Enhanced Force Feed Lubrication System

Transcription

Enhanced Force Feed Lubrication System
ARIEL CORPORATION
WORLD STANDARD COMPRESSORS
35 Blackjack Road
Mount Vernon, OH 43050
Enhanced Force Feed
Lubrication System
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Increased reliability
Ease of maintenance
Robust component design
Improved protection and diagnostics
Enhanced pump priming
Fewer connection points
Easily interchangeable
Genuine Ariel Parts are available through our worldwide network of authorized distributors.
www.arielcorp.com
Enhanced Force Feed Lubrication System
Increased Reliability and
Ease of Maintenance
Introducing the improved high pressure
force feed lubrication system from
Ariel. Improvements will be provided on
new units and available as aftermarket
upgrades beginning January 2012.
Injection Check Valves
One check valve with fewer fittings and
potential leak points is now used for all
pressure ranges. Reduction in size and
weight minimizes the effects of vibration
for increased reliability.
Old style
New style
Rupture Discs
Redesigned with increased accuracy
to avoid nuisance unit shut downs.
Resettable Pin Indicators
Balance Valves
Pressure Gauges
Now available as a new unit option
or aftermarket addition to simplify
troubleshooting.
Pressure gauges
installed on each balance
valve eases adjustment
and maintenance on
KBU:Z:B:V units.
Tube connections replace
threaded connections to
reduce fitting leakage, ease
gauge face alignment and
eliminate damage from
over-tightening. Gauges
have been repositioned
below divider blocks for
increased protection
where possible.
Old style
Ariel Response Center | Phone: (888) 397-7766 (Option 1) | Fax: (740) 397-1060 | arc@arielcorp.com
Oil Traps
Improved design offers better performance
and quicker priming. Reduction in size and
weight minimizes the effects of vibration
and keeps components out of the way.
Old style
New style
No-Flow Monitoring Devices
Increased selection of ATEX certified
no-flow monitoring devices to meet your
needs.
Divider Block Baseplates
and Discharge Check
Valve Threads
Force Feed
Lubricator Pump
Improved manufacturing techniques
reduce leakage at threaded connections
and prevent thread damage.
Redesigned pump
assembly improves
pump priming, reduces
rolling resistance on
the camshaft, prevents
water intrusion into
the lubricator box and
minimizes connection
leakage.
New style
Ariel Spare Parts | Phone: (888) 397-7766 (Option 2) | Fax: (740) 397-5054 | spareparts@arielcorp.com
Enhanced Force Feed Lubrication System | Quick Reference Guide
New Part Numbers & Interchangeability Impact
Resettable Pin Indicator Sizing
Blow-out Assembly
Resettable Pin Indicator
Rupture Disc
Pin indicators are sized according to rupture disc size.
BLOW-OUT
FITTING
RESETTABLE PIN
INDICATOR
REPLACEMENT RUPTURE DISC
Ariel
P/N
Rating
psig (bar g)
Ariel
P/N
Color
A-0080
3250 (224)
A-0124
Purple
A-3531
3700 (255)
A-3536
Yellow
A-3532
A-3533
4600 (317)
5500 (379)
A-3537
A-3538
Red
Orange
A-3534
6400 (441)
A-3539
Pink
A-3535
7300 (503)
A-3540
Blue
STAINLESS STEEL TUBING
Ariel
P/N
Rating
psig (bar g)
A-18243
3000 (207)
A-9968
3500 (241)
A-9969
5000 (345)
Size
in. (mm)
Ariel
P/N
1/4 x 0.035
wall
(6.4 x 0.9)
PT0200CB
1/4 x 0.065
wall
(6.4 x 1.7)
PT0201CD
Newly available
option with no
interchangeability
impact.
Pin indicator pressure
should not exceed
the rupture disc
pressure protecting
the system.
Contact the ARC for
assistance selecting
pin indicators.
Oil Trap & Check Valve
Replacing existing components will require
Individual Components
Oil Trap
A
A A-17774 Oil Trap Body
B A-18496 Check Valve
C
C A-17775 1/8” NPT Stem
A-17776 1/4” NPT Stem
(~3”) to account for shorter check valve.
1/8” NPT
Connection
Dependant on Port Size
tube unions in toolboxes for conversions.
To maximize the benefits of the new components
we advise converting to the new oil traps and
check valves at the same time.
Injection Check
Valve
B
Complete Assembly
A-17775-A
1/8” NPT - Oil Trap & Check Valve Assy
A-17776-A
1/4” NPT - Oil Trap & Check Valve Assy
Gauges
A-18496
Pumps
needed to adapt the new tube style connector to
existing threaded connection.
Old P/N
New P/N
Description
A-0261
A-3189
A-8727
A-8728
A-9093
A-18450-A
A-18451-A
A-17256-A
A-17257-A
A-17258-A
Gauge, 100psi, Bottom Mount, 3/8” T
Gauge, 100psi, Back Mount, 3/8” T
Gauge, 3000psi, Back Mount, 3/8” T
Gauge, 5000psi, Back Mount, 3/8” T
Gauge, 7500psi, Back Mount, 3/8” T
Pump connections are in different locations
to use the new pump in existing systems.
Old P/N
A-9476
A-9477
A-9478
New P/N
Description
A-18525-A 3/16” Ariel Pump
A-18526-A 1/4” Ariel Pump
A-18527-A 3/8” Ariel Pump
Ariel encourages
system conversions to take advantage of these improvements. Please note, after a phase-out period,
Ariel will no longer offer the previous style of lubrication system components.
Reference Ariel Customer Technical Bulletin 218 for additional details on system improvements,
conversions and part numbers.
ARIEL CORPORATION
Ariel Response Center | P: (888) 397-7766 (Option 1) | arc@arielcorp.com
Ariel Spare Parts | P: (888) 397-7766 (Option 2) | spareparts@arielcorp.com
A-19078
Genuine Ariel Parts are available
through our worldwide network
of authorized distributors.
02/2012