Tools with ISO elements
Transcription
Tools with ISO elements
Perfect machining technology Boring | Milling MAPAL the major specialist MAPAL Präzisionswerkzeuge Dr. Kress KG P. O. Box 1520 · D-73405 Aalen · Phone +49 (0) 7361 585-0 · Fax +49 (0) 7361 585-1029 info@de.mapal.com · www.mapal.com V2.0.0 MAPAL competence MAPAL competence Tools with ISO elements Tools with ISO elements Order No. 10137812 | V2.1.0 ISO-E-01-020-0115-WD Printed in Germany. Right of technical modifications reserved. Reaming and fine boring Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services MAPAL stands for innovative machining solutions with the highest quality, precision and cost-effectiveness. Starting from fine bore machining, we offer our customers a comprehensive range of precision tools for machining cubic parts. In conjunction with tailored services we can design complete machining processes so that reliable, cost-effective manufacturing is guaranteed. ISO tools from MAPAL have achieved a leading role in the areas of boring, precision boring and milling. Building on its knowledge of fine machining, in recent years MAPAL has produced a wide range of cost-effective standard tools and a broad technological basis for customer-specific solutions. Our specialists tap major productivity potential for every machining task by means of a wide variety of design options and their deep process understanding. Dr. Jochen Kress Perfect machining technology Boring | Milling MAPAL the major specialist MAPAL Präzisionswerkzeuge Dr. Kress KG P. O. Box 1520 · D-73405 Aalen · Phone +49 (0) 7361 585-0 · Fax +49 (0) 7361 585-1029 info@de.mapal.com · www.mapal.com V2.0.0 MAPAL competence MAPAL competence Tools with ISO elements Tools with ISO elements Order No. 10137812 | V2.1.0 ISO-E-01-020-0115-WD Printed in Germany. Right of technical modifications reserved. Reaming and fine boring Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services MAPAL stands for innovative machining solutions with the highest quality, precision and cost-effectiveness. Starting from fine bore machining, we offer our customers a comprehensive range of precision tools for machining cubic parts. In conjunction with tailored services we can design complete machining processes so that reliable, cost-effective manufacturing is guaranteed. ISO tools from MAPAL have achieved a leading role in the areas of boring, precision boring and milling. Building on its knowledge of fine machining, in recent years MAPAL has produced a wide range of cost-effective standard tools and a broad technological basis for customer-specific solutions. Our specialists tap major productivity potential for every machining task by means of a wide variety of design options and their deep process understanding. Dr. Jochen Kress Reliable service – worldwide Complete support from planning to the process Planning and organising the complete machining process Technical support during commissioning Reliable and cost-effective tool supply by means of tool management Worldwide availability The sound experience of MAPAL specialists is available to customers worldwide during the entire collaboration process up to and including process support. Depending on the customer's needs, individual custom tools are designed or the complete planning and process support taken over. However, support from MAPAL does not end with the start of production. Even during the production phase specialists from MAPAL assist the customer, optimise parameters or tool details, provide advice related to the process Competent in the standard with their know-how and produce significant added value for the customer. With its complete range of services including tool management, MAPAL helps to keep production top notch: highly productive, costeffective and reliable. ISO tools and services from MAPAL are available worldwide. With production facilities, sales and service offices in all relevant markets of the world, short channels for delivery and support are guaranteed. The systematic know-how transfer between the subsidiaries ensures consistent quality collaboration at the highest technical level. Subsidiaries Representatives Broad standard programme of tools and indexable inserts Boring large diameters with short machining times High-performance milling cutters for a large number of machining tasks Precise, cost-effective indexable inserts The usage of high performance, cost-effective standard tools plays a significant role in process design. In this area MAPAL has produced and brought to market maturity a broad range of tools and indexable inserts in recent years. For boring large diameters with short machining times the tangential tools TSW and TFB have been further developed as a uniform and highly productive program for roughing and fine machining. In the milling area a high performance range of tools is available as standard for a large number of machining tasks. And finally there is a completely new, costeffective range of indexable inserts for ISO tools available from stock. Reliable service – worldwide Complete support from planning to the process Planning and organising the complete machining process Technical support during commissioning Reliable and cost-effective tool supply by means of tool management Worldwide availability The sound experience of MAPAL specialists is available to customers worldwide during the entire collaboration process up to and including process support. Depending on the customer's needs, individual custom tools are designed or the complete planning and process support taken over. However, support from MAPAL does not end with the start of production. Even during the production phase specialists from MAPAL assist the customer, optimise parameters or tool details, provide advice related to the process Competent in the standard with their know-how and produce significant added value for the customer. With its complete range of services including tool management, MAPAL helps to keep production top notch: highly productive, costeffective and reliable. ISO tools and services from MAPAL are available worldwide. With production facilities, sales and service offices in all relevant markets of the world, short channels for delivery and support are guaranteed. The systematic know-how transfer between the subsidiaries ensures consistent quality collaboration at the highest technical level. Subsidiaries Representatives Broad standard programme of tools and indexable inserts Boring large diameters with short machining times High-performance milling cutters for a large number of machining tasks Precise, cost-effective indexable inserts The usage of high performance, cost-effective standard tools plays a significant role in process design. In this area MAPAL has produced and brought to market maturity a broad range of tools and indexable inserts in recent years. For boring large diameters with short machining times the tangential tools TSW and TFB have been further developed as a uniform and highly productive program for roughing and fine machining. In the milling area a high performance range of tools is available as standard for a large number of machining tasks. And finally there is a completely new, costeffective range of indexable inserts for ISO tools available from stock. Leading process solutions Optimised processes with matched complete machining tools Reduced machining costs through ISO complete machining tools and hybrid tools Intelligent engineering guarantees process reliability and straightforward handling The latest manufacturing facilities for precision tools at the highest level During the planning of new machining processes as well as the optimisation of existing processes, the focus is on the assessment of the machining time and the Cost Per Part (CPP). By means of intelligent, multi-stage, multi-cutting edge ISO combination tools or complete machining tools, both the productive times and the non-productive times can be significantly reduced. Here the design of intelligent tool solutions is not limited to just the ISO area. To prepare a solution that is optimal for the customer, different machining systems are combined into so- called hybrid tools. ISO tools from MAPAL meet both the requirement for process reliability and the requirement for straightforward handling – with intelligent and precise adapter solutions along with reliable, quick indexable insert mounting. The reliable principle of operation of MAPAL ISO tools is ensured by the latest design methods that make it possible to assess collisions or to determine tool restrictions even during the planning phase. Production in the latest manufacturing facilities guarantees maximum tool precision. Demanding machining tasks require maximum productivity Components such as engine blocks, brakes, turbochargers or swivel bearings, and also many other cubic parts from the automotive and commercial vehicle industry, mechanical engineering and systems engineering or the energy and aerospace industry require accuracies in the machining process in the range from IT 9 to IT 7. It must be possible to optimally machine mostly cored parts with high stock removal, large bore diameters and varying structures while taking into account the tolerance parameters, the stability of the part and the performance of the machine. ISO tool solutions are predestined for these requirements and cover the complete range of workpiece materials, in particular cast parts. Due to the large selection of cutting geometries, insert shapes and cutting materials, they are versatile in use and offer significant rationalisation potential during boring or milling in pre-machining or fine machining. The replaceable indexable inserts make the reconditioning of tools particularly straightforward and reduce the tool costs and as a consequence the Cost Per Part (CPP). Requirements on innovative tool solutions For all materials For numerous applications Increase productivity and quality Reduce productive and non-productive times P M K N S Reduce costs Easy handling Universal use Conservation of resources 6 The numerous possibilities continue with the list of workpiece materials. The applications range from machining castings and steel, through the machining of demanding, high-alloy materials such as titanium or inconel, to aluminium. Engine blocks Tools with ISO elements | Introduction Suspension Brakes Turbochargers Compressors Large engines Gearbox housing: mechanical engineering / system engineering Connecting rods Wind power 7 ISO tools from MAPAL – the leading technology The high customer requirements are met by MAPAL from the design to the manufacture of the tools by means of extensive know-how and the latest technology. For this reason ISO tools from MAPAL are leading in the custom sector and standard sector. The combination of continuous product innovations and a wealth of experience from more than 15 years gives the tools their high performance – with the objective of achieving higher part qualities, better tool lives and increased productivity. Precision, performance and innovative technology Process solutions – Perfectly yours MAPAL precision in design and production To reduce productive and non-productive times simultaneously, MAPAL offers particularly high performance complete machining tools. Reduced cycle times, lower energy consumption and the related higher cost-effectiveness are the result. These effects are achieved by innovative processes such as helix milling or interpolation turning. Among the success stories of processes optimised by MAPAL specialists there are some applications where it was possible to save up to 60 % of the machining time. The latest 3D design and computer-aided studies make it possible to develop and design complex tangential tools. The data on the insert seats and chip spaces exactly defined in this manner and other machining tasks are sent via a CAM interface to the controller for high-accuracy, highperformance 5-axis machining centres. In this way MAPAL ISO tools are produced with monitoring and control by experienced staff. Highly accurate manufacturing tolerances are required and met. This aspect guarantees a real multi-cutting edge capability and the high performance of the tools. Advantages of MAPAL ISO tools Reduction of the manufacturing costs per unit due to short machining times Combination tools for the reduction of the number of tools required High process reliability Maximum cost-effectiveness due to tangential technology Technology available worldwide 8 Tools with ISO elements | Introduction Maximum cost-effectiveness due to tangential technology Always the right cutting edge Finishing machining possible Crucial for the high performance of the MAPAL ISO tools is tangential technology. Compared to the usage of radially mounted indexable inserts, this technology permits the usage of several cutting edges with the same power consumption. So that, higher machining values and a higher machining volume are possible. Tangential tools also feature very smooth running. As a result excellent tool lives and very good part qualities are achieved. In the area of ISO boring and milling tools MAPAL offers a wide selection of geometries and cutting materials. Due to the comprehensive programme it is ensured that the right cutting edge can be used for every application. Along with the different shapes and sizes, this programme also includes cutting materials such as carbide, ceramic and PCD or PcBN-tipped inserts. This variety has a positive effect on cost-effectiveness and the efficiency of the usage of resources. Depending upon the application, up to eightcutting edges on the indexable inserts ensure the cutting material is utilised optimally. The indexable inserts are straightforward and reliable to change. The combination of highly accurate inserts and a precise insert seat in the tool body guarantees a consistent machining result after every insert change. To be able to achieve very high accuracies, particularly during bore machining, MAPAL uses a special, simple adjusting system that is accurate to the μ. 9 Significant advantages due to innovative tool solutions The perfect interaction – TSW/TFB tools The MAPAL tangential roughing tools TSW and tangential fine boring tools TFB are designed as a complete programme from pre-machining to fine machining, especially for large bore diameters. The TSW roughing tools feature an indexable insert with six usable cutting edges. The special effect of the arc shaped land is even more apparent on indexable inserts for the TFB fine boring tools. Using these tools, machining results of reaming quality are achieved – with significantly shorter machining times than one or two-cutting edge boring tools. For example: During the pre-machining of cylinder bores in engine blocks made of GG25 using a tangential roughing tool, it was possible to reduce the machining time from 16 seconds to eight seconds. Prior to the conversion it was necessary to divide the high stock removal over two boring tools. 50 % less machining time more from page 18 Win in every process – complex combination tools The optimisation of each individual machining step in a machining process results in the most cost-effective result in the end. During the machining of large numbers of parts, around two thirds of the non-productive time and a third of the productive time is avoided. Accordingly, there is significant potential for reducing the process time by means of reduced tool changing and movement times. MAPAL has the know-how and the facilities to exploit this potential by means of complex combination tools and modern machining technologies. The combination of different machining systems into so-called hybrid tools also opens up numerous possibilities. For example: It was possible to reduce the total machining time for a gearbox housing made of grey cast iron from 46 minutes to 18 minutes. This saving was possible due to the usage of various MAPAL ISO tools for the combination machining and for the interpolation turning. 60 % less machining time more examples from page 127 10 Tools with ISO elements | Introduction Eight cutting edges on the disc milling cutter – LTHU indexable inserts High stability, a soft cut and a large number of cutting edges characterise the MAPAL tangential milling programme. The disc and shoulder milling cutters fitted with the 4+4-cutting edge indexable inserts of type LTHU are a highlight. These peripheral ground indexable inserts combined with the highly accurate MAPAL fixed insert seats in the tool achieve real multi-cutting edge capability during roughing and semi-finishing. On the milling cutters shown below all eight cutting edges can be used in the same machining direction and offer excellent cost-effectiveness. For example: During the milling of the disc slot and the pad seat on a car brake caliper, it was possible to significantly reduce the Cost Per Part (CPP) for the milling process using a disc milling cutter with eight-cutting edge LTHU indexable inserts. Costs per part reduced by 66 % more on the milling cutter range from page 64, more on indexable inserts from page 121 Machine extensively and quickly – the MAPAL helix milling cutter For roughing different, in particular large diameters on a workpiece, circular milling is often used. However, a circular milling cutter often requires a large number of cycles until all the machining is complete. This means a low material removal rate and a long machining time. The alternative is the MAPAL helix milling cutter: it superimposes an axial feed movement on the circular movement. With the specially arranged tangential indexable inserts, the tool plunges into the workpiece at full cutting depth. Up to 50 % higher material removal rates secure significant efficiency advantages compared to conventional circular milling. For example: Compared to a porcupine milling cutter, by changing to the MAPAL helix milling cutter it was possible to increase the material removal rate during the machining of a bore with a diameter of 1,300 mm in a GG25 housing from 1,450 to 2,150 cm³/min. Material removal rate increased by 48 % more on helix milling from page 194 11 12 Tools with ISO elements | Introduction | Index Boring 15 Milling 35 Indexable inserts 67 Innovative complete solutions 127 Cartridges 137 Accessories and spare parts 155 Technical appendix 173 13 14 Boring Introduction Tools with ISO elements | Boring Boring tools for pre-machining and fine machining Pre-machining places major challenges on machining manufacture. For this reason a costeffective pre-machining tool is important in the machining process. With a background of fine machining and many years of experience related to bore machining, MAPAL has obtained sound know-how that is manifested in the innovative and very productive boring tools with ISO elements. ISO combination tools tap new productivity potential on a daily basis – also in conjunction with other product groups. The tangential roughing and fine boring tools were specially developed for pre-machining and fine machining large diameters; today these tools are available as standard. Programme overview boring 16 Tangential roughing tools TSW 18 Application notes TSW 19 Designation key and series TSW 20 Tangential fine boring tools TFB 26 Application notes TFB 27 Designation key and series TFB 28 Through bore Suitable for open bores. Not suitable for machining shoulders if a 90° angle is required. Blind bore Suitable for closed bores and machining shoulders taking into account the cutting edge length. Internal cooling Tools designed with internal coolant supply. 15 Tools with ISO elements | Boring | Programme overview Boring tools with ISO elements Programme overview 1 – 2 Standard tools 1 TFB – tangential fine boring tool 2 TSW – tangential roughing tool The MAPAL tangential roughing tools TSW and tangential fine boring tools TFB are designed as a complete range from the pre-machining to fine machining especially of large bore diameters. 3 Hybrid tools MAPAL hybrid tools combine different machining systems for maximum productivity. Example: combination tool with solid carbide drill and ISO countersink step. 7 Fixed insert seat and cartridge High accuracy manufacturing tolerances on insert seats and indexable inserts guarantee the real multi-cutting edge capability of the ISO tools with fixed insert seats. Cartridges with standard dimensions or in a compact design further increase the flexibility of MAPAL ISO tools. 8 Boring tools with radial technology Depending on the requirements of the part and machining situation, ISO boring tools are also designed with radial indexable inserts. 3 4 Multi-step capability and tangential technology The multi-stage design reduces the tools needed and shortens the machining time. The tangential technology ensures particularly quiet running. In combination with guide pads, the tools achieve very high positioning accuracy. 5 Modular construction of ISO combination tools The modular design of ISO combination tools offers many advantages. For example, entire part families can be machined with fewer tools as only part of the tool needs to be changed. By using connections, for instance a highly accurate HSK-C connection, particularly complex tools can be constructed. Even more machining steps are combined into one tool and the productivity increased even further. 2 1 6 External machining tools ISO tools for external machining are individually adapted to the machining task. Whether turning diameters, chamfering or producing special external contours, MAPAL ISO tools are the right solution. The usage of tangential indexable inserts also increases the performance of the tools here. 8 16 7 Boring Introduction Tools with ISO elements | Boring | Programme overview Exact adjustment For the cases in which high accuracy indexable inserts and precision milled insert seats are insufficient for the required accuracy, MAPAL uses an adjustment system specially developed for ISO inserts. Here the insert sits on an adjusting wedge with a large contact area. This feature is completely embedded in the tool body and as a result offers the indexable insert a stable seat. The adjusting wedge has an angled surface and can be moved using a lefthand - right-hand threaded adjusting screw. This design produces an indirect, very accurate and easy to use setting feature. As a consequence MAPAL ISO tools achieve accuracies not normally achieved using ISO tools. Best machining results due to arc shaped land 5 Due to the normal clearance angle on ISO indexable inserts there is only limited support for the tool during bore machining. Tools then tend to vibration; this vibration effects the surface finish and tool life expectancy. To counteract this problem, MAPAL developed the arc shaped land. This special geometry is a support surface on the cutting edge that supports the tool in the bore and is comparable to an arc land chamfer on fixed reamers. 4 6 17 Tools with ISO elements | Boring | Tangential roughing tools TSW Tangential roughing tools TSW The MAPAL tangential roughing tools set new standards in relation to stability and performance, particularly in the case of higher stock removal. An innovative, six-cutting edge indexable insert with special support chamfer prevents chatter and vibration. Perfect multi-cutting edge capability with increased stability is ensured by the tangential installation of the indexable inserts in precision insert seats on the front face. Tangential roughing tools Series TSW 101/111 and TSW 201/211 The ground clamping geometry combined with the tangential installation position on the face of the tool body results in a highly positive rake angle and therefore a soft cut and very quiet tool cutting behaviour. This property is further supported by a special support surface on the cutting edges, an arc shaped land, which supports the tool in the bore like an arc land chamfer on reamers. Along with the excellent cutting behaviour of the tangential roughing tools, the necessary drive power required is also reduced, as the machining forces are comparatively low. As a result the tools can also be used on machines with lower torques. It is, however, much more important that, with the same drive power, it is possible to fit more cutting edges to the tools, so that the feeds are increased and machining times drastically reduced. The diameter range of the tools from the standard series is 37 - 280 mm, larger diameters are also possible as a custom solution. Two insert sizes available in different substrates cover the entire diameter range. The TSW are available in a monoblock design and as a modular system for larger diameters. The TSW tools are also designed with two different contact angles on the insert seats. The contact angle is 0° on the TSW 101/201 tools for blind bores and 10° on the TSW 111/211 tools for through bores. Features Six-cutting edge tangential indexable insert Soft cutting behaviour Reduced drive power Tool life increased by up to 30 % High cutting depths Six to eight times faster than boring tools The indexable insert has six cutting edges (marked in red) that are used by rotating and turning. 18 Tools with ISO elements | Boring | Tangential roughing tools TSW TSW monoblock ø 37 - 120 mm Boring TSW / TFB Application notes TSW modular design ø 60 - 280 mm Tool holders Tangential roughing head General figures for determining the maximum tool length 350 SK 50 / HSK 80 250 Length In case of unfavourable diameter-length ratios a pilot bore is recommended. HSK 100 300 SK 40 / HSK 63 200 lmax 150 100 50 0 40 60 80 100 120 140 160 180 Diameter 200 220 240 260 280 Ordering example TSW 111 Pre-machining of a through bore in GGG40 The following are required: Nominal diameter 88.5 mm Depth of the bore 138.0 mm Material Machine spindle GGG40 HSK-A100 Number of cutting edges (pay attention to machine performance, see page 176)Z = 4 (L2=55) LB=138 5 L1=200 Z=4 d=88,5 Tool model for the stated machining application: TSW111-ø 088.50-Z4-200.0-A100 2 Selected indexable inserts see page 99 WTHQ090608H03L10B041-HP455 19 Tools with ISO elements | Boring | Designation key Designation key for tangential roughing tools TSW Tools: TSW monoblock / TSW roughing heads d1 d1 lh TSW 101 and 111 T S W 1 0 1 TSW 201 and 211 - Ø 1 0 0 . 0 0 - Z 4 Tool type Tool diameter d1 and number of teeth TSW 101 + 111 TSW 201 + 211 TSW 101 + 111 Monoblock design Modular design Diameter d1 No. of teeth Diameter d1 No. of teeth TSW 101 = 0° contact angle TSW 201 = 0° contact angle 37,00-40,40 Z=2 59,50-74,40 Z=3 for blind bores and bores with shoulders for blind bores and bores with shoulders 40,50-59,40 Z=3 74,50-89,40 Z=4 TSW 111 = 10° contact angle TSW 211 = 10° contact angle 59,50-74,40 Z=3 89,50-104,40 Z=4 for through bores for through bores 74,50-104,40 Z=4 104,50-119,40 Z=5 104,50-120,00 Z=5 119,50-174,40 Z=5 174,50-280,00 Z=5 Tool holders: TSW 201 and 211 M C A - lh H S K - A 1 0 0 Type MCA Arbor Dimensions in mm. 20 TSW 201 + 211 Shank connection HSK-A Hollow shank taper Form A HSK-C Hollow shank taper Form C SK Taper shank in acc. with ISO AD/B - 6 0 Clamping diameter Diameter of arbor - 1 8 0 Projection length lh Nominal length of the arbor - 9 - Internal cooling Custom 9 (not specified) 0 - W Alignment 0 Without alignment Length adjustment Without W length adjustment Boring TSW / TFB Tools with ISO elements | Boring | Designation key 1 0 0 . 5 - A D B 5 0 Tool length Tool connection TSW monoblock TSW roughing heads TSW 101 + 111 lk lk lh lh d1 Shank form d1 lk = 40,0 d1 l1 = Can be configured as per lengthdiameter diagram d1 TSW 201 + 211 d1 TSW 101 + 111 d1 - TSW 201 + 211 Connection Size Code HSK-C 63 C63 HSK-C 80 C80 HSK-C 100 C100 HSK-A 63 A63 HSK-A 80 A80 HSK-A 100 A100 SK-AD/B 40 ADB40 SK-AD/B 50 ADB50 Connection ø-Range Clamping diameter Code 59,50-74,40 ø 18 D18 74,50-89,40 ø 22 D22 ø 27 D27 ø 40 D40 174,50-280,00 ø 60 D60 Mounting 89,50-119,40 bore 119,50-174,40 21 Tools with ISO elements | Boring | Tangential roughing tools TSW 101 – tangential roughing tools Monoblock design Contact angle 0° For blind bores and bores with shoulders l1 d1 l2 Machine connection HSK Nominal size HSK 2 40,50 - 59,40 3 59,50 - 74,40 3 74,50 - 104,40 4 104,50 - 120,00 5 Tool lengths l2 Indexable insert l1 min l1 max HSK-A TORX® screw Order No. HSK-A HSK-C HSK-A HSK-C HSK-C 63 80 100 63 80 100 47 47 55 47 47 55 20 25 30 20 25 30 55 55 70 60 55 65 50 55 70 50 55 65 See diagram Page 19 63 80 100 63 80 100 80 100 47 47 55 47 47 55 47 55 20 25 30 20 25 30 25 30 65 60 60 75 70 70 75 75 50 55 65 55 55 65 60 65 See diagram Page 19 WTHQ 0705 L00BO26 WTHQ 0906 L00BO41 Page 98 37,00 - 40,40 Number of cutting edges TX15-M4x11 10018468 Page 98 d1 TX20-M5x13 10105084 l1 d1 l2 Machine connection ISO 37,00 - 40,40 2 40,50 - 59,40 3 59,50 - 74,40 3 74,50 - 104,40 4 104,50 - 120,00 5 Nominal size ISO Indexable insert TORX® screw l1 min l1 max ISO-AD / ISO-B ISO-AD / ISO-B ISO-AD / ISO-B 40 50 40 50 40 45 40 45 50 60 55 60 See diagram Page 19 WTHQ 0705 L00BO26 TX15-M4x11 10018468 40 50 40 50 40 50 40 45 40 45 40 45 60 50 70 60 75 65 See diagram Page 19 WTHQ 0906 L00BO41 TX20-M5x13 10105084 Further dimensions and lengths on request. Dimensions in mm. 22 Tool lengths l2 Page 98 Number of cutting edges Page 98 d1 Order No. Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length. Tools with ISO elements | Boring | Tangential roughing tools Monoblock design Contact angle 10° For through bores Boring TSW / TFB TSW 111 – tangential roughing tools l1 d1 l2 10° Machine connection HSK Nominal size HSK 2 40,50 - 59,40 3 59,50 - 74,40 3 74,50 - 104,40 4 104,50 - 120,00 5 Tool lengths l2 Indexable insert l1 min l1 max HSK-A TORX® screw Order No. HSK-A HSK-C HSK-A HSK-C 63 80 100 63 80 100 47 47 55 47 47 55 20 25 30 20 25 30 55 55 70 60 55 65 50 55 70 50 55 65 See diagram Page 19 WTHQ 0705 L10BO26 Page 99 37,00 - 40,40 Number of cutting edges TX15-M4x11 10018468 63 80 100 63 80 100 80 100 47 47 55 47 47 55 47 55 20 25 30 20 25 30 25 30 65 60 60 75 70 70 75 75 50 55 65 55 55 65 60 65 See diagram Page 19 WTHQ 0906 L10BO41 Page 99 d1 HSK-C TX20-M5x13 10105084 l1 d1 l2 10˚ Machine connection ISO 37,00 - 40,40 2 40,50 - 59,40 3 59,50 - 74,40 3 74,50 - 104,40 4 104,50 - 120,00 5 Nominal size ISO Tool lengths Indexable insert TORX® screw l2 l1 min l1 max ISO-AD / ISO-B ISO-AD / ISO-B ISO-AD / ISO-B 40 50 40 50 40 45 40 45 50 60 55 60 See diagram Page 19 WTHQ 0705 L10BO26 Page 99 Number of cutting edges TX15-M4x11 10018468 40 50 40 50 40 50 40 45 40 45 40 45 60 50 70 60 75 65 See diagram Page 19 WTHQ 0906 L10BO41 Page 99 d1 TX20-M5x13 10105084 Further dimensions and lengths on request. Dimensions in mm. Order No. Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length. 23 Tools with ISO elements | Boring | Tangential roughing heads TSW 201 – tangential roughing heads Modular design Contact angle 0° For blind bores and bores with shoulders Number of cutting edges d3 lk d2 59,50 - 74,40 74,50 - 89,40 89,50 - 104,40 104,50 - 119,40 119,50 - 174,40 3 4 4 5 5 18 22 27 27 40 40 39 50 60 60 89 174,50 - 280,00 5 60 40 140 Indexable insert TORX® screw WTHQ 0906 L00B041 WTHQ 0906 L00B081 Page 99 Order No. 10105084 Page 99 d1 d1 d2 d3 lk 10105084 TSW 211 – tangential roughing heads Modular design Contact angle 10° For through bores lk d3 59,50 - 74,40 74,50 - 89,40 89,50 - 104,40 104,50 - 119,40 119,50 - 174,40 3 4 4 5 5 18 22 27 27 40 40 39 50 60 60 89 174,50 - 280,00 5 60 40 140 Further dimensions and lengths on request. Dimensions in mm. 24 lk d1 Number of cutting edges d2 Indexable insert TORX® screw WTHQ 0906 L10B041 WTHQ 0906 L10B081 Page 99 Order No. 10105084 Page 99 d1 d3 d2 10˚ 10105084 Tools with ISO elements | Boring | Tool holders for tangential roughing heads Boring TSW / TFB TH-TSW 201 and 211 – tool holders for tangential roughing heads lh d2 d3 l2 Machine connection HSK (DIN 69893-1) For tool ø d3 d2 59,50 - 74,40 18 39 74,50 - 89,40 22 50 89,50 - 119,40 27 60 119,50 - 174,40 40 89 174,50 - 280,00 60 140 Nominal size HSK 63 80 100 63 80 100 80 100 80 100 100 Tool holder lengths l2 lh min lh max HSK-A HSK-C HSK-A HSK-C HSK-A HSK-C 47 47 55 47 47 55 47 55 47 55 55 20 25 30 20 25 30 25 30 25 30 30 70 70 70 65 70 70 70 70 85 85 95 60 60 60 50 55 55 55 55 70 70 80 200 250 300 200 250 300 250 300 250 250 250 160 210 260 160 210 260 210 260 210 210 210 lh d3 d2 l2 Machine connection ISO (DIN 69871 Form AD / B) For tool ø d3 d2 59,50 - 74,40 18 39 74,50 - 89,40 22 50 89,50 - 119,40 27 60 119,50 - 174,40 40 89 174,50 - 280,00 60 140 Nominal size ISO 40 50 40 50 40 50 40 50 40 50 Tool holder lengths l2 ISO-AD / ISO-B lh min ISO-AD / ISO-B lh max ISO-AD / ISO-B 40 45 40 45 40 45 40 45 40 45 50 50 50 50 – 55 – 65 – 85 160 210 160 210 – 210 – 210 – 210 Further dimensions and lengths on request. Dimensions in mm. 25 Tools with ISO elements | Boring | Tangential fine boring tools TFB Tangential fine boring tools TFB Tangential technology now also for fine machining. Newly developed reaming cutting edges are mounted in precision insert seats and set sensitively and highly accurately to a defined amount above the reference setting pads using the MAPAL wedge adjustment. Up to 7 IT The tool is guided in the bore by the special arc shaped land. The MAPAL TFB series impresses due to easy, precise handling, quiet running at high feeds and the best machining results. Tangential fine boring tools Series TFB 101/111 The tangential fine boring tools are far superior to the previous conventional tool systems for the fine machining of large diameters. Compared to one or two-cutting edge boring tools the TFB tools are six to eight times faster with machining results in reaming quality. During fine machining the effect of the arc shaped land is even more significant than on the roughing tools – it guides the tool in the bore and at the same time smoothes the surface. The TFB tools are equipped with six to eight indexable inserts that are embedded in the tool body unevenly in relation to each other. The reaming cutting edges are mounted in precision insert seats; a MAPAL wedge adjustment feature for exact and very sensitive adjustment is fitted for each cutting edge. Precision ground reference pads are used as a setting aid. The setting of the tools is enormously simplified, as the cutting edge only needs to be set to a specific amount 26 beyond the pad diameter, a task that is very easy using commonly available measuring equipment and the sensitive adjustment accurate to the μm (see setting instructions on page 180). The TFB tangential fine boring tools comprise of three assemblies. The machine adapter and the intermediate adapter are connected via a MAPAL Module connection with radial and axial alignment, as a result the radial run-out error on the spindle can be compensated. The tangential fine boring head is connected to the intermediate adapter via an HSK connection. The standard diameter range is from ø 60 to 280 mm. The TFB tools are available in two different series. TFB 101 for blind bores and TFB 111 for through bores. Features MAPAL arc shaped land guides the tool and smoothes the bore Highly positive rake angle for soft cut High precision insert seats Bores in reaming quality Six to eight times faster than boring tools Straightforward, sensitive adjustment Tools with ISO elements | Boring | Tangential fine boring tools TFB TFB modular design ø 60 - 280 mm Machine adapter Boring TSW / TFB Application notes Standard lead geometries Intermediate adapter 1 Tangential fine boring head MG 30° For improved surface finish 45° Without any specific requirement (standard) 75° For a specific requirement on the positioning accuracy 0,55 MC 0,4 MA General figures for determining the maximum tool length 350 SK 50 / HSK 80 250 Length In case of unfavourable diameter-length ratios a pilot bore is recommended. HSK 100 300 SK 40 / HSK 63 200 lmax1 lmax2 150 100 50 0 60 80 100 120 140 160 180 Diameter 200 220 240 260 280 Ordering example TFB 111 Fine machining of a through bore in GGG40 The following are required: Nominal diameter Tolerance ( < IT7) 89,0 mm H7 (+0.035/0) Depth of the bore 138.0 mm Material Machine spindle LB=138 4 Number of cutting edges (pay attention to machine performance) GGG40 HSK-A100 Z=6 2 d1=89 H7 Tool for the stated machining application: OS-AD-HSK-A100-MOD100-065-11 KS-VL-MOD100-HSK-C63-100-21 TFB111-ø089.00-Z6-065.0-C63 LMa=65 LZa=100 L1=230 Lk=65 Selected for indexable inserts see page 96 FTHW0905MCD01L00B030-CP131 27 Tools with ISO elements | Boring | Designation key Designation key for tangential fine boring tools TFB Tool: TFB fine boring heads d1 d1 lk TFB 101 and 111 T F B 1 0 1 - Tool type Ø 1 0 0 . 0 0 - Z 8 Tool diameter d1 and number of teeth TFB 101 + 111 TFB 101 + 111 Modular design Diameter d1 No. of teeth 60,00-74,99 Z=6 75,00-89,99 Z=6 90,00-109,99 Z=8 110,00-119,99 Z=8 120,00-159,99 Z=8 160,00-179,99 Z=8 180,00-280,00 Z=8 TFB 101 = Blind bores and bores with shoulders TFB 111 = Through bores Machine adapter: TFB 101 and 111 O S - A D Type OS Without clamping unit Dimensions in mm. 28 lMA - Adaptation AD Adapters H S K - A 1 0 0 Shank | Form and size Hollow shank HSK-A taper Form A Hollow shank HSK-C taper Form C Taper shank SK in acc. with ISO AD/B lZA - M O D 1 0 0 - 0 6 5 Adaptation | Form and size Projection length LMA Alignment Internal cooling Module connection Nominal length of the machine adapter 0 Without alignment 1 Internal 1 Radial alignment MOD Radial and 2 angular alignment - 1 1 Boring TSW / TFB Tools with ISO elements | Boring | Designation key - 0 6 5 . 0 - C 1 0 0 Tool length Shank form Tool diameter Tool length Connection Size Code 60,00-74,99 65,0 HSK-C 50 C50 75,00-89,99 65,0 HSK-C 63 C63 90,00-109,99 65,0 HSK-C 80 C80 110,00-119,99 75,0 HSK-C 100 C100 120,00-159,99 75,0 160,00-179,99 95,0 180,00-280,00 95,0 lMA Intermediate adapter: lZA TFB 101 and 111 K S - V L Clamping unit KS KS clamping cartridge - Adaptation VL Flange adapter M O D 1 0 0 Shank | Form and size MOD Module connection - H S K - C 6 3 Adaptation | Form and size Hollow HSK-C shank taper Form C - 1 0 0 Projection length lZA Nominal length of the adapter - 2 1 Alignment Internal cooling 0 Without alignment 1 Internal 1 Radial alignment Radial and 2 angular alignment 29 Tools with ISO elements | Boring | Tangential fine boring heads TFB 101 – tangential fine boring heads Modular design d1 lk Nominal size HSK lk 60,00 - 74,99 6 2 HSK-C50 65 75,00 - 89,99 6 2 HSK-C63 65 90,00 - 109,99 8 4 HSK-C63 65 110,00 - 119,99 8 4 HSK-C80 75 120,00 - 159,99 8 4 HSK-C80 75 160,00 - 179,99 8 4 HSK-C100 95 180,00 - 280,00 8 4 HSK-C100 95 Further dimensions and lengths on request. Dimensions in mm. 30 Indexable insert TORX PLUS® screw FTHW 0905 BO30 Page 96 Number of setting pads TX-M3,5x11 10105079 FTHW 0905 BO60 Page 96 Number of cutting edges TX-M3,5x11 10105079 FTHW 0905 BO90 Page 96 d1 TX-M3,5x11 10105079 Tools with ISO elements | Boring | Tangential fine boring heads TFB 111 – tangential fine boring heads Boring TSW / TFB Modular design d1 lk Nominal size HSK lk 60,00 - 74,99 6 2 HSK-C50 65 75,00 - 89,99 6 2 HSK-C63 65 90,00 - 109,99 8 4 HSK-C63 65 110,00 - 119,99 8 4 HSK-C80 75 120,00 - 159,99 8 4 HSK-C80 75 160,00 - 179,99 8 4 HSK-C100 95 180,00 - 280,00 8 4 HSK-C100 95 Indexable insert TORX PLUS® screw FTHW 0905 BO30 Page 96 Number of setting pads TX-M3,5x11 10105079 FTHW 0905 BO60 Page 96 Number of cutting edges TX-M3,5x11 10105079 FTHW 0905 BO90 Page 96 d1 TX-M3,5x11 10105079 Further dimensions and lengths on request. Dimensions in mm. 31 Tools with ISO elements | Boring | Intermediate adapters Intermediate adapter D d1 l2 lZA With radial and angular alignment For tool ø 60,00 - 74,99 75,00 - 109,99 Module diameter Nominal size HSK D HSK d1 lZA l2 kg 50 55 55 55 55 35 100 150 200 18 83 133 183 63 70 70 70 70 43 100 150 200 80 100 Dimensions 110,00 - 159,99 117 80 87 87 87 87 160,00 - 280,00 140 100 110 110 110 Supply includes: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). Dimensions in mm. 32 Weight Specification Order No. 0,9 1,9 2,65 3,4 KS-VL-MOD080-HSK-C050-035-21 KS-VL-MOD080-HSK-C050-100-21 KS-VL-MOD080-HSK-C050-150-21 KS-VL-MOD080-HSK-C050-200-21 30320018 30327001 30327002 30327004 22 79 129 179 1,8 3,2 4,8 5,6 KS-VL-MOD100-HSK-C063-043-21 KS-VL-MOD100-HSK-C063-100-21 KS-VL-MOD100-HSK-C063-150-21 KS-VL-MOD100-HSK-C063-200-21 30320019 30327005 30327007 30327008 50 100 150 200 29 79 129 179 2,7 4,7 6,65 8,6 KS-VL-MOD117-HSK-C080-050-21 KS-VL-MOD117-HSK-C080-100-21 KS-VL-MOD117-HSK-C080-150-21 KS-VL-MOD117-HSK-C080-200-21 30320020 30327009 30327010 30327012 70 100 150 42 72 122 4,9 7,6 10,6 KS-VL-MOD140-HSK-C100-070-21 KS-VL-MOD140-HSK-C100-100-21 KS-VL-MOD140-HSK-C100-150-21 30320021 30327013 30327014 For spare parts for intermediate adapters see page 157. Tools with ISO elements | Boring | Machine adapters Boring TSW / TFB Machine adapter G1 G D lMA For tool ø Locating shank HSK-A 60,00 - 74,99 SK BT CAT HSK-A 75,00 - 109,99 SK BT CAT HSK-A 110,00 - 159,99 SK BT CAT HSK-A 160,00 - 280,00 SK BT CAT 63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50 Module diameter Dimensions Weight Specification Order No. D lMA G G1 kg 80 60 60 55 55 50 65 70 55 50 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 1,4 2,1 3 1,7 3,6 2 5,1 1,7 3,6 OS-AD-HSK-A063-MOD080-060-11 OS-AD-HSK-A080-MOD080-060-11 OS-AD-HSK-A100-MOD080-055-11 OS-AD-SK040-MOD080-055-13 OS-AD-SK050-MOD080-050-13 OS-AD-BT040-MOD080-065-11 OS-AD-BT050-MOD080-070-11 OS-AD-CAT040-MOD080-055-11 OS-AD-CAT050-MOD080-050-11 30319389 30319394 30319400 10058661 10058671 30320088 30320097 30320128 30320137 100 65 65 65 60 60 70 70 60 60 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 2,1 2,6 3,7 2,2 4,4 2,6 5,3 2,2 4,4 OS-AD-HSK-A063-MOD100-065-11 OS-AD-HSK-A080-MOD100-065-11 OS-AD-HSK-A100-MOD100-065-11 OS-AD-SK040-MOD100-060-13 OS-AD-SK050-MOD100-060-13 OS-AD-BT040-MOD100-070-11 OS-AD-BT050-MOD100-070-11 OS-AD-CAT040-MOD100-060-11 OS-AD-CAT050-MOD100-060-11 30319390 30319395 30319401 10058662 10058672 30320089 30320098 30320129 30320138 117 65 65 65 60 80 60 M8 M8 M8 M8 M8 M8 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 2,5 3,1 4 4,5 6,3 4,5 OS-AD-HSK-A063-MOD117-065-11 OS-AD-HSK-A080-MOD117-065-11 OS-AD-HSK-A100-MOD117-065-11 OS-AD-SK050-MOD117-060-13 OS-AD-BT050-MOD117-080-11 OS-AD-CAT050-MOD117-060-11 30319391 30319396 30319402 10058673 30320099 30320139 140 75 75 60 80 60 M10 M10 M10 M8 M8 M10x1 M10x1 M10x1 M10x1 M10x1 4,2 5,2 4,7 6,6 4,7 OS-AD-HSK-A080-MOD140-075-11 OS-AD-HSK-A100-MOD140-075-11 OS-AD-SK050-MOD140-060-13 OS-AD-BT050-MOD140-080-11 OS-AD-CAT050-MOD140-060-11 30319397 30319403 10058675 30320100 30320140 Supply includes: Complete with threaded pins for aligning the radial run-out, does not include coolant tube. For spare parts for machine adapters see page 157. Dimensions in mm. 33 34 Milling Introduction Tools with ISO elements | Milling MAPAL PerformanceMill ISO milling cutters MAPALs experience in the area of high performance custom ISO tools has been implemented in a standard programme of radial and tangential tools for a very wide range of applications. The PerformanceMill milling cutters are designed with high accuracy insert seats and include, along with face and shoulder cutter heads, also shell end face and disc milling cutters as well as the particularly innovative helix milling cutters for end face and bore machining. Perfectly matched cutting edge geometries and high performance coatings are basic features of the milling cutter indexable inserts. Programme overview milling 36 Designation key 38 Face milling cutters 40 Shoulder milling cutters 43 Shell end face milling cutters 51 Helix milling cutters 56 Disc milling cutters 59 Custom milling cutters 65 Trimming / edge milling Shoulder milling Disc milling cutters Shoulder milling deep Face milling Shoulder milling Gang milling cutters Shoulder milling (face circumferential milling) Groove milling Plunge milling linear Helix milling Internal cooling Tools are designed with internal coolant supply. Shank form Shank form 35 Tools with ISO elements | Milling | Programme overview Programme overview milling Face milling cutters IFM75-C2/C4 Milling cutter type Wide pitch Number of cutting edges Shoulder milling cutters ICM90-C2/C4 Close pitch 2 or 4 2 or 4 7 63 - 160 CT_D... / CT_Q… 7 63 - 160 CT_D... / CT_Q… 41 - 42 44 / 46 Application Cutting depth ap max. (mm) Tool ø (mm) Indexable insert P M K N S Roughing Medium machining Finishing Page Milling cutter type ISM90-B2-Shank Shell end face milling cutters ISM90-B2 ISM90-C2/C4-HSK/ISO 2 2 2 or 4 37 / 55 25 - 40 BD_T.. 37 / 59 40 - 100 BD_T.. 75 63 - 100 CT_D... / CT_Q… Number of cutting edges Application Cutting depth ap max. (mm) Tool ø (mm) Indexable insert P M K N S Roughing Medium machining Finishing Page 52 highly suitable 36 53 suitable in some situations 54 - 55 not suitable Shoulder milling cutters ICM90-B2-Shank ICM90-C2/C4-Finishing ICM90-S4 2 or 4 4 2 2 3 63 - 160 CT_H... / CT_A… 7 / 13 40 - 100 SE_T… 8 / 14 16 - 40 BD_T.. 14 50 - 200 BD_T.. 45 / 47 48 49 50 Helix milling cutters IHM90-C2/C4-HSK IHM90-C2/C4 Milling Introduction Tools with ISO elements | Milling | Programme overview ICM90-B2 Disc milling cutters IDM90-C2/C4 IDM88-L8 2 or 4 2 or 4 2 or 4 4+4 35 80 - 160 CT_D... / CT_Q… 35 125 - 160 CT_D... / CT_Q… 7 / 17 100 - 200 CT_D... / CT_Q… 11 100 - 200 LT_U… 57 58 60 - 63 64 37 Tools with ISO elements | Milling | Designation key Designation key milling cutter programme I F M 7 5 Milling cutter type IFM Internal cooling Face milling cutters ICM Shoulder milling cutters ISM Shell end face milling cutters IHM Helix milling cutters IDM Disc milling cutters 0 0 Without IC 1 With IC Contact angle / insert installation position 38 45 45° 75 75° 90 90° - 1 2 5 Tool diameter 125 Milling cutter ø = 125 mm - C A 3 2 Connection (Examples) HA32 Cylindrical shank HA ø = 32 mm HB32 Cylindrical shank HB ø = 32 mm HE32 Cylindrical shank HE ø = 32 mm CA16 Milling cutter arbor ø = 16 mm CA22 Milling cutter arbor ø = 22 mm CA27 Milling cutter arbor ø = 27 mm CA32 Milling cutter arbor ø = 32 mm CA40 Milling cutter arbor ø = 40 mm CA60 Milling cutter arbor ø = 60 mm A063 HSK-A63 A080 HSK-A80 A100 HSK-A100 C063 HSK-C63 C100 HSK-C100 T063 HSK-T63 S050 ISO50 S040 ISO40 - Tools with ISO elements | Milling | Designation key R - C T _ D 0 9 Effective number of cutting edges (eff.) (Examples) Direction of rotation Z5 Eff. number of teeth = 5 R Right Z10 Eff. number of teeth = 10 L Left Z9+3 Eff. number of teeth = 12 of which 3 adjustable cutting edges Right / milling cutter R1 (left-side cutting) Eff. number of teeth = 16 of Z12+4 which 4 adjustable cutting edges R2 Right / milling cutter (right-side cutting) Disc milling cutters Eff. number of teeth = 6 (both sides, 3-sided cutting) R3 Right / milling cutter (both sides, 3-sided cutting) Z6+6 - M Milling Introduction Z 1 0 Indexable insert 2. digit "T" CT... Tangential LT... Tangential 2. digit "E, D" BD... Radial SE... Radial Optional Modified body material / Type M 39 Tools with ISO elements | Milling | Face milling cutters Face milling cutter IFM Face milling cutter 75° Tangential IFM75-C2 IFM75-C4 Properties - Internal coolant supply Enlarged face connection Fixed insert seats Wide, middle and narrow pitch 75° contact – therefore lower radial forces Application notes - For roughing and semi-machining - Large chip spaces for high chip volume Two-cutting edge indexable insert CT_D09T3 Preferred for aluminium also PCD-tipped. 40 Four-cutting edge indexable insert CT_Q0905 Preferred for castings and steel. For castings also PcBN-tipped. Tools with ISO elements | Milling | Face milling cutters Face cutter head with tangential technology IFM75-C2 κ 75° d4 Face milling cutters d1 ap κ d2 d3 l1 CT_D09T3 / wide pitch Dimensions ap max. Weight kg Max. spindle speed (min-1) Specification Order No. ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 4 5 6 7 8 12 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,9 2,6 4,4 7,8 30.200 26.800 24.000 21.400 18.900 16.900 IFM751-063-CA22-Z4R-CT_D09 IFM751-080-CA27-Z5R-CT_D09 IFM751-100-CA32-Z6R-CT_D09 IFM751-125-CA40-Z7R-CT_D09 IFM751-160-CA40-Z8R-CT_D09 IFM751-200-CA60-Z12R-CT_D09 30395560 30395567 30383562 30395590 30395616 30529463 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,7 2,8 4,5 8,1 30.200 26.800 24.000 21.400 18.900 16.900 IFM751-063-CA22-Z6R-CT_D09 IFM751-080-CA27-Z7R-CT_D09 IFM751-100-CA32-Z9R-CT_D09 IFM751-125-CA40-Z10R-CT_D09 IFM751-160-CA40-Z12R-CT_D09 IFM751-200-CA60-Z16R-CT_D09 30395561 30395587 30383563 30395591 30395617 30529464 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,7 2,8 4,5 8,3 30.200 26.800 24.000 21.400 18.900 16.900 IFM751-063-CA22-Z8R-CT_D09 IFM751-080-CA27-Z12R-CT_D09 IFM751-100-CA32-Z14R-CT_D09 IFM751-125-CA40-Z18R-CT_D09 IFM751-160-CA40-Z20R-CT_D09 IFM751-200-CA60-Z25R-CT_D09 30527719 30527720 30527721 30527723 30527724 30527725 CT_D09T3 / middle pitch 63 80 100 125 160 200 6 7 9 10 12 16 22 27 32 40 40 60 CT_D09T3 / narrow pitch 63 80 100 125 160 200 8 12 14 18 20 25 22 27 32 40 40 60 Accessories Spare parts* CT_D09T3… Indexable insert Page 116-117 CT_D09T3… Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_D09T3… TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws See section Accessories Page 158 Order No. 10007315 Order No. 30414763 * Supply includes. Dimensions in mm. 41 Tools with ISO elements | Milling | Face milling cutters Face cutter head with tangential technology IFM75-C4 κ 75° d1 ap κ d4 d2 d3 l1 CT_Q0905 / wide pitch Dimensions ap max. Weight kg Max. spindle speed (min-1) Specification Order No. ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 4 5 6 7 8 12 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,6 2,7 4,4 8 27.000 24.000 21.400 19.200 16.900 15.100 IFM751-063-CA22-Z4R-CT_Q09 IFM751-080-CA27-Z5R-CT_Q09 IFM751-100-CA32-Z6R-CT_Q09 IFM751-125-CA40-Z7R-CT_Q09 IFM751-160-CA40-Z8R-CT_Q09 IFM751-200-CA60-Z12R-CT_Q09 30395562 30395588 30382219 30395592 30395618 30529465 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,7 2,9 4,6 8 27.000 24.000 21.400 19.200 16.900 15.100 IFM751-063-CA22-Z6R-CT_Q09 IFM751-080-CA27-Z7R-CT_Q09 IFM751-100-CA32-Z9R-CT_Q09 IFM751-125-CA40-Z10R-CT_Q09 IFM751-160-CA40-Z12R-CT_Q09 IFM751-200-CA60-Z16R-CT_Q09 30395564 30395589 30382221 30395615 30395619 30529466 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,9 1,7 2,9 4,6 8,3 27.000 24.000 21.400 19.200 16.900 15.100 IFM751-063-CA22-Z8R-CT_Q09 IFM751-80-CA27-Z12R-CT_Q09 IFM751-100-CA32-Z14R-CT_Q09 IFM751-125-CA40-Z18R-CT_Q09 IFM751-160-CA40-Z20R-CT_Q09 IFM751-200-CA60-Z25R-CT_Q09 30527726 30527727 30527729 30527730 30527731 30527732 CT_Q0905 / middle pitch 63 80 100 125 160 200 6 7 9 10 12 16 22 27 32 40 40 60 CT_Q0905 / narrow pitch 63 80 100 125 160 200 8 12 14 18 20 25 22 27 32 40 40 60 50 50 50 63 63 63 Spare parts* Accessories CT_Q0905… * Supply includes. Dimensions in mm. 42 Indexable insert Page 119 CT_Q0905… Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_Q0905… TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws See section Accessories Page 158 Order No. 10105079 Order No. 30414763 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder milling cutter ICM Shoulder milling cutter 90° Radial ICM90-C2/C4 ICM90-C2/C4 Finishing ICM90-S4 Shoulder milling cutters Tangential ICM90-B2Shank ICM90-B2 Properties - Internal coolant supply Enlarged face connection Fixed insert seats Wide, middle and narrow pitch - Internal coolant supply - Enlarged face connection - Adjustable finishing indexable insert - Close pitch - Internal coolant supply - Fixed insert seats - Positive installation position of the indexable insert for short projection length - Internal coolant supply - Fixed insert seats - For roughing and semi-finish machining - 90° shoulder surfaces possible - For roughing and semi-finish machining - 90° shoulder surfaces possible Adjustable finishing indexable insert Preferred for castings and steel. - For roughing and semi-finish machining - 90° shoulder surfaces possible - Ramping milling is possible to a limited extent (up ø 63) - Plunging possible Application notes - For roughing and semi-finish machining - 90° shoulder surfaces possible Preferred for castings and steel. Initial value for adjustable finishing indexable inserts 0.02 mm – 0.04 mm. Two-cutting edge indexable insert CT_D09T3 Preferred for aluminium also PCD-tipped. Four-cutting edge indexable insert CT_Q0905 Preferred for castings and steel. For castings also PcBN-tipped. 43 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with tangential technology l1 ICM90-C2 κ 90° ap d4 d2 d1 d3 κ CT_D09T3 / wide pitch Dimensions ap max. Weight kg Max. spindle speed (min-1) Specification Order No. ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 4 5 6 7 8 12 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,5 1 1,4 2,6 4 7,5 34.000 30.200 27.000 24.100 21.300 19.100 ICM901-063-CA22-Z4R-CT_D09 ICM901-080-CA27-Z5R-CT_D09 ICM901-100-CA32-Z6R-CT_D09 ICM901-125-CA40-Z7R-CT_D09 ICM901-160-CA40-Z8R-CT_D09 ICM901-200-CA60-Z12R-CT_D09 30395508 30395510 30383567 30395512 30395515 30529468 50 50 50 63 63 63 28 38 44 56 56 140 48 60 78 89 89 – 7 7 7 7 7 7 0,5 1,0 1,4 2,6 4,0 7,9 34.000 30.200 27.000 24.100 21.300 19.100 ICM901-063-CA22-Z6R-CT_D09 ICM901-080-CA27-Z7R-CT_D09 ICM901-100-CA32-Z9R-CT_D09 ICM901-125-CA40-Z10R-CT_D09 ICM901-160-CA40-Z12R-CT_D09 ICM901-200-CA60-Z16R-CT_D09 30529473 30529474 30529476 30529477 30529478 30529470 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,5 1,0 1,4 2,6 4,0 8,1 34.000 30.200 27.000 24.100 21.300 19.100 ICM901-063-CA22-Z8R-CT_D09 ICM901-080-CA27-Z12R-CT_D09 ICM901-100-CA32-Z14R-CT_D09 ICM901-125-CA40-Z18R-CT_D09 ICM901-160-CA40-Z20R-CT_D09 ICM901-200-CA60-Z25R-CT_D09 30527703 30527705 30527706 30527707 30527708 30527711 CT_Q09T3 / middle pitch 63 80 100 125 160 200 6 7 9 10 12 16 22 27 32 40 40 60 CT_Q09T3 / narrow pitch 63 80 100 125 160 200 8 12 14 18 20 25 22 27 32 40 40 60 50 50 50 63 63 63 Accessories Spare parts* CT_D09T3... * Supply includes. Dimensions in mm. 44 Indexable insert Page 116-117 CT_D09T3... Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_D09T3... TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws See section Accessories Page 158 Order No. 10007315 Order No. 30414763 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with tangential technology l1 ap ICM90-C2-Finishing κ 90° Shoulder milling cutters d4 d2 d3 d1 κ CT_D09T3 Dimensions ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 6 (4+2) 8 (6+2) 10 (8+2) 12 (9+3) 16 (12+4) 20 (15+5) 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 3.0 3.0 3.0 3.0 3.0 3.0 0,5 0,9 1,6 2,7 4,0 8,3 34.000 30.200 27.000 24.100 21.300 19.100 ICM901-063-CA22-Z4+2R-CT_D09 ICM901-080-CA27-Z6+2R-CT_D09 ICM901-100-CA32-Z8+2R-CT_D09 ICM901-125-CA40-Z9+3R-CT_D09 ICM901-160-CA40-Z12+4R-CT_D09 ICM901-200-CA60-Z15+5R-CT_D09 30395518 30395520 30383564 30395523 30395525 30601109 Accessories Selection notes CT_D09T3... Indexable insert Page 116-117 CT_A09T3… Indexable insert Page 118 Clamping systems / adapters See section Accessories Page 162 Milling cutter clamping screws See section Accessories Page 158 Assembly with CT_D09T3… and CT_A09T3… Assembly entirely with CT_D09T3 Spare parts* CT_D09T3... CT_A09T3... Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP CT_D09T3... CT_A09T3... TORX PLUS® screwdriver with handle 10IPx80x191 Adjusting wedge M4x0.5 Threaded spindle M4x0.5 LH/RHx9 with screw locking Hex wrench Wrench size (sw) 2 Order No. 10007315 Order No. 30414763 Order No. K14884-348 Order No. K1751-74 Assembly note: Assembly example ø 100, Zeff 10(8+2) On assembly with wide face indexable inserts (CT_A09T3), 8 pieces CT_D09T3 and 2 pieces CT_A09T3 are fitted. Here the wide face indexable inserts (CT_A09T3) are fitted in the insert seats with axial adjustment. On assembly without wide face indexable inserts, 10 pieces CT_D09T3 are fitted. For setting instructions see page 195. Order No. 10004356 * Supply includes. Dimensions in mm. 45 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with tangential technology l1 d1 ap κ d4 d2 d3 ICM90-C4 κ 90° CT_Q0905 / wide pitch Dimensions ap max. Weight kg Max. spindle speed (min-1) Specification Order No. ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 4 5 6 7 8 12 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,8 1,5 2,7 4,1 7,6 30.400 27.000 24.000 21.600 19.000 17.000 ICM901-063-CA22-Z4R-CT_Q09 ICM901-080-CA27-Z5R-CT_Q09 ICM901-100-CA32-Z6R-CT_Q09 ICM901-125-CA40-Z7R-CT_Q09 ICM901-160-CA40-Z8R-CT_Q09 ICM901-200-CA60-Z12R-CT_Q09 30395509 30395511 30382224 30395513 30395516 30529471 50 50 50 63 63 63 28 38 44 56 56 140 48 60 78 89 89 – 7 7 7 7 7 7 0,6 0,8 1,5 2,7 4,1 7,9 30.400 27.000 24.000 21.600 19.000 17.000 ICM901-063-CA22-Z6R-CT_Q09 ICM901-080-CA27-Z7R-CT_Q09 ICM901-100-CA32-Z9R-CT_Q09 ICM901-125-CA40-Z10R-CT_Q09 ICM901-160-CA40-Z12R-CT_Q09 ICM901-200-CA60-Z16R-CT_Q09 30529479 30529480 30529481 30529482 30529483 30529472 48 60 78 89 89 140 28 38 44 56 56 – 7 7 7 7 7 7 0,6 0,8 1,5 2,7 4,1 8,1 30.400 27.000 24.000 21.600 19.000 17.000 ICM901-063-CA22-Z8R-CT_Q09 ICM901-080-CA27-Z12R-CT_Q09 ICM901-100-CA32-Z14R-CT_Q09 ICM901-125-CA40-Z18R-CT_Q09 ICM901-160-CA40-Z20R-CT_Q09 ICM901-200-CA60-Z25R-CT_Q09 30527712 30527713 30527714 30527715 30527716 30527717 CT_Q0905 / middle pitch 63 80 100 125 160 200 6 7 9 10 12 16 22 27 32 40 40 60 CT_Q0905 / narrow pitch 63 80 100 125 160 200 8 12 14 18 20 25 22 27 32 40 40 60 50 50 50 63 63 63 Accessories Spare parts* CT_Q0905… * Supply includes. Dimensions in mm. 46 Indexable insert Page 119 CT_Q0905… Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_Q0905… TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws See section Accessories Page 158 Order No. 10105079 Order No. 30414763 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with tangential technology l1 d1 ap κ Shoulder milling cutters d4 d2 d3 ICM90-C4-Finishing κ 90° CT_Q0905 Dimensions ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 6 (4+2) 8 (6+2) 10 (8+2) 12 (9+3) 16 (12+4) 20 (15+5) 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 28 38 44 56 56 – ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 3.0 3.0 3.0 3.0 3.0 3.0 0,5 0,9 1,6 2,7 4,0 8,3 30.400 27.000 24.000 21.600 19.000 17.000 ICM901-063-CA22-Z4+2R-CT_Q09 ICM901-080-CA27-Z6+2R-CT_Q09 ICM901-100-CA32-Z8+2R-CT_Q09 ICM901-125-CA40-Z9+3R-CT_Q09 ICM901-160-CA40-Z12+4R-CT_Q09 ICM901-200-CA60-Z15+5R-CT_Q09 30395519 30395522 30382222 30395524 30395526 30600993 Accessories Selection notes CT_Q0905... Indexable insert Page 119 CT_H0905… Indexable insert Page 120 Clamping systems / adapters See section Accessories Page 162 Milling cutter clamping screws See section Accessories… Page 158 Assembly with CT_Q0905 and CT_H0905 Assembly entirely with CT_Q0905 Spare parts* CT_Q0905 CT_H0905 Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP CT_Q0905 CT_H0905 TORX PLUS® screwdriver with handle 10IPx80x191 Adjusting wedge M4x0.5 Threaded spindle M4x0.5 LH/RHx9 with screw locking Hex wrench Wrench size (sw) 2 Order No. 10105079 Order No. 30414763 Order No. K14884-351 Order No. K1751-74 Assembly note: Assembly example ø 160, Zeff 16 (12+4) On assembly with wide face indexable inserts (CT_H0905) 12 pieces CT_Q0905 and 4 pieces CT_H0905 are fitted. Here the wide face indexable inserts (CT_H0905) are fitted in the insert seats with axial adjustment. On assembly without wide face indexable inserts, 16 pieces CT_Q0905 are fitted. For setting instructions see page 195. Order No. 10004356 * Supply includes. Dimensions in mm. 47 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with radial technology ICM90-S4 κ 90° l1 d4 d2 d3 d1 ap κ SE_T09T3 Dimensions ø d1 Zeff ø d2 l1 ø d3 ø d4 40 50 63 80 100 4 5 6 7 9 16 22 22 27 32 40 50 50 50 50 32 48 48 60 78 15,5 18,5 18,5 38 44 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 7 7 7 7 7 0,2 0,5 0,7 1,2 1,9 31.100 27.800 24.700 22.000 19.600 ICM901-040-CA16-Z4R-SE_T09 ICM901-050-CA22-Z5R-SE_T09 ICM901-063-CA22-Z6R-SE_T09 ICM901-080-CA27-Z7R-SE_T09 ICM901-100-CA32-Z9R-SE_T09 30412830 30415685 30415686 30415687 30416906 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 13 13 13 13 13 13 0,6 1,1 1,8 3,7 6,1 9,4 15.200 12.700 10.600 8.800 7.000 5.500 ICM901-063-CA22-Z5R-SE_T15 ICM901-080-CA27-Z6R-SE_T15 ICM901-100-CA32-Z6R-SE_T15 ICM901-125-CA40-Z7R-SE_T15 ICM901-160-CA40-Z9R-SE_T15 ICM901-200-CA60-Z11R-SE_T15 30412822 30412824 30412826 30412827 30412828 30412829 SE_T1504 Dimensions ø d1 Zeff ø d2 l1 ø d3 ø d4 63 80 100 125 160 200 5 6 6 7 9 11 22 27 32 40 40 60 50 50 50 63 63 63 48 60 78 89 89 140 18,5 38 44 56 56 - Accessories Spare parts* SE_T09… SE_T15… * Supply includes. Dimensions in mm. 48 Indexable insert Page 124 SE_T09T3 Clamping screw for indexable insert TORX PLUS® M3x8.5-TX8-IP Clamping systems / adapters See section Accessories Page 162 SE_T09T3 TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws* Page 158 SE_T1504 Clamping screw for indexable insert TORX PLUS® M5x11-TX20-IP SE_T1504 TORX PLUS® screwdriver with handle 20IPx100x218 Order No. 10105076 Order No. 30414763 Order No. 10105083 Order No. 30414766 Tools with ISO elements | Milling | Shoulder milling cutters End milling cutter with radial technology ICM90-B2-Shank κ 90° B2 l1 ap κ Shoulder milling cutters d1 d2 l2 BD_T11T3 Dimensions ap max. Weight kg Max. CylindriSpindle cal shank speed form (min-1) Specification Order No. Type M** Order No. (standard) (modified) ø d1 Zeff ø d2 l1 l2 16 16 20 20 25 25 32 32 40 40 2 2 3 3 3 3 4 4 5 5 16 16 20 20 25 25 32 32 32 32 100 68 110 81 120 88 130 100 150 110 30 25 30 30 32 32 40 40 50 50 8 8 8 8 8 8 8 8 8 8 0,2 0,1 0,3 0,2 0,5 0,3 0,8 0,6 1 0,8 43.750 43.750 41.000 41.000 37.500 37.500 33.900 33.900 30.000 30.000 HA HB HA HB HA HB HA HB HA HB ICM901-016-HA16-Z2R-BD_T11 ICM901-016-HB16-Z2R-BD_T11 ICM901-020-HA20-Z3R-BD_T11 ICM901-020-HB20-Z3R-BD_T11 ICM901-025-HA25-Z3R-BD_T11 ICM901-025-HB25-Z3R-BD_T11 ICM901-032-HA32-Z4R-BD_T11 ICM901-032-HB32-Z4R-BD_T11 ICM901-040-HA32-Z5R-BD_T11 ICM901-040-HB32-Z5R-BD_T11 30501382 30501383 30501384 30501385 30501386 30501387 30501388 30501389 30501390 30501391 30420059 30420060 30420061 30420062 30420063 30383780 30420064 30420065 30420066 30420067 25 25 32 32 32 32 120 92 130 100 150 110 36 36 40 40 50 50 14 14 14 14 14 14 0,4 0,3 0,7 0,5 1 0,7 35.000 35.000 30.000 30.000 25.000 25.000 HA HB HA HB HA HB ICM901-025-HA25-Z2R-BD_T17 ICM901-025-HB25-Z2R-BD_T17 ICM901-032-HA32-Z3R-BD_T17 ICM901-032-HB32-Z3R-BD_T17 ICM901-040-HA32-Z4R-BD_T17 ICM901-040-HB32-Z4R-BD_T17 30501392 30501393 30501394 30501395 30501396 30501397 30420068 30420069 30420070 30420071 30420072 30420073 BD_T1704 25 25 32 32 40 40 2 2 3 3 4 4 Accessories Spare parts* BD_T11T3… BD_T1704… Indexable insert** Page 122-124 See catalogue "MAPAL competence clamping technology" BD_T11T3 Clamping screw for indexable insert TORX® M2.5x5.4-TX8 BD_T11T3 TORX® screwdriver with handle TX8x60x164 BD_T1704 Clamping screw for indexable insert TORX® M4x6.9-TX15 BD_T1704 TORX® screwdriver with handle TX15x80x191 Order No. 30419328 Order No. 10019467 Order No. 30419329 Order No. 10019469 * Supply includes. ** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 193. Dimensions in mm. 49 Tools with ISO elements | Milling | Shoulder milling cutters Shoulder cutter head with radial technology ICM90-B2 κ 90° d1 ap κ d4 d2 d3 l1 BD_T1704 Dimensions ap max. ø d1 Zeff ø d2 l1 ø d3 ø d4 40 50 63 80 100 4 4 5 6 7 16 22 22 27 32 40 40 40 50 55 34 40 40 52,5 65 14 18 18 20 26 Weight kg Max. spindle speed (min-1) Order No. (standard) 14 14 14 14 14 0,2 0,3 0,5 1 1,8 25.000 17.000 14.500 12.000 10.500 ICM901-040-CA16-Z4R-BD_T17 ICM901-050-CA22-Z4R-BD_T17 ICM901-063-CA22-Z5R-BD_T17 ICM901-080-CA27-Z6R-BD_T17 ICM901-100-CA32-Z7R-BD_T17 30501398 30501399 30501400 30501401 30501402 30383785 30420074 30420075 30420076 30420077 Spare parts* BD_T1704… Indexable insert** Page 122-123 BD_T1704… Clamping screw for indexable insert TORX® M4x6.9-TX15 Clamping systems / adapters See section Accessories Page 162 BD_T1704… TORX® screwdriver with handle TX15x80x191 Milling cutter clamping screws See section Accessories Page 158 * Supply includes. ** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 193. 50 Order No. Type M** (modified) Accessories Dimensions in mm. Specification Order No. 30419329 Order No. 10019469 Tools with ISO elements | Milling | Shell end face milling cutters Shell end face milling cutters ISM Shell end face milling cutters 90° Radial Tangential ISM90-B2 ISM90-C2/C4-HSK ISM90-C2/C4-SK Shell end face milling cutters ISM90-B2-Shank Properties - Without internal coolant supply - Internal coolant supply - Fixed insert seats - Internal coolant supply - Fixed insert seats Application notes - For roughing - Ideal for heavy machining , flute milling, trimming, shoulder milling - For high chip volume - For roughing - For deep shoulder milling and trimming - For large cutting depths (ap) Preferred for steel and aluminium, to a limited extent for castings. Two-cutting edge indexable insert Assembly note The carrier tool is fitted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3 BDMT 1704 R72 R73 R73 CT_D09T3 Preferred for aluminium and titanium. Four-cutting edge indexable insert CT_Q0905 Preferred for castings, to a limited extent for steel. R74 51 Tools with ISO elements | Milling | Shell end face milling cutters Shell end face milling cutter with radial technology l1 ISM90-B2-Shank κ 90° l2 ap d1 d2 κ BD_T11T3 Dimensions ø d1 Zeff 25 25 32 32 32 32 40 40 2 2 2 2 4 4 4 4 No. of ø d2 inserts 8 8 10 10 20 20 24 24 25 25 32 32 32 32 32 32 l1 l2 120 104 140 117 140 117 150 126 46 46 55 55 55 55 64 64 ap max. Weight kg 37 37 46 46 46 46 55 55 0,4 0,3 0,8 0,6 0,7 0,6 1 0,8 Max. Cylindrispindle cal shank speed form (min-1) 26.250 26.250 23.700 23.700 23.700 23.700 21.000 21.000 Accessories HA HB HA HB HA HB HA HB Specification Order No. Type M** (modified) Order No. (standard) ISM901-025-HA25-Z2R-BD_T11 ISM901-025-HB25-Z2R-BD_T11 ISM901-032-HA32-Z2R-BD_T11 ISM901-032-HB32-Z2R-BD_T11 ISM901-032-HA32-Z4R-BD_T11 ISM901-032-HB32-Z4R-BD_T11 ISM901-040-HA32-Z4R-BD_T11 ISM901-040-HB32-Z4R-BD_T11 30501403 30501404 30501405 30501406 30501407 30501408 30501409 30501410 30420047 30420048 30420049 30420050 30420051 30420052 30420053 30383783 BD_T11T3… Clamping screw for indexable insert TORX® M2.5x5.4-TX8 Order No. BD_T11T3… TORX® screwdriver with handle TX8x60x164 Spare parts* BD_T11T3… Indexable insert** Page 123 See catalogue "MAPAL competence clamping technology" Assembly note * Supply includes. ** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 193. Dimensions in mm. 52 The carrier tool is fitted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3 R72 R73 30419328 Order No. 10019467 Tools with ISO elements | Milling | Shell end face milling cutters Shell end face milling cutter with radial technology l1 ap κ d4 d2 d1 ISM90-B2 κ 90° Dimensions ap max. ø d1 Zeff No. of inserts ø d2 l1 ø d4 40 50 4 6 16 30 16 22 50 63 15 18 Weight Max. spinkg dle speed (min-1) 37 46 0,3 0,6 17.500 11.900 Specification Order No. Type M** (modified) Order No. (standard) ISM900-040-CA16-Z4R-BD_T11 ISM900-050-CA22-Z6R-BD_T11 30501411 30501412 30420054 30420055 Specification Order No. Type M** (modified) Order No. (standard) ISM900-050-CA22-Z4R-BD_T17 ISM900-063-CA27-Z4R-BD_T17 ISM900-080-CA32-Z6R-BD_T17 ISM900-100-CA40-Z6R-BD_T17 30501413 30501414 30501415 30501416 30420056 30383784 30420057 30420058 Shell end face milling cutters BD_T11T3 BD_T1704 Dimensions ap max. ø d1 Zeff No. of inserts ø d2 l1 ø d4 50 63 80 100 4 4 6 6 16 12 24 24 22 27 32 40 78 70 85 85 18 20 26 56 Weight Max. spinkg dle speed (min-1) 59 45 59 59 0,6 1 2 3 11.900 10.000 8.400 7.300 Spare parts* Accessories BD_T11T3… BD_T1704… Indexable insert** Page 123 BD_T11T3 Clamping screw for indexable insert TORX® M2.5x5.4-TX8 Clamping systems / adapters See section Accessories Page 162 BD_T11T3 TORX® screwdriver with handle TX8x60x164 Milling cutter clamping screws See section Accessories Page 158 BD_T1704 Clamping screw for indexable insert TORX® M4x6.9-TX15 BD_T1704 TORX® screwdriver with handle TX15x80x191 Order No. 30419328 Order No. 10019467 Order No. 30419329 Order No. 10019469 Assembly note * Supply includes. ** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 193. Dimensions in mm. The carrier tool is fitted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3 BDMT 1704 R72 R73 R73 R74 53 Tools with ISO elements | Milling | Shell end face milling cutters Shell end face milling cutter with tangential technology l1 ISM90-C2-HSK, ISM90-C4-HSK κ 90° l2 ap d1 κ CT_D09T3 Dimensions ø d1 Zeff No. of inserts Nominal size HSK-A l1 l2 63 80 100 3 4 4 30 40 40 100 100 100 130 130 130 100 100 100 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 75 75 75 3,8 5,1 6,5 20.000 20.000 20.000 ISM901-063-A100-Z3R-CT_D09 ISM901-080-A100-Z4R-CT_D09 ISM901-100-A100-Z4R-CT_D09 30425932 30395633 30395638 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 75 75 75 4 5,2 5,2 20.000 20.000 20.000 ISM901-063-A100-Z4R-CT_Q09 ISM901-080-A100-Z4R-CT_Q09 ISM901-100-A100-Z5R-CT_Q09 30395627 30395634 30395640 CT_Q0905 Dimensions ø d1 Zeff No. of inserts Nominal size HSK-A l1 l2 63 80 100 4 4 5 40 40 50 100 100 100 130 130 130 100 100 100 Accessories * Supply includes. Dimensions in mm. 54 Spare parts* CT_D09T3 Indexable insert Page 116-117 CT_D09T3 Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP CT_Q0905 Indexable insert Page 119 CT_Q0905 Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP CT_D09T3 CT_Q0905 TORX PLUS® screwdriver with handle 10IPx80x191 CT_D09T3 CT_Q0905 Threaded pin M3x8 wrench size (sw) 1.5 ICø1.2 CT_D09T3 CT_Q0905 Hex wrench Wrench size (sw) 1.5 CT_D09T3 CT_Q0905 Coolant tube HSK100 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870 Order No. 30326008 Tools with ISO elements | Milling | Shell end face milling cutters Shell end face milling cutter with tangential technology ISM90-C2-ISO, ISM90-C4-ISO κ 90° l1 ap κ d1 l2 Dimensions ø d1 Zeff No. of inserts Nominal size ISO l1 l2 63 80 100 3 4 4 30 40 40 50 50 50 130 130 130 110 110 110 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 75 75 75 5 6 8 16.000 16.000 16.000 ISM901-063-S050-Z3R-CT_D09 ISM901-080-S050-Z4R-CT_D09 ISM901-100-S050-Z4R-CT_D09 30425933 30395635 30395641 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 75 75 75 5 6 8 16.000 16.000 16.000 ISM901-063-S050-Z4R-CT_Q09 ISM901-080-S050-Z4R-CT_Q09 ISM901-100-S050-Z5R-CT_Q09 30395631 30395637 30395642 Shell end face milling cutters CT_D09T3 CT_Q0905 Dimensions ø d1 Zeff No. of inserts Nominal size ISO l1 l2 63 80 100 4 4 5 40 40 50 50 50 50 130 130 130 110 110 110 Accessories Spare parts* CT_D09T3 Indexable insert Page 116-117 CT_D09T3 Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP CT_Q0905 Indexable insert Page 119 CT_Q0905 Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP CT_D09T3 CT_Q0905 TORX PLUS® screwdriver with handle 10IPx80x191 CT_D09T3 CT_Q0905 Threaded pin M3x8 wrench size (sw) 1.5 ICø1.2 CT_D09T3 CT_Q0905 Hex wrench Wrench size (sw) 1.5 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870 * Supply includes. Dimensions in mm. 55 Tools with ISO elements | Milling | Helix milling cutters Helix milling cutters IHM Helix milling cutters 90° Tangential IHM90-C2-HSK IHM90-C4-HSK IHM90-C2 IHM90-C4 Properties - Internal coolant supply - Fixed insert seats - Vibration damper - Internal coolant supply - Fixed insert seats Application notes - For roughing large bores Preferred for long projection lengths Ideal for machining centres Can be adapted using HSK connection For high material removal rate Two-cutting edge indexable insert CT_D09T3 Preferred for aluminium. 56 - Four-cutting edge indexable insert CT_Q0905 Preferred for castings, to a limited extent for steel. For roughing large bores Preferred for short projection lengths Ideal for machine tools with extending sleeve For high material removal rate Two-cutting edge indexable insert CT_D09T3 Preferred for aluminium. Four-cutting edge indexable insert CT_Q0905 Preferred for castings, to a limited extent for steel. Tools with ISO elements | Milling | Helix milling cutters Helix milling cutter with tangential technology l1 l2 ap κ d1 IHM90-C2-HSK, IHM90-C4-HSK κ 90° Dimensions ø d1 Zeff No. of inserts Nominal size HSK-A l1 l2 80 100 125 140 160 4 4 5 5 6 20+4 20+4 25+5 25+5 30+6 63 80 100 100 100 90 110 110 110 110 64 84 81 81 81 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 35 35 35 35 35 2,6 4,9 7,8 9,0 11,1 30.000 24.000 20.000 20.000 20.000 IHM901-080-A063-Z4R-CT_D09 IHM901-100-A080-Z4R-CT_D09 IHM901-125-A100-Z5R-CT_D09 IHM901-140-A100-Z5R-CT_D09 IHM901-160-A100-Z6R-CT_D09 30395675 30395676 30395677 30395678 30395679 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 35 35 35 35 35 2,6 5,0 7,8 8,8 11,1 27.000 24.000 20.000 20.000 19.000 IHM901-080-A063-Z4R-CT_Q09 IHM901-100-A080-Z4R-CT_Q09 IHM901-125-A100-Z5R-CT_Q09 IHM901-140-A100-Z5R-CT_Q09 IHM901-160-A100-Z6R-CT_Q09 30346711 30346712 30340468 30346713 30346714 Helix milling cutters CT_D09T3 CT_Q0905 Dimensions ø d1 Zeff No. of inserts Nominal size HSK-A l1 l2 80 100 125 140 160 4 4 5 5 6 20+4 20+4 25+5 25+5 30+6 63 80 100 100 100 90 110 110 110 110 64 84 81 81 81 Accessories Spare parts* CT_D09T3 Indexable insert Page 116-117 CT_D09T3 Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP CT_Q0905 Indexable insert Page 119 CT_Q0905 Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP CT_D09T3 CT_Q0905 TORX PLUS® screwdriver with handle 10IPx80x191 CT_D09T3 CT_Q0905 Threaded pin M3x8 wrench size (sw) 1.5 ICø1.2 CT_D09T3 CT_Q0905 Hex wrench Wrench size (sw) 1.5 Assembly note CT_D09T3 and CT_Q0905 ø d1 Number of indexable inserts Right design Left design 80 100 125 140 160 20+4 20+4 25+5 25+5 30+6 20 20 25 25 30 4 4 5 5 6 * Supply includes. Dimensions in mm. CT_D09T3 CT_Q0905 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870 Coolant tube Order No. HSK63 30326006 HSK80 30326007 HSK100 30326008 57 Tools with ISO elements | Milling | Helix milling cutters Helix milling cutter with tangential technology IHM90-C2, IHM90-C4 κ 90° ap d1 κ d4 d2 d3 l1 CT_D09T3 Dimensions ø d1 Zeff No. of inserts ø d2 l1 ø d3 ø d4 125 140 160 5 5 6 25+5 25+5 30+6 40 40 40 75 75 75 89 89 89 56 56 56 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 35 35 35 4,6 5,6 7,3 24.100 22.800 21.300 IHM901-125-CA40-Z5R-CT_D09 IHM901-140-CA40-Z5R-CT_D09 IHM901-160-CA40-Z6R-CT_D09 30395669 30395670 30395672 ap max. Weight kg Max. spindle speed (min-1) Specification Order No. 35 35 35 4,5 5,6 7,4 21.600 20.400 19.000 IHM901-125-CA40-Z5R-CT_Q09 IHM901-140-CA40-Z5R-CT_Q09 IHM901-160-CA40-Z6R-CT_Q09 30405299 30346719 30346720 CT_Q0905 Dimensions ø d1 Zeff No. of inserts ø d2 l1 ø d3 ø d4 125 140 160 5 5 6 25+5 25+5 30+6 40 40 40 75 75 75 89 89 89 56 56 56 Spare parts* Accessories CT_D09T3 Indexable insert Page 116-117 CT_D09T3 Clamping screw for indexable insert TORX PLUS® M3.5x9.4-TX10-IP CT_Q0905 Indexable insert Page 119 CT_Q0905 Clamping screw for indexable insert TORX PLUS® M3.5x11-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_D09T3 CT_Q0905 TORX PLUS® screwdriver with handle 10IPx80x191 Milling cutter clamping screws See section Accessories Page 158 CT_D09T3 CT_Q0905 Threaded pin M3x8 wrench size 1.5 (sw) ICø1.2 CT_D09T3 CT_Q0905 Hex wrench Wrench size (sw) 1.5 Assembly note CT_D09T3 and CT_Q0905 ø d1 Number of indexable inserts Right design Left design 125 140 160 25+5 25+5 30+6 25 25 30 5 5 6 * Supply includes. Dimensions in mm. 58 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutters IDM Disc milling cutters 88° and 90° Tangential IDM90-C2-L/R IDM90-C4-L/R IDM90-C2-LR IDM90-C4-LR IDM88-L8-L/R Properties - Without internal coolant supply - Can be adjusted axially for finishing - Without internal coolant supply - Can be adjusted axially for finishing - Without internal coolant supply - Can be adjusted axially for finishing - Suitable for roughing and finishing - Can also be used as gang milling cutter/ milling shaft - Flute milling not possible - 90° shoulder surfaces possible - Suitable for roughing and finishing - Can also be used as gang milling cutter/ milling shaft - Flute milling possible - 90° shoulder surfaces possible - Suitable for roughing and finishing - Can also be used as gang milling cutter/ milling shaft - Flute milling not possible Two-cutting edge indexable insert Four-cutting edge indexable insert On the usage of insert size LT_U1507 the backing plate must be removed! Illustration Disc milling cutters - Axial adjustment for finish machining Application notes CT_D09T3 Preferred for aluminium also PCD-tipped. CT_Q0905 Preferred for castings and steel. For castings also PcBN-tipped. Preferred for castings and steel. Fitting LT_U1505 Fitting LT_U1507 59 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutter with tangential technology IDM90-C2-L/R Left or right-side cutting κ 90° l1 d1 d2 d3 ae ap κ CT_D09T3, right-side cutting Dimensions ø d1 Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5 6 7 8 17 17 17 17 32 32 40 40 58 58 70 70 ap max. ae max. 7 7 7 7 18 30 40 60 ap max. ae max. 7 7 7 7 18 30 40 60 Weight Max. kg spindle speed (min-1) 0,7 1,2 2,0 3,3 27.000 24.100 21.300 19.100 Specification Order No. IDM900-100-CA32-Z10R2-CT_D09 IDM900-125-CA32-Z12R2-CT_D09 IDM900-160-CA40-Z14R2-CT_D09 IDM900-200-CA40-Z16R2-CT_D09 30395683 30383559 30395699 30395710 Specification Order No. IDM900-100-CA32-Z10R1-CT_D09 IDM900-125-CA32-Z12R1-CT_D09 IDM900-160-CA40-Z14R1-CT_D09 IDM900-200-CA40-Z16R1-CT_D09 30395684 30383558 30395700 30395711 CT_D09T3, left-side cutting Dimensions ø d1 Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5 6 7 8 17 17 17 17 32 32 40 40 58 58 70 70 Accessories 27.000 24.100 21.300 19.100 Indexable insert Page 116-117 CT_D09T3 TORX PLUS® M3.5x9.4-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_D09T3 TORX PLUS® screwdriver with handle 10IPx80x191 Spacer See section Accessories Page 161 CT_D09T3 Threaded pin ISO 4026-M3X5-45H CT_D09T3 Hex wrench Wrench size (sw) 1.5 * Supply includes. ** Quantity of axial adjustable indexable inserts. 60 0,7 1,2 2,0 3,3 Spare parts* CT_D09T3 Dimensions in mm. Weight Max. kg spindle speed (min-1) Order No. 10007315 Order No. 30414763 Order No. 10003421 Order No. 10004870 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutter with tangential technology IDM90-C2-LR Both sides – three-sided cutting κ 90° κ d1 d2 d3 ae l1 CT_D09T3 ap Dimensions No. of inserts Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5+5 6+6 7+7 8+8 2+2 3+3 3+3 4+4 17 17 17 17 32 32 40 40 58 58 70 70 ae max. 17 17 17 17 18 30 40 60 Weight Max. kg spindle speed (min-1) 0,7 1,2 2,0 3,3 27.000 24.100 21.300 19.100 Specification Order No. IDM900-100-CA32-Z5+5R3-CT_D09 IDM900-125-CA32-Z6+6R3-CT_D09 IDM900-160-CA40-Z7+7R3-CT_D09 IDM900-200-CA40-Z8+8R3-CT_D09 30395685 30383557 30395701 30395712 Disc milling cutters ø d1 ap max. Accessories Spare parts* CT_D09T3 Indexable insert Page 116-117 CT_D09T3 TORX PLUS® M3.5x9.4-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_D09T3 TORX PLUS® screwdriver with handle 10IPx80x191 Spacer See section Accessories Page 161 CT_D09T3 Threaded pin ISO 4026-M3X5-45H CT_D09T3 Hex wrench Wrench size (sw) 1.5 Order No. 10007315 Order No. 30414763 Order No. 10003421 Order No. 10004870 * Supply includes. ** Quantity of axial adjustable indexable inserts. Dimensions in mm. 61 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutter with tangential technology IDM90-C4-L/R Left or right-side cutting κ 90° κ d1 d2 d3 ae l1 ap CT_Q0905, right-side cutting Dimensions ø d1 Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5 6 7 8 17 17 17 17 32 32 40 40 58 58 70 70 ap max. ae max. 7 7 7 7 18 30 40 60 ap max. ae max. 7 7 7 7 18 30 40 60 Weight Max. kg spindle speed (min-1) 0,7 1,2 2,0 3,2 24.000 21.600 19.000 17.000 Specification Order No. IDM900-100-CA32-Z10R2-CT_Q09 IDM900-125-CA32-Z12R2-CT_Q09 IDM900-160-CA40-Z14R2-CT_Q09 IDM900-200-CA40-Z16R2-CT_Q09 30395687 30382218 30395702 30395715 Specification Order No. IDM900-100-CA32-Z10R1-CT_Q09 IDM900-125-CA32-Z12R1-CT_Q09 IDM900-160-CA40-Z14R1-CT_Q09 IDM900-200-CA40-Z16R1-CT_Q09 30395688 30382217 30395703 30395716 CT_Q0905, left-side cutting Dimensions ø d1 Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5 6 7 8 17 17 17 17 32 32 40 40 58 58 70 70 Accessories 24.000 21.600 19.000 17.000 Indexable insert Page 119 CT_Q0905… TORX PLUS® M3.5x11-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_Q0905… TORX PLUS® screwdriver with handle 10IPx80x191 Spacer See section Accessories Page 161 CT_Q0905… Threaded pin ISO 4026-M3X5-45H CT_Q0905… Hex wrench Wrench size (sw) 1.5 * Supply includes. ** Quantity of axial adjustable indexable inserts. 62 0,7 1,2 2,0 3,2 Spare parts* CT_Q0905… Dimensions in mm. Weight Max. kg spindle speed (min-1) Order No. 10105079 Order No. 30414763 Order No. 10003421 Order No. 10004870 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutter with tangential technology IDM90-C4-LR Both sides – three-sided cutting κ 90° κ d1 d2 d3 ae l1 ap CT_Q0905 Dimensions No. of inserts Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 10 12 14 16 5+5 6+6 7+7 8+8 2+2 3+3 3+3 4+4 17 17 17 17 32 32 40 40 58 58 70 70 ae max. 17 17 17 17 18 30 40 60 Weight Max. kg spindle speed (min-1) 0,7 1,2 2,0 3,2 24.000 21.600 19.000 17.000 Specification Order No. IDM900-100-CA32-Z5+5R3-CT_Q09 IDM900-125-CA32-Z6+6R3-CT_Q09 IDM900-160-CA40-Z7+7R3-CT_Q09 IDM900-200-CA40-Z8+8R3-CT_Q09 30395690 30382216 30395704 30395717 Disc milling cutters ø d1 ap max. Accessories Spare parts* CT_Q0905 Indexable insert Page 119 CT_Q0905 TORX PLUS® M3.5x11-TX10-IP Clamping systems / adapters See section Accessories Page 162 CT_Q0905 TORX PLUS® screwdriver with handle 10IPx80x191 Spacer See section Accessories Page 161 CT_Q0905 Threaded pin ISO 4026-M3X5-45H CT_Q0905 Hex wrench Wrench size (sw) 1.5 Order No. 10105079 Order No. 30414763 Order No. 10003421 Order No. 10004870 * Supply includes. ** Quantity of axial adjustable indexable inserts. Dimensions in mm. 63 Tools with ISO elements | Milling | Disc milling cutters Disc milling cutter with tangential technology IDM88-L8-L/R Left or right-side cutting κ 88° l1 d1 d2 d3 ae κ ap LT_U15, right-side cutting Dimensions ap max. ae max. Weight Max. kg spindle speed (min-1) Specification Order No. ø d1 Zeff Zaxial** l1 ø d2 ø d3 100 125 160 200 8 10 12 14 4 5 6 7 27,5 27,5 27,5 27,5 32 32 40 40 58 58 70 70 11 11 11 11 18 30 40 60 1,3 2,1 3,5 5,5 14.300 12.500 10.700 9.200 IDM880-100-CA32-Z8R2-LT_U15 IDM880-125-CA32-Z10R2-LT_U15 IDM880-160-CA40-Z12R2-LT_U15 IDM880-200-CA40-Z14R2-LT_U15 30395692 30383561 30395705 30395718 32 32 40 40 58 58 70 70 11 11 11 11 18 30 40 60 1,3 2,1 3,5 5,5 14.300 12.500 10.700 9.200 IDM880-100-CA32-Z8R1-LT_U15 IDM880-125-CA32-Z10R1-LT_U15 IDM880-160-CA40-Z12R1-LT_U15 IDM880-200-CA40-Z14R1-LT_U15 30395693 30383560 30395707 30395719 LT_U15, left-side cutting 100 125 160 200 8 10 12 14 4 5 6 7 27,5 27,5 27,5 27,5 Accessories Selection note LT_U1505 Indexable insert Page 121 LT_U1507 Indexable insert Page 121 Clamping systems / adapters See section Accessories Page 162 Spacer See section Accessories Page 161 Spare parts* On the usage of insert size LT_U1507 the backing plate must be removed. Fitting LT_U1505 Fitting LT_U1507 Spare parts* LT_U1505 LT_U1507 TORX PLUS® M4x17-TX15-IP LT_U1505 LT_U1507 TORX PLUS® screwdriver with handle 15IPx80x191 LT_U1505 LT_U1507 Threaded pin ISO 4026-M3X5-45H LT_U1505 LT_U1507 Hex wrench Wrench size (sw) 1.5 Order No. 30414702 Order No. 30414764 Order No. 10003421 LT_U1505 Backing plate 15.7x2.38x9.26 LT_U1505 LT_U1507 Threaded bush M6x0.5x12-sw4 LT_U1505 LT_U1507 Hex wrench Wrench size (sw) 4 Order No. 10004870 * Supply includes. Dimensions in mm. 64 ** Quantity of axial adjustable indexable inserts. Order No. 30413233 Order No. 30413235 Order No. 10005339 Tools with ISO elements | Milling | Disc milling cutters Milling cutters with special designs For example complex shapes or contours are machined using innovative circular milling cutters that have particularly high performance due to the use of tangential technology. By means of multi-stage milling tools or the combination of milling cutters with solid carbide drills, tool changes and as a result machining times can be significantly reduced. In unstable machining situations or in case of large projection lengths, custom milling cutters are designed with vibration dampers to increase the machining quality and tool life. Advantages: Multi-stage milling cutters reduce tool changes Advantages of tangential technology also on custom milling cutters Customer-specific shapes and contours can be realised Disc milling cutters As an addition to the PerformanceMill standard ranges, milling tools with special designs are also manufactured at MAPAL; these tools are designed individually for special applications. 65 66 Radial and tangential indexable inserts MAPAL has a wide range of radial and tangential indexable inserts that covers all requirements for different cutting materials and coatings as well as the related cutting edge geometries and accuracies. Ground, highly accurate indexable inserts in tolerance class (H) make possible, in conjunction with precisely machined insert seats, the smallest variations between the cutting edges on multi-cutting edge tools, even in case of fixed installation, which provides a "real" multi-cutting edge capability and as a result permits significant performance increases. Programme overview indexable inserts 68 Model key 72 Cutting material overview 76 Overview of chip guiding stages - boring 82 Indexable inserts boring 88 Indexable inserts milling 116 Special inserts 125 Indexable insert Introduction Tools with ISO elements | Indexable inserts Through bore Suitable for open bores. Not suitable for machining shoulders if 90° angle is required. Sintered radial and tangential indexable inserts in tolerance class (M) expand the programme with particularly cost-effective alternatives, in particular for machining with larger permissible tolerances. Blind bore Suitable for closed bores and machining shoulders taking into account the cutting edge length. Chamfering / countersinking Insert can be used for all chamfer angles. Not suitable for cutting stages, for example entry diameter on fits and threads. BS L00 BS L10 Arc shaped land - blind bore Special support surface on the cutting edges at 0° contact angle for quiet running and better surfaces. Arc shaped land - through bore Special support surface on the cutting edges at 10° contact angle for quiet running and better surfaces. 67 Tools with ISO elements | Indexable inserts | Overview Indexable inserts – boring Tangential technology Insert type CTHD… 2 Number of cutting edges 1 Diameter range Cutting direction Boring-neutral FTHQ… 4 06 / 09 / 12 from 28 mm L/R Insert size Features CTHQ… 1 L/R L 4 06 / 09 / 12 from 22 mm L/R n n n n n n 06 / 09 / 12 from 28 mm n n Boring-arc shaped land Cutting material Application Countersinking / chamfering Roughing n n n n n Medium machining n n n n n Finishing Carbide n n n PCD n n PcBN n n Ceramic Cermet Page 88-89 88 90-92 93-95 Radial technology Insert type Number of cutting edges Features Insert size Diameter range Cutting direction CCMT - CCGT… 2 1 06 / 09 / 12 06 / 09 from 17 mm N L/R Boring-neutral DCMT - DCGT DCGW… CCGW… CCHT… 1 06 / 09 from 17 mm N L/R 2 06 / 09 / 12 from 17 mm L/R 1 07 / 11 from 18.6 mm* N n 2 2 n n n Medium machining n n n n Finishing n n n n n n SPMT - SCMT SCGT… 4 1 06 / 09 / 12 06 / 09 from 17 mm N n Boring-arc shaped land Cutting material Application Countersinking / chamfering Roughing Carbide n n PCD n PcBN n n n n n n n n Ceramic Cermet Page n n 101 *In case of favourable installation situation 68 n n 102 103-104 n 105 106 Tools with ISO elements | Indexable inserts | Overview FTHQ… FTHW… 1 06 / 09 / 12 from 22 mm L STHD / STHE… 2 1 4 09 from 60 mm L WTHQ… 1 6 06 / 09 – N n n n n n 1 07 / 09 from 37 mm L/R n n n n n n n n n n n n n n n n n n n n n n n 96 SPGW - SCGW… 97 98-100 SPHT - SCHT… 4 06 / 09 / 12 from 17 mm L/R 2 06 / 09 / 12 from 17 mm N n n n n n n n n n n n n n n n n n n n n n 4 1 06 / 09 / 12 09 / 12 from 17 mm N n TCMT - TCGW… 3 1 09 / 11 / 16 11 from 17 mm N n TCHT… VBMT - VCMT - VBGW VCGT - VCGW SPHT - SCHT… 3 1 09 / 11 / 16 from 17 mm L/R N 1 16 VB from 29.1 mm* / VC from 22.2 mm* N n n n n n n n n n 107 2 11 / 16 108-109 110 n 111 112-114 115 69 Indexable insert Introduction 93-95 Tools with ISO elements | Indexable inserts | Overview Indexable inserts – milling Tangential technology Features CTHA… Number of cutting edges Insert size Cutting direction 2 09 L/R 2 Milling cutters CTHD… Face milling cutters Shoulder milling cutters Disc milling cutters Porcupine milling cutters Helix milling cutters n n n n n n n n n n n n n Application CTND… Roughing Medium machining Finishing n Cutting material Insert type Carbide PCD PcBN n Page 1 2 09 L/R 1 09 R n n n n n n n n n n 116 n n n n n 117 118 Radial technology Features Application Face milling cutters Shoulder milling cutters Disc milling cutters Porcupine milling cutters Helix milling cutters Roughing Medium machining Finishing Cutting material Number of cutting edges Insert size Cutting direction Milling cutters Insert type Carbide PCD PcBN Page 70 BDGT… 2 BDMT… 1 2 2 4 09 / 15 R n n n n n n n 11 / 17 R n 11 / 17 R n n n n SEMT… n n n n n n n n n n 122 123 124 Tools with ISO elements | Indexable inserts | Overview CTHQ… CTHH… 1 4 09 R 4 n n n n n n n n n n n n n n n n 09 L/R n n 119 1 09 R n 4+4 15 N n n n n n 2 LTHU… n n n n n 119 n n n n n 120 121 Indexable insert Introduction CTMQ… 71 Tools with ISO elements | Indexable inserts | Designation key tangential Designation key tangential indexable inserts Insert type s d d s 15° A F (70°) D H ±0,013 ±0,025 N ±0,05 – ±0,15 ±0,025 H 40°- 60° ±0,13 M ±0,05 – ±0,15 ±0,13 Q 40°- 60° S (90°) ±0,025 E 40°- 60° 20° L (90°) G T Tangential 72 0 8 Insert thickness d l d d d d l l l l d (mm) W C F L S 6,35 – 06/09 06 – 06 10,16 07 – – – 9,525 – 09/13 09 15 12,7 – 12/18 12 – 13,65 09 – – – 40°- 60° W Code Indexable insert 0 6 Corner radius U 40°- 60° W (80°) 0 9 Insert size 40°- 60° C (80°) Q 40°- 60° Tolerance H 15° Insert form T inscribed circle W Code s (mm) – 03 3,18 09 T3 3,97 – 04 4,76 – 05 5,56 06 6,35 07 7,94 Chamfer lead TFB r (mm) Code Chamfer 00 0 MA 0,4x75° 04 0,4 MC 0,55x45° 08 0,8 MG 1x30° 12 1,2 20 2,0 30 3,0 Tools with ISO elements | Indexable inserts | Designation key tangential A 3 2 Cutting direction L 0 0 B 0 4 1 - H U 6 1 5 Cutting material Contact angle Boring L Milling HU615 Arc shaped land Left R Right Code Angle Code Angle 00 0° 90 90° 10 10° 75 75° (Example) Indexable insert Introduction N Chip groove Finishing cutting edge milling Arc shaped land Code letter H 01…99 Radius Code Length B012 12 M018 1,8 B016 16 B021 21 Code Radius B026 25 M050 R 050 B041 40 M100 R 100 B081 80 B030 30 B060 60 B090 90 CTHQ/FTHQ/WTHQ G 01…99 Code FTHW D 01…99 Installation position C 01…99 Installation position A 01…99 73 Tools with ISO elements | Indexable inserts | Designation key radial Designation key radial indexable inserts Insert form C H Tolerance S (90°) T Insert type d m s 40°- 60° 0 9 W C (80°) H d m s ±0,013 ±0,013 ±0,025 T (60°) G D (55°) N V (35°) M B (82°) ±0,025 ±0,025 von ±0,05 bis ±0,13 * von ±0,05 von ±0,08 bis ±0,15 * bis ±0,20 * von ±0,05 von ±0,08 von ±0,05 bis ±0,15 * bis ±0,20 * bis ±0,13 * * Tolerance dependent of the insert size ±0,025 40°- 60° T P 11° D 15° E 74 7° 20° 0 4 Insert thickness d d d d l l l l d l d (mm) B S C T D V 5,56 – – 05 09 – – 6,35 – 06 06 11 07 6,70 11 – – – – 7,938 07 08 – 9,525 09 09 16 Code s (mm) 11 T1 1,98 – 02 2,38 – – 03 3,18 11 16 T3 3,97 04 4,76 9,60 17 – – – – – 12,70 – 12 12 22 15 – 15,875 – 15 – – – – Corner radius Clearance angle C T 3 Insert size Incircle S Code r (mm) 02 0,2 04 0,4 08 0,8 12 1,2 16 1,6 20 2,0 24 2,4 31 3,1 40 4,0 Tools with ISO elements | Indexable inserts | Designation key radial Not required with sintered inserts F 0 1 L - U 3 0 - H U 6 1 5 Ground indexable insert Cutting edge design Cutting material Cutting direction L Code letter Design HU615 Sharp edged Left R Rounded Right N Bevelled Neutral X (Example) F 01 Ground chip groove T 51 1 R Right / left A Sintered chip groove U 3 0 Indexable insert Introduction 01 E 02 04 Only with cutting edges fitted Chip groove Code letter Cutting edge design Assembly Code letter Design Code letter Design Fitted on one side U 01…99 Chip groove finishing One corner or one cutting edge M 01…99 Chip groove semi R 01…99 Chip groove roughing 0A 1R 2R 1L 2L 5L 6L A 75 Tools with ISO elements | Indexable inserts | Cutting material overview Cermet CVD coated CC111 CP130 CP871 Boring Finest grain Cermet grade with Al2O3 coating with the emphasis on finishing and semi-machining of steel and cast iron materials with elevated cutting speeds. Black TiAlN Blackanthracite AlTiN Blackanthracite Ultra-fine grain Cermet grade with AlTiN coating for finishing machining steel and stainless steel with medium to high tensile strengths, as well as grey cast iron and spheroidal graphite cast iron up to 500 N/mm2. Black-red Ultra-fine grain Cermet with extremely heat-resistant PVD coating with excellent wear resistance and improved ductility for finishing steel and stainless steel. In case of stable conditions and high requirements on surface quality. Black-red Ultra-fine grain Cermet with extremely heat-resistant PVD coating with a very balanced relationship between wear resistance and ductility for finishing and medium machining of steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts. AlTiN AlTiN FU430 – HC840 TiCN+ Al2O3 HC841 TiCN+ Al2O3 HC851 TiCN+ Al2O3+ TiN HC852 TiCN+ Al2O3+ TiN HC861 TiCN+ Al2O3+ TiN HC862 TiCN+ Al2O3+ TiN Carbide CVD coated PcBN CP872 Ultra-fine grain Cermet grade with TiAlN coating for finish machining steel and stainless steel with low to medium tensile strengths. PcBN grade with high CBN-content for finishing and semi-finishing grey cast iron and sintered metal. – Black-grey Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN with Al2O3 function coating for finishing grey cast iron and spheroidal graphite cast iron at high cutting speeds. For smoother to slightly interrupted cut. Black-grey Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al2O3 function coating. First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to heavily interrupted cut. Gold Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and smooth to slightly interrupted cut. Gold P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. General machining of steel with slightly to heavily interrupted cut and also high stock removal. Gold Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth to slightly interrupted cut. Carbide substrate with a good mixture of wear resistance and ductility, as well as a multilayer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with slightly to heavily interrupted cut and high stock removal. Gold Applications: 76 Recommended application Al2O3 Cermet PVD coated CP131 Coating colour Reaming Cutting Coating material code composition Milling Cutting material Turning Cutting material overview Unstable machining / 1st choice General machining / 1st choice Stable machining / 1st choice Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice Tools with ISO elements | Indexable inserts | Cutting material overview 05 01 M Steel More ductile 15 10 25 20 35 30 45 40 05 50 01 K Stainless steel Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 N Cast iron Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 S Non-ferrous metals Harder More ductile 15 10 25 20 35 30 Harder 45 40 05 50 01 High temperature alloys and titanium alloys 15 10 25 20 More ductile 35 30 45 40 50 Indexable insert Introduction P Harder 77 Tools with ISO elements | Indexable inserts | Cutting material overview HP118 HP122 HP141 HP182 HP350 TiAlN HP454 HP455 HP615 TiAlN Blackanthracite AlTiCrN Blackanthracite TiAlN Blackanthracite AlTiN Blackanthracite AlTiCrN Blackanthracite HP718 TiB2 TiB2 Boring Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with low and medium tensile strengths. Blackanthracite Blackanthracite Recommended application Ductile finest grain carbide with PVD coating. Universal grade for turning and boring in the area of light to medium machining with interrupted cuts or in case of unstable conditions. Suitable for wet or dry machining. Blackanthracite AlTiN Carbide PVD coated HP382 AlTiN Coating colour Reaming Cutting Coating material code composition Milling Cutting material Turning Cutting material overview Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite cast iron. Suitable for wet or dry machining. Ductile finest grain carbide with PVD top coating. For boring in the area of roughing to semifinish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining. Ductile finest grain carbide with PVD top coating. Universal grade for milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. First choice for boring high strength steel and stainless steel with tangential inserts, as well as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential inserts. Suitable for wet or dry machining. Ductile finest grain carbide with PVD coating. For milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining. Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of fine machining with low cutting depths – also suitable for slightly interrupted cuts. Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-finish machining and roughing. Suitable for wet or dry machining. First choice for grey cast iron and spheroidal graphite cast iron machining using tangential inserts. Fine grain carbide with a special PVD coating for machining adhesive materials. First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium. Silver-grey Ductile finest grain carbide with a special PVD coating for machining adhesive materials in case of unstable conditions and significantly interrupted cuts. First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium. Silver-grey Ductile fine grain carbide with a very heat-resistant PVD coating for milling steel of any type. HP883 TiAlN+TiN Gold Ductile fine grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast iron and titanium alloys. HP890 TiAlN Blue-violet Applications: 78 Unstable machining / 1st choice General machining / 1st choice Stable machining / 1st choice Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice Tools with ISO elements | Indexable inserts | Cutting material overview 05 01 M Steel More ductile 15 10 25 20 35 30 45 40 05 50 01 K Stainless steel Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 N Cast iron Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 S Non-ferrous metals Harder More ductile 15 10 25 20 35 30 Harder 45 40 05 50 01 High temperature alloys and titanium alloys 15 10 25 20 More ductile 35 30 45 40 50 Indexable insert Introduction P Harder 79 Tools with ISO elements | Indexable inserts | Cutting material overview Carbide Uncoated HU615 HU810 Ceramic HU825 KU450 – – – – Boring – – Fine grain carbide with very smooth surface for machining aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of stable cutting conditions. – Fine grain carbide with very smooth surface for milling aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of interrupted cuts. – The universal silicon nitride ceramic grade for machining grey cast iron workpiece materials in a particularly wide range of applications from roughing to semi-finish machining as well as with smooth or slightly interrupted cuts. PCD grade with medium particle size for roughing to semi-finish machining in non-ferrous metals and for machining very abrasive materials. – Fine grain PCD grade for finishing non-ferrous metals. PU620 – – Applications: 80 Recommended application Fine grain carbide with very smooth surface for general machining of aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds. PCD PU617 – Coating colour Reaming Cutting Coating material code composition Milling Cutting material Turning Cutting material overview Unstable machining / 1st choice General machining / 1st choice Stable machining / 1st choice Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice Tools with ISO elements | Indexable inserts | Cutting material overview 05 01 M Steel More ductile 15 10 25 20 35 30 45 40 05 50 01 K Stainless steel Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 N Cast iron Harder More ductile 15 10 25 20 35 30 45 40 05 50 01 S Non-ferrous metals Harder More ductile 15 10 25 20 35 30 Harder 45 40 05 50 01 High temperature alloys and titanium alloys 15 10 25 20 More ductile 35 30 45 40 50 Indexable insert Introduction P Harder 81 Tools with ISO elements | Indexable inserts | Chip breaker forms overview Overview of chip breaker forms – boring Type ISO 513 Tangential indexable inserts A54 P K 4 3 +++ 0 S Roughing 8° +++ Medium machining – roughing 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 3 ++ 2 1 0 ap 5 4 M 82 0,4 f (mm/z) 4 P S 0,3 ap 5 S N 0,2 2 0 P K 0,1 2 1 N 14° 0 3 3 + M A80 0,4 f (mm/z) 4 S K 0,3 ap 5 N 18° 0,2 1 M A32 0,1 4 P K 0 ap 5 0 18° 0,4 f (mm/z) 2 0 N A31 0,3 1 P K 0,2 3 + S M 0,1 4 N 18° 0 ap 5 M H03 0,4 f (mm/z) 2 0 P K 0,3 1 S 15°- 20° 0,2 3 + N D80 0,1 4 M K 0 ap 5 P 14° 2 1 N A81 Diagram ap 5 M 5° 15° Edge rounding 3 0 2 1 0 A30 P Edge rounding K 3 0 0 Medium machining 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 4 3 0 2 1 0 ap 5 P 4 M S 0 ap 5 S N 0,4 f (mm/z) 2 0 P K 0,3 1 N 8° 0,2 3 +++ M A88 0,1 4 S K 0 ap 5 P N 8° 0,4 f (mm/z) 2 0 M A79 0,3 1 S K 0,2 3 +++ N 20° 0,1 4 M A56 0 ap 5 P K 2 1 S 13° Diagram 4 N A50 = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded ap 5 M 18° 0 + ++ +++ Indexable insert Boring Type ISO 513 Tools with ISO elements | Indexable inserts | Chip breaker forms overview 3 + 2 1 0 83 Tools with ISO elements | Indexable inserts | Chip guiding stage overview Overview of chip breaker forms – boring Type ISO 513 Tangential indexable inserts C00 P Edge rounding ap 5 4 M 6° K 3 0 0 S Finishing 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) ap 5 4 M 3 0 2 1 N 0 S D00 0,4 f (mm/z) 2 0 P K 0,3 1 S 0° 0,2 3 0 N C61 0,1 4 M K 0 ap 5 P 0° 2 1 N C60 Diagram P M 0°-15°- 20° K 0 ap is dependent on indexable insert type fz = 0,05 - 0.3 + ap is dependent on indexable insert type fz = 0,05 - 0.3 ++ ap is dependent on indexable insert type fz = 0,08 - 0.3 +++ ap is dependent on indexable insert type fz = 0.01 - 0.3 N S D01 P M Of universal application 0°-15°- 20° K N S D02 P M 15°- 20° K N S D03 P M 15°- 20° K N 84 Tools with ISO elements | Indexable inserts | Chip breaker forms overview Overview of chip breaker forms – boring R30 P 0.2 4 3 +++ 0 S M K N + ++ M K N 0 + ++ +++ Medium machining – finishing 10° K N + ++ 15° K N 10° K N 0 + N S 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 2 1 0 3 2 1 3 2 1 4 + ++ 3 2 1 0 ap 5 P K 0 3 ap 5 4 M 10° 0,4 f (mm/z) 4 0 S 6LA 0,3 4 P M 0,2 ap 5 S 2L* 0,1 1 0 P M 0 2 4 S 1R* 0,4 f (mm/z) ap 5 P M 0,3 ap 5 S 1L* 0,2 3 0 P 0° 0,1 4 S 0AA* 0 ap 5 P 0° 2 1 N 0A* Diagram ap 5 M K 6° Edge rounding = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded Indexable insert Boring Type ISO 513 Medium machining – roughing Radial indexable inserts 0 + ++ +++ 3 0 2 1 0 * This chip breaker form is available with different edge rounding. 85 Tools with ISO elements | Indexable inserts | Chip breaker forms overview Overview of chip breaker forms – boring Type ISO 513 Radial indexable inserts 2R* P M 15° K N Edge rounding ap 5 4 0 + P 0.2 M 15° 5° K Medium machining – finishing 7° * This chip breaker form is available with different edge rounding. 86 0.2 Section through main cutting edge S 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 4 3 0 2 1 0 ap 5 4 M N 0,3 ap 5 P K 0,2 2 0 S Section through radius 0,1 1 N 0° 0 3 ++ M U31 0,4 f (mm/z) 4 P K 0,3 ap 5 S 25° 0,2 2 0 N M32 0,1 1 M K 0 3 ++ P 17° 1 4 S 0.1 2 ap 5 N M31 3 0 S M30 Diagram 3 ++ 2 1 0 5LA P Edge rounding K 3 0 0 Finishing 7˚ M Section through main cutting edge N K 5˚ 7˚ M Section through main cutting edge N K N S 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) 0 0,1 0,2 0,3 0,4 f (mm/z) ap 5 4 3 ++ 2 1 0 ap 5 P K 0,4 f (mm/z) 2 0 4 M 20° 0,3 1 S U30 0,2 3 + P Section through radius 0,1 4 S U24 0 ap 5 P Section through radius 2 1 S 5˚ Diagram 4 N U19 = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded ap 5 M 10° 0 + ++ +++ 3 ++ 2 1 0 Indexable insert Boring Type ISO 513 Tools with ISO elements | Indexable inserts | Chip breaker forms overview 87 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, two-cutting edges CTHD Tipped variant one-cutting edge Boring – without arc shaped land Roughing from ø 28 mm CTHD 060304 ...L-… CTHD 060304 ...R-… CTHD 060308 ...L-… CTHD 060308 ...R-… from ø 41 mm CTHD 09T304 ...L-… CTHD 09T304 ...R-… CTHD 09T308 ...L-… CTHD 09T308 ...R-… CTHD 09T312 ...L-… CTHD 09T312 ...R-… from ø 54 mm CTHD 120404 ...L-… CTHD 120404 ...R-… CTHD 120408 ...L-… CTHD 120408 ...R-… CTHD 120412 ...L-… CTHD 120412 ...R-… PU617 D80 ○ ○ ○ ○ ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHD090304D03L-HP455 88 D01 D02 ● ● ● ● Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Cutting rate see page 184. PCD N S HP615 D03 D03 N HU615 Cutting material Cutting edge design ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 Carbide K HP350 M HP455 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, two-cutting edges CTHD Boring – without arc shaped land from ø 28 mm CTHD 060304 ...L-… CTHD 060304 ...R-… CTHD 060308 ...L-… CTHD 060308 ...R-… from ø 41 mm CTHD 09T304 ...L-… CTHD 09T304 ...R-… CTHD 09T308 ...L-… CTHD 09T308 ...R-… CTHD 09T312 ...L-… CTHD 09T312 ...R-… from ø 54 mm CTHD 120404 ...L-… CTHD 120404 ...R-… CTHD 120408 ...L-… CTHD 120408 ...R-… CTHD 120412 ...L-… CTHD 120412 ...R-… D02 D02 S HP615 N HU615 HP350 Cutting material Cutting edge design ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 Carbide K HP455 M D00 D01 ● ● ● ● ○ ○ ○ ○ ● ● ● ● ○ ○ ○ ○ 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Indexable insert Boring Medium machining P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the model. CTHD060304D02L-HP455 Cutting rate see page 184. 89 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges BS L00 CTHQ Tipped variant one-cutting edge Boring – blind bore – with arc shaped land from ø 40 mm CTHQ 060408 ...L00B021-... from ø 65 mm Roughing CTHQ 090508 ...L00B041-... CTHQ 090512 ...L00B041-... CTHQ 120612 ...L00B081-... Medium machining from ø 40 mm CTHQ 060404 ...L00B021-... CTHQ 060408 ...L00B021-... from ø 65 mm CTHQ 090504 ...L00B041-... CTHQ 090508 ...L00B041-... CTHQ 090512 ...L00B041-... from ø 78 mm CTHQ 120604 ...L.00B081-... CTHQ 120608 ...L.00B081-... CTHQ 120612 ...L00B081-... 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 ● ○ ● ○ ○ ○ ○ ○ 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ○ ○ ● ● ○ ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ● ● ○ ● ○ ○ ● ● ○ ○ ○ ○ 0,5 - 2 0,5 - 2 0,5 - 2 ● ● ○ ○ ○ ○ ● ● ○ ○ ○ ○ ● ● ○ ● ○ ○ ● ● ○ ○ ○ ○ PU617 FU430 PU617 PCD N A81 A80 ○ ○ A30 A31 A31 0,5 - 2 0,5 - 2 0,5 - 2 Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L00B016-HP182 HP718 HP615 HU615 A31 A32 ● Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ● ○ ● ○ ● ● 0,5 - 2 ○ ○ ○ ○ ● ○ PcBN K S ● Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. 90 N ● Right handed design on request. Cutting rate see page 184. HP350 HP455 HP118 HP382 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 ● ○ ● ○ from ø 78 mm CTHQ 120608 ...L00B081-... Carbide K M HP382 HP182 P A88 ○ ○ ○ ○ A79 A80 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ○ ○ Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges BS L10 CTHQ Tipped variant one-cutting edge Boring – through bore – with arc shaped land CTHQ 090508 ...L10B041-... from ø 40 mm CTHQ 060404 ...L10B021-... CTHQ 060408 ...L10B021-... from ø 65 mm CTHQ 090504 ...L10B041-... CTHQ 090508 ...L10B041-... from ø 78 mm CTHQ 120604 ...L10B081-… CTHQ 120608 ...L10B081-… ● ○ ● ○ 1,5 - 3 1,5 - 5 ● ○ ● ○ ● ○ ● ● ○ ● ● ● ○ A88 ○ ○ ○ ○ ● ○ ○ ○ ● ● ○ ○ ● ● ○ ○ 0,5 - 2 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ● ○ ○ PU617 PU617 FU430 ○ ○ ○ ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. ○ ● ● ● ○ PCD N A81 A80 A30 A31 A31 0,5 - 2 0,5 - 2 Right design on request. HP718 A31 A32 ● Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ● ○ ● ○ ● ○ 0,5 - 2 ○ ○ ○ ○ ● ○ PcBN K S HP615 HU615 HP350 HP455 HP118 HP382 1,5 - 3 1,5 - 4 from ø 78 mm CTHQ 120608 ...L10B081-… Medium machining Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 ● ○ ● ○ N A79 A80 ○ ○ Indexable insert Boring Roughing from ø 40 mm CTHQ 060408 ...L10B021-... from ø 65 mm Carbide K M HP382 HP182 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L10B016-HP182 Cutting rate see page 184. 91 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges CTHQ Tipped variant one-cutting edge Boring – neutral – without arc shaped land from ø 28 mm CTHQ 060408 ...L-... CTHQ 060408 ...R-... from ø 41 mm Roughing CTHQ 090508 ...L-... CTHQ 090508 ...R-... CTHQ 120608 ...R-... Medium machining from ø 28 mm CTHQ 060404 ...L-... CTHQ 060404 ...R-... from ø 41 mm CTHQ 090504 ...L-... CTHQ 090504 ...R-... CTHQ 090508 ...L-... CTHQ 090508 ...R-… from ø 54 mm CTHQ 120604 ...L-... CTHQ 120604 ...R-… 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 ○ ○ ○ ○ ○ ○ ○ ○ 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ○ ○ ○ ○ ○ ○ ○ ○ A31 A32 ○ ○ ○ ○ PU617 PU617 PCD N FU430 FU430 FU430 HP718 HP615 HU615 PcBN K S A81 A80 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ● ○ ● ○ ● ● 0,5 - 2 ○ ○ ○ ○ ○ ○ A30 A31 A31 A88 A61 A67 A79 A80 ● ○ ○ ○ ○ ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ● ● ○ ○ ● ● ○ ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 ● ● ○ ○ ● ● ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L-HP182 92 N ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Cutting rate see page 184. HP350 HP455 HP118 HP382 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 ○ ○ ○ ○ 1,0 - 2,5 ○ ○ ○ ○ from ø 54 mm CTHQ 120608 ...L-… Carbide K M HP382 HP182 P ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ○ ○ Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges BS L00 FTHQ Tipped variant one-cutting edge Boring – blind bore – with arc shaped land Roughing FTHQ 090508 ...L00B016-... FTHQ 090512 ...L00B016-... from ø 40 mm FTHQ 120608 ...L00B021-... Medium machining FTHQ 120612 ...L00B021-... from ø 22 mm FTHQ 060404 ...L00B012-... FTHQ 060408 ...L00B012-... from ø 30 mm FTHQ 090504 ...L00B016-... FTHQ 090508 ...L00B016-... from ø 40 mm FTHQ 120604 ...L00B021-... FTHQ 120608 ...L00B021-... FTHQ 120612 ...L00B021-... 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ ● ● ○ ○ ○ ○ ○ A88 ○ ○ ○ ○ ○ ○ ● ● ○ ○ ● ● ● ○ ● ● ○ ○ 0,5 - 2 0,5 - 2 0,5 - 2 ● ● ○ ○ ○ ○ ● ● ○ ○ ○ ○ ● ● ○ ● ○ ○ ● ● ○ ○ ○ ○ PU617 PU617 FU430 ○ ○ ○ ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. ○ ● ● ● ● PCD N A81 A80 A30 A31 A31 0,5 - 2 0,5 - 2 Right handed design on request. HP718 A31 A32 ● Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 ● ○ ● ○ ● ● 0,5 - 1,5 ○ ○ ○ ○ ● ○ PcBN K S HP615 HU615 HP350 HP455 HP118 HP382 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ● ○ ● ○ 1,5 - 4 ● ● 1,5 - 3 ○ ○ ○ ○ 1,5 - 4 ○ ○ N A79 A80 ○ Indexable insert Boring from ø 30 mm Carbide K M HP382 HP182 P ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L00B012-HP182 Cutting rate see page 184. 93 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges BS L10 FTHQ Tipped variant one-cutting edge Boring – through bore – with arc shaped land Medium machining Roughing from ø 30 mm FTHQ 090508 ...L10B016-... from ø 40 mm FTHQ 120608 ...L10B021-... from ø 22 mm FTHQ 060404 ...L10B012-... FTHQ 060408 ...L10B012-... from ø 30 mm FTHQ 090504 ...L10B016-... FTHQ 090508 ...L10B016-... from ø 40 mm FTHQ 120604 ...L10B021-... FTHQ 120608 ...L10B021-... 1,5 - 3 1,5 - 5 ○ ○ ○ ○ ○ Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 ● ○ ● ○ ● ● 0,5 - 1,5 ● ○ ● ○ ● ○ ○ ○ ○ A81 A80 ○ ○ A30 A31 A31 A88 ● ● ○ ○ ○ ○ ● ● ○ ○ ● ● ○ ○ ● ● ● ○ ● ● ○ ○ ○ ○ 0,5 - 2 0,5 - 2 ● ● ○ ○ ● ● ○ ○ ● ● ● ○ ● ● ○ ○ ○ ○ Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L10B012-HP182 PU617 FU430 HP718 HP615 A31 A32 ● PCD N PU617 PcBN K S 0,5 - 2 0,5 - 2 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. 94 ○ N HU615 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ● ○ ● ○ 1,5 - 4 ● ● Right handed design on request. Cutting rate see page 184. HP350 HP118 HP382 HP455 Carbide K M HP382 HP182 P A79 A80 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ○ ○ Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges FTHQ Tipped variant one-cutting edge Boring – neutral – without arc shaped land Roughing FTHQ 090508 ...L-... FTHQ 090508 ...R-... from ø 40 mm FTHQ 120608 ...L-... Medium machining FTHQ 120608 ...R-... from ø 22 mm FTHQ 060404 ...L-... FTHQ 060404 ...R-... FTHQ 060408 ...L-... FTHQ 060408 ...R-... from ø 30 mm FTHQ 090504 ...L-... FTHQ 090504 ...R-... FTHQ 090508 ...L-... FTHQ 090508 ...R-... from ø 40 mm FTHQ 120604 ...L-... FTHQ 120604 ...R-... FTHQ 120608 ...L-... 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ● ○ ● ○ ○ ○ ○ ○ A31 A32 A81 A80 ● ○ ○ ● ○ ○ ● ● ● ○ ○ ○ ○ ○ ○ ○ Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 ○ ○ ○ ○ ○ ○ 0,5 - 1,5 ○ ○ ○ ○ ○ ○ 0,5 - 1,5 ● ○ ● ○ ● ● 0,5 - 1,5 ○ ○ ○ ○ ○ ○ A30 A31 A31 ○ ○ ● ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ● ○ ○ ○ ● ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 0,5 - 2 ○ ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ● ○ ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. PU617 FU430 HP718 PCD N PU617 PcBN K S HP615 HU615 HP350 HP455 HP118 HP382 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ● ○ ● ○ 1,5 - 4 ● ● 1,5 - 3 ● ○ ● ○ 1,5 - 4 ● ○ N A88 A79 A80 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Indexable insert Boring from ø 30 mm Carbide K M HP382 HP182 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L-HP182 Cutting rate see page 184. 95 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, two-cutting edges Tipped variant one-cutting edge FTHW Fine boring – with arc shaped land not face cutting Finishing 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 ○ ● 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 ○ ● ○ ● ○ ● ● ● ○ ○ ○ ● ○ ○ ● ○ ○ ● ● ● ○ ○ ○ ● ○ ● ○ ● Ordering example: On ordering please add the selected cutting material to the designation key. FTHW0905MGC00L00B030-HP122 ○ ● ○ ○ ● ○ ○ ● ● ● ○ ○ ○ ● PU620 FU430 CP131 PCD N ○ ○ ● ● ○ ○ ● ● Note: The minimum boring diameter is dependent on the arc shaped land design. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. 96 ○ ○ ● ○ ● PcBN K ● Right handed design on request. Cutting rate see page 187. ○ ○ ● Cermet P K CP130 ○ ● S HP615 ○ ● N HU615 ○ ● HP454 ○ ● HP141 HP122 ap (mm) 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 HP141 from ø 60 mm FTHW 0905MGC00L00B030-… FTHW 0905MCC00L00B030-… FTHW 0905MAD00L00B030-… FTHW 0905MGD01L00B030-… FTHW 0905MCD01L00B030-… FTHW 0905MCD00L00B030-… FTHW 0905MAC60L00B030-… FTHW 0905MCC61L00B030-… from ø 120 mm FTHW 0905MGC00L00B060-… FTHW 0905MCC00L00B060-… FTHW 0905MAD00L00B060-… FTHW 0905MGD01L00B060-… FTHW 0905MCD01L00B060-… FTHW 0905MCD00L00B060-… FTHW 0905MAC60L00B060-… FTHW 0905MCC61L00B060-… from ø 180 mm FTHW 0905MGC00L00B090-… FTHW 0905MCC00L00B090-… FTHW 0905MAD00L00B090-… FTHW 0905MGD01L00B090-… FTHW 0905MCD01L00B090-… FTHW 0905MCD00L00B090-… FTHW 0905MAC60L00B090-… FTHW 0905MCC61L00B090-… HP141 Cutting material Carbide K M HP122 P ● ○ ○ ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ● Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, four-cutting edges STHD - STHE Tipped variant one-cutting edge Chamfering D02 D02 D00 D80 ● ● ● ● ● ● ○ ○ ● ● ● ● ● ● ○ ○ Indexable insert Boring ● ● PCD N S PU617 0,1-6,3 0,1-6,3 N HU615 STHD 09T300 ...N-… STHE 09T300 ...N-… Carbide K HP455 STHD 060300 ...N-… STHE 060300 ...N-… Cutting material Cutting edge design D02 ap (mm) 0,1-4,2 ● 0,1-4,2 ● M HP455 Chamfering HP455 P Note: General figures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. STHD060300D02N-HP455 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 184. 97 Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, six-cutting edges BS L00 Tipped variant one-cutting edge WTHQ Boring – blind bore – with arc shaped land from ø 37 mm WTHQ 070504...L00B026-... WTHQ 070508...L00B026-... from ø 59,5 mm Roughing WTHQ 090604...L00B041-... WTHQ 090608...L00B041-... WTHQ 090608...L00B081-… Medium machining from ø 37 mm WTHQ 070504...L00B026-... WTHQ 070508...L00B026... from ø 59,5 mm WTHQ 090604...L00B041-... WTHQ 090608...L00B041-... from ø 159.5 mm WTHQ 090604...L00B081-… WTHQ 090608...L00B081-… 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ● ○ ● ○ ● ○ ● ○ 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ○ ○ ○ ○ ● ○ ● ○ A31 A32 ● ● ○ ○ ○ ○ ● ● ● ○ ● ○ ○ ○ ○ ○ ● ● ● ○ ● A30 A31 A31 PU617 FU430 PCD N H03 ○ Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ○ ○ ○ ○ ● ○ 0,5 - 2 ● ○ ● ○ ● ● PcBN K PU617 Ceramic K KU450 HP718 HP615 HU615 S ○ A80 ○ ○ A88 ● ● ○ ○ ○ ○ A79 A80 ○ 0,5 - 2 0,5 - 2 ● ● ○ ○ ● ● ○ ○ ● ● ○ ● ● ● ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 ○ ● ○ ○ ○ ● ○ ○ ○ ● ○ ● ○ ● ○ ○ ○ ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L00B026-HP182 98 N ○ Right handed design on request. Cutting rate see page 186. HP350 HP455 HP118 HP382 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ○ ○ ○ ○ ● ○ 1,5 - 3 ● ○ ● ○ ● ● from ø 159.5 mm WTHQ 090604...L00B081-… Carbide K M HP382 HP182 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, six-cutting edges BS L10 Tipped variant one-cutting edge WTHQ Boring – through bore – with arc shaped land Roughing WTHQ 090604...L10B041-... WTHQ 090608...L10B041-... WTHQ 090608...L10B081-… from ø 37 mm WTHQ 070504...L10B026-... WTHQ 070508...L10B026-... from ø 59,5 mm WTHQ 090604...L10B041-... WTHQ 090608...L10B041-... from ø 159.5 mm WTHQ 090604...L10B081-… WTHQ 090608...L10B081-… ○ ○ ○ ○ ● ○ ● ○ 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ○ ○ ○ ○ ● ○ ● ○ A31 A32 ○ ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ● ○ ○ ○ ○ ○ ● ● ● ○ ● A30 A31 A31 PU617 FU430 PCD N H03 ○ Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ○ ○ ○ ○ ○ ○ 0,5 - 2 ● ○ ● ○ ● ● PcBN K PU617 Ceramic K KU450 HP718 S HP615 HU615 HP350 HP455 HP118 HP382 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 from ø 159.5 mm WTHQ 090604...L10B081-… Medium machining Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ○ ○ ○ ○ ○ ○ 1,5 - 3 ● ○ ● ○ ● ● N A80 ○ ○ A88 ○ ● ○ ○ ○ ○ A79 A80 ○ 0,5 - 2 0,5 - 2 ○ ● ○ ○ ○ ● ○ ○ ○ ● ○ ● ○ ● ○ ○ ○ ○ ○ 0,5 - 2 0,5 - 2 ○ ● ○ ○ ○ ● ○ ○ ○ ● ○ ● ○ ● ○ ○ ○ ○ ○ Right handed design on request. Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L10B026-HP182 Cutting rate see page 186. 99 Indexable insert Boring from ø 37 mm WTHQ 070504...L10B026-... WTHQ 070508...L10B026-... from ø 59,5 mm Carbide K M HP382 HP182 P Tools with ISO elements | Indexable inserts | Boring Tangential indexable inserts, six-cutting edges Tipped variant one-cutting edge WTHQ Boring – neutral – without arc shaped land Roughing from ø 37 WTHQ 070504...L-... WTHQ 070504...R-... WTHQ 070508…L-... WTHQ 070508...R-... from ø 59.5 WTHQ 090604...L-... WTHQ 090604...R-... WTHQ 090608...L-… Medium machining WTHQ 090608...R-... from ø 37 WTHQ 070504...L-... WTHQ 070504...R-... WTHQ 070508...L-... WTHQ 070508...R-... WTHQ 090604...L-... WTHQ 090604...R-... WTHQ 090608...L-... WTHQ 090608...R-... 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 ● ○ ● ○ ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ● ○ ● ● ○ ○ ○ ○ H03 PU617 FU430 PCD N PU617 PcBN K KU450 HP718 HP615 A31 A32 Ceramic K A80 ● ● ○ ○ ● ○ ● ○ ○ ● ● ● ○ ● ○ ● ○ ● ○ ○ ○ ● ● ● ● Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L-HP182 100 S ● Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 ○ ○ ○ ○ ● ○ 0,5 - 2 ○ ○ ○ ○ ○ ○ 0,5 - 2 ● ○ ● ○ ● ● 0,5 - 2 ● ○ ● ○ ● ○ 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 N HU615 Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 ○ ○ ○ ○ ● ○ 1,5 - 3 ○ ○ ○ ○ ○ ○ 1,5 - 3 ● ○ ● ○ ● ● 1,5 - 3 ● ○ ● ○ ● ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 179. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Cutting rate see page 186. HP350 HP118 HP382 HP455 Carbide K M HP382 HP182 P ● ○ ● ○ A30 A31 A31 A88 ● ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). A79 A80 ○ ○ ○ ○ ○ ○ ○ ○ Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges Tipped variant one-cutting edge CCMT - CCGT Boring 6LA 5LA Carbide K Cermet P ○ ● ● 1,0-2,5 1,0-3,0 1,0-3,0 1,0-3,0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ○ CCMT 060202N-M30-... CCMT 060204N-M30-... CCMT 09T304N-M30-... CCMT 09T308N-M30-... 0,25-2,5 0,5-2,5 0,5-2,5 0,75-2,5 ○ ○ ○ ○ ● ● ● ● ● ● ● ● ○ ○ ○ ○ CCMT 09T304N-U31-... CCMT 09T308N-U31-... 0,25-2,0 0,5-2,0 ● ● ○ ○ CCGT 09T304N-M32-... CCGT 09T308N-M32-... 0,5-3,0 0,5-3,0 CCGT 060204N-U19-... CCGT 060204N-U24-... 0,1-0,5 0,2-0,5 CCGT 060204F01L-6LA-... CCGT 060204F01R-6LA-... CCGT 060208F01L-6LA-... CCGT 060208F01R-6LA-... CCGT 09T304F01L-6LA-... CCGT 09T304F01R-6LA-... CCGT 09T308F01L-6LA-... CCGT 09T308F01R-6LA-... 0,1-3,0 0,1-3,0 0,1-3,0 0,1-3,0 0,1-4,5 0,1-4,5 0,1-4,5 0,1-4,5 ● ● ● ● ● ● ● ● CCGT 060204F01N-5LA-... CCGT 060208F01N-5LA-... CCGT 09T304F01N-5LA-... CCGT 09T308F01N-5LA-... 0,1-1,0 0,1-1,5 0,1-2,0 0,1-2,0 ● ● ● ● Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting material to the designation key. CCMT09T308N-R30-HC851 Cutting rate see page 184. ● ● ○ ● ● ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ ● ● ● ● Indexable insert Boring Medium mach'g Medium machining - finishing CCMT 060204N-M31-... CCMT 09T304N-M31-... CCMT 09T308N-M31-... CCMT 120408N-M31-... PU620 HC841 ○ CC111 HC840 ○ ap (mm) 1,0-4,0 1,0-6,0 CP872 HC862 ● ● CCMT 09T308N-R30-... CCMT 120408N-R30-... CP871 HC861 ○ Cutting material HU810 HC852 PCD N HC851 S Finishing N Medium machining - finishing M Finishing P ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). 101 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges CCGW Tipped variant one-cutting edge Boring Finishing Medium machining CCGW 060204E04N-0A-... CCGW 060208E04N-0A-... CCGW 09T304E04N-0A-... CCGW 09T308E04N-0A-... CCGW 09T312E04N-0A-... ap (mm) 0,5-3,2 0,5-3,2 0,5-4,0 0,5-4,0 0,5-4,0 CCGW 060204T51N-0AA-... CCGW 09T304T51N-0AA-... CCGW 09T308T51N-0AA-... 0,5-2,0 0,5-2,5 0,5-2,5 CCGW 060204E01N-0AA-... CCGW 09T304E01N-0AA-... CCGW 09T308E01N-0AA-... 0,5-1,5 0,5-2,0 0,5-2,0 CCGW 060204E02N-0A-... CCGW 060208E02N-0A-... CCGW 09T304E02N-0A-... CCGW 09T308E02N-0A-... 0,2-1,0 0,2-1,0 0,2-2,0 0,2-2,0 CCGW 060204E01N-0AA-... CCGW 09T304E01N-0AA-... CCGW 09T308E01N-0AA-... 0,1-1,0 0,1-1,0 0,1-1,0 CCGW 060202F01N-0AA-... CCGW 060204F01N-0AA-... CCGW 09T304F01N-0AA-... CCGW 09T308F01N-0AA-... 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting material to the designation key. CCGW060204E04N-0A-HP455 Cutting rate see page 184. 102 ● ○ ○ ● ○ PU620 FU430 PCD N PU617 PcBN K S HP615 N HU615 Cutting material Carbide K HP454 M HP455 P ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges CCHT Boring, left design HU615 HP615 1L 1L 1R 1R ● ● ● ○ 0,5-4,0 0,5-4,0 0,5-4,0 ● ● ○ ● ● ○ CCHT 120404E04L-...-… CCHT 120408E04L-...-… CCHT 120412E04L-...-… 0,5-5,0 0,5-5,0 0,5-5,0 ○ ● ○ ○ ● ○ Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 S HP454 N CCHT 09T304E04L-...-… CCHT 09T308E04L-...-… CCHT 09T312E04L-...-… CCHT 060204E02L-...-… CCHT 060208E02L-...-… CCHT 060202F01L-...-… CCHT 060204F01L-...-… CCHT 060208F01L-...-… Finishing Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 Carbide K 1L 1L 1R ○ ● ○ ○ ● ● ● ● ○ ● 0,1-2 0,1-2 0,1-2 0,1-2 ○ ● ● ○ ○ ● ○ 0,1-3 0,1-3 0,1-3 0,1-3 ○ ● ● ○ CCHT 09T304E02L-...-… CCHT 09T308E02L-...-… 0,1-2 0,1-2 CCHT 09T302F01L-...-… CCHT 09T304F01L-...-… CCHT 09T308F01L-...-… CCHT 09T312F01L-...-… CCHT 120402F01L-...-… CCHT 120404F01L-...-… CCHT 120408F01L-...-… CCHT 120412F01L-...-… Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. ● ● 1R Indexable insert Boring Medium machining CCHT 060204E04L-...-… CCHT 060208E04L-...-… M HP455 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04L-1L-HP455 Cutting rate see page 184. 103 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges CCHT Boring, right design Medium machining CCHT 060204E04R-...-… CCHT 060208E04R-...-… HU615 HP615 1L 1R 1R ● ○ ● ○ 0,5-4,0 0,5-4,0 0,5-4,0 ○ ● ○ ○ ● ○ CCHT 120404E04R-...-… CCHT 120408E04R-...-… CCHT 120412E04R-...-… 0,5-5,0 0,5-5,0 0,5-5,0 ○ ● ○ ○ ● ○ Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 1L 1L 1R ○ ● ○ ● ● ● ● 0,1-2 0,1-2 CCHT 09T302F01R-...-… CCHT 09T304F01R-...-… CCHT 09T308F01R-...-… CCHT 09T312F01R-...-… 0,1-2 0,1-2 0,1-2 0,1-2 ○ ● ● ○ CCHT 120402F01R-...-… CCHT 120404F01R-...-… CCHT 120408F01R-...-… CCHT 120412F01R-...-… 0,1-3 0,1-3 0,1-3 0,1-3 ○ ● ● ○ Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04R-1L-HP455 1R ○ ● ● CCHT 09T304E02R-...-… CCHT 09T308E02R-...-… Cutting rate see page 184. S 1L Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. 104 N HP454 Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 Carbide K CCHT 09T304E04R-...-… CCHT 09T308E04R-...-… CCHT 09T312E04R-...-… CCHT 060204E02R-...-… CCHT 060208E02R-...-… CCHT 060202F01R-...-… CCHT 060204F01R-...-… CCHT 060208F01R-...-… Finishing M HP455 P ● ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges Tipped variant one-cutting edge DCMT - DCGT - DCGW Boring Finishing DCMT 070202N-U31-... DCMT 070204N-U31-... DCMT 11T302N-U31-... DCMT 11T304N-U31-... DCMT 11T308N-U31-... 0,25-1,5 0,25-1,5 0,25-2,0 0,25-2,0 0,5-2,0 DCGT 11T304N-M32-... DCGT 11T308N-M32-... 0,5-3,0 0,5-3,0 DCMT 070204N-U30-... DCMT 11T302N-U30-... DCMT 11T304N-U30-... DCMT 11T308N-U30-... 0,25-1,0 0,25-1,0 0,25-1,0 0,5-1,0 DCGW11T304E01N-0AA-... DCGW11T308E01N-0AA-... 0,1-1,0 0,1-1,0 DCGW 11T304F01N-0AA-... DCGW 11T308F01N-0AA-... 0,1-1,0 0,1-1,0 ○ ○ ○ ○ ○ PCD N PU620 ○ ○ ○ ○ PcBN K FU430 ● ● ● ● Cermet P CP872 ○ ○ ○ ○ ○ S CP871 ● ● ● ● ● ● ● HU810 HC862 ● ● ● ● ● ○ N ○ ○ ○ ● ● ○ ○ ○ ○ ○ ● ● ● ● ● ○ ○ ○ ○ ● ● ● ● Indexable insert Boring 0,5-1,5 0,75-1,5 0,5-2,0 0,5-2,0 0,75-2,0 ○ ○ ○ ○ ○ HC841 DCMT 070204N-M30-... DCMT 070208N-M30-... DCMT 11T302N-M30-... DCMT 11T304N-M30-... DCMT 11T308N-M30-... ○ ○ ○ ○ ○ HC840 ap (mm) 0,5-2,0 0,75-2,0 0,5-3,0 0,5-3,0 0,75-3,0 HC861 DCMT 070204N-M31-... DCMT 070208N-M31-... DCMT 11T302N-M31-... DCMT 11T304N-M31-... DCMT 11T308N-M31-... Carbide K M HC852 Medium machining – finishing Cutting material HC851 P ● ● ○ ○ ○ ○ ● ● ● ● Note: General figures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting material to the designation key. DCMT070204N-M31-HC852 ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 184. 105 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, four-cutting edges Tipped variant one-cutting edge SCMT - SPMT - SCGT - SPGT Boring 6LA 5LA Finishing ● ● ● ● ● ● PU620 ○ ○ PCD N CC111 Cermet P S CP872 N SCMT 09T308N-R30-... SCMT 120408N-R30-... ap (mm) 1,0-4,0 1,0-6,0 SPMT 060304N-M30-... SCMT 09T304N-M30-... SCMT 09T308N-M30-... SCMT 120408N-M30-... 0,5-2,5 0,5-2,5 0,75-2,5 0,75-3,0 ○ ○ ○ ○ ● ● ● ● SPMT 060304N-U30_... SCMT 09T304N-U30-... 0,25-1,0 0,25-1,0 ● ● ● ● SCGT 09T304N-U19-... SCGT 09T308N-U19-... SCGT 09T304N-U24-... SCGT 09T308N-U24-... 0,1-0,5 0,1-0,5 0,2-0,5 0,2-0,5 SPGT 060304F01L-6LA-... SPGT 060304F01R-6LA-... SPGT 060308F01L-6LA-... SPGT 060308F01R-6LA-... SCGT 09T304F01L-6LA-... SCGT 09T304F01R-6LA-.... SCGT 09T308F01L-6LA-... SCGT 09T308F01R-6LA-.... 0,1-3,0 0,1-3,0 0,1-3,0 0,1-3,0 0,1-4,5 0,1-4,5 0,1-4,5 0,1-4,5 ○ ○ ○ ○ ○ ○ ○ ○ SPGT 060304F01N-5LA-... SPGT 060308F01N-5LA-... SCGT 09T304F01N-5LA-... SCGT 09T308F01N-5LA-... 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 ● ● ● ● Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting material to the designation key. SCMT09T308N-R30-HC851 Cutting rate see page 184. 106 HC841 HC861 ● ● HC862 HC852 ● ● HC840 Carbide K M CP871 Medium machining – finishing Medium mach Cutting material HC851 P ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, four-cutting edges SPGW - SCGW Tipped variant one-cutting edge Boring Finishing SPGW 060304E04N-0A-... SPGW 060308E04N-0A-... ap (mm) 0,5-3,2 0,5-3,2 ● ● SCGW 09T304E04N-0A-... SCGW 09T308E04N-0A-... SCGW 120404E04N-0A-... SCGW 120408E04N-0A-... 0,5-4,0 0,5-4,0 0,5-5,0 0,5-5,0 ● ● ○ ● SCGW 09T304T51N-0AA-... SCGW 09T308T51N-0AA-... 0,5-2,5 0,5-2,5 SCGW 09T304E01N-0AA-... SCGW 09T308E01N-0AA-... 0,5-2,0 0,5-2,0 SPGW 060304E02N-0A-... SPGW 060308E02N-0A-... SPGW 060304F01N-0AA-... SPGW 060308F01N-0AA-... 0,2-1,0 0,2-1,0 0,1-1,0 0,1-1,0 ● ○ SCGW 09T304E02N-0A-... SCGW 09T308E02N-0A-... 0,2-2,0 0,2-2,0 ● ○ SCGW 09T304E01N-0AA-... SCGW 09T308E01N-0AA-... 0,1-1,0 0,1-1,0 SCGW 09T304F01N-0AA-... SCGW 09T308F01N-0AA-... SCGW 120404F01N-0AA-... SCGW 120408F01N-0AA-... 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. PU620 PCD N PU617 PcBN K S FU430 N ● ● ● ● Indexable insert Boring Medium machining Cutting material Carbide K HP454 M HP455 P ● ● ● ● ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting material to the designation key. SPGW060304E04N-0A-HP455 Cutting rate see page 184. 107 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, four-cutting edges SPHT - SCHT Boring, left handed design SCHT 120404E04L-...-… SCHT 120408E04L-...-… SCHT 120412E04L-...-… 0,5-5 0,5-5 0,5-5 ○ ● ○ Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04L-2L-HP455 108 HP615 ● ● ○ Cutting rate see page 184. ○ ○ ○ ○ ○ 2L 2R 2R ○ ● ○ ○ ○ ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ○ ○ ○ ○ ● ● 0,5-4 0,5-4 0,5-4 SCHT 09T304E02L-...-… SCHT 09T308E02L-...-… SCHT 09T304F01L-...-… SCHT 09T308F01L-...-… S 2R 2L SCHT 09T304E04L-...-… SCHT 09T308E04L-...-… SCHT 09T312E04L-...-… SPHT 060304E02L-...-… SPHT 060308E02L-...-… SPHT 060302F01L-...-… SPHT 060304F01L-...-… SPHT 060308F01L-...-… N 2R HP454 Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 Carbide K HU615 Finishing Medium machining SPHT 060304E04L-...-… SPHT 060308E04L-...-… M HP455 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, four-cutting edges SPHT - SCHT Boring, right handed design HP615 ○ ○ ○ ○ ○ 2L 2R 2R ○ ● ○ ○ ○ ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ○ ○ ○ ○ ● ● ○ SCHT 120404E04R-...-… SCHT 120408E04R-...-… SCHT 120412E04R-...-… 0,5-5 0,5-5 0,5-5 ○ ● ○ Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Indexable insert Boring ● ● 0,5-4 0,5-4 0,5-4 SCHT 09T304E02R-...-… SCHT 09T308E02R-...-… SCHT 09T304F01R-...-… SCHT 09T308F01R-...-… S 2R 2L SCHT 09T304E04R-...-… SCHT 09T308E04R-...-… SCHT 09T312E04R-...-… SPHT 060304E02R-...-… SPHT 060308E02R-...-… SPHT 060302F01R-...-… SPHT 060304F01R-...-… SPHT 060308F01R-...-… N 2R HP454 Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 Carbide K HU615 Finishing Medium machining SPHT 060304E04R-...-… SPHT 060308E04R-...-… M HP455 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SCHT060304E04R-2L-HP455 Cutting rate see page 184. 109 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges SPHT - SCHT Boring SPHT 060304E04X-...-… SPHT 060308E04X-...-… HU615 HP615 1L 1R 1R ● ● ● ● ○ SCHT 120404E04X-...-… SCHT 120408E04X-...-… SCHT 120412E04X-...-… 0,5-5 0,5-5 0,5-5 ○ ● ○ ○ ○ 1L 1L 1R 1R ○ ● ○ ○ ○ ○ ○ ● ● ○ ○ ○ ○ ○ ● ● ○ ○ ○ ● 0,1-2 0,1-2 SCHT 09T302F01X-...-… SCHT 09T304F01X-...-… SCHT 09T308F01X-...-… SCHT 09T312F01X-...-… 0,1-2 0,1-2 0,1-2 0,1-2 ○ ● ● ○ SCHT 120404F01X-...-… SCHT 120408F01X-...-… 0,1-3 0,1-3 ○ ○ Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04X-1L-HP455 110 ○ ○ ○ SCHT 09T304E02X-...-… SCHT 09T308E02X-...-… Cutting rate see page 184. S 1L 0,5-4 0,5-4 0,5-4 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 N HP454 Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 Carbide K SCHT 09T304E04X-...-… SCHT 09T308E04X-...-… SCHT 09T312E04X-...-… SPHT 060304E02X-...-… SPHT 060308E02X-...-… SPHT 060302F01X-...-… SPHT 060304F01X-...-… SPHT 060308F01X-...-… Finishing M HP455 P ○ ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, three-cutting edges Tipped variant one-cutting edge TCMT - TCGW Boring TCGW 110204T51N-0AA-… TCGW 110208T51N-0AA-… ap (mm) 0,5-2,5 0,5-2,5 TCGW 110204E01N-0AA-... TCGW 110208E01N-0AA-... 0,5-2,0 0,5-2,0 TCMT 090202N-M30-... TCMT 090204N-M30-... 0,25-2,0 0,5-2,0 TCMT 110202N-M30-... TCMT 110204N-M30-... TCMT 110208N-M30-... 0,25-2,5 0,5-2,5 0,75-2,5 ○ ○ ○ ● ● ● ● TCMT 16T304N-M30-... TCMT 16T308N-M30-... TCMT 16T312N-M30-... 0,5-2,5 0,75-2,5 1,0-2,5 ○ ○ ○ ● ● ○ ● ○ TCGW 110204E01N-0AA-... TCGW 110208E01N-0AA-... TCGW 110204F01N-0AA-... TCGW 110208F01N-0AA-... 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 PCD N PU620 PcBN K PU617 Cermet P FU430 S CP872 N CP871 HC841 HC862 HC861 HC852 HC840 Carbide K M ● ● ● ● ○ ● Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. ○ ○ ○ ● ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting material to the model. TCGW110204T51N-0AA-FU430 Cutting rate see page 184. 111 Indexable insert Boring Finishing Medium machining – finishing Medium machining Cutting material HC851 P Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, three-cutting edges TCHT Boring, left handed design 2L 2R ○ ● ○ ○ 0,5-3,0 0,5-3,0 ○ ● ○ ○ TCHT 16T304E04L-...-… TCHT 16T308E04L-...-… 0,5-4,0 0,5-4,0 ○ ● ○ ○ 2L 2R ○ ○ ○ Cutting edge design ap (mm) 0,1-1 0,1-1 TCHT 090204E02L-...-… TCHT 090208E02L-...-… TCHT 090204F01L-...-… 0,1-1 0,1-1 0,1-1 ● ○ ○ ○ ○ TCHT 110204E02L-...-… TCHT 110208E02L-...-… TCHT 110202F01L-...-… TCHT 110204F01L-...-… TCHT 110208F01L-...-… 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 ● ○ ○ ○ ○ ● ● TCHT 16T304F01L-...-… TCHT 16T308F01L-...-… 0,1-2,5 0,1-2,5 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04L-2L-HP455 Cutting rate see page 184. 112 N TCHT 110204E04L-...-… TCHT 110208E04L-...-… TCHT 06T104E02L-...-… TCHT 06T104F01L-...-… Finishing Cutting material Cutting edge design ap (mm) 0,5-2,5 0,5-2,5 Carbide K HU615 TCHT 090204E04L-...-… TCHT 090208E04L-...-… M HP455 Medium machining P S ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, three-cutting edges TCHT Boring, right handed design 2L 2R ○ ● ○ ○ 0,5-3,0 0,5-3,0 ○ ● ○ ○ TCHT 16T304E04R-...-… TCHT 16T308E04R-...-… 0,5-4,0 0,5-4,0 ○ ● ○ ○ 2L 2R ○ ○ ○ Cutting edge design ap (mm) 0,1-1 0,1-1 TCHT 090204E02R-...-… TCHT 090208E02R-...-… TCHT 090204F01R-...-… 0,1-1 0,1-1 0,1-1 ● ○ ○ ○ ○ TCHT 110204E02R-...-… TCHT 110208E02R-...-… TCHT 110202F01R-...-… TCHT 110204F01R-...-… TCHT 110208F01R-...-… 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 ● ○ ○ ○ ○ ● ● TCHT 16T304F01R-...-… TCHT 16T308F01R-...-… 0,1-2,5 0,1-2,5 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. S Indexable insert Boring N TCHT 110204E04R-...-… TCHT 110208E04R-...-… TCHT 06T104E02R-...-… TCHT 06T104F01R-...-… Finishing Cutting material Cutting edge design ap (mm) 0,5-2,5 0,5-2,5 Carbide K HU615 TCHT 090204E04R-...-… TCHT 090208E04R-...-… M HP455 Medium machining P ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04R-2L-HP455 Cutting rate see page 184. 113 Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, single cutting edges TCHT Boring 1L 1R ○ ● ○ ○ 0,5-3,0 0,5-3,0 ○ ● ○ ○ TCHT 16T304E04X-...-... TCHT 16T308E04X-...-... 0,5-4,0 0,5-4,0 ○ ● ○ ○ 1L 1R ○ ○ ○ Cutting edge design ap (mm) 0,1-1 0,1-1 TCHT 090204E02X-...-... TCHT 090208E02X-...-... TCHT 090204F01X-...-... 0,1-1 0,1-1 0,1-1 ● ○ ○ ○ ○ TCHT 110204E02X-...-... TCHT 110208E02X-...-... TCHT 110202F01X-...-... TCHT 110204F01X-...-... TCHT 110208F01X-...-... 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 ● ○ ○ ○ ○ ● ● TCHT 16T304F01X-...-... TCHT 16T308F01X-...-... 0,1-2,5 0,1-2,5 Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 178. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04X-1L-HP455 Cutting rate see page 184. 114 N TCHT 110204E04X-...-... TCHT 110208E04X-...-... TCHT 06T104E02X-...-... TCHT 06T104F01X-...-... Finishing Cutting material Cutting edge design ap (mm) 0,5-2,5 0,5-2,5 Carbide K HU615 TCHT 090204E04X-...-... TCHT 090208E04X-...-... M HP455 Medium machining P S ● ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Boring Radial indexable inserts, two-cutting edges Tipped variant one-cutting edge VBMT - VCMT - VBGW VCGT - VCGW Boring ○ ○ ○ ● ● ● ● VBMT 110304N-M30-... VBMT 110308N-M30-... VBMT 160404N-M30-... VBMT 160408N-M30-... ap (mm) 0,25-1,5 0,5-1,5 0,5-2,0 0,75-2,0 VCMT 110304N-M30-... VCMT 160404N-M30-... VCMT 160408N-M30-... 0,25-1,5 0,5-2,0 0,75-2,0 VCGT 160404N-M32-... 0,5-3,0 VBGW 160404E01N-0AA-… VBGW 160408E01N-0AA-… VBGW 160404F01N-0AA-… VBGW 160408F01N-0AA-… 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 ● ● VCGW 160404E01N-0AA-… VCGW 160408E01N-0AA-… VCGW 160404F01N-0AA-… VCGW 160408F01N-0AA-… 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 ● ● Note: General figures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting material to the designation key. VBMT110304N-M30-HC851 PCD N PU620 ○ ○ ○ ○ ○ ○ PcBN K FU430 ○ ○ ○ ○ Cermet P CP872 HC862 ● ● ● ● S CP871 HC861 ● ● ● ● HU810 HC852 ○ ○ ○ ○ N ● ○ ○ ○ ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 184. 115 Indexable insert Boring Finishing Medium machining – finishing Cutting material Carbide K M HC851 P Tools with ISO elements | Indexable inserts | Milling Tangential indexable inserts, two-cutting edges CTND Milling CTND 09T308 ... R-… CTND 09T308 ... L-… ● ● ● ● ● ● Cutting edge design D03 D03 ap max. (mm)* CTND 09T308 ... R-… CTND 09T308 ... L-… ● ● ● ● D02 ● ● ● ● D03 ● ● For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTND09T308D02R-HP382 116 S D02 * ap max. is dependent on the milling cutter type and specific application. Cutting rate see page 198. N HP718 Cutting material Cutting edge design D02 D02 D02 ap max. (mm)* Carbide K HP350 HP382 M HP382 HP350 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Milling Tangential indexable inserts, two-cutting edges CTHD Tipped variant one-cutting edge Milling PcBN K PCD N S D02 D00 D01 D01 PU617 Cutting edge design ap max. (mm) CTHD 09T304 ...R-… 2,5 CTHD 09T304 ...L-… 2,5 CTHD 09T308 ...R-… 2,5 CTHD 09T308 ...L-… 2,5 CTHD 09T304 ...R90M018-… 2,5 CTHD 09T304 ...L90M018-… 2,5 D67 D61 ○ ○ ● ● ○ ○ ● ● ● ● ○ ○ Cutting edge design ap max. (mm)* D87 D81 ○ ○ ● ● ○ ○ ● ● ● ● ○ ○ Cutting material Cutting edge design D02 D02 D02 ap max. (mm)* ● ● ● ● ○ ○ ● ○ CTHD 09T304 ...R-… CTHD 09T304 ...L-… CTHD 09T308 ...R-… CTHD 09T308 ...L-… CTHD 09T312 ...R-… CTHD 09T312 ...L-… CTHD 09T304 ...R90M018-… CTHD 09T304 ...L90M018-… ● ● ● ● ○ ○ ● ○ ● ● ● ● ○ ○ ● ● ● ● ○ ○ ● ○ CTHD 09T304 ...R-… CTHD 09T304 ...L-… CTHD 09T308 ...R-… CTHD 09T308 ...L-… CTHD 09T304 ...R90M018-… CTHD 09T304 ...L90M018-… * ap max. is dependent on the milling cutter type and specific application. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHD09T304D02R-HP350 HP718 FU430 HP615 HU615 N D87/D81 ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● Indexable insert Milling Carbide K HP350 HP382 M HP382 HP350 P D67/D61 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 198. 117 Tools with ISO elements | Indexable inserts | Milling Tangential wide face indexable inserts, two-cutting edges CTHA Tipped variant one-cutting edge For milling cutter ICM 90-C2-Finishing For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHA09T304H26R90M100-HP350 118 ● ○ ● ○ D81 D87 D81 PU620 PCD N FU430 HP718 HP615 H25 H26 H26 ● ○ PcBN K S H26 Cutting edge design ap max. (mm) CTHA 09T304 ...R90M100-… 0,4 CTHA 09T304 ...R90M050-… 0,4 Cutting rate see page 198. N HU615 Cutting material Cutting edge design H26 H26 H26 ap max. (mm) CTHA 09T304 ...R90M100-… 0,4 ● ● ● CTHA 09T304 ...R90M050-… 0,4 ○ ○ ○ Carbide K HP350 HP382 M HP382 HP350 P ● ○ ○ ● ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ● ○ Tools with ISO elements | Indexable inserts | Milling Tangential indexable inserts, four-cutting edges CTHQ - CTMQ Tipped variant one-cutting edge Milling A67/A61 ○ Cutting edge design ap max. (mm) CTHQ 090504 ...R-… 2,5 CTHQ 090504 ...L-… 2,5 CTHQ 090508 ...R-… 2,5 CTHQ 090508 ...L-… 2,5 CTHQ 090504 ...R90M018-… 2,5 CTHQ 090504 ...L90M018-… 2,5 Cutting edge design ap max. (mm)* CTHQ 090504 ...R-… CTHQ 090504 ...L-… CTHQ 090508 ...R-… CTHQ 090508 ...L-… CTHQ 090504 ...R90M018-… CTHQ 090504 ...L90M018-… * ap max. is dependent on the milling cutter type and specific application. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ090504H03R-HP350 ○ ○ ○ ○ ● ● ● ● ○ ○ ○ ● ○ A67 A61 A61 ● ○ ○ ○ ● ● ● ● ○ ○ ○ ○ ● ● ● ● ○ ○ A87 A81 ○ ○ ● ● ○ ○ ● ● ● ● ○ ○ Indexable insert Milling ○ ● ● ● ● ○ ○ ● ○ PU617 ○ CTMQ 090508 ...R–... ○ ○ ○ ○ ○ ○ ○ ○ N FU430 ● ● ● ● ○ ○ FU430 HP718 ● ● ● ● Cutting material Cutting edge design H03 H03 H13 H12 H03 H12 H13 H12 H21 H22 H22 ap max. (mm)* CTHQ 090504 ...R-… CTHQ 090504 ...L-… CTHQ 090508 ...R-… CTHQ 090508 ...L-… CTHQ 090512 ...R-… CTHQ 090512 ...L-… CTHQ 090504 ...R90M018-… CTHQ 090504 ...L90M018-… PcBN K S HP615 HU615 N HP350 ● ○ ● ○ ○ ○ ● ○ Carbide K HP382 HP382 ○ ○ ○ ○ ○ ○ ○ ○ M HP382 HP350 P A87/A81 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 198. 119 Tools with ISO elements | Indexable inserts | Milling Tangential wide face indexable inserts, two-cutting edges CTHH Tipped variant one-cutting edge For milling cutter ICM 90-C4-Finishing For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHH090504H26R90M100-HP350 120 A81 A87 A81 FU430 HP718 PU620 ● ○ PCD N FU430 ● ○ HP615 H25 H26 H26 ● ○ PcBN K S H26 Cutting edge design ap max. (mm) CTHH 090504 ...R90M100-… 0,4 CTHH 090504 ...R90M050-… 0,4 Cutting rate see page 198. N HU615 Cutting material Cutting edge design H26 H26 H26 ap max. (mm) CTHH 090504 ...R90M100-… 0,4 ○ ● ● CTHH 090504 ...R90M050-… 0,4 ○ ○ ○ Carbide K HP350 HP382 M HP382 HP350 P ● ○ ○ ● ○ ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ● ○ Tools with ISO elements | Indexable inserts | Milling Tangential indexable inserts, four + four-cutting edges LTHU Milling LTHU 150508 ...N-... LTHU 150512 ...N-… ● S H82 H83 H93 ● ● ● ● ● ● ● ● H83: Unstable conditions, medium machining H93: Stable conditions, roughing Indexable insert Milling LTHU 150720 ...N-… LTHU 150730 ...N-… ● ● K HP350 Cutting material Cutting edge design H83 H93 ap max. (mm)* Carbide M HP350 HP350 P * ap max. is dependent on the milling cutter type and specific application. For clamping screws and screwdriver for indexable inserts see section Accessories page 167. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. LTHU150508H82N-HP350 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Cutting rate see page 198. 121 Tools with ISO elements | Indexable inserts | Milling Radial indexable inserts, two-cutting edges BDGT Tipped variant one-cutting edge Milling BDGT 11T302FR-...-… BDGT 11T304FR-...-… BDGT 11T308FR-...-… BDGT 170404FR-...-… BDGT 170408FR-...-… BDGT 170420FR-...-… BDGT 170431FR-...-… BDGT 11T302FR-...-… BDGT 11T304FR-...-… BDGT 170402FR-...-… BDGT 170404FR-...-… For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. BDGT11T302FR-U70-HU825 122 U70 U70 ○ ● ● ● ● ○ ○ ○ ● ● ● ● ○ ○ PcBN K Cutting edge design ap max. (mm) 3,0 3,0 4,0 4,0 * ap max. is dependent on the milling cutter type and specific application. Cutting rate see page 198. S PCD N PU620 Cutting material Cutting edge design ap max. (mm)* N PU617 Carbide K HU825 M HU825 P U71 U71 ○ ● ○ ● ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). ○ ○ ○ ○ Tools with ISO elements | Indexable inserts | Milling Radial indexable inserts, two-cutting edges BDMT Milling BDMT 11T304ER-...-... BDMT 11T308ER-...-… BDMT 11T312ER-...-… BDMT 11T320ER-...-… BDMT 11T331ER-...-… BDMT 170404ER-...-… BDMT 170408ER-...-… BDMT 170412ER-...-… BDMT 170420ER-...-… BDMT 170431ER-...-… BDMT 170440ER-...-… BDMT 11T308ER-...-… BDMT 11T308ER-...-… BDMT 170408ER-...-… ● ● ● ● ● ● ● ● ● ● ● ○ ○ ● ● ○ ● ○ ○ R70 ● ● ● ○ ○ ● ● ○ ● ○ ○ ● ● ● ○ ○ ● ● ○ ● ○ ○ R72 R72 Cutting edge design R72 ap max. (mm)* R72 ● ● ● Cutting edge design R73 ap max. (mm)* R73 R73 R73 ● ● ● ● ● ● R74 R74 R74 ● ● ● ● ● ● Cutting edge design R74 ap max. (mm)* BDMT 170408ER-...-… ● ● ● ○ ○ ● ● ○ ● ○ ○ S ● M70: Unstable conditions, medium machining R70: Stable conditions, roughing BDMT 11.. Chip breaker R72 R73 2 notches 3 notches Chip breaker BDMT 17.. R73 R74 3 notches Indexable insert Milling Cutting material Cutting edge design M70 R70 M70 R70 R70 ap max. (mm)* N HP890 HP883 HP883 HP890 Carbide K M HP883 HP883 P 4 notches Assembly note The carrier tool is fitted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3 BDMT 1704 R72 R73 * ap max. is dependent on the milling cutter type and specific application. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. BDMT11T304ER-M70-HP883 Cutting rate see page 198. R73 R74 ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). 123 Tools with ISO elements | Indexable inserts | Milling Radial indexable inserts, four-cutting edges SEMT Milling M65 M65 S HP890 HU810 M65 M65 M65 SEMT 09T308R-…-... ● ● ● ● ● ● SEMT 150408R-…-... ● ● ● ● ● ● * ap max. is dependent on the milling cutter type and specific application. For clamping screws and screwdriver for indexable inserts see section Accessories page 166. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SEMT09T308R-M65-HP883 Cutting rate see page 198. 124 N HU810 Carbide K HP890 Cutting material Cutting edge design M65 ap max. (mm)* M HP883 HP883 P ● Available from stock in Germany. ○ Standard insert not carried in stock. (Delivery time upon request). Tools with ISO elements | Indexable inserts | Milling Inserts in special design MAPAL offers all possible options in relation to shape, cutting material and coating also for these inserts. Modern production facilities guarantee the highest precision and flexibility of special MAPAL inserts. PCD and PcBN-tipped insets are also available in this variety. Fitted in the highly accurate insert seats, the best results both in terms of cost-effectiveness and in terms of quality are achieved. Advantages: High process reliability in case of contour-dependent shapes and geometries Saving in complex machining sequences Multi-cutting edge capability on manufacture of complex contours Indexable insert Milling To efficiently machine complex contours with high shape accuracy, form cutting edges are often used. 125 126 Innovative complete solutions MAPAL ISO tools unfold their possibilities particularly in the context of complete projects in which they are able to deliver significant advantages due to the combinations and high productivity. Together with tailored services and the complete tool package, MAPAL is able to optimally design parts in accordance with customer requirements and provide support. In the following the range of service offered by MAPAL and especially the significance of ISO tools are presented based on a few important parts. With the perfect tool to the optimal process 128 Brake calipers made of spheroidal graphite cast iron 130 Complete machining of turbochargers 131 Stub axle assembly made of grey cast iron or steel 132 Connecting rods made of forged steel 133 Compressor housing made of GG25 134 Gearbox housing made of GG25 135 Innovative solutions Tools with ISO elements | Innovative complete solutions 127 With the perfect tool to the optimal process Due to the combination of innovative technology and absolute manufacturing precision, MAPAL ISO tools are high performance tools. However successful individual tools on their own are not sufficient for the competitive production requirements these days. Only an understanding of the complete machining process and the production process as a whole permits real progress. Advantage due to complete concepts The perfect interaction of all components in a machining process makes possible the highest possible cost-effectiveness and addresses the increasingly important aspect of resource-saving production. Here it is particularly important that comprehensive knowledge of all machining processes and machining technologies is available even during the process planning. MAPAL provides the ideal basis for the process planner with its broad range of innovative, high-performance tools and its extensive pool of experience. Advantages: Solutions for complete workpieces including all components Usage of efficient, cost-optimised tools Complete, cost-effective manufacturing process Process planning and implementation from a single source 128 Hybrid tools as process optimisers For this purpose, use is made of all tool technologies as necessary, from the highperformance solid carbide drill to the sophisticated mechatronic TOOLTRONIC® tool. MAPAL ISO tools have particular significance during pre-machining and during milling. The results are machining solutions without compromises. An important possible way of optimising processes, increasing productivity and productivity is to combine various machining technologies. So-called hybrid tools combine various machining systems in a manner that combines excellent performance with straightforward handling and cost-effective reconditioning. The specialists from MAPAL combine, in numerous ways, ISO tools with guide pad technology, with fixed brazed PCD machining stages, with solid carbide tools or with fixed tool technology. In this way maximum productivity and cost-effectiveness is achieved both in the process design and the tool design. Tools with ISO elements | Innovative complete solutions MAPAL Services offer numerous options Shorter product life cycles and increasing pressure on productivity are requiring ever better performance from the global manufacturing industry. Even the planning phase is very time-consuming and devours expensive resources. At the same time project and planning departments must react flexibly to the current order situation. Engineering Logistics Maintenance MAPAL TET Planning of complete workpieces including all tools MAPAL TMS Tool management MAPAL re.conditioning Regrinding and reconditioning of tools, milling cartridges and indexable inserts MAPAL re.tooling Planning of complete workpieces including all components and commissioning MAPAL TLS Logistics and stock management MAPAL Toolbase Tool dispensing systems MAPAL training Product and technology seminars MAPAL TOS Tool and process optimisation Innovative solutions To support customers with these challenges, MAPAL offers a comprehensive package of services. These services range from the definition of the correct machining strategy with efficient tools through the design of clamping fixtures to the preparation of NC programs and commissioning machining processes. Ongoing manufacturing is supported in the area of logistics, reconditioning and training. In this way MAPAL helps to keep manufacturing highly productive, cost-effective and reliable. The customer receives the complete process from a single source and gains capacity to strengthen the core business. 129 Tools with ISO elements | Innovative complete solutions Brake calipers made of spheroidal graphite cast iron Potential for savings due to the latest manufacturing technology The quality of the manufacture of this safety-related part defines the braking forces via braking performance, stability under load and exact control. The MAPAL tool package for machining the brake caliper guarantees reliable manufacture with low manufacturing costs per unit. These advantages are provided, for example, by combination tools with which it is possible to drill, mill and deburr at various positions. In total up to 40 % of machining time can be saved using the MAPAL process. Tool highlights on the brake caliper 1. Control cut for the fist hole, premachining of the front area for the piston, pilot bore for the piston bore The combination of several machining steps reduces the cycle time and increases the machining quality. 2. Interpolation recessing of sealing ring groove and base profile The MAPAL tool reduces the machining time by 50 % compared to circular milling and improves the surface quality. Advantages: 3. Fine machining of the piston bore The higher feed rate reduces the machining time by approx. 30 %. There is no setting effort, as re-grinding is possible the tool costs are reduced. 4. Fine machining of the rear of the brake housing A MAPAL actuating tool for machining centres combines diameter turning, chamfering and external grooving. In comparison to the previous process, the machining time is reduced by 12.5 seconds per workpiece. 2 3 4 1 130 Increased process reliability Reduction in the manufacturing costs per unit due to reduced machining times Cost guarantee due to cost per part Competent planning and reliable supply of tools with MAPAL complete process management Tools with ISO elements | Innovative complete solutions Complete machining of turbochargers MAPAL with leading tool technology Downsizing and turbochargers are technologies that are now indispensable in modern engine development. In the past machining centres and lathes were often necessary for the production of the turbine and compressor housing for turbochargers. MAPAL has developed a manufacturing method that makes complete machining possible on one machine. Contours and recesses are machined using the mechatronic tool system TOOLTRONIC® and interpolation turning on machining centres. Complete machining tools also combine machining steps. Tool highlights for turbocharger housing Advantages: 1. TOOLTRONIC® for machining the contour MAPAL TOOLTRONIC®, the interchangeable U axis, machines the inner contour, the diameter and various face surfaces. Machining of the main bore in the turbine housing in only four steps TOOLTRONIC® replaces of the lathe Combination of a large number of machining steps due to tangential technology Innovative machining method for all machining tasks on parts for turbochargers Innovative solutions 2. Interpolation turning of recesses The cycle time is reduced by 35 % compared to milling. It is possible to improve the tool life due to a continuous cut and the shorter cutting time. 3. ISO tangential tool for complete machining One tool reliably, cost-effectively and precisely machines six machined features. 1 2 3 131 Tools with ISO elements | Innovative complete solutions Stub axle assembly made of grey cast iron or steel Tangential technology for fast machining and low unit costs Stub axle assemblies must withstand high loads. High tolerances on shape and position must be achieved during the manufacture of the part, predominantly manufactured from grey cast iron and less frequently from steel. Despite the demanding machining, low costs are still required, as this is a mass produced part. By using multifunctional combination tools from MAPAL, tools and magazine stations are saved and therefore machining time and costs significantly reduced. Particularly advantageous for complete machining is the use of tangential indexable inserts. These inserts have a soft cut due to their positive rake angle and, due to the compact mounting, are very suitable for use on multi-insert tools with high feed rates. Advantages: Process suitable for standard machines and custom machines Tool highlights for stub axle assembly machining 1. Milling and drilling shock absorber mounting A combination of a disc milling cutter and insertion drill reduces the number of tool changes. 3. Main bore, external machining The multi-stage combination tool with fixed insert pockets without preadjustment manufactures tolerances of less than ±0.1 mm. 2. Main bore, internal machining Using the multi-stage tangential combination tool, semi-machining is saved. 4. External machining of kingpim Pre-machining, semi-machining and fine machining from one source permits the highest accuracies with the lowest scrap rate. Complete machining with minimum number of tools Rapid payback of the tool costs MAPAL service competence, also during the re-tooling of existing machines 3 2 1 4 132 Tools with ISO elements | Innovative complete solutions Connecting rods made forged steel Stable, reliable process for machining lightweight connecting rods Connecting rods are engine parts subjected to high dynamic loads. Current trends in engine manufacture, for instance downsizing or the reduction of the CO2 emissions with the same or even higher engine power output, also require new approaches during the development and manufacture of connecting rods. By using higher strength, innovative materials as well as new manufacturing processes, today it is possible to manufacture ever lighter connecting rods. In particular for the latest lightweight connecting rods MAPAL offers tool solutions for complete bore machining that reliably and cost-effectively meet all the requirements placed. To machine special part geometries, for instance the blind hole in the trapezoid form on the gudgeon pin bore, MAPAL has developed a hybrid tool that combines the advantages of ISO indexable inserts and MAPAL guide pad technology. In this way the blind hole is reliably produced in IT7 quality. Advantages: Stable and reliable process Combination tools reduce tool changes Tool highlights for connecting rod machining 1. Drilling from the solid and chamfering the small pin bore Solid drilling tool of reinforced design for heavily interrupted cuts. Additional chamfer machining in bore entrance and exit. 3. Combination tool for small and large pin bore Combination tool with solid drilling, boring and chamfering stage for machining the small and large pin bore with minimal tool changes. 2. Hybrid tool for fine machining the blind hole at the small pin bore Combination of ISO indexable inserts and guide pad technology machines the trapezoid shape in IT7 quality. 4. Solid carbide step drill for screw holes The tool combines the two bore diameters in the connecting rod and cap as well as the chamfer machining. 1 3 Innovative solutions 2 4 133 Tools with ISO elements | Innovative complete solutions Compressor housing made of GG25 Machining a compressor housing precisely and quickly using ISO tangential tools For pre-machining and fine machining the housing and bearing cover for screw-type compressors, MAPAL offers tool solutions that are perfectly designed for the characteristic machining requirements of the compressor housing and for high efficiency. In particular the overlapping bores for the rotors for the main and secondary rotors with the related bearing bores in the compressor housing and bearing cover on the front face place high requirements on the machining tools. The reason the requirements are high is the very close geometric tolerances that are necessary for exact positioning of the spiral-shaped toothed rotors. The overlapping diameters result in a heavily interrupted cut that normally has a negative effect on the machining quality and tool life. However, this problem does not arise with the ISO combination tools used that, with their tangentially arranged indexable inserts, ensure particularly quiet tool running during the entire machining process, despite the large interruptions in the cuts. Tool highlights for machining compressor housings 1. Combination tools with tangential technology Pre-machining of the rotor bores for main and secondary rotors as well as the related bores for the bearing seats. Despite the interrupted cuts the tools achieve very high positioning accuracy. 2. Fine machining of bearing seat for secondary rotor and through-bore Two-stage guide pad tool combines the fine machining of both bearing bores. 1 2 134 Advantages: Short machining times Reduced tool demand due to combination tools High positioning accuracy due to tangential technology Tools with ISO elements | Innovative complete solutions Gearbox housing made of GG25 Complete solution reduces machine demand Gearbox housings mostly have very specific, complex shapes and as a rule comprise of cast materials. Depending on the nature and task of the gearbox, it may be of single or multiple shell design. During manufacture it is challenging to achieve the related fits as well as the shape and position tolerances. Due to the innovative, multifunctional tangential tools the shortest cycle times are achieved and several machining tasks are combined into one machining step. This process creates an optimal basis for the best possible availability of the machining centres. In addition the combination solutions are designed taking into account the part families – a further advantage for the usage of magazine stations. The number of tools is drastically reduced. Advantages: Reliable process Everything from a single source Tool highlights for machining gearbox housings Productivity increase due to technologically leading tool solutions 1. Combined boring tool This tool combination comprising of solid carbide drill, ISO tangential technology and ISO cartridges saves non-productive times, increases the cost-effectiveness and ensures optimal productivity. Low investment costs due to reduced machine demand 3. Fine boring tool with guide pads The precise fine adjustment of the guide pad tool guarantees reliable component manufacture and offers the highest degree of accuracy and with it the basis for a long part service life. 1 2 3 Innovative solutions 2. Multi-stage interpolation turning tool The advantage of interpolation turning compared to circular milling is, along with the shorter cycle time and the longer tool life, in the qualitative features such as circularity and surface finish. 4. Shoulder milling cutter with tangential technology The standard shoulder milling cutter ICM90-C4-Finishing offers, with its adjusting elements, the possibility of mounting optional wide face indexable inserts and in this way achieves the quality of a pure finishing milling cutter. 4 135 136 Tools with ISO elements | Cartridges Cartridges Along with the adjusting feature with a long adjustment travel, cartridges offer interesting possibilities for many applications as they can be interchanged quickly and straightforwardly. Cartridges are used for both internal and external machining tasks. In case of changes, for example, to chamfer angles, or in case of repair, cartridges can be interchanged without major effort. The range of MAPAL cartridges covers a large part of the installation design variants. Along with the standardised ISO cartridges, a series of compact cartridges for radial and tangential indexable inserts are available. Due to short lengths these offer even more design opportunities during the design of custom tools. Designation key 138 ISO cartridges 140 Compact cartridges 144 Compact cartridges for tangential indexable inserts 150 Size comparison MAPAL compact cartridges against ISO cartridges Example: Indexable insert size 09 Compact cartridges 10 Cartridges On request MAPAL also supplies cartridges and compact cartridges in custom designs. ISO cartridges 137 Tools with ISO elements | Cartridges | Model key Model key cartridges and compact cartridges S Indexable insert fastening S Blade form C (80°) S (90°) F (90°) A A K T K K A A A A K A K T K T K A S (45°) K T K T K A A K T K T K A Y (85°) T A K T K T K T (60°) K T T L (95°) A K See features C S T W F A = Cartridges K = Compact cartridges T = Compact cartridges for tangential indexable inserts Compact cartridges with custom angle Data on the tool holder shape directly via the setting angle 138 Cutting direction R T A J (93°) W (60°) F (70°) R K R (75°) W (80°) C Clearance angle K (75°) T (60°) F Tool holder shape G (90°) Screwed in place using countersunk bore T 70˚ z. B. ST70CR 08CK-09 80˚ z.B. SW80NR 18CT-09 N 0° C 7° P 11° D 15° E 20° Right L Left Tools with ISO elements | Cartridges | Model key Features 1. digit C Height data Code 2. digit (mm) 06 6,0 08 8,0 10 10,0 12 12,0 14 14,0 18 18,0 - 0 9 Insert size Significance Cartridges Significance A Cartridge in accordance with DIN 4985 K Compact cartridge similar to DIN 4985 T Compact cartridge similar to DIN 4985 for tangential indexable inserts d d d l l l d d l l d (mm) C S T W F 5,56 05 – 09 – – 6,35 06 06 11 – 06 9,525 09 09 16 – 09 10,16 – – – 07 – 12,7 12 12 – – 12 13,65 – – – 09 – Cartridges Tool holder height C A Incircle 0 8 139 Tools with ISO elements | Cartridges SCG ISO cartridges l1 l3 90° f Form F, G d1 min. e h1 SCF STF l1 l3 STG l1 l3 l1 l3 90° h2 f f e f 90° 90° t e e Shown as right hand version SCFCR. R-Nom l1 e l3 h2 t d1 min. SCF… Accessory group f SCFCR 08 CA-06 SCFCL 08 CA-06 SCFPR 08 CA-06 SCFPL 08 CA-06 SCFCR 10 CA-09 SCFCL 10 CA-09 SCFCR 12 CA-12 SCFCL12 CA-12 CC__0602__ CC__0602__ CP__0602__ CP__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 8 8 8 8 10 10 12 12 10 10 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 32 32 32 32 50 50 55 55 17 17 17 17 20 20 20 20 6 6 6 6 8 8 8 8 9,5 9,5 9,5 9,5 13 13 17 17 4,5 4,5 4,5 4,5 5 5 6 6 25 25 25 25 40 40 50 50 3 3 3 3 5 5 1 1 30011050 30011051 30011052 30011053 30011054 30011055 30011056 30011057 STF… Order No. h1 STFCR 08 CA-09 STFCL 08 CA-09 STFCR 10 CA-11 STFCL 10 CA-11 STFCR 12 CA-16 STFCL 12 CA-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 32 32 50 50 55 55 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 2 2 4 4 6 6 30011058 30011059 30011060 30011061 30011062 30011063 SCG… Related insert SCGCR 08 CA-06 SCGCL 08 CA-06 SCGPR 08 CA-06 SCGPL 08 CA-06 SCGCR 10 CA-09 SCGCL 10 CA-09 SCGCR 12 CA-12 SCGCL 12 CA-12 CC__0602__ CC__0602__ CP__0602__ CP__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 8 8 8 8 10 10 12 12 10 10 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 32 32 32 32 50 50 55 55 17 17 17 17 20 20 20 20 6 6 6 6 8 8 8 8 9,5 9,5 9,5 9,5 13 13 17 17 4,5 4,5 4,5 4,5 5 5 6 6 25 25 25 25 40 40 50 50 3 3 3 3 5 5 1 1 30011064 30011065 30011066 30011067 30011068 30011069 30011070 30011071 STG… Specification (referred to R-Nom) Dimensions STGCR 08 CA-09 STGCL 08 CA-09 STGCR 10 CA-11 STGCL 10 CA-11 STGCR 12 CA-16 STGCL 12 CA-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 32 32 50 50 55 55 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 2 2 4 4 6 6 30011072 30011073 30011074 30011075 30011076 30011077 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 140 Tools with ISO elements | Cartridges ISO cartridges Form J, K, L d1 min. SSK h1 STJ l1 SCL l2 l1 l3 l1 l3 l3 95° 93° h2 95° f f f 75° t e e e Shown as right hand version STJCR. Accessory group R-Nom l1 l2 e l3 h2 t d1 min. STJCR 08 CA-09 STJCL 08 CA-09 STJCR 10 CA-11 STJCL 10 CA-11 STJCR 12 CA-16 STJCL 12 CA-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 32 32 50 50 55 55 - 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 2 2 4 4 6 6 30011078 30011079 30011080 30011081 30011082 30011083 SSKCR 08 CA-06 SSKCL 08 CA-06 SSKCR 10 CA-09 SSKCL 10 CA-09 SSKCR 12 CA-12 SSKCL 12 CA-12 SC__0602__ SC__0602__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,8 0,8 0,8 0,8 33,5 33,5 52,2 52,2 58,1 58,1 32 32 50 50 55 55 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 3 3 5 5 1 1 30011084 30011085 30011086 30011087 30011088 30011089 SCLCR 08 CA-06 SCLCL 08 CA-06 SCLPR 08 CA-06 SCLPL 08 CA-06 SCLCR 10 CA-09 SCLCL 10 CA-09 SCLCR 12 CA-12 SCLCL 12 CA-12 CC__0602__ CC__0602__ CP__0602__ CP__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 8 8 8 8 10 10 12 12 10 10 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 32 32 32 32 50 50 55 55 - 17 17 17 17 20 20 20 20 6 6 6 6 8 8 8 8 9,5 9,5 9,5 9,5 13 13 17 17 4,5 4,5 4,5 4,5 5 5 6 6 25 25 25 25 40 40 50 50 3 3 3 3 5 5 1 1 30011090 30011091 30011092 30011093 30011094 30011095 30011096 30011097 Cartridges f STJ… Order No. h1 SSK… Related insert SCL… Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 141 Tools with ISO elements | Cartridges ISO cartridges Form R, S SSR SSS l1 h1 l2 l2 l3 l3 45° 45° f f t h2 l1 l2 75° l3 STS l1 f d1 min. e e e Shown as right hand version SSRCR. Accessory group f R-Nom l1 l2 e l3 h2 t d1 min. SSR… Order No. h1 SSRCR 08 CA-06 SSRCL 08 CA-06 SSRCR 10 CA-09 SSRCL 10 CA-09 SSRCR 12 CA-12 SSRCL 12 CA-12 SC__0602__ SC__0602__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,8 0,8 0,8 0,8 32 32 50 50 55 55 26,4 26,4 41,3 41,3 43,5 43,5 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 3 3 5 5 1 1 30011098 30011099 30011100 30011101 30011102 30011103 SSS… Related insert SSSCR 08 CA-06 SSSCL 08 CA-06 SSSCR 10 CA-09 SSSCL 10 CA-09 SSSCR 12 CA-12 SSSCL 12 CA-12 SC__0602__ SC__0602__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,8 0,8 0,8 0,8 32,4 32,4 50,1 50,1 55,3 55,3 28 28 44 44 47 47 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 3 3 5 5 1 1 30011104 30011105 30011106 30011107 30011108 30011109 STS… Specification (referred to R-Nom) Dimensions STSCR 08 CA-09 STSCL 08 CA-09 STSCR 10 CA-11 STSCL 10 CA-11 STSCR 12 CA-16 STSCL 12 CA-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,4 0,4 0,8 0,8 34,1 34,1 51 51 57,2 57,2 28 28 44 44 47 47 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 2 2 4 4 6 6 30011110 30011111 30011112 30011113 30011114 30011115 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 142 Tools with ISO elements | Cartridges ISO cartridges Form T, Y SST STT l1 h1 60° l2 60° l3 l3 85° f f t h2 l1 l2 l2 l3 SSY l1 f d1 min. e e e Shown as right hand version SSTCR. Accessory group R-Nom l1 l2 e l3 h2 t d1 min. SSTCR 08 CA-06 SSTCL 08 CA-06 SSTCR 10 CA-09 SSTCL 10 CA-09 SSTCR 12 CA-12 SSTCL 12 CA-12 SC__0602__ SC__0602__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 9 9 13,3 13,3 18,9 18,9 0,4 0,4 0,8 0,8 0,8 0,8 32 32 50 50 55 55 26,9 26,9 40,6 40,6 44,8 44,8 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 3 3 5 5 1 1 30011116 30011117 30011118 30011119 30011120 30011121 STTCR 08 CA-09 STTCL 08 CA-09 STTCR 10 CA-11 STTCL 10 CA-11 STTCR 12 CA-16 STTCL 12 CA-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 8 8 10 10 12 12 10,3 10,3 14 14 20,2 20,2 0,4 0,4 0,4 0,4 0,8 0,8 32 32 50 50 55 55 24,6 24,6 41,4 41,4 42,5 42,5 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 2 2 4 4 6 6 30011122 30011123 30011124 30011125 30011126 30011127 SSYCR 08 CA-06 SSYCL 08 CA-06 SSYCR 10 CA-09 SSYCL 10 CA-09 SSYCR 12 CA-12 SSYCL 12 CA-12 SC__0602__ SC__0602__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 20 20 0,4 0,4 0,8 0,8 0,8 0,8 32,5 32,5 50,8 50,8 56 56 32 32 50 50 55 55 17 17 20 20 20 20 6 6 8 8 8 8 9,5 9,5 13 13 17 17 4,5 4,5 5 5 6 6 25 25 40 40 50 50 3 3 5 5 1 1 30011128 30011129 30011130 30011131 30011132 30011133 Cartridges f SST… Order No. h1 STT… Related insert SSY… Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 143 Tools with ISO elements | Cartridges | Compact cartridges Compact cartridges Form F d1 min. h1 SCF SSF l1 l3 STF l1 l3 l3 90° h2 e f 90° f 90° f t l1 e e Shown as right hand version SCFCR. Accessory group f R-Nom l1 e l3 h2 t d1 min. SCF… Order No. h1 SCFCR 06 CK-06V1 SCFCL 06 CK-06V1 SCFCR 06 CK-06V2 SCFCL 06 CK-06V2 SCFCR 10 CK-09 SCFCL 10 CK-09 SCFCR 12 CK-12 SCFCL 12 CK-12 CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 6 6 6 6 10 10 12 12 8,5 8,5 9,7 9,7 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 25 25 25 25 40 40 50 50 11 11 11 11 17 17 20 20 5 5 5 5 8 8 8 8 6,0 6,0 6,0 6,0 15 15 16 16 2,5 2,5 2,5 2,5 5 5 5 5 18 18 18 18 33 33 37 37 9 9 9 9 14 14 7 7 30011134 30011135 30011136 30011137 30011138 30011139 30011140 30011141 SSF… Related insert SSFPR 08 CK-06 SSFPL 08 CK-06 SSFCR 10 CK-09 SSFCL 10 CK-09 SSFCR 12 CK-12 SSFCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 16 16 7 7 30011142 30011143 30011144 30011145 30011146 30011147 STF… Specification (referred to R-Nom) Dimensions STFCR 06 CK-09 STFCL 06 CK-09 STFCR 10 CK-11 STFCL 10 CK-11 STFCR 12 CK-16 STFCL 12 CK-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 6 6 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 25 25 40 40 50 50 11 11 17 17 20 20 5 5 8 8 8 8 6 6 15 15 16 16 2,5 2,5 5 5 5 5 18 18 33 33 37 37 17 17 11 11 12 12 30011148 30011149 30011150 30011151 30011152 30011153 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 144 Tools with ISO elements | Cartridges | Compact cartridges Compact cartridges Form G, L d1 min. h1 SCG SCL l1 l3 l3 90° 95° f f 95° t h2 l1 e e Shown as right hand version SCGCR. SCG… SCGCR 06 CK-06V1 SCGCL 06 CK-06V1 SCGCR 06 CK-06V2 SCGCL 06 CK-06V2 SCGCR 10 CK-09 SCGCL 10 CK-09 SCGCR 12 CK-12 SCGCL 12 CK-12 SCLCR 06 CK-06V1 SCLCL 06 CK-06V1 SCLCR 06 CK-06V2 SCLCL 06 CK-06V2 SCLCR 10 CK-09 SCLCL 10 CK-09 SCLCR 12 CK-12 SCLCL 12 CK-12 Accessory group Related insert (referred to R-Nom) Specification SCL… Dimensions Order No. f R-Nom l1 e l3 h2 t d1 min. CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 6 6 6 6 10 10 12 12 8,5 8,5 9,7 9,7 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 25 25 25 25 40 40 50 50 11 11 11 11 17 17 20 20 5 5 5 5 8 8 8 8 6 6 6 6 15 15 16 16 2,5 2,5 2,5 2,5 5 5 5 5 18 18 18 18 33 33 37 37 10 10 10 10 15 15 8 8 30011154 30011155 30011156 30011157 30011158 30011159 30011160 30011161 CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ 6 6 6 6 10 10 12 12 8,5 8,5 9,7 9,7 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 25 25 25 25 40 40 50 50 11 11 11 11 17 17 20 20 5 5 5 5 8 8 8 8 6,0 6,0 6,0 6,0 15,0 15,0 16,0 16,0 2,5 2,5 2,5 2,5 5 5 5 5 18 18 18 18 33 33 37 37 10 10 10 10 15 15 7 7 30011162 30011163 30011164 30011165 30011166 30011167 30011168 30011169 Cartridges h1 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 145 Tools with ISO elements | Cartridges | Compact cartridges l1 STR l2 l3 Compact cartridges 75° f Form R e d1 min. SCR V1 SCR V2 l1 SSR l1 l2 l3 l2 l3 l3 75° 75° 75° f f t h2 l1 l2 e f h1 e e Shown as right hand version SCRCR. l1 l2 e l3 h2 t d1 min. Order No. SCR…V1 R-Nom SCRCR 06 CK-06 V1 SCRCL 06 CK-06 V1 SCRCR 10 CK-09 V1 SCRCL 10 CK-09 V1 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 9,7 9,7 14 14 0,4 0,4 0,8 0,8 25 25 44 44 19,2 19,2 35,5 35,5 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 14 14 30011170 30011171 30011172 30011173 SCR…V2 f SCRCR 06 CK-06 V2 SCRCL 06 CK-06 V2 SCRCR 10 CK-09 V2 SCRCL 10 CK-09 V2 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 10 10 14 14 0,4 0,4 0,8 0,8 25 25 44 44 19,2 19,2 35,5 35,5 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 16 16 30011174 30011175 30011176 30011177 SSR… h1 Accessory group Related insert SSRPR 08 CK-06 SSRPL 08 CK-06 SSRCR 10 CK-09 SSRCL 10 CK-09 SSRCR 12 CK-12 SSRCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 26,3 26,3 35,7 35,7 38,6 38,6 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 16 16 7 7 30011178 30011179 30011180 30011181 30011182 30011183 STR… Specification (referred to R-Nom) Dimensions STRCR 06 CK-09 STRCL 06 CK-09 STRCR 10 CK-11 STRCL 10 CK-11 STRCR 12 CK-16 STRCL 12 CK-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 6 6 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 25 25 40 40 50 50 16,7 16,7 30,4 30,4 36,1 36,1 11 11 17 17 20 20 5 5 8 8 8 8 6 6 15 15 16 16 2,5 2,5 5 5 5 5 18 18 33 33 37 37 17 17 11 11 12 12 30011184 30011185 30011186 30011187 30011188 30011189 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 146 Tools with ISO elements | Cartridges | Compact cartridges l1 STS Compact cartridges l2 45° l3 f Form S e d1 min. h1 SCS V2 l1 l1 l1 l2 l2 l2 l3 l3 l3 f 45° 45° f 45° t h2 SSS e f SCS V1 e e Shown as right hand version SCSCR. l1 l2 e l3 h2 t d1 min. SCSCR 06 CK-06 V1 SCSCL 06 CK-06 V1 SCSCR 10 CK-09 V1 SCSCL 10 CK-09 V1 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 9,7 9,7 14 14 0,4 0,4 0,8 0,8 25 25 44 44 20,8 20,8 37,8 37,8 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 14 14 30011190 30011191 30011192 30011193 SCSCR 06 CK-06 V2 SCSCL 06 CK-06 V2 SCSCR 10 CK-09 V2 SCSCL 10 CK-09 V2 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 10 10 14,3 14,3 0,4 0,4 0,8 0,8 25 25 44 44 20,8 20,8 37,8 37,8 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 14 14 30011194 30011195 30011196 30011197 SSSPR 08 CK-06 SSSPL 08 CK-06 SSSCR 10 CK-09 SSSCL 10 CK-09 SSSCR 12 CK-12 SSSCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 27,8 27,8 37,9 37,9 41,7 41,7 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 14 14 7 7 30011198 30011199 30011200 30011201 30011202 30011203 STSCR 06 CK-09 STSCL 06 CK-09 STSCR 10 CK-11 STSCL 10 CK-11 STSCR 12 CK-16 STSCL 12 CK-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 6 6 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 25 25 40 40 50 50 18,9 18,9 33 33 39,8 39,8 11 11 17 17 20 20 5 5 8 8 8 8 6 6 15 15 16 16 2,5 2,5 5 5 5 5 18 18 33 33 37 37 17 17 11 11 12 12 30011204 30011205 30011206 30011207 30011208 30011209 Cartridges R-Nom SCS…V1 Accessory group f SCS…V2 Order No. h1 SSS… Related insert STS… Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 147 Tools with ISO elements | Cartridges | Compact cartridges l1 STT l2 l3 Compact cartridges 60° f Form T e SCT V1 h1 SCT V2 l1 h2 l3 l1 l2 l3 f 60° 60° f 60° t l1 l2 l2 l3 SST e f d1 min. e e Shown as right hand version SCTCR. R-Nom l1 l2 e l3 h2 t d1 min. SCT…V1 Accessory group f SCTCR 06 CK-06 V1 SCTCL 06 CK-06 V1 SCTCR 10 CK-09 V1 SCTCL 10 CK-09 V1 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 9,7 9,7 14 14 0,4 0,4 0,8 0,8 25 25 44 44 19,8 19,8 36,5 36,5 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 14 14 30011210 30011211 30011212 30011213 SCT…V2 Order No. h1 SCTCR 06 CK-06 V2 SCTCL 06 CK-06 V2 SCTCR 10 CK-09 V2 SCTCL 10 CK-09 V2 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 10 10 14 14 0,4 0,4 0,8 0,8 25 25 44 44 19,8 19,8 36,5 36,5 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 16 16 30011214 30011215 30011216 30011217 SST… Related insert SSTPR 08 CK-06 SSTPL 08 CK-06 SSTCR 10 CK-09 SSTCL 10 CK-09 SSTCR 12 CK-12 SSTCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 26,9 26,9 36,6 36,6 39,8 39,8 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 14 14 7 7 30011218 30011219 30011220 30011221 30011222 30011223 STT… Specification (referred to R-Nom) Dimensions STTCR 06 CK-09 STTCL 06 CK-09 STTCR 10 CK-11 STTCL 10 CK-11 STTCR 12 CK-16 STTCL 12 CK-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 6 6 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 25 25 40 40 50 50 17,6 17,6 31,4 31,4 37,5 37,5 11 11 17 17 20 20 5 5 8 8 8 8 6 6 15 15 16 16 2,5 2,5 5 5 5 5 18 18 33 33 37 37 17 17 11 11 12 12 30011224 30011225 30011226 30011227 30011228 30011229 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 148 Tools with ISO elements | Cartridges | Compact cartridges l1 SSY l1 l2 STW l2 l3 Compact cartridges l3 f Form W, Y 60° e SCW V1 h1 l1 e l1 SCW V2 l2 l3 l2 l2 l3 l3 f t 60° 60° f 60° h2 l1 SSW e f d1 min. f 85° e e Shown as right hand version SCWCR. l1 l2 e l3 h2 t d1 min. SCW…V1 SCWCR 06 CK-06 V1 SCWCL 06 CK-06 V1 SCWCR 10 CK-09 V1 SCWCL 10 CK-09 V1 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 9,7 9,7 14 14 0,4 0,4 0,8 0,8 25 25 44 44 22 22 39,6 39,6 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 16 16 30011230 30011231 30011232 30011233 SCWCR 06 CK-06 V2 SCWCL 06 CK-06 V2 SCWCR 10 CK-09 V2 SCWCL 10 CK-09 V2 CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ 6 6 10 10 10 10 14,3 14,3 0,4 0,4 0,8 0,8 25 25 44 44 22 22 39,6 39,6 11 11 17 17 5 5 8 8 6 6 15 15 2,5 2,5 5 5 18 18 33 33 9 9 14 14 30011234 30011235 30011236 30011237 SSWPR 08 CK-06 SSWPL 08 CK-06 SSWCR 10 CK-09 SSWCL 10 CK-09 SSWCR 12 CK-12 SSWCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 29,1 29,1 39,7 39,7 44,1 44,1 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 16 16 7 7 30011238 30011239 30011240 30011241 30011242 30011243 STWCR 06 CK-09 STWCL 06 CK-09 STWCR 10 CK-11 STWCL 10 CK-11 STWCR 12 CK-16 STWCL 12 CK-16 TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ 6 6 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,4 0,4 0,8 0,8 25 25 40 40 50 50 20,7 20,7 35 35 42,8 42,8 11 11 17 17 20 20 5 5 8 8 8 8 6 6 15 15 16 16 2,5 2,5 5 5 5 5 18 18 33 33 37 37 17 17 11 11 12 12 30011244 30011245 30011246 30011247 30011248 30011249 SSYPR 08 CK-06 SSYPL 08 CK-06 SSYCR 10 CK-09 SSYCL 10 CK-09 SSYCR 12 CK-12 SSYCL 12 CK-12 SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ 8 8 10 10 12 12 10 10 14 14 18 18 0,4 0,4 0,8 0,8 0,8 0,8 32 32 44 44 50 50 31,5 31,5 43,2 43,2 49 49 17 17 17 17 20 20 5 5 8 8 8 8 10 10 15 15 16 16 4,5 4,5 5 5 5 5 24 24 33 33 37 37 13 13 16 16 7 7 30011250 30011251 30011252 30011253 30011254 30011255 Cartridges R-Nom SCW…V2 Accessory group f SSW… Order No. h1 STW… Related insert SSY… Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 149 Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts SWF d1 min. h1 Form F, K l1 SCK l2 l3 l3 90˚ 75° f f Compact cartridges for tangential indexable inserts SCF l1 SWF e t e h2 l1 d1 min. SCF h1 l1 SFF l3 l3 90˚ f f 90˚ t h2 e e Shown as right hand version SCFNR. Accessory group SCFNR 10 CT-06 SCFNR 14 CT-09 SCFNR 18 CT-12 Order No. f R-Nom l1 I2 e l3 h2 t d1 min. CTHQ0604__ CTHQ0905__ CTHQ1206__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 40 65 75 22 24 26 30305015 30305018 30305020 SCFDR 10 CT-06 SCFDR 14 CT-09 SCFDR 18 CT-12 CTHD0603__ CTHD09T3__ CTHD1204__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 40 22 65 l1 20 75 18 30552260 30552263 30552264 SWFNR 14 CT-07 SWFNR 18 CT-09 WTHQ0705__ WTHQ0906__ 14 18 16 22 0,8 0,8 41 43 – – 18 18 8 8 16 20 7 7 SFFNR 10 CT-06 SFFNR 14 CT-09 SFFNR 18 CT-12 FTHQ0604__ FTHQ0905__ FTHQ1206__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 SCKNR 10 CT-06 SCKNR 14 CT-09 CTHQ0604__ CTHQ0905__ 10 14 11 16 0,8 0,8 30 42,5 28,5 40,2 12 18 5 8 10,5 16 SCK 44 59,5 20 18 30305010 30305013 80˚ 35 44 59,5 22 24 26 30305022 30305024 30305026 5 7 40 65 23 21 30552278 30552279 e SCKDR 10 CT-06 CTHD0604__ 10 11 0,8 30 28,5 12 5 10,5 5 40 23 30552270 SCKDR 14 CT-09 CTHD0905__ 14 16 0,8 42,5 40,2 18 8 16 7 65 21 30552271 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 150 l3 f SCF h1 SWF Related insert SFF Specification (referred to R-Nom) Dimensions Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts SCW l1 l2 l3 Compact cartridges for tangential indexable inserts 60° f Form 80, W e d1 min. h1 SC80 SC80 SW80 l1 l3 SF80 l1 l1 l3 l3 80˚ 80˚ f f f 80˚ t h2 e e e Shown as right hand version SC80NR. Accessory group SC80NR 10 CT-06 SC80NR 14 CT-09 SC80NR 18 CT-12 Order No. f R-Nom l1 l2 e l3 h2 t d1 min. CTHQ0604__ CTHQ0905__ CTHQ1206__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 40 65 75 23 25 27 30305016 30305019 30305021 SC80DR 10 CT-06 SC80DR 14 CT-09 SC80DR 18 CT-12 CTHD0604__ CTHD0905__ CTHD1206__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 40 65 75 23 21 19 30552265 30552266 30552267 SW80NR 14 CT-07 SW80NR 18 CT-09 WTHQ0705__ WTHQ0906__ 14 18 16 22 0,8 0,8 41 43 – – 18 18 8 8 16 20 7 7 44 59,5 21 19 30305012 30305014 SF80NR 10 CT-06 SF80NR 14 CT-09 SF80NR 18 CT-12 FTHQ0604__ FTHQ0905__ FTHQ1206__ 10 14 18 11 16 22 0,8 0,8 0,8 29 41 43 – – – 12 18 18 5 8 8 10,5 16 20 5 7 7 35 44 59,5 23 25 27 30305023 30305025 30305027 SCWNR 10 CT-06 SCWNR 14 CT-09 CTHQ0604__ CTHQ0905__ 10 14 11 16 0,8 0,8 30 42,5 27,1 38 12 18 5 8 10,5 16 5 7 40 65 23 21 30552280 30552281 SCWDR 10 CT-06 SCWDR 14 CT-06 CTHD0604__ CTHD0905__ 10 14 11 16 0,8 0,8 30 42,5 27,1 38 12 18 5 8 10,5 16 5 7 40 65 23 21 30552272 30552273 Cartridges SCW SC80 h1 SW80 Related insert SF80 Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 151 Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts Compact cartridges for tangential indexable inserts Form S, T, R SCS SCS SCT d1 min. SCR l1 l1 h1 l1 l2 l2 l3 l3 l2 l3 60° 75° f f f 45° t h2 e e e Shown as right hand version SCSNR. SCR SCT SCS Related insert SCSNR 10 CT-06 SCSNR 14 CT-09 Order No. h1 f R-Nom l1 I2 e l3 h2 t d1 min. CTHQ0604__ CTHQ0905__ 10 14 11 16 0,8 0,8 30,0 42,5 25,8 36 12 18 5 8 10,5 16 5 7 40 65 31 30 30552282 30552283 SCSDR 10 CT-06 SCSDR 14 CT-09 CTHD0604__ CTHD0905__ 10 14 11 16 0,8 0,8 30 42,5 25,8 36 12 18 5 8 10,5 16 5 7 40 65 31 30 30552268 30552269 SCTNR 10 CT-06 SCTNR 14 CT-09 CTHQ0604__ CTHQ0905__ 10 14 11 16 0,8 0,8 30 42,5 24,7 34,4 12 18 5 8 10,5 16 5 7 40 65 22 20 30552284 30552285 SCTDR 10 CT-06 SCTDR 14 CT-09 CTHD0604__ CTHD0905__ 10 14 11 16 0,8 0,8 30 42,5 24,7 34,4 12 18 5 8 10,5 16 5 7 40 65 22 20 30552274 30552275 SCRNR 10 CT-06 SCRNR 14 CT-09 CTHQ0604__ CTHQ0905__ 10 14 11 16 0,8 0,8 30 42,5 24 33,3 12 18 5 8 10,5 16 5 7 40 65 22 20 30552286 30552287 SCRDR 10 CT-06 SCRDR 14 CT-09 CTHD0604__ CTHD0905__ 10 14 11 16 0,8 0,8 30 42,5 24 33,3 12 18 5 8 10,5 16 5 7 40 65 22 20 30552276 30552277 Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 152 Accessory group Specification (referred to R-Nom) Dimensions Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts SSS SST l1 l1 l2 l2 Compact cartridges for tangential indexable inserts f f 45° Form W, S, T, 20, R e SSW SSW e SSR d1 min. SS20 l1 l1 l1 l2 l2 h1 60° l3 l3 l3 l2 l3 l3 75° 60° t f f f 20° e h2 e e Shown as right hand version SSWDR. I2 e l3 h2 t d1 min. SSW SSWDR 08 CT-06 SSWDR 14 CT-09 STHD0603__ STHD09T3__ 8,5 14 9 13,5 23,5 35,7 20,3 31 11,5 18 5 8 8,2 13,5 3,2 5 33 50 28 32 30552290 30552291 SSSDR 08 CT-06 SSSDR 14 CT-09 STHD0603__ STHD09T3__ 8,5 14 9 13,5 23,5 35,7 19 29 11,5 18 5 8 8,2 13,5 3,2 5 33 50 28 32 30474905 30474906 SSTDR 08 CT-06 SSTDR 14 CT-09 STHD0603__ STHD09T3__ 8,5 14 9 13,5 25 38 19,5 29,8 11,5 18 5 8 8,2 13,5 3,2 5 33 50 28 32 30552292 30552293 SS20DR 08 CT-06 SS20DR 14 CT-09 STHD0603__ STHD09T3__ 8,5 14 9 13,5 25 38 19 29 11,5 18 5 8 8,2 13,5 3,2 5 33 50 28 32 30552294 30552295 SSRDR 08 CT-06 SSRDR 14 CT-09 STHD0603__ STHD09T3__ 8,2 14 9 13,5 25 38 18,9 28,8 11,5 18 5 8 8,2 13,5 3,2 5 33 50 28 32 30552288 30552289 Cartridges l1 SSS Accessory group f SST Order No. h1 SS20 Related insert SSR Specification (referred to R-Nom) Dimensions Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate. Dimensions in mm. 153 154 Accessories and spare parts The broad range of MAPAL tools with ISO elements is supplemented with all essential additional parts and spare parts. Here the focus is on the parts that are necessary for the correct usage of the tools with ISO elements. However, the section also contains tools such as torque wrench sets and screwdrivers. Tangential roughing tools TSW 156 Tangential fine boring tools TFB 157 Assignment milling cutter adapter – milling cutter clamping screw 158 Milling cutters general 160 Milling cutter arbors 162 Indexable inserts 166 Cartridges and compact cartridges 168 Screwdriver 170 Accessories Spare parts Tools with ISO elements | Accessories and spare parts 155 Tools with ISO elements | Accessories and spare parts | Tangential roughing tools TSW Accessories and spare parts tangential roughing tools TSW Fastening screw for key block Key block Clamping screw for indexable insert Clamping screw Clamping screw TSV ISO 4762 18 M12 18 40 12 10 – 10003678 Clamping screw TSV ISO 4762 27 M12 35 22 31 8 40 M20 52 30 41 12 t d1 d2 l1 Key block 25,0 10,0 9,5 7,5 4,5 20 l 10006125** 10006126** M dk – - b l2 l1 Key block 13,0 14,9 23,0 26,5 10,0 12,0 16,0 25,4 11,2 12,6 16,0 25,0 8,0 8,0 10,0 19,0 4,5 4,5 5,5 13,0 - 10017544 M dk Indexable insert size Dimensions M l1 TX 5,7 6,8 M4 M5 11 13 15IP 20IP 60 60 10018468 10105084 Dimensions Order No. M dk l1 l2 wrench size (sw) M4 M4 M5 M12 7,0 7,0 8,5 18,0 10,0 16,0 16,0 25,0 4,0 4,0 5,0 12,0 3 3 4 10 ** See page 196 for handling notes. 156 l2 Fastening screw for key block ISO 4762 Order No. dk Dimensions in mm. l1 sw l1 Clamping screw for indexable insert (TORX PLUS®) 0705… 0906… 10005640 10005165 10004064 10010103 l2 – TORX PLUS® 30273452 l1 M Clamping screw DIN 6367 60 M30 75 45 59 l dk M l1 sw Order No. d1 wrench size (sw) Dimensions dk l2 Order No. d2 Comments b l1 l Key block Dimensions dk b d2 l2 Clamping screw M t M l1 sw d* l1 dk d1 d* = Diameter of arbor 10003583 10003586 10003601 10003675 Tools with ISO elements | Accessories and spare parts | Tangential fine boring tools TFB Accessories and spare parts tangential fine boring tools TFB Clamping screw for indexable insert Threaded spindle Adjusting wedge TORX PLUS® l1 Clamping screw for indexable insert (TORX PLUS®) Indexable insert size Dimensions 0905… d M M dk l Adjusting wedge Order No. dk M l1 TX 4,8 M3,5 11 10IP 60 Dimensions 10105079 M d l M5x0,5 6,8 7 Comments Order No. M5x0,5 LH K14884-153 M2 M1 l l1 sw l2 Threaded spindle Dimensions Order No. M1 l l1 M2 l2 wrench size (sw) M5x0,5LH 13 5,5 M5x0,5 5,5 2,5 10072872 Spare parts for intermediate adapters Module diameter D Quantity required 80 100 117 140 4 4 4 4 Cylinder head screw in accordance with ISO 4762 Thrust pad Threaded pin Size Order No. Specification Order No. Specification Order No. M6x20 - 12.9 M8x25 - 12.9 M8x25 - 12.9 M10x30 - 12.9 10003619 10003637 10003637 10003660 K10086-14 K10086-04 K10086-04 K10086-04 10040108 10075116 10075116 10075116 K2865-164 K2865-514 K2865-514 K2865-34 10075074 10075100 10075100 10075099 Spare parts for machine adapters 60-80 100-140 Quantity required 4 4 Threaded pin Size Specification Order No. M8x1x16 M10x1x20 K2865-24 K2865-34 10075355 10075099 Accessories Spare parts For module diameter D 157 Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw Assignment milling cutter adapter – milling cutter clamping screw IFM75 ICM90-S4 MCA-HSK-… Adapters Page 162 MCA-SK-… MCA-HSK-… Page 164 Page 162 – 10005164 10004065 10004066 With IC – 10006125** 10009686** 10006126** 10053822* 10049206 10073932 10064487 Without IC ø16 ø22 ø27 ø32 ø40 ø60 ICM90 10005164 10004065 10004066 - 10006125** 10009686** 10006126** - With IC Without IC With IC 10049206 10073932 10064487 - 10003637 10003660 10003692 30439256 30439259 10003692 ICM90-B2 MCA-HSK-… Adapters Page 162 MCA-SK-… MCA-HSK-… Page 164 Adapters Page 162 MCA-SK-… Page 164 Milling cutter arbor Milling cutter clamping screw Milling cutter arbor Milling cutter clamping screw Without IC – 10005164 10004065 10004066 * Supply includes. ** See page 196 for handling notes. 158 Page 164 Milling cutter arbor Without IC ø22 ø27 ø32 ø40 MCA-SK-… Milling cutter clamping screw Milling cutter arbor Milling cutter clamping screw ø22 ø27 ø32 ø40 Adapters With IC – 10006125** 10009686** 10006126** 10053822* 10049206 10073932 10064487 ø16 ø22 ø27 ø32 - - - Without IC With IC 10003637 10003660 10003677 10003691 30439256* 30439259* 30439263* 30439265* Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw ICM90-2BM MCA-HSK-… IDM88/90 Adapters Page 162 MCA-SK-… MCA-HSK-… Page 164 Page 162 MCA-SK-… Page 164 Milling cutter arbor Milling cutter clamping screw Milling cutter arbor Milling cutter clamping screw Without IC ø16 ø22 ø27 ø32 ø40 Adapters – – – – 10004066 Without IC – – – – 10006126** – – – – – 10003637* 10003662* 10003678* 10003692* – IHM90 ø32 ø40 10004065 10004066 10009686** 10006126** Example: Clamping using a standard arbor MCA-HSK- … MCA-HSK-… Adapters Page 162 MCA-SK-… Page 164 MCA-HSK-… Without IC ø40 10004066 With IC 10006126** 10064487 Spacer ring IDM88/90 Milling cutter clamping screw Accessories Spare parts Milling cutter arbor Milling cutter clamping screw * Supply includes. ** See page 196 for handling notes. 159 Tools with ISO elements | Accessories and spare parts | Milling Accessories milling ICM90-C2-Finishing, IDM88-L8-L/R Clamping screw IDM88-L8-L/R Threaded bush Adjusting wedge Backing plate Threaded spindle M M l TORX PLUS® l1 sw Threaded pin Clamping screw for indexable insert (IDM88-L8-L/R) Dimensions Comments M l wrench size (sw) M3 M5 8 5 1,5 2,5 Order No. With IC Without IC 30433620 10021808 Indexable insert size Dimensions LT_U15 Order No. dk M l1 TX 5,7 M4 17 15IP 60 30414702 l1 sw dk M l2 M1 M2 M1 l l1 sw l2 Threaded bush (IDM88-L8-L/R) Threaded spindle Dimensions Model M l wrench size (sw) M4x0,5 9 2 M4x0,5 LH Order No. K1751-74 Dimensions M dk l1 l2 M1 M6x0,5 8 11 1 4 Model Order No. M6x0,5x12/M4 30413235 wrench size (sw) 4 t b d2 d M d1 l t1 Backing plate (IDM88-L8-L/R) Adjusting wedge Dimensions Model M d l M4x0,5 M4x0,5 5 5 6 7 Dimensions in mm. 160 l M4x0,5 LH M4x0,5 LH Order No. K14884-348 K14884-351 Dimensions d1 d2 l b t 8,3 6,3 15,7 9,26 2,38 1,2 Comments Order No. Compensation plate for LTHU 1505 30413233 t1 Tools with ISO elements | Accessories and spare parts | Milling Milling cutter clamping screw dk Spacer ring d d 1 M Coolant tube l1 l 32 32 32 32 40 40 40 40 45 45 45 45 54 54 54 54 20 3 10 2 20 6 10 5 for IDM90... with WSP CT__ for IDM90... with WSP CT__ for IDM88… with WSP LT_U for IDM88… with WSP LT_U for IDM90... with WSP CT__ for IDM90... with WSP CT__ for IDM88… with WSP LT_U for IDM88… with WSP LT_U Coolant tube Dimensions d2 M18x1 M24x1,5 12 16 8 12 Order No. For HSK 63 For HSK 100 l1 sw M dk l1 l2 wrench size (sw) 16 22 22 27 32 40 M8 M10 M10 M12 M16 M16 13 16 16 18 24 24 25 30 40 40 45 45 8 10 10 12 16 16 6 8 8 10 14 14 wrench size (sw) 16 22 27 32 40 M8 M10 M12 M16 M20 20 28 35 42 52 16 18 22 26 30 6 7 8 9 10 - Without IC 10007286 10006016 10005164 10004065 10004066 l1 16 22 27 32 40 M8 M10 M12 M16 M20 20 28 35 41 52 16 18 22 26 30 7 8 9 10 11 5 6 8 10 12 Comments Order No. Without IC 10003637 10003660 10003662 10003678 10003692 10003692 22 27 32 40 M10 M12 M16 M20 28 38 44 56 18 22 26 30 42.5 47,5 48,5 62,5 l1 10 12 14 17 l2 16 22 27 32 M8 M10 M12 M16 13 16 18 24 25 30 35 36 33 40 47 52 5 6 8 12 10053822 10049206 10073932 10064487 With IC l1 sw 10041356** 10009642** 10006125** 10009686** 10006126** Without IC sw l2 l2 M d* l2 30326006 30326008 Milling cutter clamping screws ISO 4762 Dimensions l1 dk M d1 dk sw Comments d* 10020571 10020564 10020569 10020563 10004780 10004418 10006639 10008638 M l2 With IC 30439256 30439259 30439263 30439265 d* = Diameter of arbor ** See page 197 for handling notes. Dimensions in mm. 161 Accessories Spare parts 32 32 32 32 40 40 40 40 d* Order No. dk l Comments dk d Dimensions d2 d1 d1 M d* Order No. M Comments M Dimensions Milling cutter clamping screws dk Spacer ring DIN 2084-B l2 Tools with ISO elements | Accessories and spare parts | Milling cutter arbors Milling cutter arbors for milling cutters with longitudinal or cross slot in accordance with DIN 69882-2 Shank HSK-A in accordance with DIN 69893-1 l4 d2 d1 l3 l2 l1 Nominal size HSK-A 63 63 63 63 100 100 100 100 Dimensions d1 d2 l1 l2 l3 l4 16 22 32 40 16 22 32 40 32 40 58 70 32 40 58 70 50 48 46 56 50 48 46 56 27 31 38 41 27 31 38 41 17 19 24 27 17 19 24 27 60 60 60 70 60 60 60 70 Weight kg Specification Order No. 0,9 1,0 1,4 1,8 2,4 2,6 3,0 3,4 MCA-HSK-A063-16-050-1-0-W MCA-HSK-A063-22-048-1-0-W MCA-HSK-A063-32-046-1-0-W MCA-HSK-A063-40-056-1-0-W MCA-HSK-A100-16-050-1-0-W MCA-HSK-A100-22-048-1-0-W MCA-HSK-A100-32-046-1-0-W MCA-HSK-A100-40-056-1-0-W 30319348 30319349 30319352 30319353 30319359 30319360 30319362 30319363 Spare parts For arbor diameter d1 16 22 32 40 Milling cutter clamping screw in accordance with DIN 6367 Order No. Size Order No. Size Order No. M8 M10 M16 M20 10007286 10006016 10004065 10004066 4x4x20 6x6x25 8x7x28 10x8x32 30433907 10059420 30433910 30433914 Gr.16 Gr.22 Gr.32 Gr.40 10008712 10032860 10076829 10004785 Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm. 162 Driving ring in accordance with DIN 6366-1 Size Supply includes: Milling cutter clamping screw, feather key with jacking thread and driving ring, does not include coolant tube. Dimensions in mm. Feather key in accordance with DIN 6885-1 (with jacking thread) Note: Milling adapter rings in accordance with DIN 2084 on request. For coolant tubes see page 161. Balancing quality: G 2.5 at 16,000 min-1 Tools with ISO elements | Accessories and spare parts | Milling cutter arbors Milling cutter arbors with enlarged face connection diameter in accordance with DIN 69882-3 Shank HSK-A in accordance with DIN 69893-1 d1 l1 Nominal size HSK-A 63 63 63 63* 100 100 100 100* 100* Dimensions d1 d2 l1 l2 22 27 32 40 22 27 32 40 60 48 60 78 89 48 60 78 89 140 50 60 60 60 50 50 50 60 70 19 21 24 27 19 21 24 27 40 d2 l2 Weight kg Specification Order No. With milling cutter clamping screw1 1,1 1,3 1,4 1,9 2,5 2,7 2,8 3,8 5,5 MCA-HSK-A063-22-050-1-0-W MCA-HSK-A063-27-060-1-0-W MCA-HSK-A063-32-060-1-0-W MCA-HSK-A063-40-060-1-0-W MCA-HSK-A100-22-050-1-0-W MCA-HSK-A100-27-050-1-0-W MCA-HSK-A100-32-050-1-0-W MCA-HSK-A100-40-060-1-0-W MCA-HSK-A100-60-070-1-0-W 30329254 30329256 30329257 30329259 30329270 30329271 30329272 30329274 30329276 Spare parts d1 22 27 32 40 60 Milling cutter clamping screw in accordance with DIN 6367 Milling cutter clamping screw with internal coolant supply (e.g. for MAPAL PCD milling heads) Key block (2x) Fastening screw in accordance with ISO 4762 (2x) Size Order No. Order No. Specification Order No. Size Order No. M10 M12 M16 M20 M30 10006016 10005164 10004065 10004066 10017544 30326178 30326179 30326180 30326181 – MT1013-01 MT1215-01 MT1422-01 MT1623-01 MT2625-01 10005640 10005165 10004063 10004064 10010103 M4x10 - 12.9 M4x16 - 12.9 M5x16 - 12.9 M5x16 - 12.9 M12x25 - 12.9 10003583 10003586 10003601 10003601 10003675 Supply includes: 1 Key blocks attached and milling cutter clamping screw in accordance with DIN 6367. Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm. Six balancing bores on the periphery. Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. For coolant tubes see page 161. Accessories Spare parts For arbor diameter Balancing quality: G 2.5 at 16,000 min-1 Dimensions in mm. 163 Tools with ISO elements | Accessories and spare parts | Milling cutter arbors Milling cutter arbors with enlarged face connection diameter Shank SK in accordance with DIN 69871 Form AD/B l1 Nominal size SK 40** 40 40 40 40* 50** 50 50 50 50* 50* l2 Dimensions d1 d2 l1 l2 16 22 27 32 40 16 22 27 32 40 60 38 48 50 78 89 38 48 60 78 89 129 35 35 35 50 50 50 35 35 35 50 70 17 19 21 24 27 17 19 21 24 27 40 d2 d1 Weight kg Specification Order No. With milling cutter clamping screw1 0,8 1,1 1,1 1,7 1,9 2,4 3,1 3,3 3,7 4,3 5,0 MCA-SK040-16-035-3-0-W MCA-SK040-22-035-3-0-W MCA-SK040-27-035-3-0-W MCA-SK040-32-050-3-0-W MCA-SK040-40-050-3-0-W MCA-SK050-16-035-3-0-W MCA-SK050-22-035-3-0-W MCA-SK050-27-035-3-0-W MCA-SK050-32-035-3-0-W MCA-SK050-40-050-3-0-W MCA-SK050-60-070-3-0-W 30504163 10066833 10066834 10066835 10066836 30504162 10073552 10073743 10073744 10073745 10073746 Spare parts For arbor diameter + Milling cutter clamping screw in accordance with DIN 6367 Fastening screw in accordance with ISO 4762 d1 Size Order No. Specification Order No. Size Order No. 22 27 32 40 60 M10 M12 M16 M20 M30 10006016 10005164 10004065 10004066 10017544 MT1013-01 MT1215-01 MT1422-01 MT1623-01 MT2625-01 10005640 10005165 10004063 10004064 10010103 M4x10 - 12.9 M4x16 - 12.9 M5x16 - 12.9 M5x16 - 12.9 M12x25 - 12.9 10003583 10003586 10003601 10003601 10003675 Supply includes: 1Attached key blocks and milling cutter clamping screw in accordance with DIN 6367, does not include pull stud. Bores for coolant supply in accordance with Form B sealed on delivery with threaded pins. Design: Permissible run-out variation on the taper shank in relation to the arbor diameter d1 = 0.008 mm. Dimensions in mm. 164 Key block Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. The sizes marked with ** are available on request. Balancing quality: G 2.5 at 16,000 min-1 Tools with ISO elements | Accessories and spare parts | Clamping tools Accessories Spare parts Note: There is a large selection of further clamping tools in the catalogue "MAPAL competence clamping technology" 165 Tools with ISO elements | Accessories and spare parts | Radial indexable inserts M Accessories for radial indexable inserts Torx size l1 Clamping screw Indexable insert BD… CC… DC… Indexable insert size Dimension 11T3 Screwdriver Model Tightening torque [Nm] Torx size Order No. Order No. M2.5 x 5.4 M2.5x5.4-TX8 1 TX8 30419328 10019467 1704 M4 x 6.9 M4x6.9-TX15 3,5 TX15 30419329 10019469 0602 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 09T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 1204 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105082 30414766 0702 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 11T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 0603 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 06T1 M2 x 4.95 MN659 M2x4.95-TX6-IP 0,5 TX6-IP 10002712 30414758 0902 M2.2 x 5.5 MN659 M2.2x5.5-TX7-IP 0,8 TX7-IP 10105070 30414759 1102 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 16T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 09T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 1204 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105082 30414766 09T3 M3 x 8.5 MN659 M3x8.5-TX8-IP 1,8 TX8-IP 10105076 30414760 1504 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105083 30414766 1103 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 1604 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 [Mxl] SP… TC… SC… SE… VB–/VC… 166 Tools with ISO elements | Accessories and spare parts | Tangential indexable inserts Accessories for tangential indexable inserts Clamping screw Indexable insert CT… FT… Indexable insert size Dimension 0603 Screwdriver Model Tightening torque [Nm] Torx size Order No. Order No. M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 0604 M2.5 x 8.7 MN659 M2.5x8.7-TX8-IP 1 TX8-IP 30533284 30414760 09T3 M3.5 x 9.4 MN659 M3.5x9.4-TX10-IP 2,8 TX10-IP 10007315 30414763 0905 M3.5 x 11 MN659 M3.5x11-TX10-IP 2,8 TX10-IP 10105079 30414763 1206 M5 x 14 MN659 M5x14-TX20-IP 7,5 TX20-IP 10006485 30414766 0604 M2.5 x 8.7 MN659 M2.5x8.7-TX8-IP 1 TX8-IP 30533284 30414760 0905 M3.5 x 11 MN659 M3.5x11-TX10-IP 2,8 TX10-IP 10105079 30414763 1206 M5x14 MN659 M5x14-TX20-IP 7,5 TX20-IP 10006485 30414766 M4 x 17 MN659 M4x17-TX15-IP 30414702 Sleeve M6x0.5x12-sw4 30413235 U-plate 15.875x2.38x9.625 LT… 1505 [Mxl] 30413233 4 TX15-IP 30414764 (without sleeve) M4 x 11 MN659 M4x11-TX15-IP 10018468 1507 M4 x 17 MN659 M4x17-TX15IP 0603 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 0705 M4 x 11 MN659 M4x11-TX15-IP 4 TX15-IP 10018468 30414764 0906 M5 x 13 MN659 M5x13-TX20-IP 7,5 TX20-IP 10105084 30414766 30414702 WT… Accessories Spare parts ST… High-temperature screw paste Ceramic paste / re-sealable PE tube 100 g 30515526 167 Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges Accessories for ISO cartridges and compact cartridges of radial and tangential design Ordering description Head Cap Screw Tightening torque [Nm] Order No. Ordering description Capstan Screw Order No. Ordering description Adjusting Screw Order No. ISO cartridges Radial setting screw 1 2 3 4 5 6 DIN7984 M6x20-10.9 DIN7984 M4x12-10.9 DIN7984 M4x12-10.9 DIN7984 M6x16-10.9 DIN7984 M6x16-10.9 DIN7984 M6x20-10.9 12 3 3 12 12 12 10019671 10019695 10019695 10019703 10019703 10019671 M5 x 10 M3 x 8 M3 x 8 M5 x 10 M5 x 10 M5 x 10 10029150 10002641 10002641 10029150 10029150 10029150 DIN913 M4x10-45H DIN913 M3x6-45H DIN913 M3x6-45H DIN913 M4x8-45H DIN913 M4x8-45H DIN913 M4x10-45H 10003433 10003422 10003422 10003432 10003432 10003433 Compact cartridges Axial setting screw 7 8 9 10 11 12 13 14 15 16 17 MN685 M6x25-TX25-IP MN685 M6x25-TX25-IP MN685 M3x10-TX9-IP MN685 M3x10-TX9-IP MN685 M6x20-TX25-IP MN685 M6x25-TX25-IP MN685 M4x14-TX15-IP MN685 M6x20-TX25-IP MN685 M6x20-TX25-IP MN685 M6x20-TX25-IP MN685 M3x10-TX9-IP 12 12 1,8 1,8 12 12 3 12 12 12 1,8 30606074 30606074 30606065 30606065 30606068 30606074 30606067 30606068 30606068 30606068 30606065 M5 x 7 M5 x 7 M3 x 5 M3 x 5 M5 x 7 M5 x 7 M3 x 5 M5 x 7 M5 x 7 M5 x 7 M3 x 5 10018493 10018493 10025039 10025039 10018493 10018493 10025039 10018493 10018493 10018493 10025039 DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H DIN915 M3x6-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H 10003900 10003900 10003894 10003894 10003900 10003900 10003894 10003900 10003900 10003900 10003894 Compact cartridges for tangential indexable insert Accessory group Fastening screw for cartridge 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ISO 4762-M6X25-12.9 ISO 4762-M6X25-12.9 DIN 7984-M6X20-10.9 DIN 7984-M6X20-10.9 DIN 7984-M4X16-10.9 DIN 7984-M4X16-10.9 DIN 7984-M6X20-10.9 DIN 7984-M6X20-10.9 ISO 4762-M6X25-12.9 ISO 4762-M6X25-12.9 MN685 M4x14-TX15-IP ISO 4762-M6X25-12.9 DIN 7984-M6X20-10.9 DIN 7984-M4X16-10.9 MN685 M6x20-TX25-IP 20 20 12 12 3 3 12 12 20 20 3 20 12 3 12 10003620 10003620 10019671 10019671 10019685 10019685 10019671 10019671 10003620 10003620 30606067 10003620 10019671 10019685 30606068 M5 x 7 M5 x 7 M5 x 7 M5 x 7 M3 x 5 M3 x 5 M5 x 7 M5 x 7 M5 x 7 M5 x 7 M3 x 5 M5 x 7 M5 x 7 M3 x 5 M5 x 7 10018493 10018493 10018493 10018493 10025039 10025039 10018493 10018493 10018493 10018493 10025039 10018493 10018493 10025039 10018493 ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M3x6-45H-KL ISO 4028-M3x6-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M3x6-45H-KL - 30351530 30351530 30351530 30351530 30351529 30351529 30351530 30351530 30351530 30351530 30351530 30351529 - 168 Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges Fastening screw for cartridge Axial setting screw Radial setting screw Clamping screw for indexable insert 30414763 Fastening screw for backing plate Backing plate right Backing plate left Fastening screw for backing plate Ordering description Backing Plate Order No. Ordering description Backing Plate Order No. Ordering description Countersunk Screw Tightening torque [Nm] Order No. UR 12-1A UR 08-1A UR 08-1A UR 10-1A UR 10-1A UR 12-1A 10022309 10022305 10022305 10015042 10015042 10022309 UL 12-1A UL 08-1A UL 08-1A UL 10-1A UL 10-1A UL 12-1A 10022310 10022306 10022306 10022304 10022304 10022310 ISO 10642-M3X8-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 1,8 1,8 1,8 1,8 1,8 1,8 10003769 10003768 10003768 10003769 10003769 10003769 UR 12-1K UR 12-2K UR 06-1K UR 06-2K UR 10-1K UR 12-1K UR 08-1K UR 10-1K UR 10-2K UR 10-3K UR 06-1K 30035042 30035043 30035024 30035025 30035029 30035042 30035028 30035029 30035040 30035041 30035024 UL 12-1K UL 12-2K UL 06-1K UL 06-2K UL101K UL 12-1K UL 08-1K UL 10-1K UL 10-2K UL 10-3K UL 06-1K 30035050 30035051 30035044 30035045 30035047 30035050 30035046 30035047 30035048 30035049 30035044 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 2009-M2X4-4.8 ISO 2009-M2X4-4.8 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 2009-M2X4-4.8 1,8 1,8 0,5 0,5 1,8 1,8 1,8 1,8 1,8 1,8 0,5 10003769 10003769 10029153 10029153 10003769 10003769 10003768 10003769 10003769 10003769 10029153 UR 18-1T UR 18-4T UR 14-1T UR 14-4T UR 10-1T UR 10-2T UR 14-2T UR 14-3T UR 18-2T UR 18-3T UR 14-5T UR 10-3T - 30310606 30310845 30310601 30310844 30310598 30310599 30310602 30310604 30310607 30310608 30562278 30562279 - - - ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 - 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 - 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 Accessories Spare parts Backing plate 169 Tools with ISO elements | Accessories and spare parts | General accessories Torx size d l2 sw Screwdriver 30414763 l l1 Screwdriver Hex wrench Dimensions Model d Torx size 60 60 60 60 80 80 100 100 60 80 3,5 3,5 3,5 4 4 4 4 4,5 3,5 4 6IP 7IP 8IP 9IP 10IP 15IP 20IP 25IP 8 15 TORX PLUS® TORX® 30414758 30414759 30414760 30414761 30414763 30414764 30414766 30414767 10019467 10019469 Dimensions l1 l2 Wrench size (sw) 46,5 52 15,5 18 1,5 2 Model Order No. ISO2936-X 10004870 10004356 sw l Order No. l1 Hexagonal T-keys Wrench size (sw) Short design l1 Order No. l1 Order No. 2,5 100 – 10006233 200 10032722 3 100 MN5221-31 10006234 200 10025313 4 100 MN5221-32 10006235 200 10018010 5 100 MN5221-33 10006236 200 10013350 6 100 MN5221-34 10006237 – – 8 100 MN5221-35 10006238 – – 10 100 – 30353270 – – 12 – – – 200 30353272 Dimensions in mm. 170 Specification Long design Tools with ISO elements | Accessories and spare parts | General accessories TorqueVario®-STplus T-key torque wrench set 11-pieces Model: 5-14 Nm Supply includes • • • • • • 1T-keytorquewrench 1Torque-TplusSetter 1universalbitholder1/4" 3TORX®standardbitsT25x25/T30x25/T40x25 3standardhexbits4.0x25/5.0x25/6.0x25 2adapterbitsforthesockets 1 Torque-Tplus adapter bit 1/4" 1 Torque-Tplus adapter bit 3/8" • Deliveryinstablemetalbox Features • • • • • Tolerance±6%,canbetracedtonationalstandards Numerictorquevalueindicationonwindowscale Torquecontinuouslyadjustable ComfortableT-keywithsoftzones Clicksignalonreachingthetorqueset Order No. 30415173 TorqueVario®-S torque screwdriver set 13-pieces Model: 1.0-5.0 Nm • • • • 1TorqueVario-Storquescrewdriver 1TorqueSetter 1universalbitholder1/4" 5 TORX® standard-bits T7x25 / T8x25 / T9x25 / T10x25 / T15x25 • 5 TORX PLUS® standard-bits 7IPx25 / 8IPx25 / 9IPx25 / 10IPx25 / 15IPx25 • Deliveryinstablemetalbox Features • • • • • Tolerance±6%,canbetracedtonationalstandards Numerictorquevalueindicationonwindowscale Torquecontinuouslyadjustable Ergonomicmultiplecomponenthandle Clicksignalonreachingthetorqueset Order No. 30415174 Accessories Spare parts Supply includes 171 172 Tools with ISO elements | Technical appendix Important technical notes and background information on the MAPAL tools with ISO elements and in general on the boring and milling machining areas are given in the following. Sections for the individual tool groups here you will find general figures for the correct usage of the tools, handling notes, cutting data recommendations and also very specific information such as chip guiding stages on the individual milling tools. The section "Technical notes" also contains machining formulae, assistance with the calculation of cutting forces and an overview of the forms of wear on indexable inserts with suitable rectification measures. Boring General machining formulae 174 Cutting parameters 175 Calculation of cutting forces 176 General figures for the minimum boring diameter 178 Handling notes for TFB fine boring tool system 180 Cutting data recommendation for boring and turning 184 Cutting data recommendation for TFB and TSW 186 Milling Terminology and formulae 188 Technical information 190 Circular and helix milling 192 Handling notes ICM 90-Finishing 195 Handling notes milling cutter retaining screw 196 Cutting data recommendation 198 General Forms of wear on indexable inserts 202 173 Technical appendix Technical appendix Tools with ISO elements | Technical appendix | General machining formulae, boring General machining formulae, boring Velocity and feed Spindle speed n 1 = [ –––– ] min n vc · 1000 = ––––––––– � · Dc Cutting speed vc m = [ –––– ] min vc � · Dc · n = ––––––––– 1000 Feed rate vf mm = [ –––– ] min vf = fz · z · n Feed/tooth fz = [ mm ] fz vf = ––––––––– z·n Feed/revolution fu mm = [ –––– ] u fu = fz · z Number of cutting edges z Cutting force Cutting force Fc Fc = A · kc = b · h · kc Specific cutting force kc 1.1 kc = [ –––––– ] h mc 174 Fc in N kc in N/mm2 Tools with ISO elements | Technical appendix | Cutting parameters during boring Cutting parameters during, boring Along with the specific cutting force for the material, the cutting cross section A essentially defines the machining force. Feed element per cutting edge fz and cutting depth ap are key parameters here. The following relationships apply: The figure shows the cutting cross section A during boring. Setting angle κ = [°] fu = [mm/U] σ κ = –––– fu = fz ·2z Cutting width b = [mm] κ = [°] ap b = –––– σ κ = –––– sin κ 2 Chipping thickness h = [mm] b = [mm] Cutting depth ap = [mm] h = [mm] ap = [mm] A = [mm2] Cutting cross section for boring A = [mm2] h = fza·psin κ b = –––– sin κ (D – d) ap = –––––– h = fz · 2sin κ A b ap d D (D – d) ap = –––––– 2 (D – d) · fz A = ––––––––– 2 (D – d) · fz A = ––––––––– 2 A = ap · fz or A = ap · fz 175 Technical appendix fu = fz · z f fu = [mm/U] h Feed/revolution Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring Calculation of cutting forces, boring Example calculation: ø 72 pre-drilled ø 80 (simplified) Boring tool ø 80 mm; Z = 5; pre-drilled ø 72 mm κ = 90° Basic formula Material: EN-GJL-250 kc1.1* = 1160 mc = 0.26 vc 200 m/min fz= 0.2 mm Blunting 30 % Calculation Result 1. Spindle speed Vc · 1000 n = –––––––– �·D 200 · 1000 n = –––––––– � · 80 n = 800 1/min 2. Cutting depth (D – d) ap = –––––––– 2 (80 – 72) ap = –––––––– 2 ap = 4 mm 3. Cutting cross section A = ap · f · z A = 4 mm · 0,2 mm · 5 A = 4 mm2 4. Chipping thickness h = fz · sin h = 0,2 mm · sin90º h = 0,2 mm kc1.1 kc = –––––––– h mc 1160 kc = –––––––– 0,2 0,26 kc = 1763 N/mm2 5. Specific cutting force without blunting factor with 30 % blunting: 1763 N/mm2 × 1,3 = 2292 N/mm2 6. Cutting force Fc = A · kc = b · h · kc Fc = 4 mm2 · 2292 N/mm2 Fc = 9,17 kN 7. Cutting torque dm = average diameter in metres dm Mc = Fc ––––– 2 0,076 m Mc = 9167,3 N ––––––– 2 Mc = 348,3 Nm 8. Cutting power 2 · � · n · Mc Pc = ––––––––––– 60s 2 · � · 800 min-1 · 348,3 Nm Pc = ––––––––––––––––––––––– 60s Pc = 29,2 kW * Value for cutting force calculation, WTO GmbH Note: The efficiency of the main spindle drive is not taken into account. Appropriate power calculations can be made by MAPAL. 176 Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring Machine tool selection: Comparison with torque and output power of the machine tool There follow two spindle speed/power diagrams. The number of teeth and cutting parameters are to be defined as a function of the machine. In the example calculation the machine with the motor spindle is unsuitable, as here at a spindle speed of 800 1/min a torque of 187 Nm and a power of approx. 20 kW is achieved (Figure 1). Motor spindle (Figure 1) Torque (Nm) Power (kW) 35 kW 100 % 40 630 400 200 30 20 10 8 187 Nm 100 % 160 100 5 3,15 2 40 10 5 Torque curve in Nm Power curve in kW Line to assist on reading the diagram Solution: Either reduce number of teeth, reduce cutting speed and feed, divide cut between two tools or select more powerful machine (e.g. with geared spindle, (Figure 2). 10.000 4000 1600 1000 0,6 Spindle speed (1/min) Geared spindle (Figure 2) Torque (Nm) Power (kW) 42 kW 100 % 630 40 400 Nm 100 % 30 20 10 8 400 200 160 100 5 3,15 2 40 10 5 10.000 4000 Spindle speed (1/min) 177 Technical appendix The example diagrams are shown in a simplified form. 1600 1000 0,6 Tools with ISO elements | Technical appendix | Minimum boring diameter General figures for the minimum boring diameter – radial as a function of the number of teeth and indexable insert ø min Z=5 ø min Z=2 ø min ap κ Radial boring cutting edges without arc shaped land Indexable insert form Indexable insert size 0603 S (90°) ø 17 ø 17 ø 23 ø 31 ø 51 0602 C (80°) ø 17 ø 18 ø 23 ø 31 ø 49 06T1 T (60°) ø 15 ø 18 ø 21 ø 27 ø 37 178 09T3 1 2 3 4 5 Suitable for through bore 1 2 3 4 5 Suitable for 90° shoulder machining 1 2 3 4 5 Suitable in some situations for through bore and 90° shoulder machining 1204 Minimum boring diameter at κ 90° ø 24 ø 28 ø 26 ø 33 ø 34 ø 41 ø 45 ø 54 ø 63 ø 77 0902 Comment 1204 Minimum boring diameter at κ 85° ø 25 ø 28 ø 25 ø 31 ø 32 ø 39 ø 43 ø 53 ø 63 ø 73 09T3 No. of teeth 1102 Minimum boring diameter at κ 90° ø 17 ø 17 ø 21 ø 24 ø 25 ø 28 ø 34 ø 37 ø 51 ø 67 16T3 ø 24 ø 37 ø 43 ø 57 ø 76 Tools with ISO elements | Technical appendix | Minimum boring diameter General figures for the minimum boring diameter – tangential as a function of the number of teeth and indexable insert ø min Z=5 ø min Z=2 ø min ap κ Tangential boring cutting edges without arc shaped land Indexable insert form Indexable insert size 0603/0604 C (80°) 09T3/0905 No. of teeth Comment 1 2 3 4 5 Suitable for through bore and 90° shoulder machining No. of teeth Comment 1 2 3 4 5 Suitable for through bore and 90° shoulder machining 1204/1206 Minimum boring diameter at κ 80° and 90° ø 28 ø 41 ø 54 ø 28 ø 41 ø 54 ø 30 ø 41 ø 54 ø 40 ø 56 ø 64 ø 59 ø 84 ø 94 Tangential boring cutting edges with arc shaped land Indexable insert form Indexable insert size 0604 C (80°) 0905 1206 Minimum boring diameter at κ 80° and 90° ø 40 ø 65 ø 78 ø 40 ø 65 ø 78 ø 40 ø 65 ø 78 ø 41 ø 65 ø 78 ø 64 ø 86 ø 102 Tangential boring cutting edges with and without arc shaped land Indexable insert size 0604 F (70°) Comment 1206 Minimum boring diameter at κ 80° and 90° ø 22 ø 30 ø 40 ø 22 ø 30 ø 40 ø 31 ø 43 ø 53 ø 42 ø 56 ø 67 ø 64 ø 83 ø 99 0705 W (80°) 0905 No. of teeth 1 2 3 4 5 Suitable for through bore and 90° shoulder machining 0906 Minimum boring diameter at κ 80° and 90° ø 37 ø 59,5 ø 40,5 ø 59,5 ø 54,5 ø 74,5 ø 79,5 ø 89,5 2 3 4 5 Suitable for through bore and 90° shoulder machining 179 Technical appendix Indexable insert form Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system Handling notes for TFB fine boring tool system Radial run-out alignment The handling notes describe the necessary steps for adjusting the MAPAL fine boring tool system comprising machine adapter, KS flange adapter and TFB fine boring head (see right). This task includes the alignment of the Module connection and the correct setting of the tangential indexable inserts using the MapJus fine adjustment feature. For straightforward, convenient, quick and precise setting, it is recommended to use a MAPAL setting fixture (UNISET-V vision, standard). Alignment 1. Clean connection on the setting fixture using a cloth and taper wiper, and check the face surfaces of the connections for indents or protrusions. If necessary dress using an oil stone. 2. Tighten axial fastening screws for the KS flange adapter in the clockwise direction (approx. 2 Nm). 3. Fit TFB fine boring head in the HSK connection on the KS flange adapter. Result: The face connections on the KS flange adapter and the HSK connection on the fine boring head are in contact and the key block slots on the tool are engaged. Insert machine adapter for the fine boring tool in the connection on the setting fixture. Insert KS flange adapter with KS clamping cartridge in the module on the machine adapter. 4. Note: The TFB fine boring head is labelled with the recommended tightening torque. Tighten clamping screw on the HSK connection in the clockwise direction (for tightening torque see Table 1). Relieve the four radial adjusting screws on the module connection. 5. Rough alignment Determine radial run-out error on the KS flange adapter: Place measuring sensor against the surface for checking the radial run-out on the flange adapter and then rotate the tool. Turn the radial adjusting screws in the clockwise direction until the radial run-out error is ≤ 5 μm. After making the setting, relieve the adjusting screws. Table 1: Tightening torque and clamping force for the HSK nominal sizes Nominal size Tightening torque [Nm] Clamping force [kN] 180 HSK 50 15 21 HSK 63 20 30 HSK 80 30 40 HSK 100 50 50 6. Tighten axial fastening screws in the clockwise direction to 50 % of the stipulated tightening torque (see Table 2). Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system 4 5 6 1 7 8 1 2 3 4 5 6 7 8 2 7. Fine alignment 3 8. Correct angular error Note: After fine alignment the radial run-out error must be < 3 μm. Determine radial run-out error on the KS flange adapter by placing the measuring sensor against the surface for checking the radial run-out and rotating the tool. At the surface for checking the radial run-out, turn the four radial adjusting screws clockwise until the radial run-out error is < 3 μm. Machine adapter KS flange adapter TFB fine boring head Radial adjusting screw Fastening screw Axial angular alignment screw Clamping screw for the HSK connection KS clamping cartridge 9. Correct angular error Determine radial run-out error on the TFB fine boring head by placing the measuring sensor against the surface for checking the radial run-out on the fine boring head and rotating the tool. If the dial gauge at the position for checking the radial run-out on the fine boring head indicates a fluctuating radial run-out > 3 μm, there is an angular error (see step 9). If there is no angular error, see step 10. Relieve the four radial adjusting screws. Set indication (dial gauge) to "zero" at the position of largest deflection on the surface for checking the radial run-out on the fine boring head. Note: Lock setting fixture's spindle. Turn the axial angular alignment screws on KS flange adapter diagonally in the clockwise direction until the radial run-out error on the TFB fine boring head is < 3 μm. Note: The axial alignment screws must not be relieved after actuation! Result: The angular error has been corrected. You will receive the complete instructions on the alignment of the TFB fine boring tool on the purchase of the tool. 10. Tighten axial fastening screws to the stipulated tightening torque in the clockwise direction (see Table 2). Check again at the surfaces for checking the radial run-out on the TFB fine boring head and the KS flange adapter whether the radial run-out error is < 3 μm. A PDF version of the complete instructions is also available in the download area at www.mapal.com! Note: Once the full tightening torque has been reached, no further radial run-out correction is allowed to be made. Slightly tighten radial adjusting screws. Table 2: Tightening torque for Module sizes and fastening screws M060 4xM6 20 Nm M080 4xM6 20 Nm M100 4xM8 36 Nm M140 4xM10 72 Nm 181 Technical appendix Module size Fastening screw Tightening torque Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head Handling notes TFB fine boring head Changing and setting indexable inserts To be able to achieve very high accuracies on machining bores, MAPAL uses a special adjusting system on the TFB fine boring tool system. Adjustment to the μm is a special feature of this system and makes the replacement of the indexable inserts straightforward and reliable. Changing and setting tangential indexable insert 1. Turn threaded spindle on the MapJus fine adjustment feature one turn counter clockwise using a hex-wrench. 2. Undo TORX PLUS® clamping screw for the tangential indexable insert and remove tangential indexable insert from the insert seat. 3. Clean tangential indexable insert and insert seat using compressed air. Turn tangential indexable insert or fit a new indexable insert in the insert seat. Fit TORX PLUS® clamping screw in the tangential indexable insert and tighten to 1.5 Nm using a torque wrench. 4. Turn threaded spindle on the MapJus fine adjustment feature 1/2 turn clockwise using a hex-wrench. In this way the necessary preload is generated in the adjusting system. Result: The tangential indexable insert has been changed. 5. Move measuring sensor to the setting pad. Determine highest radial measuring point on the setting pad: turn tool and at the same time monitor the measured data on the display. Move measuring sensor to the highest axial point on the setting pad. Leave tool at the highest measuring point on the setting pad. Set indication (dial gauge) to "zero" at the highest measuring point. 182 6. Turn tool until tangential indexable insert is in contact with the measuring sensor. Turn tool until the highest radial cutting point on the tangential indexable insert is reached. Move measuring sensor axially until the highest axial cutting point on the tangential indexable insert is reached. Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head 1 2 6 7. Tighten TORX PLUS® clamping screw clockwise to 3 – 3.5 Nm using a torque wrench. 5 3 4 1 Setting pad 2 MapJus fine adjustment feature 3 Tangential indexable insert 4 TORX PLUS® clamping screw 5 Adjusting wedge 6 Threaded spindle 8. Note The TFB tools are labelled with the reference pad diameter. Maintain a minimum overhang of 30 μm from the cutting edge to the reference pad. Set required machining diameter: turn clockwise using a hex-wrench on the threaded spindle on the MapJus fine adjustment feature until the indication (dial gauge) indicates the required cutting edge setting dimension. Repeat steps 5 to 8 for the remaining tangential indexable inserts. Result: The tangential indexable inserts have been set to the stipulated machining diameter. Attention: After alignment in the setting fixture, the radial run-out of the tool in the machine tool must also be checked to ensure there is no error in the shape of the bore. In general the following applies: the more exact the setting, the more exact the bore! 183 Technical appendix If there is a radial run-out error on the machine spindle, it may be necessary to re-adjust the radial run-out and angular adjustment on the machine. Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning Cutting data recommendation for boring and turning Cutting speed Note: Values for feed f [mm/z]. See overview of chip guiding stages page 82-87. Cutting speed Strength [N/mm2] Hardness [HB] vc [m/min] Uncoated carbide Material Carbide CVD-coated HU615 HU810 HC840 HC841 Up to 600 N/mm2 – – – – Over 600 N/mm2 – – – Up to 1000 N/mm2 – – Over 1000 N/mm2 – Stainless steels – austenitic Up to 850 N/mm2 Stainless steels martensitic Special alloys (Hasteloy, Inconel, ...) HC851 HC852 HC861 HC862 HP118 HP182 120-200 100-150 – – – 80-180 – 100-160 100-150 – – – 60-160 – – 100-150 80-130 – – – 60-150 – – – 80-120 70-120 – – – 60-120 – – – – – – 100-180 100-180 60-120 – Up to 1100 N/mm2 – – – – – – 60-120 60-120 40-100 – Up to 1200 N/mm2 – 10-50 – – – – 20-80 20-80 20-60 – Up to 250 HB – – 120-180 100-180 – – – – – – Over 250 HB – – 100-200 100-180 – – – – – – Up to 500 N/mm2 – – 120-180 100-150 – – – – – – Over 500 N/mm2 – – 120-180 100-150 – – – – – – Non-alloy steels, cast steel P Alloyed steels M K1 K2 Grey cast iron, alloyed grey cast iron Spheroidal cast iron, vermicular graphite cast iron, malleable cast iron Aluminium (Si-content < 3 %) 150-500 150-400 – – – – – – – – Aluminium (Si-content < 12 %) 100-450 100-400 – – – – – – – – Aluminium (Si-content > 12 %) 80-300 100-300 – – – – – – – – Copper, brass, bronze 100-250 100-300 – – – – – – – – – – – – – – – – N S 184 Titanium alloys – 30-70 Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning Cutting speed vc [m/min] Ceramic Cermet CVDcoated CC111 Cermet PVD-coated HP350 HP382 HP454 HP455 HP615 HP718 KU450 CP130 CP131 – 80-180 – – – – – 100-650 160-230 – – 60-160 – – – – – 100-600 160-230 – 60-150 – – – – – – 60-120 – – – – – 60-120 – – – – 40-100 – – – 20-60 – – 120-230 – 100-200 CP871 PCD PcBN CP872 FU430 PU617 PU620 200-300 100-200 – – – – 120-220 100-200 – – – 100-500 160-230 – 120-180 _ – – – – 100-400 160-230 – 120-180 _ – – – – – 100-500 – – – – – – – – – – 100-450 – – – – – – – – – – – – – – – – – – 120-250 120-250 – – 500-800 – – 150-250 – – 400-1000 – – – 100-220 100-220 – – 400-700 – – 150-250 – – 350-800 – – 100-200 – 100-200 100-200 – – – – – 120-220 – – – – – 80-180 – 80-180 80-180 – – – – – 120-200 – – – – – – – – – 150-600 – – – – – – – – 300-1500 300-1500 – – – – 100-500 – – – – – – – – 200-1200 200-1200 – – – – 100-400 – – – – – – – – 150-1000 150-1000 – – – – 100-350 – – – – – – – – 100-600 100-600 – – – – – 30-70 – – – – – – – – – 185 Technical appendix Carbide PVD-coated Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential fine boring tools TFB Cutting data recommendation for tangential roughing tools TSW Roughing Strength [N/mm2] Hardness [HB] Medium machining Recommended feed Cutting speed Recommended feed Cutting speed Per cutting edge vc [m/min] vc [m/min] Per cutting edge Ceramic + PcBN fz [mm] Carbide Ceramic + PcBN fz [mm] 80-150 – 0,2-0,35 100-165 – 0,2-0,35 Over 600 N/mm2 80-150 – 0,25-0,35 100-165 – 0,2-0,35 Up to 1000 N/mm2 80-130 – 0,2-0,35 90-140 – 0,15-0,3 Over 1000 N/mm2 50-120 0,2-0,35 80-130 Stainless steels – austenitic Up to 850 N/mm2 40-100 – 0,15-0,3 50-120 – 0,15-0,3 Stainless steels martensitic Up to 1100 N/mm2 40-80 – 0,2-0,35 50-90 – 0,15-0,3 Special alloys (Hasteloy, Inconel, ...) Up to 1200 N/mm2 20-80 – 0,1-0,2 20-80 – 0,1-0,25 Up to 250 HB 120-220 500-800 0,15-0,4 140-220 500-800 0,1-0,3 Over 250 HB 120-200 500-800 0,15-0,4 140-200 400-700 0,1-0,3 Up to 500 N/mm2 120-185 – 0,15-0,35 140-185 – 0,1-0,3 Over 500 N/mm2 120-185 – 0,15-0,35 140-185 – 0,1-0,3 Aluminium (Si-content < 3 %) 200-400 – 0,15-0,35 200-400 – 0,1-0,3 Aluminium (Si-content < 12 %) 250-400 – 0,15-0,35 250-400 – 0,1-0,3 Aluminium (Si-content > 12 %) – – – – – – Copper, brass, bronze 75-250 – 0,15-0,35 75-250 – 0,1-0,3 Titanium alloys 35-75 – 0,08-0,25 35-75 – 0,05-0,25 vc [m/min] vc [m/min] Carbide Up to 600 N/mm2 Material Non-alloy steels, cast steel P Alloyed steels M K1 K2 0,15-0,3 Grey cast iron, alloyed grey cast iron Spheroidal cast iron, vermicular graphite cast iron, malleable cast iron N S 186 Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential roughing tools TSW Cutting data recommendation for tangential fine boring tools TFB Finishing Strength [N/mm2] Hardness [HB] Cutting speed Recommended feed vc [m/min] vc [m/min] vc [m/min] vc [m/min] Per cutting edge Carbide Cermet PCD PcBN fz [mm] Up to 600 N/mm2 100-220 160-230 – – 0,15-0,35 Over 600 N/mm2 100-220 160-230 – – 0,15-0,35 Up to 1000 N/ mm2 100-200 160-230 – – 0,15-0,35 Over 1000 N/mm2 100-200 160-230 – – 0,15-0,35 Stainless steels – austenitic Up to 850 N/mm2 50-120 – – – 0,15-0,3 Stainless steels martensitic Up to 1100 N/mm2 50-90 – – – 0,15-0,3 Special alloys (Hasteloy, Inconel, ...) Up to 1200 N/ mm2 20-80 – – – 0,15-0,3 Up to 250 HB 140-200 180-250 – 500-800 0,15-0,35 Over 250 HB 140-200 180-250 – 400-700 0,15-0,35 Up to 500 N/mm2 140-200 160-240 – – 0,15-0,3 Over 500 N/mm2 140-200 160-240 – – 0,15-0,3 Aluminium (Si-content < 3 %) 250-400 – 300-1500 – 0,15-0,35 Aluminium (Si-content < 12 %) 250-400 – 200-1200 – 0,15-0,35 Aluminium (Si-content > 12 %) 180-350 – 200-1000 – 0,15-0,35 Copper, brass, bronze 75-160 – 100-600 – 0,15-0,35 Titanium alloys 35-75 – – – – Material Non-alloy steels, cast steel P Alloyed steels M K1 K2 Grey cast iron, alloyed grey cast iron Spheroidal cast iron, vermicular graphite cast iron, malleable cast iron S 187 Technical appendix N Tools with ISO elements | Technical appendix | Terminology and formulae milling Terminology and formulae, milling Milling cutter diameter Dc [mm] Setting angle κ A 90° 75° A B Dc Ra [µm] Cutting depth ap [mm] Average roughness depth Rz [µm] Contact width ae [mm] Number of cutting edges z Spindle speed n [U/min] ap ap Average roughness ae ae Formulae Feed per turn fu mm = [ –––– ] U fu = z · fz Feed per tooth fz mm = [ –––– ] fz vf = ––––––––– n·z fz during face milling: 5 4 32 1 5 1 2 fz fu 188 4 3 tooth Tools with ISO elements | Technical appendix | Terminology and formulae milling 1 = [ –––– ] min vc · 1000 = ––––––––– �·D Spindle speed n Average chip thickness hm = [ mm ] Cutting speed vc m = [ –––– ] min vc � · Dc · n = ––––––––– 1000 Feed rate vf mm = [ –––– ] min vf = fz · z · n Q cm3 = [ –––– ] min Q = ae · ap · vf Material removal rate n hm = sin · fz · ae –––– D Disc, groove, shoulder milling fz 0,1 Feed value compensation If a shoulder with a cutting depth of only 0.5 mm is machined using a milling cutter ø 40, the feed must be multiplied with a factor of 5 to arrive at the actual feed or fz 0.1 (see example below). 1.5 5 10 20 0,0 9 7 0,0 0,04 0,02 The calculated and actual feed can vary depending on the cutting depth and the milling cutter diameter. 0.5 Machining steps with low radial cutting depth such as disc milling, groove milling or milling a shoulder require correction of the feed at the cutting edge as it enters the workpiece. Example: Tool: z: fz: f: A major advantage of the application of this formula is the increase in the productivity on the effective usage of the milling cutter. Milling cutter ø 40 mm 5 0,1 mm/rev 0.5 mm/rev Radial cutting depth [ap] Feed per tooth [fz] Maximum chip thickness [hmax] Required vf to obtain fz 0.1 Increase factor 20 10 5 1,5 0,5 0,1 0,1 0,1 0,1 0,1 0,1 0,09 0,07 0,04 0,02 1.000 1.111 1.429 2.500 5.000 1,00 1,11 1,43 2,50 5,00 Based on the above example, the feed per tooth can be increased with a low ap/D ratio or a setting angle < 90°. 189 Technical appendix Note: Tools with ISO elements | Technical appendix | Technical information milling Technical information milling Selection of the setting angle κ = 90˚ κ = <90˚ Advantages: • orthin-walledworkpieces • orpoorlyclampedworkpieces • or 0 shouldermachining Advantages: • orgeneralmillingapplications • oodratioofcuttingedgesizetomaximumcuttingdepth • Reducedsuddenloadonthecuttingedgeonenteringthematerial Disadvantages: • ighestradialforces • Suddenhighloadonenteringthematerial • ncreasedprobabilityoftheformationofburrsas the cutting edge exits Disadvantages: • igherradialforcescancauseproblemsincaseoflowpower machines or poorly clamped workpieces The milling cutter diameter and the milling cutter position The milling cutter diameter is to be selected as a function of the size of the workpiece size or the width of the workpiece as well as the power of the machine. During face milling, e.g. the milling cutter diameter should be 20 % - 50 % larger than the cutting width on the workpiece. Optimal milling cutter diameter Ae 1,2-1,5 x Ae 190 Ae Dc = Ae The position of the milling cutter and the cutting edge contact on entering and exiting the workpiece affect the machining result. Optimal position Tools with ISO elements | Technical appendix | Technical information milling Differentiation based on running direction Counter feed milling Synchronous milling (preferred) On the entry of the cutting edge into the chip-removing cut, the cutting edge has the unfavourable chipping thickness zero and leaves the material with the maximum chipping thickness hmax. Friction is produced during counter feed milling. This friction results in chip bonding and the transfer of heat to the insert and to the workpiece. Synchronous milling is generally recommended. On entry into the material the cutting edge has a specific feed per tooth and with a maximum chipping thickness hmax generates a chip that becomes thinner on exiting the chip-removing cut. This aspect reduces the heat due to the transmission in the chip. The material strain hardening is minimised. In the case of counter feed milling the resulting forces are against the direction of feed. It is likely that material strain hardening will occur. Production of surfaces Axially produced surfaces: During face milling the surface quality is primarily generated by the cutting edge geometry and the feed. Improvement in the surface quality: Compared to a conventional cutting edge geometry, with a wide face indexable insert a Ra and Rz value several times better is achieved with the same feed. Standard geometry Wide finishing geometry R Rt Rt R fz 191 Technical appendix fz Tools with ISO elements | Technical appendix | Circular milling Circular milling Circular milling with two-axis feed rate Feed rate at the centre of the tool (at tool centre) vf [mm/min] Circular milling internal machining Vf Vfm D+d vfm = vf –––––– D d d D Circular milling external machining vfm [mm/min] D Feed rate at the cutting edge (at the contour) Vf Vfm D–d vfm = vf –––––– D Moving in and out On moving in or out the contour should always be approached or left over a quarter or semi-circle. This action will ensure tangential plunging or removal of the tool from the workpiece. 192 In this way dwell marks on the workpiece are avoided and better circularity of the part machined achieved. Tools with ISO elements | Technical appendix | Circular milling Two axis angled entry – linear (flute) Inner cutting edge (trailing) α Peripheral cutting edge Face cutting edge a Ramp angle : The maximum plunge angle b is dependent on the tool. In case of two-axis angled entry various machining processes take place at the same time: a) Machining at the entire periphery of the tool (peripheral machining) with leading indexable insert b) Machining at the face of the milling cutter with leading insert c) Machining at the face of the milling cutter with trailing insert Application notes For end milling cutter ICM90-B2-Shank Plunge milling α Vertical milling Modified milling cutter type M ICM90-B2-Shank, ICM90-B2, ISM90-B2-Shank, ISM90-B2. If indexable inserts with a radius >1.2 mm are used, the tool body must be reworded at the peripheral edge as per the table shown. In this case the modified milling cutter type M can be selected (see section Milling pages 49-53) Alternatively the standard milling cutter can also be ordered and re-worked by the customer. Standard Re-worked ae Milling cutter diameter ø 16, ø 18 ø 20 ø 22, ø 25 ø 28, ø 32 ø 40 ø 25 ø 32 ø 40 ø 50 or more Indexable insert that can be used Milling cutter diameter Indexable insert that can be used Max. cutting width ae ø 16 Type BDMT11T3 Type BDGT11T3 1,5 mm ø 20 - ø 40 Type BDMT11T3 Type BDGT11T3 5 mm ø 25 - ø 40 Type BDMT1704 Type BDGT1704 8 mm Indexable insert that can be used Maximum ramp angle Type BDMT11T3 Type BDGT11T3 Type BDMT1704 Type BDGT1704 For shoulder cutter head ICM90-B2 Plunge milling Milling cutter diameter ø 40 α 2,5° Type BDMT1704 Type BDGT1704 ø 50 or more Vertical milling Indexable insert radius 2,0 3,1 4,0 Radius required on the tool body 1,0 1,6 2,5 Maximum ramp angle 3° 5° 2,5° 1,5° 0,7° 8° 5° 2,5° Not recommended Not recommended Milling cutter diameter Indexable insert that can be used Maximum cutting width ae ø 25 - ø 40 Type BDMT1704 Type BDGT1704 8 mm ae 193 Technical appendix c Tools with ISO elements | Technical appendix | Helix milling Helix milling Helical angled entry Helical angled entry is an alternative to drilling. During this process a circular movement is made with simultaneous axial feed. Pitch (P): The pitch (P) corresponds to the axial material removal rate per revolution. This aspect is dependent on the workpiece, tool length, material and machine. Advantages compare to circular milling P Application note • ettercircularityandconcentricity • ettercuttingbehaviouronapplicationssusceptibletovibration • Constantangledentryintotheworkpiece • Themillingcutteriscontinuouslyengaged,noenteringor exiting per revolution compared to circular milling α° Tool ø Max. possible plunge angle ° 80 100 125 140 160 4,3 3,4 2,8 2,4 2,1 Selection of the milling cutter diameter as a function of the size of the bore In the case of centre-cutting milling cutters it is important to select the correct ratio of milling cutter diameter and bore diameter. The insert must cut along the centre axis. If the milling cutter diameter is too small, there is a core in the centre. If the milling cutter diameter is too large, the centre is not machined. As a result a protrusion is left. This protrusion presses the milling cutter axially. There is a collision between the workpiece and tool. 1 2 1 Drilling into the solid (flat bottom of the bore) Milling cutter diameter (mm) Bore diameter (mm) 80 142-160 100 182-200 125 232-250 140 262-280 160 302-320 Note: In the case of a bore diameter between the ranges stated, for example 170 mm, the smaller milling cutter with a diameter of 80 mm is selected. Two machining steps are then necessary to machine the bore. 2 Enlarging a bore (no face machining) Milling cutter diameter = < 0.5 x bore diameter 194 Tools with ISO elements | Technical appendix | Handling notes ICM 90-Finishing Handling notes ICM90-Finishing Condition as delivered (without indexable insert). 1. Unscrew TORX® clamping screws and clean indexable insert seat if necessary. 2. Using a hex-wrench unscrew counter clockwise the adjusting wedge to approx. 1 mm above the tool body. 3. Fit indexable insert and TORX® clamping screw and tighten clockwise to 2.8 Nm using a TORX® torque wrench. 4. Screw in adjusting wedge clockwise using a hexwrench until it is in contact with the indexable insert. 5. Identify highest indexable insert in the fixed insert seat and zero dial gauge. 6. Turn tool until the finishing insert is in the measuring position. Move to highest radial cutting point . 7. By turning the threaded spindle for the adjusting element clockwise, adjust the wide finishing insert to 0.02 mm - maximum 0.04 mm overhang in relation to the highest indexable insert in the fixed insert seat. The wide finishing inserts should be set to < 5 µm axially in relation to each other. Information: The required preload on the indexable insert is generated by the adjusting element. 195 Technical appendix Mounting and setting indexable inserts Tools with ISO elements | Technical appendix | Handling notes milling cutter retaining screw Milling cutter retaining screw for the highest clamping force and reliability Threaded ring Threaded bolt Areas of application: Advantages: Disk milling cutter with arbor Higher cutting force when machining High torques Very high clamping force Greater reliability through the different thread pitches in contact with threaded bolt Self-locking No risk of injury through slipping wrenches High cost effectiveness thanks to greater circular and face run-out of the milling cutter 196 Tools with ISO elements | Technical appendix | Handling notes milling cutter retaining screw Handling notes Tool clamping 1. Remove drive ring from milling cutter arbor. 2. Install key block in milling cutter arbor. Note: Spacers are not included in scope of delivery. See capital accessories and spare parts page 161. 3. Place first spacer on milling cutter arbor. Note: Spacers are not included in scope of delivery. See capital accessories and spare parts page 161. 5. Place tool on face surface of milling cutter arbor. 4. Place second spacer on first spacer and milling cutter arbor. Mount and set milling cutter retaining screw 6. Rotate thread bolt so long that a 2 mm overhang to the threaded ring is reached. 7. Lightly turn the milling cutter retaining screw into the milling cutter arbor in a clockwise direction. Tightening torque for milling cutter retaining screws Retaining Screw Order No. For milling cutter arbor-ø [mm] Dimensions M Wrench size Tightening Torque [Nm] 10041356 16 M8 5 28 10009642 22 M10 6 50 10006125 27 M12 8 70 10009686 32 M16 10 95 10006126 40 M20 12 125 8. Turn the milling cutter retaining screw further in a clockwise direction into the milling cutter using an allen key and tighten to the tighten torque given in the tighten torque table. Result: Milling cutter retaining screw is tightened to the correct tightening torque and rest on the face of the tool. Note: To be used only by trained personnel. 197 Tools with ISO elements | Technical appendix | Cutting data recommendation for milling Cutting data recommendation for milling Cutting speed Cutting speed Strength [N/mm2] Hardness [HB] vc [m/min] Uncoated carbide Material Carbide PVD-coated HU615 HU810 HU825 Up to 600 N/mm2 – – – Over 600 N/mm2 – – Up to 1000 N/mm2 – Over 1000 N/mm2 Stainless steels – austenitic HP350 HP382 HP615 HP718 HP883 HP890 100-200 100-200 – – 100-200 – – 100-200 100-200 – – 100-200 – – – 100-180 100-180 – – 100-180 – – – – 80-150 80-150 – – 80-150 – Up to 850 N/mm2 – – – – 60-160 – – 120-200 – Stainless steels martensitic Up to 1100 N/mm2 – – – – 60-120 – – 80-150 – Special alloys (Hasteloy, Inconel, ...) Up to 1200 N/mm2 – – – – 20-40 – – – – Up to 250 HB – – – 100-250 – – – – 100-200 Over 250 HB – – – 100-250 – – – – 100-180 Up to 500 N/mm2 – – – 80-200 – – – – 80-160 Over 500 N/mm2 – – – 80-160 – – – – 80-160 Non-alloy steels, cast steel P Alloyed steels M K1 K2 Grey cast iron, alloyed grey cast iron Spheroidal cast iron, vermicular graphite cast iron, malleable cast iron Aluminium (Si-content < 3 %) – 100-500 100-300 100-300 – – 100-700 – – – Aluminium (Si-content < 12 %) – 100-500 100-300 100-300 – – 100-700 – – – Aluminium (Si-content > 12 %) – 100-300 100-280 100-280 – – 100-500 – – – Copper, brass, bronze – 100-300 100-280 100-280 – – 100-300 – – – Titanium alloys – – – – 20-70 – 20-50 N S 198 10-40 10-40 – Tools with ISO elements | Technical appendix | Cutting data recommendation for milling PCD FU430 PU617 PU620 – – – – – – – – – – – – – – – – – – – – – 300-800 – – 300-800 – – 300-600 – – 300-600 – – – 500-1500 500-1500 – 500-1500 500-1500 – 500-1000 500-1000 – 100-500 100-500 – – – 199 Technical appendix PcBN Tools with ISO elements | Technical appendix | Cutting data recommendation for milling Cutting data recommendation for milling Feed per tooth Face cutter head with tangential technology IFM75-C2 Indexable insert Chip guiding stage Edge rounding Feed/tooth (mm) D00 D01 D02 D03 D61 D67 D81 D87 CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD… 0 + + + + + ++ +++ P 0,1-0,25 0,1-0,25 M 0,08-0,2 K N 0,08-0,4 0,05-0,5 S 0,1-0,4 0,05-0,5 0,05-0,2 0,05-0,4 0,05-0,5 0,05-0,4 0,05-0,5 0,08-0,2 IFM75-C2 Indexable insert Chip guiding stage Edge rounding P Feed/tooth (mm) H03 H12 H21 H22 A61 A67 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ ++ + ++ + + + + 0,05-0,4 0,08-0,4 0,05-0,4 0,1-0,25 M 0,08-0,2 K 0,08-0,3 N 0,08-0,4 0,05-0,3 S 0,05-0,3 0,05-0,4 0,08-0,2 Shoulder cutter head with tangential technology ICM90-C2 Indexable insert Chip guiding stage ICM90-C2-Finishing Edge rounding Feed/tooth (mm) D00 D01 D02 D03 D61 D67 D81 D87 CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD… 0 + + + + + ++ +++ P 0,1-0,25 0,1-0,25 M 0,08-0,2 K N 0,08-0,4 0,05-0,5 S 0,05-0,5 0,05-0,2 0,1-0,4 0,05-0,4 0,05-0,5 0,05-0,4 0,05-0,5 0,08-0,2 ICM90-C2-Finishing Optional wide face indexable insert Chip guiding stage* D81 D87 CTHA… CTHA… + + + 0,05-0,4 0,05-0,4 0,05-0,4 0,05-0,5 0,05-0,5 P 0,1-0,25 M 0,08-0,2 K N S 200 H26 CTHA… 0 Edge rounding Feed/tooth (mm) H25 CTHA… 0,05-0,5 0,05-0,2 Tools with ISO elements | Technical appendix | Cutting data recommendation for milling 0 + ++ +++ = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded Shoulder cutter head with tangential technology ICM90-C4 Indexable insert Chip guiding stage ICM90-C4-Finishing Edge rounding P Feed/tooth (mm) H03 H12 H21 H22 A61 A67 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ ++ + ++ + + + + 0,05-0,4 0,08-0,4 0,05-0,4 0,1-0,25 M 0,08-0,2 K 0,08-0,3 N 0,08-0,4 S 0,05-0,3 0,05-0,3 0,05-0,4 0,08-0,2 ICM90-C4-Finishing Optional wide finishing indexable insert Chip guiding stage* Edge rounding Feed/tooth (mm) H25 H26 A81 A87 CTHH… CTHH… CTHH… CTHH… + + + 0,05-0,3 0,05-0,3 0,05-0,3 0,05-0,4 0,05-0,4 0 P 0,1-0,25 M 0,08-0,2 K N 0,05-0,4 S 0,08-0,2 Shoulder cutter head with radial technology ICM90-S4 Indexable insert M65 Chip guiding stage SEMT… +++ Edge rounding P Feed/tooth (mm) 0,15-0,25 M 0,15-0,2 K 0,15-0,25 N 0,15-0,25 S 0,15-0,2 201 Technical appendix * The feed/revolution (fu) is calculated using the total number of teeth. Tools with ISO elements | Technical appendix | Cutting data recommendation for milling Cutting data recommendation for milling Feed per tooth End milling cutter with radial technology ICM90-B2-Shank Indexable insert M70 R70 R72 R73 R74 U70 U71 BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… BDGT… ++ 0,08-0,18 +++ 0,06-0,25 +++ 0,08-0,15 +++ 0,08-0,15 +++ 0,08-0,15 + 0 P M 0,06-0,12 0,05-0,3 0,05-0,2 Chip guiding stage Edge rounding Feed/tooth (mm) K 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 N S 0,05-0,2 Shoulder cutter head with radial technology ICM90-B2 Indexable insert Chip guiding stage Edge rounding Feed/tooth (mm) M70 R70 R73 R74 U70 U71 BDMT… BDMT… BDMT… BDMT… BDGT… BDGT… + 0 0,05-0,3 0,05-0,2 ++ +++ +++ +++ P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,06-0,25 0,08-0,15 0,08-0,15 K N S 0,06-0,2 0,08-0,12 0,08-0,12 0,05-0,2 Shell end face milling cutter with radial technology ISM90-B2-Shank Indexable insert M70 R70 R72 R73 U70 U71 BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… ++ +++ +++ +++ + 0 P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,06-0,25 0,08-0,15 0,08-0,15 0,05-0,3 0,05-0,2 0,06-0,2 0,08-0,12 0,08-0,12 Chip guiding stage Edge rounding Feed/tooth (mm) K N S 0,05-0,2 ISM90-B2 Indexable insert Chip guiding stage R72 R73 U74 U70 U71 BDMT… BDMT… BDMT… BDGT… BDGT… + 0 0,05-0,3 0,05-0,2 ++ +++ +++ +++ +++ 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 M 0,06-0,12 K 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 N S 202 R70 BDMT… P Edge rounding Feed/tooth (mm) M70 BDMT… 0,05-0,2 Tools with ISO elements | Technical appendix | Cutting data recommendation for milling 0 + ++ +++ = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded Shell end face milling cutter with tangential technology ISM90-C2-SK ISM90-C2-HSK Indexable insert D00 D01 D02 D03 D81 D87 CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… 0 + ++ 0,1-0,25 +++ 0,1-0,25 + + P M 0,08-0,2 Chip guiding stage Edge rounding Feed/tooth (mm) K N 0,08-0,4 0,05-0,5 S ISM90-C4-SK ISM90-C4-HSK 0,1-0,4 0,05-0,5 0,05-0,2 0,05-0,3 0,05-0,4 0,08-0,2 Indexable insert Chip guiding stage Edge rounding P Feed/tooth (mm) H03 H12 H21 H22 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ ++ + ++ + + 0,05-0,4 0,08-0,4 0,05-0,4 0,1-0,25 M 0,08-0,2 K 0,08-0,3 N 0,08-0,4 0,05-0,3 S 0,08-0,2 Helix milling cutter with tangential technology Indexable insert Chip guiding stage D01 D02 D03 D81 D87 CTHD… CTHD/CTND… CTND… CTHD… CTHD… 0 + + + ++ +++ P 0,1-0,25 0,1-0,25 M 0,08-0,2 Edge rounding Feed/tooth (mm) D00 CTHD… K N 0,08-0,4 0,05-0,5 S IHM90-C4 IHM90-C4-HSK 0,1-0,4 0,05-0,5 0,05-0,2 0,05-0,3 0,05-0,4 0,08-0,2 Indexable insert Chip guiding stage Edge rounding P Feed/tooth (mm) M H03 H12 H21 H22 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ ++ + ++ + + 0,05-0,4 0,08-0,4 0,05-0,4 0,1-0,25 0,08-0,2 K 0,08-0,3 N 0,08-0,4 S 0,05-0,3 0,08-0,2 203 Technical appendix IHM90-C2 IHM90-C2-HSK Tools with ISO elements | Technical appendix | Cutting data recommendation for milling Cutting data recommendation for milling Feed per tooth Disc milling cutter with tangential technology IDM90-C2-L/R Indexable insert Chip guiding stage D01 D02 D03 D61 D67 D81 D87 CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD… 0 + + + + + ++ +++ P 0,1-0,25 0,1-0,25 M 0,08-0,2 Edge rounding Feed/tooth (mm) D00 CTHD… K N 0,08-0,4 0,05-0,5 S 0,1-0,4 0,05-0,5 0,05-0,2 0,05-0,4 0,05-0,5 0,05-0,4 0,05-0,5 0,08-0,2 IDM90-C2-LR Indexable insert Chip guiding stage D01 D02 D03 D81 D87 CTHD… CTHD/CTND… CTND… CTHD… CTHD… 0 + + + ++ +++ P 0,1-0,25 0,1-0,25 M 0,08-0,2 Edge rounding Feed/tooth (mm) D00 CTHD… K N S 0,08-0,4 0,05-0,5 0,05-0,5 0,05-0,2 0,1-0,4 0,05-0,4 0,05-0,5 0,08-0,2 IDM90-C4-L/R Indexable insert Chip guiding stage Edge rounding Feed/tooth (mm) 204 P M K N S H03 H12 H21 H22 A61 A67 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ 0,1-0,25 ++ + ++ + + + + 0,08-0,2 0,08-0,3 0,08-0,4 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4 0,05-0,3 0,05-0,3 0,05-0,4 Tools with ISO elements | Technical appendix | Cutting data recommendation for milling 0 + ++ +++ = Sharp edged = Slightly rounded = Medium rounded = Heavily rounded Disc milling cutter with tangential technology IDM90-C4-L/R Indexable insert Chip guiding stage Edge rounding P Feed/tooth (mm) H03 H12 H21 H22 A81 A87 CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… +++ ++ + ++ + + 0,05-0,4 0,08-0,4 0,05-0,4 0,1-0,25 M 0,08-0,2 K 0,08-0,3 N 0,08-0,4 S 0,05-0,3 0,08-0,2 IDM88-L8-L/R Indexable insert Chip guiding stage Edge rounding P H93 LTHU… +++ +++ 0,1-0,3 0,15-0,3 0,1-0,35 0,15-0,35 M K N S 205 Technical appendix Feed/tooth (mm) H83 LTHU… Tools with ISO elements | Technical appendix | Forms of wear Forms of wear on indexable inserts Form of wear Rectification measures Clearance surface wear tangential radial Crater wear tangential radial Scoring tangential radial Built-up edge tangential radial Chipping tangential radial Cutting edge fracture tangential 206 radial - Reduce cutting speed - Select more wear-resistant cutting material - Reduce feed - Reduce cutting speed - Select more wear-resistant cutting material - Use coolant - Reduce cutting speed - Select smaller setting angle - Reduce feed - Increase cutting speed - Increase feed - Select geometry with lighter cut (sharp cutting edges) - Increase cutting speed - Reduce feed - Select more ductile type of carbide - Select stronger geometry - Improve stability (for example short tool) - Cooling, continuous or dry (avoid thermal shock) - Reduce feed - Reduce cutting depth - Select stronger indexable insert geometry - Select more ductile type of carbide - Select thicker insert 207 Technical appendix Tools with ISO elements | Technical appendix Tools with ISO elements | MAPAL competence worldwide MAPAL competence MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers complete tool know-how for machining parts. The programme ranges from high-performance standard tools to complex custom tools. Absolute precision is the basis for the quality of MAPAL tools. The result is dependable tool concepts that ensure reliable manufacture. Excellent quality in relation to surface roughness, circularity, cylindricity and maximum tool lives are the consequence. 208 Tools with ISO elements | MAPAL competence worldwide MAPAL – always close to the customer, everywhere. Quality, close customer contact, early information on developments and market requirements are the core objectives of MAPAL. Every day more than 4,300 employees in the MAPAL Group prepare new, appropriate solutions for the machining tasks of our customers. With continuous training and further training of employees and the constant interchange of experience, MAPAL safeguards its high technological standards and guarantees that proverbial MAPAL quality. Subsidiaries Representatives The sites of the MAPAL Group Germany MAPAL Dr. Kress KG in Aalen MAPAL WWS GmbH in Pforzheim Australia MAPAL Australia Sales Pty. Ltd. in Ballarat, Victoria Mexico MAPAL FRHENOSA S.A. de C.V. in Monterrey Brazil MAPAL do Brasil – Ferramentas de preçisão Ltda. in Belo Horizonte Austria MAPAL representative in Steyr-Glenk Poland MAPAL Narzedzia Precyzyjne Spólka z o.o. in Posen Switzerland MAPAL representative in Brittern Singapore MAPAL Sales Office South East Asia MAPAL ISOTOOL GmbH in Sinsheim MILLER GmbH in Altenstadt Rudolf Strom GmbH in Vaihingen/Enz August Beck GmbH & Co. KG in Winterlingen China France WTE Präzisionstechnik GmbH in Kempten Weisskopf GmbH in Meiningen MAPAL China Production and Trading Ltd. in Shanghai MAPAL France S.A.S. in Le Chambon Feugerolles Slovak Rep. MAPAL C&S s.r.o. in Dlouhà Lhota MAPAL France – Bureau Villepinte in Paris South Africa MAPAL SPECTRA Carbide Tooling Technology in Port Elizabeth MAPAL France in Toulouse Taiwan MAPAL Precision Tool System Co. Ltd. in Tainan Thailand MAPAL THAILAND Co. Ltd. in Bangkok Great Britain MAPAL Ltd. in Rugby India MAPAL INDIA Private Ltd. in Bangalore Italy MAPAL Italia S.R.L. in Gessate/MI Japan MAPAL KK in Tokyo Korea MAPAL HTT Co. Ltd. in Kyunggi-Do Malaysia MAPAL Malaysia Sdn. Bhd. in Selangor Darul Ehsan Czech Rep. MAPAL C&S s.r.o. in Dlouhá Lhota Hungary MAPAL representative in Budapest USA MAPAL Inc. in Port Huron MI 209 Perfect machining technology Boring | Milling MAPAL the major specialist MAPAL Präzisionswerkzeuge Dr. Kress KG P. O. Box 1520 · D-73405 Aalen · Phone +49 (0) 7361 585-0 · Fax +49 (0) 7361 585-1029 info@de.mapal.com · www.mapal.com V2.1.0 MAPAL competence MAPAL competence Tools with ISO elements Tools with ISO elements Order No. 10137812 | V2.1.0 ISO-E-01-020-0115-WD Printed in Germany. Right of technical modifications reserved. Reaming and fine boring Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services MAPAL stands for innovative machining solutions with the highest quality, precision and cost-effectiveness. Starting from fine bore machining, we offer our customers a comprehensive range of precision tools for machining cubic parts. In conjunction with tailored services we can design complete machining processes so that reliable, cost-effective manufacturing is guaranteed. ISO tools from MAPAL have achieved a leading role in the areas of boring, precision boring and milling. Building on its knowledge of fine machining, in recent years MAPAL has produced a wide range of cost-effective standard tools and a broad technological basis for customer-specific solutions. Our specialists tap major productivity potential for every machining task by means of a wide variety of design options and their deep process understanding. Dr. Jochen Kress
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