Tim Kowalski, Wirtgen America

Transcription

Tim Kowalski, Wirtgen America
Welcome
Wirtgen America Presentation
Outline
Where we started?
The early years
Other Manufacturers
Where are we going?
1800’s - 1925
1925 - 1975
1975 - 2000
2000 – Today
Where we see the Future?
Intelligent Compaction (IC)
What are States doing?
Density or Stiffness?
What is Next?
Wirtgen America Presentation
Where we Started?
Road rollers have been
around for over 250 years
(mid 1700’s)
Early 1800’s rollers were
made of stone & cast iron
and filled with water or stone
& pulled with 1 hp.
Manufacturing of rollers
started in the late 1800’s &
early 1900’s
Wirtgen America Presentation
1800’s - 1925
Wirtgen America Presentation
Rollers 1800’s - 1925
1832
Volvo is founded by Johan
Theofron Munktell
1871
Ingersoll Rand was founded
as a Drill Company
1878
Hamm was founded by
Anton & Franz Hamm
Originally to build Agg.
Equipment
Wirtgen America Presentation
Rollers 1800’s - 1925
1906
Ingersoll Rand started producing
rollers
Steam
1911
Hamm produces the world’s first
motor-powered road roller
Deutz engine (still using today)
1914
Ingersoll Rand starts producing
compression-ignition road rollers
1918
Sakai is founded
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1925 - 1975
Wirtgen America Presentation
Rollers 1925 - 1975
1925
Caterpillar was founded
Merger of Holt
Manufacturing & C.L. Best
Tractor Company
Doesn’t get into roller
market until later on
1928
Hamm switches exclusively
to producing rollers
No more Agg Equipment
1929
Sakai starts manufacturing
rollers
Wirtgen America Presentation
Rollers 1925 - 1975
1932
Hamm develops Allwheel drive & All-wheel
steer roller
Patented until 1970
Licenses granted to Japan
in 1964 (exception)
1934
Dynapac founded in
Stockholm, Sweden
Based on the acquisition
of a patent for vibration of
Concrete
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Rollers 1925 - 1975
Note: First experimental vibratory rollers were
developed in the 1930’s
Manufacturers at that time considered it to be harmful to the
equipment
Didn’t relook at vibration for another 20+ years
Wirtgen America Presentation
Rollers 1925 - 1975
1946
Dynapac starts
production in the USA
1947
Dynapac launches 1st
vibratory plate
compactor
1953
Dynapac launches their
1st vibratory roller
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Rollers 1925 - 1975
1956
Hamm develops the static
3-Wheel roller
1957
Bomag was founded
BW 60 1st hand guided
roller with double
vibration & all drum drive
1962
Bomag BW 200 is 1st rideon roller w/double
vibration & all drum drive
Still see some today
Wirtgen America Presentation
Rollers 1925 - 1975
1963
Hamm develops allwheel drive & all-wheel
steer pneumatic roller
1972
Hamm develops the Allwheel roller with double
vibration
1973
Bomag introduces the
BW211
1st single drum soil
compactor
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1975 - 2000
Wirtgen America Presentation
Rollers 1975 - 2000
1976
Sakai introduced rollers
into the USA
1978
Sakai come out with
light compact line
1979
Bomag introduced the
BW100AD
Articulated tandem roller
Wirtgen America Presentation
Rollers 1975 - 2000
1983
Hamm develops
oscillation (31 yrs. Ago)
Caterpillar starts
building rollers
Bomag introduces the
Small box – BTM 01
Tarrameter
Made it possible to
control compaction during
rolling
1996
Bomag introduces
Variomatic
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Rollers 1975 - 2000
1998
Hamm introduces 1st
HD series tandem
asphalt rollers
1999
Hamm is purchased by
the Wirtgen Group
2000
Hamm develops 3000
series single drum soil
compactors
Replacing 2000 series
Wirtgen America Presentation
2000 - Present
Wirtgen America Presentation
Rollers 2000 - Present
2001
Bomag introduces
Asphalt Manager
Optimal compaction &
control on Asphalt
Sakai introduces 3
unique concepts in
rolling
High Frequency rollers /
4000 vpm
Track driven vibratory
roller – CV550
Vibratory pneumatic
roller
Wirtgen America Presentation
Rollers 2000 - Present
2003
Bomag introduces
Polygonal drum
Deep soil compaction
2006
Hamm redesigns
compact HD line of
rollers
2007
Hamm introduces HCQ
Hamm Compaction
Quality
Wirtgen America Presentation
Rollers 2000 - Present
2007
Sakai introduces
oscillation rollers (24 yrs.
after Hamm)
66” drum machines
Dynapac becomes
member of Atlas Copco
Group
Ingersoll Rand is
purchased by Volvo
2008
Hamm introduces the
new HD+ tandem roller
Wirtgen America Presentation
Rollers 2000 - Present
2010
Hamm re-designs
pneumatic roller
More state-of-the art design
2013
Bomag introduces Tango
compaction (oscillation – 30
yrs. After Hamm)
Hamm introduces new Hseries single drum soil
rollers
Re-designed from 3000
series
Tier IV technology
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HISTORY
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Where we see the
Future?
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Hamm Intelligent Technology
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Hammtronic
Fuel Saving
Fuel Saving
afety
Fuel Saving
Fuel Saving
Safety
Safety
Profitability
Profitability
Safety
Profitability
Fuel Savin
Fuel Saving
Safety
Profitability
Safety
Safety
Safety
Profitability
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Sa
Oscillation
Vibration
Oscillation
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Hamm Compaction Quality
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Intelligent Compaction
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Why Intelligent Compaction?
Shortcomings in the Compaction Process…
Limited “On The Fly”
Feedback
Over or UnderCompaction Can Occur
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Sampling Coverage
1 / 1,000,000
100 %
Coverage
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Practical example:
Counting of passes
1-3 passes
Up to 13
passes
Consistency
Up to 15
passes
1 pass
Passes
1
2
3
4
5
6
7
8
>8
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HCQ System
Difference between earthwork and soil
Bearing capacity
%
Wirtgen America Presentation
HCQ-GPS
Compaction Degree
Stiffness
is not the same as
compaction degree!
(% Density)
Wirtgen America Presentation
HCQ-GPS
What are other States
doing?
Wirtgen America Presentation
FHWA - EDC
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Other IC FHWA Projects
2012
2013
2014
Wirtgen America Presentation
Summary
We have come a long way
single horse stone rollers
Static 3-wheel rollers
Tandem vibration rollers
Pneumatic rollers
Oscillation rollers
Intelligent rollers????
Why IC?
QC Tool
Consistency
Permanent Record
FHWA
More consistent product
Overall Benefit:
Combining current technology
Improved Pavement performance!
Wirtgen America Presentation
Thank You
Wirtgen America Presentation