KW Catalogue 2015-2016
Transcription
KW Catalogue 2015-2016
CATALOGUE SAFETY WELDING & CUTTING 2015 - 2016 Delivery within 24 hours from stock! (The Netherlands) Katje Welding bv, De Steven 4, NL-9206 AX Drachten, PO Box 5, NL-9200 AA Drachten, tel. +31-512-532829, fax +31-512-532897, e-mail: info@katjewelding.nl, website: www.katjewelding.nl General Terms and Conditions Art.1 APPLICATION 1. 2. Unless expressly agreed in writing, hereafter referred to as the "Seller", and a third party, hereafter referred to as the "Buyer", the stipulations contained in these general conditions apply to all quotations and offers made by the seller, the acceptation of these by the buyer as well as any agreement for sale, purchase or the supply of services concluded as a consequence hereof. By entering into an agreement with the seller, the buyer declares his awareness and acceptance of these general conditions, including eventual changes therein. Other (general) conditions of sale or purchase are expressly declared to be non-applicable to such agreements. The nullity or void ability at law of one or more stipulations in these general conditions leaves the applicability of the other stipulations unimpeded. Art.2 OFFER 1. Every quotation or offer made by the seller is without engagement, except when explicitly mentioned different in writing. Art.3 AGREEMENT 1. 2. The seller is only legally bound once the agreement has been confirmed by him in writing. The agreement is concluded on the day on which the seller sends his written confirmation to the buyer or has dispatched the goods/merchandise. Art.4 INTELLECTUAL PROPERTIES 1. 2. Sketches, models etc. contained therein, as well as those in respect of the products supplied by the seller, are reserved to the seller. Should any action on the part of the buyer be required for these rights to be established, the buyer commits himself unconditionally to render his assistance. All above mentioned items remain the property of the seller, even if a charge has been made for them, and may not, wholly or partially, be copied, reproduced, supplied or lent to third parties by the buyer, without the seller's written consent. The items mentioned in the previous paragraph must be returned by the buyer to the seller immediately upon the latter's request. Art.5 PRICE 1. 2. 3. 4. Unless otherwise agreed, and except in the case of quotations for ex-factory supply, the prices quotated by the seller include the cost of packaging, transport and delivery to the place indicated by the buyer within Holland for shipment with a net invoice value of € 450,00 (exclusive of VAT). For shipment with a net invoice value less than € 450,00 (exclusive of VAT) the transport costs will be charged to buyer. Prices always exclude value added tax. If, within three months of the conclusion of the agreement, but before the date of delivery, the seller alters the agreed price as a consequence of changes in one or more of the factors determining such price, whatever these may be, the buyer is authorized to cancel the agreement. If, after these three months have passed, but before the date of delivery, changes take place in the factors determining price, whatever these may be, the seller has the right to alter the agreed prices. Factors determining price will include, in all cases: raw material prices, component prices, wage and transport costs, foreign currency rates, import duties and taxes or other levies. The applicability of the provisions contained in Article 7A paragraph 1643 of the New Civil Code is expressly excluded. The seller may impose a surcharge for supplies with an invoice value of less than € 227,00 (exclusive of VAT), even if the delivery is combined with that or other items. Art.6 PAYMENT 1. 2. 3. 4. 5. 6. Payment will be deemed to have been made when the amount in question has been fully received by the seller. The buyer is obliged to fulfil his obligation to pay within 10 days of the invoice date, in which case a possible credit surcharge, shown separately on the invoice, may be deducted. The buyer is not authorized to make any deductions from the price shown on the invoice to cover any counter-claim made by him on the seller. Amounts which have not been settled within 10 days of the date of invoice will be subject to interest at the official interest rate (for commercial debts), from the date due until the date of full settlement has been received. This will be calculated per calendar month, or part thereof, for the amount outstanding, including interest due on this. Charging these expenses does not abrogate the obligation of immediate payment. If the buyer neither settles his account on time, nor conforms to a subsequent notification of default within 10 days, the seller is authorized to regard the agreement as void, without recourse to legal action. In this case, the buyer is responsible for damage suffered by the seller, including, inter alia, loss of profit, transport costs and legal charges incurred as a result of the default. Furthermore, once the buyer has been declared to be in default, the seller is entitled to charge interest on the amount outstanding at a rate of one percent above the current official rate for the first calendar month or part thereof, at three percent above this rate for the second month and at five percent above the official rate for the third and subsequent months. Should the seller take legal (or extra-judicial) action against the buyer, in the case of the latter's default, the cost of this is payable by the buyer. The (extra-) judicial damages payable will, in any case, amount to 15 percent of the principal, including VAT, with a minimum of € 113,00. The seller is entitled to charge the buyer for the cost of storing goods ready for delivery if the latter does not take delivery on time, for whatever reason. Every payment of outstanding invoices will be taken as payment towards the oldest outstanding account. Art.7 TESTING 1. The seller will, before despatch, if agreed in writing, inspect and test the goods to be supplied. The buyer has the right to attend the tests and will be advised by the seller, in good time, that the goods are ready for testing. The seller will supply the buyer, at the latter's request, with a certified copy of the inspection and test reports. If the buyer wishes, and has indicated this to the seller in good time, these inspections and tests may be carried out by an independent research institution designated by the buyer and at the buyer's expense. Art.8 SUPPLY 1. 2. 3. Unless otherwise agreed in writing, the time of delivery will be regarded as a prudent estimate. If delivery in a definite period of time has been agreed, this commences on the date upon which the seller confirms the agreement in writing, having received all information necessary for the performance of the agreement. Delivery will be regarded as having been completed at the moment that the goods, or the most important part of them, have been delivered for testing to the buyer's factory site or to another location, if this is expressly determined in the agreement. The fact that delivery is not made on time, for whatever reason, does not entitle the buyer to damages, suspension or annulment of the agreement, or to nonperformance of any obligation on his part arising out of this or any other agreement made with the seller. Art.9 TRANSFER OF TITLE AND LIABILITY 1. 2. Except as provided in paragraph 2 of this article, the title to and liability for the goods will be transferred to the buyer on delivery, as described in article 8. As long as the buyer has not either paid the full purchase price, including possible attendant expenses, for this or previous supplies, or given guarantees for such payment, the title to the goods remains with the seller. In this case, ownership of the goods is transferred to the buyer once he has met all his obligations to the seller. Katje Welding bv page 1 2015-2016 General Terms and Conditions Art.10 NON-PERFORMANCE DUE TO FORCE MAJEURE 1. 2. 3. 4. The time of delivery, as indicated in article 8, will be extended by the period during which the seller is prevented from carrying out his obligations by force majeure. Force majeure, as far as the seller is concerned, applies when, after an agreement has been concluded, the seller is prevented from carrying out his obligations under this agreement by, inter alia: war, danger of war, civil war, commotion, molestation, fire, water damage, flooding, lock-outs, import and export restrictions, government measures, faulty machinery or disruption of energy supplies, etc. In all cases this applies both in respect to the seller's own company as to third parties from whom the seller needs to obtain raw materials or other supplies and also during storage and transport, whether under the seller's own management or not, and further under all other circumstances which occur outside the scope of the seller's blame or liability. If delivery or the execution of work is delayed for more than two months due to force majeure, the buyer and seller are both entitled to regard the agreement as concluded, with neither party being liable to damages from the other. If force majeure occurs when the agreement has been partially carried out, the buyer is, if the outstanding supplies are delayed by two months or more by force majeure, entitled to keep the goods already supplied and to pay only the amount due for these. Furthermore, the buyer is entitled to regard the agreement concerning the goods already delivered as void, in which case he is obliged to return these goods already supplied cannot be properly used by them as a result of the remaining goods not being delivered. Art.11 DISSOLUTION 1. 2. The buyer is in default at law if he is declared bankrupt or has been given a moratorium on payments, or if he has applied for these, or if he decides on, or actually carries out (partial) closing down or liquidation of his business, or if a substantial part of his capital is attached as a consequence of a claim on him. In such cases the seller is entitled, without there being a requirement for a summons or declaration of default being issued or court action being taken, to: - entirely or partially suspend the performance or fulfilment of one or more of his obligations arising out of the agreement(s) concluded with the buyer; and/or - to demand immediate payment from the buyer; and/or - to request payment in cash; and/or - to terminate the agreement(s) made with the buyer immediately, entirely or partially. The stipulations in article 11, paragraph 1 do not curtail the rights of the seller to complete compensation for damage, interest and expenses. Art.12 GUARANTEE 1. 2. 3. 4. The seller guarantees the soundness of the goods which are to be supplied as according to the agreement, and that these goods comply in all respects with all appropriate requirements set out in applicable laws and/or other governmental regulations which are in force at the time the agreement was concluded. The stipulations in paragraph 1 also apply to welding filler materials supplied by the seller, in which case the material supplied is also guaranteed, on delivery, to comply with the seller's specifications, taking into account the tolerances prevailing for such materials in the branch. The guarantee mentioned in paragraph 1 does not apply to advice furnished by the seller concerning welding and cutting, the choice and use of welding filler materials and the use of machines and accessories. The advice mentioned in paragraph 3 only indicates the possibilities available to the buyer or user. The practical application of information contained in such recommendations is entirely for the account and risk of the buyer or user. Art.13 LIABILITY 1. 2. 3. 4. 5. The seller renders himself liable to the buyer solely for deficiencies in the goods supplied which manifest themselves within the guarantee period cited in the agreement, unless the damage is the result of the fact that the goods were used in disregard of the instructions supplied with them, or if other mistakes were made during use. The seller's liability is restricted to the value of the faulty article supplied or to replacement of that article or part thereof. The buyer will safeguard the seller against third party liability of any kind, for damage occurring which has not been caused by an action on the part of the seller. Without prejudice to the stipulations of article 12, the seller cannot be accused of negligence in the case of previously supplied welding filler materials if welding technology of knowledge of the use of raw materials changes. In accordance with the stipulations of article 12 paragraph 4, the seller is never liable for indirect or direct damage arising from his recommendations in any manner whatsoever, whether or not such advice was given against payment. Art.14 APPLICABLE LAW 1. Offers, quotations and agreements to which these general conditions apply are subject to the Law of the Netherlands. Art.15 DISPUTES 1. 2. 3. All disputes arising out of this agreement or from subsequent agreements affecting it, will be, with the exclusion of the usual power of the judiciary, settled by arbitration according to the regulations of the Netherlands Arbitration Institute. A dispute will be held to exist if this has been notified in writing by one party to the other. This arbitration clause does not exclude the entitlement of the parties to apply for a summary hearing at the Civil Court in urgent cases, and for them to engage in preventative legal action and to take the steps necessary for this to be effective. Katje Welding bv page 2 2015-2016 Index Pagee Regulators Unicontrol..........................................................................................................................................................................................6 - Gassavers Pluscontrol, balloon regulators, regulators Jetcontrol 600, regulators Unicontrol 500 (300 bar) Regulators HiQ® .................................................................................................................................................................................................10 Regulators medical ............................................................................................................................................................................................11 Regulators manifolds .........................................................................................................................................................................................12 Many-Flow manifolds .........................................................................................................................................................................................13 - High pressure hoses, cylinder connections, wallbrackets Regulators CATWELD Dincontrol .....................................................................................................................................................................15 - Pressure gauges Regulators CATWELD Standard........................................................................................................................................................................17 Regulators CATWELD .......................................................................................................................................................................................18 Cylinder coupling adapters, gaskets.................................................................................................................................................................19 Welding system The Little Torch .......................................................................................................................................................................21 - Spare parts Soldering and brazing torch HBL ......................................................................................................................................................................23 Welding and cutting system AGA X-11 Original ...............................................................................................................................................24 Welding and cutting system LX-14....................................................................................................................................................................25 Welding and cutting system AGA X-21 Original ...............................................................................................................................................26 Cutting torch AGA X-511 Diamond....................................................................................................................................................................28 Cutting torch CATWELD X-31 ............................................................................................................................................................................29 Cutting nozzles (injector) ...................................................................................................................................................................................31 Cutting nozzles (nozzle mix) ..............................................................................................................................................................................33 High Speed cutting nozzles (nozzle mix) .........................................................................................................................................................36 Welding hoses and accessories........................................................................................................................................................................38 Quick-action couplings ......................................................................................................................................................................................40 Hose connections and fittings...........................................................................................................................................................................41 OM STOP anti leakage device ...........................................................................................................................................................................45 - Hose reels Propane equipment air aspiration .....................................................................................................................................................................46 - Proparange, regulators, Classic, Lomat Piëzo Propane equipment accessories .......................................................................................................................................................................48 - Refillable gascylinders, hose failure valves, Lomax Gas welding accessories ...................................................................................................................................................................................49 - Goggles, spark lighters, cylinder keys, nozzle cleaners, flashback arrestors Gas welding wire ................................................................................................................................................................................................51 Brazing and soldering alloys .............................................................................................................................................................................52 Stay Brite ............................................................................................................................................................................................................53 Soft soldering alloys ..........................................................................................................................................................................................54 Fluxes..................................................................................................................................................................................................................55 TIG welding wire ................................................................................................................................................................................................56 -TIG pen Gas welding applications...................................................................................................................................................................................57 - Thermic lances, flame cleaning attachments, heating attachments, powder cutting equipment Cylinder trolleys .................................................................................................................................................................................................58 Machine cutting torches ....................................................................................................................................................................................59 - Pressure control gauges Katje Welding bv page 3 2015-2016 Index Pagee Safety ..................................................................................................................................................................................................................60 Heat protection fabrics.......................................................................................................................................................................................61 - Heat protection clothing, high temperature gloves, flame protection mats Tempilstik temperature indicator ......................................................................................................................................................................65 TIG-electrodes CATWELD..................................................................................................................................................................................66 Non destructive material testing .......................................................................................................................................................................67 Accessories electrical ........................................................................................................................................................................................68 - Earth clamps, electrode holders, wire brushes, chipping hammers, hand (test) flowmeters, auto darkening welding helmets Electrode ovens..................................................................................................................................................................................................70 CO2 applications.................................................................................................................................................................................................72 - Hand Air, CO2 gasheaters, Fryson Gasmixers and gasblenders ..............................................................................................................................................................................73 SNOWPACK dry ice pellet maker ......................................................................................................................................................................75 JETFREEZER pipe freezing equipment.............................................................................................................................................................76 Tools for piping ..................................................................................................................................................................................................77 Purge gas systems .............................................................................................................................................................................................79 Technical data and conversion tables ..............................................................................................................................................................82 Katje Welding bv page 4 2015-2016 Katje Welding bv page 5 2015-2016 Regulators Unicontrol Description Unicontrol regulators are a completely new regulator range. The Unicontrol series consists of regulators designed for the most common industrial gases. The design is simple, safe and wear resistant. The operation of the regulators is first-rate and they provide highly efficient and precise regulation of gas supplies. Unicontrol regulators are made to satisfy national standards in most countries as regards inlet and outlet fittings, pressure rating, pressure gauges as well as safety requirements. The design is compact and rugged yet the flow capacity is sufficient for the majority of gas processes in the cutting and welding field. All variants in the range are of the same basic design. The major components are common throughout the range thus limiting the number of spares and accessories that need to be held for repair and in service use. All regulators are subject to individual tests before leaving the factory. The horizontal position of the pressure relief valve prevents water from penetrating the regulator. The service life of the regulator will increase significantly. Flow diagrams Acetylene Oxygen The capacity graphs show the outlet pressure as a function of the flow rate at different pressures (P1). Katje Welding bv page 6 2015-2016 Regulators Unicontrol Unicontrol 500, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Gas A044700 A044701 A044702 A044703 A044704 A044705 A044710 A044711 A044712 A044713 A044720 A044725 A044730 A044740 A044742 A044743 A044750 A044751 A044752 Acetylene NL Acetylene PP AGA Acetylene NO Methane Acetylene 5/8” BSP Acetylene FR Oxygen NL Oxygen GE Oxygen NO Oxygen FR Carbon Dioxide Carbon Dioxide Formeer (backinggas) Argon-Helium-Nitrogen Nitrogen Airco 1 fixed 10 bar Nitrogen Airco 2 fixed 10 bar Air Air fixed 8 bar CO/N2 calibration gases Nominal working pressure bar 0- 1.5 0- 1.5 0- 1.5 0-10.0 0- 1.5 0- 1.5 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 Primary pressure gauge scale bar 0- 40 0- 40 0- 40 0-315 0- 40 0- 40 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 Secondary pressure gauge scale bar 0- 2.5 0- 2.5 0- 2.5 0-16.0 0- 2.5 0- 2.5 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 Side entry according NEN 3268 Connection yoke W 28.806 x 1/14” G 3/4” W 21.8 x 1/14” G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 3/4” W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 28.806 x 1/14” W 28.806 x 1/14” W 1” (25.4 x 1/8”) RU 6 RH LU 1 LI 2 LI 2 RI 2 LH LH LH RH RU 1 RH RU 1 RU 1 LU 1 RU 3 RU 3 RU 3 RU 6 RU 6 LU 4 RH RH LH RH RH RH RH RH LH Unlike common regulators, Unicontrol regulators incorporate a fully encapsulated valve for consistent flow characteristics, longer life and improved performance. A sinter filter within the encapsulated valve prevents particles from entering the seat. Unicontrol 500 Oxygen Unicontrol 300, 2 gauges (l/min), EN 2503. Max primary pressure 200 bar The regulator has a content pressure gauge and a flow pressure gauge showing the gas flow in litres per minute, as well as single wheel adjustment of the gas flow. Unicontrol 300 is intended for MIG/MAG welding processes. Art.no. Gas A044765 A044766 A044767 A044768 Carbon Dioxide Formeer (backinggas) Argon/mixtures Mison Nominal flow gauge l/min 0-35 l/min 0-35 l/min 0-35 l/min 0-35 l/min Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 Secondary flow gauge scale l/min 0-45 l/min 0-45 l/min 0-45 l/min 0-45 l/min Side entry according NEN 3268 W 21.8 x 1/14” W 21.8 x 1/14” W 24.32 x 1/14” W 1” (25.4 x 1/8”) RU 1 LU 1 RU 3 RU 4 RH LH RH RH Unicontrol 300 Argon/CO2 Katje Welding bv page 7 2015-2016 Regulators Unicontrol Unicontrol 100, 1 pressure gauge and 1 flowmeter, EN 2503. Max primary pressure 200 bar The regulator is especially available for TIG welding processes. It is pre-set at a working pressure of 4.5 bar to produce an accurate flow setting. The regulator has a content pressure gauge and a flowmeter with a ball floating device showing the flow in l/min against a graduated scale. The scale's graduation is adapted for Argon. The flow is read off at the upper edge of the ball floating device. Art.no. Gas A044780 A044782 A044784 A044785 A044786 A044788 A044797 A044790 A044792 A044794 A044796 Carbon Dioxide Carbon Dioxide/gassaver Formeer (backinggas) Hydrogen Argon/mixtures Mison Helium Air Calibration gas/flowmeter Calibration gas Calibration gas/gassaver Preset working pressure bar 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 <3 <1 < 0.3 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 Max capacity flowmeter l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min Side entry according NEN 3268 W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” W 24.32 x 1/14” W 1” (25.4 x 1/8”) W 24.32 x 1/14” W 28.806 x 1/14” W 1” (25.4 x 1/8”) W 1” (25.4 x 1/8”) W 1” (25.4 x 1/8”) RU 1 RU 1 LU 1 LU 1 RU 3 RU 4 RU 3 RU 6 LU 4 LU 4 LU 4 RH RH LH LH RH RH RH RH LH LH LH Unicontrol 100 Argon/CO2 Unicontrol 500, 1 pressure gauge, EN 2503 Whether you need to heat, power or grill, propane cylinders and tanks are used daily across the globe. The required cylinder regulators are used strictly for outdoor appliances and function to regulate pressure between the bottle and the hose. Art.no. Gas A044759 A044760 Propane (BENEGAS) Propane (SHELL), Mapp, Apachi Secondary pressure gauge scale bar 0-6.0 0-6.0 Side entry according NEN 3268 POL W 21.8 x 1/14” LU 1 LH Unicontrol 500 Propane Katje Welding bv page 8 2015-2016 Regulators Unicontrol Jetcontrol 600, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Jetcontrol 600 regulators are single stage, two gauge regulators of simple and compact design giving long and trouble free service. Jetcontrol 600 regulators are extensively used in oil refineries, chemical research laboratories and any area requiring safety and reliability in the control of high pressure gases up to a maximum of 200 bar outlet pressure. Diaphragms are manufactured from stainless steel and the inlet is fitted with an efficient metal filter ensuring long service life. Art.no. Gas A261350# A261352# A261353# Argon-Helium-Nitrogen Hydrogen Air Nominal working pressure bar 0-200.0 0-200.0 0-200.0 Primary pressure gauge scale bar 0-315 0-315 0-315 Secondary pressure gauge scale bar 0-315.0 0-315.0 0-315.0 Side entry according NEN 3268 W 24.32 x 1/14” W 21.8 x 1/14” W 28.806 x 1/14” RU 3 LU 1 RU 6 RH LH RH Jetcontrol 600 Nitrogen Unicontrol 500, 2 pressure gauges, EN 2503. Max primary pressure 300 bar Art.no. Gas A044810 A044815 A044811 A044816 Oxygen Argon-Helium-Nitrogen Oxygen Argon-Helium-Nitrogen Nominal working pressure bar 0-12.0 0-12.0 0-12.0 0-12.0 Primary pressure gauge scale bar 0-450 0-450 0-450 0-450 Secondary pressure gauge scale bar 0-16.0 0-16.0 0-16.0 0-16.0 Side entry according NEN 3268 according NEVOC 5145 NEVOC NEVOC G 5/8” (22.9 x 1/14”) W 24.32 x 1/14” RI 2 RU 3 RH RH Unicontrol 300 bar Pluscontrol 101 Pluscontrol 101 is a gassaver for the reduction of the initial gas surge when welding with shielding gas. At the welding start a solenoid valve is opened to let the shielding gas flow from the cylinder via the regulator or outlet through the shielding gas hose to the welding unit and on the welding torch and the weld. The volume of the hose between the regulator and the solenoid valve of the welding unit determines the size of the gas surge; the longer the hose the bigger the surge. Pluscontrol 101 will keep the gas surge at a minimum and save gas. Furthermore the device is adjustable for a certain gas surge or maximum flow and fits all kinds of shielding gas regulators and outlets. Art.no. Description A042801 Gassaver PC 101 A042803 Gassaver PC 101 - flow gauge A291967# Balloon regulator flexible Katje Welding bv Connection Inlet G 3/8” G 3/8” page 9 Connection thread Outlet female G 3/8” female G 3/8” thread male male 2015-2016 Regulators HiQ® Prices available upon request R 200/1 single stage regulator, 2 pressure gauges, EN 2503. Max primary pressure 200 bar HiQ® single stage regulators, especially suitable for specialty gases where the demands on purity, thightness and safety are high. HiQ® is designed to achieve a unique performance in combining outstanding safety, tightness, pressure stability, flow rate span and ergonomics. A line of compact single stage regulators and two-stage regulators is available. R 200/1 is a high pressure regulator capable of dealing with high flows. Material chromium plated (RB) brass or stainless steel (RS), suitable for corrosive or non-corrosive gases. Art.no. Description A420411## A420413## A420415## A420417## A420419## A420421## A420423## A420425## RB 200/1/6 RS 200/1/6 RB 200/1/14 RS 200/1/14 RB 200/1/50 RS 200/1/50 RB 200/1/200 RS 200/1/200 Nominal working pressure bar 0- 6.0 0- 6.0 0- 14.0 0- 14.0 0- 50.0 0- 50.0 0-200.0 0-200.0 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 0-315 0-315 0-315 0-315 Secondary pressure gauge scale bar -1.0- 10.0 -1.0- 10.0 0 - 25.0 0 - 25.0 0 - 80.0 0 - 80.0 0 -315.0 0 -315.0 Side entry according NEN 3268 On request On request On request On request On request On request On request On request R200/2 two-stage regulator, 2 pressure gauges, EN 2503. Max primary pressure 200 bar R 200/2 is a high pressure, two-stage regulator for specialty gases, with one-stage preset and the other adjustable, to obtain a very constant pressure. Material chromium plated (RB) brass or stainless steel (RS), suitable for corrosive or non-corrosive gases. Art.no. Description A420431## A420433## A420435## A420437## A420439## A420441## RB 200/2/3 RS 200/2/3 RB 200/2/6 RS 200/2/6 RB 200/2/10.5 RS 200/2/10.5 Nominal working pressure bar 0- 3.0 0- 3.0 0- 6.0 0- 6.0 0-10.5 0-10.5 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 0-315 0-315 Secondary pressure gauge scale bar -1.0- 5.0 -1.0- 5.0 -1.0-10.0 -1.0-10.0 -1.0-18.0 -1.0-18.0 Side entry according NEN 3268 On request On request On request On request On request On request Rear entry G 3/8” female and side entry G 1/4” female. Outlet connection G 1/4” female. Optional HiQ® components on request, for instance: Points of use wall design and bench design Gas panels High pressure valves. When ordering always state the type of gas and the outlet connection. Katje Welding bv page 10 2015-2016 Regulators medical The demands made on regulators in the medical field are extremely high. Components must be capable of dealing with high and low pressures, large and small flows. Medired and Mediline have been developed to match tomorrow’s fast increasing demands. Mediline (medicinal oxygen) single stage regulator, 1 pressure gauge, CE marked. Max primary pressure 200 bar Art.no. Gas A150001# A150005# A150015# Oxygen Oxygen Oxygen Nominal flow l/min Primary pressure gauge scale bar 0-315 0-315 0-315 0-0.05-0.1-0.2-0.3-0.4-0.5-0.6-0.7-1.0 0-0.5-0.75-1.0-1.5-2.0-2.5-3.0-4.0-5.0 0-1.0-2.0-3.0-4.0-5.0-6.0-9.0-12.0-15.0 Side entry according NEN 3268 G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) RI 2 RI 2 RI 2 RH RH RH Handwheel Handwheel Handwheel Medired (medicinal oxygen) single stage regulator, 2 gauges (l/min), CE marked. Max primary pressure 200 bar Art.no. Gas Nominal flow gauge l/min A150120# A150119# A150121# A150122# Oxygen Oxygen Oxygen Oxygen 0.2- 1.0 0.5- 2.0 1.0- 6.0 4.0-15.0 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 Side entry according NEN 3268 G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) RI 2 RI 2 RI 2 RI 2 RH RH RH RH Handwheel Handwheel Handwheel Handwheel Medired “click” (medicinal oxygen) two-stage regulator, 1 pressure gauge, CE marked. Max primary pressure 200 bar Art.no. Gas A150161# A150162# Oxygen Oxygen Nominal flow l/min Primary pressure gauge scale bar 0-315 0-315 0-0.5-0.75-1.0-1.5-2.0-2.5-3.0-4.0-5.0 0-1.0-2.0-3.0-4.0-5.0-6.0-7.0-12.0-15.0 Side entry according NEN 3268 G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) RI 2 RI 2 RH RH Handwheel Handwheel Medired (medicinal oxygen) single stage medium pressure regulator Art.no. Gas Nominal flow l/min A150150# A150151# A150152# Oxygen Oxygen Oxygen 0.2- 1.0 1.0- 6.0 4.0-15.0 A150060# A150061# A150062# A150065# A150066# A150067# Secondary flow gauge scale l/min 0- 1 l/min 0- 6 l/min 0-15 l/min Connection DIN DIN DIN Therapy accessories Medidave regulator, 0-10 bar, handwheel RI-2, rear entry Varimed regulator, 0-10 bar, handwheel RI-2, side entry Y-piece, entry DIN, outlets DIN Medicinal medium pressure regulator 0 - 1 l/min Medicinal medium pressure regulator 0 - 5 l/min Medicinal medium pressure regulator 0 -15 l/min Optional Pin Index type fittings available upon request. Katje Welding bv page 11 2015-2016 Regulators manifolds (low pressure) A central gas distribution system reduces the risk of accidents as there is no need to handle gas cylinders inside the work place. Gas cylinders are collected under one roof which facilitates removal. Jetset and Unicontrol medium pressure regulators for safe and reliable gas distribution make gases available when and where they are needed. Optional features supervises the gas supply and avoids gas flow interruption by channel specific optical and acoustic alarm monitoring. Jetset/Unicontrol medium pressure regulator, EN 2503 Art.no. Description B263001 B263002 B263003 B263009 B263012 B263060 B263062 B263063 Jetset Acetylene complete Jetset Oxygen complete Jetset Acetylene/Oxygen complete Jetex R-13 Oxygen (>100 nm 3 ) Jetset Propane/Tetrene complete Unicontrol 700 Acetylene Unicontrol 700 Oxygen Unicontrol 700 Propane/Tetrene Nominal working pressure gauge bar 0- 1.5 0-10.0 0-1.5/10.0 0-16.0 0- 6.0 0- 1.5 0-10.0 0- 6.0 Secondary pressure gauge scale bar 0- 2.5 0-16.0 0-2.5/16.0 0-25.0 0- 6.0 0- 2.5 0-16.0 0- 6.0 Connection G1/2” LH G1/2” RH G1/2” LH - G1/2” RH G3/4” RH G1/2” LH G3/8” LH G3/8” RH G3/8” LH Jetset/Unicontrol medium pressure regulator (l/min), EN 2503 Art.no. Description B263005 B263006 B263011 B263064 B263065 Jetset PC-10 incl. gassaver Argon Jetset flowmeter Argon Jetset flowmeter Formeer (backinggas) Unicontrol 700 Argon/mixtures Unicontrol 700 Argon/mixtures Preset working pressure bar 4.0 2.5 4.5 2.5 2.5 Max capacity flowmeter l/min 2-30 l/min 2-30 l/min 2-30 l/min 2-30 l/min Connection G1/2” RH G1/2” RH G1/2” LH G3/8” RH G3/8” RH Jetset PC-10 incl. gassaver Argon Jetset includes a medium pressure regulator, ball valve with filter and wall brackets. Katje Welding bv page 12 2015-2016 Regulators manifolds (high pressure) Regulator high capacity, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Description B260104 B260204 B260206 B260110 B260112 B260210 B260212 B260214 B260216 Unicontrol 501 Acetylene Unicontrol 501 Oxygen Unicontrol 500 Nitrogen MR-60 Acetylene MR-60 Acetylene MR-60 Oxygen MR-60 Oxygen MR-60 Mison MR-60 Nitrogen Nominal working pressure gauge bar 0- 1.5 0-10.0 0-18.0 0- 1.5 0- 1.5 0-12.0 0-12.0 0-12.0 0-50.0 Primary pressure gauge scale bar 0- 40 0-315 0-450 0- 40 0- 40 0-315 0-315 0-315 0-450 Secondary pressure gauge scale bar 0- 2.5 0-16.0 0-25.0 0- 2.5 0- 2.5 0-25.0 0-25.0 0-25.0 0-80.0 Connection 3/4” W 21.8 x 1/14” W 21.8 x 1/14” 3/4” 3/4” W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” W 21.8 x 1/14” Unicontrol 501 RU 1 RU 1 RU 1 RU 1 RU 1 RU 1 RH RH RH RH RH RH RH RH RH Rear entry Rear entry MR-60 Many-Flow gas supply systems The compact Many-Flow gas supply sytems with its modular design establishes a complete range of gas control units either for cylinders or for bundle gas supply with Acetylene or high pressure gases up to 300 bars. This pressure control device is delivered as a basic unit together with high pressure hoses, related to the gas type. Once chosen this kind of modular concept you are always provided with the opportunity to extend your gas supply to your particular operating conditions. Art.no. Description B231512 B231513 B231522 B231523 B231533 B231542 B231812 B231813 B231822 B231823 B231833 B231842 B232012 B232013 B232022 B232023 B232033 B232042 Many-Flow gas supply system 1 x 2 cylinders Acetylene Many-Flow gas supply system 1 x 3 cylinders Acetylene Many-Flow gas supply system 2 x 2 cylinders Acetylene Many-Flow gas supply system 2 x 3 cylinders Acetylene Many-Flow gas supply system 2 x 3 cylinders Acetylene Many-Flow gas supply system 1 x 2 bundles Acetylene Many-Flow gas supply system 1 x 2 cylinders Oxygen Many-Flow gas supply system 1 x 3 cylinders Oxygen Many-Flow gas supply system 2 x 2 cylinders Oxygen Many-Flow gas supply system 2 x 3 cylinders Oxygen Many-Flow gas supply system 2 x 3 cylinders Oxygen Many-Flow gas supply system 1 x 2 bundles Oxygen Many-Flow gas supply system 1 x 2 cylinders Argon Many-Flow gas supply system 1 x 3 cylinders Argon Many-Flow gas supply system 2 x 2 cylinders Argon Many-Flow gas supply system 2 x 3 cylinders Argon Many-Flow gas supply system 2 x 3 cylinders Argon Many-Flow gas supply system 1 x 2 bundles Argon Regulator HP hoses Unicontrol 501 Unicontrol 501 Unicontrol 501 Unicontrol 501 MR-60 MR-60 Unicontrol 501 Unicontrol 501 Unicontrol 501 Unicontrol 501 MR-60 MR-60 Unicontrol 501 Unicontrol 501 Unicontrol 501 Unicontrol 501 MR-60 MR-60 2 3 4 6 6 2 2 3 4 6 6 2 2 3 4 6 6 2 Side entry acoording NEN 3268 Connection yoke Connection yoke Connection yoke Connection yoke W 28.806 x 1/14” W 28.806 x 1/14” G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” RU 6 RU 6 RI 2 RI 2 RI 2 RI 2 RI 2 RI 2 RU 3 RU 3 RU 3 RU 3 RU 3 RU 3 RH RH RH RH RH RH RH RH RH RH RH RH RH RH Many-Flow gas supply system Katje Welding bv page 13 2015-2016 Many-Flow gas supply systems Many-Flow valve block up to 300 bar inlet pressure Art.no. Description Side entry according NEN 3268 B260020 B260021 Many-Flow valve block Acetylene Many-Flow valve block compressed gases G 3/4” W 21.8 x 1/14” RU 1 RH RH High pressure flexible hoses + cylinder connections Art.no. Description Thread connection B264322# B264323# B264332# B264333# B264302# B264304# B264306 B264308 B264309 B264311 High pressure flexible hose Acetylene L= 1000 mm High pressure flexible hose Acetylene L= 2000 mm High pressure flexible hose Solef up to 200 bar L= 800 mm High pressure flexible hose Solef up to 200 bar L= 2000 mm High pressure flexible hose Teflon up to 200 bar L= 800 mm High pressure flexible hose Teflon up to 200 bar L= 2000 mm Cylinder connection Acetylene Cilinderaansluiting Argon Cilinderaansluiting Air Cilinderaansluiting Oxygen RU 3 RU 6 RI 2 RH RH RH NEN 3268 NEN 3268 NEN 3268 NEN 3268 High pressure flexible hose equipped with a loop Many-Flow valve block B260033 B260034 B260036 B260037 Wall brackets Stainless steel wall bracket 1 cylinder Stainless steel wall bracket 2 cylinders Stainless steel wall bracket 3 cylinders Stainless steel wall bracket 4 cylinders A045058 A045059 A045070 Rotam flowmeter 0-30 l/min brass Rotam 30 Plus AR/CO2 0-30 l/min Rotam 30 Plus AR/CO2 0-30 l/min Rotam 30 Plus Helium 0-30 l/min A045047 Twin connection, blind plug, Rotam 30 Twin connextion Katje Welding bv 1/4“ x 1/4” 1/4” x 1/4” 1/4” x 21.8 1/4” x 21.8 1/4“ x 1/4” 1/4“ x 1/4” Connection yoke W 24.32 x 1/14” W 28.806 x 1/14” G 5/8” (22.9 x 1/14”) 4.5 bar inlet G 3/8” female outlet G 3/8” male 2.5 bar inlet G 3/8” female outlet G 3/8” male 4.5 bar inlet G 3/8” female outlet G 3/8” male blind plug page 14 Rotam 30 Plus 2015-2016 Regulators CATWELD Dincontrol Catweld Dincontrol, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Gas A046000 A046010 A046011 A044712 A044713 A044714 Acetylene NL Oxygen NL Carbon Dioxide Argon-Helium-Nitrogen Air Formeer (backinggas) Nominal working pressure bar 0- 1.5 0-10.0 0-10.0 0-10.0 0-10.0 0-10.0 Primary pressure gauge scale bar 0- 40 0-315 0-315 0-315 0-315 0-315 Secondary pressure gauge scale bar 0- 2.5 0-16.0 0-16.0 0-16.0 0-16.0 0-16.0 Side entry according NEN 3268 Connection yoke G 5/8” (22.9 x 1/14”) W 21.8 x 1/14” W 24.32 x 1/14” W 28.806 x 1/14” W 21.8 x 1/14” RI 2 RU 1 RU 3 RU 6 LU 1 RH RH RH RH LH Catweld Dincontrol Acetylene Catweld Dincontrol, 2 gauges (l/min), EN 2503. Max primary pressure 200 bar Designed for MIG welding processes. Art.no. Gas A046020 A046021 A046022 A046023 A046024 Argon/mixtures Mison Carbon Dioxide Formeer (backinggas) Calibration gas Nominal flow gauge l/min 0-24 l/min 0-24 l/min 0-24 l/min 0-50 l/min 0-24 l/min Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 0-315 Secondary flow gauge scale l/min 0-32 l/min 0-32 l/min 0-32 l/min 0-75 l/min 0-32 l/min Side entry according NEN 3268 W 24.32 x 1/14” W 1” (25.4 x 1/8”) W 21.8 x 1/14” W 21.8 x 1/14” W 1” (25.4 x 1/8”) RU 3 RU 4 RU 1 LU 1 LU 4 RH RH RH LH LH Catweld Dincontrol with flowmeter Argon/CO2 Catweld Dincontrol, 1 pressure gauge and 1 flowmeter, EN 2503. Max primary pressure 200 bar Designed for TIG welding processes. Art.no. Gas A046050 A046052 A046054 A046056 A046057 A046058 A046059 Carbon Dioxide Argon/mixtures Carbon Dioxide Argon/mixtures Mison Mison Formeer (backinggas) Katje Welding bv Preset working pressure bar 4.5 4.5 4.5 4.5 4.5 4.5 4.5 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 0-315 0-315 0-315 page 15 Max capacity flowmeter l/min 2-30 l/min 2-30 l/min 2-16 l/min 2-30 l/min 2-16 l/min 2-30 l/min 2-30 l/min Side entry according NEN 3268 W 21.8 x 1/14” W 24.32 x 1/14” W 21.8 x 1/14” W 24.32 x 1/14” W 1” (25.4 x 1/8”) W 1” (25.4 x 1/8”) W 21.8 x 1/14” RU 1 RU 3 RU 1 RU 3 RU 4 RU 4 LU 1 RH RH RH RH RH RH LH 2015-2016 Regulators CATWELD Dincontrol Catweld Dincontrol, 1 pressure gauge, EN 2503 Art.no. Gas A046015 Propane (SHELL) Nominal working pressure bar 0-1.5 Secondary pressure gauge scale bar 0-2.5 Side entry according NEN 3268 W 21.8 x 1/14” LU 1 LH Catweld Dincontrol, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Gas A046030 A046031# A046032# A046033 Argon-Helium-Nitrogen Airco 2 ACME/FLARE Airco 1 FLARE Air Nominal working pressure bar 0-30.0 0-30.0 0-30.0 0-30.0 Primary pressure gauge scale bar 0-315 0-315 0-315 0-315 Secondary pressure gauge scale bar 0-60.0 0-60.0 0-60.0 0-60.0 Side entry according NEN 3268 W 24.32 x 1/14” W 24.32 x 1/14” W 24.32 x 1/14” W 28.806 x 1/14” RU 3 RU 3 RU 3 RU 6 RH RH RH RH Flow diagrams Acetylene Oxygen Catweld Dincontrol, 2 pressure gauges, EN 2503. Max primary pressure 300 bar The capacity graphs show the outlet pressure as a function of the flow rate at different pressures (P1). Art.no. Gas A046061 A046062 A046063 Argon-Helium-Nitrogen Nitrogen Argon/mixtures Nominal working pressure bar 0-10.0 0-10.0 0-24 l/min Primary pressure gauge scale bar 0-400 0-400 0-400 Secondary pressure gauge scale bar 0-16.0 0-16.0 0-32 l/min Side entry according NEVOC 5145 NEVOC NEVOC NEVOC Wika (pressure) gauges EN 562 Ø 62 mm 1/4” bottom entry AGA (pressure) gauges EN 562 Ø 50 mm 1/4” bottom entry A049900 A049901 A049902 A049903 A049904 A049905 A049906 A049907 A049908 A049909 A049911 A049910 A049912 A045030 A045040 A045041 A045032 A045042 A045044 A045034 A045036 Oxygen Oxygen Oxygen Acetylene Acetylene Formeer Argon/mixtures Argon/mixtures Neutral Neutral Neutral Neutral Neutral 0-10/16 0-20/40 0-200/315 0-1.5/2.5 0-18/40 0-50 0-200/315 0-32 0-10/16 0-200/315 0-30/60 0-1.5/2.5 0-300 bar bar bar bar bar l/min bar l/min bar bar bar bar bar Acetylene Oxygen Oxygen Acetylene Oxygen Argon/mixtures Propane Argon/mixtures 0-40 0-315 0-400 0-2.5 0-16 0-35 0-6 0-32 bar bar bar bar bar l/min bar l/min (PC 101) AGA pressure gauges EN 562 Ø 50 mm 1/4” rear entry B260350 B260352 B260354 B260356 Acetylene Oxygen Acetylene Oxygen Katje Welding bv 0-40 0-315 0-2.5 0-25 bar bar bar bar page 16 2015-2016 Regulators CATWELD Standard Catweld Standard, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Gas A047000 A047010 Acetylene NL Oxygen Nominal working pressure bar 0- 1.5 0-10.0 Primary pressure gauge scale bar 0- 40 0-315 Secondary pressure gauge scale bar 0- 2.5 0-16.0 Side entry according NEN 3268 Connection yoke G 5/8” (22.9 x 1/14”) RI 2 RH Catweld Standard Acetylene Catweld Dincontrol, 2 gauges (l/min), EN 2503. Max primary pressure 200 bar Designed for MIG welding processes. Art.no. Gas A047020 Argon/mixtures Nominal flow gauge l/min 0-24 l/min Primary pressure gauge scale bar 0-315 Secondary flow gauge scale l/min 0-32 l/min Side entry according NEN 3268 W 24.32 x 1/14” RU 3 RH Catweld Standard Argon/CO2 Flow diagrams Acetylene Katje Welding bv page 17 Oxygen 2015-2016 Regulators CATWELD Catweld regulator, 2 pressure gauges, EN 2503. Max primary pressure 200 bar Art.no. Gas A048000 A048010 Acetylene NL Oxygen NL Nominal working pressure bar 0- 1.5 0-10.0 Primary pressure gauge scale bar 0- 40 0-315 Secondary pressure gauge scale bar 0- 2.5 0-16.0 Side entry according NEN 3268 Connection yoke G 5/8” (22.9 x 1/14”) RI 2 RH Catweld regulator, 2 gauges (l/min), EN 2503. Max primary pressure 200 bar Designed for MIG welding processes. Art.no. Gas A048020 Argon/mixtures Nominal flow gauge l/min 0-25 l/min Primary pressure gauge scale bar 0-315 Secondary flow gauge scale l/min 0-32 l/min Side entry according NEN 3268 W 24.32 x 1/14” RU 3 RH Catweld Oxygen Catweld regulator, 1 pressure gauge and 1 flowmeter, EN 2503. Max primary pressure 200 bar Designed for TIG welding processes. Art.no. Gas A048040 Catweld Flowmeter Argon/mixtures Preset working pressure bar 3.5 Primary pressure gauge scale bar 0-315 Max capacity flowmeter l/min 0-25 l/min Side entry according NEN 3268 W 24.32 x 1/14” RU 3 RH Catweld with flowmeter Argon/CO2 Katje Welding bv page 18 2015-2016 Cylinder coupling adapters, gaskets A265408# A265410# A265412# A265414# A265415# A265416# A265417# A265418# A265424# A265425# A265428# A265434# A265436# A265438# A265439# A265450# A265446# Cylinder coupling adapters Cylinder 21.8 LH-female x 24.32 RH-male LU 1 21.8 RH-female x 5/8” RH-female RU 1 21.8 RH-female x 24.32 RH-male RU 1 24.32 RH-female x 5/8” RH-female RU 3 24.32 RH-female x 25.4 RH-male RU 3 24.32 RH-female x 21.8 RH-male RU 3 24.32 RH-female x 28.8 RH-male RU 3 25.4 RH-female x 24.32 RH-male RU 4 28.8 RH-female x 5/8” RH-female RU 6 28.8 RH-female x 24.32 RH-male RU 6 5/8” RH-male x 21.8 RH-male RI 2 5/8” RH-male x 24.32 RH-male RI 2 21.8 RH-female x 21.8 LH-male RU 1 21.8 LH-female x 5/8” LH-female LU 1 24.32 RH-female x 25.4 LH-male RU 3 Adapter Mison RU 4 POL LH swivel adapter male x SHELL LH male Regulator RU 3 RI 2 RU 3 RI 2 RU 4 RU 1 RU 6 RU 3 RI 2 RU 3 RU 1 RU 3 LU 1 POL LU 4 RU 3 MOST ADAPTERS SHOULD ONLY BE USED FOR SHORT PERIODS OF TIME. A SPECIFIC REGULATOR WILL BE REQUIRED FOR EACH SPECIFIC TYPE OF GAS IN CYLINDERS AND CENTRAL GAS SYSTEMS. A711650 A264338 A264340 A264341 A264342 A264345 Gaskets, cylinder coupling adapters female Rubber gasket universal Acetylene Delrin® 16 x 9.2 x 2 mm LU 0 Delrin® 18 x 12.2 x 2 mm LU 1 RU 1 ® Delrin 20 x 12.2 x 2 mm RU 3 Delrin® 25 x 12.2 x 2 mm RU 6 Delrin® 21 x 8 x 2 mm RU 4 LU 4 Adapters foreign countries available upon request, always state the type of gas and country. Katje Welding bv page 19 2015-2016 Katje Welding bv page 20 2015-2016 Welding system The Little Torch A023000# Welding system The Little Torch Packaged in a display box. Contents: 1 aluminum alloy body 5 welding attachments 5-36-65-77-94 ltr/h (nr. 3 t/m 7) Fuel gas hose (red) Oxygen hose (green) 1 adapter G1/4” - G3/8”. L=173 cm L=173 cm The Little Torch feels right in your hand. It is just a fraction wider and longer than your middle finger. It has unmatched flexibility: - jewellery & art repair - soldering - electronics. The Little Torch superbly balanced torch with a rugged aluminum alloy body weighs only 43 gram. The Little Torch can be used with several fuels including acetylene, hydrogen, propane, propylene, MAPP ® or natural gas. The Little Torch produces a perfectly controlled, stable flame up to 3200°C. The Little Torch includes an aluminum alloy body, size 3-7 curved tips and colour coded oxy-fuel hoses. Katje Welding bv page 21 2015-2016 Welding system The Little Torch A023000# Welding system The Little Torch A023012#* A023013#* A023014#* A023015#* A023016#* A023017#* Welding attachment straight LT welding attachment straight nr. 2 LT welding attachment straight nr. 3 LT welding attachment straight nr. 4 LT welding attachment straight nr. 5 LT welding attachment straight nr. 6 LT welding attachment straight nr. 7 A023021#* A023022# A023023# A023024# A023025# A023026# A023027# Welding attachment curved LT welding attachment curved nr. 1 LT welding attachment curved nr. 2 LT welding attachment curved nr. 3 LT welding attachment curved nr. 4 LT welding attachment curved nr. 5 LT welding attachment curved nr. 6 LT welding attachment curved nr. 7 A023031#* A023032#* A023033# A023034# A023035# A023036# Welding attachment twin LT welding attachment twin nr. 1 LT welding attachment twin nr. 2 LT welding attachment twin nr. 3 LT welding attachment twin nr. 4 LT welding attachment twin nr. 5 LT welding attachment twin nr. 6 A023042# Heating attachment multi flame Acetylene LT heating attachment multiflame AC/H2 nr. 2 A023048# Heating attachment multiflame Natural gas/ Propane LT heating attachment multiflame PR nr. 3 A023051# Extension pipe LT extension pipe 3” A023058# LT magnetic torch stand A023003## A023004## A023005## Hose Litlle Torch flexible hose oxygen Little Torch flexible hose fuel gas Little Torch hoseclamp (brass collar) Katje Welding bv page 22 2015-2016 Soldering and brazing torch HBL A023070# A023071# A023072# A023073# A023074# A023075# A023076# A023077# Soldering and brazing torch HBL Acetylene* Soldering and brazing set HBL Acetylene Shank HBL Extension pipe HBL Nozzle nr. 1 HBL Nozzle nr. 2 HBL Nozzle nr. 3 HBL Nozzle nr. 4 HBL Nozzle nr. 5 HBL Soldering is a process in which two metal items are joined together by melting and flowing a filler metal (solder) into the joint, the filler metal having a lower melting point than the workpiece. Nozzle operating data HBL Nozzle AC consumption Nr. 1 Nr. 2 Nr. 3 Nr. 4 Nr. 5 14 ltr/h 28 ltr/h 165 ltr/h 310 ltr/h 850 ltr/h Working pressure 0.5 bar 0.5 bar 0.5 bar 0.5 bar 0.8 bar *As long as supplies last. Katje Welding bv page 23 2015-2016 Welding and cutting system AGA X-11 Original A023101 Welding and cutting system X-11 Original Injector EN ISO 5172 In synthetic casing. Cutting capacity max 100 mm. Contents: 1 shank with quick connecting nut 6 welding attachments DIN 80-160-315-500-800-1000 ltr 1 cutting attachment 90° lever 3 cutting nozzles type HA-411 (3-50 mm) 1 set cleaning needles 1 spanner 6-gap 3 teflon washers 1 set non return valves BV-11. A023102 Welding and cutting system X-11 Original Nozzle Mix EN ISO 5172 In synthetic casing. Cutting capacity max 150 mm. Contents: 1 shank with quick connecting nut 6 welding attachments DIN 80-160-315-500-800-1000 ltr 1 cutting attachment 90° lever 2 cutting nozzles type Coolex® A-311 (3-10 mm, 25-50 mm) 1 set cleaning needles 1 spanner 6-gap 3 teflon washers 1 set non return valves BV-11. A023103 Welding system X-11 Original Mini EN ISO 5172 In metal casing. Contents: 1 shank with quick connecting nut 3 welding attachments DIN 160-230-315 ltr 3 teflon washers. A023104 Welding system X-11 Original CV EN ISO 5172 In metal casing. Contents: 1 shank with quick connecting nut 3 welding attachments DIN 160-230-315 ltr 2 flexible welding attachments 90° 160-315 ltr 3 teflon washers. X-11 is a complete system comprising of everything you need for general purpose welding and cutting requirements. The welding attachments are made of chrome plated copper for efficient heat dissipation and are fully swaged to give a perfect flame. The quick connecting nut enables rapid exchange of the welding head and the cutting attachment. A large number of accessories increase the flexibility of the X-11 torch system. Katje Welding bv page 24 2015-2016 Welding and cutting system LX-14 A026500 Welding and cutting system LX-14 In metal casing. Cutting capacity max 100 mm. Contents: 1 shank with connection nut and hose nipples 5 welding attachments DIN 80-160-315-500-800 ltr 1 cutting attachment 90° lever 2 cutting nozzles (3-40 mm) 1 twin wheel cutting guide 1 radius arm with centre point 2 spanners 1 set cleaning needles. A026501 Welding system LX-14 In metal casing. Contents: 1 shank with connection nut and hose nipples 2 flexible welding attachments DIN 160-400 ltr 2 welding attachments DIN 300-500 ltr 1 heating attachment multiflame DIN 500 ltr. A026502 Welding and cutting system LX-14 Plus Contents: 1 welding and cutting system LX-14 1 regulator CATWELD Acetylene with connection yoke 1 flashback arrestor 3/8”L 1 regulator CATWELD Oxygen RI 2 LX-14 is a professional kit especially designed for installation purposes. Flow adjustment is easily done by means of the compact oxygenand gas valve. The welding nozzles, mounted separately on the welding attachments, can be replaced easily. Katje Welding bv page 25 2015-2016 Welding and cutting system AGA X-21 Original A021300 Welding and cutting system X-21 balanced pressure principle EN ISO 5172 In metal casing. Cutting capacity max 500 mm. Contents: 1 shank round, with connection nut and hose nipples 6 welding attachments DIN 80-160-315-500-800-1250 ltr 1 cutting attachment nozzle mix 90° lever 3 cutting nozzles type Coolex® A-311 (3-50 mm) 1 twin wheel cutting guide 1 spanner 6-gap 1 set cleaning needles 1 set O-rings. A021301 Welding and cutting system X-21 balanced pressure principle EN ISO 5172 According A021300, however equipped with an oval shank, connection nut and hose nipples. A021302 Welding and cutting system X-21, cutting attachment injector AC EN ISO 5172 Equipped with a round shank and a cutting attachment 90° lever, including MA-133D cutting nozzles. A021303 Welding and cutting system X-21, cutting attachment injector AC EN ISO 5172 According A021302, however equipped with an oval shank, connection nut and hose nipples. A051041 A051042 A051120 A051121 Accessories Non return valves BV-11 3/8”L Non return valves BV-11 3/8” Non return valves BV-12 3/8” x 9.0 mm Non return valves BV-12 3/8”L x 9.0 mm X-21 is a versatile, complete torch system, cutting attachment 90° with injector or balanced pressure principle, round or oval shank for all medium and heavy duty cutting, welding and heating jobs. X-21 can be used in the following operations: - welding in thicknesses up to 14 mm - cutting in carbon steel in thicknesses up to 500 mm, circle cutting, hole cutting, bevel cutting, rivet washing - brazing and braze welding - heating, bending, straightening - gouging - flame-cleaning. A021678 Cutting attachment 75° lever, elongated 955 mm A021677 Cutting attachment 75° lever, elongated 655 mm A021500 Cutting attachment 90° lever A021461 A021462 A021463 Heating attachment Acetylene Heating attachment Acetylene multiflame Heating attachment Acetylene multiflame Heating attachment Acetylene multiflame Katje Welding bv 1.000 ltr 2.500 ltr 5.000 ltr page 26 2015-2016 Katje Welding bv page 27 2015-2016 Cutting torch AGA X-511 Diamond A024105 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 90° length 470 mm 1/4” x 3/8”L A024108 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 90° length 470 mm 3/8” x 3/8”L A024107 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 105° length 470 mm 1/4” x 3/8”L A024106 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 180° length 470 mm 1/4” x 3/8”L A024097 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 105° length 855 mm 1/4” x 3/8”L A024096 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 180° length 855 mm 1/4” x 3/8”L A024101 Cutting torch X-511 Diamond cutting Oxygen lever nozzle head 105° length 1115 mm 1/4” x 3/8”L A051041 A051042 A051120 A051121 Accessories Non return valves BV-11 3/8”L Non return valves BV-11 3/8” Non return valves BV-12 3/8” x 9.0 mm Non return valves BV-12 3/8”L x 9.0 mm A021541 Nozzle nut (heavy duty) Safe and robust Low weight Large capacity Accessories for several applications X-511 Diamond is made for nozzle mix nozzles and has capacity enough for cutting more than 500 mm. Easy to handle. Oval handle for positive grip. The screw valves for regulation of preheating oxygen and fuel gas are forward mounted for easiest control of the flame. The cutting oxygen lever is specially designed to give maximum control of all operations, ideal for piercing, gouging and rivet washing. Safe and robust. Control knobs, handles, tubes AC/OX with a long track record for durability. The special valves have a self centering stainless steel valve stem for positive seating and long life. Several accessories available upon request. Katje Welding bv page 28 2015-2016 Cutting torch CATWELD X-31 A024150 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 90° length 500 mm 3/8” x 3/8”L A024151 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 90° length 500 mm 1/4” x 3/8”L A024148 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 180° length 500 mm 3/8” x 3/8”L A024152 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 105° length 700 mm 3/8” x 3/8”L A024154 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 105° length 900 mm 3/8” x 3/8”L A024156 Cutting torch CATWELD X-31 cutting Oxygen lever nozzle head 105° length 1100 mm 3/8” x 3/8”L A051041 A051042 A051120 A051121 Accessories Non return valves BV-11 3/8”L Non return valves BV-11 3/8” Non return valves BV-12 3/8” x 9.0 mm Non return valves BV-12 3/8”L x 9.0 mm ● ● ● ● Safe and robust Rugged design proved over many years in service Well balanced design for long fatique-free operation Stainless steel valve stem for positive seating and long life CATWELD X-31 replaces AGA X-31 and Corona cutting torches and is a reliable, sturdy, yet light-weight cutting torch for nozzle mix nozzles. Its weight is approximately 1.2 kg. The fuel gas and the oxygen are mixed in the nozzle, thereby restricting the volume of gas mixture and ensuring a high degree of safety against backfire and flashback. A large number of nozzles and accessories enables CATWELD X-31 to be used for cutting sheet metal, general cutting work, cutting on heavy gauge materials, cutting circles and bevels, cutting of rivets, scrap cutting, gouging etcetera. Katje Welding bv page 29 2015-2016 Katje Welding bv page 30 2015-2016 Cutting nozzles (injector) Acetylene A023401 A023402 A023403 A023404 A023405 AGA X-11/AGA Kombi 14-G Maxi Cutting nozzle 13 Cutting nozzle 38 Cutting nozzle 820 Cutting nozzle 20 50 Cutting nozzle 50 - 100 A051929 AGA X-311/BM-30-31/Jetstream/AGA X-501-A/AGA X-21 INJ Cutting nozzle 2.5 5 TINEX HA-411-1 HA-411-2 HA-411-3 HA-411-4 HA-411-5 Tinex is specially designed for thin plate cutting purposes. The heating flame is extremely low and specially adapted for thin plate. The inner nozzle with its cylindrical cutting orifice eliminates the need of high cutting oxygen pressures. A051930 A051931 A051932 A051933 A051934 A051935 A051936 A051937 AGA X-311/BM-30-31/Jetstream/AGA X-501-A/AGA X-21 INJ Nozzle complete 38 MA-133D-0 Nozzle complete 815 MA-133D-1 Nozzle complete 15 30 MA-133D-2 Nozzle complete 30 50 MA-133D-3 Nozzle complete 50 70 MA-133D-4 Nozzle complete 70 - 100 MA-133D-5 Nozzle complete 100 - 200 MA-133D-6 Nozzle complete 200 - 300 MA-133D-7 A051948 A051949 Outer nozzle Outer nozzle 3 - 100 100 - 300 A051940 A051941 A051942 A051943 A051944 A051945 Inner nozzle Inner nozzle Inner nozzle Inner nozzle Inner nozzle Inner nozzle 38 815 15 30 30 50 50 70 70 - 100 A051008 A051009 BM-30-31/Jetstream Cutting nozzle Jetex 1 Cutting nozzle Jetex 2 33- 40 70 MA-133D MA-133D MA-133D-0 MA-133D-1 MA-133D-2 MA-133D-3 MA-133D-4 MA-133D-5 MA-143-1 MA-143-2 JETEX high speed cutting nozzles which uses acetylene as a fuel gas and a protective oxygen curtain surrounding the cutting stream. In spite of extremely high cutting speed, the cutting surface is of top quality, which means shorter cutting time and less finishing work. The nozzle is manufactured in 3 parts; an outer nozzle and a two-part inner nozzle. The nozzle is made completely of copper, for good heat dissipation, and the outer nozzle is furthermore nickel/chromium plated to reject cutting spatter and to improve heat dissipation. The slot part of the inner nozzle has a surface treatment of chromium plating. A022430 A022431 A022432 Gouging nozzle AGA X-311/AGA X-501-A/AGA X-21 INJ Jet Groover 0 24 joint depth Jet Groover 1 46 joint depth Jet Groover 2 58 joint depth Jet Groover heating flames shortens the start-up time of the gouging process. The whole gouging nozzle is made of copper for better heat dissipation; the outer nozzle is also chromium plated. A022120 A022121 A022122 A022123 A022124 Cutting nozzle HL-Precioso Cutting nozzle 310 Cutting nozzle 10 20 Cutting nozzle 20 50 Cutting nozzle 50 - 100 Cutting nozzle 100 - 150 A051050 A051051 A051052 A072262 Accessories Nozzle cleaning powder KR-21 Wire brush, brass, small Wire brush, brass, 4 rows Set cleaning needles AGA HL-PRECIOSO HL-PRECIOSO HL-PRECIOSO HL-PRECIOSO HL-PRECIOSO Cutting tables available upon request. Katje Welding bv page 31 2015-2016 Cutting nozzles (injector) Propane A023411 A023412 A023413 A023414 AGA X-11 Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle A022410 A022411 A022412 A022413 A022414 A022415 A022416 A022417 AGA X-311/Jetstream/AGA X-21 INJ Cutting nozzle 510 Cutting nozzle 10 15 Cutting nozzle 15 30 Cutting nozzle 30 50 Cutting nozzle 50 70 Cutting nozzle 70 - 100 Cutting nozzle 100 - 200 Cutting nozzle 200 - 300 A022440 A022441 A022442 A022443 A022444 A022445 A022446 A022447 A022448 X-501-PH (Harris) Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle A022450 A022451 A022452 A022453 A022454 A022455 Scrap cutting nozzle X-501-PH (Harris) Cutting nozzle 625 Cutting nozzle 25 50 Cutting nozzle 50 75 Cutting nozzle 75 - 150 Cutting nozzle 150 - 200 Cutting nozzle 200 - 300 A022419 A022420 BM-30-31/Jetstream Cutting nozzle Cutting nozzle 1310 20 - 3 10 20 50 25 510 10 15 15 25 25 50 50 75 75 - 150 150 - 200 200 - 300 55- 40 70 HP-433-1 HP-433-2 HP-433-3 HP-433-4 MP-133-0 MP-133-1 MP-133-2 MP-133-3 MP-133-4 MP-133-5 MP-133-6 MP-133-7 000-NX 00-NX 0-NX 1-NX 2-NX 3-NX 4-NX 5-NX 6-NX 1-NFF 2-NFF 3-NFF 4-NFF 5-NFF 6-NFF PROPEX 1 PROPEX 2 Propex nozzles are ultra high speed cutting nozzles for propane. The nozzle is manufactured in three parts; the outer nozzle is made of copper, nickel and chromium. The extra protective oxygen curtain and the expanding cutting orifice will result in extreme high cutting speeds. Cutting nozzles (injector) Tetrene - Mapp - Apachi - Thermolene A022390 A022391 A022392 A022393 A022394 A022395 A022396 AGA X-311/BM-30-31/Jetstream/AGA X-21 INJ Cutting nozzle 610 MY-133-0 Cutting nozzle 10 15 MY-133-1 Cutting nozzle 15 30 MY-133-2 Cutting nozzle 30 50 MY-133-3 Cutting nozzle 50 70 MY-133-4 Cutting nozzle 70 - 100 MY-133-5 Cutting nozzle 100 - 200 MY-133-6 A051050 A051051 A051052 A072262 Accessories Nozzle cleaning powder KR-21 Wire brush, brass, small Wire brush, brass, 4 rows Set cleaning needles AGA Cutting tables available upon request. Katje Welding bv page 32 2015-2016 Cutting nozzles (nozzle mix) Acetylene A021600* A021610* A021611* A021612* A021613* A021614* A021616* A021617* Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle A021640 Rivet cutting nozzle (consult Coolex®) Joint depth 10 75 ARC A021636* Gouging nozzle (consult Coolex®) Joint depth 10 15 SA-355-12 A021637 A021638 A021639 Gouging nozzle (stellite support) Joint depth 39 Joint depth 611 Joint depth 912 R-FGA-1 R-FGA-2 R-FGA-3 A025440 A025441 A025442 Gouging nozzle (stellite support) Joint depth 38 Joint depth 611 Joint depth 10 13 A-351-B-13 A-351-B-19 A-351-B-25 1310 25 50 100 200 300 - 3 10 25 50 100 200 300 500 HA-311-1 HA-311-2 HA-311-3 HA-311-4 HA-311-5 HA-311-6 HA-311-7 HA-311-8 *As long as supplies last. CATWELD cutting nozzles (nozzle mix) Acetylene A021552 A021553 A021554 A021555 Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle 310 10 25 25 50 50 - 100 A-311-2 A-311-3 A-311-4 A-311-5 Cutting tables available upon request. KOIKE cutting nozzles (nozzle mix) A051300 A051301 A051302 A051303 A051304 A051305 A051306 A051307 A051308 A051309 Acetylene standard Cutting nozzle 3 Cutting nozzle 5 Cutting nozzle 10 Cutting nozzle 15 Cutting nozzle 30 Cutting nozzle 40 Cutting nozzle 50 Cutting nozzle 100 Cutting nozzle 150 Cutting nozzle 250 - A051310# A051311# A051312# A051313# A051314# A051315# A051316# A051317# A051318# A051319# Acetylene high speed Cutting nozzle 3 5 00-102D7 Cutting nozzle 5 10 0-102D7 Cutting nozzle 10 15 1-102D7 Cutting nozzle 15 30 2-102D7 Cutting nozzle 30 40 3-102D7 Cutting nozzle 40 50 4-102D7 Cutting nozzle 50 - 100 5-102D7 Cutting nozzle 100 - 150 6-102D7 Cutting nozzle 150 - 250 7-102D7 Cutting nozzle 250 - 300 8-102D7 5 10 15 30 40 50 100 150 250 300 00-102 0-102 1-102 2-102 3-102 4-102 5-102 6-102 7-102 8-102 A051320 A051321 A051322 A051323 A051324 A051325 A051326 A051327 A051328 A051329 Propane standard Cutting nozzle 3 Cutting nozzle 5 Cutting nozzle 10 Cutting nozzle 15 Cutting nozzle 30 Cutting nozzle 40 Cutting nozzle 50 Cutting nozzle 100 Cutting nozzle 150 Cutting nozzle 250 - A051330# A051331# A051332# A051333# A051334# A051335# A051336# A051337# A051338# A051339# Propane high speed Cutting nozzle 3 5 00-106D7 Cutting nozzle 5 10 0-106D7 Cutting nozzle 10 15 1-106D7 Cutting nozzle 15 30 2-106D7 Cutting nozzle 30 40 3-106D7 Cutting nozzle 40 50 4-106D7 Cutting nozzle 50 - 100 5-106D7 Cutting nozzle 100 - 150 6-106D7 Cutting nozzle 150 - 250 7-106D7 Cutting nozzle 250 - 300 8-106D7 5 10 15 30 40 50 100 150 250 300 00-106 0-106 1-106 2-106 3-106 4-106 5-106 6-106 7-106 8-106 Alternative KOIKE cutting nozzles available upon request. Katje Welding bv page 33 2015-2016 Coolex® cutting nozzles (nozzle mix) Acetylene A025401 A025402 A025403 A025404 A025405 A025406 A025407 A025408 Cutting nozzle Cutting nozzle Coolex® 13 Cutting nozzle Coolex® 310 ® Cutting nozzle Coolex 10 25 Cutting nozzle Coolex® 25 50 Cutting nozzle Coolex® 50 - 100 ® Cutting nozzle Coolex 100 - 200 Cutting nozzle Coolex® 200 - 300 Cutting nozzle Coolex® 300 - 500 A-311-1 A-311-2 A-311-3 A-311-4 A-311-5 A-311-6 A-311-7 A-311-8 A025409 A025410 Cutting nozzle Coolex® Cutting nozzle Coolex® 325 - 25 38 A-191-2 (elongated L= 178 mm) A-191-3 (elongated L= 178 mm) A025430 A025431 A025432 A025433 Gouging nozzle (elongated) Joint depth 3Joint depth 6Joint depth 8Joint depth 10 - 8 11 11 13 A-353-BL- 6 Coolex® A-353-BL- 8 Coolex® A-353-BL-10 Coolex® A-353-BL-12 Coolex® A021647 A021648 A021649 Gouging nozzle (stellite support) Joint depth 39 Joint depth 611 Joint depth 912 R-FGA-1 Coolex® R-FGA-2 Coolex® R-FGA-3 Coolex® A025420 A025421 A025422 Gouging nozzle Joint depth Joint depth Joint depth 8 11 11 A-355-L- 6 Coolex® A-355-L- 8 Coolex® A-355-L-10 Coolex® A025412 A025413 A025414 A025415 Rivet cutting nozzle Joint depth Joint depth Joint depth Joint depth 525 25 50 50 - 100 100 - 200 A-341-BL-2 Coolex® A-341-BL-3 Coolex® A-341-BL-4 Coolex® A-341-BL-5 Coolex® A021641 A021642 A021643 A021644 A021645 Scrap cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle Cutting nozzle 350 100 200 300 - A-317-1 Coolex® A-317-2 Coolex® A-317-3 Coolex® A-317-4 Coolex® A-317-5 Coolex® 368- 50 100 200 300 500 Cutting tables available upon request. A051050 A051051 A051052 A072262 Accessories Nozzle cleaning powder KR-21 Wire brush, brass, small Wire brush, brass, 4 rows Set cleaning needles AGA COOLEX® means a major breakthrough of cutting nozzles all over the world. COOLEX® is the result of an extensive development program from GCE, world’s major producer of cutting nozzles. The basic construction of the conventional (nozzle mix) cutting nozzles has been unchanged throughout the years. However, GCE developed COOLEX® cutting nozzles with a minute hole connecting the heating oxygen and the cutting oxygen channels. During preheating a thin stream of heating oxygen flows (cooling flow) into the cutting oxygen channel. COOLEX® extends effective service life by up to 600%. Tests have shown that the COOLEX® cutting nozzle lasts up to six times longer than its traditional counterpart. Channel wear and tear is minimized as cleaning is seldom if ever required. The secret lies in the thin stream of heating oxygen that flows into the cutting oxygen channel during preheating. The nozzle is consequently cooled and hinders the build up of metallic ash and metal spray. The increased oxygen consumption is very modest, some 25-50 l/h. Katje Welding bv page 34 2015-2016 Cutting nozzles (nozzle mix) Propane - Tetrene - Mapp - Apachi A021771 A021772 A021773 A021774 A021775 A021776 A021777 A021778 A021779 A021780 AGA Tetrene, Mapp, Apachi Cutting nozzle Tetrene 4Cutting nozzle Tetrene 12 Cutting nozzle Tetrene 25 Cutting nozzle Tetrene 40 Cutting nozzle Tetrene 60 Cutting nozzle Tetrene 80 Cutting nozzle Tetrene 150 Cutting nozzle Tetrene 200 Cutting nozzle Tetrene 250 Cutting nozzle Tetrene 300 - A021760 A021761 A021762 A021763 A021764 A021765 A021766 A021767 A021768 CATWELD Propane 10 pre-heat channels Cutting nozzle Propane 36 Cutting nozzle Propane 612 Cutting nozzle Propane 12 25 Cutting nozzle Propane 25 37 Cutting nozzle Propane 37 50 Cutting nozzle Propane 50 - 100 Cutting nozzle Propane 100 - 150 Cutting nozzle Propane 150 - 250 Cutting nozzle Propane 250 - 300 229229229229229229229229229- 0 1 2 3 4 5 6 7 8 A021571 A021572 A021573 A021574 A021575 A021576 A021577 CATWELD Propane 9 pre-heat channels Cutting nozzle Propane 310 Cutting nozzle Propane 10 25 Cutting nozzle Propane 25 40 Cutting nozzle Propane 40 60 Cutting nozzle Propane 60 - 150 Cutting nozzle Propane 150 - 300 Cutting nozzle Propane 300 - 500 PROPROPROPROPROPROPRO- 1 2 3 4 5 6 7 12 25 40 60 80 150 200 250 300 350 AFS- 1 AFS- 2 AFS- 3 AFS- 4 AFS- 5 AFS- 6 AFS- 7 AFS- 8 AFS- 9 AFS- 10 Coolex® cutting nozzles (nozzle mix) Propane A025611 A025612 A025613 A025614 A025615 A025616 A025617 A025618 Cutting nozzle Cutting nozzle Coolex® 13 Cutting nozzle Coolex® 310 Cutting nozzle Coolex® 10 25 Cutting nozzle Coolex® 25 50 ® Cutting nozzle Coolex 50 - 100 Cutting nozzle Coolex® 100 - 200 Cutting nozzle Coolex® 200 - 300 Cutting nozzle Coolex® 300 - 500 P-331-1 P-331-2 P-331-3 P-331-4 P-331-5 P-331-6 P-331-7 P-331-8 A021751 A021752 A021753 A021754 A021755 Scrap cutting nozzle Cutting nozzle Coolex® 350 Cutting nozzle Coolex® 50 - 100 Cutting nozzle Coolex® 100 - 200 Cutting nozzle Coolex® 200 - 300 Cutting nozzle Coolex® 300 - 500 P-337-1 P-337-2 P-337-3 P-337-4 P-337-5 A051050 A051051 A051052 A072262 Accessories Nozzle cleaning powder KR-21 Wire brush, brass, small Wire brush, brass, 4 rows Set cleaning needles AGA Cutting tables available upon request. COOLEX® cuts preheating time. The heating oxygen that is continuously siphoned off into the cutting oxygen channel, flows out into the flame. In this way the flow of cooling oxygen speeds up the actual combustion process, this results in a shorter preheating time and most cutting work can begin within a few seconds. COOLEX® gives you a cleaner cut. As the COOLEX® cutting nozzle is chilled during preheating, there is little or no build up of metallic ash and metal spray. This means that not only is the service life of the nozzle significantly increased, as cleaning is virtually eliminated, but also the COOLEX® cutting nozzle retains its original shape and precision throughout its life. Katje Welding bv page 35 2015-2016 High Speed cutting nozzles (nozzle mix) Acetylene High speed cutting nozzle (machine cutting) Cutting nozzle Coolex® 35 Cutting nozzle Coolex® 5- 10 ® Cutting nozzle Coolex 10 - 25 Cutting nozzle Coolex® 25 - 40 Cutting nozzle Coolex® 40 - 60 ® Cutting nozzle Coolex 60 - 100 Cutting nozzle Coolex® 100 - 150 Cutting nozzle Coolex® 150 - 230 Cutting nozzle Coolex® 230 - 300 A051230 A051231 A051232 A051233 A051234 A051235 A051236 A051237 A051238 A-MD-HS A-MD-HS A-MD-HS A-MD-HS A-MD-HS A-MD-HS A-MD-HS A-MD-HS A-MD-HS Coolex® high speed cutting nozzles: high speed cutting nozzle stable heating flame extremely short starting time efficient cooling flow long service life chromium inner- and outer nozzles designed for use with almost all nozzle mix (machine) cutting torches can be cleaned on site High speed cutting nozzle (machine cutting) Cutting nozzle Tritex® 35 Cutting nozzle Tritex® 5 - 10 ® Cutting nozzle Tritex 10 - 25 Cutting nozzle Tritex® 25 - 50 Cutting nozzle Tritex® 50 - 75 ® Cutting nozzle Tritex 75 - 100 Cutting nozzle Tritex® 100 - 150 Cutting nozzle Tritex® 150 - 240 Cutting nozzle Tritex® 240 - 300 A051220 A051221 A051222 A051223 A051224 A051225 A051226 A051227 A051228 Tritex® high speed cutting nozzles: high cutting accuracy high speed cuts of superior quality (according DIN EN ISO 9013) 30% increase in speed compared to standard tips less plate deformation (thin plate) stable heating flame extremely short starting time efficient cooling flow long service life chromium/nickel plated outer nozzles, chromium slot part inner nozzles designed for use with almost all nozzle mix (machine) cutting torches can be cleaned on site A072264# Cleaning needles HS conical Tritex® Katje Welding bv page 36 2015-2016 Katje Welding bv page 37 2015-2016 Hoses ACETYLENE HOSE RED // OXYGEN HOSE BLUE EN 559 Description Standard Liner Inlays Cover Branding Temperature Pressure Lengths highly flexible and kink resistant top quality Acetylene // Oxygen hose. EN 559. black smooth, synthetic rubber SBR/NR, gastight. textile cord reinforcements. red // blue ribbed cover, excellent abrasion, weather resistant. EN 559. -30°C up to +70°C. working pressure 20 bar, burst pressure 60 bar. 50 // 100 meter. A070005 A070015 A070025 A070035 A070036 A070045 A070037 Acetylene hose red EN 559 Acetylene hose Acetylene hose Acetylene hose Acetylene hose Acetylene hose Acetylene hose Acetylene hose 5 x 11 mm 6.3 x 13.3 mm 8 x 16 mm 9 x 16 mm 10 x 18 mm 13 x 23 mm 16 x 26 mm A070105 A070115 A070125 A070135 A070136 A070138 A070137 Oxygen hose blue EN 559 Oxygen hose Oxygen hose Oxygen hose Oxygen hose Oxygen hose Oxygen hose Oxygen hose 5 x 11 mm 6.3 x 13.3 mm 8 x 16 mm 9 x 16 mm 10 x 18 mm 13 x 23 mm 16 x 26 mm A070140 A070141 A070142 A070143 A070146 Twin welding hose Oxygen-Acetylene EN 559 (red/blue) smooth Twin welding hose Twin welding hose Twin welding hose Twin welding hose Twin welding hose A070000 A070002 Twin welding hose Oxygen- Acetylene acc. EN 559 (red/blue) Twin welding hose Twin welding hose 5 x 5 mm 6 x 6 mm 8 x 8 mm 6 x 9 mm 10 x 10 mm 6 x 6 mm 6 x 9 mm PROPANE HOSE ORANGE EN 559 Description Standard Liner Inlays Cover Branding Temperature Pressure Lengths highly flexible and kink resistant top quality Propane hose. EN 559. black smooth, synthetic rubber SBR/NR, gastight. textile cord reinforcements. orange cover, excellent abrasion, weather resistant. EN 559. -30°C up to +70°C. working pressure 20 bar, burst pressure 60 bar. 50 // 100 meter. A070145 Twin hose for Oxygen-Mapp gases EN 559 (orange/blue) Twin hose A070325 Propane hose orange NEN 5654 EN 559 Propane hose 8 x 15 mm A070194 A070195 A070196 A070197 A070198 Polyethylene hose (MIG/TIG/Plasma/Laser) LP PE low permeating hose black LP PE low permeating hose black LP PE low permeating hose black LP PE low permeating hose black LP PE low permeating hose black 6 x 4 mm 8 x 5 mm 9 x 6 mm 10 x 6 mm 12 x 8 mm A070200 A070201 Dry Flow rubber hose for argon, special developed to prevent moisture from permeating the hose Argon Dry Flow rubber hose black 6 x 14 mm Argon Dry Flow rubber hose black 10 x 18 mm A070148 A070149 A070150 Air/nitrogen hose black, flexible Air/nitrogen hose Air/nitrogen hose Air/nitrogen hose 6 x 8 mm 6 x 14 mm 8 x 16 mm 10 x 18 mm Lengths 50 // 100 meter. Katje Welding bv page 38 2015-2016 Hoses A070189 A070190 A070193 A070191 Transparent PVC hose, guaranteed non toxic compounds (food industry) PVC hose PVC hose PVC hose PVC hose 6 x 12 mm 10 x 16 mm 12 x 19 mm 25 x 34 mm Top grade transparent PVC hose with polyester reinforcements (KTW potable water approved). Suitable for: ● air ● water ● chemicals ● food. A070220 A070221 A070222 A070223 Worm drive hose clamp Hose clamp stainless steel (complete) Hose clamp stainless steel (complete) Hose clamp stainless steel (complete) Hose clamp stainless steel (complete) 8 - 14 mm 11 - 17 mm 13 - 20 mm 15 - 25 mm A070224 A070225 A070226 A070227 A070228 A070229 A070230 A070231 Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear Crimp hose clamp Oetiker 2-ear 5 - 7 mm 7 - 9 mm 9 - 11 mm 11 - 13 mm 13 - 15 mm 15 - 17 mm 16 - 19 mm 19 - 22 mm A070250 A070252 Double hose clamp Double hose clamp A070240 Heavy duty hose cutter. Heat treated cutting blade and cuts hoses up to 1 1/4”. Anti-rust and anti-wear constructed for long lasting use. A070242# Monier plier for mounting hose clamps. Katje Welding bv 13 - 15.5 mm 14 - 21.5 mm page 39 2015-2016 Quick-action couplings A075607 A075608 A075609 A075606 A075602 A075601 A075617 A075618 A075619 A075616 A075613 A075611 AGA quick-action coupling regulator Quick-action coupling Acetylene/Propane 3/8”L with coupling pin Quick-action coupling Acetylene/Propane 3/8”L with coupling pin Quick-action coupling Acetylene/Propane 3/8”L with coupling pin Coupling pin Acetylene/Propane Coupling pin Acetylene/Propane Coupling pin Acetylene/Propane Quick-action coupling Oxygen 3/8” with coupling pin Quick-action coupling Oxygen 3/8” with coupling pin Quick-action coupling Oxygen 3/8” with coupling pin Coupling pin Oxygen Coupling pin Oxygen Coupling pin Oxygen 4.8 mm 6.3 mm 8.5 mm 4.8 mm 6.3 mm 8.5 mm 4.8 mm 6.3 mm 8.5 mm 4.8 mm 6.3 mm 8.5 mm A075620 A075615 A075621 A075622 A075623 A075624 AGA quick-action coupling hose to hose Quick-action coupling hose to hose Acetylene/Propane Quick-action coupling hose to hose Acetylene/Propane Quick-action coupling hose to hose Acetylene/Propane Quick-action coupling hose to hose Oxygen Quick-action coupling hose to hose Oxygen Quick-action coupling hose to hose Oxygen 4.8 mm 6.3 mm 8.5 mm 4.8 mm 6.3 mm 8.5 mm Quick-action couplings according DIN 8544 ISO DVS 7289 EN 561 A075850# A075833# A075852# A075855# A075856# A075834# RH IB quick-action coupling hose to hose RH IB quick-action coupling hose to hose Oxygen RH IB quick-action coupling hose to hose Oxygen RH IB quick-action coupling hose to hose Oxygen RH IB quick-action coupling hose to hose Acetylene/Propane RH IB quick-action coupling hose to hose Acetylene/Propane RH IB quick-action coupling hose to hose Acetylene/Propane A075838# A075839# A075843# A075868# A075867# RH IB stainless steel coupling pin torch side RH IB stainless steel coupling pin torch side Oxygen RH IB stainless steel coupling pin torch side Oxygen RH IB stainless steel coupling pin torch side Acetylene/Propane RH IB stainless steel coupling pin torch side Oxygen RH IB stainless steel coupling pin torch side Acetylene/Propane A075848# A075849# A075853# RH IB quick-action coupling RH IB quick-action coupling Oxygen RH IB quick-action coupling Oxygen RH IB quick-action coupling Acetylene/Propane A075844# A075831# A075845# A075866# A075865# RH IB quick-action coupling regulator RH IB quick-action coupling regulator Oxygen RH IB quick-action coupling regulator Oxygen RH IB quick-action coupling regulator Acetylene/Propane RH IB quick-action coupling regulator Oxygen RH IB quick-action coupling regulator Acetylene/Propane A075835# A075847# A075837# A075840# A075841# A075846# RH IB stainless steel coupling pin RH IB stainless steel coupling pin Oxygen RH IB stainless steel coupling pin Oxygen RH IB stainless steel coupling pin Oxygen RH IB stainless steel coupling pin Acetylene/Propane RH IB stainless steel coupling pin Acetylene/Propane RH IB stainless steel coupling pin Acetylene/Propane 5.0 mm 6.3 mm 8.0 mm 5.0 mm 6.3 mm 8.0 mm 3/8” 1/4” 3/8”L 9/16” 9/16”L 3/8” male 1/4” male 3/8”L male 3/8” 1/4” 3/8”L 9/16” 9/16”L 5.0 mm 6.3 mm 8.0 mm 5.0 mm 6.3 mm 8.0 mm Quick-action couplings for Acetylene/Propane and Oxygen. Safe interruption of gas flow with automatic gas cut-off when disconnecting. No mixing up by different coding of coupling pins and quick-action couplings. Katje Welding bv page 40 2015-2016 Hose connections and fittings A070445 A070449S A070450 A070451 A070452 A070453 A070455S A070456 A070457 A070454S A070458 A070459 A070460 A070462 A070463 A070464 A070465 A070466 A070467 A070468 A070469 A070470 Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple A070515 A070516 A070517 A070518 Hose nipple angled 90° Hose nipple angled 90° connection nut 1/4” x 6.0 mm Hose nipple angled 90° connection nut 1/4”L x 6.0 mm Hose nipple angled 90° connection nut 3/8” x 6.0 mm Hose nipple angled 90° connection nut 3/8”L x 6.0 mm A070520 A070521 A070522 A070523 A070524 A070525 A070526 A070527 A070531 A070533 A070535 A070539 A070540 A070541 Connection nut Connection nut 1/8” Connection nut 1/4” Connection nut (hose nipple 8/9 mm) 1/4” Connection nut 3/8” Connection nut 1/2” Connection nut 5/8” Connection nut 3/4” Connection nut 1” Connection nut M10 x 1.0 mm Connection nut M12 x 1.0 mm Connection nut M12 x 1.5 mm Connection nut 1/8”L Connection nut 1/4”L Connection nut (hose nipple 8/9 mm) 1/4”L A070575S A070577S A070578 A070579 A070580 A070581S A070584S A070585 A070586 A070587S A070588 Hose tail adapter male Hose tail adapter 1/8” x Hose tail adapter 1/4” x Hose tail adapter 1/4” x Hose tail adapter 1/4” x Hose tail adapter 1/4”L x Hose tail adapter 1/4”L x Hose tail adapter 3/8” x Hose tail adapter 3/8” x Hose tail adapter 3/8” x Hose tail adapter 3/8”L x Hose tail adapter 3/8”L x A070621 A070622 A070623 A070624 A070625 A070626 A070627 A070628 Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer A070640 A070641 A070642 PVC Hose splicer compact PVC Hose splicer compact PVC Hose splicer compact 3.0 mm 4.0 mm 6.0 mm A070645 A070647 Hose splicer small Hose splicer small 3.0 mm 6.0 mm 1/8” x 1/4” x 1/4” x 1/4” x 1/4” x 1/4” x 3/8” x 3/8” x 3/8” x 3/8” x 3/8” x 3/8” x 3/8” x 1/2” x 1/2” x 1/2” x 1/2” x 1/2” x 5/8” x 3/4” x 3/4” x 3/4” x A070471 A070472 A070475 A070476 A070477 A070480S A070481S A070483 A070484 A070499 A070500 A070501 Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple Hose nipple A070505 A070506 A070507 A070508 A070509 A070511 A070512 Hose nipple elongated Hose nipple elongated Hose nipple elongated Hose nipple elongated Hose nipple elongated Connection nut Connection nut A070542 A070543 A070544 A070545 A070548 A070549 A070550 A070554 A070555 A070556 A070557 A070558 A070559 Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut Connection nut 4.0 mm 4.0 mm 6.0 mm 9.0 mm 4.0 mm 6.0 mm 4.0 mm 6.0 mm 9.0 mm 4.0 mm 6.0 mm A070589 A070593 A070594 A070595 A070596 Hose tail adapter male Hose tail adapter Hose tail adapter Hose tail adapter Hose tail adapter Hose tail adapter 4.0 mm 5.0 mm 6.0 mm 8.0 mm 9.0 mm 11.0 mm 13 (12.5) mm 16.0 mm A070629 A070630 A070634 A070635 A070636 Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer Hose splicer 3.5 mm 3.0 mm 3.5 mm 4.0 mm 6.0 mm 8/9 mm 3.0 mm 3.5 mm 4.0 mm 5.0 mm 6.0 mm 8.0 mm 9.0 mm 6.0 mm 8.0 mm 9.0 mm 11.0 mm 13.0 mm 14.0 mm 6.0 mm 9.0 mm 11.0 mm 3/4” x 13.0 mm 3/4” x 16.0 mm 1” x 16.0 mm 1” x 20.0 mm 1” x 25.0 mm M10 x 4.0 mm M10 x 6.0 mm M12 x 4.0 mm M12 x 6.0 mm 9/16” UNF x 4.0 mm 9/16” UNF x 6.0 mm 9/16” UNF x 8.0 mm 5/8” UNF 5/8” UNF 5/8” UNF 5/8” UNF 5/8” UNF 5/8” UNF 5/8” UNF M10 M12 M12 9/16” UNF 9/16”L UNF 9/16” UNF 9/16”L UNF 5/8” UNF 5/8”L UNF 4.0 mm 5.0 mm 6.0 mm 7.0 mm 8.0 mm R male L male 3/8”L 1/2”L 3/4”L 1”L x 1.0 mm LH x 1.0 mm LH x 1.5 mm LH x Ø 9.5 mm x Ø 9.5 mm x Ø 11.0 mm x Ø 11.0 mm x Ø 11.0 mm x Ø 11.0 mm 3/8”L 1/2” 1/2” 1/2” 1/2” x 9.0 mm x 6.0 mm x 9.0 mm x 11.0 mm x 13.0 mm 19.0 mm 20.0 mm 4.0 to 6.0 mm 4.0 to 9.0 mm 6.0 to 9.0 mm S = small version. Katje Welding bv page 41 2015-2016 Hose connections and fittings A070652C A070653C A070654C A070655C A070658 A070659 A070660 A070661 A070662 A070663 A070664 A070666 A070667 A070668 A070669 A070670 A070671 A070673 Double nipple conical male Double nipple conical 1/8” Double nipple conical 1/8”L Double nipple conical 1/8” Double nipple conical 1/8” Double nipple conical 1/4” Double nipple conical 1/4” Double nipple conical 1/4”L Double nipple conical 1/4” Double nipple conical 1/4” Double nipple conical 1/4”L Double nipple conical 1/4”L Double nipple conical 3/8” Double nipple conical 3/8” Double nipple conical 3/8”L Double nipple conical 3/8” Double nipple conical 3/8”L Double nipple conical 3/8”L Double nipple conical 1/2” x x x x x x x x x x x x x x x x x x male 1/8” 1/8”L 1/4” 3/8” 1/4” 1/4”L 1/4”L 3/8” 3/8”L 3/8”L 3/8” 3/8” 3/8”L 3/8”L 1/2” 1/2” 1/2”L 1/2” A070714 A070716 A070717 Bulk head adapter Bulk head adapter Bulk head adapter Bulk head adapter 1/4” x 3/8” x 3/8”L x 1/4” 3/8” 3/8”L A070725 A070726 A070727 A070728 Locking nut Locking nut Locking nut Locking nut Locking nut 1/8” 1/4” 3/8” 3/8”L A070734 A070735 A070736 A070737 A070738 A070739 A070740 A070741 A070742 A070743 A070744 A070745 A070746 A070748 A070749 A070750 Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple female male 1/8” x 1/8” 1/8” x 1/4” 1/4” x 1/8” 1/4” x 1/4” 1/4” x 3/8” 3/8” x 1/4” 3/8” x 3/8” 3/8” x 1/2” 1/2” x 3/8” 1/2” x 1/4” 1/2” x 1/2” 3/4” x 1/2” 3/4” x 3/4” 1/4” x 1/4”L 1/4” x 3/8”L 1/4”L x 3/8” A070774 A070775 A070776 A070777 A070778 A070779 A070782 Hex coupling nut Coupling nut Coupling nut Coupling nut Coupling nut Coupling nut Coupling nut Coupling nut female female 1/8” x 1/8” 1/4” x 1/4” 3/8” x 3/8” 1/2” x 1/2” 3/4” x 3/4” 1” x 1” 3/8” x 3/8”L A070790 A070791 A070792 A070793 A070794 A070796 A070797 A070798 A070799 A070800 A070801 A070802 Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° Elbow 90° A070805 A070806 A070807 A070808 A070809 A070812 A070813 A070815 A070816 A070817 Tee Tee Tee Tee Tee Tee Tee Tee Tee Tee Tee Katje Welding bv A070674 A070675 A070676 A070677 A070678 A070682 A070683 A070684 A070685 A070686 A070687 A070688 A070695 A070696 A070700 Double nipple conical male male Double nipple conical 1/2” x 1/2”L Double nipple conical 1/2”L x 1/2”L Double nipple conical 1/2” x 3/4” Double nipple conical 1/2” x 3/4”L Double nipple conical 1/2”L x 3/4”L Double nipple conical 3/4” x 3/4” Double nipple conical 3/4” x 3/4”L Double nipple conical 3/4”L x 3/4”L Double nipple conical 3/4” x 1” Double nipple conical 1” x 1” Double nipple conical 1” x 1”L Double nipple conical 1”L x 1”L Double nipple conical 9/16” UNF x 9/16” UNF Double nipple conical 9/16”L UNF x 9/16”L UNF Double nipple conical M12/1x 1/4” C = compact version. A070729 A070730 A070731 Locking nut Locking nut Locking nut Locking nut A070751 A070753 A070754 A070755 A070756 A070757 A070758 A070759 A070762 A070763 A070766 A070767# A070768# A070770 A070771 Reducing nipple female male Reducing nipple 1/4”L x 3/8”L Reducing nipple 3/8”L x 1/4” Reducing nipple 3/8” x 3/8”L Reducing nipple 3/8”L x 3/8”L Reducing nipple 3/8”L x 3/8” Reducing nipple 3/8”L x 1/4”L Reducing nipple 3/8”L x 1/2”L Reducing nipple 1/2”L x 3/8”L Reducing nipple 9/16”L UNF x 3/8”L Reducing nipple 9/16”R UNF x 1/4”R Reducing nipple 1/4” male x 7/16” UNF male FLARE Reducing nipple 1/4” male x ACME 1/2” x 16 Reducing nipple ACME ½/16” fem.x 7/16” UNF male FLARE Reducing nipple M10/1 male x 3/8” male Reducing nipple M12/1 female x 3/8” male 1/2” 3/4” 1” 2 x 1/8” male 2 x 1/4” male 2 x 3/8” male 2 x 1/2” male 2 x 3/8”L male 2 x 1/8” female 2 x 1/4” female 2 x 3/8” female 2 x 1/2” female 2 x 3/4” female 2 x 1” female 1/4” female x 1/4” male 3 x 1/8” 3 x 1/4” 3 x 3/8” 3 x 1/2” 3 x 3/8”L 3 x 1/8” 3 x 1/4” 3 x 3/8” 3 x 1/2” 3 x 3/4” male male male male male female female female female female page 42 2015-2016 Hose connections and fittings A070821 A070822 A070823 A070824 A070825 A070826 A070827 A070828 A070829 Elbow (swivel) Elbow Elbow Elbow Elbow Elbow Elbow Elbow Elbow Elbow A070831 A070832 A070833 A070834 A070835 Cap nut and gasket Cap nut 1/8” incl. gasket Cap nut 1/4” incl. gasket Cap nut 3/8” incl. gasket Cap nut 3/8”L incl. gasket Cap nut 1/2” incl. gasket A070845 A070846 A070847 A070848 Blind plug conical Blind plug conical 1/4” Blind plug conical 3/8” Blind plug conical 1/2” Blind plug conical 3/4” A070849 A070850 A070851 A070852 A070853 Socket cap screw Socket cap screw 1/8” male Socket cap screw 1/4” male Socket cap screw 3/8” male Socket cap screw 1/2” male Socket cap screw 3/4” male A070854 A070855 A070856 A070857 A070858 A070859 A070860 Adapter Adapter Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple A075780 A075782 A070871 A070873 Manifold 2-way 3/8” female Manifold 3-way 3/8” female Manifold 2-way 1/2” female Manifold 3-way 1/2” female A075783 Manifold 5-way 1/2” female (wall connection) A075784 A075790 A075791 A075792 A075793# A075794# A075798 A075799 A075800 A075795# A075796# A075797# A075785# A075786# A075787# Ball valve Ball valve 1/4” female Ball valve 1/4” female Ball valve 3/8” female Ball valve 1/2” female Ball valve 3-way “T” Ball valve 3-way “L” Ball valve 1/4” female Ball valve 3/8” female Needle valve 1/4” female Needle valve 1/4” Needle valve 3/8” Needle valve 1/2” Needle valve 1/4” Needle valve 3/8” Needle valve 1/2” A075695# A075696# A075697# A075698# A075699# T-piece cylinder connection T-piece cylinder connection RI T-piece cylinder connection RU T-piece cylinder connection RU T-piece cylinder connection RU T-piece cylinder connection LU Katje Welding bv male female 1/4” x 1/4” 1/4” x 1/4”L 1/4” x 3/8” 3/8”L x 3/8” 3/8”L x 3/8”L 3/8”L x 1/4”L 3/8” x 3/8” 3/8” x 3/8”L 3/8” x 1/4” male 3/8” 1/4” 3/8” 3/8” 1/2” 1/2” 1/2” x x x x x x x (swivel) (swivel) (swivel) (swivel) (swivel) (swivel) (swivel) (swivel) (swivel) female 1/4” 1/8” 1/4” 1/8” 1/8” 1/4” 3/8” x x x x 1/4” 1/4” 3/8” 1/2” 1/4” 1/4” x 1/4” x 3/8” x 1/4” A070836 A070837 A070839 A070840 A070841 Cap nut and gasket Cap nut 3/4” Cap nut 21.8 x 1/14” Cap nut 21.8 x 1/14”L Cap nut 24.32 x 1/14” Cap nut 1/2”L A034503 Swivelling angled connection 3/8”L A070861 A070862 A070863 A070864 A070865 A070866 Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple Reducing nipple incl. gasket incl. gasket incl. gasket incl. gasket incl. gasket male 3/4” 3/4” 3/4” 1” 1” M20/1 x x x x x x female 1/4” 3/8” 1/2” 1/2” 3/4” 1/4” female 15 bar female 50 bar female 50 bar female 50 bar female 25 bar female 25 bar female 30 bar female 30 bar male 12 bar male 15 bar male 15 bar male 15 bar female 15 bar female 15 bar female 15 bar 2 1 3 6 1 page 43 2015-2016 Katje Welding bv page 44 2015-2016 Anti leakage device Leaking hoses and connections escaping gas or oxygen will often not be noticed and an explosive gas mixture may be formed. There might be a change that the gasmixture can ignite and explode. OM STOP anti leakage device prevents unintentional and unnoticed escape of (liquid) fuel gas in the event of damaged hoses, loose connections and burning of hoses. Especially when working in: - tank compartments - small vessels and reactors - inside pipe constructions. A070406# A070407# A070408# A070409# A070410# A070411# A034465 OM STOP anti leakage device Propane (17 kg/h) OM STOP GS-17 Propane 3/8”L OM STOP GS-17 double-hose L= 5 mtr OM STOP GS-17 double-hose L= 10 mtr OM STOP GS-17 double-hose L= 20 mtr OM STOP GS-17 connection nipple 3/8”L OM STOP GS-17 double nipple PROPALINE regulator (brass) with pressure gauge, SHELL, inlet connection W21.8 x 1/14”L A070415# A070416# A070417# A070418# A070419# A070420# A070421# OM STOP anti leakage device Oxygen (8 nm3/h) OM STOP S-8 Oxygen 1/4”R OM STOP S-8 double-hose L= 5 mtr OM STOP S-8 double-hose L= 10 mtr OM STOP S-8 double-hose L= 20 mtr OM STOP S-8 connection nipple 1/4”R OM STOP S-8 connection nipple 3/8”R OM STOP S-8 double nipple Alternative models available upon request. OM STOP anti leakage device works fully automatic: - prevents unnoticed escape from fuel gas and oxygen in the event of damaged hoses and loose connections - after determining the cause of the problem it is possible to start the work procedures again - “easy control” safety device. Hose reels A076030## A076035## Hose reels Catweld hose reel Oxygen // Acetylene, 15 meter twin welding hose Adjustable arm guide (wall connection) for hose reel Hose length Medium Inner diameter Working pressure Material Arm guide Colour housing Katje Welding bv : 15 meter : Oxygen, Acetylene : 6.3 mm Oxygen, 9 mm Acetylene : 20 bar : high-quality steel construction : wall connection : white // blue. page 45 2015-2016 Propane equipment air aspiration A034400 A034402# Proparange handle Proparange handle, with gas save lever Proparange handle, without gas save lever A034410 A034411 A034412 A034413 Proparange hard/soft soldering blowpipe Turbo Proparange hard/soft soldering blowpipe Turbo TT-12 1.93 kW/h Proparange hard/soft soldering blowpipe Turbo TT-14 3.22 kW/h Proparange hard/soft soldering blowpipe Turbo TT-17 4.06 kW/h Proparange hard/soft soldering blowpipe Turbo TT-20 5.66 kW/h A034420 A034421 A034422 Proparange hard/soft soldering blowpipe Proparange hard/soft soldering blowpipe BT-3 0.50 kW/h Proparange hard/soft soldering blowpipe BT-5 1.55 kW/h Proparange hard/soft soldering blowpipe BT-7 2.77 kW/h A034405 A034406 Lorch/Propaline heating torch Lorch/Propaline heating torch GT-I 1/2” 4.50 kW/h Lorch/Propaline heating torch GT-I 1” 5.79 kW/h A034408 Lorch/Propaline paint stripping torch Lorch/Propaline paint stripping torch AT-I 1.37 kW/h A034435 A034436 A034437 A034438 A034439 Proparange stainless steel heating heads Proparange stainless steel heating heads HT-30 15.5 kW/h Proparange stainless steel heating heads HT-40 27.0 kW/h Proparange stainless steel heating heads HT-50 47.6 kW/h Proparange stainless steel heating heads HT-60 70.8 kW/h Proparange stainless steel heating heads HT-80 83.6 kW/h A034450 A034451 A034452 A034453 A034454 A034455 A034456 Proparange stainless steel extension tubes Proparange stainless steel extension tubes 75 mm Proparange stainless steel extension tubes 150 mm Proparange stainless steel extension tubes 220 mm Proparange stainless steel extension tubes 350 mm Proparange stainless steel extension tubes 600 mm Proparange stainless steel extension tubes 750 mm Proparange stainless steel extension tubes 1.000 mm A034460 A034461 Proparange stainless steel fork extension Proparange stainless steel fork extension 2-flame Proparange stainless steel fork extension 4-flame A034463 A034464 A034470 Regulators Lorch pressure regulator, 12 kg/h, Lorch pressure regulator, 14 kg/h, Lorch pressure regulator, pressure gauge, 12 kg/h, Katje Welding bv page 46 0.5-4 bar, 4 bar, 0.5-4 bar, excess flow valve, SHELL excess flow valve, SHELL excess flow valve, SHELL 2015-2016 Piëzo A034330# A034331# A034332# A034333# A034334# A034338# A034339# A034340# A034345# A034346# A034350# A034351# A034352# A034355# A034356# A034359# A034362# A034363# A034364# Propane soldering equipment with electronic ignition Piëzo handle without arresting device control lever Piëzo handle with arresting device control lever Piëzo heating torch L-500 mm Piëzo heating torch L-750 mm Piëzo heating torch L-900 mm Piëzo heating torch incl. handle L-500 mm Piëzo heating torch incl. handle L-750 mm Piëzo heating torch incl. handle L-900 mm Piëzo point brazing torch 5 mm Piëzo point brazing torch 7 mm Piëzo turbo brazing torch 15 mm Piëzo turbo brazing torch 17 mm Piëzo turbo brazing torch 22 mm Piëzo shrinkage torch 22 mm Piëzo shrinkage torch 30 mm Piëzo shrinkage torch, hot air 30 mm Piëzo soldering torch Soldering tip "Hammer" 350 gram Soldering tip "Pointed" 250 gram D-50 mm D-60 mm D-60 mm D-50 mm D-60 mm D-60 mm Lorch soldering equipment with electronic ignition, sturdily constructed ensuring reliability and safety. The multi-purpose handle offers the possibility of: - electronic ignition - rotating hose connection - valve for specific flame adjustment - quick change soldering torches - torch can be revolved in the shank (360°). Gas pressure up to 4 bar. Capacity max. 12 kg/h. Classic A034509 A034510 A034511 A034512 A034513 A034444 A034514 A034515 A034516 Propane equipment Classic Soldering torch incl. soldering tip "Hammer” 350 gram WT-1 Classic Isolating wooden handle Classic Soldering torch KT-S Classic Windshield Classic Torch support Classic Soldering tip "Hammer" 350 gram WT-I Classic Point brazing torch PT-S 5 Classic Point brazing torch PT-S 7 Classic Paint stripping torch AT-S Classic Professional, isolating wooden handle. Free rotating valve/hose nipple G 3/8”L gives no hose drag. Sliding air control for setting from hard to soft flames. Regulators A034465 A034466 Pressure regulators Propaline pressure regulator, pressure gauge, Propaline pressure regulator, pressure gauge, 8.0 kg/h, 0.5-4 bar, 8.0 kg/h, 0.5-4 bar, SHELL POL A034469 Lorch pressure regulator, 4.0 kg/h, 2.0 bar, excess flow valve, SHELL A034472 A034467 Pressure regulator, refillable LP gas cylinder, Pressure regulator, refillable LP gas cylinder, 3.0 kg/h, 1.5 4.0 kg/h, 1.5 A034480 A034481 A034482 A034483 A035580 A035582 A034478 A034485 A034487 A034488 Catweld pressure regulator, Catweld pressure regulator, Catweld pressure regulator, Catweld pressure regulator, Catweld pressure regulator, Catweld pressure regulator, GG pressure regulator, GG pressure regulator, Pressure regulator, Pressure regulator, Katje Welding bv 1.5 kg/h, 1.5 kg/h, 1.5 kg/h, 1.5 kg/h, 1.5 kg/h, 1.5 kg/h, bar bar 30 mbar,1/4”L, 30 mbar,hose nipple, 50 mbar,1/4”L, 50 mbar,hose nipple, 30 mbar,1/4”L, pressure relief valve, 50 mbar,1/4”L, pressure relief valve, 50 mbar, hose nipple, 4.0 kg/h, 20-90 mbar,1/4” in 3/8” out 6.0 kg/h, 0-4 bar, 3/8”L in 3/8”L out 6.0 kg/h, 0-4 bar, page 47 SHELL SHELL SHELL SHELL SHELL SHELL POL SHELL 2015-2016 Propane equipment accessories A034550# A034551# A034496# A034497# A034504 A034505 A034499 A034500 A034501# A034502# A034503 A034495 A035410# Refillable LP gas cylinder 450 gram safety valve and suspension hook Refillable gas cylinder 450 gram safety valve and suspension hook Refill connection right angle, SHELL Refill connection straight, SHELL Refill connection straight, handwheel, SHELL Refill connection straight, connection nut, SHELL Hose nipple, SHELL Hose nipple, POL Excess flow valve, SHELL Excess flow valve, POL Swivelling angled connection 3/8”L Propaline torch support Set cleaning needles 0.1-0.9 mm A034548# Hard soldering set LOMAX-2 Lomax hard/soft soldering set, including: - handle LX-14, hard soldering blowpipe nr. 3 (2-4 mm) - 3 meter Oxygen // Propane hose, regulator Oxygen - regulator Propane, 0.3 bar fixed outlet pressure - manometer cover, refillable LP gas cylinder 425 gram - refillable Oxygen cylinder 2 ltr, carrying frame. A034473 A034475 A034476 A034477 Excess flow valve type 651 Lorch 651 1.5 - 2.2 Lorch 651 4.0 - 6.0 Lorch 651 6.0 - 8.5 Lorch 651 10.0 - 14.0 kg/h kg/h kg/h kg/h Anti leakage device prevents unintentional and unnoticed escape of (liquid) fuel gas. A034315 Lorch/Propaline compact heating torch (cup) 40 mm A035474 Lorch/Propaline set complete Including: - Propaline handle Vari - Propaline stainless steel extension tube 600 mm - Propaline stainless steel heating head HT-60 - Propane dose 8 x 15 mm (5 mtr. per set) - Pressure regulator incl. flow excess valve - Propaline torch support - full colour packaging. Katje Welding bv page 48 2015-2016 Gas welding accessories A072016 A072017# A072040# A072041# A072042# A072043# A072044 A072045 A072046 Welding goggles Stroof 5A DIN Cutting goggles Ultra-Safe 5A DIN Welding goggles flip-up AGA GS-31 Welding goggles flip-up Amigo Anti spatter lenses 10 pcs. (splinter free glasses) Anti spatter lenses Vinylite 10 pcs. (AGA GS-31) Welding lenses 10 pcs. shade 4 Ø 50 mm Welding lenses 10 pcs. shade 5 Ø 50 mm Welding lenses 10 pcs. shade 6 Ø 50 mm Welding goggles GS-31 Welding goggles Stroof A072160 A072161 A072162 A072165 A072166 A072168 A072167 A072163 Manometer cover red 63 mm Manometer cover black 63 mm Manometer cover blue 63 mm Manometer cover red 50 mm Manometer cover blue 50 mm Manometer cover grey 50 mm Manometer cover DIN-Plus 2 x 63 mm Manometer cover Unicontrol A072250 A072251 A072252 A072253 Spark lighter “round cup” Spark lighter “pistol” Flints 10 pcs. “round cup” Flints 10 pcs. “pistol” A072257 A072260 A072261 A072262 A072263 A072430 A072431 A072432 A072433 A072434 A072435 A072436 A072437 A072438 A072440 A072264# Cylinder spindle key Combi “AGA”, “AP”, “Linde” Cleaning needles universal Cleaning needles “smooth” Cleaning needles AGA Cleaning needles AGA elongated Cleaning needles AGA 10 pcs. 0.5 mm Cleaning needles AGA 10 pcs. 0.6 mm Cleaning needles AGA 10 pcs. 0.7 mm Cleaning needles AGA 10 pcs. 0.8 mm Cleaning needles AGA 10 pcs. 0.9 mm Cleaning needles AGA 10 pcs. 1.0 mm Cleaning needles AGA 10 pcs. 1.2 mm Cleaning needles AGA 10 pcs. 1.3 mm Cleaning needles AGA 10 pcs. 1.5 mm Cleaning needles AGA 10 pcs. 1.9 mm ® Cleaning needles HS conical TRITEX A075510 A075511 A075513 A075515 A075516 A075517 A075518 A075519 A075520 A075521 set A075525 A075526 A075527 A075550 A075573 set A075575 A075576 A075590 A075591 A075592 A075593 A075586# A075588# A075589# CW flashback arrestor AC/PR CW flashback arrestor OX CW flashback arrestor OX AGA flashback arrestor FR-20 AC/PR AGA flashback arrestor FR-20 OX AGA flashback arrestor FR-20 AC/PR AGA flashback arrestor FR-20 OX AGA flashback arrestor FR-20 AC/PR B” UNF AGA flashback arrestor FR-20 OX B” UNF AGA flashback arrestor FR-20 B” UNF CW flashback arrestor OX CW flashback arrestor OX CW flashback arrestor AC/PR CW flashback arrestor AC/PR DG-91 AGA flashback arrestor FR-50 SAFE-GUARD-4 AGA flashback arrestor FR-50 SAFE-GUARD-4 AGA flashback arrestor FR-50 SAFE-GUARD-4 AGA flashback arrestor FR-34 AC/PR AGA flashback arrestor FR-34 OX AGA flashback arrestor FR-34 AC/PRO B” UNF AGA flashback arrestor FR-34 OX B” UNF AGA flashback arrestor FR-63 WITT flashback arrestor 85-10 AC/PRO WITT flashback arrestor 85-10 OX FA NV TS R = = = = Spark lighter “round cup” 3/8”L 3/8” 1/4” 3/8”L 3/8” 1/4”L 1/4” 9/16”L 9/16” 9/16” 3/8” 1/4” 3/8”L 3/8”L 3/8”L 3/8”L 3/8” 3/8”L 3/8” 9/16”L 9/16” 1½” 3/8”L 1/2” regulator FANVTS regulator FANVTS regulator FANVTS handle FANVT handle FANVT handle FANVT handle FANVT handle FANVT handle FANVT handle FANVT machine cutting torch FANVT machine cutting torch FANVT machine cutting torch FANVT regulator FANVTS regulator FANVTSR regulator FANVTSR regulator FANVTSR regulator FANVTS regulator FANVTS regulator FANVTS regulator FANVTS gas supply system FANVTS regulator FANVTS regulator FANVTS FR-50 Sintered flame arresting element Non return valve Temperature sensitive cut-off valve Reset by lifting and releasing the bonnet FR-34 Katje Welding bv page 49 2015-2016 Gas welding accessories Non return valves Non return valves are installed on several (machine) cutting torches. They effectively prevent a reverse flow of gas. Flashback arrestors Flashback arrestors effectively prevent a flashback from entering the cylinder or gas supply system. Flashback arrestors are available in the form of torch-mounted and regulator-mounted arrestors. They stop the flame with the help of a flame arrestor. A051040 A051041 A051042 A051043 Non return valve BV-11 Non return valve BV-11 Non return valve BV-11 Non return valve BV-11 1/4” 3/8”L 3/8” 1/4”L A051101 A051102 A051103 A051104 A051105 A051110 A051111 A051112 A051113 A051116 A051117 A051118 A051119 A051120 A051121 Non return valve BV-12 Non return valve BV-12 Non return valve BV-12 Non return valve BV-12 Non return valve BV-12 Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete Non return valve BV-12 complete 1/4” 1/4” 3/8” 3/8” 3/8” 1/4” 1/4”L 1/4” 1/4”L 3/8” 3/8”L 3/8” 3/8”L 3/8” 3/8”L x 5.0 mm x 6.3 mm x 5.0 mm x 6.3 mm x 9.0 mm x 5.0 mm x 5.0 mm x 6.3 mm x 6.3 mm x 5.0 mm x 5.0 mm x 6.3 mm x 6.3 mm x 9.0 mm x 9.0 mm A075650# A075660# A075661 A075662 A075663 AGA twin outlet valve OX/AC Twin outlet valve Oxygen Twin outlet valve Acetylene Twin outlet valve Oxygen Twin outlet valve Oxygen Twin outlet valve Acetylene 3/8” 3/8”L 1/4” 3/8” 3/8”L 90° 90° 70° 70° 70° A074200# A074201# A074202# Gas saver AGA gas saver GS-10 KW gas saver KW gas saver AC/OX AC/OX PR/OX A074212# A074214# A074216# A074218# A074220# A074222# Spare parts GS-10 Beam assembly Valve insert assembly Acetylene/Oxygen Gas control valve Cover Acetylene/Oxygen Pilot burner Pin A076000# A076001# A076002# A077001 Welding mirror, metal arm Welding mirror, flexible arm on magnetic holder Metal welding mirror 1.5 mm Leak detection spray (12 pcs.) Katje Welding bv excl. connection nut excl. connection nut excl. connection nut excl. connection nut excl. connection nut page 50 2015-2016 Gas welding wire The original AGA H-44 Mo AGA H-44 Mo is a blank drawn, molybdenum alloyed quality wire. AGA H-44 Mo does not spatter and gives an absolute porous free weld deposit. With AGA H-44 Mo it is easy to control the weld puddle. The wire is mainly used for quality work in St. 37, but is also suitable for steel qualities with a tensile strength of 440-540 N/mm2. Furthermore, AGA H-44 Mo is excellent for welding parts of boilers and pipelines that are used at high temperatures up to 450°C. Principal analysis C 0.080 - 0.15 Mn 0.90 - 1.10 Si 0.10 - 0.25 P <= 0.20 S <= 0.020 Cr Ni Mo Cu V <= 0.15 <= 0.15 0.45 - 0.60 <= 0.30 <= 0.030 Mechanical properties of all weld metal (as welded) Test temp. 20°C Re N/mm2 >= 295 N/mm2 Rm N/mm2 > 440 / 540 N/mm2 A (Lo=5 do)% >= 22% KV J (ISO-V) 0°C / >= 27 J A060002 A060004 A060006 A060008 A060010 A060012 AGA H-44 Mo blank drawn welding wire for steel L= 700 mm AGA H-44 Mo blank drawn welding wire 1.6 mm AGA H-44 Mo blank drawn welding wire 2.0 mm AGA H-44 Mo blank drawn welding wire 2.5 mm AGA H-44 Mo blank drawn welding wire 3.15 mm AGA H-44 Mo blank drawn welding wire 4.0 mm AGA H-44 Mo blank drawn welding wire 5.0 mm Delivered in 5 kg. packages. Minimum quantity 20 kg. per diameter. A060020 A060021 A060022 A060023 A060024 A060025 A060026 A060027 KW copper coated welding wire GI II L= 1000 mm KW copper coated welding wire GI II 1.0 mm KW copper coated welding wire GI II 1.6 mm KW copper coated welding wire GI II 2.0 mm KW copper coated welding wire GI II 2.5 mm KW copper coated welding wire GI II 3.0 mm KW copper coated welding wire GI II 4.0 mm KW copper coated welding wire GI II 5.0 mm KW copper coated welding wire GI II 6.0 mm Delivered in 5 kg. packages. Minimum quantity 15 kg. per diameter. Optional gas welding wire available upon request. A062000# A062001# A062002# A062003# A062004# A062005# A062006# A062008# A062009# A062011# A062012# A062013# A062014# CATWELD bronze brazing rod universal L= 1000 mm (upon request) CW bronze brazing rod universal 1.5 mm CW bronze brazing rod universal 2.0 mm CW bronze brazing rod universal 2.4 mm CW bronze brazing rod universal 3.0 mm CW bronze brazing rod universal 4.0 mm CW bronze brazing rod universal 5.0 mm CW bronze brazing rod universal 6.0 mm Delivered in 5 kg. packages. CATWELD flux coated brazing rod (upon request) CW flux coated brazing rod 1.6 x 457 mm CW flux coated brazing rod 2.0 x 500 mm CW flux coated brazing rod 2.5 x 500 mm CW flux coated brazing rod 3.0 x 1000 mm CW flux coated brazing rod 4.8 x 914 mm CW flux coated brazing rod 4.0 x 500 mm A062015# A062016# CATWELD flux cored brazing rod L= 500 mm (upon request) CW flux cored brazing rod 2.5 mm CW flux cored brazing rod 3.5 mm Delivered in 5 kg. packages. A062020# A062021# A062022# A062023# A062035# A062036# A062037# A062038# CATWELD nickel bronze brazing rod (upon request) CW 10% nickel bronze brazing rod CW 10% nickel bronze brazing rod CW 10% nickel bronze brazing rod CW 10% nickel bronze brazing rod CW S3 7% nickel bronze brazing rod CW S3 7% nickel bronze brazing rod CW S3 7% nickel bronze brazing rod CW S3 7% nickel bronze brazing rod Delivered in 5 kg. packages. A062027# A062029# 1.6 x 2.0 x 2.4 x 3.0 x 1.6 x 2.0 x 2.5 x 3.0 x 914 mm 1000 mm 914 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm CATWELD flux coated nickel bronze brazing rod (upon request) CW flux coated 10% nickel bronze brazing rod 2.0 x 500 mm CW flux coated 10% nickel bronze brazing rod 3.0 x 1000 mm Katje Welding bv page 51 2015-2016 Brazing and soldering alloys Prices available upon request A064042# A064044# A064039# Silver brazing rod type 610 Silver brazing rod AGA-610 Silver brazing rod AGA-610 Silver brazing rod AGA-610 1.5 mm 2.0 mm 3.0 mm Ag - 40 Cd Ag - 40 Cd Ag - 40 Cd A064047# A064048# A064049# Silver brazing rod type 610 flux coated Silver brazing rod AGA 610 flux coated Silver brazing rod AGA 610 flux coated Silver brazing rod AGA 610 flux coated 1.5 mm 2.0 mm 3.0 mm Ag - 40 Cd Ag - 40 Cd Ag - 40 Cd A064052# A064053# A064054# Cadmium free silver brazing rod type 650 Cadmium free silver brazing rod AGA 650 Cadmium free silver brazing rod AGA 650 Cadmium free silver brazing rod AGA 650 1.5 mm 2.0 mm 3.0 mm Ag - 55 Sn Ag - 55 Sn Ag - 55 Sn A064056# A064057# A064059# Cadmium free silver brazing rod type 650 flux coated Cadmium free silver brazing rod AGA 650 flux coated 2.0 mm Cadmium free silver brazing rod AGA 650 flux coated 3.0 mm Cadmium free silver brazing rod AGA 650 flux coated 1.5 mm Ag - 55 Sn Ag - 55 Sn Ag - 55 Sn A064045# A064043# A064946# Silver brazing rod type 680 flux coated Silver brazing rod AGA 680 flux coated Silver brazing rod AGA 680 flux coated Silver brazing rod AGA 680 flux coated Ag - 30 Cd Ag - 30 Cd Ag - 30 Cd 1.5 mm 2.0 mm 3.0 mm Silver-Copper-Phosphorus based brazing rods mainly used for brazing copper and copper alloys. The rod is self fluxing, no need for separate flux, when joining copper to copper. A293400# A293402# A293405# A293406# A293407# A293408# A293409# A293412# A294315# Silver-Copper-Phosphorus based brazing rod, delivered in 1 kg. packages Silver-Copper-Phosphorus based brazing rod 2.0 x 500 mm Ag - 15 P Silver-Copper-Phosphorus based brazing rod 3.0 x 500 mm Ag - 15 P Silver-Copper-Phosphorus based brazing rod 1.5 x 500 mm Ag - 5 P Silver-Copper-Phosphorus based brazing rod 2.0 x 500 mm Ag - 5 P Silver-Copper-Phosphorus based brazing rod 3.0 x 500 mm Ag - 5 P Silver-Copper-Phosphorus based brazing rod 2.0 x 500 mm Ag - 2 P Silver-Copper-Phosphorus based brazing rod 3.0 x 500 mm Ag - 2 P Copper-Phosphorus alloy 93/7 2.0 x 500 mm Cu - P 7 Copper-Phosphorus alloy 93/7 2.0 mm spool (±10 kg) Cu - P 7 Type AGA-610 AGA-650 AGA-680 Ag 40 55 30 Cu 19 21 28 Ag - 15 P Ag - 5 P Ag - 2 P 15 5 2 rest rest rest Zn 21 22 21 P Cd 20 Silver (brazing) rods Sn 2 21 5 6.0 6.5 WT °C 610 650 680 Sol. 595 620 600 Liq. 630 660 690 DIN L-Ag 40 Cd L-Ag 55 Sn L-Ag 30 Cd 710 710 710 800 810 810 800 810 810 L-Ag 15 P L-Ag 5 P L-Ag 2 P What is soldering? Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, the filler metal having a relatively low melting point. Soft soldering is characterized by the melting point of the filler metal, which is below 450°C. The filler metal used in the process is called solder. Katje Welding bv page 52 2015-2016 Stay Brite silver-bearing solder Prices available upon request Versatile Stay Brite silver-bearing solders are used throughout industry as a better-than-brazing method in many instances. The important advantage of Stay Brite solders is the greater strength of the overall component after joining. Their lower working temperature eliminates the weakening of the base metals caused by annealment from high brazing heat. As shown in the un-retouched photo below, the Stay Brite section retains original pipe strength; the brazed section is greatly weakened. Stay Brite silver-bearing solders have the same excellent affinity as Silver-Copper-Phosphorus based brazing rods and normal silver brazing rods to bond with all of the ferrous and nonferrous alloys (stainless steel, nickel, copper, brass etc.). Stay Brite joints exhibit considerably higher-thannecessary elongation for sound dissimilar metal joints and vibration applications. Stay Brite alloys range in temperature from 220°C to 280°C. 1. 2. 3. 4. Lower material costs up to 66% Lower joining temperature up to 66% Increases productivity up to 400% Eliminates base metal distortion Properties Composition Melting point Completely fluid Tube strength (before heating) Tube strength (after joining) Joint strength Oxide scale Annealment Electrical conductivity Deposit colour 5. 6. 7. 8. Brazed joint ------± 20 N/mm2 ± 5 N/mm2 ± 207 N/mm2 heavy heavy ----- Eliminates base metal annealment Faster post cleaning, little metal discoloration Eliminates of oxide scale formed by heat Cadmium free and non toxic Stay Brite tin and silver 220°C 220°C ± 20 N/mm2 ± 20 N/mm2 ± 97 N/mm2 none none 16.4 bright silver, non-oxidizing Stay Brite 8 tin and silver 220°C 280°C ± 20 N/mm2 ± 20 N/mm2 ± 103 N/mm2 none none 17.1 bright silver, non-oxidizing Stay Brite has been used for over 30 years to join refrigeration/air conditioning tubing. This alloy has been used to fabricate millions of strong, leak proof joints. The graph shows the strength of 5/8” tube sections at room and elevated temperature. Stay Brite connections are excellent for many HVAC applications. Stay Brite 8 has a higher silver content than regular Stay Brite, effecting a plastic range of 60°C. Just above the melting point of 220°C this alloy becomes somewhat fluid, but has a high surface tension useful in filling loosely fitted couplings. Flux Material Packaging use Stay Clean soldering flux for all metals other than aluminum. 1/16” (1.6 mm) and 1/8” (3.2 mm) wire diameters. 1 lb spools. Stay Brite (soldered) No distortion at Stay Brite fitting. Brazed (15% Silver-Copper-Phosphorus based brazing rod) No distortion of copper pipe adjacent to Stay Brite fitting. Gross distortion and bursting of pipe adjacent to braze. Brazing temperatures caused distortion at brazed fitting when pressurized. Strength test: Stay Brite silver-bearing solder vs. 15% Silver-Copper-Phosphorus based brazing rod. Stay Brite soldered on one end, brazed on the other. Pressurized hydraulically until ruptured. Stay Brite silver-bearing alloys have a lower working temperature, eliminating the weakening of base metals caused by annealing from high brazing temperatures. The Stay Brite section retains original pipe strength; the brazed section is greatly weakened. Katje Welding bv page 53 2015-2016 Soft soldering alloys Prices available upon request A064050# A064058# A064060# AGA silver-bearing solder (meets the requirements of the safe drinking water act for use on copper potable water lines) AGA silver-tin 2.0 mm spool 500 gram Sn Ag - 5 Stay Brite 8 1/16” spool 1 lb Sn Ag - 8 Stay Brite 8 1/8” spool 1 lb Sn Ag - 8 A064065# A064066# A064070# A064071# Tin-lead solder Tin-lead solder 2.0 mm spool 500 gram Tin-lead solder 2.0 mm spool 500 gram Tin-lead bar 400 x 10 x 2 mm Tin-lead bar 400 x 10 x 2 mm 60 Sn - 40 Pb 50 Sn - 50 Pb 50 Sn - 50 Pb 60 Sn - 40 Pb A064061# A064062# Other soft soldering alloys Speedy solder 2.0 mm spool 250 gram Bridgit solder 3.2 mm spool 1 lb Sn Cu - 3 CuNiSbSn Soft soldering alloys Type Sn Ag – 5 Stay Brite 8 Speedy Bridgit Katje Welding bv Ag 3.5 6 0.1 Cu 3 3 Zn P Cd Sn Rest Rest Rest Rest page 54 Ni Sb 0.2 5 WT °C 220 220 230 230 Sol. 225 220 230 238 Liq. 240 280 250 332 DIN L-Sn Ag - 5 L-Sn Ag - 8 L-Sn Cu - 3 - 2015-2016 Fluxes A064503 A064504 A064510# A064512 A064514 Flux for (silver) brazing alloys Stay Silv white paste flux Stay Silv white paste flux KW flux paste 750-1100°C Stay Silv powder flux Stay Silv black flux paste A064522 A064523 A064524 A064555# A064570 Other fluxes for brazing alloys WELCO 600 Bronze powder flux KW aluminum flux KW cast iron welding flux AGA Cobraflux Protechno Brush size 3 dimension 13x140 A064500 A064501 A064502 A064506 A064507 A064508 Soldering fluxes Stay clean liquid flux 4 oz aluminium Stay clean paste flux 4 oz Stay clean liquid flux 4 oz Bridgit paste flux 1 oz Stay clean paste flux 1 lb Stay clean liquid flux 1 gallon Katje Welding bv 6.5 oz (brushcap) 1 lb 500 gram 250 gram 1 lb 1 lb 500 gram 500 gram 5 ltr spoutcap brushcap spoutcap brushcap (powder) (powder) (powder) (liquid) (liquid) (paste) (liquid) (paste) (paste) (liquid) page 55 2015-2016 TIG welding wire A060130 A060131 A060138 A060139 Copper coated wire for TIG welding SG-1 L= 1000 mm Copper coated wire for TIG welding SG-1 Copper coated wire for TIG welding SG-1 Copper coated wire for TIG welding SG-1 Copper coated wire for TIG welding SG-1 Delivered in 5 kg. packages. 1.6 mm 2.0 mm 2.4 mm 3.2 mm A060126 A060127 A060128 A060129 Blank drawn wire for TIG welding SG-3 L= 700 mm Blank drawn wire for TIG welding SG-3 Blank drawn wire for TIG welding SG-3 Blank drawn wire for TIG welding SG-3 Blank drawn wire for TIG welding SG-3 Delivered in 5 kg. packages. 1.6 mm 2.0 mm 2.4 mm 3.2 mm A060140# A060141# A060144# A060148# Stainless Steel wire for TIG welding L = 1000 mm Stainless Steel wire for TIG welding 316 LSi Stainless Steel wire for TIG welding 308 (304) LSi Stainless Steel wire for TIG welding 316 LSi Stainless Steel wire for TIG welding 308 (304) LSi Delivered in 5 kg. packages. 1.6 mm 1.6 mm 2.0 mm 2.0 mm Blank drawn wire for TIG welding unalloyed structural steels. Typical applications such as work shops and general constructions. A129220# TIG pen TIG pen uses any wire from 0.8 to 3.2 mm The TIG pen allows the welder to control the tip of the filler wire with great accuracy even at a long distance from the weld seam and helps the welder to obtain a higher welding quality. It also eliminates waste of the filler wire. Katje Welding bv page 56 2015-2016 Gas welding applications A039500# A039501# A039600# Thermic lances Lance holder Rubber collet seal Thermic lance 3/8” 3/8” 3/8” A thermic lance is a steel pipe packed with mixed metal wires. Pure oxygen is passed through the pipe from an oxygen cylinder and regulator. The end of the pipe is lit with a high temperature source, e.g. an oxy-acetylene torch. The iron in the steel burns into the oxygen coming down the pipe to produce enormous heat and a liquid slag of iron oxides and other materials, which dribbles and splashes out. A250100# A250120# A250122# A250124# A250126# A250128# A250140# Flame cleaning equipment Handle NEF Flame cleaning attachment Flame cleaning attachment Flame cleaning attachment Flame cleaning attachment Flame cleaning attachment Special cleaning needles 50 mm 100 mm 150 mm 200 mm 250 mm The principle of flame cleaning is based on using the hottest flame possible - acetylene and oxygen - for rapid heating of a limited portion. Since the surrounding materials remains cold, the heated parts such as rust, paint and oil will be removed easily from concrete, metal and bricks. A250300# A250302# A250303# A250306# A250307# Flamtech heating torch Acetylene Flamtech heating torch Flamtech heating torch water cooled Flamtech heating nozzle MA-3 5.400- 8.500 ltr Flamtech heating nozzle FA-6 6.400-10.000 ltr Flamtech heating nozzle FY-6 (Tetrene, Mapp, Apachi) A030000# A030001# A030002# A030003# A030004# A030006# A030007# A030010# A030011# A030012# A030013# A030015# A030016# A030017# A030018# A039001# Powder cutting equipment Powder dispenser, filling max. 70 kg. Powder cutting attachment Inner nozzle Tube holder Outer nozzle Valve Powder tube Powder cutting nozzle HA (AC) 0 - 50 mm Powder cutting nozzle HA (AC) 50 - 100 mm Powder cutting nozzle HA (AC) 100 - 200 mm Powder cutting nozzle HA (AC) 200 - 300 mm Powder cutting nozzle HP (PR) 0 - 50 mm Powder cutting nozzle HP (PR) 50 - 100 mm Powder cutting nozzle HP (PR) 100 - 200 mm Powder cutting nozzle HP (PR) 200 - 300 mm Cutting powder AGA 200 per kg. (25 kg. plastic bag) Powder dispenser X-21 Powder cutting torch Powder cutting attachment Powder cutting is a method for quick and economic gas cutting for cast iron, stainless steel etc. with the same precision as for normal carbon steel. This will be achieved through the use of a finely ground metal powder that is blown through the cutting torch into the cutting flame. The cutting nozzle on this torch differs from the normal nozzles only in respect that it is equipped with extra outlet canals for the metal powder. The finely ground metal powder, consisting mainly of iron, is heated to ignition temperature when passing through the heating flame and thereafter burnt into contact with the cutting oxygen, thus setting free a large amount of heat. The iron oxides and leftovers of burnt iron will mix with the viscous metal oxides. Through this, the slag becomes fluent and is driven out by the cutting oxygen flame. Katje Welding bv page 57 2015-2016 Cylinder trolleys A071000## A071003# A071004# A071010## A071011# Cylinder trolleys Cylinder trolley Catweld Cylinder trolley AGA Fixiflam Cylinder trolley Oxywheel (medical) Cylinder trolley AGA Fixiflam Cylinder trolley AGA Fixiflam 110/150R KW 210R KW 110R KW 250R KW 250S 1 x 10 ltr of 1 x 50 ltr 2 x 10 ltr 1 x 10 ltr 2 x 50 ltr 2 x 50 ltr solid rubber wheels solid rubber wheels solid rubber wheels solid rubber wheels spoke steel wheels Handling and storing cylinders can be difficult due to their size and weight. They can be a threat to workers and their workplace if not secured correctly. Current legislation stipulates that cylinders be properly secured in transit and whilst stationary (cylinder holder with chain). All gas and oxygen trolleys are equipped with steel plates between the handles and cylinders to prevent fire heating up the hoses and cylinders. It is preferred that all cylinder trolleys should be equipped with fire extinguishers. Catweld 110/150R Katje Welding bv Fixiflam 210R page 58 Fixiflam 250R 2015-2016 Machine cutting torches A051002# A051194# A051196# A051199# A051197# A051500# A051501# A051505# A051506# A051007# A051590# A051591# Machine cutting torch BM-31 CF Machine cutting torch Jetstream Machine cutting torch Jetstream Machine cutting torch Jetstream Machine cutting torch Jetstream Machine cutting torch BIR Machine cutting torch BIR Machine cutting torch BIR Machine cutting torch BIR Twin tip holder Injector Machinebrander FIT+ Machinebrander FIT+ INJ INJ INJ INJ INJ INJ INJ INJ INJ D= 28 D= 30 D= 32 D= 32 D= 32 D= 32 D= 32 D= 32 D= 32 L= 160 L= 250 L= 220 L= 400 L= 220 L= 220 L= 220 L= 320 L= 320 AC AC AC AC PR AC PR AC PR INJ INJ D= 32 D= 32 L= 220 L= 220 AC PR Twin tip holder Injector Jetstream BM-31 CF FIT Plus JETSTREAM, BM 31 CF and Fit Plus torches are especially adapted for cutting with high speed nozzles. Fit Plus nozzles are removed without any tools, eliminating the possibility of damaging the torch.The patented method for the cooling of the nozzles gives a considerably increased service life to the nozzle. The built in cooling flow valve provides that during preheating a small amount of oxygen flows through the cutting channel that prevents penetration of warm gases in the cutting nozzle and cutting channel. A built in special spiral injector (also patented) contributes to the extremely high safety and better mixture of flammable gases and oxygen. In the connection of the injector, an aluminum housing is placed to complete the cooling. JETSTREAM is adapted for acetylene and propane alternatively and available in different sizes. BM 31 CF for acetylene is specially designed to be used in cutting machines with continued spaces. It is a solid brass construction. However, the FIT Plus cutting nozzles are fixed in the torch head by bayonet-lock without using wrenches, which drastically reduces set-up time. Fuel gas The cutting nozzle is being cooled while the material is heating up. This means: Preheating Oxygen Cutting Oxygen Cooling flow valve longer service life longer intervals between nozzle changes less interruption better measurements less scrap Gasmixture IMPROVED CUTTING ECONOMY Aluminum housing Gasmixture Cutting Oxygen Other machine cutting torches available upon request. A051090 A051091 A051092 A051093 Pressure control gauge Test gauge 0 -10 Test gauge 0 -10 Test gauge 0 - 2.5 Test gauge 0 -16 Katje Welding bv bar bar bar bar 1/4” 3/8” 3/8”L 3/8” page 59 2015-2016 Safety - Prices available upon request Working gloves Welding gloves Welding jackets Welding aprons Welding caps Welding cap KROMER, 100% cotton, available in sizes: A140956 Welding cap KROMER size 56 A140957 Welding cap KROMER size 57 A140958 Welding cap KROMER size 58 A140959 Welding cap KROMER size 59 A140960 Welding cap KROMER size 60 A140961 Welding cap KROMER size 61 A140962 Welding cap KROMER size 62 Katje Welding bv page 60 2015-2016 Heat protection, work protection, insulation technique Heat protection up to 1200°C KW fabrics offers protection against spatters and sparks up to 1200°C. In the field of heat protection KW fabrics allow a flexible product design and protection against thermal effects for men, machines and material. The fabrics are available on full rolls or in various standard sizes. Art.nr. A140404# A140405# A140406# A140407# A140408# Size 1.0 x 50 mtr 1.0 x 50 mtr 1.0 x 50 mtr 0.9 x 50 mtr 1.0 x 50 mtr Art.nr. A140415# A140416# A140417# A140418# A140419# A140420# A140421# A140422# Size 1000 2000 1000 2000 1000 2000 900 1800 Up to °C 600 850 1150 1300 1000 x x x x x x x x Fabrics on full rolls Description one side aluminum coating, anti-skid mechanical applications mechanical applications ≠ mechanical applications, anti-skid thermal resistance, aluminum coating 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm glass fibre, one side Alufix coating silicate fabric, hard wearing, abrasion resistant silicate fabric, hard wearing, abrasion resistant silicate fabric, vermiculite coating, flexible glass fibre, 1000 gr/m2, Alufix coating Fabrics standard dimensions Up to °C Description 600 seamed, one side aluminum coating 600 seamed, one side aluminum coating 850 seamed, both sides high temperature coating 850 seamed, both sides high temperature coating 1150 seamed, both sides high temperature coating 1150 seamed, both sides high temperature coating 1300 seamed, both sides high temperature coating 1300 seamed, both sides high temperature coating Advantages: - Non noxious, asbestos free. - Top heat resistant. - Hard wearing, mechanical resistance. Pipeline construction mats Slows the cooling of the welded seems Protects the welding seam against moisture direct after welding Fasteners made with leather buckles and velcro/velour, metal eyes A140500# A140501# A140502# A140504# A140505# A140506# A140507# A140508# A140509# A140510# A140511# A140512# Insulation mats width 300 mm 200 pipe L = 800 mm 500°C 300 pipe L = 1100 mm 500°C 400 pipe L = 1400 mm 500°C 600 pipe L = 2100 mm 500°C 700 pipe L = 2400 mm 500°C 800 pipe L = 2700 mm 500°C 900 pipe L = 3000 mm 500°C 1000 pipe L = 3300 mm 500°C 1100 pipe L = 3600 mm 500°C 1200 pipe L = 4000 mm 500°C 1300 pipe L = 4300 mm 500°C 1400 pipe L = 4600 mm 500°C Heat protection up to 500°C, glass fibre Heat protection up to 1200°C, silicate fabric A140513# A140514# A140515# A140517# A140518# A140519# A140520# A140521# A140522# A140523# A140524# A140525# Insulation mats width 500 mm 200 pipe L = 800 mm 500°C 300 pipe L = 1100 mm 500°C 400 pipe L = 1400 mm 500°C 600 pipe L = 2100 mm 500°C 700 pipe L = 2400 mm 500°C 800 pipe L = 2700 mm 500°C 900 pipe L = 3000 mm 500°C 1000 pipe L = 3300 mm 500°C 1100 pipe L = 3600 mm 500°C 1200 pipe L = 4000 mm 500°C 1300 pipe L = 4300 mm 500°C 1400 pipe L = 4600 mm 500°C Other measurements available upon request. Fire extinguish blanket and container Made of glass fibre fabric with silicone coating on both sides. A140425# A140426# Fire extinguish blanket 2000 x 1600 mm 500°C DIN 14155 Container 300 x 200 x 300 mm Heat protection clothing up to 1000ºC Extreme temperatures of over 1000°C radiation heat ask for extreme protection coatings. Preox/aramid fabrics with aluminum high vacuum coating offers sufficient protection. A140430# A140431# A140432# A140433# A140434# A140435# A140436# A140437# A140438# Heat protection hood with aluminum frame for glass pane Heat protection hood with aluminum frame for glass pane Heat protection hood XL, chest, neck and shoulder protection Heat protection hood XL, chest, neck and shoulder protection Gold steamed glass, bent bonded, 100 x 220 mm Clear glass, bent bonded, 100 x 220 mm Gold steamed glass, polycarbonate, 100 x 220 mm Heat protection jacket L= 80 cm, velcro fastener, upright collar, without pockets Heat protection jacket L= 80 cm, velcro fastener, upright collar, without pockets Katje Welding bv page 61 HS KA HS KA-3 HS KA HS KA-3 HS KA HS KA-1 2015-2016 Heat protection clothing up to 1000ºC A140439# A140440# A140441# A140442# A140443# A140444# A140445# A140446# A140447# A140448# A140449# A140550# A140551# Heat protection jacket L= 80 cm, velcro fastener, upright collar, without pockets Heat protection trousers L= 100 cm, belt loops, without pockets Heat protection trousers L= 100 cm, belt loops, without pockets Heat protection trousers L= 100 cm, belt loops, without pockets Heat protection coat L= 120 cm, velcro fastener, upright collar, without pockets Heat protection coat L= 120 cm, velcro fastener, upright collar, without pockets Heat protection coat L= 120 cm, velcro fastener, upright collar, without pockets Heat protection gaiters L= 36 cm, velcro fastener Heat protection gaiters L= 36 cm, velcro fastener Heat protection gaiters L= 36 cm, velcro fastener Heat protection glove L= 43 cm, thumb side, CE III Heat protection mask, flip-up glasses, ear, face and head protection Heat protection mask XL, flip-up glasses, ear, face, throat and head protection HS KA-3 HS KA HS KA-1 HS KA-3 HS KA HS KA-1 HS KA-3 HS KA HS KA-1 HS KA-3 HS KA-3 HS HS Facial protection up to 1000°C with swing frame. Standard for most safety helmets (please indicate helmet type). A140552# Facial protection with swing frame HS KA-3 Universal helmet and neck protection up to 1000°C. A140553# A140554# Helmet and neck protection Helmet and neck protection HS KA-3 HS KA-4 Arm protection, covers the full arm, including elastic bands. A140555# A140556# Arm protection (sleeves) L= 420 mm Arm protection (sleeves) L= 420 mm HS KA-1 HS KA-3 Aprons, heat protection up to 1000°C, with aluminum high vacuum radiation heat (KA-3) protection. A140557# A140558# Apron, 80 x 100 cm, 1000°C Apron, 80 x 100 cm, 1000°C HS KA-3 HS KA-4 Frontal heat protection, up to 1000°C, velcro fastener. A140559# A140560# A140561# A140562# Front protection coat, back open Front protection coat, back open Front protection coat, back open Front protection coat, back open L= 80 cm L= 80 cm L= 130 cm L= 130 cm HS KA HS KA-3 HS KA HS KA-3 HS KA KA-1 KA-3 KA-4 = heat (protection) shield. = preox fabric, approx. 580 gr/m 2, aluminum coating, heavy quality, very good working comfort. = preox/aramide fabrics, approx. 260 gr/m 2, aluminum coating, light quality, good working comfort. = aramide fabric, approx. 500 gr/m2, aluminum coating, heavy quality, good working comfort. = glass fibre fabric, approx. 660 gr/m 2, aluminum coating. Heat protection gloves Kevlar knit glove, 5-finger, contact heat up to 200°C, CE II, EN 388, EN 407, EN 420, cut resistant, insulating. Use: glass industry, metal industry, auto motive, food industry. A140450# A140451# A140452# Kevlar knit glove, 5-finger, without lining Kevlar knit glove, 5-finger, without lining Kevlar knit glove, 5-finger, with lining 200°C 200°C 200°C 25 cm 25 cm metal-enforced 25 cm Aramid fabric glove, contact heat up to 500°C, special insulation, CE III, EN 388, EN 407, EN 420, cut resistant, mechanical applications. Use: metal industry, foundries, glass industry. A140453# A140454# A140455# A140456# A140457# A140458# Aramid fabric glove, insulated Aramid fabric glove, insulated Aramid fabric glove, 3-finger, insulated Aramid fabric glove, 3-finger, insulated Aramid fabric glove, 5-finger, insulated Aramid fabric glove, 5-finger, insulated 500°C 500°C 500°C 500°C 500°C 500°C 30 cm 43 cm 30 cm 43 cm 30 cm 43 cm Preox/aramid fabric glove, contact heat up to 650°C, special insulation, CE III, EN 388, EN 407, EN 420, mechanical applications, Good working comfort. Use: metal industry, foundries, glass industry. A140459# A140460# A140461# A140462# A140463# A140464# Preox/aramid fabric glove, insulated Preox/aramid fabric glove, insulated Preox/aramid fabric glove, 3-finger, insulated Preox/aramid fabric glove, 3-finger, insulated Preox/aramid fabric glove, 5-finger, insulated Preox/aramid fabric glove, 5-finger, insulated 650°C 650°C 650°C 650°C 650°C 650°C 30 cm 43 cm 30 cm 43 cm 30 cm 43 cm Glass fibre fabric glove, contact heat up to 900°C, special insulation and High Temperature coating, CE III, EN 388, EN 407, EN 420, mechanical applications, abrasion resistant. Use: metal industry, foundries, glass industry. A140465# A140466# A140467# Glass fibre fabric glove, TM-HT,insulated Glass fibre fabric glove, TM-HT,insulated Glass fibre fabric glove, TS-HT, insulated Katje Welding bv 900°C 900°C 900°C page 62 32 cm 43 cm 32 cm 2015-2016 Heat resistant gloves High Temperature fabric glove, contact heat up to 1100°C, special insulation, CE III, EN 388, EN 407, EN 420, soft and flexible, will not stick to glass. Use: glass industry, high temperature ovens, laboratory, metal industry. A140469# A140470# A140471# A140472# High Temperature fabric glove, TS-HT,insulated High Temperature fabric glove, TS-HT,insulated High Temperature fabric glove, TM-HT,insulated High Temperature fabric glove, TM-HT,insulated TS TM HT = thumb side. = thumb middle. = high temperature. 1100°C 1100°C 1100°C 1100°C 32 cm 43 cm 32 cm 43 cm Thermal blockers “N” and “J” (insulation paste) up to 3000ºC Thermal blockers “N” and “J” are needed as a protection against damaging caused by the influence of heat during welding and soldering. Used to prevent heat up to 3000°C. Thermal blocker “N” can be applied with a spatula and is ideal for long welding seams. The paste is soft and flexible. Thermal blocker “J” can be applied by hand and will not stick to your fingers or the material to be used. The clay is firm and easy to mould. Advantages: - No expensive time consuming disassembling. - No damage to varnish or deformation of materials. - The energy being used will be concentrated in the working area. - Asbestos free. Thermal blocker ”N” Partial liquefied Applied with a spatula Large surfaces A140475 A140476 A140477 Thermal blocker “N” Thermal blocker “N” Thermal blocker “N” Thermal blocker ”J” Paste Applied by hand Welding/soldering applications 1 kg 2.5 kg 5 kg A140480 A140481 A140482 Thermal blocker “J” Thermal blocker “J” Thermal blocker “J” 1 kg 2.5 kg 5 kg Flame protection mats (dry/moist) Flame protection mats prevent the heat flow (contact to the materials to be protected) damaging the material. Multi layer construction and reusable several times. Advantages: - No expensive time consuming disassembling. - Protects the material from burning; for example from welding sparks/pearls. - Asbestos free. Flame protection mats (dry) Protection from 700°C up to 1000°C Prevent damage to rugs, wall paper, wooden floors Special heat protection Flame protection mats (moist) Protection up to 3000°C Rewetting afterwards Stored in a special plastic bag Applications: 700°C protection mat Usable both sides Approx. 5 mm thickness Soldering Katje Welding bv 1000°C protection mat Usable one side Approx. 20 mm thickness Welding page 63 3000°C protection mat Usable one side Approx. 30 mm thickness Welding pearls (± 1000°C) 2015-2016 Flame protection mats (dry/moist) A140484# A140485# A140486# A140487# A140488# A140489# A140490# A140498# A140491# A140492# A140493# A140494# A140495# Protection mat, dry, without aluminum Protection mat, dry, with aluminum Protection mat, dry Protection mat, dry Protection mat, dry Protection mat, dry Protection mat, dry Protection mat, dry Protection mat, moist Protection mat, moist Protection mat, moist Protection mat, moist Protection mat, moist 330 x 500 x 5 mm 330 x 500 x 5 mm 300 x 300 x 20 mm 300 x 500 x 20 mm 500 x 500 x 20 mm 1000 x 500 x 20 mm 1000 x 1000 x 20 mm 1000 x 1000 x 20 mm 300 x 300 x 30 mm 300 x 500 x 30 mm 500 x 500 x 30 mm 1000 x 500 x 30 mm 1000 x 1000 x 30 mm 700°C 700°C 1000°C 1000°C 1000°C 1000°C 1000°C 500°C 3000°C 3000°C 3000°C 3000°C 3000°C Protection mat (slowly cool down hot foundry pieces) 1000 x 1000 x 50 mm 1000°C Foundry mat A140499# Heat protection safety box Contains everything that is needed as a protection for difficult soldering or welding work to prevent damaging caused by the influence of heat. All well sorted and handy for easy use. Guarantees clean and quick work. Case contains: 1 x 1 kg thermal blocker “J” 1 x (30 x 50 cm) protection mat dry 1 x (30 x 30 cm) protection mat moist 1 x (200 x 90 cm) welding blanket Velcro fastener A140496# 3000°C 1000°C 3000°C 1300°C Heat protection safety box Welding cushions KW welding cushions offers (knee) protection on high temperature materials. The insulation contains non-burnable materials. The heat resistant cover material is made of canvas, split leather or aluminum coating. A140409# A140410# A140411# A140412# A140413# A140414# Welding cushion, aluminum coating Welding cushion, aluminum coating Welding cushion, canvas Welding cushion, split leather Welding cushion, split leather Welding cushion, aluminum coating 500°C 500°C 200°C 250°C 250°C 500°C 45 x 45 x 6 cm 40 x 40 x 4 cm 40 x 40 x 4 cm 40 x 40 x 4 cm 40 x 40 x 8 cm 100 x 40 x 4 cm Other dimensions available upon request. Katje Welding bv page 64 2015-2016 Tempilstik temperature indicator Surface temperature detection Inexpensive alternative for temperature measurement Simple, no gauges or electronics Easy to use by virtually anyone, anywhere 85°C temperature measurements available (40°C up to 1200°C) Reliably accurate, melts within ± 1% of rated temperature Applications Determining surface temperatures during: - welding and metal fabrication - “pre-heating, interpass” - “postweld” heat treatment - “annealing”, “stress relieving”. Determining operating temperatures: - bearings, transformers and steam traps - PC board preheaters, motors - electronic components, hydraulic systems - commercial irons, “hot plates”, heat exchangers. How to use Stroke the work piece during heating. When the rated temperature has been reached a distinct melt (smear) will become evident. Tempilstik will make a mark by melting at the point of contact once the surface reaches the specific temperature of the Tempilstik. The holder provides strong grip on the chalk avoiding slippage. Standard packaging: 10 per box. A131200# A131201# A131202# A131203# A131204# A131205# A131206# A131207# A131208# A131209# A131210# A131211# A131212# A131213# A131214# A131215# A131216# A131217# A131218# A131219# A131220# A131221# A131222# A131223# A131224# A131225# A131226# A131227# A131228# A131229# A131230# A131231# A131232# A131233# A131234# A131235# A131236# A131237# A131238# A131239# A131240# A131241# A131242# Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik 40°C 45°C 50°C 55°C 60°C 65°C 70°C 75°C 80°C 85°C 90°C 95°C 100°C 105°C 110°C 115°C 120°C 125°C 130°C 135°C 140°C 145°C 150°C 155°C 160°C 165°C 170°C 175°C 180°C 185°C 190°C 195°C 200°C 205°C 210°C 215°C 220°C 225°C 230°C 235°C 240°C 245°C 250°C 104°F 113°F 122°F 131°F 140°F 149°F 158°F 167°F 176°F 185°F 194°F 203°F 212°F 221°F 230°F 239°F 248°F 257°F 266°F 275°F 284°F 293°F 302°F 311°F 320°F 329°F 338°F 347°F 356°F 365°F 374°F 383°F 392°F 401°F 410°F 419°F 428°F 437°F 446°F 455°F 464°F 473°F 482°F A131243# A131244# A131245# A131246# A131247# A131248# A131249# A131250# A131251# A131252# A131253# A131254# A131255# A131256# A131257# A131258# A131259# A131260# A131261# A131262# A131263# A131264# A131265# A131266# A131267# A131268# A131269# A131270# A131271# A131272# A131273# A131274# A131275# A131276# A131277# A131278# A131279# A131280# A131281# A131282# A131283# A131284# Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik Tempilstik 260°C 270°C 280°C 290°C 300°C 310°C 320°C 340°C 350°C 370°C 380°C 390°C 400°C 420°C 460°C 475°C 500°C 520°C 530°C 560°C 600°C 625°C 650°C 680°C 700°C 740°C 760°C 775°C 800°C 825°C 850°C 875°C 900°C 910°C 950°C 1010°C 1075°C 1100°C 1125°C 1150°C 1175°C 1200°C 500°F 518°F 536°F 554°F 572°F 590°F 608°F 644°F 662°F 698°F 716°F 734°F 752°F 788°F 860°F 887°F 932°F 968°F 986°F 1040°F 1112°F 1157°F 1202°F 1256°F 1292°F 1364°F 1400°F 1427°F 1472°F 1517°F 1562°F 1607°F 1652°F 1670°F 1742°F 1850°F 1967°F 2012°F 2057°F 2102°F 2147°F 2192°F Alternative Tempil products like TEMPILAQ G available upon request. Katje Welding bv page 65 2015-2016 CATWELD TIG-electrodes (10 pcs. each) Prices available upon request A129000 A129001 A129002 A129003 A129004 A129005 A129006 A129007 TIG-electrodes WC-20 Tungsten, 2% Ceriumoxide, colour sign grey TIG-electrodes WC-20 1.0 x 175 mm TIG-electrodes WC-20 1.6 x 175 mm TIG-electrodes WC-20 2.0 x 175 mm TIG-electrodes WC-20 2.4 x 175 mm TIG-electrodes WC-20 3.0 x 175 mm TIG-electrodes WC-20 3.2 x 175 mm TIG-electrodes WC-20 4.0 x 175 mm TIG-electrodes WC-20 4.8 x 175 mm A129025 A129026 A129027 A129028 A129029 A129030 A129031 A129032 TIG-electrodes Tungsten pure, colour sign green TIG-electrodes WP 1.0 x 175 mm TIG-electrodes WP 1.6 x 175 mm TIG-electrodes WP 2.0 x 175 mm TIG-electrodes WP 2.4 x 175 mm TIG-electrodes WP 3.0 x 175 mm TIG-electrodes WP 3.2 x 175 mm TIG-electrodes WP 4.0 x 175 mm TIG-electrodes WP 4.8 x 175 mm A129034 A129035 A129036 A129037 A129038 TIG-electrodes WZ-03 Tungsten, 0.3% Zirconiumoxide, colour sign brown TIG-electrodes WZ-03 1.6 x 175 mm TIG-electrodes WZ-03 2.4 x 175 mm TIG-electrodes WZ-03 3.2 x 175 mm TIG-electrodes WZ-03 4.0 x 175 mm TIG-electrodes WZ-03 4.8 x 175 mm A129041 A129043 A129045 A129046 A129047 TIG-electrodes WZ-08 Tungsten, 0.8% Zirconiumoxide, colour sign white TIG-electrodes WZ-08 1.6 x 175 mm TIG-electrodes WZ-08 2.4 x 175 mm TIG-electrodes WZ-08 3.2 x 175 mm TIG-electrodes WZ-08 4.0 x 175 mm TIG-electrodes WZ-08 4.8 x 175 mm A129049 A129050 A129052 A129054 A129055 TIG-electrodes WL-20 Tungsten, 2% Lanthanumoxide, colour sign dark blue TIG-electrodes WL-20 1.0 x 175 mm TIG-electrodes WL-20 1.6 x 175 mm TIG-electrodes WL-20 2.4 x 175 mm TIG-electrodes WL-20 3.2 x 175 mm TIG-electrodes WL-20 4.0 x 175 mm A129059 A129060 A129062 A129064 TIG-electrodes WS-2 Tungsten, 2% “Rare Earths”, colour sign turquoise TIG-electrodes WS-2 1.0 x 175 mm TIG-electrodes WS-2 1.6 x 175 mm TIG-electrodes WS-2 2.4 x 175 mm TIG-electrodes WS-2 3.2 x 175 mm A129070 A129071 A129072 A129073 A129074 A129075 TIG-electrodes WL-15 Tungsten, 1.5% Lanthanumoxide, colour sign gold/yellow TIG-electrodes WL-15 1.0 x 175 mm TIG-electrodes WL-15 1.6 x 175 mm TIG-electrodes WL-15 2.0 x 175 mm TIG-electrodes WL-15 2.4 x 175 mm TIG-electrodes WL-15 3.0 x 175 mm TIG-electrodes WL-15 3.2 x 175 mm A129080 A129081 A129082 A129083 A129084 A129085 A129086 TIG-electrodes WY-20 Tungsten, 2% Yttriumoxide, colour sign blue TIG-electrodes WY-20 1.0 x 175 mm TIG-electrodes WY-20 1.6 x 175 mm TIG-electrodes WY-20 2.0 x 175 mm TIG-electrodes WY-20 2.4 x 175 mm TIG-electrodes WY-20 3.0 x 175 mm TIG-electrodes WY-20 3.2 x 175 mm TIG-electrodes WY-20 4.0 x 175 mm Katje Welding bv page 66 2015-2016 Non destructive material testing DIFFU-THERM A077100 A077108 A077112 Diffu-therm aerosol cans (25 per box) Penetrant red BDR-L 500 ml Cleaner BRE-2 500 ml Developer BEA 500 ml A077116 A077121 A077125 Diffu-therm jerrycans (4 per box) Penetrant red BDR-L 5 ltr Cleaner BRE-2 5 ltr Developer BEA 5 ltr Precleaning of the test surface through-thickness crack or lack of fusion welding Application of penetrant penetration time 10 to 60 minutes, depending on wall thickness penetrant Application of wet developer developer layer defect indication after penetration When testing is carried out with fluorescent penetrants, the development procedure is not necessary, as the penetrant becomes visible under UV-light. Alternative packages available upon request. Katje Welding bv page 67 2015-2016 Accessories electrical A130040 A130042 A130044 A130045 A130049 A130050 A130051# A130052# A130053# A130054# A130100 A130101 A130227 A130228 A130229 Earth clamp spring type, 400 Amp. with copper shunt, bolt 10 mm Earth clamp spring type, 600 Amp. with copper shunt, bolt 10 mm Earth clamp Nevada, 350 Amp. Earth clamp Nevada, 600 Amp. Earth clamp screw model, 400 Amp. rubber insulation Earth clamp screw model, 600 Amp. rubber insulation Earth clamp screw model, 750 Amp. Earth clamp Catweld, 400 Amp. magnetic Earth clamp Catweld, 600 Amp. magnetic Earth clamp screw model, 600 Amp. rubber insulation Electrode holder twist and grip KW-400 Electrode holder twist and grip KW-600 Electrode holder Catweld crocodile type 200 Amp. Electrode holder Catweld crocodile type 400 Amp. Electrode holder Catweld crocodile type 600 Amp. A131001# A131002# A131003# Welding gauge Welding gauge adjustable Cambridge gauge adjustable (stainless steel) Welding gauge set (12 pieces) 3-12 mm A130108 A130109 A130110 A130111 A130112 A130113# Chipping hammer Chipping hammer “ALL STEEL” 450 gram Chipping hammer “ALL STEEL” 350 gram Chipping hammer with spring handle Chipping hammer with synthetic grip 470 gram Chipping hammer with synthetic grip 320 gram Chipping hammer chromium steel (steel handle) 420 gram A130114 A130115 A130116 A130117 A130118 A130119 A130120 A130121 A130122 A051052 A130123 A130124 A051051 Wire brush Wire brush 2-rows steel Wire brush 3-rows steel Wire brush 4-rows steel Wire brush 2-rows stainless steel Wire brush 3-rows stainless steel Wire brush 2-rows stainless steel curved Wire brush 3-rows stainless steel curved Wire brush 4-rows stainless steel curved Wire brush 3-rows brass curved Wire brush 4-rows brass curved Wire brush 3-rows steel U-butt joint Wire brush 3-rows stainless steel U-butt joint Wire brush 3-rows brass compact A130076# A130078# A130080# A130082# A130083# A130084# A130085# A130086# Dinse cable connector Dinse plug 35/50 SK 50 Dinse socket 35/50 BK 50 Dinse plug 50/70 SK 70 Dinse socket 50/70 BK 70 Dinse plug 70/95 SKK 95 Dinse socket 70/95 BKK 95 Dinse plug 95/120 SKS 120 Dinse socket 95/120 BKS 120 400 Amp. 400 Amp. 400 Amp. 400 Amp. 500 Amp. 500 Amp. 600 Amp. 600 Amp. A131010 A131013 A131014 A131015 A131016 A131017 A131018 Marking Soapstone Greased marking chalk red Greased marking chalk blue Greased marking chalk yellow Greased marking chalk white Greased marking chalk green Greased marking chalk black 100 x 10 x 10 (50) 120 x 11 mm (12) 120 x 11 mm (12) 120 x 11 mm (12) 120 x 11 mm (12) 120 x 11 mm (12) 120 x 11 mm (12) Katje Welding bv page 68 2015-2016 Accessories electrical A131100# A131110# Electronic flowmeter Gas Turbine Flow Monitor GTFM (in line) Gas Turbine Flow Monitor GTFM (portable) cap. 2-120 l/min cap. 2-120 l/min* GTFM precisely measures flow rates of welding gasses. GTFM can be used for Argon, Helium, CO2 or any mixed inert welding gas. GTFM is “easy to use” (weight: 650 gram, dimension: 138 x 45 mm). * This unit includes a hose and rubber cone for testing gas flow at the welding A040205 Hand (test) flowmeter Argon/mixtures A130125 A130126 A130127 A130128 A130129 A130130 A130131 MIG torch stand Original FIX TIG torch stand Original FIX MIG torch stand, magnetic Original FIX TIG torch stand magnetic Original FIX Electrode holder stand Original FIX Torch stand clamp 50 mm Original FIX Torch stand magnetic base 350 kg/N A130234# A130235# CO2 special purpose plier CO2 special purpose plier torch. Original FIX 1 Original FIX 2 The indispensable, multipurpose tool for rapid and precise cutting of the welding wire, time-saving cleaning of the CO2 gas nozzle and loosening and tightening of the gas supply nozzle. Size 1 for nozzles Ø 12 – 15 mm Size 2 for nozzles Ø 15 – 18 mm A130236# A130237# Welper YS-20 CO2 plier L= 178 mm Welper YS-50 CO2 plier L= 210 mm The original & best patented multi-purpose MIG plier for hammering, wire cutting, removal of spatter from inside, outside nozzle, etc. A130490# A130680 Auto darkening welding helmet Eclipse II Variable DIN 9-12 Auto darkening welding helmet Eclipse III Variable DIN 9-12 Professional welding helmet for standard welding applications. Variable shade, range from 9-12 with external controls for shade selection and sensitivity and internal adjustments for delay mode. The helmets features two sensors (Eclipse II), respectively four sensors (Eclipse III). A130480# Auto darkening welding helmet Mach III Variable DIN 9-13 ’’Fresh air“ MACH III “Fresh air” is an integrated protection system which combines the high technology of a LCD filter (digital control) including a ventilation system with rechargeable batteries. The ventilation system, including the materials used for quickly connecting mask and fan, improves operator safety and comfort and a simplicity of use rarely seen. A125401# A125402# Catweld inverter Arcontrol 160 Catweld inverter Arcontrol 200 Catweld Arcontrol is reliable, lightweight and gives arc of the welding machine provides the best welding to another, and it adapts to varying welding needs. It is welding applications and for use at home. Katje Welding bv high efficiency. The stable and concentrative line. It can be easily moved from one work site easy to use and is suitable for both professional page 69 2015-2016 Electrode ovens Prices available upon request Electrode oven portable HP II HP II welding rod box is suitable for use on the job. Due to its very small weight and skilful strap the HP II can easily be taken to the workplace. Temperature approximately 110°C; this way cooling down of the electrodes will be avoided. Specifications Electrode capacity Voltage Option Interior dimensions Exterior dimensions Net weight Gross weight A131120## : 2 parcels : 230V/115V AC/DC 200 Watt : 80V/40V AC/DC 350 Watt : 90 x 125 x 460 mm : 170 x 190 x 500 mm : 9 kg : 9.5 kg Electrode oven portable HP II 110°C fixed 230V Electrode oven portable HP 4 This electrode oven is similar to HP II, however the inside temperature is adjustable up to 300°C. The capacity of the removable electrode holder varies between 4-6 parcels. Specifications Temperature Capacity Voltage Option Interior dimensions Exterior dimensions Net weight Gross weight A131126## : 50-300°C : 4-6 parcels : 230V/115V AC 500 Watt : 80V/40V AC 500 Watt : 165 x 165 x 470 mm : 300 x 250 x 560 mm : 16 kg : 16.5 kg Electrode oven portable HP 4 50-300°C 230V Electrode oven EDR 40 With its capacity of 20-30 parcels EDR 40 is suitable for small workshops and electrode cabins. The silicagel cartridges will keep the relative humidity below 40% without temperature increase. The silicagel adsorbs the humidity of the air in the cabinet. When saturated the silicagel colour changes from blue into pink. As from that moment the cartridges should be removed from the cabinet. While heating the cartridges the adsorbed humidity will disappear; the cartridges can easily be used again. Specifications Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131129## : 20-30 parcels : 230V 100 Watt : 490 x 300 x 350 mm : 510 x 530 x 440 mm : 14.5 kg : 16 kg Electrode oven EDR 40 230V Electrode oven LPD 100 It is well-known that welding powder, exposed to certain amount of humidity, may cause incorrect welds. Professional use of the LPD 100 will help the industry to meet the highest requirements and improve the quality. Constant temperature up to 300°C is achieved by means of a thermostat. LPD 100 is waterproof and the cabinet is equipped with 50 mm mineral wool insulation. Specifications Temperature Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131132## : 50-300°C : 100 kg : 230V/50Hz : 420 x 420 x 650 mm : 650 x 530 x 1130 mm : 75 kg : 96 kg Electrode oven LPD 100 230V Katje Welding bv page 70 2015-2016 Electrode ovens Prices available upon request Electrode oven ED 120 TC This double-walled constructed industrial electrode oven with insulation guarantees a long life time. The thermostat is adjustable up to 120°C. Specifications Temperature Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131135## : 50-120°C : ± 35 parcels : 230V/50-60Hz 650 Watt : 500 x 400 x 625 mm : 600 x 500 x 880 mm : 61.5 kg : 84 kg Electrode oven ED 120 TC 230V Electrode oven ED 300 TC The capacity of this oven is approx. 72 parcels and the electrodes are easy to access. Heated parcels will ensure the welding rods to remain dry (factory quality). Specifications Temperature Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131138## : 50-300°C : 54-72 parcels : 400V/50-60Hz 3300 Watt : 700 x 450 x 1060 mm : 820 x 600 x 1300 mm : 131 kg : 152 kg Electrode oven ED 300 TC 400V Electrode oven ED 400 TTCC This programmable drying oven ED 400 TTCC is especially designed for baking, drying and subsequently storing welding rods at a lower (pre-selected) holding temperature. The oven is equipped with 2 temperature controllers (high and low) and a 0 - 30 Hr timer. Specificaties Temperature high Temperature low Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131141## : 50-400°C : 50-300°C : ± 125 kg : 230V/50Hz 2000 Watt : 500 x 400 x 525 mm : 730 x 760 x 920 mm : 90 kg : 110 kg Electrode oven ED 400 TTCC 230V Electrode oven ED 1500 T This drying oven features a capacity up to 800 parcels. The oven will be heated electrically with a temperature that exceeds the external temperature approx. 32ºC. Specifications Temperature Capacity Voltage Interior dimensions Exterior dimensions Net weight Gross weight A131144## : ± 32°C : 600-800 parcels : 230V 1000 Watt : 600 x 1600 x 1560 mm : 750 x 1605 x 1660 mm : 230 kg : 246 kg Electrode oven ED 1500 T 230V Katje Welding bv page 71 2015-2016 CO2 applications A080000 A080002# A080004 A080006# A080008# A080010# A080012# A080014# KW Hand Air* Hand Air blower complete with filled cylinder Refilling cylinder with 150 gram CO2 Refilling cylinder with 150 gram CO2 (exchange full against empty) Synthetic forwarding box (capacity 12 cylinders) Synthetic forwarding box (capacity 30 cylinders) Nozzle black L= 60 mm Inside diameter = 0.4 mm Nozzle red L= 60 mm Inside diameter = 0.3 mm Nozzle black flexible L= 180 mm KW Hand Air CO2 cleaning is an emerging technology that is very successful within many industries: printing, machine tools and ICT. Dirt and dust will be removed easily, even on difficult places, due to the high pressure CO2 cylinder (approx. 50 bars) and several exchangeable nozzles. A110824# A110825# A110826# A110828# A080100 A080102 A080104 A080106 A080108 A080110 A080112 A080114 A080116 A080118 CO2 gasheater CO2 gasheater Mison CO2 gasheater Ar/N2/He CO2 gasheater CO2 Sirocco CO2 gasheater (incl. thermostat 60°C) 220V 25W 220V 25W 220V 25W 220V 200W RU 4 RU 3 RU 1 RU 1 max. inlet pressure 200 bar max. inlet pressure 200 bar max. inlet pressure 200 bar max. inlet pressure 180 bar Fryson set complete* Fryson set complete (ex. CO2) Cylinder connecting nut Gasket High pressure hose Synthetic shank Cooling nozzle length 120 mm (blue) Blowing nozzle length 120 mm (red) Nozzle nut Stainless steel lever Valve assembly complete Fryson uses the intensely cold properties of carbon dioxide to freeze material quick and simple. The freezing process is based upon the expansion of liquid carbon dioxide through an orifice which forms solid CO 2 or dry ice (-78°C). * As long as supplies last. Katje Welding bv page 72 2015-2016 Proportional gasmixer (2 gases) Prices available upon request Capacity 4.8 - 85.7 l/min. Material casing stainless steel, transparent Lexan door. Type KW 85-2 Art.nr. B119314 B119315 B119316 B119317 B119318 B119319 B119320 B119321 B119322 Argon Argon Argon Argon Nitrogen Argon Argon Argon Argon Gases - CO2 - CO2 - Helium - Helium - CO2 - Hydrogen - Hydrogen - Oxygen - Oxygen Adjustment range 0-100% 100-0% 80-100% 20-0% 0-100% 100-0% 50-100% 50-0% 0-100% 100-0% 50-100% 50-0% 50-100% 50-0% 0-100% 100-0% 85-100% 15-0% Inlet pressure 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar 3.8-6.9 bar Outlet pressure* 3.1 bar 3.1 bar 3.1 bar 3.1 bar 3.1 bar 3.4 bar 1.4 bar 3.1 bar 3.1 bar Inlet pressure 4.6-6.9 bar 4.6-6.9 bar 4.6-6.9 bar Outlet pressure* 3.4 bar 3.4 bar 3.4 bar Capacity 4.8 - 330 l/min. Material casing stainless steel, transparent Lexan door. Type KW 330-2 Art.nr. B119325 B119326 B119327 Argon Argon Nitrogen Gases - CO2 - CO2 - CO2 Adjustment range 0-100% 100-0% 80-100% 20-0% 80-100% 20-0% Proportional gasmixer (3 gases) Prices available upon request Capacity 4.8 - 85.7 l/min. Material casing stainless steel, transparent Lexan door. Type KW 85-3 Art.nr. B119330 B119331 B119332 Argon Helium Argon Gases - Oxygen - Argon - Helium - CO2 - CO2 - Oxygen 85-100% 85-100% 50-100% Adjustment range - 0-15% - 0-15% - 0-15% - 0-15% - 0-50% - 0-15% Inlet pressure 7.2-7.9 bar 7.2-7.9 bar 7.2-7.9 bar Outlet pressure* 3.4 bar 3.4 bar 3.4 bar * factory set at no flow. Katje Welding bv page 73 2015-2016 Proportional gasblender (2 gases) Prices available upon request Capacity 4.8 - 85.7 l/min. Material casing stainless steel, transparent Lexan door. Automatic shutdown if any of the incoming gases falls below a certain pressure level. Type KW 85-2 Art.nr. B119336 B119338 CO2 Nitrogen Gases - Oxygen - CO2 Adjustment range 0-100% 100-0% 0-100% 100-0% Inlet pressure 7.2-7.9 bar 7.2-7.9 bar Outlet pressure* 1.5-5.5 bar 1.4-5.5 bar Inlet pressure 7.2-7.9 bar 7.2-7.9 bar Outlet pressure* 5.5 bar 5.5 bar Capacity 4.8 - 330 l/min. Material casing stainless steel, transparent Lexan door. Type KW 330-2 Art.nr. B119343 B119344 CO2 Nitrogen Gases - Oxygen - CO2 Adjustment range 0-100% 100-0% 0-100% 100-0% Proportional gasblender (3 gases) Prices available upon request Type KW 85-3 Art.nr. B119346 Nitrogen Gases - Oxygen - CO2 0-100% Adjustment range - 100-0% - 100-0% Inlet pressure 7.2-7.9 bar Outlet pressure* 3.4 bar Capacity 4.8 - 85.7 l/min. Material casing stainless steel, transparent Lexan door. Optional electronic monitoring system. * factory set at no flow. Alternative gases and mixtures available upon request. Katje Welding bv page 74 2015-2016 SNOWPACK dry ice pellet maker SNOWPACK makes individual pellets of dry ice from CO2 siphon cylinders with internal dip pipes. Dry ice has many uses in the laboratory, research centers, hospitals and SNOWPACK allows you to make your own dry ice pellets as needed. SNOWPACK eliminates waste by letting you make dry ice when you need it, no more trying to find a block of it only to find it has already sublimed. SNOWPACK is simply screwed on to the outlet of the CO2 cylinder and operated by opening and closing the valve. When connected to a CO 2 siphon cylinder, a pellet of dry ice can be made. Wearing protective gloves, the nylon wrapper is peeled back to remove the dry ice pellet. SNOWPACK is available in two sizes. SNOWPACK model Approx. pellet weight Pellet size Injection time Number of pellets from 10 kg CO2 cylinder with internal dip pipe ± Net weight of SNOWPACK A119915 A119916 SNOWPACK 30 30 gram 50 mm Ø x 25 mm 1 min. SNOWPACK 500 500 gram 100 mm Ø x 75 mm 2.5 min. 45 400 gram 3 780 gram Snowpack 30 Snowpack 500 Katje Welding bv page 75 2015-2016 JETFREEZER pipe freezing equipment JETFREEZER enables plumbers to maintain, repair and extend systems without the need for costly draining of pipes, in the process saving money and time. Jetfreezer uses the intensely cold properties of carbon dioxide to create a temporary plug in a small section of pipe. This allows the plumber to isolate the part of the pipe that is being worked on. Once the job is completed natural convection melts the ice plug, in turn restoring supply within minutes when the job is completed. JETFREEZER equipment consists of a flexible, thermally insulated jacket, high pressure hose and washers. The jacket is wrapped around the pipe to be frozen and then connected by the high pressure hose to the CO 2 siphon cylinder with internal dip pipe. When the cylinder valve is opened, the liquid carbon dioxide is discharged through the special jet in the jacket and forms solid CO 2 which is trapped by the insulated jacket and packs around the pipe. Because dry ice has an extremely low temperature of -78°C, it quickly freezes the water within the pipe to form a secure ice plug. The range includes five jackets to suit all pipes up to 100 mm. The 80-100 mm sizes require two hoses, a jacket, five washers and a Tee-piece. The expansion of the liquid CO2 and the high-speed evaporation of carbon dioxide gas cools the remainder of the liquid down to the freezing point, where it turns directly into a solid. JETFREEZER is utilising the intensely cold properties of solid carbon dioxide. Protective gloves should always be worn when handling dry ice to prevent the possibility of frost bite or cold burns arising when dry ice is in contact with the skin. Be sure to ventilate any area that contains dry ice, and do not transport it in a closed vehicle. Carbon dioxide is heavier than air, and it can concentrate in low areas or enclosed spaces. A109022 Washer for high pressure hose and Tee-piece A109753 Tee-piece F x M x M A119710 High pressure hose Jetfreezer 2440 mm (+ washer) A119903 Hose coupling adaptor A119906 Jetfreezer jacket mini A119907 Jetfreezer jacket 3/4” pipe 10- 22 mm pipe A119910 Jetfreezer jacket 1½” pipe 22- 42 mm pipe A119902 Jetfreezer jacket 3” pipe 42- 80 mm pipe A119911 Jetfreezer jacket 4” pipe 80-100 mm pipe Katje Welding bv 8- 22 mm pipe page 76 2015-2016 Tools for piping Prices available upon request Due to its unique design, WT Clamp ensures that the clamping forces because the distance between clamping points are exactly the same. range of the WT Clamp (1 to 14 inches). The adjusting screws have eliminates the scratching of the objects to be welded, and no corrosion plate which allows a clamping force to meet the requirements for all pipe (up to 14 inches) and with wall thicknesses up to 15 mm. WT Clamp can such as carbon steel, stainless steel, duplex, super-duplex and titanium. are easily performed with the WT Clamp. A300000# A300001# A300002# WT Clamp Clamp WT 125 Clamp WT 26 Clamp WT 612 126- 2.5” 6” 14” are evenly spread round the pipe to be welded, This is true for all pipe dimensions within the stainless steel balls at their ends. This will occur. The arms are made of aluminum dimensions within the range of the WT Clamp be used for the welding of all kinds of materials The welding of pipe to pipe and pipe to fittings 27 64 mm 60 - 168 mm 168 - 355 mm Single Chain Clamps and Double Chain Clamps are easy tools for clamping pipe to pipe, pipe to bend, pipe to tee or pipe to flange. The low weight makes it very easy to operate in the workshop and on site. The chain clamps can adjust and align pipes with wall thicknesses up to 1/2" (12 mm) and a clamping force of 2500 kg. The chain clamps can be used for several pipe dimensions, simply by removing or taking off the jack-bars. The jack-bars are made of stainless steel on all chain clamps. Both clamps can be used for stainless steel, as only stainless steel is in contact with the pipe. All chain clamps can be used for pipe dimensions from 5". A300005# A300006# A300007# A300008# A300009# A300010# A300011# A300012# A300013# A300014# Single chain clamp for carbon steel Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single Chain clamp single 5555555555- 12” 16” 20” 24” 32” 36” 42” 48” 54” 60” A300019# A300020# A300021# A300022# A300023# A300024# A300025# A300026# A300027# A300028# Single chain clamp for stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel Chain clamp single stainless steel 5555555555- 12” 16” 20” 24” 32” 36” 42” 48” 54” 60” A300034# A300035# A300036# A300037# A300038# A300039# A300040# A300041# A300042# A300043# Double chain clamp for carbon steel Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double Chain clamp double 5555555555- 12” 16” 20” 24” 32” 36” 42” 48” 54” 60” A300049# A300050# A300051# A300052# A300053# A300054# A300055# A300056# A300057# A300058# Double chain clamp for stainless steel Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5Chain clamp double stainless steel 5- 12” 16” 20” 24” 32” 36” 42” 48” 54” 60” Katje Welding bv page 77 2015-2016 Tools for piping Prices available upon request The HP Clamp is the only hydraulic chain clamp in the world which can operate on pipe diameters from 6" (168 mm) to 60" (1524 mm). The HP Clamp is able to align and adjust pipes and fittings with wall thicknesses up to 1" (25 mm). Only the length of the chain and the number of jack-bars varies according to the pipe diameter - the rest you buy only once. The very low weight makes equipment such as cranes superfluous. To meet the requirements from pipe manufacturers, nuclear, offshore and petrochemical industries, all parts of the HP Clamp that makes contact with the pipes, are made of stainless steel to avoid markings and contamination on the pipes. The jack-bars are adjustable and removable. This makes the HP Clamp usable on smaller pipe dimensions. The HP Clamp consists of jack-bars (number according to size), mounted on two chains including: 1 hydraulic cylinder 1 ratchet brace 10 mm 1 clamping system 1 ratchet brace 24 mm 1 hose (1.8 meter) 1 aluminum tool box. 1 hydraulic hand pump All HP Clamps are available with extra chains for all pipe-diameters and extra jack-bars. Other sizes available upon request. A300065# A300066# A300067# A300068# A300069# A300070# A300071# A300072# A300073# A300074# A300075# Hydraulic pipe clamp external Hydraulic pipe clamp HP612 Hydraulic pipe clamp HP616 Hydraulic pipe clamp HP620 Hydraulic pipe clamp HP624 Hydraulic pipe clamp HP632 Hydraulic pipe clamp HP636 Hydraulic pipe clamp HP642 Hydraulic pipe clamp HP648 Hydraulic pipe clamp HP652 Hydraulic pipe clamp HP656 Hydraulic pipe clamp HP660 66666666666- 12” 16” 20” 24” 32” 36” 42” 48” 52” 56” 60” external external external external external external external external external external external Internal Manual Pipe Clamp (IMC) for welding flanges to pipes. The clamp has a range from 2.25” (56 mm) and up to 37” (940 mm). IMC is also available for stainless steel pipes. A300117# A300118# A300119# A300120# A300121# Manual pipe clamp IMC internal Manual pipe clamp IMC 56 Manual pipe clamp IMC 85 Manual pipe clamp IMC 120 Manual pipe clamp IMC 180 Manual pipe clamp IMC 400 - A300125# A300126# A300127# A300128# A300129# Manual pipe clamp IMC internal for stainless steel Manual pipe clamp IMC 56 - 140 mm internal stainless steel Manual pipe clamp IMC 85 - 220 mm internal stainless steel Manual pipe clamp IMC 120 - 315 mm internal stainless steel Manual pipe clamp IMC 180 - 520 mm internal stainless steel Manual pipe clamp IMC 400 - 940 mm internal stainless steel 140 220 315 520 940 mm mm mm mm mm internal internal internal internal internal Internal Manual Flange Clamp suitable for clamping in the lining flanges to bends. Fast and easy tool. A300135# A300136# A300137# A300138# Manual flange clamp IMF internal Manual flange clamp IMF 56 Manual flange clamp IMF 85 Manual flange clamp IMF 120 Manual flange clamp IMF 180 - 115 195 315 520 mm mm mm mm internal internal internal internal The Double Manual Clamp for orbital welding or normal welding is able to clamp pipes of different dimensions. DMC is also available for carbon and stainless steel pipes. A300145# A300146# A300147# Double manual clamp DMC Double manual clamp DMC Double manual clamp DMC Double manual clamp DMC A300151# A300152# A300153# Double manual clamp DMC for stainless steel Double manual clamp DMC 10 70 mm Double manual clamp DMC 40 - 140 mm Double manual clamp DMC 75 - 330 mm 10 70 mm 40 - 140 mm 75 - 330 mm stainless steel stainless steel stainless steel Finding the exact top of a pipe has always been a problem. WT Centering Head solves this problem in an easy manner. It can also be used to find any given points at angles from the top of the pipe. Can be used on all pipes from 12 mm (1/2"). A300310# WT centring head WT centring head Katje Welding bv page 78 2015-2016 Purge gas systems Prices available upon request During the welding of steel, oxidation occurs in the weld seam if oxygen reaches this area unhindered (10 ppm, 0.001% or less). The resulting oxidized surfaces are no longer corrosion-resistant, and further treatment is necessary. Removing oxidation by grinding also removes the metal's passive protection against corrosion. In some cases such as pipe welding, removing oxidation after welding is difficult or impossible to do. Instead of removing oxidation, another solution is to prevent it from occurring in the first place. In essence, this is what purging tries to achieve. With purging, a gas is used to protect the weld seam until it has cooled to the point that oxidation no longer can occur. Usually, an inert gas, such as argon which is heavier than air, is used. Conventional purge dams such as inflatable rubber bladders or cardboard discs traditionally must be placed far from the weld zone. Remote placement of the purge dams may require large amounts of pure gas to be introduced to fully displace the oxygen into the weld zone. To overcome these limitations, PGE minimizes the amount of gas and time needed to purge the weld zone properly PGE120 consists of a basic unit and sealing- and support discs in different sizes, depending of the pipe dimensions to be welded. The unique design of PGE 120 in combination with the flexible sealing discs makes it the perfect choice in the workshop as well as on site. Use PGE 120 for the welding of pipe to pipe, pipe to bend or pipe to flange. Going from welding of one pipe dimension to another, you simply change the sealing- and support discs on the basic unit. This is easily and quickly achieved by using a spanner. PGE can be pulled through bends and the sealing discs are resistant to temperatures up to 320°C. Maximum content of oxygen: 25 ppm (0.0025%). A300581# A300583# A300584# A300585# A300586# A300587# A300588# A300589# A300590# A300591# A300592# A300593# A300594# A300595# A300596# A300597# A300598# A300599# A300600# A300601# A300602# A300603# A300604# A300605# A300606# A300607# A300608# A300609# A300610# A300620# A300621# A300622# A300623# A300624# A300625# A300626# A300627# A300628# A300629# A300630# A300631# A300632# A300633# A300634# A300635# A300636# A300637# A300640# A300641# A300642# A300643# A300644# A300645# A300646# A300647# A300648# A300649# A300650# A300651# Purge gas system PGE 120 Purge gas system PGE 120 basic Sealing discs (2) 2 mm PGE 120-180 21 Sealing discs (2) 2 mm PGE 120-180 23 Sealing discs (2) 2 mm PGE 120-180 26 Sealing discs (2) 2 mm PGE 120-180 31 Sealing discs (2) 2 mm PGE 120-180 35 Sealing discs (2) 2 mm PGE 120-180 38 Sealing discs (2) 2 mm PGE 120-180 42 Sealing discs (2) 2 mm PGE 120-180 45 Sealing discs (2) 2 mm PGE 120-180 52 Sealing discs (2) 2 mm PGE 120-180 58 Sealing discs (2) 2 mm PGE 120-180 67 Sealing discs (2) 2 mm PGE 120-180 77 Sealing discs (2) 2 mm PGE 120-180 80 Sealing discs (2) 2 mm PGE 120-180 86 Sealing discs (2) 2 mm PGE 120-180 95 Sealing discs (2) 2 mm PGE 120-180 100 Sealing discs (2) 2 mm PGE 120-180 111 Sealing discs (2) 2 mm PGE 120-180 118 Sealing discs (2) 2 mm PGE 120-180 124 Sealing discs (2) 2 mm PGE 120-180 136 Sealing discs (2) 2 mm PGE 120-180 145 Sealing discs (2) 2 mm PGE 120-180 156 Sealing discs (2) 2 mm PGE 120-180 193 Sealing discs (2) 2 mm PGE 120-180 201 Sealing discs (2) 2 mm PGE 120-180 240 Sealing discs (2) 2 mm PGE 120-180 265 Sealing discs (2) 2 mm PGE 120-180 290 Sealing discs (2) 2 mm PGE 120-180 300 Sealing discs (2) 3 mm PGE 120-180 27 Sealing discs (2) 3 mm PGE 120-180 35 Sealing discs (2) 3 mm PGE 120-180 41 Sealing discs (2) 3 mm PGE 120-180 53 Sealing discs (2) 3 mm PGE 120-180 65 Sealing discs (2) 3 mm PGE 120-180 80 Sealing discs (2) 3 mm PGE 120-180 93 Sealing discs (2) 3 mm PGE 120-180 103 Sealing discs (2) 3 mm PGE 120-180 122 Sealing discs (2) 3 mm PGE 120-180 131 Sealing discs (2) 3 mm PGE 120-180 142 Sealing discs (2) 3 mm PGE 120-180 154 Sealing discs (2) 3 mm PGE 120-180 188 Sealing discs (2) 3 mm PGE 120-180 203 Sealing discs (2) 3 mm PGE 120-180 242 Sealing discs (2) 3 mm PGE 120-180 254 Sealing discs (2) 3 mm PGE 120-180 294 Sealing discs (2) 3 mm PGE 120-180 300 Support discs (4) PGE 120-180 21 Support discs (4) PGE 120-180 41 Support discs (4) PGE 120-180 58 Support discs (4) PGE 120-180 86 Support discs (4) PGE 120-180 101Support discs (4) PGE 120-180 124 Support discs (4) PGE 120-180 142 Support discs (4) PGE 120-180 188 Support discs (4) PGE 120-180 240 Support discs (4) PGE 120-180 265 Support discs (4) PGE 120-180 290 Support discs (4) PGE 120-180 300 - Katje Welding bv 25 26 30 34 37 42 46 51 57 66 73 81 85 94 100 110 117 123 135 144 155 166 201 215 250 275 300 315 36 40 50 60 75 86 103 116 130 136 150 164 200 215 250 275 300 315 42 60 85 100 130 154 166 230 250 275 300 315 page 79 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 2015-2016 Purge gas systems Prices available upon request The bigger the pipe, the longer it takes to fill a chamber with gas. Consequently, this cylinder has been developed. The chamber is only 3 cm wide. The time to place PGE 210 and filling the chamber with gas, ensuring max. content of oxygen of 25 ppm (0,0025%) is carried out between 5 and 15 minutes, depending on the pipe size. A300211# A300212# A300213# A300214# A300215# A300216# A300217# A300218# A300219# A300220# A300221# A300222# A300223# A300224# Purge gas system PGE 210 Purge gas system PGE 210-250 Purge gas system PGE 210-300 Purge gas system PGE 210-350 Purge gas system PGE 210-400 Purge gas system PGE 210-450 Purge gas system PGE 210-500 Purge gas system PGE 210-550 Purge gas system PGE 210-600 Purge gas system PGE 210-650 Purge gas system PGE 210-700 Purge gas system PGE 210-750 Purge gas system PGE 210-800 Purge gas system PGE 210-850 Purge gas system PGE 210-900 245 290 330 380 430 480 530 580 630 680 730 780 830 880 - 265 310 350 400 450 500 550 600 650 700 750 800 850 900 mm mm mm mm mm mm mm mm mm mm mm mm mm mm PGE 180 flex consists of a basic unit and sealing- and support discs in different sizes, depending of the pipe dimensions to be welded. The unique design of PGE 180 flex in combination with the flexible sealing discs makes it the perfect choice in the workshop as well as on site. Use PGE Flex for the welding of pipe to pipe, pipe to bend or pipe to flange. Going from welding of one pipe dimension to another, you simply change the sealingand support discs on the basic unit. This is easily and quickly achieved by using a spanner. To choose the correct discs for various pipe dimensions, please refer to the PGE 120 system. A300582# Purge gas system PGE 180 flex Purge gas system PGE 180 basic flex The new EZ purge flex is used from 25 mm ID up to 320 mm ID.The unique design of the silicone sealing disc ensures that the EZ Purge flex always makes a perfect seal. It is very user friendly and easy to push, pull and postion in any pipe or fitting. The silicone sealing can stand up to 320°C. A300655# A300656# A300657# A300658# A300659# A300660# A300661# A300662# A300663# A300664# A300665# A300666# A300667# A300668# A300669# A300670# A300671# A300672# Backing gas system EZ purge flex Backing gas system EZ 032 25 - 31 Backing gas system EZ 043 32 - 40 Backing gas system EZ 054 41 - 50 Backing gas system EZ 064 52 - 61 Backing gas system EZ 078 62 - 74 Backing gas system EZ 090 75 - 86 Backing gas system EZ 110 85 - 101 Backing gas system EZ 120 100 - 110 Backing gas system EZ 142 120 - 135 Backing gas system EZ 160 140 - 155 Backing gas system EZ 175 150 - 165 Backing gas system EZ 210 175 - 200 Backing gas system EZ 230 195 - 215 Backing gas system EZ 270 235 - 260 Backing gas system EZ 290 255 - 280 Backing gas system EZ 310 275 - 300 Backing gas system EZ 330 290 - 320 Backing gas system EZ 99 25 - 165 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm WT Dams are used where it is not possible to use standard Purge Gas Equipment (PGE). Using the water soluble dams is a low cost way to purge a pipe, a tee or a bend. The WT Dams are placed in the open ends, a new piece is attached, rinse and weld. The WT Dams will dissolve when water is flowing through the pipes again. A300290# A300291# A300292# A300293# A300294# A300295# A300296# A300297# A300298# A300299# A300300# A300301# A300302# Water soluble purge gas dam Water soluble purge gas dam WT - 2 Water soluble purge gas dam WT - 3 Water soluble purge gas dam WT - 4 Water soluble purge gas dam WT - 5 Water soluble purge gas dam WT - 6 Water soluble purge gas dam WT - 8 Water soluble purge gas dam WT - 10 Water soluble purge gas dam WT - 12 Water soluble purge gas dam WT - 14 Water soluble purge gas dam WT - 16 Water soluble purge gas dam WT - 18 Water soluble purge gas dam WT - 20 Water soluble purge gas dam WT - 24 Katje Welding bv 2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” page 80 2015-2016 Purge gas systems Prices available upon request FMT is the unique Foldable Marking Tool for pipes and bends. In less than 5 minutes pipes and bends are marked up for cutting in any particular angle. A300260# A300261# A300262# Foldable Marking Tool Foldable Marking Tool FMT-1 Foldable Marking Tool FMT-2 Foldable Marking Tool FMT-3 33 100 244 - 90 mm 219 mm 508 mm WT Flange Leveller is always a good tool to have. The WT Flange Leveller can be used for flanges with bolt holes from 16 mm and up to 32 mm. With this design you avoid the chance of misplacing loose parts, and you will have no need of using adjusting tools. A300265# WT flange leveller WT flange leveller WT-500 12 mm aluminum centers Purge Monitor GM1 is a small hand-held instrument which facilitates welding of stainless steel by oxygen concentration monitoring down to 0.01% (100 ppm). GM1 is breast pocket portable (with pump and tubing slung over the shoulder). Range: Calibration: Temperature range: Dimensions: Sensor: Advantages: Katje Welding bv 0.01- 25.00% oxygen concentration 20.9% (oxygen concentration in air) 0°C to 50°C 130 x 68 x 27mm Thermo-electric Ø 20 x 30 mm AA batteries 1.5V, 2 pcs robust battery cover, long battery life, easy sensor replacement, minimum one year life, semi-automatic calibration. page 81 2015-2016 Technical data and conversion tables Lengths 1 inch (in) 1 foot (ft) 1 yard (yd) 1 mile = = = = 0.0254 mtr 0.3048 mtr 0.9144 mtr 1609.3 mtr Mass 1 grain (gr) 1 ounce (oz) 1 pound (lb) 1 UK ton 1 Sh. ton = = = = = 64.8 kg 28.35 gr 453.6 gr 1016.1 kg 907.2 kg Volume 1 cubic foot (ft3) 1 UK gallon 1 US gallon = = = 28.32 dm 3 4.546 dm 3 3.785 dm 3 Warmth 1 btu/h 1 btu/h = = 0.293 kW 0.398 p.k. IMPORTANT INFORMATION RELATING TO GAS Oxygen O2 Pressure 1 nm3 1 ltr 1 kg -182.96ºC 90.19 K = 1.148 ltr = 0.871 nm 3 = 0.763 nm 3 = 1.311 kg = 1.142 kg = 0.876 ltr Nirogen N2 1 nm3 1 ltr 1 kg -195.80ºC 77.35 K = 1.419 ltr = 0.705 nm 3 = 0.872 nm 3 = 1.147 kg = 0.808 kg = 1.237 ltr Argon Ar -185.87ºC 87.29 K 1 nm 1 ltr 1 kg 3 KPa kp/cm2 (at) mm Hg lbf/in2 (psi) Atm. 1.013 1 0.98 0.0069 101.3 100 98 6.9 1.033 1.020 1 0.070 760 750 736 52.7 14.7 14.5 14.2 1 1 0.987 0.968 0.068 1.333 133.3 1.360 1000 19.33 1.316 1 mm water 1 inch Hg 1 torr 1 micron = 1.168 ltr = 0.856 nm 3 = 0.611 nm 3 = = = = 9.81 Pa 3386.4 Pa 1/760 atm = 1 mm Hg bij 0ºC 10-6 mHg Temperature Carbon dioxide CO2 1 nm3 1 kg bar = 1.811 kg = 0.552 nm 3 1 nm3 (at 0.981 bar and 15ºC). Temperatures (boiling point at 1.013 mbar). Fahrenheit - Celsius ºC = 5/9 (ºF - 32) Celsius - Fahrenheit ºF = 9/5 (ºC) + 32 Celsius - Kelvin K = ºC + 273 ROUGH AND READY RULE SIDE ENTRY ACCORDING NEN 3268 (GAS CYLINDERS) 1 cu.ft. 1 cu.ft. 1 psi 1 kg/cm2 1 kW 1 Mcal/h 1 bar 1 bar 1 psi 1 mbar 1 mm WK 1 kcal 1 US gallon 1 Imp. gallon 1 pound (lb) 1 kg = = = = = = = = = = = = = = = = 0.02832 m 3 28.32 dm 3 of ltr 0.0703 kg/cm2 14.22 psi 0.86 Mcal/h 1.163 kW 1.02 kg/cm2 14.5 psi 0.0689 bar 10.2 mm WK 0.0981 mbar 3.968 btu 3.785 ltr 4.546 ltr 0.454 kg 2.205 pound (lb) Side entry information Thread according NEN 784 Thread direction LU 0 RU 1 LU 1 RI 2 LI 2 RU 3 RU 4 LU 4 RU 6 M 19 x 1.5 W 21.8 x 1/14” W 21.8 x 1/14” G 5/8” (22.9 x 1/14”) G 5/8” (22.9 x 1/14”) W 24.32 x 1/14” W 1” (25.4 x 1/8”) W 1” (25.4 x 1/8”) W 28.806 x 1/14” LH RH LH RH LH RH RH LH RH Flow Gas volumetric flow rate is often measured in cubic meters per hour (abbreviation m 3/h) under normal circumstances (see ISO 554), related to the relevant chemical formula of the used gas. Conversion coefficient U TEST GAS Air Nitrogen Air 1 0.983 Oxygen 0.950 0.930 Nitrogen 1.02 1 CONVERSION COEFFICIENT Argon Hydrogen Helium 0.851 3.81 2.695 0.837 3.75 2.65 Acetylene 1.05 1.03 Propane 0.800 0.784 CO2 0.808 0.792 The conversion coefficient U may be empirically determined by the following formula: U= 0 1 = = the specific weight of the test gas. the specific weight of the process gas. Katje Welding bv page 82 2015-2016 Technical data and conversion tables Brass any alloy of copper and zinc => bright gold-like appearance melting point approx. 900°C Bronze principally an alloy of copper and tin, dark - or brown gold alloy melting point approx. 1000°C Copper chemical element, metallic bronze metal [symbol Cu, atomic number 29] melting point approx. 1100°C Pure copper is usually too soft for most uses. People first learned about 5000 years ago that copper can be strengthened if it is mixed with other metals. The two most familiar alloys of copper are bronze and brass. Bronze, the first alloy created by people, is a mix of copper that contains as much as 25% tin. Early people used bronze to make tools, weaponry, containers and ornamental items. Brass, a mix of copper that contains between 5% and 45% zinc, was first used about 2500 years ago. The Romans were the first to make extensive use of brass, using it to make such things as coins, kettles and ornamental objects. Melting point of various metal types Metal/ alloy Aluminum Antimonium Beryllium Lead Borium Bronze Cadmium Chromium Iron Germanium Gold Cast iron Stainless steel 18/8 Cobalt Symbol Manganese Brass Mn -- Al Sb Be Pb B -Cd Cr Fe Ge Au --Co ºCelsius Metal/ alloy 660 Molybdenum 630 New silver 1285 Nickel 327 Niobium 2300 Palladium ± 1000 Platinum 321 Rhodium 1900 Selenium 1536 Silver 958 Silicium 1063 Steel ± 1200 Tantalium ± 1420 Titanium Bismuth 1495 Tin 1245 Zirconium ± 900 Symbol ºCelsius Mo -Ni Nb Pd Pt Rh Se Ag Si -Ta Ti Bi 2620 900 1453 2470 1552 1770 1960 220 961 1420 ± 1500 2997 1700 271 Sn Zr 232 1700 Normally soldering is performed with a normal, neutral welding flame (figure 1). That is, parts must be heated up without a carburizing or reducing welding flame. A mildly reducing welding flame is used for braze welding (figure 2) in order to avoid inhalation of zinc oxide fumes. A strongly carburizing flame is used for hard facing with stellite (figure 3). Stainless steel soldering is performed with a slightly, carburizing welding flame in order to prevent carburizing and oxidation of the surface zones of steel. Soft soldering processes will be carried out with a soft, slightly carburizing flame (figure 3). 1. neutral flame 2. reducing flame (Oxygen surplus) 3. carburizing flame (Acetylene surplus) Average combustion temperatures of gasmixtures Oxygen - Acetylene approx. 3200ºC Oxygen - Propane approx. 2500ºC Oxygen - Hydrogen approx. 2370ºC Air - Acetylene approx. 2460ºC Air - Propane approx. 1750ºC Katje Welding bv page 83 2015-2016
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