nut. Rotate actuator rod clockwise (one full turn of actuator rod is approximately 0.024” crimp OD) then tighten lock-nut down. CAUTION: Do not overtighten lock nut. 9. To decrease crimp OD – Hold 1-1/16” actuator rod while loosening 3/4” lock nut. Rotate actuator rod counter clockwise (One full turn of actuator rod is approximately 0.024” crimp OD) then tighten lock-nut down. CAUTION – Do not overtighten lock-nut. CLOCKWISE Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B Photo 2 10.Repeat steps 3 through 7 to verify correct crimp OD. Adjustment Procedure Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by .05 (Example: 5.50 to 5.55) will change the crimp diameter by .001”. ( Target Measured Crimp OD – Crimp OD 50 ) Published x 50+ Approx. Setting Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart. Adjusted = Setting Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimp Tooling Power Crimp® 707, 700 Series 8-Finger Dies Die Set 720 721/ 731 722/ 732 733 734 735 737* General Die Sets 739* * Must Use No-Notch Die Cone. Swaging roduct No. 7482-0920 7482-1217/ 7482-1218/ P 7482-0933 7482-0934 7482-0935 7482-0937 7482-0939 7482-0931 7482-0932 Die Set 740 741 742 743 744* 745 746 CC-7C3 CC-7C4 Product No. 7482-0947 7482-0941 7482-0942 7482-0943 7482-0944 7482-0945 7482-0946 7482-1122 7482-1123 Use 6AC 8AC 10AC 12AC Grease Fitting Power Steering Battery Terminals Clamp Collars Clamp Collars Power Crimp® 707 * Must use No-Notch Die Cone. GL and GLP Dies Die Set 772 7482-1347 7482-1348 773 774 775 781 782 783 MobileCrimp® 4-20 Product No. 771 GC32-XDTM /GC96TM Specialty and Automotive Dies 7482-1359 7482-1360 7482-1361 7482-1231 7482-1232 7482-1233 Die Tooling Supplies Item Product No. Notched Die Cone 7482-0239 No-Notched Die Cone 7482-0297 Die Back Up Ring 7482-0115 3oz Jar Molykote Paste 7482-0311 Digital Caliper 7369-0322 OmniCrimp® 21 / Power Crimp® 3000B (Supplied with new crimpers) Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 51 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 16 6 8 12 16 20 6 8 12 16 20 4 5 5 6 6 8 8 10 12 4 5 6 6 8 8 10 12 6 6 8 16 16 12 12 12 16 12 16 20 20 6 8 10 12 16 20 6 8 10 12 16 20 6 8 1 Description BOP C12M C12M C12M C12M C12M C12M-MTF C12M-MTF C12M-MTF C12M-MTF C12M-MTF C5C C5C C5C C5C C5C C5C C5C C5C C5C C5E C5E C5E C5E C5E C5E C5E C5E CM2T CM2T CM2T CPS CPS-MTF CPSGS CPSGS-MTF EFCPS EFCPS EFCPS-MTF EFCPS-MTF EFG3K EFG3K-MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG5K EFG5K Stem Size (in) 1 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 3/16 1/4 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/16 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/8 3/8 1/2 1 1 3/4 3/4 3/4 1 3/4 1 1 1/4 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 Type 16GS 06GS 08GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 03PC 04PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 03PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 6G 6G 8G 16GS 16GS 12GS 12GS 12GS 16GS 12GS 16GS 20GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS Ferrule Description 16GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 04PC2F-2 04PC2F-2 04PC2F-2 06PC2F-2 06PC2F-2 06PC1FS 06PC1FS 10PC2F-2B 12PC1FS-M3K 03PC2F-2 04PC2F-2 05PC1FS 05PC1FS 06PC1FS 06PC1FS 08PC2F-2 10PC1FS-M3K MegaCrimp MegaCrimp MegaCrimp 16GS1F-4 16GS1F-4 12GS1F-4 12GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 See Adjustment Procedure at beginning of PC 707 section. 52 Product No. 7347-0310 7347-0311 7347-0313 7347-0314 7347-0315 7347-0310 7347-0311 7347-0313 7347-0314 7347-0315 7266-0034 7266-0034 7266-0033 7266-0706 7266-0706 7266-0046 7266-0712 7266-0007 7266-0034 7266-0705 7266-0705 7266-0706 7266-0706 7266-0002 7266-0710 7347-0314 7347-0314 7347-0313 7347-0313 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 7347-0315 7347-0310 7347-0311 2 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ------------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) ----------------------------------------------------------------------------------------------------------------0.93 0.93 1.25 --------------------------------------------------------------------------------------------- Crimper OD +/.010 (in) 1.750 0.980 1.100 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 0.620 0.690 0.690 0.765 0.765 0.860 0.860 1.050 1.230 0.660 0.660 0.795 0.795 0.890 0.890 0.990 1.140 0.880 0.880 1.040 1.750 1.750 1.500 1.500 1.480 1.750 1.480 1.750 2.050 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 Approx. Die Set Setting1 737 6.00 733 4.00 733 9.95 735 12.55 737 6.00 739 4.25 733 4.00 733 9.95 735 12.55 737 6.00 739 4.25 731 4.32 731 7.89 721 3.98 721 6.75 731 11.71 732 7.3 722 7.3 733 7.78 734 9.03 731 6.36 731 6.36 722 4.17 732 4.17 722 8.74 732 8.74 733 4.76 734 4.59 722 7.61 732 7.61 733 7.08 737 6.00 737 6.00 735 13.29 735 13.29 735 12.55 737 ² 6.00 735 12.55 737 ² 6.00 739 4.25 739 4.25 733 4.00 733 8.88 735 4.18 735 12.00 737 6.00 739 4.25 733 4.30 733 8.99 735 4.18 735 12.55 737 6.00 739 4.25 733 4.00 733 8.88 Must us No-Notch Die Cone, AA and 720 dies are interchangeable. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose 7347-0313 7347-0314 7266-0007 7266-0703 7334-3244 7334-3792 7334-3792 7266-0034 MC 7266-0704 MC 2 User’s Actual Setting Power Crimp® 2001 7266-0033 MC 7266-0706 MC 7266-0706 7266-0708 MC 7266-0002 7266-0002 7266-0046 7266-0710 MC MC 7266-0712 7266-0018 7266-0716 Approx. Die Set Setting1 735 4.18 735 12.55 737 6.00 733 3.96 733 8.99 735 4.18 735 12.55 737 6.00 733 4.00 733 8.88 735 4.18 735 12.55 737 6.00 733 4.00 733 8.99 735 4.18 735 12.55 737 6.00 735 12.55 737 ² 6.00 735 12.55 737 ² 6.00 731 3.47 731 3.47 745 5.80 745 5.80 V 4.10 721 4.00 731 4.07 721 2.45 731 8.31 731 6.53 722 3.54 721 6.00 731 8.92 731 10.1 732 3.54 721 4.75 721 5.50 731 9.68 722 6.4 722 5.44 732 6.4 732 5.44 733 2.95 733 5.57 732 10.53 722 10.53 733 8.74 733 10 734 4.16 735 5.89 734 10.56 734 5.97 736 10.43 OmniCrimp® 21 / Power Crimp® 3000B 7266-0038 7266-0705 MC OD +/.010 (in) 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1.750 1.480 1.750 1.480 1.750 0.620 0.620 0.450 0.450 0.450 0.705 0.625 0.680 0.705 0.680 0.790 0.750 0.720 0.750 0.790 0.720 0.735 0.735 0.845 0.835 0.845 0.835 0.960 1.010 0.940 0.940 1.075 1.100 1.135 1.350 1.275 1.170 1.650 MobileCrimp® 4-20 See Adjustment Procedure at beginning of PC 707 section. 7347-0313 7347-0314 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 0.500 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimper Power Crimp® 707 Description 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 03PC2F-2 03PC1FS 03MPG 03MPGB 03MPGB MegaCrimp 04PC2F-2 04PC1FS MegaCrimp 04PC1FS MegaCrimp 05PC1FS 05PC2F-2 05PC1FS MegaCrimp 05PC2F-2 06PC2F-2 06PC2F-2 MegaCrimp 06PC1FS MegaCrimp 06PC1FS 08PC1FS MegaCrimp 08PC2F-2 08PC2F-2 10PC2F-2B 10PC1FS-M3K MegaCrimp MegaCrimp 12PC1FS-M3K 12PC2F-2 16PC1FS Crimp Insertion Length +/-.03 (in) ------------------------------------------------------------------------------------------------------------0.93 --------0.93 ----0.93 ------------0.93 ------------0.93 ----0.93 --------1.25 ----------------1.12 1.50 ------------- GC32-XDTM /GC96TM Type 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 12GS 16GS 12GS 16GS 03PC 03PC Grease Grease Grease 04G 04PC 04PC 04G 04PC 05G 05PC 05PC 05PC 05G 05PC 06PC 06PC 06G 06PC 06G 06PC 08PC 08G 08PC 08PC 10PC 10PC 10G 12G 12PC 12PC 16PC Product No. 7347-0312 7347-0313 7347-0314 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- ----0.625 WIRE 0.625 WIRE 0.625 WIRE ----- ----0.910 WIRE ----- --------- --------- --------- --------- ----0.835 WIRE ----- --------- ----0.835 WIRE 0.835 WIRE 0.835 WIRE ----- --------- --------- --------- --------- --------- ----0.970 WIRE 0.970 WIRE 0.970 WIRE ----- --------- --------- --------- ----1.095 WIRE ----- ----- Swaging 1 Description EFG5K EFG5K EFG5K EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFLW EFLW EFLW-MTF EFLW-MTF G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 Size (in) 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/4 1 3/4 1 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 Ferrule General Dash Size 10 12 16 6 8 10 12 16 6 8 10 12 16 6 8 10 12 16 12 16 12 16 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 Stem Must us No-Notch Die Cone, AA and 720 dies are interchangeable. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 53 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 16 16 20 20 3 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 16 16 16 20 20 3 3 4 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 10 10 10 12 12 1 Description G1 G1 G1 G1 G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 Stem Size (in) 1 1 1 1/4 1 1/4 3/16 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 Type 16G 16PC 20G 20PC 03PC 04PC 04G 04PC 04PC 04G 06G 06PC 06PC 06PC 06G 06PC 08PC 08PC 08PC 08G 08PC 10PC 10G 10PC 12G 12PC 12PC 16PC 16G 16PC 20G 20PC 03PC 03PC 04PC 04PC 04PC 04G 04G 05G 05G 06G 06PC 06PC 06G 06PC 06PC 08G 08PC 08PC 10G 10PC 10PC 12G 12PC Ferrule Description MegaCrimp 16PC2F-2 MegaCrimp 20PC1FS 03PC1FS 04PC1FS MegaCrimp 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC2F-2 06PC1FS 06PC2F-2 MegaCrimp 06PC1FS 08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 08PC1FS 10PC1FS-M3K MegaCrimp 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 16PC2F-2 MegaCrimp 16PC1FS MegaCrimp 20PC1FS 03PC2F-2 03PC1FS 04PC2F-2 04PC1FS 04PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 06PC2F-2 MegaCrimp 06PC1FS 06PC1FS MegaCrimp 08PC2F-2 08PC1FS MegaCrimp 10PC2F-2C 10PC1FS-M3K MegaCrimp 12PC2F-2 Product No. MC 7266-0013 MC 7266-0720 72660703 7266-0704 7266-0034 MC MC 7266-0706 7266-0033 MC 7266-0706 7266-0708 7266-0002 7266-0002 MC 7266-0708 7266-0710 MC 7266-0046 MC 7266-0712 7266-0018 7266-0013 MC 7266-0716 MC 7266-0720 7266-0007 7266-0703 7266-0034 7266-0704 MC MC MC MC 7266-0033 MC 7266-0706 7266-0706 MC 7266-0002 7266-0708 MC 7266-0810 7266-0710 MC 7266-0018 Skive/Buff Length +/Dia. .03 (in) (in) ----- ----1.535 WIRE ----- --------- --------- --------- --------- --------- ----0.910 WIRE ----- --------- ----0.835 WIRE ----- ----0.835 WIRE ----- --------- --------- ----0.970 WIRE 0.970 WIRE ----- --------- --------- --------- ----0.970 WIRE ----- --------- ----1.095 WIRE 1.595 WIRE ----- --------- --------- --------- ----0.750 WIRE ----- ----0.785 WIRE ----- --------- --------- --------- --------- --------- --------- ----0.785 WIRE 0.785 WIRE ----- --------- --------- --------- ----0.970 WIRE ----- --------- ----1.220 WIRE ----- --------- ----1.062 WIRE Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) 1.75 ----1.75 ------------0.93 --------0.93 0.93 ------------0.93 ----------------1.25 --------1.12 ----1.50 ------------1.75 ----1.75 ------------------------0.93 0.93 0.93 0.93 0.93 --------0.93 --------1.25 --------1.12 --------1.50 ----- Crimper OD +/.010 (in) 1.760 1.545 2.050 1.975 0.620 0.685 0.720 0.685 0.620 0.720 0.845 0.720 0.845 0.720 0.845 0.845 0.945 0.940 0.940 1.020 0.945 1.085 1.135 1.070 1.350 1.275 1.190 1.540 1.760 1.635 2.050 1.975 0.655 0.655 0.655 0.700 0.700 0.740 0.740 0.810 0.810 0.890 0.775 0.775 0.890 0.880 0.880 1.050 0.970 0.980 1.170 1.080 1.125 1.395 1.220 See Adjustment Procedure at beginning of PC 707 section. 54 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Die Set Setting1 737 6.65 736 5.25 739 4.25 720 2.35 731 3.47 721 3.00 721 4.75 731 7.03 731 3.82 731 9.46 722 6.67 721 4.75 722 6.22 731 8.92 732 6.67 732 6.22 722 11.04 722 10.53 732 10.53 733 6.07 732 11.04 733 9.24 734 4.16 733 8.49 735 5.89 734 11.11 734 6.96 736 5 737 6.65 736 9.69 739 4.25 720 2.35 731 5.60 731 5.25 731 5.60 731 7.55 721 3.75 721 5.75 731 10.1 732 4.99 722 4.72 732 8.57 731 11.72 721 7.50 722 8.57 722 7.61 732 7.61 733 7.58 733 3.45 733 3.96 734 5.89 733 8.99 734 3.15 735 8.17 734 8.44 User’s Actual Setting Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose User’s Actual Setting Power Crimp® 2001 Approx. Die Set Setting1 735 3.47 736 11.66 736 7.22 737 8.28 739 8.04 720 3.58 720 6.77 732 11.98 722 11.98 722 11.98 733 7.58 732 11.98 733 9.24 734 5.89 734 7.7 735 8.17 736 7.22 737 8.28 720 6.77 720 4.31 739 8.04 739 8.04 731 9.93 721 5.25 732 7.61 722 7.61 733 7.44 734 5.02 735 7.81 737 5.00 739 8.04 721 5.75 731 10.1 732 8.57 722 8.57 733 7.58 734 5.89 735 8.17 737 6.65 739 3.70 731 6.87 721 1.93 731 11.62 721 9.75 721 7.50 731 12.22 722 3.68 732 3.68 722 11.05 732 11.05 733 7.65 722 9.65 732 9.65 733 7.03 734 8.20 OmniCrimp® 21 / Power Crimp® 3000B MC OD +/.010 (in) 1.310 1.675 1.585 1.790 2.125 2.000 2.065 0.970 0.970 0.970 1.050 0.970 1.085 1.170 1.205 1.395 1.585 1.790 2.065 2.015 2.125 2.125 0.730 0.730 0.880 0.880 1.040 1.160 1.385 1.790 2.125 0.740 0.740 0.890 0.890 1.050 1.170 1.395 1.760 1.125 0.670 0.670 .770 .770 0.775 0.775 0.785 0.785 .930 .930 1.040 .940 .940 1.035 1.235 MobileCrimp® 4-20 MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 1.000 1.000 FULL FULL Crimper Power Crimp® 707 Description 12PC1FS-M3K 16PC1FS 16PC2F-2 MegaCrimp MegaCrimp 20PC2F-2 20PC1FS 08PC2F-2 08PC2F-2C 08PC2F-2 MegaCrimp 08PC2F-2C 10PC2F-2C MegaCrimp 12PC2F-2 MegaCrimp 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC2F-2 04PC2F-2 MegaCrimp MegaCrimp 05PC2F-2 05PC2F-2 06PC2F-2 06PC2F-2 MegaCrimp MegaCrimp MegaCrimp 001PC-GLX 001PC-GLX 10PC2F-2B MegaCrimp Crimp Insertion Length +/-.03 (in) ------------1.75 1.75 --------------------1.25 --------1.12 ----1.50 ----1.75 --------1.75 1.75 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 --------0.93 0.93 ----------------0.93 0.93 1.25 ------------1.12 GC32-XDTM /GC96TM Type 12PC 16PC 16PC 16G 20G 20PC 20PC 08PC 08PC 08PC 08G 08PC 10PC 10G 12PC 12G 16PC 16G 20PC 20PC 20G 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04PC 04PC 04G 04G 05PC 05PC 06PC 06PC 06G 06G 08G 08GLX 08GLX 08PC 10G Product No. 7266-0712 7266-0716 7266-0013 MC MC 7266-0022 7266-0720 7266-0002 7266-0808 7266-0002 MC 7266-0808 7266-0810 MC 7266-0018 MC 7266-0013 MC 7266-0720 7266-0022 MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- ----1.535 WIRE ----- --------- ----2.187 WIRE ----- ----0.970 WIRE 0.970 WIRE 0.970 WIRE ----- ----0.970 WIRE 1.187 WIRE ----- ----1.095 WIRE ----- ----1.500 WIRE ----- --------- ----2.187 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.785 0.540 0.785 0.540 ----- --------- ----0.750 0.620 0.750 0.620 0.785 0.690 0.785 0.690 ----- --------- ----0.900 .870 ----- --------- ----0.880 0.900 ----- ----- Swaging 1 Description G2 G2 G2 G2 G2 G2 G2 G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2H G2H G2H G2H-MTF G2L G2L G2L G2L G2L G2L G2L G2L G2L G2XH G2XH G2XH G2XH G2XH G2XH G2XH G2XH G2XH G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H Size (in) 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 Ferrule General Dash Size 12 16 16 16 20 20 20 8 8 8 8 8 10 10 12 12 16 16 20 20 20 20 4 4 6 6 8 10 12 16 20 4 4 6 6 8 10 12 16 20 4 4 4 4 5 5 6 6 6 6 8 8 8 8 10 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 55 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 12 12 16 16 20 20 20 20 12 12 12 16 16 16 20 10 12 16 20 6 8 12 16 20 8 10 12 16 8 10 12 16 6 8 10 12 16 6 8 10 12 16 12 16 20 4 4 5 5 6 6 8 12 16 4 1 Description G3H G3H G3H G3H G3H G3H G3K G3K-MTF G4H G4H G4H G4H G4H G4H G4H G4K G4K G4K G4K G4K-MTF G4K-MTF G4K-MTF G4K-MTF G4K-MTF G5K G5K G5K G5K G5K-MTF G5K-MTF G5K-MTF G5K-MTF G6K G6K G6K G6K G6K G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF GMV* GMV GMV GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT8/GT8NC Stem Size (in) 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1 1/4 3/4 3/4 3/4 1 1 1 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/2 5/8 3/4 1 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/4 1 1 1/4 1/4 1/4 5/16 5/16 3/8 3/8 1/2 3/4 1 1/4 Type 12GLX 12PC 16GLX 16PC 20GLX 20PC 20GS 20GS 12PC 12PC 12G 16PC 16PC 16G 20PC 10GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 08GS 10GS 12GS 16GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 12G 16G 20G 04G 04G 05G 05G 06G 06G 08G 12G 16G 04G Ferrule Description 001PC-GLX 12PC2F-4 001PC-GLX 16PC2F-2 001PC-GLX 20PC2F-2 20GS1F-4 20GS1F-4 12PC2F-4 12PC1FS-M3K MegaCrimp 16PC1FS 16PC2F-4 MegaCrimp 20PC1FS 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp See Adjustment Procedure at beginning of PC 707 section. 56 2 Product No. 7347-0315 7347-0315 7266-0014 7266-0712 ----7266-0716 7266-0017 ----7266-0720 7347-0312 7347-0313 7347-0314 7347-0315 7347-0310 7347-0311 7347-0313 7347-0314 7347-0315 7347-0311 7347-0312 7347-0313 7347-0314 7347-0311 7347-0312 7347-0313 7347-0314 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ------ ----1.562 1.200 ------ -----1.500 1.450 ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----1.375 1.200 ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Length 1.350 FULL 1.650 FULL 1.900 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) ----------------------------------------1.50 --------1.75 ----------------------------------------------------------------------------------------------------------------1.50 1.75 1.75 0.93 0.93 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93 Crimper OD +/.010 (in) 1.250 1.365 1.535 1.615 1.780 1.985 2.050 2.050 1.320 1.330 1.410 1.700 1.680 1.760 2.010 1.320 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 1.100 1.320 1.500 1.750 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 1.430 1.800 2.110 0.705 0.705 0.755 0.755 0.865 0.865 1.020 1.330 1.680 0.750 Approx. Die Set Setting1 734 8.73 735 6.90 736 5.85 736 8.85 737 ² 9.65 720 ² 2.84 739 4.25 739 4.25 735 4.63 735 5.13 735 9.04 736 13.05 736 12.06 737 6.65 720 4.07 735 4.18 735 12.55 737 6.00 739 4.25 733 4.00 733 9.95 735 12.55 737 6.00 739 4.25 733 9.95 735 4.18 735 13.29 737 6.00 733 9.95 735 4.18 735 13.29 737 6.00 733 4.00 733 9.95 735 4.18 735 13.29 737 6.00 733 4.00 733 9.95 735 4.18 735 13.29 737 6.00 735 10.19 737 9.02 739 7.38 721 4.00 731 8.31 721 6.25 731 10.53 732 7.19 722 7.19 733 6.07 735 4.68 737 3.03 721 6.00 User’s Actual Setting Must us No-Notch Die Cone, AA and 720 dies are interchangeable.* Required if hose OD prohibits insertions. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Product No. MC MC MC 7266-0034 7266-0704 7266-0033 MC 7266-0706 7266-0034 MC MC MC MC 7266-0763 7266-0034 User’s Actual Setting Power Crimp® 2001 7362-5104 7266-0737 MC 7362-5106 7362-5106 MC Approx. Die Set Setting1 731 10.1 722 9.08 732 9.08 733 6.94 735 6.14 737 3.03 731 5.08 721 6.00 731 10.1 721 8.25 731 12.5 722 6.63 733 7.03 734 5.25 735 8.00 737 4.14 732 6.40 722 6.40 721 5.75 731 10.10 721 3.75 731 4.84 731 7.55 731 11.21 732 8.81 732 6.89 721 6.75 722 8.81 722 6.89 731 7.55 721 3.75 731 4.84 721 5.75 731 10.1 732 8.81 722 8.81 721 6.75 722 6.89 731 11.21 732 6.89 735 12.55 737 6.00 735 12.55 737 6.00 721 2.19 731 8.82 731 6.27 731 4.33 721 4.50 731 4.94 732 6.65 732 7.61 732 3.53 722 3.53 722 7.61 OmniCrimp® 21 / Power Crimp® 3000B 7266-0706 7266-0033 7266-0706 7347-0313 7347-0314 7347-0313 7347-0314 OD +/.010 (in) 0.750 0.900 0.900 1.040 1.360 1.680 0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 1.710 0.845 0.845 0.740 0.740 0.700 0.640 0.700 0.765 0.895 0.865 0.765 0.895 0.865 0.700 0.700 0.640 0.740 0.740 0.895 0.895 0.765 0.865 0.765 0.865 1.480 1.750 1.480 1.750 0.675 0.715 0.675 0.630 0.715 0.660 0.860 0.870 0.810 0.810 0.870 MobileCrimp® 4-20 MC 7266-0706 7266-0704 Crimper Power Crimp® 707 MC Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) 0.93 0.93 0.93 1.25 1.50 1.75 ----0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 0.93 0.93 0.93 0.93 ----------------0.93 --------0.93 ----------------0.93 0.93 0.93 0.93 ------------------------------------0.93 --------0.93 --------0.93 --------0.93 GC32-XDTM /GC96TM Size (in) Type Description 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 3/16 03PC 03PC2F-2 1/4 04G MegaCrimp 1/4 04G MegaCrimp 5/16 05G MegaCrimp 5/16 05G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 1/4 04PC 04PC1FS 1/4 04PC 04PC2F-2 1/4 04PC 04PC1FS 3/8 06PC 06PC2F-2 3/8 06G MegaCrimp 3/8 06PC 06PC1FS 3/8 06PC 06PC2F-2 3/8 06G MegaCrimp 3/8 06PC 06PC1FS 1/4 04PC 04PC1FS 1/4 04PC 04PC1FS 1/4 04PC 04PC2F-2 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 3/8 06PC 06PC2F-2 3/8 06PC 06PC1FS 3/8 06PC 06PC2F-2 3/8 06PC 06PC1FS 3/4 12GS 12GS1F-4 1 16GS 16GS1F-4 3/4 12GS 12GS1F-4 1 16GS 16GS1F-4 1/4 04PC 04PC1F-M2S 1/4 04G MegaCrimp 1/4 04PC 04PC1F-M2S 1/4 04PC 04PC2F-2 1/4 04G MegaCrimp 1/4 04PC-SS 04PC1F-M2SS 3/8 06PC 06PC1F-M2S 3/8 06G MegaCrimp 3/8 06PC-SS 06PC1F-M2SS 3/8 06PC-SS 06PC1F-M2SS 3/8 06G MegaCrimp Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- ----0.687 0.410 ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.785 WIRE ----- ----0.800 WIRE ----- --------- ----0.800 WIRE ----- --------- --------- --------- ----0.785 WIRE ----- --------- --------- --------- ----0.800 WIRE ----- ----0.800 WIRE ----- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- --------- --------- --------- ----- Swaging 1 Description GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GTH GTH GTH GTH GTH GTH GTH GTH GTH GTH GTHX GTHX J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT LW LW LW-MTF LW-MTF M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T Ferrule General Dash Size 4 6 6 8 12 16 3 4 4 5 5 6 8 10 12 16 6 6 4 4 4 4 4 6 6 6 6 6 6 4 4 4 4 4 6 6 6 6 6 6 12 16 12 16 4 4 4 4 4 4 6 6 6 6 6 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 57 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 6 6 6 8 8 8 8 8 10 10 10 10 12 12 12 12 16 16 16 16 4 6 8 10 12 4 6 8 10 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 16 16 1 Description M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF Stem Size (in) 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 Type 06PC 06PC 06PC 08G 08PC 08PC 08PC-SS 08PC 10PC 10PC 10PC-SS 10G 12PC 12G 12PC 12PC-SS 16G 16PC 16PC-SS 16PC 04G 06G 08G 10G 12G 04G 06G 08G 10G 12G 16G 04G 04PC 04PC 04PC 04G 06PC 06PC 06G 06PC 06PC 06G 08PC 08PC 08PC 08G 10G 10PC 10PC 12PC 12G 12PC 16PC 16PC 16G Ferrule Description 06PC1F-M2S 06PC2F-2 06PC2F-2 MegaCrimp 08PC1F-M2S 08PC2F-2 08PC1F-M2SS 08PC2F-2 10PC2F-2B 10PC1F-M2S 10PC1F-M2SS MegaCrimp 12PC2F-2 MegaCrimp 12PC1F-M2S 12PC1F-M2SS MegaCrimp 16PC2F-2 16PC1F-M2SS 16PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC2F-2 04PC1F-M2S 04PC1F-M2S MegaCrimp 06PC1F-M2S 06PC1F-M2S MegaCrimp 06PC2F-2 06PC2F-2 MegaCrimp 08PC2F-2 08PC2F-2 08PC1F-M2S MegaCrimp MegaCrimp 10PC1F-M2S 10PC2F-2B 12PC1F-M2S MegaCrimp 12PC2F-2 16PC2F-2 16PC1F-M2S MegaCrimp Product No. 7266-0737 7266-0033 MC 7266-0739 7266-0002 7362-5108 7266-0002 7266-0046 7266-0741 7362-5110 MC 7266-0018 MC 7266-0743 7362-5112 MC 7266-0013 7362-5116 7266-0747 MC MC MC MC MC MC MC MC MC MC MC MC 7266-0034 7266-0763 7266-0737 7266-0737 MC 7266-0033 MC 7266-0002 7266-0002 7266-0739 MC MC 7266-0741 7266-0046 7266-0743 MC 7266-0018 7266-0013 7266-0747 MC Skive/Buff Length +/Dia. .03 (in) (in) ----- ----0.785 WIRE 0.785 WIRE ----- --------- ----0.970 WIRE ----- ----0.970 WIRE 0.940 WIRE ----- --------- --------- ----1.095 WIRE ----- --------- --------- --------- ----1.595 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- --------- --------- ----0.785 WIRE 0.785 WIRE ----- ----0.970 WIRE 0.970 WIRE ----- --------- --------- --------- ----0.940 WIRE ----- --------- ----1.095 WIRE 1.500 WIRE ----- --------- ----- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) ------------1.25 ----------------------------1.12 ----1.50 --------1.75 ------------0.93 0.93 1.25 1.12 1.50 0.93 0.93 1.25 1.12 1.50 1.75 0.93 ------------0.93 --------0.93 --------0.93 ------------1.25 1.12 ------------1.50 ------------1.75 Crimper OD +/.010 (in) 0.860 0.735 0.735 1.035 1.025 0.940 1.000 0.940 1.075 1.110 1.110 1.155 1.195 1.370 1.330 1.330 1.725 1.510 1.655 1.680 0.715 0.860 1.035 1.125 1.370 0.715 0.860 1.035 1.125 1.370 1.710 0.715 0.630 0.675 0.675 0.715 0.860 0.860 0.870 0.735 0.735 0.870 0.940 0.940 1.025 1.035 1.155 1.110 1.075 1.330 1.370 1.195 1.510 1.680 1.725 See Adjustment Procedure at beginning of PC 707 section. 58 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Die Set Setting1 722 6.65 731 9.68 721 5.50 733 6.83 733 6.22 732 10.53 733 4.69 722 10.53 733 8.74 733 10.5 733 10.4 734 5.15 734 7.2 735 6.9 735 4.48 735 4.31 737 4.74 736 3.52 736 10.39 736 11.91 731 8.82 732 6.95 733 7.03 734 3.7 735 6.9 731 8.82 732 6.95 733 7.03 734 3.7 735 6.9 737 4.14 731 8.82 731 4.33 721 2.19 731 6.52 721 4.50 722 6.95 732 6.95 722 7.88 731 9.68 721 5.50 732 7.88 722 10.53 732 10.53 733 6.22 733 6.83 734 5.15 733 10.5 733 8.74 735 5.03 735 6.9 734 7.2 736 3.52 736 11.91 737 4.74 User’s Actual Setting Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose MC MC MC 7266-0780 MC MC MC 7266-0033 MC 7266-0781 MC MC 7266-0782 7266-0002 7266-0002 7266-0782 7266-0810 7266-0710 MC 7266-0018 MC 7266-0712 MC 7266-0712 MC User’s Actual Setting Power Crimp® 2001 MC 7266-0782 7266-0002 7266-0782 7266-0002 7266-0710 7266-0810 MC MC 7266-0018 Approx. Die Set Setting1 734 4.84 734 4.84 734 4.84 737 4.14 731 6.53 721 2.45 721 3.75 731 8.06 732 3.54 722 3.54 731 8.15 721 7.25 732 4.72 731 11.12 721 4.00 722 4.72 733 5.06 722 12.43 732 10.05 722 10.05 732 12.43 733 8.99 734 3.15 734 5.89 734 8.44 735 8.17 735 3.47 735 3.26 736 8.25 737 8.83 739 4.25 731 6.78 721 3.75 731 8.44 721 2.45 721 7.25 731 8.15 731 11.37 722 4.99 732 4.99 721 4.00 733 5.06 722 12.73 722 10.05 732 12.73 732 10.05 734 3.7 733 8.99 734 5.89 735 8.17 734 8.44 735 3.26 735 4.02 737 8.83 736 8.25 OmniCrimp® 21 / Power Crimp® 3000B 7266-0033 7266-0781 MC MC OD +/.010 (in) 1.145 1.145 1.145 1.710 0.680 0.680 0.700 0.700 0.790 0.790 0.705 0.770 0.810 0.770 0.705 0.810 1.000 0.980 0.930 0.930 0.980 1.080 1.125 1.170 1.220 1.395 1.310 1.300 1.610 1.800 2.050 0.680 0.700 0.700 0.680 0.770 0.705 0.770 0.810 0.810 0.705 1.000 0.980 0.930 0.980 0.930 1.125 1.080 1.170 1.395 1.220 1.300 1.310 1.800 1.610 MobileCrimp® 4-20 7347-0298 MC 7347-0315 7266-0780 Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimper Power Crimp® 707 Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04M3KPC 04M3KPC MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 06M3KPC MegaCrimp 06M3KPC 06PC2F-2 MegaCrimp MegaCrimp 08M3KPC 08PC2F-2 08PC2F-2 08M3KPC 10PC2F-2C 10PC1FS-M3K MegaCrimp 12PC2F-2 MegaCrimp 12PC1FS-M3K 12GS1F-2 16GS1F-2 MegaCrimp 20GS1F-4 04M3KPC MegaCrimp MegaCrimp 04M3KPC 06M3KPC 06PC2F-2 06M3KPC MegaCrimp MegaCrimp 06PC2F-2 MegaCrimp 08M3KPC 08PC2F-2 08M3KPC 08PC2F-2 10PC1FS-M3K 10PC2F-2C MegaCrimp MegaCrimp 12PC2F-2 12GS1F-2 12PC1FS-M3K MegaCrimp 16GS1F-2 Crimp Insertion Length +/-.03 (in) 1.12 1.12 1.12 1.75 --------0.93 0.93 0.93 0.93 --------0.93 --------0.93 1.25 ------------------------1.12 ----1.50 ------------1.75 --------0.93 0.93 ----------------0.93 0.93 ----1.25 ------------------------1.12 1.50 ------------1.75 ----- GC32-XDTM /GC96TM Type 10G 10G 10G 16G 04PC 04PC 04G 04G 05G 05G 06PC 06PC 06G 06PC 06PC 06G 08G 08PC 08PC 08PC 08PC 10PC 10PC 10G 12PC 12G 12PC 12GS 16GS 16G 20GS 04PC 04G 04G 04PC 06PC 06PC 06PC 06G 06G 06PC 08G 08PC 08PC 08PC 08PC 10PC 10PC 10G 12G 12PC 12GS 12PC 16G 16GS Product No. Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- ----0.835 WIRE ----- --------- --------- ----0.970 WIRE 0.970 WIRE ----- ----1.220 WIRE ----- --------- ----1.062 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- ----0.835 WIRE ----- --------- ----0.970 WIRE ----- ----0.970 WIRE ----- ----1.220 WIRE ----- --------- ----1.062 WIRE ----- --------- --------- --------- ----- Swaging 1 Description M2TH M2TH-MTF M2TN M2TPLUS M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF Size (in) 5/8 5/8 5/8 1 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 Ferrule General Dash Size 10 10 10 16 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 12 16 16 20 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 12 16 16 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 59 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 4 4 5 5 6 6 6 6 8 8 8 10 10 12 12 12 16 16 4 4 5 6 6 8 10 12 12 16 16 4 6 8 10 12 12 16 16 4 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 8 10 1 Description M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K Stem Size (in) 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1/4 1/4 5/16 3/8 3/8 1/2 5/8 3/4 3/4 1 1 1/4 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 Type 04G 04G 05G 05G 06G 06PC 06G 06PC 08PC 08PC 08G 10PC 10G 12GS 12PC 12G 16GS 16G 04G 04G 05G 06G 06G 08G 10G 12G 12GS 16G 16GS 04G 06G 08G 10G 12G 12GS 16G 12GS 04PC 04G 04PC 04PC 04G 05G 05G 06G 06PC 06PC 06G 06PC 06PC 08PC 08G 08PC 08PC 10PC Ferrule Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 MegaCrimp 06PC2F-2 08PC2F-2 08PC2F-2 MegaCrimp 10PC2F-2C MegaCrimp 12GS1F-2 12PC2F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-2 04PC1F-M2S MegaCrimp 04PC2F-2 04PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 06PC1F-M2S MegaCrimp 06PC1F-M2S 06PC2F-2 08PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 10PC2F-2C Product No. MC MC MC MC 7266-0033 MC 7266-0002 7266-0002 MC 7266-0810 MC 7266-0018 MC 7347-0298 MC MC MC MC MC MC MC 7347-0297 MC 7347-0298 MC MC MC MC MC 7347-0297 MC 7347-0298 7266-0763 MC 7266-0034 7266-0763 MC MC MC MC 7266-0033 7266-0737 MC 7266-0737 7266-0033 7266-0002 MC 7266-0708 7266-0002 7266-0810 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- ----0.835 WIRE ----- ----0.835 WIRE 0.970 WIRE 0.970 WIRE ----- ----1.220 WIRE ----- --------- ----1.062 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- --------- ----0.785 WIRE ----- --------- --------- ----0.785 WIRE 0.880 WIRE ----- --------- ----0.880 WIRE 1.220 WIRE Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) 0.93 0.93 0.93 0.93 0.93 ----0.93 ------------1.25 ----1.12 --------1.50 ----1.75 0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 ----1.75 ----0.93 0.93 1.25 1.12 1.50 ----1.75 ------------------------0.93 0.93 --------------------------------------------- Crimper OD +/.010 (in) 0.700 0.700 0.790 0.790 0.810 0.705 0.810 0.705 0.930 0.930 1.000 1.080 1.170 1.300 1.220 1.395 1.610 1.800 0.700 0.700 0.790 0.810 0.810 1.000 1.170 1.385 1.300 1.800 1.610 0.700 0.810 1.000 1.170 1.385 1.300 1.780 1.610 0.675 0.715 0.630 0.675 0.715 0.795 0.795 0.870 0.735 0.870 0.870 0.870 0.735 0.960 1.060 0.980 0.960 1.080 See Adjustment Procedure at beginning of PC 707 section. 60 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Die Set Setting1 721 3.75 731 8.44 722 3.54 732 3.54 722 4.99 731 8.15 732 4.99 721 4.00 722 10.05 732 10.05 733 5.06 733 5.89 734 5.89 735 3.26 734 8.44 735 8.17 736 8.25 737 8.17 721 3.75 731 7.80 732 3.54 732 4.99 722 4.99 733 5.06 734 5.89 735 7.81 735 3.26 737 8.83 736 8.25 731 7.8 732 4.99 733 5.06 734 5.89 735 7.81 735 3.26 737 7.74 736 8.25 731 6.37 731 8.82 731 4.33 721 2.19 721 4.50 722 4.17 732 4.17 732 7.61 721 5.50 732 7.61 722 7.61 722 7.61 731 9.68 732 11.49 733 8.08 733 4.30 722 11.49 733 8.99 User’s Actual Setting Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies 7266-0033 7266-0737 MC MC 7266-0737 Approx. Die Set Setting1 733 10.25 734 5.02 735 3.26 735 8.17 737 4.43 731 6.37 731 8.82 731 4.08 721 2.19 721 4.50 731 9.68 732 7.13 732 7.61 722 7.61 722 7.43 721 5.50 732 11.49 722 11.49 733 4.00 733 6.72 733 10.25 734 5.02 733 8.99 735 3.26 735 8.17 737 3.91 721 2.19 731 6.37 731 8.82 731 4.33 721 4.50 722 7.88 732 7.61 732 7.61 721 5.50 722 7.61 731 9.68 732 11.49 733 8.08 722 11.49 733 4.00 733 10.25 733 8.99 734 5.02 735 3.26 735 3.26 735 8.17 737 3.91 721 4.50 731 6.52 721 2.19 731 8.82 722 7.61 732 7.61 733 6.87 User’s Actual Setting Power Crimp® 2001 OD +/.010 (in) 1.105 1.160 1.300 1.395 1.720 0.675 0.715 0.630 0.675 0.715 0.735 0.870 0.870 0.870 0.870 0.735 0.960 0.960 0.980 1.040 1.105 1.160 1.080 1.300 1.395 1.710 0.675 0.675 0.715 0.630 0.715 0.870 0.870 0.870 0.735 0.870 0.735 0.960 1.060 0.960 0.980 1.105 1.080 1.160 1.300 1.300 1.395 1.710 0.715 0.675 0.675 0.715 0.870 0.870 1.035 OmniCrimp® 21 / Power Crimp® 3000B 7266-0002 7266-0002 7266-0708 MC 7266-0710 MC 7266-0810 7347-0297 MC 7347-0314 7266-0763 7266-0763 MC 7266-0034 MC MC MC 7266-0737 7266-0033 7266-0737 7266-0033 7266-0002 MC 7266-0002 7266-0708 7266-0710 7266-0810 MC 7347-0297 7347-0297 MC 7347-0314 MC 7266-0763 7266-0763 MC MC MC MC Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimper MobileCrimp® 4-20 Description 10PC1FS-M3K MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-4 04PC1F-M2S MegaCrimp 04PC2F-2 04PC1F-M2S MegaCrimp 06PC2F-2 06PC1F-M2S MegaCrimp MegaCrimp 06PC1F-M2S 06PC2F-2 08PC2F-2 08PC2F-2 08PC1FS MegaCrimp 10PC1FS-M3K MegaCrimp 10PC2F-2C 12GS1F-2 MegaCrimp 16GS1F-4 04PC1F-M2S 04PC1F-M2S MegaCrimp 04PC2F-2 MegaCrimp MegaCrimp MegaCrimp 06PC1F-M2S 06PC2F-2 06PC1F-M2S 06PC2F-2 08PC2F-2 MegaCrimp 08PC2F-2 08PC1FS 10PC1FS-M3K 10PC2F-2C MegaCrimp 12GS1F-2 12GS1F-2 MegaCrimp 16GS1F-4 MegaCrimp 04PC1F-M2S 04PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimp Insertion Length +/-.03 (in) ----1.12 ----------------0.93 --------0.93 --------0.93 0.93 --------------------1.25 ----1.12 --------1.50 ------------0.93 ----0.93 0.93 0.93 --------------------1.25 ----------------1.12 --------1.50 ----0.93 --------0.93 0.93 0.93 1.25 Power Crimp® 707 Type 10PC 10G 12GS 12G 16GS 04PC 04G 04PC 04PC 04G 06PC 06PC 06G 06G 06PC 06PC 08PC 08PC 08PC 08G 10PC 10G 10PC 12GS 12G 16GS 04PC 04PC 04G 04PC 04G 06G 06G 06PC 06PC 06PC 06PC 08PC 08G 08PC 08PC 10PC 10PC 10G 12GS 12GS 12G 16GS 04G 04PC 04PC 04G 06G 06G 08G Product No. 7266-0710 MC 7347-0297 MC 7347-0314 7266-0763 MC 7266-0034 Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- ----0.785 WIRE ----- --------- --------- --------- ----0.785 WIRE 0.880 WIRE 0.880 WIRE ----- --------- --------- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- ----0.785 WIRE ----- ----0.785 WIRE 0.880 WIRE ----- ----0.880 WIRE ----- --------- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- GC32-XDTM /GC96TM 1 Description M4K M4K M4K M4K M4K M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF Size (in) 5/8 5/8 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 1/2 Ferrule Swaging Dash Size 10 10 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 4 4 4 4 6 6 8 Stem General Hose See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 61 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 10 12 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 16 4 4 4 4 6 6 6 8 10 12 16 4 4 6 6 8 10 12 4 6 8 10 12 4 6 6 8 10 12 16 1 Description M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4KH M4KH M4KH M4KH M4KH M4KH M4KH M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M500 M500 M500 M500 M500 M500 M500 Stem Size (in) 5/8 3/4 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 1/2 5/8 3/4 1 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 3/8 1/2 5/8 3/4 1 Type 10G 12GS 12G 12GS 16GS 04PC 04G 04PC 04G 04PC 06PC 06G 06PC 06G 06PC 06PC 08PC 08G 08PC 08PC 10PC 10PC 10G 12G 16GS 04PC 04G 04G 04PC 06G 08G 06G 08G 10G 12G 16GS 04G 04G 06G 06G 08G 10G 12G 4G 6G 8G 10G 12G 04G 06G 06G 08G 10G 12G 16G Ferrule Description MegaCrimp 12GS1F-2 MegaCrimp 12GS1F-2 16GS1F-4 04PC1F-M2S MegaCrimp 04PC2F-2 MegaCrimp 04PC1F-M2S 06PC1F-M2S MegaCrimp 06PC2F-2 MegaCrimp 06PC1F-M2S 06PC2F-2 08PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 10PC1FS-M3K 10PC2F-2C MegaCrimp MegaCrimp 16GS1F-4 04PC1F-M2S MegaCrimp MegaCrimp 04PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC 7347-0297 MC 7347-0297 7347-0314 7266-0763 MC 7266-0034 MC 7266-0763 7266-0737 MC 7266-0033 MC 7266-0737 7266-0033 7266-0002 MC 7266-0708 7266-0002 7266-0710 7266-0810 MC MC 7347-0314 7266-0763 MC MC 7266-0763 MC MC MC MC MC 7347-0314 MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- ----0.785 WIRE ----- --------- ----0.785 WIRE 0.880 WIRE ----- --------- ----0.880 WIRE ----- ----1.220 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Crimper User’s Insertion Actual Length OD +/Approx. Setting +/-.03 (in) .010 (in) Die Set Setting1 1.12 1.160 734 5.02 ----1.300 735 3.26 1.50 1.395 735 8.17 ----1.300 735 3.26 ----1.710 737 3.91 ----0.675 721 2.19 ----0.715 721 4.50 ----0.630 731 4.08 ----0.715 731 8.82 ----0.675 731 6.37 ----0.870 732 7.61 ----0.870 732 7.61 ----0.735 731 9.68 ----0.870 722 7.61 ----0.870 722 7.61 ----0.735 721 5.50 ----0.960 732 11.49 ----1.060 733 8.08 ----0.980 733 4.30 ----0.960 722 11.49 ----1.105 733 10.25 ----1.080 733 8.99 ----1.160 734 5.02 ----1.395 735 8.17 ----1.720 737 4.43 ----0.675 731 6.37 ----0.715 731 8.82 ----0.715 721 4.50 ----0.675 721 2.19 ----0.870 732 7.61 1.25 1.035 733 7.03 ----0.870 722 7.13 ----1.035 733 7.03 ----1.160 734 5.02 ----1.395 735 8.17 ----1.720 737 4.43 0.93 0.715 721 4.50 0.93 0.715 731 8.82 0.93 0.860715 732 6.65 0.93 0.860715 722 6.65 1.25 1.025 733 6.02 1.12 1.165 734 5.64 1.50 1.395 735 8.17 0.93 0.715 731 8.82 0.93 0.860 732 6.95 1.25 1.025 733 6.02 1.12 1.165 734 5.64 1.50 1.395 735 8.17 0.93 0.685 731 7.03 0.93 0.810 722 4.99 0.93 0.810 732 4.99 1.25 1.000 733 5.06 1.12 1.135 734 4.16 1.50 1.350 735 5.89 1.75 1.760 737 6.65 See Adjustment Procedure at beginning of PC 707 section. 62 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose User’s Actual Setting Power Crimp® 2001 7266-0706 7266-0033 7266-0706 7266-0033 7266-0002 7266-0708 Approx. Die Set Setting1 731 7.03 732 4.99 722 4.99 733 5.06 734 4.16 735 5.89 737 6.65 731 7.03 722 4.99 732 4.99 733 5.06 735 5.89 737 6.65 721 4.50 731 4.94 731 6.27 721 2.19 731 8.82 731 4.33 722 4.17 732 4.17 732 6.95 722 6.95 733 7.08 732 6.95 733 6.99 731 8.82 721 5.65 722 5.99 732 6.95 733 6.99 721 5.75 731 10.1 721 5.75 731 10.48 722 9.08 732 9.08 733 8.08 735 8.17 735 3.26 736 8.25 737 8.83 739 8.04 731 10.1 731 4.84 731 7.80 721 5.75 722 9.08 733 8.08 722 7.19 721 6.75 732 6.89 731 11.21 733 3.25 733 4.00 OmniCrimp® 21 / Power Crimp® 3000B 7266-0034 7266-0704 OD +/.010 (in) 0.685 0.810 0.810 1.000 1.135 1.350 1.760 0.685 0.810 0.810 1.000 1.350 1.760 0.715 0.660 0.675 0.675 0.715 0.630 0.795 0.795 0.860 0.860 1.040 0.860 1.040 0.715 0.715 0.860 0.860 1.040 0.74 0.74 0.740 0.740 0.895 0.895 1.060 1.395 1.300 1.610 1.800 2.125 0.740 0.640 0.700 0.740 0.895 1.060 0.865 0.765 0.865 0.765 0.970 0.980 MobileCrimp® 4-20 MC MC MC MC MC MC 7347-0297 7347-0298 MC MC Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimper Power Crimp® 707 Product No. MC MC MC MC MC MC MC MC MC MC MC MC MC MC 7362-5104 7266-0763 7266-0763 MC 7266-0034 MC MC MC MC MC MC MC MC MC MC MC MC Crimp Insertion Length +/-.03 (in) 0.93 0.93 0.93 1.25 1.12 1.50 1.75 0.93 0.93 0.93 1.25 1.50 1.75 0.93 ------------0.93 ----0.93 0.93 0.93 0.93 1.25 0.93 1.25 0.93 0.93 0.93 0.93 1.25 .93 .93 0.93 0.93 0.93 0.93 1.25 1.50 --------1.75 1.75 0.93 --------0.93 0.93 1.25 ------------------------- GC32-XDTM /GC96TM Size (in) Type Description 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1/4 04G MegaCrimp 1/4 04PC-SS 04PC1F-M2SS 1/4 04PC 04PC1F-M2S 1/4 04PC 04PC1F-M2S 1/4 04G MegaCrimp 1/4 04PC 04PC2F-2 5/16 05G MegaCrimp 5/16 05G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 06G MegaCrimp 3/8 3/8 06G MegaCrimp 1/2 08G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 3/4 12G MegaCrimp 3/4 12GS 12GS1F-2 1 16GS 16GS1F-2 1 16G MegaCrimp 1 1/4 20G MegaCrimp 1/4 04G MegaCrimp 1/4 04PC 04PC2F-2 1/4 04PC 04PC1FS 1/4 04G MegaCrimp 3/8 06G MegaCrimp 3/8 08G MegaCrimp 3/8 06PC 06PC1FS 3/8 06PC 06PC2F-2 3/8 06PC 06PC1FS 3/8 06PC 06PC2F-2 1/2 08PC 08PC2F-2 1/2 08PC 08PC1FS Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.835 WIRE ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----0.785 WIRE ----- --------- --------- --------- --------- ----0.800 WIRE ----- ----0.800 WIRE 0.880 WIRE ----- ----- Swaging 1 Description M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF M5K M5K M5K M5K M5K M5K M5K M5K M5K M5K M5K M5K-MTF M5K-MTF M5K-XTF M5K-XTF M5K-XTF M5K-XTF M5K-XTF M6K M6K MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF Ferrule General Dash Size 4 6 6 8 10 12 16 4 6 6 8 12 16 4 4 4 4 4 4 5 5 6 6 8 6 8 4 4 6 6 8 4 4 4 4 6 6 8 12 12 16 16 20 4 4 4 4 6 6 6 6 6 6 8 8 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 63 Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 12 12 16 16 20 4 4 6 6 8 10 12 16 20 4 4 6 8 10 12 16 20 4 6 8 4 4 6 6 8 10 12 16 20 16 8 4 4 6 6 8 10 12 4 4 6 6 8 12 16 3 4 4 4 5 1 Description MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 3000 MEGATECH 3000 MEGATECH 3000 MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH G5TB MEGATECH II ACP MEGATECH LOC MEGATECH PS M-XP M-XP M-XP M-XP M-XP M-XP M-XP RFS RFS RFS RFS RFS RFS RFS RLA RLA RLA RLA RLA Stem Size (in) 3/4 3/4 1 1 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1/4 3/8 1/2 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1/4 1/4 3/8 3/8 1/2 3/4 1 3/16 1/4 1/4 1/4 5/16 Type 12GS 12G 16GS 16G 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04G 04G 06G 08G 10G 12G 16G 20G 04G 06G 08G 4G 4G 6G 6G 8G 10G 12G 16G 20G 16G 08G 04G 04G 06G 06G 08G 10G 12G 04G 04G 06G 06G 08G 12G 16G 03PC 04PC 04G 04G 05G Ferrule Description 12GS1F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 03PC2F-2 04PC2F-2 MegaCrimp MegaCrimp MegaCrimp Product No. MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC 7266-0007 7266-0034 MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion Length +/-.03 (in) ----1.50 ----1.75 1.75 0.93 0.93 ----0.93 1.25 1.12 1.50 1.75 1.75 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 0.93 0.93 1.25 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 1.75 1.25 0.93 0.93 0.93 0.93 1.25 1.12 1.50 0.93 0.93 0.93 0.93 0.93 1.50 1.75 --------0.93 0.93 0.93 Crimper OD +/.010 (in) 1.300 1.395 1.610 1.800 2.125 0.700 0.700 0.810 0.810 0.980 1.160 1.380 1.700 2.020 0.680 0.680 0.850 0.980 1.050 1.340 1.730 1.980 0.755 0.910 1.050 .775 .775 .860 .860 .980 1.150 1.350 1.740 2.125 1.720 1.000 0.715 0.715 0.860 0.860 1.035 1.170 1.395 0.705 0.705 0.845 0.845 1.010 1.350 1.760 0.640 0.660 0.720 0.720 0.770 See Adjustment Procedure at beginning of PC 707 section. 64 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Approx. Die Set Setting1 735 3.26 735 8.17 736 8.25 737 8.83 739 8.04 721 3.75 731 7.80 732 4.99 722 4.99 733 3.96 734 5.02 735 7.50 737 4.14 739 4.56 721 3.00 731 6.53 722 6.63 733 3.96 733 7.58 735 5.64 737 4.99 720 2.60 731 10.53 732 9.4 733 7.58 721 8.10 731 10.95 732 6.95 722 6.95 733 3.96 734 5.00 735 5.89 737 7.97 739 8.04 737 4.54 733 1.25 731 7.80 721 8.21 732 6.75 722 6.75 733 6.72 734 5.89 735 8.10 731 8.31 721 4.00 722 6.40 732 6.40 733 5.57 735 5.89 737 6.65 731 5.34 731 6.36 721 4.75 731 9.52 721 7.25 User’s Actual Setting Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose MC 7266-0013 MC Approx. Die Set Setting1 731 11.97 731 11.71 721 6.75 732 7.5 731 11.97 722 7.5 721 7.25 733 9.29 733 5.01 734 5.08 734 4.59 735 4.63 735 10.19 734 5.72 737 3.03 736 6.63 735 9.35 721 4.50 731 8.82 731 10.92 722 6.89 732 6.89 733 6.02 735 4.32 737 3.03 721 6.00 731 10.10 722 7.61 732 7.61 733 7.03 735 5.89 737 7.74 721 7.54 731 8.41 721 9.82 731 10.24 732 9.49 722 9.49 733 6.90 733 12.37 731 6.53 721 3.00 722 4.35 732 4.35 733 4.30 734 3.93 735 3.60 User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B MC MC MC MC MC OD +/.010 (in) 0.770 0.765 0.765 0.860 0.770 0.860 0.770 1.080 0.995 1.150 1.140 1.320 1.430 1.17 1.690 1.570 1.43 0.715 0.715 0.765 0.865 0.865 1.025 1.320 1.690 0.750 0.750 0.880 0.880 1.035 1.350 1.780 0.690 0.690 0.760 0.760 0.870 0.870 1.065 1.130 0.680 0.680 0.810 0.810 0.980 1.130 1.300 MobileCrimp® 4-20 MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 1.350 FULL FULL 1.650 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimper Power Crimp® 707 Description MegaCrimp 05PC2F-2 05PC2F-2 MegaCrimp 06PC2F-2 MegaCrimp 06PC2F-2 MegaCrimp 08PC2F-2 12PC2F-2 MegaCrimp 12PC2F-4 MegaCrimp 001PC-GLX MegaCrimp 16PC2F-2 001PC-GLX MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimp Insertion Length +/-.03 (in) 0.93 --------0.93 ----0.93 ----1.25 --------1.12 ----1.50 ----1.75 --------0.93 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93 0.93 0.93 0.93 0.93 0.93 1.25 1.12 0.93 0.93 0.93 0.93 1.25 1.12 1.50 GC32-XDTM /GC96TM Type 05G 05PC 05PC 06G 06PC 06G 06PC 08G 08PC 10PC 10G 12PC 12G GLX 16G 16PC GLX 04G 04G 05G 06G 06G 08G 12G 16G 04G 04G 06G 06G 08G 12G 16G 04G 04G 05G 05G 06G 06G 08G 10G 04G 04G 06G 06G 08G 10G 12G Product No. MC 7266-0038 7266-0038 MC 7266-0033 MC 7266-0033 MC 7266-0002 7266-0018 MC 7266-0014 MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Swaging Power Crimp® 2001 1 Description RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TR500 TR500 TR500 TR500 TR500 TR500 TR500 Size (in) 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 1/4 1/4 5/16 3/8 3/8 1/2 3/4 1 1/4 1/4 3/8 3/8 1/2 3/4 1 1/4 1/4 5/16 5/16 3/8 3/8 1/2 5/8 1/4 1/4 3/8 3/8 1/2 5/8 3/4 Ferrule General Dash Size 5 5 5 6 6 6 6 8 8 10 10 12 12 12 16 16 16 4 4 5 6 6 8 12 16 4 4 6 6 8 12 16 4 4 5 5 6 6 8 10 4 4 6 6 8 10 12 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 65 Hydraulic Hose Crimp Data 707,700 700 Series Finger) DiesDies PCPC 707, Series(8(8 Finger) G4H with PC2F Ferrule Crimp Data Hose Stem Ferrule Dash Size Hose Type Description 12 G4H PC 12PC2F-4 Crimp Crimp OD GC32-XDTM /GC96TM Hose OD +/- .010 (in) 1.22 1.39 Hose Die 35 1.38 1.36 Full Full 35 35 7.66 6.65 1.17 1.15 1.34 1.32 Full Full 35 35 5.64 4.63 1.14 1.31 Full 35 4.12 Ferrule Hose Type Description 16 G4H PC 16PC2F-4 Power Crimp® 707 Crimp Length Full Crimper Approx. User's Actual Setting1 Setting 8.17 1.21 1.19 Crimp Crimp OD Hose OD +/- .010 (in) 1.49 1.72 1.48 1.46 1.71 1.69 Crimper Approx. User's Actual Crimp Length Full Die 36 Setting1 14.64 Full Full 36 36 14.14 13.16 Hydraulic1.44 Hose Crimp Data Full 12.17 1.67 36 Full 11.18 1.42 1.65 36 PC 707, 700 Series (8 Finger) Dies Full Crimp36Data 10.69 1.64 Ferrule G4H with PC2F and1.41 PC1F-C4 Ring Effective 10/02, Supercedes all previous PC 707 data 1. For hose size and stem type to be crimped to find proper table to use on the right. 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD. Hose Stem Ferrule Dash Size Hose Type Description 20 G4H PC 20PC2F-2 Crimp Crimp OD Hose OD +/-.010 (in) 1.74 2.00 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Stem Dash Size Hose Dash Size 20 Power Crimp® 2001 Effective 10/02, Supercedes all previous PC 707 data 1. For hose size and stem type to be crimped to find proper table to use on the right. 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD. Swaging General Hydraulic Hose Crimp Data 1 Stem Hose Type Ferrule Description G4H 20PC1F-C4 PC See Adjustment Procedure at beginning of PC 707 section. 66 Page 1 Crimper Approx. User's Actual Crimp Length Full Die 38 Setting1 405 1.73 1.71 1.99 1.97 Full Full 38 38 385 345 1.69 1.67 1.95 1.93 Full Full 38 38 310 270 1.66 1.92 Full 38 250 Crimp Length Die Approx. Setting1 7/8" 7/8" 37 37 6.30 5.76 Crimper Crimp Crimp OD Hose OD +/-.010 (in) 1.75 1.74 1.74 1.73 Setting 1.71 1.69 1.72 1.70 7/8" 7/8" 37 37 4.67 3.58 1.67 1.66 1.68 1.67 7/8" 7/8" 37 37 2.49 1.94 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User's Actual Setting GL Coupling Crimping Instructions Effective 02/01 Supercedes any previous data Power Crimp® 707 General Crimping Instructions for the GL coupling on the PC707 To achieve proper tail length, line up fitting end of ferrule with top of die (see Figure 1) prior to crimping. To achieve the proper tail length, line up the fitting end of the ferrule with the top of the die (see Figure 1) prior to crimping. Align fitting end of staking collar of uncrimped ferrule flush with top of the die. Crimp Dies Swaging Crimp Diameter (Front Crimp) and 783 dies Description 12 16 20 GMV GMV GMV Tail Length Measure Crimp Here (Front Crimp) Size Type Description Length Diameter Insertion Tail Crimp OD (in) +/(in) Length Length .03 (in) +/- .03 (in) +/.10 (in) 3/4 12GL 1-pc GL --------- ---------1.750 0.50 1.12 2.125 0.60 1.36 1 16GL 1-pc GL --------- ---------1 1/4 20GL 1-pc GL --------- ---------2.250 0.50 1.66 Die Set Approx. Setting1 781 782 783 6.70 7.00 7.00 User's Actual Setting Power Crimp® 707 Dash Size GC32-XDTM /GC96TM Figure 1- For 781, 782 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 1 See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 67 GLP Coupling Crimping Instructions Crimping Instructions the GLP coupling on the Power Crimp® for 707 PC707 GC32-XDTM /GC96TM Swaging General See Figure 1 for proper alignment in of coupling in die prior to crimping. See Figure 1 for proper alignment of coupling die prior to crimping. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 Dash Size 1 Hose Description Size (in) Stem Type Ferrule Description Prod. No. Crimp Crimper Insertion Crimp Die Approx. User's Length OD Set Setting1 Actual +/-.03 (in) Setting 4 8 12 4 6 8 10 12 GTH GTH GTH LOC LOC LOC LOC LOC 1/4 1/2 3/4 1/4 3/8 1/2 5/8 3/4 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP1 GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 -------------------------------------------------- 0.66 0.77 0.98 0.66 0.77 0.72 0.75 0.75 0.420 0.760 1.015 0.470 0.620 0.740 0.920 1.000 771 773 775 771 772 773 774 775 8.45 8.68 8.25 8.13 7.21 6.78 8.00 6.80 4 LOLA 1/4 GLP1 1-pc GLP1 ------- 0.66 0.470 771 8.13 6 LOLA 3/8 GLP1 1-pc GLP1 ------- 0.77 0.620 772 7.21 8 LOLA 1/2 GLP1 1-pc GLP1 ------- 0.72 0.740 773 6.78 10 LOLA 5/8 GLP1 1-pc GLP1 ------- 0.75 0.910 774 7.00 12 LOLA 3/4 GLP1 1-pc GLP1 ------- 0.98 1.040 775 8.50 4 M500 1/4 GLP1 1-pc GLP1 ------- 0.66 0.47 771 8.13 6 M500 3/8 GLP1 1-pc GLP1 ------- 0.77 0.625 772 7.65 8 M500 1/2 GLP5 1-pc GLP1 ------- 0.72 0.75 773 7.47 10 M500 5/8 GLP1 1-pc GLP1 ------- 0.75 0.91 774 7.00 12 M500 3/4 GLP1 1-pc GLP1 ------- 0.75 1.015 775 6.50 4 RLA 1/4 GLP1 1-pc GLP1 ------- 0.66 0.500 771 10.00 6 RLA 3/8 GLP1 1-pc GLP1 ------- 0.77 0.660 772 9.83 8 RLA 1/2 GLP1 1-pc GLP1 ------- 0.72 0.740 773 7.38 10 RLA 5/8 GLP1 1-pc GLP1 ------- 0.75 0.920 774 8.00 12 RLA 3/4 GLP1 1-pc GLP1 ------- 0.98 1.040 775 8.50 8 S/R-XH 1/2 GLP1 1-pc GLP1 ------- 0.72 0.76 773 8.68 10 S/R-XH 5/8 GLP1 1-pc GLP1 ------- 0.75 0.92 774 8.00 12 S/R-XH 3/4 GLP1 1-pc GLP1 ------- 0.98 1.08 775 10.50 4 TR500 1/4 GLP5 1-pc GLP5 ------- 0.66 0.47 771 8.13 6 TR500 3/8 GLP5 1-pc GLP5 ------- 0.77 0.61 772 6.55 8 TR500 1/2 GLP5 1-pc GLP5 ------- 0.72 0.72 773 5.50 10 TR500 5/8 GLP5 1-pc GLP5 ------- 0.75 0.88 774 4.25 12 TR500 3/4 GLP5 1-pc GLP5 ------- 0.98 1.02 775 7.65 4 MEGATECH 250 1/4 GLP1 1-pc GLP1 ------- 0.66 0.500 771 10.00 6 MEGATECH 250 3/8 GLP1 1-pc GLP1 ------- 0.77 0.640 772 8.52 8 MEGATECH 250 1/2 GLP1 1-pc GLP1 ------- 0.72 0.740 773 6.78 10 MEGATECH 250 5/8 GLP1 1-pc GLP1 ------- 0.75 0.900 774 6.25 12 MEGATECH 250 3/4 GLP1 1-pc GLP1 ------- 0.98 1.020 775 7.65 6 MEGATECH LOC 3/8 GLP1 1-pc GLP1 ------- 0.77 0.620 772 8.40 8 MEGATECH LOC 1/2 GLP1 1-pc GLP1 ------- 0.72 0.760 773 8.95 10 MEGATECH LOC 5/8 GLP1 1-pc GLP1 ------- 0.75 0.900 774 6.80 12 MEGATECH LOC 3/4 GLP1 1-pc GLP1 ------ 0.98 1.000 775 6.40 See Adjustment Procedure at beginning of PC 707 section. 68 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Clamp Collar Crimping Instructions Power Crimp 707707 Power Crimp® ® Clamp Collar Crimping Instructions General Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual Care mustfailure. be taken when crimping clamp collars onto a hydraulic hose. If hose cover crimp is too tight, hose will be crushed, dramatically reducing its service life. Remember: Clamp collars crimped before length the hose couplings. If crimp is too loose, collarmust couldbe slide along hose’s causing abrasion Swaging and eventual hose cover failure. Use the following instructions to determine crimp diameter, which can then be Remember: Clamp setting collars must be crimped before the hosecollar couplings. used to find crimping in Table 2. The required clamp for a specific hydraulic hose is provided in Table 1. Use the following instructions to determine crimp diameter, which can then used tohose’s find crimping in Table 2. location The required collar forwill a be 1. be Measure outsidesetting diameter at the whereclamp clamp collar specific is provided inby Table crimped.hydraulic This canhose be accomplished using1.a pie tape or by using the average 1. Measure outside diameter at athe location hose outsidehose’s diameter measured with dial caliper.where clamp collar will below). Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side flare on each sideofofthe thecollar. collar. Product Number 7334-45805 7334-45885 7334-45895 See 24Adjustment Procedure at beginning of PC 707 section. 7C4 Die Crimp Approx. Crimp Approx. Diameter Setting1 Diameter Setting1 1.170 1.175 1.180 1.185 1.190 1.195 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.260 1.265 1.270 1.275 2.65 2.89 3.13 3.37 3.61 3.85 4.09 4.33 4.57 4.81 5.05 5.29 5.53 5.77 6.01 6.25 6.49 6.73 6.97 7.21 7.45 7.69 1.280 1.285 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365 1.370 1.375 1.380 1.385 7.93 8.17 8.41 8.65 8.89 9.13 9.37 9.61 9.85 10.09 10.33 10.57 10.81 11.05 11.29 11.53 11.77 12.01 12.25 12.49 12.73 12.97 Power Crimp® 2001 1 5.80 6.07 6.33 6.60 6.87 7.14 7.40 7.67 7.94 8.21 8.47 8.74 9.01 9.28 9.54 9.81 10.08 10.35 10.61 10.88 11.15 11.42 11.69 11.95 Table 2 OmniCrimp® 21 / Power Crimp® 3000B 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165 PC707 Die 7C3 7C4 7C4 MobileCrimp® 4-20 7C3 Die Crimp Approx. Diameter Setting1 Length (In.) 2.250 2.000 2.000 Power Crimp® 707 Description CC1.12 CC1.25 CC1.37 Table 1 Hydraulic Hose Applications 10M2T, 10G2 12M2T, 12G2, 12M4K 12C12, 12G4K GC32-XDTM /GC96TM be crimped. This can be accomplished by using a pie tape or by using crimp diameter by adding hosemeasured outside diameter tocaliper. twice the clamp collar wall thickness 2. Obtain with a dial the average hose outside diameter (seeObtain formula below). 2. crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula The Gates Rubber Company Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 69 Power Steering Male Flareless Assembly Instructions General Power Crimp® 707 Hose Preparation and Assembly 1. Measure tube O.D. Swaging 2. Select proper Male Flareless coupling for application. 6. Mark hose 1-1/4” (±1/32”) from the end of hose with a marker pen. Do not damage hose. See Fig. 3. 3. Determine length of replacement assembly. Measure distance between points where the tubing is to be cut. See Fig. 1. Fig. 3 GC32-XDTM /GC96TM 7. Insert a 6PS coupling into hose until end of ferrule is even with mark. (See Fig. 4.) Mark Fig. 1 Power Crimp® 707 ubing must be cut at 1” from the start of any NOTE: T bend. Read “Tubing Preparation Assembly” Cut Assembly Cutoff Cutoff = Overall – Dimension – Dimension Length Length (Coupling 1) (Coupling 2) Fig. 4 8. Select the proper digital setting for your die set. 6P/S Die Setting 1.75 section on next page before cutting. MobileCrimp® 4-20 4.75 9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of stem hex. See Fig. 5 & 6. 4. Determine necessary cut length of hose. (Cutoff dimensions are in Table below.) Cutoff Dimensions For Power Steering Couplings Description Cutoff (in) 6PS-4MFA 6PS-5MFA 6PS-6MFA 6PS-M8MFA 6PS-M10MFA 6PS-M12MFA .996 .996 1.012 .934 .973 .973 5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2. Fig. 5 10. Place no-notch cone on die fingers. Press crimp button. When you hear pump shut off, release your finger from crimp button. Crimp is now complete. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B 744 Die Setting Fig. 2 70 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Power Steering Male Flareless Assembly Instructions (cont’d) Power Crimp® 707 3. Connect to Tube End General 11. Measure the crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance. (Preliminary Connection) A. Insert tube into thread end of hose assembly until it bottoms against shoulder. Swaging Fig. 6 13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary. B. Screw hex nut to thread end until finger tight. C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset. 4. Inspect 1. Tube End Condition A. D isassemble and inspect compression of the sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed. A. Before cutting tube, mark both ends of assembly so it can be properly reassembled. Marks must be made on tubing beyond the point where the tubing will be cut. Use a marker pen to mark the tubing so the surface won’t be scratched. B. Tube end must be cut squarely (±5°). B. T ube end will be slightly distorted from butting against internal shoulder. NOTE: Makeup of correct connection is critical for proper use and safety. 5. Final Assembly D. Bare end of tube must be long enough for the nut and sleeve to be placed over tube. (1” minimum length before the start of any bend.) B. W ith a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between sleeve, tube and seat of stem. E. There must be sufficient tube length for tube end to seat against the shoulder in thread end of stem. (1” minimum length before the start of any bend.) A. Install hex nut over tube, positioned so the shoulder end is placed on tube first. Thread end will then face hose assembly. CAUTION: Overtightening may cause stripped threads and/or collapse of tube. D. B efore tightening second end, line up two marks on the tubing to assure proper orientation. B. Place sleeve on tube so tapered end will face hose assembly. OmniCrimp® 21 / Power Crimp® 3000B 2. Nut and Sleeve Placement (Tube End) A. Insert tube into thread end of hose assembly. MobileCrimp® 4-20 C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube. Power Crimp® 707 Tubing Preparation Assembly GC32-XDTM /GC96TM 12. Check assembly to make sure correct overall length has been obtained. Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 71 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions Power Crimp® 707 Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates’ assembly recommendations. Changing Digital Readout Rotating the knob on top of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5.00 to 5.50, move dial up to 6.00 then down to 5.50. Crimp Diameter Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator’s Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number. MobileCrimp® 4-20 Changing the digital readout by .05 (Example 5.50 to 5.55) will change the crimp diameter by .001”. IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the “Crimp Diameter” column. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B If ACTUAL crimped dimensions are within specification, you have made a good assembly. Letter 700 Hose Series Series Crimp I.D. Fitting Diameter Ferrule Type (in) Type ±.010 (in) Position Die Setting Die Setting 6AC134a 5/16 6ACA .690 Centered W 5.60 740 6.10 8AC134a 13/32 8ACA .780 Centered X 5.90 741 6.55 10AC134a 1/2 10ACA .890 Centered Y 5.50 742 6.25 12AC134a 5/8 12ACA 1.020 Centered Z 6.00 743 6.50 72 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Actual Crimper Setting Automotive Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Product No. GLX 7266-0033 7266-0002 GLX GLX GLX GLX GLX GLX GLX 7266-0034 GLX 7266-0033 7266-0005 7266-0002 7266-0033 7266-0034 GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX 7266-0041 7266-0034 7266-0033 7266-0040 GLX GLX GLX GLX GLX GLX GLX GLX 7266-0034 7266-0033 7266-0002 GLX GLX GLX GLX GLX OmniCrimp® 21 / Power Crimp® 3000B Description 001pc-GLX PC2-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 001pc-GLX PC2F-2 PC1FA PC2F-2 PC2F-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-4 PC2F-2 PC2F-2 PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 PC2-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX MobileCrimp® 4-20 Dash Size 20 6 8 4 6 6 8 8 10 12 4 16 6 5 8 6 4 10 12 20 10 4 6 6 8 8 16 8 4 6 6 16 4 20 8 6 4 12 8 4 6 8 4 6 6 8 8 Power Crimp® 707 Type GLX PC PC GLX GLX GLX GLX GLX GLX GLX PC GLX PC PC PC PC PC GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX PC PC PC PC GLX GLX GLX GLX GLX GLX GLX GLX PC PC PC GLX GLX GLX GLX GLX GC32-XDTM /GC96TM Dash Size 20 6 8 4 6 6 8 8 10 12 4 16 5 5 8 6 4 10 12 20 10 4 6 6 8 8 16 8 4 5 6 16 4 20 8 6 4 12 8 4 6 8 4 6 6 8 8 Skive/Buff Crimp Crimper Length Insertion Crimp User’s +/Dia. Length OD +/Die Approx. Actual .03 (in) (in) +/-.03 (in) Length .010 (in) Set Setting1 Setting 1.90 1.8 737 10 Full 0.8 732 4.41 Full 1.025 733 6.52 0.60 0.58 720S 8.6 0.70 0.74 721 7.6 0.70 0.74 731 11 1.00 0.88 722 8.5 1.00 0.88 732 8.5 0.60 0.97 733 5.5 1.35 1.17 734 5.8 Full 0.725 731 9.67 1.65 1.45 735 10.5 Full 0.765 731 11.71 Full 0.76 731 11.18 Full 0.995 732 13.8 Full 0.77 731 11.97 Full 0.648 731 5.74 0.60 0.94 722 11.55 1.35 1.15 734 4.6 1.90 1.82 737 11 0.60 0.94 732 11.55 0.60 0.58 720S 8.6 0.70 0.76 721 8.55 0.70 0.76 731 12 1.00 0.91 722 10 1.00 0.91 732 10 1.65 1.43 735 9.25 Full 1.065 733 8.34 Full 0.68 731 7.38 Full 0.745 731 10.69 Full 0.885 732 8.5 1.65 1.55 736 6.85 0.60 0.67 731 7.6 1.90 1.82 737 11 1.00 0.94 732 11.5 0.70 0.81 721 10.9 0.60 0.67 721 4.45 1.35 1.23 734 8.8 1.00 0.94 722 11.5 Full 0.725 731 9.67 Full 0.8 732 4.41 Full 1.025 733 6.52 0.60 0.615 720S 9.67 0.70 0.76 721 8.55 0.70 0.76 731 12 1.00 0.9 722 9.5 1.00 0.9 732 9.5 Swaging Power Crimp® 2001 1 Description Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose LPG 3620C Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Ferrule General Dash Size 1 1/4 3/8 1/2 1/4 3/8 3/8 1/2 1/2 5/8 3/4 1/4 1 5/16 5/16 1/2 3/8 1/4 5/8 3/4 1 1/4 5/8 1/4 3/8 3/8 1/2 1/2 1 1/2 1/4 5/16 3/8 1 1/4 1 1/4 1/2 3/8 1/4 3/4 1/2 1/4 3/8 1/2 1/4 3/8 3/8 1/2 1/2 Stem See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 73 Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1/4 1 1/4 1 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1 1/4 3/16 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 1 Description 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B Stem Work Press. Dash (psi) Size Type 1000 8 PC 1000 8 PC 1000 8 PC 1000 12 PC 1000 12 G 1000 12 G 1000 12 PC 1000 16 PC 1000 16 G 1000 16 G 1000 16 PC 1000 20 PC 1000 20 G 1000 20 PC 500 4 04GLX 500 4 04GLX 500 4 PC 250 4 PC 250 4 04GLX 500 6 06GLX 250 6 06GLX 250 6 06GLX 500 6 06GLX 500 6 PC 250 6 PC 250 6 PC 500 6 PC 250 8 08GLX 500 8 08GLX 500 8 08GLX 250 8 08GLX 250 8 PC 500 8 PC 250 10 10GLP1 250 10 10GLP1 250 12 12GLX 500 12 12GLX 250 12 PC 500 12 PC 500 16 16GLX 250 16 16GLX 250 16 PC 500 16 PC 250 20 20GLX 500 3 PC 500 4 04GLX 500 4 04GLX 250 4 04GLX 500 4 PC 250 4 PC 500 4 PC 250 5 PC 500 5 PC 250 5 PC Ferrule Description 8PC2F-2 8PC2F-2 8PC2F-2 12PC2F-2 MegaCrimp® MegaCrimp® 12PC2F-2 16PC2F-2 MegaCrimp® MegaCrimp® 16PC2F-2 20PC2F-2 MegaCrimp® 20PC2F-2 001pc-GLX 001-pc GLP1 4PC2F-2 4PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 6PC1FA 6PC2F-4 6PC2F-4 6PC1FA 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 8PC2F-2 10PC2F-2B 001-pc GLP1 001-pc GLP1 001pc-GLX 001pc-GLX 12PC2F-4 12PC2F-4 001pc-GLX 001pc-GLX 16PC2F-2 16PC2F-4 001pc-GLX 3PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 4PC2F-2 4PC2F-2 5PC1FA 6PC2F-2 5PC1FA Product No. 7266-0002 7266-0033 7266-0002 7266-0018 7266-0018 7266-0013 7266-0013 7266-0022 7266-0022 GLX GLX 7266-0034 7266-0034 GLX GLX GLX GLX GLX 7266-0006 7266-0040 7266-0040 7266-0006 GLX GLX GLX GLX 7266-0002 7266-0046 GLP GLP GLX GLX 7266-0014 7266-0014 GLX GLX 7266-0013 7266-0017 GLX 7266-0007 GLX GLX GLX 7266-0034 7266-0034 7266-0034 7266-0005 7266-0033 7266-0005 Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) 0.88 WIRE 0.88 WIRE 0.88 WIRE 1.63 WIRE 1.50 1.50 1.63 WIRE 1.50 WIRE 1.75 1.75 1.50 WIRE 1.12 WIRE 1.75 1.12 WIRE ----- ------------- ----0.66 ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.75 ----- ----0.75 ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------- Crimp Length Full Full Full Full Full Full Full Full Full Full Full Full Full Full 0.600 0.600 Full Full 0.600 0.700 0.700 0.700 0.700 Full Full Full Full 1.000 1.000 1.000 1.000 Full Full 0.600 0.600 1.350 1.350 Full Full 1.650 1.650 Full Full 1.900 Full 0.600 0.600 0.600 Full Full Full Full Full Full See Adjustment Procedure at beginning of PC 707 section. 74 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper OD +/.010 (in) 0.93 0.93 0.93 1.19 1.345 1.345 1.19 1.54 1.745 1.745 1.54 1.88 2.045 1.88 0.58 0.67 0.76 0.648 0.58 0.81 0.76 0.76 0.81 0.88 0.85 0.85 0.88 0.91 0.94 0.94 0.91 0.99 1.02 0.94 0.94 1.15 1.23 1.3 1.365 1.55 1.43 1.63 1.675 1.82 0.635 0.67 0.67 0.58 0.68 0.648 0.68 0.76 0.745 0.76 Die Approx. Set Setting1 722 10.3 732 10.3 732 10.3 734 7.02 735 5.54 735 5.54 734 7.02 736 4.95 737 5.73 737 5.73 736 4.95 737 13.2 739 4 737 13.2 731 7.6 721 4.45 731 11.46 731 5.74 720S 8.6 721 10.9 721 8.55 731 12 731 14.5 732 8.26 722 6.82 732 6.82 722 8.26 722 10 722 11.5 732 11.5 732 10 733 4.76 733 8.59 722 11.55 732 11.55 734 4.6 734 8.8 734 12.44 735 6.88 736 6.85 735 9.25 736 9.45 736 11.58 737 11 731 5.08 731 7.6 721 4.45 720S 8.6 721 3.45 731 5.74 731 7.38 731 11.18 721 6.85 721 7.63 User’s Actual Setting Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Crimp User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Approx. Set Setting1 731 10.69 731 14.5 721 10.9 731 12 721 8.55 732 8.5 731 11.97 722 8.5 721 8.15 732 11.5 722 11.5 732 10 722 10 733 8.99 733 5.97 732 11.55 733 10.04 734 4.45 722 11.55 734 8.8 734 4.6 735 6.88 734 12.44 735 9.25 736 6.85 736 11.58 736 5.92 737 11 737 11 7202 3.18 721 3.19 731 7.12 732 3.93 722 3.93 733 8.54 735 6.4 736 11.32 739 3.74 731 4.74 731 7.54 721 3.97 732 10.6 722 10.6 735 5.2 736 5.2 737 13.2 731 12.22 721 8.41 720S 8.6 731 7.6 721 3.19 731 6.87 721 4.45 731 7.12 MobileCrimp® 4-20 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.745 0.81 0.81 0.76 0.76 0.885 0.77 0.885 0.77 0.94 0.94 0.91 0.91 1.08 1.02 0.94 1.095 1.14 0.94 1.23 1.15 1.365 1.3 1.43 1.55 1.675 1.56 1.82 1.82 1.99 0.675 0.675 0.79 0.79 1.065 1.355 1.665 2.04 0.64 0.69 0.69 0.94 0.94 1.315 1.545 1.88 0.775 0.775 0.58 0.67 0.675 0.67 0.67 0.675 Power Crimp® 707 Length Full 0.700 0.700 0.700 0.700 Full Full Full Full 1.000 1.000 1.000 1.000 Full Full 0.600 Full Full 0.600 1.350 1.350 Full Full 1.650 1.650 Full Full 1.900 1.900 Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full 0.600 0.600 Full Full 0.600 Full Crimper GC32-XDTM /GC96TM Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.75 ----- ----0.75 ----- ------------- ------------- ------------- ------------- ------------- --------0.75 WIRE 0.69 WIRE 0.69 WIRE 0.88 WIRE 0.88 WIRE 1.56 WIRE 1.50 WIRE 2.19 WIRE ----- ------------- ------------- ----0.66 - Swaging Stem Ferrule Work Size Press. Dash Product (in) Description (psi) Size Type Description No. 5/16 19B 500 5 PC 6PC2F-2 7266-0033 3/8 19B 500 6 06GLX 001pc-GLX GLX 3/8 19B 500 6 06GLX 001pc-GLX GLX 3/8 19B 250 6 06GLX 001pc-GLX GLX 3/8 19B 250 6 06GLX 001pc-GLX GLX 3/8 19B 500 6 PC 6PC2F-4 7266-0040 3/8 19B 250 6 PC 6PC2F-2 7266-0033 3/8 19B 500 6 PC 6PC2F-4 7266-0040 3/8 19B 250 6 PC 6PC2F-2 7266-0033 1/2 19B 500 8 08GLX 001pc-GLX GLX 1/2 19B 500 8 08GLX 001pc-GLX GLX 1/2 19B 250 8 08GLX 001pc-GLX GLX 1/2 19B 250 8 08GLX 001pc-GLX GLX 1/2 19B 500 8 PC 8PC2F-4 7266-0041 1/2 19B 250 8 PC 8PC2F-2 7266-0002 5/8 19B 250 10 10GLP1 001-pc GLP1 GLP 5/8 19B 250 10 PC 10PC2F-2C 7266-0810 5/8 19B 500 10 PC 10PC1FA 7266-0010 5/8 19B 250 10 10GLP1 001-pc GLP1 GLP 3/4 19B 500 12 12GLX 001pc-GLX GLX 3/4 19B 250 12 12GLX 001pc-GLX GLX 3/4 19B 500 12 PC 12PC1FA 7266-0012 3/4 19B 250 12 PC 12PC2F-4 7266-0014 1 19B 250 16 16GLX 001pc-GLX GLX 1 19B 500 16 16GLX 001pc-GLX GLX 1 19B 500 16 PC 16PC2F-4 7266-0017 1 19B 250 16 PC 16PC2F-2 7266-0013 1 1/4 19B 500 20 20GLX 001pc-GLX GLX 1 1/4 19B 250 20 20GLX 001pc-GLX GLX 1 1/4 19B 250 20 PC 20PC2F-4 7266-0021 1/4 20B-HB 350 4 PC 4PC2F-2 7266-0034 1/4 20B-HB 350 4 PC 4PC2F-2 7266-0034 3/8 20B-HB 350 6 PC 6PC2F-2 7266-0033 3/8 20B-HB 350 6 PC 6PC2F-2 7266-0033 1/2 20B-HB 350 8 PC 10PC2F-2B 7266-0046 3/4 20B-HB 350 12 PC 12PCBHB1F 7266-0735 1 20B-HB 350 16 PC 16PC2F-4 7266-0017 1 1/4 20B-HB 350 20 PC 20PC2F-4 7266-0021 1/4 319MB 1000 4 PC 4PC2F-2 7266-0034 3/8 319MB 1000 6 PC 6PC2F-2 7266-0033 3/8 319MB 1000 6 PC 6PC2F-2 7266-0033 1/2 319MB 1000 8 PC 8PC2F-2 7266-0002 1/2 319MB 1000 8 PC 8PC2F-2 7266-0002 3/4 319MB 1000 12 PC 12PC2F-4 7266-0014 1 319MB 1000 16 PC 16PC2F-2 7266-0013 1 1/4 319MB 1000 20 PC 20PC2F-2 7266-0022 5/16 3217HP 1000 5 PC 5PC2F-2 7266-0038 5/16 3217HP 1000 5 PC 5PC2F-2 7266-0038 1/4 6B 250 4 04GLX 001pc-GLX GLX 1/4 6B 315 4 04GLX 001pc-GLX GLX 1/4 6B 250 4 PC 4PC2F-2 7266-0034 1/4 6B 315 4 PC 4PC2F-2 7266-0034 1/4 6B 315 4 04GLX 001-pc GLP1 GLX 1/4 6B 250 4 PC 4PC2F-2 7266-0034 1 See Adjustment Procedure at beginning of PC 707 section. General Hose 75 Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Stem Work Size Press. Dash (in) Description (psi) Size Type 1/4 6B 315 4 PC 3/8 6B 315 6 06GLX 3/8 6B 250 6 06GLX 3/8 6B 315 6 06GLX 3/8 6B 250 6 PC 3/8 6B 250 6 06GLX 3/8 6B 200 6 PC 3/8 6B 250 6 PC 3/8 6B 200 6 PC 1/2 6B 250 8 08GLX 1/2 6B 250 8 08GLX 1/2 6B 315 8 08GLX 1/2 6B 315 8 08GLX 1/2 6B 315 8 PC 1/2 6B 200 8 PC 1/2 6B 250 8 PC 3/4 6B 250 12 12GLX 3/4 6B 315 12 12GLX 3/4 6B 250 12 PC 3/4 6B 315 12 PC 1 6B 250 16 16GLX 1 6B 315 16 16GLX 1 6B 315 16 PC 1 1/4 6B 200 20 24GLX 1 1/4 6B 200 20 PC 1/4 Adapta Flex BK™ 250 4 04GLX 200 4 04GLX 1/4 Adapta Flex BK™ 3/8 Adapta Flex BK™ 250 6 06GLX 3/8 Adapta Flex BK™ 250 6 06GLX 3/8 Adapta Flex BK™ 200 6 06GLX 3/8 Adapta Flex BK™ 200 6 06GLX 1/2 Adapta Flex BK™ 250 8 08GLX 1/2 Adapta Flex BK™ 200 8 08GLX 1/2 Adapta Flex BK™ 250 8 08GLX 1/2 Adapta Flex BK™ 200 8 08GLX 5/8 Adapta Flex BK™ 200 10 10GLX 3/4 Adapta Flex BK™ 300 12 12GLX 3/4 Adapta Flex BK™ 200 12 12GLX 3/4 Adapta Flex BK™ 250 12 12GLX 1 Adapta Flex BK™ 300 16 16GLX 1 Adapta Flex BK™ 200 16 16GLX 1 Adapta Flex BK™ 150 16 16GLX 1/4 Adapta Flex BK™ .620 OD 250 4 04GLX 1/4 Adapta Flex BK™ .620 OD 250 4 04GLX 1/4 Adapta Flex RD™ 200 4 04GLX 1/4 Adapta Flex RD™ 250 4 04GLX 1/4 Adapta Flex RD™ 300 4 04GLX 3/8 Adapta Flex RD™ 300 6 06GLX 3/8 Adapta Flex RD™ 250 6 06GLX 3/8 Adapta Flex RD™ 300 6 06GLX 3/8 Adapta Flex RD™ 200 6 06GLX 3/8 Adapta Flex RD™ 200 6 06GLX 3/8 Adapta Flex RD™ 250 6 06GLX 1/2 Adapta Flex RD™ 300 8 08GLX Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose 1 Ferrule Description 4PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 6PC2F-2 001pc-GLX 6PC2F-2 6PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 8PC2F-4 8PC2F-2 8PC2F-2 001pc-GLX 001pc-GLX 12PC2F-2 12PC2F-4 001pc-GLX 001pc-GLX 16PC2F-4 001pc-GLX 20PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX Product No. 7266-0034 GLX GLX GLX 7266-0033 GLX 7266-0033 7266-0033 7266-0033 GLX GLX GLX GLX 7266-0041 7266-0002 7266-0002 GLX GLX 7266-0018 7266-0014 GLX GLX 7266-0017 GLX 7266-0022 GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------- Crimp Length Full 0.700 0.700 0.700 Full 0.700 Full Full Full 1.000 1.000 1.000 1.000 Full Full Full 1.350 1.350 Full Full 1.650 1.650 Full 1.900 Full 0.600 0.600 0.700 0.700 0.700 0.700 1.000 1.000 1.000 1.000 0.600 1.350 1.350 1.350 1.650 1.650 1.650 0.600 0.600 0.600 0.600 0.600 0.700 0.700 0.700 0.700 0.700 0.700 1.000 See Adjustment Procedure at beginning of PC 707 section. 76 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper OD +/.010 (in) 0.67 0.81 0.76 0.81 0.8 0.76 0.77 0.8 0.77 0.91 0.91 0.94 0.94 1.085 1 0.98 1.15 1.23 1.24 1.37 1.43 1.55 1.71 1.8 1.995 0.58 0.58 0.74 0.74 0.74 0.74 0.88 0.88 0.88 0.88 0.97 1.2 1.17 1.2 1.52 1.45 1.45 0.67 0.67 0.58 0.58 0.61 0.76 0.74 0.76 0.74 0.74 0.74 0.9 Die Approx. Set Setting1 721 2.93 731 14.5 731 12 721 10.9 732 4.41 721 8.55 731 11.97 722 4.41 721 8.15 732 10 722 10 732 11.5 722 11.5 733 9.29 733 5.82 733 4.83 734 4.6 734 8.8 734 9.53 735 7.33 735 9.25 736 6.85 737 3.97 737 10 7202 3.29 720S 8.6 720S 8.6 731 11 721 7.6 721 7.6 731 11 722 8.5 722 8.5 732 8.5 732 8.5 733 5.5 734 7.3 734 5.8 734 7.3 735 5.35 735 10.25 735 10.25 731 7.6 721 4.45 720S 8.6 720S 8.6 720S 10 721 8.55 731 11 731 12 721 7.6 731 11 721 7.6 732 9.5 User’s Actual Setting Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Crimp User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Approx. Set Setting1 722 8.5 722 9.5 732 8.5 722 8.5 732 8.5 733 5.5 733 5.5 734 5.8 734 7.3 735 10.25 735 10.25 721 4.45 731 7.6 731 5.74 731 5.6 731 5.74 721 5.8 731 9.67 732 4.41 722 4.41 731 10.95 721 8.41 721 7.11 731 12.22 722 13.56 732 13.56 733 5.82 733 5.82 734 3.82 734 3.82 734 10.52 735 6.41 735 6.41 736 10.4 736 10.7 736 7.97 720S 8.6 731 11 732 8.5 733 5.5 734 7.3 720S 8.6 731 11 732 8.5 733 5.5 734 7.3 720S 8.6 731 11 732 8.5 733 5.5 734 7.3 731 12 732 9.5 734 7.3 Power Crimp® 707 OD +/.010 (in) 0.88 0.9 0.88 0.88 0.88 0.97 0.97 1.17 1.2 1.45 1.45 0.67 0.67 0.648 0.685 0.648 0.725 0.725 0.8 0.8 0.75 0.775 0.75 0.775 0.99 0.99 1 1 1.125 1.125 1.32 1.35 1.35 1.65 1.655 1.6 0.58 0.74 0.88 0.97 1.2 0.58 0.74 0.88 0.97 1.2 0.58 0.74 0.88 0.97 1.2 0.76 0.9 1.2 GC32-XDTM /GC96TM Length 1.000 1.000 1.000 1.000 1.000 0.600 0.600 1.350 1.350 1.650 1.650 0.600 0.600 Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full 0.600 0.700 1.000 0.600 1.350 0.600 0.700 1.000 0.600 1.350 0.600 0.700 1.000 0.600 1.350 0.700 1.000 1.350 Crimper Swaging 1 Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.75 ----- ------------- ------------- ------------- ------------- ----0.75 ----- ------------- ------------- ------------- ------------- ----0.75 ----- ------------- ------------- ------------- --------- General Stem Ferrule Work Size Press. Dash Product (in) Description (psi) Size Type Description No. 1/2 Adapta Flex RD™ 250 8 08GLX 001pc-GLX GLX 1/2 Adapta Flex RD™ 300 8 08GLX 001pc-GLX GLX 1/2 Adapta Flex RD™ 200 8 08GLX 001pc-GLX GLX 1/2 Adapta Flex RD™ 200 8 08GLX 001pc-GLX GLX 1/2 Adapta Flex RD™ 250 8 08GLX 001pc-GLX GLX 5/8 Adapta Flex RD™ 200 10 10GLX 001pc-GLX GLX 5/8 Adapta Flex RD™ 200 10 10GLX 001pc-GLX GLX 3/4 Adapta Flex RD™ 200 12 12GLX 001pc-GLX GLX 3/4 Adapta Flex RD™ 250 12 12GLX 001pc-GLX GLX 1 Adapta Flex RD™ 150 16 16GLX 001pc-GLX GLX 1 Adapta Flex RD™ 200 16 16GLX 001pc-GLX GLX 1/4 Adapta Flex RD™ .620 OD 250 4 04GLX 001pc-GLX GLX 1/4 Adapta Flex RD™ .620 OD 250 4 04GLX 001pc-GLX GLX 1/4 Adapta Flex™ PC CPLG 200 4 PC 4PC2F-2 7266-0034 1/4 Adapta Flex™ PC CPLG 300 4 PC 4PC2F-2 7266-0034 1/4 Adapta Flex™ PC CPLG 250 4 PC 4PC2F-2 7266-0034 5/16 Adapta Flex™ PC CPLG 200 5 PC 5PC2F-2 7266-0038 5/16 Adapta Flex™ PC CPLG 200 5 PC 5PC2F-2 7266-0038 3/8 Adapta Flex™ PC CPLG 300 6 PC 6PC2F-2 7266-0033 3/8 Adapta Flex™ PC CPLG 300 6 PC 6PC2F-2 7266-0033 3/8 Adapta Flex™ PC CPLG 200 6 PC 6PC2F-2 7266-0033 3/8 Adapta Flex™ PC CPLG 250 6 PC 6PC2F-2 7266-0033 3/8 Adapta Flex™ PC CPLG 200 6 PC 6PC2F-2 7266-0033 3/8 Adapta Flex™ PC CPLG 250 6 PC 6PC2F-2 7266-0033 1/2 Adapta Flex™ PC CPLG 200 8 PC 8PC2F-2 7266-0002 1/2 Adapta Flex™ PC CPLG 200 8 PC 8PC2F-2 7266-0002 300 8 PC 8PC2F-2 7266-0002 1/2 Adapta Flex™ PC CPLG 1/2 Adapta Flex™ PC CPLG 250 8 PC 8PC2F-2 7266-0002 5/8 Adapta Flex™ PC CPLG 200 10 PC 12PC2F-2 7266-0018 5/8 Adapta Flex™ PC CPLG 250 10 PC 12PC2F-2 7266-0018 3/4 Adapta Flex™ PC CPLG 200 12 PC 12PC2F-2 7266-0018 3/4 Adapta Flex™ PC CPLG 300 12 PC 12PC2F-4 7266-0014 3/4 Adapta Flex™ PC CPLG 250 12 PC 12PC2F-4 7266-0014 1 Adapta Flex™ PC CPLG 200 16 PC 16PC2F-4 7266-0017 1 Adapta Flex™ PC CPLG 300 16 PC 16PC2F-4 7266-0017 1 Adapta Flex™ PC CPLG 150 16 PC 16PC2F-2 7266-0013 1/4 ADAPTAFLEX 250 BLUE 250 4 04GLX 001pc-GLX ----3/8 ADAPTAFLEX 250 BLUE 250 6 06GLX 001pc-GLX ----1/2 ADAPTAFLEX 250 BLUE 250 8 08GLX 001pc-GLX ----5/8 ADAPTAFLEX 250 BLUE 250 10 10GLP1 001-pc GLP1 ----3/4 ADAPTAFLEX 250 BLUE 250 12 12GLX 001pc-GLX ----1/4 ADAPTAFLEX 250 GRN 250 4 04GLX 001pc-GLX ----3/8 ADAPTAFLEX 250 GRN 250 6 06GLX 001pc-GLX ----1/2 ADAPTAFLEX 250 GRN 250 8 08GLX 001pc-GLX ----5/8 ADAPTAFLEX 250 GRN 250 10 10GLP1 001-pc GLP1 ----3/4 ADAPTAFLEX 250 GRN 250 12 12GLX 001pc-GLX ----1/4 ADAPTAFLEX 250 YEL 250 4 04GLX 001pc-GLX ----3/8 ADAPTAFLEX 250 YEL 250 6 06GLX 001pc-GLX ----1/2 ADAPTAFLEX 250 YEL 250 8 08GLX 001pc-GLX ----5/8 ADAPTAFLEX 250 YEL 250 10 10GLP1 001-pc GLP1 ----3/4 ADAPTAFLEX 250 YEL 250 12 12GLX 001pc-GLX ----3/8 ADAPTAFLEX 300 BLUE 300 6 06GLX 001pc-GLX ----1/2 ADAPTAFLEX 300 BLUE 300 8 08GLX 001pc-GLX ----3/4 ADAPTAFLEX 300 BLUE 300 12 12GLX 001pc-GLX ----See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 77 Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 3/8 1/2 3/4 3/8 1/2 3/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1/2 3/4 1/4 3/8 3/8 1/2 1/2 1 Description ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Fuel Oil Delivery Heat Master® (Aramid) Heat Master® (Aramid) LOLA LOLA LOLA LOLA LOLA Stem Ferrule Work Press. Dash Product (psi) Size Type Description No. 300 6 06GLX 001pc-GLX ----300 8 08GLX 001pc-GLX ----300 12 12GLX 001pc-GLX ----300 6 06GLX 001pc-GLX ----300 8 08GLX 001pc-GLX ----300 12 12GLX 001pc-GLX ----1000 6 06GLX 001pc-GLX GLX 1000 6 PC 6PC2F-2 7266-0033 1000 6 PC 6PC2F-2 7266-0033 1000 6 06GLX 001pc-GLX GLX 1000 8 PC 10PC2F-2B 7266-0046 1000 8 08GLX 001pc-GLX GLX 1000 12 PC 12PC2F-4 7266-0014 1000 12 12GLX 001pc-GLX GLX 300 4 PC 4PC2F-4 7266-0039 250 4 PC 4PC2F-2 7266-0034 300 4 PC 4PC2F-4 7266-0039 300 4 04GLX 001pc-GLX GLX 250 4 04GLX 001-pc GLX GLX 250 6 PC 6PC2F-2 7266-0033 300 6 PC 6PC2F-2 7266-0033 250 6 PC 6PC2F-2 7266-0033 300 6 PC 6PC2F-2 7266-0033 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 250 6 06GLX 001pc-GLX GLX 250 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 250 8 PC 8PC2F-2 7266-0002 300 8 PC 10PC2F-2B 7266-0046 300 8 08GLX 001pc-GLX GLX 250 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 250 8 08GLX 001pc-GLX GLX 300 10 PC 12PC2F-2 7266-0018 250 10 PC 12PC2F-2 7266-0018 300 10 10GLP1 001-pc GLP1 GLP 250 10 12GLP1 001-pc GLP1 GLP 300 12 PC 12PC2F-4 7266-0014 250 12 PC 12PC2F-4 7266-0014 300 12 12GLX 001pc-GLX GLX 250 12 12GLX 001pc-GLX GLX 250 16 PC 16PC2F-4 7266-0017 250 16 16GLX 001pc-GLX GLX 200 20 PC 20PC2F-2 7266-0022 250 20 20GLX 001pc-GLX GLX 200 20 20GLX 001pc-GLX GLX 500 8 PC 8PC2F-4 7266-0041 500 12 PC 12PCBHB1F 7266-0735 300 4 04GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.66 ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.75 ----- ----0.98 ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------- Crimp Length 0.700 1.000 1.350 0.700 1.000 1.350 0.700 Full Full 0.700 Full 1.000 Full 1.350 Full Full Full 0.600 0.600 Full Full Full Full 0.700 0.700 0.700 0.700 1.000 Full Full 1.000 1.000 1.000 1.000 Full Full 0.600 0.600 Full Full 1.350 1.350 Full 1.650 Full 1.900 1.900 Full Full 0.600 0.700 0.700 1.000 1.000 See Adjustment Procedure at beginning of PC 707 section. 78 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper OD +/.010 (in) 0.76 0.9 1.2 0.76 0.9 1.2 0.79 0.785 0.785 0.79 1.04 0.99 1.35 1.23 0.72 0.655 0.72 0.63 0.58 0.82 0.845 0.82 0.845 0.79 0.79 0.74 0.74 0.91 0.995 1.07 0.91 0.88 0.94 0.88 1.18 1.185 0.98 0.98 1.3 1.356 1.2 1.2 1.716 1.52 1.995 1.8 1.84 1.115 1.35 0.56 0.7 0.7 0.84 0.84 Die Approx. Set Setting1 731 12 732 9.5 734 7.3 731 12 732 9.5 734 7.3 721 9.8 722 3.68 732 3.68 731 13.5 733 7.08 733 6 735 6.41 734 8.8 721 5.54 731 6.1 731 9.42 731 5.7 720S 8.6 722 5.37 722 6.57 732 5.37 732 6.57 721 9.8 731 13.5 731 11 721 7.6 732 10 733 5.88 733 9.35 722 10 722 8.5 722 11.5 732 8.5 734 6.51 734 6.77 733 6 733 6 734 12.49 735 6.63 734 7.3 734 7.3 737 4.3 736 5.35 7202 3.29 737 10 737 11.83 733 10.75 735 6.14 720S 7.55 721 5.5 731 8.9 722 6.5 732 6.5 User’s Actual Setting Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Crimp User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Approx. Set Setting1 734 4.6 720S 7.55 731 8.9 721 5.5 722 6.5 732 6.5 734 4.6 720S 7.55 731 8.9 721 5.5 722 6.5 732 6.5 734 4.6 720S 7.55 731 8.9 721 5.5 722 6.5 732 6.5 734 4.6 720S 7.55 731 8.9 721 5.5 722 6.5 732 6.5 734 4.6 720S 7.55 731 8.9 721 5.5 732 6.5 722 6.5 734 4.6 731 6.87 721 2.93 731 5.45 721 8.66 732 4 721 8.55 731 12 733 5.86 732 9.5 722 9.5 735 3.72 734 11.45 736 9.35 736 7.35 739 3.74 721 3.19 731 5.7 731 7.12 721 10.35 732 3.93 731 14 722 3.93 733 8.54 MobileCrimp® 4-20 OD +/.010 (in) 1.15 0.56 0.7 0.7 0.84 0.84 1.15 0.56 0.7 0.7 0.84 0.84 1.15 0.56 0.7 0.7 0.84 0.84 1.15 0.56 0.7 0.7 0.84 0.84 1.15 0.56 0.7 0.7 0.84 0.84 1.15 0.67 0.67 0.625 0.78 0.78 0.76 0.76 0.995 0.9 0.9 1.315 1.28 1.625 1.56 2.04 0.675 0.63 0.675 0.8 0.79 0.8 0.79 1.065 Power Crimp® 707 Length 1.350 0.600 0.700 0.700 1.000 1.000 1.350 0.600 0.700 0.700 1.000 1.000 1.350 0.600 0.700 0.700 1.000 1.000 1.350 0.600 0.700 0.700 1.000 1.000 1.350 0.600 0.700 0.700 1.000 1.000 1.350 Full Full 0.600 Full Full 0.700 0.700 Full 1.000 1.000 Full 1.350 Full 1.650 Full Full 0.600 Full 0.700 Full 0.700 Full Full Crimper GC32-XDTM /GC96TM Description 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 4PC2F-2 001pc-GLX 6PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 8PC2F-2 001pc-GLX 001pc-GLX 12PCBHB-1F 001pc-GLX 16PC2F-4 001pc-GLX 20PC2F-4 4PC2F-2 001pc-GLX 4PC2F-2 001pc-GLX 6PC2F-2 001pc-GLX 6PC2F-2 10PC2F-2B Product No. GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX 7266-0034 7266-0034 GLX 7266-0033 7266-0033 GLX GLX 7266-0002 GLX GLX 7266-0735 GLX 7266-0017 GLX 7266-0021 7266-0034 GLX 7266-0034 GLX 7266-0033 GLX 7266-0033 7266-0046 Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------- Swaging 1 Description LOLA LOLB LOLB LOLB LOLB LOLB LOLB LOLC LOLC LOLC LOLC LOLC LOLC LOLG LOLG LOLG LOLG LOLG LOLG LOLR LOLR LOLR LOLR LOLR LOLR LOLY LOLY LOLY LOLY LOLY LOLY LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X Ferrule General Size (in) 3/4 1/4 3/8 3/8 1/2 1/2 3/4 1/4 3/8 3/8 1/2 1/2 3/4 1/4 3/8 3/8 1/2 1/2 3/4 1/4 3/8 3/8 1/2 1/2 3/4 1/4 3/8 3/8 1/2 1/2 3/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 Stem Work Press. Dash (psi) Size Type 300 12 12GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 12 12GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 12 12GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 12 12GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 12 12GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 12 12GLX 350 4 PC 350 4 PC 350 4 04GLX 350 6 PC 350 6 PC 350 6 06GLX 350 6 06GLX 350 8 PC 350 8 08GLX 350 8 08GLX 350 12 PC 350 12 12GLX 350 16 PC 350 16 16GLX 350 20 PC 350 4 PC 350 4 04GLX 350 4 PC 350 6 06GLX 350 6 PC 350 6 06GLX 350 6 PC 350 8 PC See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 79 Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 1/2 3/4 3/4 1 1 3/8 3/8 1/2 1/2 3/4 1/2 1/2 1/2 1/2 1/2 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1 Description LP350X LP350X LP350X LP350X LP350X OHMEGA OHMEGA OHMEGA OHMEGA OHMEGA PC2500 PC2500 PC2500 PC2500 PC2500 PC3000 PC3000 PC3000 PC3000 PC3000 PC3000 PC3000 PC3000 PC3500 PC3500 PC3500 PC3500 PC3500 PC3500 PC3500 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC5000 PC5000 PC5000 PC5000 PC5000 PC5000 PC5000 PC5000 PC6000 PC6000 PC6000 PC6000 Stem Ferrule Work Press. Dash Product (psi) Size Type Description No. 350 8 08GLX 001pc-GLX GLX 350 12 PC 12PCBHB-1F 7266-0735 350 12 12GLX 001pc-GLX GLX 350 16 16GLX 001pc-GLX GLX 350 16 PC 16PC2F-4 7266-0017 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 12 12GLX 001pc-GLX GLX 2500 8 PC 8PC1FS 7266-0708 2500 8 G MegaCrimp® 2500 8 PC 8PC2F-2 7266-0002 2500 8 PC 8PC2F-2 7266-0002 2500 8 PC 8PC1FA 7266-0008 3000 6 PC 6PC1FA 7266-0006 3000 6 PC 6PC1FS 7266-0706 3000 6 G MegaCrimp® 3000 6 PC 6PC2F-2 7266-0033 3000 6 PC 6PC2F-2 7266-0033 3000 6 PC 6PC1FA 7266-0006 3000 6 PC 6PC1FS 7266-0706 3000 6 G MegaCrimp® 3500 4 G MegaCrimp® 3500 4 PC 4PC1FS 7266-0706 3500 4 PC 4PC2F-2 7266-0034 7266-0004 3500 4 PC 4PC1FA 3500 4 PC 4PC1FS 7266-0706 3500 4 G MegaCrimp® 3500 4 PC 4PC1FA 7266-0004 4000 6 PC 6PC1FS 7266-0706 4000 6 G MegaCrimp® 4000 6 PC 6PC2F-2 7266-0033 4000 6 PC 6PC2F-2 7266-0033 4000 6 G MegaCrimp® 4000 6 PC 6PC1FA 7266-0006 4000 6 PC 6PC1FS 7266-0706 4000 6 PC 6PC1FA 7266-0006 4000 8 PC 8PC1FA 7266-0008 4000 8 PC 8PC1FS 7266-0708 4000 8 G MegaCrimp® 4000 8 PC 8PC2F-2 7266-0002 5000 6 PC 6PC2F-2 7266-0033 5000 6 PC 6PC1FA 7266-0006 5000 6 PC 6PC1FS 7266-0706 5000 6 G MegaCrimp® 5000 6 PC 6PC2F-2 7266-0033 5000 6 PC 6PC1FA 7266-0006 5000 6 PC 6PC1FS 7266-0706 5000 6 G MegaCrimp® 6000 4 PC 4PC1FA 7266-0004 6000 4 PC 4PC1FS 7266-0706 6000 4 PC 4PC1FS 7266-0706 6000 4 PC 4PC1FA 7266-0004 Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------1.25 0.970 WIRE 0.970 WIRE 0.93 0.835 WIRE 0.835 WIRE 0.93 0.93 0.910 WIRE 0.93 0.93 0.835 WIRE 0.835 WIRE 0.93 1.25 0.970 WIRE 0.785 WIRE 0.93 0.785 WIRE 0.93 - Crimp Length 1.000 Full 1.350 1.650 Full 0.700 0.700 1.000 1.000 1.350 Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full See Adjustment Procedure at beginning of PC 707 section. 80 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper OD +/.010 (in) 0.96 1.315 1.28 1.56 1.625 0.81 0.81 0.94 0.94 1.2 0.96 1.01 0.94 0.94 0.96 0.835 0.835 0.845 0.735 0.735 0.835 0.835 0.845 0.705 0.68 0.625 0.68 0.68 0.705 0.68 0.835 0.845 0.735 0.735 0.845 0.835 0.835 0.835 0.98 0.98 1.05 0.97 0.775 0.88 0.88 0.89 0.775 0.88 0.88 0.89 0.7 0.7 0.7 0.7 Die Approx. Set Setting1 733 4.5 735 3.72 734 11.45 736 7.35 736 9.35 721 10.9 731 14.5 732 11.5 722 11.5 734 7.3 733 2.95 733 5.57 722 10.53 732 10.53 733 2.95 722 5.44 722 5.44 722 6.4 721 6.33 731 9.68 732 5.44 732 5.44 732 6.4 721 4.76 721 3.45 731 4.07 731 6.53 731 6.53 731 8.31 721 3.45 732 5.44 732 6.4 731 9.68 721 6.33 722 6.4 732 5.44 722 5.44 722 5.44 733 3.96 733 3.96 733 7.58 733 3.45 721 8.41 722 7.61 722 7.61 722 8.57 731 11.72 732 7.61 732 7.61 732 8.57 721 4.5 731 7.55 721 4.5 731 7.55 User’s Actual Setting Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Crimp User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Approx. Set Setting1 721 6.59 731 5.6 731 10.1 721 3.71 737 6 731 6.1 731 5.7 720S 8.6 731 7.12 731 5.59 721 3.19 731 11.2 731 9.42 721 7.37 721 5.54 731 13.5 721 9.8 731 11 721 7.6 732 5.13 731 11.2 721 7.37 722 5.13 733 5.88 732 11.5 732 10 722 10 722 11.5 733 5.88 733 4.83 733 6 733 6 734 3.6 734 4.75 735 6.41 734 8.8 734 7.3 735 6.22 736 5.35 736 11.58 737 11 7202 3.18 720S 10.75 721 8 731 11.5 722 8.5 732 8.5 720S 10.75 721 8 731 11.5 732 8.5 722 8.5 720S 10.75 731 11.5 MobileCrimp® 4-20 OD +/.010 (in) 0.74 0.685 0.74 0.685 1.75 0.655 0.63 0.58 0.675 0.645 0.675 0.755 0.72 0.755 0.72 0.79 0.79 0.74 0.74 0.815 0.755 0.755 0.815 0.995 0.94 0.91 0.91 0.94 0.995 0.98 0.98 0.98 1.12 1.145 1.35 1.23 1.2 1.345 1.52 1.675 1.82 1.99 0.615 0.75 0.75 0.88 0.88 0.615 0.75 0.75 0.88 0.88 0.615 0.75 Power Crimp® 707 Length Full Full Full Full Full Full 0.600 0.600 Full Full Full Full Full Full Full 0.700 0.700 0.700 0.700 Full Full Full Full Full 1.000 1.000 1.000 1.000 Full Full 0.600 0.600 Full Full Full 1.350 1.350 Full 1.650 Full 1.900 Full 0.600 0.700 0.700 1.000 1.000 0.600 0.700 0.700 1.000 1.000 0.600 0.700 Crimper GC32-XDTM /GC96TM Skive/Buff Length Insertion Product +/Dia. Length Description No. .03 (in) (in) +/-.03 (in) MegaCrimp® 0.93 4PC2F-2 7266-0034 0.785 WIRE MegaCrimp® 0.93 4PC2F-2 7266-0034 0.785 WIRE 16GS1F-4 7347-03145 3PC2F-2 7266-0007 001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------4PC2F-2 7266-0034 4PC2F-2 7266-0034 4PC2F-2 7266-0034 6PC2F-2 7266-0033 5PC2F-2 7266-0038 6PC2F-2 7266-0033 5PC2F-2 7266-0038 001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------6PC2F-2 7266-0033 6PC2F-2 7266-0033 6PC2F-2 7266-0033 6PC2F-2 7266-0033 8PC2F-2 7266-0002 001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------7266-0008 8PC1FA 8PC1FA 7266-0008 001-pc GLP1 GLP ----- ----0.75 001-pc GLP1 GLP ----- ----0.75 10PC1FA 7266-0010 12PC2F-2 7266-0018 12PC2F-4 7266-0014 001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------12PC2F-4 7266-0014 001pc-GLX GLX ----- --------16PC2F-4 7266-0017 001pc-GLX GLX ----- --------20PC2F-4 7266-0021 001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------001pc-GLX GLX ----- --------- Swaging 1 Description PC6000 PC6000 PC6000 PC6000 Powerbraid 5000 Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Python Plus A Python Plus A Python Plus A Python Plus A Python Plus A Python Plus B Python Plus B Python Plus B Python Plus B Python Plus B Python Plus C Python Plus C Ferrule General Size (in) 1/4 1/4 1/4 1/4 1 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1 1/4 1/4 3/8 3/8 1/2 1/2 1/4 3/8 3/8 1/2 1/2 1/4 3/8 Stem Work Press. Dash (psi) Size Type 6000 4 G 6000 4 PC 6000 4 G 6000 4 PC 5000 16 GS 250 3 PC 315 4 04GLX 250 4 04GLX 315 4 PC 250 4 PC 315 4 PC 315 5 PC 250 5 PC 315 5 PC 250 5 PC 250 6 06GLX 250 6 06GLX 250 6 06GLX 250 6 06GLX 315 6 PC 250 6 PC 250 6 PC 315 6 PC 315 8 PC 315 8 08GLX 250 8 08GLX 250 8 08GLX 315 8 08GLX 315 8 PC 250 8 PC 315 10 10GLP1 250 10 10GLP1 315 10 PC 250 10 PC 250 12 PC 315 12 12GLX 250 12 12GLX 315 12 PC 250 16 16GLX 250 16 PC 250 20 20GLX 250 20 PC 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 4 04GLX 300 6 06GLX 300 6 06GLX 300 8 08GLX 300 8 08GLX 300 4 04GLX 300 6 06GLX See Adjustment Procedure at beginning of PC 707 section. 81 Visit www.gates.com/ecrimp to download the latest crimp data. Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 3/8 1/2 1/2 1/4 3/8 3/8 1/2 1/2 1/4 3/8 3/8 1/2 1/2 1/4 3/8 3/8 1/2 1/2 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1 1/4 3/8 1/2 3/8 3/4 3/8 3/8 1/2 3/4 1/4 3/8 3/8 1/2 1/2 5/8 1 Description Python Plus C Python Plus C Python Plus C Python Plus G Python Plus G Python Plus G Python Plus G Python Plus G Python Plus R Python Plus R Python Plus R Python Plus R Python Plus R Python Plus Y Python Plus Y Python Plus Y Python Plus Y Python Plus Y Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Stem Ferrule Work Press. Dash Product (psi) Size Type Description No. 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 4 04GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 4 04GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 4 04GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 501 4 04GLX 001pc-GLX GLX 501 4 PC 4PC2F-2 7266-0034 501 4 G MegaCrimp® 501 4 PC 4PC2F-2 7266-0034 501 4 G MegaCrimp® 501 6 08GLX 001pc-GLX GLX 501 6 06GLX 001pc-GLX GLX 501 6 PC 6PC2F-4 7266-0040 501 6 G MegaCrimp® 501 6 PC 6PC2F-4 7266-0040 501 6 G MegaCrimp® 501 8 G MegaCrimp® 501 8 PC 8PC2F-4 7266-0041 501 8 08GLX 001pc-GLX GLX 501 8 08GLX 001pc-GLX GLX 501 12 PC 12PC2F-4 7266-0014 501 12 G MegaCrimp® 501 12 12GLX 001pc-GLX GLX 501 16 PC 16PC2F-4 7266-0017 501 16 G MegaCrimp® 501 16 16GLX 001pc-GLX GLX 501 20 20GLX 001pc-GLX GLX 570 6 PC 6PC2F-2 7266-0033 570 8 PC 8PC2F-2 7266-0033 570 6 PC 6PC2F-2 7266-0033 570 12 PC 12PC2F-4 7266-0014 800 6 PC 6PC2F-2 7266-0033 800 6 PC 6PC2F-2 7266-0033 800 8 PC 8PC2F-2 7266-0033 800 12 PC 12PC2F-4 7266-0014 300 4 04GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 6 06GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 8 08GLX 001pc-GLX GLX 300 10 10GLP1 001-pc GLP1 GLP Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ------------- --------0.94 0.94 ----- ------------- --------0.94 0.94 1.25 ----- ------------- --------1.50 ----- --------1.75 ----- ------------- ------------- ------------- ------------- ------------- ------------- ------------- ----0.75 Crimp Length 0.700 1.000 1.000 0.600 0.700 0.700 1.000 1.000 0.600 0.700 0.700 1.000 1.000 0.600 0.700 0.700 1.000 1.000 0.600 Full Full Full Full 0.700 0.700 Full Full Full Full Full Full 1.000 1.000 Full Full 1.350 Full Full 1.650 1.900 Full Full Full Full Full Full Full Full 0.600 0.700 0.700 1.000 1.000 0.600 See Adjustment Procedure at beginning of PC 707 section. 82 Visit www.gates.com/ecrimp to download the latest crimp data. Crimper OD +/.010 (in) 0.75 0.88 0.88 0.615 0.75 0.75 0.88 0.88 0.615 0.75 0.75 0.88 0.88 0.615 0.75 0.75 0.88 0.88 0.63 0.68 0.74 0.68 0.74 0.81 0.81 0.87 0.92 0.87 0.92 1.06 1.045 0.94 0.94 1.36 1.43 1.27 1.66 1.785 1.56 1.85 0.75 0.96 0.75 1.29 0.78 0.78 0.96 1.315 0.58 0.67 0.67 0.85 0.85 0.92 Die Approx. Set Setting1 721 8 732 8.5 722 8.5 720S 10.75 721 8 731 11.5 722 8.5 732 8.5 720S 10.75 721 8 731 11.5 732 8.5 722 8.5 720S 10.75 731 11.5 721 8 732 8.5 722 8.5 721 5.7 721 3.45 721 6.59 731 7.9 731 10.54 731 14.5 721 10.9 722 7.78 722 10.39 732 7.78 732 10.39 733 7.33 733 8.09 732 11.5 722 11.5 734 6.76 735 9.5 734 10.95 736 10.9 737 8.06 736 7.35 737 13 731 10.65 733 2.95 721 6.2 735 3.35 722 4 732 4 733 2.95 735 5 720S 8.6 721 3.85 731 7.5 722 7 732 7 722 10.9 User’s Actual Setting Industrial Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Description TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Skive/Buff Length Insertion +/Dia. Length .03 (in) (in) +/-.03 (in) ----- ----0.75 ----- ------------- --------- Crimp Length 0.600 1.350 1.650 Crimper OD +/- Die Approx. .010 (in) Set Setting1 0.92 732 10.9 1.14 734 4.1 1.49 735 12.25 General Size (in) 5/8 3/4 1 Stem Ferrule Work Press. Dash Product (psi) Size Type Description No. 300 10 10GLP1 001-pc GLP1 GLP 300 12 12GLX 001pc-GLX GLX 200 16 16GLX 001pc-GLX GLX User’s Actual Setting Swaging GC32-XDTM /GC96TM Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 1 See Adjustment Procedure at beginning of PC 707 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 83 General MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Digital Dial OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Positive Stop Mobile Power Crimp® 2001 Crimp 4-20 84 ® Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Calibration Procedures & Adjustment MobileCrimp® 4-20 Calibration Procedures General NOTE: Calibration required for MobileCrimp® 4-20 Digital Dial crimper model only. (For more detail, see MobileCrimp® 4-20 Digital Dial Operator’s Manual.) 1. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 200 and run crimper down to shutoff with no die set loaded. Swaging 2. Place the MC33 die into the die cone and install pressure plate. 3. Insert an 8G MegaCrimp® coupling into die set. (See Photo 1.) Photo 1 5. Engage pump and complete crimp. 6. Remove coupling and measure crimp diameter, which should measure 1.000”±.003”. To properly measure crimp diameter, refer to Hose Assembly Guide instructions, Item #9, at the beginning of this manual. GC32-XDTM /GC96TM 4. Turn the knob to a setting of 245. (Rotating the knob on front of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 200 to 245, move dial up to 300 then down to 245.) 7. If crimp diameter is within this range, no adjustment is necessary. a. To get a smaller crimp diameter – change the setting to a smaller number. b. To get a larger crimp diameter – change the setting to a larger number. or every .001” change in crimp diameter, change setting by 002. F For example, to increase the crimp diameter by .005”, increase your setting by 010. 9. Turn knob to this new setting and crimp a new coupling. 10. After the correct diameter is achieved, pull the plastic cap from the knob. Loosen the two (2) set screws in the brass knob using a .05” Allen wrench approximately 1/4 to 1/2 turn. (See Photo 2.) Photo 2 MobileCrimp® 4-20 Power Crimp® 707 8. If the crimp diameter is not within this range, the crimper must be calibrated. 11.Turn brass knob either clockwise or counterclockwise to get setting back to 245. 13. Crimper is now calibrated. Adjustment Procedure Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Power Crimp® 2001 Should actual crimp diameter NOT be within tolerance specified in Crimp Data Charts, check crimper calibration. If calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by 002 (Example: 245 to 247) will increase the crimp diameter by .001”. OmniCrimp® 21 / Power Crimp® 3000B 12. Tighten set screws and replace plastic cap. 85 Crimper Tooling General MobileCrimp® 4-20 Digital Dial (DD) and Positive Stop (PS) Die Set MC21/ MC31 roduct No. 7482-1220/ P 7482-1018 GC32-XDTM /GC96TM Swaging Die Sets MC33 MC34 MC35 MC37 MC39 7482-1221/ 7482-1019 7482-1020 7482-1021 7482-1022 7482-1024 7482-1026 Specialty and Automotive Dies Die Set MC40 MC41 MC42 MC43 MC44 MC45 MC47 MCC3 MCC4 Product No. 7482-1140 7482-1141 7482-1142 7482-1143 7482-1002 7482-1145 7482-12737482-0981 7482-0982 Power Use 6AC134a 8AC134a 10AC134a 12AC134a Steering MobileCrimp® 4-20 Power Crimp® 707 MC22/ MC32 Grease -5 TH7 Fitting Clamp Collars Clamp Collars GL and GLP Dies Die Set OmniCrimp® 21 / Power Crimp® 3000B Product No. MC71 MC72 7482-1344 7482-1345 MC73 MC74 MC75 MC81 Item oz Jar Molykote G Paste 3 Digital Caliper Power Crimp® 2001 MC83 7482-1356 7482-1357 7482-1358 7482-1227 7482-1228 7482-1229 Die Tooling Supplies 86 MC82 Product No. 7482-0311 7369-0322 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers 7347-0310 7347-0311 7347-0313 7347-0314 ----------------- 7266-0034 7266-0034 7266-0034 7266-0033 7266-0033 7266-0706 7266-0706 7266-0046 7266-0712 7266-0007 7266-0034 7266-0705 7266-0705 7266-0706 7266-0706 7266-0002 7266-0710 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 7347-0314 7347-0314 7347-0313 7347-0313 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 7347-0312 7347-0314 7347-0310 Power Crimp® 2001 ----------------- User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B 7347-0310 7347-0311 7347-0313 7347-0314 Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC37 230 W3 MC33 170 B5 MC33 425 B2 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC33 170 B5 MC33 425 B2 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC31 195 W5 MC31 335 R3 MC21 205 B5 MC21 340 B3 MC31 485 R1 MC22 305 R3 MC32 305 R3 MC33 340 W3 MC34 375 R2 MC31 275 W4 MC31 275 W4 MC32 175 R5 MC22 175 R5 MC22 370 B3 MC32 370 B3 MC33 225 R4 MC34 200 B5 MC32 350 W3 MC22 350 W3 MC33 325 R3 MC37 230 W3 MC37 230 W3 MC35 540 W1 MC35 540 W1 MC35 520 B1 MC37 230 W3 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC39 160 B5 MC33 170 B5 MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC33 205 B5 MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC33 170 B5 MobileCrimp® 4-20 Description 16GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 One-Piece 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 One-Piece 04PC2F-2 04PC2F-2 04PC2F-2 06PC2F-2 06PC2F-2 06PC1FS 06PC1FS 10PC2F-2B 12PC1FS-M3K 03PC2F-2 04PC2F-2 05PC1FS 05PC1FS 06PC1FS 06PC1FS 08PC2F-2 10PC1FS-M3K MegaCrimp MegaCrimp MegaCrimp 16GS1F-4 16GS1F-4 12GS1F-4 12GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 One-Piece One-Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 One-Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 One-Piece 06GS1F-4 Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----1.750 FULL ----0.980 FULL ----1.100 FULL ----1.480 FULL ----1.750 FULL ----2.050 FULL ----0.980 FULL ----1.100 FULL ----1.480 FULL ----1.750 FULL ----2.050 FULL ----0.620 FULL ----0.690 FULL ----0.690 FULL ----0.765 FULL ----0.765 FULL ----0.860 FULL ----0.860 FULL ----1.050 FULL ----1.230 FULL ----0.660 FULL ----0.660 FULL ----0.795 FULL ----0.795 FULL ----0.890 FULL ----0.890 FULL ----0.990 FULL ----1.140 FULL ----0.880 FULL ----0.880 FULL ----1.040 FULL ----1.750 FULL ----1.750 FULL ----1.500 FULL ----1.500 FULL ----1.480 FULL ----1.750 FULL ----1.480 FULL ----1.750 FULL ----2.050 FULL ----2.050 FULL ----0.980 FULL ----1.080 FULL ----1.320 FULL ----1.480 FULL ----1.750 FULL ----2.050 FULL ----0.980 FULL ----1.080 FULL ----1.320 FULL ----1.480 FULL ----1.750 FULL ----2.050 FULL ----0.980 Power Crimp® 707 Type 16GS 06GS 08GS 12GS 16GS 20MGS 06GS 08GS 12GS 16GS 20MGS 03PC 04PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 03PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 6G 6G 8G 16GS 16GS 12GS 12GS 12GS 16GS 12GS 16GS 20MGS 20MGS 06GS 08GS 10GS 12GS 16GS 20MGS 06GS 08GS 10GS 12GS 16GS 20MGS 06GS Product No. Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- ----- GC32-XDTM /GC96TM 1 Description BOP C12M C12M C12M C12M C12M C12M-MTF C12M-MTF C12M-MTF C12M-MTF C12M-MTF C5C C5C C5C C5C C5C C5C C5C C5C C5C C5E C5E C5E C5E C5E C5E C5E C5E CM2T CM2T CM2T CPS CPS-MTF CPSGS CPSGS-MTF EFCPS EFCPS EFCPS-MTF EFCPS-MTF EFG3K EFG3K-MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG5K Size (in) 1 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 3/16 1/4 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/16 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/8 3/8 1/2 1 1 3/4 3/4 3/4 1 3/4 1 1 1/4 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 Ferrule Swaging Dash Size 16 6 8 12 16 20 6 8 12 16 20 4 5 5 6 6 8 8 10 12 4 5 6 6 8 8 10 12 6 6 8 16 16 12 12 12 16 12 16 20 20 6 8 10 12 16 20 6 8 10 12 16 20 6 Stem General Hose See Adjustment Procedure at beginning of MC4-20 section. 87 Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 8 10 12 16 6 8 10 12 16 6 8 10 12 16 6 8 10 12 16 12 16 12 16 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 1 Description EFG5K EFG5K EFG5K EFG5K EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFLW EFLW EFLW-MTF EFLW-MTF G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 Stem Size (in) 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/4 1 3/4 1 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 Type 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 12GS 16GS 12GS 16GS 03PC 03PC Grease Grease 04PC 04G 04G 04PC 04PC 05G 05PC 05PC 05G 05PC 05PC 06G 06PC 06G 06PC 06PC 06PC 08PC 08PC 08G 08PC 10G 10PC 10PC 12PC 12PC 12G Ferrule Description 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 03PC2F-2 03PC1FS 03MPG 03MPGB 04PC2F-2 MegaCrimp MegaCrimp 04PC1FS 04PC1FS MegaCrimp 05PC2F-2 05PC2F-2 MegaCrimp 05PC1FS 05PC1FS MegaCrimp 06PC1FS MegaCrimp 06PC1FS 06PC2F-2 06PC2F-2 08PC2F-2 08PC2F-2 MegaCrimp 08PC1FS MegaCrimp 10PC1FS-M3K 10PC2F-2B 12PC2F-2 12PC1FS-M3K MegaCrimp Product No. 7347-0311 7347-0312 7347-0313 7347-0314 7347-0312 7347-0313 7347-0314 7347-0310 7347-0311 7347-0312 7347-0313 7347-0314 7347-0312 7347-0313 7347-0314 7266-0007 7266-0703 7334-3244 7334-3792 7266-0034 MC MC 7266-0704 7266-0704 MC 7266-0038 7266-0038 MC 7266-0705 7266-0705 MC 7266-0706 MC 7266-0706 7266-0033 7266-0033 7266-0002 7266-0002 MC 7266-0708 MC 7266-0710 7266-0046 7266-0018 7266-0712 MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL ----1.080 ----- ----- FULL ----1.320 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----0.980 ----- ----- FULL ----1.080 ----- ----- FULL ----1.320 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----0.980 ----- ----- FULL ----1.080 ----- ----- FULL ----1.320 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----0.980 ----- ----- FULL ----1.080 ----- ----- FULL ----1.320 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 0.835 WIRE FULL ----0.620 ----- ----- FULL ----0.620 0.625 WIRE 0.500 ----0.450 0.625 WIRE 0.500 ----0.450 0.910 WIRE FULL ----0.625 ----- ----- FULL 0.93 0.705 ----- ----- FULL 0.93 0.705 ----- ----- FULL ----0.680 ----- ----- FULL ----0.680 ----- ----- FULL 0.93 0.790 0.835 WIRE FULL ----0.720 0.835 WIRE FULL ----0.720 ----- ----- FULL 0.93 0.790 ----- ----- FULL ----0.750 ----- ----- FULL ----0.750 ----- ----- FULL 0.93 0.845 ----- ----- FULL ----0.835 ----- ----- FULL 0.93 0.845 ----- ----- FULL ----0.835 0.835 WIRE FULL ----0.735 0.835 WIRE FULL ----0.735 0.970 WIRE FULL ----0.940 0.970 WIRE FULL ----0.940 ----- ----- FULL 1.25 1.010 ----- ----- FULL ----0.960 ----- ----- FULL 1.12 1.135 ----- ----- FULL ----1.100 0.970 WIRE FULL ----1.075 1.095 WIRE FULL ----1.170 ----- ----- FULL ----1.275 ----- ----- FULL 1.50 1.350 See Adjustment Procedure at beginning of MC4-20 section. 88 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC33 205 B5 MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC33 170 B5 MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC33 205 B5 MC33 374 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC35 520 B1 MC37 230 W3 MC35 520 B1 MC37 230 W3 MC31 195 W5 MC31 195 W5 MC45 185 B5 MC45 185 B5 MC31 205 W5 MC31 365 B3 MC21 230 W4 MC21 185 B5 MC31 315 R3 MC32 145 R5 MC31 395 R2 MC21 260 B4 MC22 145 R5 MC21 310 W3 MC31 455 B2 MC22 275 W4 MC32 255 R4 MC32 275 W4 MC22 255 R4 MC21 285 R3 MC31 425 W2 MC22 470 R1 MC32 470 R1 MC33 265 W4 MC33 165 R5 MC34 190 W5 MC33 440 B2 MC33 390 R2 MC34 255 W4 MC34 465 R1 MC35 270 B4 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC37 290 R3 MC36 450 R1 MC36 235 W4 MC39 230 R4 MC38 355 B3 MC38 250 W4 MC31 195 W5 MC21 195 B5 MC21 265 B4 MC31 195 W5 MC31 325 R3 MC31 395 R2 MC22 275 W4 MC21 260 B4 MC22 275 W4 MC31 395 R2 MC32 275 W4 MC32 275 W4 MC33 285 B4 MC22 470 R1 MC32 470 R1 MC32 480 R1 MC22 480 R1 MC33 410 W2 MC33 380 R2 MC34 190 W5 MC34 465 R1 MC35 270 B4 MC34 295 R3 MC37 290 R3 MC36 420 B2 MC36 220 W4 MC38 251 W4 MC39 230 R4 MC38 355 B3 MC31 265 W4 MC31 265 W4 MC31 435 W2 MC21 295 R3 MC21 220 R4 MC31 355 W3 MC31 265 W4 MC22 205 B5 MC32 205 B5 MC32 345 W3 MC21 355 R2 MC31 505 W1 MC22 345 W3 MC22 370 B3 MC32 370 B3 MC33 205 B5 MC33 340 W3 MC33 185 W5 MC33 400 R2 Power Crimp® 707 Type 16G 16PC 16PC 20G 20PC 20PC 03PC 04PC 04G 04PC 04PC 04G 06G 06PC 06PC 06PC 06G 06PC 08G 08PC 08PC 08PC 08PC 10PC 10PC 10G 12PC 12G 12PC 16G 16PC 16PC 20PC 20G 20PC 03PC 03PC 04G 04G 04PC 04PC 04PC 05G 05G 06PC 06PC 06PC 06PC 06G 06G 08PC 08G 08PC 10PC Product Description No. MegaCrimp MC 16PC1FS 7266-0716 16PC2F-2 7266-0013 MegaCrimp MC 20PC1FS 7266-0720 20PC2F-2 7266-0022 03PC1FS 72660703 04PC1FS 7266-0704 MegaCrimp MC 04PC2F-2 7266-0034 04PC1FS 7266-0704 MegaCrimp MC MegaCrimp MC 06PC2F-2 7266-0033 06PC1FS 7266-0706 06PC2F-2 7266-0033 MegaCrimp MC 06PC1FS 7266-0706 MegaCrimp MC 08PC2F-2 7266-0002 08PC2F-2 7266-0002 08PC1FS 7266-0708 08PC1FS 7266-0708 10PC1FS-M3K 7266-0710 10PC2F-2B 7266-0046 MegaCrimp MC 12PC1FS-M3K 7266-0712 MegaCrimp MC 12PC2F-2 7266-0018 MegaCrimp MC 16PC1FS 7266-0716 16PC2F-2 7266-0013 20PC2F-2 7266-0022 MegaCrimp MC 20PC1FS 7266-0720 03PC2F-2 7266-0007 03PC1FS 7266-0703 MegaCrimp MC MegaCrimp MC 04PC1FS 7266-0704 04PC1FS 7266-0704 04PC2F-2 7266-0034 MegaCrimp MC MegaCrimp MC 06PC1FS 7266-0706 06PC2F-2 7266-0033 06PC2F-2 7266-0033 06PC1FS 7266-0706 MegaCrimp MC MegaCrimp MC 08PC1FS 7266-0708 MegaCrimp MC 08PC2F-2 7266-0002 10PC2F-2C 7266-0810 Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.75 1.760 ----- ----- FULL ----1.650 1.535 WIRE FULL ----1.545 ----- ----- FULL 1.75 2.050 ----- ----- FULL ----1.975 2.315 WIRE FULL ----1.920 ----- ----- FULL ----0.620 ----- ----- FULL ----0.685 ----- ----- FULL 0.93 0.720 0.910 WIRE FULL ----0.620 ----- ----- FULL ----0.685 ----- ----- FULL 0.93 0.720 ----- ----- FULL 0.93 0.845 0.835 WIRE FULL ----0.720 ----- ----- FULL ----0.845 0.835 WIRE FULL ----0.720 ----- ----- FULL 0.93 0.845 ----- ----- FULL ----0.845 ----- ----- FULL 1.25 1.020 0.970 WIRE FULL ----0.940 0.970 WIRE FULL ----0.940 ----- ----- FULL ----0.945 ----- ----- FULL ----0.945 ----- ----- FULL ----1.085 0.970 WIRE FULL ----1.070 ----- ----- FULL 1.12 1.135 ----- ----- FULL ----1.275 ----- ----- FULL 1.50 1.350 1.095 WIRE FULL ----1.190 ----- ----- FULL 1.75 1.760 ----- ----- FULL ----1.635 1.595 WIRE FULL ----1.540 2.315 WIRE FULL ----1.920 ----- ----- FULL 1.75 2.050 ----- ----- FULL ----1.975 0.750 WIRE FULL ----0.655 ----- ----- FULL ----0.655 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.740 ----- ----- FULL ----0.700 ----- ----- FULL ----0.700 0.785 WIRE FULL ----0.655 ----- ----- FULL 0.93 0.810 ----- ----- FULL 0.93 0.810 ----- ----- FULL ----0.880 0.785 WIRE FULL ----0.775 0.785 WIRE FULL ----0.775 ----- ----- FULL ----0.880 ----- ----- FULL 0.93 0.890 ----- ----- FULL 0.93 0.890 ----- ----- FULL ----0.980 ----- ----- FULL 1.25 1.050 0.970 WIRE FULL ----0.970 1.220 WIRE FULL ----1.080 GC32-XDTM /GC96TM 1 Description G1 G1 G1 G1 G1 G1 G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 Size (in) 1 1 1 1 1/4 1 1/4 1 1/4 3/16 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 Ferrule Swaging Dash Size 16 16 16 20 20 20 3 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 16 16 16 20 20 20 3 3 4 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 10 Stem General Hose See Adjustment Procedure at beginning of MC4-20 section. 89 Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 10 10 12 12 12 16 16 16 20 20 20 8 8 8 8 8 10 10 12 12 16 16 20 20 20 20 4 4 6 6 8 10 12 16 20 4 4 6 6 8 10 12 16 20 4 4 4 4 5 5 6 6 6 6 1 Description G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2H G2H G2H G2H-MTF G2L G2L G2L G2L G2L G2L G2L G2L G2L G2XH G2XH G2XH G2XH G2XH G2XH G2XH G2XH G2XH G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H Size (in) 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 Stem Ferrule Type 10G 10PC 12PC 12PC 12G 16PC 16PC 16G 20PC 20PC 20G 08PC 08G 08PC 08PC 08PC 10G 10PC 12PC 12G 16G 16PC 20PC 20PC 20G 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04PC 04PC 04G 04G 05PC 05PC 06PC 06PC 06G 06G Product Description No. MegaCrimp MC 10PC1FS-M3K 7266-0710 12PC1FS-M3K 7266-0712 12PC2F-2 7266-0018 MegaCrimp MC 16PC2F-2 7266-0013 16PC1FS 7266-0716 MegaCrimp MC 20PC1FS 7266-0720 20PC2F-2 7266-0022 MegaCrimp MC 08PC2F-2 7266-0002 MegaCrimp MC 08PC2F-2C 7266-0808 08PC2F-2 7266-0002 08PC2F-2C 7266-0808 MegaCrimp MC 10PC2F-2C 7266-0810 12PC2F-2 7266-0018 MegaCrimp MC MegaCrimp MC 16PC2F-2 7266-0013 20PC2F-2 7266-0022 20PC1FS 7266-0720 MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MegaCrimp MC 04PC2F-2 04PC2F-2 MegaCrimp MegaCrimp 05PC2F-2 05PC2F-2 06PC2F-2 06PC2F-2 MegaCrimp MegaCrimp Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.12 1.170 ----- ----- FULL ----1.125 ----- ----- FULL ----1.310 1.062 WIRE FULL ----1.220 ----- ----- FULL 1.50 1.395 1.535 WIRE FULL ----1.585 ----- ----- FULL ----1.675 ----- ----- FULL 1.75 1.790 ----- ----- FULL ----2.065 2.187 WIRE FULL ----2.000 ----- ----- FULL 1.75 2.125 0.970 WIRE FULL ----0.970 ----- ----- FULL 1.25 1.050 0.970 WIRE FULL ----0.970 0.970 WIRE FULL ----0.970 0.970 WIRE FULL ----0.970 ----- ----- FULL 1.12 1.170 1.187 WIRE FULL ----1.085 1.095 WIRE FULL ----1.205 ----- ----- FULL 1.50 1.395 ----- ----- FULL 1.75 1.790 1.500 WIRE FULL ----1.585 2.187 WIRE FULL ----2.015 ----- ----- FULL ----2.065 ----- ----- FULL 1.75 2.125 ----- ----- FULL 1.75 2.125 ----- ----- FULL 0.93 0.730 ----- ----- FULL 0.93 0.730 ----- ----- FULL 0.93 0.880 ----- ----- FULL 0.93 0.880 ----- ----- FULL 1.25 1.040 ----- ----- FULL 1.12 1.160 ----- ----- FULL 1.50 1.385 ----- ----- FULL 1.75 1.790 ----- ----- FULL 1.75 2.125 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.890 ----- ----- FULL 0.93 0.890 ----- ----- FULL 1.25 1.050 ----- ----- FULL 1.12 1.170 ----- ----- FULL 1.50 1.395 ----- ----- FULL 1.75 1.760 ----- ----- FULL 1.75 2.125 0.785 0.540 FULL ----0.670 0.785 0.540 FULL ----0.670 ----- ----- FULL 0.93 .770 ----- ----- FULL 0.93 .770 0.750 0.620 FULL ----0.775 0.750 0.620 FULL ----0.775 0.785 0.690 FULL ----0.785 0.785 0.690 FULL ----0.785 ----- ----- FULL 0.93 .930 ----- ----- FULL 0.93 .930 See Adjustment Procedure at beginning of MC4-20 section. 90 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC34 255 W4 MC34 170 W5 MC35 195 B5 MC34 355 B3 MC35 355 B3 MC36 315 W3 MC36 500 W1 MC37 360 B3 MC38 530 B1 MC38 405 W2 MC39 380 B3 MC22 530 B1 MC33 340 W3 MC32 530 B1 MC32 530 B1 MC22 530 B1 MC34 255 W4 MC33 410 W2 MC34 325 W3 MC35 355 B3 MC37 365 B3 MC36 315 W3 MC38 435 B2 MC38 530 B1 MC39 380 B3 MC39 380 B3 MC21 275 R3 MC31 415 W2 MC32 345 W3 MC22 345 W3 MC33 333 R3 MC34 246 W4 MC35 337 W3 MC37 360 B3 MC39 340 B3 MC31 435 W2 MC21 295 R3 MC22 370 B3 MC32 370 B3 MC33 340 W3 MC34 255 W4 MC35 355 B3 MC37 290 R3 MC39 380 B3 MC21 170 W5 MC31 295 B4 MC31 345 B3 MC21 495 R1 MC21 355 R2 MC31 505 W1 MC32 530 W1 MC22 530 W1 MC22 450 B2 MC32 450 B2 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 See Adjustment Procedure at beginning of MC4-20 section. User’s Actual Setting MobileCrimp® 4-20 Description MegaCrimp 001PC-GLX 001PC-GLX 10PC2F-2B MegaCrimp 001PC-GLX 12PC2F-4 001PC-GLX 16PC2F-2 001PC-GLX 20PC2F-2 10GS1F-4 12GS1F-4 16GS1F-4 One-Piece 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 One-Piece 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC33 320 R3 MC22 590 R1 MC32 590 R1 MC33 315 R3 MC34 406 R2 MC34 410 W4 MC35 300 R3 MC36 220 R4 MC36 375 R2 MC37 365 W3 MC38 375 R2 MC35 170 R4 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC33 170 B5 MC33 425 B2 MC35 520 B1 MC37 230 W3 MC39 160 B5 MC33 425 B2 MC35 170 R4 MC35 540 W1 MC37 230 W3 MC33 425 B2 MC35 170 R4 MC35 540 W1 MC37 230 W3 MC33 170 B5 MC33 425 B2 MC35 170 R4 MC35 540 W1 MC37 230 W3 MC33 170 B5 MC33 425 B2 MC35 170 R4 MC35 540 W1 MC37 230 W3 MC35 420 W2 MC37 380 R2 MC39 350 W3 MC21 230 W4 MC31 365 B3 MC47 166 W2 MC32 315 R3 MC22 315 R3 MC33 285 B4 MC35 235 R4 MC37 130 R5 MC21 320 W3 MC31 445 B2 MC32 384 R2 MC22 384 R2 MC33 309 R3 Power Crimp® 707 Type 08G 08GLX 08GLX 08PC 10G 12GLX 12PC 16GLX 16PC 20GLX 20PC 10GS 12GS 16GS 20MGS 06GS 08GS 12GS 16GS 20MGS 08GS 10GS 12GS 16GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 12G 16G 20G 04G 04G 05G 06G 06G 08G 12G 16G 04G 04G 06G 06G 08G Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/No. .03 (in) (in) Length +/-.03 (in) .010 (in) 0.900 .870 FULL 1.25 1.040 ----- ----- 1.000 ----.940 ----- ----- 1.000 ----.940 0.880 0.900 FULL ----1.035 ----- ----- FULL 1.12 1.235 ----- ----- 1.350 ----1.250 1.562 1.200 FULL ----1.365 ----- ----- 1.650 ----1.535 1.500 1.450 FULL ----1.615 ----- ----- 1.900 ----1.780 ----- ----- FULL ----1.985 7347-0312 ----- ----- FULL ----1.320 7347-0313 ----- ----- FULL ----1.480 7347-0314 ----- ----- FULL ----1.750 FULL ----2.050 7347-0310 ----- ----- FULL ----0.980 7347-0311 ----- ----- FULL ----1.100 7347-0313 ----- ----- FULL ----1.480 7347-0314 ----- ----- FULL ----1.750 FULL ----2.050 7347-0311 ----- ----- FULL ----1.100 7347-0312 ----- ----- FULL ----1.320 7347-0313 ----- ----- FULL ----1.500 7347-0314 ----- ----- FULL ----1.750 7347-0311 ----- ----- FULL ----1.100 7347-0312 ----- ----- FULL ----1.320 7347-0313 ----- ----- FULL ----1.500 7347-0314 ----- ----- FULL ----1.750 7347-0310 ----- ----- FULL ----0.980 7347-0311 ----- ----- FULL ----1.100 7347-0312 ----- ----- FULL ----1.320 7347-0313 ----- ----- FULL ----1.500 7347-0314 ----- ----- FULL ----1.750 7347-0310 ----- ----- FULL ----0.980 7347-0311 ----- ----- FULL ----1.100 7347-0312 ----- ----- FULL ----1.320 7347-0313 ----- ----- FULL ----1.500 7347-0314 ----- ----- FULL ----1.750 MC 1.375 1.200 FULL 1.50 1.430 MC ----- ----- FULL 1.75 1.800 MC ----- ----- FULL 1.75 2.110 ----- ----- FULL 0.93 0.705 ----- ----- FULL 0.93 0.705 ----- ----- FULL 0.93 0.755 ----- ----- FULL 0.93 0.865 ----- ----- FULL 0.93 0.865 ----- ----- FULL 1.25 1.020 MC ----- ----- FULL 1.50 1.330 ----- ----- FULL 1.75 1.680 MC ----- ----- FULL 0.93 0.750 MC ----- ----- FULL 0.93 0.750 MC ----- ----- FULL 0.93 0.900 MC ----- ----- FULL 0.93 0.900 MC ----- ----- FULL 1.25 1.040 GC32-XDTM /GC96TM 1 Description G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G4K G4K G4K G4K G4K-MTF G4K-MTF G4K-MTF G4K-MTF G4K-MTF G5K G5K G5K G5K G5K-MTF G5K-MTF G5K-MTF G5K-MTF G6K G6K G6K G6K G6K G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF GMV* GMV GMV GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC Size (in) 1/2 1/2 1/2 1/2 5/8 3/4 3/4 1 1 1 1/4 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/2 5/8 3/4 1 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/4 1 1 1/4 1/4 1/4 5/16 3/8 3/8 1/2 3/4 1 1/4 1/4 3/8 3/8 1/2 Ferrule Swaging Dash Size 8 8 8 8 10 12 12 16 16 20 20 10 12 16 20 6 8 12 16 20 8 10 12 16 8 10 12 16 6 8 10 12 16 6 8 10 12 16 12 16 20 4 4 5 6 6 8 12 16 4 4 6 6 8 Stem General Hose * Required if hose OD prohibits insertions. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 91 Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 12 16 3 4 4 5 5 6 8 10 12 16 6 6 4 4 4 4 4 6 6 6 6 6 6 4 4 4 4 4 6 6 6 6 6 6 12 16 12 16 4 4 4 4 4 4 6 6 6 6 6 6 6 6 1 Description GT8/GT8NC GT8/GT8NC GTH GTH GTH GTH GTH GTH GTH GTH GTH GTH GTHX GTHX J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT LW LW LW-MTF LW-MTF M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T Stem Ferrule Size Product (in) Type Description No. 3/4 12G MegaCrimp MC 1 16G MegaCrimp 3/16 03PC 03PC2F-2 1/4 04G MegaCrimp 1/4 04G MegaCrimp 5/16 05G MegaCrimp 5/16 05G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/4 04G MegaCrimp MC 1/4 04PC 04PC2F-2 7266-0034 1/4 04PC 04PC1FS 7266-0704 1/4 04PC 04PC1FS 7266-0704 1/4 04G MegaCrimp MC 3/8 06PC 06PC2F-2 7266-0033 3/8 06G MegaCrimp MC 3/8 06PC 06PC1FS 7266-0706 3/8 06G MegaCrimp MC 3/8 06PC 06PC2F-2 7266-0033 3/8 06PC 06PC1FS 7266-0706 1/4 04G MegaCrimp MC 1/4 04PC 04PC1FS 7266-0704 1/4 04PC 04PC1FS 7266-0704 1/4 04G MegaCrimp MC 1/4 04PC 04PC2F-2 7266-0034 3/8 06PC 06PC2F-2 7266-0033 3/8 06PC 06PC1FS 7266-0706 3/8 06PC 06PC2F-2 7266-0033 3/8 06G MegaCrimp MC 3/8 06PC 06PC1FS 7266-0706 3/8 06G MegaCrimp MC 3/4 12GS 12GS1F-4 7347-0313 1 16GS 16GS1F-4 7347-0314 3/4 12GS 12GS1F-4 7347-0313 1 16GS 16GS1F-4 7347-0314 1/4 04PC 04PC2F-2 7266-0034 1/4 04PC-SS 04PC1F-M2SS 7362-5104 1/4 04PC 04PC1F-M2S 7266-0763 1/4 04G MegaCrimp MC 1/4 04G MegaCrimp MC 1/4 04PC 04PC1F-M2S 7266-0763 3/8 06PC-SS 06PC1F-M2SS 7362-5106 3/8 06PC 06PC1F-M2S 7266-0737 3/8 06G MegaCrimp MC 3/8 06PC 06PC2F-2 7266-0033 3/8 06PC 06PC2F-2 7266-0033 3/8 06G MegaCrimp MC 3/8 06PC 06PC1F-M2S 7266-0737 3/8 06PC-SS 06PC1F-M2SS 7362-5106 Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.50 1.360 ----- ----- FULL 1.75 1.680 0.687 0.410 FULL ----0.635 ----- ----- FULL 0.93 0.750 ----- ----- FULL 0.93 0.750 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.850 ----- ----- FULL 1.25 1.035 ----- ----- FULL 1.12 1.154 ----- ----- FULL 1.50 1.390 ----- ----- FULL 1.75 1.710 ----- ----- FULL 0.93 0.845 ----- ----- FULL 0.93 0.845 ----- ----- FULL 0.93 0.740 0.785 WIRE FULL ----0.640 ----- ----- FULL ----0.700 ----- ----- FULL ----0.700 ----- ----- FULL 0.93 0.740 0.800 WIRE FULL ----0.765 ----- ----- FULL 0.93 0.895 ----- ----- FULL ----0.865 ----- ----- FULL 0.93 0.895 0.800 WIRE FULL ----0.765 ----- ----- FULL ----0.865 ----- ----- FULL 0.93 0.740 ----- ----- FULL ----0.700 ----- ----- FULL ----0.700 ----- ----- FULL 0.93 0.740 0.785 WIRE FULL ----0.640 0.800 WIRE FULL ----0.765 ----- ----- FULL ----0.865 0.800 WIRE FULL ----0.765 ----- ----- FULL 0.93 0.895 ----- ----- FULL ----0.865 ----- ----- FULL 0.93 0.895 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 ----- ----- FULL ----1.480 ----- ----- FULL ----1.750 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.660 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL ----0.810 ----- ----- FULL ----0.860 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 0.785 WIRE FULL ----0.735 ----- ----- FULL 0.93 0.870 ----- ----- FULL ----0.860 ----- ----- FULL ----0.810 See Adjustment Procedure at beginning of MC4-20 section. 92 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC35 290 R3 MC37 130 R5 MC31 225 B5 MC31 455 B2 MC21 310 W3 MC21 370 B3 MC31 530 W1 MC22 285 B4 MC33 315 R3 MC34 240 W4 MC35 346 B3 MC37 180 B5 MC22 275 W4 MC32 275 W4 MC31 435 W2 MC31 235 R4 MC31 355 W3 MC21 220 R4 MC21 295 R3 MC31 485 R1 MC32 380 B3 MC32 315 R3 MC22 380 B3 MC21 340 B3 MC22 315 R3 MC21 295 R3 MC21 220 R4 MC31 355 W3 MC31 435 W2 MC31 235 R4 MC31 485 R1 MC22 315 R3 MC21 340 B3 MC32 380 B3 MC32 315 R3 MC22 380 B3 MC35 520 B1 MC37 230 W3 MC35 520 B1 MC37 230 W3 MC31 215 B5 MC31 275 W4 MC31 305 B4 MC31 385 B3 MC21 250 W4 MC21 175 R4 MC32 205 B5 MC32 305 R3 MC32 325 W3 MC31 425 W2 MC21 285 R3 MC22 325 W3 MC22 305 R3 MC22 205 B5 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 7266-0763 7266-0034 7266-0763 MC MC 7266-0033 7266-0737 MC 7266-0737 MC 7266-0033 7266-0002 MC 7266-0739 7266-0002 MC 7266-0741 7266-0046 7266-0743 7266-0018 MC 7266-0747 MC 7266-0013 MobileCrimp® 4-20 MC MC MC MC MC User’s Actual Setting Power Crimp® 707 Description 08PC2F-2 08PC1F-M2S MegaCrimp 08PC1F-M2SS 08PC2F-2 10PC2F-2B 10PC1F-M2S MegaCrimp 10PC1F-M2SS 12PC1F-M2SS MegaCrimp 12PC2F-2 12PC1F-M2S 16PC2F-2 16PC1F-M2S 16PC1F-M2SS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC1F-M2S 04PC2F-2 04PC1F-M2S MegaCrimp MegaCrimp 06PC2F-2 06PC1F-M2S MegaCrimp 06PC1F-M2S MegaCrimp 06PC2F-2 08PC2F-2 MegaCrimp 08PC1F-M2S 08PC2F-2 MegaCrimp 10PC1F-M2S 10PC2F-2B 12PC1F-M2S 12PC2F-2 MegaCrimp 16PC1F-M2S MegaCrimp 16PC2F-2 MegaCrimp Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC32 470 R1 MC33 295 B4 MC33 315 R3 MC33 295 B4 MC22 470 R1 MC33 390 R2 MC33 460 R1 MC34 230 R4 MC33 480 R1 MC35 235 R4 MC35 310 R3 MC34 305 R3 MC35 235 R4 MC36 160 R4 MC36 510 B1 MC36 485 B1 MC37 215 W4 MC31 385 B3 MC32 305 R3 MC33 315 R3 MC34 170 W5 MC35 310 R3 MC37 180 B5 MC31 385 B3 MC32 305 R3 MC33 315 R3 MC34 170 W5 MC35 310 R3 MC37 180 B5 MC21 175 R4 MC31 215 B5 MC31 305 B4 MC31 385 B3 MC21 250 W4 MC21 285 R3 MC22 305 R3 MC32 325 W3 MC32 305 R3 MC22 325 W3 MC31 425 W2 MC32 470 R1 MC33 315 R3 MC33 295 B4 MC22 470 R1 MC34 230 R4 MC33 460 R1 MC33 390 R2 MC35 235 R4 MC34 305 R3 MC35 310 R3 MC36 510 B1 MC37 215 W4 MC36 160 R4 MC34 210 R4 GC32-XDTM /GC96TM Type 08PC 08PC 08G 08PC-SS 08PC 10PC 10PC 10G 10PC-SS 12PC-SS 12G 12PC 12PC 16PC 16PC 16PC-SS 16G 04G 06G 08G 10G 12G 16G 04G 06G 08G 10G 12G 16G 04PC 04PC 04PC 04G 04G 06PC 06PC 06G 06PC 06G 06PC 08PC 08G 08PC 08PC 10G 10PC 10PC 12PC 12PC 12G 16PC 16G 16PC 10G Product No. 7266-0002 7266-0739 MC 7362-5108 7266-0002 7266-0046 7266-0741 MC 7362-5110 7362-5112 MC 7266-0018 7266-0743 7266-0013 7266-0747 7362-5116 MC MC MC MC MC MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) 0.970 WIRE FULL ----0.940 ----- ----- FULL ----1.025 ----- ----- FULL 1.25 1.035 ----- ----- FULL ----1.000 0.970 WIRE FULL ----0.940 0.940 WIRE FULL ----1.075 ----- ----- FULL ----1.110 ----- ----- FULL 1.12 1.155 ----- ----- FULL ----1.110 ----- ----- FULL ----1.330 ----- ----- FULL 1.50 1.370 1.095 WIRE FULL ----1.195 ----- ----- FULL ----1.330 1.595 WIRE FULL ----1.510 ----- ----- FULL ----1.680 ----- ----- FULL ----1.655 ----- ----- FULL 1.75 1.725 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.035 ----- ----- FULL 1.12 1.125 ----- ----- FULL 1.50 1.370 ----- ----- FULL 1.75 1.710 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.035 ----- ----- FULL 1.12 1.125 ----- ----- FULL 1.50 1.370 ----- ----- FULL 1.75 1.710 ----- ----- FULL ----0.675 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.715 0.785 WIRE FULL ----0.735 ----- ----- FULL ----0.860 ----- ----- FULL 0.93 0.870 ----- ----- FULL ----0.860 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 0.970 WIRE FULL ----0.940 ----- ----- FULL 1.25 1.035 ----- ----- FULL ----1.025 0.970 WIRE FULL ----0.940 ----- ----- FULL 1.12 1.155 ----- ----- FULL ----1.110 0.940 WIRE FULL ----1.075 ----- ----- FULL ----1.330 1.095 WIRE FULL ----1.195 ----- ----- FULL 1.50 1.370 ----- ----- FULL ----1.680 ----- ----- FULL 1.75 1.725 1.500 WIRE FULL ----1.510 ----- ----- FULL 1.12 1.145 Swaging 1 Description M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2TH Size (in) 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1/4 3/8 1/2 5/8 3/4 1 1/4 3/8 1/2 5/8 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 5/8 Ferrule General Dash Size 8 8 8 8 8 10 10 10 10 12 12 12 12 16 16 16 16 4 6 8 10 12 16 4 6 8 10 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 16 16 10 Stem See Adjustment Procedure at beginning of MC4-20 section. 93 Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 10 10 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 12 16 16 20 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 12 16 16 4 1 Description M2TH-MTF M2TN M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-XTF Size (in) 5/8 5/8 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1/4 Stem Ferrule Type 10G 10G 04G 04PC 04PC 04G 05G 05G 06G 06PC 06PC 06PC 06PC 06G 08PC 08G 08PC 08PC 08PC 10PC 10G 10PC 12PC 12G 12GS 12PC 16GS 16G 20MGS 04PC 04G 04G 04PC 06G 06PC 06PC 06G 06PC 06PC 08G 08PC 08PC 08PC 08PC 10PC 10G 10PC 12G 12PC 12PC 12GS 16GS 16G 04G Product Description No. MegaCrimp MC MegaCrimp MC MegaCrimp MC 04M3KPC 7266-0780 04M3KPC 7266-0780 MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC 06PC2F-2 7266-0033 06M3KPC 7266-0781 06PC2F-2 7266-0033 06M3KPC 7266-0781 MegaCrimp MC 08M3KPC 7266-0782 MegaCrimp MC 08M3KPC 7266-0782 08PC2F-2 7266-0002 08PC2F-2 7266-0002 10PC1FS-M3K 7266-0710 MegaCrimp MC 10PC2F-2C 7266-0810 12PC2F-2 7266-0018 MegaCrimp MC 12GS1F-2 7347-0297 12PC1FS-M3K 7266-0712 16GS1F-2 7347-0298 MegaCrimp MC One-Piece 04M3KPC 7266-0780 MegaCrimp MC MegaCrimp MC 04M3KPC 7266-0780 MegaCrimp MC 06M3KPC 7266-0781 06PC2F-2 7266-0033 MegaCrimp MC 06M3KPC 7266-0781 06PC2F-2 7266-0033 MegaCrimp MC 08PC2F-2 7266-0002 08M3KPC 7266-0782 08M3KPC 7266-0782 08PC2F-2 7266-0002 10PC2F-2C 7266-0810 MegaCrimp MC 10PC1FS-M3K 7266-0710 MegaCrimp MC 12PC1FS-M3K 7266-0712 12PC2F-2 7266-0018 12GS1F-2 7347-0297 16GS1F-2 7347-0298 MegaCrimp MC MegaCrimp MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.12 1.145 ----- ----- FULL 1.12 1.145 ----- ----- FULL 0.93 0.700 ----- ----- FULL ----0.680 ----- ----- FULL ----0.680 ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.810 0.835 WIRE FULL ----0.705 ----- ----- FULL ----0.770 0.835 WIRE FULL ----0.705 ----- ----- FULL ----0.770 ----- ----- FULL 0.93 0.810 ----- ----- FULL ----0.980 ----- ----- FULL 1.25 1.000 ----- ----- FULL ----0.980 0.970 WIRE FULL ----0.930 0.970 WIRE FULL ----0.930 ----- ----- FULL ----1.125 ----- ----- FULL 1.12 1.170 1.220 WIRE FULL ----1.080 1.062 WIRE FULL ----1.220 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.300 ----- ----- FULL ----1.310 ----- ----- FULL ----1.610 ----- ----- FULL 1.75 1.800 FULL ----2.050 ----- ----- FULL ----0.680 ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.700 ----- ----- FULL ----0.680 ----- ----- FULL 0.93 0.810 ----- ----- FULL ----0.770 0.835 WIRE FULL ----0.705 ----- ----- FULL 0.93 0.810 ----- ----- FULL ----0.770 0.835 WIRE FULL ----0.705 ----- ----- FULL 1.25 1.000 0.970 WIRE FULL ----0.930 ----- ----- FULL ----0.980 ----- ----- FULL ----0.980 0.970 WIRE FULL ----0.930 1.220 WIRE FULL ----1.080 ----- ----- FULL 1.12 1.170 ----- ----- FULL ----1.125 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.310 1.062 WIRE FULL ----1.220 ----- ----- FULL ----1.300 ----- ----- FULL ----1.610 ----- ----- FULL 1.75 1.800 ----- ----- FULL 0.93 0.700 See Adjustment Procedure at beginning of MC4-20 section. 94 Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC34 210 R4 MC34 210 R4 MC31 355 W3 MC21 185 B5 MC31 315 R3 MC21 220 R4 MC22 145 R5 MC32 145 R5 MC22 205 B5 MC31 365 B3 MC31 495 R1 MC21 230 W4 MC21 345 B3 MC32 205 B5 MC32 550 B5 MC33 245 R4 MC22 550 B5 MC22 450 B2 MC32 450 B2 MC34 170 W5 MC34 255 W4 MC33 400 R2 MC34 355 B3 MC35 355 B3 MC35 150 B5 MC35 195 B5 MC36 345 B3 MC37 380 R2 MC39 160 B5 MC21 185 B5 MC21 220 R4 MC31 355 W3 MC31 315 R3 MC22 205 B5 MC21 345 B3 MC21 230 W4 MC32 205 B5 MC31 495 R1 MC31 365 B3 MC33 245 R4 MC32 450 B2 MC32 550 B5 MC22 550 B5 MC22 450 B2 MC33 400 R2 MC34 255 W4 MC34 170 W5 MC35 355 B3 MC35 195 B5 MC34 355 B3 MC35 150 B5 MC36 345 B3 MC37 380 R2 MC21 220 R4 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 MC MC MC MC MC 7347-0297 MC MC 7347-0298 MC MC MC MC 7347-0297 MC MC 7347-0298 7266-0763 MC 7266-0763 MC 7266-0034 MC MC 7266-0737 MC 7266-0033 7266-0737 MC 7266-0033 7266-0002 7266-0002 7266-0708 MC MC User’s Actual Setting MobileCrimp® 4-20 Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 MegaCrimp 06PC2F-2 08PC2F-2 08PC2F-2 MegaCrimp MegaCrimp 10PC2F-2C MegaCrimp 12GS1F-2 12PC2F-2 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 16GS1F-2 04PC1F-M2S MegaCrimp 04PC1F-M2S MegaCrimp 04PC2F-2 MegaCrimp MegaCrimp 06PC1F-M2S MegaCrimp 06PC2F-2 06PC1F-M2S MegaCrimp 06PC2F-2 08PC2F-2 08PC2F-2 08PC1FS MegaCrimp MegaCrimp Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC31 355 W3 MC32 145 R5 MC22 145 R5 MC22 205 B5 MC21 230 W4 MC32 205 B5 MC31 365 B3 MC22 450 B2 MC32 450 B2 MC33 245 R4 MC34 255 W4 MC33 255 W4 MC35 355 B3 MC35 150 B5 MC34 355 B3 MC36 345 B3 MC37 355 B3 MC31 355 W3 MC21 220 R4 MC32 145 R5 MC22 205 B5 MC32 205 B5 MC33 245 R4 MC34 255 W4 MC35 150 B5 MC35 337 W1 MC37 380 R2 MC36 345 B3 MC31 355 W3 MC32 205 B5 MC33 245 R4 MC34 255 W4 MC35 150 B5 MC35 337 W3 MC37 335 W3 MC36 345 B3 MC31 305 B4 MC21 250 W4 MC21 175 R4 MC31 385 B3 MC31 215 B5 MC22 175 R5 MC32 175 R5 MC32 325 W3 MC32 325 W3 MC31 425 W2 MC22 325 W3 MC22 325 W3 MC21 285 R3 MC32 510 W1 MC22 510 W1 MC33 205 B5 MC33 360 B3 MC34 238 W4 Power Crimp® 707 Type 04G 05G 05G 06G 06PC 06G 06PC 08PC 08PC 08G 10G 10PC 12G 12GS 12PC 16GS 16G 04G 04G 05G 06G 06G 08G 10G 12GS 12G 16G 16GS 04G 06G 08G 10G 12GS 12G 16G 16GS 04PC 04G 04PC 04G 04PC 05G 05G 06PC 06G 06PC 06PC 06G 06PC 08PC 08PC 08PC 08G 10G Product No. MC MC MC MC 7266-0033 MC 7266-0033 7266-0002 7266-0002 MC MC 7266-0810 MC 7347-0297 7266-0018 7347-0298 MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.810 0.835 WIRE FULL ----0.705 ----- ----- FULL 0.93 0.810 0.835 WIRE FULL ----0.705 0.970 WIRE FULL ----0.930 0.970 WIRE FULL ----0.930 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.12 1.170 1.220 WIRE FULL ----1.080 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.300 1.062 WIRE FULL ----1.220 ----- ----- FULL ----1.610 ----- ----- FULL 1.75 1.800 ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.790 ----- ----- FULL 0.93 0.810 ----- ----- FULL 0.93 0.810 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.12 1.170 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.385 ----- ----- FULL 1.75 1.780 ----- ----- FULL ----1.610 ----- ----- FULL 0.93 0.700 ----- ----- FULL 0.93 0.810 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.12 1.170 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.385 ----- ----- FULL 1.75 1.780 ----- ----- FULL ----1.610 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 0.835 WIRE FULL ----0.630 ----- ----- FULL 0.93 0.795 ----- ----- FULL 0.93 0.795 ----- ----- FULL ----0.870 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 ----- ----- FULL ----0.870 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 0.880 WIRE FULL ----0.960 0.880 WIRE FULL ----0.960 ----- ----- FULL ----0.980 ----- ----- FULL 1.25 1.060 ----- ----- FULL 1.12 1.160 GC32-XDTM /GC96TM 1 Description M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K Size (in) 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1/4 1/4 5/16 3/8 3/8 1/2 5/8 3/4 3/4 1 1 1/4 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 Ferrule Swaging Dash Size 4 5 5 6 6 6 6 8 8 8 10 10 12 12 12 16 16 4 4 5 6 6 8 10 12 12 16 16 4 6 8 10 12 12 16 16 4 4 4 4 4 5 5 6 6 6 6 6 6 8 8 8 8 10 Stem General Hose See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 95 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size 10 10 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 4 4 4 4 6 6 1 Description M4K M4K M4K M4K M4K M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF Size (in) 5/8 5/8 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 Stem Ferrule Type 10PC 10PC 12GS 12G 16GS 04G 04PC 04PC 04PC 04G 06PC 06G 06PC 06G 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12GS 12G 16GS 04PC 04PC 04PC 04G 04G 06G 06PC 06PC 06PC 06G 06PC 08PC 08PC 08PC 08G 10G 10PC 10PC 12GS 12GS 12G 16GS 04PC 04G 04PC 04G 06G 06G Product Description No. 10PC2F-2C 7266-0810 10PC1FS-M3K 7266-0710 12GS1F-2 7347-0297 MegaCrimp MC 16GS1F-4 7347-0314 MegaCrimp 04PC1F-M2S 7266-0763 04PC2F-2 7266-0034 04PC1F-M2S MegaCrimp 06PC1F-M2S 7266-0737 MegaCrimp 06PC2F-2 7266-0033 MegaCrimp MC 06PC1F-M2S 7266-0737 06PC2F-2 MegaCrimp 08PC2F-2 7266-0002 08PC2F-2 7266-0002 08PC1FS 7266-0708 MegaCrimp 10PC2F-2C 7266-0810 10PC1FS-M3K 7266-0710 12GS1F-2 MegaCrimp 16GS1F-4 7347-0314 04PC1F-M2S 7266-0763 04PC2F-2 7266-0034 04PC1F-M2S 7266-0763 MegaCrimp MegaCrimp MegaCrimp 06PC1F-M2S 7266-0737 06PC2F-2 7266-0033 06PC1F-M2S 7266-0737 MegaCrimp MC 06PC2F-2 7266-0033 08PC1FS 7266-0708 08PC2F-2 7266-0002 08PC2F-2 7266-0002 MegaCrimp MegaCrimp 10PC1FS-M3K 7266-0710 10PC2F-2C 7266-0810 12GS1F-2 12GS1F-2 7347-0297 MegaCrimp 16GS1F-4 7347-0314 04PC1F-M2S 7266-0763 MegaCrimp MC 04PC1F-M2S 7266-0763 MegaCrimp MC MegaCrimp MC MegaCrimp MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) 1.220 WIRE FULL ----1.080 ----- ----- FULL ----1.105 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.720 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.870 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 ----- ----- FULL 0.93 0.870 ----- ----- FULL ----0.870 0.785 WIRE FULL ----0.735 ----- ----- FULL 1.25 1.040 0.880 WIRE FULL ----0.960 0.880 WIRE FULL ----0.960 ----- ----- FULL ----0.980 ----- ----- FULL 1.12 1.160 1.220 WIRE FULL ----1.080 ----- ----- FULL ----1.105 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.710 ----- ----- FULL ----0.675 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.870 ----- ----- FULL FULL 0.870 0.785 WIRE FULL ----0.735 ----- ----- FULL ----0.870 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 ----- ----- FULL ----0.980 0.880 WIRE FULL ----0.960 0.880 WIRE FULL ----0.960 ----- ----- FULL 1.25 1.060 ----- ----- FULL 1.12 1.160 ----- ----- FULL ----1.105 1.220 WIRE FULL ----1.080 ----- ----- FULL ----1.300 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.710 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.870 ----- ----- FULL 0.93 0.870 See Adjustment Procedure at beginning of MC4-20 section. 96 Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC33 400 R2 MC33 450 B2 MC35 150 B5 MC35 355 B3 MC37 192 R5 MC31 385 B3 MC31 305 B4 MC31 215 B5 MC21 175 R4 MC21 250 W4 MC32 325 W3 MC22 325 W3 MC31 425 W2 MC32 325 W3 MC22 325 W3 MC21 285 R3 MC33 316 R3 MC22 510 W1 MC32 510 W1 MC33 205 B5 MC34 246 W4 MC33 400 R2 MC33 450 B2 MC35 150 B5 MC35 355 B3 MC37 182 B5 MC31 305 B4 MC31 215 B5 MC21 175 R4 MC21 250 W4 MC31 385 B3 MC22 325 W3 MC32 325 W3 MC31 425 W2 MC22 325 W3 MC32 325 W3 MC21 285 R3 MC33 205 B5 MC32 510 W1 MC22 510 W1 MC33 362 B3 MC34 246 W4 MC33 450 B2 MC33 400 R2 MC35 150 B5 MC35 150 B5 MC35 355 B3 MC37 182 B5 MC31 305 B4 MC21 250 W4 MC21 175 R4 MC31 385 B3 MC32 325 W3 MC22 325 W3 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC33 315 R3 MC34 250 R4 MC35 150 B5 MC35 150 B5 MC35 355 B3 MC37 182 B5 MC21 250 W4 MC31 215 B5 MC31 305 B4 MC31 385 B3 MC21 175 R4 MC22 325 W3 MC22 325 W3 MC21 285 R3 MC31 425 W2 MC32 325 W3 MC32 325 W3 MC32 510 W1 MC33 205 B5 MC33 360 B3 MC22 510 W1 MC33 401 R2 MC33 450 B2 MC34 250 R4 MC35 355 B3 MC37 192 R5 MC21 250 W4 MC21 175 B4 MC31 385 B3 MC31 305 B4 MC32 325 W3 MC33 315 R3 MC22 325 W3 MC33 313 R3 MC34 246 W4 MC35 355 B3 MC37 192 R5 MC31 385 B3 MC21 250 W4 MC32 305 R3 MC22 305 R3 MC33 295 B4 MC34 250 R4 MC35 355 B3 MC31 385 B3 MC32 305 R3 MC33 295 B4 MC34 250 R4 MC35 355 B3 MC31 325 R3 MC32 205 B5 MC33 245 R4 MC34 190 W5 MC35 270 B4 Power Crimp® 707 Type 08G 10G 12GS 12GS 12G 16GS 04G 04PC 04PC 04G 04PC 06PC 06G 06PC 06PC 06G 06PC 08PC 08PC 08G 08PC 10PC 10PC 10G 12G 16GS 04G 04PC 04G 04PC 06G 08G 06G 08G 10G 12G 16GS 04G 04G 06G 06G 08G 10G 12G 4G 6G 8G 10G 12G 04G 06G 08G 10G 12G Product Description No. MegaCrimp MC MegaCrimp MC 12GS1F-2 7347-0297 12GS1F-2 7347-0297 MegaCrimp MC 16GS1F-4 7347-0314 MegaCrimp MC 04PC2F-2 7266-0034 04PC1F-M2S 7266-0763 MegaCrimp MC 04PC1F-M2S 7266-0763 06PC1F-M2S 7266-0737 MegaCrimp MC 06PC2F-2 7266-0033 06PC2F-2 7266-0033 MegaCrimp MC 06PC1F-M2S 7266-0737 08PC2F-2 7266-0002 08PC1FS 7266-0708 MegaCrimp MC 08PC2F-2 7266-0002 10PC2F-2C 7266-0810 10PC1FS-M3K 7266-0710 MegaCrimp MC MegaCrimp MC 16GS1F-4 7347-0314 MegaCrimp MC 04PC1F-M2S 7266-0763 MegaCrimp MC 04PC1F-M2S 7266-0763 MegaCrimp MC MegaCrimp MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC 16GS1F-4 7347-0314 MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC MegaCrimp MC Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.25 1.035 ----- ----- FULL 1.12 1.160 ----- ----- FULL ----1.300 ----- ----- FULL ----1.300 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.710 ----- ----- FULL 0.93 0.715 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL ----0.870 ----- ----- FULL 0.93 0.870 0.785 WIRE FULL ----0.735 0.785 WIRE FULL ----0.735 ----- ----- FULL 0.93 0.870 ----- ----- FULL ----0.870 0.880 WIRE FULL ----0.960 ----- ----- FULL ----0.980 ----- ----- FULL 1.25 1.060 0.880 WIRE FULL ----0.960 1.220 WIRE FULL ----1.080 ----- ----- FULL ----1.105 ----- ----- FULL 1.12 1.165 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.720 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.870 ----- ----- FULL 1.25 1.035 ----- ----- FULL 0.93 0.870 ----- ----- FULL 1.25 1.035 ----- ----- FULL 1.12 1.160 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.720 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 .860 ----- ----- FULL 0.93 .860 ----- ----- FULL 1.25 1.025 ----- ----- FULL 1.12 1.165 ----- ----- FULL 1.50 1.395 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.025 ----- ----- FULL 1.12 1.165 ----- ----- FULL 1.50 1.395 ----- ----- FULL 0.93 0.685 ----- ----- FULL 0.93 0.810 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.12 1.135 ----- ----- FULL 1.50 1.350 GC32-XDTM /GC96TM 1 Description M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4KH M4KH M4KH M4KH M4KH M4KH M4KH M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M500 M500 M500 M500 M500 Size (in) 1/2 5/8 3/4 3/4 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 1/2 5/8 3/4 1 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 Ferrule Swaging Dash Size 8 10 12 12 12 16 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 10 10 10 12 16 4 4 4 4 6 6 6 8 10 12 16 4 4 6 6 8 10 12 4 6 8 10 12 4 6 8 10 12 Stem General Hose See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 97 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General MC4-20 Digital Dial and Positive Stop Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 16 M500 1 16G MegaCrimp MC 4 M500-MTF 1/4 04G MegaCrimp MC 6 M500-MTF 3/8 06G MegaCrimp MC 8 M500-MTF 1/2 08G MegaCrimp MC 10 M500-MTF 5/8 10G MegaCrimp MC 12 M500-MTF 3/4 12G MegaCrimp MC 16 M500-MTF 1 16G MegaCrimp MC 4 M500-XTF 1/4 04G MegaCrimp MC 6 M500-XTF 3/8 06G MegaCrimp MC 8 M500-XTF 1/2 08G MegaCrimp MC 12 M500-XTF 3/4 12G MegaCrimp MC 16 M500-XTF 1 16G MegaCrimp MC 4 M5K 1/4 04PC 04PC1F-M2S 7266-0763 4 M5K 1/4 04PC-SS 04PC1F-M2SS 7362-5104 4 M5K 1/4 04G MegaCrimp MC 4 M5K 1/4 04PC 04PC2F-2 7266-0034 4 M5K 1/4 04PC 04PC1F-M2S 7266-0763 4 M5K 1/4 04G MegaCrimp MC 5 M5K 5/16 05G MegaCrimp MC 5 M5K 5/16 05G MegaCrimp MC 6 M5K 3/8 06G MegaCrimp MC 6 M5K 3/8 06G MegaCrimp MC 8 M5K 1/2 08G MegaCrimp MC 6 M5K-MTF 3/8 06G MegaCrimp MC 8 M5K-MTF 1/2 08G MegaCrimp MC 4 M5K-XTF 1/4 04G MegaCrimp MC 4 M5K-XTF 1/4 04G MegaCrimp MC 6 M5K-XTF 3/8 06G MegaCrimp MC 6 M5K-XTF 3/8 06G MegaCrimp MC 8 M5K-XTF 1/2 08G MegaCrimp MC 4 M6K 1/4 04G MegaCrimp MC 4 M6K 1/4 04G MegaCrimp MC 4 MCPB+ 1/4 04G MegaCrimp MC 4 MCPB+ 1/4 04G MegaCrimp MC 6 MCPB+ 3/8 06G MegaCrimp MC 6 MCPB+ 3/8 06G MegaCrimp MC 8 MCPB+ 1/2 08G MegaCrimp MC 12 MCPB+ 3/4 12G MegaCrimp MC 12 MCPB+ 3/4 12GS 12GS1F-2 7347-0297 16 MCPB+ 1 16GS 16GS1F-2 7347-0298 16 MCPB+ 1 16G MegaCrimp MC 20 MCPB+ 1 1/4 20G MegaCrimp MC 4 MCPB+-MTF 1/4 04G MegaCrimp 4 MCPB+-MTF 1/4 04PC 04PC2F-2 7266-0034 4 MCPB+-MTF 1/4 04PC 04PC1FS 7266-0704 4 MCPB+-MTF 1/4 04G MegaCrimp 6 MCPB+-MTF 3/8 06G MegaCrimp 6 MCPB+-MTF 3/8 06PC 06PC2F-2 7266-0033 6 MCPB+-MTF 3/8 08G MegaCrimp 6 MCPB+-MTF 3/8 06PC 06PC1FS 7266-0706 6 MCPB+-MTF 3/8 06PC 06PC2F-2 7266-0033 6 MCPB+-MTF 3/8 06PC 06PC1FS 7266-0706 8 MCPB+-MTF 1/2 08PC 08PC1FS 7266-0708 8 MCPB+-MTF 1/2 08PC 08PC2F-2 7266-0002 1 See Adjustment Procedure at beginning of MC4-20 section. 98 Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----- ----- FULL 1.750 1.760 ----- ----- FULL 0.93 0.685 ----- ----- FULL 0.93 0.810 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.12 1.135 ----- ----- FULL 1.50 1.350 ----- ----- FULL 1.75 1.760 ----- ----- FULL 0.93 0.685 ----- ----- FULL 0.93 0.810 ----- ----- FULL 1.25 1.000 ----- ----- FULL 1.50 1.350 ----- ----- FULL 1.75 1.760 ----- ----- FULL ----0.675 ----- ----- FULL ----0.660 ----- ----- FULL 0.93 0.715 0.835 WIRE FULL ----0.630 ----- ----- FULL ----0.675 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.795 ----- ----- FULL 0.93 0.795 ----- ----- FULL 0.93 0.860 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.040 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.040 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.715 ----- ----- FULL 0.93 0.860 ----- ----- FULL 0.93 0.860 ----- ----- FULL 1.25 1.040 ----- ----- FULL 0.93 0.74 ----- ----- FULL 0.93 0.74 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.895 ----- ----- FULL 0.93 0.895 ----- ----- FULL 1.25 1.060 ----- ----- FULL 1.50 1.395 ----- ----- FULL ----1.300 ----- ----- FULL ----1.610 ----- ----- FULL 1.75 1.800 ----- ----- FULL 1.75 2.125 ----- ----- FULL 0.93 0.740 0.785 WIRE FULL ----0.640 ----- ----- FULL ----0.700 ----- ----- FULL 0.93 0.740 ----- ----- FULL 0.93 0.895 0.800 WIRE FULL ----0.765 ----- ----- FULL 1.25 1.060 ----- ----- FULL ----0.865 0.800 WIRE FULL ----0.765 ----- ----- FULL ----0.865 ----- ----- FULL ----0.980 0.880 WIRE FULL ----0.970 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC37 290 R3 MC31 325 R3 MC32 205 B5 MC33 245 R4 MC34 190 W5 MC35 270 B4 MC37 290 B3 MC31 325 R3 MC32 205 B5 MC33 245 R4 MC35 270 B4 MC37 290 R3 MC21 175 B4 MC31 275 W4 MC21 250 W4 MC31 215 B5 MC31 305 B4 MC31 385 B3 MC22 175 R5 MC32 175 R5 MC22 305 R3 MC32 305 R3 MC33 325 R3 MC32 305 R3 MC33 325 R3 MC31 385 B3 MC21 250 W4 MC22 310 R3 MC32 310 R3 MC33 325 R3 MC21 295 R3 MC31 435 W2 MC21 295 W2 MC31 435 W2 MC22 378 B3 MC32 378 B3 MC33 362 B3 MC35 355 B3 MC35 150 B5 MC36 345 B3 MC37 389 R2 MC39 380 B3 MC31 435 W2 MC31 235 R4 MC31 355 W3 MC21 295 R3 MC22 380 B3 MC21 340 B3 MC33 360 B3 MC32 315 R3 MC31 485 R1 MC22 315 R3 MC33 205 B5 MC33 185 W5 User’s Actual Setting Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Stem Ferrule User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC35 150 B5 MC35 355 B3 MC36 345 B3 MC37 380 R2 MC39 380 B3 MC31 355 W3 MC21 220 R4 MC22 205 B5 MC32 205 B5 MC33 204 B5 MC34 238 W4 MC35 328 W3 MC37 160 W5 MC39 445 B2 MC31 315 W3 MC21 180 R4 MC32 285 B5 MC22 285 B5 MC33 180 B5 MC33 340 W3 MC35 250 W4 MC37 218 W5 MC38 365 R2 MC31 465 B2 MC32 406 R2 MC33 315 W3 MC31 512 W1 MC21 404 R2 MC22 286 R3 MC32 286 R3 MC33 204 B5 MC34 220 R4 MC35 270 B4 MC37 266 W4 MC38 405 W2 MC39 380 B3 MC37 203 B5 MC33 600 W4 MC31 240 B3 MC21 385 W4 MC32 310 R3 MC22 310 R3 MC33 300 R3 MC34 255 W4 MC35 355 B3 MC31 365 W4 MC21 230 W4 MC32 275 W4 MC22 254 W4 MC33 365 W4 MC35 270 B4 MC31 235 R4 MC31 395 R2 MC31 275 W4 GC32-XDTM /GC96TM ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL ----1.300 FULL 1.50 1.395 FULL ----1.610 FULL 1.75 1.800 FULL 1.75 2.125 FULL 0.93 0.700 FULL 0.93 0.700 FULL 0.93 0.810 FULL 0.93 0.810 ----- FULL 1.25 0.980 ----- FULL 1.12 1.160 ----- FULL 1.50 1.380 ----- FULL 1.75 1.700 ----- FULL 1.75 2.020 ----- FULL 0.93 0.680 ----- FULL 0.93 0.680 ----- FULL 0.93 0.850 ----- FULL 0.93 0.850 ----- FULL 1.25 0.980 ----- FULL 1.12 1.050 ----- FULL 1.50 1.340 ----- FULL 1.75 1.730 ----- FULL 1.75 1.980 ----- FULL 0.93 0.755 ----- FULL 0.93 0.910 ----- FULL 1.25 1.050 ----- FULL 0.93 0..775 ----- FULL 0.93 0..775 ----- FULL 0.93 0.860 ----- FULL 0.93 0.860 ----- FULL 1.25 0.980 ----- FULL 1.12 1.150 ----- FULL 1.50 1.350 ----- FULL 1.75 1.74 ----- FULL 1.75 2.000 ----- FULL 1.75 2.125 ----- FULL 1.75 1.720 ----- FULL 1.25 1.000 ----- FULL 0.93 0.715 ----- FULL 0.93 0.715 ----- FULL 0.93 0.860 ----- FULL 0.93 0.860 ----- FULL 1.25 1.035 ----- FULL 1.12 1.170 ----- FULL 1.50 1.395 ----- FULL 0.93 0.705 ----- FULL 0.93 0.705 ----- FULL 0.93 0.845 ----- FULL 0.93 0.845 ----- FULL 1.25 1.010 ----- FULL 1.50 1.350 ----- FULL ----0.640 ----- FULL 0.93 0.720 ----- FULL ----0.660 Swaging Dash Size Product Size Description (in) Type Description No. 12 MCPB+-MTF 3/4 12GS 12GS1F-2 12 MCPB+-MTF 3/4 12G MegaCrimp 16 MCPB+-MTF 1 16GS 16GS1F-2 16 MCPB+-MTF 1 16G MegaCrimp 20 MCPB+-MTF 1 1/4 20G MegaCrimp 4 MEGATECH 1000 1/4 04G MegaCrimp MC 4 MEGATECH 1000 1/4 04G MegaCrimp MC 6 MEGATECH 1000 3/8 06G MegaCrimp MC 6 MEGATECH 1000 3/8 06G MegaCrimp 8 MEGATECH 1000 1/2 08G MegaCrimp MC 10 MEGATECH 1000 5/8 10G MegaCrimp MC 12 MEGATECH 1000 3/4 12G MegaCrimp MC 16 MEGATECH 1000 1 16G MegaCrimp MC 20 MEGATECH 1000 1 1/4 20G MegaCrimp MC 4 MEGATECH 250 1/4 04G MegaCrimp 4 MEGATECH 250 1/4 04G MegaCrimp 6 MEGATECH 250 3/8 06G MegaCrimp 6 MEGATECH 250 3/8 06G MegaCrimp 8 MEGATECH 250 1/2 08G MegaCrimp 10 MEGATECH 250 5/8 10G MegaCrimp MC 12 MEGATECH 250 3/4 12G MegaCrimp MC 16 MEGATECH 250 1 16G MegaCrimp 20 MEGATECH 250 1 1/4 20G MegaCrimp 4 MEGATECH 3000 1/4 04G MegaCrimp MC 6 MEGATECH 3000 3/8 06G MegaCrimp MC 8 MEGATECH 3000 1/2 08G MegaCrimp MC 4 MEGATECH G5TB 1/4 04G MegaCrimp MC 4 MEGATECH G5TB 1/4 04G MegaCrimp MC 06G MegaCrimp MC 6 MEGATECH G5TB 3/8 6 MEGATECH G5TB 3/8 06G MegaCrimp MC 8 MEGATECH G5TB 1/2 08G MegaCrimp MC 10 MEGATECH G5TB 5/8 10G MegaCrimp MC 12 MEGATECH G5TB 3/4 12G MegaCrimp MC 16 MEGATECH G5TB 1 16G MegaCrimp MC 20 MEGATECH G5TB 1 1/4 20G MegaCrimp MC 20 MEGATECH II ACP 1 1/4 20G MegaCrimp MC 16 MEGATECH LOC 1 16G MegaCrimp MC 8 MEGATECH PS 1/2 08G MegaCrimp MC 4 M-XP 1/4 04G MegaCrimp 4 M-XP 1/4 04G MegaCrimp 6 M-XP 3/8 06G MegaCrimp 6 M-XP 3/8 06G MegaCrimp 8 M-XP 1/2 08G MegaCrimp 10 M-XP 5/8 10G MegaCrimp 12 M-XP 3/4 12G MegaCrimp 4 RFS 1/4 04G MegaCrimp 4 RFS 1/4 04G MegaCrimp 6 RFS 3/8 06G MegaCrimp 6 RFS 3/8 06G MegaCrimp 8 RFS 1/2 08G MegaCrimp 12 RFS 3/4 12G MegaCrimp 3 RLA 3/16 03PC 03PC2F-2 7266-0007 4 RLA 1/4 04G MegaCrimp MC 4 RLA 1/4 04PC 04PC2F-2 7266-0034 1 See Adjustment Procedure at beginning of MC4-20 section. Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- ----- General Hose 99 Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 4 5 5 5 5 6 6 6 6 8 8 10 10 12 12 12 16 16 16 4 4 5 6 6 8 12 16 4 4 6 6 8 12 16 4 4 5 5 6 6 8 10 4 4 6 6 8 10 12 1 Description RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA RLA TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TR500 TR500 TR500 TR500 TR500 TR500 TR500 Stem Size (in) 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 1/4 1/4 5/16 3/8 3/8 1/2 3/4 1 1/4 1/4 3/8 3/8 1/2 3/4 1 1/4 1/4 5/16 5/16 3/8 3/8 1/2 5/8 1/4 1/4 3/8 3/8 1/2 5/8 3/4 Type 04G 05G 05PC 05G 05PC 06PC 06G 06PC 06G 08G 08PC 10PC 10G 12PC 12G GLX 16PC 16G GLX 04G 04G 05G 06G 06G 08G 12G 16G 04G 04G 06G 06G 08G 12G 16G 04G 04G 05G 05G 06G 06G 08G 10G 04G 04G 06G 06G 08G 10G 12G Ferrule Description MegaCrimp MegaCrimp 05PC2F-2 MegaCrimp 05PC2F-2 06PC2F-2 MegaCrimp 06PC2F-2 MegaCrimp MegaCrimp 08PC2F-2 12PC2F-2 MegaCrimp 12PC2F-4 MegaCrimp 001PC-GLX 16PC2F-2 MegaCrimp 001PC-GLX MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC MC 7266-0038 MC 7266-0038 7266-0033 MC 7266-0033 MC MC 7266-0002 7266-0018 MC 7266-0014 MC 7266-0013 MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC Skive/Buff Length +/Dia. .03 (in) (in) ----- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- --------- ----- Crimp Insertion Length OD +/Length +/-.03 (in) .010 (in) FULL 0.93 0.720 FULL 0.93 0.770 FULL ----0.765 FULL 0.93 0.770 FULL ----0.765 FULL ----0.770 FULL 0.93 0.860 FULL ----0.770 FULL 0.93 0.860 FULL 1.25 1.080 FULL ----0.995 FULL ----1.150 FULL 1.12 1.140 FULL ----1.320 FULL 1.50 1.430 1.350 ----1.17 FULL ----1.570 FULL 1.75 1.690 1.650 ----1.43 FULL 0.93 0.715 FULL 0.93 0.715 FULL 0.93 0.765 FULL 0.93 0.865 FULL 0.93 0.865 FULL 1.25 1.025 FULL 1.50 1.320 FULL 1.75 1.690 FULL 0.93 0.750 FULL 0.93 0.750 FULL 0.93 0.880 FULL 0.93 0.880 FULL 1.25 1.035 FULL 1.50 1.350 FULL 1.75 1.780 FULL 0.93 0.690 FULL 0.93 0.690 FULL 0.93 0.760 FULL 0.93 0.760 FULL 0.93 0.870 FULL 0.93 0.870 FULL 1.25 1.065 FULL 1.12 1.130 FULL 0.93 0.680 FULL 0.93 0.680 FULL 0.93 0.810 FULL 0.93 0.810 FULL 1.25 0.980 FULL 1.12 1.130 FULL 1.50 1.300 See Adjustment Procedure at beginning of MC4-20 section. 100 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Die Set Setting1 Ring MC21 260 B4 MC31 495 R1 MC31 485 R1 MC21 345 B3 MC21 340 B3 MC31 495 R1 MC22 305 R3 MC21 345 B3 MC32 305 R3 MC33 401 R2 MC33 235 R4 MC34 220 R4 MC34 200 R2 MC35 215 R4 MC35 420 W2 734 270 B4 MC36 285 B4 MC37 140 W5 735 420 W2 MC31 385 B3 MC21 250 W4 MC31 485 R1 MC32 315 R3 MC22 315 R3 MC33 295 B4 MC35 209 R4 MC37 140 W5 MC21 310 W3 MC31 445 B2 MC22 345 W3 MC32 345 W3 MC33 315 R3 MC35 270 B4 MC37 380 R2 MC21 190 B5 MC31 321 R3 MC31 475 R1 MC21 345 B3 MC22 310 W3 MC32 310 W3 MC33 375 B3 MC33 490 W5 MC31 315 R3 MC21 170 B5 MC32 205 B5 MC22 205 B5 MC33 204 B5 MC34 190 W5 MC35 156 B5 User’s Actual Setting Hydraulic Hose Crimp Data Effective 10/02, Supercedes all previous MobileCrimp® 4-20 Digital Dial and Positive Stop Data Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers General MobileCrimp® 4-20 Digital and Positive Stop Crimpers G4H with PC2F Ferrule Crimp Data 1. For hose size and stem type to be crimped to find proper table to use on the right. 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD. 12 16 Ferrule Description G4H 12PC2F-4 PC Stem Hose Type Ferrule Description G4H 16PC2F-4 PC Crimp Crimp OD Hose OD +/- .010 (in) 1.22 1.39 1.21 1.38 1.19 1.36 1.17 1.34 1.15 1.32 1.14 1.31 Crimp Length Full Full Full Full Full Full Die 35 35 35 35 35 35 Crimp Crimp OD Approx. Setting1 345 325 290 250 215 195 User's Actual Ring Crimper Spacer User's Actual Effective 10/02,Ring Ring Supercedes all previous B1 MobileCrimp® 4-20 Digital Dial and Die Hose OD +/- .010 (in) Crimp Length Hydraulic Hose1.72 Crimp Data 1.49 Full 36 MobileCrimp® 4-20 Digital and 1.48 1.71 Positive Full Stop 36 Crimpers 570 G4H with PC2F and Ferrule 1.46PC1F-C4 1.69 Full Crimp 36 Data 530 Positive Stop Data B1 B1 1.44 1.67 Full 36 490 W1 1. For hose size and stem type to be crimped to find proper table the right. Full 1.42 to use on 1.65 36 450 B2 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. 1.41 B2 1.64 Full 36 430 If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD. 20 Stem Hose Type G4H PC Ferrule Description Crimp Crimp OD Hose OD +/- .010(in) 1.74 2.00 1.73 1.99 1.71 1.97 1.69 1.95 20PC2F-2 Hose Dash Size 20 Stem Hose Type Ferrule Description G4H 20PC1F-C4 PC Full Full 38 38 270 250 Die 37 37 37 37 37 37 Approx. Setting1 285 260 220 180 135 115 1.93 1.92 Crimp Crimp OD Hose OD +/- .010(in) 1.75 1.74 1.74 1.73 1.72 1.71 1.70 1.69 1.68 1.67 1.67 1.66 Crimp Length 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" User's Actual Ring W4 W4 Crimper Spacer Ring B4 B4 W4 W5 R5 R5 User's Actual Ring Power Crimp® 2001 Die 38 38 38 38 Crimper Page 1 Spacer Ring W2 R2 W3 R3 Page 2 1 See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OmniCrimp® 21 / Power Crimp® 3000B 1.67 1.66 Crimp Length Full Full Full Full Approx. Setting1 405 385 345 310 MobileCrimp® 4-20 Hose Dash Size Power Crimp® 707 Approx. Setting1 595 Crimper Spacer Ring B3 W3 B4 W4 R4 B5 GC32-XDTM /GC96TM Hose Dash Size Stem Hose Type Swaging Hose Dash Size 101 Effective 02/01 Supercedes any previous data GL Coupling Crimping Instructions 4-20 Crimping InstructionsMobileCrimp for the GL coupling on the MobileCrimp 4-20 ® ® General To achieve achieve the propertail taillength, length, line line up fittingend endof of ferrule the ferrule with theoftop the die (see Figure 1) to prior to crimping. To proper upthe fitting with top dieof (see Figure 1) prior crimping. Align fitting end of staking collar of uncrimped ferrule flush with bottom of die. Swaging Crimp Dies Crimp Diameter (Front Crimp) For MC81, MC82 and MC83 dies GC32-XDTM /GC96TM Figure 1 - Description 12 16 20 GMV GMV GMV Measure Crimp Here (Front Crimp) Size Type Description Length Diameter Insertion Tail Crimp (in) +/(in.) Length Length OD +/.03 (in) +/-.03 (in) ±.10 (in) .010 (in) 3/4 12GL 1 16GL 1 1/4 20GL 1-pc GL 1-pc GL 1-pc GL ------------------------- ---------------------------- 1.750 2.125 2.250 0.50 0.60 0.50 1.12 1.36 1.66 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 Dash Size Tail Length 1 See Adjustment Procedure at beginning of MC4-20 section. 102 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set Approx. Setting1 MC4-20 Spacer Ring MC81 MC82 MC83 250 250 275 R1 R3 W1 User's Actual Setting GLP Coupling Crimping Instructions MobileCrimp® ®4-20 MobileCrimp 4-20 GLP Coupling Crimping Instructions Crimping Instructions for the GLP coupling on the MC4-20 General IMPORTANTMC4-20your Digital Dial usersContact or IMPORTANT- MC4-20 Digital Dial users- Contact Gates representative your Gates representative andPower requestTechnical Fluid Power check www.gates.com and request Fluid Note Note ‘Crimping GLP couplings usingcrimper’ the ‘Crimping GLPTechnical couplings using the MC4-20 Digital Dial MC4-20 Digital Dial crimper’ See Figure 1 See for proper alignment of coupling in die prior to crimping. Figure 1 for proper alignment of coupling in die prior to crimping. Align fitting end of staking collar of uncrimped ferrule flush with top of the die Swaging Hose S/R-XH S/R-XH S/R-XH TR500 Die Set Die Set +/- .03 (in) Crimper MC4-20 User's MC4-20 Spacer Ring Actual Spacer Ring Setting 0.66 0.72 0.98 0.66 0.77 0.66 0.72 0.77 0.75 0.75 0.72 0.66 0.75 0.77 0.75 0.72 0.75 0.66 0.98 0.77 0.66 0.72 0.77 0.72 0.75 0.75 0.98 0.75 0.66 0.77 0.72 0.66 0.75 0.77 0.75 0.72 0.66 0.75 0.75 0.77 0.72 0.66 0.75 0.77 0.72 0.98 0.460 0.760 1.015 0.470 0.620 0.470 0.740 0.620 0.920 1.000 0.740 0.470 0.920 0.620 1.000 0.740 0.910 0.470 1.040 0.620 0.470 0.740 0.625 0.750 0.910 0.910 1.040 1.015 0.470 0.625 0.750 0.470 0.910 0.625 1.015 0.750 0.500 0.910 1.015 0.640 0.740 0.500 0.90 0.640 0.740 1.020 MC71 MC73 MC75 MC71 MC72 MC71 MC73 MC72 MC74 MC75 MC73 MC71 MC74 MC72 MC75 MC73 MC74 MC71 MC75 MC72 MC71 MC73 MC72 MC73 MC74 MC74 MC75 MC75 MC71 MC72 MC73 MC71 MC74 MC72 MC75 MC73 MC71 MC74 MC75 MC72 MC73 MC71 MC74 MC72 MC73 MC75 R4 W4 W5 R4 R4 R4 R4 R5 R4 R4 R4 R4 B4 R4 R4 W4 B5 W5 B4 W4 R4 B5 R4 0.77 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 0.620 0.760 0.900 1.000 0.500 0.660 0.740 0.920 1.040 0.760 0.920 1.080 0.470 0.610 0.720 0.880 1.020 MC72 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75 R4 W4 B5 R5 B4 B4 R4 R4 B4 W4 R4 B3 R4 B5 B5 R5 R4 0.75 0.90 MC74 R4 R4 R4 R4 R5 R4 R4 R4 R4 B4 R4 R4 W4 B5 W5 R4 R4 W4 B5 W5 B4 W4 R4 B5 Power Crimp® 2001 TR500 TR500 TR500 TR500 ------1/4 GLP1 GLP1 ------1/2 GLP1 GLP1 ------3/4 1/4 GLP1 GLP1 1-pc GLP1 1-pc GLP1 1/4 3/8 GLP1 GLP1 ------1/2 1-pc GLP1 3/8 5/8 GLP1 GLP1 ------1-pc GLP1 1-pc GLP1 1/2 3/4 GLP5 GLP1 ------1-pc GLP1 5/8 1/4 GLP1 GLP1 ------3/8 1-pc GLP1 3/4 1/2 GLP1 GLP1 ------1-pc GLP1 5/8 1-pc GLP1 1/4 GLP1 GLP1 ------3/4 1-pc GLP1 3/8 1/4 GLP1 GLP1 ------1-pc GLP1 1/2 3/8 GLP1 GLP1 ------1-pc GLP1 1-pc GLP1 5/8 1/2 GLP1 GLP1 ------5/8 1-pc GLP1 3/4 3/4 GLP1 GLP1 ------1-pc GLP1 1/4 GLP1 1-pc GLP1 ------3/8 GLP1 1-pc GLP1 ------1/2 GLP5 1-pc GLP1 ------1-pc GLP1 5/81/4 GLP1 GLP1 1-pc GLP1 ------1-pc GLP1 3/43/8 GLP1 GLP1 1-pc GLP1 ------1/2 GLP1 1-pc GLP1 1/45/8 GLP1 GLP1 1-pc GLP1 ------1-pc GLP1 1-pc GLP1 3/83/4 GLP1 GLP1 1-pc GLP1 ------1/2 GLP1 1-pc GLP1 ------1/4 GLP1 1-pc GLP1 5/8 3/8 GLP1 GLP1 1-pc GLP1 ------1-pc GLP1 1/2 GLP1 1-pc GLP1 3/4 GLP1 1-pc GLP1 ------5/8 GLP1 1-pc GLP1 ------3/8 GLP1 1-pc GLP1 ------1/2 GLP1 1-pc GLP1 ------5/8 GLP1 1-pc GLP1 ------3/4 GLP1 1-pc GLP1 1/4 GLP1 1-pc GLP1 ------3/8 GLP1 1-pc GLP1 ------1/2 GLP1 1-pc GLP1 ------5/8 GLP1 1-pc GLP1 ------3/4 GLP1 1-pc GLP1 ------1/2 GLP1 1-pc GLP1 ------5/8 GLP1 1-pc GLP1 ------3/4 GLP1 1-pc GLP1 ------1/4 GLP5 1-pc GLP5 ------3/8 GLP5 1-pc GLP5 ------1/2 GLP5 1-pc GLP5 ------5/8 GLP5 1-pc GLP5 ------3/4 GLP5 1-pc GLP5 ------- Crimper OmniCrimp® 21 / Power Crimp® 3000B 1 MEGATECH LOC MEGATECH LOC MEGATECH LOC MEGATECH LOC RLA RLA RLA RLA RLA GLP1 GLP1 GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 GLP1 1-pc GLP1 1-pc GLP1 GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 GLP1 1-pc GLP1 1-pc GLP1 Crimp Insertion Length Crimp Insertion Crimp +/- .03 Crimp (In.) O.D. Length OD MobileCrimp® 4-20 6 8 10 12 4 6 8 10 12 8 10 12 4 6 8 10 12 4 GTH 6 GTH 8 GTHGTH 10 GTH GTHGTH 12 GTHLOC 4 6 LOCLOC 8 LOC LOCLOC 10 12 LOCLOC 4 LOCLOL 6 LOL LOCLOL 8 10 LOLALOL 12 LOL LOLAM500 4 LOLAM500 6 8 LOLAM500 10 M500 LOLAM500 12 16 M500M500 4 M500-MTF M500 6 M500-MTF M500 8 M500-MTF 4 M500-XTF M500 6 M500-XTF M500 8 M500-XTF MEGATECH 250 10 M500-XTF 12 M500-XTF MEGATECH 250 16 M500-XTF MEGATECH 250 4 MEGATECH250 MEGATECH 250 6 MEGATECH250 8 MEGATECH250 MEGATECH 250 10 MEGATECH250 Ferrule Stem Ferrule SizeSize Type Description Prod. Type Description (In.) (in) No. Power Crimp® 707 4 8 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 Measure Crimp Here Stem Hose Dash Dash Description Description Size Size GC32-XDTM /GC96TM Figure 1 See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 103 Clamp Collar Crimping Instructions MobileCrimp® 4-20 MobileCrimp 4-20 General ® Clamp Collar Crimping Instructions Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is Care must be taken when crimping clamp collars onto a hydraulic hose. If toocrimp loose, collar could hose’sdramatically length causing abrasion and eventual is too tight, hoseslide will along be crushed, reducing its service life. hose cover failure. If crimp is too loose, collar could slide along hose’s length causing abrasion Swaging and eventual hose collars cover failure. Remember: Clamp must be crimped before the hose couplings. Remember: Clamp collars must be crimpedcrimp before the hosewhich couplings. Use the following instructions to determine diameter, can then be used find crimping setting in toTable 2. Thecrimp required clampwhich collarcan for then a specific Usetothe following instructions determine diameter, hydraulic providedsetting in Table 1. 2. The required clamp collar for a be usedhose to findis crimping in Table 2. Obtain caliper. crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness Obtainbelow). crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see (see2.formula formula below). Crimp Diameter = (Hose O.D.) += [2 x .065 (Clamp Collar Wall Thickness)] Crimp Diameter (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimpdie dieshould shouldbebelocated located in the center of collar, the collar, will result in a 1/8” Whencrimping crimpingclamp clamp collar, collar, the crimp in the center of the whichwhich will result in a 1/8” flare eachside sideofofthe thecollar. collar. flare ononeach Power Crimp® 707 GC32-XDTM /GC96TM specific hydraulic hose is provided in Table 1. 1. Measure hose’s outside diameter at the location where clamp collar will be 1. Measure hose’s outside diameter at the location where clamp collar crimped. This be accomplished using a pie tape or bya using the or average will be can crimped. This can be by accomplished by using pie tape by hose outside diameter measured with a dial caliper. using the average hose outside diameter measured with a dial Description CC1.12 CC1.25 CC1.37 Table 1 Hydraulic Hose Applications 10M2T, 10G2 12M2T, 12G2, 12M4K 12C12, 12G4K Product Number 7334-45805 7334-45885 7334-45895 Length (In.) 2.250 2.000 2.000 MC 4-20 Die MCC3 MCC4 MCC4 Table 2 MobileCrimp® 4-20 MCC3 Die Crimp Approx. Diameter Setting1 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165 1 260 270 282 293 303 315 325 335 347 358 370 380 390 400 412 423 435 445 455 465 477 488 500 510 MCC4 Die Crimp Approx. Diameter Setting1 1.250 1.255 1.260 1.265 1.270 1.275 1.280 1.285 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365 260 270 282 293 303 315 325 335 347 358 370 380 390 400 412 423 435 445 455 465 477 488 500 510 See Adjustment Procedure at beginning of MC4-20 section. 104 The Gates Rubber Company Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 43 Power Steering Male Flareless Assembly Instructions MobileCrimp® 4-20 6. Mark hose 1-1/4” (±1/32”) from the end of hose with a marker pen. Do not damage hose. See Fig. 3. 1. Measure tube O.D. General Hose Preparation and Assembly 2. Select proper Male Flareless coupling for the application. Swaging 3. Determine length of replacement assembly. Measure the distance between the points where the tubing is to be cut. See Fig. 1. Fig. 3 Mark Fig. 1 Fig. 4 4. Determine necessary cut length of hose. Cut Assembly Cutoff Cutoff = Overall – Dimension – Dimension Length Length (Coupling 1) (Coupling 2) .996 .996 1.012 .934 .973 .973 190 Positive Stop Spacer Ring Blue Power Steering 9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of the stem hex. (See Fig. 5.) OmniCrimp® 21 / Power Crimp® 3000B 6PS-4MFA 6PS-5MFA 6PS-6MFA 6PS-M8MFA 6PS-M10MFA 6PS-M12MFA Digital Dial MobileCrimp® 4-20 Cutoff Dimensions For Power Steering Couplings Cutoff (in) (Cutoff dimensions are in Table below.) Description 8. Place the MC44 die into crimper. Use setting /spacer ring as shown below: Power Crimp® 707 ubing must be cut at 1” from the start of any NOTE: T bend. Read “Tubing Preparation Assembly” section on next page before cutting. GC32-XDTM /GC96TM 7. Insert a 6PS coupling into hose until end of ferrule is even with the mark. (See Fig. 4.) 5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2. Fig. 5 Fig. 2 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 105 Power Crimp® 2001 10. Place no-notch cone on die fingers. Press crimp button. When you hear pump pressurize or the light and buzzer sound, release your finger from the crimp button. Crimp is now complete. Power Steering Male Flareless Assembly Instructions (cont’d) General MobileCrimp® 4-20 11. Measure the crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance. 3. Connect to Tube End (Preliminary Connection) Swaging A. Insert tube into thread end of hose assembly until it bottoms against shoulder. Crimp Dia. = .720” ± .005” Crimp Dia. = .700” ± .005” GC32-XDTM /GC96TM Fig. 6 12. Check assembly to make sure correct overall length has been obtained. 13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary. Tubing Preparation Assembly Power Crimp® 707 MobileCrimp® 4-20 C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset. 4. Inspect 1. Tube End Condition A. Before cutting tube, mark both ends of assembly so that it can be properly reassembled. Marks must be made on tubing beyond the point where the tubing will be cut. Use a marker pen to mark the tubing so the surface won’t be scratched. B. Tube end must be cut squarely (±5°). C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube. D. The bare end of the tube must be long enough for the nut and sleeve to be placed over the tube. (1” minimum length before the start of any bend.) E. There must be sufficient tube length for tube end to seat against shoulder in thread end of stem. (1” minimum length before the start of any bend.) 2. Nut and Sleeve Placement (Tube End) A. Install hex nut over tube, positioned so the shoulder end is placed on tube first. Thread end will then face hose assembly. A. D isassemble and inspect compression of sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed. B. T ube end will be slightly distorted from butting against internal shoulder. NOTE: Makeup of the correct connection is critical for proper use and safety. 5. Final Assembly A. Insert tube into thread end of hose assembly. B. W ith a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between sleeve, tube and seat of stem. CAUTION: Overtightening may cause stripped threads and/or collapse of tube. C. B efore tightening second end, line up the two marks on tubing to assure proper orientation. B. Place sleeve on tube so tapered end will face hose assembly. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B B. Screw hex nut to thread end until finger tight. 106 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Gates PolarSeal ® Hose Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates’ assembly recommendations. General G45 Series (ACA) Coupling Crimping Instructions MobileCrimp® 4-20 Swaging Changing Digital Readout GC32-XDTM /GC96TM Rotating knob on front of switch box clockwise will increase number; counterclockwise will decrease number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 200 to 245, move dial up to 300 then down to 245. Crimp Diameter Power Crimp® 707 Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator’s Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number. Changing the digital readout by 002 (Example 245 to 247) will change the crimp diameter by .001”. To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the “Crimp Diameter” column. MobileCrimp® 4-20 IMPORTANT If ACTUAL crimped dimensions are within specification, you have made a good assembly. Crimp Diameter ±.010 (in) Die Set Approx. Setting1 Actual Crimper Setting Positive Stop Spacer 6AC134a 5/16 6ACA Centered .690 MC40 180 W5 8AC134a 13/32 8ACA Centered .780 MC41 220 B5 10AC134a 1/2 10ACA Centered .890 MC42 190 W5 12AC134a 5/8 12ACA Centered 1.020 MC43 214 B5 Power Crimp® 2001 1 OmniCrimp® 21 / Power Crimp® 3000B Hose I.D. Fitting Ferrule Type (in) Type Position See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 107 Automotive Service Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Size (in) 1/4 3/8 3/8 1/2 1/2 1/2 5/8 3/4 1 1 1/4 5/16 1/4 1/4 1/4 1/4 3/8 1/2 1/2 5/8 5/8 3/4 1 1 1/4 1/4 5/16 3/8 1/2 3/8 1/2 1/2 3/4 1 1 1/4 1/4 3/8 3/8 1/2 1/2 1/2 1 Type Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose LPG 3620C Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Stem Dash Size 4 6 6 8 8 8 10 12 16 20 5 4 5 6 8 6 8 8 10 10 12 16 20 4 5 6 8 6 8 8 12 16 20 4 6 6 8 8 8 Type PC PC GLX PC GLX GLX GLX GLX GLX GLX PC PC PC PC PC GLX GLX GLX GLX GLX GLX GLX GLX PC PC PC PC GLX GLX GLX GLX GLX GLX PC PC GLX GLX GLX PC Ferrule Skive/Buff Description 8PC2F-2 PC2F-2 001pc-GLX PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 PC2F-2 PC1FA PC2F-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 PC2F-2 PC2F-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 Length +/.03 (in) 0.875 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Dia. (in) WIRE – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 0.93 32 – Full 0.8 32 – 0.70 0.74 21 – Full 1.025 33 – 1.00 0.88 22 – 1.00 0.88 32 – 0.60 0.97 33 – 1.35 1.17 34 – 1.65 1.45 35 – 1.90 1.8 37 – Full 0.765 31 – Full 0.65 31 – Full 0.77 31 – Full 0.79 31 – Full 1.02 32 – 0.70 0.76 21 – 1.00 0.91 22 – 1.00 0.91 32 – 0.60 0.94 22 – 0.60 0.94 32 – 1.35 1.15 34 – 1.65 1.43 35 – 1.90 1.82 37 – Full 0.72 31 – Full 0.77 31 – Full 0.89 32 – Full 1.12 33 – 0.70 0.81 21 – 1.00 0.94 22 – 1.00 0.94 32 – 1.35 1.23 34 – 1.65 1.55 36 – 1.90 1.82 37 – Full 0.725 31 – Full 0.8 32 – 0.70 0.76 21 – 1.00 0.9 22 – 1.00 0.9 32 – Full 1.025 33 See Adjustment Procedure at beginning of MC4-20 section. 108 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper Approx. Spacer Setting1 Ring 450 B2 190 W5 335 R3 315 B4 398 W3 398 W3 398 W3 270 B4 525 B2 415 R3 510 R1 255 R4 495 R1 540 R5 635 B1 375 B3 450 B2 450 B2 500 R1 500 R1 230 R4 475 W2 455 R2 395 R2 495 R1 740 W3 160 W5 475 R1 510 R1 510 R1 230 R4 275 W4 455 R2 420 R2 190 W5 375 B3 450 B2 450 B2 315 B4 User’s Actual Setting Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Crimper MC420 Approx. Spacer Setting1 Ring 450 B2 450 B2 295 R3 260 B4 385 R2 275 B4 705 R1 325 W1 330 B3 250 R4 475 R1 375 B4 475 R1 660 W4 345 W3 660 W4 345 W3 450 B2 450 B2 510 R1 510 R1 225 R4 285 B4 500 R1 500 R1 230 R4 495 W5 395 B5 270 B4 530 B1 405 W2 475 W2 275 W4 455 R2 215 B5 395 R2 260 B4 255 R4 495 R1 345 B3 345 B3 495 R1 540 R5 475 R1 740 W3 740 W3 375 B3 385 W2 400 R2 635 B1 450 B2 510 R1 450 B2 510 R1 GC32-XDTM /GC96TM 1 Description 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 1000MP/ Mine Spray 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 0.93 32 Full 0.93 22 Full 1.19 34 1.50 Full 1.345 35 Full 1.62 36 1.75 Full 1.745 37 Full 1.95 37 1.75 Full 2.045 39 Full 0.76 21 Full 0.648 31 Full 0.76 31 ----0.700 0.76 21 ----0.700 0.81 21 Full 0.85 21 Full 0.88 32 Full 0.85 31 Full 0.88 22 ----1.000 0.91 22 ----1.000 0.91 32 ----1.000 0.94 32 ----1.000 0.94 22 Full 1.02 33 Full 1.02 33 0.75 0.600 0.94 22 0.75 0.600 0.94 32 ----1.350 1.15 34 Full 1.29 34 ----1.350 1.23 34 Full 1.35 35 Full 1.69 36 Full 1.63 36 ----1.650 1.43 35 ----1.650 1.55 36 ----1.900 1.82 37 Full 0.63 31 Full 0.72 31 Full 0.72 21 Full 0.65 31 Full 0.77 31 Full 0.77 21 Full 0.77 21 Full 0.77 31 Full 0.79 31 ----0.700 0.81 21 Full 0.89 32 Full 0.89 22 ----0.700 0.76 21 Full 0.79 21 Full 1.08 33 Full 1.02 32 ----1.000 0.91 22 ----1.000 0.94 22 ----1.000 0.91 32 ----1.000 0.94 32 Swaging Dash Size 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1 1/4 3/16 1/4 1/4 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 Stem Ferrule Skive/Buff Work Length Press. Dash +/Dia. (psi) Size Type Description .03 (in) (in) 1000 8 PC 8PC2F-2 0.875 WIRE 1000 8 PC 8PC2F-2 0.875 WIRE 1000 12 PC 12PC2F-2 1.625 WIRE 1000 12 PC MegaCrimp® 1000 16 PC 16PC2F-2 1.500 WIRE 1000 16 PC MegaCrimp® 1000 20 PC 20PC2F-2 1.118 WIRE 1000 20 PC MegaCrimp® 500 4 PC 4PC2F-2 250 4 PC 4PC2F-2 500 4 PC 4PC2F-2 250 6 06GLX 001pc-GLX --------500 6 06GLX 001pc-GLX --------250 6 PC 6PC2F-4 500 6 PC 6PC1FA 250 6 PC 6PC2F-4 500 6 PC 6PC1FA 250 8 08GLX 001pc-GLX --------250 8 08GLX 001pc-GLX --------500 8 08GLX 001pc-GLX --------500 8 08GLX 001pc-GLX --------250 8 PC 8PC2F-2 500 8 PC 10PC2F-2B 250 10 10GLP1 001-pc GLP1 --------250 10 10GLP1 001-pc GLP1 --------250 12 12GLX 001pc-GLX --------250 12 PC 12PC2F-4 500 12 12GLX 001pc-GLX --------500 12 PC 12PC2F-4 500 16 PC 16PC2F-4 250 16 PC 16PC2F-2 250 16 16GLX 001pc-GLX --------500 16 16GLX 001pc-GLX --------250 20 20GLX 001pc-GLX --------500 3 PC 3PC2F-2 500 4 PC 4PC2F-2 500 4 PC 4PC2F-2 250 4 PC 4PC2F-2 500 5 PC 6PC2F-2 500 5 PC 6PC2F-2 250 5 PC 5PC1FA 250 5 PC 5PC1FA 250 6 PC 6PC2F-2 500 6 06GLX 001pc-GLX --------500 6 PC 6PC2F-4 500 6 PC 6PC2F-4 250 6 06GLX 001pc-GLX --------250 6 PC 6PC2F-2 500 8 PC 8PC2F-4 250 8 PC 8PC2F-2 250 8 08GLX 001pc-GLX --------500 8 08GLX 001pc-GLX --------250 8 08GLX 001pc-GLX --------500 8 08GLX 001pc-GLX --------- General Hose See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 109 Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1 1/4 1 1/4 1 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1/4 1/4 3/8 3/8 1/2 1/2 3/4 1 1 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 Description 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B Stem Work Press. Dash (psi) Size Type 500 10 PC 250 10 10GLP1 250 10 10GLP1 250 10 PC 500 12 12GLX 250 12 12GLX 500 12 PC 250 12 PC 500 16 16GLX 250 16 16GLX 250 16 PC 500 16 PC 500 20 20GLX 250 20 20GLX 250 20 PC 350 4 PC 350 4 PC 350 6 PC 350 6 PC 350 8 PC 350 12 PC 350 16 PC 350 20 PC 1000 4 PC 1000 6 PC 1000 6 PC 1000 8 PC 1000 8 PC 1000 12 PC 1000 16 PC 1000 20 PC 315 4 PC 315 4 PC 250 4 PC 250 4 PC 250 5 PC 250 5 PC 250 6 PC 200 6 PC 250 6 PC 200 6 PC 315 6 06GLX 250 6 06GLX 315 8 08GLX 315 8 08GLX 250 8 08GLX 250 8 08GLX 315 8 PC 200 8 PC 250 8 PC 315 12 12GLX 250 12 12GLX 250 12 PC 315 12 PC Ferrule Description 10PC1FA 001-pc GLP1 001-pc GLP1 10PC2F-2C 001pc-GLX 001pc-GLX 12PC1FA 12PC2F-4 001pc-GLX 001pc-GLX 16PC2F-2 16PC2F-4 001pc-GLX 001pc-GLX 20PC2F-4 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 10PC2F-2B 12PCBHB1F 16PC2F-4 20PC2F-4 4PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 12PC2F-4 16PC2F-2 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 8PC2F-4 8PC2F-2 8PC2F-2 001pc-GLX 001pc-GLX 12PC2F-2 12PC2F-4 Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------0.750 WIRE 0.688 WIRE 0.688 WIRE 0.875 WIRE 0.875 WIRE 1.563 WIRE 1.500 WIRE 2.190 WIRE ----------------------------------------------------------------- Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 1.12 34 0.75 0.600 0.94 32 0.75 0.600 0.94 22 Full 1.09 33 ----1.350 1.23 34 ----1.350 1.15 34 Full 1.37 35 Full 1.29 34 ----1.650 1.55 36 ----1.650 1.43 35 Full 1.54 36 Full 1.66 36 ----1.900 1.82 37 ----1.900 1.82 37 Full 2 38 Full 0.675 31 Full 0.675 21 Full 0.79 22 Full 0.79 32 Full 1.065 33 Full 1.355 35 Full 1.665 36 Full 2.04 39 Full 0.64 31 Full 0.69 31 Full 0.69 21 Full 0.94 32 Full 0.94 22 Full 1.315 35 Full 1.545 36 Full 1.88 37 Full 0.78 31 Full 0.78 21 Full 0.67 31 Full 0.67 21 Full 0.72 31 Full 0.72 21 Full 0.8 31 Full 0.75 31 Full 0.8 21 Full 0.75 21 ----0.700 0.81 21 ----0.700 0.76 21 ----1.000 0.94 22 ----1.000 0.94 32 ----1.000 0.91 22 ----1.000 0.91 32 Full 1.1 33 Full 1 33 Full 0.98 33 ----1.350 1.23 34 ----1.350 1.15 34 Full 1.24 34 Full 1.37 35 See Adjustment Procedure at beginning of MC4-20 section. 110 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Setting1 Ring 160 W5 500 R1 500 R1 420 W2 395 B5 230 R4 310 R3 495 W5 275 W4 475 W2 220 W4 470 W1 455 R2 455 R2 405 W2 305 B4 175 R4 165 R5 165 R5 370 B3 280 B4 480 W1 190 R1 235 R4 335 R3 205 B5 470 R1 470 R1 205 R4 235 W4 555 R1 520 W1 365 R2 295 B4 170 W5 395 R2 260 B4 560 R5 455 B2 395 B2 310 W3 475 R1 375 B3 510 R1 510 R1 450 B2 450 B2 440 B2 245 R4 205 B5 395 B5 230 R4 395 R2 310 R3 User’s Actual Setting Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Crimper MC420 Approx. Spacer Setting1 Ring 475 W2 275 W4 570 B1 415 R3 445 B2 335 R3 398 W3 398 W3 398 W3 398 W3 210 W5 330 W3 330 W3 270 B4 525 B2 525 B2 215 R4 375 B3 335 R3 335 R3 398 W3 398 W3 398 W3 398 W3 430 B3 430 B3 210 W5 210 W5 270 B4 330 W3 525 B2 525 B2 265 W4 250 R4 250 R4 405 R2 265 B4 310 W3 185 B5 455 B2 185 B5 260 B4 395 R2 570 B1 570 B1 245 R4 245 R4 170 W5 170 W5 270 B4 550 B5 270 B4 345 B3 450 B2 MobileCrimp® 4-20 Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set ----1.650 1.43 35 ----1.650 1.55 36 Full 1.71 36 ----1.900 1.8 37 Full 2.02 38 ----0.700 0.74 21 ----1.000 0.88 22 ----1.000 0.88 32 ----1.000 0.88 32 ----1.000 0.88 22 ----0.600 0.97 33 ----1.350 1.2 34 ----1.350 1.2 34 ----1.350 1.17 34 ----1.650 1.45 35 ----1.650 1.45 35 ----1.650 1.52 36 ----0.700 0.76 21 ----0.700 0.74 21 ----0.700 0.74 21 ----1.000 0.88 32 ----1.000 0.88 22 ----1.000 0.88 22 ----1.000 0.88 32 ----1.000 0.9 32 ----1.000 0.9 22 ----0.600 0.97 33 ----0.600 0.97 33 ----1.350 1.17 34 ----1.350 1.2 34 ----1.650 1.45 35 ----1.650 1.45 35 Full 0.685 31 Full 0.648 31 Full 0.648 31 Full 0.725 31 Full 0.725 21 Full 0.75 21 Full 0.8 32 Full 0.75 31 Full 0.8 22 Full 0.72 21 Full 0.72 31 Full 0.99 22 Full 0.99 32 Full 1 33 Full 0.99 33 Full 1.125 34 Full 1.125 34 Full 1.35 34 Full 1.32 34 Full 1.35 35 Full 1.6 36 Full 1.65 36 Power Crimp® 707 Description 001pc-GLX 001pc-GLX 16PC2F-4 001pc-GLX 20PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-2 12PC2F-4 16PC2F-2 16PC2F-4 Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GC32-XDTM /GC96TM 1 Description 6B 6B 6B 6B 6B Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Ferrule Swaging Dash Size 1 1 1 1 1/4 1 1/4 3/8 1/2 1/2 1/2 1/2 5/8 3/4 3/4 3/4 1 1 1 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 Stem Work Press. Dash (psi) Size Type 250 16 16GLX 315 16 16GLX 315 16 PC 200 20 24GLX 200 20 PC 200 6 06GLX 250 8 08GLX 250 8 08GLX 200 8 08GLX 200 8 08GLX 200 10 10GLX 300 12 12GLX 250 12 12GLX 200 12 12GLX 200 16 16GLX 150 16 16GLX 300 16 16GLX 300 6 06GLX 200 6 06GLX 250 6 06GLX 200 8 08GLX 250 8 08GLX 200 8 08GLX 250 8 08GLX 300 8 08GLX 300 8 08GLX 200 10 10GLX 250 10 10GLX 200 12 12GLX 250 12 12GLX 200 16 16GLX 150 16 16GLX 300 4 PC 250 4 PC 200 4 PC 200 5 PC 200 5 PC 200 6 PC 300 6 PC 200 6 PC 300 6 PC 250 6 PC 250 6 PC 200 8 PC 200 8 PC 300 8 PC 250 8 PC 250 10 PC 200 10 PC 250 12 PC 200 12 PC 300 12 PC 150 16 PC 200 16 PC General Hose See Adjustment Procedure at beginning of MC4-20 section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 111 Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General MC4-20 Digital Dial and Positive Stop Crimpers Hose Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 1 Adapta Flex™ PC CPLG 300 16 PC 16PC2F-4 3/4 ADAPTAFLEX 250 BLUE 250 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 250 BLUE 250 8 08GLX 001pc-GLX 5/8 ADAPTAFLEX 250 BLUE 250 10 10GLP1 001-pc GLP1 3/4 ADAPTAFLEX 250 BLUE 250 12 12GLX 001pc-GLX 3/8 ADAPTAFLEX 250 GRN 250 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 250 GRN 250 8 08GLX 001pc-GLX 5/8 ADAPTAFLEX 250 GRN 250 10 10GLP1 001-pc GLP1 3/4 ADAPTAFLEX 250 GRN 250 12 12GLX 001pc-GLX 3/8 ADAPTAFLEX 250 YEL 250 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 250 YEL 250 8 08GLX 001pc-GLX 5/8 ADAPTAFLEX 250 YEL 250 10 10GLP1 001-pc GLP1 3/4 ADAPTAFLEX 250 YEL 250 12 12GLX 001pc-GLX 3/8 ADAPTAFLEX 300 BLUE 300 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 300 BLUE 300 8 08GLX 001pc-GLX 3/4 ADAPTAFLEX 300 BLUE 300 12 12GLX 001pc-GLX 3/8 ADAPTAFLEX 300 GRN 300 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 300 GRN 300 8 08GLX 001pc-GLX 3/4 ADAPTAFLEX 300 GRN 300 12 12GLX 001pc-GLX 3/8 ADAPTAFLEX 300 YEL 300 6 06GLX 001pc-GLX 1/2 ADAPTAFLEX 300 YEL 300 8 08GLX 001pc-GLX 3/4 ADAPTAFLEX 300 YEL 300 12 12GLX 001pc-GLX 3/8 Cyclone™ 1000 6 PC 6PC2F-2 3/8 Cyclone™ 1000 6 PC 6PC2F-2 3/8 Cyclone™ 1000 6 06GLX 001pc-GLX 1/2 Cyclone™ 1000 8 PC 10PC2F-2B 1000 8 08GLX 001pc-GLX 1/2 Cyclone™ 3/4 Cyclone™ 1000 12 PC 12PC2F-4 3/4 Cyclone™ 1000 12 12GLX 001pc-GLX 1/4 Duro Flex® 300 4 PC 4PC2F-4 1/4 Duro Flex® 300 4 PC 4PC2F-4 1/4 Duro Flex® 250 4 PC 4PC2F-2 3/8 Duro Flex® 300 6 PC 6PC2F-2 3/8 Duro Flex® 300 6 PC 6PC2F-2 3/8 Duro Flex® 250 6 PC 6PC2F-2 3/8 Duro Flex® 250 6 PC 6PC2F-2 3/8 Duro Flex® 300 6 06GLX 001pc-GLX 3/8 Duro Flex® 250 6 06GLX 001pc-GLX 1/2 Duro Flex® 250 8 PC 8PC2F-2 1/2 Duro Flex® 250 8 08GLX 001pc-GLX 1/2 Duro Flex® 300 8 08GLX 001pc-GLX 1/2 Duro Flex® 300 8 08GLX 001pc-GLX 1/2 Duro Flex® 300 8 PC 10PC2F-2B 1/2 Duro Flex® 250 8 08GLX 001pc-GLX 5/8 Duro Flex® 250 10 PC 12PC2F-2 5/8 Duro Flex® 300 10 PC 12PC2F-2 5/8 Duro Flex® 300 10 10GLP1 001-pc GLP1 5/8 Duro Flex® 250 10 12GLP1 001-pc GLP1 3/4 Duro Flex® 250 12 PC 12PC2F-4 3/4 Duro Flex® 250 12 12GLX 001pc-GLX 3/4 Duro Flex® 300 12 12GLX 001pc-GLX 3/4 Duro Flex® 300 12 PC 12PC2F-4 1 Duro Flex® 250 16 PC 16PC2F-4 1 Duro Flex® 250 16 16GLX 001pc-GLX 1 See Adjustment Procedure at beginning of MC4-20 section. 112 Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 1.7 36 ----0.700 0.74 21 ----1.000 0.88 32 0.75 0.600 0.97 33 ----1.350 1.2 34 ----0.700 0.74 21 ----1.000 0.88 32 0.75 0.600 0.97 33 ----1.350 1.2 34 ----0.700 0.74 21 ----1.000 0.88 32 0.75 0.600 0.97 33 ----1.350 1.2 34 ----0.700 0.76 21 ----1.000 0.9 32 ----1.350 1.2 34 ----0.700 0.76 21 ----1.000 0.9 32 ----1.350 1.2 34 ----0.700 0.76 21 ----1.000 0.9 32 ----1.350 1.2 34 Full 0.785 21 Full 0.785 31 ----0.700 0.79 21 Full 1.04 33 ----1.000 0.99 33 Full 1.35 35 ----1.350 1.23 34 Full 0.72 21 Full 0.72 31 Full 0.65 31 Full 0.85 22 Full 0.85 32 Full 0.82 22 Full 0.82 32 ----0.700 0.79 21 ----0.700 0.74 21 Full 1.01 33 ----1.000 0.88 32 ----1.000 0.91 22 ----1.000 0.91 32 Full 1.08 33 ----1.000 0.88 22 Full 1.185 34 Full 1.14 34 0.75 0.600 0.98 33 0.98 0.600 0.98 33 Full 1.33 35 ----1.350 1.2 34 ----1.350 1.2 34 Full 1.31 34 Full 1.67 37 ----1.650 1.52 36 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Setting1 Ring 550 B1 335 R3 398 W3 210 W5 330 W3 335 R3 398 W3 210 W5 330 W3 335 R3 398 W3 210 W5 330 W3 375 B3 430 B3 330 W3 375 B3 430 B3 330 W3 375 B3 430 B3 330 W3 375 W2 530 R5 435 W2 325 R3 235 B1 270 B4 395 W2 260 B4 395 R2 255 R4 285 W4 285 W4 225 B5 225 B5 435 W2 335 R3 265 W4 398 W3 450 B2 450 B2 400 R2 398 W3 285 B4 200 B5 230 B5 230 B5 235 R4 330 W3 330 W3 535 B5 115 R5 215 R4 User’s Actual Setting Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Crimper MC420 Approx. Spacer Setting1 Ring 415 R3 855 W1 471 R1 270 B4 240 R4 300 W4 300 W4 225 R4 240 R4 300 W4 300 W4 225 R4 240 R4 300 W4 300 W4 225 R4 240 R4 300 W4 300 W4 225 R4 240 R4 300 W4 300 W4 225 R4 240 R4 300 W4 300 W4 225 R4 170 W5 295 B4 375 B3 365 R2 520 W1 430 B3 430 B3 240 R4 205 B5 495 B4 295 B4 397 W2 190 R1 175 R4 305 B4 165 R5 455 B3 165 R5 370 B3 175 R5 495 B4 205 B5 295 B4 397 W2 475 R1 510 R1 Power Crimp® 707 Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set ----1.900 1.8 37 Full 2.02 37 Full 1.115 33 Full 1.35 35 ----0.700 0.7 21 ----1.000 0.84 22 ----1.000 0.84 32 ----1.350 1.15 34 ----0.700 0.7 21 ----1.000 0.84 22 ----1.000 0.84 32 ----1.350 1.15 34 ----0.700 0.7 21 ----1.000 0.84 32 ----1.000 0.84 22 ----1.350 1.15 34 ----0.700 0.7 21 ----1.000 0.84 32 ----1.000 0.84 22 ----1.350 1.15 34 ----0.700 0.7 21 ----1.000 0.84 22 ----1.000 0.84 32 ----1.350 1.15 34 ----0.700 0.7 21 ----1.000 0.84 22 ----1.000 0.84 32 ----1.350 1.15 34 Full 0.67 21 Full 0.67 31 ----0.700 0.76 21 Full 0.78 21 Full 0.78 31 ----1.000 0.9 22 ----1.000 0.9 32 Full 0.995 33 Full 1.315 35 ----1.350 1.27 34 ----1.650 1.56 36 Full 1.625 36 Full 2.04 39 Full 0.675 21 Full 0.675 31 Full 0.79 22 ----0.700 0.8 21 Full 0.79 32 Full 1.065 33 ----1.000 0.96 33 ----1.350 1.27 34 Full 1.315 35 ----1.650 1.56 36 Full 1.625 36 ----0.700 0.81 21 ----1.000 0.94 32 GC32-XDTM /GC96TM Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Swaging Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 1 1/4 Duro Flex® 250 20 20GLX 001pc-GLX 1 1/4 Duro Flex® 200 20 PC 20PC2F-2 1/2 Heat Master® (Aramid) 500 8 PC 8PC2F-4 3/4 Heat Master® (Aramid) 500 12 PC 12PCBHB1F 3/8 LOLA 300 6 06GLX 001pc-GLX 1/2 LOLA 300 8 08GLX 001pc-GLX 1/2 LOLA 300 8 08GLX 001pc-GLX 3/4 LOLA 300 12 12GLX 001pc-GLX 3/8 LOLB 300 6 06GLX 001pc-GLX 1/2 LOLB 300 8 08GLX 001pc-GLX 1/2 LOLB 300 8 08GLX 001pc-GLX 3/4 LOLB 300 12 12GLX 001pc-GLX 3/8 LOLC 300 6 06GLX 001pc-GLX 1/2 LOLC 300 8 08GLX 001pc-GLX 1/2 LOLC 300 8 08GLX 001pc-GLX 3/4 LOLC 300 12 12GLX 001pc-GLX 3/8 LOLG 300 6 06GLX 001pc-GLX 1/2 LOLG 300 8 08GLX 001pc-GLX 1/2 LOLG 300 8 08GLX 001pc-GLX 3/4 LOLG 300 12 12GLX 001pc-GLX 3/8 LOLR 300 6 06GLX 001pc-GLX 1/2 LOLR 300 8 08GLX 001pc-GLX 1/2 LOLR 300 8 08GLX 001pc-GLX 3/4 LOLR 300 12 12GLX 001pc-GLX 3/8 LOLY 300 6 06GLX 001pc-GLX 1/2 LOLY 300 8 08GLX 001pc-GLX 300 8 08GLX 001pc-GLX 1/2 LOLY 3/4 LOLY 300 12 12GLX 001pc-GLX 1/4 LP350 350 4 PC 4PC2F-2 1/4 LP350 350 4 PC 4PC2F-2 3/8 LP350 350 6 06GLX 001pc-GLX 3/8 LP350 350 6 PC 6PC2F-2 3/8 LP350 350 6 PC 6PC2F-2 1/2 LP350 350 8 08GLX 001pc-GLX 1/2 LP350 350 8 08GLX 001pc-GLX 1/2 LP350 350 8 PC 8PC2F-2 3/4 LP350 350 12 PC 12PCBHB-1F 3/4 LP350 350 12 12GLX 001pc-GLX 1 LP350 350 16 16GLX 001pc-GLX 1 LP350 350 16 PC 16PC2F-4 1 1/4 LP350 350 20 PC 20PC2F-4 1/4 LP350X 350 4 PC 4PC2F-2 1/4 LP350X 350 4 PC 4PC2F-2 3/8 LP350X 350 6 PC 6PC2F-2 3/8 LP350X 350 6 06GLX 001pc-GLX 3/8 LP350X 350 6 PC 6PC2F-2 1/2 LP350X 350 8 PC 10PC2F-2B 1/2 LP350X 350 8 08GLX 001pc-GLX 3/4 LP350X 350 12 12GLX 001pc-GLX 3/4 LP350X 350 12 PC 12PCBHB-1F 1 LP350X 350 16 16GLX 001pc-GLX 1 LP350X 350 16 PC 16PC2F-4 3/8 OHMEGA 300 6 06GLX 001pc-GLX 1/2 OHMEGA 300 8 08GLX 001pc-GLX 1 See Adjustment Procedure at beginning of MC4-20 section. General Hose 113 Visit www.gates.com/ecrimp to download the latest crimp data. Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General MC4-20 Digital Dial and Positive Stop Crimpers Hose Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 1/2 OHMEGA 300 8 08GLX 001pc-GLX --------3/4 OHMEGA 300 12 12GLX 001pc-GLX --------1/2 PC2500 2500 8 PC 8PC2F-2 0.970 WIRE 1/2 PC2500 2500 8 PC 8PC1FA 1/2 PC2500 2500 8 PC 8PC1FS 1/2 PC2500 2500 8 G MegaCrimp® 1/2 PC2500 2500 8 PC 8PC2F-2 0.970 WIRE 3/8 PC3000 3000 6 PC 6PC2F-2 0.835 WIRE 3/8 PC3000 3000 6 PC 6PC1FA 3/8 PC3000 3000 6 PC 6PC2F-2 0.835 WIRE 3/8 PC3000 3000 6 G MegaCrimp® 3/8 PC3000 3000 6 G MegaCrimp® 3/8 PC3000 3000 6 PC 6PC1FS 3/8 PC3000 3000 6 PC 6PC1FA 3/8 PC3000 3000 6 PC 6PC1FS 1/4 PC3500 3500 4 PC 4PC1FS 1/4 PC3500 3500 4 PC 4PC2F-2 0.910 WIRE 1/4 PC3500 3500 4 G MegaCrimp® 1/4 PC3500 3500 4 PC 4PC1FA 1/4 PC3500 3500 4 PC 4PC1FS 1/4 PC3500 3500 4 G MegaCrimp® 1/4 PC3500 3500 4 PC 4PC1FA 3/8 PC4000 4000 6 G MegaCrimp® 3/8 PC4000 4000 6 PC 6PC1FS 3/8 PC4000 4000 6 PC 6PC1FA 3/8 PC4000 4000 6 G MegaCrimp® 3/8 PC4000 4000 6 PC 6PC2F-2 0.835 WIRE 3/8 PC4000 4000 6 PC 6PC2F-2 0.835 WIRE 3/8 PC4000 4000 6 PC 6PC1FA 3/8 PC4000 4000 6 PC 6PC1FS 1/2 PC4000 4000 8 PC 8PC2F-2 0.970 WIRE 1/2 PC4000 4000 8 PC 8PC1FA 1/2 PC4000 4000 8 PC 8PC1FS 1/2 PC4000 4000 8 G MegaCrimp® 3/8 PC5000 5000 6 PC 6PC1FA 3/8 PC5000 5000 6 PC 6PC2F-2 0.785 WIRE 3/8 PC5000 5000 6 G MegaCrimp® 3/8 PC5000 5000 6 G MegaCrimp® 3/8 PC5000 5000 6 PC 6PC2F-2 0.785 WIRE 3/8 PC5000 5000 6 PC 6PC1FS 3/8 PC5000 5000 6 PC 6PC1FS 3/8 PC5000 5000 6 PC 6PC1FA 1/4 PC6000 6000 4 PC 4PC1FA 1/4 PC6000 6000 4 PC 4PC1FS 1/4 PC6000 6000 4 G MegaCrimp® 1/4 PC6000 6000 4 PC 4PC1FS 1/4 PC6000 6000 4 PC 4PC2F-2 0.785 WIRE 1/4 PC6000 6000 4 PC 4PC2F-2 0.785 WIRE 1/4 PC6000 6000 4 PC 4PC1FA 1/4 PC6000 6000 4 G MegaCrimp® 1 Powerbraid 5000 5000 16 GS 16GS1F-4 3/16 Premo Flex® 250 3 PC 3PC2F-2 1/4 Premo Flex® 315 4 PC 4PC2F-2 1/4 Premo Flex® 250 4 PC 4PC2F-2 1 See Adjustment Procedure at beginning of MC4-20 section. 114 Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set ----1.000 0.94 22 ----1.350 1.2 34 Full 0.94 22 Full 0.96 33 Full 0.96 33 1.25 Full 1.01 33 Full 0.94 32 Full 0.735 21 Full 0.835 32 Full 0.735 31 0.93 Full 0.845 22 0.93 Full 0.845 32 Full 0.835 22 Full 0.835 22 Full 0.835 32 Full 0.68 21 Full 0.625 31 0.93 Full 0.705 21 Full 0.68 31 Full 0.68 31 0.93 Full 0.705 31 Full 0.68 21 0.93 Full 0.845 22 Full 0.835 32 Full 0.835 22 0.93 Full 0.845 32 Full 0.735 21 Full 0.735 31 Full 0.835 32 Full 0.835 22 Full 0.97 33 Full 0.98 33 Full 0.98 33 1.25 Full 1.05 33 Full 0.88 32 Full 0.775 31 0.93 Full 0.89 22 0.93 Full 0.89 32 Full 0.775 21 Full 0.88 22 Full 0.88 32 Full 0.88 22 Full 0.7 31 Full 0.7 21 0.93 Full 0.74 31 Full 0.7 31 Full 0.685 31 Full 0.685 21 Full 0.7 21 0.93 Full 0.74 21 Full 1.75 37 Full 0.655 31 Full 0.67 31 Full 0.645 31 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Setting1 Ring 510 R1 330 W3 470 R1 165 R5 165 R5 265 W4 470 R1 285 R3 255 R4 425 W2 275 W4 275 W4 255 R4 255 R4 255 R4 185 B5 205 W5 230 W4 315 R3 315 R3 365 B3 185 B5 275 W4 255 R4 255 R4 275 W4 285 R3 425 W2 255 R4 255 R4 185 W5 205 B5 205 B5 340 W3 345 W3 505 W1 370 B3 370 B3 355 R2 345 W3 345 W3 345 W3 355 W3 220 R4 435 W2 355 W3 265 W4 195 B5 220 R4 295 R3 230 W3 265 W4 295 B4 245 R4 User’s Actual Setting Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Setting1 Ring 170 W5 465 R1 215 B5 320 W3 335 R3 205 B5 205 B5 345 B3 495 R1 435 W2 510 R1 450 B2 240 R4 265 W4 510 R1 205 B5 450 B2 230 B5 210 B5 295 R3 230 B5 290 R3 395 B5 215 R4 330 W3 215 R4 115 R5 455 R3 385 R2 355 W3 398 W3 398 W3 355 W3 398 W3 398 W3 355 W3 398 W3 398 W3 355 W3 398 W3 398 W3 355 W3 398 W3 398 W3 355 W3 398 W3 398 W3 185 B5 435 W2 315 R3 295 R3 475 W3 430 R2 430 R2 GC32-XDTM /GC96TM Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 0.67 21 Full 0.755 31 Full 0.63 31 Full 0.755 21 ----0.700 0.74 21 Full 0.81 22 Full 0.81 32 Full 0.77 21 Full 0.77 31 ----0.700 0.79 21 ----1.000 0.94 32 ----1.000 0.91 22 Full 0.995 33 Full 1.01 33 ----1.000 0.94 22 Full 0.98 33 ----1.000 0.91 32 0.75 0.600 0.98 33 Full 1.145 34 Full 1.19 34 0.75 0.600 0.98 33 Full 1.36 35 ----1.350 1.23 34 Full 1.32 35 ----1.350 1.2 34 ----1.650 1.52 36 Full 1.67 37 ----1.900 1.82 37 Full 1.99 38 ----0.700 0.75 21 ----1.000 0.88 22 ----1.000 0.88 32 ----0.700 0.75 21 ----1.000 0.88 32 ----1.000 0.88 22 ----0.700 0.75 21 ----1.000 0.88 22 ----1.000 0.88 32 ----0.700 0.75 21 ----1.000 0.88 22 ----1.000 0.88 32 ----0.700 0.75 21 ----1.000 0.88 32 ----1.000 0.88 22 ----0.700 0.75 21 ----1.000 0.88 32 ----1.000 0.88 22 Full 0.68 21 0.94 Full 0.74 31 Full 0.68 31 0.94 Full 0.74 21 ----0.700 0.81 21 0.94 Full 0.92 22 0.94 Full 0.92 32 Swaging Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 1/4 Premo Flex® 315 4 PC 4PC2F-2 5/16 Premo Flex® 315 5 PC 6PC2F-2 5/16 Premo Flex® 250 5 PC 5PC2F-2 5/16 Premo Flex® 315 5 PC 6PC2F-2 3/8 Premo Flex® 250 6 06GLX 001pc-GLX --------3/8 Premo Flex® 315 6 PC 6PC2F-2 3/8 Premo Flex® 315 6 PC 6PC2F-2 3/8 Premo Flex® 250 6 PC 6PC2F-2 3/8 Premo Flex® 250 6 PC 6PC2F-2 3/8 Premo Flex® 250 6 06GLX 001pc-GLX --------1/2 Premo Flex® 315 8 08GLX 001pc-GLX --------1/2 Premo Flex® 250 8 08GLX 001pc-GLX --------1/2 Premo Flex® 315 8 PC 8PC2F-2 1/2 Premo Flex® 315 8 PC 8PC1FA 1/2 Premo Flex® 315 8 08GLX 001pc-GLX --------1/2 Premo Flex® 250 8 PC 8PC1FA 1/2 Premo Flex® 250 8 08GLX 001pc-GLX --------5/8 Premo Flex® 315 10 10GLP1 001-pc GLP1 --------5/8 Premo Flex® 250 10 PC 12PC2F-2 5/8 Premo Flex® 315 10 PC 10PC1FA 5/8 Premo Flex® 250 10 10GLP1 001-pc GLP1 --------3/4 Premo Flex® 315 12 PC 12PC2F-4 3/4 Premo Flex® 315 12 12GLX 001pc-GLX --------3/4 Premo Flex® 250 12 PC 12PC2F-4 3/4 Premo Flex® 250 12 12GLX 001pc-GLX --------1 Premo Flex® 250 16 16GLX 001pc-GLX --------1 Premo Flex® 250 16 PC 16PC2F-4 1 1/4 Premo Flex® 250 20 20GLX 001pc-GLX --------11/4 Premo Flex® 250 20 PC 20PC2F-4 300 6 06GLX 001pc-GLX --------3/8 Python Plus A 1/2 Python Plus A 300 8 08GLX 001pc-GLX --------1/2 Python Plus A 300 8 08GLX 001pc-GLX --------3/8 Python Plus B 300 6 06GLX 001pc-GLX --------1/2 Python Plus B 300 8 08GLX 001pc-GLX --------1/2 Python Plus B 300 8 08GLX 001pc-GLX --------3/8 Python Plus C 300 6 06GLX 001pc-GLX --------1/2 Python Plus C 300 8 08GLX 001pc-GLX --------1/2 Python Plus C 300 8 08GLX 001pc-GLX --------3/8 Python Plus G 300 6 06GLX 001pc-GLX --------1/2 Python Plus G 300 8 08GLX 001pc-GLX --------1/2 Python Plus G 300 8 08GLX 001pc-GLX --------3/8 Python Plus R 300 6 06GLX 001pc-GLX --------1/2 Python Plus R 300 8 08GLX 001pc-GLX --------1/2 Python Plus R 300 8 08GLX 001pc-GLX --------3/8 Python Plus Y 300 6 06GLX 001pc-GLX --------1/2 Python Plus Y 300 8 08GLX 001pc-GLX --------1/2 Python Plus Y 300 8 08GLX 001pc-GLX --------1/4 Terminator® 501 4 PC 4PC2F-2 1/4 Terminator® 501 4 G MegaCrimp® 1/4 Terminator® 501 4 PC 4PC2F-2 1/4 Terminator® 501 4 G MegaCrimp® 3/8 Terminator® 501 6 06GLX 001pc-GLX --------3/8 Terminator® 501 6 G MegaCrimp® 3/8 Terminator® 501 6 G MegaCrimp® 1 See Adjustment Procedure at beginning of MC4-20 section. General Hose 115 Industrial Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers General Hose Description Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Crimp Insertion Length OD +/- Die +/-.03 (in) Length .010 (in) Set Full 0.87 22 Full 0.87 32 1.25 Full 1.05 33 ----1.000 0.94 22 ----1.000 0.94 32 Full 1.06 33 Full 1.36 35 1.50 Full 1.43 35 ----1.350 1.27 34 ----1.650 1.56 36 1.75 Full 1.785 37 Full 1.66 36 Full 1.97 38 ----1.900 1.85 37 Full 0.75 31 Full 0.75 21 Full 0.96 33 Full 1.29 35 Full 0.78 32 Full 0.78 22 Full 0.96 33 Full 1.315 35 ----0.700 0.67 21 ----1.000 0.85 22 ----1.000 0.85 32 0.75 0.600 0.92 22 0.75 0.600 0.92 32 ----1.350 1.14 34 ----1.650 1.49 35 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 3/8 1/2 1/2 5/8 5/8 3/4 1 Stem Ferrule Skive/Buff Work Length Press. Dash +/Dia. (psi) Size Type Description .03 (in) (in) 501 6 PC 6PC2F-4 501 6 PC 6PC2F-4 501 8 G MegaCrimp® 501 8 08GLX 001pc-GLX --------501 8 08GLX 001pc-GLX --------501 8 PC 8PC2F-4 501 12 PC 12PC2F-4 501 12 G MegaCrimp® 501 12 12GLX 001pc-GLX --------501 16 16GLX 001pc-GLX --------501 16 G MegaCrimp® 501 16 PC 16PC2F-4 501 20 PC 20PC2F-2 501 20 20GLX 001pc-GLX --------570 6 PC 6PC2F-2 570 6 PC 6PC2F-2 570 8 PC 8PC2F-2 570 12 PC 12PC2F-4 800 6 PC 6PC2F-2 800 6 PC 6PC2F-2 800 8 PC 8PC2F-2 800 12 PC 12PC2F-4 300 6 06GLX 001pc-GLX --------300 8 08GLX 001pc-GLX --------300 8 08GLX 001pc-GLX --------300 10 10GLP1 001-pc GLP1 --------300 10 10GLP1 001-pc GLP1 --------300 12 12GLX 001pc-GLX --------200 16 16GLX 001pc-GLX --------- 1 See Adjustment Procedure at beginning of MC4-20 section. 116 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimper MC420 Approx. Spacer Setting1 Ring 325 R3 325 R3 340 W3 510 R1 510 R1 360 B3 290 R3 420 W2 475 W4 295 B4 355 W3 470 W1 348 B3 530 W2 455 B2 600 W3 162 R5 190 W5 143 W1 143 W1 162 R5 250 W4 175 W5 320 W4 320 W4 470 R2 470 R2 195 B5 615 B1 User’s Actual Setting OmniCrimp® 21 & Power Crimp® 3000B General OmniCrimp ® 21 Swaging GC32-XDTM /GC96TM Power Crimp® 707 Power Crimp ® 3000B MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 117 Calibration Procedure General (For more detail, see Crimper Operators’ Manual.) Power Crimp® 3000B NOTE: Check calibration after every 100 crimps. The PC3000B Crimper may be calibratHose: Stem: ed with one of the hose and coupling 8G2 MegaCrimp combinations shown in Table 1. 8M2T MegaCrimp ® ® Product to Crimp: 8G MegaCrimp coupling 8G MegaCrimp coupling Setting: 2-1/4 2-1/4 Swaging Table 1 1. Install the “33” die set. Ensure die is well lubricated. GC32-XDTM /GC96TM 2.Set needle on switch box to 2 1/4 (See Photo 1). (The gauge setting is adjusted by always moving indicator upward to desired setting. Example: Change setting from 2 to 2-1/4, move the indicator to 3, then back up to 2-1/4. To change from 3 to 2, simply move the indicator directly to 2.) 3.Insert assembly and press crimp switch. 4.When crimp is complete, pump will automatically shut off and ram will return to start position. Power Crimp® 707 5.Remove assembly and measure crimp diameter across all four flats. The average of the four dimensions should measure 1.000” (±.003”). To properly measure crimp diameter, refer to the Hose Assembly Guide instructions, Item #9, at the beginning of this manual. 6.If ferrule is not 1.000” (±.003”) crimp diameter, you must move the control box (See Photo 2). Photo 1 MobileCrimp® 4-20 a. T o increase crimp O.D. – Loosen the two clamps holding switch box in place and move switch box down. (Moving crimp box by 1/8” changes the crimp O.D. by .033”.) Tighten clamps after moving. b. To decrease crimp O.D. – Loosen the two clamps holding switch box in place and move switch box up. (Moving crimp box by 1/8” changes the crimp O.D. by .033”.) Tighten clamps after moving. CAUTION – Do not over tighten bolts in clamps. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B 7.Repeat steps 3 thru 5 to verify correct crimp diameter. Photo 2 OmniCrimp® 21 The OmniCrimp® 21 crimper is a self-calibrating machine. Each time the machine is turned on a self-calibration sequence is performed automatically. If you are experiencing a consistent problem of adjusting our published approximate settings, contact Gates Product Application at (303) 744-5070. A calibration check procedure is available. Power Crimp® 2001 See Operators’ Manual for details on calibration procedures for the Power Crimp 2001 crimper. This manual can be used for crimp information for the PC 2001 crimper. The crimp O.D. and the die set information in this manual applies to the PC 2001 crimper using the Gates FP dies. Do not use this manual if using the TF or other non-Gates dies with the PC 2001 crimper. Note: Die sets referenced in this manual do not have the FP prefix. (i.e., die set 30 = FP30 for the PC 2001 crimper). 118 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Adjustment Procedures Power Crimp® 3000B PC 2001 Controller Adjustment To obtain a smaller crimp diameter (Crimp OD), change the setting to a smaller number, or vice versa. Changing the setting by 1 (Example: 1 to 2) will change crimp diameter by .030”. ) = Setting Adjusted Setting PC 2001 Die Closures for Programming the Minimum Swaging Diameter To convert the Crimp Outer Diameters listed in this manual to the metric measurements used in many Finn Power machines, multiply the Crimp Outer Diameter value listed for the particular hose/coupling combination by 25.4. Example: For the –6M3K with the –6 MegaCrimp® coupling, the Crimp Outer Diameter is 0.810 inch. When you multiply 0.810 inch by 25.4, this gives a value of 20.574 or 20.6 mm. DIE SET OmniCrimp® 21 Digital Readout Adjustment ( Measured Target – Crimp OD Crimp OD ) Published + Approx. Setting = Adjusted Setting Setting Digital Readout The digital readout is adjusted by pressing the CrimpDecrease or Crimp-Increase button. 0.600 0.660 0.780 0.780 0.950 1.110 1.280 1.490 1.675 1.860 2.020 2.180 2.320 2.690 2.800 3.000 4.200 15.2 16.8 19.8 19.8 24.1 28.2 32.5 37.8 42.5 47.2 51.3 55.3 58.9 68.3 71.1 76.2 10.7 REMEMBER: Record your Actual adjusted crimp setting in the column provided in the crimp data chart. OmniCrimp® 21 / Power Crimp® 3000B To obtain a smaller crimp diameter, change the digital readout to a larger number. To obtain a larger crimp diameter, use a smaller number. Changing the digital readout by .005 (Example: 1.000 to 1.005) will change the crimp diameter by .005”. Closure (in) Closure (mm) 31 21 32 22 33 34 35 36 37 38 39 310L 311 312 313 314 301 MobileCrimp® 4-20 FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Power Crimp® 707 ( Published x 30+ Approx. Reference Operator’s manual for PC 2001 Adjustment Procedure. GC32-XDTM /GC96TM The setting is adjusted by always moving the indicator upward to the desired setting. Example: to change the setting from 2 to 3, first lower the indicator to 4, then move it back up to 3. To change from 3 to 2, simply move the indicator directly to 2. Swaging Setting Adjustment Setting Adjustment Target Measured – Crimp OD Crimp OD General CAUTION: Digital Readout Settings are Approximate! Machining tolerances exist for each crimper, die set, and supporting piece of equipment which will effect your actual setting. Always check the Crimp Diameter to assure that it is within published limits and record your actual crimper setting to achieve the specified crimp diameter in the user space provided for future use. Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 119 Swaging General Crimp Tooling OmniCrimp® 21 Dies Die Sets Die Set OM21/ OM31 OM22/ OM32 OM33 OM34 OM35 OM37 OM39 7482-1222/ Product No. 7482-0730 7482-1223/ 7482-0731 7482-0732 7482-0672 7482-0673 7482-0716 7482-0717 Die Set OM311 OM312 OM313 OM314 OM24C4 OM32C4 7482-0677 7482-0722 7482-0723 7482-0724 7482-0725 OM310L1 GC32-XDTM /GC96TM Product No. 7482-1156 1 Specialty and Automotive Dies OM331 OM301 Product No. 7482-0733 7482-0718 Power Crimp® 707 MobileCrimp® 4-20 310L supersedes 310 die. (Applies to OmniCrimp 21 / PC 3000B / PC 2001) Die Set Use Clamp Collars Grease Fitting OM6AC OM8AC OM10AC OM12AC 7482-0726 7482-0727 7482-0728 7482-0729 6AC134a 8AC134a 10AC134a 12AC134a GLP Dies Die Set Product No. OM71 OM72 OM73 OM74 OM75 7482-7200 7482-7201 7482-7202 7482-7203 7482-7204 GL Dies Die Set Product No. OM81 OM82 OM83 OM84 OM85 7482-1241 7482-1242 7482-1243 7482-1244 7482-1245 Die Tooling Supplies Item Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B 7482-0721 oz Jar Molykote G Paste 3 Digital Caliper 120 Product No. 7482-0311 7369-0322 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Crimp Tooling Die Set 21/ 31 General Power Crimp® 3000B Dies Die Sets 33 34 35 37 39 7482-1224/ P roduct No. 7482-6515 7482-1225/ 7482-6516 7482-6517 7482-6518 7482-6519 7482-6582 7482-7011 Die Set 311 312 313 314 24C4 32C4 7482-7029 7482-6523 7482-0298 7482-6583 7482-6584 310L1 Product No. 7482-1127 310L supersedes 310 die. (Applies to OmniCrimp 21 / PC 3000B / PC 2001) GC32-XDTM /GC96TM 1 7482-7023 Swaging 22/ 32 Specialty and Automotive Dies Die Set 301 Use Grease Fitting 8AC 10AC 12AC 7482-0550 7482-0551 7482-0552 7482-0553 6AC134a 8AC134a 10AC134a 12AC134a Power Crimp® 707 Product No. 7482-5009 6AC Die Set Product No. 81 82 83 84 85 7482-1234 7482-1235 7482-1236 7482-1237 7482-1238 MobileCrimp® 4-20 GL Dies OmniCrimp® 21 / Power Crimp® 3000B Die Tooling Supplies Item oz Jar Molykote G Paste 3 Digital Caliper Product No. 7482-0311 7369-0322 Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 121 Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Dash Size 16 24 24 24 32 32 32 24 24 24 32 32 32 6 8 12 16 20 6 8 12 16 20 4 5 6 6 8 5 6 4 5 6 4 5 6 4 5 5 5 6 6 8 10 12 4 5 6 6 8 8 10 12 24 4 1 Description BOP C12 C12 C12 C12 C12 C12 C12-MTF C12-MTF C12-MTF C12-MTF C12-MTF C12-MTF C12M C12M C12M C12M C12M C12M-MTF C12M-MTF C12M-MTF C12M-MTF C12M-MTF C1A C1A C1A C1A C1A C2A C2A C3 C3 C3 C3H C3H C3H C5C C5C C5C C5C C5C C5C C5C C5C C5C C5E C5E C5E C5E C5E C5E C5E C5E C5M C6 Stem Size (in) 1 1 1/2 1 1/2 1 1/2 2 2 2 1 1/2 1 1/2 1 1/2 2 2 2 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/4 5/16 3/8 3/8 1/2 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 3/16 1/4 1/4 1/4 5/16 5/16 13/32 1/2 5/8 3/16 1/4 5/16 5/16 13/32 13/32 1/2 5/8 1 1/2 1/4 Type 16GS 24PCS 24PCS 24GSP 32PCS 32PCS 32GSP 24GSP 24PCS 24PCS 32PCS 32PCS 32GSP 06GS 08GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 04G 05PC 06PC 06G 08PC 05PC 06PC 04PC 05PC 06PC 04PC 05PC 06PC 03PC 04PC 04PC 04PC 05PC 05PC 06PC 08PC 10PC 03PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 24GSP 04G Ferrule Description 16GS1F-4 24PCS2F 24PCS1F 24GSP1F-4 32PCS2F 32PCS1F-G3K 32GSP1F-4 24GSP1F-4 24PCS2F 24PCS1F 32PCS2F 32PCS1F-G3K 32GSP1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 MegaCrimp 05PC2F-2 06PC2F-2 MegaCrimp 08PC2F-2 05PC2F-2 06PC2F-2 04PC2F-2 05PC2F-2 06PC2F-2 04PC2F-2 05PC2F-2 06PC2F-2 04PC2F-2 04PC2F-2 04PC2F-2 04PC2F-2 06PC2F-2 06PC2F-2 06PC1FS 10PC2F-2B 12PC1FS-M3K 03PC2F-2 04PC2F-2 05PC1FS 05PC1FS 06PC1FS 06PC1FS 08PC2F-2 10PC1FS-M3K 24GSP1F-2 MegaCrimp Product No. 7347-0317 7347-0319 7347-0317 7347-0319 MC 7266-0002 7266-0033 7266-0038 7266-0033 7266-0706 7347-0316 MC Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 1.750 37 1.41 3.25 2.093 WIRE FULL 2.245 310L 1.43 2.5 ----FULL 2.350 311 1.47 0 ----FULL 2.44 311 1.38 2 2.875 WIRE FULL 2.785 312 1.40 3 ----FULL 2.950 313 1.34 4 ----FULL 2.935 313 1.40 3.75 ----FULL 2.44 311 1.38 2 2.093 WIRE FULL 2.245 310L 1.43 2.5 ----FULL 2.350 311 1.47 0 2.875 WIRE FULL 2.785 312 1.40 3 ----FULL 2.950 313 1.34 4 ----FULL 2.935 313 1.40 3.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.100 33 1.33 5 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.100 33 1.33 5 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 0.875 WIRE FULL 0.93 0.695 21 1.45 1.5 0.800 WIRE FULL 0.720 21 1.43 2 0.785 WIRE FULL 0.735 21 1.41 2.75 0.875 WIRE FULL 0.93 0.825 22 1.42 2.25 0.940 WIRE FULL 0.940 22 1.31 5.5 0.800 WIRE FULL 0.760 21 1.39 3.25 0.785 WIRE FULL 0.775 21 1.38 3.75 0.785 0.540 FULL 0.670 21 1.47 0.25 0.750 0.620 FULL 0.775 21 1.38 3.75 0.785 0.690 FULL 0.785 22 1.46 1 0.785 0.540 FULL 0.670 21 1.47 0.25 0.750 0.620 FULL 0.775 21 1.38 3.75 0.785 0.690 FULL 0.785 22 1.46 1 ----FULL 0.620 31 1.45 1 ----FULL 0.690 31 1.38 3.25 ----FULL 0.690 21 1.45 1.25 ----FULL 0.690 21 1.45 1.25 ----FULL 0.765 31 1.31 5.5 ----FULL 0.765 21 1.39 3.5 FULL 0.860 32 1.39 3.25 ----FULL 1.050 33 1.38 3.5 ----FULL 1.230 34 1.36 3.75 ----FULL 0.660 31 1.41 2.25 ----FULL 0.660 31 1.41 2.25 ----FULL 0.795 32 1.45 1.25 ----FULL 0.795 22 1.45 1.25 ----FULL 0.890 22 1.36 4.25 ----FULL 0.890 32 1.36 4.25 ----FULL 0.990 33 1.43 1.75 ----FULL 1.140 34 1.45 1.25 ----FULL 2.300 310L 1.36 2.75 ----FULL 0.93 0.700 21 1.45 1.75 See Adjustment Procedures at beginning of Omni/3000B section. 122 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers MC 7347-0315 7347-0317 7347-0319 7347-0315 7347-0315 See Adjustment Procedures at beginning of Omni/3000B section. 3 Power Crimp® 2001 7347-0313 7347-0314 OmniCrimp® 21 / Power Crimp® 3000B 7347-0315 MobileCrimp® 4-20 Description MegaCrimp 05PC2F-2 MegaCrimp 06PC2F-2 MegaCrimp MegaCrimp MegaCrimp 24GSP1F-2 32GSP1F-2 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 12GS1F-4 12GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 20GS1F-4 24GSP1F-4 32GSP1F-4 20GS1F-4 24GSP1F-4 32GSP1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece User’s Actual Setting Power Crimp® 707 Type 05G 05PC 06G 06PC 6G 6G 8G 24GSP 32GSP 16GS 20GS 24PCM 32PCM 16GS 20GS 24PCM 32PCM 12GS 12GS 12GS 16GS 20GS 24GSH 32GSH 12GS 16GS 20GS 24GSH 32GSH 20GS 24GSP 32GSP 20GS 24GSP 32GSP 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 32GSH Product No. MC Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 0.93 0.780 21 1.36 4 0.625 0.530 FULL 0.740 21 1.41 3.25 ----FULL 0.93 0.830 22 1.42 2 0.785 0.595 FULL 0.715 21 1.43 2 ----FULL 0.93 0.880 22 1.38 3.5 ----FULL 0.93 0.880 32 1.38 3.5 ----FULL 1.25 1.040 33 1.39 3 ----FULL 2.365 310L ³ 1.315 4.5 ----FULL 2.870 312 1.327 4 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 2.750 WIRE FULL 2.470 311 1.35 3 2.875 WIRE FULL 3.110 314 1.40 2.75 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 2.750 WIRE FULL 2.470 311 1.35 3 2.875 WIRE FULL 3.110 314 1.40 2.75 ----FULL 1.500 35 1.26 6.25 ----FULL 1.500 35 1.26 6.25 ----FULL 1.480 35 1.294 5.5 ----FULL 1.750 37 1.408 3.25 ----FULL 2.230 310L ³ 1.447 2 ----FULL 3.110 2.51 311 1.322 4 ----FULL 3.480 3.065 314 1.459 0.5 ----FULL 1.480 35 1.294 5.5 ----FULL 1.750 37 1.408 3.25 ----FULL 2.230 310L ³ 1.447 2 ----FULL 3.110 2.51 311 1.322 4 ----FULL 3.480 3.065 314 1.459 0.5 ----FULL 2.050 39 1.45 0.75 ----FULL 2.44 311 1.38 2 ----FULL 2.935 313 1.40 3.75 ----FULL 2.050 39 1.45 0.75 ----FULL 2.44 311 1.380 2 ----FULL 2.935 313 1.400 3.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 ----FULL 3.110 2.51 311 1.322 4 ----FULL 3.480 3.065 314 1.459 0.5 GC32-XDTM /GC96TM 1 Description C6 C6 C6 C6 CM2T CM2T CM2T CPB CPB CPS CPS CPS CPS CPS-MTF CPS-MTF CPS-MTF CPS-MTF CPSGS CPSGS-MTF EFCPS EFCPS EFCPS EFCPS EFCPS EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFG3K EFG3K EFG3K EFG3K-MTF EFG3K-MTF EFG3K-MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K Size (in) 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1 1/2 2 1 1 1/4 1 1/2 2 1 1 1/4 1 1/2 2 3/4 3/4 3/4 1 1 1/4 1 1/2 2 3/4 1 1 1/4 1 1/2 2 1 1/4 1 1/2 2 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 Ferrule Swaging Dash Size 5 5 6 6 6 6 8 24 32 16 20 24 32 16 20 24 32 12 12 12 16 20 24 32 12 16 20 24 32 20 24 32 20 24 32 6 8 10 12 16 20 6 8 10 12 16 20 6 8 10 12 16 20 24 32 Stem General Hose The 310L die supersedes the 310 die. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 123 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Dash Size 6 8 10 12 16 20 24 32 6 8 10 12 16 20 24 6 8 10 12 16 20 12 16 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 16 16 1 Description EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF EFLW EFLW G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 Stem Size (in) 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 3/8 1/2 5/8 3/4 1 1 1/4 3/4 1 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 Type 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 32GSH 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 06GS 08GS 10GS 12GS 16GS 20GS 12GS 16GS 03PC 03PC Grease Grease 04G 04PC 04PC 04G 04PC 05PC 05PC 05G 05G 05PC 06PC 06PC 06G 06G 06PC 08G 08PC 08PC 08PC 10PC 10PC 10G 12PC 12PC 12G 16PC 16PC 16G Ferrule Description 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 12GS1F-4 16GS1F-4 03PC1FS 03PC2F-2 03MPG 03MPGB MegaCrimp 04PC2F-2 04PC1FS MegaCrimp 04PC1FS 05PC1FS 05PC2F-2 MegaCrimp MegaCrimp 05PC2F-2 06PC1FS 06PC2F-2 MegaCrimp MegaCrimp 06PC1FS MegaCrimp 08PC1FS 08PC2F-2 08PC2F-2 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC2F-2 12PC1FS-M3K MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp Product No. 7347-0313 7347-0314 7347-0313 7347-0314 7347-0313 7347-0314 7266-0034 7266-0704 7266-0705 7266-0038 MC 7266-0706 7266-0033 MC 7266-0706 7266-0708 7266-0002 7266-0002 7266-0710 7266-0046 7266-0018 7266-0712 7266-0716 7266-0013 Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.230 310L 1.45 2 ----FULL 3.110 2.51 311 1.322 4 ----FULL 3.480 3.065 314 1.459 0.5 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 ----FULL 3.110 2.51 311 1.322 4 ----FULL 0.980 33 1.46 1.5 ----FULL 1.080 33 1.36 6 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.230 310L 1.45 2 ----FULL 1.480 35 1.294 5.5 ----FULL 1.750 37 1.408 3.25 ----FULL 0.620 31 1.45 1 0.835 WIRE FULL 0.620 31 1.45 1 0.625 WIRE 0.500 0.450 301 1.43 1.5 0.625 WIRE 0.500 0.450 301 1.43 1.5 ----FULL 0.93 0.705 31 1.37 3.75 0.910 WIRE FULL 0.625 31 1.45 1.25 FULL 0.680 31 1.39 3 ----FULL 0.93 0.705 21 1.44 1.75 ----FULL 0.680 21 1.46 0.75 ----FULL 0.750 31 1.32 5 0.835 WIRE FULL 0.720 31 1.35 4 ----FULL 0.93 0.790 22 1.45 1 FULL 0.790 32 1.45 1.25 0.835 WIRE FULL 0.720 21 1.43 2 ----FULL 0.835 32 1.41 2.5 0.835 WIRE FULL 0.735 31 1.34 4.75 FULL 0.845 32 1.40 2.75 ----FULL 0.93 0.845 22 1.40 2.75 ----FULL 0.835 22 1.41 2.5 ----FULL 1.25 1.010 33 1.41 2.5 ----FULL 0.960 33 1.46 1 0.970 WIRE FULL 0.940 32 1.31 5.5 0.970 WIRE FULL 0.940 22 1.31 5.5 ----FULL 1.100 33 1.33 5 0.970 WIRE FULL 1.075 33 1.35 4.25 ----FULL 1.12 1.135 34 1.45 1 1.095 WIRE FULL 1.170 34 1.42 2 ----FULL 1.275 34 1.32 5 ----FULL 1.50 1.350 35 1.41 2 ----FULL 1.650 36 1.33 5.5 1.535 WIRE FULL 1.545 36 1.44 2.25 ----FULL 1.75 1.760 37 1.40 3.5 See Adjustment Procedures at beginning of Omni/3000B section. 124 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers 7347-0316 7347-0318 72660703 7266-0034 7266-0704 7266-0033 7266-0706 MC 7266-0706 7266-0033 7266-0002 7266-0708 7266-0002 7266-0708 7266-0710 7266-0046 7266-0018 7266-0712 7266-0013 7266-0716 7266-0022 7266-0720 7266-0037 7347-0318 7266-0007 7266-0703 Power Crimp® 2001 7266-0704 7266-0034 MC 7266-0706 MC MC OmniCrimp® 21 / Power Crimp® 3000B 7266-0035 7347-0316 MobileCrimp® 4-20 Description 20PC2F-2 20PC1FS MegaCrimp 24PC1FS 24GSP1F-2 32PC1FS 32GSP1F-2 03PC1FS 04PC2F-2 04PC1FS MegaCrimp MegaCrimp 04PC1FS 06PC2F-2 06PC1FS MegaCrimp MegaCrimp 06PC1FS 06PC2F-2 MegaCrimp 08PC2F-2 08PC1FS 08PC2F-2 08PC1FS 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC2F-2 12PC1FS-M3K MegaCrimp MegaCrimp 16PC2F-2 16PC1FS MegaCrimp 20PC2F-2 20PC1FS 24PC1FS 24PC2F-4 24GSP1F-2 32PC1FS 32PC2F-4 32GSP1F-2 03PC2F-2 03PC1FS MegaCrimp 04PC1FS MegaCrimp MegaCrimp 04PC1FS 04PC2F-2 MegaCrimp 06PC1FS MegaCrimp MegaCrimp MegaCrimp User’s Actual Setting Power Crimp® 707 Type 20PC 20PC 20G 24PC 24GSP 32PC 32GSP 03PC 04PC 04PC 04G 04G 04PC 06PC 06PC 06G 06G 06PC 06PC 08G 08PC 08PC 08PC 08PC 10PC 10PC 10G 12PC 12PC 12G 16G 16PC 16PC 20G 20PC 20PC 24PC 24PC 24GSP 32PC 32PC 32GSP 03PC 03PC 04G 04PC 04G 04G 04PC 04PC 05G 06PC 06G 06G 06G Product No. 7266-0022 7266-0720 Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 2.315 WIRE FULL 1.920 38 1.42 1.25 ----FULL 1.975 38 1.37 2.75 ----FULL 1.75 2.050 39 1.45 0.75 ----FULL 2.240 310L 1.44 2.5 ----FULL 2.300 310L 1.36 2.75 ----FULL 2.845 313 1.46 0.75 ----FULL 2.800 312 1.39 1.25 FULL 0.620 31 1.45 1 0.910 WIRE FULL 0.620 31 1.45 1 ----FULL 0.685 31 1.39 3 ----FULL 0.93 0.720 31 1.35 4 ----FULL 0.93 0.720 21 1.43 2 ----FULL 0.685 21 1.46 1 0.835 WIRE FULL 0.720 31 1.35 4 ----FULL 0.845 32 1.40 2.75 FULL 0.845 32 1.40 2.75 ----FULL 0.93 0.845 22 1.40 2.75 ----FULL 0.845 22 1.40 2.75 0.835 WIRE FULL 0.720 21 1.43 2 ----FULL 1.25 1.020 33 1.41 2.75 0.970 WIRE FULL 0.940 32 1.31 5.5 ----FULL 0.945 32 1.31 5.75 0.970 WIRE FULL 0.940 22 1.31 5.5 ----FULL 0.945 22 1.31 5.75 ----FULL 1.085 33 1.34 4.5 0.970 WIRE FULL 1.070 33 1.36 4.25 ----FULL 1.12 1.135 34 1.45 1 1.095 WIRE FULL 1.190 34 1.40 2.5 ----FULL 1.275 34 1.32 5 ----FULL 1.50 1.350 35 1.41 2 ----FULL 1.75 1.760 37 1.40 3.5 1.595 WIRE FULL 1.540 36 1.44 2 ----FULL 1.635 36 1.35 5 ----FULL 1.75 2.050 39 1.45 0.75 2.315 WIRE FULL 1.920 38 1.42 1.25 ----FULL 1.975 38 1.37 2.75 ----FULL 2.240 310L 1.44 2.5 2.280 WIRE FULL 2.140 39 1.37 3.5 ----FULL 2.300 310L 1.36 2.75 ----FULL 2.845 313 1.46 0.75 2.750 WIRE FULL 2.800 313 1.50 0 ----FULL 2.800 312 1.39 1.25 0.750 WIRE FULL 0.655 31 1.42 2 ----FULL 0.655 31 1.42 2 ----FULL 0.93 0.740 21 1.41 3.25 ----FULL 0.700 21 1.45 1.75 ----FULL 0.93 0.740 21 1.41 3 ----FULL 0.93 0.740 31 1.33 4.75 ----FULL 0.700 31 1.37 3.5 0.785 WIRE FULL 0.655 31 1.42 2 ----FULL 0.93 0.810 32 1.44 1.75 ----FULL 0.880 32 1.37 3.75 ----FULL 0.93 0.890 32 1.36 4.25 ----FULL 0.93 0.890 22 1.36 4.25 ----FULL 0.93 0.890 22 1.36 4.25 GC32-XDTM /GC96TM 1 Description G1 G1 G1 G1 G1 G1 G1 G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G1H G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 Size (in) 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 2 3/16 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 2 2 2 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 5/16 3/8 3/8 3/8 3/8 Ferrule Swaging Dash Size 20 20 20 24 24 32 32 3 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 10 10 10 12 12 12 16 16 16 20 20 20 24 24 24 32 32 32 3 3 4 4 4 4 4 4 5 6 6 6 6 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 125 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Dash Size 6 6 6 8 8 8 10 10 10 12 12 12 16 16 16 20 20 20 24 32 8 8 8 8 8 10 10 12 12 16 16 20 20 20 24 24 24 32 32 32 20 24 24 24 32 32 32 3 4 4 6 8 10 12 16 1 Description G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2AT-HMP G2H G2H G2H G2H G2H G2H G2H G2H G2H G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2H-MTF G2L G2L G2L G2L G2L G2L G2L G2L Stem Size (in) 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 2 2 2 1 1/4 1 1/2 1 1/2 1 1/2 2 2 2 3/16 1/4 1/4 3/8 1/2 5/8 3/4 1 Type 06PC 06PC 06PC 08PC 08PC 08G 10PC 10G 10PC 12G 12PC 12PC 16G 16PC 16PC 20PC 20PC 20G 24PC 32PC 08G 08PC 08PC 08PC 08PC 10G 10PC 12G 12PC 16PC 16G 20G 20PC 20PC 24PC 24PC 24GSP 32PC 32PC 32GSP 20G 24GSP 24GSP 24PC 32PC 32GSP 32GSP 06G 04G 04G 06G 08G 10G 12G 16G Ferrule Description 06PC1FS 06PC2F-2 06PC2F-2 08PC2F-2 08PC1FS MegaCrimp 10PC1FS-M3K MegaCrimp 10PC2F-2C MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 20PC1FS 20PC2F-2 MegaCrimp 24PC1FS 32PC1FS MegaCrimp 08PC2F-2 08PC2F-2C 08PC2F-2C 08PC2F-2 MegaCrimp 10PC2F-2C MegaCrimp 12PC2F-2 16PC2F-2 MegaCrimp MegaCrimp 20PC2F-2 20PC1FS 24PC1FS 24PC2F-4 24GSP1F-2 32PC1FS 32PC2F-4 32GSP1F-2 MegaCrimp 24GSP1F-2 24GSP1F-2 24PC1FS 32PC1FS 32GSP1F-2 32GSP1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. 7266-0706 7266-0033 7266-0002 7266-0708 MC 7266-0710 MC 7266-0810 MC 7266-0712 7266-0018 MC 7266-0716 7266-0013 7266-0720 7266-0022 7266-0732 7266-0002 7266-0808 7266-0808 7266-0002 7266-0810 7266-0018 7266-0013 7266-0022 7266-0720 7266-0035 7347-0316 7266-0037 7347-0318 7347-0316 7347-0316 7347-0318 7347-0318 MC Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 0.880 22 1.37 3.75 0.785 WIRE FULL 0.775 31 1.30 5.75 0.785 WIRE FULL 0.775 21 1.38 3.75 0.970 WIRE FULL 0.970 33 1.45 1.25 ----FULL 0.980 33 1.44 1.5 ----FULL 1.25 1.050 33 1.38 3.5 ----FULL 1.125 34 1.46 0.75 ----FULL 1.12 1.170 34 1.42 2 1.220 WIRE FULL 1.080 33 1.35 4.5 ----FULL 1.50 1.395 35 1.36 3.25 ----FULL 1.310 35 1.45 0.75 1.062 WIRE FULL 1.220 34 1.37 3.5 ----FULL 1.75 1.790 37 1.37 4.5 ----FULL 1.675 36 1.31 6.25 1.535 WIRE FULL 1.585 36 1.40 3.5 ----FULL 2.065 38 1.28 5.5 2.187 WIRE FULL 2.000 38 1.35 3.5 ----FULL 1.75 2.125 39 1.38 3 ----FULL 2.345 310L 1.32 5.75 ----FULL 2.960 313 1.33 4.25 ----FULL 1.25 1.050 33 1.38 3.5 0.970 WIRE FULL 0.970 32 1.28 6.5 0.970 WIRE FULL 0.970 32 1.28 6.5 0.970 WIRE FULL 0.970 22 1.28 6.5 0.970 WIRE FULL 0.970 22 1.28 6.5 ----FULL 1.12 1.170 34 1.42 2 1.187 WIRE FULL 1.085 33 1.34 4.5 ----FULL 1.50 1.395 35 1.36 3.25 1.095 WIRE FULL 1.205 34 1.38 3 1.500 WIRE FULL 1.585 36 1.40 3.5 ----FULL 1.75 1.790 37 1.37 4.5 ----FULL 1.75 2.125 39 1.38 3 2.187 WIRE FULL 2.015 38 1.33 4 ----FULL 2.065 38 1.28 5.5 ----FULL 2.345 310L 1.32 5.75 2.280 WIRE FULL 2.255 310L 1.43 3 ----- ----- FULL 2.365 310L 1.32 4.5 ----FULL 2.960 313 1.33 4.25 2.750 WIRE FULL 2.900 313 1.40 2.5 ----- ----- FULL 2.870 312 1.33 4 ----FULL 1.75 2.125 39 1.38 3 ----- ----- FULL 2.365 310L 1.32 4.5 ----- ----- FULL 2.365 310L 1.32 4.5 ----FULL 2.345 310L 1.32 5.75 ----FULL 2.960 313 1.33 4.25 ----- ----- FULL 2.870 312 1.33 4 ----- ----- FULL 2.870 312 1.33 4 ----FULL 0.93 0.880 22 1.37 3.75 ----FULL 0.93 0.730 31 1.34 4.75 ----FULL 0.93 0.730 21 1.42 2.75 FULL 0.880 32 1.38 3.5 ----FULL 1.25 1.040 33 1.39 3.5 ----FULL 1.12 1.160 34 1.42 1.75 ----FULL 1.50 1.385 35 1.37 3 ----FULL 1.75 1.790 37 1.37 4.5 See Adjustment Procedures at beginning of Omni/3000B section. 126 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Size Product (in) Type Description No. 1 1/4 20G MegaCrimp 1 1/2 24GSP 24GSP1F-2 7347-0316 1 1/2 24PC 24PC1FS 2 32PC 32PC1FS 2 32GSP 32GSP1F-2 7347-0318 1/4 04G MegaCrimp MC 3/8 06G MegaCrimp MC 1/2 08G MegaCrimp MC 5/8 10G MegaCrimp MC 3/4 12G MegaCrimp MC 1 16G MegaCrimp 1 1/4 20G MegaCrimp MC 1/4 04PC 04PC2F-2 1/4 04PC 04PC2F-2 1/4 04G MegaCrimp 1/4 04G MegaCrimp 5/16 05PC2F-2 80417 5/16 05PC2F-2 80417 3/8 06PC 06PC2F-2 3/8 06PC 06PC2F-2 3/8 06G MegaCrimp 3/8 06G MegaCrimp 1/2 08G MegaCrimp 1/2 08GLX 001PC-GLX 1/2 08GLX 001PC-GLX 1/2 08PC 10PC2F-2B 5/8 10G MegaCrimp 3/4 12GLX 001PC-GLX 3/4 12PC 12PC2F-4 1 16GLX 001PC-GLX 1 16PC 16PC2F-2 1 1/4 20GLX 001PC-GLX 1 1/4 20PC 20PC2F-2 1 1/4 20GS 20GS1F-4 1 1/2 24PCS 24PCS1F 1 1/2 24PCS 24PCS2F 1 1/2 24GSP 24GSP1F-4 7347-0317 1 1/2 24GSP 24GSP1F-4 7347-0317 2 32PCS 32PCS2F 2 32PCS 32PCS1F-G3K 2 32GSP 32GSP1F-4 7347-0319 1 1/4 20GS 20GS1F-4 1 1/2 24PCS 24PCS1F 1 1/2 24PCS 24PCS2F 1 1/2 24GSP 24GSP1F-4 7347-0317 1 1/2 24GSP 24GSP1F-4 7347-0317 2 32PCS 32PCS2F 2 32PCS 32PCS1F-G3K 2 32GSP 32GSP1F-4 7347-0319 2 32GSP 32GSP1F-4 7347-0319 3/4 12PC 12PC2F-4 3/4 12PC 12PC1FS-M3K 3/4 12G MegaCrimp ----1 16PC 16PC2F-4 1 16PC 16PC1FS Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 1.75 2.125 39 1.38 3 ----- ----- FULL 2.365 310L 1.32 4.5 ----FULL 2.345 310L 1.32 5.75 ----FULL 2.960 313 1.33 4.25 ----- ----- FULL 2.870 312 1.33 4 ----FULL 0.93 0.740 31 1.33 4.75 ----FULL 0.93 0.890 32 1.36 4.25 ----FULL 1.25 1.050 33 1.38 3.5 ----FULL 1.12 1.170 34 1.42 2 ----FULL 1.50 1.395 35 1.36 3.25 ----FULL 1.75 1.760 37 1.40 3.5 ----FULL 1.75 2.125 39 1.38 3 0.785 0.540 FULL ----0.670 21 1.470 0.25 0.785 0.540 FULL ----0.670 31 1.402 2.5 ----- ----- FULL 0.93 .770 31 1.300 5.5 ----- ----- FULL 0.93 .770 21 1.334 3.5 0.750 0.620 FULL ----0.775 21 1.380 3.75 0.750 0.620 FULL ----0.775 31 1.299 5.75 0.785 0.690 FULL ----0.785 22 1.460 1 0.785 0.690 FULL ----0.785 32 1.461 1 ----- ----- FULL 0.93 .930 22 1.310 2 ----- ----- FULL 0.93 .930 32 1.310 2 0.900 .870 FULL 1.25 1.040 33 1.385 3 ----- ----- 1.000 ----.940 22 1.306 1.75 ----- ----- 1.000 ----.940 32 1.306 1.75 0.880 0.900 FULL ----1.035 33 1.391 3 ----- ----- FULL 1.12 1.235 34 1.351 0.75 ----- ----- 1.350 ----1.250 34 1.334 0.5 1.562 1.200 FULL ----1.365 35 1.392 2.25 ----- ----- 1.650 ----1.535 36 1.420 0.5 1.500 1.450 FULL ----1.615 36 1.365 4.5 ----- ----- 1.900 ----1.780 37 1.375 4.75 ----- ----- FULL ----1.985 38 1.360 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 2.350 311 1.47 0 2.093 WIRE FULL 2.245 310L 1.43 2.5 ----FULL 2.44 311 1.38 2 ----FULL 2.44 311 1.38 2 2.875 WIRE FULL 2.785 312 1.40 3 ----FULL 2.950 313 1.34 4 ----FULL 2.935 313 1.40 3.75 ----FULL 2.050 39 1.45 0.75 ----FULL 2.350 311 1.47 0 2.093 WIRE FULL 2.245 310L 1.43 2.5 ----- ----- FULL 2.44 311 1.38 2 ----FULL 2.44 311 1.38 2 2.875 WIRE FULL 2.785 312 1.40 3 ----FULL 2.950 313 1.34 4 ----FULL 2.935 313 1.40 3.75 ----- ----- FULL 2.935 313 1.40 3.75 ----FULL 1.320 35 1.44 1 ----FULL 1.330 35 1.43 1.25 ----FULL 1.50 1.410 35 1.35 3.5 ----FULL 1.680 36 1.30 6.25 ----FULL 1.700 36 1.28 7 GC32-XDTM /GC96TM 1 Description G2L G2L G2L G2L G2L G2XH G2XH G2XH G2XH G2XH G2XH G2XH G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3H G3K G3K G3K G3K G3K G3K G3K G3K G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G3K-MTF G4H G4H G4H G4H G4H Ferrule Swaging Dash Size 20 24 24 32 32 4 6 8 10 12 16 20 4 4 4 4 5 5 6 6 6 6 8 8 8 8 10 12 12 16 16 20 20 20 24 24 24 24 32 32 32 20 24 24 24 24 32 32 32 32 12 12 12 16 16 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 127 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Dash Size 16 20 20 10 12 16 20 6 8 12 16 20 8 10 12 16 20 24 32 8 10 12 16 20 24 32 6 8 10 12 16 20 24 6 6 8 10 12 16 20 12 16 20 24 24 32 32 4 5 6 4 5 6 8 12 1 Description G4H G4H G4H G4K G4K G4K G4K G4K-MTF G4K-MTF G4K-MTF G4K-MTF G4K-MTF G5K G5K G5K G5K G5K G5K G5K G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF G5K-MTF G6K G6K G6K G6K G6K G6K G6K G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF G6K-MTF GMV* GMV GMV GMV GMV GMV GMV GT7 GT7 GT7 GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC GT7/GT7NC Stem Size (in) 1 1 1/4 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/2 5/8 3/4 1 1 1/4 1 1/2 2 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 3/8 3/8 1/2 5/8 3/4 1 1 1/4 3/4 1 1 1/4 1 1/2 1 1/2 2 2 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/4 Type 16G 20PC 20PC 10GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 08GS 10GS 12GS 16GS 20GS 24PCM 32PCM 08GS 10GS 12GS 16GS 20GS 24PCM 32PCM 06GS 08GS 10GS 12GS 16GS 20GS 24PCM 06PCS 06GS 08GS 10GS 12GS 16GS 20GS 12G 16G 20G 24PC 24PC 32PC 32PC 04G 05G 06G 04G 05G 06G 08G 12G Ferrule Description MegaCrimp 20PC1FS 20PC2F-2 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM2F-G6K 06PCS2F 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 MegaCrimp MegaCrimp MegaCrimp 24PC1FS 24PC2F-4 32PC1FS 32PC2F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. ----7266-0720 7266-0022 7342-0258 7266-0724 7266-0035 7266-0037 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 1.75 1.760 37 1.40 3.5 ----FULL 2.010 38 1.34 3.75 ----FULL 1.960 38 1.38 2.5 ----FULL 1.320 35 1.44 1 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.100 33 1.33 5 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 2.050 39 1.45 0.75 ----FULL 1.100 33 1.33 5 ----FULL 1.320 35 1.44 1 ----FULL 1.500 35 1.26 6.25 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 2.750 WIRE FULL 2.470 311 1.35 3 2.875 WIRE FULL 3.110 314 1.40 2.75 ----FULL 1.100 33 1.33 5 ----FULL 1.320 35 1.44 1 ----FULL 1.500 35 1.26 6.25 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 2.750 WIRE FULL 2.470 311 1.35 3 2.875 WIRE FULL 3.110 314 1.40 2.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.100 33 1.33 5 ----FULL 1.320 35 1.44 1 ----FULL 1.500 35 1.26 6.25 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 2.750 WIRE FULL 2.470 311 1.35 3 0.785 WIRE FULL 0.840 22 1.41 2.75 ----FULL 0.980 33 1.46 1.5 ----FULL 1.100 33 1.33 5 ----FULL 1.320 35 1.44 1 ----FULL 1.500 35 1.26 6.25 ----FULL 1.750 37 1.41 3.25 ----FULL 2.220 310L 1.45 1.75 1.375 1.200 FULL 1.50 1.430 35 1.33 4.25 ----FULL 1.75 1.800 37 1.36 4.75 ----FULL 1.75 2.110 39 1.40 2.5 ----FULL 2.320 310L 1.35 5 ----FULL 2.240 310L 1.44 2.5 ----FULL 2.910 313 1.39 2.75 ----FULL 2.860 312 1.32 5.75 ----FULL 0.93 0.705 21 1.44 1.75 ----FULL 0.93 0.755 21 1.40 3.25 ----FULL 0.93 0.865 22 1.38 3.5 ----FULL 0.93 0.705 31 1.37 3.75 ----FULL 0.93 0.755 31 1.32 5.25 ----FULL 0.93 0.865 32 1.38 3.5 ----FULL 1.25 1.020 33 1.41 2.75 ----FULL 1.50 1.330 35 1.43 1.25 * Required if hose OD prohibits insertions. 128 Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers MC MC MC 7347-0316 7266-0706 MC 7266-0706 7266-0033 MC 7266-0706 MC 7266-0706 7266-0033 7266-0763 Power Crimp® 2001 7347-0313 OmniCrimp® 21 / Power Crimp® 3000B MC 7266-0704 7266-0034 MobileCrimp® 4-20 MC 7266-0704 7266-0034 MC User’s Actual Setting Power Crimp® 707 Type Description 16G MegaCrimp 04G MegaCrimp 06G MegaCrimp 06G MegaCrimp 04G MegaCrimp 06G MegaCrimp 08G MegaCrimp 12G MegaCrimp 16G MegaCrimp 03PC 03PC2F-2 04G MegaCrimp 05G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16G MegaCrimp 04G MegaCrimp 05G MegaCrimp 06G MegaCrimp 06G MegaCrimp 06G MegaCrimp 24GSP 24GSP1F-2 24PC 24PC1FS 04PC 04PC1FS 04G MegaCrimp 04G MegaCrimp 04G MegaCrimp 04PC 04PC1FS 04PC 04PC2F-2 06G MegaCrimp 06PC 06PC2F-2 06G MegaCrimp 06PC 06PC1FS 06G MegaCrimp 06PC 06PC1FS 06PC 06PC2F-2 04G MegaCrimp 04PC 04PC1FS 04G MegaCrimp 04PC 04PC1FS 04PC 04PC2F-2 04G MegaCrimp 06G MegaCrimp 06PC 06PC1FS 06G MegaCrimp 06PC 06PC2F-2 06G MegaCrimp 06PC 06PC1FS 06PC 06PC2F-2 12GS 12GS1F-4 16GS 16GS1F-4 12GS 12GS1F-4 16GS 16GS1F-4 04PC 04PC1F-M2S 04PC-SS 04PC1F-M2SS Product No. Skive/Buff Crimp Crimper Length Insertion Omni21 PC3000B +/Dia. Length OD +/Die Approx. Approx. .03 (in) (in) Length +/-.03 (in) .010 (in) Set Setting1 Setting1 ----FULL 1.75 1.680 37 1.48 0.25 ----FULL 0.93 0.750 21 1.40 3.25 ----FULL 0.93 0.900 22 1.36 4.25 ----FULL 0.93 0.900 32 1.36 4.25 ----FULL 0.93 0.750 31 1.32 5.25 ----FULL 0.93 0.900 32 1.36 4.25 ----FULL 1.25 1.040 33 1.39 3.5 ----FULL 1.50 1.360 35 1.40 2 ----FULL 1.75 1.680 37 1.48 0.25 0.687 0.410 FULL 0.635 31 1.44 1.5 ----FULL 0.93 0.750 31 1.32 5.25 ----FULL 0.93 0.790 31 1.28 6 ----FULL 1.25 1.035 33 1.39 3 ----FULL 1.12 1.154 34 1.43 1.5 ----FULL 1.50 1.390 35 1.37 3 ----FULL 1.75 1.710 37 1.44 3.5 ----FULL 0.93 0.750 21 1.40 3.25 ----FULL 0.93 0.790 21 1.35 4 ----FULL 0.93 0.850 22 1.40 3 ----FULL 0.93 0.845 32 1.402 2.75 ----FULL 0.93 0.845 22 1.402 2.75 ----FULL 2.365 310L 1.32 4.5 ----FULL 2.345 310L 1.32 5.75 ----FULL 0.700 21 1.45 1.75 ----FULL 0.93 0.740 21 1.41 3 ----FULL 0.93 0.740 21 1.41 3 ----FULL 0.93 0.740 31 1.33 4.75 ----FULL 0.700 31 1.37 3.5 0.785 WIRE FULL 0.640 31 1.43 1.75 ----FULL 0.93 0.895 22 1.35 4.25 0.800 WIRE FULL 0.765 21 1.39 3.5 ----FULL 0.93 0.895 22 1.35 4.25 ----FULL 0.865 22 1.38 3.5 ----FULL 0.93 0.895 32 1.35 4.25 ----FULL 0.865 32 1.38 3.5 0.800 WIRE FULL 0.765 31 1.31 5.5 ----FULL 0.93 0.740 21 1.41 3 ----FULL 0.700 21 1.45 1.75 ----FULL 0.93 0.740 31 1.33 4.75 ----FULL 0.700 31 1.37 3.5 0.785 WIRE FULL 0.640 31 1.43 1.75 ----FULL 0.93 0.740 21 1.41 3 ----FULL 0.93 0.895 22 1.35 4.25 ----FULL 0.865 22 1.38 3.5 ----FULL 0.93 0.895 22 1.35 4.25 0.800 WIRE FULL 0.765 21 1.39 3.5 ----FULL 0.93 0.895 32 1.35 4.25 ----FULL 0.865 32 1.38 3.5 0.800 WIRE FULL 0.765 31 1.31 5.5 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 1.480 35 1.29 5.5 ----FULL 1.750 37 1.41 3.25 ----FULL 0.675 31 1.40 2.75 ----FULL 0.660 31 1.41 2.25 GC32-XDTM /GC96TM 1 Description GT7/GT7NC GT8 GT8 GT8 GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GT8/GT8NC GTH GTH GTH GTH GTH GTH GTH GTH GTH GTH GTHX GTHX HO HO J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT-MTF J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT J2AT LW LW LW-MTF LW-MTF M2T M2T Size (in) 1 1/4 3/8 3/8 1/4 3/8 1/2 3/4 1 3/16 1/4 5/16 1/2 5/8 3/4 1 1/4 5/16 3/8 3/8 3/8 1 1/2 1 1/2 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/4 1 3/4 1 1/4 1/4 Ferrule Swaging Dash Size 16 4 6 6 4 6 8 12 16 3 4 5 8 10 12 16 4 5 6 6 6 24 24 4 4 4 4 4 4 6 6 6 6 6 6 6 4 4 4 4 4 4 6 6 6 6 6 6 6 12 16 12 16 4 4 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 129 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Dash Size 4 4 4 4 6 6 6 6 6 6 6 6 8 8 8 8 8 10 10 10 10 12 12 12 12 16 16 16 16 4 6 8 10 12 16 4 6 8 10 12 16 4 4 4 4 4 6 6 6 6 6 8 8 8 10 1 Description M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T PLUS-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF Stem Size (in) 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1 1/4 3/8 1/2 5/8 3/4 1 1/4 3/8 1/2 5/8 3/4 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 Type 04G 04G 04PC 04PC 06PC 06PC 06PC 06PC-SS 06PC 06G 06G 06PC-SS 08PC-SS 08PC 08PC 08G 08PC 10G 10PC 10PC-SS 10PC 12PC 12G 12PC-SS 12PC 16PC 16G 16PC-SS 16PC 04G 06G 08G 10G 12G 16G 04G 06G 08G 10G 12G 16G 04PC 04PC 04G 04G 04PC 06PC 06G 06PC 06PC 06G 08PC 08PC 08G 10PC Ferrule Description MegaCrimp MegaCrimp 04PC1F-M2S 04PC2F-2 06PC2F-2 06PC1F-M2S 06PC2F-2 06PC1F-M2SS 06PC1F-M2S MegaCrimp MegaCrimp 06PC1F-M2SS 08PC1F-M2SS 08PC2F-2 08PC1F-M2S MegaCrimp 08PC2F-2 MegaCrimp 10PC1F-M2S 10PC1F-M2SS 10PC2F-2B 12PC2F-2 MegaCrimp 12PC1F-M2SS 12PC1F-M2S 16PC2F-2 MegaCrimp 16PC1F-M2SS 16PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC2F-2 04PC1F-M2S MegaCrimp MegaCrimp 04PC1F-M2S 06PC2F-2 MegaCrimp 06PC1F-M2S 06PC1F-M2S MegaCrimp 08PC2F-2 08PC1F-M2S MegaCrimp 10PC2F-2B Product No. 7266-0034 7266-0033 7266-0737 7266-0737 MC 7362-5106 7266-0002 7266-0739 7266-0002 7266-0741 7266-0046 7266-0018 7266-0743 7266-0013 7266-0747 MC MC MC MC MC MC MC MC MC MC MC 7266-0034 7266-0763 7266-0033 MC 7266-0737 7266-0737 7266-0002 7266-0739 7266-0046 Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----FULL 0.93 0.715 ----FULL 0.93 0.715 ----FULL 0.675 0.835 WIRE FULL 0.630 0.785 WIRE FULL 0.735 ----FULL 0.860 0.785 WIRE FULL 0.735 ----FULL 0.810 ----FULL 0.860 ----FULL 0.93 0.870 FULL 0.870 FULL 0.810 ----FULL 1.000 0.970 WIRE FULL 0.940 ----FULL 1.025 ----FULL 1.25 1.035 0.970 WIRE FULL 0.940 ----FULL 1.12 1.155 ----FULL 1.110 ----FULL 1.110 0.940 WIRE FULL 1.075 1.095 WIRE FULL 1.195 ----FULL 1.50 1.370 ----FULL 1.330 ----FULL 1.330 1.595 WIRE FULL 1.510 ----FULL 1.75 1.725 ----FULL 1.655 ----FULL 1.680 ----FULL 0.93 0.715 ----FULL 0.93 0.860 ----FULL 1.25 1.035 ----FULL 1.12 1.125 ----FULL 1.50 1.370 ----FULL 1.75 1.710 ----FULL 0.93 0.715 ----FULL 0.93 0.860 ----FULL 1.25 1.035 ----FULL 1.12 1.125 ----FULL 1.50 1.370 FULL 1.75 1.710 0.835 WIRE FULL 0.630 ----FULL 0.675 ----FULL 0.93 0.715 ----FULL 0.93 0.715 ----FULL 0.675 0.785 WIRE FULL 0.735 FULL 0.870 ----FULL 0.860 ----FULL 0.860 ----FULL 0.93 0.870 0.970 WIRE FULL 0.940 ----FULL 1.025 ----FULL 1.25 1.035 0.940 WIRE FULL 1.075 See Adjustment Procedures at beginning of Omni/3000B section. 130 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 31 21 21 31 31 32 21 22 22 22 32 32 33 32 33 33 22 34 33 33 33 34 35 35 35 36 37 36 36 31 32 33 34 35 37 31 32 33 34 35 37 31 31 31 21 21 31 32 32 22 22 32 33 33 33 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.36 4 1.43 2 1.47 0.5 1.44 1.25 1.34 4.5 1.39 3.25 1.41 2.75 1.44 1.75 1.39 3.25 1.38 3.5 1.38 3.5 1.44 1.75 1.43 2 1.31 5.5 1.40 2.75 1.39 3 1.31 5.5 1.43 1.5 1.32 5.25 1.32 5.25 1.35 4.25 1.39 2.75 1.39 2.5 1.43 1.25 1.43 1.25 1.47 1.25 1.43 2.5 1.33 5.5 1.30 6.25 1.36 4 1.39 3.25 1.39 3 1.46 0.75 1.39 2.5 1.44 3.5 1.36 4 1.39 3.25 1.39 3 1.46 0.75 1.39 2.5 1.44 3.5 1.44 1.25 1.40 2.75 1.36 4 1.43 2 1.47 0.5 1.34 4.5 1.38 3.5 1.39 3.25 1.39 3.25 1.38 3.5 1.31 5.5 1.40 2.75 1.39 3 1.35 4.25 User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Set 33 34 34 35 35 36 37 36 34 34 34 31 31 21 21 22 32 22 32 31 31 21 21 21 22 33 32 32 22 22 34 33 34 35 35 35 34 37 36 39 21 31 31 32 31 31 22 32 32 33 33 34 34 35 35 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.32 5.25 1.43 1.5 1.39 2.75 1.39 2.5 1.43 1.25 1.47 1.25 1.43 2.5 1.30 6.25 1.44 1.25 1.44 1.25 1.44 1.25 1.39 3 1.37 3.5 1.45 1.75 1.46 0.75 1.45 1 1.45 1.25 1.44 1.75 1.44 1.75 1.37 3.75 1.30 5.75 1.44 1.75 1.38 3.75 1.38 3.75 1.32 5.25 1.43 2 1.32 5.25 1.27 6.75 1.27 6.75 1.28 6.5 1.42 2 1.35 4.5 1.46 0.75 1.45 0.75 1.46 0.5 1.36 3.25 1.37 3.5 1.36 4.75 1.37 4.25 1.45 0.75 1.45 1.75 1.39 3 1.37 3.5 1.44 1.75 1.30 5.75 1.37 3.75 1.44 1.75 1.27 6.75 1.32 5.25 1.43 2 1.35 4.5 1.46 0.75 1.42 2 1.36 3.25 1.45 0.75 Power Crimp® 707 Type 10PC 10G 12PC 12G 12PC 16PC 16G 16PC 10G 10G 10G 04PC 04G 04G 04PC 05G 05G 06G 06G 06PC 06PC 06PC 06PC 06PC 08PC 08G 08PC 08PC 08PC 08PC 10G 10PC 10PC 12PC 12GS 12G 12PC 16G 16GS 20GS 04G 04PC 04G 06G 06PC 06PC 06G 08PC 08PC 08G 10PC 10PC 10G 12G 12PC Product Description No. 10PC1F-M2S 7266-0741 MegaCrimp 12PC2F-2 7266-0018 MegaCrimp 12PC1F-M2S 7266-0743 16PC2F-2 7266-0013 MegaCrimp 16PC1F-M2S 7266-0747 MegaCrimp MegaCrimp MC MegaCrimp MC 04M3KPC 7266-0780 MegaCrimp MegaCrimp 04M3KPC MegaCrimp MegaCrimp MC MegaCrimp MegaCrimp MC 06PC2F-2 7266-0033 06M3KPC 7266-0781 06PC2F-2 06M3KPCA 06M3KPC 08PC2F-2 7266-0002 MegaCrimp 08PC2F-2 7266-0002 08M3KPC 7266-0782 08M3KPC 7266-0782 08M3KPCA 7266-0757 MegaCrimp 10PC2F-2C 7266-0810 10PC1FS-M3K 7266-0710 12PC1FS-M3K 7266-0712 12GS1F-2 MegaCrimp 12PC2F-2 7266-0018 MegaCrimp 16GS1F-2 20GS1F-4 MegaCrimp 04M3KPC 7266-0780 MegaCrimp MegaCrimp MC 06M3KPC 7266-0781 06PC2F-2 7266-0033 MegaCrimp 08M3KPC 7266-0782 08PC2F-2 7266-0002 MegaCrimp 10PC2F-2C 7266-0810 10PC1FS-M3K 7266-0710 MegaCrimp MegaCrimp 12PC1FS-M3K 7266-0712 Skive/Buff Crimp Length Insertion +/Dia. Length OD +/.03 (in) (in) Length +/-.03 (in) .010 (in) ----FULL 1.110 ----FULL 1.12 1.155 1.095 WIRE FULL 1.195 ----FULL 1.50 1.370 ----FULL 1.330 1.500 WIRE FULL 1.510 ----FULL 1.75 1.725 ----FULL 1.680 ----FULL 1.12 1.145 ----FULL 1.12 1.145 ----FULL 1.12 1.145 ----FULL 0.680 ----FULL 0.93 0.700 ----FULL 0.93 0.700 ----FULL 0.680 ----FULL 0.93 0.790 FULL 0.790 ----FULL 0.93 0.810 FULL 0.810 0.835 WIRE FULL 0.705 ----FULL 0.770 0.835 WIRE FULL 0.705 ----FULL 0.770 ----FULL 0.770 0.970 WIRE FULL 0.930 ----FULL 1.25 1.000 0.970 WIRE FULL 0.930 ----FULL 0.980 ----FULL 0.980 ----FULL 0.970 ----FULL 1.12 1.170 1.220 WIRE FULL 1.080 ----FULL 1.125 ----FULL 1.310 ----FULL 1.300 ----FULL 1.50 1.395 1.062 WIRE FULL 1.220 ----FULL 1.75 1.800 ----FULL 1.610 ----FULL 2.050 ----FULL 0.93 0.700 FULL 0.680 ----FULL 0.93 0.700 FULL 0.810 FULL 0.770 0.835 WIRE FULL 0.705 ----FULL 0.93 0.810 FULL 0.980 0.970 WIRE FULL 0.930 ----FULL 1.25 1.000 1.220 WIRE FULL 1.080 FULL 1.125 ----FULL 1.12 1.170 ----FULL 1.50 1.395 FULL 1.310 GC32-XDTM /GC96TM 1 Description M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2T-MTF M2TH M2TH-MTF M2TN M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF Size (in) 5/8 5/8 3/4 3/4 3/4 1 1 1 5/8 5/8 5/8 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 Ferrule Swaging Dash Size 10 10 12 12 12 16 16 16 10 10 10 4 4 4 4 5 5 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 12 12 12 12 16 16 20 4 4 4 6 6 6 6 8 8 8 10 10 10 12 12 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 131 Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 12 12 16 16 4 4 5 5 6 6 6 8 8 10 10 12 12 12 16 16 4 4 5 6 8 10 12 12 16 16 4 6 8 10 12 12 16 16 4 4 4 5 6 6 6 6 8 8 8 8 10 10 10 12 12 1 Description M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M3KH-MTF M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K M4K Stem Size (in) 3/4 3/4 1 1 1/4 1/4 5/16 5/16 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1/4 1/4 5/16 3/8 1/2 5/8 3/4 3/4 1 1 1/4 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 1/4 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 Type 12GS 12PC 16GS 16G 04G 04G 05G 05G 06G 06PC 06G 08PC 08G 10PC 10G 12PC 12GS 12G 16GS 16G 04G 04G 05G 06G 08G 10G 12GS 12G 16G 16GS 04G 06G 08G 10G 12G 12GS 16GS 16G 04G 04PC 04PC 05G 06PC 06G 06PC 06PC 08PC 08G 08PC 08PC 10PC 10G 10PC 12GS 12G Ferrule Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/Description No. .03 (in) (in) Length +/-.03 (in) .010 (in) 12GS1F-2 ----FULL 1.300 12PC2F-2 7266-0018 1.062 WIRE FULL 1.220 16GS1F-2 ----FULL 1.610 MegaCrimp ----FULL 1.75 1.800 MegaCrimp ----FULL 0.93 0.700 MegaCrimp ----FULL 0.93 0.700 MegaCrimp ----FULL 0.93 0.790 MegaCrimp MC FULL 0.790 MegaCrimp MC FULL 0.810 06PC2F-2 7266-0033 0.835 WIRE FULL 0.705 MegaCrimp ----FULL 0.93 0.810 08PC2F-2 7266-0002 0.970 WIRE FULL 0.930 MegaCrimp ----FULL 1.25 1.000 10PC2F-2C 7266-0810 1.220 WIRE FULL 1.080 MegaCrimp ----FULL 1.12 1.170 12PC2F-2 7266-0018 1.062 WIRE FULL 1.220 12GS1F-2 ----FULL 1.300 MegaCrimp ----FULL 1.50 1.395 16GS1F-2 ----FULL 1.610 MegaCrimp ----FULL 1.75 1.800 MegaCrimp ----FULL 0.93 0.700 MegaCrimp ----FULL 0.93 0.700 MegaCrimp MC ----FULL 0.93 0.790 MegaCrimp MC ----FULL 0.93 0.810 MegaCrimp MC ----FULL 1.25 1.000 MegaCrimp MC ----FULL 1.12 1.170 12GS1F-2 7347-0297 ----FULL 1.300 MegaCrimp MC ----FULL 1.50 1.385 MegaCrimp MC FULL 1.75 1.800 16GS1F-2 7347-0298 ----FULL ----1.610 MegaCrimp MC FULL 0.93 0.700 MegaCrimp MC FULL 0.93 0.810 MegaCrimp MC FULL 1.25 1.000 MegaCrimp MC FULL 1.12 1.170 MegaCrimp MC FULL 1.50 1.385 12GS1F-2 7347-0297 FULL ----1.300 16GS1F-2 7347-0298 FULL ----1.610 MegaCrimp MC FULL 1.75 1.780 MegaCrimp MC FULL 0.715 04PC1F-M2S 7266-0763 FULL 0.675 04PC2F-2 7266-0034 0.835 WIRE FULL 0.630 MegaCrimp MC ----FULL 0.93 0.795 06PC2F-2 0.785 WIRE FULL 0.735 MegaCrimp MC FULL 0.870 06PC2F-2 7266-0033 0.785 WIRE FULL 0.735 06PC1F-M2S 7266-0737 FULL 0.870 08PC2F-2 7266-0002 0.880 WIRE FULL 0.960 MegaCrimp MC FULL 1.060 08PC2F-2 7266-0002 0.880 WIRE FULL 0.960 08PC1FS 7266-0708 ----FULL 0.980 10PC2F-2C 7266-0810 1.220 WIRE FULL 1.080 MegaCrimp MC ----FULL 1.12 1.160 10PC1FS-M3K 7266-0710 ----FULL 1.105 12GS1F-2 7347-0297 FULL 1.300 MegaCrimp MC FULL 1.395 See Adjustment Procedures at beginning of Omni/3000B section. 132 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 35 34 36 37 21 31 22 32 32 31 22 32 33 33 34 34 35 35 36 37 21 31 32 32 33 34 35 35 37 36 31 32 33 34 35 35 36 37 31 31 31 32 21 32 31 32 22 33 32 33 33 34 33 35 35 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.46 0.5 1.37 3.5 1.37 4.25 1.36 4.75 1.45 1.75 1.37 3.5 1.45 1 1.45 1.25 1.44 1.75 1.37 3.75 1.44 1.75 1.32 5.25 1.43 2 1.35 4.5 1.42 2 1.37 3.5 1.46 0.5 1.36 3.25 1.37 4.25 1.36 4.75 1.45 1.75 1.37 3.5 1.45 1.25 1.44 1.75 1.43 2 1.42 2 1.46 0.5 1.37 3 1.36 4.75 1.46 0.5 1.37 3.5 1.44 1.75 1.43 2 1.42 2 1.37 3 1.46 0.5 1.37 4.25 1.38 4 1.36 4 1.40 2.75 1.44 1.25 1.45 1.25 1.41 2.75 1.38 3.5 1.34 4.5 1.38 3.5 1.29 6.25 1.37 3.75 1.29 6.25 1.44 1.5 1.35 4.5 1.42 1.75 1.33 5.25 1.46 0.5 1.36 3.25 User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose User’s Actual Setting Power Crimp® 707 MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Set 37 31 31 31 21 21 32 32 31 22 22 32 33 33 33 33 34 35 35 37 31 31 31 21 32 31 32 22 33 32 33 33 33 34 35 35 37 31 31 32 33 34 35 35 35 37 31 21 31 31 32 31 21 32 22 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.44 3.5 1.44 1.25 1.36 4 1.40 2.75 1.43 2 1.47 0.5 1.38 3.5 1.38 3.5 1.34 4.5 1.38 3.5 1.38 3.5 1.29 6.25 1.46 1.5 1.40 3.75 1.35 4.5 1.33 5.25 1.42 1.75 1.36 3.25 1.46 0.5 1.45 3.5 1.40 2.75 1.44 1.25 1.36 4 1.43 2 1.38 3.5 1.34 4.5 1.38 3.5 1.38 3.5 1.37 3.75 1.29 6.25 1.46 1.5 1.33 5.25 1.35 4.5 1.42 1.75 1.46 0.5 1.36 3.25 1.45 3.5 1.40 2.75 1.36 4 1.38 3.5 1.39 3 1.42 1.75 1.46 0.5 1.46 0.5 1.36 3.25 1.45 3.5 1.44 1.25 1.47 0.5 1.36 4 1.40 2.75 1.38 3.5 1.34 4.5 1.41 2.75 1.38 3.5 1.38 3.5 GC32-XDTM /GC96TM Type 16GS 04PC 04G 04PC 04G 04PC 06G 06PC 06PC 06PC 06G 08PC 08PC 08G 10PC 10PC 10G 12G 12GS 16GS 04PC 04PC 04G 04G 06PC 06PC 06G 06G 08G 08PC 08PC 10PC 10PC 10G 12GS 12G 16GS 04PC 04G 06G 08G 10G 12GS 12GS 12G 16GS 04PC 04PC 04G 04PC 06G 06PC 06PC 06PC 06PC Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/Description No. .03 (in) (in) Length +/-.03 (in) .010 (in) 16GS1F-4 ----FULL 1.720 04PC2F-2 7266-0034 0.835 WIRE FULL 0.630 MegaCrimp ----FULL 0.93 0.715 04PC1F-M2S 7266-0763 ----FULL 0.675 MegaCrimp ----FULL 0.93 0.715 04PC1F-M2S ----FULL 0.675 MegaCrimp MC FULL 0.93 0.870 06PC1F-M2S 7266-0737 ----FULL 0.870 06PC2F-2 7266-0033 0.785 WIRE FULL 0.735 06PC1F-M2S 7266-0737 ----FULL 0.870 MegaCrimp ----FULL 0.93 0.870 08PC2F-2 7266-0002 0.880 WIRE FULL 0.960 08PC1FS 7266-0708 FULL 0.980 MegaCrimp ----FULL 1.25 1.040 10PC2F-2C 7266-0810 1.220 WIRE FULL 1.080 10PC1FS-M3K 7266-0710 FULL 1.105 MegaCrimp ----FULL 1.12 1.160 MegaCrimp ----FULL 1.50 1.395 12GS1F-2 ----FULL 1.300 16GS1F-4 ----FULL 1.710 04PC1F-M2S 7266-0763 FULL 0.675 04PC2F-2 7266-0034 0.835 WIRE FULL 0.630 MegaCrimp ----FULL 0.93 0.715 MegaCrimp ----FULL 0.93 0.715 06PC1F-M2S 7266-0737 FULL 0.870 06PC2F-2 7266-0033 0.785 WIRE FULL 0.735 MegaCrimp MC FULL 0.93 0.870 MegaCrimp ----FULL 0.93 0.870 MegaCrimp ----FULL 1.25 1.060 08PC2F-2 7266-0002 0.880 WIRE FULL 0.960 08PC1FS 7266-0708 FULL 0.980 10PC1FS-M3K 7266-0710 FULL 1.105 10PC2F-2C 7266-0810 1.220 WIRE FULL 1.080 MegaCrimp ----FULL 1.12 1.160 12GS1F-2 7347-0297 FULL 1.300 MegaCrimp ----FULL 1.50 1.395 16GS1F-4 ----FULL 1.710 04PC1F-M2S 7266-0763 FULL 0.675 MegaCrimp MC FULL 0.93 0.715 MegaCrimp MC FULL 0.93 0.870 MegaCrimp MC FULL 1.25 1.035 MegaCrimp MC FULL 1.12 1.160 12GS1F-2 ----FULL 1.300 12GS1F-2 7347-0297 FULL 1.300 MegaCrimp MC FULL 1.50 1.395 16GS1F-4 ----FULL 1.710 04PC2F-2 7266-0034 0.835 WIRE FULL 0.630 04PC1F-M2S 7266-0763 ----FULL 0.675 MegaCrimp MC FULL 0.715 04PC1F-M2S 7266-0763 ----FULL 0.675 MegaCrimp MC FULL 0.870 06PC2F-2 7266-0033 0.785 WIRE FULL 0.735 06PC2F-2 7266-0033 0.785 WIRE FULL 0.735 06PC1F-M2S 7266-0737 ----FULL 0.870 06PC1F-M2S 7266-0737 ----FULL 0.870 Swaging 1 Description M4K M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-MTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K PLUS-XTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF Size (in) 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1 1/4 1/4 3/8 1/2 5/8 3/4 3/4 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 Ferrule General Dash Size 16 4 4 4 4 4 6 6 6 6 6 8 8 8 10 10 10 12 12 16 4 4 4 4 6 6 6 6 8 8 8 10 10 10 12 12 16 4 4 6 8 10 12 12 12 16 4 4 4 4 6 6 6 6 6 Stem See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 133 Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 8 8 8 8 10 10 10 12 16 4 4 4 4 6 6 8 10 12 16 4 6 6 8 10 12 12 4 6 8 10 12 4 6 8 10 12 16 4 6 6 8 10 12 16 4 6 6 8 12 16 4 4 4 4 4 1 Description M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-MTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4K-XTF M4KH M4KH M4KH M4KH M4KH M4KH M4KH M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M4KH-MTF M500 M500 M500 M500 M500 M500 M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-MTF M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF M5K M5K M5K M5K M5K Stem Size (in) 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 1 1/4 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1/4 3/8 3/8 1/2 5/8 3/4 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1 1/4 3/8 3/8 1/2 5/8 3/4 1 1/4 3/8 3/8 1/2 3/4 1 1/4 1/4 1/4 1/4 1/4 Ferrule Type Description 08PC 08PC2F-2 08PC 08PC1FS 08G MegaCrimp 08PC 08PC2F-2 10PC 10PC2F-2C 10PC 10PC1FS-M3K 10G MegaCrimp 12G MegaCrimp 16GS 16GS1F-4 04PC 04PC1F-M2S 04G MegaCrimp 04PC 04PC1F-M2S 04G MegaCrimp 06G MegaCrimp 06G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16GS 16GS1F-4 04G MegaCrimp 06 MegaCrimp 06 MegaCrimp 08 MegaCrimp 10G MegaCrimp 12G MegaCrimp 12GS 12GS1F-2 4G MegaCrimp 6G MegaCrimp 8G MegaCrimp 10G MegaCrimp 12G MegaCrimp 04G MegaCrimp 06G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16G MegaCrimp 04G MegaCrimp 06G MegaCrimp 06G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16G MegaCrimp 04G MegaCrimp 06G MegaCrimp 06G MegaCrimp 08G MegaCrimp 12G MegaCrimp 16G MegaCrimp 04PC 04PC2F-2 04PC 04PC1F-M2S 04G MegaCrimp 04PC-SS 04PC1F-M2SS 04G MegaCrimp Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/No. .03 (in) (in) Length +/-.03 (in) .010 (in) 7266-0002 0.880 WIRE FULL 0.960 7266-0708 ----FULL 0.980 MC FULL 1.060 7266-0002 0.880 WIRE FULL 0.960 7266-0810 1.220 WIRE FULL 1.080 7266-0710 ----FULL 1.105 MC FULL 1.160 MC FULL 1.395 ----FULL 1.720 7266-0763 ----FULL 0.675 ----FULL 0.93 0.715 7266-0763 ----FULL 0.675 ----FULL 0.93 0.715 MC FULL 0.870 ----FULL 0.93 0.870 MC FULL 1.035 ----FULL 1.12 1.160 ----FULL 1.50 1.395 ----FULL 1.720 MC ----FULL 0.93 0.715 ----FULL 0.93 .860 ----FULL 0.93 .860 ----FULL 1.25 1.025 ----FULL 1.12 1.165 ----FULL 1.50 1.395 ----FULL 1.300 ----FULL 0.93 0.715 ----FULL 0.93 0.860 ----FULL 1.25 1.025 ----FULL 1.12 1.165 ----FULL 1.50 1.395 MC FULL 0.93 0.685 MC FULL 0.93 0.810 MC FULL 1.25 1.000 MC FULL 1.12 1.135 MC FULL 1.50 1.350 MC FULL 1.75 1.760 MC FULL 0.93 0.685 MC FULL 0.93 0.810 MC FULL 0.93 0.810 MC FULL 1.25 1.000 MC FULL 1.12 1.135 MC FULL 1.50 1.350 MC FULL 1.75 1.760 MC FULL 0.93 0.685 MC FULL 0.93 0.810 MC FULL 0.93 0.810 MC FULL 1.25 1.000 MC FULL 1.50 1.350 MC FULL 1.75 1.760 7266-0034 0.835 WIRE FULL 0.630 7266-0763 ----FULL 0.675 ----FULL 0.93 0.715 7362-5104 ----FULL 0.660 ----FULL 0.93 0.715 See Adjustment Procedures at beginning of Omni/3000B section. 134 Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 32 33 33 22 33 33 34 35 37 21 31 31 21 32 22 33 34 35 37 31 22 32 33 34 35 35 31 32 33 34 35 31 32 33 34 35 37 31 32 22 33 34 35 37 31 22 32 33 35 37 31 21 21 31 31 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.29 6.25 1.44 1.5 1.37 3.75 1.29 6.25 1.35 4.5 1.33 5.25 1.42 1.75 1.44 1.47 1.36 1.40 1.43 1.38 1.38 1.39 1.42 1.36 1.44 1.36 1.39 1.39 1.40 1.42 1.36 1.46 1.36 1.39 1.40 1.42 1.36 1.39 1.44 1.43 1.45 1.41 1.40 1.39 1.44 1.44 1.43 1.45 1.41 1.40 1.39 1.44 1.44 1.43 1.41 1.40 1.44 1.47 1.43 1.41 1.36 3.5 0.5 4 2.75 2 3.5 3.5 3 1.75 3.25 3.5 4 3.5 3.5 2.75 1.75 3.25 0.5 4 3.25 2.75 1.75 3.25 3 1.75 2 1 2 3.5 3 1.75 1.75 2 1 2 3.5 3 1.75 1.75 2 2 3.5 1.25 0.5 2 2.25 4 User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Set 31 32 32 33 32 33 21 31 32 22 33 21 31 31 21 22 32 33 35 35 36 37 39 31 21 31 31 22 22 31 32 21 33 33 33 35 35 37 36 39 21 31 22 32 33 34 35 37 39 21 31 22 33 33 35 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.40 2.75 1.45 1.25 1.39 3.25 1.39 3.5 1.39 3.25 1.39 3.5 1.42 2 1.36 4 1.39 3.25 1.39 3.25 1.39 3.5 1.41 3 1.33 4.75 1.33 4.75 1.41 3 1.35 4.25 1.35 4.25 1.37 3.75 1.46 0.5 1.36 3.25 1.37 4.25 1.36 4.75 1.38 3 1.43 1.75 1.41 3 1.37 3.5 1.33 4.75 1.38 3.5 1.35 4.25 1.31 5.5 1.38 3.5 1.39 3.5 1.45 1.25 1.44 1.5 1.37 3.75 1.46 0.5 1.36 3.25 1.36 4.75 1.37 4.25 1.38 3 1.45 1.75 1.37 3.5 1.44 1.75 1.44 1.75 1.44 1.5 1.42 1.75 1.38 2.75 1.46 1.5 1.33 4.25 1.46 1.75 1.42 3.5 1.40 1.75 1.44 1.5 1.38 3.5 1.42 1.5 Power Crimp® 707 Type 04PC 05G 06G 08G 06G 08G 04G 04G 06G 06G 08G 04G 04G 04G 04G 06G 06G 08G 12GS 12G 16GS 16G 20G 04PC 04G 04PC 04G 06PC 06G 06PC 06PC 06PC 08PC 08PC 08G 12GS 12G 16G 16GS 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04G 04G 06G 08G 10G 12G Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/Description No. .03 (in) (in) Length +/-.03 (in) .010 (in) 04PC1F-M2S 7266-0763 ----FULL 0.675 MegaCrimp MC ----FULL 0.93 0.795 MegaCrimp MC ----FULL 0.93 0.860 MegaCrimp ----FULL 1.25 1.040 MegaCrimp ----FULL 0.93 0.860 MegaCrimp ----FULL 1.25 1.040 MegaCrimp ----FULL 0.93 0.715 MegaCrimp ----FULL 0.93 0.715 MegaCrimp MC ----FULL 0.93 0.860 MegaCrimp MC ----FULL 0.93 0.860 MegaCrimp ----FULL 1.25 1.040 MegaCrimp ----FULL .93 0.74 MegaCrimp ----FULL .93 0.74 MegaCrimp ----FULL 0.93 0.740 MegaCrimp ----FULL 0.93 0.740 MegaCrimp ----FULL 0.93 0.895 MegaCrimp MC FULL 0.895 MegaCrimp ----FULL 1.25 1.060 12GS1F-2 ----FULL 1.300 MegaCrimp ----FULL 1.50 1.395 16GS1F-2 ----FULL 1.610 MegaCrimp ----FULL 1.75 1.800 MegaCrimp ----FULL 1.75 2.125 04PC2F-2 7266-0034 0.785 WIRE FULL 0.640 MegaCrimp ----FULL 0.93 0.740 04PC1FS 7266-0704 ----FULL 0.700 MegaCrimp ----FULL 0.93 0.740 06PC1FS 7266-0706 ----FULL 0.865 MegaCrimp ----FULL 0.93 0.895 06PC2F-2 7266-0033 0.800 WIRE FULL 0.765 06PC1FS 7266-0706 ----FULL 0.865 06PC2F-2 7266-0033 0.800 WIRE FULL 0.765 08PC2F-2 7266-0002 0.880 WIRE FULL 0.970 08PC1FS 7266-0708 ----FULL 0.980 MegaCrimp ----FULL 1.25 1.060 12GS1F-2 ----FULL 1.300 MegaCrimp ----FULL 1.50 1.395 MegaCrimp ----FULL 1.75 1.800 16GS1F-2 ----FULL 1.610 MegaCrimp ----FULL 1.75 2.125 MegaCrimp MC ----FULL 0.93 0.700 MegaCrimp MC ----FULL 0.93 0.700 MegaCrimp MC ----FULL 0.93 0.810 MegaCrimp FULL 0.810 MegaCrimp MC ----FULL 1.25 0.980 MegaCrimp MC ----FULL 1.12 1.160 MegaCrimp MC FULL 1.50 1.380 MegaCrimp MC FULL 1.75 1.700 MegaCrimp MC FULL 1.75 2.020 MegaCrimp ----FULL 0.93 0.680 MegaCrimp ----FULL 0.93 0.680 MegaCrimp ----FULL 0.93 0.850 MegaCrimp ----FULL 1.25 0.980 MegaCrimp MC ----FULL 1.12 1.050 MegaCrimp ----FULL 1.50 1.340 GC32-XDTM /GC96TM 1 Description M5K M5K M5K M5K M5K-MTF M5K-MTF M5K-XTF M5K-XTF M5K-XTF M5K-XTF M5K-XTF M6K M6K MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+ MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MCPB+-MTF MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 1000 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 Size (in) 1/4 5/16 3/8 1/2 3/8 1/2 1/4 1/4 3/8 3/8 1/2 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 3/4 3/4 1 1 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 3/8 1/2 5/8 3/4 Ferrule Swaging Dash Size 4 5 6 8 6 8 4 4 6 6 8 4 4 4 4 6 6 8 12 12 16 16 20 4 4 4 4 6 6 6 6 6 8 8 8 12 12 16 16 20 4 4 6 6 8 10 12 16 20 4 4 6 8 10 12 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 135 Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 16 MEGATECH 250 1 16G MegaCrimp 20 MEGATECH 250 1 1/4 20G MegaCrimp 4 MEGATECH 3000 1/4 04G MegaCrimp MC 6 MEGATECH 3000 3/8 06G MegaCrimp MC 8 MEGATECH 3000 1/2 08G MegaCrimp MC 24 MEGATECH 500 1 1/2 24PC 24PC1FS 32 MEGATECH 500 2 32PC 32PC1FS 4 MEGATECH G5TB 1/4 4G MegaCrimp MC 6 MEGATECH G5TB 3/8 6G MegaCrimp MC 6 MEGATECH G5TB 3/8 6G MegaCrimp MC 8 MEGATECH G5TB 1/2 08G MegaCrimp MC 10 MEGATECH G5TB 5/8 10G MegaCrimp MC 12 MEGATECH G5TB 3/4 12G MegaCrimp MC 16 MEGATECH G5TB 1 16G MegaCrimp MC 20 MEGATECH G5TB 1 1/4 20G MegaCrimp MC 20 MEGATECH II ACP 1 1/4 20G MegaCrimp MC 24 MEGATECH II ACP 1 1/2 24PC 24PC1FS 32 MEGATECH II ACP 2 32GSP 32GSP1F-2 7347-0318 32 MEGATECH II ACP 2 32PC 32PC1FS 16 MEGATECH LOC 1 16G MegaCrimp MC 8 MEGATECH PS 1/2 08G MegaCrimp MC 4 M-XP 1/4 04G MegaCrimp 4 M-XP 1/4 04G MegaCrimp 6 M-XP 3/8 06G MegaCrimp 6 M-XP 3/8 06G MegaCrimp 8 M-XP 1/2 08G MegaCrimp 10 M-XP 5/8 10G MegaCrimp 12 M-XP 3/4 12G MegaCrimp 4 RFS 1/4 04G MegaCrimp 4 RFS 1/4 04G MegaCrimp 6 RFS 3/8 06G MegaCrimp 6 RFS 3/8 06G MegaCrimp 8 RFS 1/2 08G MegaCrimp 12 RFS 3/4 12G MegaCrimp 16 RFS 1 16G MegaCrimp MC 3 RLA 3/16 03PC 03PC2F-2 4 RLA 1/4 04G MegaCrimp 4 RLA 1/4 04PC 04PC2F-2 7266-0034 4 RLA 1/4 04G MegaCrimp 5 RLA 5/16 05G MegaCrimp 5 RLA 5/16 05PC 05PC2F-2 5 RLA 5/16 05G MegaCrimp 5 RLA 5/16 05PC 05PC2F-2 7266-0038 6 RLA 3/8 06PC 06PC2F-2 6 RLA 3/8 06PC 06PC2F-2 7266-0033 6 RLA 3/8 06G MegaCrimp MC 8 RLA 1/2 08G MegaCrimp 8 RLA 1/2 08PC 08PC2F-2 7266-0002 10 RLA 5/8 10G MegaCrimp 10 RLA 5/8 10PC 12PC2F-2 7266-0018 12 RLA 3/4 12G MegaCrimp 12 RLA 3/4 12PC 12PC2F-4 7266-0014 12 RLA 3/4 GLX 001PC-GLX 16 RLA 1 16PC 16PC2F-2 7266-0013 16 RLA 1 16G MegaCrimp 1 See Adjustment Procedures at beginning of Omni/3000B section. 136 Skive/Buff Length +/Dia. .03 (in) (in) --------- ------------- ----------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Crimper Insertion Omni21 PC3000B Length OD +/Die Approx. Approx. Length +/-.03 (in) .010 (in) Set Setting1 Setting1 FULL 1.75 1.730 37 1.43 1.5 FULL 1.75 1.980 38 1.37 3 FULL 0.93 0.755 31 1.32 5.25 FULL 0.93 0.910 32 1.35 4.5 FULL 1.25 1.050 33 1.38 3.5 FULL 2.240 39 1.37 6.25 FULL 2.845 313 1.46 0.75 FULL 0.94 .775 31 1.30 5.75 FULL 0.94 0.860 32 1.39 3.25 FULL 0.94 0.860 22 1.39 3.25 FULL 1.25 .980 33 1.44 1.5 FULL 1.13 1.150 34 1.43 1.5 FULL 1.50 1.350 35 1.41 2 FULL 1.75 1.740 37 1.42 2 FULL 1.75 2.000 38 1.35 3.5 FULL 1.75 2.125 39 1.38 3 FULL 2.330 310L 1.34 6 FULL 2.870 312 1.33 4 FULL 2.950 313 1.34 4 FULL 1.75 1.720 37 1.44 3 FULL 1.25 1.000 33 1.25 7.25 FULL 0.93 0.715 31 1.395 2 FULL 0.93 0.715 21 1.378 4 FULL 0.93 0.860 32 1.413 1 FULL 0.93 0.860 22 1.413 1 FULL 1.25 1.035 33 1.408 1.25 FULL 1.12 1.170 34 1.425 2 FULL 1.50 1.395 35 1.390 2 FULL 0.93 0.705 31 1.37 3.75 FULL 0.93 0.705 21 1.44 1.75 FULL 0.93 0.845 32 1.40 2.75 FULL 0.93 0.845 22 1.40 2.75 FULL 0.93 1.010 33 1.41 2.5 FULL 1.50 1.350 35 1.41 2 FULL 1.75 1.760 37 1.40 3.5 FULL 0.640 31 1.43 1.75 FULL 0.93 0.720 21 1.43 2 FULL 0.660 31 1.41 2.25 FULL 0.93 0.720 31 1.35 4 FULL 0.93 0.770 21 1.38 3.75 FULL 0.765 21 1.39 3.5 FULL 0.93 0.770 31 1.30 5.75 FULL 0.765 31 1.31 5.5 FULL 0.770 21 1.38 3.75 FULL 0.770 31 1.30 5.75 FULL 0.860 32 1.39 3.25 FULL 1.25 1.080 33 1.35 4.5 FULL 0.995 33 1.43 2 FULL 1.12 1.140 34 1.45 1.25 FULL 1.150 34 1.44 1.5 FULL 1.50 1.430 35 1.33 4.25 FULL 1.320 35 1.44 1 1.350 ----1.17 734 1.420 FULL 1.570 36 1.41 3 FULL 1.75 1.690 37 1.47 1.25 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers User’s Actual Setting MobileCrimp® 4-20 Die Set 735 313 312 313 31 21 31 22 32 33 35 37 21 31 32 22 33 35 37 31 21 22 32 33 34 35 36 21 31 21 31 22 32 33 33 Crimper Omni21 PC3000B Approx. Approx. Setting1 Setting1 1.335 1.34 4 1.40 3 1.40 3.75 1.36 4 1.43 2 1.31 5.5 1.38 3.5 1.38 3.5 1.40 2.75 1.44 1 1.47 1.25 1.40 3.25 1.32 5.25 1.37 3.5 1.37 3.5 1.39 3 1.41 2 1.38 4 1.39 3 1.46 0.75 1.44 1.75 1.44 1.75 1.44 1.5 1.46 1 1.46 0.5 1.40 3.25 1.385 1.5 1.370 3 1.385 3.25 1.326 5.25 1.405 3.5 1.405 3.5 1.374 3.75 1.255 5.5 Power Crimp® 707 Type GLX 32PCS 32PCS 32GSP 04G 04G 05G 06G 06G 08G 12G 16G 04G 04G 06G 06G 08G 12G 16G 04G 04G 06G 06G 08G 10G 12G 16G 04G 04G 05G 05G 06G 06G 08G 10G Skive/Buff Crimp Length Insertion Product +/Dia. Length OD +/Description No. .03 (in) (in) Length +/-.03 (in) .010 (in) 001PC-GLX ----1.650 ----1.43 32PCS1F-G3K ----FULL 2.950 32PCS2F 2.875 WIRE FULL 2.785 32GSP1F-4 7347-0319 ----FULL 2.935 MegaCrimp MC FULL 0.93 0.715 MegaCrimp MC FULL 0.93 0.715 MegaCrimp MC FULL 0.93 0.765 MegaCrimp MC FULL 0.93 0.865 MegaCrimp MC FULL 0.93 0.865 MegaCrimp MC FULL 1.25 1.025 MegaCrimp MC FULL 1.50 1.320 MegaCrimp MC FULL 1.75 1.690 MegaCrimp MC FULL 0.93 0.750 MegaCrimp MC FULL 0.93 0.750 MegaCrimp MC FULL 0.93 0.880 MegaCrimp MC FULL 0.93 0.880 MegaCrimp MC FULL 1.25 1.035 MegaCrimp MC FULL 1.50 1.350 MegaCrimp MC FULL 1.75 1.780 MegaCrimp ----FULL 0.93 0.680 MegaCrimp ----FULL 0.93 0.680 MegaCrimp ----FULL 0.93 0.810 MegaCrimp MC FULL 0.810 MegaCrimp ----FULL 1.25 0.980 MegaCrimp ----FULL 1.12 1.130 MegaCrimp ----FULL 1.50 1.300 MegaCrimp ----FULL 1.75 1.580 MegaCrimp ----- ----- FULL 0.93 0.690 MegaCrimp ----- ----- FULL 0.93 0.690 MegaCrimp ----- ----- FULL 0.93 0.760 MegaCrimp ----- ----- FULL 0.93 0.760 MegaCrimp ----- ----- FULL 0.93 0.870 MegaCrimp ----- ----- FULL 0.93 0.870 MegaCrimp ----- ----- FULL 1.25 1.065 MegaCrimp ----- ----- FULL 1.12 1.130 GC32-XDTM /GC96TM Description RLA SHR SHR SHR TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH7/TH7NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TH8/TH8NC TR500 TR500 TR500 TR500 TR500 TR500 TR500 TR500 TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC Size (in) 1 2 2 2 1/4 1/4 5/16 3/8 3/8 1/2 3/4 1 1/4 1/4 3/8 3/8 1/2 3/4 1 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1/4 1/4 5/16 5/16 3/8 3/8 1/2 5/8 Ferrule Swaging Dash Size 16 32 32 32 4 4 5 6 6 8 12 16 4 4 6 6 8 12 16 4 4 6 6 8 10 12 16 4 4 5 5 6 6 8 10 Stem General Hose OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 1 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 137 GL Coupling Crimping Instructions Effective 02/01 OmniCrimp 21 ® Supercedes any previous data To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimpTo achieve the proper tail length, line up the hose end of the ferrule with “locating step” on the die inside diameter (I.D.) (See Figure 1 or 2 ing (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. depending on die) prior to crimping. Care needs to be taken to be sure die fingers are all the way forward and locked in place in die shoes. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Crimping Instructions for the GL coupling on the OmniCrimp® 21 1 Dash Size Description 12 16 20 24 32 24 32 24 32 GMV(G4H+) GMV(G4H+) GMV(G4H+) GMV(G4H) GMV(G4H) MEGATECH ACR MEGATECH ACR MEGATECHG5TB MEGATECHG5TB Size Type Description Length Diameter Insertion Tail Crimp OD (in) +/(in.) Length Length +/.03 (in) +/- .03 (in) +/.010 (in) .10 (in) 3/4 12GL 1-pc GL --------- ---------1.750 0.50 1.120 1 16GL 1-pc GL --------- ---------2.125 0.60 1.360 1 1/4 20GL 1-pc GL --------- ---------2.250 0.50 1.660 1 1/2 24GL 1-pc GL --------- ---------2.375 0.50 1.915 2 32GL 1-pc GL --------- ---------2.750 0.50 2.430 1 1/2 24GL 1-pc GL --------- ---------2.375 0.50 1.915 2 32GL 1-pc GL --------- ---------2.750 0.50 2.410 1 1/2 24GL 1-pc GL -------------2.375 0.50 1.930 2 32GL 1-pc GL -----------2.750 0.50 2.450 See Adjustment Procedures at beginning of Omni/3000B section. 138 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set Approx. Setting1 OM81 OM82 OM83 OM84 OM85 OM84 OM85 OM84 OM85 1.430 1.425 1.420 1.400 1.400 1.400 1.390 1.380 1.367 User's Actual Setting GL Coupling Crimping Instructions Effective 04/00 Supercedes any previous data Power Crimp 3000B Crimping Instructions for the GL coupling on the PC3000 ® Align hose end of uncrimped ferrule flush with internal ridge on dies. Crimp Dies Swaging Crimp Diameter (Front Crimp) Tail Length 12 16 20 GMV GMV GMV Measure Crimp Here (Front Crimp) Size Type Description Length Diameter Insertion Tail Crimp OD (in) +/(in) Length Length +/.03 (in) +/- .03 (in) +/.010 (in) .10 (in) Effective 04/00 3/4 12GL 1-pc GL --------- ---------2.25 0.50 1.66 1 16GL 1-pc GL --------- ---------2.125 0.60 1.36 1 1/4 20GL 1-pc GL --------- ---------1.75 0.50 1.12 data Die Set 83 82 81 Approx. Setting1 User's Actual Setting 2 1/4 1 3/4Superced es any 1 3/4 previous Crimping Instructions for the GL coupling on the PC3000B To achieve the proper tail length, line up the hose end of the ferrule with the top of the die (See Figure 1) prior to crimping. To proper tail length, line up hose end of ferrule with top of die (see Figure 2) prior to crimping. Thisachieve is for sizes Note: The Tail Length Tolerance for the MEGATECH ACR HOSE is +/-0.020(in.)! –24 and –32.and sizes –24 –32. This is for Power Crimp® 707 Description GC32-XDTM /GC96TM For 81, 82 and 83 dies Figure 1 - Dash Size General Toachieve achievetheproper length,line lineupup ferrule step” diameter (I.D.) –16 To proper tail tail length, thehose hose end end ofofthe ferrulewith with“locating “locating step” onon thedie die inside inside diameter (I.D.) for for –12,–12, -16 and and –20GMV (see Figure prior to crimping. See below for –24(See andFigure –32 (see –20G4H+( see Figure 1) prior 1) to crimping. See below for –24 and –32G4H 2). Figure 2). MobileCrimp® 4-20 Size Type Description Length Diameter Insertion Tail Crimp OD Die (in) +/(in.) Length Length +/+/Set .03 (in) +/-.03 (in) 0.10 (in) .010 (in) GMV(G4H) 1 1/2 GMV(G4H) 2 MEGATECH ACR 1 1/2 MEGATECH ACR 2 MEGATECHG5TB 1 1/2 MEGATECHG5TB 2 24GL 32GL 24GL 32GL 24GL 32GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL --------------------------------------------- ------------------------------------------------- 2.375 2.75 2.375 2.75 2.375 2.75 0.50 0.50 0.50 0.50 0.50 0.50 1.915 2.430 1.915 2.410 1.930 2.450 84 85 84 85 84 85 Approx. Setting1 User's Actual Setting 2 3/4 2 1/4 2 3/4 2 1/4 2 3/4 2 1/4 Power Crimp® 2001 24 32 24 32 24 32 Description OmniCrimp® 21 / Power Crimp® 3000B Dash Size Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020 (in) 1 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 139 GLP Coupling Crimping Instructions Effective 06/05 Supercedes any previous data OmniCrimp 21 ® General Crimping Instructions the GLP coupling on the Omni21 Crimping Instructions for thefor GLP coupling on the Omni21 See Figure for proper of couplingofincoupling die prior to See 1Figure 1 foralignment proper alignment in crimping. die prior to crimping. Align fitting of staking Alignend fitting end of staking collar of uncrimped ferrule ferrule collar of uncrimped flush with top of the die Swaging flush with top of the die GC32-XDTM /GC96TM Figure 1 Measure Crimp Here Stem Hose Crimp Crimper FigureFerrule 1 Measure Crimp Here Dash Description Size Type Description Prod. No. Insertion Crimp Die Set Approx. User's Stem OD Crimp Setting1 Actual Size (in.) Hose FerruleLength Crimper +/- .03(in) Set Approx. User's Dash Description Size Type Description Prod. No. Insertion Crimp Die Setting Size Power Crimp® 707 4 6 8 10 12 GLP1 GLP1 GLP5 1/4 GLP1 3/8 GLP1 Length Setting1 Actual Setting OD +/- .03 (in) 1-pc GLP1 ----------0.66 0.470 OM71 1-pc GLP1 ----------0.77 0.620 OM72 1-pc GLP1 ----------0.72 0.740 GLP1 1-pc GLP1 ----------0.66 OM73 0.470 1-pc GLP1 ----------0.75 0.920 OM74 GLP1 1-pc GLP1 ----------0.77 0.620 1-pc GLP1 ----------0.75 1.000 OM75 8 LOC 1/2 GLP5 1-pc GLP1 ----------0.72 0.740 1/4 GLP1 1-pc GLP1 ----------0.66 0.470 OM71 10 LOL LOC 5/8 GLP1 1-pc GLP1 ----------0.75 0.920 3/8 GLP1 1-pc GLP1 ----------0.77 0.620 OM72 LOL 12 LOC 3/4 GLP1 1-pc GLP1 ----------0.75 1.000 OM71 OM72 OM73 OM74 OM75 1/4 1-pc GLP1 1-pc----------GLP1 ----------0.66OM74 0.470 LOL5/8 GLP1 GLP1 0.75 0.910 3/8 1-pc GLP1 1-pc GLP1 ----------0.77 OM75 0.620 LOL3/4 GLP1 GLP1 ----------0.98 1.040 1/2 GLP1 1-pc GLP1 ----------0.72 0.740 LOL 5/8 GLP1 1-pc GLP1 ----------0.75 0.910 LOL 3/4 GLP1 1-pc GLP1 ----------0.98 1.040 LOL OM71 OM72 OM73 OM74 OM75 LOL 4 LOL 6 LOL 8 10 12 1/2 GLP1 1-pc GLP1 ----------- 0.72 0.740 OM73 MobileCrimp® 4-20 4 6 8 10 12 (in) LOC 1/4 LOC 3/8 1/2 4 LOC LOC 5/8 6 LOC LOC LOC 3/4 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B GLP Crimp data for the . OmniCrimp® 21 will be appearing shortly in Ecrimp 3.91. 1 See Adjustment Procedures at beginning of Omni/3000B section. 140 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Effective 06/05 Supercedes any previous data Clamp Collar Crimping Instructions OmniCrimp® ® 21 General OmniCrimp 21 Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual must be taken when crimping clamp collars onto a hydraulic hose. If hoseCare cover failure. Clamp Collar Crimping Instructions crimp is too tight, hose will be crushed, dramatically reducing its service life. Swaging Remember: collars must beslide crimped hose couplings. If crimp is Clamp too loose, collar could along before hose’s the length causing abrasion cover failure. Useand theeventual followinghose instructions to determine crimp diameter, which can then be usedRemember: to find crimping Table The required clamp for a specific Clampsetting collarsin must be 2. crimped before the hosecollar couplings. hydraulic hose is provided in Table 1. Use the following instructions to determine crimp diameter, which can then be crimped. This can be accomplished by using a pie tape or by using 2. Obtain diameter by adding hosemeasured outside diameter tocaliper. twice the clamp collar wall thickness with a dial thecrimp average hose outside diameter (see below). 2. formula Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula below). Crimp Diameter =Crimp (HoseDiameter O.D.) + =[2(Hose x .065 (Clamp Collar Wall Thickness)] O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimping clamp collar, shouldbe belocated locatedin in center of the collar, which will result in a 1/8” When crimping clamp collar,the thecrimp crimp die die should thethe center of the collar, which will result in a 1/8” flareflare on each side of the collar. on each side of the collar. See 66 Adjustment Procedures at beginning of Omni/3000B section. Approx. Setting1 1.200 1.195 1.190 1.185 1.180 1.175 1.170 1.165 1.160 1.155 1.150 1.145 1.140 1.135 1.130 1.127 1.123 1.118 1.115 1.110 1.105 1.100 1.095 1.090 Crimp Diameter 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365 1.370 1.375 1.380 1.385 1.390 1.395 1.400 1.405 Approx. Setting1 1.085 1.080 1.075 1.070 1.065 1.060 1.055 1.050 1.045 1.040 1.035 1.030 1.025 1.020 1.015 1.010 1.005 1.000 0.995 0.990 0.985 0.980 0.975 0.970 Power Crimp® 2001 Crimp Diameter 1.170 1.175 1.180 1.185 1.190 1.195 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.260 1.265 1.270 1.275 1.280 1.285 OmniCrimp® 21 / Power Crimp® 3000B 1 Approx. Setting1 1.320 1.315 1.310 1.305 1.300 1.295 1.290 1.285 1.280 1.275 1.270 1.265 1.260 1.255 1.250 1.245 1.240 1.235 1.230 1.225 1.220 1.215 1.210 1.205 OmniCrimp® Die OM331 OM331 OM331 MobileCrimp® 4-20 Crimp Diameter 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165 Table 2 OM331 Die Length (In.) 2.250 2.000 2.000 Power Crimp® 707 Description CC1.12 CC1.25 CC1.37 Table 1 Hydraulic Hose Applications 10M2T, 10G2 12M2T, 12G2, 12M4K 12C12, 12G4K Product Number 7334-45805 7334-45885 7334-45895 The Gates Rubber Company Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. GC32-XDTM /GC96TM used to find crimping in Table The required collar for will a be 1. Mbe easure hose’s outside setting diameter at the2.location whereclamp clamp collar specific hydraulic hose is provided inbyTable crimped. This can be accomplished using1.a pie tape or by using the average 1. Measure hose’s outside diameter hose outside diameter measured withatathe diallocation caliper.where clamp collar will 141 Power Steering Male Flareless Assembly Instructions General OmniCrimp® 21 6. Mark hose 1-1/4” (±1/32”) from end of hose with a marker pen. Do not damage hose. See Fig. 3. Hose Preparation and Assembly 1.Measure tube O.D. Swaging 2.Select proper Male Flareless coupling for application. 3.Determine length of replacement assembly. Measure distance between points where tubing is to be cut. See Fig. 1. 7. Insert a 6PS coupling into hose until end of ferrule is even with the mark. (See Fig. 4.) Fig. 4 NOTE: T ubing must be cut at 1” from the start of any bend. Read “Tubing Preparation Assembly” section on next page before cutting. 4. Determine necessary cut length of hose. Cut Assembly Cutoff Cutoff = Overall – Dimension – Dimension Length Length (Coupling 1) (Coupling 2) (Cutoff dimensions are in Table below.) Cutoff Dimensions For Power Steering Couplings Description Cutoff (in) 6PS-4MFA 6PS-5MFA 6PS-6MFA 6PS-M8MFA 6PS-M10MFA 6PS-M12MFA .996 .996 1.012 .934 .973 .973 8. Place power steering die in crimper. Use setting as shown below: Die Set Power Steering Setting 1.452 9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of stem hex. (See Fig. 5.) Fig. 5 5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2. 10.Place no-notch cone on die fingers. Press crimp button. When you hear pump pressurize or the light and buzzer sound, release your finger from crimp button. Crimp is now complete. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B Mark Fig. 1 MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Fig. 3 Fig. 2 142 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Power Steering Male Flareless Assembly Instructions (cont’d) OmniCrimp® 21 General 11. Measure crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance. 3. Connect to Tube End (Preliminary Connection) A. Insert tube into thread end of hose assembly until it bottoms against the shoulder. Swaging Crimp Dia. = .720” ± .005” Crimp Dia. = .700” ± .005” Fig. 6 13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary. Tubing Preparation Assembly 1. Tube End Condition B. Tube end must be cut squarely (±5°). D. The bare end of the tube must be long enough for the nut and sleeve to be placed over the tube. (1” minimum length before the start of any bend.) 2. Nut and Sleeve Placement (Tube End) A. Install hex nut over tube, positioned so shoulder end is placed on tube first. Thread end will then face hose assembly. A. Disassemble and inspect compression of sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed. B. Tube end will be slightly distorted from butting against internal shoulder. NOTE: Makeup of the correct connection is critical for proper use and safety. 5. Final Assembly A. Insert tube into thread end of hose assembly. B. With a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between the sleeve, tube and seat of the stem. CAUTION: Overtightening may cause stripped threads and/or collapse of the tube. C. Before tightening second end, line up two marks on tubing to assure proper orientation. B. Place sleeve on tube so tapered end will face hose assembly. OmniCrimp® 21 / Power Crimp® 3000B E. There also must be sufficient tube length for tube end to seat against shoulder in thread end of stem. (1” minimum length before the start of any bend.) 4. Inspect MobileCrimp® 4-20 C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube. C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset. Power Crimp® 707 A. Before cutting tube, mark both ends of assembly so that it can be properly reassembled. These marks must be made on the tubing beyond the point where tubing will be cut. Use a marke pen to mark tubing so the surface won’t be scratched. B. Screw hex nut to thread end until finger tight. GC32-XDTM /GC96TM 12. Check assembly to make sure correct overall length has been obtained. Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 143 Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates’ assembly recommendations. Changing Digital Readout To set the RETRACT position, hold the hose assembly to be crimped in front of the die fingers. Twist the JOG switch in the direction of the RETRACT arrow and hold it until the die fingers open enough to allow easy insertion of the assembly. Release the switch. This position can be changed by pressing the INCREASE or DECREASE buttons beneath the RETRACT display. MobileCrimp® 4-20 Power Crimp® 707 Use the INCREASE or DECREASE buttons beneath the start crimp display to change crimp settings. Crimp Diameter Should the actual crimp diameter NOT be within the recommended crimp tolerance, a slight adjustment to the “Approximate Setting” or digital readout may be necessary. Changing the CRIMP setting by one number will change crimp diameter by approximately .001”. After nominal crimp diameter is obtained, check at least every tenth crimp to ensure that it is within recommended tolerances. IMPORTANT Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the “Crimp Diameter” column. If ACTUAL crimped dimensions are within specification, you have made a good assembly. Hose I.D. Fitting Type (in) Type 1 Crimp Diameter Ferrule ±.010 (in) Position Die Set Approx. Setting1 ±.05 (in) 6AC134a 5/16 6ACA .690 Centered OM6AC 1.455 8AC134a 13/32 8ACA .780 Centered OM8AC 1.435 10AC134a 1/2 10ACA .890 Centered OM10AC 1.450 12AC134a 5/8 12ACA 1.020 Centered OM12AC 1.440 See Adjustment Procedures at beginning of Omni/3000B section. 144 Visit www.gates.com/ecrimp to download the latest crimp data. Actual Crimper Setting Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions General Power Crimp® 3000B Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates’ assembly recommendations. Swaging Gauge Setting GC32-XDTM /GC96TM The gauge setting is adjusted by always moving indicator upward to desired setting. Example: to change setting from 2 to 3, move the indicator to 4, then back up to 3. To change from 3 to 2, simply move the indicator directly up to 2. Crimp Diameter Power Crimp® 707 The crimp diameter must be within the tolerance specified below. If not, check calibration of crimper (see Operator’s Manual). If calibration is correct, a slight adjustment of the gauge setting may be necessary. To obtain a smaller crimp diameter, move indicator upward to a smaller number. Changing setting by one whole number will change crimp diameter by 0.30”. Record any gauge setting adjustment in the “Actual Crimper Setting” column in the chart below. To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the “Crimp Diameter” column. MobileCrimp® 4-20 IMPORTANT If ACTUAL crimped dimensions are within specification, you have made a good assembly. Approx. Setting1 6AC134a 5/16 6ACA .690 Centered 6AC 2 8AC134a 13/32 8ACA .780 Centered 8AC 2-3/4 10AC134a 1/2 10ACA .890 Centered 10AC 2 12AC134a 5/8 12ACA 1.020 Centered 12AC 2-1/4 Actual Crimper Setting Power Crimp® 2001 1 Crimp Diameter Ferrule ±.010 (in) Position Die Fingers See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OmniCrimp® 21 / Power Crimp® 3000B Hose I.D. Fitting Type (in) Type 145 Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 1/2 1000MP/ Mine Spray 1000 8 PC 8PC2F-2 0.88 WIRE 3/4 1000MP/ Mine Spray 1000 12 G MegaCrimp® 3/4 1000MP/ Mine Spray 1000 12 PC 12PC2F-2 1.63 WIRE 1 1000MP/ Mine Spray 1000 16 PC 16PC2F-2 1.50 WIRE 1 1000MP/ Mine Spray 1000 16 G MegaCrimp® 1 1/4 1000MP/ Mine Spray 1000 20 PC 20PC2F-2 1.12 WIRE 1 1/4 1000MP/ Mine Spray 1000 20 G MegaCrimp® 1 1/2 1000MP/ Mine Spray 1000 24 PC 24PC2F-4 2.28 WIRE 2 1000MP/ Mine Spray 1000 32 PC 32PC2F-4 2.75 WIRE 1/4 119B 500 4 PC 4PC2F-2 1/4 119B 250 4 PC 4PC2F-2 1/4 119B 500 4 PC 4PC2F-2 3/8 119B 250 6 06GLX 001pc-GLX --------3/8 119B 500 6 06GLX 001pc-GLX --------3/8 119B 500 6 06GLX 001pc-GLX --------3/8 119B 250 6 06GLX 001pc-GLX --------3/8 119B 500 6 PC 6PC1FA 3/8 119B 250 6 PC 6PC2F-4 3/8 119B 500 6 PC 6PC1FA 3/8 119B 250 6 PC 6PC2F-4 1/2 119B 500 8 08GLX 001pc-GLX --------1/2 119B 500 8 08GLX 001pc-GLX --------1/2 119B 250 8 08GLX 001pc-GLX --------1/2 119B 250 8 08GLX 001pc-GLX --------1/2 119B 500 8 PC 10PC2F-2B 1/2 119B 250 8 PC 8PC2F-2 5/8 119B 250 10 10GLP1 001-pc GLP1 --------5/8 119B 250 10 10GLP1 001-pc GLP1 --------3/4 119B 250 12 12GLX 001pc-GLX --------3/4 119B 500 12 12GLX 001pc-GLX --------3/4 119B 250 12 PC 12PC2F-4 3/4 119B 500 12 PC 12PC2F-4 1 119B 250 16 16GLX 001pc-GLX --------1 119B 500 16 16GLX 001pc-GLX --------1 119B 250 16 PC 16PC2F-2 1 119B 500 16 PC 16PC2F-4 1 1/4 119B 250 20 20GLX 001pc-GLX --------1/5 19B 500 3 PC 3PC2F-2 1/4 19B 250 4 PC 4PC2F-2 1/4 19B 500 4 PC 4PC2F-2 1/4 19B 500 4 PC 4PC2F-2 1/5 19B 250 5 PC 5PC1FA 1/5 19B 500 5 PC 6PC2F-2 1/5 19B 250 5 PC 5PC1FA 1/5 19B 500 5 PC 6PC2F-2 3/8 19B 500 6 06GLX 001pc-GLX --------3/8 19B 500 6 06GLX 001pc-GLX --------3/8 19B 250 6 06GLX 001pc-GLX --------3/8 19B 500 6 PC 6PC2F-4 3/8 19B 250 6 PC 6PC2F-2 3/8 19B 500 6 PC 6PC2F-4 3/8 19B 250 6 06GLX 001pc-GLX --------3/8 19B 250 6 PC 6PC2F-2 1/2 19B 250 8 08GLX 001pc-GLX --------1 See Adjustment Procedures at beginning of Omni/3000B section. 146 Crimp Insertion Length +/-.03 (in) 1.50 1.75 1.75 --------------------------------0.75 0.75 ----------------------------------------- Crimper PC3000B Omni21 OD +/Die Approx. Approx. Length .010 (in) Set Setting1 Setting1 Full 0.93 32 5 1/4 1.32 Full 1.345 35 1 3/4 1.411 Full 1.19 34 2 1/2 0.933 Full 1.54 36 2 1.439 Full 1.745 37 3 1.413 Full 1.88 37 7 1/4 1.278 Full 2.045 39 3/4 0.25 Full 2.2 310L2 1 1/4 1.46 Full 2.8 312 3 1/4 1.375 Full 0.705 31 3 1/4 1.38 Full 0.648 31 2 1.424 Full 0.705 21 2 1.44 0.700 0.76 21 1.37 0.700 0.81 31 1.267 0.700 0.81 21 1.32 0.700 0.76 31 1.317 Full 0.885 32 4 1.364 Full 0.77 31 5 1/2 1.304 Full 0.885 22 4 1.364 Full 0.77 21 5 1/4 1.384 1.000 0.94 32 1.309 1.000 0.94 22 1.309 1.000 0.91 32 1.332 1.000 0.91 22 1.332 Full 1.065 33 4 1.367 Full 1.065 33 1 3/4 1.434 0.600 0.94 32 1.309 0.600 0.94 22 1.309 1.350 1.15 34 1.443 1.350 1.23 34 1.359 Full 1.3 34 5 3/4 1.29 Full 1.365 35 2 1/2 1.39 1.650 1.43 35 1.324 1.650 1.55 36 1.413 Full 1.63 36 5 1.35 Full 1.675 36 6 1/4 1.28 1.900 1.82 37 1.324 Full 0.635 31 1 1/2 1.437 Full 0.648 31 2 1.424 Full 0.68 31 3 1.393 Full 0.68 21 3/4 1.462 Full 0.76 31 5 1/4 1.314 Full 0.745 31 5 1.329 Full 0.76 21 4 3/4 1.392 Full 0.745 21 4 1.405 0.700 0.81 21 1.32 0.700 0.81 31 1.267 0.700 0.76 31 1.317 Full 0.885 32 4 1.364 Full 0.77 31 5 3/4 1.304 Full 0.885 22 4 1.364 0.700 0.76 21 1.37 Full 0.77 21 5 1/4 1.384 1.000 0.91 32 1.332 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Crimp OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting MobileCrimp® 4-20 Crimper PC3000B Omni21 OD +/Die Approx. Approx. Length .010 (in) Set Setting1 Setting1 1.000 0.91 22 1.332 1.000 0.94 32 1.309 1.000 0.94 22 1.309 Full 0.995 22 7 1/4 1.257 Full 1.065 33 3 1.363 Full 0.995 32 7 1/4 1.257 0.600 0.94 22 1.309 0.600 0.94 32 1.309 Full 1.095 33 4 3/4 1.341 Full 1.14 34 1 1/4 1.447 1.350 1.23 34 1.359 1.350 1.15 34 1.443 Full 1.365 35 2 1/2 1.39 Full 1.3 34 5 3/4 1.29 1.650 1.43 35 1.324 1.650 1.55 36 1.413 Full 1.675 36 6 1/4 1.28 Full 1.56 36 2 3/4 1.42 1.900 1.82 37 1.324 1.900 1.82 37 1.324 Full 1.99 38 3 1/4 1.355 Full 0.675 21 1/2 1.466 Full 0.675 31 2 1/4 1.4 Full 0.79 22 3/4 1.4 Full 0.79 32 3/4 1.4 Full 1.065 33 3 1/2 1.355 Full 1.355 35 2 1/4 1.4 Full 1.665 36 5 1/4 1.295 Full 2.04 39 3/4 1.465 Full 2.45 311 4 1.35 Full 3.03 313 6 3/4 1.26 Full 0.64 31 1 1/2 1.432 Full 0.69 31 3 1.383 Full 0.69 21 1 1/4 1.453 Full 0.94 22 5 3/4 1.31 Full 0.94 32 5 3/4 1.31 Full 1.315 35 1 1.441 Full 1.545 36 2 1/4 1.435 Full 1.88 37 7 1/4 1.278 Full 2.2 310L2 1 1/4 1.46 Full 2.8 312 3 1/2 1.375 Full 0.675 21 1/2 1.466 Full 0.67 31 2 1/2 1.409 Full 0.675 31 2 1/4 1.4 Full 0.67 21 1/4 1.471 0.700 0.76 21 1.37 0.700 0.76 31 1.317 Full 0.77 21 5 1/4 1.384 0.700 0.81 21 1.32 Full 0.77 31 5 1/2 1.304 0.700 0.81 31 1.267 Full 0.8 31 6 1/4 1.275 Full 0.8 21 6 1/4 1.369 1.000 0.94 22 1.309 Power Crimp® 707 Insertion Length +/-.03 (in) ------------0.75 0.75 --------------------------------------------- GC32-XDTM /GC96TM Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------0.75 WIRE 0.69 WIRE 0.69 WIRE 0.88 WIRE 0.88 WIRE 1.56 WIRE 1.50 WIRE 2.19 WIRE 2.28 WIRE 2.75 WIRE ------------------------------------- Swaging Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 1/2 19B 250 8 08GLX 001pc-GLX 1/2 19B 500 8 08GLX 001pc-GLX 1/2 19B 500 8 08GLX 001pc-GLX 1/2 19B 250 8 PC 8PC2F-2 1/2 19B 500 8 PC 8PC2F-4 1/2 19B 250 8 PC 8PC2F-2 5/8 19B 250 10 10GLP1 001-pc GLP1 5/8 19B 250 10 10GLP1 001-pc GLP1 5/8 19B 250 10 PC 10PC2F-2C 5/8 19B 500 10 PC 10PC1FA 3/4 19B 500 12 12GLX 001pc-GLX 3/4 19B 250 12 12GLX 001pc-GLX 3/4 19B 500 12 PC 12PC1FA 3/4 19B 250 12 PC 12PC2F-4 1 19B 250 16 16GLX 001pc-GLX 1 19B 500 16 16GLX 001pc-GLX 1 19B 500 16 PC 16PC2F-4 1 19B 250 16 PC 16PC2F-2 1 1/4 19B 250 20 20GLX 001pc-GLX 1 1/4 19B 500 20 20GLX 001pc-GLX 1 1/4 19B 250 20 PC 20PC2F-4 1/4 20B-HB 350 4 PC 4PC2F-2 1/4 20B-HB 350 4 PC 4PC2F-2 3/8 20B-HB 350 6 PC 6PC2F-2 3/8 20B-HB 350 6 PC 6PC2F-2 1/2 20B-HB 350 8 PC 10PC2F-2B 3/4 20B-HB 350 12 PC 12PCBHB1F 1 20B-HB 350 16 PC 16PC2F-4 1 1/4 20B-HB 350 20 PC 20PC2F-4 1 1/2 20B-HB 350 24 PC 24PCBHB1F 2 20B-HB 350 32 PC 32PCBHB1F 1/4 319MB 1000 4 PC 4PC2F-2 3/8 319MB 1000 6 PC 6PC2F-2 3/8 319MB 1000 6 PC 6PC2F-2 1/2 319MB 1000 8 PC 8PC2F-2 1/2 319MB 1000 8 PC 8PC2F-2 3/4 319MB 1000 12 PC 12PC2F-4 1 319MB 1000 16 PC 16PC2F-2 1 1/4 319MB 1000 20 PC 20PC2F-2 1 1/2 319MB 1000 24 PC 24PC2F-4 2 319MB 1000 32 PC 32PC2F-4 1/4 6B 250 4 PC 4PC2F-2 1/4 6B 315 4 PC 4PC2F-2 1/4 6B 250 4 PC 4PC2F-2 1/4 6B 315 4 PC 4PC2F-2 3/8 6B 250 6 06GLX 001pc-GLX 3/8 6B 250 6 06GLX 001pc-GLX 3/8 6B 200 6 PC 6PC2F-2 3/8 6B 315 6 06GLX 001pc-GLX 3/8 6B 200 6 PC 6PC2F-2 3/8 6B 315 6 06GLX 001pc-GLX 3/4 6B 250 6 PC 6PC2F-2 3/8 6B 250 6 PC 6PC2F-2 1/2 6B 315 8 08GLX 001pc-GLX 1 See Adjustment Procedures at beginning of Omni/3000B section. General Hose 147 Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 3/4 3/4 3/4 1 1 1 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1/4 1/4 1/4 5/16 5/16 3/8 3/8 1 Description 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex BK™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex RD™ Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Stem Work Press. Dash (psi) Size Type 250 8 08GLX 250 8 08GLX 250 8 PC 315 8 08GLX 315 8 PC 250 12 12GLX 315 12 12GLX 250 12 PC 315 12 PC 315 16 16GLX 250 16 16GLX 315 16 PC 200 20 20GLX 200 20 PC 200 6 06GLX 200 6 06GLX 250 6 06GLX 250 6 06GLX 250 8 08GLX 200 8 08GLX 200 8 08GLX 250 8 08GLX 200 10 10GLX 300 12 12GLX 250 12 12GLX 200 12 12GLX 300 16 16GLX 200 16 16GLX 150 16 16GLX 200 6 06GLX 200 6 06GLX 250 6 06GLX 250 6 06GLX 300 6 06GLX 300 6 06GLX 250 8 08GLX 300 8 08GLX 200 8 08GLX 300 8 08GLX 200 8 08GLX 250 8 08GLX 200 10 10GLX 200 10 10GLX 200 12 12GLX 250 12 12GLX 200 16 16GLX 150 16 16GLX 200 4 PC 250 4 PC 300 4 PC 200 5 PC 200 5 PC 200 6 PC 250 6 PC Ferrule Description 001pc-GLX 001pc-GLX 8PC2F-2 001pc-GLX 8PC2F-4 001pc-GLX 001pc-GLX 12PC2F-2 12PC2F-4 001pc-GLX 001pc-GLX 16PC2F-4 001pc-GLX 20PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Length +/-.03 (in) --------------------------------------------------------------------------------------------------------------------------------------------------------------------- OD +/Length .010 (in) 1.000 0.91 1.000 0.91 Full 0.98 1.000 0.94 Full 1.085 1.350 1.15 1.350 1.23 Full 1.24 Full 1.37 1.650 1.55 1.650 1.43 Full 1.71 1.900 1.8 Full 1.995 0.700 0.74 0.700 0.74 0.700 0.74 0.700 0.74 1.000 0.88 1.000 0.88 1.000 0.88 1.000 0.88 0.600 0.97 1.350 1.2 1.350 1.2 1.350 1.17 1.650 1.52 1.650 1.45 1.650 1.45 0.700 0.74 0.700 0.74 0.700 0.74 0.700 0.74 0.700 0.76 0.700 0.76 1.000 0.88 1.000 0.9 1.000 0.88 1.000 0.9 1.000 0.88 1.000 0.88 0.600 0.97 0.600 0.97 1.350 1.17 1.350 1.2 1.650 1.45 1.650 1.45 Full 0.648 Full 0.648 Full 0.685 Full 0.725 Full 0.725 Full 0.75 Full 0.775 See Adjustment Procedures at beginning of Omni/3000B section. 148 Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 32 22 33 32 33 34 34 34 35 36 35 36 37 38 21 31 21 31 22 32 22 32 33 34 34 34 36 35 35 21 31 21 31 21 31 32 32 32 22 22 22 33 33 34 34 35 35 31 31 31 21 31 21 21 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 1.332 1.332 1 1/2 1.444 1.309 4 1.35 1.443 1.359 4 1.349 2 1/2 1.385 1.413 1.324 6 3/4 1.27 1.342 3 3/4 1.36 1.39 1.337 1.39 1.337 1.36 1.36 1.36 1.36 1.448 1.389 1.389 1.42 1.443 1.306 1.306 1.39 1.337 1.39 1.337 1.317 1.317 1.36 1.342 1.36 1.342 1.36 1.36 1.448 1.448 1.42 1.389 1.306 1.306 2 1.424 2 1.424 2 1.417 3 1.423 3 3/4 1.35 4 1/4 1.401 5 1/2 1.379 User’s Actual Setting Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose Crimp User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Die Set 32 31 31 22 33 32 33 34 34 34 34 35 36 36 36 31 32 33 34 31 32 33 34 31 32 33 34 31 32 34 31 32 34 31 32 34 31 21 31 21 33 33 34 35 21 31 31 21 31 21 32 31 22 22 Power Crimp® 707 OD +/Length .010 (in) Full 0.8 Full 0.75 Full 0.775 Full 0.8 Full 1 Full 0.99 Full 1 Full 1.125 Full 1.125 Full 1.32 Full 1.35 Full 1.35 Full 1.6 Full 1.65 Full 1.655 0.700 0.74 1.000 0.88 0.600 0.97 1.350 1.2 0.700 0.74 1.000 0.88 0.600 0.97 1.350 1.2 0.700 0.74 1.000 0.88 0.600 0.97 1.350 1.2 0.700 0.76 1.000 0.9 1.350 1.2 0.700 0.76 1.000 0.9 1.350 1.2 0.700 0.76 1.000 0.9 1.350 1.2 Full 0.785 Full 0.785 0.700 0.79 0.700 0.79 Full 1.04 1.000 0.99 1.350 1.23 Full 1.35 Full 0.72 Full 0.655 Full 0.72 0.700 0.79 0.700 0.74 0.700 0.74 Full 0.845 0.700 0.79 Full 0.82 Full 0.845 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 1 1/2 1.41 4 3/4 1.325 5 1/4 1.305 1 1/2 1.41 1 1/2 1.444 1 1.275 1 1/2 1.43 1/2 1.462 1/2 1.462 4 1.274 2 1.41 2 1.41 4 1.38 5 1/2 1.331 5 1/4 1.32 1.337 1.36 1.448 1.389 1.337 1.36 1.448 1.389 1.337 1.36 1.448 1.389 1.317 1.342 1.389 1.317 1.342 1.389 1.317 1.342 1.389 5 3/4 1.29 6 1.374 1.287 1.34 2 3/4 1.38 1.43 1.362 2 1.41 4 1.36 1 1/2 1.42 4 1.36 1.34 1.337 1.39 1 3/4 1.405 1.287 1 1.43 1 3/4 1.405 GC32-XDTM /GC96TM Insertion Length +/-.03 (in) --------0.75 ------------0.75 ------------0.75 ------------------------------------------------------------------------- Swaging 1 Description Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- General Dash Size 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 3/8 1/2 5/8 3/4 3/8 1/2 5/8 3/4 3/8 1/2 5/8 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Stem Ferrule Work Press. Dash (psi) Size Type Description 300 6 PC 6PC2F-2 200 6 PC 6PC2F-2 250 6 PC 6PC2F-2 300 6 PC 6PC2F-2 300 8 PC 8PC2F-2 200 8 PC 8PC2F-2 250 8 PC 8PC2F-2 200 10 PC 12PC2F-2 250 10 PC 12PC2F-2 200 12 PC 12PC2F-2 250 12 PC 12PC2F-4 300 12 PC 12PC2F-4 150 16 PC 16PC2F-2 200 16 PC 16PC2F-4 300 16 PC 16PC2F-4 250 6 06GLX 001pc-GLX 250 8 08GLX 001pc-GLX 250 10 10GLP1 001-pc GLP1 250 12 12GLX 001pc-GLX 250 6 06GLX 001pc-GLX 250 8 08GLX 001pc-GLX 250 10 10GLP1 001-pc GLP1 250 12 12GLX 001pc-GLX 250 6 06GLX 001pc-GLX 250 8 08GLX 001pc-GLX 250 10 10GLP1 001-pc GLP1 250 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 300 8 08GLX 001pc-GLX 300 12 12GLX 001pc-GLX 1000 6 PC 6PC2F-2 1000 6 PC 6PC2F-2 1000 6 06GLX 001pc-GLX 1000 6 06GLX 001pc-GLX 1000 8 PC 10PC2F-2B 1000 8 08GLX 001pc-GLX 1000 12 12GLX 001pc-GLX 1000 12 PC 12PC2F-4 300 4 PC 4PC2F-4 250 4 PC 4PC2F-2 300 4 PC 4PC2F-4 300 6 06GLX 001pc-GLX 250 6 06GLX 001pc-GLX 250 6 06GLX 001pc-GLX 300 6 PC 6PC2F-2 300 6 06GLX 001pc-GLX 250 6 PC 6PC2F-2 300 6 PC 6PC2F-2 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 149 Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 3/8 Duro Flex® 250 6 PC 6PC2F-2 1/2 Duro Flex® 300 8 PC 10PC2F-2B 1/2 Duro Flex® 250 8 08GLX 001pc-GLX 1/2 Duro Flex® 250 8 PC 8PC2F-2 1/2 Duro Flex® 250 8 08GLX 001pc-GLX 1/2 Duro Flex® 300 8 08GLX 001pc-GLX 1/2 Duro Flex® 300 8 08GLX 001pc-GLX 5/8 Duro Flex® 300 10 PC 12PC2F-2 5/8 Duro Flex® 250 10 PC 12PC2F-2 5/8 Duro Flex® 250 10 12GLP1 001-pc GLP1 5/8 Duro Flex® 300 10 10GLP1 001-pc GLP1 3/4 Duro Flex® 300 12 PC 12PC2F-4 3/4 Duro Flex® 250 12 PC 12PC2F-4 3/4 Duro Flex® 250 12 12GLX 001pc-GLX 3/4 Duro Flex® 300 12 12GLX 001pc-GLX 1 Duro Flex® 250 16 PC 16PC2F-4 1 Duro Flex® 250 16 16GLX 001pc-GLX 1 1/4 Duro Flex® 200 20 PC 20PC2F-2 1 1/4 Duro Flex® 250 20 20GLX 001pc-GLX 1 1/4 Fuel Oil Delivery 200 20 20GLX 001pc-GLX 1/2 Heat Master® (Aramid) 500 8 PC 8PC2F-4 3/4 Heat Master® (Aramid) 500 12 PC 12PCBHB1F 3/8 LOLA 300 6 06GLX 001pc-GLX 3/8 LOLA 300 6 06GLX 001pc-GLX 1/2 LOLA 300 8 08GLX 001pc-GLX 1/2 LOLA 300 8 08GLX 001pc-GLX 3/4 LOLA 300 12 12GLX 001pc-GLX 3/8 LOLB 300 6 06GLX 001pc-GLX 3/8 LOLB 300 6 06GLX 001pc-GLX 1/2 LOLB 300 8 08GLX 001pc-GLX 1/2 LOLB 300 8 08GLX 001pc-GLX 3/4 LOLB 300 12 12GLX 001pc-GLX 3/8 LOLC 300 6 06GLX 001pc-GLX 3/8 LOLC 300 6 06GLX 001pc-GLX 1/2 LOLC 300 8 08GLX 001pc-GLX 1/2 LOLC 300 8 08GLX 001pc-GLX 3/4 LOLC 300 12 12GLX 001pc-GLX 3/8 LOLG 300 6 06GLX 001pc-GLX 3/8 LOLG 300 6 06GLX 001pc-GLX 1/2 LOLG 300 8 08GLX 001pc-GLX 1/2 LOLG 300 8 08GLX 001pc-GLX 3/4 LOLG 300 12 12GLX 001pc-GLX 3/8 LOLR 300 6 06GLX 001pc-GLX 3/8 LOLR 300 6 06GLX 001pc-GLX 1/2 LOLR 300 8 08GLX 001pc-GLX 1/2 LOLR 300 8 08GLX 001pc-GLX 3/4 LOLR 300 12 12GLX 001pc-GLX 300 6 06GLX 001pc-GLX 3/8 LOLY 3/8 LOLY 300 6 06GLX 001pc-GLX 1/2 LOLY 300 8 08GLX 001pc-GLX 1/2 LOLY 300 8 08GLX 001pc-GLX 3/4 LOLY 300 12 12GLX 001pc-GLX 1/4 LP350 350 4 PC 4PC2F-2 1/4 LP350 350 4 PC 4PC2F-2 1 See Adjustment Procedures at beginning of Omni/3000B section. 150 Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Length +/-.03 (in) ----------------0.98 0.75 --------------------------------------------------------------------------------------------------------------------------------------------- OD +/Length .010 (in) Full 0.82 Full 1.07 1.000 0.88 Full 0.995 1.000 0.88 1.000 0.91 1.000 0.91 Full 1.18 Full 1.185 0.600 0.98 0.600 0.98 Full 1.3 Full 1.356 1.350 1.2 1.350 1.2 Full 1.716 1.650 1.52 Full 1.995 1.900 1.8 1.900 1.84 Full 1.115 Full 1.35 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 0.700 0.7 0.700 0.7 1.000 0.84 1.000 0.84 1.350 1.15 Full 0.67 Full 0.67 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 32 33 32 33 22 22 32 34 34 33 33 34 35 34 34 37 36 37 37 37 33 35 21 31 32 22 34 21 31 22 32 34 31 21 22 32 34 21 31 22 32 34 21 31 32 22 34 31 21 22 32 34 31 21 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 1 1.43 3 1/4 1.36 1.36 1 3/4 1.43 1.36 1.332 1.332 2 1/2 1.408 2 1/2 1.403 1.438 1.438 5 3/4 1.29 2 3/4 1.405 1.389 1.389 1 1/2 1.445 1.443 3 3/4 1.175 1.342 1.31 5 1/2 1.315 2 1.407 1.43 1.377 1.404 1.404 1.443 1.43 1.377 1.404 1.404 1.443 1.377 1.43 1.404 1.404 1.443 1.43 1.377 1.404 1.404 1.443 1.43 1.377 1.404 1.404 1.443 1.377 1.43 1.404 1.404 1.443 2 1/2 1.409 1/4 1.471 User’s Actual Setting Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Crimp User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 31 21 31 21 33 22 32 35 34 36 36 39 311 314 31 21 31 32 21 22 33 33 35 34 36 36 21 31 32 22 34 32 33 33 33 32 22 21 22 31 32 22 32 31 31 31 21 21 21 31 31 32 32 22 Power Crimp® 707 OD +/Length .010 (in) Full 0.78 Full 0.78 0.700 0.76 0.700 0.76 Full 0.995 1.000 0.9 1.000 0.9 Full 1.315 1.350 1.28 Full 1.625 1.650 1.56 Full 2.04 Full 2.45 Full 3.11 Full 0.675 Full 0.675 0.700 0.8 Full 0.79 0.700 0.8 Full 0.79 Full 1.065 1.000 0.96 Full 1.315 1.350 1.28 Full 1.625 1.650 1.56 0.700 0.81 0.700 0.81 1.000 0.94 1.000 0.94 1.350 1.2 Full 0.94 Full 0.96 Full 0.96 Full 1.01 Full 0.835 Full 0.845 Full 0.735 Full 0.835 Full 0.735 Full 0.845 Full 0.835 Full 0.835 Full 0.68 Full 0.68 Full 0.625 Full 0.705 Full 0.68 Full 0.68 Full 0.705 Full 0.735 Full 0.845 Full 0.835 Full 0.835 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 5 1/4 1.3 5 3/4 1.374 1.317 1.37 2 1/4 1.427 1.342 1.342 3/4 1.441 1.306 4 3/4 1.355 1.403 3/4 1.465 4 1.35 2.75 1.395 2 1/4 1.4 1/2 1.466 1.277 3/4 1.4 1.33 3/4 1.4 3 1/2 1.355 1.463 3/4 1.441 1.306 4 3/4 1.355 1.403 1.32 1.267 1.303 1.303 1.389 5 1/2 1.31 1 1.463 1 1.463 2 1/2 1.415 2 1/2 1.412 2 3/4 1.402 3 1/2 1.414 2 1/2 1.412 4 1/2 1.339 2 3/4 1.402 2 1/2 1.412 2 1/2 1.412 3 1.393 3 1.393 1 1/4 1.447 2 1.44 3/4 1.462 3/4 1.462 3 3/4 1.368 4 1/2 1.339 2 3/4 1.402 2 1/2 1.412 2 1/2 1.412 GC32-XDTM /GC96TM Insertion Length +/-.03 (in) ----------------------------------------------------------------1.25 0.93 0.93 0.93 0.93 0.93 - Swaging Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 3/8 LP350 350 6 PC 6PC2F-2 3/8 LP350 350 6 PC 6PC2F-2 3/8 LP350 350 6 06GLX 001pc-GLX --------3/8 LP350 350 6 06GLX 001pc-GLX --------1/2 LP350 350 8 PC 8PC2F-2 1/2 LP350 350 8 08GLX 001pc-GLX --------1/2 LP350 350 8 08GLX 001pc-GLX --------3/4 LP350 350 12 PC 12PCBHB-1F 3/4 LP350 350 12 12GLX 001pc-GLX --------1 LP350 350 16 PC 16PC2F-4 1 LP350 350 16 16GLX 001pc-GLX --------1 1/4 LP350 350 20 PC 20PC2F-4 1 1/2 LP350 350 24 PC 24PCBHB1F 2 LP350 350 32 PC 32PCBHB1F 1/4 LP350X 350 4 PC 4PC2F-2 1/4 LP350X 350 4 PC 4PC2F-2 3/8 LP350X 350 6 06GLX 001pc-GLX --------3/8 LP350X 350 6 PC 6PC2F-2 3/8 LP350X 350 6 06GLX 001pc-GLX --------3/8 LP350X 350 6 PC 6PC2F-2 1/2 LP350X 350 8 PC 10PC2F-2B 1/2 LP350X 350 8 08GLX 001pc-GLX --------3/4 LP350X 350 12 PC 12PCBHB-1F 3/4 LP350X 350 12 12GLX 001pc-GLX --------1 LP350X 350 16 PC 16PC2F-4 1 LP350X 350 16 16GLX 001pc-GLX --------3/8 OHMEGA 300 6 06GLX 001pc-GLX --------3/8 OHMEGA 300 6 06GLX 001pc-GLX --------1/2 OHMEGA 300 8 08GLX 001pc-GLX --------1/2 OHMEGA 300 8 08GLX 001pc-GLX --------3/4 OHMEGA 300 12 12GLX 001pc-GLX --------1/2 PC2500 2500 8 PC 8PC2F-2 0.97 WIRE 1/2 PC2500 2500 8 PC 8PC1FA 1/2 PC2500 2500 8 PC 8PC1FS 1/2 PC2500 2500 8 G MegaCrimp® 3/8 PC3000 3000 6 PC 6PC1FA 3/8 PC3000 3000 6 G MegaCrimp® 3/8 PC3000 3000 6 PC 6PC2F-2 0.84 WIRE 3/8 PC3000 3000 6 PC 6PC1FS 3/8 PC3000 3000 6 PC 6PC2F-2 0.84 WIRE 3/8 PC3000 3000 6 G MegaCrimp® 3/8 PC3000 3000 6 PC 6PC1FA 3/8 PC3000 3000 6 PC 6PC1FS 1/4 PC3500 3500 4 PC 4PC1FA 1/4 PC3500 3500 4 PC 4PC1FS 1/4 PC3500 3500 4 PC 4PC2F-2 0.91 WIRE 1/4 PC3500 3500 4 G MegaCrimp® 1/4 PC3500 3500 4 PC 4PC1FS 1/4 PC3500 3500 4 PC 4PC1FA 1/4 PC3500 3500 4 G MegaCrimp® 3/8 PC4000 4000 6 PC 6PC2F-2 0.84 WIRE 3/8 PC4000 4000 6 G MegaCrimp® 3/8 PC4000 4000 6 PC 6PC1FA 3/8 PC4000 4000 6 PC 6PC1FS 1 See Adjustment Procedures at beginning of Omni/3000B section. General Hose 151 Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers Hose Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 3/8 PC4000 4000 6 PC 6PC1FA 3/8 PC4000 4000 6 PC 6PC2F-2 0.84 WIRE 3/8 PC4000 4000 6 PC 6PC1FS 3/8 PC4000 4000 6 G MegaCrimp® 1/2 PC4000 4000 8 G MegaCrimp® 1/2 PC4000 4000 8 PC 8PC1FS 1/2 PC4000 4000 8 PC 8PC1FA 1/2 PC4000 4000 8 PC 8PC2F-2 0.97 WIRE 3/8 PC5000 5000 6 PC 6PC2F-2 0.79 WIRE 3/8 PC5000 5000 6 G MegaCrimp® 3/8 PC5000 5000 6 PC 6PC1FS 3/8 PC5000 5000 6 PC 6PC1FA 3/8 PC5000 5000 6 PC 6PC2F-2 0.79 WIRE 3/8 PC5000 5000 6 G MegaCrimp® 3/8 PC5000 5000 6 PC 6PC1FA 3/8 PC5000 5000 6 PC 6PC1FS 1/4 PC6000 6000 4 G MegaCrimp® 1/4 PC6000 6000 4 PC 4PC2F-2 0.79 WIRE 1/4 PC6000 6000 4 PC 4PC1FA 1/4 PC6000 6000 4 PC 4PC1FS 1/4 PC6000 6000 4 G MegaCrimp® 1/4 PC6000 6000 4 PC 4PC2F-2 0.79 WIRE 1/4 PC6000 6000 4 PC 4PC1FA 1/4 PC6000 6000 4 PC 4PC1FS 1 Powerbraid 5000 5000 16 GS 16GS1F-4 1 1/4 Powerbraid 5000 5000 20 GS 20GS1F-6 5000 24 PCM 24PCM-2F 2.750 WIRE 1 1/2 Powerbraid 5000 2 Powerbraid 5000 5000 32 PCM 32PCM-2F 2.875 WIRE 3/16 Premo Flex® 250 3 PC 3PC2F-2 1/4 Premo Flex® 315 4 PC 4PC2F-2 1/4 Premo Flex® 315 4 PC 4PC2F-2 1/4 Premo Flex® 250 4 PC 4PC2F-2 5/16 Premo Flex® 250 5 PC 5PC2F-2 5/16 Premo Flex® 315 5 PC 6PC2F-2 5/16 Premo Flex® 250 5 PC 5PC2F-2 5/16 Premo Flex® 315 5 PC 6PC2F-2 3/8 Premo Flex® 315 6 06GLX 001pc-GLX --------3/8 Premo Flex® 250 6 06GLX 001pc-GLX --------3/8 Premo Flex® 250 6 06GLX 001pc-GLX --------3/8 Premo Flex® 250 6 06GLX 001pc-GLX --------3/8 Premo Flex® 250 6 PC 6PC2F-2 3/8 Premo Flex® 315 6 PC 6PC2F-2 3/8 Premo Flex® 315 6 PC 6PC2F-2 3/8 Premo Flex® 250 6 PC 6PC2F-2 1/2 Premo Flex® 315 8 PC 8PC2F-2 1/2 Premo Flex® 250 8 08GLX 001pc-GLX --------1/2 Premo Flex® 315 8 08GLX 001pc-GLX --------1/2 Premo Flex® 315 8 08GLX 001pc-GLX --------1/2 Premo Flex® 315 8 PC 8PC1FA 1/2 Premo Flex® 250 8 PC 8PC1FA 1/2 Premo Flex® 250 8 08GLX 001pc-GLX --------5/8 Premo Flex® 315 10 10GLP1 001-pc GLP1 --------5/8 Premo Flex® 250 10 10GLP1 001-pc GLP1 --------5/8 Premo Flex® 250 10 PC 12PC2F-2 1 See Adjustment Procedures at beginning of Omni/3000B section. 152 Crimp Insertion Length +/-.03 (in) 0.93 1.25 0.93 0.93 0.93 0.93 ------------------------------------------------0.75 0.75 - Crimper PC3000B Omni21 OD +/Die Approx. Approx. Length .010 (in) Set Setting1 Setting1 Full 0.835 22 2 1/2 1.412 Full 0.735 21 3 1/2 1.414 Full 0.835 32 2 1/2 1.412 Full 0.845 22 2 3/4 1.402 Full 1.05 33 3 1/2 1.377 Full 0.98 33 1 1/2 1.444 Full 0.98 33 1 1/2 1.444 Full 0.97 33 1 1/4 1.453 Full 0.775 21 5 1/2 1.379 Full 0.89 32 4 1/4 1.359 Full 0.88 32 3 3/4 1.368 Full 0.88 32 3 3/4 1.368 Full 0.775 31 5 3/4 1.299 Full 0.89 22 4 1/4 1.359 Full 0.88 22 3 3/4 1.368 Full 0.88 22 3 3/4 1.368 Full 0.74 21 3 3/4 1.41 Full 0.685 31 2 1.417 Full 0.7 31 3 1/2 1.373 Full 0.7 31 3 1/2 1.373 Full 0.74 31 4 3/4 1.334 Full 0.685 21 1 1.458 Full 0.7 21 1 3/4 1.445 Full 0.7 21 1 3/4 1.445 Full 1.75 37 3.25 1.41 Full 2.22 310L 1.75 1.45 Full 2.47 311 3.00 1.35 Full 3.11 314 2.75 1.4 Full 0.655 31 2 1.417 Full 0.675 31 2 3/4 1.4 Full 0.675 21 1/2 1.466 Full 0.645 31 1 3/4 1.43 Full 0.72 21 4 1.36 Full 0.755 31 5 1/4 1.319 Full 0.72 31 4 1.36 Full 0.755 21 4 1/2 1.396 0.700 0.79 21 1.34 0.700 0.74 31 1.337 0.700 0.74 21 1.39 0.700 0.79 31 1.287 Full 0.755 21 4 1/2 1.396 Full 0.815 32 1 1/4 1.43 Full 0.815 22 1 1/4 1.43 Full 0.755 31 5 1/4 1.319 Full 0.995 33 2 1/4 1.427 1.000 0.91 32 1.332 1.000 0.94 22 1.303 1.000 0.94 32 1.303 Full 0.995 33 1 1/2 1.435 Full 0.98 33 1 1/4 1.445 1.000 0.91 22 1.332 0.600 0.98 33 1.438 0.600 0.98 33 1.438 Full 1.145 34 1 1/2 1.246 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User’s Actual Setting Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Crimp User’s Actual Setting MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 34 34 34 35 35 36 37 38 37 31 21 32 22 31 21 32 22 31 21 22 32 21 31 22 32 21 31 32 22 21 31 32 22 31 21 31 21 31 21 22 32 32 22 22 33 33 32 35 35 34 36 36 37 37 Power Crimp® 707 OD +/Length .010 (in) Full 1.12 1.350 1.2 1.350 1.23 Full 1.345 Full 1.35 1.650 1.52 Full 1.675 Full 1.99 1.900 1.82 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 0.700 0.75 0.700 0.75 1.000 0.88 1.000 0.88 Full 0.74 Full 0.74 Full 0.68 Full 0.68 0.700 0.81 0.700 0.81 Full 0.87 Full 0.92 Full 0.87 Full 0.92 1.000 0.94 Full 1.06 Full 1.05 1.000 0.94 Full 1.36 Full 1.43 1.350 1.27 1.650 1.56 Full 1.66 Full 1.785 1.900 1.85 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 1/2 1.467 1.389 1.359 1 3/4 1.415 2 1.41 1.443 1/4 1.49 3 1/4 1.355 1.324 1.327 1.38 1.36 1.36 1.327 1.38 1.36 1.36 1.327 1.38 1.36 1.36 1.38 1.327 1.36 1.36 1.38 1.327 1.36 1.36 1.38 1.327 1.36 1.36 5 1/2 1.3 3 3/4 1.41 2 3/4 1.395 3/4 1.462 1.267 1.32 2 3/4 1.41 5 1/4 1.3 2 3/4 1.41 5 1/4 1.3 1.303 3 3/4 1.367 3 1/2 1.377 1.303 5 1/4 1.3 2 1/2 1.329 1.316 1.403 5 1/4 1.3 3 1/2 1.365 1.324 GC32-XDTM /GC96TM Insertion Length +/-.03 (in) ----------------------------------------------------------------------------------------------------------------0.94 0.94 --------0.94 0.94 ----1.25 ------------1.75 ----- Swaging Stem Ferrule Skive/Buff Work Length Dash Press. Dash +/Dia. Size Description (psi) Size Type Description .03 (in) (in) 5/8 Premo Flex® 315 10 PC 10PC1FA 3/4 Premo Flex® 250 12 12GLX 001pc-GLX --------3/4 Premo Flex® 315 12 12GLX 001pc-GLX --------3/4 Premo Flex® 315 12 PC 12PC2F-4 3/4 Premo Flex® 250 12 PC 12PC2F-4 1 Premo Flex® 250 16 16GLX 001pc-GLX --------1 Premo Flex® 250 16 PC 16PC2F-4 1 1/4 Premo Flex® 250 20 PC 20PC2F-4 1 1/4 Premo Flex® 250 20 20GLX 001pc-GLX --------3/8 Python Plus A 300 6 06GLX 001pc-GLX --------3/8 Python Plus A 300 6 06GLX 001pc-GLX --------1/2 Python Plus A 300 8 08GLX 001pc-GLX --------1/2 Python Plus A 300 8 08GLX 001pc-GLX --------3/8 Python Plus B 300 6 06GLX 001pc-GLX --------3/8 Python Plus B 300 6 06GLX 001pc-GLX --------1/2 Python Plus B 300 8 08GLX 001pc-GLX --------1/2 Python Plus B 300 8 08GLX 001pc-GLX --------3/8 Python Plus C 300 6 06GLX 001pc-GLX --------3/8 Python Plus C 300 6 06GLX 001pc-GLX --------1/2 Python Plus C 300 8 08GLX 001pc-GLX --------1/2 Python Plus C 300 8 08GLX 001pc-GLX --------3/8 Python Plus G 300 6 06GLX 001pc-GLX --------3/8 Python Plus G 300 6 06GLX 001pc-GLX --------1/2 Python Plus G 300 8 08GLX 001pc-GLX --------1/2 Python Plus G 300 8 08GLX 001pc-GLX --------3/8 Python Plus R 300 6 06GLX 001pc-GLX --------3/8 Python Plus R 300 6 06GLX 001pc-GLX --------1/2 Python Plus R 300 8 08GLX 001pc-GLX --------1/2 Python Plus R 300 8 08GLX 001pc-GLX --------300 6 06GLX 001pc-GLX --------3/8 Python Plus Y 3/8 Python Plus Y 300 6 06GLX 001pc-GLX --------1/2 Python Plus Y 300 8 08GLX 001pc-GLX --------1/2 Python Plus Y 300 8 08GLX 001pc-GLX --------1/4 Terminator® 501 4 G MegaCrimp® 1/4 Terminator® 501 4 G MegaCrimp® 1/4 Terminator® 501 4 PC 4PC2F-2 1/4 Terminator® 501 4 PC 4PC2F-2 3/8 Terminator® 501 6 08GLX 001pc-GLX --------3/8 Terminator® 501 6 06GLX 001pc-GLX --------3/8 Terminator® 501 6 PC 6PC2F-4 3/8 Terminator® 501 6 G MegaCrimp® 3/8 Terminator® 501 6 PC 6PC2F-4 3/8 Terminator® 501 6 G MegaCrimp® 1/2 Terminator® 501 8 08GLX 001pc-GLX --------1/2 Terminator® 501 8 PC 8PC2F-4 1/2 Terminator® 501 8 G MegaCrimp® 1/2 Terminator® 501 8 08GLX 001pc-GLX --------3/4 Terminator® 501 12 PC 12PC2F-4 3/4 Terminator® 501 12 G MegaCrimp® 3/4 Terminator® 501 12 12GLX 001pc-GLX --------1 Terminator® 501 16 16GLX 001pc-GLX --------1 Terminator® 501 16 PC 16PC2F-4 1 Terminator® 501 16 G MegaCrimp® 1 1/4 Terminator® 501 20 20GLX 001pc-GLX --------1 See Adjustment Procedures at beginning of Omni/3000B section. General Hose 153 Industrial Hose Crimp Data Hose Dash Size 1 1/4 1 1/4 1 1/2 2 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4 3/8 3/8 1/2 1/2 5/8 5/8 3/4 1 Description Terminator® Terminator® Terminator® Terminator® Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 570 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 Thermo AG® 800 TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Stem Ferrule Skive/Buff Work Length Press. Dash +/Dia. (psi) Size Type Description .03 (in) (in) 501 20 G MegaCrimp® 501 20 PC 20PC2F-2 501 24 PC 24PC2F-4 501 32 PC 32PC2F-4 570 6 PC 6PC2F-2 570 6 PC 6PC2F-2 570 8 PC 8PC2F-2 570 12 PC 12PC2F-4 800 6 PC 6PC2F-2 800 6 PC 6PC2F-2 800 8 PC 8PC2F-2 800 12 PC 12PC2F-4 300 6 06GLX 001pc-GLX --------300 6 06GLX 001pc-GLX --------300 8 08GLX 001pc-GLX --------300 8 08GLX 001pc-GLX --------300 10 10GLP1 001-pc GLP1 --------300 10 10GLP1 001-pc GLP1 --------300 12 12GLX 001pc-GLX --------200 16 16GLX 001pc-GLX --------- Crimp Insertion Length +/-.03 (in) 1.75 ----------------0.75 0.75 --------- OD +/Length .010 (in) Full 2.08 Full 1.97 Full 2.26 Full 2.91 Full 0.75 Full 0.75 Full 0.96 Full 1.29 Full 0.78 Full 0.78 Full 0.96 Full 1.315 0.700 0.67 0.700 0.67 1.000 0.85 1.000 0.85 0.600 0.92 0.600 0.92 1.350 1.14 1.650 1.49 Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General OmniCrimp® 21 and PC 3000B Crimpers 1 See Adjustment Procedures at beginning of Omni/3000B section. 154 Visit www.gates.com/ecrimp to download the latest crimp data. Die Set 38 38 39 313 31 21 33 35 32 22 33 35 21 31 22 32 22 32 34 35 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 6 3/4 1.265 3 1/4 1.38 7 1/4 1.26 3 1/4 1.39 6 1/4 1.324 5 1.434 2 1.463 1/4 1.465 1 1.465 1 1.465 2 1.463 1 1.436 1.46 1.407 1.393 1.393 1.328 1.328 1.451 1.266 User’s Actual Setting Automotive Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Die Set 31 31 32 21 22 33 32 33 34 35 37 31 31 31 31 32 31 31 32 33 21 31 32 22 32 22 34 35 37 21 31 32 22 34 36 37 31 21 32 31 32 33 22 User’s Actual Setting OmniCrimp® 21 / Power Crimp® 3000B OD +/Length .010 (in) Full 0.725 0.70 0.74 Full 0.8 0.70 0.74 1.00 0.88 Full 1.025 1.00 0.88 0.60 0.97 1.35 1.17 1.65 1.45 1.90 1.8 Full 0.765 Full 0.648 Full 0.76 Full 0.77 Full 0.995 Full 0.68 Full 0.745 Full 0.885 Full 1.065 0.70 0.76 0.70 0.76 1.00 0.91 1.00 0.91 0.60 0.94 0.60 0.94 1.35 1.15 1.65 1.43 1.90 1.82 0.70 0.81 0.70 0.81 1.00 0.94 1.00 0.94 1.35 1.23 1.65 1.55 1.90 1.82 Full 0.725 0.70 0.76 Full 0.8 0.70 0.76 1.00 0.9 Full 1.025 1.00 0.9 Crimper PC3000B Omni21 Approx. Approx. Setting1 Setting1 4.25 1.348 1.337 1.5 1.446 1.390 1.360 2.75 1.401 1.360 1.360 1.420 1.306 1.342 5.5 1.309 2 1.424 5.25 1.314 5.75 1.304 7.25 1.257 3 1.393 5 1.329 4 1.364 3 1.363 1.370 1.317 1.332 1.332 1.309 1.309 1.443 1.324 1.324 1.320 1.267 1.309 1.309 1.359 1.413 1.324 4.25 1.348 1.370 1.5 1.446 1.317 1.342 2.75 1.401 1.342 MobileCrimp® 4-20 Description PC2F-2 001pc-GLX PC2F-2 001pc-GLX 001pc-GLX PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 PC2F-2 PC1FA PC2F-2 PC2F-2 PC2F-2 PC2F-2 PC2F-4 PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX PC2F-2 001pc-GLX PC2F-2 001pc-GLX 001pc-GLX PC2F-2 001pc-GLX Crimp Insertion Length +/-.03 (in) - Power Crimp® 707 Type PC GLX PC GLX GLX PC GLX GLX GLX GLX GLX PC PC PC PC PC PC PC PC PC GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX GLX PC GLX PC GLX GLX PC GLX Skive/Buff Length +/Dia. .03 (in) (in) - GC32-XDTM /GC96TM Power Crimp® 2001 1 Description Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose Charter® Air Hose LPG 3620C Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 250 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Multi-Use 500 Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose Dash Size 4 6 6 6 8 8 8 10 12 16 20 5 4 5 6 8 4 5 6 8 6 6 8 8 10 10 12 16 20 6 6 8 8 12 16 20 4 6 6 6 8 8 8 Ferrule Swaging Dash Size 1/4 3/8 3/8 3/8 1/2 1/2 1/2 5/8 3/4 1 1 1/4 5/16 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 3/8 3/8 1/2 1/2 5/8 5/8 3/4 1 1 1/4 3/8 3/8 1/2 1/2 3/4 1 1 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Stem General Hose See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 155 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Power Crimp® 2001 See manufacturer’s recommendations for crimper calibration procedures. Power Power Crimp® 2001 Crimp 2001 156 ® Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. Hydraulic Hose Crimp Data PC 2001 Crimpers Stem Ferrule OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 157 MobileCrimp® 4-20 Crimper User’s Actual Die Set Setting FP37 FP311 FP310L FP311 FP312 FP313 FP313 FP311 FP311 FP310L FP313 FP313 FP312 FP33 FP33 FP35 FP37 FP39 FP33 FP33 FP35 FP37 FP39 FP31 FP31 FP21 FP31 FP21 FP32 FP22 FP33 FP34 FP31 FP31 FP32 FP22 FP32 FP22 FP33 FP34 FP310L FP22 FP32 FP33 FP310 FP312 FP37 FP310L FP311 FP314 FP35 FP35 FP35 FP37 Power Crimp® 707 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.750 2.350 2.245 2.440 2.785 2.950 2.935 2.350 2.440 2.245 2.950 2.935 2.785 0.980 1.100 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 0.620 0.690 0.690 0.765 0.765 0.860 0.860 1.050 1.230 0.660 0.660 0.795 0.795 0.890 0.890 0.990 1.140 2.300 0.880 0.880 1.040 2.365 2.870 1.750 2.220 2.470 3.110 1.500 1.500 1.480 1.750 GC32-XDTM /GC96TM Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----44.450 ----59.690 ----57.023 ----61.980 ----70.739 ----74.930 ----74.550 ----59.690 ----61.980 ----57.023 ----74.930 ----74.550 ----70.739 ----24.892 ----27.940 ----37.592 ----44.450 ----52.070 ----24.892 ----27.940 ----37.592 ----44.450 ----52.070 ----15.748 ----17.526 ----17.526 ----19.431 ----19.431 ----21.844 ----21.844 ----26.670 ----31.242 ----16.764 ----16.764 ----20.193 ----20.193 ----22.606 ----22.606 ----25.146 ----28.956 ----58.420 0.93 22.352 0.93 22.352 1.25 26.416 ----60.070 ----72.900 ----44.450 ----56.388 ----62.738 ----78.994 ----38.100 ----38.100 ----37.590 ----44.450 Swaging Dash Size Product Size Description (in) Type Description No. 16 BOP 1 16GS 16GS1F-4 24 C12 1 1/2 24PCS 24PCS1F 7342-0775 24 C12 1 1/2 24PCS 24PCS2F 7342-0757 24 C12 1 1/2 24GSP 24GSP1F-4 7347-0317 32 C12 2 32PCS 32PCS2F 7342-0758 32 C12 2 32PCS 32PCS1F-G3K 7342-0777 32 C12 2 32GSP 32GSP1F-4 7347-0319 24 C12-MTF 1 1/2 24PCS 24PCS1F 7342-0775 24 C12-MTF 1 1/2 24GSP 24GSP1F-4 7347-0317 24 C12-MTF 1 1/2 24PCS 24PCS2F 7342-0757 32 C12-MTF 2 32PCS 32PCS1F-G3K 7342-0777 32 C12-MTF 2 32GSP 32GSP1F-4 7347-0319 32 C12-MTF 2 32PCS 32PCS2F 7342-0758 6 C12M 3/8 06GS 06GS1F-4 7347-0310 8 C12M 1/2 08GS 08GS1F-4 7347-0311 12 C12M 3/4 12GS 12GS1F-4 7347-0313 16 C12M 1 16GS 16GS1F-4 7347-0314 20 C12M 1 1/4 20GS 20GS1F-4 7347-0315 6 C12M-MTF 3/8 06GS 06GS1F-4 7347-0310 8 C12M-MTF 1/2 08GS 08GS1F-4 7347-0311 12 C12M-MTF 3/4 12GS 12GS1F-4 7347-0313 16 C12M-MTF 1 16GS 16GS1F-4 7347-0314 20 C12M-MTF 1 1/4 20GS 20GS1F-4 7347-0315 4 C5C 3/16 03PC 04PC2F-2 7266-0034 5 C5C 1/4 04PC 04PC2F-2 7266-0034 5 C5C 1/4 04PC 04PC2F-2 7266-0034 6 C5C 5/16 05PC 06PC2F-2 7266-0033 6 C5C 5/16 05PC 06PC2F-2 7266-0033 8 C5C 13/32 06PC 06PC1FS 7266-0706 8 C5C 13/32 06PC 06PC1FS 7266-0706 10 C5C 1/2 08PC 10PC2F-2B 7266-0046 12 C5C 5/8 10PC 12PC1FS-M3K 7266-0712 4 C5E 3/16 03PC 03PC2F-2 7266-0007 5 C5E 1/4 04PC 04PC2F-2 7266-0034 6 C5E 5/16 05PC 05PC1FS 7266-0705 6 C5E 5/16 05PC 05PC1FS 7266-0705 8 C5E 13/32 06PC 06PC1FS 7266-0706 8 C5E 13/32 06PC 06PC1FS 7266-0706 10 C5E 1/2 08PC 08PC2F-2 7266-0002 12 C5E 5/8 10PC 10PC1FS-M3K 7266-0710 24 C5M 1 1/2 24GSP 24GSP1F-2 7347-0316 6 CM2T 3/8 6G MegaCrimp 6 CM2T 3/8 6G MegaCrimp 8 CM2T 1/2 8G MegaCrimp 24 CPB 1 1/2 24GSP 24GSP1F-2 32 CPB 2 32GSP 32GSP1F-2 16 CPS 1 16GS 16GS1F-4 7347-0314 20 CPS 1 1/4 20GS 20GS1F-6 7347-0290 24 CPS 1 1/2 24PCM 24PCM-2F 7343-0254 32 CPS 2 32PCM 32PCM-2F 7343-0257 12 CPSGS 3/4 12GS 12GS1F-4 7347-0313 12 CPSGS-MTF 3/4 12GS 12GS1F-4 7347-0313 12 EFCPS 3/4 12GS 12GS1F-4 16 EFCPS 1 16GS 16GS1F-4 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) ----------------2.093 WIRE --------2.875 WIRE --------------------------------2.093 WIRE ----------------2.875 WIRE ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------2.750 WIRE 2.875 WIRE --------------------------------- General Hose Hydraulic Hose Crimp Data PC 2001 Crimpers Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Hose Dash Size 20 24 32 12 16 20 24 32 20 24 32 20 24 32 6 8 10 12 16 20 6 8 10 12 16 20 6 8 10 12 16 20 24 32 6 8 10 12 16 20 24 32 32 6 8 10 12 16 20 24 6 8 10 12 1 Description EFCPS EFCPS EFCPS EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFCPS-MTF EFG3K EFG3K-MTF EFG3K-MTF EFG3K-MTF EFG3K-MTF EFG3K-MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG4K-MTF EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG5K-MTF EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K-MTF EFG6K-MTF EFG6K-MTF EFG6K-MTF Stem Size (in) 1 1/4 1 1/2 2 3/4 1 1 1/4 1 1/2 2 1 1/4 1 1/2 2 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 3/8 1/2 5/8 3/4 Type 20GS 24GSH 32GSH 12GS 16GS 20GS 32GSH 32GSH 20GS 24GSP 32GSP 20GS 24GSP 32GSP 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 32GSH 06GS 08GS 10GS 12GS 16GS 20GS 32GSH 32GSH 32GSH 06GS 08GS 10GS 12GS 16GS 20GS 24GSH 06GS 08GS 10GS 12GS Ferrule Description 20GS1F-6 1Piece 1Piece 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 20GS1F-4 24GSP1F-4 32GSP1F-4 20GS1F-4 24GSP1F-4 32GSP1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 1Piece 1-PIECE 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 1Piece 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 Product No. 7347-0315 7347-0315 7347-0317 7347-0319 7347-0313 7347-0314 7347-0315 7347-0312 7347-0315 7347-0313 7347-0314 7347-0290 7347-0312 7347-0313 7347-0314 7347-0290 ----- 7347-0313 7347-0314 7347-0290 7347-0312 7347-0313 Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----56.642 3.110 63.750 3.480 77.850 ----37.590 ----44.450 ----56.642 3.110 63.750 3.480 77.850 ----52.070 ----61.980 ----74.550 ----52.070 ----61.980 ----74.550 ----24.892 ----27.432 ----33.528 ----37.592 ----44.450 ----52.070 ----24.892 ----27.432 ----33.530 ----37.592 ----44.450 ----52.070 ----24.892 ----27.432 ----33.528 ----37.590 ----44.450 ----56.642 3.110 63.750 3.480 77.850 ----24.892 ----27.432 ----33.530 ----37.590 ----44.450 ----56.642 3.110 63.750 3.480 77.850 ----77.850 ----24.892 ----27.432 ----33.528 ----37.590 ----44.450 ----56.642 3.110 63.750 ----24.892 ----27.432 ----33.530 ----37.590 See Adjustment Procedures at beginning of Omni/3000B section. 158 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 2.230 2.510 3.065 1.480 1.750 2.230 2.510 3.065 2.050 2.440 2.935 2.050 2.440 2.935 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1.750 2.230 2.510 3.065 0.980 1.080 1.320 1.480 1.750 2.230 2.510 3.065 3.065 0.980 1.080 1.320 1.480 1.750 2.230 2.510 0.980 1.080 1.320 1.480 Crimper User’s Actual Die Set Setting FP310 FP311 FP314 FP35 FP37 FP310 FP311 FP314 FP39 FP311 FP313 FP39 FP311 FP313 FP33 FP33 FP35 FP35 FP37 FP39 FP33 FP33 FP35 FP35 FP37 FP39 FP33 FP33 FP35 FP35 FP37 FP310L FP311 FP314 FP33 FP33 FP35 FP35 FP37 FP310L FP311 FP314 FP314 FP33 FP33 FP35 FP35 FP37 FP310L FP311 FP33 FP33 FP35 FP35 Hydraulic Hose Crimp Data PC 2001 Crimpers Stem Ferrule OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 159 MobileCrimp® 4-20 Crimper User’s Actual Die Set Setting FP37 FP310L FP35 FP37 FP301 FP31 FP31 FP301 FP21 FP21 FP31 FP31 FP31 FP32 FP31 FP21 FP21 FP31 FP21 FP22 FP22 FP32 FP31 FP32 FP33 FP33 FP22 FP32 FP33 FP33 FP33 FP34 FP34 FP34 FP35 FP37 FP36 FP36 FP38 FP38 FP39 FP310L FP310L FP313 FP312 FP31 FP31 FP31 FP31 FP21 FP21 FP21 FP22 FP22 Power Crimp® 707 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.750 2.230 1.480 1.750 0.450 0.620 0.620 0.450 0.680 0.705 0.705 0.625 0.680 0.790 0.750 0.750 0.720 0.720 0.735 0.835 0.845 0.835 0.735 0.845 0.960 1.010 0.940 0.940 1.100 1.075 1.100 1.135 1.170 1.275 1.350 1.760 1.545 1.650 1.975 1.920 2.050 2.300 2.240 2.845 2.800 0.620 0.620 0.685 0.720 0.720 0.685 0.720 0.845 0.845 GC32-XDTM /GC96TM Length FULL FULL FULL FULL 0.500 FULL FULL 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----44.450 ----56.642 ----37.592 ----44.450 ----11.430 ----15.748 ----15.748 ----11.430 ----17.272 0.93 17.907 0.93 17.907 ----15.875 ----17.272 0.93 20.066 ----19.050 ----19.050 ----18.288 ----18.288 ----18.669 ----21.209 0.93 21.463 ----21.209 ----18.669 0.93 21.463 ----24.384 1.25 25.654 ----23.876 ----23.876 ----27.940 ----27.305 ----27.940 1.12 28.829 ----29.718 ----32.385 1.50 34.290 1.75 44.704 ----39.243 ----41.910 ----50.165 ----48.768 1.75 52.070 ----58.420 ----56.896 ----72.263 ----71.120 ----15.750 ----15.748 ----17.399 0.93 18.288 0.93 18.288 ----17.399 ----18.288 0.93 21.463 ----21.463 Swaging Dash Size Product Size Description (in) Type Description No. 16 EFG6K-MTF 1 16GS 16GS1F-4 7347-0314 20 EFG6K-MTF 1 1/4 20GS 20GS1F-6 7347-0290 12 EFLW 3/4 12GS 12GS1F-4 16 EFLW 1 16GS 16GS1F-4 3 G1 3/16 Grease 03MPG 7334-3244 3 G1 3/16 03PC 03PC1FS 7266-0703 3 G1 3/16 03PC 03PC2F-2 7266-0007 3 G1 3/16 Grease 03MPGB 7334-3792 4 G1 1/4 04PC 04PC1FS 7266-0704 4 G1 1/4 04G MegaCrimp MC 4 G1 1/4 04G MegaCrimp MC 4 G1 1/4 04PC 04PC2F-2 7266-0034 4 G1 1/4 04PC 04PC1FS 7266-0704 5 G1 5/16 05G MegaCrimp MC 5 G1 5/16 05PC 05PC1FS 7266-0705 5 G1 5/16 05PC 05PC1FS 7266-0705 5 G1 5/16 05PC 05PC2F-2 7266-0038 5 G1 5/16 05PC 05PC2F-2 7266-0038 6 G1 3/8 06PC 06PC2F-2 7266-0033 6 G1 3/8 06PC 06PC1FS 7266-0706 6 G1 3/8 06G MegaCrimp MC 6 G1 3/8 06PC 06PC1FS 7266-0706 6 G1 3/8 06PC 06PC2F-2 7266-0033 6 G1 3/8 06G MegaCrimp MC 8 G1 1/2 08PC 08PC1FS 7266-0708 8 G1 1/2 08G MegaCrimp MC 8 G1 1/2 08PC 08PC2F-2 7266-0002 8 G1 1/2 08PC 08PC2F-2 7266-0002 10 G1 5/8 10PC 10PC1FA-M3K 7266-0010 10 G1 5/8 10PC 10PC2F-2B 7266-0046 10 G1 5/8 10PC 10PC1FS-M3K 7266-0710 10 G1 5/8 10G MegaCrimp MC 12 G1 3/4 12PC 12PC2F-2 7266-0018 12 G1 3/4 12PC 12PC1FS-M3K 7266-0712 12 G1 3/4 12G MegaCrimp MC 16 G1 1 16G MegaCrimp MC 16 G1 1 16PC 16PC2F-2 7266-0013 16 G1 1 16PC 16PC1FS 7266-0716 20 G1 1 1/4 20PC 20PC1FS 7266-0720 20 G1 1 1/4 20PC 20PC2F-2 7266-0022 20 G1 1 1/4 20G MegaCrimp MC 24 G1 1 1/2 24GSP 24GSP1F-2 7347-0316 24 G1 1 1/2 24PC 24PC1FS 32 G1 2 32PC 32PC1FS 32 G1 2 32GSP 32GSP1F-2 7347-0318 3 G1H 3/16 03PC 03PC1FS 72660703 4 G1H 1/4 04PC 04PC2F-2 7266-0034 4 G1H 1/4 04PC 04PC1FS 7266-0704 4 G1H 1/4 04G MegaCrimp MC 4 G1H 1/4 04G MegaCrimp MC 4 G1H 1/4 04PC 04PC1FS 7266-0704 6 G1H 3/8 06PC 06PC2F-2 7266-0033 6 G1H 3/8 06G MegaCrimp MC 6 G1H 3/8 06PC 06PC1FS 7266-0706 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) --------------------------------0.625 WIRE --------0.835 WIRE 0.625 WIRE ------------------------0.910 WIRE --------------------------------0.835 WIRE 0.835 WIRE 0.835 WIRE ------------------------0.835 WIRE ------------------------0.970 WIRE 0.970 WIRE --------0.970 WIRE ----------------1.095 WIRE ------------------------1.535 WIRE ----------------2.315 WIRE ------------------------------------------------0.910 WIRE --------------------------------0.835 WIRE ----------------- General Hose Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 6 G1H 3/8 06PC 06PC2F-2 7266-0033 6 G1H 3/8 06G MegaCrimp MC 6 G1H 3/8 06PC 06PC1FS 7266-0706 8 G1H 1/2 08PC 08PC2F-2 7266-0002 8 G1H 1/2 08PC 08PC2F-2 7266-0002 8 G1H 1/2 08PC 08PC1FS 7266-0708 8 G1H 1/2 08G MegaCrimp MC 8 G1H 1/2 08PC 08PC1FS 7266-0708 10 G1H 5/8 10PC 10PC1FS-M3K 7266-0710 10 G1H 5/8 10PC 10PC2F-2B 7266-0046 10 G1H 5/8 10G MegaCrimp MC 10 G1H 5/8 10PC 10PC1FA-M3K 7266-0010 12 G1H 3/4 12PC 12PC1FS-M3K 7266-0712 12 G1H 3/4 12PC 12PC2F-2 7266-0018 12 G1H 3/4 12G MegaCrimp MC 16 G1H 1 16PC 16PC2F-2 7266-0013 16 G1H 1 16G MegaCrimp MC 16 G1H 1 16PC 16PC1FS 7266-0716 20 G1H 1 1/4 20PC 20PC1FS 7266-0720 20 G1H 1 1/4 20G MegaCrimp MC 20 G1H 1 1/4 20PC 20PC2F-2 7266-0022 24 G1H 1 1/2 24GSP 24GSP1F-2 7347-0316 24 G1H 1 1/2 24PC 24PC2F-4 7266-0035 24 G1H 1 1/2 24PC 24PC2F-4 7266-0035 24 G1H 1 1/2 24PC 24PC1FS 7266-0724 32 G1H 2 32GSP 32GSP1F-2 7347-0318 32 G1H 2 32PC 32PC1FS 7266-0732 32 G1H 2 32PC 32PC2F-4 7266-0037 3 G2 3/16 03PC 03PC1FS 7266-0703 3 G2 3/16 03PC 03PC2F-2 7266-0007 4 G2 1/4 04G MegaCrimp MC 4 G2 1/4 04PC 04PC1FS 7266-0704 4 G2 1/4 04G MegaCrimp MC 4 G2 1/4 04PC 04PC1FS 7266-0704 4 G2 1/4 04PC 04PC2F-2 7266-0034 5 G2 5/16 05G MegaCrimp MC 6 G2 3/8 06PC 06PC1FS 7266-0706 6 G2 3/8 06G MegaCrimp MC 6 G2 3/8 06G MegaCrimp MC 6 G2 3/8 06PC 06PC2F-2 7266-0033 6 G2 3/8 06PC 06PC1FS 7266-0706 6 G2 3/8 06PC 06PC2F-2 7266-0033 8 G2 1/2 08G MegaCrimp MC 8 G2 1/2 08PC 08PC2F-2 7266-0002 8 G2 1/2 08PC 08PC1FS 7266-0708 10 G2 5/8 10PC 10PC2F-2C 7266-0810 10 G2 5/8 10G MegaCrimp MC 10 G2 5/8 10PC 10PC1FS-M3K 7266-0710 7266-0010 10 G2 5/8 10PC 10PC1FA-M3K 12 G2 3/4 12PC 12PC1FS-M3K 7266-0712 12 G2 3/4 12PCS 12PCS2F 7342-0754 12 G2 3/4 12G MegaCrimp MC 12 G2 3/4 12PC 12PC2F-2 7266-0018 16 G2 1 16PC 16PC1FS 7266-0716 1 See Adjustment Procedures at beginning of Omni/3000B section. 160 Skive/Buff Length +/Dia. .03 (in) (in) 0.835 WIRE ----------------0.970 WIRE 0.970 WIRE --------------------------------0.970 WIRE ------------------------1.095 WIRE --------1.595 WIRE --------------------------------2.315 WIRE --------2.280 WIRE 2.280 WIRE ------------------------2.750 WIRE --------0.750 WIRE --------------------------------0.785 WIRE --------------------------------0.785 WIRE --------0.785 WIRE --------0.970 WIRE --------1.220 WIRE --------------------------------1.595 WIRE --------1.062 WIRE --------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----18.288 0.93 21.463 ----21.463 ----23.876 ----23.876 ----24.003 1.25 25.908 ----24.003 ----27.559 ----27.178 1.12 28.829 ----27.559 ----32.385 ----30.226 1.50 34.290 ----39.116 1.75 44.704 ----41.529 ----50.165 1.75 52.070 ----48.768 ----58.420 ----54.360 ----54.356 ----56.896 ----71.120 ----72.263 ----71.120 ----16.637 ----16.637 0.93 18.796 ----17.780 0.93 18.796 ----17.780 ----16.637 0.93 20.570 ----22.352 0.93 22.606 0.93 22.606 ----19.685 ----22.352 ----19.685 1.25 26.670 ----24.638 ----24.892 ----27.432 1.12 29.718 ----28.575 ----28.575 ----33.274 ----31.750 1.50 35.433 ----30.988 ----42.545 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.720 0.845 0.845 0.940 0.940 0.945 1.020 0.945 1.085 1.070 1.135 1.085 1.275 1.190 1.350 1.540 1.760 1.635 1.975 2.050 1.920 2.300 2.140 2.140 2.240 2.800 2.845 2.800 0.655 0.655 0.740 0.700 0.740 0.700 0.655 0.810 0.880 0.890 0.890 0.775 0.880 0.775 1.050 0.970 0.980 1.080 1.170 1.125 1.125 1.310 1.250 1.395 1.220 1.675 Crimper User’s Actual Die Set Setting FP31 FP32 FP32 FP32 FP22 FP32 FP33 FP22 FP33 FP33 FP34 FP33 FP34 FP34 FP35 FP36 FP37 FP36 FP38 FP39 FP38 FP310L FP39 FP39 FP310L FP312 FP313 FP313 FP31 FP31 FP21 FP21 FP31 FP31 FP31 FP32 FP32 FP22 FP32 FP21 FP22 FP31 FP33 FP33 FP33 FP33 FP34 FP34 FP34 FP35 FP34 FP35 FP34 FP36 Hydraulic Hose Crimp Data PC 2001 Crimpers Stem Ferrule OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 161 MobileCrimp® 4-20 Crimper User’s Actual Die Set Setting FP36 FP37 FP38 FP38 FP39 FP310L FP313 FP33 FP32 FP22 FP33 FP34 FP34 FP35 FP37 FP36 FP39 FP38 FP38 FP310L FP310L FP310L FP310L FP312 FP313 FP313 FP312 FP39 FP310L FP310L FP310L FP312 FP313 FP312 FP31 FP32 FP33 FP34 FP35 FP37 FP39 FP310L FP310L FP312 FP313 FP21 FP31 FP32 FP33 FP34 FP35 FP37 FP39 FP21 Power Crimp® 707 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.585 1.790 2.065 2.000 2.125 2.345 2.960 1.050 0.970 0.970 1.085 1.170 1.205 1.395 1.790 1.585 2.125 2.015 2.065 2.345 2.365 2.365 2.255 2.870 2.960 2.900 2.870 2.125 2.365 2.345 2.365 2.870 2.960 2.870 0.880 0.880 1.040 1.160 1.385 1.790 2.125 2.365 2.345 2.870 2.960 0.740 0.740 0.890 1.050 1.170 1.395 1.760 2.125 0.670 GC32-XDTM /GC96TM Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----40.259 1.75 45.466 ----52.451 ----50.800 1.75 53.975 ----59.563 ----75.184 1.25 26.670 ----24.638 ----24.638 ----27.559 1.12 29.718 ----30.607 1.50 35.433 1.75 45.466 ----40.259 1.75 53.975 ----51.181 ----52.451 ----59.563 ----60.070 ----60.070 ----57.277 ----72.900 ----75.184 ----73.660 ----72.900 1.75 53.975 ----60.070 ----59.563 ----60.070 ----72.900 ----75.184 ----72.900 0.93 22.352 0.93 22.352 1.25 26.416 1.12 29.464 1.50 35.179 1.75 45.466 1.75 53.975 ----60.070 ----59.563 ----72.900 ----75.184 0.93 18.800 0.93 18.800 0.93 22.610 1.25 26.670 1.12 29.720 1.50 35.430 1.75 44.704 1.75 53.975 ----17.018 Swaging Dash Size Product Size Description (in) Type Description No. 16 G2 1 16PC 16PC2F-2 7266-0013 16 G2 1 16G MegaCrimp MC 20 G2 1 1/4 20PC 20PC1FS 7266-0720 20 G2 1 1/4 20PC 20PC2F-2 7266-0022 20 G2 1 1/4 20G MegaCrimp MC 24 G2 1 1/2 24PC 24PC1FS 32 G2 2 32PC 32PC1FS 7266-0732 8 G2AT-HMP 1/2 08G MegaCrimp MC 8 G2AT-HMP 1/2 08PC 08PC2F-2C 7266-0808 8 G2AT-HMP 1/2 08PC 08PC2F-2C 7266-0808 10 G2AT-HMP 5/8 10PC 10PC2F-2C 7266-0810 10 G2AT-HMP 5/8 10G MegaCrimp MC 12 G2AT-HMP 3/4 12PC 12PC2F-2 7266-0018 12 G2AT-HMP 3/4 12G MegaCrimp MC 16 G2AT-HMP 1 16G MegaCrimp MC 16 G2AT-HMP 1 16PC 16PC2F-2 7266-0013 20 G2H 1 1/4 20G MegaCrimp MC 20 G2H 1 1/4 20PC 20PC2F-2 7266-0022 20 G2H 1 1/4 20PC 20PC1FS 7266-0720 24 G2H 1 1/2 24PC 24PC1FS 7266-0724 24 G2H 1 1/2 24GPS 24GPS1F-2 7347-0316 24 G2H 1 1/2 24GSP 24GSP1F-2 7347-0316 24 G2H 1 1/2 24PC 24PC2F-4 7266-0035 32 G2H 2 32GPS 32GPS1F-2 7347-0318 32 G2H 2 32PC 32PC1FS 7266-0732 32 G2H 2 32PC 32PC2F-4 7266-0037 32 G2H 2 32GSP 32GSP1F-2 7347-0318 20 G2H-MTF 1 1/4 20G MegaCrimp 24 G2H-MTF 1 1/2 24GPS 24GPS1F-2 7347-0316 24 G2H-MTF 1 1/2 24PC 24PC1FS 24 G2H-MTF 1 1/2 24GSP 24GSP1F-2 7347-0316 32 G2H-MTF 2 32GPS 32GPS1F-2 7347-0318 32 G2H-MTF 2 32PC 32PC1FS 32 G2H-MTF 2 32GSP 32GSP1F-2 7347-0318 4 G2L 1/4 04G MegaCrimp MC 6 G2L 3/8 06G MegaCrimp MC 8 G2L 1/2 08G MegaCrimp MC 10 G2L 5/8 10G MegaCrimp MC 12 G2L 3/4 12G MegaCrimp MC 16 G2L 1 16G MegaCrimp MC 20 G2L 1 1/4 20G MegaCrimp MC 24 G2L 1 1/2 24GSP 24GSP1F-2 7347-0316 24 G2L 1 1/2 24PC 24PC1FS 32 G2L 2 32GSP 32GSP1F-2 7347-0318 32 G2L 2 32PC 32PC1FS 4 G2XH 1/4 04G MegaCrimp MC 4 G2XH 1/4 04G MegaCrimp MC 6 G2XH 3/8 06G MegaCrimp MC 8 G2XH 1/2 08G MegaCrimp MC 10 G2XH 5/8 10G MegaCrimp MC 12 G2XH 3/4 12G MegaCrimp MC 16 G2XH 1 16G MegaCrimp 20 G2XH 1 1/4 20G MegaCrimp MC 4 G3H 1/4 04PC 04PC2F-2 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) 1.535 WIRE ----------------2.187 WIRE --------------------------------0.970 WIRE 0.970 WIRE 1.187 WIRE --------1.095 WIRE ----------------1.500 WIRE --------2.187 WIRE --------------------------------2.280 WIRE ----------------2.750 WIRE ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.785 0.540 General Hose Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 4 G3H 1/4 04PC 04PC2F-2 4 G3H 1/4 04G MegaCrimp 4 G3H 1/4 04G MegaCrimp 5 G3H 5/16 05PC 05PC2F-2 5 G3H 5/16 05PC 05PC2F-2 6 G3H 3/8 06PC 06PC2F-2 6 G3H 3/8 06G MegaCrimp 6 G3H 3/8 06G MegaCrimp 8 G3H 1/2 08G MegaCrimp 8 G3H 1/2 08GLX 001PC-GLX 8 G3H 1/2 08GLX 001PC-GLX 8 G3H 1/2 08PC 10PC2F-2B 10 G3H 5/8 10G MegaCrimp 12 G3H 3/4 12GLX 001PC-GLX 12 G3H 3/4 12PC 12PC2F-4 16 G3H 1 16GLX 001PC-GLX 16 G3H 1 16PC 16PC2F-2 20 G3H 1 1/4 20GLX 001PC-GLX 20 G3H 1 1/4 20PC 20PC2F-2 24 G3H 1 1/2 24PC 24PC2F-4 20 G3K 1 1/4 20GS 20GS1F-4 7347-0315 20 G3K 1 1/4 20PCS 20PCS2F 7342-0756 20 G3K 1 1/4 20PCS 20PCS1F-M3K 7342-0774 24 G3K 1 1/2 24PCS 24PCS1F 7342-0775 24 G3K 1 1/2 24GSP 24GSP1F-4 7347-0317 24 G3K 1 1/2 24PCS 24PCS2F 7342-0757 32 G3K 2 32PCS 32PCS2F 7342-0758 32 G3K 2 32GSP 32GSP1F-4 7347-0319 32 G3K 2 32PCS 32PCS1F-G3K 7342-0777 20 G3K-MTF 1 1/4 20PCS 20PCS1F-M3K 7342-0774 20 G3K-MTF 1 1/4 20PCS 20PCS2F 7342-0756 20 G3K-MTF 1 1/4 20GS 20GS1F-4 7347-0315 24 G3K-MTF 1 1/2 24PCS 24PCS2F 7342-0757 24 G3K-MTF 1 1/2 24PCS 24PCS1F 7342-0775 24 G3K-MTF 1 1/2 24GSP 24GSP1F-4 7347-0317 32 G3K-MTF 2 32GSP 32GSP1F-4 7347-0319 32 G3K-MTF 2 32PCS 32PCS2F 7342-0758 32 G3K-MTF 2 32PCS 32PCS1F-G3K 7342-0777 12 G4H 3/4 12GLX 001-pc GLX GLX 12 G4H 3/4 12G MegaCrimp ----12 G4H 3/4 12PC 12PC2F-4 7266-0014 12 G4H 3/4 12PC 12PC1FS-M3K 7266-0712 16 G4H 1 16GLX 001-pc GLX GLX 16 G4H 1 16PC 16PC1FS 7266-0716 16 G4H 1 16PC 16PC2F-4 7266-0017 16 G4H 1 16G MegaCrimp ----20 G4H 1 1/4 20GLX 001-pc GLX GLX 20 G4H 1 1/4 20PC 20PC1FS 7266-0720 20 G4H 1 1/4 20PC 20PC2F-2 7266-0022 10 G4K 5/8 10GS 10GS1F-4 12 G4K 3/4 12PCS 12PCS2F 7342-0754 12 G4K 3/4 12PCS 12PCS1F 7342-0772 12 G4K 3/4 12GS 12GS1F-4 7347-0313 16 G4K 1 16GS 16GS1F-4 7347-0314 1 See Adjustment Procedures at beginning of Omni/3000B section. 162 Skive/Buff Length +/Dia. .03 (in) (in) 0.785 0.540 ----------------0.620 ----0.620 ----0.785 0.690 ----------------0.900 .870 ----------------0.880 0.900 ----------------1.562 1.200 --------1.500 1.450 --------------------------------2.187 WIRE ------------------------2.093 WIRE 2.875 WIRE ------------------------2.187 WIRE --------2.093 WIRE ------------------------2.875 WIRE --------------------------------------------------------------------------------------------------------1.595 WIRE ------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL 1.000 1.000 FULL FULL 1.350 FULL 1.650 FULL 1.900 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 1.350 FULL FULL FULL 1.650 FULL FULL FULL 1.900 FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----17.018 0.93 19.558 0.93 19.558 ----19.685 ----19.685 ----19.939 0.93 23.622 0.93 23.622 1.25 26.416 ----23.876 ----23.876 ----26.289 1.12 31.369 ----31.750 ----34.671 ----38.989 ----41.021 ----45.212 ----50.419 ----57.404 ----52.070 ----51.054 ----51.562 ----59.690 ----61.980 ----57.023 ----70.739 ----74.550 ----74.930 ----51.562 ----51.054 ----52.070 ----57.023 ----59.690 ----61.980 ----74.550 ----70.739 ----74.930 ----28.194 1.50 35.814 ----33.528 ----33.782 ----35.052 ----43.180 ----42.672 1.75 44.704 ----41.656 ----51.054 ----49.784 ----33.528 ----32.131 ----34.163 ----37.592 ----44.450 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.670 0.770 0.770 0.775 0.775 0.785 0.930 0.930 1.040 0.940 0.940 1.035 1.235 1.250 1.365 1.535 1.615 1.780 1.985 2.260 2.050 2.010 2.030 2.350 2.440 2.245 2.785 2.935 2.950 2.030 2.010 2.050 2.245 2.350 2.440 2.935 2.785 2.950 1.110 1.410 1.320 1.330 1.380 1.700 1.680 1.760 1.640 2.010 1.960 1.320 1.265 1.345 1.480 1.750 Crimper User’s Actual Die Set Setting FP31 FP31 FP21 FP31 FP21 FP22 FP22 FP32 FP33 FP32 FP22 FP33 FP34 FP34 FP35 FP36 FP36 FP37 FP38 FP310 FP39 FP38 FP38 FP311 FP311 FP310L FP312 FP313 FP313 FP38 FP38 FP39 FP310L FP311 FP311 FP313 FP312 FP313 FP81 FP35 FP35 FP35 FP82 FP36 FP36 FP37 FP83 FP38 FP38 FP35 FP34 FP35 FP35 FP37 Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Stem Ferrule MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 163 Power Crimp® 707 Crimper User’s Actual Die Set Setting FP36 FP36 FP38 FP38 FP39 FP33 FP32 FP33 FP33 FP33 FP33 FP35 FP35 FP34 FP37 FP36 FP36 FP39 FP38 FP33 FP35 FP35 FP37 FP310L FP311 FP314 FP33 FP33 FP35 FP34 FP35 FP35 FP36 FP37 FP310L FP39 FP311 FP314 FP33 FP33 FP32 FP22 FP33 FP33 FP35 FP35 FP36 FP37 FP310L FP39 FP39 FP311 FP33 FP32 GC32-XDTM /GC96TM Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.560 1.660 2.030 2.010 2.050 0.970 0.840 0.980 1.025 1.100 1.125 1.480 1.345 1.265 1.750 1.660 1.560 2.050 2.030 1.100 1.320 1.500 1.750 2.220 2.470 3.110 1.100 1.025 1.320 1.225 1.500 1.430 1.655 1.750 2.220 2.110 2.470 3.110 0.970 0.980 0.840 0.840 1.100 1.025 1.320 1.500 1.655 1.750 2.220 2.110 2.110 2.470 0.970 0.840 Swaging Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----39.624 ----42.164 ----51.562 ----51.054 ----52.070 ----24.638 ----21.336 ----24.892 ----26.035 ----27.940 ----28.575 ----37.592 ----34.163 ----32.131 ----44.450 ----42.164 ----39.624 ----52.070 ----51.562 ----27.940 ----33.528 ----38.100 ----44.450 ----56.388 ----62.738 ----78.994 ----27.940 ----26.035 ----33.528 ----31.115 ----38.100 ----36.322 ----42.037 ----44.450 ----56.388 ----53.594 ----62.738 ----78.994 ----24.638 ----24.892 ----21.336 ----21.336 ----27.940 ----26.035 ----33.528 ----38.100 ----42.037 ----44.450 ----56.388 ----53.590 ----53.594 ----62.738 ----24.638 ----21.336 General Dash Size Product Size Description (in) Type Description No. 16 G4K 1 16PCS 16PCS2F 7342-0755 16 G4K 1 16PCS 16PCS1F-M3K 7342-0773 20 G4K 1 1/4 20PCS 20PCS1F-M3K 7342-0774 20 G4K 1 1/4 20PCS 20PCS2F 7342-0756 20 G4K 1 1/4 20GS 20GS1F-4 7347-0315 6 G4K-MTF 3/8 06PCS 06PCS1F 7342-0770 6 G4K-MTF 3/8 06PCS 06PCS2F 7342-0258 6 G4K-MTF 3/8 06GS 06GS1F-4 8 G4K-MTF 1/2 08PCS 08PCS2F 7342-0259 8 G4K-MTF 1/2 08GS 08GS1F-4 8 G4K-MTF 1/2 08PCS 08PCS1F 7342-0771 12 G4K-MTF 3/4 12GS 12GS1F-4 7347-0313 12 G4K-MTF 3/4 12PCS 12PCS1F 7342-0772 12 G4K-MTF 3/4 12PCS 12PCS2F 7342-0754 16 G4K-MTF 1 16GS 16GS1F-4 7347-0314 16 G4K-MTF 1 16PCS 16PCS1F-M3K 7342-0773 16 G4K-MTF 1 16PCS 16PCS2F 7342-0755 20 G4K-MTF 1 1/4 20GS 20GS1F-4 7347-0315 20 G4K-MTF 1 1/4 20PCS 20PCS1F-M3K 7342-0774 8 G5K 1/2 08GS 08GS1F-4 7347-0311 10 G5K 5/8 10GS 10GS1F-4 7347-0312 12 G5K 3/4 12GS 12GS1F-4 7347-0313 16 G5K 1 16GS 16GS1F-4 7347-0314 20 G5K 1 1/4 20GS 20GS1F-6 7347-0290 24 G5K 1 1/2 24PCM 24PCM-2F 7343-0254 32 G5K 2 32PCM 32PCM-2F 7343-0257 8 G5K-MTF 1/2 08GS 08GS1F-4 7347-0311 8 G5K-MTF 1/2 08PCS 08PCS2F 7342-0259 10 G5K-MTF 5/8 10GS 10GS1F-4 7347-0312 10 G5K-MTF 5/8 10PCM 10PCM-2F 7343-0260 12 G5K-MTF 3/4 12GS 12GS1F-4 7347-0313 12 G5K-MTF 3/4 12PCM 12PCM-2F 7343-0251 16 G5K-MTF 1 16PCM 16PCM-2F 7343-0252 16 G5K-MTF 1 16GS 16GS1F-4 7347-0314 20 G5K-MTF 1 1/4 20GS 20GS1F-6 7347-0290 20 G5K-MTF 1 1/4 20PCM 20PCM-2F 7343-0256 24 G5K-MTF 1 1/2 24PCM 24PCM-2F 7343-0254 32 G5K-MTF 2 32PCM 32PCM-2F 7343-0257 6 G6K 3/8 06PCS 06PCS1F 7342-0770 6 G6K 3/8 06GS 06GS1F-4 7347-0310 6 G6K 3/8 06PCS 06PCS2F 7342-0258 6 G6K 3/8 06PCS 06PCS2F 7342-0258 8 G6K 1/2 08GS 08GS1F-4 7347-0311 8 G6K 1/2 08PCS 08PCS2F 7342-0259 10 G6K 5/8 10GS 10GS1F-4 7347-0312 12 G6K 3/4 12GS 12GS1F-4 7347-0313 16 G6K 1 16PCM 16PCM-2F 7343-0252 16 G6K 1 16GS 16GS1F-4 7347-0314 20 G6K 1 1/4 20GS 20GS1F-6 7347-0290 20 G6K 1 1/4 20PCM 20PCM-2F 7343-0256 20 G6K 1 1/4 20PCM 20PCM-2F 7343-0256 24 G6K 1 1/2 24PCM 24PCM2F-G6K 7343-0980 6 G6K-MTF 3/8 06PCS 06PCS1F 7342-0770 6 G6K-MTF 3/8 06PCS 06PCS2F 7342-0258 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) 1.595 WIRE ----------------2.187 WIRE ----------------0.785 WIRE --------1.170 WIRE --------------------------------1.595 WIRE ----------------1.595 WIRE --------------------------------------------------------2.750 WIRE 2.875 WIRE --------1.170 WIRE --------1.010 WIRE --------1.095 WIRE 1.785 WIRE ----------------2.220 WIRE 2.750 WIRE 2.875 WIRE ----------------0.785 WIRE 0.785 WIRE --------1.170 WIRE ----------------1.785 WIRE ----------------2.220 WIRE 2.220 WIRE 2.750 WIRE --------0.785 WIRE Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Skive/Buff Crimp Length Insertion OD +/Dash Size Product +/Dia. Length .254 Size Description (in) Type Description No. .03 (in) (in) Length +/-.03 (in) (mm) 6 G6K-MTF 3/8 06PCS 06PCS2F 7342-0258 0.785 WIRE FULL ----21.336 6 G6K-MTF 3/8 06GS 06GS1F-4 7347-0310 --------FULL ----24.892 8 G6K-MTF 1/2 08PCS 08PCS2F 7342-0259 1.170 WIRE FULL ----26.035 8 G6K-MTF 1/2 08GS 08GS1F-4 7347-0311 --------FULL ----27.940 10 G6K-MTF 5/8 10GS 10GS1F-4 7347-0312 --------FULL ----33.528 10 G6K-MTF 5/8 10GS 10GS1F-4 7347-0312 --------FULL ----33.530 12 G6K-MTF 3/4 12GS 12GS1F-4 7347-0313 --------FULL ----38.100 16 G6K-MTF 1 16GS 16GS1F-4 7347-0314 --------FULL ----44.450 16 G6K-MTF 1 16PCM 16PCM-2F 7343-0252 1.785 WIRE FULL ----42.037 20 G6K-MTF 1 1/4 20GS 20GS1F-6 7347-0290 --------FULL ----56.388 20 G6K-MTF 1 1/4 20PCM 20PCM-2F 7343-0256 2.220 WIRE FULL ----53.594 20 G6K-MTF 1 1/4 20PCM 20PCM-2F 7343-0256 2.220 WIRE FULL ----53.590 12 GMV* 3/4 12G MegaCrimp MC 1.375 1.200 FULL 1.50 36.322 16 GMV 1 16G MegaCrimp MC --------FULL 1.75 45.720 20 GMV 1 1/4 20G MegaCrimp MC --------FULL 1.75 53.594 24 GMV 1 1/2 24PC 24PC1FS 7266-0724 --------FULL ----58.928 24 GMV 1 1/2 24PC 24PC2F-4 7266-0035 --------FULL ----56.896 32 GMV 2 32PC 32PC2F-4 7266-0037 --------FULL ----72.644 32 GMV 2 32PC 32PC1FS 7266-0732 --------FULL ----73.914 4 GT7/GT7NC 1/4 04G MegaCrimp --------FULL 0.93 17.907 4 GT7/GT7NC 1/4 04G MegaCrimp --------FULL 0.93 17.907 5 GT7/GT7NC 5/16 05G MegaCrimp --------FULL 0.93 19.177 5 GT7/GT7NC 5/16 05G MegaCrimp --------FULL 0.93 19.177 6 GT7/GT7NC 3/8 06G MegaCrimp --------FULL 0.93 21.971 6 GT7/GT7NC 3/8 06G MegaCrimp --------FULL 0.93 21.971 8 GT7/GT7NC 1/2 08G MegaCrimp --------FULL 1.25 25.908 12 GT7/GT7NC 3/4 12G MegaCrimp --------FULL 1.50 33.782 16 GT7/GT7NC 1 16G MegaCrimp --------FULL 1.75 42.672 4 GT8/GT8NC 1/4 04G MegaCrimp --------FULL 0.93 19.050 4 GT8/GT8NC 1/4 04G MegaCrimp --------FULL 0.93 19.050 6 GT8/GT8NC 3/8 06G MegaCrimp MC --------FULL 0.93 22.860 6 GT8/GT8NC 3/8 06G MegaCrimp MC --------FULL 0.93 22.860 8 GT8/GT8NC 1/2 08G MegaCrimp --------FULL 1.25 26.416 12 GT8/GT8NC 3/4 12G MegaCrimp --------FULL 1.50 34.544 16G MegaCrimp --------FULL 1.75 42.672 16 GT8/GT8NC 1 3 GTH 3/16 03PC 03PC2F-2 0.687 0.410 FULL ----16.129 4 GTH 1/4 04G MegaCrimp --------FULL 0.93 19.050 4 GTH 1/4 04G MegaCrimp --------FULL 0.93 19.050 5 GTH 5/16 05G MegaCrimp --------FULL 0.93 20.066 5 GTH 5/16 05G MegaCrimp --------FULL 0.93 20.066 6 GTH 3/8 06G MegaCrimp --------FULL 0.93 21.590 8 GTH 1/2 08G MegaCrimp --------FULL 1.25 26.289 10 GTH 5/8 10G MegaCrimp --------FULL 1.12 29.312 12 GTH 3/4 12G MegaCrimp --------FULL 1.50 35.306 16 GTH 1 16G MegaCrimp --------FULL 1.75 43.430 6 GTHX 3/8 06G MegaCrimp --------FULL 0.93 21.463 6 GTHX 3/8 06G MegaCrimp --------FULL 0.93 21.463 6 GTHX 3/8 06GLX 1-pc GLX --------0.700 ----18.034 24 HO 1 1/2 24PC 24PC1FS --------FULL ----59.563 24 HO 1 1/2 24GSP 24GSP1F-2 7347-0316 --------FULL ----60.070 4 J2AT-MTF 1/4 04G MegaCrimp MC --------FULL 0.93 18.796 4 J2AT-MTF 1/4 04PC 04PC1FS 7266-0704 --------FULL ----17.780 4 J2AT-MTF 1/4 04PC 04PC2F-2 7266-0034 0.785 WIRE FULL ----16.256 4 J2AT-MTF 1/4 04PC 04PC1FS 7266-0704 --------FULL ----17.780 1 See Adjustment Procedures at beginning of Omni/3000B section. * Required if hose OD prohibits insertions. 164 Stem Ferrule Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.840 0.980 1.025 1.100 1.320 1.320 1.500 1.750 1.655 2.220 2.110 2.110 1.430 1.800 2.110 2.320 2.240 2.860 2.910 0.705 0.705 0.755 0.755 0.865 0.865 1.020 1.330 1.680 0.750 0.750 0.900 0.900 1.040 1.360 1.680 0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 1.710 0.845 0.845 0.710 2.345 2.365 0.740 0.700 0.640 0.700 Crimper User’s Actual Die Set Setting FP22 FP33 FP33 FP33 FP35 FP35 FP35 FP37 FP36 FP310L FP39 FP39 FP35 FP37 FP39 FP310L FP310L FP312 FP313 FP21 FP31 FP31 FP21 FP32 FP22 FP33 FP35 FP37 FP31 FP21 FP32 FP22 FP33 FP35 FP37 FP31 FP21 FP31 FP21 FP31 FP22 FP33 FP34 FP35 FP37 FP22 FP32 FP31 FP310L FP310L FP21 FP21 FP31 FP31 Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Stem Ferrule MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 165 Power Crimp® 707 Crimper User’s Actual Die Set Setting FP31 FP31 FP22 FP32 FP32 FP21 FP22 FP31 FP31 FP21 FP21 FP31 FP32 FP22 FP21 FP32 FP31 FP22 FP34 FP35 FP35 FP37 FP36 FP36 FP35 FP35 FP34 FP36 FP36 FP37 FP31 FP21 FP31 FP31 FP31 FP21 FP32 FP22 FP22 FP31 FP32 FP32 FP21 FP22 FP33 FP33 FP22 FP33 FP32 FP34 FP33 FP33 FP33 FP33 GC32-XDTM /GC96TM Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.740 0.765 0.865 0.895 0.865 0.765 0.895 0.700 0.740 0.740 0.700 0.640 0.865 0.895 0.765 0.895 0.765 0.865 1.265 1.480 1.345 1.750 1.660 1.560 1.480 1.345 1.265 1.560 1.660 1.750 0.630 0.675 0.660 0.715 0.675 0.715 0.810 0.860 0.810 0.735 0.870 0.860 0.735 0.870 1.035 1.000 0.940 1.025 0.940 1.155 1.110 1.075 1.130 1.110 Swaging Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 0.93 18.796 ----19.431 ----21.971 0.93 22.733 ----21.971 ----19.431 0.93 22.733 ----17.780 0.93 18.796 0.93 18.796 ----17.780 ----16.256 ----21.971 0.93 22.733 ----19.431 0.93 22.733 ----19.431 ----21.971 ----32.131 ----37.592 ----34.163 ----44.450 ----42.164 ----39.624 ----37.592 ----34.163 ----32.131 ----39.624 ----42.164 ----44.450 ----16.002 ----17.145 ----16.764 0.93 18.161 ----17.145 0.93 18.161 ----20.574 ----21.844 ----20.574 ----18.669 0.93 22.098 ----21.844 ----18.669 0.93 22.098 1.25 26.289 ----25.400 ----23.876 ----26.035 ----23.876 1.12 29.337 ----28.194 ----27.305 ----28.702 ----28.194 General Dash Size Product Size Description (in) Type Description No. 4 J2AT-MTF 1/4 04G MegaCrimp MC 6 J2AT-MTF 3/8 06PC 06PC2F-2 7266-0033 6 J2AT-MTF 3/8 06PC 06PC1FS 7266-0706 6 J2AT-MTF 3/8 06G MegaCrimp MC 6 J2AT-MTF 3/8 06PC 06PC1FS 7266-0706 6 J2AT-MTF 3/8 06PC 06PC2F-2 7266-0033 6 J2AT-MTF 3/8 06G MegaCrimp MC 4 J2AT 1/4 04PC 04PC1FS 7266-0704 4 J2AT 1/4 04G MegaCrimp MC 4 J2AT 1/4 04G MegaCrimp MC 4 J2AT 1/4 04PC 04PC1FS 7266-0704 4 J2AT 1/4 04PC 04PC2F-2 7266-0034 6 J2AT 3/8 06PC 06PC1FS 7266-0706 6 J2AT 3/8 06G MegaCrimp MC 6 J2AT 3/8 06PC 06PC2F-2 7266-0033 6 J2AT 3/8 06G MegaCrimp MC 6 J2AT 3/8 06PC 06PC2F-2 7266-0033 6 J2AT 3/8 06PC 06PC1FS 7266-0706 12 LW 3/4 12PCS 12PCS2F 7342-0754 12 LW 3/4 12GS 12GS1F-4 7347-0313 12 LW 3/4 12PCS 12PCS1F 7342-0772 16 LW 1 16GS 16GS1F-4 7347-0314 16 LW 1 16PCS 16PCS1F-M3K 7342-0773 16 LW 1 16PCS 16PCS2F 7342-0755 12 LW-MTF 3/4 12GS 12GS1F-4 7347-0313 12 LW-MTF 3/4 12PCS 12PCS1F 7342-0772 12 LW-MTF 3/4 12PCS 12PCS2F 7342-0754 16 LW-MTF 1 16PCS 16PCS2F 7342-0755 16 LW-MTF 1 16PCS 16PCS1F-M3K 7342-0773 1 16GS 16GS1F-4 7347-0314 16 LW-MTF 4 M2T 1/4 04PC 04PC2F-2 7266-0034 4 M2T 1/4 04PC 04PC1F-M2S 7266-0763 4 M2T 1/4 04PC-SS 04PC1F-M2SS 7362-5104 4 M2T 1/4 04G MegaCrimp MC 4 M2T 1/4 04PC 04PC1F-M2S 7266-0763 4 M2T 1/4 04G MegaCrimp MC 6 M2T 3/8 06PC-SS 06PC1F-M2SS 7362-5106 6 M2T 3/8 06PC 06PC1F-M2S 7266-0737 6 M2T 3/8 06PC-SS 06PC1F-M2SS 7362-5106 6 M2T 3/8 06PC 06PC2F-2 7266-0033 6 M2T 3/8 06G MegaCrimp MC 6 M2T 3/8 06PC 06PC1F-M2S 7266-0737 6 M2T 3/8 06PC 06PC2F-2 7266-0033 6 M2T 3/8 06G MegaCrimp MC 8 M2T 1/2 08G MegaCrimp MC 8 M2T 1/2 08PC-SS 08PC1F-M2SS 7362-5108 8 M2T 1/2 08PC 08PC2F-2 7266-0002 8 M2T 1/2 08PC 08PC1F-M2S 7266-0739 8 M2T 1/2 08PC 08PC2F-2 7266-0002 10 M2T 5/8 10G MegaCrimp MC 10 M2T 5/8 10PC 10PC1F-M2S 7266-0741 10 M2T 5/8 10PC 10PC2F-2B 7266-0046 10 M2T 5/8 10PC 10PC1F-M2A 7266-0740 10 M2T 5/8 10PC-SS 10PC1F-M2SS 7362-5110 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) --------0.800 WIRE ------------------------0.800 WIRE ----------------------------------------0.785 WIRE ----------------0.800 WIRE --------0.800 WIRE --------1.595 WIRE --------------------------------1.595 WIRE ----------------1.595 WIRE 1.595 WIRE ----------------0.835 WIRE ----------------------------------------------------------------0.785 WIRE ----------------0.785 WIRE ------------------------0.970 WIRE --------0.970 WIRE ----------------0.940 WIRE ----------------- Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 12 M2T 3/4 12PC 12PC1F-M2S 7266-0743 12 M2T 3/4 12PC-SS 12PC1F-M2SS 7362-5112 12 M2T 3/4 12PC 12PC2F-2 7266-0018 12 M2T 3/4 12G MegaCrimp MC 16 M2T 1 16PC-SS 16PC1F-M2SS 7362-5116 16 M2T 1 16PC 16PC2F-2 7266-0013 16 M2T 1 16PC 16PC1F-M2S 7266-0747 16 M2T 1 16G MegaCrimp MC 4 M2T PLUS 1/4 04G MegaCrimp MC 6 M2T PLUS 3/8 06G MegaCrimp MC 6 M2T PLUS 3/8 06G MegaCrimp MC 8 M2T PLUS 1/2 08G MegaCrimp MC 10 M2T PLUS 5/8 10G MegaCrimp MC 12 M2T PLUS 3/4 12G MegaCrimp MC 16 M2T PLUS 1 16G MegaCrimp 4 M2T PLUS-MTF 1/4 04G MegaCrimp MC 6 M2T PLUS-MTF 3/8 06G MegaCrimp MC 6 M2T PLUS-MTF 3/8 06G MegaCrimp MC 8 M2T PLUS-MTF 1/2 08G MegaCrimp MC 10 M2T PLUS-MTF 5/8 10G MegaCrimp MC 12 M2T PLUS-MTF 3/4 12G MegaCrimp MC 16 M2T PLUS-MTF 1 16G MegaCrimp 4 M2T-MTF 1/4 04G MegaCrimp MC 4 M2T-MTF 1/4 04PC 04PC1F-M2S 7266-0763 4 M2T-MTF 1/4 04PC 04PC2F-2 7266-0034 4 M2T-MTF 1/4 04G MegaCrimp MC 4 M2T-MTF 1/4 04PC 04PC1F-M2S 7266-0763 6 M2T-MTF 3/8 06PC 06PC2F-2 7266-0033 6 M2T-MTF 3/8 06G MegaCrimp MC 3/8 06G MegaCrimp MC 6 M2T-MTF 6 M2T-MTF 3/8 06PC 06PC1F-M2S 7266-0737 6 M2T-MTF 3/8 06PC 06PC2F-2 7266-0033 6 M2T-MTF 3/8 06PC 06PC1F-M2S 7266-0737 8 M2T-MTF 1/2 08G MegaCrimp MC 8 M2T-MTF 1/2 08PC 08PC1F-M2S 7266-0739 8 M2T-MTF 1/2 08PC 08PC2F-2 7266-0002 8 M2T-MTF 1/2 08PC 08PC2F-2 7266-0002 10 M2T-MTF 5/8 10PC 10PC1F-M2S 7266-0741 10 M2T-MTF 5/8 10G MegaCrimp MC 10 M2T-MTF 5/8 10PC 10PC2F-2B 7266-0046 12 M2T-MTF 3/4 12PC 12PC2F-2 7266-0018 12 M2T-MTF 3/4 12G MegaCrimp MC 12 M2T-MTF 3/4 12PC 12PC1F-M2S 7266-0743 16 M2T-MTF 1 16PC 16PC2F-2 7266-0013 16 M2T-MTF 1 16G MegaCrimp MC 16 M2T-MTF 1 16PC 16PC1F-M2S 7266-0747 10 M2TH 5/8 10G MegaCrimp 10 M2TH-MTF 5/8 10G MegaCrimp MC 10 M2TN 5/8 10G MegaCrimp MC 4 M3K 1/4 04PC 04M3KPC 7266-0780 4 M3K 1/4 04G MegaCrimp MC 4 M3K 1/4 04PC 04M3KPC 7266-0780 4 M3K 1/4 04G MegaCrimp MC 5 M3K 5/16 05G MegaCrimp MC 1 See Adjustment Procedures at beginning of Omni/3000B section. 166 Skive/Buff Length +/Dia. .03 (in) (in) ----------------1.095 WIRE ----------------1.595 WIRE ------------------------------------------------------------------------------------------------------------------------------------------------0.835 WIRE ----------------0.785 WIRE ------------------------0.785 WIRE ------------------------0.970 WIRE 0.970 WIRE ----------------0.940 WIRE 1.095 WIRE ----------------1.500 WIRE --------------------------------------------------------------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----33.782 ----33.782 ----30.353 1.50 34.798 ----42.037 ----38.354 ----42.672 1.75 43.815 0.93 18.161 0.93 21.844 0.93 21.844 1.25 26.290 1.12 28.580 1.50 34.800 1.75 43.434 0.93 18.161 0.93 21.844 0.93 21.844 1.25 26.290 1.12 28.580 1.50 34.800 1.75 43.434 0.93 18.161 ----17.145 ----16.002 0.93 18.161 ----17.145 ----18.669 0.93 22.098 0.93 22.098 ----21.844 ----18.669 ----21.844 1.25 26.289 ----26.035 ----23.876 ----23.876 ----28.194 1.12 29.337 ----27.305 ----30.353 1.50 34.798 ----33.782 ----38.354 1.75 43.815 ----42.672 1.12 29.083 1.12 29.080 1.12 29.080 ----17.272 0.93 17.780 ----17.272 0.93 17.780 0.93 20.066 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.330 1.330 1.195 1.370 1.655 1.510 1.680 1.725 0.715 0.860 0.860 1.035 1.125 1.370 1.710 0.715 0.860 0.860 1.035 1.125 1.370 1.710 0.715 0.675 0.630 0.715 0.675 0.735 0.870 0.870 0.860 0.735 0.860 1.035 1.025 0.940 0.940 1.110 1.155 1.075 1.195 1.370 1.330 1.510 1.725 1.680 1.145 1.145 1.145 0.680 0.700 0.680 0.700 0.790 Crimper User’s Actual Die Set Setting FP35 FP35 FP34 FP35 FP36 FP36 FP36 FP37 FP31 FP22 FP32 FP33 FP34 FP35 FP37 FP31 FP22 FP32 FP33 FP34 FP35 FP37 FP21 FP21 FP31 FP31 FP31 FP31 FP32 FP22 FP22 FP21 FP32 FP33 FP33 FP32 FP22 FP33 FP34 FP33 FP34 FP35 FP35 FP36 FP37 FP36 FP34 FP34 FP34 FP21 FP21 FP31 FP31 FP32 Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Stem Ferrule MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 167 Power Crimp® 707 Crimper User’s Actual Die Set Setting FP21 FP31 FP31 FP21 FP22 FP32 FP22 FP33 FP32 FP22 FP32 FP34 FP34 FP33 FP34 FP35 FP34 FP35 FP35 FP37 FP36 FP36 FP36 FP38 FP38 FP39 FP31 FP31 FP21 FP21 FP22 FP21 FP32 FP31 FP21 FP31 FP22 FP22 FP33 FP32 FP32 FP34 FP34 FP33 FP34 FP35 FP35 FP34 FP35 FP37 FP36 FP36 FP36 FP21 GC32-XDTM /GC96TM Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.770 0.770 0.705 0.705 0.810 0.810 0.930 1.000 0.980 0.980 0.930 1.125 1.170 1.080 1.125 1.395 1.220 1.310 1.300 1.800 1.660 1.590 1.610 2.010 2.030 2.050 0.700 0.680 0.700 0.680 0.810 0.770 0.810 0.770 0.705 0.705 0.930 0.980 1.000 0.980 0.930 1.170 1.125 1.080 1.220 1.310 1.300 1.250 1.395 1.800 1.660 1.585 1.610 0.700 Swaging Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----19.558 ----19.558 ----17.907 ----17.907 0.93 20.574 0.93 20.574 ----23.622 1.25 25.400 ----24.892 ----24.892 ----23.622 ----28.575 1.12 29.718 ----27.432 ----28.575 1.50 35.433 ----30.988 ----33.274 ----33.020 1.75 45.720 ----42.164 ----40.386 ----40.894 ----51.054 ----51.562 ----52.070 0.93 17.780 ----17.272 0.93 17.780 ----17.272 0.93 20.574 ----19.558 0.93 20.574 ----19.558 ----17.907 ----17.907 ----23.622 ----24.892 1.25 25.400 ----24.892 ----23.622 1.12 29.718 ----28.575 ----27.432 ----30.988 ----33.274 ----33.020 ----31.750 1.50 35.433 1.75 45.720 ----42.164 ----40.259 ----40.894 0.93 17.780 General Dash Size Product Size Description (in) Type Description No. 6 M3K 3/8 06PC 06M3KPC 7266-0781 6 M3K 3/8 06PC 06M3KPC 7266-0781 6 M3K 3/8 06PC 06PC2F-2 7266-0033 6 M3K 3/8 06PC 06PC2F-2 7266-0033 6 M3K 3/8 06G MegaCrimp MC 6 M3K 3/8 06G MegaCrimp MC 8 M3K 1/2 08PC 08PC2F-2 7266-0002 8 M3K 1/2 08G MegaCrimp MC 8 M3K 1/2 08PC 08M3KPC 7266-0782 8 M3K 1/2 08PC 08M3KPC 7266-0782 8 M3K 1/2 08PC 08PC2F-2 7266-0002 10 M3K 5/8 10PC 10PC1FA-M3K 7266-0010 10 M3K 5/8 10G MegaCrimp MC 10 M3K 5/8 10PC 10PC2F-2C 7266-0810 10 M3K 5/8 10PC 10PC1FS-M3K 7266-0710 12 M3K 3/4 12G MegaCrimp MC 12 M3K 3/4 12PC 12PC2F-2 7266-0018 12 M3K 3/4 12PC 12PC1FS-M3K 7266-0712 12 M3K 3/4 12GS 12GS1F-2 16 M3K 1 16G MegaCrimp MC 16 M3K 1 16PCS 16PCS1F-M3K 7342-0773 16 M3K 1 16PCS 16PCS2F 7342-0755 16 M3K 1 16GS 16GS1F-2 20 M3K 1 1/4 20PCS 20PCS2F 7342-0756 20 M3K 1 1/4 20PCS 20PCS1F-M3K 7342-0774 20 M3K 1 1/4 20GS 20GS1F-4 7347-0315 4 M3K-MTF 1/4 04G MegaCrimp MC 4 M3K-MTF 1/4 04PC 04M3KPC 7266-0780 4 M3K-MTF 1/4 04G MegaCrimp MC 4 M3K-MTF 1/4 04PC 04M3KPC 7266-0780 6 M3K-MTF 3/8 06G MegaCrimp MC 6 M3K-MTF 3/8 06PC 06M3KPC 7266-0781 6 M3K-MTF 3/8 06G MegaCrimp MC 6 M3K-MTF 3/8 06PC 06M3KPC 7266-0781 6 M3K-MTF 3/8 06PC 06PC2F-2 7266-0033 6 M3K-MTF 3/8 06PC 06PC2F-2 7266-0033 8 M3K-MTF 1/2 08PC 08PC2F-2 7266-0002 8 M3K-MTF 1/2 08PC 08M3KPC 7266-0782 8 M3K-MTF 1/2 08G MegaCrimp MC 8 M3K-MTF 1/2 08PC 08M3KPC 7266-0782 8 M3K-MTF 1/2 08PC 08PC2F-2 7266-0002 10 M3K-MTF 5/8 10G MegaCrimp MC 10 M3K-MTF 5/8 10PC 10PC1FS-M3K 7266-0710 10 M3K-MTF 5/8 10PC 10PC2F-2C 7266-0810 12 M3K-MTF 3/4 12PC 12PC2F-2 7266-0018 12 M3K-MTF 3/4 12PC 12PC1FS-M3K 7266-0712 12 M3K-MTF 3/4 12GS 12GS1F-2 12 M3K-MTF 3/4 12PCS 12PCS2F 7342-0754 12 M3K-MTF 3/4 12G MegaCrimp MC 16 M3K-MTF 1 16G MegaCrimp MC 16 M3K-MTF 1 16PCS 16PCS1F-M3K 7342-0773 16 M3K-MTF 1 16PCS 16PCS2F 7342-0755 16 M3K-MTF 1 16GS 16GS1F-2 4 M3K-XTF 1/4 04G MegaCrimp MC 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) ----------------0.835 WIRE 0.835 WIRE ----------------0.970 WIRE ------------------------0.970 WIRE ----------------1.220 WIRE ----------------1.062 WIRE --------------------------------1.559 WIRE --------2.187 WIRE --------------------------------------------------------------------------------0.835 WIRE 0.835 WIRE 0.970 WIRE ------------------------0.970 WIRE ----------------1.220 WIRE 1.062 WIRE ----------------1.595 WIRE ------------------------1.559 WIRE ----------------- Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 4 M3K-XTF 1/4 04G MegaCrimp MC 5 M3K-XTF 5/16 05G MegaCrimp 6 M3K-XTF 3/8 06PC 06PC2F-2 7266-0033 6 M3K-XTF 3/8 06G MegaCrimp MC 6 M3K-XTF 3/8 06PC 06PC2F-2 7266-0033 6 M3K-XTF 3/8 06G MegaCrimp MC 8 M3K-XTF 1/2 08PC 08PC2F-2 7266-0002 8 M3K-XTF 1/2 08PC 08PC2F-2 7266-0002 8 M3K-XTF 1/2 08G MegaCrimp MC 10 M3K-XTF 5/8 10PC 10PC2F-2C 7266-0810 10 M3K-XTF 5/8 10PC 10PC1FA-M3K 7266-0010 10 M3K-XTF 5/8 10G MegaCrimp MC 12 M3K-XTF 3/4 12GS 12GS1F-2 12 M3K-XTF 3/4 12PC 12PC2F-2 7266-0018 12 M3K-XTF 3/4 12G MegaCrimp MC 16 M3K-XTF 1 16GS 16GS1F-2 16 M3K-XTF 1 16G MegaCrimp MC 16 M3K-XTF 1 16PCS 16PCS2F 7342-0755 4 M3KH 1/4 04G MegaCrimp 4 M3KH 1/4 04G MegaCrimp 5 M3KH 5/16 05G MegaCrimp MC 6 M3KH 3/8 06G MegaCrimp 6 M3KH 3/8 06G MegaCrimp 8 M3KH 1/2 08G MegaCrimp MC 10 M3KH 5/8 10G MegaCrimp MC 12 M3KH 3/4 12GS 12GS1F-2 7347-0297 12 M3KH 3/4 12G MegaCrimp MC 16 M3KH 1 16GS 16GSIF-2 7347-0298 16 M3KH 1 16G MegaCrimp MC 4 M3KH-MTF 1/4 04G MegaCrimp MC 6 M3KH-MTF 3/8 06G MegaCrimp MC 8 M3KH-MTF 1/2 08G MegaCrimp MC 10 M3KH-MTF 5/8 10G MegaCrimp MC 12 M3KH-MTF 3/4 12GS 12GSIFS-2 7347-0297 12 M3KH-MTF 3/4 12G MegaCrimp MC 16 M3KH-MTF 1 16GS 16GSIFS-2 7347-0298 16 M3KH-MTF 1 16G MegaCrimp MC 5 M4K 5/16 05G MegaCrimp MC 10 M4K 5/8 10G MegaCrimp MC 16 M4K 1 16GS 16GS1F-4 4 M4K PLUS 1/4 04PC 04PC2F-2 7266-0034 4 M4K PLUS 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS 1/4 04G MegaCrimp MC 4 M4K PLUS 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS 1/4 04G MegaCrimp MC 6 M4K PLUS 3/8 06PC 06PC1F-M2S 7266-0737 6 M4K PLUS 3/8 06G MegaCrimp MC 6 M4K PLUS 3/8 06G MegaCrimp MC 6 M4K PLUS 3/8 06PC 06PC1F-M2S 7266-0737 6 M4K PLUS 3/8 06PC 06PC2F-2 7266-0033 6 M4K PLUS 3/8 06PC 06PC2F-2 7266-0033 8 M4K PLUS 1/2 08PC 08PC2F-2 7266-0002 8 M4K PLUS 1/2 08G MegaCrimp MC 8 M4K PLUS 1/2 08PC 08PC1FS 7266-0708 1 See Adjustment Procedures at beginning of Omni/3000B section. 168 Skive/Buff Length +/Dia. .03 (in) (in) ----------------0.835 WIRE --------0.835 WIRE --------0.970 WIRE 0.970 WIRE --------1.220 WIRE ------------------------1.062 WIRE ------------------------1.560 WIRE --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.835 WIRE ----------------------------------------------------------------0.785 WIRE 0.785 WIRE 0.880 WIRE ----------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 0.93 17.780 0.93 20.066 ----17.907 0.93 20.574 ----17.907 0.93 20.574 ----23.622 ----23.622 1.25 25.400 ----27.432 ----28.575 1.12 29.718 ----33.020 ----30.988 1.50 35.433 ----40.894 1.75 45.720 ----40.386 0.93 17.780 0.93 17.780 0.93 20.066 0.93 20.580 0.93 20.580 1.25 25.400 1.12 29.720 ----33.020 1.50 35.180 ----40.894 1.75 45.212 0.93 17.870 0.93 20.580 1.25 25.400 1.12 29.720 ----33.020 1.50 35.180 ----40.894 1.75 45.210 0.93 20.190 1.12 29.460 ----43.690 ----16.002 ----17.145 0.93 18.161 ----17.145 0.93 18.161 ----22.098 0.93 22.098 0.93 22.098 ----22.098 ----18.669 ----18.669 ----24.384 1.25 26.416 ----24.892 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.700 0.790 0.705 0.810 0.705 0.810 0.930 0.930 1.000 1.080 1.125 1.170 1.300 1.220 1.395 1.610 1.800 1.590 0.700 0.700 0.790 0.810 0.810 1.000 1.170 1.300 1.385 1.610 1.780 0.704 0.810 1.000 1.170 1.300 1.385 1.610 1.780 0.795 1.160 1.720 0.630 0.675 0.715 0.675 0.715 0.870 0.870 0.870 0.870 0.735 0.735 0.960 1.040 0.980 Crimper User’s Actual Die Set Setting FP31 FP22 FP31 FP22 FP21 FP32 FP32 FP22 FP33 FP33 FP34 FP34 FP35 FP34 FP35 FP36 FP37 FP36 FP21 FP31 FP22 FP32 FP22 FP33 FP34 FP35 FP35 FP36 FP37 FP31 FP32 FP33 FP34 FP35 FP35 FP36 FP37 FP32 FP34 FP37 FP31 FP21 FP21 FP31 FP31 FP32 FP32 FP22 FP22 FP31 FP21 FP32 FP33 FP33 Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Stem Ferrule MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 169 Power Crimp® 707 Crimper User’s Actual Die Set Setting FP22 FP34 FP33 FP33 FP35 FP35 FP35 FP34 FP37 FP21 FP31 FP31 FP21 FP31 FP22 FP22 FP32 FP31 FP32 FP21 FP33 FP22 FP33 FP32 FP33 FP33 FP34 FP35 FP34 FP35 FP35 FP37 FP31 FP21 FP31 FP32 FP33 FP34 FP35 FP35 FP37 FP34 FP37 FP34 FP37 FP31 FP21 FP22 FP32 FP35 FP31 FP22 FP33 FP34 GC32-XDTM /GC96TM Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.960 1.165 1.105 1.080 1.300 1.395 1.330 1.260 1.710 0.675 0.630 0.675 0.715 0.715 0.870 0.870 0.870 0.735 0.870 0.735 1.060 0.960 0.980 0.960 1.105 1.080 1.165 1.300 1.260 1.330 1.395 1.710 0.675 0.675 0.715 0.870 1.035 1.165 1.395 1.300 1.710 1.160 1.720 1.160 1.720 0.715 0.715 0.860 0.860 1.395 0.715 0.860 1.025 1.165 Swaging Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) ----24.384 1.12 29.591 ----28.067 ----27.432 ----33.020 1.50 35.433 ----33.782 ----32.004 ----43.430 ----17.145 ----16.002 ----17.145 0.93 18.161 0.93 18.161 ----22.098 0.93 22.098 0.93 22.098 ----18.669 ----22.098 ----18.669 1.25 26.924 ----24.384 ----24.892 ----24.384 ----28.067 ----27.432 1.12 29.591 ----33.020 ----32.004 ----33.782 1.50 35.433 ----43.430 ----17.145 ----17.145 0.93 18.161 0.93 22.098 1.25 26.289 1.12 29.591 1.50 35.433 ----33.020 ----43.430 1.12 29.460 ----43.690 1.12 29.460 ----43.690 0.93 18.160 0.93 18.160 0.93 21.840 0.93 21.840 1.50 35.433 0.93 18.161 0.93 21.844 1.25 26.035 1.12 29.591 General Dash Size Product Size Description (in) Type Description No. 8 M4K PLUS 1/2 08PC 08PC2F-2 7266-0002 10 M4K PLUS 5/8 10G MegaCrimp MC 10 M4K PLUS 5/8 10PC 10PC1FS-M3K 7266-0710 10 M4K PLUS 5/8 10PC 10PC2F-2C 7266-0810 12 M4K PLUS 3/4 12GS 12GS1F-2 12 M4K PLUS 3/4 12G MegaCrimp MC 12 M4K PLUS 3/4 12PCS 12PCS1F 7342-0772 12 M4K PLUS 3/4 12PCS 12PCS2F 7342-0754 16 M4K PLUS 1 16GS 16GS1F-4 4 M4K PLUS-MTF 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS-MTF 1/4 04PC 04PC2F-2 7266-0034 4 M4K PLUS-MTF 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS-MTF 1/4 04G MegaCrimp MC 4 M4K PLUS-MTF 1/4 04G MegaCrimp MC 6 M4K PLUS-MTF 3/8 06PC 06PC1F-M2S 7266-0737 6 M4K PLUS-MTF 3/8 06G MegaCrimp MC 6 M4K PLUS-MTF 3/8 06G MegaCrimp MC 6 M4K PLUS-MTF 3/8 06PC 06PC2F-2 7266-0033 6 M4K PLUS-MTF 3/8 06PC 06PC1F-M2S 7266-0737 6 M4K PLUS-MTF 3/8 06PC 06PC2F-2 7266-0033 8 M4K PLUS-MTF 1/2 08G MegaCrimp MC 8 M4K PLUS-MTF 1/2 08PC 08PC2F-2 7266-0002 8 M4K PLUS-MTF 1/2 08PC 08PC1FS 7266-0708 8 M4K PLUS-MTF 1/2 08PC 08PC2F-2 7266-0002 10 M4K PLUS-MTF 5/8 10PC 10PC1FS-M3K 7266-0710 10 M4K PLUS-MTF 5/8 10PC 10PC2F-2C 7266-0810 10 M4K PLUS-MTF 5/8 10G MegaCrimp MC 12 M4K PLUS-MTF 3/4 12GS 12GS1F-2 12 M4K PLUS-MTF 3/4 12PCS 12PCS2F 7342-0754 12 M4K PLUS-MTF 3/4 12PCS 12PCS1F 7342-0772 12 M4K PLUS-MTF 3/4 12G MegaCrimp MC 16 M4K PLUS-MTF 1 16GS 16GS1F-4 4 M4K PLUS-XTF 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS-XTF 1/4 04PC 04PC1F-M2S 7266-0763 4 M4K PLUS-XTF 1/4 04G MegaCrimp MC 6 M4K PLUS-XTF 3/8 06G MegaCrimp MC 8 M4K PLUS-XTF 1/2 08G MegaCrimp MC 10 M4K PLUS-XTF 5/8 10G MegaCrimp MC 12 M4K PLUS-XTF 3/4 12G MegaCrimp MC 12 M4K PLUS-XTF 3/4 12GS 12GS1F-2 16 M4K PLUS-XTF 1 16GS 16GS1F-4 10 M4K-MTF 5/8 10G MegaCrimp MC 16 M4K-MTF 1 16GS 16GS1F-4 10 M4K-XTF 5/8 10G MegaCrimp MC 16 M4K-XTF 1 16GS 16GS1F-4 4 M4KH 1/4 04G MegaCrimp MC 4 M4KH 1/4 04G MegaCrimp MC 6 M4KH 3/8 06G MegaCrimp MC 6 M4KH 3/8 06G MegaCrimp MC 12 M4KH 3/4 12G MegaCrimp 4 M4KH-MTF 1/4 4G MegaCrimp 6 M4KH-MTF 3/8 6G MegaCrimp 8 M4KH-MTF 1/2 8G MegaCrimp 10 M4KH-MTF 5/8 10G MegaCrimp 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) 0.880 WIRE ----------------1.220 WIRE ------------------------1.600 WIRE ----------------0.835 WIRE ------------------------------------------------0.785 WIRE --------0.785 WIRE --------0.880 WIRE --------0.880 WIRE --------1.220 WIRE ----------------1.600 WIRE --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 12 M4KH-MTF 3/4 12G MegaCrimp 4 M500 1/4 04G MegaCrimp MC 6 M500 3/8 06G MegaCrimp MC 8 M500 1/2 08G MegaCrimp MC 10 M500 5/8 10G MegaCrimp MC 12 M500 3/4 12G MegaCrimp MC 16 M500 1 16G MegaCrimp MC 4 M500-MTF 1/4 04G MegaCrimp MC 6 M500-MTF 3/8 06G MegaCrimp MC 8 M500-MTF 1/2 08G MegaCrimp MC 10 M500-MTF 5/8 10G MegaCrimp MC 12 M500-MTF 3/4 12G MegaCrimp MC 16 M500-MTF 1 16G MegaCrimp MC 4 M500-XTF 1/4 04G MegaCrimp MC 6 M500-XTF 3/8 06G MegaCrimp MC 8 M500-XTF 1/2 08G MegaCrimp MC 12 M500-XTF 3/4 12G MegaCrimp MC 16 M500-XTF 1 16G MegaCrimp MC 4 M5K 1/4 04G MegaCrimp MC 4 M5K 1/4 04PC 04PC1F-M2S 7266-0763 4 M5K 1/4 04G MegaCrimp 4 M5K 1/4 04G MegaCrimp MC 4 M5K 1/4 04PC 04PC1F-M2S 7266-0763 4 M5K 1/4 04G MegaCrimp 4 M5K 1/4 04PC-SS 04PC1F-M2SS 7362-5104 4 M5K 1/4 04PC 04PC2F-2 7266-0034 5 M5K 5/16 05G MegaCrimp MC 6 M5K 3/8 06G MegaCrimp MC 8 M5K 1/2 08G MegaCrimp MC 8 M5K 1/2 08G MegaCrimp 8 M5K-MTF 1/2 08G MegaCrimp MC 4 M5K-XTF 1/4 04G MegaCrimp MC 4 M5K-XTF 1/4 04G MegaCrimp MC 6 M5K-XTF 3/8 06G MegaCrimp MC 6 M5K-XTF 3/8 06G MegaCrimp MC 8 M5K-XTF 1/2 08G MegaCrimp MC 4 MCPB+ 1/4 04G MegaCrimp MC 4 MCPB+ 1/4 04G MegaCrimp MC 6 MCPB+ 3/8 06G MegaCrimp MC 6 MCPB+ 3/8 06G MegaCrimp MC 8 MCPB+ 1/2 08G MegaCrimp MC 12 MCPB+ 3/4 12GS 12GS1F-2 12 MCPB+ 3/4 12PCS 12PCS2F 7342-0754 12 MCPB+ 3/4 12PCS 12PCS1F 7342-0772 12 MCPB+ 3/4 12G MegaCrimp MC 16 MCPB+ 1 16GS 16GS1F-2 16 MCPB+ 1 16G MegaCrimp MC 20 MCPB+ 1 1/4 20G MegaCrimp MC 4 MCPB+-MTF 1/4 04PC 04PC1FS 7266-0704 4 MCPB+-MTF 1/4 04PC 04PC2F-2 7266-0034 4 MCPB+-MTF 1/4 04G MegaCrimp 4 MCPB+-MTF 1/4 04G MegaCrimp 6 MCPB+-MTF 3/8 06PC 06PC1FS 7266-0706 6 MCPB+-MTF 3/8 06PC 06PC2F-2 7266-0033 1 See Adjustment Procedures at beginning of Omni/3000B section. 170 Skive/Buff Length +/Dia. .03 (in) (in) --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.835 WIRE --------------------------------------------------------------------------------------------------------------------------------1.595 WIRE ------------------------------------------------0.785 WIRE ------------------------0.800 WIRE Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 1.50 35.433 0.93 17.400 0.93 20.570 1.25 25.400 1.12 28.830 1.50 34.290 1.75 44.700 0.93 17.400 0.93 20.570 1.25 25.400 1.12 28.830 1.50 34.290 1.75 44.700 0.93 17.400 0.93 20.570 1.25 25.400 1.50 34.290 1.75 44.700 0.93 18.160 ----17.145 0.93 18.161 0.93 18.160 ----17.145 0.93 18.161 ----16.764 ----16.002 0.93 20.190 0.93 21.840 1.25 26.420 1.25 26.416 1.25 26.420 0.93 18.160 0.93 18.160 0.93 21.840 0.93 21.840 1.25 26.420 0.93 18.796 0.93 18.796 0.93 22.733 0.93 22.733 1.25 26.924 ----33.020 ----32.004 ----33.782 1.50 35.433 ----40.894 1.75 45.720 1.75 53.975 ----17.780 ----16.256 0.93 18.796 0.93 18.796 ----21.971 ----19.431 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.395 0.685 0.810 1.000 1.135 1.350 1.760 0.685 0.810 1.000 1.135 1.350 1.760 0.685 0.810 1.000 1.350 1.760 0.715 0.675 0.715 0.715 0.675 0.715 0.660 0.630 0.795 0.860 1.040 1.040 1.040 0.715 0.715 0.860 0.860 1.040 0.740 0.740 0.895 0.895 1.060 1.300 1.260 1.330 1.395 1.610 1.800 2.125 0.700 0.640 0.740 0.740 0.865 0.765 Crimper User’s Actual Die Set Setting FP35 FP31 FP32 FP33 FP34 FP35 FP37 FP31 FP32 FP33 FP34 FP35 FP37 FP31 FP32 FP33 FP35 FP37 FP31 FP31 FP31 FP21 FP21 FP21 FP31 FP31 FP32 FP32 FP33 FP33 FP33 FP31 FP21 FP32 FP22 FP33 FP31 FP21 FP32 FP22 FP33 FP35 FP34 FP35 FP35 FP36 FP37 FP39 FP31 FP31 FP31 FP21 FP32 FP31 Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Stem Ferrule MobileCrimp® 4-20 OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 171 Power Crimp® 707 Crimper User’s Actual Die Set Setting FP33 FP21 FP22 FP22 FP33 FP33 FP35 FP35 FP35 FP34 FP36 FP36 FP37 FP36 FP38 FP39 FP31 FP22 FP33 FP34 FP35 FP37 FP39 FP21 FP31 FP22 FP33 FP33 FP35 FP37 FP38 FP31 FP32 FP33 FP39 FP313 FP31 FP21 FP32 FP22 FP33 FP34 FP35 FP37 FP39 FP310L FP310L FP313 FP312 FP37 FP32 FP31 FP21 FP32 GC32-XDTM /GC96TM Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.060 0.765 0.865 0.895 0.980 0.970 1.300 1.330 1.395 1.260 1.660 1.585 1.800 1.610 2.000 2.125 0.700 0.810 0.980 1.160 1.380 1.700 2.020 0.700 0.700 0.810 0.980 1.050 1.340 1.700 1.980 0.755 0.910 1.050 2.240 2.845 0.775 0.775 0.860 0.860 0.980 1.150 1.350 1.740 2.125 2.330 2.360 2.950 2.870 1.720 1.000 0.715 0.715 0.860 Swaging Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 1.25 26.924 ----19.431 ----21.971 0.93 22.733 ----24.892 ----24.638 ----33.020 ----33.782 1.50 35.433 ----32.004 ----42.164 ----40.259 1.75 45.720 ----40.894 ----50.800 1.75 53.975 0.93 17.780 0.93 20.574 1.25 24.892 1.12 29.464 1.50 35.052 1.75 43.180 1.75 51.308 0.93 17.780 0.93 17.780 0.93 20.574 1.25 24.892 1.12 26.670 1.50 34.036 1.75 43.180 1.75 50.292 0.93 19.180 0.93 23.110 1.25 26.670 ----56.896 ----72.263 .93 19.680 .93 19.680 .93 21.840 .93 21.840 1.25 24.890 1.12 29.210 1.50 34.290 1.75 44.190 1.75 53.975 ----59.182 ----59.940 ----74.930 ----72.900 1.75 43.690 1.25 25.400 0.93 18.160 0.93 18.160 0.93 21.840 General Dash Size Product Size Description (in) Type Description No. 6 MCPB+-MTF 3/8 08G MegaCrimp 6 MCPB+-MTF 3/8 06PC 06PC2F-2 7266-0033 6 MCPB+-MTF 3/8 06PC 06PC1FS 7266-0706 6 MCPB+-MTF 3/8 06G MegaCrimp 8 MCPB+-MTF 1/2 08PC 08PC1FS 7266-0708 8 MCPB+-MTF 1/2 08PC 08PC2F-2 7266-0002 12 MCPB+-MTF 3/4 12GS 12GS1F-2 12 MCPB+-MTF 3/4 12PCS 12PCS1F 7342-0772 12 MCPB+-MTF 3/4 12G MegaCrimp 12 MCPB+-MTF 3/4 12PCS 12PCS2F 7342-0754 16 MCPB+-MTF 1 16PCS 16PCS1F-M3K 7342-0773 16 MCPB+-MTF 1 16PCS 16PCS2F 7342-0755 16 MCPB+-MTF 1 16G MegaCrimp 16 MCPB+-MTF 1 16GS 16GS1F-2 20 MCPB+-MTF 1 1/4 20PCS 20PCS2F 7342-0756 20 MCPB+-MTF 1 1/4 20G MegaCrimp 4 MEGATECH 1000 1/4 04G MegaCrimp MC 6 MEGATECH 1000 3/8 06G MegaCrimp 8 MEGATECH 1000 1/2 08G MegaCrimp MC 10 MEGATECH 1000 5/8 10G MegaCrimp MC 12 MEGATECH 1000 3/4 12G MegaCrimp MC 16 MEGATECH 1000 1 16G MegaCrimp MC 20 MEGATECH 1000 1 1/4 20G MegaCrimp MC 4 MEGATECH 250 1/4 04G MegaCrimp 4 MEGATECH 250 1/4 04G MegaCrimp 6 MEGATECH 250 3/8 06G MegaCrimp 8 MEGATECH 250 1/2 08G MegaCrimp 10 MEGATECH 250 5/8 10G MegaCrimp MC 12 MEGATECH 250 3/4 12G MegaCrimp 16 MEGATECH 250 1 16G MegaCrimp 20G MegaCrimp 20 MEGATECH 250 1 1/4 4 MEGATECH 3000 1/4 04G MegaCrimp MC 6 MEGATECH 3000 3/8 06G MegaCrimp MC 8 MEGATECH 3000 1/2 08G MegaCrimp MC 24 MEGATECH 500 1 1/2 24PC 24PC1FS 7266-0724 32 MEGATECH 500 2 32PC 32PC1FS 7266-0732 4 MEGATECH G5TB 1/4 04G MegaCrimp MC 4 MEGATECH G5TB 1/4 04G MegaCrimp MC 6 MEGATECH G5TB 3/8 06G MegaCrimp MC 6 MEGATECH G5TB 3/8 06G MegaCrimp MC 8 MEGATECH G5TB 1/2 08G MegaCrimp MC 10 MEGATECH G5TB 5/8 10G MegaCrimp MC 12 MEGATECH G5TB 3/4 12G MegaCrimp MC 16 MEGATECH G5TB 1 16G MegaCrimp MC 20 MEGATECH II ACP 1 1/4 20G MegaCrimp MC 24 MEGATECH II ACP 1 1/2 24PC 24PC1FS 24 MEGATECH II ACP 1 1/2 24GSP 24GSP1F-2 7347-0316 32 MEGATECH II ACP 2 32PC 32PC1FS 32 MEGATECH II ACP 2 32GSP 32GSP1F-2 7347-0318 16 MEGATECH LOC 1 16G MegaCrimp MC 8 MEGATECH PS 1/2 08G MegaCrimp MC 4 M-XP 1/4 04G MegaCrimp 4 M-XP 1/4 04G MegaCrimp 6 M-XP 3/8 06G MegaCrimp 1 See Adjustment Procedures at beginning of Omni/3000B section. Skive/Buff Length +/Dia. .03 (in) (in) --------0.800 WIRE ------------------------0.880 WIRE ------------------------1.595 WIRE --------1.560 WIRE ----------------2.187 WIRE ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Hydraulic Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Dash Size Product Size Description (in) Type Description No. 6 M-XP 3/8 06G MegaCrimp 8 M-XP 1/2 08G MegaCrimp 10 M-XP 5/8 10G MegaCrimp 12 M-XP 3/4 12G MegaCrimp 4 RFS 1/4 04G MegaCrimp 4 RFS 1/4 04G MegaCrimp 6 RFS 3/8 06G MegaCrimp 6 RFS 3/8 06G MegaCrimp 8 RFS 1/2 08G MegaCrimp 12 RFS 3/4 12G MegaCrimp 16 RFS 1 16G MegaCrimp MC 3 RLA 3/16 03PC 03PC2F-2 7266-0007 4 RLA 1/4 04PC 04PC2F-2 7266-0034 4 RLA 1/4 04G MegaCrimp MC 4 RLA 1/4 04G MegaCrimp MC 5 RLA 5/16 05G MegaCrimp 5 RLA 5/16 05G MegaCrimp MC 5 RLA 5/16 05G MegaCrimp MC 5 RLA 5/16 05G MegaCrimp 5 RLA 5/16 05PC 05PC2F-2 7266-0038 5 RLA 5/16 05PC 05PC2F-2 7266-0038 6 RLA 3/8 06G MegaCrimp MC 6 RLA 3/8 06G MegaCrimp MC 6 RLA 3/8 06PC 06PC2F-2 7266-0033 6 RLA 3/8 06PC 06PC2F-2 7266-0033 8 RLA 1/2 08PC 08PC2F-2 7266-0002 8 RLA 1/2 08G MegaCrimp MC 10 RLA 5/8 10PC 12PC2F-2 7266-0018 10 RLA 5/8 10G MegaCrimp MC 12 RLA 3/4 12PC 12PC2F-4 7266-0014 12 RLA 3/4 12G MegaCrimp MC 12 RLA 3/4 GLX 001PC-GLX 16 RLA 1 16PC 16PC2F-2 7266-0013 16 RLA 1 16G MegaCrimp MC 16 RLA 1 GLX 001PC-GLX 32 SHR 2 32PCS 32PCS1F-G3K 7342-0777 32 SHR 2 32PCS 32PCS2F 7342-0758 32 SHR 2 32GSP 32GSP1F-4 7347-0319 4 TH7/TH7NC 1/4 04G MegaCrimp MC 4 TH7/TH7NC 1/4 04G MegaCrimp MC 5 TH7/TH7NC 5/16 05G MegaCrimp MC 6 TH7/TH7NC 3/8 06G MegaCrimp MC 6 TH7/TH7NC 3/8 06G MegaCrimp MC 8 TH7/TH7NC 1/2 08G MegaCrimp MC 12 TH7/TH7NC 3/4 12G MegaCrimp MC 16 TH7/TH7NC 1 16G MegaCrimp MC 4 TH8/TH8NC 1/4 04G MegaCrimp MC 4 TH8/TH8NC 1/4 04G MegaCrimp MC 6 TH8/TH8NC 3/8 06G MegaCrimp MC 6 TH8/TH8NC 3/8 06G MegaCrimp MC 8 TH8/TH8NC 1/2 08G MegaCrimp MC 12 TH8/TH8NC 3/4 12G MegaCrimp MC 16 TH8/TH8NC 1 16G MegaCrimp MC 4 TH18/TH18NC 1/4 04G MegaCrimp 1 See Adjustment Procedures at beginning of Omni/3000B section. 172 Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------2.875 WIRE ----------------------------------------------------------------------------------------------------------------------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 1.350 FULL FULL 1.650 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 0.93 21.840 1.25 26.290 1.12 29.720 1.50 35.430 0.93 17.907 0.93 17.907 0.93 21.500 0.93 21.500 0.93 25.600 1.50 34.300 1.75 44.700 ----16.256 ----16.764 0.93 18.288 0.93 18.288 0.93 19.558 0.93 19.560 0.93 19.560 0.93 19.558 ----19.431 ----19.431 0.93 21.844 0.93 21.844 ----19.558 ----19.558 ----25.273 1.25 27.432 ----29.210 1.12 28.956 ----33.528 1.50 36.322 ----29.718 ----39.878 1.75 42.926 ----36.322 ----74.930 ----70.739 ----74.550 0.93 18.160 0.93 18.160 0.93 19.430 0.93 21.970 0.93 21.970 1.25 26.040 1.50 33.530 1.75 42.930 0.93 19.050 0.93 19.050 0.93 22.350 0.93 22.350 1.25 26.290 1.50 34.290 1.75 45.210 0.93 17.530 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.860 1.035 1.170 1.395 0.705 0.705 0.846 0.846 1.008 1.350 1.760 0.640 0.660 0.720 0.720 0.770 0.770 0.770 0.770 0.765 0.765 0.860 0.860 0.770 0.770 0.995 1.080 1.150 1.140 1.320 1.430 1.170 1.570 1.690 1.430 2.950 2.785 2.935 0.715 0.715 0.765 0.865 0.865 1.025 1.320 1.690 0.750 0.750 0.880 0.880 1.035 1.350 1.780 0.690 Crimper User’s Actual Die Set Setting FP22 FP33 FP34 FP35 FP21 FP31 FP32 FP22 FP33 FP35 FP37 FP31 FP31 FP31 FP21 FP21 FP31 FP21 FP31 FP21 FP31 FP22 FP32 FP21 FP31 FP33 FP33 FP34 FP34 FP35 FP35 FP34 FP36 FP37 FP35 FP313 FP312 FP313 FP31 FP21 FP31 FP32 FP22 FP33 FP35 FP37 FP21 FP31 FP32 FP22 FP33 FP35 FP37 FP31 Hydraulic Hose Crimp Data PC 2001 Crimpers Size (in) 1/4 5/16 5/16 3/8 3/8 1/2 5/8 1/4 1/4 3/8 1/2 5/8 3/4 1 1 Type 04G 05G 05G 06G 06G 08G 10G 04G 04G 06G 08G 10G 12G 16G 16G Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp Product No. MC Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------- Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL Crimp Insertion OD +/Length .254 +/-.03 (in) (mm) 0.93 17.530 0.93 19.300 0.93 19.300 0.93 22.100 0.93 22.100 1.25 27.050 1.12 28.700 0.93 17.272 0.93 17.272 0.93 20.574 1.25 24.892 1.12 28.702 1.50 33.020 1.75 40.132 1.75 40.132 OD +/.010 (in) 0.690 0.760 0.760 0.870 0.870 1.065 1.130 0.680 0.680 0.810 0.980 1.130 1.300 1.580 1.580 Crimper User’s Actual Die Set Setting FP21 FP31 FP21 FP22 FP32 FP33 FP33 FP31 FP21 FP22 FP33 FP34 FP35 FP36 FP36 GC32-XDTM /GC96TM Description TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TH18/TH18NC TR500 TR500 TR500 TR500 TR500 TR500 TR500 TR500 Ferrule Swaging Dash Size 4 5 5 6 6 8 10 4 4 6 8 10 12 16 16 Stem General Hose Power Crimp® 707 LifeGuard Sleeve & Aluminum Collar LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG20 & 10SC-1 LG20 & 10SC-1 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 LG14 & 6SC-4 LG16 & 6SC-4 LG20 & 10SC-1 Size ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ½” MegaCrimp ½” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp 1/4” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp ¼” MegaCrimp 3/8” MegaCrimp ½” MegaCrimp Crimp O.D. +/-.010 (in) .960 1.065 1.225 1.235 1.255 1.080 1.245 .960 1.040 1.225 .955 1.04 1.225 .950 1.080 1.245 .975 1.080 1.240 .990 1.100 1.240 Die Set FP3234 FP3335 FP3436 FP3436 FP3436 FP3335 FP3436 FP3234 FP3335 FP3436 FP3234 FP3335 FP3436 FP3234 FP3335 FP3436 FP3234 FP3335 FP3436 FP3234 FP3335 FP3436 User’s Actual Setting Power Crimp® 2001 1 Hose G1 G1 G1 G1H G2 M2T M2T M3K M3K M3K M500 M500 M500 TR500 M4K M4K TH7 TH7 TH7 TH8 TH8 TH8 OmniCrimp® 21 / Power Crimp® 3000B Dash Size 4 6 8 8 8 6 8 4 6 8 4 6 8 4 6 8 4 6 8 4 6 8 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. MobileCrimp® 4-20 LifeGuard Sleeving Crimp Data 173 Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 1/4 119B 250 4 04GLP1 001-pc GLP1 1/4 119B 250 4 04GLX 001pc-GLX 1/4 119B 500 4 04GLX 001pc-GLX 1/4 119B 500 4 PC 4PC2F-2 1/4 119B 250 4 PC 4PC2F-2 3/8 119B 500 6 06GLX 001pc-GLX 3/8 119B 250 6 06GLX 001pc-GLX 3/8 119B 500 6 06GLX 001pc-GLX 3/8 119B 250 6 06GLX 001pc-GLX 3/8 119B 500 6 PC 6PC1FA 3/8 119B 250 6 PC 6PC2F-4 1/2 119B 250 8 08GLX 001pc-GLX 1/2 119B 250 8 08GLX 001pc-GLX 1/2 119B 500 8 08GLX 001pc-GLX 1/2 119B 500 8 08GLX 001pc-GLX 1/2 119B 500 8 PC 10PC2F-2B 5/8 119B 250 10 10GLP1 001-pc GLP1 5/8 119B 250 10 10GLP1 001-pc GLP1 3/4 119B 500 12 12GLX 001pc-GLX 3/4 119B 250 12 12GLX 001pc-GLX 3/4 119B 500 12 PC 12PC2F-4 3/4 119B 250 12 PC 12PC2F-4 1 119B 500 16 16GLX 001pc-GLX 1 119B 250 16 16GLX 001pc-GLX 1 119B 250 16 PC 16PC2F-2 1 119B 500 16 PC 16PC2F-4 1 1/4 119B 250 20 20GLX 001pc-GLX 3/16 19B 500 3 PC 3PC2F-2 1/4 19B 250 4 PC 4PC2F-2 1/4 19B 250 4 04GLX 001pc-GLX 1/4 19B 500 4 PC 4PC2F-2 1/4 19B 500 4 04GLX 001pc-GLX 1/4 19B 250 4 04GLP1 001-pc GLP1 5/16 19B 500 5 PC 6PC2F-2 5/16 19B 250 5 PC 5PC1FA 3/8 19B 500 6 06GLX 001pc-GLX 3/8 19B 500 6 06GLX 001pc-GLX 3/8 19B 250 6 06GLX 001pc-GLX 3/8 19B 250 6 06GLX 001pc-GLX 3/8 19B 500 6 PC 6PC2F-4 3/8 19B 250 6 PC 6PC2F-2 1/2 19B 500 8 08GLX 001pc-GLX 1/2 19B 500 8 PC 8PC2F-4 1/2 19B 250 8 PC 8PC2F-2 1/2 19B 250 8 08GLX 001pc-GLX 1/2 19B 500 8 08GLX 001pc-GLX 1/2 19B 250 8 08GLX 001pc-GLX 5/8 19B 250 10 10GLP1 001-pc GLP1 5/8 19B 250 10 10GLP1 001-pc GLP1 5/8 19B 500 10 PC 10PC1FA 5/8 19B 250 10 PC 10PC2F-2C 3/4 19B 250 12 12GLX 001pc-GLX 3/4 19B 500 12 12GLX 001pc-GLX 3/4 19B 500 12 PC 12PC1FA 1 See Adjustment Procedures at beginning of Omni/3000B section. 174 Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Insertion Length +/-.03 (in) 0.66 ----------------------------------------0.75 0.75 ----------------------------0.66 --------------------------------0.75 0.75 --------- Crimp OD +/.254 Length (mm) FULL 12.320 0.600 14.730 0.600 14.730 Full 17.907 Full 16.459 0.7 20.570 0.7 19.300 0.7 20.570 0.7 19.300 Full 22.479 Full 19.558 1.000 23.110 1.000 23.110 1 23.880 1 23.880 Full 27.051 0.600 23.880 0.600 23.880 1.350 31.240 1.350 29.210 Full 34.671 Full 33.020 1.650 39.370 1.650 36.320 Full 41.402 Full 42.545 1.9 46.230 Full 16.129 Full 16.459 0.600 14.730 Full 17.272 0.600 17.020 FULL 12.320 Full 18.923 Full 19.304 0.7 20.570 0.7 20.570 0.7 19.300 0.7 19.300 Full 22.479 Full 19.558 1.000 23.880 Full 27.051 Full 25.273 1.000 23.110 1.000 23.880 1.000 23.110 0.600 23.880 0.600 23.880 Full 28.956 Full 27.813 1.350 29.210 1.350 31.240 Full 34.671 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 0.485 0.580 0.580 0.705 0.648 0.810 0.760 0.810 0.760 0.885 0.770 0.910 0.910 0.940 0.940 1.065 0.940 0.940 1.230 1.150 1.365 1.300 1.550 1.430 1.630 1.675 1.820 0.635 0.648 0.580 0.680 0.670 0.485 0.745 0.760 0.810 0.810 0.760 0.760 0.885 0.770 0.940 1.065 0.995 0.910 0.940 0.910 0.940 0.940 1.140 1.095 1.150 1.230 1.365 Crimper User’s Actual Die Set Setting FP71 FP30 FP31 FP31 FP31 FP31 FP31 FP21 FP21 FP32 FP31 FP32 FP22 FP22 FP32 FP33 FP32 FP22 FP34 FP34 FP35 FP34 FP36 FP35 FP36 FP36 FP37 FP31 FP31 FP30 FP31 FP31 FP71 FP31 FP31 FP21 FP31 FP21 FP31 FP32 FP31 FP32 FP33 FP32 FP22 FP22 FP32 FP32 FP22 FP34 FP33 FP34 FP34 FP35 Industrial Hose Crimp Data PC 2001 Crimpers 175 Power Crimp® 2001 Crimper User’s Actual Die Set Setting FP34 FP36 FP36 FP36 FP35 FP37 FP38 FP37 FP31 FP32 FP33 FP33 FP33 FP35 FP39 FP311 FP313 FP31 FP31 FP32 FP35 FP36 FP37 FP310L FP312 FP32 FP34 FP35 FP37 FP36 FP39 FP37 FP310L FP312 FP31 FP31 FP30 FP30 FP71 FP31 FP31 FP31 FP21 FP21 FP31 FP33 FP33 FP33 FP32 FP22 FP32 FP22 FP34 FP35 OmniCrimp® 21 / Power Crimp® 3000B Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.300 1.550 1.675 1.560 1.430 1.820 1.990 1.820 0.675 0.790 1.065 1.065 1.065 1.355 2.040 2.450 3.030 0.640 0.690 0.940 1.315 1.545 1.880 2.200 2.800 0.930 1.190 1.345 1.745 1.540 2.045 1.880 2.200 2.800 0.675 0.670 0.580 0.670 0.580 0.760 0.770 0.800 0.760 0.810 0.810 1.085 1.000 0.980 0.910 0.910 0.940 0.940 1.240 1.370 MobileCrimp® 4-20 Crimp OD +/.254 Length (mm) Full 33.020 1.650 39.370 Full 42.545 Full 39.624 1.65 36.320 1.9 46.230 Full 50.546 1.9 46.230 Full 17.145 Full 20.066 Full 27.051 Full 27.051 Full 27.051 Full 34.417 Full 51.816 Full 62.230 Full 76.962 Full 16.256 Full 17.526 Full 23.876 Full 33.401 Full 39.243 Full 47.752 Full 55.880 Full 71.120 Full 23.622 Full 30.226 Full 34.163 Full 44.323 Full 39.116 Full 51.943 Full 47.752 Full 55.880 Full 71.120 Full 17.145 Full 17.018 0.600 14.730 0.600 17.020 0.600 14.730 0.7 19.300 Full 19.558 Full 20.320 0.7 19.300 0.7 20.570 0.7 20.570 Full 27.559 Full 25.400 Full 24.892 1.000 23.110 1.000 23.110 1.000 23.880 1.000 23.880 Full 31.496 Full 34.798 Power Crimp® 707 Insertion Length +/-.03 (in) ----------------1.50 1.75 1.75 --------0.66 --------------------------------- GC32-XDTM /GC96TM Skive/Buff Length +/Dia. .03 (in) (in) --------------------------------0.75 WIRE 0.69 WIRE 0.88 WIRE 1.56 WIRE 1.50 WIRE 2.19 WIRE 2.28 WIRE 2.75 WIRE 0.88 WIRE 1.63 WIRE 1.50 WIRE 1.12 WIRE 2.28 WIRE 2.75 WIRE ------------------------------------------------------------------------------------- Swaging Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 3/4 19B 250 12 PC 12PC2F-4 1 19B 500 16 16GLX 001pc-GLX 1 19B 500 16 PC 16PC2F-4 1 19B 250 16 PC 16PC2F-2 1 19B 250 16 16GLX 001pc-GLX 1 1/4 19B 500 20 20GLX 001pc-GLX 1 1/4 19B 250 20 PC 20PC2F-4 1 1/4 19B 250 20 20GLX 001pc-GLX 1/4 20B-HB 350 4 PC 4PC2F-2 3/8 20B-HB 350 6 PC 6PC2F-2 1/2 20B-HB 350 8 PC 10PC2F-2B 1/2 20B-HB 350 8 PC 10PC2F-2B 1/2 20B-HB 350 8 PC 10PC2F-2B 3/4 20B-HB 350 12 PC 12PCBHB1F 1 1/4 20B-HB 350 20 PC 20PC2F-4 1 1/2 20B-HB 350 24 PC 24PCBHB1F 2 20B-HB 350 32 PC 32PCBHB1F 1/4 319MB 1000 4 PC 4PC2F-2 3/8 319MB 1000 6 PC 6PC2F-2 1/2 319MB 1000 8 PC 8PC2F-2 3/4 319MB 1000 12 PC 12PC2F-4 1 319MB 1000 16 PC 16PC2F-2 1 1/4 319MB 1000 20 PC 20PC2F-2 1 1/2 319MB 1000 24 PC 24PC2F-4 2 319MB 1000 32 PC 32PC2F-4 1.2 3619M 1000 8 PC 8PC2F-2 3/4 3619M 1000 12 PC 12PC2F-2 3/4 3619M 1000 12 G MegaCrimp® 1 3619M 1000 16 G MegaCrimp® 1 3619M 1000 16 PC 16PC2F-2 1 1/4 3619M 1000 20 G MegaCrimp® 1 1/4 3619M 1000 20 PC 20PC2F-2 1 1/2 3619M 1000 24 PC 24PC2F-4 2 3619M 1000 32 PC 32PC2F-4 1/4 6B 250 4 PC 4PC2F-2 1/4 6B 315 4 PC 4PC2F-2 1/4 6B 250 4 04GLX 001pc-GLX 1/4 6B 315 4 04GLX 001pc-GLX 1/4 6B 250 4 04GLP1 001-pc GLP1 3/8 6B 250 6 06GLX 001pc-GLX 3/8 6B 200 6 PC 6PC2F-2 3/8 6B 250 6 PC 6PC2F-2 3/8 6B 250 6 06GLX 001pc-GLX 3/8 6B 315 6 06GLX 001pc-GLX 3/8 6B 315 6 06GLX 001pc-GLX 1/2 6B 315 8 PC 8PC2F-4 1/2 6B 200 8 PC 8PC2F-2 1/2 6B 250 8 PC 8PC2F-2 1/2 6B 250 8 08GLX 001pc-GLX 1/2 6B 250 8 08GLX 001pc-GLX 1/2 6B 315 8 08GLX 001pc-GLX 1/2 6B 315 8 08GLX 001pc-GLX 3/4 6B 250 12 PC 12PC2F-2 3/4 6B 315 12 PC 12PC2F-4 1 See Adjustment Procedures at beginning of Omni/3000B section. General Hose Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 3/4 6B 250 12 12GLX 001pc-GLX 3/4 6B 315 12 12GLX 001pc-GLX 1 6B 315 16 PC 16PC2F-4 1 6B 250 16 16GLX 001pc-GLX 1 6B 315 16 16GLX 001pc-GLX 1 1/4 6B 200 20 PC 20PC2F-2 1 1/4 6B 200 20 24GLX 001pc-GLX 3/8 Adapta Flex BK™ 200 6 06GLX 001pc-GLX 3/8 Adapta Flex BK™ 200 6 06GLX 001pc-GLX 3/8 Adapta Flex BK™ 250 6 06GLX 001pc-GLX 3/8 Adapta Flex BK™ 250 6 06GLX 001pc-GLX 1/2 Adapta Flex BK™ 200 8 08GLX 001pc-GLX 1/2 Adapta Flex BK™ 250 8 08GLX 001pc-GLX 1/2 Adapta Flex BK™ 200 8 08GLX 001pc-GLX 1/2 Adapta Flex BK™ 250 8 08GLX 001pc-GLX 5/8 Adapta Flex BK™ 200 10 10GLX 001pc-GLX 3/4 Adapta Flex BK™ 300 12 12GLX 001pc-GLX 3/4 Adapta Flex BK™ 200 12 12GLX 001pc-GLX 3/4 Adapta Flex BK™ 250 12 12GLX 001pc-GLX 1 Adapta Flex BK™ 300 16 16GLX 001pc-GLX 1 Adapta Flex BK™ 200 16 16GLX 001pc-GLX 1 Adapta Flex BK™ 150 16 16GLX 001pc-GLX 3/8 Adapta Flex RD™ 200 6 06GLX 001pc-GLX 3/8 Adapta Flex RD™ 200 6 06GLX 001pc-GLX 3/8 Adapta Flex RD™ 250 6 06GLX 001pc-GLX 3/8 Adapta Flex RD™ 300 6 06GLX 001pc-GLX 3/8 Adapta Flex RD™ 300 6 06GLX 001pc-GLX 3/8 Adapta Flex RD™ 250 6 06GLX 001pc-GLX 1/2 Adapta Flex RD™ 300 8 08GLX 001pc-GLX 250 8 08GLX 001pc-GLX 1/2 Adapta Flex RD™ 1/2 Adapta Flex RD™ 250 8 08GLX 001pc-GLX 1/2 Adapta Flex RD™ 200 8 08GLX 001pc-GLX 1/2 Adapta Flex RD™ 300 8 08GLX 001pc-GLX 1/2 Adapta Flex RD™ 200 8 08GLX 001pc-GLX 5/8 Adapta Flex RD™ 200 10 10GLX 001pc-GLX 5/8 Adapta Flex RD™ 200 10 10GLX 001pc-GLX 3/4 Adapta Flex RD™ 200 12 12GLX 001pc-GLX 3/4 Adapta Flex RD™ 250 12 12GLX 001pc-GLX 1 Adapta Flex RD™ 200 16 16GLX 001pc-GLX 1 Adapta Flex RD™ 150 16 16GLX 001pc-GLX 1/4 Adapta Flex™ PC CPLG 250 4 PC 4PC2F-2 1/4 Adapta Flex™ PC CPLG 300 4 PC 4PC2F-2 1/4 Adapta Flex™ PC CPLG 200 4 PC 4PC2F-2 5/16 Adapta Flex™ PC CPLG 200 5 PC 5PC2F-2 3/8 Adapta Flex™ PC CPLG 200 6 PC 6PC2F-2 3/8 Adapta Flex™ PC CPLG 250 6 PC 6PC2F-2 3/8 Adapta Flex™ PC CPLG 300 6 PC 6PC2F-2 1/2 Adapta Flex™ PC CPLG 250 8 PC 8PC2F-2 1/2 Adapta Flex™ PC CPLG 300 8 PC 8PC2F-2 1/2 Adapta Flex™ PC CPLG 200 8 PC 8PC2F-2 5/8 Adapta Flex™ PC CPLG 200 10 PC 12PC2F-2 5/8 Adapta Flex™ PC CPLG 250 10 PC 12PC2F-2 3/4 Adapta Flex™ PC CPLG 250 12 PC 12PC2F-4 3/4 Adapta Flex™ PC CPLG 200 12 PC 12PC2F-2 1 See Adjustment Procedures at beginning of Omni/3000B section. 176 Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Insertion Length +/-.03 (in) --------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp OD +/.254 Length (mm) 1.350 29.210 1.350 31.240 Full 43.434 1.650 36.320 1.650 39.370 Full 50.673 1.9 45.720 0.7 18.800 0.7 18.800 0.7 18.800 0.7 18.800 1.000 22.350 1.000 22.350 1.000 22.350 1.000 22.350 0.6 24.640 1.35 30.480 1.35 29.720 1.35 30.480 1.65 38.610 1.65 36.830 1.65 36.830 0.7 18.800 0.7 18.800 0.7 18.800 0.7 19.300 0.7 19.300 0.7 18.800 1.000 22.860 1.000 22.350 1.000 22.350 1.000 22.350 1.000 22.860 1.000 22.350 0.6 24.640 0.6 24.640 1.35 29.720 1.35 30.480 1.65 36.830 1.65 36.830 Full 16.460 Full 17.400 Full 16.460 Full 18.415 Full 19.050 Full 19.690 Full 20.320 Full 25.400 Full 25.400 Full 25.146 Full 28.580 Full 28.580 Full 34.290 Full 33.530 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.150 1.230 1.710 1.430 1.550 1.995 1.800 0.740 0.740 0.740 0.740 0.880 0.880 0.880 0.880 0.970 1.200 1.170 1.200 1.520 1.450 1.450 0.740 0.740 0.740 0.760 0.760 0.740 0.900 0.880 0.880 0.880 0.900 0.880 0.970 0.970 1.170 1.200 1.450 1.450 0.648 0.685 0.648 0.725 0.750 0.775 0.800 1.000 1.000 0.990 1.125 1.125 1.350 1.320 Crimper User’s Actual Die Set Setting FP34 FP34 FP36 FP35 FP36 FP38 FP37 FP21 FP31 FP31 FP21 FP22 FP32 FP32 FP22 FP33 FP34 FP34 FP34 FP36 FP35 FP35 FP21 FP31 FP31 FP21 FP31 FP21 FP22 FP22 FP32 FP32 FP32 FP22 FP33 FP33 FP34 FP34 FP35 FP35 FP31 FP31 FP31 FP31 FP31 FP31 FP31 FP33 FP33 FP32 FP34 FP34 FP34 FP34 Industrial Hose Crimp Data PC 2001 Crimpers Crimper User’s Actual Die Set Setting FP35 FP36 FP36 FP36 FP31 FP32 FP33 FP34 FP31 FP32 FP33 FP34 FP31 FP32 FP33 FP34 FP31 FP32 FP34 FP31 FP32 FP34 FP31 FP32 FP34 FP21 FP31 FP31 FP33 FP33 FP35 FP34 FP30 FP71 FP31 FP31 FP31 FP31 FP21 FP31 FP21 FP32 FP32 FP32 FP22 FP32 FP22 FP33 FP33 FP33 FP33 FP34 FP34 FP34 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 177 Power Crimp® 2001 OD +/.010 (in) 1.350 1.600 1.650 1.655 0.740 0.880 0.970 1.200 0.740 0.880 0.970 1.200 0.740 0.880 0.970 1.200 0.760 0.900 1.200 0.760 0.900 1.200 0.760 0.900 1.200 0.790 0.785 0.790 1.040 0.990 1.350 1.230 0.580 0.495 0.630 0.655 0.720 0.790 0.740 0.740 0.790 0.845 0.820 0.880 0.880 0.910 0.940 0.995 1.070 0.980 0.980 1.185 1.180 1.200 OmniCrimp® 21 / Power Crimp® 3000B Crimp OD +/.254 Length (mm) Full 34.290 Full 40.640 Full 41.910 Full 42.037 0.700 18.796 1.000 22.352 0.600 24.638 1.350 30.480 0.700 18.796 1.000 22.352 0.600 24.638 1.350 30.480 0.700 18.796 1.000 22.352 0.600 24.638 1.350 30.480 0.700 19.304 1.000 22.860 1.350 30.480 0.700 19.304 1.000 22.860 1.350 30.480 0.700 19.304 1.000 22.860 1.350 30.480 0.7 20.070 Full 19.939 0.7 20.070 Full 26.416 1.000 25.150 Full 34.290 1.350 31.240 0.600 14.730 FULL 12.570 0.600 16.000 Full 16.637 Full 18.288 0.7 20.070 0.7 18.800 0.7 18.800 0.7 20.070 Full 21.463 Full 20.828 1.000 22.350 1.000 22.350 1.000 23.114 1.000 23.876 Full 25.273 Full 27.178 0.600 24.890 0.600 24.890 Full 30.099 Full 29.972 1.350 30.480 MobileCrimp® 4-20 Description 12PC2F-4 16PC2F-2 16PC2F-4 16PC2F-4 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 6PC2F-2 001pc-GLX 10PC2F-2B 001pc-GLX 12PC2F-4 001pc-GLX 001pc-GLX 001-pc GLP1 001pc-GLX 4PC2F-2 4PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 6PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 8PC2F-2 10PC2F-2B 001-pc GLP1 001-pc GLP1 12PC2F-2 12PC2F-2 001pc-GLX Insertion Length +/-.03 (in) --------0.75 ------------0.75 ------------0.75 ------------------------------------------------------------0.66 ------------------------------------0.75 0.98 ----- Power Crimp® 707 Type PC PC PC PC 06GLX 08GLX 10GLP1 12GLX 06GLX 08GLX 10GLP1 12GLX 06GLX 08GLX 10GLP1 12GLX 06GLX 08GLX 12GLX 06GLX 08GLX 12GLX 06GLX 08GLX 12GLX 06GLX PC 06GLX PC 08GLX PC 12GLX 04GLX 04GLP1 04GLX PC PC 06GLX 06GLX 06GLX 06GLX PC PC 08GLX 08GLX 08GLX 08GLX PC PC 10GLP1 12GLP1 PC PC 12GLX Skive/Buff Length +/Dia. .03 (in) (in) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- GC32-XDTM /GC96TM 1 Description Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG Adapta Flex™ PC CPLG ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 BLUE ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 GRN ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 250 YEL ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 BLUE ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 GRN ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL ADAPTAFLEX 300 YEL Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Ferrule Swaging Dash Size 3/4 1 1 1 3/8 1/2 5/8 3/4 3/8 1/2 5/8 3/4 3/8 1/2 5/8 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 1/2 3/4 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 Stem Work Press. Dash (psi) Size 300 12 150 16 200 16 300 16 250 6 250 8 250 10 250 12 250 6 250 8 250 10 250 12 250 6 250 8 250 10 250 12 300 6 300 8 300 12 300 6 300 8 300 12 300 6 300 8 300 12 1000 6 1000 6 1000 6 1000 8 1000 8 1000 12 1000 12 250 4 250 4 300 4 250 4 300 4 300 6 250 6 250 6 300 6 300 6 250 6 250 8 250 8 300 8 300 8 250 8 300 8 300 10 250 10 250 10 300 10 300 12 General Hose Industrial Hose Crimp Data PC 2001 Crimpers General Hose Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging Work Dash Press. Dash Size Description (psi) Size 3/4 Duro Flex® 300 12 3/4 Duro Flex® 250 12 3/4 Duro Flex® 250 12 1 Duro Flex® 250 16 1 Duro Flex® 250 16 1 1/4 Duro Flex® 250 20 1 1/4 Duro Flex® 200 20 3/4 Heat Master® (Aramid) 500 12 1/4 LOLA 300 4 3/8 LOLA 300 6 3/8 LOLA 300 6 1/2 LOLA 300 8 1/2 LOLA 300 8 3/4 LOLA 300 12 1/4 LOLB 300 4 3/8 LOLB 300 6 3/8 LOLB 300 6 1/2 LOLB 300 8 1/2 LOLB 300 8 3/4 LOLB 300 12 1/4 LOLC 300 4 3/8 LOLC 300 6 3/8 LOLC 300 6 1/2 LOLC 300 8 1/2 LOLC 300 8 3/4 LOLC 300 12 1/4 LOLG 300 4 3/8 LOLG 300 6 3/8 LOLG 300 6 1/2 LOLG 300 8 1/2 LOLG 300 8 3/4 LOLG 300 12 1/4 LOLR 300 4 3/8 LOLR 300 6 3/8 LOLR 300 6 1/2 LOLR 300 8 1/2 LOLR 300 8 3/4 LOLR 300 12 300 4 1/4 LOLY 3/8 LOLY 300 6 3/8 LOLY 300 6 1/2 LOLY 300 8 1/2 LOLY 300 8 3/4 LOLY 300 12 1/4 LP350 350 4 1/4 LP350 350 4 1/4 LP350 350 4 3/8 LP350 350 6 3/8 LP350 350 6 3/8 LP350 350 6 3/8 LP350 350 6 1/2 LP350 350 8 1/2 LP350 350 8 1/2 LP350 350 8 1 Stem Type PC 12GLX PC PC 16GLX 20GLX PC PC 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX 04GLX 06GLX 06GLX 08GLX 08GLX 12GLX PC 04GLX PC 06GLX 06GLX PC PC 08GLX PC 08GLX Ferrule Description 12PC2F-4 001pc-GLX 12PC2F-4 16PC2F-4 001pc-GLX 001pc-GLX 20PC2F-2 12PCBHB1F 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 001pc-GLX 4PC2F-2 001pc-GLX 001pc-GLX 6PC2F-2 6PC2F-2 001pc-GLX 10PC2F-2B 001pc-GLX Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Insertion Length +/-.03 (in) --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp OD +/.254 Length (mm) Full 33.020 1.350 30.480 Full 34.442 Full 43.586 1.650 38.610 1.9 45.720 Full 50.673 Full 34.290 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 0.600 14.220 0.7 17.780 0.7 17.780 1.000 21.340 1.000 21.340 1.350 29.210 Full 17.018 0.600 15.880 Full 17.018 0.7 19.300 0.7 19.300 Full 19.810 Full 19.810 1.000 22.860 Full 25.270 1.000 22.860 See Adjustment Procedures at beginning of Omni/3000B section. 178 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.300 1.200 1.356 1.716 1.520 1.800 1.995 1.350 0.560 0.700 0.700 0.840 0.840 1.150 0.560 0.700 0.700 0.840 0.840 1.150 0.560 0.700 0.700 0.840 0.840 1.150 0.560 0.700 0.700 0.840 0.840 1.150 0.560 0.700 0.700 0.840 0.840 1.150 0.560 0.700 0.700 0.840 0.840 1.150 0.670 0.625 0.670 0.760 0.760 0.780 0.780 0.900 0.995 0.900 Crimper User’s Actual Die Set Setting FP34 FP34 FP35 FP37 FP36 FP37 FP37 FP35 FP30 FP21 FP31 FP22 FP32 FP34 FP30 FP21 FP31 FP32 FP22 FP34 FP30 FP31 FP21 FP32 FP22 FP34 FP30 FP21 FP31 FP22 FP32 FP34 FP30 FP21 FP31 FP32 FP22 FP34 FP30 FP21 FP31 FP22 FP32 FP34 FP21 FP31 FP31 FP31 FP21 FP31 FP21 FP32 FP33 FP22 Industrial Hose Crimp Data PC 2001 Crimpers Crimper User’s Actual Die Set Setting FP35 FP34 FP36 FP36 FP39 FP311 FP21 FP31 FP31 FP21 FP32 FP22 FP31 FP21 FP33 FP33 FP35 FP34 FP36 FP36 FP31 FP21 FP32 FP22 FP34 FP33 FP33 FP32 FP33 FP32 FP32 FP31 FP32 FP31 FP31 FP31 FP31 FP32 FP32 FP32 FP31 FP33 FP33 FP33 FP33 FP31 FP32 FP32 FP32 FP31 FP31 FP31 FP31 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 179 Power Crimp® 2001 OD +/.010 (in) 1.315 1.270 1.625 1.560 2.040 2.450 0.675 0.675 0.630 0.630 0.790 0.790 0.800 0.800 1.065 0.960 1.315 1.270 1.625 1.560 0.810 0.810 0.940 0.940 1.200 0.960 0.960 0.940 1.010 0.845 0.835 0.735 0.835 0.680 0.625 0.680 0.705 0.835 0.845 0.835 0.735 0.970 1.050 0.980 0.980 0.775 0.880 0.880 0.890 0.685 0.740 0.700 0.700 OmniCrimp® 21 / Power Crimp® 3000B Crimp OD +/.254 Length (mm) Full 33.400 1.350 32.258 Full 41.280 1.650 39.620 Full 51.820 Full 62.230 Full 17.145 Full 17.145 0.600 16.000 0.600 16.000 Full 20.066 Full 20.066 0.7 20.320 0.7 20.320 Full 27.051 1.000 24.380 Full 33.400 1.350 32.258 Full 41.280 1.650 39.620 0.7 20.570 0.7 20.570 1.000 23.880 1.000 23.880 1.350 30.480 Full 24.384 Full 24.384 Full 23.876 Full 25.654 Full 21.463 Full 21.209 Full 18.669 Full 21.209 Full 17.272 Full 15.875 Full 17.272 Full 17.907 Full 21.209 Full 21.463 Full 21.209 Full 18.669 Full 24.638 Full 26.670 Full 24.892 Full 24.892 Full 19.685 Full 22.352 Full 22.352 Full 22.606 Full 17.399 Full 18.796 Full 17.780 Full 17.780 MobileCrimp® 4-20 Description 12PCBHB-1F 001pc-GLX 16PC2F-4 001pc-GLX 20PC2F-4 24PCBHB-1F 4PC2F-2 4PC2F-2 001pc-GLX 001pc-GLX 6PC2F-2 6PC2F-2 001pc-GLX 001pc-GLX 10PC2F-2B 001pc-GLX 12PCBHB-1F 001pc-GLX 16PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 8PC1FS 8PC1FA 8PC2F-2 MegaCrimp® MegaCrimp® 6PC1FA 6PC2F-2 6PC1FS 4PC1FS 4PC2F-2 4PC1FA MegaCrimp® 6PC1FS MegaCrimp® 6PC1FA 6PC2F-2 8PC2F-2 MegaCrimp® 8PC1FA 8PC1FS 6PC2F-2 6PC1FS 6PC1FA MegaCrimp® 4PC2F-2 MegaCrimp® 4PC1FA 4PC1FS Insertion Length +/-.03 (in) --------------------------------------------------------------------1.25 0.93 0.93 0.93 1.25 0.93 0.93 - Power Crimp® 707 Type PC 12GLX PC 16GLX PC PC PC PC 04GLX 04GLX PC PC 06GLX 06GLX PC 08GLX PC 12GLX PC 16GLX 06GLX 06GLX 08GLX 08GLX 12GLX PC PC PC G G PC PC PC PC PC PC G PC G PC PC PC G PC PC PC PC PC G PC G PC PC Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------0.970 WIRE 0.835 WIRE 0.910 WIRE 0.835 WIRE 0.970 WIRE 0.785 WIRE 0.785 WIRE - GC32-XDTM /GC96TM 1 Description LP350 LP350 LP350 LP350 LP350 LP350 LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X LP350X OHMEGA OHMEGA OHMEGA OHMEGA OHMEGA PC2500 PC2500 PC2500 PC2500 PC3000 PC3000 PC3000 PC3000 PC3500 PC3500 PC3500 PC3500 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC4000 PC5000 PC5000 PC5000 PC5000 PC6000 PC6000 PC6000 PC6000 Ferrule Swaging Dash Size 3/4 3/4 1 1 1 1/4 1 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1 3/8 3/8 1/2 1/2 3/4 1/2 1/2 1/2 1/2 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 Stem Work Press. Dash (psi) Size 350 12 350 12 350 16 350 16 350 20 350 24 350 4 350 4 350 4 350 4 350 6 350 6 350 6 350 6 350 8 350 8 350 12 350 12 350 16 350 16 300 6 300 6 300 8 300 8 300 12 2500 8 2500 8 2500 8 2500 8 3000 6 3000 6 3000 6 3000 6 3500 4 3500 4 3500 4 3500 4 4000 6 4000 6 4000 6 4000 6 4000 8 4000 8 4000 8 4000 8 5000 6 5000 6 5000 6 5000 6 6000 4 6000 4 6000 4 6000 4 General Hose Industrial Hose Crimp Data Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General PC 2001 Crimpers Hose Stem Ferrule Work Dash Press. Dash Size Description (psi) Size Type Description 1 Powerbraid 5000 5000 16 GS 16GS1F-4 1 1/4 Powerbraid 5000 5000 20 GS 20GS1F-6 1 1/2 Powerbraid 5000 5000 24 PCM 24PCM-2F 2 Powerbraid 5000 5000 32 PCM 32PCM-2F 3/16 Premo Flex® 250 3 PC 3PC2F-2 1/4 Premo Flex® 315 4 04GLX 001pc-GLX 1/4 Premo Flex® 315 4 04GLX 001pc-GLX 1/4 Premo Flex® 315 4 PC 4PC2F-2 1/4 Premo Flex® 250 4 PC 4PC2F-2 1/4 Premo Flex® 250 4 04GLX 001pc-GLX 1/4 Premo Flex® 250 4 04GLP1 001-pc GLP1 5/16 Premo Flex® 315 5 PC 6PC2F-2 5/16 Premo Flex® 250 5 PC 5PC2F-2 3/8 Premo Flex® 250 6 06GLX 001pc-GLX 3/8 Premo Flex® 250 6 06GLX 001pc-GLX 3/8 Premo Flex® 250 6 06GLX 001pc-GLX 3/8 Premo Flex® 250 6 PC 6PC2F-2 3/8 Premo Flex® 250 6 06GLX 001pc-GLX 3/8 Premo Flex® 315 6 PC 6PC2F-2 1/2 Premo Flex® 315 8 08GLX 001pc-GLX 1/2 Premo Flex® 315 8 08GLX 001pc-GLX 1/2 Premo Flex® 315 8 PC 8PC1FA 1/2 Premo Flex® 250 8 PC 8PC1FA 1/2 Premo Flex® 250 8 08GLX 001pc-GLX 1/2 Premo Flex® 250 8 08GLX 001pc-GLX 5/8 Premo Flex® 315 10 10GLP1 001-pc GLP1 5/8 Premo Flex® 250 10 10GLP1 001-pc GLP1 5/8 Premo Flex® 315 10 PC 10PC1FA 5/8 Premo Flex® 250 10 PC 12PC2F-2 3/4 Premo Flex® 250 12 12GLX 001pc-GLX 3/4 Premo Flex® 315 12 12GLX 001pc-GLX 3/4 Premo Flex® 250 12 PC 12PC2F-4 3/4 Premo Flex® 315 12 PC 12PC2F-4 1 Premo Flex® 250 16 16GLX 001pc-GLX 1 Premo Flex® 250 16 PC 16PC2F-4 1 1/4 Premo Flex® 250 20 PC 20PC2F-4 1 1/4 Premo Flex® 250 20 20GLX 001pc-GLX 300 6 06GLX 001pc-GLX 3/8 Python Plus A 3/8 Python Plus A 300 6 06GLX 001pc-GLX 1/2 Python Plus A 300 8 08GLX 001pc-GLX 1/2 Python Plus A 300 8 08GLX 001pc-GLX 3/8 Python Plus B 300 6 06GLX 001pc-GLX 3/8 Python Plus B 300 6 06GLX 001pc-GLX 1/2 Python Plus B 300 8 08GLX 001pc-GLX 1/2 Python Plus B 300 8 08GLX 001pc-GLX 3/8 Python Plus C 300 6 06GLX 001pc-GLX 3/8 Python Plus C 300 6 06GLX 001pc-GLX 1/2 Python Plus C 300 8 08GLX 001pc-GLX 1/2 Python Plus C 300 8 08GLX 001pc-GLX 3/8 Python Plus G 300 6 06GLX 001pc-GLX 3/8 Python Plus G 300 6 06GLX 001pc-GLX 1/2 Python Plus G 300 8 08GLX 001pc-GLX 1/2 Python Plus G 300 8 08GLX 001pc-GLX 3/8 Python Plus R 300 6 06GLX 001pc-GLX 1 See Adjustment Procedures at beginning of Omni/3000B section. 180 Skive/Buff Length +/Dia. .03 (in) (in) 2.750 WIRE 2.875 WIRE ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Insertion Length +/-.03 (in) ------------0.66 --------------------------------0.75 0.75 ------------------------------------------------------------------------------------- Crimp OD +/.254 Length (mm) Full 44.450 Full 56.388 Full 62.738 Full 78.999 Full 16.637 0.600 16.000 0.600 16.000 Full 17.145 Full 16.383 0.600 14.730 FULL 12.320 Full 19.177 Full 18.288 0.7 20.070 0.7 20.070 0.7 18.800 Full 19.177 0.7 18.800 Full 20.701 1.000 23.880 1.000 23.880 Full 25.273 Full 24.892 1.000 23.110 1.000 23.110 0.600 24.890 0.600 24.890 Full 28.448 Full 29.083 1.350 30.480 1.350 31.240 Full 34.290 Full 34.163 1.65 38.610 Full 42.545 Full 50.546 1.9 46.230 0.7 19.050 0.7 19.050 1.000 22.350 1.000 22.350 0.7 19.050 0.7 19.050 1.000 22.350 1.000 22.350 0.7 19.050 0.7 19.050 1.000 22.350 1.000 22.350 0.7 19.050 0.7 19.050 1.000 22.350 1.000 22.350 0.7 19.050 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OD +/.010 (in) 1.750 2.220 2.470 3.110 0.655 0.630 0.630 0.675 0.645 0.580 0.485 0.755 0.720 0.790 0.790 0.740 0.755 0.740 0.815 0.940 0.940 0.995 0.980 0.910 0.910 0.980 0.980 1.120 1.145 1.200 1.230 1.350 1.345 1.520 1.675 1.990 1.820 0.750 0.750 0.880 0.880 0.750 0.750 0.880 0.880 0.750 0.750 0.880 0.880 0.750 0.750 0.880 0.880 0.750 Crimper User’s Actual Die Set Setting FP37 FP310L FP311 FP314 FP31 FP31 FP31 FP31 FP31 FP30 FP71 FP31 FP31 FP21 FP31 FP21 FP31 FP31 FP32 FP32 FP22 FP33 FP33 FP22 FP32 FP33 FP33 FP34 FP34 FP34 FP34 FP35 FP35 FP36 FP37 FP38 FP37 FP21 FP31 FP22 FP32 FP21 FP31 FP22 FP32 FP31 FP21 FP22 FP32 FP21 FP31 FP22 FP32 FP21 Industrial Hose Crimp Data PC 2001 Crimpers Hose Crimper User’s Actual Die Set Setting FP31 FP22 FP32 FP31 FP21 FP32 FP22 FP31 FP31 FP31 FP32 FP32 FP21 FP31 FP33 FP33 FP32 FP22 FP34 FP35 FP35 FP36 FP37 FP36 FP38 FP37 FP38 FP39 FP313 FP21 FP31 FP22 FP32 FP32 FP22 FP34 FP35 Power Crimp® 2001 See Adjustment Procedures at beginning of Omni/3000B section. Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. OmniCrimp® 21 / Power Crimp® 3000B OD +/.010 (in) 0.750 0.880 0.880 0.750 0.750 0.880 0.880 0.680 0.740 0.630 0.870 0.920 0.810 0.810 1.060 1.050 0.940 0.940 1.270 1.360 1.430 1.660 1.785 1.560 1.970 1.850 2.080 2.260 2.910 0.670 0.670 0.850 0.850 0.920 0.920 1.140 1.490 MobileCrimp® 4-20 Crimp OD +/.254 Length (mm) 0.7 19.050 1.000 22.350 1.000 22.350 0.7 19.050 0.7 19.050 1.000 22.350 1.000 22.350 Full 17.272 Full 18.796 0.600 16.000 Full 22.098 Full 23.368 0.7 20.570 0.7 20.570 Full 26.924 Full 26.670 1.000 23.880 1.000 23.880 1.350 32.260 Full 34.544 Full 36.322 Full 42.164 Full 45.339 1.650 39.620 Full 50.038 1.9 46.990 Full 52.832 Full 57.404 Full 73.914 0.7 17.020 0.7 17.020 1.000 21.590 1.000 21.590 0.600 23.370 0.600 23.370 1.350 28.960 1.650 37.850 Power Crimp® 707 Description 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 4PC2F-2 MegaCrimp® 001pc-GLX 6PC2F-4 MegaCrimp® 001pc-GLX 001pc-GLX 8PC2F-4 MegaCrimp® 001pc-GLX 001pc-GLX 001pc-GLX 12PC2F-4 MegaCrimp® 16PC2F-4 MegaCrimp® 001pc-GLX 20PC2F-2 001pc-GLX MegaCrimp® 24PC2F-4 32PC2F-4 001pc-GLX 001pc-GLX 001pc-GLX 001pc-GLX 001-pc GLP1 001-pc GLP1 001pc-GLX 001pc-GLX Insertion Length +/-.03 (in) ----------------------------0.94 ----0.94 --------1.25 ------------1.50 1.75 --------1.75 ----------------0.75 0.75 --------- GC32-XDTM /GC96TM Type 06GLX 08GLX 08GLX 06GLX 06GLX 08GLX 08GLX PC G 04GLX PC G 06GLX 08GLX PC G 08GLX 08GLX 12GLX PC G PC G 16GLX PC 20GLX G PC PC 06GLX 06GLX 08GLX 08GLX 10GLP1 10GLP1 12GLX 16GLX Skive/Buff Length +/Dia. .03 (in) (in) ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Swaging 1 Description Python Plus R Python Plus R Python Plus R Python Plus Y Python Plus Y Python Plus Y Python Plus Y Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS TUFFLEX PLUS Ferrule General Dash Size 3/8 1/2 1/2 3/8 3/8 1/2 1/2 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 2 3/8 3/8 1/2 1/2 5/8 5/8 3/4 1 Stem Work Press. Dash (psi) Size 300 6 300 8 300 8 300 6 300 6 300 8 300 8 501 4 501 4 501 4 501 6 501 6 501 6 501 6 501 8 501 8 501 8 501 8 501 12 501 12 501 12 501 16 501 16 501 16 501 20 501 20 501 20 501 24 501 32 300 6 300 6 300 8 300 8 300 10 300 10 300 12 200 16 181 GL Coupling Crimping Instructions Effective 02/01 Supercedes any previous data Power Crimp® 2001 Toachieve achievetheproper line up upthe hose end withwith “locating step” diameter (I.D.) prior toFigure crimp-1 or 2 To propertail taillength, length, line hose endofofferrule the ferrule “locating step”on ondie theinside die inside diameter (I.D.) (See depending on die) 1 prior crimping. Care needsBe to sure be taken be sure dieallfingers are forward all the way forward andinlocked in die shoes. ing (See Figure or 2todepending on die). die to fingers are the way and locked placeininplace die shoes. Note: The Tail Length Tolerance for the MEGATECH ACR HOSE is +/-0.020(in.)! OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 GC32-XDTM /GC96TM Swaging General Crimping Instructions for the GL coupling on the PC2001 Dash Size Description Size (in) Type Description Length Diameter Insertion Tail Length +/(in.) Length +/.03 (in) +/- .03 (in) 0.10 (in) 12 16 20 24 32 24 32 24 32 GMV(G4H+) GMV(G4H+) GMV(G4H+) GMV(G4H) GMV(G4H) MEGATECH ACR MEGATECH ACR MEGATECHG5TB MEGATECHG5TB 3/4 1 1 1/4 1 1/2 2 1 1/2 2 1/2 2 12GL 16GL 20GL 24GL 32GL 24GL 32GL 24GL 32GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL ------------------------------------------------------------------------- ---------------------------------------------------------------------------------- 1.75 2.125 2.25 2.375 2.75 2.375 2.750 2.375 2.750 0.50 0.60 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Crimp OD Die Set +/0.010 (in) 1.12 1.36 1.66 1.915 2.43 48.64 61.21 49.02 62.23 FP81 FP82 FP83 FP84 FP85 FP84 FP85 FP84 FP85 Power Crimp® 2001 Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020 (in) 182 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. User's Actual Setting GL Coupling Crimping Instructions Power Crimp® 2001 General To achieve proper tail length, line up the hose end of ferrule with top of die (See Figure 1) prior to crimping. Effective 02/02 Supercedes any previous PC2001 data Crimping Instructions for the G4H coupling on the PC2001 To achieve the proper tail length, line up the hose end of the ferrule with the top of the die (See Figure 1) prior to crimping. Note: The Tail Len Tolerance for the MEGATECH ACR HOSE is +/-0.020(in.)! Swaging Align hose end of uncrimped ferrule flush with back of die. Crimp Dies Crimp Diameter (Center Crimp) Size (in) Type 40 GMV GMV GMV GMV 1/2 221/2 3 3 1/2 4 40G4H 48G4H 56G4H 64G4H Dash Size Description Size (in) Type 40 48 MEGATECH ACR MEGATECH ACR 48 56 64 Description Measure Crimp Here (Front Crimp) Length Diameter Insertion Tail Crimp Die +/(in) Length Length+/- OD +/- Set .03 (in) +/- .03 (in) 0.10 (in) .010 (in) 1-pc GL/G4H --------1-pc GL/G4H 1-pc GL/G4H --------1-pc GL/G4H Description ---------- 2.375 0.425 2.900 FP86 ---------- 3.64 0.625 4.000 FP88 Length Diameter Insertion Tail Crimp Die +/(in) Length Length+/- OD +/- Set .03 (in) +/- .03 (in) 0.020 (in) .010 (in) 2 1/2 40G4H 1-pc GL/G4H --------3 48G4H 1-pc GL/G4H ---------- 2.375 0.400 2.800 User's Actual Setting User's Actual Setting MobileCrimp® 4-20 Description Tail Length Power Crimp® 707 Dash Size GC32-XDTM /GC96TM For FP86, FP87, FP88 and FP89 dies Figure 1- FP86 Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020 (in) OmniCrimp® 21 / Power Crimp® 3000B Power Crimp® 2001 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. 183 GLPCrimping Coupling Crimping Instructions Instructions for the GLP coupling Crimping Instructions for the GLP coupling on theon the ® Power Crimp 2001(FP-120) (FP-120) PC2001 PC2001 (FP-120) See Figure 1 for proper alignment of coupling in die prior to crimping. GC32-XDTM /GC96TM Swaging General See Figure 1 for proper alignment of coupling in die prior to crimping. Power Crimp® 2001 OmniCrimp® 21 / Power Crimp® 3000B MobileCrimp® 4-20 Power Crimp® 707 Dash Size 184 Hose Description Size (in) Stem Type Ferrule Description 4 8 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 GTH GTH GTH LOC LOC LOC LOC LOC LOLA LOLA LOLA LOLA LOLA M500 M500 M500 M500 M500 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH LOC 1/4 1/2 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 6 8 10 12 4 6 8 10 12 8 10 12 4 6 8 10 12 MEGATECH LOC MEGATECH LOC MEGATECH LOC MEGATECH LOC RLA RLA RLA RLA RLA S/R-XH S/R-XH S/R-XH TR500 TR500 TR500 TR500 TR500 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP5 GLP5 GLP5 GLP5 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 Prod. No. -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Crimp Insertion Crimp Length OD +/-.03 (in) (mm) Crimper Die Set User's Actual Setting 0.66 0.77 0.98 0.66 0.77 0.72 0.75 0.75 0.66 0.77 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.75 0.66 0.77 0.72 0.75 0.98 0.66 11.68 19.30 25.78 11.94 15.75 18.80 23.37 25.40 11.94 15.75 18.80 23.11 26.42 11.68 15.62 19.05 23.11 25.78 12.70 16.26 18.80 22.86 25.91 11.94 FP71 FP73 FP75 FP71 FP72 FP73 FP74 FP75 FP71 FP72 FP73 FP74 FP75 FP71 FP72 FP73 FP74 FP75 FP71 FP72 FP73 FP74 FP75 FP71 0.77 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98 15.75 19.30 22.86 25.40 12.70 16.76 18.80 23.37 26.42 19.30 23.37 27.43 11.94 15.49 18.29 22.35 25.91 FP72 FP73 FP74 FP75 FP71 FP72 FP73 FP74 FP75 FP73 FP74 FP75 FP71 FP72 FP73 FP74 FP75 Gates Corporation Visit www.gates.com/ecrimp to download the latest crimp data. GATES CRIMP DATA AND DIES MANUAL Gates Corporation P.O. Box 5887 Denver, Colorado 80217-5887 www.gates.com/ecrimp