AII 13084 - Wing Spoiler.fm
Transcription
AII 13084 - Wing Spoiler.fm
Accessory INSTALLATION INSTRUCTIONS PARTS LIST Application Publications No. VERSION 1 2015 CIVIC 4-DOOR WING SPOILER 2 Issue Date SEPT 2014 EPT sealers Wing spoiler Right trunk spring (marked red) Left trunk spring (marked yellow) Alcohol swab TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Drill Eye protection (face shield, safety goggles, etc.) Center punch Template File Touch-up paint Felt-tip pen Diagonal cutters Shop towel Isopropyl alcohol Urethane tape Ratchet 10 mm Socket Torque wrench Tape 4 Cap nuts Heavy gloves High-quality paste wax 10 mm Open end wrench Masking tape Subharness 7 Wire ties The following tools are available through the Honda Tool and Equipment Program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search”. Or, call 888-424-6857. • Trim Tool Set (T/N SOJATP2014) • Trunk Spring Tool (T/N 07AAZ-S0KA100) • Rotabroach Hole Cutting Kit (T/N BLR11201SO) © 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 52263 (1409) 08F13-TR0-1000-9 1 of 10 Illustration of the Wing Spoiler on the Vehicle 2. Open the trunk lid. If equipped, remove the trunk lid trim panel (11 clips). WING SPOILER TRUNK LID SUBHARNESS CLIP TRUNK LID TRIM PANEL (if equipped) QB51501AJ 10 CLIPS Q072802BJ INSTALLATION Installing the Wing Spoiler Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 3. Close the trunk lid. To prevent the metal shavings from falling onto the trunk floor, attach strips of tape to the trunk lid as shown. TRUNK LID TAPE NOTE: • Be careful not to damage the paint finish. • This wing spoiler kit should be installed only if the ambient air temperature is 15°C (60°F) or above. • Clean and wax the areas to be covered with a highquality paste wax. • To allow the adhesive to cure, do not wash the vehicle for 24 hours. Please advise the customer. 1. Disconnect the negative cable from the battery. TAPE 2 of 10 AII 52263 (1409) QB51101AJ © 2013 American Honda Motor Co., Inc. – All Rights Reserved. 4. Place the template on the left side of the trunk lid, and align the template with the edge of the trunk lid as shown. Tape the template to the trunk lid with strips of masking tape. 7. Turn the template over. Place the template on the right side of the trunk lid, and align the template with the edge of the trunk lid as shown. Tape the template to the trunk lid with strips of masking tape. SECTION VIEW TEMPLATE Align. TRUNK LID TRUNK LID TRUNK LID SECTION VIEW TEMPLATE TEMPLATE TEMPLATE Align the edge of the template with the edge of the trunk lid. Align the edge of the template with the edge of the trunk lid. MASKING TAPE 5. Align. TRUNK LID MASKING TAPE QB51508AJ Using a felt-tip pen, mark the trunk lid through the template at the three locations shown on the template. 8. Using a felt-tip pen, mark the trunk lid through the two outboard in the template. Do not mark the inboard hole. TRUNK LID TRUNK LID FELT-TIP PEN QB80701AJ FELT-TIP PEN Do not mark. TEMPLATE TEMPLATE 2 MARKS 3 MARKS QB51509BJ 6. Remove the template. © 2013 American Honda Motor Co., Inc. – All Rights Reserved. QB80702AJ 9. Remove the template. AII 52263 (1409) 3 of 10 10. Center-punch the five marks you made on the trunk lid. If using an automatic center punch, set it to the minimum setting. 12. While wearing eye protection, drill a 10 mm hole at the remaining center-punched mark with a 10 mm hole cutter. Drill perpendicular to the trunk lid. Drill perpendicularly. DRILL (10 mm HOLE CUTTER) 2 MARKS CENTER PUNCH TRUNK LID TRUNK LID MARK (Drill only the left (driver’s) side.) TRUNK LID 3 MARKS QB80703AJ 11. While wearing eye protection, drill four outboard 8 mm holes at the center-punched marks with an 8 mm hole cutter. Drill perpendicular to the trunk lid. Drill perpendicularly. QB51511BJ 13. Remove the tape installed in step 3. Remove all burrs and metal shavings with a file, and apply touchup paint to the edges of the holes. 14. Fit the four studs on the wing spoiler into the four 8 mm holes to check the hole positions. If the holes/ studs do not align, enlarge the holes with a file and apply touch-up paint. After the paint has dried, check the alignment again. 4 STUDS DRILL (8 mm HOLE CUTTER) WING SPOILER 4 MARKS TRUNK LID TRUNK LID 4 HOLES, 8 mm QB51512AJ TRUNK LID 4 of 10 QB80704AJ 15. Remove the wing spoiler. AII 52263 (1409) © 2013 American Honda Motor Co., Inc. – All Rights Reserved. 16. Using the alcohol swab, thoroughly clean the trunk lid where the wing spoiler will attach. 18. Remove two adhesive backings from the wing spoiler. Clean with an alcohol swab. 4 STUDS TRUNK LID 2 ADHESIVE BACKINGS (Remove.) Clean with an alcohol swab. WING SPOILER 4 HOLES, 8 mm ALCOHOL SWAB TRUNK LID QB51513AJ 17. Route the wing spoiler harness down through the 10 mm hole you just drilled. Seat the grommet in the 10 mm hole. • Route the wing spoiler harness 2-pin connector as shown. • Install the wing spoiler harness by holding the grommet. • Make sure to check that the grommet is secured properly. QB51515AJ 19. Position the wing spoiler on the trunk lid by inserting four studs into the 8 mm holes in the trunk lid. 20. Hold the wing spoiler firmly against the trunk lid over the adhesive tapes with the palm of your hand for 30 seconds. 21. Open the trunk lid. Install four cap nuts on the wing spoiler studs, two on each side. Torque the cap nuts to 9.0 N·m (6.5 lbf·ft). WING SPOILER 4 STUDS TRUNK LID WING SPOILER WING SPOILER HARNESS TRUNK LID 4 CAP NUTS FRONT Q072813AJ GROMMET WING SPOILER HARNESS 2-PIN CONNECTOR Installing the Trunk Springs 10 mm HOLE 10 mm HOLE © 2013 American Honda Motor Co., Inc. – All Rights Reserved. QB51514AJ AII 52263 (1409) 5 of 10 22. Push the tabs, and pull down the left and right seatback release levers to release the hooks. Move the left and right seat-back release levers out of your way. HOLE 24. Put on heavy gloves to protect your hands. With an assistant holding the trunk lid open, remove both trunk springs with the trunk spring tool. Pull the trunk spring tool slowly and carefully toward you. First remove the right trunk spring, then remove the left trunk spring. HOOK Push. SEATBACK RELEASE LEVER TAB VEHICLE PANEL 2 LEFT TRUNK SPRING (Discard.) LEFT SEATBACK RELEASE RIGHT SEAT-BACK RELEASE LEVER (if equipped) 1 RIGHT TRUNK SPRING (Discard.) QB51117AJ 23. Remove the center clip from the left and right trunk springs. LEFT SIDE TRUNK LID HINGE TRUNK SPRING TOOL QB51516BJ LEFT TRUNK SPRING RIGHT TRUNK SPRING CENTER CLIP 6 of 10 QB20109AX AII 52263 (1409) © 2013 American Honda Motor Co., Inc. – All Rights Reserved. 25. Install the new left and right trunk springs in the reverse order of removal: • 26. Reinstall the center clip to the trunk springs. Install the yellow marked trunk spring in the slot in the left side (driver’s side) trunk lid hinge and to the right (passenger’s side) hinge bracket; install the red marked trunk spring in the slot in the right side (passenger’s side) trunk lid hinge and to the left (driver’s side) hinge bracket. • Rotate the trunk spring tool as you pull it towards you. • Set the trunk springs in the first notch of the hinge brackets if the vehicle is not equipped with a trunk lid trim panel; set the trunk springs in the second notch of the hinge brackets if the vehicle is equipped with a trunk lid trim panel. NEW LEFT TRUNK SPRING NEW RIGHT TRUNK SPRING NOTICE: Be careful when installing the trunk springs it could repel with strong force and cause injury. CENTER CLIP QB20203AX Routing the Subharness = FIRST NOTCH Not equipped with a trunk lid trim panel. 27. Remove two clips from the left side trunk trim. = SECOND NOTCH Equipped with a trunk lid trim panel. RIGHT HINGE BRACKET RIGHT SIDE TRUNK LID HINGE LEFT SIDE TRUNK TRIM LEFT SIDE TRUNK LID HINGE 2 NEW RIGHT TRUNK MARKED SPRING RED 2 CLIPS 1 NEW LEFT TRUNK SPRING MARKED YELLOW LEFT HINGE BRACKET © 2013 American Honda Motor Co., Inc. – All Rights Reserved. Q072818AJ QB51517AJ AII 52263 (1409) 7 of 10 28. Using isopropyl alcohol on a shop towel, thoroughly clean the trunk lid where the urethane tape will attach. VEHICLE PANEL EDGE 31. Route the subharness through the holes in the vehicle panel as shown. Clean using isopropyl alcohol. HOLE HOLE VEHICLE PANEL URETHANE TAPE HOLE LEFT SIDE TRUNK TRIM LEFT SIDE TRUNK LID HINGE TRUNK LID SUBHARNESS Q072824BJ SUBHARNESS 2-PIN CONNECTOR (GREEN) Q072819AJ 29. Apply the urethane tape to the vehicle panel edge as shown. 32. Continue to route the subharness through the holes in the vehicle panel as shown. 30. Secure the wing spoiler harness to the vehicle harness with one wire tie. Do not secure the wire tie to the trunk opener cable. SUBHARNESS HOLE HOLE WING SPOILER HARNESS WIRE TIE WIRE TIE TRUNK OPENER CABLE VEHICLE PANEL WING SPOILER HARNESS SECTION VIEW Q072825BJ VEHICLE HARNESS TRUNK LID 8 of 10 VEHICLE HARNESS Q072820AJ AII 52263 (1409) © 2013 American Honda Motor Co., Inc. – All Rights Reserved. 33. Unplug the vehicle 2-pin connector from the highmount brake light connector. 35. Align the green tape on the subharness with the vehicle clip, and secure the subharness to the vehicle harness with one wire tie. VEHICLE 2-PIN CONNECTOR TRUNK LID VEHICLE HARNESS VEHICLE CLIP HIGH-MOUNT BRAKE LIGHT CONNECTOR GREEN TAPE Q072826CJ 34. Plug the vehicle 2-pin connector into the subharness 2-pin connector. Wrap one EPT sealer around the vehicle 2-pin connector and the subharness 2-pin connector. SUBHARNESS WIRE TIE Q072822BJ 36. Connect two wire ties together and secure the subharness to the vehicle panel with the connected wire tie. SUBHARNESS SUBHARNESS HOLE CONNECTED WIRE TIE HOLE HOLE SUBHARNESS 2-PIN CONNECTOR VEHICLE PANEL CONNECTED WIRE TIE LEFT SIDE TRUNK TRIM EPT SEALER QA42601AJ VEHICLE 2-PIN CONNECTOR 2 WIRE TIES VEHICLE PANEL SECTION VIEW SUBHARNESS Q072830AJ © 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 52263 (1409) 9 of 10 37. Plug the wing spoiler harness 2-pin connector into the subharness 2-pin connector. Wrap one EPT sealer around the wing spoiler harness 2-pin connector and the subharness 2-pin connector. WING SPOILER HARNESS TRUNK LID 39. Check that all wire harnesses are routed properly and all connectors are plugged in. 40. Reinstall all removed parts. 41. Reconnect the negative cable to the battery, and check operation of all of the lights. 42. Press and hold the radio power button for two seconds to restore radio and navi (if equipped) system functions. 43. Reset the clock on vehicles without navigation. EPT SEALER SUBHARNESS SUBHARNESS 2-PIN CONNECTOR Q072821BJ WING SPOILER HARNESS 2-PIN CONNECTOR 38. Secure the subharness to the vehicle harness with three wire ties in the area shown. Do not secure the wire tie to the trunk opener cable. TRUNK LID VEHICLE HARNESS WIRE TIE TRUNK OPENER CABLE SUBHARNESS SUBHARNESS 10 of 10 3 WIRE TIES LEFT SIDE TRUNK LID HINGE LEFT SIDE TRUNK LID HINGE SECTION VIEW VEHICLE HARNESS Q072823AJ AII 52263 (1409) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.