DP - ABB

Instrumentation
For the
Power market
Brian Hayes
VP ABB Instrumentation
ABB offers the customer the option to
chose the best fieldbus solution.
Freedom of Choice !
System
Device
Integration
Functionality
System
Device
Advanced
diagnostic
Predictive
performance &
maintenance data
Asset monitors
Electronic
documentation
4..20
Device
System
HART
All values
Quality Signal
De-central
Functions
Distributed
Control
Device-to-Device
communication
DTMs
HART
Traditional
Value
Device
Parameter
Value
4-20mA
SMART
Fieldbus
IndustrialIT
Time
App. 20% reduction in engineering, commissioning and operation
costs for an integrated Fieldbus/IndustrialIT solution
40% 30% 20% 10%
Installed HW & SW
20% of project cost
40% 30% 20% 10%
Commissioning
16% of project cost
Installed HW & SW
25% of project cost
Engineering
32% of project cost
Operation & Maintenance
32% of project cost
4-20mA
Solution
40% 30% 20% 10%
17%
Installed HW & SW
26% of project cost
Commissioning
20% of project cost
Commissioning
20% of project cost
Engineering
27% of project cost
Engineering
27% of project cost
Operation & Maintenance
28% of project cost
Operation & Maintenance
27% of project cost
Fieldbus
Solution
3%
IndustrialIT
Solution
Installed HW & SW, commissioning and assumption for start up savings, Operation & Maintenace, based on - Source: FuRIOS: A
Fieldbus and Remote I/O, a system comparision, Schmieder/Tauchnitz (Aventis), Seintsch (infraserv) atp 12/2002
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Power Plant
Feed Water ,Boiler &
Stream Monitoring
Analyzers
Pressure,Level,Flow
measurements
Actuators & Positioners
Temperature Measurement
Flow Measurement
Typical Application
Discussion
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Silica Monitor 8241
Suitable for monitoring the demineralisation of the boiler water;
for controlling boiler blow down and monitoring steam water purity
to minimize scale formation.
pH/Conductivity Analyzers AX 400
High specification, high performance analyzers for the
measurement of conductivity resistivity and pH in the
steam/water cycle and water preparation.
Complete Water/Steam Cycle sampling systems,
available rack mounted or housed in self-contained
Sodium Monitor 8037
Efficiently monitors the levels of sodium in the
steam/water circuit in order to reduce the effects
of corrosion.
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Hydrogen Purity Analyzer AK100
The AK100 provides a complete system for monitoring hydrogen purity
during normal operation and purge gas monitoring during generator
commissioning and decommissioning.
Indicating Transmitter Alarm Unit ZMT
A versatile oxygen analyzer for boiler energy
management applications.
Oxygen and Combustibles Analizers
SMA90
The SMA90 is an industrial grade combustion
analyzer that continuously samples and
analyzes flue gases (
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308
08 1 4 B
Models 264/265
Traditional DP style (210 Bar MWP)
DP High static pressure (420 BAR MWP)
Draft DP (5mbar)
Gauge/Absolute P Style
Gauge/Absolute P Style high overload
Integrally mounted seal
Remote seals DP & P (full vacuum/240°C)
Gauge/Absolute DP Style
Din & Barrel Housing
Ultra Fast response transmitter (<80 ms)
The max TD open to 100
The best offering for Power Applications
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* Mod-bus communication available for natural gas flow
measurement via Remote Transmitting Unit (RTU).
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High quality differential pressure devices for accurate,
consistent steam flow measurement applications.
Wedge meter
Orifice plates, classical Venturi tubes, Dall tubes,
Multi-port averaging Pitot flowmeter, precision meter runs.
Flow straightener for more accurate measurement.
Transmitter 2600T
3040 3
Header
Pressure PT
Steam
Temperature
Steam Flow
TT
Main Steam
Headers
DP
Draft Range
Feedwater Flow
AT
Airflow
Risers
Boiler
Bank
Flue
Gas
FURNACE
FT
Feedwater
Temperature
TT
AT Oxygen
Water
Flow DPT
PT
Conductivity
Blowdown
Flow
Mud
Drum
Fuel
Flow
DP
Draft Range
Steam
Flow
FT
Steam
Drum
Air Flow FT
Windbox
Pressure
0
Drum Pressure PT
Drum LT
Level
Furnace
Pressure PT
Combustion
Air Temp. TT
/
Feedwater
PT Pressure
Economizer
Airflow
DP
Draft Range
(
FT
Feedwater
Flow
DPT
Windbox
TT Ambient Air Temp.
Fuel
Flow
Safety
Transmitter
Lower
Waterwell
Heaters
Downcomers
Air
Heater
Induced Draft
Fan
DP
Draft Range
DP
Draft Range
Forced Draft
Fan
Flue Gas Temp.
Flue Gas
Analysis and
Cleaning
AT
Equipment
AT
Opacity
Carbon Monoxide
DP
Draft Range
TT
To Stack
PT
/
Header
Pressure PT
/
Steam
Temperature
Steam Flow
TT
Main Steam
Headers
Furnace
Pressure PT
Combustion
Air Temp. TT
Feedwater Flow
AT
Steam
Drum
Boiler
Bank
Water
Flow DPT
Fuel
Flow
FURNACE
FT
Feedwater
Temperature
TT
AT Oxygen
Flue
Gas
Mud
Drum
PT
Conductivity
Blowdown
Flow
Risers
Air Flow FT
Windbox
Pressure
Steam
Flow
FT
Drum Pressure PT
Airflow
Drum LT
Level
Steam
Flow
P/T
Feedwater
PT Pressure
Economizer
Airflow
Air
Flow
P/T
0
FT
Feedwater
Flow
DPT
Windbox
TT Ambient Air Temp.
Fuel
Flow
Fuel Gas
Flow
P/T
Lower
Waterwell
Heaters
Downcomers
Air
Heater
Induced Draft
Fan
Forced Draft
Fan
Feedwater
Flow
T
Flue Gas Temp.
Flue Gas
Analysis and
Cleaning
AT
Equipment
AT
Opacity
Carbon Monoxide
TT
To Stack
PT
6
Header
Pressure PT
2
Pressure
High Overload
Steam
Temperature
Steam Flow
TT
Main Steam
DP
Headers
High Static
Drum LT
Press
Airflow
Level
Furnace
Pressure PT
Combustion
Air Temp. TT
0
DP
High Static
Press
Steam
Flow
FT
AT
Steam
Drum
Safety
Transmitter
DP
High Static
Blowdown
Press
Conductivity
Flow
Risers
PT
Boiler
Bank
Feedwater
Temperature
TT
AT Oxygen
Flue
Gas
Mud
Drum
FURNACE
FT
Pressure
High Overload
Feedwater Flow
Water
Flow DPT
Fuel
Flow
0
Drum Pressure PT
Air Flow FT
Windbox
Pressure
/
Feedwater
PT Pressure
Economizer
Airflow
3040
FT
Feedwater
Flow
DPT
Windbox
TT Ambient Air Temp.
Fuel
Flow
Lower
Waterwell
Heaters
Downcomers
Air
Heater
Induced Draft
Fan
Note : Most of measurement are redundant
Forced Draft
Fan
Pressure
High Overload
Flue Gas Temp.
Flue Gas
Analysis and
Cleaning
AT
Equipment
AT
Opacity
Carbon Monoxide
TT
To Stack
PT
308
08 1 8B
8
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Your performances, always better..
Accuracy 0.04% or 0.075%
Rangeability up 100
Five Years Stability 0,15%
Compatibility with your needs
Multi-Variable
DB
MO
TUV SIL2 certified transmitters
Solution software,
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In Power Plants 7- 8% of transmitters are used
for safety applications.
The transmitter Model 268.. with all the features
and applicability of the std 2600T family is SIL 2
TUV certified and with HFT1
Contrac Electric Actuator :
Electro-pneumatic Damper Driver
Intelligent Positioner TZID-C
0
4
Deseupeheater Valve
Positioner
Header
Pressure PT
Main Steam
Headers
Drum LT
Level
AT
Steam
Drum
Boiler
Bank
Water
Flow DPT
Fuel
Flow
FURNACE
FT
Feedwater
Temperature
TT
AT Oxygen
Flue
Gas
Mud
Drum
PT
Conductivity
Blowdown
Flow
Risers
Air Flow FT
Windbox
Pressure
Feedwater Flow
Feedwater
PT Pressure
Economizer
Airflow
Furnace
Pressure PT
Combustion
Air Temp. TT
Blowdown Valve
Positioner
Steam
Flow
FT
Drum Pressure PT
Airflow
Air Flow
dumper
Actuator
Steam
Temperature
Steam Flow
TT
FT
Feedwater
Flow
DPT
Windbox
TT Ambient Air Temp.
Fuel
Flow
Fuel Valve
Positioner
Lower
Waterwell
Heaters
Downcomers
Air
Heater
Induced Draft
Fan
Forced Draft
Fan
Feewater Valve
Positioner
Flue Gas Temp.
Flue Gas
Analysis and
Cleaning
AT
Equipment
AT
Opacity
Carbon Monoxide
TT
To Stack
PT
%
Due to the high concentration of temperature
measurement in order to save costs on wiring
in the Boiler and Power Plant circuitry the Din
or Rack mounting in control room are chosen.
%%
Temp Trans
Fast Response
High Press
TW
Feed Water ,Boiler & Stream
Monitoring
Header
Pressure PT
Pressure,Level,Flow
Measurements
Temperature Measurement
Temp Trans
PT100
Main Steam
Headers
Drum LT
Level
Flow Measurement
Typical Application
Discussion
Steam
Temperature
Steam Flow
TT
Furnace
Pressure PT
Combustion
Air Temp. TT
AT
Boiler
Bank
Feedwater
Temperature
TT
AT Oxygen
Flue
Gas
Mud
Drum
Feedwater
PT Pressure
Economizer
FURNACE
FT
Conductivity
Blowdown
Flow
Water
Flow DPT
Fuel
Flow
F
Temp Trans
High Pressure
TW
Feedwater Flow
Risers
PT
0
Temp Trans
Skin Point
TW
Steam
Drum
Air Flow FT
Windbox
Pressure
Steam
Flow
FT
/
Drum Pressure PT
Airflow
Analyzers
%
Airflow
Power Plant
Actuators & Positioner
E
FT
Temp Trans
High Temp
Ceramic
TW
Feedwater
Flow
DPT
Windbox
TT Ambient Air Temp.
Fuel
Flow
Temp Trans
High Temp
Ceramic
TW
Lower
Waterwell
Heaters
Downcomers
Air
Heater
Induced Draft
Fan
Forced Draft
Fan
Flue Gas Temp.
Flue Gas
Analysis and
Cleaning
AT
Equipment
AT
Opacity
Carbon Monoxide
Temp Trans
PT100
TT
To Stack
PT
-( -B
Steam
Drum
Boiler
Bank
Mud
Drum
FURNACE
TRU-MASS
CORIOLIS
MASS METER
1
Blow-down Fuel
Airflow
Airflow
Risers
/
•
Accurate Measurement of All Liquid Rels
Fuel Oils & Coil Slurries
•
Single Tube Path for Low Pressure Drop
•
Direct Mass Flow Measurement for Boiler
Calculations
•
Measures Non-Conductive Rels
Benefits
No moving parts
no wear
minimum maintenance requirements
No influence of the medium temperature,
pressure, density or viscosity
No clogging of fuel line
• Rangeability 20:1 for Summer/Winter
• Accuracy 0.5% for Swirl, 1% for Vortex
SWIIRLMETER
• Optional Pt100 compensation of
saturated steam
• Local Totalization or Transmission
PRS
UNIVERSITY
LOW
PRESSURE
HOSPITAL
VORTEX FLOWMETER
16” MAIN LINE
HIGH PRESSURE
up to 160 bar
OFFICE
BUILDING
APARTMENT
BUILDING
Swirl and Vortex Meters:
Capable of measuring
gasses, steam and liquids
up to 400 degrees C.
!
BOILER
6
• Low Cost
• No Moving Parts -- Long Life
• High Turndowns -- Summer/Winter Usage
EXTRACTION STEAM
DEDE-AERATOR
Swirl and Vortex Meters:
Capable of measuring
gasses, steam and liquids
up to 400 degrees C.
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MagFlowMeters:
•Capable of measuring
liquids with process
temperature up to 180
degrees C.
(
/
•Conductivity as low as
0,05 microS/cm
COOLING
TOWER
FIT
FE
CopaXE
MAGXM
PLANT EFFLUENT