Models - Ariens

ZT XL
Parts Manual
Models
915076 - ZT XL 1840
915078 - ZT XL 2044
915080 - ZT XL 2348
915082 - ZT XL 2552
00698100A 8/07
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Ariens or go to www.gravely.com.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063
1/16
.563
9/16
.125
1/8
.625
5/8
.188
3/16
.688
11/16
.250
1/4
.750
3/4
.313
5/16
.813
13/16
.375
3/8
.875
7/8
.438
7/16
.938
15/16
.500
1/2
1.00
1
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubricants manufactured with the same precision
and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
TO SPEED PARTS ORDERING:
• Record Engine Model and Serial numbers here:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than an
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
2
MODELS
TABLE OF CONTENTS
Model 915076 (ZT XL 1840)
18hp Kohler with 40" Mower Deck
Serial No. 035000 and up
DECALS
Model 915078 (ZT XL 2044)
20hp Kohler with 44" Mower Deck
Serial No. 035000 and up
MAIN FRAME AND TRANSAXLES
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Frame, Hood and Footrest . . . . . . . . . . . . . . . . . . . . . 6
Seat and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front Axle, Tires and Bumper . . . . . . . . . . . . . . . . . 10
Transaxle, Dump Valves and Rear Wheels . . . . . . . 11
Model 915080 (ZT XL 2348)
23hp Kohler with 48” Mower Deck
Serial No. 035000 and up
OPERATOR CONTROLS
Model 915082 (ZT XL 2552)
25hp Kohler with 52” Mower Deck
Serial No. 035000 and up
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FUEL TANKS AND ENGINE
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine, Exhaust, Belt and Idlers . . . . . . . . . . . . . . . 18
ELECTRICAL SYSTEM
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mower Deck, Belt, Idlers and Blades . . . . . . . . . . . .
Baffles and Chute. . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle and Stabilizer Brackets . . . . . . . . . . . . . . . .
Mower Brackets and Rollers . . . . . . . . . . . . . . . . . .
3
24
26
28
29
30
© Copyright 2007 Ariens Company
DECALS-SAFETY
Model 915076, 078, 080, 082
13
15
3
14
2
6
12
3
11
4
7
5
7
9
8
1
10
PE0791
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
05305100
05305000
05305200
05301400
05233900
07757600
07731400
07742300
05304900
05301500
07757500
07735200
07754100
08088400
00290000
Qty.
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
Description
Decal, American Flag
Decal, Trailer Hitch
Decal, Transmission Disconnect
Decal, Control
Decal, Fuel Valve
Decal, Instructional Steering
Decal, Mower Pan Head Danger
Decal, Warning
Decal, Cut Height Zoom
Decal, Bilingual Danger
Decal, Parking Brake Lever
Decal, Danger
Decal, Hot Surface
Decal, Cut Height
Decal, Fuel Warning
4
DECALS-STYLE
Model 915076, 078, 080, 082
3
2
1
PE0800
Item Part No.
1
2
3
Qty.
Description
00655000
00655200
1
1
Decal-ZTXL 1840 (076)
Decal-ZTXL 2044 (078)
00655400
1
Decal-ZTXL 2348 (080)
00663000
1
Decal-ZTXL 2552 (082)
05223900
00827000
00827100
00827200
00827300
1
2
2
2
2
Decal-Gravely Jewel
Decal,Gravely 1840 Hood
Decal, Gravely 2044 Hood
Decal, Gravely 2348 Hood
Decal, Gravely 2552 Hood
5
FRAME, HOOD AND FOOTREST
Model 915076, 078, 080, 082
6
6
21
5
11
14
26
12
32
15
6
11
7
16
17
27
24
8
22
18
20
19
13
2
25
5
30
28
29
7
3
12
10
9
23
31
1
32
4
PE0731
6
FRAME, HOOD AND FOOTREST
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
00458151
07008100
01588200
00474000
01605151
06212200
07056700
01603100
06311200
05980400
06543100
06545500
06220500
00363800
06425500
06441900
07411500
07412000
00366700
00372700
00454253
00457853
07500010
06308600
06216100
00457951
06223600
00458051
06514900
07503100
07531700
06542000
Qty.
1
2
2
1
2
6
4
2
4
4
6
4
2
2
2
2
4
2
2
2
1
1
1
2
1
1
6
1
1
2
1
4
Description
Weldment, Frame
Screw-Cap Button Head .31-18 x .50 Grade 5
Assembly, Light (Includes Halogen H3 12 Volt 55 Watt Bulb)
Harness, Light
Brace, Hood
Bolt, Round Head Square Neck .31-18 x .62
Bolt, Shoulder .375-16 x .135
Bracket, Light
Washer, Locking 4MM x 1MM Regular Cone Lock
Screw, Socket Head Cap M4 x .07 x 8
Nut-Locking-Top-Flange .31-18
Nut, .38-16 Flange Nyloc
Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5
Hood Snap
Washer, Flat Steel .375 x 1.125 x .065
Washer, Flat Steel .531 x 1.06 x .095
Screw, Tap .31-18 x .50
Screw, Tap .25-20 x .50
Hood Clip
Bracket, Hood Clip
Hood, Zoom
Foot Rest
Grommet, Rubber .38 I.D.
Washer, Locking .31 x .078
Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5
Plate, Deck Access
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Bracket, Deck Access
Nut, Push .312
Grommet, Bumper
Knob, Wing .312-18
Nut-Locking-Top-Flange .31-16
7
SEAT AND SEAT SUPPORT
Model 915076, 078, 080, 082
1
31
28 11
26
9
30
27
29
11
8
17
27
2
33
6
5
16
15
14
13
18
17
17
34
10
32
17
21
35
22
4
23
24
25
12
6
19
20
3
7
7
7
6
PE0814
8
SEAT AND SEAT SUPPORT
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Qty.
00367800 1
59205800 AR
00440651 1
00360151 1
00174151 1
07056700 2
06545500 7
06223600 7
00456600 1
07531700 1
06308600 1
06446900 2
06542000 2
00337700 2
05946900 2
06437500 3
08300021 2
06545400 9
06530400 1
06439200 1
06212300 1
00362151 1
06216100 2
07506500 2
03679000 1
07411600 2
00379700 1
05525200 2
09235400 1
05957400 1
00379400 1
06219900 2
06543500 2
00380800 1
07533000 1
06534600 1
Description
Seat w/Armrests
Armrest Kit (Fits 00367800)
Seat Plate
Seat Support
Bracket, Seat Plate
Bolt, Shoulder .375-16 x .135
Nut .38-16 Flange Nyloc
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Hour Meter, LCD
Knob, Wing .312-18
Washer-Locking .31 x .078 Regular
Washer-Flat-Steel .347 x 1.254 x .048
Nut-Locking-Top-Flange .38-16
Hub Cap
Bolt-Hex .31-18 x 1.00 Grade 5
Washer-Flat-Steel .328 x 1.0 x .094
Spring, Seat
Nut .312-18 Flange Nyloc
Nut-Spin Lock-Flange .312-18
Washer-Flat-Steel .505 x 1.00 x .062
Bolt-Round Head Square Neck .31-18 x 2.75 Grade 5
Brake Rod Support
Bolt, Round Head Square Neck .31-18 x 1.00
Grommet
Solenoid
Screw, Tapping .250-20 x .37
Weldment, Park Brake
Bushing, Flange .762 x 1.48 x .44
Spacer .328 x .76 x 1.01
Bolt, Hex .31-18 x 1.75 Grade 5
Bracket, Brake Handle Pivot
Bolt, Round Head Square Neck .25-20 x .75 Grade 5
Nut, Locking Top Flange .25-20
Grip
Bumper, Rubber
Nut, Spinlock Flange Nut, .312-24
9
FRONT AXLE, TIRES AND BUMPER
Model 915076, 078, 080, 082
16
13
15
16
13
2
14
1
13
9
10
18
8
12
17
9
19
5
3
11
10
7
4
6
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
01600851
00482151
00469351
01588100
05533600
00278500
05964400
01600400
05930700
06543600
05962200
06436400
06435200
06223600
06545500
06540700
06442900
00271800
00363100
Qty.
1
1
2
2
4
2
2
1
3
4
2
2
5
4
4
3
1
2
4
Description
Weldment, Front Axle
Bumper, Zoom
Fork, Caster
Assembly, Tire 4 x 11- 4 Ply
Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50
Spacer, Rolled Wheel
Bolt, Hex .50-13 x 6.50 Grade 5
Bushing, Axle Pivot
Bolt-Hex .62-11X2.25 Grade 8
Nut, Locking Top Flange .50-13
Bolt, Hex .50-13 x 5.00 Grade 5
Washer, Flat Steel .511 x 1.441 x .125
Washer, Flat .64 x 1.81 x .25
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Nut .38-16 Flange Nyloc
Nut, Locking Nylon .625-11
Washer, Flat Steel .688 x 1.75 x .134
Spacer, .750 D x .558 Long
Spacer, Caster
10
PE0741
TRANSAXLE, DUMP VALVES AND REAR WHEELS
Model 915076, 078, 080, 082
20
20
11
6
16
5
1
20
7
3
17
4
8
15
12
18
14
14
18
21
9
10
19
19
13
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
01578051
01578151
00386300
51514300
00386200
51514200
01581600
07515900
06713500
01587800
01588700
01578200
06535000
06545500
01568600
05952600
06308600
06545400
06536100
03622900
06439100
00929200
06545400
05960600
13
2
Qty.
Description
1
1
1
NS
1
NS
2
2
2
2
2
1
8
1
2
2
2
2
4
1
2
AR
12
12
Bracket, Transmission Axle Support
Weldment, Transmission Axle Brace
Transaxle, Left Hand
Brake Arm Kit, Left Hand Transaxle
Transaxle, Right Hand
Brake Arm Kit, Right Hand Transaxle
Rod, Dump IZT
Knob
Pin, Hair
Assembly, Tire 9.5 x 18-2 Ply (078, 080, 082)
Assembly, Tire 8.5 x 18-2 Ply ( 076)
Rod, Axle Brace
Nut, Lug .50-20
Nut, .38-16 Flange Nyloc
Rod Pivot
Bolt, Hex .31-18 x 2.50 Grade 5
Washer, Locking .31 x .078 Regular
Nut .312-18 Flange Nyloc
Nut, Jam .312-18
Shoulder Stud
Washer, Flat Steel .38 x .87 x .179
Adhesive Sealant
Nut-.31-18 Flange Nyloc
Bolt-Hex .31-18 x 2.75 Grade 5
11
21
PE0751
PARKING BRAKE
Model 915076, 078, 080, 082
8
4
18
17
5
9
6
3
8
15
8
6
2
16
1
3
8
15
7
14
16
12
2
10
13
12
14
7
12
8
13
10
12
11
8
11
12
PARKING BRAKE
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
00361200
05517400
06714500
00379800
00183700
07415800
01589200
06714800
03606600
00425300
06444000
06437200
08300028
06530200
06436200
06408900
06810200
06811900
Qty.
1
2
2
1
1
4
2
6
1
2
2
6
2
2
2
2
1
1
Description
Weldment, Brake Rod
Bushing, Flange .63 x 1.00 x .625 Nylon
Pin, Spring Clip
Clevis Weldment
Bracket, Brake Switch
Screw, Tapping 10-24 x .50 Hex Washer Head
Rod, Over Center
Pin, Hair
Switch, Double Pole N.O./N.O.
Rod, Park Brake IZT
Washer, Flat Steel .406 x 1.00 x .188
Washer, Flat Steel .344 x .688 x .065
Spring, Compression .063 x .53 x 1.187
Nut, Locking Nylon .312-18
Washer, Flat Steel .406 x .812 x .065
Washer, Flat Steel .627 x .99 x .032
Pin, Clevis .037 x 1.50
Pin, Clevis .375 x .948
13
STEERING CONTROLS
Model 915076, 078, 080, 082
7
13
1
26
5
8
45
2
13
15
12
25
23 21
40
46
28
27
38
25
31
14
37
24
16
17
40
16
27
26
22
38
41
45
43
29
17
23
7
14
37
42
44
18
11
24
45
25
46
31
28
16
6
8
13
9
17
20
30
25
12
5
10
31
4
29
30
39
35
36
34
19
3
33
39
32
PE0840
14
STEERING CONTROLS
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
01533400
01554800
00361751
00362651
01581700
00372300
03461700
01569600
00362851
01570000
00188700
06539500
06543600
05959900
05970600
06223600
06545500
06537500
06544000
07533300
00359700
00359800
00383200
00359900
05435800
00365100
03563100
00371951
06500007
05957400
06545400
06220200
06543100
05964700
06531000
05513400
05947500
05959400
00166800
06713500
05900016
00470600
05958900
05947100
06306600
06436400
Qty.
1
1
2
2
2
2
2
2
2
2
2
4
3
2
1
6
6
1
2
2
1
1
2
2
4
2
2
2
4
6
8
4
4
2
2
2
2
2
4
2
4
1
1
1
3
2
Description
Battery Rod
Battery (12 Volt, 250 CCA, 40 Min. Reserve Cap.)
Control Arm
Channel, Handlebar Adjustment
Spacer
Eccentric
Rod End, .50 Right Hand
Rod, Transaxle Left Hand
Handlebar
Grip, Handlebar
Damper
Nut, Jam .50-20 Grade 2
Nut, Locking Top Flange .50-13
Bolt, Hex .50-13 x 3.00 Grade 5
Bolt, Hex .50-13 x 1.75 Grade 5
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Nut .38-16 Flange Nyloc
Nut, Locking Wing .25-20
Nut, Jam Nyloc .50-20 Grade 2
Caplug, Handlebar
Weldment, Control LH
Weldment, Control RH
Bracket, Neutral Stop
Spacer, Neutral Stop
Bearing, 1.00 x 1.12 x .75
Link, Brake Rod
Rod, End .38 RH
Weldment, Steering Control
Nut, Locking Top Flange 8 x 1.25
Bolt, Hex .31-18 x 1.75 Grade 5
Nut, .312-18 Flange Nyloc
Bolt, Round Head Square Neck .31-18 x 1.75 Grade 5
Nut, Locking Top Flange .31-18
Bolt, Hex .25-20 x 1.75 Grade 5
Nut, Locking Nylon .250-20
Bushing, Flange .265 x .437 x .250 x .750
Bolt, Hex .31-18 x 1.25 Grade 5
Bolt, Hex .38-16 x .75 Grade 5
Caplug, Square
Pin, Hair .08 x .18 x 1.18
Screw, Cap .38-16 x 2
Steering Linkage
Bolt, Hex .50-13 x 1.25 Grade 5
Bolt, Hex .50-13 x 1.00 Grade 5
Washer, Lock .50 x .151
Washer, Flat Steel .511 x 1.441 x .125
15
FUEL TANK
Model 915076, 078, 080, 082
21
26
27
14
915078, 080, 082
11
14
25
13
5
28
915076
14
10
7
24
14
9
5
14
14
16
23
23
12
18
8
4
6
23
20
30
2
18
15
22
3
17
1
19
30
29
11
PE0820
16
FUEL TANK
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Qty.
01614100 1
01538400 2
00296751 1
01614551 1
01588400 1
00529900 1
00369200 1
00355100 1
01545600 1
01588300 1
02460700 1
00924300 1
00924300 1
00924300 1
09258200 1
06939100 6
00296851 1
01614000 1
06223600 8
07049600 8
06545500 8
06536000 3
06100003 4
00548400 8
06437500 12
00289200 1
01614451 1
01528500 1
06400004 8
06116700 3
00470200 2
00390100 3
Description
Tank, Fuel - Right Hand
Fuel Cap
Seat Plate Right Hand
Right Hand Console
Choke Cable (078, 080, 082)
Hole Plug, Plastic .44 Hole (076)
Throttle Cable (078, 080, 082)
Throttle Cable (076)
Switch, Clutch
Key Switch
Key with Cap
Gas Line, Bulk .25 I.D. x 34 in. Long
Gas Line, Bulk .25 I.D. x 44 in. Long
Gas Line, Bulk .25 I.D. x 23 in. Long
Valve, Fuel
Clamp, Hose Wire .490/.510 x .116
Seat Plate Left Hand
Tank, Fuel - Left Hand
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Bolt, Serrated Hex Flange Washer Head .312-18 x .75
Nut .38-16 Flange Nyloc
Nut-Locking-Nylon 10-24 with Insert
Screw, Machine 10-24 x .38 Slotted Hex
Retainer .38 Push-On
Washer, Flat Steel .328 x 1.00 x .094
Shim, PTO Switch
Console, Left Hand
Cup Holder
Washer, Fender 3/16 x 3/4
Screw-Machine 10-24 x .50 Hex Washer Head
Cable Tie
Wire Clip
17
ENGINE, EXHAUST, BELTS AND IDLERS
Model 915076, 078, 080, 082
915078, 080, 082
20
21 27
26
23
25
915076
31
1
28
20
22
16
Rear of Unit
9
30 29
8
18
19
11
10
3
4
7
12
8
5
17
10
24
27
6
24
2
15
14
PE0760
13
18
ENGINE, EXHAUST, BELTS AND IDLERS
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
08200104
08200105
08200106
08200107
00191700
06604300
00363751
00363200
07241400
00473500
05500039
05516400
07312500
00186400
08336100
05966700
06309300
06443600
05966600
06543600
06224300
06224100
05948700
00276651
07414100
05948700
00595900
06537200
07412000
00391700
06545500
06545500
00435100
00255400
00253900
00432000
07414100
07414100
Qty.
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
3
1
4
1
1
1
1
1
3
4
Description
Engine, 18hp Kohler (076)
Engine, 20hp Kohler (078)
Engine, 23hp Kohler (080)
Engine, 25hp Kohler (082)
Clutch, Electric (076, 078, 080, 082)
Key, Square .25 x 1.50 x .25 SAE 8630 OR SAE 1035
Clutch Stop
Extension Shaft
V-Belt
Weldment, Idler
Bushing, Flange .075 x .0875 x .625 x 1.125
Bushing, Sleeve .50 x .75 x 1.56
Pulley, Idler 4.00
Spacer
Spring, Extension
Bolt, Hex .44-20 x 4.50 Grade 8
Washer, Locking .44 x .109 Regular
Washer, Flat Steel .469 x 2.00 x .25
Bolt-Hex .50-13 x 2.50 Grade 5
Nut, Locking Top Flange .50-13
Bolt-Round Head Square Neck .38-16 x 2.00 Grade 5
Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5
Bolt-Hex .38-16 x 1.00 Grade 5
Heat Shield (078, 080, 082)
Screw-Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (076)
Bolt-Hex .38-16 x 1.00 Grade 5 (078, 080, 082)
Tube, Oil Drain
Nut, Locking, Jam, Center .375-16
Screw, Tapping .25-20 x .50 Hex Washer Head (076)
Muffler (078, 080, 082)
Nut-.38-16 Flange Nyloc (078, 080, 082)
Nut-.38-16 Flange Nyloc ( 076)
Muffler (076)
Muffler Clamp (076)
Weldment, Manifold (076)
Muffler Bracket (076)
Screw, Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (076)
Screw, Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (078, 080, 082)
19
ELECTRICAL SYSTEM
Model 915076, 078, 080, 082
27
31
16
28
2
26
1
29
17
3
4
3
21
25
18
6
10
9
15
11
19
10
20
11
8
12
9
23
22
7
13
30
14
24
To Engine
5
12
14
To Engine
30
20
ELECTRICAL SYSTEM
Model 915076, 078, 080, 082
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
02460700
00432100
09351100
01588300
00696900
07415800
01554800
05946800
06437300
06308400
06533200
07533200
00145900
02727900
03111100
01545600
00363400
02754100
09293500
07505700
00580600
06310500
06536700
07517300
03606600
04935700
00289200
06116700
06536000
07506500
00382600
Qty.
1
3
2
1
1
2
1
2
2
2
2
3
1
1
1
1
1
1
2
1
1
4
2
1
1
1
1
3
3
1
1
Description
Key with Cap
Relay
Fuse, 25 AMP
Key Switch
Solenoid
Screw, Tapping 10- 24 x .50 Hex Washer Head
Battery, Filled
Bolt, Hex .25-20 x .75 Grade 5
Washer, Flat Steel .281 x .62 x .065
Washer, Locking .25 x .062 Regular
Nut, Hex .25-20
Boot, Eyelet Terminal
Starter Cable 6.75”
Starter Cable 16"
Ground Cable
Switch, Clutch With Retainer
Wire Harness, Zoom
Switch, Snap Mounting (N.O.)
Diode, Connector Shell
Insulator
Fuse, 20 AMP
Washer, Locking .31
Nut, Jam .31-24
Cable Tie
Switch, Double Pole N.O./N.O.
Hour Meter
Shim, PTO Switch
Screw,Machine 10-24 x .50 Slotted Hex
Nut-Locking-Nylon 10-24 with Insert
Grommet .125 x 1.000 ID
Bracket, Relay
21
CONTINUITY DIAGRAM
Model 915076, 078, 080, 082
The diagrams below show the various states of connection for electrical components.
The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
Key Switch
(01588300)
B
M
L
S
B
M
L
S
Y
B
Y
G
S
G
A
Y
Y
G
A
A
START
RUN
RUN / LIGHT
M
L
S
G
A
OFF
B
M
L
Relay
PTO Switch
(03042800)
(01545600)
3
9
3
9
87
86 87A
87
85
30
4
1
7
4
DISENGAGED
(down position)
1
ENGAGED
(up position)
NOT ENERGIZED
OPERATOR
OFF SEAT
30
ENERGIZED
Parking Brake Switch
(02754100)
2
85
7
Seat Switch
1
86 87A
(03606600)
1
2
BUTTON OUT
OPERATOR
ON SEAT
BUTTON IN
Solenoid
(00696900)
NOT ENERGIZED
ENERGIZED
PE0770
22
WIRING DIAGRAM
Model 915076, 078, 080, 082
PE2040
23
DECK LIFT
Model 915076, 078, 080, 082
1
14
15
5
11
9
11
14
21
15
21
4
7
4
3
2
4
19
16
14
11
18
20
8
4
7
17
4
6
14
12
11
1
10
PE0223
13
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
00270400
00186200
00178700
05503500
05961400
06545500
01591800
01591700
01591600
00161600
06441900
05963300
06545500
06714900
05716800
01593500
00165100
07411600
06927100
00165000
00182500
Qty.
2
1
1
6
1
1
2
1
1
1
4
1
1
4
2
1
1
1
1
1
2
Description
Rod, Lift
Weldment, Front Lift
Bushing, Front
Bushing-Flange 1.00 x 1.12 x .62 x 1.50 Bronze
Bolt, Hex .38-16 x 2.75
Nut, .38-16 Flange Nyloc
Bushing, Rear
Weldment, Lift, Rear Right Hand
Weldment, Lift, Rear Left Hand
Weldment, Foot Pedal
Washer-Flat-Steel .531 x 1.06 x .095
Bolt, Hex .38-16 x 2.00 Grade 5
Nut .38-16 Flange Nyloc
Pin, Hair External
Ring, Retaining .82 x 1.50 x .05
Pin, Spring Ball .375 O.D. x 1.50
Rod, Lift
Screw-Tapping .250-20 x .37 Hex Washer Head
Hood Cable
Tube, Lift Stop
Spacer, Rear Lift
24
NOTES
25
MOWER DECK, BELT, IDLERS AND BLADES
Model 915076, 078, 080, 082
32
27
5
34
7
4
7
13
31
22
29
9
35
19
13
11
5
33
30
36
23
37
8
29
3
20
5
40
5
3
23
25
29
10
13
21
5
5
1
6
6
2
26
16
28
12
28
39
5
24
26
17
14
15
Item Part No.
1
2
3
00428951
00440351
00440451
00440551
00429551
01520100
Qty.
1
1
1
1
1
2
Description
40" Mower Deck (076)
44" Mower Deck (078)
48" Mower Deck (080)
52" Mower Deck (082)
Plate, 40” Doubler (076)
Cover
26
38
18
PE0872
MOWER DECK, BELT, IDLERS AND BLADES
Model 915076, 078, 080, 082
Item
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.Qty.
07219600 1
07242900 1
07200022 1
07200023 1
06545500 22
06224100 4
07300006 2
00429900 1
01581700 1
07327100 1
01599400 3
01599500 3
01610400 3
01610300 3
51510000 3
06400006 3
06445700 3
05978900 3
06225000 1
06435200 3
03498400 3
01593900 3
04919100 3
04916400 3
05974500 3
06611100 3
06224200 12
06543600 1
05435800 2
06220500 2
06228100 1
06441500 4
08300020 1
06442000 2
06445000 3
00391900 1
06444000 1
06542000 1
05515800 2
06543900 1
05959700 1
06537300 1
06500013 1
06224700 1
06225400 2
00587400 3
Description
V-Belt (076)
V-Belt (078)
V-Belt (080)
V-Belt (082)
Nut .38-16 Flange Nyloc
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
Idler, Flat .38 x 4.00 x 1.06
Weldment, Idler Arm
Spacer, Powdered Metal
Pulley, Idler 4.00
Sheave, Spindle 4.25 Dia. (076)
Sheave, Spindle 4.50 Diameter (078)
Sheave, Spindle 4.25 Diameter (080)
Sheave, Spindle 4.75 Diameter (082)
Assembly, Spindle
Washer, Flat Steel .406 x 1.50 x .245
Washer, Bellville .63 x 1.625 x .140
Bolt, Hex .62-18 x 1.75 Grade 8
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5
Washer, Flat .64 x 1.81 x .25
Blade, Mower (13.88) (076)
Blade, Mower (15.50) (078)
Blade, Mower (16.25) (080)
Blade, Mower (18.00) (082)
Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch
Key, Square .25 x .38 x .25
Bolt, Round Head Square Neck .38-16 x 1.50
Nut, Locking Top Flange .50-13
Bearing, 1.00 x 1.12 x .75
Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5
Bolt, Round Head Square Neck .38-16 x 3.00 Grade 5
Washer, Flat Steel .755 x 1.375 x .062
Spring, Extension
Washer, Flat Steel .563 x 1.38 x .109
Washer, Flat Steel .515 x 1.625 x .25
Finger, Belt
Washer, Flat Steel .406 x 1.00 x .188
Nut, Locking Top Flange .38-16
Bushing, Sleeve .752 x .877 x .75 Bronze
Nut, Spiral Lock Flange .50-13
Bolt, Hex .50-13 x 2.00 Grade 5
Nut, Hex .50-13
Coupling .50-13 x 1.75
Bolt, Round Head Square Neck .50-13 x 1.25 Grade 5
Bolt, Round Head Square Neck .38-16 x 2.75 Grade 5
Cap, Dust
27
BAFFLES AND CHUTE
Model 915076, 078, 080, 082
8
8
10 19
21
1
16
2
9
20
14
10
16
19
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
01585500
02709551
06219900
06713500
08307200
02202900
00475800
07049600
06220800
06545400
01576151
01572451
01574051
01575051
01576251
01572551
01574151
01575151
01576351
01572651
01574251
01575251
01576751
01574651
01575951
01597751
06543500
06220600
06223600
06545500
01599151
06224200
Qty.
1
1
2
1
1
1
1
6
5
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
2
1
1
4
6
5
7
3
11
10
12
9
17
Item Part No.
9
8
18
13
10
10
Description
Deflector, Chute
Hinge, Plate
Bolt, Round Head Square Neck .25-20 x .75 Grade 5
Pin, Internal .08 x .18 x 1.18
Spring, Torsion .095 x .50 x 1.00
Bushing, Sleeve
Pin, Clevis
Bolt, Serrated Hex Flange Washer Head .31-18 x .75
Bolt, Round Head Square Neck .31-18 x .75
Nut-.312-18 Flange Nyloc
Weldment, Upper Left Baffle-40" (076)
Weldment, Upper Left Baffle-44" (078)
Weldment, Upper Left Baffle-48" (080)
Weldment, Upper Left Baffle-52" (082)
Weldment, Upper Center Baffle-40" (076)
Weldment, Upper Center Baffle-44" (078)
Weldment, Upper Center Baffle-48" (080)
Weldment, Upper Center Baffle-52" (082)
Weldment, Upper Right Baffle-40" (076)
Weldment, Upper Right Baffle-44" (078)
Weldment, Upper Right Baffle-48" (080)
Weldment, Upper Right Baffle-52" (082)
Deflector, 40" (076)
Deflector, 44"/48" (078, 080)
Deflector, 52" (082)
Flat Spring
Nut, Locking Top Flange .25-20
Bolt, Round Head Square Neck .25-20 x .50 Grade 5
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Nut, Flange Nyloc .375-18
Bracket, Chute Lock
Bolt, Round Head Square Neck .38-16 x 1.50
28
10
PE0860
HANDLE AND STABILIZER BRACKETS
Model 915076, 078, 080, 082
4
5
9
2
4
8
1
1
10
5
8
3
2
6
2
3
8
9
9
2
6
9
10
6
8
1
2 9
8
2
9
7
7
PE0880
Item Part No.
1
2
3
4
5
6
7
8
9
10
Qty.
00160000 4
06545500 12
01590251 2
01604551 2
01573551 2
01590400 4
06223600 12
06714900 6
06436400 6
00270200 2
Description
Deck Link
Nut .38-16 Flange Nyloc
Bracket, Mount, Front
Bracket, Rear Mount
Bracket, Stabilizer
Trunnion
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Pin, Hair, External
Washer-Flat Steel .511 x 1.441 x .125
Rod, Drag Link
29
MOWER BRACKETS AND ROLLERS
Model 915076, 078, 080, 082
4
10
4
11
5
12
5
1
4
2
3
6
5
4
13
9
5
13
4
8
5
6
1
3
7
2
30
PE0890
MOWER BRACKETS AND ROLLERS
Model 915076, 078, 080, 082
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
Qty.
02950351 2
03471700 2
07056800 2
06545500 13
06223600 13
00355651 2
03114100 2
00356500 2
06714500 2
01577451 1
01577651 1
01577351 1
01576951 1
12 01577500 1
01577000 1
01577200 1
01576800 1
13 06542000 2
Description
Bracket, Anti-Scalp
Wheel 5 x 3
Bolt, Shoulder .38-16 x 2.50 Hex Washer Head Grade 5
Nut .38-16 Flange Nyloc
Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5
Bracket, Roller Mount
Roller
Pin, Roller
Pin, Spring Clip
Bar, Left Hand Retainer Striper
Bar, Retaining Striper (078)
Bar, Retaining Striper (080, 082)
Bar, Retaining Striper (076)
Striper, Rubber-44" (078)
Striper, Rubber-48" (080)
Striper, Rubber-52" (082)
Striper, Rubber-40" (076)
Nut-Locking-Top-Flange .38-16
31
GRAVELY
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
www.gravely.com