Altra Industrial Motion
Transcription
Altra Industrial Motion
Altra Industrial Motion Corporate Overview 1 NASDAQ listed (AIMC) Altra Industrial Motion Corp is a leading, global supplier of quality power transmission and motion control products. 2 Strong Global Brands All Power Transmission Ameridrives Couplings Bibby Transmissions Boston Gear Centric Clutch Delroyd Worm Gear Formsprag Clutch Huco Engineering Industrial Clutch Inertia Dynamics Kilian Manufacturing Marland Clutch Matrix International Nuttall Gear Saftek Stieber TB Woods Group Twiflex Limited Wichita Clutch Warner Electric Global Sales 2008: $630.2Million 3 Flexible Couplings Clutches & Brakes Linear Products Gearing & Gear Reducers Bearings & Components 4 22 Production Facilities Worldwide Electric Clutch Brakes South Beloit IL USA Warner Electric Columbia City IN USA Warner Electric Torrington Ct USA Inertia Dynamics Angers France Warner Electric Le Mans France Warner Electric Brechin Scotland Matrix Shenzhen China Warner Electric Flexible Couplings Erie PA USA Dewsbury England Hertford England India Ameridrives Bibby Transmission Huco Engineering Rathi Turboflex Gearing and Gear Reducers Charlotte NC USA Boston Gear Niagara Falls NY USA Nuttall, Delroyd Bearings and Precision Components Toronto Canada (2) Kilian Syracuse NY USA Kilian Shenzhen China Shui Hing Telford England Saftek Cleckheaton England Saftek Overrunning Clutches Warren MI USA Formsprag Heidelberg Germany Stieber Garching Germany Stieber Heavy Duty Clutch Brakes Twickenham England Twiflex Limited Telford England Saftek Limited Bedford England Wichita Clutch Wichita Falls TX USA Wichita Clutch Wichita Falls TX USA Industrial Clutch 5 Altra was formed through the acquisition of leading companies December 1996: Colfax PT established with the acquisition of Zurn Industry’s Mechanical Power Transmission Group. Ameridrives (1928) Marland (1931) Centric (1948) 1996 1997 1998 1999 May 1997: Acquired Industrial Clutch Corp. (1930) June 1997: Acquired Nuttall Gear Corp. (1897) August 1997: Acquired Boston Gear (1887) Delroyd (1922) February 2000: Acquired Warner Electric. Warner (1927) Formsprag (1946) Stieber (1944) Wichita (1954) 2000 2001 July 2000: Divested October 2004: Acquired Kilian (1922) December 2004: Established Altra Industrial Motion Warner Linear Superior Electric PSI 2002 2003 2004 2005 2006 December 2002: Divested Fincor Bay City Forge February 2006: Acquired Hay Hall Group Bibby Matrix Twiflex IDI Huco 6 Core Markets Turf & Garden Energy & Marine Material Handling Food Processing Mining Packaging Machinery Medical Mobility Primary Metals Forklifts Elevators Transportation Military & Aerospace 77 Global Coverage Sales Offices and Distribution Centers Sales Offices Shanghai China Singapore Taiwan Australia Distribution Centers Sweden Elk Grove Village IL South Africa Los Angeles Hong Kong Toronto Ontario Thailand Sales Associates United States South Africa Benelux Sweden China Canada Australia United Kingdom Thailand Singapore Mexico France Strong network of manufacturer representatives Taiwan South America Spain Hong Kong Germany Italy Altra Coverage 8 Altra is divided into two market focused divisions with a foundation of respected and established brand names Altra Industrial Motion Standard Products BRANDS Warner Electric Boston Gear Warner Electric Boston Gear Alcoils Centric Matrix Huco IDI Engineered Products Overrunning Clutch Formsprag Marland Stieber Heavy Duty Ameridrives Clutch Couplings Brake Wichita Clutch Amerigear Industrial Clutch Ameriflex Twiflex Bibby Saftek Nuttall Gear Nuttall Gear Delroyd Kilian Mfg. Kilian 9 Mike Hurt Chairman ANO Human Resources Steven Baird HR Supervisor Chambersburg, PA Quincy MA HR Jennifer Ireland, Eileen Reid, Shirley Belton John Pollock Global Procurement Gerry Ferris Global Sales Took Coder, Coder, Banakis, Condos, Hills, Ketter, Taylor Sales N. America Sales Europe Neil English Sales Asia Pacific Craig Hoke Craig Schuele Global Marketing, Business Development, Motion Control Ed Novotny Boston Gear, Huco, Belted Drives, Warehousing, ABS Carl Christenson Pres & CEO Mark Klossner Couplings Christian Storch CFO Dave Ebling Electromagnetic Clutch Brakes Mark Stuebe Heavy Duty Clutch Brake Thierry Jamet China Mfg Tony Chien Electronics Denny Schreier Warner Linear Belvidere, IL Ed Novotny Boston Gear Charlotte, NC Jim Pelloux Ameridrives Erie, PA Stan Owens Warner Electric S. Beloit, IL Columbia City, IN Bill Duff Kilian Syracuse, NY Toronto, Ontario Mark Stuebe Wichita Clutch Wichita Falls TX Tracy Schroder David Brooksbank, Angela Wallace, Altra Marketing Lew Crist TB Wood’s Chambersburg, SLP, Mt. Pleasant Pat Kelly Ranganathan Arumugam TB Wood’s San Marcos, TX Eric Prat Warner Electric Angers, France LeMans, France Mark Burggraaff Formsprag Warren, MI Neil Wright Wichita Clutch Bedford, UK Alex MacGregor PEC Chattanooga, TN Anna Voronina, Jon Ward Business Developement David Lockett Colin Jacobs Huco Dynatork Hertford, UK Steve Broomhead Bibby Dewsbury UK, Johannesburg, SA Steve Nyquist Inertia Dynamics Torrington, CT Norbert Liebenstein Stieber Heidelberg and Garching, Germany Peter Wood Twiflex Twickenham, UK Gerhard Heller Berges Marienheide, Germany and Bangalore, India Steve Jefferis Saftek Telford and Clickheaton, UK Tony Chien Berges Naturns, Italy TBW BG, WE, FS Customer Service Bill Duff Kilian, Overrunning Clutch Mike Carr Altra Warehouses Sergio San Martin Al Mason Altra Business System Nuttall Gear Niagara Falls, NY Dick Perry Matrix Brechin, Scotland Mark Lam Shenzhen, China Tom Paxton TB Wood’s Scotland, PA Joe Horvath CFO TB Wood’s Corp Finance Todd Patriacca, Carol Cummings, Judie Hunter Dick Perry Engineering and Business Development Manager 10 The Altra Business System (ABS) drives continuous improvement throughout the entire organization With origins in the Toyota Production System, ABS has evolved to meet the dynamic needs of Altra’s businesses Toyota Production System TPS Jacobs Production System JPS Danaher Production System DPS ABS is a comprehensive Business Management System designed to achieve World Class Excellence Danaher Business System DBS Colfax Business System CBS Altra Business System ABS 11 Heavy Duty Clutches and Brakes Division (HDCB) •Wichita Clutch (Wichita Falls, Texas) •Industrial Clutch (Waukesha, Wi) •Wichita Clutch (Bedford, UK) •Saftek Friction (Telford, UK) •Twiflex Ltd (Twickenham, UK 12 HDCB Facilities Wichita Clutch – Wichita Falls, USA – Founded in 1949 – 85,000 Sq Ft – Machining & Assembly – Cellular manufacturing Wichita Clutch – Bedford, UK – Founded in 1961 – 50,000 Sq Ft. – Machining & Assembly – Cellular manufacturing – Global Engineering Design Group – ISO 9001:2000 Twiflex – Twickenham, UK – Founded 1946 – 27,000 Sq Ft. – Machining and assembly – ISO 9001:2000 13 HDCB Sales & Market Information (Exclusive of Twiflex) HDCB Global Sales & Est World Growth Rates 8.0% 7.0% % of Sales 60.0% 6.0% 5.0% 40.0% 4.0% 3.0% 20.0% 2.0% 1.0% 0.0% Est World Growth Rates 80.0% Tension 5% Marine 6% Other 7% Metal Forming 42% 0.0% North America Europe Asia Pacific India South America Middle East Forestry 3% South Africa Energy 12% Channel Mix 80% 60% Mining 25% 40% 20% 0% Dist OEM US UK User Total 14 HDCB Key Markets - Energy Applications – Draw Works – Top Drives – Traction Winches – Mud Pumps Key Products – Wichita – LI Series & KK Series – Industrial – LKB Series Estimated Served Market Share – 3% – Draw Works – 12% Key Customers – Varco International - $2.0M – Skagit/Smatco - $2.5M (pending) – Amclyde - $.5M – National Oil Well - $5.0M (Potential) 15 HDCB Key Markets - Marine Applications – Deck Machinery – Dredging Drives – Main Propulsion Key Products – Wichita – LI Series & KK Series – Industrial – HC “Wet Clutch” Series Estimated Served Market Share – 3% – Dredging Drives – 19% – Deck Machinery – 11% – Main Propulsion – 1% Key Customers – Jahnel - $1.8M – Falk Corporation - $500k – BLM Hydra Lift - $750k 16 HDCB Key Markets - Mining Applications – Shovels & Drag Lines – Ball Mill Clutches Key Products – Wichita – Standard Vent Clutch’s – Industrial – LKB Series Estimated Market Share – 16% – Industry Leader in Shovels & Drag Line Segment - 71% Share Key Customers – Harnischfeger - $1.5M – Bucyrus - $ 1.1M – Rocky Mountain Brake - $ 1.0M 17 HDCB Key Markets - Tension Applications – Corrugators – Sheeters/slitters – Uncoilers Key Products – Mistral – Modevo – Kopper Kooled – Controls Estimated Market Share – 4% Key Customers – Megtec – Marquip 18 An Introduction to Wichita - Bedford 19 History 1949 Wichita USA formed 1961 Wichita UK formed 1978 Wichita UK becomes joint venture between TI group and DANA 1987 Taylor Industrial Clutch Co acquired by Wichita UK 1992 Wichita UK achieved ISO 9001 1993 Wichita wholly owned by DANA as part of the Warner Electric C&B Group 1999 Wichita UK achieved ISO 14001 March 2000 Became part of Colfax PT Group (Includes Industrial Clutch Corporation plant in Waukesha) 2002 Taylor Clutch sold 2003/2004 Industrial Clutch moved from Waukesha to Wichita Falls Texas 2004 Became part of Altra Industrial Motion 20 Wichita - Bedford Manufacturing plant established in 1961 in Bedford, UK 80Km North of London Manufacture range of pneumatically and hydraulically actuated clutches and brakes from 150 mm to 1500 mm diameter. Manufacture to Lloyds / DNV / ABS Certification body standards R & D department & Test Laboratory ISO 9001 since 1992 ISO 14001 since 1999 Worldwide distribution and service 21 Wichita The markets that we serve: Tensioning, Steel-making and Processing, Oil and Gas, Marine, Mining, Dynamometry, Forestry, and Heavy Duty 22 Tensioning Corrugators 23 Tensioning Slitting 24 Tensioning Newsprint 25 Steel Making and Steel Processing Rotary Flying Shears 26 Steel Making and Steel Processing Cold Shear 27 Mining Ballmills 28 Mining Crushing 29 Mining Earth Moving 30 Marine Main Propulsion 31 Marine Dredging 32 Marine Heavy Duty Lifting 33 Marine Heavy Duty Winches 34 Forestry Log Haulers 35 High Energy Weight = 20 tonne Speed= 1600 m/min Stop in 2 secs Stops 140/week 36 Marine Mat Laying Barge 37 Wichita Offices Distributors Australia Ireland Argentina India France Israel Germany Japan Hong Malaysia Kong Italy New Zealand Netherlands Norway Singapore Poland Spain Portugal Switzerland South Taiwan Sweden Africa Turkey 38 Global Service and Support •260 sales and marketing associates •Direct sales coverage in over 35 countries •Distributor locations in over 50 countries 39 Altra Industrial Motion World Headquarters Quincy, MA Warner Electric S. Beloit, IL (HQ) Columbia City, IN Angers, France LeMans, France Shenzhen, China Boston Gear Charlotte, NC Overrunning Clutch Formsprag/Marland Warren, MI Stieber Heidelberg, Germany Munich, Germany Heavy Duty Clutch Brake Wichita Clutch/Industrial Clutch Wichita Falls, TX Bedford, UK Ameridrives Erie, PA Nuttall Gear/Delroyd Gear Niagara Falls, NY 40 Altra Product Portfolio/Global Brands Clutches and Brakes Gearing [Picture] Adjustable Speed Drives Couplings 41 41 The Power of Experience 42 References: OEM Customers Harnischfeger - Mining Bucyrus - Mining Hydralift BLM - Marine Peterson Pacific - Forestry Falk Corp - Marine Sintech - Mining Bliss Clearing - Metal Megtec Systems - Paper Varco International – Energy Bentec - Energy David Brown Engineering - Marine 43 History: Wichita UK 1949 Wichita USA formed 1961 Wichita UK formed 1978 Wichita UK becomes joint venture between TI group and DANA 1987 Taylor Industrial Clutch Co acquired by Wichita UK 1992 Wichita UK achieved ISO 9001 1993 Wichita wholly owned by DANA as part of the Warner Electric C&B Group 1999 Wichita UK achieved ISO 14001 March 2000 Became part of Colfax PT Group (Includes Industrial Clutch Corporation plant in Waukesha) 2002 Taylor Clutch sold 2003/2004 Industrial Clutch moved from Waukesha to Wichita Falls Texas 2004 Colfax divestiture of Colfax PT group to Genstar. Altra holding corporation formed. 44 Wichita UK ; a commitment to TQM Organisation-wide. Integrated across the site – Communication is key – “process view” of manufacturing Relevant KPI’s that drive stakeholder value Customer driven Developing the “internal customer concept” “Right first time initiative” Lean manufacturing concepts – Elimination of waste – Flexibility – Kaizen tool kit Continuous improvement culture “A sense of urgency and pride in everything we do” 45
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