CHARLESWATER ESD AWARENESS BOOKLET

CHARLESWATER
ESD AWARENESS
BOOKLET
PLEASE READ THOROUGHLY
BEFORE WORKING ON
OR HANDLING
ESD SUSCEPTIBLE
COMPONENTS OR ASSEMBLIES
Use as part of Training Plan required by EN 61340-5-1
© 2009 CHARLESWATER LTD.
ESD CONTROL PROGRAMME PLAN PER EN 61340-5-1
“The Organization shall prepare an ESD Control Program Plan that addresses each of the
requirements of the Program. Those requirements include:
• training
• compliance verification
• grounding / equipotential bonding systems
• personnel grounding
• EPA requirements
• packaging systems
• marking”
[EN 61340-5-1 Edition 1.0 2007-08 clause 5.2.1]
“Each company has different processes, and so will require a different blend of ESD prevention measures for an optimum ESD control program. It is vital that these measures are selected,
based on technical necessity and carefully documented in an ESD control program plan, so that
all concerned can be sure of the program requirements.” [EN 61340-5-1 Edition 1.0 2007-08
Introduction]
TRAINING PLAN
“The training plan shall define all personnel that are required to have ESD awareness and
prevention training. At a minimum, initial and recurrent ESD awareness and prevention training
shall be provided to all personnel who handle or otherwise come into contact with any ESDS
[ESD sensitive] items. Initial training shall be provided before personnel handle ESD sensitive
devices. The type and frequency of ESD training for personnel shall be defined in the training
plan. The training plan shall include a requirement for maintaining employee training records and
shall document where the records are stored. Training methods and the use of specific
techniques are at the organization’s discretion. The training plan shall include methods used by
the organization to ensure trainee comprehension and training adequacy.” [EN 61340-5-1 Edition
1.0 2007-08 clause 5.2.2 Training Plan]
Charleswater does not provide any express warranties and disclaims all statutory and implied
warranties (including implied warranty of merchantability and fitness for a particular purpose) in
the use of this booklet. In no event shall Charleswater be liable for any damages with respect to
its furnishing of this written document. ESD training should be repeated as specified in the
company’s written ESD Control Plan. The quizzes included in this booklet may be determined as
possible “method used by the organization to ensure trainee comprehension and training
adequacy.” The written ESD Control Plan should be in accordance with EN 61340-5-1. This
standard and the User guide TR 61340-5-2 can be purchased from British Standards at
www.bsi-global.com.
“When the requirements of this technical report are applied, they will provide a low risk of damage to the vast majority of
components and assemblies used in the electronics industry, particularly for devices which have a damage threshold of greater
than 100 V (human body model). Where ultra-sensitive devices are used,additional specialist precautions will need to be applied.”
[EN 61340-5-1 Introduction] For more sensitive items such as HBM (Human Body Model) Class 0, see page 15 for suggested
practices.
“This version of IEC 61340-5-1 focuses on the requirements for an ESD control program. In addition, this version of
IEC 61340-5-1 has been aligned with other major ESD control program standards used throughout the world.” [EN61340-5-1
Edition 1.0 2007-08 Foreword]
© 2009 CHARLESWATER LTD.
ESD BASICS FOR ESD PROGRAMS PER EN61340-5-1
Electrostatic Discharge [ESD] can damage
components and products containing
electronics. It is the hidden enemy in many
high-tech factories. Often this damage cannot
be detected by quality control inspections, and
can be very frustrating; adversely impacting
productivity, quality, product reliability and thus
a company’s reputation and profitability.
The prerequisites of ESD control are:
• Identify ESD Protected Area [EPA]
• Identify ESD sensitive items [ESDS]
• Provide ESD control training
The ESD protected area should have signage,
often including aisle tape, to clearly identify
where it is. You need to understand and
follow the basics of ESD control to limit the
generation of ElectroStatic charges, limit and
slow discharges in the EPA.
ESD BASICS
Protect your work following these guidelines:
• Only handle unpackaged ESD sensitive
items [ESDS] in the ESD protected area
[EPA] when grounded
• Only allow trained or escorted people in the
EPA
• Ground all conductors including people in
the EPA
• Use continuous monitors or test wrist straps
at least daily
• If ESD footwear is used, test at least daily
• Visually check that grounding cords are
connected
• Keep wristband snug, foot grounder
grounding tab in shoe, and ESD smocks
covering all clothing on torso
• Keep work area clean and clear of all non
essential insulators, or neutralize essential
insulators with ionizers with the airflow
directed towards the work area
• Use packaging with shielding properties to
store or transport ESDS outside the EPA
GROUNDING AND PERSONNEL SAFETY
This booklet will deal with ESD basics.
ElectroStatic charges or static electricity can
be everywhere, however conductors can be
effectively grounded and charges removed to
ground. A fundamental rule in ESD control is
to ground all conductors, including people.
However, while ESD control is important, it is
of secondary importance to employee safety.
Personnel should not be grounded in
situations where they could come into contact
with voltage over 250 volts AC.
UL Caution, Underwriters Laboratories states regarding listed personnel grounding items:
“Note: This product is not recommended for use on equipment with operating voltage exceeding 250 VAC.
CAUTION: The ESD Series is for electrostatic control. It will not reduce or increase your risk of receiving electric shock when
using or working on electrical equipment. Follow the same precautions you would use without [the personnel grounding item],
including:
• Make certain that equipment having a grounding type plug is properly grounded.
• Make certain that you are not in contact with grounded objects other than through the ESD Series.”
© 2009 CHARLESWATER LTD.
1
STATIC ELECTRICITY,
ELECTROSTATIC CHARGE
All materials can tribocharge or generate
ElectroStatic charges. This is static electricity
which is an electrical charge at rest. When an
electrical charge is not at rest, but discharges,
problems can occur and we will discuss ESD
[ElectroStatic Discharge] in some detail later.
• When two surfaces contact then separate
• Some atom electrons move from one surface
to the other, causing imbalance
One surface has a positive charge and one
surface has a negative charge.
CHARGE GENERATION OR TRIBOCHARGING EXAMPLES
The simple separation of two surfaces, as
when tape is pulled off a roll, can cause the
transfer of electrons between surfaces,
generating an ElectroStatic charge.
Static electricity can be a very
hair-raising event.
Remember that ElectroStatic charges and
ElectroStatic discharges are different.
All matter is constructed from atoms which
have negatively charged electrons circling
the atom’s nucleus which includes positively
charged protons. The atom having an equal
number of electrons and protons balances out
having no charge.
ElectroStatic charges are most commonly
created by contact and separation:
• Unwinding a roll of tape
• Gas or liquid moving through a hose or pipe
• A person walking across a floor with heels
and soles contacting and separating from the
floor
The amount of static electricity generated
varies,and is affected by materials,friction,
area of contact, and the relative humidity of the
“For most people, static electricity is represented by the noise or crackle heard on a radio that interferes with good reception or the
shock experienced when touching a metal object after walking across a carpeted room or sliding across a car seat. Static
electricity is also observed as static cling when clothes are stuck together after coming out of a clothes dryer. Most of the time,
people observe static electricity when the weather is cold and dry. While many people tend to think of static electricity as being
at rest or not moving, static electricity causes the most concern when it ceases to be stationary.” [ESD Handbook ESD TR20.20
section 2.1 Basics of Static Electricity, Introduction]
“Tribo-electric charging electrical charging process in which charge is generated by the contact and separation of two surfaces
which may be solid, liquid or particulate-carrying gases.” [EN61340-5-1 clause 3.19 Definitions]
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© 2009 CHARLESWATER LTD.
environment. At lower relative humidity, charge
generation will increase as the environment is
drier. Common plastics generally create the
greatest static charges.
Typical Electrostatic Voltages
Many common activities may generate
charges on a person’s body that are potentially
harmful to electronics components. (A higher
charge is generated at low humidity, in a dry
environment)
However if two items are at different
levels of ElectroStatic charge, they will want to
come into balance. If they are in close enough
proximity, there can be a rapid, spontaneous
transfer of electrostatic charge. This is called
discharge or ElectroStatic Discharge (ESD).
Examples in daily life:
• Lightning, creating lots of heat and light
• Walking across carpet, 1,500 to 35,000 volts
• Walking over untreated vinyl floor, 250 to
12,500 volts
• Vinyl envelope used for work instructions,
600 to 7,000 volts
• The occasional zap felt when reaching for a
door knob
• Worker at bench, 700 to 6,000 volts
• Picking up a common plastic bag from a
bench, 1,200 to 20,000 volts
ELECTROSTATIC DISCHARGE (ESD)
If two items are at the same electrostatic
charge or equipotential, no discharge will
occur.
• The occasional zap felt when sliding out of
an automobile and touching the door handle
“Triboelectric charging and inductive charging are the two primary methods of generating static electricity.” “The most common
electrostatic generator is triboelectric charging. This is caused when two materials come into contact or are rubbed together and
then separated. Such actions allow electrons to move from one surface to another, creating a charge imbalance between the
materials.” [IEC 61340-5-2 Annex DD Generation of static electricity DD.2.1 and Triboelectric charging DD.2.2.1]
“Electrostatic discharge (ESD) transfer of charge between bodies at different electrostatic potentials caused by direct contact or
induced by electrostatic field.” [EN61340-5-1 clause 3.1 Definitions]
© 2009 CHARLESWATER LTD.
3
In a normal environment like your home, there
are innumerable ESD events occurring, most
of which you do not see or feel. It takes a
discharge of about 2,000 volts for a person
to feel the “zap”. It requires a much larger
ESD event to arc and be seen. While a
discharge may be a nuisance in the home,
ESD is the hidden enemy in a high tech
manufacturing environment. Modern electronic
circuitry can be literally burned or melted from
these miniature lightning bolts. ESD control is
necessary to reduce and limit these
ESD events.
TYPES OF ESD DEVICE DAMAGE
ESD damage to electronic components can
be:
• Catastrophic Failures
• Latent Defects
EVEN LESS
THAN 100
VOLTS
MIGHT
DAMAGE A
COMPONENT
Catastrophic failure causes a failure in an
ESD sensitive item that is permanent. The
ESD event may have caused a metal melt,
junction breakdown or oxide failure. Normal
inspection is able to detect a catastrophic
failure.
Direct catastrophic failures, meaning
completely failed or dead components.
A latent defect can occur when an ESD sensitive item is exposed to an ESD event and
is partially degraded. It may continue to
perform its intended function, so may not be
detected by normal inspection. However,
intermittent or permanent failures may occur at
a later time.
Latent defects,
meaning
degraded or
wounded
components.
COSTLY EFFECTS OF ESD
A catastrophic failure of an electronic
component can be the least costly type of ESD
damage as it may be detected and repaired at
an early manufacturing stage.
“Failure mechanisms can include the following. Dielectric breakdown is a predominant failure mechanism on MOS devices when
the voltage across the oxide excedes the dielectric breakdown strength. This failure mechanism is basically voltage dependent.
The thinner the oxide, the higher the susceptibility to ESD. This failure mechanism can occur on MOS or bipolar devices, ... With
bipolar devices, resistive leakage paths may occur where metallization runs over insulation which is above active semiconductor
regions. Thermal breakdown occurs when the bonding materials melt, particularly in the case of eutectic alloy of silicon contact
material, or of silicon. This is mainly an energy-dependent failure mechanism, namely the ESD pulse shape, duration and energy
can produce power levels resulting in localized heating and eventually junction or lead melting, even though the voltage level is
below that required to cause device degradation as well as functional failures. This can effect both performance and reliability.
When this has taken place, then the “walking wounded” devicemay be more susceptible to both further ESD damage and also
to damage by voltage surges and thermal degradation.” [IEC 61340-5-2 User guide Annex DD clauses DD.2.2.1, DD.2.2.2 and
DD.2.3]
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© 2009 CHARLESWATER LTD.
Latent damage caused by ESD is potentially
more costly since damage occurs that cannot
be felt, seen, or detected through normal
inspection procedures. Latent defects can
be very expensive as the product passes all
inspection steps, and the product is completed
and shipped. Latent defects can severely
impact the reputation of a company’s product.
Intermittent failures after shipping a product
can be frustrating, particularly when the
customer returns a product, reporting a
problem which the factory again fails to detect.
It consequently passes inspection and the
product is returned to the customer with the
problem unresolved.
The worst event is when the product is
installed in a customer’s system, and performs
for a while and then performs erratically. It can
be very expensive to troubleshoot and provide
repairs in this situation.
Catastrophic
failures are
detected during
inspection but
components with
latent defects pass
as good.
One study indicated the cost to be:
• £7 Device
• £7 Device in board - £700
• £7 Device in board and in system - £7,000
• £7 Device and system fails - £70,000
Industry experts have estimated average
electronics product losses due to static
discharge to range from 8 to 33%. Others
estimate the actual cost of ESD damage to the
electronics industry as running into the billions
of dollars annually.
ESD CONTROL
Many organizations consider all electronic
components ESD sensitive. It is critical to be
aware of the most sensitive item being
handled in your factory. As electronic
technology advances,electronic circuitry gets
progressively smaller. As the size of
components is reduced, so is the microscopic
spacing of insulators and circuits within them,
increasing their sensitivity to ESD. As you can
predict, the need for proper ESD protection
increases every day.
Any ESD sensitive item should be identified
with the ESD sensitivity symbol, either on itself
or its container.
The ESD Sensitivity Symbol (also called
Susceptibility or Warning Symbol) identifies
items that can be damaged by ESD and
should be unpackaged and handled while
grounded at an ESD protected workstation.
“IEC 61340-5-1 requires that the Organization mark ESDS assemblies and equipement in accordance with customer
requirements. When marking is not specifically required the Organization shall determine whether a marking strategy is required.
Markings on ESDS and ESD packaging materials exist to inform users that that the device or the devices within packages are
susceptible to ESD. Marking of hardware items (assemblies and equipment) can be accomplished by using the [ESD sensitivity]
symbol. .Marking of hardware is dependent on space available on the item itself as well as the enviroment the item will operate in
and whether the marking will hinder the operation of the item. Some hardware labels might contain nomenclature along with the
symbol.” [CLC/TR 61340-5-2:2008 clause 4.9 Marking and 4.9.1 Marking of assemblies and equipment]
© 2009 CHARLESWATER LTD.
5
Most firms use the EN61340-5-1 standard
to construct their ESD control plan which is
based on handling ESD sensitive items having
a Human Body Model withstand voltage of 100
volts or greater. The Human Body Model
simulates discharges from a person and
increasingly tests an electronic device at
higher and higher discharges until it fails, thus
establishing the device’s withstand voltage.
OHM’S LAW
At this point we should consider some basic
physics:
Ohm’s law is an extremely useful equation in
the field of electrical/electronic engineering
because it describes how voltage, current and
resistance are interrelated.
Ohm’s law states that, in an electrical circuit,
the current passing through a conductor
between two points is directly proportional to
the potential difference (i.e. voltage drop or
voltage) across the two points, and inversely
proportional to the resistance between them.
Resistance determines how much current will
flow through a component. A very high
resistance allows a small amount of current
to flow. A very low resistance allows a large
amount of current to flow. Resistance is
measured in ohms.
Resistance to ground (Rg) is a measurement
that indicates the capability of an item to
conduct an electrical charge (current flow) to
an attached ground connection.
The measurement may be shown in various
ways. Most commonly:
• 1 kilohm
• 1 kW
• 1 x 103 ohm
• 1 x 10E3 ohm
• 10^3 ohm
Prefix Symbol
kilo-
K
mega-
M
giga-
G
Scientific
Notation
Common Usage
1 x 103 or 10E3 1,000 or one thousand
1 x 106 or 10E6 1,000,000 or one million
1 x 109 or 10E9 1,000,000,000 or one billion
TYPES OF MATERIALS
Conductors
• Electrical current flows easily
• Can be grounded
Materials that easily transfer electrons (or
charge) are called conductors and are said to
have “free” electrons. Some examples of
conductors are metals, carbon, and the human
body’s sweat layer.
Grounding works effectively to remove
ElectroStatic charges from conductors to
ground. However, the item grounded must be
“In the electronics industry, smaller device geometries have resulted in higher density devices. ESD events can cause device
damage such as metal vaporization, punch-through of thin oxide layers, or other failure modes. As mentioned earlier ESD events
may or may not weaken devices so that they still pass production testing, but fail when installed in a customer’s equipment.” [ESD
Handbook ESD TR20.20-2008 section 5.3.6.1.2 ESD Effects]
“The next step in developing an ESD control program plan is to determine the part, assembly or equipment sensitivity level under
which the plan is to be developed. The organization can use various methods to determine the ESD sensitivity of the products that
are to be handled. Some of the methods include: assumption that all ESD products have an HBM sensitivity of 100 V; actual
testing of ESD sensitive devices to establish the ESD sensitivity threshold using IEC 60749-26; referencing ESD sensitivity data
in published documents such as manufacturer’s published data sheets.”.” [CLC/TR 61340-5-2:2008 clause 4.1.2 Determination of
part ESD sensitivity]
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© 2009 CHARLESWATER LTD.
conductive. The other term often used in ESD
control is dissipative which is 1 x 10E4 to less
than 1 x 10E11 ohms and is sufficiently
conductive to remove ElectroStatic charges
when grounded.
Insulators like this plastic cup will hold
the charge and cannot be grounded and
“conduct” the charge away.
When a conductor is charged, the ability
to transfer electrons gives it the ability to
be grounded.
Insulators
• Electrical current does not flow easily
• Cannot be grounded
Materials that do not easily transfer electrons
are called insulators, by definition
non-conductors. Some well known insulators
are common plastics, and glass. An insulator
will hold the charge and cannot be grounded
and “conduct” the charge away.
Both conductors and insulators may become
charged with static electricity and discharge.
THINK OF STATIC ELECTRICITY AS
GERMS AND CONTAMINATION!
Daily life has other examples of hidden
enemies where careful procedures must be
followed to regularly obtain positive results.
One example is sterilization, which combats
germs and contamination in hospitals.
Damage caused by invisible and undetectable
events can be understood by comparing
ESD damage to medical contamination of the
human body by viruses or bacteria. Although
invisible, they can cause severe damage. In
hospitals, the defense against this invisble
threat is extensive contamination control
procedures including sterilization.
Grounding is a very effective ESD control tool,
however, only conductors (conductive or
dissipative) can be grounded.
“Dissipative materials provide charge dissipation. They also reduce areas of high charge concentration by allowing charges to
sread out over the entire surface. Dissipative materials are not necessarily low charging. Insulative materials have a very high
resistance and this limits the ability of the material to conduct current. In general, insulative materials can become highly charged
through contact and separation with other materials. The dissipation of charge from insualtive materials via grounding may take a
long time (i.e. hours or weeks depending on the enviromental conditions). This makes insulative materials generally unacceptable
for use near ESD sensitive products.” [CLC/TR 61340-5-2:2008 User guide clause 4.8.2.3 and 4.8.2.5]
“ESD protective packaging ... when required, shall be defined for all material movement within protected areas, between protected
areas, between job sites, field service operations and to the customer.” Per Table 4, static dissipative packaging required range is
1x10E5 to less than 1x10E11 ohms, conductive required range is 1x10E2 to less than 1x10E5 ohms, insulator is equal or greater
than 1x10E11 ohms tested per IEC 61340-2-3. Bag discharge shielding required range is less than 50 nanojoules tested per
ANSI/ESD S11.31. [EN 61340-5-1 Edition 1.0 2007-08 clause 5.3.4 Packaging and Table 4]
© 2009 CHARLESWATER LTD.
7
OPERATOR’S PART IN ESD CONTROL
Just as you would never consider having
surgery in a contaminated operating
room, you should never handle,
assemble, or repair electronic assemblies
without taking adequate protective
measures against ESD.
As an employee, the invisible threat of ESD
should be of great concern to you. ESD damage can significantly reduce your
company’s profitability. This may affect your
company’s ability to compete in the
marketplace, your profit sharing, and even
your employment. Everyone likes to take pride
in their work, but without proper ESD controls,
your best efforts may be destroyed by
ElectroStatic discharges that you can neither
feel nor see.
People in the high-tech manufacturing
environment are still a major source of
ElectroStatic charges and discharges.
Operators need training and to be vigilant that
ESD control procedures are followed. In order
for the ESD control program to be effective,
operators must be aware of the threat of ESD,
and understand and adhere to the rules of
controlling static electricity, and how to
properly use EPA ESD control items.
We are aware of the benefits of sterilization in
medicine. We must develop the same attitude
towards ESD control and “sterilize” against its
contamination. Just as you would never
consider having surgery in a contaminated
operating room, you should never handle,
assemble, or repair electronic assemblies
without taking adequate measures against
ESD.
For the hospital to sterilize most of the
instruments is not acceptable; actually it may
waste money. Each and every instrument
needs to be sterilized. Likewise, it is not
acceptable to protect the ESDS most of the
time. Effective ESD control must occur at each
and every step where ESDS is manufactured,
processed, assembled, installed, packaged,
labeled, serviced, tested, inspected,
transported, or otherwise handled.
8
EPA ESD control items are ESD protective
products that have been specially formulated
to possess at least one of the ESD control
properties:
1) low charging (antistatic)
2) resistance (conductive or dissipative, able to
be grounded)
3) shielding.
These products should be identified by the
ESD Protective Symbol. Note: the ESD
Protective Symbol has an arc which the
ESD Susceptibility Symbol does not.
© 2009 CHARLESWATER LTD.
The ESD Protective Symbol identifies products
designed to provide ESD control protection.
FUNDAMENTAL ESD CONTROL
PRINCIPLES
• Ground all conductors including people
• Remove insulators, substitute with ESD
protective versions, or neutralize with
ionizers
• ESDS outside the EPA to be in packaging
having ESD shielding property
PERSONNEL GROUNDING
A fundamental principle of ESD control is to
ground conductors including people at ESD
protected workstations. Wrist straps are the
first line of defense against ESD, the most
common personnel grounding device used,
and are required to be used if the operator is
sitting. The wristband should be worn snug to
the skin with its coil cord connected to a
common point ground which is connected to
ground, preferably equipment ground.
If you are not using a continuous or a constant
monitor, a wrist strap should be tested while
being worn at least daily. This quick check can
determine that no break in the path-to-ground
has occurred. Part of the path-to-groud is the
perspiration layer on the person; an operator
with dry skin may inhibit the removal of static
charges and may cause a test failure.
Specially formulated lotion can solve this
problem. Failures may also be caused by dirty
or loose wristbands which should be cleaned
or tightened. When a wrist strap fails a test,
the supervisor should be contacted, and the
failure effectively addressed or the wrist strap
replaced.
A Flooring / Footwear system is an alternative
for personnel grounding for standing or mobile
workers. Foot grounders or other types of
ESD footwear are worn while standing or
walking on an ESD floor. ESD footwear is to
be worn on both feet and should be tested
independently at least daily while being
worn. Unless the tester has a split footplate,
each foot should be tested independently,
typically with the other foot raised in the air.
The fundamental ESD control principles that form the basis of IEC 61340-5-1 are:
“electrically connecting all conductors in the enviroment, including personnel, to a known ground”
“Necessary insulators in the enviroment cannot lose their electrostatic charge by attachment to ground. Ionization systems
provide neutralization of charges on these necessary insulators (circuit board materials and some device packages are examples
of necessary insulators).”
“ESD protection can be achieved by enclosing ESD sensitive products in static protective materials, ... Outside an EPA, low
charging and static discharge shielding materials are recommended.” [CLC/TR 61340-5-2:2008 User guide Introduction]
© 2009 CHARLESWATER LTD.
9
Both ESD footwear and ESD floor are
required. Wearing ESD footwear on a regular,
insulative floor is a waste of time and money.
Part of the path-to-ground is the perspiration in
the person’s shoes. Foot grounder
conductive tabs or ribbons should be placed
inside the shoe under the foot with the excess
length tucked into the shoe. Thanks to the
perspiration in the shoe, direct contact with the
skin is normally not necessary.
If an operator leaves the EPA and walks
outside wearing ESD footwear, care should be
taken not to get the ESD footwear soiled. Dirt
is typically insulative, and the best practice is
to re-test the ESD footwear while being worn
each time when re-entering the EPA.
WORKSTATION GROUNDING DEVICES
ESD worksurfaces, such as mats, are typically
an integral part of the ESD workstation,
particularly in areas where hand assembly
occurs. The purpose of the ESD worksurface
is two-fold. (1) To provide a surface with little
to no charge on it. (2) To provide a surface
that will remove ElectroStatic charges from
conductors (including ESDS devices and
assemblies) that are placed on the surface.
ESD mats need to be grounded. A ground wire
from the mat should connect to the common
point ground which is connected to ground,
preferably equipment ground. For electronics
manufacturing a worksurface resistance to
ground (Rg) of 1 x 10E4 to less than
1 x 10E9 ohms is recommended. Best practice
is that ground connections use firm fitting
“Wrist straps should be tested periodically. The frequency of testing, however, is driven by the amount of usage, wear and ESD
risk exposure that can occur between tests. For, example, what is the quantity of product handled between test periods? Typical
test programs recommend that wrist straps that are used daily should be tested daily. However, if the products that are being
produced are of such value that a guarantee of a continuous, reliable ground is needed then continuous monitoring should be
considered or even required.” [CLC/TR 61340-5-2:2008 User guide Wrist Strap clause 4.7.2.4.4 Test frequency]
“ESD control footwear is designed to reduce body charge levels by supplying a conductive path from the body to the floor
material. Heel or toe grounders should be worn on both feet to ensure effective use. Care should be taken to evaluate not only the
footwear, but also the footwear/floor combination.” [CLC/TR 61340-5-2:2008 User guide Footwear clause 4.7.4.3 Proper usage]
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© 2009 CHARLESWATER LTD.
connecting devices such as metallic crimps,
snaps and banana plugs to connect to
designated ground points. Use of alligator clips
is not recommended. Operators should ensure that the worksurface
is organized to perform work, and that all
unnecessary insulators and personal items are
removed. Regular plastics, polystyrene foam
drink cups nad packaging materials, etc. are
typically high charging and have no place at an
ESD protective workstation.
Insulators can be a considerable threat to your
products. Remember that an insulator cannot
be grounded so it will retain its charge for a
long time. Removing all non-essential
insulators from the ESD protective
workstation is an important rule. If not, the
company’s investment in the grounded
ESD work surface may be wasted. If you do
not believe so, please read the following
paragraph.
The biggest threat is Field Induced
Discharges, which can occur even at a
properly grounded ESD worksurface. If
an ESDS is grounded in the presence of
an ElectroStatic charge, instead of the
ESDS having charges removed from it, the
ESDS may become charged with a voltage
induced on it. Then, when placed on the
grounded ESD work surface, a discharge
occurs.
WRIST STRAP
GROUND
RING
TERMINAL
CAN BE
ATTACHED
HERE
COMMON
POINT
GROUND
MAT GROUNDING
POINT
“The protection of ESDS is accomplished by providing a ground path to bring ESD protective materials and personnel to the same
electrical potential. All conductor and dissipative items in the enviroment, including personnel, shall be bonded or electrically connected to
a known ground or common connection point [EBP earth bonding point]. This connection results in sharing of charge which equalizes the
voltage across all items and personnel and eliminates the chances of an ESD event to ESD sensitive devices. Electrostatic protection can
be maintained at a potential different from a “zero” voltage ground reference as long as all items in the system are at the same potential.”
[CLC/TR 61340-5-2:2008 User guide clause 4.4.1 Grounding/bonding systems Introduction]
“The first and preferred ESD ground is protective earth if available” [EN 61340-5-1 Edition 1.0 2007-08 clause 5.3.1
Grounding/equipotential bonding systems]
“The most important functional consideration for work surfaces is the resistance from the top of the surface to the groundable point [Rgp].
This establishes the resistance of the primary path to ground for items placed on the surface. IEC 61340-5-1 has set a resistance to
ground range for work surfaces of less than 1.0 x 10E9 ohms. However, it is sometimes necessary to use work surfaces that are much
more conductive. This is allowed under IEC 61340-5-1 but the reason for using a more conductive work surface shall be documented in
the ESD control program plan.” [CLC/TR 61340-5-2:2008 User guide clause 4.7.1.2.5 Electrical considerations - Work Surfaces]
Per EN 61340-5-1 Edition 1.0 2007-08 “Table 3 EPA requirements the limit for Working surfaces, storage racks and trolleys is <1x10E9
ohms tested per IEC 61340-2-3” and per NOTE 6 “In situations where charged device model (CDM) damage is a concern a lower point
to point resistance limit of 1x10E4 ohms is recommended.”
© 2009 CHARLESWATER LTD.
11
If the ESDS is removed from the presence of
the ElectroStatic charge and grounded again, a
second discharge may occur. (Ref. ESD
Handbook, ESD TR20.20, section 2.7.5).
The worksurface must be maintained and
should be cleaned with an ESD cleaner.
Regular cleaners typically contain silicone, and
should never be used on an ESD worksurface.
The ESD control plan should require testing
the resistance to ground periodically. However,
the operator should be on guard every day and
check visually that the ground wire is attached.
IONIZERS AND NEUTRALIZATION
An ionizer creates great numbers of positively
and negatively charged ions. Fans help the
ions flow over the work area. Ionization can
neutralize static charges on an insulator in
a matter of seconds, thereby reducing their
potential to cause ESD damage.
A fundamental principle of ESD control is to
neutralize process essential insulators with
ionizers. In addition, if a conductor is not
grounded, it is an isolated conductor, and an
ionizer is the only means to neutralize
ElectroStatic charges on it.
Insulators, by definition, are non-conductors
and therefore cannot be grounded. Besides
neutralization using ionizers, insulators can be
controlled by doing the following:
• Keep insulators a minimum of 12” from
ESDS items at all times, or
• Replace regular insulative items with an ESD
protective version, or
• Periodically apply a coat of topical antistat
When none of the above is possible, the
insulator is termed “process essential” and
therefore neutralization using an ionizer should
become a necessary part of the ESD control
program.
Examples of some common process essential
insulators are a PC board substrate, insulative
test fixtures, and product plastic housings. An
example of isolated conductors can be
conductive traces or components loaded on
a PC board that is not in contact with the
ESD worksurface.
Reduction of charges on insulators does occur
naturally by a process called neutralization.
Ions are charged particles that are normally
present in the air, and as opposite charges
attract, charges will be neutralized over time
A common example is a balloon rubbed
against clothing and “stuck” on a wall by static
charge. The balloon will eventually drop. After
a day or so natural ions of the opposite charge
“Necessary insulators in the enviroment cannot lose their electrostatic charge by attachment to ground. Ionization systems provide
neutralization of charges on these necessary insulators (circuit board materials and some device packages are examples of necessary
insulators). Assessment of the ESD hazard created by electrostatic charges on the necessary insulators in the work place is required to
ensure that appropiate actions are implemented, according to the risk”. [EN 61340-5-1 Edition 1.0 2007-08 Introduction]
“All non-essential insulators (plastics and paper) such as coffee cups, food wrappers and personal items shall be removed from the
workstation or any operation where unprotected ESDS [ESD sensitive items] are handled.
The ESD threat associated with process essential Insulators shall be evaluated to ensure that:
- the electrostatic field at the position where the ESDS are handled shall not exceed 10,000V/m;
- if the electrostatic potential measured at the surface of the process required insulator exceeds 2000 V, the item shall be kept a minimum
of 30 cm from the ESDS.
If the measured electrostatic field or the surface potential exceeds the stated limits, ionization or other charge mitigating techniques shall
be used.” [EN 61340-5-1 Edition 1 2007-08 clause 5.3.3 ESD protected areas (EPA)]
12
© 2009 CHARLESWATER LTD.
that are in the air will be attracted to the
balloon and will eventually neutralize the
charge. An ionizer greatly speeds up this
process.
Note: Ionizers require periodic cleaning of
emitter pins and the offset voltage must be
kept in balance. Otherwise, instead of
neutralizing charges, if it is producing primarily
positive or negative ions, the ionizer will place
an electrostatic charge on items that are not
grounded.
SHIELDING
The third fundamental principle of the ESD
control system is to package ESD sensitive
components and assemblies during storage or
transportation outside the EPA enclosed in
packaging that possesses the ESD control
property of shielding. In shielding, we utilize the
fact that electrostatic charges and discharges
take the path of least resistance. The charge
will be either positive or negative; otherwise the
charge would balance out and be no charge.
Like charges repel and so the electrostatic
charge will reside on the outer surface.
A Faraday Cage effect can protect ESDS
contents in a shielding bag, or other container
with a shielding layer. This Faraday Cage
effect protects people in real life when a
lightning bolt strikes an airplane or automobile
with the charge residing on the outer metal
fuselage or car body.
The Faraday cage effect
causes charges to be
conducted around the
outside the surface of
the conduc­tor. Since
like charges repel,
charges will rest on the
exterior.
To complete the enclosure, make sure to place
lids on boxes or containers, and close shielding
bags. Packaging with holes, tears, or gaps
should not be used as the contents may be
able to extend outside the enclosure and lose
their shielding as well as mechanical
protection.
Cover must be in place to create Faraday
Cage and shield contents.
“The normal stable structure of the atom shows that unlike charges attract and like charges repel. Therefore, a separated charge
will be self-repellant and will reside only on the surface of a charged item. If the item were a perfect insulator or perfectly
insulated, a separated charge would remain indefinitely. Since there are no perfect insulators and it is impossible to have perfect
isolation, charges tend to leak away to join opposite charges in the immediate enviroment thus returning the item to an electrically
balanced state.
Taking all of the above into account, static electricity is the set phenomena associated with electrical charges on the surface of an
insulator or insulated conductive body.” [ESD Handbook ESD TR20.20-2008 section 2.3 Nature of Static Electricity]
“Electrostatic discharge shielding barrier or enclosure that limits the passage of current and attenuates the energy resulting from
an electrostatic discharge such that the maximum energy from the 100 V human body model discharge is less than or equal to 50
nJ [nanojoules].” [EN 61340-5-1 clause 3.18.2 Definitions]
© 2009 CHARLESWATER LTD.
13
When ESD sensitive items are unpackaged
from shielding bags or other containers, they
should be handled by a grounded operator at
an ESD workstation.
ESD WORKSTATIONS
An EPA might be one ESD workstation, an
area that has been established to effectively
control ESD. At an ESD workstation, we
attempt to limit electrostatic charges by
grounding all conductors (including people),
removing all insulators (or substituting with
ESD protective versions), or neutralizing
process essential insulators with an ionizer.
ADDITIONAL EPA ESD CONTROL ITEMS
In addition to conductive and dissipative
worksurfaces, personnel grounding devices
and ionizers, your company may provide a
variety of additional ESD control materials.
The proper use of these materials will enhance
your company’s ESD control program.
Regular versions of these products have been
changed to be low charging and/or groundable:
•
•
•
•
•
•
•
•
•
•
•
•
ESD smocks and gloves
ESD packaging, bags and boxes
Conductive foam and shunt bars
Antistatic or low charging tape
ESD cleaners and topical antistat
Dissipative bottles and cups
Dissipative binders
Dissipative document and badge holders
Dissipative floor finishes
Conductive paint and epoxy
Conductive and dissipative flooring
ESD hand lotion
“An ESD protected area (EPA) is an area that is equipped with the ESD control items required to minimize the chance of
damaging ESD sensitive devices. In the broad sense, a protected area is capable of of controlling static electricity on all items that
enter that work area. Personnel and other conductive or dissipative items shall be electrically bonded together and connected to
ground (or a common connection point when a ground is not available) to equalize electrical potential anong the items. The size of
an EPA can vary greatly. A protected area may be a permanent workstation within a room or an entire factory floor encompassing
thousands of workstations. A protected area may also be a portable worksurface or mat used in a field service situation.” [CLC/TR
61340-5-2:2008 Use guide clause 4.6 Protected areas (EPA)]
14
© 2009 CHARLESWATER LTD.
HANDLING CLASS 0 ESD SENSITIVE ITEMS
CLASS ZERO
ANSI/ESD S20.20 guides a user to enact an ESD Control Program to
handle ESD sensitive items with a withstand voltage of 100 volts Human
Body Model (HBM) or greater. Per ANSI/ESD STM5.1 Table1 - HBM
ESDS Component Classification Class 0 has a Voltage Range less than
250 volts.
SPECIAL
ATTENTION
HBM CLASS 0
Handle Only Using Class 0
ESD Control Precautions
If you handle Class 0 ESDS items, to decrease the probability of ESD damage, additional
precautions may be required including additional and/or more stringent technical requirements for
EPA ESD control products, increasing redundancies, and more frequent periodic verifications or
audits. Additionally, ESD control process systems should be evaluated as to their performance as a
system. You will need to understand how the technical elements in use perform relative to the
sensitivity of the devices being handled. Thus, tailoring the process to handle the more sensitive
parts.
For example: If the footwear/flooring allows a person’s body voltage to reach say 80 volts and a 50
withstand voltage item gets introduced into the process, you will either have to allow only handling via
wrist straps or would have to find a way to modify the footwear/flooring performance to get peak
voltages below the 50 volt threshold. Class Zero Workstations may be identified, and additional measures may include:
IONIZATION
• More stringent removal of non essential items from the workstation
• Ionization to reduce charges on isolated conductors like devices on PCB’s
• Ionization to reduce induction charging from process essential insulators
• More stringent Offset Voltage (Balance) and/or faster Discharge times
• Use of Ionizers with feed-back mechanisms and out of balance alarms
GROUNDING
• Use Continuous Monitors to verify proper grounding of operator and worksurface
• Specify more stringent resistance technical requirements such as 10^6 - 10^8 ohm dissipative
worksurface
• Require conductive ESD Floor (Per ANSI/ESD S7.1 < 1 x 10E6 ohms)
• Require more reliable ESD footwear such as full coverage foot grounders (as opposed to heel
grounders)
• Require improved grounding (using positive mechanical attachments) of carts, shelves, and
equipment to ground
• Require dissipative material for all fixtures
SHIELDING
• Use ESD Smocks to shield ESD sensitive items from charges on operator clothing
• Use ESD packaging with shielding properties to store and transport ESDS both within and outside
the ESD protected area
Other steps may include minimizing electrostatic charge generation, converting production supplies to
ESD protective versions, or treating with topical antistat, requiring dissipative material, increasing
training, and frequency of periodic checks per Compliance Verification ESD TR 53.
© 2009 CHARLESWATER LTD.
15
ESD BASIC (Supervisor Level) QUIZ - True or False
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 16
An example of Electro Static Discharge or ESD is the zap one sometimes feels after walking across
carpeting and touching a metal doorknob.
Static Charges are generated when two surfaces contact and separate. Electrons move from one surface
to another causing an imbalance. The surface with a deficiency of electrons has a positive charge and the
surface with an excess of electrons has a negative charge.
ElectroStatic charges eventually will come into balance, but when this occurs suddenly an ESD or
ElectroStatic Discharge event occurs. However, this event cannot melt electronic circuitry.
A powerful example of an ESD event, creating lots of heat and light, is lightning.
Conductors are a type of material where electrical current flows easily so it can be grounded. Examples of
conductors include plastics and Styrofoam cups.
Insulators are a type of material where electrical current does not flow easily that cannot be grounded.
Examples of insulators include metals and people.
A person walking across a carpeted floor can generate a voltage, but not greater than 100 volts of
electrostatic charge on their body.
Charges on a person frequently discharge, but for the person to feel the zap, a discharge must be about
2,000 volts.
In manufacturing handling electronic components, ESD is the hidden enemy as there can easily be
damaging ElectroStatic discharges that a person cannot see or feel.
Passing an inspection test means that the ESD sensitive item (ESDS) has experienced a catastrophic
ESD failure.
Passing an inspection test means that the ESD sensitive item (ESDS) has not experienced a latent ESD
defect.
Although passing all inspections in the factory, ESDS items having latent defects and failing in the field can
be very expensive in warranty expense, field service repairs, and loss of customer satisfaction.
Manufacturing ESD sensitive items without proper ESD control is like a physician conducting surgery on
you without following sterilization procedures.
A person can be charged, and as a conductor, should be grounded at the ESD protective workstation.
Always be grounded when handling unpackaged ESD sensitive items; and always wear a wrist strap when
seated at an ESD protected workstation.
Make sure to always ground insulators.
Even if it adversely effects the quality of the products you are working on, allow strangers into the work
area and handle products as they please.
If the air flow of the ionizer bothers you, it’s OK to direct it away from the products you are working on.
Regular plastic bags are high charging insulators and should not be permitted in an ESD protected area.
ESD Shielding Bags, if closed, will keep electrostatic charges on the exterior of the bag, and being
dissipative, the charge will be removed when handled by a grounded person or placed upon a properly
grounded ESD Worksurface.
Wrist Straps and ESD footwear should be tested at least daily, and while wearing them. You should
notify your supervisor if a failure occurs.
ESD Foot Grounder grounding tabs should be cut off.
ESD Smocks shield ESDS items from charges on your clothing. Most clothing is insulative and these
charges cannot be removed via your wrist strap. Make sure to button up ESD Smock covering all clothing.
The ESD Association understands that high charging personal items should be allowed in an ESD
protected area, even if they might damage products.
Only trained or escorted people should be allowed in an ESD protected area.
Use ESD packaging having shielding property to store or transport ESD sensitive items outside an ESD
protected area.
© 2009 CHARLESWATER LTD.
ESD BASICS (Assembler Level) QUIZ
Please answer the following questions by circling the
correct letter.
1. Electrostatic charges are generated:
A. By heat
B. By high humidity
C. When 2 surfaces contact then separate
2. When a “zap” is felt by a person, the voltage
of the ElectroStatic Discharge (ESD) has to be
about:
A. 200 volts
B. 2,000 volts
C. 20,000 volts
3. The first line of defense against ESD is:
A. The Ionizer
B. The foot grounder
C. The wrist strap
4. Some of today’s ESD sensitive devices can be
damage by as little as:
A. 100 volts
B. 800 volts
C. 3,000 volts
5. If not using continuous monitors, wrist straps
should be tested at least:
A. Daily
B. Weekly
C. Monthly
6. When transporting or storing ESD sensitive
devices outside the ESD protected area, the
devices should be in packaging that includes:
A. Grounding
B. Shielding
C. Ionizing
7. Materials that are non-conductors cannot be
grounded; they are also called:
A. Dissipative
B. Conductors
C. Insulators
8. To neutralize ElectroStatic charges on
insulators, use:
A. Ground cords
B. Conductive mats
C. Ionizers
9. An ESD protective worksurface mat
should be:
A. Grounded
B. Clear of nonessential insulators
C. Cleaned only with an ESD cleaner
D. All of the above
10. Wrist Strap Band should be:
A. Snug on skin around the wrist
B. Removed if a nuisance
C. Placed over shirt sleeve
11. Foot Grounders, if used, should be tested at
least daily; the grounding tab should be:
A. Cut off
B. Placed in shoe under your foot
C. Tied around your finger
12. An ESD smock shields product you are
working on from charges on your clothing.
Front panels should be:
A. Closed covering all clothing on torso
B. Left wide open
C. Tied calypso style
13. In the workplace, ESD is an hidden enemy,
you may want to think of it as a form of:
A. Combustion, like where there’s smoke there’s fire
B. Corruption, like money and politicians
C. Contamination, like germs in an hospital operating
room
14. Insulators, not needed to do your job, such as
drinking cups, regular tape, picture frames,
radio enclosures, etc. should be:
A. Allowed to induce charges on ESD sensitive
products
B. Color coded for identification
C. Removed from the ESD protective workstation
15. ESD control products are often regular
products that have at least one ESD control
property added. Examples are:
A. ESD smocks
B. ESD packaging, bags and boxes
C. Dissipative document holders
D. All of the above
For quiz answers go to:
www.DescoIndustries.com/pdf/assembler.pdf
www.DescoIndustries.com/pdf/leadperson.pdf
© 2009 CHARLESWATER LTD.
Desco Industries Inc. brands include:
Manufacturer of ESD Static
Control Products
For European designed
ESD products
Desco.com
Charleswater.co.uk
ESD
Control Packaging Solutions
Everything you need for your
ESD Control Program
ProtektivePak.com
ESDSystems.com
ESD Monitoring, Ionization &
Test
For specialty workstation tools
The specialists for ESD protection
DescoEmit.com
MendaPump.com
Vermason.co.uk
FOR ESD CONTROL
GO TO WEBSITES TO VIEW CATALOGUE
For other important ESD information on our web sites
see Technical, Resources and ESD Information tabs
“Process monitoring (measurements) shall be conducted in accordance with a compliance verification plan that
identifies the technical requirements to be verified, the measurement limits and the frequency at which those
verifications must occur. The compliance verification plan must document the test methods used for process
monitoring and measurements… Compliance verification records shall be established and maintained to provide
evidence of conformity to the technical requirements. The test equipment selected shall be capable of making
the measurements defined in the compliance verification plan.” [IEC 61340-5-1 Edition 1 2007-08 clause 5.2.3
Compliance verification plan]
CHARLESWATER
www.Charleswater.co.uk
CHARLESWATER, UNIT 17 MILLBROOK BUSINESS PARK, SYBRON WAY, CROWBOROUGH,
EAST SUSSEX, TN6 3JZ UK
• PHONE +44 (0) 1892-665313 • FAX +44 (0) 1892-668838
E-MAIL: Service@Charleswater.co.uk
© 2009 CHARLESWATER LTD.