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WIRTGEN
AMERICA
setting the
industry standard
ROAD AND MINERAL TECHNOLOGIES
www.wirtgenamerica.com
We pave the way for
the future
There can be no future without history:
Our mission is to be at your side every day for
Wirtgen America has been operating in
every single one of your tasks. Short reaction
the United States and Canada since 1985.
times and quick solutions - wherever you need
Starting out with the corporate offices in
us, whether at the job-site or at our dealers`
Nashville, in the middle of North America,
locations. Our dealers` trained personnel will
we have been developing continually ever
assist your staff to bring the most out of your
since and working closely with our 35 dealers
equipment and processes.
and their 250 locations - with sales offices,
workshops and warehouses for spare parts
On behalf of our passionate and highly
and well trained personnel. Catering to your
motivated team, I would like to invite you to
wishes and needs in the development of our
become part of this success story.
machinery is very important to us. We therefore give you our word that we will continue to
support you with our reliable and innovative
technology in the future.
Wirtgen america
Jim McEvoy
President / CEO
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The Wirtgen Group – a strong partner you
the processing of aggregates and recycled
can rely on.
materials. In the North American market, we
The strength of the Wirtgen Group is built on
can offer you our world-renowned service at
the excellence of its four core product brands
more than 250 different locations, operated by
with their unique wealth of experience. Togeth-
our 35 dealers. The expertise of more than 160
er, Wirtgen, Vögele, Hamm and Kleemann unite
professional employees at Wirtgen America is
a long tradition and great prowess in the art
available to you 24 hours a day. We provide
of German engineering. Our Group operates
in-depth sales and applications advice for our
in two business areas and is well positioned
equipment. You can rest assured that all
in both: Wirtgen Road Technologies comprises
Wirtgen America employees and our 35 dealers
technologies for the new construction and
collaborate closely to ensure swift decision-
rehabilitation of roads. Wirtgen Mineral
making and fast troubleshooting at all times.
Technologies encompasses technologies
True to our motto “Close to our customers”,
for the mining of mineral deposits and for
we are right there, whenever you need us!
2 I 3
Wirtgen america and our dealer netWork:
a strong local presence
Right where you need us.
Wirtgen America is located in the middle of
the North American market. Our dealers are
located all over the United States and Canada
so that we have locations in every single state
and province.
But it is not only geographically that we have a
great position: with our world and technology
leading products we can provide customers
a real advantage in their every day work. And
our dealer network does more than just sell the
high quality Wirtgen products: The delivery of
one of our machines marks the beginning of a
long-standing partnership. Our dealer network
puts the machines, parts and service expertise
close to our customers. Our dealers can
always rely on the specialists of Wirtgen
America with the strong background of the
four specialized brand headquarters in
Germany.
Wirtgen america
knowledge
services
technologies
brand headquarters
some of our dealers’
250 locations.
WIRTGEN AMERICA
Corporate Offices,
Nashville, Tennessee
4 I 5
Our expertise for your success:
Application advice and training
Wirtgen america
knowledge
services technologies
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Well-trained employees increase the
Application consulting:
efficiency of your machines.
More knowledge – more profitability.
If machines from the Wirtgen Group fleet are to
In the run-up to a planned construction
be used efficiently in all applications, it is crucial
project or during an application, the qualified
that the operators are professionally trained. The
engineers and applications experts from
Reinhard Wirtgen Learning Center, located on the
Wirtgen America and from our dealers support
grounds of the Wirtgen America corporate offices,
customers throughout the US and Canada,
provides a world-class training facility that has
supplying professional advice. For machines
enabled Wirtgen America to become an industry
from Wirtgen, Vögele, Hamm and Kleemann,
leader for customer and distributor training.
this includes but is not limited to advice for:
Besides lecture rooms and labs it has a training
workshop and a five-acre test track for hands-on
operations training for any of the Wirtgen Group
— t he optimum use of control and operating
systems
products. We can also bring our training directly
— special processes and methods such as fine
to you. Our experts and consultants are able to
milling or cold recycling with foamed bitu-
visit your business or job site to help improve
men, spreading emulsion with the SprayJet
your operations. The knowledge gained from our
module, compacting by oscillation and
training will boost your effectiveness.
multiple-stage crushing with fine screening.
Our training software, WITRAIN, is also avail-
Customers can increase their knowledge,
able to you. This software will provide you
improving their applications, ensuring opti-
with detailed information on your Wirtgen
mum working results and opening up new
Group machines.
fields of business.
1
1The 21,000-square foot,
state-of-the art learning
center opened in 2009.
2Professional application
advice – prior to
application and during
implementation on job site.
3The learning center
features modern labs and
classrooms.
2
3
6 I 7
On the job site or in the workshop:
our service is right where you need it
You will not be left on your own, wherever
Experienced service technicians provide
your jobs may take you.
direct on-site support.
The delivery of a Wirtgen Group machine
The specially trained service technicians
marks the beginning of a long-standing
provide support when machines need to be
partnership. Whether you are using machines
up and running again quickly. They will travel
from Wirtgen, Vögele, Hamm or Kleemann –
to your business premises or straight to the
our dealers` service technicians know your
job site. These experienced technicians will
machines inside and out and can be relied
rush to your aid, even on remote job sites or
on to make the right moves in any repair or
during unusual working hours.
service situation. We offer both repair and
preventive maintenance at your business, as
The tools employed by our trained service
well as in the shops of our dealer network.
technicians include WIDOS, the electronic
We continue to grow and invest in this
documentation system which contains all the
network to make sure that you get the best
detailed technical information on each type
service whenever you need it. True to our
of machine. Mobile service kits containing
pledge “close to our customers” our dealers
measuring instruments for electrical and
bring Wirtgen Group products, industry
hydraulic components guarantee that any
knowledge and support to you.
malfunction is diagnosed quickly. The
investment in these tools and the technicians
who use them is because we understand that
the quicker the problem is diagnosed the
sooner you are able to return to work.
3
1Experienced service
technicians keep your
machines on the move
– even on remote job sites.
2Fast On-Site solutions –
reduce downtime of your
machines.
3Well trained service
technicians at your service.
1
Wirtgen america
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8 I 9
Wirtgen Group Original Parts:
Stocked locally because we care about your machine
Wirtgen america
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Original parts - available when you need
a replica is in the quality. We continue to invest
them, where you need them.
in our infractructure to ensure you have the
Over $100 Million dollars of Wirtgen Group
parts and service you need - when you need it.
original parts are stocked locally at your
dealer locations and in the Nashville,
Parts and More – Spare parts at a glance.
Tennessee warehouse, making them available
Our well-structured ordering aid Parts and
to you when and where you need them.
More is also available to you. Whether you
use it as a catalogue, DVD or online at www.
For the ultimate in operational reliability –
partsandmore.net – you are sure to find the
Quality that pays off.
spare part you need quickly and easily. Parts
When you choose Wirtgen Group original
and More also provides useful additional
parts, you are choosing premium spare parts
information on maintenance details as well
fabricated according to the latest production
as applications technology expertise.
processes. The original parts undergo
stringent quality inspections and are extremely
Rhino Parts - Heavy-duty wear parts
reliable and durable.
Rhino Parts provides the highest quality cutter
bits, cutter drums, conveyor belts and track
Wirtgen Group original parts are optimally
pads for your milling machines, stabilizers,
tailored to our technologies, enabling you to
recyclers and surface miners. Wirtgen has
tap the full potential of your machines. Even
learned through years of designing its own
a short downtime costs time and money; so
parts that premium quality is the only answer
don’t be tempted by prices that seem lower.
for abusive applications. Rhino realiability is
The difference between an original part and
the key to success.
1
1The quality of spare
parts is vital for the overall
success of the construction
project.
2Fast parts availability
guarantees minimum
downtime.
3Parts and More offers an
overview of the most
important Wirtgen Group
2
3
Original Parts and is an
ideal partner.
10 I 11
a Wide range of products – as diverse
as your needs
Cold milling machines
Slipform pavers
With 13 types of machines and working widths
Whether you are constructing a road, a runway
ranging between 14” (350 mm) and 14’ 5”
or monolithic profiles, Wirtgen slipform pavers
(4,400 mm), our cold milling machine range is
operate extremely accurately thanks to precise
the largest in the industry – designed to meet
leveling – quality that pays off.
whatever challenge you may encounter. As is
typical for Wirtgen, each of these cold milling
Surface miners
machines boasts very high performance and
Wirtgen surface miners cut, crush and load a
an optimum milling result.
wide range of materials – all in a single pass.
This saves time and money. Another advan-
Cold recyclers
tage is the high purity of the mined material
Groundbreaking cold recycling technologies
when working on thin seams – thanks to the
supplement our range in the asphalt sector.
adjustable cutting depth.
Reusing the milled material, these efficient
road rehabilitation processes save on resourc-
Cutting technology
es and costs.
Cutting technology is a core compentence
of Wirtgen and the heart of its machine
Soil stabilizers
technology. Its continous development is
Premium-quality roads can only be built on a
always aimed at increasing the performance
stable base. Wirtgen soil stabilizers can create
and cost efficiency of your Wirtgen machinery.
an optimum base layer, even on tough terrain,
Wirtgen cutting technology with its cutter bits
by mixing in limestone or cement.
and toolholder systems is second to none.
1
Cold milling machines
1 Precise and economically
efficient removal of
pavement layers is one of
wirtgen’s core technologies.
2 the wr-generation scores
2
4
3
in both: stabilizing heavy
and moist soil and
recycling large-scale roads.
Cold recyclers and soil stabilizers
wirtgen america
Slipform pavers
Cold recyclers
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3 cold recycling produces
high-quality base layers,
reusing 100% of the
existing material.
4 slipform pavers – efficient
5
concrete paving with
minimal tolerances.
5 surface miners cut, crush
and load material in one
Surface miners
pass.
12 I 13
High quality machinery – for a successful
conclusion of your projects
VISION pavers
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Pavers from Vögele – High quality for
precision paving.
Variable width applications.
With VISION pavers specially developed for
Vögele screeds come with all it takes to
the North American market as well as SUPER
achieve the highest pavement quality. They
series pavers and a wide selection of screeds,
are equipped with various compaction sys-
Vögele is offering a full product range com-
tems, multiple extension designs and smart
prised of modern machines with a width of
controls, all providing superior performance
between 3’ 7” (1.1 m) and 52’ 6” (16 m) for
in all paving applications.
every paving job. Whether they are wheeled
pavers for use on confined job sites or tracked
Modifications for special jobs.
pavers with a high laydown rate and traction
Our special equipment optimizes demanding
for large paving widths, all the pavers in the
operating sequences. “Standard pavers” can
“dash 2” and “dash 3” generations are
be converted into “special equipment” by
equipped with the technologically advanced
means of simple modifications. This gives you
operating concept, ErgoPlus.
more flexibility which, in turn, saves money.
1
1VISION Series pavers:
specially designed for North
American market.
2Vögele SUPER Series:
ranges from compactness
to wide paving widths and
3
2
4
high performance.
3Vögele SprayJet module: an
economical and clean way
for pre-spraying and
SUPER pavers
Special equipment
Screeds
subsequent paving.
4Vögele screeds: for highest
pavement quality.
14 I 15
reliable and poWerful machines – innovative
technology that benefits you
Rollers from Hamm – Innovative technology
HD CompactLine
for optimum compaction.
Small articulated tandem drum rollers are
Outstanding performance combined with
perfectly adapted to applications on smaller
low fuel consumption and an award-winning
road construction and commercial sites.
design: these are the hallmarks of Hamm’s
These highly maneuverable machines efficient-
rollers for North America. A wide product
ly compact even in very confined areas. And
range – tailored to your applications. Hamm’s
like the larger HD+ i Series rollers, they are
well rounded product line includes a com-
available with vibration only or with oscillation.
plete line of tandem drum rollers, compactors
with smooth drums or padfoot drums for soil
Rubber-tired rollers
compaction and a full range of rubber-tired
When needed to compact asphalt pavements,
rollers.
the overlapping of the tires ensures an
impressively neat and smooth surface.
HD+ i series
The rollers in the HD+ i series are perfectly
H i series single drum compactors
designed for road construction and for the
H i series compactors are equipped with the
compaction of large asphalt surfaces.
latest in emissions technology, complying with
Furthermore they fulfill the emissions require-
the strict emissions requirements of TIER 4i.
ments of TIER 4i. Available with vibration only
Thanks to powerful engines, the machines have
or with oscillation make these rollers suitable
enough reserves to ensure outstanding compac-
for a variety of applications.
tion under all conditions. The optional ergonom-
1
ic cab and comfortable workstation let the
operator do the job in a relaxing environment.
HD+ i series tandem rollers
1 optimum compaction of
asphalt pavements.
2 machines of the hd
compactline are specialists
for smaller road construction
2
3
4
and commercial sites.
3 all rubber-tired rollers offer
excellent operating comfort
HD CompactLine
Rubber-wheeled rollers
H i series compactors
coupled with the highest
level of precision.
4 hamm compactors - soil
compaction in site prep
applications.
wirtgen america
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16 I 17
robust equipment – for your
daily challenges
Mobile jaw crushers
wirtgen america
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Crushing and screening plants from Kleemann
– Mobility which will cut your operating costs
Mobile impact crushers
Kleemann’s crushing and screening plants
MOBIREX series impact crushers are designed
for the processing of raw materials and the
for the production of standard finished
recycling of construction materials have a
grading products. This includes feeding of
particularly accurate and robust design.
material that is large or non-homogenous
Kleemann’s product range for North America
such as reinforced concrete and mixed
comprises track-mounted mobile plants with
demolition rubble.
an impressive performance range of 200 to
1,000 t/h. Each plant can be adapted to your
Mobile screens
specific requirements – we’d be happy to
Mobile screens are suitable for use wherever
advise you.
high outputs are required and where difficult
to screen material must be separated.
Mobile jaw crushers
MOBICAT series single-toggle jaw crushers
Mobile secondary crushers
are primarily used for pre-crushing natural
Stationary processing plants are increasingly
stone and construction waste. According to
being replaced by mobile machines. Klee-
the raw material, they can also be used to
mann has developed special secondary
make end products like crushed stone, ballast
crusher units which work, electrically inter-
and sub base.
locked, together with other machines such
as primary crushers and screens.
1
1 mobile jaw crushers are
characterised by their
uncompromising design
and sturdiness.
2 high quality of end product,
environmental and cost
awareness is combined
2
4
3
with the mobireX series.
3 mobiscreens are all
diesel-electric driven.
Mobile impact crushers
Mobile screens
Mobile secondary crushers
4 mobicone and mobiFoX
can be used as secondary
or tertiary crushers.
1418I I1519
Our Brand headquarters – specialized,
innovative and THE Technology Leaders
Wirtgen – Windhagen
Hamburg
Berlin
Dresden
Cologne
Windhagen
Frankfurt
Stuttgart
Munich
1
2
3
More than sixty machine models
The entire range of cutting technology is also
1The high-quality
produced at one location
manufactured here, i.e. milling drums for
construction machines from
The largest brand headquarters of the Wirtgen
milling machines, recyclers, soil stabilizers
Wirtgen are manufactured
Group is located in Windhagen: milling
and surface miners. Premium-quality con-
machines, soil stabilizers, hot and cold
struction machines with their practically-ori-
recyclers, slipform pavers and surface miners
ented equipment are put together on our
are all produced at the Wirtgen GmbH brand
assembly lines. Thanks to the expansion of
2Flow assembly of machines
headquarters. Parts production is correspond-
the factory in 2012, we can now guarantee
guarantees a consistently
ingly versatile as a result and includes the
even faster and more efficient assembly of
fabrication of essential components for
complex large machines.
Wirtgen’s core machines.
at this plant. The Wirtgen
Group’s head office is also
located in Windhagen.
high quality and short
throughput times.
3Cutting technology is a
core competence:
high-precision fabrication
of milling drums.
Wirtgen america
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Vögele – Ludwigshafen
Hamburg
Berlin
Dresden
Cologne
Frankfurt
Ludwigshafen
Stuttgart
Munich
1
2
3
1The production of pavers is
The new Vögele brand headquarters –
For instance, all models have been converted
in full swing at the new
A facility that defies superlatives.
to flow manufacturing. The cycle times of
brand headquarters of
Since 2010, the market leader has been
individual lines were also further optimized to
producing its machines in the world’s most
improve the synchronization of the different
modern paver factory in Ludwigshafen, ready
series on one assembly line.
Joseph Vögele AG.
2Precision work during
screed fabrication - the
for shipment to customers all over the world.
painstaking fine adjustment
This is currently one of the most significant
of every last detail.
investment decisions in the European
3The assembly lines are
machinery sector. Erecting a brand new
organized according to the
factory on a greenfield site meant that all
flow principle, permitting
operational sequences could be designed
optimum material flow.
and constructed to ideally comply with
process optimization principles.
20 I 21
Our brand headquarters – specialized,
innovative and THE Technology Leaders
Hamm – Tirschenreuth
Hamburg
Berlin
Dresden
Cologne
Frankfurt
Tirschenreuth
Stuttgart
Munich
1
2
3
The birthplace of modern compaction
Following assembly, each machine undergoes
1Everything connected with
technology
stringent quality controls before being shipped
compaction is produced at
Hamm’s employees produce the company’s
to customers around the world from the
the Tirschenreuth brand
world-renowned rollers of top quality at the
dispatch center. The factory has been dubbed
Tirschenreuth brand headquarters. Compac-
“the plant of short distances” by virtue of its
tors, tandem rollers and static rollers are
ingenious logistics, intelligent storage systems
for efficient, top-quality
manufactured according to the flow assembly
and production line design.
series production.
principle in two capacious assembly halls.
headquarters.
2Flow production lines make
3The drums for the
The well-trained expert staff assemble the
world-renowned Hamm
compactors from individual parts and pre-
rollers are manufactured
assembled modules then configure them
from flat steel sheets on
according to customer requirements.
state-of-the-art production
equipment.
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Kleemann – Göppingen
Hamburg
Berlin
Dresden
Cologne
Frankfurt
Göppingen
Stuttgart
Munich
1
2
3
1Short distances and
Series production with maximum
Process innovations such as the environmen-
optimum production
productivity and product quality
tally friendly powder-coating area improve the
processes are the winning
All production processes – from prefabrica-
quality of the core components produced in
tion to final assembly – have been combined
the new facility. The crushing and screening
under one roof at Kleemann’s new brand
plants are assembled on four production lines
headquarters in Göppingen. Short distances
according to the flow assembly principle. This
and state-of-the art manufacturing processes
increases productivity and minimizes delivery
enable Kleemann’s staff to produce their
times for crushing and screening plants while
cutting-edge crushing and screening plants
a consistent quality assurance system guaran-
under optimum conditions.
tees that the high standards of quality are
features of Kleemann
GmbH’s new plant in
Göppingen.
2Designed for tough quarry
operation, the plants are
developed on modern CAD
systems.
3Flow assembly on four
maintained at all times.
production lines reduces
throughput times
22 I 23
6030 Dana Way
Antioch, TN 37013
Phone: 615.501.0600
Fax: 615.501.0691
E-Mail: info@wirtgenamerica.com
www.wirtgenamerica.com
No. WA-CORP AM-09/14 © by Wirtgen America 2014 Printed in USA
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