PRO-FLEX SA

Transcription

PRO-FLEX SA

PRO-FLEX S.A.
PROFESSIONAL
FLEXOGRAPHIC PRINT
Q U A L I T Y,
P U N C T U A L I T Y,
EXPERIENCE
W W W. P R O - F L E X . P L
ABOUT PRO-FLEX S.A.
■ Founding date - 2007
■ Headquarters - Ożarów Mazowiecki
■ Number of employees - 82
■ Recent investment - about ZL 4 million has been obtained from the European Funds
and it is to be spent on the modernisation of the machine park
PRODUCTION PROFILE
PRODUCTION OF SOFT
PACKAGING, LABELS AND MONO
AND MULTILAYER PACKAGING
WITH FLEXOGRAPHIC PRINT
S P E C JA L I Z AT I O N
■ Pro-Flex S.A. produces packaging for the following market segments:
■ BEVERAGE INDUSTRY – labels for soft drinks, beverage bulk packaging
■ CONFECTIONARY BAKED GOODS INDUSTRY – packaging for cakes, chips, puffs, and snack foods
■ FOOD ADDITIVES INDUSTRY – candied fruit, spices
■ MEAT INDUSTY
■ HOUSEHOLD GOODS INDUSTRY – packaging for household products
■ FOOD PROCESSING INDUSTRY – frozen foods packaging
■ COFFEE PROCESSING INDUSTRY and coffee additives industry
■ CONFECTIONARY INDUSTRY – packaging for candy and chocolate products
W E C O O P E R AT E W I T H T H E B E S T
■ Pro-Flex clients include the top Polish and international producers in the fields of
cosmetics, soft drinks, manufacturing, confectionary and food additives.
■ Local and international suppliers that we use are companies firmly-established on the
market and with many years of experience.
C E RT I F I C AT E S
■ In April 2011 we obtained a certificate testifying to
our commitment to ISO 9001:2008 and 22000:2005
norms.
• ISO 9001:2008 „Quality Management Systems.
Requirements”
• ISO 22000:2005 „Food Safety Management Systems Requirements for any organisation in the food chain”
■ The certificate covers the following area: The design
and production of printed packaging materials
from flexible plastics.
■ The certificate was granted for the next 3 years i.e. to
2014.
■ April 2012 - the first-in-Poland
PAS 223:2011 in the packaging
industry
PAS 223:2011 - "Requirements
for the production of food contact
packaging”
Eliminating
potential
hazards,
essential in view of food safety
Guaranteeing absolute safety for
food products packed in our
packaging
PAS 223 is granted for 2 years.
■ The extended system can compete
with the demanding BRC/IoP
standard and it meets the
requirements of such companies as
Coca Cola HBC, Kraft Foods, Nestle
and Danone, which co-created PAS
223.
■ The PAS 223 is granted for 2 years.
THE BEST PERSONNEL ON THE MARKET
■ Our specialists boast over 20-years of experience in producing flexographic
print packaging.
■ Their reliable expertise, as well as the well-equipped machine park and the
cutting-edge technologies, guarantee a seamless cooperation.
W H AT S E T S U S A PA RT
■ FULL SCOPE OF PRINTS
Both inside and outside prints, with a higher line count and with colour management.
■ THE WHOLE PROCESS AT ONE PLACE
We offer a comprehensive service A to Z; starting with the in-company Pre-press Studio
and the Forme Department, finishing on the transport of finished products. Additional
services e.g. laminating and laboratory tests of packaging materials are available on
request.
■ INNOVATIONS
We attach great importance to developing new articles and implementing them in
production. We offer both standard solutions and products new on the market, as well
as new packaging structures.
C L A S S I F I C AT I O N O F T E C H N O LO G I C A L P RO C E S S E S
■ The manufacturing operations of Pro–Flex S.A. are subdivided into the following
technological processes:
■ FORME DEPARTMENT AND PRE-PRESS STUDIO
■ INK DEPARTMENT
■ COLOUR MANAGEMENT
■ FLEXOGRAPHIC PRINTING DEPARTMENT
■ LAMINATING DEPARTMENT
■ CUTTING AND SORTING DEPARTMENT
■ QUALITY CONTROL LABORATORY
F O R M E D E PA R T M E N T A N D P R E - P R E S S S T U D I O
■ Pro–Flex S.A. has its own studio. It applies modern technological solutions such as
raster image processing and proofing and when
preparing printing formes
(CTP technology, modern equipment for the processing of photo–polymer plates).
T H E I N K D E PA R T M E N T
■ It includes an ink mixing system using an Inkmaker Dispensing System P32,
an InkFormulation program creating colour formulae and a spectrophotometer used to
assess the colours. The department ensures high quality and complete repeatability of
mixed printing ink colours.
COLOUR MANAGEMENT
■ The activities undertaken within Colour Management
encompass the whole production process, starting with the
graphic design and finishing with the final print. The colour
management procedures include:
■ creating colour profiles of printing machines
■ proofing
■ colour assessment:
■ creating ink formulae - InkFormulaton
■ controlling colour consistency - Colour Quality
■ Colour Quality involves using advanced software to control
colour. Colours are analysed and compared against a set pattern,
resulting in an automatic information about consistency with the
pattern and meeting the quality criteria of a client. It also
guarantees repeatability and a uniform colour scheme in the
whole batch.
F L E X O G R A P H I C P R I N T I N G D E PA R T M E N T
■ The following Windmöller & Höllscher printing presses are used : two Soloflex 8L machines and
one modern Miraflex AM.
Miraflex:
■ 8 gearless colour decks
■ Maximum printing width 1020 mm
■ Maxiumum line speed 370 m/min
■ EasySet automatic impression setting system
■ EasyReg automatic register setting
■ Ink Spec sensors to control ink viscosity
Soloflex:
■ 8 colour decks
■ Maximum printing width 830 mm
■ Maximum production speed 200 m/min
■ BST web guiding system
F L E X O G R A P H I C P R I N T I N G D E PA R T M E N T
■ We also use a precise plate mounting system produced by JM Heaford, as well as
a modern anilox cleaner for washing ceramic rolls, produced by FlexoWash.
L A M I N AT I N G D E PA R T M E N T
■ Rotomec, a laminating machine
Solvent-free adhesive coating
Curing in appropriate conditions
C U T T I N G A N D S O R T I N G D E PA R T M E N T
■ Two slitters by Jurmet:
■ Maximum Rewind diameter 600mm
■ Maximum mechanical speed 500m/min
PRINTING TECHNOLOGY
■ We have an unrivalled experience in printing projects in High Definition. Owing to
the use of specialised anilex ceramic rolls with a high line count, as well as a digital
preparation in Flexcel NX technology, produced by KODAK, we are able to offer you
a print with a line count of 170LPI.
Q U A L I T Y C O N T R O L L A B O R AT O R Y
■ Pro–Flex S.A. guarantees its customers not only the high quality of manufactured
products, but primarily the hygienic safety in its broadest sense. The manufacture of safe
packaging is a priority We are able to guarantee that the manufactured packaging
contains no substances that are harmful or hazardous to human life or health, or to the
environment.
■ Bearing in mind the safety of food, the Quality Control
Laboratory has been equipped in the following:
■ Gas chromatograph – Primarily used to monitor solvents in the wake of
the printing process (the main impact of too large a quantity of solvents
involves the barrier qualities of the packaging, which is tied to the
penetration of substances into the product as well as sensory–related
changes in the product),
■ Spectrophotometer – defines of the quantity of aromatic amines,
carcinogenic compounds that may migrate into food packaging and is used
in tests on laminated packaging to ascertain the conclusion of the glue
reticulation process in the packaging.
■ The remaining equipment of the Quality Control Laboratory is related to the monitoring
of the parameters of raw materials, semi–finished products, and finished products.
They include:
■ Laboratory scales,
■ Sample–collection punching dies,
■ Laboratory heat sealer,
■ Universal testing machine,
■ Coefficient of friction testing machine,
■ Barcode checker,
■ Thermal chamber,
■ Electronic micrometer.
■ All samples subject to physical testing are also inspected visually on a specially adapted
light table and with normalised light corresponding to day light.
T E C H N I C A L S P E C I F I C AT I O N O F P R O D U C T S
Simplex with surface printing are secured with lacquer, depending on a customer requirements
■ Printed BOPP polypropylene films – transparent, pearly white, white, metallic and transparent with
a matt surface
■ Printed LDPE polyethylene films – transparent, white
■ Printed PET polyester films – transparent, metallic
■ Polyethylene coated paper
■ Paper Twisted materials such as Hicor, Twist lyte, PVC (transparent, white, metallic)
Laminates (duplex)
Laminates (triplex)
■ BOPPP + BOPP films ( transparent, perly white, metallic
or white)
■ BOPP + CAST films
■ BOPP + LDPE films (transparent, white, metallic)
■ PET + LDPE films
■ LDPE + LDPE films
■ BOPP + PET + LDPE films
■ BOPP + PET films (metallic) + LDPE film
■ PET + AL + LDPE films
■ PET + PET films (metallic) + LDPE film
■ BOPP + PET films (metallic) + BOPP film
■ BOPP +ORH films (pearly white, matt on one side) +
BOPP film
C O N C E R N O V E R T H E N AT U R A L E N V I R O N M E N T
Sorting waste, energy-saving lighting, rational use of resources,
electricity, water and other resources.
W E A R E C O N C E R N E D F O R T H E N AT U R A L E N V I R O N M E N T
■ Proactive activities to limit noise and volatile organic compounds:
LIMITING VOC EMISSIONS – 3 – CHAMBER REGENERATIVE THERMAL OXIDIZER
■ combustion in temperatures between 800 and 1000°C
■ very low exit gases concentration-- the last measurement showed 10.97 mg/m3 ,
while the permitted emission of VOC is 100mg/m3
■ heat retention system. Heated, clean air from the Regenerative Thermal Oxidizer is
used by the heat exchanger to heat air in the production hall, which allows considerable
reduction of gas usage and, consequently, CO2 emission
LIMITING NOISE POLLUTION
■ The Regenerative Thermal Oxidizer was equipped in acoustic screens for fans.
- guaranteed noise level <45dB (A) at a 10-meter distance from the installation
at night time.
■ Additionally, a 7-meter-high
acoustic screen. It comprises
acoustic panels with the sound
absorption indicator of 13 dB
and airborne sound insulation
indicator of 26dB.
L O C AT I O N
■ We are located in the centre part of Ożarów Mazowiecki, no further than 15 km away
from the centre of Warsaw. We are easily accessible by car through convenient routes from
Warsaw, Poznań, Katowice and other major agglomerations. Trains are a quick and
comfortable transport option for clients using public transport.
C O N TA C T
■ You are invited to explore further our products and to contact our employees from the
Sales Department. They will be happy to answer your questions and prepare a detailed
offer tailored to your needs.
PRO-FLEX S. A.
ul. A. Mickiewicza 17
05-850 Ożarów Mazowiecki
NIP: 118-186-33-36
www.pro-flex.pl
phone 22 721 70 50
fax 22 721 70 40

PRO-FLEX SA

Transcription

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