TCT Circular Saw Blades PCD Circular Saw Blades Band
Transcription
TCT Circular Saw Blades PCD Circular Saw Blades Band
TCT Circular Saw Blades PCD Circular Saw Blades Band Saw Blades HISTORY AND PRESENT TIME HISTORY The tool production in Hulin began in 1934. The company was founded by Mr. Studeník who named it “The First Moravian Factory for Saws and Tools“. At first the company started producing hand saws, circular saw blades were gradually added to the production programme along with cutters for wood cutting and other tools for wood working. In the 1960´s the product range was extended for TCT circular saw blades, gang saw blades, planer knives, machine knives, metal cutting tools and saw bodies. PRESENT TIME PILANA Wood with its about 130 workers is in the process of dynamic development and is one of the biggest producers of tools in Europe. Our tools are made of the best-quality steel in accordance with DIN and ISO standards. The quality is closely watched at each production stage. For the highest precision the most up-to-date equipment is used: Laser, CNC grinding machines, CNC milling machines, CNC sharpening machines and other automatic and semiautomatic machinery. Constant attention is paid to the production improvement and automation. These measures, together with long-lasting experience and low costs, enable us to offer high quality products at competitive prices. PILANA Wood regularly exports 80% of its products to over 75 countries world-wide. PILANA Wood Nádražní 804 768 24 Hulín Czech Republic Tel.: +420 573 328 254 Fax: +420 573 328 566 Email: wood@pilana.cz Index TCT Saw Blades TCT Saw Blades – General Information 4–7 TCT Saw Blades For Multirip Machines 8–13 TCT Multirip Saw Blades for Primary Wood Processing 14–15 TCT Saw Segments for Flakers 16–17 TCT Saw Blades HANIBAL TCT Saw Blades for Wood Cutting 18 19–24 TCT Saw Blades for Miter Saws 25 TCT Cross Cut and Cut Off Saw Blades for Optimising Saws 25 TCT Saw Blades for CNC Machines 26 TCT Grooving Saw Blades for Biscuit Joining 26 Sizing TCT Saw Blades HIGH PROFI 27 Sizing TCT Saw Blades HIGH PROFI 28 Sizing TCT Saw Blades 29–31 TCT Scoring Saw Blades 32 Panel Sizing TCT Saw Blades 33 TCT Saw Blades and Segments for Hogging Machines 34 Grooving TCT Saw Blades 35 TCT Saw Blades for Electrical Hand Machines 36 TCT Saw Blades for Building Materials, DRY CUT Saw Blades 37 TCT Saw Blades for Cutting of Thin Walled Profiles 38 TCT Saw Blades for Cutting of Non-Ferrous Metals and Plastics TCT Saw Blades for Steel Cutting - General Information TCT Saw Blades for Steel Cutting 39–40 41 42–43 1 Index Heat and Surface Treatment of Saw Blades 44 Special TCT Saw Blades and Segments 45 Thin Kerf TCT Saw Blades 45 Reduction Rings 46 Distance Rings 46 PCD Saw Blades PCD Saw Blades 48 Band Saw Blades for Wood Recommendations How to Use Band Saw Blades 2 50–51 Band Saw Blades for Wood – Joinery Types 52 Band Saw Blades for Wood – WM 53 Band Saw Blades for Food Industry 54 Scoring Saw Blades for Wide Band Saws 54 PILANA Wood s. r. o. Nádražní 804, 768 24 Hulín Czech Republic Tel.: +420 573 328 254 Fax: +420 573 328 566 E–mail: wood@pilana.cz www.pilana.com TCT Saw Blades TCT Saw Blades – General Information Tungsten carbide tipped (TCT) saw blades from Pilana Tools are manufactured from high quality materials with hardness of 44-48 HRc and their complete saw bodies are laser cut. Expansion slots located around the saw body are specially shaped for each cutting application. As a result they prevent blade deformation and improve cutting quality in difficult conditions (such as centrifugal forces and heating up of the blade). Expansion and low-noise slots enable high cutting performance. Tungsten carbide tips are supplied only by well known suppliers and their grade is always suitable for particular cutting application. List of Carbide Tip Grades: Tenacity TCT SAW BLADES Grades of tips K 01 K 10 K 20 K 30 Hardness [HV 30] Hardness [HV 30] Hardness [HV 30] Hardness [HV 30] 1900 – 2200 1750 – 1900 1550 – 1750 1400 – 1550 Tips of K01 grade are very resistible against abrasion. Powdered grain (ultra fine grain) is very fine. Its grade is applicable for cutting hard materials. For example MDF, chipboard, HDF, double side laminated chipboard etc. Tips with optimal combination of fine-grained structure and material hardness applicable for universal usage. Best for cutting wood, plastics, non – ferrous metals, plywood, plaster boards etc. Tips containing higher percentage of cobalt binding material enables better tooth tenacity and therefore higher resistance while encountering other material types (i.e. branch knots, dirt, steel chips etc.). Tips are applicable for cutting along the grain of natural woods. High percentage of cobalt binding material with lower hardness enables K30 tips high tenacity and resistance against breaking. This grade is best applicable for cutting in extreme conditions (i.e. cutting frozen wood). Hardness Another very important feature of a saw blade is its stability and tensioning. Therefore we put maximum effort into reaching of the best results possible while testing our blades on special and modern machines. All the information acquired is then applied in practice. The last but not least important parameter is sharpening of carbide tips. Ideal cutting edge simply guarantees quality cutting. New automatic sharpening machines together with best quality grinding discs enable us to sustain high sharpness quality of our saw blades. INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY We recommend to follow the below rules in order to reach the best cutting results: • Machine must be in good condition without vibrations Pict. no. 1 • Flanges used to tighten the saw blades must be of the same diameter (about1/3 of the blade size) • Flanges must be clean and it is important to check their side run – out • Check the spindle of the machine. It must be absolutely straight (picture 1) Pict. no. 2 • Tips must always be sharpened with the original angles • See the most appropriate way of sharpening (picture 2) Pict. no. 3 • If rebored by over 20mm, the blade loses its original features and its stability (picture 3) • It is thus neccessary to grind the top of chip limiters together with tip grinding and keep the oversize (picture 4) Pict. no. 4 4 TCT Saw Blades – General Information FZ flat tooth FZ N flat tooth with negative hook angle LFZ flat tooth with chip limiter WZ alternate top bevel WZ N alternate top bevel with negative hook angle LWZ alternate top bevel with chip limiter TZ triple chip tooth TFZ triple chip tooth alternating with flat tooth TFZ N triple chip tooth alternating with flat tooth with negative hook angle DHZ hollow face tooth (flat tooth alternates with inverted “V” tooth) DHZ N hollow face tooth (flat tooth alternates with inverted “V” tooth), negative hook angle KON conical tooth TCT SAW BLADES Tooth Geometry of TCT Saw Blades Saw Blade Alignment on a Table Saw We advise you to use precise measuring instruments when mounting your saw blade. Mount your saw blade onto the arbor. Adjust the arbor to its maximum height. Make sure that the saw blade is parallel to the miter gauge slots. Adjust as needed. This step is necessary to obtain crosscuts with maximum quality finish and also for adjusting the fence for ripping. The overreach of saw blade teeth over the cutting material must be equal to the height of tungsten tip (see picture no. 5). The number of teeth cutting simultaneously must be between 2–3 (see picture no. 6) Pict. no. 5 Pict. no. 6 Symbol Index LOW 13 tooth pitch type of grade low noise slots euro pinholes ULTRA FINE FINE type of grade EXTRA LOW ULTRA MICRO FINE type of grade low noise slots PROFI side balance HIGH PROFI side balance nailproof 5 TCT Saw Blades – General Information Here are some useful formulas to help you calculate the correct number of teeth on saw blades: t= h x 1,45 k z= D x π t Key: t TCT SAW BLADES t [mm] – tooth pitch h [mm] – thickness of the work piece k [–] – number of teeth in cutting place (2÷3) z [–] – number of teeth of the saw blade D [mm] – sawblade diameter These formulas are valid for cross cutting and cutting of laminated materials. Tab. no. 1 shows the maximum RPM of circular saw blade based on the diameter of the blade. RPM referring to cutting speed 100 m/sec. These are the maximum recommended RPM by the machine producer. When exceeding this limit, the blade may lose its characteristics and danger to user may occur. Tab. no. 1 Recommended RPM [1/min] D [mm] Cutting speed vC [m/sec] 10 20 30 40 50 60 70 80 90 100 100 1910 3820 5730 7640 9550 11460 13370 15280 17190 19100 150 1270 2550 3820 5100 6370 7640 8920 10190 11500 12730 200 960 1910 2870 3820 4780 5730 6690 7640 8600 9550 250 760 1530 2290 3060 3820 4590 5350 6110 6880 7640 300 640 1270 1910 2550 3180 3820 4460 5100 5740 6370 350 550 1090 1640 2180 2730 3280 3820 4370 4900 5460 400 480 960 1430 1910 2390 2870 3340 3820 4300 4780 450 430 850 1270 1700 2120 2550 2970 3400 3820 4250 500 380 760 1150 1530 1910 2290 2680 3060 3440 3820 550 350 690 1040 1390 1740 2080 2430 2780 3120 3470 600 320 640 960 1270 1590 1910 2230 2550 2880 3180 650 290 590 880 1180 1470 1760 2060 2350 2640 2940 700 270 550 820 1090 1360 1640 1910 2180 2450 2730 750 250 510 760 1020 1270 1530 1780 2040 2290 2550 800 240 480 720 950 1190 1430 1670 1910 2150 2390 Tab. no. 1 can by efficiently used with Tab. no. 2 vc= Dxπx n 1000 x 60 n= 1000 x 60 x vc Dxπ Recommended values of feed/tooth Feed speed sZ [mm/tooth] Material type Soft woods Hard woods Chipboard Plywood 6 Cutting along the grain Cutting across the grain 0,2 – 0,3 0,1 – 0,2 0,06 – 0,15 0,1 – 0,25 0,05 – 0,12 Laminated boards 0,05 – 0,1 Non-ferrous metals and plastics 0,02 – 0,05 s= sz x n x z 1000 Key: vc [m/s] – cutting speed D [mm] – diameter of saw blade n [1/min] – recommended RPM s [m/min] – feed speed z [–] – number of teeth sz [mm/zub] – feed speed/tooth 20 – 70 45 – 70 20 – 60 5 – 15 30 – 70 Sandwich materials, acrylic glass Laminated boards from paper and textile Plastics Hard rubber Aluminium profiles and non- ferrous metals Aglomerated cement- bonded boards 40 – 65 30 –70 Chipboards surface covered with melamine foils 40 – 60 60 – 80 Chipboards surface covered with PVC foils Foam silicate building materials 60 – 80 Veneered chipboards Plaster boards 50 – 80 50 – 80 Chipboards 50 – 80 Hard wood- based panels 50 – 85 Cutting across the grain 50 – 80 50 – 85 Cutting along the grain MDF boards 60 –100 Cutting across the grain 60 –100 60 –100 Cutting along the grain Soft wood- based panels 50 – 85 50 – 85 Cutting along the grain 60 –100 Cutting across the grain Cutting across the grain 60 –100 Cutting along the grain Cutting speed vC [m/sec] 40 – 65 Applicable Compresed woods Batten board, plywood Veneer Hard woods Soft woods Machined material zRecommended Our type 81–26 81–35 80–40 80–50 33.1 94.2 94.1 94 81–11 81–13 81–16 81–20 WZ N 81 LWZ 83–35 LFZ 83–55 KON 93 FZ 93.1 DHZ N 90 DHZ 90 z z z z z z z z z z z z z z z z z z z TCT SAW BLADES z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z FZ 92 z z WZ 91 z z z z z z z z z z z z z Scoring TFZ L 91 z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z 97–11 TFZ L WZ L 97–13 WZ 98 –11 FZ TFZ N TFZ P 87–13 z z z z z z z z z z z z 87–11 Multi-rip FZ 87–13 Grooving For hand electrical maschine Miter saws WZ SSW 81 For aluminium and plastic 87–11 Panel sizing z z WZ 88 For sandwiches panels TZ 88 Cutting along and across the grain 98 –13 Tooth geometry Type of saw blade TCT Saw Blades – General Information Tab. no. 2 7 TCT Saw Blades For Multirip Machines Material: Natural solid – cuts along the grain of soft and hard wood Application: Multirip sawing of massive natural woods Machine: Multirip saw, for single shaft, double shaft and splitting machine FINE 94 FZ +2 PROFI D S s d z h max dp max z/ Bore 180 200 250 300 315 350 400 2,6 2,8 3,6 4,0 4,0 4,0 4,0 1,6 1,8 2,5 2,8 2,8 2,8 2,8 30 30 70,80 70,80 80 70,75,80 80 16+2 16+2 16+2 18+2 18+2 20+2 24+2 40 40 50 70 70 75 80 60 100 130 130 150 180 210 70 75 80 z C1xA1 C2xA2 13x80 14x85 14x90 20x83 22x90 22x93 z z z z 15° TCT SAW BLADES » universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with standard quality cutting edge and lower height of the cut » application: for multirip machines for primary processing of wood and pallet production 20° FINE 94.1 FZ +2+2 PROFI » universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with standard quality cutting edge and lower height of the cut » application: for multirip machines for primary processing of wood and pallet production D S s d z h max dp max z/ Bore 250 300 300 315 350 350 400 400 450 450 500 500 3,2 3,2 3,2 3,2 3,6 3,6 4,0 4,0 4,4 4,4 4,4 4,4 2,2 2,2 2,2 2,2 2,5 2,5 2,8 2,8 3,2 3,2 3,2 3,2 70,80 70,80 30 70,80 70,75,80 30 30 70,80 30 70, 80 30 70 16+2+2 18+2+2 24+2+2 18+2+2 20+2+2 24+2+2 18+2+2 24+2+2 20+2+2 28+2+2 22+2+2 28+2+2 60 80 80 85 105 105 120 120 135 135 150 150 105 120 120 120 120 120 145 145 160 160 180 180 z 70 75 80 z z C1xA1 C2xA2 13x80 14x85 14x90 20x83 22x90 22x93 z z z z z z z z 15° z 20° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 8 The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request TCT Saw Blades For Multirip Machines FINE 94.1 WZ PROFI D S s d z h max dp max z/ 300 350 400 3,2 4,0 4,0 2,2 2,8 2,8 30 30 30 24+2+2 24+2+2 28+2+2+2 80 105 130 120 120 125 TCT SAW BLADES » universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge » WZ geometry ensures fluent and stable cut with high quality cutting edge and energy savings » used in multirip saw machines for primary wood processing and production of palets » suitable for mounting on botton schaft of multirip saw machine 10 10° ° 15° 20° FINE 94.1 FZ +2+2+2 PROFI » universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge » 6 wiper slots enable excellent saw stability even when cutting very long round pieces of wood or prisms » application: for multirip machines for primary processing of wood and pallet production D S s d z h max dp max z/ 400 400 450 500 550 550 600 4,0 4,0 4,4 4,4 5,0 5,0 5,0 2,8 2,8 3,2 3,2 3,5 3,5 3,5 30 30 30 30 30 30 30 24+2+2+2 28+2+2+2 20+2+2+2 22+2+2+2 24+2+2+2 32+2+2+2 26+2+2+2 130 130 150 175 195 195 205 125 125 130 130 150 150 170 z z z z z z 15° z 20° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request 9 TCT Saw Blades For Multirip Machines FINE 94.2 LFZ PROFI Characteristics: D B b 250 3,2 2,2 300 3,2 2,2 350 3,6 2,5 400 4,0 2,8 z hmax dp max z/ 30 18+3 55 115 z 30 18+3 75 130 z 30 20+2+2 110 110 z 30 24+2+2 125 120 z d 15° TCT SAW BLADES » longitudinal cuts of soft and hard woods » trimming saw, multirip saw, joining saw » saw blade geometry includes a chip thickness limiter 20° FINE 94.1 WZ – EFFECTIVE PROFI » thin multirip saw blades for longitudinal cutting of all types of wood, especially planks and stronger boards. Decrease in weight will positively show in energy savings and increased yield » WZ tooth geometry ensures a smooth, stable cut with a superior quality of the cutting edge, it is suitable for use in higher quality type of wood » application: for multirip machines D S s d z h max dp max z/ 250 2,7 1,8 30 20+2+2 65 110 z 2,7 1,8 30 24+2+2 80 120 z 350 3,5 2,5 30 24+2+2+2 105 120 z 10 10° ° 15° 300 20° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 10 The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request TCT Saw Blades For Multirip Machines FINE 94.1 FZ – MASSIVE PROFI D S s d z h max dp max z/ 315 350 400 450 500 550 4,0 4,0 4,2 5,0 5,0 5,5 2,8 2,8 3,0 3,5 3,5 3,5 70,80 70,75,80 30 30 30 30 18+2+2 20+2+2 20+2+2 20+2+2 22+2+2+2 24+2+2+2 90 105 120 135 175 190 120 120 145 160 130 150 z z z z z z Bore C1xA1 C2xA2 70 75 80 D S s d z h max dp max z/ 600 700 800 6,2 6,5 7,5 4,0 4,5 5,0 30 30 30 26+2+2+2 28+2+2+2 24+2+2+2+2 205 235 300 170 210 170 z z z 13x80 14x85 14x90 20x83 22x90 22x93 12° 20° 25° FINE 94.1 FZ – MASSIVE plus PROFI » extra strong multirip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge. Designed for extreme cutting conditions thanks to the very stable and massive saw body which eliminates side strain and ensures stability of the saw blade S s d z h max dp max z/ 300 5,0 3,5 30 18+2+2 90 105 z 320 5,0 3,5 30 18+2+2 100 105 z 350 5,0 3,5 30 18+2+2 110 105 400 5,0 3,5 30 20+2+2 120 145 450 5,5 3,5 30 20+2+2 145 140 15° D 20° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request 11 TCT SAW BLADES 15° » extra strong multirip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge. Designed for extreme cutting conditions thanks to the very stable and massive saw body which eliminates side strain and ensures stability of the saw blade TCT Saw Blades For Multirip Machines FINE 94.1 FZ – TOS, RAIMANN, COSTA PROFI D S s d z h max dp max z/ Bore 4x C1xA1 300 3,2 2,2 80 18+2+2 90 105 z 80 13x90 320 3,2 2,2 80 18+2+2 100 105 z 350 4,0 2,8 80 18+2+2 115 105 z 400 4,0 2,8 80 20+2+2 140 105 z 450 4,4 3,2 80 24+2+2 165 105 z 15° TCT SAW BLADES » specially constructed multirip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge for multirip machines by TOS SVITAVY » possibility to rip wood up to the clamping flange of the saw blade without losing body stability of the saw blade with a large side strain and thus ensuring maximum utilisation of the machine. With its design of the keyways, it also offers the possibility of a smoother entering into the cut 20° FINE 94.1 WZ – TOS, RAIMANN, COSTA PROFI h max dp max z/ Bore 4x C1xA1 18+2+2 90 105 z 80 13x90 18+2+2 100 105 z D S s d z 300 3,2 2,2 30 320 3,2 2,2 30 350 3,6 2,5 30, 80 18+2+2 115 105 z 400 3,6 2,5 30 20+2+2 140 105 z 450 4,0 2,8 30 24+2+2 165 105 z 10 10° ° 15° » specially designed multirip saw blades for longitudinal cutting of all types of wood, dry and wet » possibility to rip wood up to the maximum bore of the saw blade without losing body stability of the saw blade with a large side strain. Thereby it ensures the maximum utilisation of the machine » with its design of the wiper slots, it also offers the possibility of a smoother entering into the cut » WZ geometry ensures a smooth, stable cut with a superior quality of the cutting edge and electric energy savings » It is suitable to use in higher quality type of wood 20° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 12 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request TCT Saw Blades For Multirip Machines FINE 94.1 Angle Tilting Saws PROFI 10 10° ° 15° STROJCAD - WZ 20° D S s d 400 4,2 3,0 30 + 6/17/96 400 4,2 3,0 55 + 6/17/112 h max z/ 20+2+2 120 z 20+2+2 120 z z 450 5,0 3,5 55 + 6/17/112 20+2+2 145 z 500 5,2 3,5 30 + 6/17/96 22+2+2+2 170 z 500 5,2 3,5 55 + 6/17/112 22+2+2+2 170 z 550 5,5 3,5 30 + 6/17/96 24+2+2+2 205 z 550 5,5 3,5 55 + 6/17/112 24+2+2+2 195 z D S s d z h max z/ 500 5,0 3,5 30 + 8/11/100 + 2/10/60 22+2+2+2 155 z 500 5,0 3,5 30+8/11/150 + 2/10/60 22+2+2+2 155 z 550 5,5 3,5 30+8/11/100 + 2/10/60 24+2+2+2 180 z 550 5,5 3,5 30 + 8/11/150 + 2/10/60 24+2+2+2 180 z 15° WEP - FZ 20° KXZ » TCT tips with convex edges on both sides as an option to standard straight tip edges » this shape provides excellent, smooth cutting surface without any need of further surface treatment » can be used for cross cutting but mainly for longitudinal cutting of soft and hard wood » suitable for all wood based materials » used in sawmills and other wood processing facilities » serviced by sharpening from the front side and the top of the tip with possibility of retipping D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request 13 TCT SAW BLADES » specialy designed rip saw blades for angle tilting saws » the number of teeth is calculated for the maximum cutting height » clearance teeth exactly match the flange of individual machine types which eliminates cracking of saw blades while ensuring maximum amount of chip removal from the cut » the reinforcement and thermal treatment of the saw blades ensures their perfect action in the horizontal cut conditions » the tooth geometry is optimised for maximum cutting speed of the saw blades TCT Multirip Saw Blades for Primary Wood Processing TCT Multirip Saw Blades for LINCK Machines Characteristics: TCT SAW BLADES » designed for Linck machines in automated lines for primary wood processing D S s dpmax z dmax 3/ D S s dpmax z dmax z/ 390 410 410 420 440 440 440 450 460 460 480 490 490 490 500 500 510 510 3,7 3,9 4 3,7 3,8 4 4,6 3,6 3,6 4 3,5 3,4 4,4 4,4 5 5,3 3,9 4 2,2–2,9 2,4–3,1 2,8 2,2–2,9 2,5 2,6 3,2 2,4 2,4 2,6 2,2 2,2 3 3 3,5 3,7 2,4–3,1 2,8 150 150 150 150 150 135 150 150 150 150 150 150 150 150 145 150 150 150 36+2+2 36+2+2 24+2+2 36+2+2 24+2+2 32+2+2 28+2+2 32+2+2 34+2+2 28+2+2 28+2+2 36+2+2+2 32+2+2+2 24+2+2 36+2+2+2 32+2+2 40+2+2 30+2+2 190 190 190 190 190 180 190 190 270 190 270 270 190 190 190 200 190 190 510 520 520 520 520 525 530 540 540 540 540 540 540 540 550 570 570 4,2 4,6 6 4 4,8 4,2 3,7 4,2 4,2 4,6 4,8 4,8 3,6 3,8 5 4,3 4,3 2,8 3 4,2 2,6 3,4 2,8 2,2–2,9 2,8 2,8 3,2 3,6 3,6 2,4–4,2 2,6 3,5 2,9–5,3 2,9 150 120 150 150 150 150 150 150 210 145 145 150 150 150 150 150 150 30+2+2 28+2+2+2 28+2+2+2 28+2+2 24+2+2 28+2+2 44+2+2 36+2+2+2 30+2+2+2 30+3+3 30+3+3 30+3+3 46+2+2 36+2+2+2 20+2+2+2 44+2+2+2 44+2+2+2 190 190 190 270 200 250 320 270 270 190 190 205 330 320 200 315 315 In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 14 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request TCT Multirip Saw Blades for Primary Wood Processing Saw Blades for HEINOLA Machines Characteristics: D S s d z dpmax z/ 451 4,5 3 99,2 28 + 2 + 2 168 540 4,6 3,2 145 30 + 3 + 3 190 540 4,2 2,8 210 30 + 2 + 2+2 270 540 4,8 3,6 145 30 + 3 + 3 190 540 4,8 3,6 150 30 + 3 + 3 205 556 3,6 2,4 260 34 + 3 370 556 4,2 2,8 160 32 + 2 + 2 290 556 4,6 3,2 160 32 + 2 + 2 240 556 4,6 3,2 160 30 + 2 + 2+2 240 600 3,6 2,4 180 54 + 3 240 600 3,8 2,4 180 54 + 3 240 We produce circular saw blades for machines of all established wood-processing machine manufacturers. EWD HEW-SAW SAB SODERHAMN ARI VISLANDA In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request 15 TCT SAW BLADES » designed for Heinola machines in automated lines for primary wood processing TCT Saw Segments for Flakers Characteristics: TCT SAW BLADES » designed for Linck, EWD and other machines in automated lines for primary wood processing Drawing Number z/ 6 02 004–25 L V25–08–022 19 P V25–08–023 3,5 19 L V25–08–060A 4,5 3,5 19 P V25–08–061A 570 4,5 3,5 12 L V25–08–066 570 4,5 3,5 12 P V25–08–067 830 4,5 3,5 17 L V40–19–244 830 4,5 3,5 17 P V40–19–245 830 5 4 12 L V40–19–305 830 5 4 12 P V40–19–306 403 3,5 2,5–5,0 8 P VP34–08–055 403 3,5 2,5–5,0 8 L VP34–08–056 411 6,4 4,9 10 6 02 VP48–25L 411 6,4 4,9 10 6 02 VP48–25P 411 6,4 4,9 20 6 02 VP48a–25L 411 6,4 4,9 20 6 02 VP48a–25P 411 4 3,0–5,0 7 L VP48–08–028 411 4 3,0–5,0 7 P VP48–08–029 Machine Type D S s z EWD–FZ 3 555 6,2 5 19 570 4,5 3,5–5,0 19 570 4,5 3,5–5,0 570 4,5 570 Side Orientation V25 V40 VP34 VP48 In case that you did not find the type of segments you require in our catalogue, please contact us. We will make them upon your specification. 16 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Machine Type VP48 VPS D S s z Side Orientation Drawing Number z/ 415 3,5 2,5–8,0 11 L VP48–08–075 415 3,5 2,5–8,0 11 P VP48–08–076 415 6 5 19 6 02 010–25 415 8 7 15 VP48–08–084 400 3,5 2,5–8,0 9 6 02 001–25L 400 3,5 2,5–8,0 9 6 02 001–25P 401 3,5 2,5–8,0 10 P VPS–28–052 401 3,5 2,5–8,0 10 L VPS–28–053 401 4,5 3,5–8,0 10 6 02 005–25L 401 4,5 3,5–8,0 10 6 02 005–25P 497 3,5 2,5–8,0 8 L VPS–28–082 497 3,5 2,5–8,0 8 P VPS–28–083 497 3,5 2,5–8,0 8 P VPS–28–145 497 3,5 2,5–8,0 8 L VPS–28–146 730 4,5 3,5–6,0 64 L VM30–24–473 730 4,5 3,5–6,0 64 P VM30–24–474 530 6,4 5 76 L,P 6 02 014–25 650 6,5 4,5–7,0 60 L 6 02 018–25L 650 6,5 4,5–7,0 60 P 6 02 018–25P 830 6,5 5 57 L 6 02 015–25 VM30 In case that you did not find the type of segments you require in our catalogue, please contact us. We will make them upon your specification. We produce circular saw blades for machines of all established wood-processing machine manufacturers. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 17 TCT SAW BLADES TCT Saw Segments for Flakers TCT Saw Blades HANIBAL Material: Solid natural wood Application: Cutting of woods of massive dimensions Machine: Machine feed FINE 33.1 FZ PROFI Characteristics: D S s d z z/ 600 5,5 3,5 30 40 z 700 5,5 3,5 35 40 z 800 6,5 4,5 35 40 z 15° TCT SAW BLADES » along the grain cutting of massive wood dimensions » machine feed 20° FINE LUCAS PROFI Characteristics: » along the grain cutting of massive wood dimensions » suitable for manual and automatic feed S s d z z/ 424 5,2 3,0 20 5 424 5,2 3,0 20 6 546 6,0 3,5 30 5 546 6,0 3,5 30 6 546 6,0 3,5 30 8 10° D 30° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 18 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Wood Cutting Material: Natural wood – soft, hard, wet or dry Application: Cutting and ripping along and across the grain of natural solid wood 50 80–50 FZ FINE PROFI Characteristics: 15° 20° D S s d z z/ 300 4,0 2,8 30 18 z 350 4,0 2,8 30 20 z 400 4,4 3,2 30 24 z 450 4,4 3,2 30 28 z 500 5,2 3,5 30 30 z 550 5,5 3,5 30 32 z 600 5,5 3,5 30 36 z 40 80–40 FZ FINE PROFI Characteristics: 15° » cutting along the grain of natural solid wood 20° D S s d z z/ 200 2,5 1,6 20 16 z 250 3,2 2,2 30 20 z 300 3,2 2,2 30 24 z 350 3,6 2,5 30 28 z 400 3,6 2,5 30 32 z 450 4,0 2,8 30 36 z 500 4,0 2,8 30 40 z 600 5,5 3,5 30 48 z 700 5,5 3,5 35 56 z In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 19 TCT SAW BLADES » cutting along the grain of natural solid wood » suitable for prismatic beam saws TCT Saw Blades for Wood Cutting 81 WZ Saw Blades for Firewood 35 Characteristics: PROFI » cross cutting of natural solid wood » suitable for cutting of fire wood D S s d z Teeth z/ 600 4,0 2,8 30 40 LWZ 600 4,0 2,8 30 48 LWZ 600 4,2 2,8 30 60 LWZ 700 4,2 3,2 30 42 LWZ 700 4,0 3,0 30 60 WZ z 700 4,2 3,2 30 84 WZ min. 1,5 10° 10° LWZ 10° 10° WZ 26 81–26 WZ FINE PROFI Characteristics: 10 ° 15° » universal cutting along and across the grain of natural solid wood » cutting of plywood, unprocessed chipboard and wood based panels 10° TCT SAW BLADES FINE D S s d z z/ 160 2,5 1,6 20 16 z 180 2,5 1,6 20 20 z 200 2,5 1,6 20 24 z 250 3,2 2,2 30 32 z 300 3,2 2,2 30 36 z 350 3,6 2,5 30 40 z 400 3,6 2,5 30 48 z 450 4,0 2,8 30 56 z 500 4,0 2,8 30 64 z 15° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 20 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Wood Cutting 20 81–20 WZ FINE PROFI Characteristics: 10° D S s d z z/ 160 2,5 1,6 20 24 z 180 2,5 1,6 20 28 z 200 2,5 1,6 20 32 z 250 3,2 2,2 30 40 z 300 3,2 2,2 30 48 z 315 3,2 2,2 30 48 z 350 3,6 2,5 30 54 z 400 3,6 2,5 30 64 z 450 4,0 2,8 30 72 z 500 4,0 2,8 30 84 z 600 5,2 3,5 30 90 z 16 81–16 WZ FINE LOW PROFI Characteristics: 15° 10° 10° » cutting across the grain of natural wood » cutting of plywood, unprocessed chipboard, wood based panels and exotic solid woods D S s d z z/ 180 2,5 1,6 20 36 z 200 2,5 1,6 20 40 z 250 3,2 2,2 30 48 z 300 3,2 2,2 30 60 z 300 3,2 2,2 30 64 z 350 3,6 2,5 30 72 z 400 3,6 2,5 30 84 z 10° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 21 TCT SAW BLADES 15° 10° 10° » cutting across the grain of natural wood » cutting of plywood, unprocessed chipboard and wood based panels TCT Saw Blades for Wood Cutting 13 81–13 WZ FINE LOW PROFI Characteristics: D S s d z z/ 160 2,5 1,6 20 36 z 200 2,5 1,6 20 48 z 250 3,2 2,2 30 60 z 250 3,2 2,2 30 64 z 300 3,2 2,2 30 72 z 350 3,6 2,5 30 84 z 400 3,6 2,5 30 96 z 450 4,0 2,8 30 108 z 10° 10° 15° TCT SAW BLADES » cutting across the grain of natural wood » cutting of plywood, veneer, unprocessed chipboard, wood based panels and exotic solid woods 5° 11 81–11 WZ FINE LOW PROFI Characteristics: 10° 10° 15° » high quality smooth cutting across the grain of natural wood » cutting of plywood, veneer, unprocessed chipboard, wood based panels and exotic solid woods 5° D S s d z z/ 160 2,5 1,6 20 48 z 180 2,5 1,6 20 56 z 200 2,5 1,6 20 64 z 250 3,2 2,2 30 72 z 250 3,2 2,2 30 80 z 300 3,2 2,2 30 96 z 350 3,6 2,5 30 108 z 400 3,6 2,5 30 120 z In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 22 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Wood Cutting 35 83–35 LWZ FINE PROFI Characteristics: S s d z z/ 250 3,2 2,2 30 24 z 300 3,2 2,2 30 28 z 315 3,2 2,2 30 28 z 350 3,6 2,5 30 32 z 400 3,6 2,5 30 36 z 450 4,0 2,8 30 40 z 500 4,0 2,8 30 44 z 600 5,2 3,5 30 54 z 20° 55 83–55 LFZ FINE PROFI Characteristics: 20° cutting along the grain of natural solid wood suitable for single blade machines with manual feed saw blade geometry includes a chip thickness limiter anti-kick back design D S s d z z/ 300 3,6 2,5 30 18 z 350 4,0 2,8 30 20 z 400 4,0 2,8 30 24 z 500 4,0 2,8 30 36 z 600 4,2 2,8 30 36 z 700 4,4 3,2 30 44 z min. 1,5 15° » » » » In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 23 TCT SAW BLADES D min. 1,5 10° 15° 10° » cutting along and across the grain of natural solid woods » saw blade geometry includes a chip thickness limiter » anti-kick back design TCT Saw Blades for Wood Cutting FINE PROFI D S s d z z/ 650 5,6 4,2 30 54 650 5,6 4,2 30 96 720 6 4,5 30 48 720 6 4,5 30 72 735 6 4,5 30 48 735 6 4,5 30 72 760 6 4,5 30 48 760 6 4,5 30 72 760 6 4,5 30 96 800 6 4,5 30 48 800 6 4,5 30 80 10° 10 ° 15° TCT SAW BLADES 81 WZ – Hundegger 15° FINE 81 WZ N LOW PROFI Characteristics: 15 ° 15° 15° » suitable for trimming applications » used in pendulum cross cut saws, radial saws with manual feed » negative hook angle enables fluent cutting start -5° D S s d z z/ 210 2,8 1,8 30 48 z 210 2,8 1,8 30 60 z 216 2,8 1,8 30 48 z 216 2,8 1,8 30 60 z 216 2,8 1,8 30 80 z 250 2,8 1,8 30 48 z 250 2,8 1,8 30 60 z 250 2,8 1,8 30 80 z In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 24 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Miter Saws / TCT Cross Cut and Cut Off Saw Blades for Optimising Saws Application: Cutting of wood and wood based materials Machine: Miter saws and optimising saws FINE 81 WZ SSW PROFI Characteristics: D S s d z z/ 254 1,6 30 2,6 60 260 1,8 30 2,6 60 z 305 1,8 25,4 2,8 80 Service 15° 15° We resharpen saw blades including the re-straightening of the body. 7° 15° 15° 81 WZ OPTI Cross Cut & Cut Off Saw FINE PROFI Characteristics: 20° 15° 20° » saw blades with suitable tooth geometry for cross cutting and cut off optimising applications » for optimising saws made by STÖRI MANTEL, WEINIG, DIMTER, HOLZ-HER, PANHANS and other manufacturers 10° s d z z/ D S 400 3,8 2,8 30 60 z 450 4,8 3,2 30 96 500 5,0 3,2 30 96 500 5,2 3,2 30 120 z 500 4,8 3,5 30 144 z 600 5,8 4,0 30 120 600 4,8 3,5 30 144 In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 25 TCT SAW BLADES » saw blades designed for all regular types of miter saws » featuring alternate face bevel intended for high quality of cutting surface TCT Saw Blades for CNC Machines / TCT Grooving Saw Blades for Biscuit Joining FINE 81 WZ PROFI Characteristics: D S s d z z/ 150 3,2 2,2 30 36 180 3,2 2,2 30 42 200 3,2 2,2 30 48 5° 5° 15° TCT SAW BLADES » suitable for saw agregates on CNC turning centers 15° FINE 83 LWZ PROFI Characteristics: » grooving saw blades used in hand machines for making of biscuit joining S s d z z/ 100 3,97 3 22 12 z 12° min. 1,5 10° 15° 10° D In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 26 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Sizing TCT Saw Blades HIGH PROFI + Material: Laminated chipboard, MDF and HDF Application: Cutting of laminated boards Machine: Sizing machines HIGH HIGH PROFI PROFI ULTRA MICRO FINE EXTRA LOW » Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and HDF featuring large TCT tips of extra hardness to ensure excellent yield to money ratio » low noise slots for additional silencing of the saw blade » supplied in TFZ geometry » for optimal cutting the use of a scoring blade is recommended S s d z z/ 300 3,2 2,2 30 96 z 15° D 0,2 45° TFZ L 10° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 27 TCT SAW BLADES Characteristics: Sizing TCT Saw Blades HIGH PROFI Material: Laminated chipboard, MDF and HDF Application: Cutting of laminated boards Machine: Sizing machines HIGH PROFI HIGH ULTRA PROFI FINE LOW Characteristics: TFZ L 15° 0,2 45° TFZ L 10° WZ L D S s d z z/ 200 3,2 2,2 30 64 z 250 3,2 2,2 30 60 z 250 3,2 2,2 30 80 z 300 3,2 2,2 30 72 z 300 3,2 2,2 30 96 z 350 3,6 2,5 30 108 z D S s d z z/ 250 3,2 2,2 30 64 z 250 3,2 2,2 30 72 z 300 3,2 2,2 30 72 z 300 3,2 2,2 30 96 z 350 3,6 2,5 30 84 z 350 3,6 2,5 30 108 z D S s d z z/ 220 3,2 2,2 30 42 z 250 3,2 2,2 30 48 z 303 3,2 2,2 30 60 z 350 3,6 2,5 30 72 z D S s d z z/ 303 3,2 2,2 30 60 z 10° 10° 15° WZ L 10° 15° 30° DHZ 0,4 DHZ 10° 15° 30° DHZ N 0,4 TCT SAW BLADES » Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and HDF featuring standard size TCT tips of extra hardness » low noise slots for additional silencing of the saw blade » supplied in TFZ, WZ and DHZ geometries » for optimal cutting the use of a scoring blade is recommended -5° DHZ N In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 28 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Sizing TCT Saw Blades Material: Laminated chipboard, MDF and HDF Application: Cutting of laminated boards Machine: Sizing machines ULTRA 11 97–11 TFZ L PROFI LOW FINE Characteristics: s d z z/ 200 3,2 2,2 30 64 z 250 3,2 2,2 30 80 z 300 3,2 2,2 30 96 z 350 3,6 2,5 30 108 z 10° ULTRA 13 97–13 TFZ L PROFI LOW FINE Characteristics: S s d z z/ 250 3,2 2,2 30 60 z 300 3,2 2,2 30 72 z 15° D 0,2 45° » suitable for cutting of laminated chipboards » for optimal cutting the use of a scoring blade is recommended » featuring low noise slots for suitable working environment 10° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 29 TCT SAW BLADES S 15° D 0,2 45° » suitable for cutting of laminated chipboards » for optimal cutting the use of a scoring blade is recommended » featuring low noise slots for suitable working environment Sizing TCT Saw Blades ULTRA 11 98–11 WZ L PROFI LOW FINE Characteristics: 15° S s d z z/ 250 3,2 2,2 30 72 z 300 3,2 2,2 30 96 z 350 3,6 2,5 30 108 z 10° 10° D 10° ULTRA 13 98–13 WZ L PROFI LOW FINE Characteristics: 15° » suitable for cutting of laminated chipboards » for optimal cutting the use of a scoring blade is recommended » featuring low noise slots for suitable working environment D S s d z z/ 250 3,2 2,2 30 64 z 300 3,2 2,2 30 72 z 350 3,6 2,5 30 84 z 10° 10° TCT SAW BLADES » suitable for cutting of laminated chipboards » for optimal cutting the use of a scoring blade is recommended » featuring low noise slots for suitable working environment 10° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 30 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Sizing TCT Saw Blades ULTRA 90 DHZ PROFI LOW FINE Characteristics: s d z z/ 220 3,2 2,2 30 42 z 250 3,2 2,2 30 48 z 303 3,2 2,2 30 60 z 350 3,6 2,5 30 72 z 10° ULTRA 90 DHZ N PROFI LOW FINE Characteristics: 15° D S s d z z/ 303 3,2 2,2 30 60 z 0,4 30° » cutting of laminated boards with or without the use of a scoring blade » suitable for use in vertical panel saws » featuring low noise slots for suitable working environment -5° All sizing saw blades include pinholes. Parameters of pinholes are shown on the left. Versions without pinholes can be produced on request. In case that you did not find the type of saw blades which you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 31 TCT SAW BLADES S 15° D 0,4 30° » cutting of laminated boards with or without the use of a scoring blade » suitable for use in vertical panel saws » featuring low noise slots for suitable working environment TCT Scoring Saw Blades Material: Application: Machine: Laminated boards, chipboards High quality of cut on the bottom side of laminated materials Panel sizing saws with scoring saw blade accessory ULTRA 93.1 FZ PROFI FINE Characteristics: 15° TCT SAW BLADES » suitable for panel sizing » possibility to set up kerf with shims D S d z z/ 80 2,8 – 3,6 20 (22) 10 + 10 z 100 2,8 – 3,6 20 (22) 12 + 12 z 105 2,8 – 3,6 20 (22) 12 + 12 z 120 2,8 – 3,6 20 (22) 12 + 12 z 125 2,8 – 3,6 20 (22) 12 + 12 z 10° ULTRA 93 KON PROFI FINE Characteristics: » scoring saw blades with the possibility of height adjustment of the scoring saw blade accessory S s d z z/ 100 3,1 – 4,2 2,2 20 20 z 120 3,1 – 4,2 2,0 20 24 z 125 3,1 – 4,2 2,2 20 24 z 15° D 10° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 32 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Panel Sizing TCT Saw Blades Application: Chipboard based materials, MDF and HDF Machine: Panel sizing saws HIGH Characteristics: ULTRA FINE PROFI » designed for cutting of chipboard based materials, MDF and HDF » in combination with a conical scoring saw blade (KON or KON/WZ based on customer´s request) for achieving of excellent cutting performance » long lifespan of carbide tips Main blade Pinholes Type of machine Scoring blade 300 x 4,4/3,0 x 30 60 TFZ L 2/10/60 PANHANS EURO 10 125 x 4,3-5,4/3,0 x 20 24 KON HOMAG CH03 150 x 4,3-5,4/3,0 x 45 28 KON SELCO EB 70 200 x 4,3-5,4/3,2 x 65 36 KON 2/110+2/9/100 300 x 4,4/3,0 x 75 60 TFZ L jako HIGH PROFI???? 300 x 4,4/3,2 x 65 60 TFZ L 2/9/110 305 x 4,4/3,0 x 30 60 TFZ L 2/10/60 320 x 4,4/3,2 x 65 60 TFZ L 2/9/110 SELCO EB 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100 320 x 4,4/3,2 x 75 72 TFZ L 3/13/95 GIBEN SMART 65 200 x 4,3-5,4/3,2 x 50 42 KON 3/13/80 350 x 4,4/3,0 x 30 72 TFZ L 2/10/60 PANHANS EURO 12 180 x 4,3-5,4/3,0 x 30 28 KON 350 x 4,4/3,2 x 30 72 TFZ L 2/10/60 PANHANS EURO 12 180 x 4,3-5,4/3,2 x 30 28 KON 350 x 4,4/3,2 x 60 72 TFZ L 2/14/100 HOLZMA 72 180 x 4,3-5,4/3,2 x 45 36 KON 355 x 4,4/3,2 x 30 72 TFZ L 360 x 4,4/3,2 x 65 72 TFZ L 2/9/110 370 x 4,4/3,2 x 30 72 TFZ L TFZ SELCO 200 x 4,3-5,4/3,2 x 65 36 KON SCHELLING FM-H 200 x 4,3-5,4/3,2 x 20 36 KON HOLZMA 200 x 4,3-5,4/3,2 x 45 36 KON 2/9/110+2/9/100 380 x 4,4/3,0 x 30 72 TFZ L 380 x 4,4/3,2 x 60 72 TFZ L 2/14/100 380 x 4,8/3,5 x 30 72 TFZ L 380 x 4,8/3,5 x 60 72 TFZ L 2/14/100 380 x 4,8/3,5 x 60 84 TFZ L 400 x 4,4/3,2 x 60 72 TFZ L WZ HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON ANTHON 180 x 4,3-5,4/3,2 x 20 30 KON 400 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON 400 x 4,8/3,5 x 60 72 TFZ L 2/14/100 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON 430 x 4,4/3,2 x 75 72 TFZ L 4/15/105 GIBEN PRISMATIC 2 OLD 215 x 4,3-5,4/3,2 x 50 42 KON 3/15/80 430 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100 450 x 4,4/3,0 x 30 72 TFZ L 2/10/60 SCHELLING 200 x 4,3-5,2/3,0 x 20 36 KON 450 x 4,4/3,2 x 30 72 TFZ L 2/10/60 SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON 450 x 4,8/3,5 x 30 72 TFZ L 2/10/60 SCHEER FM 22 200 x 4,7-5,8/3,5 x 30 36 KON 450 x 4,8/3,5 x 60 72 TFZ L 2/14/125 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON 450 x 4,8/3,5 x 80 72 TFZ L 2/9/130+4/19/120 420 x 4,4/3,2 x 80 72 TFZ L 420 x 4,8/3,5 x 60 72 TFZ L KON 460 x 4,4/3,2 x 30 72 TFZ L 470 x 4,4/3,2 x 75 72 TFZ L 4/15/105 480 x 4,4/3,2 x 30 60 TFZ L 480 x 4,4/3,2 x 30 72 TFZ L KON/WZ SELCO 200 x 4,7-5,8/3,5 x 65 36 KON SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON GIBEN 215 x 4,3-5,5/3,2 x 50 42 KON SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON 480 x 4,8/3,5 x 60 72 TFZ L 2/11/115+2/19/120 HOLZMA 530 200 x 4,7-5,8/3,5 x 45 36 KON 500 x 4,4/3,2 x 80 60 TFZ L 2/14/110 GABBIANI 160 x 4,3-5,4/3,2 x 55 36 KON 200 x 4,7-5,8/3,5 x 45 36 KON 2/9/60 2/9/110+2/9/100 3/15/80 3/7/66 500 x 4,8/3,5 x 30 72 TFZ L 500 x 4,8/3,5 x 60 60 TFZ L 2/11/115 HOLZMA 520 x 4,8/3,5 x 60 72 TFZ L 2/19/120+2/11/115 HOLZMA 23 200 x 4,7-5,8/3,5 x 45 36 KON 550 x 5,5/3,8 x 40 60 TFZ L 2/13/122 SCHELLING 200 x 5,4-6,5/3,8 x 20 36 KON 570 x 4,8/3,5 x 60 60 TFZ L 2/11/115+2/19/121 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON 600 x 5,8/4,0 x 60 60 TFZ L 2/11/115+2/19/120 HOLZMA 33 200 x 5,7-6,8/4,0 x 45 36 KON 620 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING 200 x 6,1-7,2/4,2 x 20 36 KON 670 x 5,8/4,2 x 60 60 TFZ L 2/19/120+2/11/148 HOLZMA 200 x 5,7-6,8/4,2 x 45 36 KON 680 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING AS/FS 200 x 6,1-7,2/4,2 x 20 36 KON 700 x 6,4/4,4 x 80 60 TFZ L 2/17/110 ANTHON LNC 180 x 6,3-7,4/4,4 x 20 36 KON 720 x 6,5/4,5 x 40 60 TFZ L 2/12/114+2/13/140 SCHELLING 220 x 6,4-7,2/4,5 x 20 36 KON HOLZMA 66 200 x 6,3-7,4/4,4 x 45 36 KON In case that you did not find the type of 730 x 6,4/4,4 x 60 60 TFZ L 2/19/120+2/11/148 saw blades you require in our catalogue, please contact us. We will make them upon your specification. Pinholes can be lasered in any dimension on customer´s request. 33 TCT SAW BLADES 300 x 4,4/3,2 x 30 72 TFZ L TCT Saw Blades and Segments for Hogging Machines Material: Chipboard and MDF based materials Application: For complete chipping (disintegration) of waste material Machine: Mounted on a segmental hogging head 50 – Hogging Saw Segments Characteristics: TCT SAW BLADES » segments fitted with tungsten carbide tips » other dimensions and types of segments can be produced based on customer´s request D S s z teeth z/ 300 4,4 2,8 8 FZ-L z 300 4,4 2,8 8 FZ-P z 350 4,4 2,5 6 FZ-L 350 4,4 2,5 6 FZ-P 350 4,4 2,5 8 FZ-L z 350 4,4 2,5 8 FZ-P z 350 4,4 2,5 10 FZ-L 350 4,4 2,5 10 FZ-P Material: Chipboard and MDF based materials Application: Panel sizing saws 86 – TCT Hogging Saw Blades Characteristics: » sizing in combination with segments mounted on a hogging head » dimensions manufactured based on customer´s request FZ L ES P L WZ P L WZW P L P In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 34 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request Grooving TCT Saw Blades Material: Natural wood, chipboard Application: Grooving FINE 92 FZ PROFI Characteristics: 15° 10° d z z/ 30 10 2,2 30 12 z 2,5 30 12 z 4,0 2,5 30 12 z 5,0 3,5 30 12 z 6,0 3,5 30 12 z D S 125 4,0 - 10,0 150 3,0 150 3,5 150 150 150 s 150 8,0 - 12,0 30 12 180 4,0 2,5 30 16 z 180 5,0 3,5 30 16 z 180 6,0 3,5 30 16 z 180 8,0 - 12,0 30 16 200 4,0 2,5 30 32 z 200 5,0 3,5 30 32 z FINE 96 WZ PROFI Characteristics: D S s Rmax Hmax d z z/ 200 3,2 2,2 15 50 50 32 z 250 3,6 2,5 20 70 50 40 z 300 3,6 2,5 22 100 50 48 z 5748 Clamping bushes 10° 10° 15° » size adjustable grooving in combination with a clamping bush » saw blades suitable for wobble saws Characteristics: 10° » clamping bush is made of steel, size of required grooves is adjustable by using skew symmetric plates and matrix In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, Rmax – maximum groove width [mm], Hmax – maximum groove depth [mm], z – in stock, – made to customer’s request 35 TCT SAW BLADES » grooving of all types of natural wood and furniture materials TCT Saw Blades for Electrical Hand Machines Material: Wood and plastics, laminated materials Application: Sawing with electrical hand machines FINE 91 WZ PROFI Characteristics: 15° 10° 10° 5°, 10 °, 20° D S s d z z/ 127 2,6 1,6 20 10, 20, 36 z 130 2,6 1,6 20 10, 20, 36 z 140 2,6 1,6 20 10, 20, 42 z 150 2,6 1,6 20 12, 24, 40, 48 z 160 2,6 1,6 20 12, 24, 40, 48 z 170 2,6 1,6 30 12, 24, 40, 54 z 180 2,6 1,6 30 12, 24, 40, 56 z 184 2,6 1,6 30 12, 24, 40, 56 z 190 2,6 1,6 30 14, 24, 30, 40, 56 z 200 2,8 1,8 30 16, 30, 40, 64 z 210 2,8 1,8 30 18, 32, 40, 64 z 216 2,8 1,8 30 24, 48, 64 z 230 2,8 1,8 30 20, 34, 48, 64 z 235 2,8 1,8 30 20, 34, 48, 64 FINE 91 TFZ L PROFI Characteristics: » geometry suitable for cutting of laminated materials S s d z z/ 160 2,8 1,8 20 48 z 190 2,8 1,8 30 54 z 15° D 45° Ø 42 Ø d 0,3 TCT SAW BLADES » cutting wood and plastics with electrical hand machines 5° 7 All TCT saw blades for electrical hand machine include pinholes shown on the left. In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 36 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Building Materials Material: Building materials Application: Universal usage in building industry Machine: Miter saws or dry-cut machines FINE 88 WZ/FA – DRY CUT PROFI Characteristics: 13° 1/2 6° 6° 1/2 3° D S s d z z/ 150 2,2 1,6 20 30 z 160 2,2 1,6 20 30 z 180 2,2 1,6 20 36 z 190 2,4 1,8 20 38 z 200 2,4 1,8 20 40 z 210 2,4 1,8 30 40 z 230 2,4 1,8 30 44 z 235 2,4 1,8 30 44 z 250 2,4 2,0 30 48 z 300 2,4 2,0 30 60, 80 z 305 2,4 2,0 25,4 60, 80 z 350 2,6 2,2 30 80 z 355 2,6 2,2 25,4 80 z FINE 88 TZ GLADIUS PROFI Characteristics: 10° » cutting of construction wood containing metal parts, chipboard, Heraklit boards, porous concrete » tooth geometry improves resistance against abrasive and mechanical damage D S s d z z/ 250 3,2 2,2 30 18 z 300 3,2 2,2 30 20 z 350 3,6 2,5 30 24 z 400 3,6 2,5 30 28 z 450 4,0 2,8 30 32 z 500 4,0 2,8 30 36 z 600 3,8 2,8 30 42 z 600 5,2 3,8 30 42 z 700 4,2 3,2 30 48 z 6° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 37 TCT SAW BLADES » cutting of building materials, thin-walled metal materials, non-ferrous metals, PVC, acrylic glass, sandwich panels » WZ/FA tooth geometry and tenacious TCT tips improve resistance against abrasive and mechanical damage » suitable for manual and automatic feed TCT Saw Blades for Cutting of Thin Walled Profiles Material: Plastic window frames Application: Grooving, crosscutting, angle cutting FINE 87.1 WZ TCT Saw Blades for Cutting of Plastic Window Frames PROFI Characteristics: TCT SAW BLADES » » » » used in sets for angle cutting of plastic ledges produced with positive or negative tooth geometry geometry suitable for smooth and straight cut through thin walled materials suitable for one and two headed saws when cutting plastic ledges D S s d z teeth z/ 92 3,0 2,5 30 24 – L ES – L 92 3,0 2,5 30 24 – P ES – P 95 2,1 1,6 20 20 – L ES – L 95 2,1 1,6 20 20 – P ES – P 103 2,1 1,6 32 24 – L ES – L 103 2,1 1,6 32 24 – P ES – P 175 2,1 1,6 20 68 WZ 200 2,0 1,4 20 60 WZ 200 2,0 1,4 20 80 WZ 200 2,2 1,8 30, 32 100 TFZ N 250 4,5 3,5 20 56+8 FZ 250 5,0 4,0 32 32 TZ N ES - L 17° 45° 13° 17° 45° ES - P 13° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 38 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Cutting Non-Ferrous Metals and Plastics Material: Non-ferrous metals and plastics Application: Profiles, mouldings, solid materials, tubes Machine: Manual feed machines 13 87–13 TFZ N FINE LOW PROFI Characteristics: S s d z z/ 250 3,2 2,5 30 60 z 300 3,2 2,5 30 72 z 350 3,6 2,8 30 84 z 400 3,6 2,8 30 96 z 420 4,0 3,2 30 96 z 450 4,0 3,2 30 108 z 500 4,0 3,2 30 120 z 0,3 -5° 11 87–11 TFZ N FINE LOW PROFI Characteristics: 0,3 45° 15° » cutting of non-ferrous metals, profiles and plastics » suitable for angle cutting and cross cutting » suitable for cutting of thin-walled profiles -5° In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D S s d z z/ 160 2,8 2,2 20 48 z 190 2,8 2,2 30 56 z 200 3,2 2,5 30 60 z 210 3,2 2,5 30 60 216 2,8 1,8 30 80 z 216 3,2 2,5 30 60 250 3,2 2,5 30 80 z 260 3,2 2,5 30 80 300 3,2 2,5 30 96 z 330 3,2 2,5 30 96 350 3,6 2,8 30 108 z 380 3,6 2,8 30 110 400 3,6 2,8 30 120 z D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 39 TCT SAW BLADES D 45° 15° » cutting of non-ferrous metals, profiles and plastics » suitable for angle cutting and cross cutting TCT Saw Blades for Cutting Non-Ferrous Metals and Plastics Material: Non-ferrous metals and plastics Application: Profiles, mouldings, solid materials, tubes Machine: Automatic feed machines 13 87–13 TFZ P FINE LOW PROFI Characteristics: 0,3 45° 15° TCT SAW BLADES » cutting of aluminum profiles and mouldings, plastic boards, brass (Pertinax) » suitable for angle cutting and cross cutting D S s d z z/ 200 3,2 2,5 30 48 z 250 3,2 2,5 30 60 z 300 3,2 2,5 30 72 z 350 3,6 2,8 30 84 z 400 3,6 2,8 30 96 z 450 4,0 3,2 30 108 z 500 4,0 3,2 30 120 z 5° 11 87–11 TFZ P FINE LOW PROFI Characteristics: D S s d z z/ 250 3,2 2,5 30 80 z 300 3,2 2,5 30 96 z 350 3,6 2,8 30 108 z 400 3,6 2,8 30 120 z 0,3 45° 15° » cutting aluminum profiles and mouldings, plastic boards, brass (Pertinax) » suitable for cutting of thin-walled profiles » suitable for angle cutting and cross cutting 5° All sizing saw blades include pinholes. Parameters of pinholes are shown on the left. Versions without pinholes can be produced on request. In case that you did not find the type of saw blades which you require in our catalogue, please contact us. We will make them upon your specification. 40 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Steel Cutting General Information Tab. no. 3: Teeth number indication based on material size - full materials Number of Teeth of cutting materials 20 60 250 72 z 80 z 30 40 50 60 z z z z 72 80 315 z 60 80 z z z z z z z z z z z z z z z z z z z z z z z z z z z z z 60 360 80 100 420 z 80 90 100 120 140 z 60 285 70 60 z 80 z z TCT SAW BLADES D - Blade diameter [mm] z z z z z z z z z z 60 460 80 z 100 z z z z z z z z z z z z z z z z z z z z Recommended Tab. no. 4: Teeth number indication based on material size - tubes, profiles D - Blade diameter [mm] Width of materials of cutting materials 30 40 50 60 70 80 110 90 100 120 315 3-5 110 100 100 100 100 360 3-6 120 120 100 100 100 80 80 3-6 140 140 140 120 120 100 100 6-10 120 120 120 100 100 100 100 3-6 140 140 120 120 120 120 6-10 140 400 460 500 560 120 120 100 100 100 5-10 160 140 140 120 120 > 10 160 140 140 120 120 5-10 160 160 140 140 120 > 10 160 160 140 140 120 41 TCT Saw Blades for Steel Cutting Material: Ferrous metals mainly stainless or carbon steel Application: Solid materials, pipes, profiles, tubes 64 METAL CUT Characteristics: 0,2 45° 12° TCT SAW BLADES » dry-cut machines, mitre saws, electical hand and portable saws » ideal for steel tubes, sheet metals, steel bars (thickness up to 4mm), possibility of a more universal use in cutting of aluminium, plastics or wood with nails S s d z teeth 160 2,0 1,6 20 40 WZ 180 2,0 1,6 30 36, 44 WZ 200 2,0 1,6 30 48 WZ 216 2,0 1,6 30 50 WZ 230 2,0 1,6 30 48, 64 WZ 250 2,2 1,8 30 52, 66 TFZ 255 2,2 1,8 25,4 52, 66 TFZ 300 2,2 1,8 30 60, 80 TFZ 305 2,2 1,8 25,4 60, 80 TFZ 350 2,4 2,0 30 72, 90 TFZ 355 2,4 2,0 25,4 66, 72, 90 TFZ 5° 5° 10° 0° D 5° 65 METAL SPEED - C Characteristics: » cutting of solids and pipes » non-alloy or alloy steels with carbon content ≤ 0,45% » exceptionally resistant tooth geometry high cutting performance, excellent dimensional accuracy, thin kerf » coating: TiN, TiAlN, AlTiN, TiCN, CrN Dimensions (mm) αR S DDT UT αR γ α In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 42 Width of cut (mm) Width of saw blade (mm) Number of teeth 250 32 4x11/63+ 4x9/50 2,0 1,75 60, 72, 80, 90 285 32 4x11/63+ 4x9/50 40 4x11/90+ 2x15/80 2,0 1,75 60, 72, 80, 100 315 32 4x9/50+ 4x11/63 40 4x11/90+ 2x15/80 2,5 2,25 60, 80, 100 360 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,6 2,25 60, 80, 100 425 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,7 2,25 40, 60, 80, 100, 120 460 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,7 2,25 40, 60, 80, 100, 160 γf S1 Pin holes (mm) D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request TCT Saw Blades for Steel Cutting Material: Ferrous metals Application: Solid materials, tubes, pipes, profiles, tubes Machine: High speed circular saw blade machines 66 METAL SPEED - S Characteristics: Dimensions (mm) αR S DDT UT αR γf Width of cut (mm) Width of saw blade (mm) Number of teeth 250 32 4x11/63+ 4x9/50 2,0 1,75 60, 72, 80, 90 285 32 4x11/63+ 4x9/50 40 4x11/90+ 2x15/80 2,0 1,75 60, 72, 80, 100 315 32 4x9/50+ 4x11/63 40 4x11/90+ 2x15/80 2,5 2,25 60, 80, 100 360 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,6 2,25 60, 80, 100 425 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,7 2,25 40, 60, 80, 100, 120 460 40 4x11/90+ 2x15/80 50 4x15/80+ 4x18/100 2,7 2,25 40, 60, 80, 100, 160 γ α Pin holes (mm) S1 67 METAL STANDARD Characteristics: » » » » » » cutting of solids, tubes, pipes and profiles non-alloy or alloy steels, bearing steel possibility of regrinding number of teeth and type of blade depending on application diameter of the blade: from 280 to 830 mm geometry DDT+UT or P+D D P γ αR αR αR αR S DDT UT αR γ h αR S α α γf D S1 γf P S1 In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request 43 TCT SAW BLADES » cutting of solids and pipes » non-alloy or alloy steels with carbon content > 0,45 %, stainless steels, acid-resistant steels, bearing steel, improved steels » high cutting performance, excellent dimensional accuracy, thin kerf » coating: TiN, TiAlN, AlTiN, TiCN, CrN Heat and Surface Treatment of Saw Blades Heat and Surface Treatment of Saw Blades Special tempering: TCT SAW BLADES » thermal treatment of saw blades made on customer´s request » prevents the occurrence of cracks and tears in the body of the saw blade due to extreme usage during cutting operation » increases the lifespan of the saw blade Black coating: » increases the saw blade lifespan by 20% compared to untreated TCT saw blade » treatment of saw blades made on customer´s request » thin chemical layer of black colour on the saw blade surface PVD coating (TiN, TiCN, AlTiN, TiAlN) » the coating is several times harder than hardened steel; it extends the lifespan of the saw blade » its very low coefficient of friction significantly decreases the risk of material chips and resin sticking to the surface of the saw blade and therefore also the risk of overheat and deformation of the saw blade » in order to preserve the hardness of the cutting edge coating, the saw blades are only sharpened on the front of the teeth » this surface treatment is suitable for all types of saw blades Nickel Coating: » » » » » » » thin layer of milky colour on the saw blade surface friction reduction saw blades are more resistant to resin and other impurities protection against corrosion when processing wet wood saw blade temperature reduction during the cutting operation increase of saw blade lifespan treatment of saw blades made on customer´s request Other coating types » Teflon coating » Nickel coating » Chromium coating 44 Special TCT Saw Blades and Segments 95 – TCT Saw Blades for Cutting of Mineral Fibres Characteristics: » cutting along and across the grain of mineral fibres » specially designed saw body improves resistance against abrasive wear 10° TCT SAW BLADES TCT saw blades for cutting mineral fibres are produced in all dimensions on request of our customers. -5° Due to our expertise and our modern production technologies we produce saw blades to your specifications including saw blades for specialised applications. We carry out: » adjustments to fixing bores for saws from various manufacturers » production of saw blades and segments based on customer’s drawing documentation up to 1 200 mm in diameter » development and production based on cutting conditions and requirements of individual wood processing companies » development and production of saw blades in cooperation with wood-processing machinery manufacturers Thin Kerf TCT Saw Blades Thin kerf TCT saw blades are mainly suitable for cutting of standard and higher quality dry wood. Woodworkers know very well the advantage of them in using less force during feeding and less waste produced. Used in cross-cutting and cutting along the grain applications, a typical user would come from the flooring or furniture industry. Thin kerf saw blades also require better care in the tensioning part of production to prevent the tool from wobbling. PILANA produces its thin kerf saw blades to meet the highest expectations of the customer and to deserve the name thin kerf blade - no wobbling, energy efficiency and proper tensioning resulting in less stress on the machine. We offer thin kerf blades in diameters from 100 mm to 250 mm, body thickness 0,9 mm to 1,4 mm. 45 Reduction Rings / Distance Rings Reduction Rings d / d1 x B 20 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 12,75 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 1,4 mm 1,4 mm 1,4 mm 1,4 mm 1,4 mm 1,4 mm 1,8 mm 1,4 mm 1,8 mm 1,8 mm 1,8 mm 1,8 mm 2,2 mm 1,8 mm 1,8 mm 1,8 mm 1,8 mm 2,2 mm 2,2 mm 1,8 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 2,2 mm 20 20 22 25 25,4 25,4 30 30 TCT SAW BLADES 30 30 30 30 d1 30 30 30 30 32 d 32 B 32 32 32 35 35 40 40 40 50 50 15 16 20 20 16 20 12,75 15 16 18 20 20 22 24 25 25,4 20 25 25,4 25,4 30 30 32 30 32 35 30 30 d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm] d Distance Rings C » to be used in multiripping to distance saw blades on a shaft » made of steel or aluminium » dimensions on request A d1 How to order: B » d x d1 x B + C/A d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm], C/A – keyways [mm] 46 PILANA Wood s. r. o. Nádražní 804, 768 24 Hulín Czech Republic Tel.: +420 573 328 254 Fax: +420 573 328 566 E–mail: wood@pilana.cz www.pilana.com PCD Saw Blades 47 PCD Saw Blades HIGH Material: Coated and uncoated chipboards, coated and uncoated MDF, various solid plastic materials Machine: Panel sizing saws LOW PROFI DIAMOND LINE saw blades are tipped with tips made from polycrystalic diamonds (PCD). 77 TFZ, WZ PCD Sizing Saw Blades PCD TOOLS D 200 250 300 300 300 305 305 305 315 315 S/s 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 3,2/2,2 d 30 30 30 30 30 30 30 30 30 30 z 36 48 60 72 96 60 72 96 72 96 Teeth TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ TFZ, WZ z/ zTFZ zTFZ TFZ 73 FZ, WZ and KON PCD Scoring Saw Blades Scoring saw blades suitable for cutting applications together with panel sizing saw blades. WZ FZ D 100 120 120 S/s 2,8 – 3,6/2,2 2,8 – 3,6/2,2 3,1 – 3,9/2,2 d 20 (22) 20 (22) 20 (22) z 12+12 12+12 20 Teeth FZ, WZ FZ, WZ KON z/ zFZ 77 TFZ, WZ PCD Panel Sizing Saw Blades Saw blades are suitable for panel sizing applications of single boards as well as stacks. KON DZ/TZ D 350 350 400 400 400 430 430 430 450 450 450 S/s 4,0/3,0 4,0/3,0 4,4/3,2 4,4/3,2 4,4/3,2 4,8/3,5 4,8/3,5 4,8/3,5 4,4/3,2 4,4/3,2 4,8/3,5 d 30 30 30 30 30 30 30 30 30 30 30 z 60 72 60 72 84 60 72 84 60 72 60 Teeth TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ TFZ, WZ, DZ/TZ, TZ/TZ z/ zTFZ zTFZ TZ/TZ 73 KON PCD Scoring Saw Blades Scoring saw blades suitable for cutting applications together with panel sizing saw blades. We also offer complete servicing of PCD saw blades! In case that you did not find the type of saw blades you require in our catalogue, please contact us. We will make them upon your specification. 48 D 125 150 180 200 215 S/s 4,4–5,6/3,2 4,4–5,6/3,2 4,4–5,8/3,2 4,4–5,6/3,5 4,4–5,6/3,5 d 30 30 20 30 30 z 20 20 24 24 24 Teeth KON KON KON KON KON z/ z D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request PILANA Wood s. r. o. Nádražní 804, 768 24 Hulín Czech Republic Tel.: +420 573 328 254 Fax: +420 573 328 566 E–mail: wood@pilana.cz www.pilana.com Band Saw Blades for Wood 49 Recommendations How to Use Band Saw Blades Dimensions: Dimensions of band saw blade depend on the machine type and material type. Width of the band saw blade type 40 – C75 is determined by the smallest radius that is cut in the material. Otherwise the width may be by max.10 mm wider than width of common discs of the particular machine. Minimum radius (mm) 25 50 100 150 200 300 400 500 600 700 Width of blade (mm) 6 10 15 20 25 30 35 40 45 50 Band saw blades type 40 – WM1, 40 – WM2 the width of blade is determined by machine builder and it is calculated from common coils. Thickness of band saw blade must not exceed value S1 because material of band saw blade would be too strained while bending and mechanical damage could happen. S1= diameter of welded coil [mm] 1000 When choosing the right tooth pitch, the height of cutting material must be considered. We recommend 3 – 5 teeth to be in cut. Working conditions: Maximum cutting speed of band saw blade is recommended by the machine builder. Usually the speed is between 20 – 35 m/sec. General rule is that the harder cutting material, the lower cutting speed we use. General rules for usage: 1. 2. Before you start cutting check if the band saw blade is properly sharpened, set and whether it is not damaged or heated up. Band saw heating can be recognized if blade is purple color even after cooling. Band saw blade must be properly straightened. Please be aware not to straighten the blade too much. This could cause disruption of the blade. Maximum recommended values of straightening the band saw blade. BAND SAW BLADES Type: 40 C75 Type: 40 WM1, 40 WM2 Dimensions HxSxT [mm] Tensile stress [Mpa] Tensioning strength [N] Dimensions HxSxT [mm] Tensile stress [Mpa] Tensioning strength [N] 6x0,5x4 8x0,5x5 25 105 32x0,9x22 40 1840 25 142,5 32x1,0x22 40 2040 10x0,6x6 25 211,5 32x1,1x22 40 2240 12x0,6x7 30 320 35x0,9x22 40 2050 15x0,6x7 30 428 35x1,0x22 40 2280 16x0,6x7 30 464 35x1,1x22 40 2510 20x0,6x8 30 585 40x0,9x22 45 2700 25x0,6x8 30 893 40x1,1x22 40 2930 25x0,7x8 30 1006 50x1,1x22 50 4760 30x0,7x10 30 1245 35x0,8x10 40 1702 40x0,7x10 45 2190 40x0,8x10 45 2550 45x0,9x12 50 3564 50x0,9x12 50 4014 3. Guidance of blade and guiding wheels must be clean from chips and resin. Allowance between guiding and band saw blade may be maximum 0,2mm. The distance between the top guidance from the cutting material should be as little as possible so that blade rigidity is as big as possible. 4. Hold the cutting material with both hands so that your body is not in the same level as the cutting blade. Do not cut material using extra strength. 5. Start cutting after the proper cutting speed is achieved. Do not shorten or slow down the cutting period by friction of the blade against the side of material or slowing against cutting material. 6. While cutting big dimensions it is important to use fixed guidance. While finish sizing the material it is important to use holding device. 7. It is necessary to replace the band saw blade and set it away (even if not dull). Mechanical attributes of band saw blade will remain the same. 8. Do not let the band saw to heat up by any means. If this happens, set away the blade immediately and after cooling set and sharpen it again. You can also check the straightness. To prevent heating it is better to sharpen the blades in time and follow the right cutting conditions. 9. Replace the band saw blade if any break off occurs. 10. After finishing cutting process do not leave the band saw blade straightened in the machine, always loosen it Service: Tooth setting is done to 1/2 to 2/3 tooth height and is set by 1/2 to 1/3 over the size of band saw thickness. Tooth setting can be even bigger for soft woods but there must never happen that a piece of wood remains in between the teeth. Please keep the same distance while tooth setting the whole band saw blade. Pay special attention to regularity of setting (max. 0,1 mm). If not, run in of blade might occur on the side where the bigger tooth set is. Tooth sharpening is done ceramic disc with medium grain roughness. Tooth face is sharpened. If the blade is extra dull, it is possible to sharpen the tooth back as well. Prevent the tooth to become black from annealing (unwanted stage). While grinding it is needed to keep the radius on tooth bottom. Sharp edge on tooth bottom could cause blade breakage. 50 Recommendations How to Use Band Saw Blades Recommendations How to Use Band Saw Blades The most common causes of trouble while cutting with band saw blades is wrong choice of band saw blade type, dimensions of blade or wrong tooth pitch for particular material. The second most common problem is wrong performance of cutting conditions and usage of insufficiently set or dull band saw blade. Most common problem Broken/ fissured blade Undercutting Rough cut Blunting of blade Tooth breaking off Twisting of blade Probable reason Solution • Wrong tooth pitch • Overstressing of blade • Feed is too high • Teeth are in contact with material before cutting • Diameter of guiding wheels is too small • Side press on band saw • Blade friction against carrier wheels • High feed • Insufficient blade straightness • Damaged top tooth line • Big allowance between guiding wheels and blade • Big distance between guidance and material • High feed • Wrong tooth pitch • Cutting with tooth backs • High cutting speed • High pressure on blade • Wrong choice of tooth pitch • Cutting with tooth backs • Dirt in cutting material • Blade stuck in cut • Free guiding of blade Choose a blade with tooth pitch so that 3-5 teeth are in cut Lower the blade straightness between circling wheels Lower down-force of material on the blade Adjust allowance between blade/material to minimum 10mm before cutting Use a thinner blade Adjust manually Adjust parallelity of wheels Lower the feed speed Straighten the blade Use a blade with harder teeth (hardened) Lower the guiding wheels Adjust distance from guidance Adjust cutting conditions Use correct tooth pitch Turn over the band saw blade Lower the cutting speed Lower the feed speed Use correct tooth pitch Turn over the band saw blade Do not cut in places where dirt occurs (stones, metals etc.) Lower the feed speed Adjust the blade guiding Safety rules for band saw blade usage Application: Tool set up: Band saw blades are used for splitting, cutting off wood logs, woodbase materials and light metal alloys. Band saw blades can be used for mechanical or manual feed speed while following the recommended safety rules. Set up the tool into the machine and secure it following the manufacturer’s specification. Follow the manufacturer’s safety rules. Service: Unwrapping/packing: When unwrapping/packing and during manipulation (i.e. when setting up into the machine) please proceed with maximum caution! Danger of getting hurt by very sharp objects. Always keep to safety instructions. Proper functioning and safety will be met only when keeping to operating instructions of Pilana Wood s.r.o. How to service the tool: Transport: Do not exceed maximum tensioning limit. Make sure the area of tensioning wheels is kept clean. • Follow the valid regulations • Unskilled usage and usage out of purpose is forbidden. • If not required by national law, use specific objects to protect your eyes, ears and mouth. • Never leave the machine unattended without monitoring! • Please clean the band saw blades in time and remove resin. Clean blades have longer life-time and are therefore more economical.. Tool: Sharpening/servicing: Check the cutting edge. Check the machine set up. Well-timed sharpening and cleaning the blade are basic conditions how to keep the quality and follow the safety rules. It is important to have these activities done by an expert. Tools are often covered by resin and dust etc. Any dirt negatively influences the cutting performance. To clean the machine use only convenient objects, which do not cause rust or chemical damage to band saw blades. Move the tools in an appropriate packing! Danger of getting hurt! Application: Machine: It is necessary to stop the machine while tool replacement. 51 BAND SAW BLADES In the below tab you can find most common problems and their possible solution. Band Saw Blades for Wood – Joinery Types Material: Natural wood Application: Joinery, carpentry Machine: Joining band saw machines Band Saw Blades for Carpenters Characteristics: » we produce the following modifications of band saw blades - toothed, set, sharpened, hardened » band saws are supplied in coils of 25, 50, 100 m or welded to a particular machine length » material type used - carbon steel C 75 – material hardness 42 – 44 HRc t BAND SAW BLADES S 52 H 50° 10° HxSxt [mm] C 75 set C 75 set and sharpened C 75 set, sharpened and hardened 64 HRc 6x0,5x4 z z z 8x0,5x5 z z z 10x0,6x6 z z z 12x0,6x7 z z z 15x0,6x7 z z z 20x0,6x8 z z z 25x0,6x8 z z z 25x0,7x8 z z z 30x0,7x10 z z z 35x0,7x10 z z z 40x0,7x10 z z z 45x0,9x12 z z z 50x0,9x12 z z z H – height of blade [mm], S – thickness of band saw [mm], t – tooth pitch [mm], z – in stock, – made to customer’s request Band Saw Blades for Wood – WM Material: Natural wood Application: Cutting massive natural wood Machine: Mobile band saw machines 40 - Band Saw Blades for Mobile Band Saw Machines Characteristics: » We supply band saw blades welded to requested length or in coils of 25, 50 or 100 m » band saw blades type WM1 are for cutting of soft woods » band saw blades type WM2 are for cutting of hard woods WM 1 t z z z z 32 x 1,0 z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z 40 x 1,1 z z z z z 50 x 1,1 z z z z z 32 x 0,9 z z z z z 32 x 1,0 z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z 40 x 1,1 z z z z z 50 x 1,1 z z z z z WM 1 35 x 1,0 30´ H S 15° 22 35 x 1,1 40 x 0,9 WM 2 40 x 1,0 WM 2 t 32 x 1,1 WM 1 35 x 0,9 35 x 1,0 H S 50° 35 x 1,1 10° toothed, set, toothed, toothed, set, sharpened, hardened set, hardened 64 HRc sharpened 64 HRc z 35 x 0,9 47° toothed, set 32 x 0,9 32 x 1,1 t Type toothed 22,2 40 x 0,9 40 x 1,0 WM 2 BAND SAW BLADES HxS 40 - Bimetal Characteristics: » bimetal band saw blades suitable for cutting of very hard wood Bimetal t Type set, sharpened 22,2 Bimetal z t 50° H S HxS 35 x 0,9 10° H – height of blade [mm], S – thickness of band saw [mm], t – tooth pitch [mm], z – in stock, – made to customer’s request 53 Band Saw Blades for Food Industry / Scoring Saw Blades for Wide Band Saws Material: Frozen, unfrozen meat Application: Cutting in food industry Band Saw Blades for Food Industry Characteristics: BAND SAW BLADES » we produce the following modification of band saw blades - toothed, set, sharpened, hardened » materials used are top quality German steels – material hardness 42 – 44 HRc H [mm] S [mm] t [mm] toothed, set, sharpened, hardened 64 HRc 16 0,56 4,2 16 0,56 6,3 16 0,56 8,5 19 0,56 4,2 19 0,56 6,3 19 0,56 8,5 80 – Scoring Saw Blades for Band Saws » for removing of bark from logs. Extended lifespan of the band saw. B -20˚ Ø D 25˚ b 54 H – height of blade [mm], S – thickness of band saw [mm], t – tooth pitch [mm], z – in stock, – made to customer’s request PILANA Wood Nádražní 804 768 24 Hulín Czech Republic Tel.: +420 573 328 254 Fax: +420 573 328 566 E–mail: wood@pilana.cz www.pilana.com 07/2014 www.pilana.com 07/2014 TCT Circular Saw Blades, PCD Circular Saw Blades, Band Saw Blades 07/2014 EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT IN YOUR FUTURE.