Transmission Line Protection Asset Management
Transcription
Transmission Line Protection Asset Management
Transmission Line Protection Asset Management Plan D09/34013 Issue 3.0, March 2014 Approved Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Contact This document is the responsibility of the Network Performance and Strategy Team, Transend Networks Pty Ltd, ABN 57 082586 892. Please contact the Network Performance and Strategy Manager with any queries or suggestions. Next Review This document has a normal scheduled review frequency of 2.5 years from date of last approval. Responsibilities • Implementation All Transend staff and contractors. • Compliance All group managers. Minimum Requirements The requirements set out in Transend’s documents are minimum requirements that must be complied with by Transend staff, contractors, and other consultants. The end user is expected to implement any practices which may not be stated but which can be reasonably be regarded as good practices relevant to the objective of this document. This document is protected by copyright vested in Transend Networks Pty Ltd. No part of the document may be reproduced or transmitted in any form by any means including, without limitation, electronic, photocopying, recording or otherwise, without the prior written permission of Transend. No information embodied in the documents that is not already in the public domain shall be communicated in any manner whatsoever to any third party without the prior written consent of Transend. Any breach of the above obligations may be restrained by legal proceedings seeking remedies including injunctions, damages and costs. Page 2 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Record of revisions Section number Detail 2.3.1 Updated the reference to the latest SKM asset valuation report Figure 12 Figure 14 was moved to section 3.2 and has become figure 12 3.2 Updated wording to support a graph summarising the asset condition Figure 13 Was figure 12 but now figure 13 5.2 Wording on asset risk has been modified and old figure 13 deleted Page 3 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Table of contents Executive summary ............................................................................................................................ 7 1 2 3 General ...................................................................................................................................... 8 1.1 Introduction .................................................................................................................. 8 1.2 Purpose ......................................................................................................................... 8 1.3 Scope ............................................................................................................................ 8 1.4 Objectives ..................................................................................................................... 8 1.5 Strategic context ......................................................................................................... 10 1.6 Asset management information system ...................................................................... 11 Transmission line protection description ............................................................................. 12 2.1 Related Transend documents...................................................................................... 12 2.2 Asset type ................................................................................................................... 13 2.2.1 Protection schemes ..................................................................................................... 13 2.2.2 Technology types ....................................................................................................... 14 2.2.3 Technology population ............................................................................................... 15 2.3 Age profile .................................................................................................................. 16 2.3.1 Economic life ............................................................................................................. 18 2.4 Scheme functionality .................................................................................................. 19 2.4.1 Main protection devices ............................................................................................. 19 2.4.2 Bay controller ............................................................................................................. 20 2.5 Makes and models ...................................................................................................... 20 2.5.1 Electromechanical devices ......................................................................................... 20 2.5.2 Static devices .............................................................................................................. 21 2.5.3 Microprocessor devices .............................................................................................. 23 Condition monitoring practice .............................................................................................. 25 3.1 Defect management practices ..................................................................................... 26 3.2 Asset Condition Summary.......................................................................................... 26 3.2.1 Electromechanical ...................................................................................................... 27 3.2.2 Static ........................................................................................................................... 27 3.2.3 Microprocessor ........................................................................................................... 27 3.3 Special operational and design issues ........................................................................ 28 3.3.1 Operational issues....................................................................................................... 28 Page 4 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 4 5 6 7 3.3.2 Substation design issues ............................................................................................. 29 3.4 Asset compliance ........................................................................................................ 30 Asset Performance .................................................................................................................. 31 4.1 Service obligations for prescribed assets.................................................................... 31 4.2 Service obligations for non-prescribed assets ............................................................ 32 4.2.1 Major Industrial customer connections ...................................................................... 32 4.2.2 Hydro Tasmania ......................................................................................................... 32 4.2.3 Other generation sources ............................................................................................ 32 4.3 Key Performance Indicators (KPI) ............................................................................. 32 4.3.1 Protection performance .............................................................................................. 32 4.3.2 Disturbance recording ................................................................................................ 33 4.3.3 Auto-reclose ............................................................................................................... 33 4.3.4 Fault location .............................................................................................................. 33 4.3.5 Performance summary................................................................................................ 33 4.4 Benchmarking ............................................................................................................ 34 4.4.1 ITOMS benchmarking ................................................................................................ 35 Risk .......................................................................................................................................... 36 5.1 Business risks ............................................................................................................. 37 5.2 Asset risk .................................................................................................................... 37 5.2.1 Criteria for calculating asset risk ................................................................................ 37 5.2.2 Consequence of protection failure .............................................................................. 38 5.2.3 Intangible consequences ............................................................................................. 38 5.2.4 Likelihood .................................................................................................................. 38 5.2.5 Severity....................................................................................................................... 39 5.2.6 Failure type ................................................................................................................. 39 5.3 Risk analysis and mitigating strategies ...................................................................... 40 5.4 Monitoring and review ............................................................................................... 40 Demand analysis ..................................................................................................................... 41 6.1 Planned augmentation ................................................................................................ 41 6.2 Asset specific implications ......................................................................................... 41 Lifecycle management plan ................................................................................................... 41 7.1 Issues summary .......................................................................................................... 41 7.2 Maintenance plan ....................................................................................................... 42 7.2.1 Preventive maintenance .............................................................................................. 42 Page 5 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 8 9 7.2.2 Corrective maintenance .............................................................................................. 42 7.2.3 Technical support ....................................................................................................... 42 7.3 Capital plan................................................................................................................. 43 7.3.1 Scheme replacement strategies ................................................................................... 43 7.3.2 Scheme replacement program .................................................................................... 44 7.3.3 Standard scheme development ................................................................................... 45 7.3.4 Standardisation ........................................................................................................... 45 7.4 Disposal plan .............................................................................................................. 46 Financial Summary ................................................................................................................ 46 8.1 Operational expenditure ............................................................................................. 46 8.2 Capital expenditure..................................................................................................... 46 8.3 Investment evaluation................................................................................................. 46 Appendix A – Poor condition transmission line protection devices ................................... 47 List of figures Figure 1 Asset management document framework .................................................................. 11 Figure 2 Transmission line protection device technology types per scheme ........................... 15 Figure 3 Technology types per substation ................................................................................ 16 Figure 4 Transmission line protection device age profile......................................................... 17 Figure 5 Transmission line protection age profile per scheme type ......................................... 18 Figure 6 110 kV transmission line protection electromechanical devices ................................ 21 Figure 7 220 kV transmission line protection electromechanical devices ................................ 21 Figure 8 110 kV transmission line protection static devices .................................................... 22 Figure 9 220 kV transmission line protection static devices .................................................... 23 Figure 10 110 kV transmission line protection microprocessor devices .................................... 24 Figure 11 220 kV transmission line protection microprocessor devices .................................... 25 Figure 12 Transmission line protection devices condition summary ......................................... 28 Figure 13 ITOMS Protection SCADA and communications benchmarked performance chart ....................................................................................................... 35 List of tables Table 1 Transmission line protection device technology types per scheme ........................... 15 Table 2 Transmission line protection replacement program ................................................... 44 Page 6 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Executive summary This document is Transend’s asset management plan for its population of transmission line protection for the following ten years. The objective of this plan is to maintain and minimise business risk to acceptable limits by achieving reliable asset performance at minimal life-cycle cost. The strategies identified in this asset management plan have been developed taking into account past asset performance, good electricity industry practice and the need for prudent investment to minimise life-cycle costs and optimise transmission line protection performance. The condition assessment, maintenance practices and spares holdings for transmission line protection have been revised where appropriate to improve transmission line protection reliability and optimise transmission system performance. With the introduction of newer self-diagnostic devices, requiring reduced maintenance and testing frequencies, maintenance costs are expected to decline. A comprehensive capital investment plan has been developed to address the risk, design and performance issues associated with the transmission line protection population and to improve transmission system performance. It is also Transend’s strategy to achieve a higher degree of standardisation to decrease the diversity in device type and make, without sacrificing equipment functionality. This strategy will also reduce training cost incurred by maintenance staff to familiarise with new devices. The plan presents a replacement program for the period 2012 to 2022. The replacement program recommends that obsolete electromechanical and static protection devices be replaced progressively with microprocessor based schemes, and where appropriate these works be integrated with other capital works. This asset management plan presents supporting information for such a program and provides evidence that the replacement program will mitigate the business risks presented by the existing transmission line protection population and minimise future maintenance costs. In addition, the program will rationalise the number of transmission line protection types and designs through equipment standardisation, leading to a reduction in transmission line protection spares inventory and simplified contingency planning and fault response processes. The risk to system security and transmission system performance degradation, by persisting with difficult to maintain equipment is also a compelling reason not to delay planned transmission line protection asset replacements. The successful implementation of the strategies detailed in this plan will minimise Transend’s business risk by enhancing transmission line protection performance. The improved maintenance practices will significantly reduce expenditure requirements and enhance transmission circuit availability, resulting in improved service levels to customers. Page 7 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 1 General 1.1 Introduction Transend’s vision is to be a leader in developing and maintaining sustainable networks. In keeping with this vision the board has identified the strategic performance objectives to improve business processes, and strategies to improve productivity and efficiency gains, as key goals upon which overall business performance enhancement must be based. Transend actions its philosophies for asset management process through asset management plans. These documents disaggregate the transmission system infrastructure into subsets of like assets. An asset management plan is available for each subset. This asset management plan is one of a set of plans that discuss the basis behind Transend’s operating and capital expenditures. Transend aggregates its network-wide asset management philosophies and action plans into a biennially published Transmission System Management Plan (TSMP) that is made available to key stakeholders, including technical and economic regulators. The strategies identified in this asset management plan have been developed taking into account past asset performance, good electricity industry practice and the need for prudent investment to optimise the asset performance. 1.2 Purpose The purpose of this asset management plan is to define the asset management issues and strategies specific to transmission line protection for the years 2012 to 2022. This plan reports on Transend’s assessment of work needed to achieve the service level and performance goals for the asset class at least life-cycle cost. 1.3 Scope This asset management plan covers transmission line protection assets for transmission lines energised at voltages of 110 kV and 220 kV. 1.4 Objectives The objectives of this asset management plan are to: a present an overview of the transmission line protection population; b manage business risk presented by the transmission line protection to within acceptable limits; c achieve reliable transmission line protection performance consistent with prescribed service standards; d quantify the risks specific to transmission line protection and identify corresponding risk mitigation strategies; e ensure the effective and consistent management and coordination of asset management activities relating to the transmission line protection assets throughout their life-cycle; Page 8 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 f demonstrate that transmission line protection assets are being managed prudently throughout their life-cycle; g ensure asset management issues and strategies as they relate to transmission line protection are taken into account in decision making and planning; and h define future operational and capital work requirements for transmission line protection. Page 9 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 1.5 Strategic context This asset management plan is part of a suite of documents that supports the achievement of Transend’s strategic performance objectives and, in turn its mission. The asset management plans define the issues and strategies relating to transmission system assets and details the specific activities that need to be undertaken to address the identified issues. Figure 1 presents Transend documents that support the asset management framework, referenced to the corresponding IIMM documentation and/or process, adapted to meet Transend’s specific needs. The diagram highlights the existence of, and interdependence between, strategic, tactical and operational planning documentation. Page 10 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 1 1.6 Asset management document framework Asset management information system Transend maintains an asset management information system (AMIS) that contains detailed information relating to the transmission line protection. AMIS is a combination of people processes, and technology applied to provide the essential outputs for effective asset management, such as: a reduced risk; Page 11 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 b enhanced transmission system performance; c enhanced compliance, effective knowledge management; d effective resource management; and e optimum infrastructure investment. It is a tool that interlinks asset management processes through the entire asset life-cycle and provides a robust platform for extraction of relevant asset information. 2 Transmission line protection description Transend transmission lines are predominantly overhead conductors energised at 110 kV or 220 kV. Transend also have two complete underground 110 kV cables and five 110 kV circuits comprising of overhead and underground cables. Overhead sections of transmission lines are predominantly run as two circuits per tower although some radial 220 kV transmission lines are run as one per tower. Transmission line protection assets are required to detect and initiate the isolation of transmission line faults in order to prevent plant damage and power system instability. The transmission line protection assets also perform a number of other critical functions required to operate the transmission system, such as auto re-closing, operational metering, bay level Supervisory Control and Data Acquisition (SCADA), system synchronisation, backup protection, disturbance recording and fault locating. Of the 49 substations and four switching stations that Transend own and operate, there are 189 transmission line protection schemes in service within 43 of these sites. 2.1 Related Transend documents Technical requirements for new transmission line protection schemes are detailed in the following standard specification: D05/15132 Protection of Transmission Line Standard The following AMIS standard provides information relevant to transmission line protection: D09/103375 WASP Asset Register – Data Integrity Standard – Scheme D06/18802 WASP Asset Register – Data Integrity Standard – P&C Device The routine testing requirements for transmission line protection schemes are detailed in the following Transend task guides: D05/35724 Testing of Transmission line Protection and Control Equipment D05/36350 Testing of Protection and Control Equipment – General Requirements The following suits of drawings have been developed for the transmission line protection schemes: Standard 110 kV Transmission Line Panel Design Index Sheet Standard 220 kV Transmission Line Panel Design Index Sheet Standard 220 kV Breaker and a Half Transmission Line Panel Design Index Sheet Standard 220 kV Breaker and a Half Bus Coupler Panel Design Index Sheet The following supporting documentation is relevant to transmission line protection: Page 12 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 D06/48398 Electrical Protection Systems Key Performance Indicators D09/73105 P&C Maintenance Strategy D05/40065 System Spares Policy D11/90909 Protection and Control Assets Risk Framework D11/90038 Transend preparation for IEC61850 D12/10516 Transmission line protection replacement program Investment Evaluation Summary D11/102320 Engineering and Asset Services operational expenditure planning methodology D13/39576 Assessment of Proposed Regulatory Asset Lives - August 2013 2.2 Asset type 2.2.1 Protection schemes Transend define a protection scheme as a group of devices used to detect all possible electrical faults on a defined electrical circuit. The scheme may also provide fault clearance to adjacent or downstream circuits as backup protection. In the case of transmission line protection, the devices at each end of the transmission line, although working together to protect the same circuit, are counted as individual protection schemes. It is Transend’s policy to install duplicated protection devices known as main A and main B protection on all transmission lines regardless of the National Electricity Rules (NER), clause S5.1.9(d) for redundancy. All main protection devices are high speed and based on either current differential or permissive under-reach distance principle. The high speed operation is required to meet the fault clearance times of the NER. A typical transmission line protection scheme comprises of: a main A transmission line protection; b main B transmission line protection; c back-up earth fault protection (integral with main A and main B protection devices in modern protection schemes); and d bay controller and integrated bay RTU (modern schemes only). 2.2.1.1 Main A and B protection Transend’s standard prescribes duplication of protection schemes designated as main A and Main B protection devices. Main A and main B protection devices will not be of the same make and model to prevent common mode failure. All main protection devices are based on either a current differential or impedance (distance) measurement principle or a combination of both. Current differential protection has the advantage of higher speed operations and fault discrimination. Accelerated inter-tripping schemes are required for distance protection to provide full transmission line coverage and to meet the NER fault clearance times. Page 13 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 2.2.1.2 Back-up protection Back-up protection is provided by zone 2 and 3 distance protection and definite time earth fault overcurrent protection. Typically, zone 2 has a time delay of 400 milliseconds and zone 3 has a time delay of one second. Modern microprocessor devices provide the current differential protection and the zone 2 and 3 distance protection as back up. They also enable a zone 1, instantaneous distance protection element on the loss of differential protection communications facilities. 2.2.2 Technology types The specific assets addressed in this asset management plan are protection devices installed over a period of up to 57 years and can be differentiated from one another by three main technology types: a Electromechanical devices; b Static devices; and c Microprocessor devices. 2.2.2.1 Electromechanical These were the first generation devices that operate via a mechanical force generated from the interaction of an electro-magnetic field created by current and/or voltage signals. Transend has several original 1960s commissioned protection devices installed on the transmission system. Electromechanical devices are inherently simple in construction and operation, but are not able to be self-supervised or provide disturbance and event recording facilities. As electromechanical, being the forerunner of new generation protection devices, they have been subjected to operational and environmental conditions during their service life to date. As a result the wear and tear and degradation on components over time is likely to cause the devices to fail, be slower in operation or drift in its operating characteristics. 2.2.2.2 Static Static devices were developed and introduced to the transmission system in the 1960s. They have minimal moving parts and employ electronic components to create protection characteristics. They, like the electromechanical devices are not able to be self-supervised or provide disturbance and event recording facilities. Transend has a significant number of static devices on the transmission system which were installed in the 1970s to replace electromechanical overcurrent devices in response to a number of major black-outs. Most static and electromechanical device types are no longer supported by manufacturers, leading to a declining of the spares holdings required to maintain these devices. 2.2.2.3 Microprocessor Microprocessor based devices were developed in the 1980s. They operate by the conversion of analogue signals to digital signals, which are then processed based on embedded firmware via a microprocessor. With the increase in processing power, modern microprocessor devices have more capability than earlier models. They are able to alarm for internal faults and provide additional fault detection from multiple protection algorithms and functionality such as disturbance and event recording, fault location and remote interrogation. Page 14 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 2.2.3 Technology population Table 1 and figure 2 represents the quantities of each type of technology installed on transmission line protection schemes. Most 220 kV transmission line protection schemes are microprocessor based due to the protection upgrade programmes undertaken over the past decade. Older electromechanical and static installations often applied different devices for specific functions such as phase fault, earth fault, disturbance recording, synchronising check and auto reclose. Newer installations tend to have two multifunction microprocessor devices per transmission line protection scheme. Table 1 Transmission line protection device technology types per scheme Scheme type Technology Electro Mechanical Static Microprocessor Total 110 kV transmission line 19 124 313 456 220 kV transmission line 4 20 171 195 Total 23 144 484 651 Figure 2 Transmission line protection device technology types per scheme 350 300 250 200 Electro Mechanical Static 150 Microprocessor 100 50 0 110kV Transmission Line 220kV Transmission Line Figure 3 depicts the technology types distributed amongst Transend substations. Most notably are Chapel Street, Farrell and New Norfolk substations containing large numbers of static technology devices; this also highlights the number of devices required per scheme compared to equivalent Page 15 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 microprocessor based schemes. Chapel Street Substation is planned for transmission line protection upgrade in 2014; Farrell Substation is planned for transmission line protection upgrade in 2016; and New Norfolk Substation is planned for transmission line protection upgrade in 2013. Figure 3 Technology types per substation Wesley Vale Wayatinah Tee Waddamana Ulverstone Tungatinah Trevallyn Temco Tarraleah Starwood Smithton Sheffield Scottsdale Rokeby Risdon Railton Queenstown Port Latta Paloona Tee Palmerston Norwood North Hobart Electro Mechanical New Norfolk Microprocessor Mowbray Static Mornington Meadowbank Lindisfarne Liapootah Knights Road Kingston Hadspen Gordon George Town Farrell Emu Bay Electrona Devonport Derby Creek Road Chapel Street Burnie Bridgewater Boyer Avoca 0 2.3 10 20 30 40 50 60 Age profile The age profile for transmission line protection devices is presented in figures 4 and 5. There are a significant number of electromechanical and static devices in service which have now exceeded Page 16 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 their expected service life. The service life for electromechanical protection devices is generally accepted to be 40 years and static protection devices is generally accepted to be 20 years. Such a determination is based on the expected design life of the devices mechanical and electronic components, the decline in the availability of spares and manufacturer support, the reduced performance levels and the increasing maintenance costs. A number of these devices are exhibiting such symptoms, which provide strong drivers for their replacement. Progressively the non-compliant and problematic devices will be replaced with modern equivalents. The shorter life expectancy of modern devices, which is expected to be predominately driven through a lack of manufacturer support and price driven build quality, will require a continuous cycle of asset replacements every 15-20 years. The major areas for attention are the transmission line protection devices aged between 21 and 40 years. The majority of these devices are static devices, exceeding their life expectancy. Figure 4 Transmission line protection device age profile 250 200 150 Electro Mechanical Microprocessor 100 Static 50 0 0-5 yrs 6-10 yrs 11-15 yrs 16-20 yrs 21-25 yrs 26-30 yrs 31-35 yrs 36-40 yrs >40 yrs Page 17 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 5 Transmission line protection age profile per scheme type 160 140 120 100 110kV Transmission Line 80 220kV Transmission Line 60 40 20 0 2.3.1 0-5 yrs 6-10 yrs 11-15 yrs 16-20 yrs 21-25 yrs 26-30 yrs 31-35 yrs 36-40 yrs >40 yrs Economic life The transmission line protection assets have an economic asset life of 15 years as defined by Sinclair Knight Merz (SKM) in its ‘Assessment of Proposed Regulatory Asset Lives’ document prepared in August 2013. Even though electromechanical devices have been allocated a physical lifespan of 40 years and static devices 20 years, the depreciation period has been assigned as 15 years due to the fact that it is the protection scheme that is depreciated and not the individual protection assets and it should be noted that a protection scheme may comprise of a combination of microprocessor, static and electromechanical devices. Over the past 10 years the following 34 substations have had transmission line protection schemes installed or replaced: • Bridgewater • Knights Road • Risdon • Burnie • Liapootah • Rokeby • Chapel Street • Lindisfarne • Scottsdale • Creek Road • Mornington • Sheffield • Derby • Mowbray • Smithton • Devonport • New Norfolk • Temco • Electrona • Norwood • Trevallyn • Emu Bay • Palmerston • Ulverstone • Farrell • Paloona • Waddamana • George Town • Port Latta • Wesley Vale • Gordon • Queenstown Page 18 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 • Kingston • Railton 2.4 Scheme functionality 2.4.1 Main protection devices Section 3.1 of the Protection of Transmission Lines Standard specifies the main functionality of the transmission line protection devices as: a Capability to detect all faults on the transmission line including those on multi-ended transmission lines; b Protection for all types of shunt faults; c Capability of detecting earth faults having a resistance of up to 100 ohms; d Switch On To Fault (SOTF) protection; e Fault location indication on the device and remotely through the SCADA system; f Phase segregated measurement and phase identification for the faulted phase; g Dynamic stabilisation against current transformer (CT) saturation; h Inter-tripping of remote breakers; i Three phase under voltage and over voltage protection; j Voltage transformer (VT) fuse failure protection with separate monitoring of individual phases. The fuse failure protection shall block the operation of any voltage operated function of the protection device; k Supervision of CT secondary, the output of which may be used to block the protection and to provide an alarm; l Capable of communicating all parameters including the protection settings and recorded events to the substation SCADA system and be capable of being configured remotely (via substation SCADA or separate communications interface). m Inbuilt event and disturbance recording with time and date tagged events recorded and displayed locally and remote. n Inbuilt distance protection capable of being independently switched into service permanently or automatically upon failure of the differential communications or any of the associated devices; o Three phase directional and non-directional over current and earth fault protection; p Circuit breaker failure (CBF) protection consisting of overcurrent check functions together with timers adjustable from zero to 300 milliseconds; q Inbuilt ‘stub’ protection when applied to breaker and a half and double breaker configurations; and r Trip circuit supervision (TCS) to monitor the associated trip circuit and circuit breaker trip coil. Page 19 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 2.4.2 Bay controller Section 6.1 of the Protection of Transmission Lines Standard specifies the main functionality of the bay controller as: a Single or multiple shot auto reclosing with freely configurable reclaim and dead time for each reclose shot; b Monitoring busbar voltages and transmission line voltages; c Monitoring the status of the bay and other relevant disconnectors and to provide logic for the interlocking scheme and for voltage selection for metering and protection applications; d The ability to be connected to the station SCADA system for alarms and monitoring and for circuit breaker control; and e Settings to allow synchronism check before auto reclose following a three pole trip. The synchronising check unit shall check for magnitude difference of voltage and frequency and phase angle difference of voltage prior to allowing closure of the circuit breaker. 2.5 Makes and models There is a wide variety of device makes and models installed across the transmission system reflecting the fact that in past years there was no policy concerning standardisation of scheme components. Transend is now actively seeking to standardise on a smaller number of device types to reduce the overheads associated with maintaining a diverse range of equipment. Transend have standardised on the Areva P543/P544 and the Schweitzer SEL311L models for the protection of transmission lines and are utilising the Foxboro SCD5200 as the bay controller. These devices comply with Transend standards having both current differential and distance protection functions and are suitable for most protection scheme applications. The Foxboro SCD5200 bay controller does not fully comply with the Transend standard as it is primarily a bay remote terminal unit (RTU) but this is an interim arrangement until the next review of the standard 110 kV transmission line protection scheme design is implemented. 2.5.1 Electromechanical devices There are still a small number of electromechanical devices installed on Transend’s network, most notably are the DPDL120 and DSF7 models of pilot wire differential protection installed at Rokeby, Creek Road and North Hobart substations and the Rokeby transition structure. The devices at Creek Road and North Hobart substations are all planned to be decommissioned by 2014 and all electromechanical devices should be removed from the transmission line protection schemes by 2016. Figure 6 and 7 show the number and location of these devices in service. Page 20 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 6 110 kV transmission line protection electromechanical devices 4 3.5 3 Avoca Creek Road 2.5 Farrell Knights Road 2 North Hobart Palmerston 1.5 Paloona Tee 1 Rokeby 0.5 0 CDG CTU DPDL120 DSF7 LH1D PBO RXAP6300 RXAP6302 RXAP6322 The GEC CDG and Metropolitan Vickers PBO are both three phase overcurrent protection whilst the English Electric CTU provides earth fault protection. The Compagne Des Compteurs DPDL120 and the GEC DSF7 are both pilot wire differential protection devices. The Brown Boveri LH1D and the Compagne Des Compteurs RXAP models are distance protection devices. Figure 7 220 kV transmission line protection electromechanical devices 4 3 2 George Town 1 0 XF3-40 The Relays Pty Ltd XF3-40 device utilises pilot cables to transfer inter-trip signals across short transmission lines. The devices are used only on the George Town – Comalco 220 kV transmission lines which are 1.2km long. 2.5.2 Static devices There is a range of static technology models installed on transmission line protection schemes and mainly on 110 kV circuits. From the planned replacement program, the variation of static device Page 21 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 models shall be reduced from 26 to one by the end of 2017. Figure 8 and 9 show the number and location of these devices in service. Figure 8 110 kV transmission line protection static devices Avoca 20 18 16 Boyer Burnie Chapel Street Creek Road 14 Farrell 12 George Town 10 Kingston 8 6 4 2 0 Knights Road Meadowbank New Norfolk North Hobart Palmerston Paloona Tee Risdon Tarraleah Tungatinah The ABB RXIB24, Email 2C149K7 and GEC CTIG39 are all basic overcurrent devices used for circuit breaker fail (CBF) protection. The GEC MCGG22, Schlumberger PSEL, PSWS and RSAS and Asea RXPE47 and RXIG22 are all earth fault devices with the PSEL and PSWS providing directionality. The Siemens 7SE121 is a dedicated fault locator. The Email 2SY110K18 is a dedicated synchronism check device. The Schweitzer SEL-2505 and SEL-2506 and the Lenkurt 937B are all Teleprotection devices used for inter-tripping. The Reyrolle THR, GEC YTS and PYTS, Schlumberger PDS2000B, Asea RAZOA and RAZOG, Brown Boveri LZ92 and Mitsubishi MDT-B151 are all distance protection devices. Page 22 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 9 220 kV transmission line protection static devices 5 4.5 4 3.5 Burnie 3 Farrell George Town 2.5 Palmerston 2 Sheffield 1.5 Wayatinah Tee 1 0.5 0 DM695 MCGG22 MPC-SB201 QUADRAMHO SEL-2505 SEL-2506 The only static devices installed on 220 kV transmission line protection schemes different to the 110 kV transmission line protection schemes are the GEC Quadramho distance protection device, Dewar DM695 Teleprotection device and the Mitsubishi MPC-SB201 phase comparison device. 2.5.3 Microprocessor devices Since 1995, Transend have been installing microprocessor devices on transmission line protection schemes. At present, microprocessor devices represent the majority of devices across all schemes with a variation of 36 models. Based on planned asset replacements and the standardisation strategy, the variation of models should be reduced to 23 by the end of 2022. Figure 10 and 11 show the number and location of these devices in service. Page 23 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 10 110 kV transmission line protection microprocessor devices 70 Boyer Bridgewater 60 Burnie Chapel Street 50 Creek Road Derby 40 Devonport Electrona 30 Emu Bay Farrell 20 George Town Hadspen Knights Road 10 Lindisfarne Mornington 0 Mowbray The Siemens 6MD665, GE Multilin C60, Areva C264 and ABB REC561 are all dedicated bay controllers. The Foxboro SCD5200 is essentially a Remote Terminal Unit (RTU) but was programmed to provide most of the bay controller functions in order to rationalise the number of devices in the recent transmission line protection scheme design. The Siemens 7SA63 models are primarily distance protection devices but operate as bay controllers with the distance protection function enabled as back up protection and the Siemens 7SJ642 is primarily a feeder protection device but is used as a bay controller on two particular schemes and as an auto reclose device on four schemes. The Siemens 7VK512 is a dedicated auto reclose device. The Areva P122 and P821and Siemens 7SV600 are basic overcurrent device used for CBF protection. The Dewar DM1200 is a Teleprotection device used extensively throughout the network. The ABB SPAU140C is used for synchronism check. The Siemens 7SA522, GEC LFZP122, ABB REL316 and REL511 and Schweitzer SEL321 and SEL421 models are used only as a distance protection device. The Siemens 7SD511 and 7SD522 are dedicated current differential protection devices and the Areva P543, Siemens 7SD523 and Schweitzer SEL-311L are current differential with distance protection. The Areva P543 also provides the auto reclose functionality in the recent transmission line protection scheme because the Foxboro SCD5200 is not easily programed to perform this function. Page 24 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 11 220 kV transmission line protection microprocessor devices 30 25 Burnie Chapel Street 20 Farrell George Town Gordon 15 Hadspen Liapootah 10 Lindisfarne Palmerston Sheffield 5 Waddamana Wayatinah Tee 0 Devices used on the 220 kV transmission line protection schemes are similar to the 110 kV transmission line protection schemes other than the ABB RCRA100 disturbance recorder and RELZ100 distance protection device and the CSD Hathaway IMS8 disturbance recorder. The Siemens 7SD512 differs from the 7SD511, the GEC LFZP111 differs from the LFZP122 and the ABB REL521 differs from the REL511, all offering single phase tripping which is required for single phase auto reclose of the 220 kV network. The GE Multilin L90 multifunction device has been used recently for the circuit breaker and a half switchyard re-configuration at George Town because the Schweitzer SEL-311L does not provide multiple current inputs. Transend is aware that Schweitzer is planning to discontinue the production of the SEL-311L multifunction device in which Transend will plan to implement the L90 as the new standard main B transmission line protection device. 3 Condition monitoring practice Protection devices that are in good condition can be expected to reliably operate (isolate circuits) when they detect a fault. This action will prevent equipment damage and power system instability. Practically, the only way to determine if a device is likely to operate when required is to perform a test. These functional tests are crucial for protection device condition assessment or preventive maintenance. Deterioration of condition is of most concern with the older electromechanical and static devices in service. Protection devices typically degrade in condition in the following ways: a Electromechanical devices tend to seize if not ‘exercised’ or trip contacts build up corrosion leading to high resistance circuits. Periodical testing will detect the slower operating performance or non-performance; b Static devices may suffer from the degradation of the materials in general and electrolytic capacitors in particular. Periodical testing will detect if certain internal components may have failed or calibration has drifted; and Page 25 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 c Newer microprocessor devices may exhibit quality issues relating to their hardware and firmware implementation often giving rise to common failures across a batch. The ability of the newer microprocessor devices to run self-diagnostic software help to detect failures before protection mal-operation occurs during transmission system fault detection. The condition of transmission line protection assets are assessed at regular intervals during periodic maintenance (routine test) programs. In the case of modern microprocessor devices, condition related issues are immediately alarmed by self-supervision functions through the SCADA system. Transend’s policy for condition monitoring of secondary assets is to perform functional and secondary injection testing based on the following criterion: d Devices with self-supervision are tested at six year intervals; e Devices without self-supervision are tested at three year intervals; and f Device that have been re-configured by either modification to settings/firmware or wiring are tested at the time of modification. Protection manufacturers recommend that devices with self-supervision do not require continued injection testing following installation, accordingly the above policy is currently being reviewed. The process of protection testing is to simulate real system fault conditions at the terminals of the device and compare the devices output response to an expected response as a percentage of error. Tolerance limits are set to determine whether the protection device is operating correctly. Trending of the percentage error is not performed to determine the condition of the protection device as it is generally accepted that calibration drift within the testing tolerances does not give an accurate measure of device wear, whereas calibration drift outside of the testing tolerances does and is recorded as a ‘defect’. Therefore the condition monitoring aspect of periodic protection testing is the capture of device defects. Similarly devices that have failed, usually found either during fault mal-operation or from selfsupervision alarms are also recorded as device defects providing condition monitoring information. 3.1 Defect management practices Asset defects are recorded directly against the asset registered in the asset management information system (WASP). The record captures the date of the defect in order to report the age of the device when the defect occurred and categorised as either a ‘hardware failure’ or a ‘design error’. A hardware failure is a failure that was a result of the manufacture or breakdown of the device and a design error is the result of human action such as incorrect application of settings or poor installation. Only hardware failure defects are used to determine the device condition and asset risk reports as they provide information on the condition of the asset model rather than its implementation. The secondary system asset risk methodology is discussed in more detail later in this document. 3.2 Asset Condition Summary The condition of transmission line protection assets are assessed at regular intervals during periodic maintenance testing. In the case of modern microprocessor devices condition related issues are immediately alarmed by self-supervision functions through the SCADA system. Page 26 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 The assets assessed with a poor condition are tabulated in Appendix A of this plan. The following sub-sections details the high risk elements of the condition summaries. 3.2.1 Electromechanical Over time all electromechanical devices degrade due to atmospheric conditions and aging which eventuate into high resistance contact, sticky and sluggish moving parts and change in operating characteristic due to loss of spring tension and magnetism. The RXAP model of electromechanical device is of particular concern as they are a switched electromechanical distance protection device comprising of a single measuring element. They have been measured as slow in operation during periodic maintenance tests and have failed to initiate circuit breaker auto reclose during fault clearance. These devices are physically large, requiring three people to lift the device onto the protection panel, transportation of a spare would require a utility vehicle and there is limited technical expertise in Tasmania to undertake the corrective maintenance. Therefore, replacing a failed device with an identical spare is not practical and corrective maintenance would involve installation of a different device resulting in higher corrective maintenance costs. Electromechanical devices do not have the functionality of modern numerical devices such as disturbance recording, fault locating, and integrated SCADA functionality. 3.2.2 Static There are a number of static device types in-service on the transmission system that are also showing signs of condition degradation, typically requiring regular card replacements to sustain their functionality. Spares are no longer available from the device suppliers hence it is important that a program of replacements for these devices be sustained to provide spares. The GEC CTIG39, Asea RXPE47 and Schlumberger PSEL3000 are all obsolete with no manufacturer support. Transend do not have spares for these models and all devices are more than 5 years past their designed life expectancy. Static devices do not have the benefits of modern microprocessor devices such as disturbance recording, fault locating, self-monitoring and integrated SCADA functionality. With the lack of self-supervision, periodic maintenance frequencies are double that of microprocessor devices and the reliability of the devices is not guaranteed between periodic maintenance tests. 3.2.3 Microprocessor The only microprocessor device installed on transmission line protection schemes that has been assessed with a poor condition is the CSD Hathaway disturbance recorder. The poor condition of this asset does not present a risk to the transmission circuit as this device is not used to initiate fault clearance; rather it is used to capture event records during the fault clearance by the main protection devices. This device has been assessed with a poor condition based on product obsolescence, the lack of spares, difficulty to maintain due to little product familiarity and the lack of functionality as modern devices incorporate the disturbance recording into the main protection devices. Additionally, the GEC LFZP111 and LFZP122 and the ABB RELZ100 distance protection devices have a medium condition rating due to obsolescence and lack of functionality. A basic condition assessment has been carried out on all transmission line protection relays to quantify the asset condition based on common factors. A health score has been formulated to identify the assets of lower condition to include within the risk assessment during the investment Page 27 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 evaluation process. Factors such as manufacturer support, spares availability, functionality and maintenance complexity have been considered within the condition assessment. Figure 12 depicts the condition of transmission line protection devices for the 110 kV and 220 kV scheme specifications. The protection schemes assessed with a poor condition will be targeted for replacement as a priority. There are more protection devices identified as poor condition on the 110 kV transmission lines. With the current and proposed replacement programs, all 136 devices identified with poor condition should be replaced by 2018. Figure 12 Transmission line protection devices condition summary 300 250 200 110kV Transmission Line 150 220kV Transmission Line 100 50 0 Poor Medium Good 3.3 Special operational and design issues 3.3.1 Operational issues Transend’s recent protection schemes (as with the rest of the transmission system assets) are the product of previous network management philosophies, system design assumptions and installation practices that have evolved over time. New performance criteria and changes in regulations bring about situations where protection schemes that were acceptable in the past, are possibly no longer compliant with modern rules and operating conditions. In some situations, protection schemes may remain in service until the first opportunity to change the protection scheme. Additionally, the availability of inter-substation communications bearers limits the performance and redundancy requirements of the protection scheme. Over time communications bearers are installed to address these identified deficiencies. Page 28 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 A number of scheme shortcomings and system limitations have been identified from various system studies (due to the above factors). Such transmission line protection limitations are as follows: a Knights Road–Electrona 110 kV transmission line This transmission line cannot be operated normally closed due to issues with the distance protection coordination in the area. It is planned to remove this restriction as part of the Huon area augmentation project by installing duplicate unit protection on all of the effected circuits. This will require a transmission line protection upgrade on all ends of the Chapel Street–Knights Road– Kingston, the Chapel Street–Electrona–Kingston, and the Knights Road–Electrona transmission lines, as well as installation of an optical fibre communications bearer to Knight Road Substation. This project is presently underway. b Farrell–Que–Savage River–Hampshire–Burnie 110 kV transmission line This transmission line normally runs with the B152 circuit breaker open at Hampshire; hence the loads are radially supplied from Burnie and Farrell substations. The two distance protection schemes at Burnie and Farrell are configured to be operated with the circuit breaker at Hampshire closed; however, a transmission fault would then result in the complete loss of supply to Hampshire, Savage River and Que substations. Due to the radial configuration of the transmission line distance protection, signalling cannot be implemented between Burnie and Farrell substations and fault clearance beyond the Que tee is slower than the requirements of the NER. Options are being considered to reconfigure the transmission line and associated protection at these substations enabling the line to be operated with the B152 circuit breaker permanently closed at Hampshire. This is to be re-evaluated only if additional connections are required in the future. c 220 kV transmission line The protection on this transmission line is inadequate due to there being only single current differential protection devices installed at For a failure of the main protection devices or the associated communications circuit, fault clearance relies on the The impact of this arrangement is the back-up distance protection at loss of generation at for a transmission line fault on the transmission line. An event of this nature happened in February 2007, when a transmission line fault occurred due to a lightning strike concurrently with a disruption of the microwave communications bearer. The fault was isolated at resulting in the This circuit is a connection asset with loss of As such the upgrade will need to be negotiated with the customer to be progressed. It is proposed to seek advice from regarding upgrading this scheme. Additional communications bearers will be required and possibly a line VT at Operating instructions state that the transmission lines must be taken out of service on the loss of the single protection communications. Additionally, the impact of this slow fault clearance is the possible loss of synchronism of the power stations for a transmission line fault during a communications failure. 3.3.2 Substation design issues The transmission line protection schemes for the George Town–Comalco 220 kV transmission lines 4 and 5 are currently housed in the one panel. This presents a risk that a panel fire will affect both schemes resulting in a double circuit outage. There is also a risk of an inadvertent fault due to human intervention that can occur during a planned single circuit outage for maintenance which could result in the in-service transmission line to trip. A double circuit outage on these circuits will Page 29 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 result in a complete loss of supply to the Depending on the duration of the outage this will mean could suffer a loss of production or permanent plant damage. The protection for these circuits was scheduled to be replaced in 2006 with individual circuit cubicles. However these works were delayed due to early performance issues with the C264 bay controllers. The replacement panels are installed and are waiting pre-commissioning. These upgrades will be proceeding in the near future. Modern protection scheme designs include enclosed panels for housing the devices. This design aligns with the substation fire suppression strategy in which fine water mist is used to extinguish early panel fires. This system will not work where protection devices are installed in open racks as has been the case for protection scheme prior to 2002. 3.4 Asset compliance Transmission line protection is required to meet the compliance requirements as contained in the NER, which define that protection schemes must be designed and installed to meet minimum levels of: a operating time; b redundancy; c backup protection; d auto re-close synchronisation facilities; and e impact on power system stability. A number of the transmission line protection schemes do not meet the technical requirements of the NER, but are covered by the grandfathering derogation until modified. When these schemes are replaced they will need to meet prevailing NER standards which are more onerous than standards that exist at the time of the original installation. In many cases this will involve investment in additional communication bearers in order to install fully redundant future systems. A number of transmission line protection schemes do not meet the technical requirements of the NER, but are deemed to be compliant until the scheme is upgraded. These schemes are: f Tungatinah–Lake Echo–Waddamana 110 kV transmission line 1 and 2 The protection schemes on these transmission lines were found not to meet the redundancy requirements of the NER due to the duplicated accelerated distance protection schemes utilising the same communication bearers. The impact of this non-compliance is the possible loss of synchronism at power stations for a transmission fault during a communications failure. It is proposed to upgrade the communications for this scheme by installing a fibre optic link between and the Liapootah–Palmerston 220 kV transmission line OPGW. The next major works planned for these circuits will be the redevelopment of Tungatinah Substation. It is proposed to incorporate the communications upgrade as part of this project. It is proposed to bring these protection schemes to full NER compliance as part of the Tungatinah Substation redevelopment project. g Meadowbank–New Norfolk 110 kV transmission line The protection schemes on this transmission line were found not to meet the clearance time requirements of the NER for a 3 phase fault due to there being no accelerated schemes installed. The impact of this non-compliance is the potential loss of synchronism at Page 30 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 for a transmission line fault. It is proposed to investigate the options for duplicate communication bearers during the next scheduled protection replacement project for this circuit. It is proposed to bring the protection scheme to full NER compliance as part of the Tungatinah Substation redevelopment project. h Farrell–Rosebery–Queenstown 110 kV transmission line This transmission line protection does not to meet the clearance time requirements of the NER due to there being no accelerated schemes installed. The impact of this non-compliance is the possible loss of synchronism at for a transmission line fault. It is proposed to install OPGW during the next scheduled protection replacement project for this transmission line circuit. It is proposed to install a duplicated communication in time for the protection replacement project at Farrell Substation. i transmission line This transmission line protection does not meet the redundancy requirements of the NER. This is due to the installation of a single accelerated protection scheme. The impact of this non-compliance is the possible loss of synchronism of the generators for a transmission line fault during a communications failure. It is proposed to investigate the options of installing to address the NER nonduplicate communications between compliance. 4 Asset Performance Performance levels of Transend’s transmission line protection population are assessed using a combination of internal performance monitoring measures and external benchmarking. 4.1 Service obligations for prescribed assets Transend’s performance incentive (PI) scheme, which is derived from the Australian Energy Regulator’s (AER) Service Standards Guideline, is based on plant and supply availability. The PI scheme includes the following specific measures: a b plant availability: i transmission line critical circuit availability; ii transmission line non-critical circuit availability; and iii transformer circuit availability. loss-of-supply event frequency index: i number of events in which loss of supply exceeds 0.1 system minutes; and ii number of events in which loss of supply exceeds 1.0 system minute. Full details of the PI scheme and performance targets can be found in Transend’s TSMP. Page 31 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 4.2 Service obligations for non-prescribed assets 4.2.1 Major Industrial customer connections Transend have a number of direct connections to major industrial customers through transmission lines. The following transmission line protection schemes are integral to those connections: • • • George Town-Comalco No.4 and No.5 220 kV transmission lines; George Town-Temco No.1 and No.2 110 kV transmission lines; and George Town-Starwood 110 kV transmission line. The individual connection agreements describe the level of service and performance obligations required from the associated connection assets. 4.2.2 Transend has a PI scheme in place with under its Connection and Network Service Agreement (CANS 2) for connection assets between the two companies. The PI scheme includes PI scheme is described in more detail in the connection asset availability. The CANS 2 connection agreement. 4.2.3 Other generation sources Transend also have direct connections to generation sources through transmission lines. The following transmission line protection schemes are integral to those connections: • • • Studland Bay-Bluff Point-Smithton 110 kV transmission line protection at Smithton; AETV-George Town 220 kV transmission line protection at George Town; and George Town Converter-George Town 220 kV transmission line protection at George Town. The individual connection agreements describe the level of service and performance obligations required from the associated connection assets. 4.3 Key Performance Indicators (KPI) Transend monitors transmission line protection performance for major faults through its incident reporting process. The process involves the creation of a fault incident record in the event of a major transmission line protection failure that has an immediate impact on the transmission system. The fault is then subjected to a detailed investigation that establishes the root cause of the failure and recommends remedial strategies to reduce the likelihood of reoccurrence of the failure mode within the transmission line protection population. Reference to individual fault investigation reports can be found in Transend’s Reliability Incident Management System (RIMSys). For transmission line protection failures that do not initiate a transmission system event, such as minor failure or defects, Transend maintains a defects management system that enables internal performance monitoring and trending of all transmission line protection related faults or defects. 4.3.1 Protection performance Protection functions are required to operate in a secure and reliable manner to ensure that primary system faults are isolated with the least disturbance to the rest of the network. Further, it is Page 32 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 important that transmission line protection co-ordinates appropriately with downstream substation protection schemes to optimise transmission system availability. 4.3.2 Disturbance recording Accurate disturbance recording functions are required to ensure that system faults and device operations can be reviewed to ensure systems are performing correctly. 4.3.3 Auto-reclose The reliable performance of auto-reclose facilities is important to re-establish supply and maintain network security in the event of transient transmission line faults. 4.3.4 Fault location The ability to locate a transmission line fault is critical to enable the outage duration times and associated costs to be kept to a minimum. Modern devices have integrated distance to fault functions which can transmit an estimated distance to the fault from each end through the SCADA system to the Network Control Centre. 4.3.5 Performance summary The performance of protection assets relates to how well they perform against the original specification and intended design functionality characteristics. The performance monitoring system is being continually improved to better relate fault events to specific assets. In addition, Transend has specified a set of protection assets key performance indicators to better measure and manage protection performance within the Electrical Protection Assets Key Performance Indicators document. Transend will continue to develop automated reports for the performance of transmission line protection assets, monitoring the trends and effectiveness of mitigating strategies. 4.3.5.1 Electromechanical devices Older electromechanical protection devices have the tendency to be slow in operation when not regularly exercised. This slow operation could result in a faulty transmission circuit not being isolated within the timeframe as defined in the NER. Such an example of this degraded performance was observed on three occasions between June 2004 and February 2005 when the RXAP6300 on the Knights Road-Kermandie 110 kV transmission line operated slowly for a transient fault resulting in blocking of the auto reclose device and extended outages to the Kermandie Substation. This device was tested as having an operate time of 100msec, not including the circuit breaker opening time, whilst the NER allows a fault clearance time of 120msec on the 110 kV network. 4.3.5.2 Static devices Static devices, may still be able to perform as intended in the short term, however the shortage of spares will inevitably impact on static device protection performance. It is proposed to initiate an incremental replacement program for static devices to mitigate the impact of spares unavailability. An example of this was in February 2007 when the YTS distance protection device on the Palmerston-Arthurs Lake 110 kV transmission line was found powered down during periodic Page 33 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 maintenance testing. This was due to a failed power supply card and it was suspected to have been in that condition for approximately 18 months. Spare cards were used to repair the failed device. Additionally, in May 2009 the PDS2000B distance protection device on the Tungatinah-Butlers Gorge-Derwent Bridge 110 kV transmission line was found powered down during periodic maintenance testing. Again this was due to a failed power supply card and it is unknown how long this device was in this condition. 4.3.5.3 Microprocessor devices Minor technology integration issues associated with microprocessor devices have been far outweighed by the benefits. Performance improvement is expected to become more evident as electromechanical and static devices are replaced with microprocessor devices. In most cases, defects found with some models of microprocessor devices are due to incorrect application of settings. This can be attributed to the complexity of the device and unfamiliarity with the model. An example of this occurred in March 2006 when the 7SD511 current differential protection device on the Bridgewater-Lindisfarne 110 kV transmission line operated for a fault on the WaddamanaBridgewater 110 kV transmission line. Post fault investigations revealed that the 7SD511 device on the Bridgewater-Lindisfarne 110 kV transmission line had been set to look at current flow in the reverse direction. During normal load current the protection scheme would have seen a small amount of differential current but not enough to operate; with the higher current flow during the fault on the adjacent transmission line, the differential current increased causing the protection device to operate. This resulted in the total loss of load to Bridgewater Substation. Modern microprocessor devices tend to mal-operate due to firmware failures. The maintenance of firmware updates is difficult due to the requirements to download firmware, then software and then testing to prove successful implementation. Prior to the firmware upgrade, there is generally a period of communication and investigation involving the device manufacturer. Examples of this were observed with the REL511 distance protection devices when between November 2002 and November 2006 nine devices failed at various locations across the transmission network. For each failure, the device was sent back to ABB for repair and following investigations they identified a firmware bug that resulted in continuous writing to memory and subsequent hardware failure. ABB issued a new firmware version that Transend maintenance personnel applied to 16 devices. 4.4 Benchmarking Transend participates in various formal benchmarking forums with the aim to benchmark asset management practices against international and national transmission companies. Key benchmarking forums include: a. International Transmission Operations & Maintenance Study (ITOMS); and b. Transmission survey, which provides information to the Electricity Supply Association of Australia (esaa) for its annual Electricity Gas Australia report. In addition, Transend works closely with transmission companies in other key industry forums, such as CIGRE (International Council on Large Electric Systems), to compare asset management practices and performance. Page 34 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 4.4.1 ITOMS benchmarking ITOMS provides a means to benchmark performance (maintenance cost & service levels) between related utilities from around the world. The benchmarking exercise combines all Protection, SCADA and communications assets into one distinct category. Further details relating to the ITOMS studies are provided in ITOMS reports which are held by Transends Network Performance and Strategy team. In general, poor protection performance results from either mal-operation of older and less reliable equipment prior to replacement, incorrect installation or human error during capital or maintenance work. Figure 13 illustrates Transend's benchmarked protection, SCADA and communications performance against all other ITOMS participants for the last four reporting periods. Figure 13 1 ITOMS Protection SCADA and communications benchmarked performance chart1 The optimal performance location on the scatter plot is located in the upper right hand quadrant because, in this quadrant, service level is at its highest at the least cost. The international benchmarked averages (cost & service) are shown as the centre crosshairs, with the diamond shapes representative of surveyed participant utilities and regional averages shown as triangles marked NA (North America), EUR (Europe), ASP (Australia South Pacific), and SCAN (Scandinavia). Page 35 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Figure 13 shows that from ’05 to ‘07 Transend recorded an increase in maintenance costs and an increase in performance which can be attributed to: a. Transend’s protection and control maintenance cycle resulted in a large proportion of periodic maintenance scheduled during ITOMS 2007 period. Maintenance tasks have been distributed more evenly for following years, reducing such peaks of intensive maintenance from occurring. b. Transends performance improvement in ’07 was mainly due to the replacement of older and less reliable protection and control devices in ‘06 and the reduction of works undertaken as a part of the ’03-’09 capital works program. The trend shift from ’07 to ’09 shows that Transend recorded a continued increase in service performance to be positioned better than the ITOMS international average, And a decrease in maintenance costs which can be attributed to: c. Maintenance services were in-sourced during 2008 by forming regional teams to perform preventive, corrective and emergency response (call roster) activities at lower than contract rates, this led to efficiency gains reducing operational and maintenance costs. d. Ramping down of capital works during the end of ’04-’09 revenue period and improved work practices through in-house maintenance services. From ’09 to ‘11 Transend recorded a further decrease in maintenance costs to be positioned better than the ITOMS international and Australia South Pacific (ASP) averages, and also recorded a decrease in service performance which can be attributed to: e. Regular replacement of older more maintenance intensive protection devices resulted in a decrease in testing frequency and further efficiency gains derived through the in-sourcing of maintenance services resulted in reduced costs. f. An increase in Transend’s capital works program resulted in an increased exposure to inadvertent protection operations. With multiple projects ensuing, project resources were stretched leading to insufficient contractor supervision. This AMP aims to ensure that the maintenance procedures and timeframes applicable to protection, SCADA and communications have been reviewed and updated where needed to ensure that Transend continues to provide acceptable system service levels whilst maintaining cost effective maintenance and operation costs to continue providing positive benefits to our customers and shareholders. Section 7 of this AMP contains the relevant opex and capex management plans to ensure strong service levels and low maintenance spend continues to be delivered. 5 Risk The risk assessment for transmission line protection schemes and devices has been approached from a company-wide perspective (business risks) and will also be examined at the level of asset risk. Page 36 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 5.1 Business risks The following key business risks have been identified: a non-compliance – Transend has identified all NER non-compliant protection issues and mitigation strategies as per the NER compliance assessment; b asset management – Transend has identified that foreseeable asset performance issues that impact on the operation of the power system, property damage and/or loss of life is a major risk to the business; c personnel constraints – Transend has acknowledged the resourcing constraints, both internal and externally, to the electrical industry and developed and carried out a resourcing strategy to address some of the issues associated with technical resources and appropriate competencies; and d supplier support considerations – Transend acknowledges that equipment suppliers generally provide spares and specialist support for their products only up to a limited time beyond the design life of the equipment, and have therefore implemented a spares policy that assists with maintaining protection assets beyond that provided by original equipment manufacturers. In 2008 Transend audited the spares holding of non-obsolete protection devices against the spares policy and procured $420,000 of spare protection devices to ensure appropriate management beyond product obsolescence. 5.2 Asset risk The risk of protection failure is usually qualified with statements like ‘failure of the protection scheme will result in loss of supply to customers’ and ‘protection assets are required to minimise damage to primary equipment’; however by quantifying the risk based on the condition of an asset, a more accurate assessment can be achieved ensuring replacement programs target those assets that are the highest risk to the transmission system. By calculating the risk in financial values, it is possible to include risk in Net Present Value (NPV) analysis process and compare risk across different asset classes. In late 2010 Transend engaged EA Technologies to implement a condition based risk methodology tool known as Condition Based Risk Management (CBRM). EA Technologies is a UK based consultancy company with decades of asset management experience within the electricity industry; however, they had never implemented P&C assets into their CBRM tool, or developed a methodology for calculating asset risk for relays. Transend have developed a methodology that aligns with the tacit knowledge of our P&C assets. Risk includes a consequence, likelihood and a severity. Additionally, the risk is governed by the type of failure of the P&C equipment. 5.2.1 Criteria for calculating asset risk For a protection asset to initially qualify for the asset risk assessment it must first exceed either of the most critical of condition criteria as follows: a Product obsolescence – The model of protection relay must be confirmed by the manufacturer as obsolete or soon to be obsolete and no longer supported. This is a critical trigger for asset replacement as it indicates that spares will start to deplete. As protection relays age, the rate of failure increases. Normal operational maintenance practices will ensure Page 37 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 a fast return of service; however, once dedicated spares are depleted, timeframes and costs to return the service will increase. b Self-supervision – Since relay technology incorporated the microprocessor, the ability of a relay to monitor its own health has proven a beneficial feature. This feature reduces the operational expenditure as it is directly linked to Transend’s preventive maintenance policy and it alleviates the risk of failure to operate because failure are known and relays are replaced within eight hours after failure. 5.2.2 Consequence of protection failure The consequence is expressed in dollars as these are tangible values. The consequences identified for failure of a protection relay are: a Unserved energy – Unwarranted operation of a protection relay can result in the disconnection of customer load. The amount of MW load disconnected for a period of time gives a value of energy in MWh. To convert this into a financial value it is multiplied by the Value of Customer Reliability (VCR) which accounts for all the financial impacts of unplanned disconnection of customer load. Where redundancy is built into the primary circuit, continuity of supply to customer loads will be maintained and the value of unserved energy will be zero. b Contiguous unserved energy – Protection relay failure during a circuit fault requires the operation of backup protection resulting in disconnection of upstream circuits. This causes more load to be disconnected and results in a higher value of unserved energy. It is these failures that have the highest impact on Transend customers. c Unplanned refurbishment – Once dedicated spares for a model of protection relays have fully depleted, the cost to replace a failed protection relay with a different model of relay includes: i procurement of a new replacement relay; ii re-design of the scheme circuitry and associated drawings; iii calculating new settings for the replacement relay; and iv installation of the new relay and re-wiring of the scheme circuitry. 5.2.3 Intangible consequences Primarily, protection relays are required for the disconnection of faulted primary equipment to maintain power system stability, but in addition, protection may minimize damage to primary equipment, chances of bush fire start or human death from contact with live equipment. However, these consequences are difficult to justify given that protection systems are designed with backup and although backup fault clearance times are longer, there is no evidence to substantiate that protection failure will increase the consequence. For this reason, the consequence of primary equipment damage, bush fire start and human fatality are not considered as a risk of protection relay failure. 5.2.4 Likelihood The likelihood of a protection relay failure is derived from failure records and the expected end of life. The likelihood is expressed as a percentage and known as the ‘failure characteristic’. Page 38 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 a Failure characteristic – The failure characteristic is a basic exponential characteristic representing the number of relay failures per year per relay of the model. This exponential increase is sometimes referred to as the ‘wear-out’ portion of the ‘Bathtub Curve’. The characteristic is determined by setting a starting rate of failure and an ending rate of failure and plotting an exponentially increasing rate of change between those two points. b Starting percentage of failure - The starting rate of failure is based on the average number of failures per year of the model over the last three years per relay. c Ending percentage of failure – The expected design life of a microprocessor relay is 15 years, a static relay is 20 years and an electro mechanical relay is 40 years. The end of life occurs when the ending rate of failure is deemed as 100 per cent failure of the model and is set to occur at twice the design life of the asset. 5.2.5 Severity The severity of the failure is dictated by a number of factors which are multiplied together when they have an effect on the same consequence. The severity factors are as follows: a Spares depletion date – The spares depletion date triggers the start of the risk of unplanned refurbishment. The predicted date that spares will have depleted is dependent on the date the manufacturer ceases to supply replacements of and repair services for the model of relay, the number of spares being held in stock and the failure characteristic. From the date that the support services cease the spare stock begins to deplete at the predicted rate of failure until such time as the spare stock reaches zero. b Redundancy – Redundancy or duplication in a protection scheme allows a single relay to fail without depleting the schemes ability to clear a fault on the primary circuit. Redundancy in a protection scheme alleviates the risk of contiguous unserved energy. c Self-supervision – Self-supervised equipment monitors the health of its internal operation such as the power supply, digital processing and memory capacity. Some modern relays even monitor the health of output contacts. When a self-supervised protection relay fails it alarms, initiating immediate corrective maintenance. The self-supervision function alleviates the risk of contiguous unserved energy. d Primary circuit’s exposure to faults – This risk is relevant only if the protection equipment fails to operate at the instance of a fault on the primary system. Some primary circuits may not be as exposed to natural faults, such as lightning or wind-blown vegetation. Transformers are not as affected by wind storms as HV feeders are, hence this is a factor in the consequence of protection failure. The severity of primary fault occurrence is used in the risk of contiguous unserved energy. 5.2.6 Failure type Relays can and have been observed to fail in two ways due to degradation of the hardware or firmware components. Failures due to human intervention, such as incorrect settings or ‘finger faults’ are not included in the calculation of protection induced risk as the intent of determining the risk is to predict the end of useful life of the asset. Relays usually fail where it does not operate when intended and usually occurs due to failure of the internal power supply, a component or by seizure of moving parts. This type of failure has an effect on risks such as unplanned refurbishment, non-compliance with the NER, human fatality, Page 39 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 contiguous unserved energy and primary equipment damage. Failure to operate when required is the most common type of failure and is given an 80 per cent rate of occurrence. The other type of failure observed in relays is operation when not required either without a system fault present or operating for a fault outside of the area it is protecting. This type of failure due to equipment degradation is less common and given a 20 per cent rate of occurrence. These false operations usually occur due to failure of internal components that are used to set the operate limits such as spring tensions in electromechanical relays, leaks in electrolytic capacitors or poor solder joints in static protection relays, loose connection in potentiometers associated with the timers or a firmware ‘bug’ in a microprocessor relay. This type of failure effects risks such as unserved energy, unplanned refurbishment and non-compliance with the NER. 5.3 Risk analysis and mitigating strategies The condition analysis shown in the above mentioned appendices can be used to highlight the suspected probability of failure and underlying risk. The mitigating strategies to reduce or eliminate the identified risk, taking into account the probability of the risk and the possible impact is to replace whole protection schemes with modern, cost effective and standardised equipment. Where individual devices are identified as high risk and require immediate replacement, this shall be undertaken as a one off individual device replacement project. An example of this strategy being implemented was the replacement of the RXAP6300 device on the Knights Road-Kermandie 110 kV transmission line following the events mentioned in the performance summary of this asset management plan. For the business risks identified above, the following mitigating strategies shall be followed: a non-compliance – maintain a Protection Compliance Plan. Studies are conducted by Transend’s Transmission Operations Group following changes in the transmission network. The NER compliance status is to be used within the asset risk methodology to drive asset replacement and augmentation programs; b asset management –maintain good asset records, asset management plans and technical standards ensuring that policies such as standardisation and spare holdings are followed throughout the business and by Transend’s contractors. Development of standard designs will lock in equipment models ensuring alignment with the strategy to minimise the diverse range of device models; c personnel constraints – investigate the option of performing periodic maintenance testing less frequently on self-supervised protection devices, thus freeing up skilled resources to perform more of an asset acceptance role ensuring higher quality installations of protection schemes; and d supplier support considerations – standardise on acceptable protection devices ensuring that manufacturer support is an important factor in product selection. 5.4 Monitoring and review Whilst periodic testing provides one indication of protection performance, the actual performance under fault conditions also provides a valuable indication of protection integrity. Of course these events cannot be a substitute for periodic testing since some protection will not be subjected to system faults and indeed some protection may never be called upon in its lifetime to operate for a fault. However, the non-operation of protection not directly involved in a particular fault may provide an indication that, in at least some aspects, the protection is functioning correctly. For these Page 40 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 reasons, a comprehensive analysis of protection operation under fault conditions is always carried out and also to determine if further field testing is required. The fault data captured by modern protection schemes also provides an indication of protection performance under fault conditions. 6 Demand analysis 6.1 Planned augmentation Transend’s requirements for developing the transmission system are principally driven by five elements: a Load forecasts; b New customer connections; c New generation projects; d System security criteria; and e NER compliance. Details of planned network augmentation works can be found in Transend’s ‘Annual Planning Report’, which is updated on an annual basis. 6.2 Asset specific implications Proposed network augmentation projects identified in the ‘Annual Planning Report’ will include the installation of appropriate protection and control assets. This will increase the number of protection and control assets within the network, resulting in higher operational and maintenance costs. 7 Lifecycle management plan 7.1 Issues summary The major issues identified in the review of transmission line protection schemes are: a the management of standard transmission line protection scheme designs to increase asset performance and lower operating and training costs; b to continue to develop a condition based risk methodology to provide improved replacement programming; c the need to review transmission line protection scheme settings to ensure compatibility and correct co-ordination with other protection assets; d to continue fault analysis and develop automated reports to determine asset specific and system performance; e to continue rigorous management of microprocessor device firmware issues; f to continue the review of fault locating facilities to ensure that these assets are performing as required; and Page 41 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 g the need to consider the implementation of IEC61850 into transmission line protection schemes. 7.2 Maintenance plan The performance of transmission line protection schemes is sustained by preventive maintenance testing and corrective maintenance activities. All protection devices in Transend substations are periodically tested to ensure that they are performing correctly as designed. 7.2.1 Preventive maintenance Each protection scheme is tested to determine the health of the devices and corrective maintenance work resulting from the tests is performed when identified. The policy for periodical maintenance testing is based on the following: a self-supervised devices are to be tested at six yearly intervals; and b non self-supervised devices to be tested at three yearly intervals. At present, Transend is investigating the option of minimising the testing regimes for selfsupervised devices as advised by protection device manufacturers. This strategy may involve the reallocation of maintenance resources to perform testing and asset acceptance of new installations. The outcomes of this strategy may be reduced maintenance costs, minimised human error faults and more efficient use of maintenance resources. This strategy is yet to be finalised. 7.2.2 Corrective maintenance Corrective maintenance of transmission line protection assets is initiated by either: a device defects found during periodical maintenance testing; b device defects alarmed by self-supervision through the SCADA system; c device defects found during fault analysis of system occurrences; and/or d critical device firmware upgrades. 7.2.3 Technical support Other operational costs which are not able to be classified under the above categories are allocated to technical support. These tasks include: a system fault analysis and investigation; b area based setting coordination reviews; c preparation of asset management plans; d standards management; e management of the service providers; f training; and g general technical advice. Page 42 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 7.3 Capital plan Transend's transmission line protection capital investment strategy has been developed taking into consideration the design related issues, condition, performance issues and risks associated with the population of assets. 7.3.1 Scheme replacement strategies The majority of transmission line protection scheme replacements are coordinated with substation primary asset replacement projects; however, the asset life for primary equipment is generally 50 years whilst the asset life for protection schemes is generally 20 years leading to the majority of future asset replacement projects being protection scheme replacements. To optimise on capital project mobilisation, design and contracting costs, substation specific protection scheme replacement programmes shall be developed. Recent discussion within Transend is to develop a strategy for protection asset replacements involving single device replacement rather than replacing the whole protection panel. This would target only identified high risk protection devices for replacement and the acceptable lower risk assets to remain in service for longer periods of time. The benefits of this strategy would include: a easier justification of replacement programs leading to a faster reduction in identified business risks; b retention of protection scheme panels leading to better use of substation control building real estate and re-use of secondary cables; c shorter equipment installation periods; d possible in-service protection replacement; and e less design and drafting requirements. All of the above benefits would ultimately result in lower capital project costs. At present the strategy is to house the protection devices in enclosed panels to minimise the risk of damage from rodents, to assist with work area delineation during protection maintenance and to align with the proposed substation fire suppression strategy. Additionally, future plans are being considered to implement the IEC 61850 communication standard at a station bus level within Transend substations. In order to maximise the full effect of implementing IEC 61850 designs, protection, control and SCADA systems should be replaced concurrently. The strategy for implementing the IEC 61850 standard is described in more detail in the Transend preparation for IEC 61850 document. The replacement of the transmission line protection associated with a substation bay will most likely also impact on the protection arrangements at the remote end of the transmission line. The extent of work required to the protection scheme at the remote end of a transmission line depends on the type of protection schemes employed. Distance protection schemes will require modifications to inter-tripping equipment, whereas current differential schemes will require the replacement of the device so they match at both ends. For this reason it is often cost effective to replace the protection schemes at both ends of the transmission line at the same time. It is likely that this will not be achievable in all instances due to the need to also align with primary substation redevelopments. A combination of the above strategies will eventuate into the best option for protection asset replacements. Page 43 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 7.3.2 Scheme replacement program To address the design, condition and performance risks associated with the transmission line protection population, protection schemes highlighted in this asset management plan will be programed for capital replacement. As previously mentioned, where appropriate, the scope of each project will be integrated with the replacement of the primary assets. Table 2 outlines the planned transmission line protection scheme replacements for the period 2012 to 2022. Note that this information needs to be reviewed after project prioritisation and this table does not include augmentation works. Table 2 Transmission line protection replacement program Locations Type Scheme Schemes / Year 12-14 14-19 19-22 Avoca 110 kV B1 1 Boyer 110 kV A1, B1 2 Bridgewater 110 kV G1, H1 Burnie 110 kV E1, K1 Burnie 220 kV A1 Chapel Street 110 kV D1, F1, G1, H1 4 Creek Road 110 kV B1, D1, E1, K1, L1, M1 6 Farrell 110 kV P1, S1, T1 and N1 3 Farrell 220 kV A1, B1 George Town 110 kV T1 1 George Town 220 kV B1, C1, D1, F1, G1 and Z1 5 Hadspen 110 kV E1, G1, H1, J1, K1, N1 6 Hadspen 220 kV P1, Q1, T1, V1 4 Kingston 110 kV A1, B1 2 Knights Road 110 kV A1, C1, J1 3 Liapootah 220 kV E1 (Single device only) Meadowbank 110 kV A1, B1 2 New Norfolk 110 kV D1, E1, F1, J1, K1, P1, R1 7 North Hobart 110 kV A4, B4 2 Norwood 110 kV A1, B1 Palmerston 110 kV O1, R1, Y1, Z1 Palmerston 220 kV B1, C1, D1, F1 and K1, L1 4 Paloona Tee 110 kV B1 (Removal due to switchyard re-arrangement) 1 2 2 1 1 2 1 1 2 4 2 Page 44 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Rokeby 110 kV A1, B1 (Cable protection only) 2 Sheffield 220 kV L1 and F1, J1 1 Tarraleah 110 kV B1, C1, D1, E1, F1 5 Trevallyn 110 kV B1, C1 Tungatinah 110 kV B1, C1, D1, E1, F1 Wayatinah 220 kV A1, B1 7.3.3 2 5 2 57 Totals 2 14 19 Standard scheme development It is proposed to further develop the existing standard panel designs for 110 kV and 220 kV transmission line protection schemes to include protection setting guidance, test procedures, signal lists and operation notes. It is proposed to review this standard transmission line panel every five years to ensure that Transend realises the benefits offered by new technologies. To ensure that changes to panel designs are fully tested and operationally complete, the review and re-design shall be coordinated with a capital project by issuing a preliminary design to the capital project contractor prior to the transmission line protection scheme installation. This strategy will ensure that new designs are fully factory and site acceptance tested prior to being signed off as the new standard design. 7.3.4 Standardisation The standardisation of protection and control schemes has become good industry practice by Australian TNSPs. Standardisation reduces the resources required to design, review, and commission protection and control schemes. It presents operational savings due to a higher degree of commonality hence resulting in lower asset management and training costs. It is seen as the most cost efficient method to deliver the number of protection replacement projects required in the coming years. It also reduces the risk of human errors when testing the schemes on commissioning. Transend’s experience in protection scheme standardisation has been the development of 110 kV and 220 kV transmission line protection panels since 2004 and the creation of a 220 kV circuit breaker and a half transmission line protection panel design in 2011. The existing standard transmission line protection panel design is defined by a set of engineering drawings. These drawings standardise the panel layout, internal wiring, external cabling, labelling, and most importantly individual device inputs and outputs. Much of the scheme design is undertaken in software, via the setting and configuration of the devices and between devices via communication protocols. To achieve all the benefits of standardisation it is proposed to extend the standard design to include protection setting guidance, standard device configurations and standard signal lists. It is also proposed to standardise on the commissioning plans and maintenance practices for each standard scheme. This is expected to minimise the number of inadvertent failures due to incorrect commissioning and maintenance protocols being employed by technical resources. These standard test plans will then also be available for preventive and corrective maintenance tasks, supporting the in-service devices throughout the entirety of their asset life. Operator guidance notes will also be Page 45 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 developed to assist in the training of field staff, ensuring that they are able to interrogate devices following system outages. 7.4 Disposal plan Replaced transmission line protection devices are de-commissioned and removed from substations as part of capital replacement projects. Required assets are retained for system spares, whilst all other devices are offered to educational institutions and other relevant bodies for training purposes. Devices which are no longer wanted or required will be disposed of by the Contractor. 8 Financial Summary 8.1 Operational expenditure Budgets for operational expenditure are derived from preventive and corrective maintenance and technical support estimates. These budgetary figures are prepared by the Engineering and Asset Services teams for the operational activities on the entire population of assets as described in the Engineering and Asset Services operational expenditure planning methodology document. To derive the operational expenditure for the transmission line protection asset population, calculations are prepared by the Network Performance and Strategy team to allocate a portion of the budget to the transmission line protection asset population. The preventive maintenance budget estimates are prepared from unit rates and planned maintenance schedules hence these values are precise. The corrective and technical support budget estimates are based on previous expenditure trends and expected changes to work practices. 8.2 Capital expenditure For the development of Transend’s revenue proposal, capital expenditure for the proposed transmission line protection asset replacement program is estimated as a level 1 by the Project Services team. Closer to the project initiation phase, the projects are more accurately estimated by the Project Services team as a level 3A and are compared and consolidated with the project Contractor’s submission to create a level 3B estimate which is included in the business case for expenditure approval. 8.3 Investment evaluation For each program or project to be included within Transend’s revenue proposal, an Investment Evaluation Summary document is prepared describing the condition, performance, risk, options and strategies identified within this asset management plan and an NPV summary for each identified option is also presented to support the need for capital expenditure. The Investment Evaluation Summary for this asset management plan’s proposed capital program is D12/10516. Page 46 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 9 Appendix A – Poor condition transmission line protection devices Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Avoca AV-SCTC-B1 AV-B121A Main A protection Static THR 1984 28 20 Low Yes Medium Low 10.84 Avoca AV-SCTC-B1 AV-B164 Earth Fault Protection Electro Mechanical CTU 1984 28 40 Low Yes Medium Low 9.42 Avoca AV-SCTC-B1 AV-B121B Main B protection Electro Mechanical RXAP6322 1964 48 40 Low No Extreme Low 18.42 Burnie BU-SCTC-E1 BU-E121A Main A protection Static PDS2000B 1977 35 20 Low Yes Medium Low 11.54 Burnie BU-SCTC-E1 BU-E121B Main B protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Burnie BU-SCTC-E1 BU-E164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Burnie BU-SCTC-K1 BU-K121B Main B protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Burnie BU-SCTC-K1 BU-K164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Burnie BU-SCTC-K1 BU-K121A Main A protection Static PDS2000B 1977 35 20 Low Yes Medium Low 11.54 Boyer BY-SCTC-A1 BY-ADIT Teleprotection Static 937B 1978 34 20 Low Yes Extreme Medium 11.44 Boyer BY-SCTC-B1 BY-BDIT Teleprotection Static 937B 1978 34 20 Low Yes Extreme Medium 11.44 Creek Road CR-SCTC-B1 CR-B121A Main A protection Static THR 1981 31 20 Low Yes Medium Low 11.14 Creek Road CR-SCTC-B1 CR-B164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Creek Road CR-SCTC-B1 CR-B121B Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Creek Road CR-SCTC-D1 CR-D121 Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Creek Road CR-SCTC-E1 CR-E121 Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Page 47 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Creek Road CR-SCTC-K1 CR-K121 Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Creek Road CR-SCTC-L1 CR-L151 Overcurrent Protection Electro Mechanical PBO 1955 57 40 Low Yes Medium Low 10.87 Creek Road CR-SCTC-L1 CR-L121 Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Creek Road CR-SCTC-L1 CR-L187 Main A protection Electro Mechanical DSF7 1976 36 40 Low Yes Extreme Low 11.82 Creek Road CR-SCTC-M1 CR-M187 Main A protection Electro Mechanical DSF7 1976 36 40 Low Yes Extreme Low 11.82 Creek Road CR-SCTC-M1 CR-M121 Main B protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Creek Road CR-SCTC-M1 CR-M151 Overcurrent Protection Electro Mechanical PBO 1955 57 40 Low Yes Medium Low 10.87 Chapel Street CS-SCTC-D1 CS-D121A Main A protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-D1 CS-D121B Main B protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-D1 CS-D164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-F1 CS-F121A Main A protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Chapel Street CS-SCTC-F1 CS-F121B Main B protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-F1 CS-F164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-G1 CS-G121 Main B protection Static YTS 1979 33 20 Low Yes Medium Low 11.34 Chapel Street CS-SCTC-H1 CS-H121 Main B protection Static RAZOG 1976 36 20 Low Yes High Low 12.64 Farrell FA-SCTC-A1 FA-A164 Earth Fault Protection Static MCGG22 1992 20 20 High Yes Medium Low 8.04 Farrell FA-SCTC-A1 FA-A121B Main B protection Static QUADRAMHO 1993 19 20 Medium Yes Medium Low 8.94 Farrell FA-SCTC-A1 FA-A185A Teleprotection Static DM695 1993 19 20 Medium Yes Extreme Medium 8.94 Page 48 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Farrell FA-SCTC-A1 FA-A185B Teleprotection Static DM695 1993 19 20 Medium Yes Extreme Medium 8.94 Farrell FA-SCTC-B1 FA-B121B Main B protection Static QUADRAMHO 1990 22 20 Medium Yes Medium Low 9.24 Farrell FA-SCTC-B1 FA-B164 Earth Fault Protection Static MCGG22 1991 21 20 High Yes Medium Low 8.14 Farrell FA-SCTC-N1 FA-N164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Farrell FA-SCTC-N1 FA-N121A Main A protection Static MDT-B151 1982 30 20 Low Yes Medium Low 11.04 Farrell FA-SCTC-N1 FA-N121B Main B protection Static THR 1982 30 20 Low Yes Medium Low 11.04 Farrell FA-SCTC-N1 FA-NFL Fault Locator Static 7SE121 1982 30 20 Low Yes Medium Medium 9.04 Farrell FA-SCTC-P1 FA-P121B Main B protection Static THR 1981 31 20 Low Yes Medium Low 11.14 Farrell FA-SCTC-P1 FA-P164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Farrell FA-SCTC-S1 FA-S164 Earth Fault Protection Electro Mechanical CTU 1980 32 40 Low Yes Medium Low 9.62 Farrell FA-SCTC-S1 FA-S121A Main A protection Static MDT-B151 1982 30 20 Low Yes Medium Low 11.04 Farrell FA-SCTC-S1 FA-S121B Main B protection Static THR 1982 30 20 Low Yes Medium Low 11.04 Farrell FA-SCTC-T1 FA-T121B Main B protection Static THR 1982 30 20 Low Yes Medium Low 11.04 Farrell FA-SCTC-T1 FA-T121A Main A protection Static MDT-B151 1981 31 20 Low Yes Medium Low 11.14 Farrell FA-SCTC-T1 FA-T164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Farrell FA-SCTC-T1 FA-TFL Fault Locator Static 7SE121 1986 26 20 Low Yes Medium Medium 8.64 George Town GT-SCTC-B1 GT-B185 Main A protection Static MPC-SB201 1984 28 20 Low Yes Extreme Low 12.84 George Town GT-SCTC-B1 GT-B121 Main B protection Static QUADRAMHO 1987 25 20 Medium Yes Medium Low 9.54 Page 49 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score George Town GT-SCTC-F1 GT-F185A Teleprotection Electro Mechanical XF3-40 1967 45 40 Low No High Medium 15.27 George Town GT-SCTC-F1 GT-F185B Teleprotection Electro Mechanical XF3-40 1967 45 40 Low No High Medium 15.27 George Town GT-SCTC-G1 GT-G185A Teleprotection Electro Mechanical XF3-40 1970 42 40 Low No High Medium 15.12 George Town GT-SCTC-G1 GT-G185B Teleprotection Electro Mechanical XF3-40 1970 42 40 Low No High Medium 15.12 George Town GT-SCTC-T1 GT-T151CH CB Fail Protection Static RXIB24 1970 42 20 Low Yes Medium Low 12.24 Kingston KI-SCTC-A1 KI-A121A Main A protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-A1 KI-A151CH CB Fail Protection Static 2C149K7 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-A1 KI-A164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-A1 KI-A121B Main B protection Static PDS2000B 1977 35 20 Low Yes Medium Low 11.54 Kingston KI-SCTC-B1 KI-B121A Main A protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-B1 KI-B121B Main B protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-B1 KI-B151CH CB Fail Protection Static 2C149K7 1979 33 20 Low Yes Medium Low 11.34 Kingston KI-SCTC-B1 KI-B164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Knights Road KR-SCTC-A1 KR-A164 Earth Fault Protection Static RXPE47 1980 32 20 Medium No Medium Low 16.24 Knights Road KR-SCTC-A1 KR-A121 Main A protection Electro Mechanical RXAP6300 1963 49 40 Low No Extreme Low 18.47 Knights Road KR-SCTC-C1 KR-C151 Overcurrent Protection Electro Mechanical CDG 1962 50 40 Low Yes Medium Low 10.52 New Norfolk NN-SCTC-J1 NN-JDIT Teleprotection Static 937B 1978 34 20 Low Yes Extreme Medium 11.44 New Norfolk NN-SCTC-K1 NN-KDIT Teleprotection Static 937B 1978 34 20 Low Yes Extreme Medium 11.44 Page 50 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Meadowbank MB-SCTC-A1 MB-A121A Main A protection Static RAZOA 1987 25 20 Low Yes Medium Low 10.54 Meadowbank MB-SCTC-A1 MB-A121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 Meadowbank MB-SCTC-A1 MB-A164 Earth Fault Protection Static PSEL3002 1987 25 20 Low Yes Medium Low 10.54 Meadowbank MB-SCTC-B1 MB-B164 Earth Fault Protection Static PSWS190 1987 25 20 Low Yes Medium Low 10.54 Meadowbank MB-SCTC-B1 MB-B121A Main A protection Static MDT-B151 1981 31 20 Low Yes Medium Low 11.14 Meadowbank MB-SCTC-B1 MB-B121B Main B protection Static THR 1981 31 20 Low Yes Medium Low 11.14 North Hobart NH-SCTC-A4 NH-A151CH CB Fail Protection Static CTIG39 1976 36 20 Low No Medium Low 17.64 North Hobart NH-SCTC-A4 NH-A187 Main A protection Electro Mechanical DSF7 1976 36 40 Low Yes Extreme Low 11.82 North Hobart NH-SCTC-B4 NH-B151CH CB Fail Protection Static CTIG39 1976 36 20 Low No Medium Low 17.64 North Hobart NH-SCTC-B4 NH-B187 Main A protection Electro Mechanical DSF7 1976 36 40 Low Yes Extreme Low 11.82 New Norfolk NN-SCTC-D1 NN-D121A Main A protection Static RAZOA 1986 26 20 Low Yes Medium Low 10.64 New Norfolk NN-SCTC-D1 NN-D164 Earth Fault Protection Static PSEL3000 1986 26 20 Low No Medium Low 16.64 New Norfolk NN-SCTC-D1 NN-DFL Fault Locator Static 7SE121 1986 26 20 Low Yes Medium Medium 8.64 New Norfolk NN-SCTC-D1 NN-D121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-E1 NN-E121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-E1 NN-E164 Earth Fault Protection Static PSEL3000 1987 25 20 Low No Medium Low 16.54 New Norfolk NN-SCTC-E1 NN-E121A Main A protection Static RAZOA 1986 26 20 Low Yes Medium Low 10.64 New Norfolk NN-SCTC-F1 NN-FFL Fault Locator Static 7SE121 1986 26 20 Low Yes Medium Medium 8.64 Page 51 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score New Norfolk NN-SCTC-F1 NN-F121A Main A protection Static RAZOA 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-F1 NN-F121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-F1 NN-F164 Earth Fault Protection Static PSEL3000 1987 25 20 Low No Medium Low 16.54 New Norfolk NN-SCTC-J1 NN-J121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-J1 NN-J164 Earth Fault Protection Static RXIG22 1987 25 20 Medium Yes Medium Low 9.54 New Norfolk NN-SCTC-K1 NN-K121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-K1 NN-K164 Earth Fault Protection Static RXIG22 1987 25 20 Medium Yes Medium Low 9.54 New Norfolk NN-SCTC-P1 NN-P121A Main A protection Static RAZOA 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-P1 NN-P121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 New Norfolk NN-SCTC-P1 NN-P164 Earth Fault Protection Static PSEL3000 1987 25 20 Low No Medium Low 16.54 New Norfolk NN-SCTC-P1 NN-P125 Synchronism Check Static 2SY110K18 1987 25 20 Low No Medium Medium 14.54 New Norfolk NN-SCTC-R1 NN-R121A Main A protection Static RAZOA 1986 26 20 Low Yes Medium Low 10.64 New Norfolk NN-SCTC-R1 NN-R164 Earth Fault Protection Static PSEL3000 1986 26 20 Low No Medium Low 16.64 New Norfolk NN-SCTC-R1 NN-R121B Main B protection Static LZ92-1 1987 25 20 Low Yes Medium Low 10.54 Paloona Tee PA-SCTC-B1 PA-B121A Main A protection Electro Mechanical LH1D 1963 49 40 Low No Extreme Low 18.47 Paloona Tee PA-SCTC-B1 PA-B121B Main B protection Electro Mechanical RXAP6302 1968 44 40 Low No Extreme Low 18.22 Paloona Tee PA-SCTC-B1 PA-B164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Palmerston PM-SCTC-O1 PM-O164 Earth Fault Protection Static RSAS1110 1974 38 20 Low Yes High Low 12.84 Page 52 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Palmerston PM-SCTC-O1 PM-O121A Main A protection Static YTS 1977 35 20 Low Yes Medium Low 11.54 Palmerston PM-SCTC-O1 PM-O121B Main B protection Static PDS2000B 1977 35 20 Low Yes Medium Low 11.54 Palmerston PM-SCTC-R1 PM-R121B Main B protection Static THR 1984 28 20 Low Yes Medium Low 10.84 Palmerston PM-SCTC-R1 PM-R164 Earth Fault Protection Electro Mechanical CTU 1972 40 40 Low Yes Medium Low 10.02 Palmerston PM-SCTC-R1 PM-R121A Main A protection Electro Mechanical RXAP6302 1968 44 40 Low No Extreme Low 18.22 Palmerston PM-SCTC-Y1 PM-Y121B Main B protection Static PDS2000B 1978 34 20 Low Yes Medium Low 11.44 Palmerston PM-SCTC-Y1 PM-Y121A Main A protection Static THR 1979 33 20 Low Yes Medium Low 11.34 Palmerston PM-SCTC-Y1 PM-Y164B Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Palmerston PM-SCTC-Z1 PM-Z121A Main A protection Static THR 1979 33 20 Low Yes Medium Low 11.34 Palmerston PM-SCTC-Z1 PM-Z164B Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Palmerston PM-SCTC-Z1 PM-Z121B Main B protection Static PDS2000B 1978 34 20 Low Yes Medium Low 11.44 Rokeby RK-SCTC-A1 RK-A187A Cable Differential Protection Electro Mechanical DPDL120 1968 44 40 Low Yes Medium Low 10.22 Rokeby RK-SCTC-A1 RK-A187B Cable Differential Protection Electro Mechanical DPDL120 1968 44 40 Low Yes Medium Low 10.22 Rokeby RK-SCTC-B1 RK-B187B Cable Differential Protection Electro Mechanical DPDL120 1968 44 40 Low Yes Medium Low 10.22 Rokeby RK-SCTC-B1 RK-B187A Cable Differential Protection Electro Mechanical DPDL120 1968 44 40 Low Yes Medium Low 10.22 Sheffield SH-SCTC-L1 SH-LDR Disturbance Recorder Microprocessor IMS8 1988 24 15 High No High High 11.25 Sheffield SH-SCTC-L1 SH-L121 Main B protection Static QUADRAMHO 1987 25 20 Medium Yes Medium Low 9.54 Sheffield SH-SCTC-L1 SH-L185 Main A protection Static MPC-SB201 1987 25 20 Low Yes Extreme Low 12.54 Page 53 of 54 Transmission Line Protection Asset Management Plan Issue 3.0, March 2014 Location Scheme Device ID Device Description Technology Model Manufactured Age Average Defect Age Support Spares Maintenance Functionality Health Score Tarraleah TA-SCTC-B1 TA-B121A Main A protection Static MDT-B151 1981 31 20 Low Yes Medium Low 11.14 Tarraleah TA-SCTC-B1 TA-B164 Earth Fault Protection Static PSWS190 1981 31 20 Low Yes Medium Low 11.14 Tarraleah TA-SCTC-B1 TA-B121B Main B protection Static PDS2000B 1980 32 20 Low Yes Medium Low 11.24 Tarraleah TA-SCTC-C1 TA-C121A Main A protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Tarraleah TA-SCTC-C1 TA-C121B Main B protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Tarraleah TA-SCTC-C1 TA-C164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Tarraleah TA-SCTC-D1 TA-D121A Main A protection Static PYTS101 1979 33 20 Low Yes Medium Low 11.34 Tarraleah TA-SCTC-D1 TA-D121B Main B protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Tarraleah TA-SCTC-D1 TA-D164 Earth Fault Protection Static PSWS190 1980 32 20 Low Yes Medium Low 11.24 Tungatinah TU-SCTC-B1 TU-B121B Main B protection Static PYTS101 1982 30 20 Low Yes Medium Low 11.04 Tungatinah TU-SCTC-B1 TU-B121A Main A protection Static PDS2000B 1979 33 20 Low Yes Medium Low 11.34 Tungatinah TU-SCTC-B1 TU-B164 Earth Fault Protection Static PSWS190 1979 33 20 Low Yes Medium Low 11.34 Page 54 of 54