Parts, Service, and Operators` Manual

Transcription

Manufactured by Underground, Inc.
~.
\
Parts, Service, and Operators' Manual
7198
~~
{{
~
iJ {f {f {{ {t' {t' {f' {f' {t' iJ {f {t {f {f' {(' i:1 {{' {{ it iff ~
{f
{{
~~
~
r'iJ
{{
{{
{J
{{
{{
QUi. .
.. ···,.>/;.,!:c,... ,r.
... .
{{
~
-w
{{
~
I
")J
{{
{{
~'
{{'
~
it
{(
f
it
~
{{
{{'
{f
{{
f
it
f
~f
f
~
~
{{'
it
{{
it
f'
f
~
f
f
~
{{
~
Safe Work Days
Make for a happy life.
{{
it
it
{{
{{
1:1
{{
{{
f'
~.
{{
{{
~f{{{{{{{f{f{f{{{{{{{{f{{{{{({{~{{{{{{{{{{~
fttt~ffffffftf~~tfftfff
f
~
f
f
f
~
~
~
~
f
f
f
f
~
~
~
~
f
M
~
~
f
~
~
if
if
if
if
if
f
Please note that many of the Pipe Hunter options . if
are included in this parts book. Ifthese options are
~
not on your "unit please disregard "If you are
f
interested in adding any of these options toyour. ~
unit, call Underground forinformation~" W:e 'd like
11
to take this opportunity to thank you for. your
{f
f
~fu~
~
·THESTAFFATUNDERGROUND
i!
i!
if
f
if
{!~
f
~
if
{f'
~
f
f
{(
f
f
.~
;. ,
",
f
f
if
f
~~
~
{(f~fff{(ffffffff{(fffff~if
~
Table of Contents
General Information
About Your Unit
1
Operations and Maintenance
Daily Safety Inspection Procedure
Operating Your Direct Drive Unit for Sewer Cleaning
Operating Your Unit with Auxiliary Engine and Clutch
Operating Your PTO or Hydrostatic Drive Unit for Sewer cleaning
Operating Your Handgun Washdown System
Maintenance Procedure
Transporting Your Pipe Hooter
2
3
4
5
6
7
8
Parts Manual
Water System
Washdown Assembly
Water Pump Drive
Water Pump
Power Group
Hydraulic System
Hydrostatic System
Hose Reel Assembly
Axle Assembly
Trailer Parts
Electrical
Options
Pipe Hunter Maintenance Records
Pipe Hunter Wa"antv
Line Sheet
~
i
I
9
11
12
13
24
26
27
29
33
35
36
43
About Your Unit . ...
Pipe Hunter Boss
Manufactured by
Underground, Inc.
for
HVAC MECHANICAL SERVICES
Unit Model
TRAILER3541D
Unit Serial Number
lT9P31415)QD394265
Pump Model
FMC M061 0
Pump Serial Number
121498B24
Engine Model
John Deere 4020T
Engine Serial Number
CH4020TOO1565
Tank Size
300 GALLON
Chassis Make
NIA
Chassis Model
NIA
Chassis Serial Number
NIA
DAILY SAFETY INSPECTION PROCEDURE
Set up check points before each operation
Before each operation of your Pipe Hunter, the entire machine should be checked thoroughly for 'Weal' areas, loose
parts, or any other items that could cause problems during your sewer cleaning operation. The following steps
should be followed during your check.
WARNING
Do not start engine. Make sure parking brakes are locked, and keys are removed from ignition. Checkpoints should
be made with the power and/or PrO off, with pump control in the neutral position. . Failure to do so could result in
operator becoming entangled in moving parts.
Check oil in pump.
Check the suction valves on hydraulic tank. Make sure they are in the open position.
Check for proper hydraulic oil level Fill as necessary.
If available, check service indicator on pressure filter.
Inspect the water sump strainer and clean as necessary.
Check the water valve betvveen the water tank. and water pump. Make sure it is in the open position.
Water level in tank should be filled to a level above the head of the pump. This will insure proper priming of the
pump.
Inspect the tank for foreign material or scale. Clean as necessary.
Check air purge valve. Make sure that it is in the closed position.
Inspect all hose and piping for damage and leaks. Replace as necessary.
Check all hydraulic hoses for leakage. Always relieve pressure on system before checking by shutting off the
engine and moving control ~~rs back and forth.
Check oil level in engine. (Refer to engine manual)
Check fuel in fuel tanks.
WARNING
Do not fill fuel tanks around open flame. Fuel is highly flammable and could cause serious burn to personnel and
machinery.
Check that all bolts and nuts on guards are in place, and properly tightened
NOI'E: For safety reasons, it is recommended that this unit be operated by factory trained personnel
Operating Your Dired Driven Pipe Hunter for Sewer Cleaning
Before attaching hose from hydrant or water outlet, flush hydrant then attach to refill inlet Open tank lid and fill
tank to capacity with clean water to avoid clogging strainers and nozzles.
CAUTION
When water in tank is low and pump loses pressure. Refill tank.
Position hose guides over the center of the manhole.
Make sure water control valve is in by-pass position.
Position the hose through the hose guides on the reel. Put hose into the sewer line jet upstream to the normal flow of
water through the tiger tail hose protector.
Position tiger tail hose protector against lip of sewer line, and tie off anchor rope.
CAUTION
Always use hose guide to prevent possible damage to hose by rubbing against the sharp edges. Failure to do so
could result in short life of hose. Use of a sldd assembly, and leader hose is recommended.
Engage pump control lever
With engine at idle~ pull water valve handle to pressure position. This lets water fill the hose and pressure will begin
to rise. Note: Changing valve position under high pressure shortens valve life.
Gradually open throttle to until desired pressure is reached. Check for maximum RPM
Use hydraulic control valve handle to unwind the hose from the reel. Both the control valve and the needle valve
can regulate speed of the reel.
For safety reasons, it-is recommended that only factory-trained personnel run this equipment
To Shut unit down:
Adjust throttle to lowest idle.
Allow water pressure to reduce to lowest level.
Move water control to bypass or neutral position.
Reel hose in.
Remove nozzle and secure hose to level wind
Move hose reel to transport position and pin.
Turn off all work Iigh~ and arrowboard at rear of unit before driving.
Operating your Pipe Hunter with an Auxiliary EngineIPTO for Sewer cleaning
The following steps and procedures will aid you in the operation of your sewer cleaner. Close all drain valves.
Make sure all drains are installed.
Before attaching hose from hydrant or water outlet, flush hydrant then attach to refill inlet Open tank lid and fill
tank to capacity with clean water to avoid clogging strainers and nozzles.
CAUTION
When water in tank is low and pump loses pressure. Refill tank.
Position the hose through the hose guides on the reel. Put hose into the sewer line jet upstream to the normal flow of
water through the tiger tail hose protector.
CAUTION
Always use hose guide to prevent possible damage to hose by rubbing against the sharp edges. Failure to do so
could result in short life of hose. Use of a skid assembly, and leader hose is recommended.
Engage clutch control lever
With engine at idle~ pull water valve handle to pressure position This lets water fill the hose and pressure will begin
Gradually open throttle to until desired pressure is reached Check for maximum RPM.
For safety reasons, it is recommended that only factory-trained personnel run this equipment.
To Shut unit down:
Allow water pressure to reduce to lowest level.
Move water control to bypass position.
Disengage clutch.
Reel hose in.
Turn off all work lights, and arrowboard at rear of unit before driving.
4
Operating your PTO or Hydrostatic Driven Pipe Hunter for Sewer cleaning
.~
The following steps and procedures will aid you in the operation of your sewer cleaner.
Close all drain valves. Make sure all drains are installed.
Before attaching hose from hydrant, flush hydrant then attach to refill inlet. Open tank lid and fill tank to capacity
with clean water to avoid clogging strainers and nozzles.
Providing an ample supply of water in the tank to provide a continuos flow of water to the pump helps to lengthen
pump life.
CAUTION
To avoid running pump at low water levels, when water in tank is low and pump loses presSure, disengage prO.
Refill tank.
Set truck brakes. Put transmission in neutral position. Start truck
Adjust truck engine to lowest idle. 00 NOT ENGAGE OR DISENGAGE PrO OR PUMP DlUVE EXCBPI' AT
IDLE.
Position the hose through the hose guides hose reel. Then place into the sewer line against the normal flow of water
through the tiger tail hose protector.
CAUTION
Always use hose guide to prevent possible damage to hose by robbing against the sharp edges. Failure to do so
could result in short life of hose.
Tum PrO switch to on position. A green light will come on when engaged. NOTE: A red indicator light comes on
in the cab to prevent driving with the PrO engaged. DO Nor SHIFT TRANSMISSION WITH PrO ENGAGED
Pull pump control levers down to engage position.
With engine at idle; pull water valve handle to pressure position. This lets water fill the hose and pressure will begin
Gtadually open throttle until desired pressure is ~hed.
For safety reasons, it is recommended that only factory-trained personnel run this equipment
To Shut unit down:
Allow Pressure to decrease to lowest point
Move water control to bypass or neutral position.
Move pump drive lever to neutral.
Reel hose in.
Switch fuel gauge to cab.
Check to be sure that the PrO light is out in cab.
Turn off all work lights, and arrowboard at rear of truck before driving.
OPERATION OF A WASH OFF GUN SYSTEM
GENERAL SAFETY INSTRUCTION & CARE
Since the results obtainable from the use of spray equipment will depend in no small measure on the performance of
the spray gun used with that equipment, it is of great importance to the user to see that the gun equipment is
understood and operated properly.
Following is a list of suggestions, which should be followed to help achieve maximum wash gun performance.
1. Keep all spray solution filters and/or strainers clean and in proper position to prevent clogging the gun by coarse
material.
2. Keep all packing and moving parts of the gun well lubricated.
3. Use only high-grade packing materials, properly fitted, lubricated and tightened to prevent leakage. Leaking
packing reduces gun efficiency rapidly.
4. Nozzle the gun properly, adapting it to the job and material requirements, to save time and material.
the nozzle promptly when the abrasive action of the spray material has enlarged the disc hole.
Replace
Alwavs operate the handgun at recommended PSI and GPM.
5. Avoid dropping the gun on hard surfaces, prying, pounding or excessive wrench torque when servicing the gun.
Cracked or distorted gun parts can be a major performance handicap.
6. Always clean and lubricated the gun at the conclusion of any period of usage.
7. Protect the gun from damage by freezing of liquid allowed to remain in the gun.
8. Prepare the gun for storage by (a) a thorough cleaning, (b) draining all liquid form the gun, (c) pour a small
quantity of clean light oil into the gun and work the discharge control to allow the oil to cover all interior surfaces of
the gun, (d) store the gun if possible with the discharge end pointing downward and with the discharge control or
trigger in the open position to allow as much ventilation as possible for evaporation of any condensation.
The handgun hose can only be operated on the low-pressure side of the system. Connect the quick disconnect on the
handgun to the quick disconnect on the control panel when pump drive in neutral position. Check that trigger lock
on the handgun is released before connecting the hose. The handgun should only be operated at idle speed, at
recommended PSI and GPM.
For safety reasons, it is recoJpmended that only factory-trained personnel run this equipment.
6
't" ...
Daily Maintenance
Check water pump oil level.
Check hydraulic reservoir level
Check strainer at water pump.
Check service indicator on pressure filter.
Inspect for loose nuts, bolts, and belts.
Inspect driveline.
Weekly Maintenance
Grease driveline for hydrostatic pump or PTO
Inspect for slack and wear.
.
Grease pillow block bearings on hose reel.
Grease swivel at hose reel shaft.
As Required:
Grease articulating hose reel base with white grease.
Grease hose reel chain.
250 Hours or Annually
Change oil in hydraulic reservoir after 250 hours, or as needed.
Hydraulic filters:-should initially be changed after 40 hours of operation. Thereafter, change
every 100 hours of operation.
Change oil in water pump crankcase or as needed.
PREVENTATIVE MAINTENANCE IS YOUR BEST FRIEND FOR THE CARE OF THE EQUIPMENT AND
SAFETY FOR THE OPERATOR.
7
TRANSPORTING PIPE HUNTER
Check tires for proper inflation. (Refer to manufacturers' recommendations on tire)
Check all lights for proper operation.
Tighten bolts on wheels as needed.
Perform normal safety inspection for motor vehicles.
WARNING
Due to road and traffic conditions, transporting full water tank over a long distance is not
recommended. Unsafe conditions and damage to trailer can occur. Fillings at nearest fire
hydrant or nearest water supply to job location recommended.
For trailer mounted units, use safety chains.
Check trailer brake operation.
Check state and local regulations on towing trailer vehicles.
8
Water Systen~
Water Control Valve
9
Water Systems
Pump
3019-0001
3019-0006
3019-0007
3019-0005
Relief Valve
3020-0001
3020-0001
3020-0001
3020-0001
Strainer
Control
Valve
Hose
3020-0050
3020-0050
3020-0055
3020-0003
3020-0002
3020-0100
8000-002SA
r-.
3019-0292
3019-0004
3020-0001
3020-0001
3020-0004
3020-0019
3020-0050
3020-0050
3020-0050
3020-0050
3020-0054
3020-0002
3020-0003
3020-0003
3020-0003
3020-0003
3020-0003
3020-0113
3020-0113
3020-0101
3020-0101
3020-0101
3020-01~5
3020-0105
8000-002SA
8000-002SA
8000-002SA
8000-002SA
8000-002SA
*When searching for parts for the water system, disregard the TM letters in the model number.
Water Tanks
Tank
3013-0022
8000-0249
600 Gallon Leg Tank
3013-0025
8000-0299A
Tank"#
3013-0006
8000-0026B
Tank
3013-0024
8000-0228
3013-0013
8000-0117B
3013-0034
8000-0195
3013-0031
8000-0326
3013-0044
NPN
Tank
3013-0046
NPN
300 Gallon Water Tank Van
3013-0047
300 Gallon
750 Gallon
1000 Gallon
1000 Gallon
1685 Gallon
Tank
Tank
1685 Gallon
1800 Gallon
1800 Gallon
r'
Tank
Tank
8000-0271
10
8000-002SA
Wash Down Assembly
3020-0008
3020-0008
3020-0008
3020-0008
3020-0008
3020-0008
N/A
N/A
3009-9008
3009-9008
3009-9008
3009-9008
3009-9008
3009-9008
N/A
N/A
3020-0006
3020-0060
3020-0060
3020-0006
3020-0006
3020-0006
N/A
N/A
3004-0008
3004-0008
3004-0008
3004-0008
3004-0008
3004-0008
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3020-0009
3020-000
11
.~
Water Pump Drive
"
.......
r'o
.
.
7126
101026
61026
161026
101528
161528
· -:.
INSTALLATION INSTRUCTIONS
Packing installation
Valve Installation
1. Remove valve chamber.
1. Remove valve chamber.
2. Pull cylinder over packing assembly.
2. Remove valve chamber plugs.
3. Remove packing assembly nut &
packing.
3. Tap suction valve (lower valve) out of
the seat and remove through the
opening in the valve chamber.
4. Clean sealing surface and replace. item
#5.
5. Replace cylinder on pump.
6. Thoroughly clean the inside surface of
the cylinder.
7. Clean sealing surfaces and replace
item #3.
8. Lubricate and install packing (item #1)
and holder assembly into cylinder.
9. Torque packing assembly nut.
10. Clean sealing surface and replace
items #2 and #4.
4. Tap discharge valve (upper valve) out
of the valve chamber and remove.
5. Clean the valve chamber seating
surface thoroughly.
6. Install all new valves.
7. Clean sealing surface and replace
items #2 and #4.
S. Replace valve chamber plugs.
9. Install valve chamber and torque nuts.
Re-torque after 5 minutes of
operations.
11. Install valve chamber and torque nuts.
Re-torque after 5 minutes of
operations.
For more detailed installation instructions refer to the owners manual.
Torque requirements:
Packing assembly nuts
Cylinder head nuts
.~
35-40 ft-Ibs
90-95 ft-Ibs
If one packing or one valve is worn outl the other packings or valves may be close to wearing
out as well. Replacing all packing (3 sets) or all valves (6 valves), with appropriate seals, is
recommended. This prevents unplanned downtime in the near future for failed components that
were not replaced.
.
It is always important to use FMC OEM products to ensure that replacement parts are correctly
designed, of the highest quality, and manufactured with the latest product enhancements.
13
~
-FMC
~I
I ~
L0614SC PUMP
PUMP PIN - 3266190, 6266482
PACKING AND VALVE KITS
PACKING KIT PIN - 5287002
Item
1
2
3
4
5
Components
5259396
5266488
1101176
320444
1280024
Description
V-ring packing
Fluid cylinder gasket
Packing holder o-ring (5/8" 00)
Fluid cylinder o-ring (2 %" 10)
Ceramic cylinder gasket
Qtv per kit
3
3
3
3
3
Description
Fluid cylinder o-ring (2 1/2" 10)
Suction valve
Discharge valve
atvpar kit
VALVE KIT PIN - 5267001
Item
2
4
6
7
Components
5266488
320444
5257290
5257291
14
3'
3
3
3
-FMC
L1114SC PUMP
PUMP PIN - P600318, P605488
PACKING Klr PIN - P504320
Item Components
1
2
3
4
5
6
7
5259396
1101176
11n476
1279676
5257921
1284369
1181154
Description
V-ring packing
Packing holder o-ring (5/S" 00)
Cylinder cover o-ring (3 1/8" 00)
Cylinder gasket
Valve cover o-ring (2 3/S" 00)
atvpar kit
3
3
3
3
3
3
3
Item
3
7
8
Revision: A
Qty per kit
Comp'onenls
Description
1177476
1181154
5255419
Cylinder cover o-ring (3 1/S" 00)
Valve cover o-ring (2 3/SD 00)
Valve assembly
15
3
3
6
1/19/98
-FMC
L 1118SC PUMP
PUMP PIN - 3267021,5274991
Item Com~orients Descri~tion
5260052
Cup seal
1
1101176
2
1177476
3
1279676
Cylinder gasket
4
5257921
5
1284369
6
1181154
Valve cover o-ring (2 3/8" 00)
7
Qtv ~er kit
3
3
3
3
3
3
3
Item
3
7
8
r
Revision: A
Comeonents
1177476
1181154
5255419
Description
Valve cover o-ring (2 3/8" 00)
Valve assembly
16
Qtv
~er
kit
3
3
6
1119/98
-FMC
L1614SC PUMP
PUMP PIN - 3268942, P501710, P504502
PACKING KIT PIN - P504320
Item Com~onents Description
5259396
V-ring packing
1
1101176
Packing holder a-ring (5/8" 00)
2
1177476
Cylinder cover a-ring (3 1/8" 00)
3
5257921
Fluid cylinder a-ring (3 1/4" 00)
4
1284369
5
1279676
6
1181154
Valve cover a-ring (2 3/8" 00)
7
Item Components Description
11
1177476
Cylinder cover o-ring (3 1/8 00)
3
1181154
Valve cover a-ring (2 3/8" 00)
7
5255419
Valve assembly
8
Revision: A
17
Qty ~er kit
3
3
3
3
3
3
3
Qty per kit
3
3
6
11122197
l
INSTALLATION INSTRUCTIONS
r
~ I.
,.
'_.
i
Packing installation
Valve installation
1. Remove stuffing box nuts.
1. Remove top and bottom valve
chamber covers.
2. Remove plunger carriage nuts.
2. Tap suction valve (lower valve) out of
3. Remove stuffing box from fluid end.
4. Remove the plunger and packing form
the seat.
3.. Tap discharge valve (upper valve) out
each stuffing box.
of the valve chamber and remove.
5. Thoroughly clean the inside surface of
4. Clean the valve chamber seating
the stuffing box.
surface thoroughly.
6. Lubricate and install packing assembly t
5. Install· all new valves.
item #1 and wear ring (item #3) into
stuffing box.
7.
6. Install top valve chamber covers and
torque nuts. Re-torque after 5 minutes
of operations.
Install plunger and Stuffing box nut.
8. Clean seaUng surface and
item #2.
instal~seal;
7.
Replace bottom valve chamber
covers.
9. Install completed stuffing box assembly
and tighten carriage nuts.
10. Torque stuffing box assembly nuts.
For more detailed installation instructions refer to the owner's manual.
Torque requirements:
Valve chamber cover boHs: 95-100 ft-Ibs
If one packing or one valve is wom out. the other packings or valves may be close to
wearing out as well. Replacing all packing (3 sets) or all valves (6 valves). with
appropriate seals, is recommended. This prevents unplanned downtime in the near
future for failed components that were not replaced.
It is always important to use FMC OEM products to ensure that replacement parts are
corredly designed. of the highest quality, and manufactured with the latest product
enhancements.
18
-FMC
M0610SC PUMP
PUMP PIN - P505081
PACKING KIT PIN - P506082
1
2
3
5272409
320481
5262101
Qtyper kit
Packing set
Fluid cylinder cap o-ring (2D 00)
VVearring
VALVE KIT PIN - P503029
4
5
Revision: A
320481
1256641
3
6
3
Qtv per kit
Fluid cylinder cap o-ring (2" 00)
Valve assembly
19
3
6
11115197
-FMC
M0812SC PUMP
PUMP PIN - 3265563
PACKING KIT P/N-- 3289620
1
3265567
Packing set
2
1177401
Fluid cylinder ~ring (2 1/2" 00)
3
5262102
~perring
Qtv per kit
3
3
1177401
2
Fluid cylinder ~ring (2 1/2" 00)
4
320942
Valve cover cap o-ring (2 7/8" 00)
5
5273331
Suction valve assembly
6
5273330
Discharge valve assembly
Qtv per kit
3
3
3
Revision: A
20
3
3
11/15/97
-FMC
M0810SC PUMP
.PUMP PIN - 3265337
Item Components
1
5273503
2· 1177401
3 5262101
Description
Packing set
Fluid cylinder o-ring (2
VVlperring
Qty per kit
3
112" 00)
3
3
Item Components
2
1177401
4
320337
5273331
5273330
5
6
Revision: A
Description
21
Qtv per kit
3
3
3
3
11/15/97
-FMC
M1218SC ,PUMP
PUMP PIN' - 5273352
PACKING KIT PIN ~.P504323
Components Description
5277726
Packing set320942
Fluid cylinder o-ring (2 7/8D 00)
320944
VALVE KIT PIN - P604319
Components DeSCription
320942
Fluid cylinder o-ring (2 7/8D 00)
5273331
Sudion valve assembly
5273330
Revision: A
22
Qty per kit
3
3
3
_Qty per kit
3
3
3
11/15/97
,~;;.;:- .
•
1'
'
Power Group.
Stub Shaft
3017-0029A
3017-0034
3017-0034
N/A
3017-0034
3017-0034
3017...0034
3017-0030
3002-0012
3002-0012
N/A
3002-0012
3002...0012
3002-0012
RG60471
9...82710046
00-00-0778
3001-0223
00-00-0778
00-00-0778
00-()()"077S
8000-0252
8000-0011
8000-0090
SOOO-0090
8000-0090
8000-0090
8000-0090
7600-0128
X-71130013
7600-0131
NPN
7600-0131
7600-0131
7600-0131
Cowling
7600-0127
X-71110030
7600-0130
NPN
76()()..0130
7600-0130
7600-0130
Rear
Cowling
7600-0129
X-71120030
7600-0132
NPN
7600-0132
7600-0132
7600-0132
Exmn.st
ExteDSion
3006-0213
N/A
N/A
N/A
N/A
N/A
N/A
RG60690
3006-0205
AT171853
JDAIR
P18-2054
PI8-2054
Pl8-2054
MSOI209
300~207
RBS9754
JDOIL
~97S4
RE597S4 .
RBS9754
T111383
3006-0206
RB62418
JDFUBL
RE60021
RE60021
RB6OO21
3007-0002
3007-0002
3007-0002
3007-0002
3007-0002
3007·0002
3007-0002
3001-2013
3001-2013
3001-2013
3001-2013
300'i-201l.
3001·2013
3001-2013
301S-3005
3018-3005
3018-3005
301S-3005
'3018-3005
3018-3005
3018-3005
N/A
N/A
3001-2037
23
N/A
3001-2037
3001-2037
3001-2037
Bearing
Ignition
Fuel Tank
Topeowling
Front
~
Air Filter
.-
Oil Filter
FueIFiIter
Throttle
Cable
BatterY
Battery Box
l
Power Group
Ignition
Throttle
Fuel Cap
Top Cowling
24
Hydraulic System
3011-0005
3011-0005
3011-0005
3011-0005
3011-0005
3011-0005
3011-0005
3011-0019
3011-0021
3011-0021
3011-0021
3011-0021
3011-0021
3011-0021
3011-0021
N/A
3010-0001
622-0003
622-0003
3010-0001
3010-0001
3010-0001
3010-0001
3010-0001
8000-0003
8000-0011
8000-0011
8000-0003
8000-0003
8000-0003
8000-0003
8000-0003
3012-0004
3012-0004
3012-0004
3012-0004
3012-0004
3012-0004
3012-0004
3012-0004
Control
Valve
30 12-00Q}
3012-0001
3012-0001
3012-0001
3012-0001
3012-0001
3012-0001
3012-0001
Filter
3012-2001
3012-2001
3012-2001
3012-2001
3012-2001
3012-2001
3012-2001
3012-2001
Filter Head
3012-2000
3012-2000
3012-2000
3012-2000
3012-2000
3012-2000
3012-2000
3012-2000
25
~
Hydraulic System
r
~~e~~f"
~~'t"'~.(~':h&~ ;\L'~";f
;t:";11 :,.1/ . .
f~\"~::",,,"jj)
,~,m;~t
:.
.. " ;"('n
i"·l""_ttt~;gt'>,,t,,
' >'ie.,,",,,,,, .1-, "\"':'r~'
'
,! ·~~~~,O;;1"".6f~ ,.
.l.~~i S.,.,., r;,', i,4
"~ 'f1~~"
I, '.,' J' --"
h"~ , \
!!i ..;
i!:.'1~~1£I,'1&;. ~
r,.~~1~1 t'·'
-" :'t~imI1 .
~;, :'6y;1~~r "
.: J
~I, ,ili.,:',"'"," '!, ii'l'
'J ~'i1~'t;i"'i
P,),"':':,'
,W" , \ I
,,'''',1/
"#'/
soJ;'.,,:·(::l
r .{ !~!r.r.4t~y:~·~~; (
I.
"~;,~:_~~r? '~;~~ ~":';:)
I """: ,': ~,: .,",'- , ' ," ,"",.i! .
rt )"<" '1Ii"
Iihi.',,;, !.
:1J)"~~':::rt$;'~.i ~,,,,,. ~" '.
,:-~,;1.ul:~It<I""',!C";.
I~;.\~~;: .-.,.
-~
Hydraulic Pump
Control Valve
:.i·,lli;ii '
,:,r,r-'jil'
t;,~
,&1
't':,"rr.:~_
....'; -. . . ~.
1.\
1,1,
iiiilif! , :W:
:'i;'j'
,if
'~'
:.,. ~
~ :~
~
--' ~ ~
f '/
"-
u
I,
\'j
,
- I'
r.li'!;
.
If"
,_ .... \1:-~ :'Ij'III
41";;~ Itt· • , .. lfi
,,'"'
'~p)
t~ ,..".It~.;:""i ~,,-. .
·.n"'~l
,1Ufi11
b;;',
I
<'
u!
...
~
J;l,~,
'f
Hose Reel Motor
Reel Control
26
,
, - ' j ' ~~
it
~~;1;
tt:
Hydrostatic System
Power Take Off components are transmission specific. If your unit is equipped with a PTO
Hydrostatic Drive, please find information regarding Power Take Offpart numbers on your
line sheet.
27
.Hydrostatic Drive System
_~y~tem
Circuit Descrlptl,?"
__ . WorkIng Loop (Iowpressure)
II:C8S9
II :Suction Line
iii Control Fluid
D Case Drain Fluid
draIn fluid
Pump
Cooler
Pump
28
Motor
Hose Reel Assembly
Swivel Guard &
Chain Drive Guard
Reel Motor Guard
Hose Reel Lock
Level Wind
Bearing
29
Hose Reel Ass~mbly
Operating Pressure 4000 @ 18 or 4000 @ 20
Swivel Guard for
~"
3020-0105
3020-0105
3020-0105
7600-0009
7600-0009
7600-0009
7600-0010
7600-0010
7600-0010
7600-0138
7600-0138
7600-0138
3021-0002
3021-0002
3021-0002
3007-5003
3007-5003
3007-5003
3016-0009
3016-0009
3016-0009
3016-0001
3016-0001
3016-0001
3016-0012
3016-0012
3016-0012
3016-0011
3016-0011
3016-0011
7600-0006
7600-0006
7600-0006
3002-0002
3002-0002
3002-0002
8000-0423
8000-0423
8000-0423
3004-0012
3004-0012
3004-0012
8000-0367
8000-0367
8000-0367
reel
Hose Reel Lock
Transport Pin
Level wind
~
Roller for level wind
Large Sprocket
Small Sprocket
Chain
Master link for chain
Guard for chain drive
Shaft Bearings
Hose Reel Mount Bearing
Teflon Bearing
Direct Drive Coupling
~
30
Hose Reel Assembly
Operating Pressure 3000@ 30,3000@ 40, or 3000@50
Hose
3020-0101
3020-0101
3020-0101
7600-0009
7600-0009
7600-0009
7600-0010
7600-0010
7600-0010
7600-0138
7600-0138
7600-0138
3021-0002
3021-0002
3021-0002
3007-5003
3007-5003
3007-5003
3016-0009
3016-0009
3016-0015
3016-0001
3016-0001
3016-0004
3016-0012
3016-0012
3016-0007
3016-0011
3016-0011
3016-0010
7600-0006
7600-0006
7600-0006
3002-0002
3002-0002
3002-0002
8000-0394
8000-0394
8000-0394
3004-0012
3004-0012
3004-0012
Mount BearIng
Teflon Bearing
'l
Hose Reel Assembly
Operating Pressure 2000 @ 65 or 2000 @ 80
Hose
3020-0113
3020-0113
3020-0113
7600-0009
7600-0009
7600-0009
8000-0206A
8000-0206A
8000-0206A
7600-0138
7600-0138
7600-0138
3021-0002
3021-0002
3021-0002
3007-5003
3007-5003
3007-5003
3016-0014
3016-0014
3016-0014
101-643-0006
101-643-0006
101-643-0006
3016-0013
3016-0013
3016-0013
3016-0007
3016-0007
3016-0007
3016-0010
3016-0010
3016-0010
3021-0079
3021-0079
3021-0079
3002-0003
3002-0003
3002-0003
8000-0393
8000-0393
8000-0393
3004-0013
3004-0013
3004-0013
Lock
Transport
r
r
32
Axle Assemblies
Single
1}~J!i~m~t!1.~rJiUimiH~lli!f:~l'lillli~f~Mli~!(rj~1~~llRilt'~)n::£jlk~~~t£lW~lljjjHltlitfu~l mmi@.ijjhA¥Jj;;i:;~,: ;;'iii-1!";;ji i;::~:·:·!;j.;;:'!iit;_!.J~.,;i;:i:~ 'IJjJf.jHH::;l;;,iDl:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4- Hole Brake Flange
Grease Seal
Inner Bearing! Cone
Inner Racel Cup
Wheel Stud
Outer Race! Cup
Outer Bearing! Cone
Spindle Washer
Spindle Nut
Cotter Pin
Grease Cap
Lug Nut
Accu-Lube Grease Cap
Rubber Plug for Aceu-Lube Grease Cap
3007-2100
3007-2101
3007-2102
3007-2103
3007-2104
3007-2105
3007-2106
3007-2107
3007-2108
3007-2109
3007-2110
3007-2111
3007-2112
3007-2113
1
1
1
1
1
1
1
1
1
1
1
3007-2114
3007-2115
3007-2116
3007-2117
3007-2118
3007-2104
3007-2119
3007-2120
3007-2107
3007-2108
3007-2109
3007-2121
3007-2111
3007-2122
3007-2113
1
1
1
1
1
1
1
1
1
Tandem
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5-Hole Brake Flange
Grease Seal
Inner Bearing! Cone
Inner Race! Cup
Wheel Stud! Brake
Wheel Stud! Idler
Outer Race! Cup
Outer Bearingl Cone
Spindle Washer
Spindle Nut
Cotter Pin
Grease Cap
Lug Nut
Rubber Plug for Accu-Lube Grease Cap
33
1
1
1
1
r
1
3-11,'1.,.
1-
.II>
.".
.-
1
I ~
..
-~ .....
.. .
5 - " . ! / ..
.,..,:
, ....fI
~
I ""
HE)it~=~ Pintle Hitch
HydrauUc Actuator
Trailer Parts
Equilizer Bar
,D
~
Hydraulic Brake
LugNu
Breakaway
Switch'
HubCaps
.............. Brake
Assembly
3S
centerCRPa
Lights
Gauges
3001·0258
3001-0258
3001·0258
3001-0258
3001-0258
3001·0260
3001-2022
3001·0260
3001-0260
3001-0260
3001·0256
3001-2023
3001·0256
3001-0256
3001·0256
3001·0255
3001-2024
3001·0255
3001-0255
3001-0255
In tach
3001-0257
3001-0259
3001·0262
Switch
·3001·0221
3001-0261
"'3001-0219
3001-0219
3001-2017
3001-2017
r·
36
3001-2017
3001·2017
l
r
I
-L
-111~1I
.-
~
0= dJ
I
I
19130 17 50
HEAT
r:
OFF
ON
START
• •• •
•
•
•• • • •
-
~ I
til
-
I
Electrical for John Deere 4020T
38
Pipe Hunter Boss Electrical Diagram
for John Deere 4045
Voltmeter
Hourmeter
Temperature
Oil
Oil Sender
L......--------1c::\ Temperature
\ J Sender
+
Fuse
Oil
Murphy
Temperature
Murphy
Battery
Murphy
Shutdown
Starter
Alternator
Fuel Shutdown
39
PTO Wiring Diagram
Indicater Light
Indicater Light
PTOSwitch
Pump Drive
PTOSwitch
Hydraulic
Blue
14Ga
Red
14Ga
Red
14Ga
9 ampfuses
30 Amp Circuit Breaker
Blue
14Ga
•
Red
tOGa
"--4-J
Battery
12 Volt
--
-
PTO
PTO
r
ressure Switch
Pressure Switc
Pipe Hunter Boss Electrical Diagram
for Izusu 4JBl
l-b..nTeter .
Vdb I Sa
M::gito
Ackl.p
al Sen::Ia'"
41
Trailer Wiring
I
Cleara nce
Light
[
I
I
I
I
I
I
TailLight
I
I
r - -,
I
I
I
Tail Light
I
I
I
I
I
I
r
1
I
I
I
I
I
,,
,
1
,
I
I
I--
Groun
a--'-
'-
Gro und
~
I
I
I
_1-
I
~
I
I
License
-0 Plate
- Light
,
I
-
CIearance
~ Li ght
,
I
I
I
I
I
I
I
I
I
I
I
I
I
I
~
MI
I
-~
"'" - Ground
..-'----
.
Gro uDd
1
I
I
1
I
I
1
,
I
1
,
I
I
I
I
Cleara nee
Light
[
1
I
I
I
--=-_ -___ -=-_ -_ -_ -=-_ -_ -_ -=-_ -_ -_ -=- - "I
I
I
-
1 _____________
I
I
II
I
I
I
I
1 1
I
I
I
Cle arance Lights Brown _________
I
I
I
I
I
I
I
I
-.-1
~ Clearanee
Light
r------------------
I
I
I
I
I
I
I
I
I
I
' __________ Clearance Lights B rown
Left Turn Ye now
_ _ _ - ' __ - - - -
I 1
Electric Brakes White
Ri"ght Turn GreeD- - - - - - - - - -
Brown
42
Auxiliary Plug for Spot Light Etc.
Control Box
~
~
.s
Ground
~
cu
.E!
=
~
13 1$
>c:§<
>
~
Low Water Warning Light
~ ~
3018-2530
~ Ii
•-
e-w I
-
T,
•
.•
la
~ Arrowstick
,! I!
3018-2525
11/
All other wires splice to corresponding wire from control bo.,.
.~ \
11 Volt
,~------------------------------------~
Beacon Light 3018-0013
Strobe Light 3018-0014
Beacon.or Strobe
Light Switch
Part # 3018-0003
Work Light 3018-2506
Work Light
Light Switch
Part # 3018-0003
43
Drain Valves
~-5.25"·-~-
3.5"
-j
Electric Throttle
1
BAT +
Garden Hose Hook Up
44
Ladders & racks
. Steps
Ladder
Safety Cone Rack
7600-0037
3021-0084
3021-0088
Strainer for-filler
102-1281031
Brass adapter
3013·0280
Hose rack
8000-0048
Spray Bar Assembly
Gauge
Ignition Switch
Murphy Switch
3001-0219
Jet Nozzle
18-1/41viEG 6507
Warning Light
3018-2508
3001-2017
631-0014 '
[aline Fuse
·AuxiIiary Control Box for Rear Engine
B
NO
10 Gauge
Red
30 Amp
Circuit Breaker
in '88ttcry Box
Red
NC
Sl
S'l
Blue
To #14 Tenainal
In Th1"GUie ConiFol
To #IS Terminal
In ThroUie Control
Box
Box
Splice into red and brown
wires In engine harness
45
r..,
•
:.,
... ,.'
• • I~'
• • 1.,
-,
.:~
.:
•
,~,
I·.·
~~-.~.
• •"
......
•
•••
1,.......
,..,,~. '!""j,' TiT ~:.~. it :;'"\ ~.:,. ::-l."~ l; =::. i> ~. V' :';.:;- ~:(' ~.i).~,;::J '?:i; ;:-'ij,' ",:. t~ i> :;.
.
~
:.+
Underground, Inc, as Seller, warrants that all eqlripment manufactured by it and bearing its
. , name shall be free from defects in material and workmanship, under normal use and service as
,'~- .. ~ determined by the manufacturer for a period of twelve (12) months from the date of delivery to the
•
first reta~ purchaser. If the ~t is :first plac:d into servi~e as a demonstrator the warranty period
. . . shall begm on the date the umt IS :!irst placed m such servIce,
~
.J-. ,':'
,
;.. ~
~
,'.
•
y:
. ,:
.•. '.".
,i
•
i' -.' ~'(
•
/' ~"'l
~
........
'i
~-
...
,;.' "'\
~. . .
r ,,'
'.'1
~
'...
.
~
Should any equipment or part of such eqlripment sold hereunder prove to be defective in
.....,
material or workmanship within said period, and be returned to Seller's factory no later than 15 days,. _,
after the expiration date of the warranty, transportation charges prepaid by the Buyer, and upon
..
examination be found to be defective, such part will be replaced at the factory by the Seller free of
0
charge, excluding freight, freight is not a warranted item and is the responsibility of the buyer, the
~
Seller shall be under no further liability in respect to such warranty. It is expressly understood that
/'._
Seller's liability is limited to furnishing of such replacement parts within a reasonable length of time
~
and that Seller will not be liable for any damages, losses or expenses arising in connection with the
:,- _
use of or inability to use the unit(s) whatsoever. Buyer shall be responsible for the payment of duties ~
or taxes on warranty parts, if applicable. The Seller shall be under no liability because of normal
"
wear and tear or operation or maintenance contrary to the manufacturer's official Operator' s
.._ .
manual. The Buyer accepts any liability for damage or injury resulting from the removal or
..
alteration of safety guards and safety precautions provided on the unit at the time of delivery. This
;.-- '.
warranty shall n~~ apply and l!nderground shall h~ve no ~bility under ~t o~ othe~e if the ~t
..,
shall have been mJured by accldent, careless handling or nnproper applicatIons or if any reparrs
;','=
have been made to the unit by other than UNDERGROUND, its agents or employees.
.,
I
'". __
~
-.
~
Warranties covering major components not of UNDERGROUND manufacture (power
. . . plants: hydrauli?s, trucks, transmissions, electrical components, batteries, tires, etc.) are warranted
~ by thetr respectIVe manufacturers.
·
:.
~
Warranty
,"'i
<,
.~
~
~
I
'
~
We give no warranty express or implied, as to description, quality, productiveness or any
~ other matter and the. Buyer hereby waives the right of refusal and return of the goods which is
"-.': usually connected With non-warranty,
.
;",-
~
.,.
" .: \ FIVE (5) YEAR W A R R A N T Y ' " . :
UNDERGROUND, warrants that the fresh water tank shall be free from defects in material
~ and workmanship, under normal use and service as determined by the manufacturer, for a period of
~ sixty (60) months (not pro-rated) from the date the unit is first placed into service.
i',
~ FIVE (5) YEAR
,
II!P
~
"f:
~
v- .
UNDERGROUND, warrants that the bearing for the articulating hose reel shall have
~
standard manufactures five (5) years w a r r a n t y , : ,
. .'\ TWO (2) YEAR
~...f ,'1
r
,"
UNDERGROUND, warrants that the auxiliary engine and the pump shall be warranted for
}'
~
"- two (2) years.
~
•
TIllS WARRANTY IS NOT TRANSFERABLE.
.
.. .
t,V< ~:V·~·t'::·i;· ~'li<T\j'="~'I:iJ,T'd:';:-'itT"lt'-I- V:::,~, :r"~'=-:'i;:- ?'V::; ·V"!·~·-::::'Iji·~"iP<~
•
•
I
I
1 ••
~
I
••
•
I
• •
'.
•
, I -
I
~
•
r
•
•
' •
~
•
•
.'
,
•
~
.,
,
•
Part Number Index
~
r·
r
3006-0207
3006-0208
3006-0210
3006-0213
3006-0214
3006-0216
3006-0217
3006-0218
3007-0002
3007-1900
3007-1901
3007-2002
3007-2003
3007-2012
3007-2047
3007-2052
3007-2053
3007-2100
3007-2101
3007-2102
3007-2103
3007-2104
3007-2104
3007-2105
3007-2106
3007-2107
3007-2108
3007-2109
3007-2109
3007-2110
3007-2111
3007-2112
3007-2113
3007-2114
3007-2115
3007-2116
3007-2117
3007-2118
3007-2119
3007-2120
3007-2121
3007-2122
3007-2123
3007-2124
3007-2125
3007-2126
3007-2127
3007-2127
3007-2127
3007-2128
3015-0026
3015-0029
Oil Filter
Engine
Engine
23
23
23
3007-2129
3007-2130
3007-2131
Exhaust extension Pipe
Engine
Engine
Engine
Engine
Throttle Cable
Hitch
Jackstand
HubCap
available)
Pintle Hitch
Modular Wheel
Center Cap
lug Nut Chrome
4-Hole Brake Flange
Grease Seal
Inner Bearing/Cone
Inner Race/Cup
Wheel Stud
Wheel Stud/Idler
Outer Race/Cup
Outer Race/Cone
Spindle Washer
Spindle Nut
Cotter Pin
Cotter Pin
Grease Cap
Lug Nut
Cap
5-Hole Brake Flange
Grease Seal
Inner Bearing/Cone
23
23
23
23
23
23
3007-2132
3007-2133
3007-2134
3007-2135
3007-2136
3007-2137
3007-2138
3007-5003
3009-9008
3010-0001
3010-0001
3010-0017
3010-0018
3010-0019
3011-0005
3011-0019
3011-0020
3011-0021
3011-0024
3011-0025
3012-0001
3012-0037
3012-0037
3012-0038
3012-2000
3012-2001
3012-2006
3012-2007
3012-2008
3013-0006
3013-0013
3013-0022
3013-0024
3013-0025
3013-0031
3013-0034
3013-0044
3013-0046
3013-0047
3015-0010
3015-0011
3015-0012
3015-0013
3015-0014
3015-0015
3015-0015
3015-0025
3020-0001
3020-0002
Inner Rac~~Cup
Wheel Stud/Brake
Outer Race/Cup
Outer Bearing/Cone
Grease Cap
Rear Hangar
Front Hangar
Shackle Strap
Bolt
Lock Nut
Lock Nut
Lug Nut Standard
Equalizer Bar
Large Sheave
Large Sheave
35
35
35
35
35
35
35
35
33
33
33
33
33
33
33
33
33
33
33
34
33
33
33
33
33
33
33
33
33
33
33
33
33
34
34
34
34
34
34
35
34
12
12
Front Hangar
Center Hangar
Rear Hangar
Bolt for Hangar
Bolt. for Equalizer
Slotted Nut
Hyd Brake Assy Left
Hyd Brake Assy Right
Elec Brake Assy Left
Elec. Brake Assy Right
Roller for level wind
Hand Gun Hose
Hydraulic Motor
Hose Reel Motor
Hydrostatic Motor
Cooler
Hydrostatic Motor
Hydraulic Pump
Hydraulic Pump
Auxiliary Pump
Hydraulic pump Aux. drive
Hydrostatic Pump
Auxiliary Pump
Reel Flow Control Valve
Directional Control Valve
Joystick Controller
Flushing Valve
Hydraulic Filter Head
Hydraulic Filter
Pressure Filter
Return Filter
Filter Head
750 Gallon Leg Tank
1000 Gallon Elliptical Tank
300 Gallon Leg Tank
1000 Gallon Leg Tank
600 Gallon Leg Tank
300 Gallon Water Tank Van Body
Small Sheave
Large Sheave
Large Sheave
Large Sheave
Small Sheave
Small Sheave
Large Sheave
Small Sheave
Relief Valve
Control Valve
34
34
34
34
34
34
35
35
35
35
30
11
24
27
27
27
27
24
24
27
24
27
27
27
27
27
27
27
24
27
27
27
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
10
10
Part Number Index
320337
320444320481
320481
320942
320942
320944
1101176
1101176
1101176
1101176
1177401
1177401
1177476
1177476
1177476
1181154
1181154
1181154
1256641
1279676
1279676
1279676
1279676
1280024
1284369
1284369
1284369
3265567
5255419
5255419
5255419
. 5257290
5257291
5257921
5257921
5257921
5259396
5259396
5259396
5260052
5262101
5262101
5262102
5266488
5272409
5273330
5273330
5273330
5273331
5273331
3006-0206
Valve cover cap o-ring (27/8" 00)
Fluid cylinder o-ring (2112" 10)
Fluid cylinder cap o-ring (2" 0 D)
Fluid cylinder cap o-ring (2" 00)
Valve cover a-ring (27/8" 00)
Packing holder o-rIng (5/8" 00)
Packing holder a-ring (5/811 00)
Packing holder a-ring (5/8" 00)
Fluid cylinder o-ring (21/2" 00)
Fluid cylinder o-rIng (2112" 00)
Cylinder cover o-ring (31/8) 00)
Cylinder cover o-ring (31/8) 00)
Cylinder cover a-ring (31/8) 00)
Valve cover a-ring (23/8") 00
Valve cover a-ring (23/8") 00
Valve cover o-ring (23/8") 00
Valve assembly
Cylinder gasket
Cylinder gasket
Cylinder gasket
Packing set
Valve assembly
Valve assembly
Valve assembly
Suction valve
Discharge valve
Fluid cylinder o-ring (31/4") 00
Fluid cylinder a-ring (3114") 00
F~uld cylinder a-ring (31/4") 00
V~rlng packing
V-ring packing
V-ring packing
Cup seal
Wear ring
Wear ring
Wiper ring
Packing set
Fuel Filter
21
14
16
19
20
22
22
14
15
16
17
20
21
15
16
17
15
16
17
19
15
16
17
16
14
15
16
17
20
15
16
17
14
14
15
16
17
14
15
17
16
19
21
20
14
16
20
21
22
20
21
23
5273331
5273503
52m26
00-00-0778
101-643-0006
18-114 MEG 6507
3001-0203
3001-0209
3001-0210
3001-0211
3001-0212
3001-0213
3001-0214
3001-0217
3001-0219
3001-0219
3001-0220
3001-0221
3001-0223
3001-0245
3001-0245
3001-0249
3001-0255
3001-0256
3001-0257
3001-0258
3001-0259
3001-0260
3001-0261
3001-0262
3001-2013
3001-2017
3001-2017
3001-2022
3001-2023
3001-2024
3001-2037
3001-2055
3002-0002
3002-0003
3002-0010
3002-0012
3003-0006
3003-0010
3003-0025
3004-0008
3004-0012
3004-0013
3004-2511
3006-0202
3006-0205
3007·2128
Packing set
Package set
Ignition
Bushing for large sprocket
Jet Nozzle
Tachometer
Temperature Gauge Sender
au pressure Sender
Water Temperature Gauge
011 pressure Gauge
Voltmeter
Hour meter
Tachometer
Shutdown Switch
Murphy SWitch
Shutdown Temp switch
Shutdown all SWitch
Ignition
Hour meter
Voltmeter
Oil pressure Gauge
Tachometer
all pressure Sender
Shutdown Oil Switch
Battery
Water Pressure Gauge
Gauge
all pressure Sender
Battery Box
Shaft Bearings
Shaft Bearings
Reel Bearing
Bearing
Belt
Belt
Belt
Quick Disconnect
Teflon Bearing
Teflon Bearing
Hydraulic Actuator
Engine
Air Filter
Equalizer Bar
22
21
22
23
32
46
36
36
36
36
36
36
36
36
36
46
36
36
23
36
36
36
36
36
36
36
36
36
36
36
23
36
1
~
46
36
36
36
23
36
30
32
45
23
12
12
12
11
30
32
35
23
23
35
~
Part Number Index
r'
3016-CXD1
3016-CXD4
3016-aD7
3016-CXJOO
30160010
30160011
30160012
30160013
30160014
30160015
3017.a:JJ7
3017.a:t:S
3>17-0014
3017-0014
3017-0017
3017-0018
3011-a::t2SA
3017-CmO
3011-0031
3017-0031
3017-0034
3017-0039
3011-0042
3017-0044
301~3
301~4
r
3018-1000
3018-2503
3018-2504
3018-2SEA
3018-25Cl5R
3018-25)6
3018-2508
3018-2513
3018-2513A
3018-2525
3018-2fOO
3018-2534
3>18-25348
3018-3D5
301~
301e.aD1
3019-0004
3019-CXXl5
3019«Xl6
3019-0007
3019..axl8
3019-0013
3019-0292
Small Sprocket
Small Sprocket
Chain
Large Sprocket
Chain
Small Sprocket
Large Sprocket
Large Sprocket
Bushing
Bushing
Bushing
Bushing
Bushing
Bushing
stub Shaft
Bearing
Bushing
Bushing
Stub Shaft
Bushing
Bushing
Bushing
Beacon Ught
strobeUght
Breakaway SWitch
License Plate Ught
stop, Tum, Tail Ught
Amber Clearance Ught
Red Clearance Ught
WorkUght
WamlngUght
Red Reflector
Amber Reflector
Arrowstlck
Low Wat~ Warning Light
Red Indlc8ior Light
Blue Indicator Light
Ground strap
Ground strap
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Pump
30
31
31
30
31
30
30
32
302Q.(XX)3
302Q.(XX)3
302).(XX)4
~
~
~
32
31
12
12
12
12
12
12
23
23
12
12
3a2Q.OO55
3O'.2Q..CXB)
3J2D.0100
~01
3Q2D.0101
~re
3J2D.01(l)
3J2D.0113
3CX2D-0113
302Q.0119
:n21..CXJ02
23
~-0023
12
12
12
43
43
36
36
3021.cme
3021-0079
36
3021-0034
3021-0088
3021-<XB4
3021-0121
622..(X)()3
622..(0)3
36
36
43
46
631-0014
36
36
7EOO-OOO9
7Em-O:m
7EOO-OOO9
7rol-0010
7E00-0037
7eD).()117
7eD).()127
7eD).()128
43
43
36
36
23
23
10
10
10
10
10
10
10
10
64Q.(XXB
640-0019
7aX).(U)6
76OQ.0129
7EOO-013O
7Em-0131
7Em-0132
7ED).()134
7SCX).()134
7ED).()138
8()()().(XXX3
8CXlOm11
8CXJO.OO11
r
8(J()()..()()25
Control Valve
Control Valve
RelfefValve
Relief Valve
Hand Gun
Dump Gun
Relief Valve
strainer
strainer
strainer
Relief Valve
SWIvel, Hose Reel
BwiwI, Hose Reel
SWIvaI for 3141•
SWiYaI, Hose Reel
SWivel for 1fZ'
Swi\l9l, Hose Reel
SWivel for 111
Reel SWiwI
L6"v9I wind
DriwGuard
DrivaGuard
Guard for chain drlw
Ladder
Safety Cone Rack
DriwGuard
OrlveGuard
Hydraulic Mctor
Hose Reel Motor
Ignition swttch
Belt
Belt
Guard for chain drlw
SWIvel Guard for 1fZ reel
SwivaI Guard for 3141' reel
SWIvel Guard for 1" reel
Hose Reel Lock
steps
Hydraulic Tank
Front Cowling
Top cowling
Rear Cowling
Front Cowling
Top cowling
Rear Cowling
Drive Guard
Drive Guard
Transport Pin
Hydraulic Tank
Fuel Tank
Hydraulic Tank
Sight Gauge
10
10
10
11
11
10
10
10
10
11
10
10
31
10
30
10
32
45
30
12
12
32
46
46
12
12
24
27
46
12
12
30
30
31
32
30
46
27
23
23
23
23
23
23
12
12
30
24
23
24
10
Part Number Index
8OOJ.OO26B
Filler Assembly
8OO().(X)64A
2' Oraln Valva
Fuel Tank
1"Craln Valva
Aller Assembly
8000-0111B
Filler Assembly
8CXlQ.0196
8(XX).()2C6A
Hose Reel Lock
8(XX).()2138
Spray Bar
Electric Throttle
8OOQ.0214
Filler Assembly
BCXD-022B
8(0).()241
111Z' Drain Valva
Filler Assembly
BCX»0249
Fuel Tank
8CXXJ.0252
Filler Assembly
8000-0271
8(XX)-0299A
Filler Assembly
8CX:X).(D)1
Garden Hose Reel
8(XX).(W2A
Garden Hose Filler
8CXlQ..0326
Filler Assembly
800).()336
Garden Hose Adapter
Direct Drive Coupling
aaDOO67
8()()().(B;)3
8QX)..()394
Coupling
8CDJ..0402
8()(X).0423
Coupling
BCXX>-043.2
Coupling
aa»0433
Ignition
9-82710047
AT1718S3
Air Filter
JDAIR
Air Filter
JD FUEL
Fuel FIlter
JDOIL
011 Filter
M801209
011 Filter
NPN
Filler Assembly
P18-2re4
Air Filter
RE59754
Oil Filter
Fuel Filter
REfm21
RE62418
FU!I Filter
IgniHon
RG&l471
Air Filter
RG00590
T111383
Fuel Filter
X-7111Q.030 Front Cowling
X-7112).030 Rear Cowling
X-7113l-013 Top cowling
8CXX)..(D;O
8CXX).()1 00
..
10
45
23
45
10
10
32
46
45
10
45
10
23
10
10
45
45
10
45
3J
32
31
Xl
3J
27
27
23
23
23
23
23
23
10
23
23
23
23
23
23
23
23
23
23
.~
.~
Specifications
Model MOe
Industrial Pump
Manual. No.
5269448
Description
The MOe Is a horizontal plunger (or outsid~
packed) style pump. This style pump pulls fluid in·
to the pump when the plunger makes a return
stroke and the intake valve is open. Then when the
plunger moves forward, the discharge valve opens,
and releases the fluid. The MOe is a triplex (three
plunger) reciprocating pump. designed to handle
high pressures.
Standard Equipment
Fluid End - Ductile iron constructed valve
chamber with hardened stainless steel valves.
Duck and Neoprene "V" ring plunger packings in
stainless steel stuffing boxes. Model MOeOa and
M0612 are available with aluminum bronze fluid
end.
Drive End - Cast iron, oil bath crankcase, ductile
iron connecting rods with split cap design and
shell type bearing Inserts, cylindrical design cast
iron crossheads with stainless steel crosshead
rods and alumina ceramic plungers, and ductile
iron crankshaft.
r-.
,
,
Metric
English
G
No. of cyl.
Bore, cyl.
Stroke
Capacity
Min.
Max.
Discharge pressure
Cont.
Input Shaft
RPM
Min.
Max.
Shaft diam.
Crankcase cap
Lubrication oil
Inlet opening
diameter
Outlet opening
diameter
Max. fluid
Temperature
Dimensions
Height
Width
Length
Weight
1112"
GPM
.8
5.1
PSI
5000
MOSOS
3
1"
11/2"
GPM
1.5
9.2
PSI
3400
MOS10
3
1114"
1112"
GPM
2.4
14.3
PSI
2200
M0612
3
11/2"
1112"
GPM
3.4
20.S
PSI
1500
M0615
3
171e"
1112"
GPM
5.4
32.2
PSI
Mosoe MOSD8 MOS10 M0612 MOS15
3
3
3
3
3
19,1mm 25.4mm 31.8mm 38.1mm
38.1mm 38.1mm 38.1mm 3B.1mm 38.1mm
LPM
LPM
LPM
LPM
LPM
3.0
5.7
9.1
12.9
20.4
19.3
34.8
54.1
78.1
121.9
KPA ., KPA
KPA
KPA
KPA
34500
23400
15000
10300
RPM
100
600
1·3/8"
2 Qt.
RPM
100
600
1·3/e"
2 qt.
RPM
100
SOO
.1.3/8"
2 Qt.
A.
RPM
100
SOO
1·3/e
2 Qt.
RPM
100
SOO
1·3/e"
2 Qt.
. RPM
RPM
RPM
RPM
100
100
100
100
100
600
600
600
600
SOO
34.9mm 34.9mm 34.9mm 34.9mm 34.9mm
1.9L
1.9L
1.9L
1.9L
1.9L
30
Moeos
3
3/4 "
S.
ll
E.
RPM"-~'
11/2 NPT 1112 NPT 11/2 NPT 11/2 NPT 11/2 NPT 1112 NPT 1112 NPT 1112 NPT 11/2 NPT 11/2 NPT
1 NPT
1 NPT
1 NPT
1 NPT
1 NPT
*190 o F *190 o F *190 o F *190°F *190 o F
inches
inches
inches
inches inches
3
3
3
3
12.
/8
12.
/8
12· /e
12·3/8
12· /e
16112
161/2
161/2
1S1/2
1S1/2
1/8
1
1/8
1
27.
27.
27·1/8
27· /e
27· /e
2451bs.
2451bs.
2451bs.
2451bs. 2451bs.
1 NPT
1 NPT
1 NPT
1 NPT
1 NPT
*88°e
M.M.
314.3
419
689
111 kg
*88°C
M.M.
314.3
419
689
111 kg
*88°C
M.M.
314.3
419
689
111 kg
*B8°e
*88°C
M.M.
M.M.
314.3
419
689
111 kg
314.3
419
689
111 kg
*Higher temperatures can be handled with the stainless steel plungers and packings.
5I1h 5132 KEYWAY - - - H I I
;
.
r-J::=~~JFf9l,o-,U
-t+---HHIH-I
11).5/18~
-++511-I'·'Q
,.
, NPT DISCHARGE .
: ..... 17132 x 1 SLOT. 2 PlACES
-+-----12·118---
1---------
27-5118----------../
19
30
18
17
~
~
/
16
15
/
) 14
i 12
~ 11
10
9
V
'/ V
V"
113
MO~12 f - - ~
M0610
~
-
M0..1606
100
8 0
-
Y
,."
V
MOp08 ~ ~
t--
I-""""
/'
~
200
V '". /V
V
./
V
/
V
./
V
/
/
/V
V
V
VV
/
./
29
28
a:
27
w
I-
/
V
21
RPM·CRAN KSHAFT
Copyright 1986 - FMC CORPORATION
500
600
19
/
/
ttl 24
/
u.
± 23
~
z 22
~
/
/
I-
20
400
/
~ 26
~ 25
~
300
1/
L
MOp15
a
-
100
V
........ / '
200
300
400
RPM·CRAN KSHAFT
500
600
Parts List
M06 Industrial Pump
Drive End
Item
Item
~Q.
1
2
3
4
5
6
7
8
9
10
r'11
~.
13
~arl ~g.
5253742
5253744
5254176
320125
320124
5257669
5254177
5262026
5257492
1100043
5267122
5267850
320565
5262025
Desc[is;lllCD
Pump Case
Crankshaft
Bearing Housing
Cone, Tlmken JM205149
Cup, Timken JM205110
Bearing Insert Kit
Gasket, Bearing Cup
Pin. Wrist
Seal
HHCS 3/8-16 x 1·1/4
Foot, Rear
Feot, Rear
HHCS 3/8·16 x 3/4
Connecting Rod
Ot¥:.
1
1
1
2
2
3
2
3
1
12
1
1
12
3
~Q.
14
16
17
18
19
20
21
22
23
24
25
26
27
~arl ~g.
5259573
1177536
5254195
1283603
1106430
5254217
1177455
1187037
5256653
5254178
5257373
5267123
1103444
Desc[is;liiQD
Assembly, Crosshead
Breather
Holder, on Seal
on Seal
Bushing, 3/4 x 1/8
Gasket, Base
Washer. 3/8 Wave
Plug. 3/4 Magnetic
Housing, Bearing
Shim, (use as required)
Washer, Barrier
Sight Gage
Set Screw, 1/4 • 20 x 1/2
QtJ.
3
1
3
6
1
1
12
1
1
N/A
3
1
6
* Used en 5267851. 5267852. 5267853. 5267854 Pumps
Rev. 1·10/90
Ordering Parts
Parts should be obtained through the dealer from
whom equipment was purchased. FMC dealers
carry a complete line of service parts; however, In
the event they are not available, your dealer will
order them for you~ In order to reduce errors when
purchasing parts from your dealer always supply
your dealer with the following informat'ion.
When possible give serial number of machine.
State p~rt number, followed by complete part
name. Check parts list to be sure part number
and name agree on the order.
Indicate quantity of item wanted. When
necessary, qualify amounts with words.
"each", "feet'\ etc.
Specify shipping Instructions: i.e., via freight
truck, parcel post, express, etc.
Indicate the date of order.
Claims for Damaged Material
Claims for parts lost or broken should be flied with
the transportation company involved without delay.
If necessary for any cause to return materials,
please secure approval and shipping directions
from us.
Emergency Requests
When corresponding with the factory, please refer
to pump serial number, model number, date of purchase, and Inform us If pump is operating under
unusual conditions. Emergency requests should be
made by phone or wire to establish priority and expedite shipment.
.
oftf"MBE.\I-
FMC Corporation
Fluid Control Division
Stephenville, Texas 76401
.Accessories & .Packages
Several option~1 accessorie~ are ayailable for FMC _
pumps to use In y~ur pumping system. In this sectio.
you can find those options which we suggest for the
MOe pump. These are available to you through your
local FMC dealer.
Part No.
Optional Equipment
5260711
Relief valve, (15 GPM at 1,000 to
3,000 PSI)
Relief valve (15 GPM at 3,000 to
6,400 PSI)
5260820
Note (all of above must be used with a pump gun or
valve or rupture type disc)
1285315
Relief Valve. (70 GPM at 50-2,000
PSI)
Pressure Gauge. (6-10,500 Ibs.)
Pressure Gauge, (Q..2,300 Ibs.)
Pressure Gauge, (0-3,500 Ibs.)
Pressure Gauge, (0-6,000 Ibs.)
Accumulator (2,000 PSI max.)
Gun (VHP multiple use gun at
10,000 PSI)
5262060
5262057
5262058
5262059
1279080
1279086
5258301
5253657
5252292
5262063
5262064
5262115
5262062
5252292
5261438
5260965
5260966
5260967
5260968
5261847
5261984
5261985
5261986
Ho~Ra~
(M060S)
(M0608)
(M0610)
(M0612)
(M060S)
(MOS08)
(M0610)
(M0612)
C
..
Unloader Valve, 600-950 PSI-"""
Unloader Valve, 1000-5000 PSI
Unloader Valve, 1500-2000 PSI
Unloade.r Va)ve, 3000-4000 PSI
Hose Rack
Packing Nut Tool
Packing Tool
Packing Tool
Packing Tool
Packing Tool
Lantern Gland Removal Tool
Pump Specifications
Model
GPM
Max.
Pressure
R.P.M.
Manual No.
5268355
Line Size
Suction
Discharge
Lubrication
M0406
5.2
1250
600
'/2" NPT
M0606
M060a
M0610
M0612
5.1
9.2
14.3
20.6
5000
3400
2200
1500
600
600
600
600
1·'/2" NPT
1·1/2" NPT
1·'/2" NPT
1·'12" NPT
1"
1"
1"
1"
NPT
NPT
NPT
NPT
M0810
M0812
M0814
M0816
M0818
19.0
27.5
37.5
49.0
62.0
3620
2520
1850
1420
1120
600
600
600
600
600
2·1/2" NPT
2·'/2" NPT
2·'/2" NPT
2·'/2" NPT
2·'/2" NPT
1·'/2"
1·'/2"
1.'12"
1·1/2"
1·1/2"
NPT
NPT
NPT
NPT
NPT
M1212
M1214
M1216
M1218
M1220
M1222
M1224
34.5
46.5
61.0
96.0
115.0
137.5
3400
2500
1900
1500
1250
1000
850
500
500
500
500
500
500
500
J81S
J82S
100.0
100.0
100
200
3400
3400
2" NPT
2" NPT
2" NPT
2" NPT
SAE3o
SAE3o
3.0
400
475
3/a" NPT
3/8" NPT
12 grease & SAE 30
5.3
5.4
9.0
5.3
6.4
9.0
8.3
10.0
14.0
22
35
12
17
12
28
20
20
750
600
550
750
600
550
750
700
600
1000
700
1000
1000
1000
700
700
700
1000
1000
1000
1000
1000
1200
500
500
500
500
500
500
515
515
515
475
475
616
872
616
870
621
621
890
635
850
628
828
1270
686
1270
679
"A0309C
A0410C
A0411C
A0413C
10410C
10411C
10413C
E0410C
E0411C
E0413C
L0614
L0618
L09148
L0914D
L0914B-CD
L0918D
L0918B
L0918B-CD
W11180
W11188
W11220
W1122B
W1122B-CD
L 11180
L1118B
L1122D
L1122B
n.o
35
25
50
37
37
50
27
75
40
FMC Corporation • Stephenville, TX
1200
1000
1000
3"
3"
3"
3"
3"
3"
3"
1"
1"
1"
1"
1"
1"
1·1/4"
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
1·'/4" NPT
1·1/4" NPT
1·'12" NPT
1·1/2" NPT
1·'/2" NPT
1·'/2" NPT
1·'/2" NPT
1·'/2" NPT
1·1/2" NPT
1·1/2" NPT
2" NPT
2" NPT
2" NPT
2" NPT
2" NPT
2·'/2" NPT
2·'/2" NPT
2·'/2" NPT
2-1/2" NPT
'12" NPT
1·'12" NPT
1-'/2"
1·'/2"
1·'12"
2"
2"
2"
314"
314"
3/4"
3/4"
3/4"
3f4"
3f4"
3/4"
3/4"
1"
1"
1"
1"
1"
1"
1"
1"
1·1/4"
1·1/4"
1·1/4"
1·1/4"
1·1/4"
1·1/4"
1·1/4"
1·1/4"
1-'/4"
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
1 PT SAE 30
2 aT
2 aT
2 aT
2aT
SAE 30
SAE 30
SAE30
SAE30
1·'/2 GAL SAE
1·'/2 GAL SAE
1-1/2 GAL SAE
1·'/2 GAL SA E
1·'/2 GAL SA E
3 GAL SAE
3GALSAE
3 GAL SAE
3 GAL SAE
3 GAL SAE
3 GAL SAE
3 GAL SAE
3o
30
30
3o
3o
3o
3o
1 aT SAE 3o
1 aT SAE 3o
1 aT SAE 3o
1 aT SAE 30
10TSAE3o
1 aT SAE 3o
1 aT SAE 3o
1 aT SAE 3o
1 aT SAE 30
2 aT SAE 3o
2 aT SAE 3o
3 aTS SAE 3o
3 aTS SAE 30
3 aTS SAE 30
3 aTS SAE 3o
3 aTS SAE 3o
3aTS SAE3o
4 aTS SAE 30
4 aTS SAE 30
4 aTS SAE 3o
4 aTS SAE 30
4 aTS SAE 30
4 aTS SAE 3o
4 aTS SAE 3o
4 aTS SAE 3
4 aTS SAE 3o
o
Pump Specifications
TORQUE REQUIREMENTS
VALVE FASTENERS
VALVE COVER STUDS
PLUNGER CLAMP
STUFFING BOX HEX NUTS
BEARING COVER HHCS
REAR COVER HHCS
CONN ROD BOLTS
VALVE CHAMBER BOLTS
DISCH. CHAMBER BOLTS
SUCTION CHAMBER BOLTS
CYL HEAD STUDS
VALVE COVER STUDS
PINION COVER HHCS
BEARING HOUSING HHCS
REAR COVER HHCS
PACKING ASSY NUT
CONN ROD BOLTS
VALVE CHAMBER STUDS
BEARING HOUSING HHCS
REAR COVER HHCS
CONN ROD NUTS
PACKING ASSY NUT
OUTBOARD COVER HHCS
FRAME 10 ADAPTER HHCS
ADAPTER 10 CASING HHCS
IMPELLER 10RQUE
IMPELLER NUT
M04 PUMP
Moe PUMP
-
-
-
12 FT-LBS
-
20 FT-LBS
20 FT-LBS
20 FT·LBS
30 FT-LBS
20 FT-LBS
40 FT-LBS
120 FT-LBS
-
Moa PUMP
M12 PUMP
20·30 FT-LBS
200 FT-LBS
5 FT-LBS
100 FT-LBS
25 FT-LBS
15 FT-LBS
45 FT-LBS
200 FT-LBS
20·30 FT-LBS
200 FT-LBS
5 FT-LBS
125 FT-LBS
55 FT-LBS
25 FT-LBS
65 FT-LBS
250 FT-LBS·
-
-
LOS PUMP
W11 PUMP
L11 PUMP
75 FT-LBS
60 FT-lBS
30 FT-LBS
30 FT-LBS
15 FT-LBS
35 FT-LBS
45 FT-LBS
90 FT-LBS
60 FT-LBS
50 FT-LBS
50 FT·LBS
15 FT-LBS
35 FT-LBS
65 FT-LBS
90 FT-LBS
60 FT-LBS
50 FT-LBS
50 FT·LBS
15 FT-LBS
35 FT-LBS
65 FT-LBS
Loe PUMP
E04 PUMP
A04 PUMP
90 FT-LBS
30 FT-LBS
20 FT-LBS
40 FT-LBS
35 FT-LBS
15 FT-LBS
15 FT-LBS
15 FT-LBS
15 FT-LBS
7 FT-LBS
10 FT-LBS
15 FT-LBS
7 FT-LBS
10 FT-LBS
-
15 FT-LBS
7 FT-LBS
10 FT-LBS
JB2S PUMP
JB1S PUMP
20-25 FT-LBS
75-80 FT-LBS
75-80 FT-LBS
90-100 FT-LBS
140·150 FT-LBS
20·25 FT-LBS
75·80 FT-LBS
75-80 FT-LBS
90-100 FT-LBS
140-150 FT-LBS
--
104 PUMP
-
~
FMC Corporation • Stephenville, TX

Parts, Service, and Operators` Manual

Transcription

Similar documents

PV0006

View Dr van Niekerk`s presentation

21000-Gallon Frac Tank - E-Tank

160215 checklist

TWO-PIECE VALVE COVERS

Hozelock Brand Guidelinesv4.indd

BEST VALUE DUAL WAND- MORE SUCK FOR YOUR BUCK

INDUSTRIAL PUMP SOLUTIONS

Pneumatic Isolation Valves

SHUTTLE VALVE “SHV”