Precision Ball Screw Assemblies End Bearings And Housings
Transcription
Precision Ball Screw Assemblies End Bearings And Housings
Precision Ball Screw Assemblies End Bearings And Housings RA 83 301/07.99 Rexroth Star The Product Range Linear Motion Technology Linear Bushings and Shafts Linear Bushings Linear Sets Shafts Shaft Support Rails, Shaft Support Blocks Ball Transfer Units Other Engineering Components Profiled Rail Systems Cam Roller Guides Ball Rail® Systems Roller RailTM Systems Screw Drives Precision Ball Screw Assemblies End Bearings and Housings Linear Motion Systems Linear Motion Slides Linear Modules Robotic Erector Systems, Connectors and Mounting Accessories Compact Slides Ball Rail® Tables Components for Customized Positioning Systems Controllers Electrical Accessories, Fittings Deutsche Star GmbH D-97419 Schweinfurt REG.-NR. 1617 - 01 2 Star, Ball Rail and are trademarks registered for Deutsche Star GmbH, Germany. Roller Rail is a trademark of Deutsche Star Gmbh, Germany. Precision Ball Screw Assemblies End Bearings and Housings Product Overview 4 General 12 Acceptance Conditions and Tolerance Grades 14 Design Notes 18 Design Calculations 20 Preload and Rigidity 24 Mounting and Lubrication Instructions 26 Dimension Tables / Nuts 30 - 30 32 34 36 38 40 42 Single nut with flange DIN 69051, Part 5 FEM-E-C Adjustable-preload single nut DIN 69051, Part 5 SEM-E-C Single nut with flange FEM-E-S Adjustable-preload single nut SEM-E-S Cylindrical single nut ZEM-E-S, ZEM-E-A Double nut with flange DIN 69051, Part 5 FDM-E-C Double nut with flange FDM-E-S Dimension Tables / Precision-Rolled Screws 44 End Machining Details 46 End Bearings 48 - 48 50 51 Design Calculations Design Notes Mounting Instructions Dimension Tables / End Bearings 54 - 54 56 58 60 62 Fixed bearing ZKLF Fixed bearing ZKLN Pillow block unit - fixed bearing ZKLN Floating bearing DIN 625 Pillow block unit - floating bearing DIN 625 Dimension Tables / Nut Housings 64 Design Calculation Form 66 Inquiry / Order Form 67 3 STAR – Precision Ball Screw Assemblies Product Overview For nearly 20 years, Precision Ball Screw Assemblies have been a core product group within the STAR range. The related standards (DIN 69 051 and ISO 3408), though relatively young by comparison, are fully supported by STAR: for every STAR nut with flange in this catalog you will find a corresponding design with DIN mounting dimensions. STAR ball screws provide technical designers with diverse solutions for positioning and transport tasks. Moreover, affordable system design is made easy with - precision-rolled screws - preloaded single nuts - adjustable-preload single nuts (patented) Affordable precision-rolled screws replace ground-thread screws in a wide range of application areas. Preloaded single nuts with optimized ball size selection or patented adjustable-preload single nuts are much more cost efficient than conventional double-nut systems. Single STAR nut units and off-the-shelf precision-rolled screws guarantee short delivery periods for complete ball screw assemblies. STAR offers the following product range: 4 - complete ball screw assemblies ground-thread or precision-rolled screws combined with any of the available single or double nuts, with end machining - precision-rolled screws, optional length, with soft-annealed ends for end machining by customer - single nuts supplied on mounting arbor All single nuts in the version with backlash can be easily mounted by the customer. In addition, the adjustablepreload single nut allows the customer to perform preload adjustment in-house. Available from stock Particularly smooth motion due to the tangential lift-off of the balls from the raceway within a single, fully enclosed ball circuit in the nut short nut length Effective sealing No protruding parts, nut is easily mounted High load-carrying capacity due to large number of recirculating balls Smooth outer shell, consistently smooth operation due to internal ball recirculation system 5 STAR – Precision Ball Screw Assemblies Product Overview The complete linear motion drive system: STAR Precision Ball Screw Assemblies with end bearings and housings. STAR Precision Ball Screw Assemblies are available with fixed and floating bearings. STAR also offers robust pillow block units designed for all types of applications. - Easy installation due to the variety of fixture options and reference edges - Use of premachined pin holes provides increased mounting accuracy Housings for various flanged nuts complete the ready-to-mount STAR product range. Available from stock Low maintenance Reference edge 6 High axial load capacity High rigidity Low friction 7 STAR – Precision Ball Screw Assemblies Product Overview Nuts for precision-rolled and ground-thread screws Single nut with flange DIN 69051, Part 5 FEM-E-C Page Lead P 30 2.5 5 10 16 20 25 32 40 8 Adjustable-preload single nut DIN 69051, Part 5 SEM-E-C 12 16 32 Single nut with flange FEM-E-S 34 Adjustable-preload single nut SEM-E-S Diameter d0 20 25 32 40 50 63 36 80 100 Cylindrical single nut ZEM-E-S, ZEM-E-A 125 38 Other versions available upon request to suit special requirements (e.g. other standards). Double nut with flange DIN 69051, Part 5 FDM-E-C Lead P 40 2.5 5 10 16 20 25 32 40 8 Double nut with flange FDM-E-S 12 16 42 20 Diameter d0 25 32 40 50 63 80 100 125 8 Other versions available upon request to suit special requirements (e.g. other standards). Precision Screws Page Precision-rolled screw (available from stock) 44 d0 x P 8x2.5 12x5 16x5, 10, 16 Tolerance grades T5, T7, T9, (P5) 20x5, 20 25x5, 10, 25 32x5, 10, 20, 32 14 Acceptance conditions 40x5, 10, 20, 40 50x5, 10, 20, 40 63x10, 20, 40 80x10, 20 1500 2500 3500 1800 5600 7500 Maximum length in mm standard, available from stock available upon request d0 x P Ground-thread screws (made to order) 16x5 20x5 25x5, 10 Tolerance grades T1, T3, T5 P1, P3, P5 32x5, 10 40x5, 10 50x5, 10, 20 Acceptance conditions 14 63x10, 20 80x10, 20 100x10, 20 125x10, 20 1000 1500 3000 1200 5000 6000 8000 Maximum length in mm standard, available from stock available upon request P End machining details 2.5 46 5 10 16 20 25 32 40 8 12 16 d0 20 25 32 40 9 STAR – Precision Ball Screw Assemblies Product Overview End bearings and Housings Page Fixed bearing ZKLF 54 Diameter d0 Lead P 2.5 5 10 2.5 5 10 16 20 25 32 40 25 32 40 20 25 32 40 Fixed bearing ZKLN 56 Lead P 8 58 Floating bearing DIN 625 60 Diameter d0 Pillow block unit - fixed bearing ZKLN 12 16 20 25 32 Pillow block unit - floating bearing DIN 625 10 40 62 16 20 Housings for flanged nuts Page Lead P Nut housings 2.5 64 5 10 16 20 25 32 40 16 Diameter d0 20 25 32 40 50 63 80 11 STAR – Precision Ball Screw Assemblies General DIN 69 051 Part 1 defines a ball screw as follows: An assembly comprising a ball screw shaft and ball nut, which is capable of converting rotary motion to linear motion Advantages over the Acme screw drive • The mechanical efficiency of an Acme screw drive is a maximum of 50%, whereas a ball screw can reach a mechanical efficiency of up to 98% • higher life expectancy due to negligible wear during operation • less drive power required and vice versa. The rolling elements of the assembly are balls. • no stick-slip effect • more precise positioning • higher travel speed • less heat-up Due to their high mechanical efficiency, ball screws in principle are not self-locking and can backdrive. 100 Efficiency (%) 90 05 µ= 80 Ball screw 0.0 µ= 70 1 0.0 60 50 40 30 µ= 0.2 µ= 0.3 Acme screw 20 10 0 0 1 2 3 4 5 6 7 8 Lead angle (°) 12 9 Fields of application Ball screw assemblies have been successfully implemented worldwide in the following areas: Reactor technology Machine tool engineering General mechanical engineering - refueling machines - paper-processing machines - control rod drive mechanisms - packaging machines Aircraft industry - printing machines - aircraft landing flaps - plastics processing machines - airport technology - handling machines (robots) - telescopic hoist spindles for loading equipment - drawing machines - lifting units (e.g. car jacks) - valve actuators Steel industry In STAR linear motion systems Medical engineering - X-ray apparatus - smelting plants - radiotherapy devices - slab lifting plants - hospital beds Automobile industry Semaphore technology - steering gears - signal arm movements Ball Rail Table Linear Module Linear Motion Slide 13 STAR – Precision Ball Screw Assemblies Acceptance Conditions and Tolerance Grades P Ball screw with ground-thread or rolled precision screw l1 le lu le l0 c ν up ep ep ν 2π p (Standard: c = 0) 300 ν 300p ∆l 0 in accordance with DIN 69051, Part 3 and ISO 3408-3 Many values are significantly more accurate than those defined in DIN 69051, Part 3 and ISO 3408-3 + Permissible travel deviation ν up 2πrad P lu > ≤ 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 ep (µm) Tolerance grade 1 3 5 6 7 8 9 10 11 13 15 18 22 26 32 - 12 13 15 16 18 21 24 29 35 41 50 62 76 - 23 25 27 30 35 40 46 54 65 77 93 115 140 170 νup (µm) Tolerance grade 1 3 5 P 6 6 7 7 8 9 10 11 13 15 17 21 - 12 12 13 14 16 17 19 22 25 29 34 41 49 - 23 25 26 29 31 35 39 44 51 59 69 82 99 119 For STAR Precision Ball Screw Assemblies the following values apply in all cases for P and T ν2πp (µm) Tolerance grade ν300p (µm) Tolerance grade 14 1 3 5 7 9 1 3 5 7 9 6 12 23 52 130 4 6 8 10 10 l0 = T Ball screw with ground-thread or rolled precision screw nominal travel l1 = thread length ∆l0 = travel deviation lu = useful travel le = excess travel c = travel compensation for useful travel, defined by user (standard: c = 0) e´p = tolerance for actual mean travel deviation νup = permissible travel variation within useful travel lu ν300p = permissible travel deviation within 300 mm travel ν2πp permissible travel variation within 1 revolution l1 le l0 le lu ν 300p Symbol definitions (excerpt): e´p e´p ∆l0 c=0 - = + 300 Subindices: 0 = nominal p = permissible a = actual T e´p (µm) Tolerance grade 1 3 5 Lead P 2.5 5 10 16 20 25 32 40 9 Star supplies T-type ball screws with more accurate values than those defined in DIN 69051 Part 3 and ISO 3408-3 (tolerance reduced by half). ν ´ Minimum number of measurements within 300 mm (measuring interval) and permissible excess travel 7 Min. no. of measurements for tolerance grades 1 3 5 7 9 Excess travel lemax (mm) 30 15 10 8 5 4 3 - 20 10 5 5 5 4 3 2 10 6 3 3 3 3 2 1 5 3 1 1 1 1 1 1 5 3 1 1 1 1 1 1 10 20 40 50 60 70 80 100 15 STAR – Precision Ball Screw Assemblies Acceptance Conditions and Tolerance Grades Run-outs and location deviations d0 based on DIN 69051, Part 3 and ISO 3408-3 t5p in µm for l5 for tolerance grade 1 3 5 7; 9 l5 above up to l5 t5p AA´ l5 l5 d0 Radial run-out t5 of the outer diameter of the ball screw shaft over the length l5 used to determine the straightness in relation to AA´ 6 12 25 50 100 A 2 d0 A´ 12 25 50 100 200 80 160 315 630 1250 20 25 32 40 2 d0 l1 l5 l1/d0 A´ above up to t 5 max t 5p A 40 60 80 Radial run-out t6 of the bearing diameter in relation to AA´ for l6 ≤ l t6p AA´ Bearing Seat d0 Where l6 > l, then ≤ A 2 d0 l6 Coaxial deviation t7´ of the journal diameter of the ball screw shaft in relation to the bearing diameter for l7 ≤ l 2 d0 Bearing Seat d0 t7p´ C A´ Where l7 > l, then C Bearing Seat 16 3 40 50 64 60 75 96 100 125 160 160 200 256 Ref. length d0 above up to l 6 20 50 125 20 50 125 200 80 125 200 315 Nominal diameter Ref. length d0 above up to l 20 50 125 200 80 125 200 315 d0 F above 6 63 125 d0 up to 63 125 200 80 120 200 320 t6p in µm for l6 ≤ l tolerance grade 1 3 5; 7; 9 10 12 16 - 12 16 20 25 20 25 25 25 t7p´ in µm for l7 ≤ l for tolerance grade 1 3 5; 7; 9 5 5 6 - 5 5 6 8 6 6 7 12 t8p´ in µm for tolerance grade Nominal diameter t8p´ C d Axial runout t8´ of the shaft (bearing) face of the ball screw shaft in relation to the bearing diameter l7 40 60 80 100 1 Nominal diameter 6 20 50 125 C ≤ t5max in µm for l1 ≥ 4l5 tolerance grade 5 7; 9 l5 1 3 5; 7; 9 3 4 - 4 5 6 5 6 8 Axial runout t9 of the ball nut location face in relation to A and A´ (for preloaded ball nuts only) t9p in µm for tolerance grade Flange diameter t9p AA´ D2 d0 D2 F A´ A 2 d0 Radial runout t10 of the outer diameter D1 of the ball nut in relation to A and A´ (for preloaded and rotating ball nuts only) (fix screw against rotation) 2 d0 above up to 1 3 5; 7; 9 16 32 63 125 250 32 63 125 250 500 10 12 16 20 - 12 16 20 25 32 16 20 25 32 40 t10p in µm for tolerance grade Outer diameter t10p AA´ d0 D1 fixed A´ A 2 d0 2 d0 Permissible deviation ∆Tprp for the dynamic preload drag torque Tpr0 (for preloaded ball nuts only). D1 über bis 1 3 5; 7; 9 16 32 63 125 250 10 12 16 20 - 12 16 20 25 32 16 20 25 32 40 32 63 125 250 500 above up to for lu/d0 ≤ 40 and lu ≤ 4000 mm ∆Tprp in % of Tpr0 for tolerance grade 1 3 5 7; 9 0.2 0.4 0.6 1.0 2.5 6.3 0.4 0.6 1.0 2.5 6.3 10.0 35 25 25 20 15 - F; Ft Tpr0 (Nm) Force sensor r without seals Tpr = F • r with seals Tt = F t • r Tpr0 Tpra ∆Tprp ∆Tprp ± ∆Tpra 40 35 30 30 above up to 0.2 0.4 0.6 1.0 2.5 6.3 0.4 0.6 1.0 2.5 6.3 10.0 40 33 30 25 20 - 50 40 35 30 25 20 60 45 40 35 30 25 45 40 35 35 above up to for lu/d0 > 60 or lu > 4000 mm ∆Tprp in % of Tpr0 for tolerance grade 1 3 5 7; 9 0.6 1.0 2.5 6.3 0.6 1.0 2.5 6.3 10.0 - Tpr0 (Nm) lu - L n Travel lu - Ln = useful travel minus length of ball nut 50 40 35 30 25 20 for lu/d0 ≤ 60 and lu ≤ 4000 mm ∆Tprp in % of Tpr0 for tolerance grade 1 3 5 7; 9 Tpr0 (Nm) dynamic preloaded drag torque lu - L n 40 40 30 25 20 15 not yet determined 40 45 50 35 40 45 30 35 40 25 30 35 17 STAR – Precision Ball Screw Assemblies Design Notes Selection Criteria The following factors should be considered in the selection of the ball screw required for a given application: - degree of accuracy required (lead deviation) - permissible clearance or desired preload - in-service load conditions - service life - critical speed - buckling load - rigidity • in order for us to provide you with a customized solution, installation drawings or sketches of the nut and screw environment should be enclosed with your inquiry; • no special bearings are required for ball screws; bearings used for conventional screws are suitable. At least one bearing must be able to take up axial thrust forces. Where high rigidity is required, we recommend the use of combined radial and thrust bearings; • the end machining will be done according to customer specifications. The diameter of the bearing seats should correspond to the recommended dimensions for end bearings. A drawing should be enclosed with the inquiry. Star standard end machining options with the matching bearings are also available. The following points should be taken into consideration when selecting a ball screw assembly that is to be both costefficient and optimally designed: • the lead is a decisive factor for the load-carrying capacity (depending on the maximum possible ball diameter) and the drive moment; • radial and eccentric forces relative to the screw must be avoided as they have a negative effect on the life and proper function of the ball screw. • the calculation of the service life should be based on average loads and average speeds, not on maximum values; Inquiry / Order Form In order to help us find the ball screw that best suits your application, please complete the inquiry/order form at the back of this catalog. Please mark any questions that you are unable to answer as well as those values that you would like us to define. STAR Screw Nominal diameter .......................................................... Lead right-hand left-hand ................................. d0 =__________ mm P =__________ mm STAR Nut FEM-E-C ZEM-E-A SEM-E-C FDM-E-C FEM-E-S ZEM-E-S SEM-E-S FDM-E-S with backlash with preload Sa m pl e Part number 1 5 - - Mounting direction of nut: Mounting Ø D1 (or in the case of ZEM-E-A/S, lube port) facing drive end facing non-drive end STAR Screw Tolerance grade (see Page 14/15) P1 P3 P5 T1 T3 T5 T7 T9 ν300p ν300p ^ = ν300p ^ = ν300p ^ = ν300p ^ = ^ = = = = = = 6µm 12µm 23µm 52µm 130µm Total length ..................................................................... L =_______ mm Threaded length .............................................................. L1 =_______ mm Machining of screw ends ..................... ends not machined (Read bearing ends annealed LG1 / LG2 _____ / _____ mm recommendations carefully!) to customer specs(drawing required) to STAR specs (page 46/47) Type of drive end.................................. for fixed bearing for floating bearing Type of non-drive end........................... for fixed bearing for floating bearing STAR End bearings 1 5 9 1 5 9 - - STAR Housing for flanged nut ............ Part no. 1 5 0 6 - - ............. Part no./Drive end ............ Part no./Non-drive end 18 Material, Hardness Our standard ball screw assemblies are made of high-quality, heat-treatable steel, carbon chrome alloy steels or case-hardened steels. The screw and nut raceways have a minimum Rockwell hardness of HRC 58. Ball screw assemblies made of corrosion-resistant steel (DIN 17230, EN 10088) are also available upon request. Unless otherwise specified, the screw ends are not hardened. Sealing Ball screws are precision assemblies that require protection against contamination. Flat protective covers and bellows type dust boots are particularly suitable for this purpose. As there are many applications in which these methods do not provide sufficient protection, we have developed a wiper-type seal which, due to the extremely low friction between the lip edges and the screw, ensures an optimal sealing effect without noticeably reducing the high efficiency of the assembly. We have therefore included these seals as standard features of our ball screw assemblies. At the request of the customer, these seals can also be omitted. Permissible Operating Temperatures Ball screws are suitable for continuous operation at temperatures of -20° to +100°C Load-Carrying Capacities and Service Life In accordance with DIN 69 051 Part 4 and ISO 3408 - 4 (P5). Basic static load rating C0 The static load rating is an axial, concentrically acting force that induces a permanent deformation of 0.0001 x the ball diameter between the ball and the ball raceway. Basic dynamic load rating C The dynamic load rating is an axial, concentrically acting force of constant magnitude and direction under which a representative sample of identical ball screws can achieve a nominal life of one million revolutions. Service Life The nominal life is expressed by the number of revolutions (or number of operating hours at constant speed) that will be attained or exceeded by 90% of a representative sample of identical ball screws before the first signs of material fatigue become evident. The nominal life is designated as L or Lh, depending on whether it is specified in revolutions or hours. Critical Speed and Buckling Load The critical speed and buckling load can be checked using the corresponding charts. For precise calculations see formula 12 CharacteristicSpeed d0·n STAR ball screws can be operated at very high speeds due to their internal ball recirculation system. The recommended limit is: d0 • n ≤ 100 000 d0 = nominal diameter n = speed (mm) (rpm) 19 STAR – Precision Ball Screw Assemblies Design Calculations Upon request, we can perform all calculations to your specifications. (See Design Calculation Form) Average Speed and Average Load - where the speed fluctuates, the average speed nm is calculated as follows: Where speed and load fluctuate, the service life must be calculated using the averages Fm and nm. + 1 - where the load fluctuates and the speed is constant, the average load Fm is calculated as follows: nm = average speed (rpm) q = discrete time step (%) Fm = average load 2 q = discrete time step - where both the load and the speed fluctuate, the average load Fm is calculated as follows: (N) (%) Fm = average load 3 (N) q = discrete time step (%) nm = average speed (rpm) Nominal Life L (service life in revolutions) 4 ⇒ 5 Lh (service life in hours) ⇒ 6 L = service life (revolutions) Fm = average load (N) C = dynamic load rating (N) Lh = service life L = service life nm = average speed 7 (h) (revolutions) (rpm) Machine operating hours Machine service life = Lh · 8 Ball screw operating hours Drive Torque and Drive Power Drive torque Mta for conversion of rotary motion into linear motion: Transmitted torque Mte or conversion of linear motion into rotary motion: πη η π 9 10 (Nm) Mta = drive torque Mte = transmitted torque (Nm) F = operating load (N) P = lead (mm) η = mech. efficiency (approx. 0.9) η´ = mech. efficiency (approx. 0.8) The dynamic drag torque must be taken into account for preloaded nuts. Drive power Pa 11 20 Pa = drive power Mta = drive torque n = speed (kW) (Nm) (rpm) Calculation Example Proposed ball screw: 63 x 10 Service life Operating conditions F1 = 50 000 N F2 = 25 000 N F3 = 8 000 N F4 = 2 000 N at at at at n1 n2 n3 n4 = 10 rpm = 30 rpm = 100 rpm = 1 000 rpm for q1 for q2 for q3 for q4 = = = = 6% of the duty cycle 22% of the duty cycle 47% of the duty cycle 25% of the duty cycle 100% The service life of the machine should be 40,000 operating hours with the ball screw operating 60% of the time. Calculation procedure Average speed nm + 1 rpm Average load Fm for variable load and variable speed Required service life L (revolutions) 3 The life L can be calculated by transposing the formulas 7 and 8 as follows: L = Lh · nm · 60 Lh = Machine operating hours · Ball screw operating hours Machine operating hours Lh = 40 000 · 60 = 24 000h 100 L = 24 000 · 304 · 60 L = 437 760 000 revolutions Basic dynamic load rating C 5 ≈ Result and selection The ball screw can now be selected from the Dimension Tables: e.g. ball screw, size 63 x 10 R x 6-6, with preloaded single nut with flange, basic dynamic load rating C = 88 800 N, part no. 1512-6-4003. Cross check Life L of the selected ball screw in revolutions 4 L ≈ 1042 · 106 revolutions Life Lh in hours 7 ≈ hours The life of the selected ball screw assembly is thus greater than the required service life of 24,000 hours (including operating hours). A smaller ball screw could therefore be selected. 21 STAR – Precision Ball Screw Assemblies Design Calculations Critical Speed The critical speed depends on the diameter of the screw, the type of end fixity and the free length ln. No allowance may be made for guidance by a nut without Example: Screw diameter Length ln End fixity type II preload. The operating speed should not reach more than 80% of the critical speed. The characteristic speed is to be taken into account: (see Page 19) = 63 mm = 2.4 m (fixed - supported) According to the graph, the critical speed is 1850 rpm. The permissible operating speed is thus 1850 rpm x 0.8 = 1480 rpm. The maximum operating speed in our calculation example of n4 = 1000 rpm is therefore below the permissible operating speed. 3000 2000 1000 3000 800 2000 3000 600 500 2000 125 3000 400 100 300 80 800 1000 200 600 50 800 63 500 1000 40 400 600 800 500 100 90 300 400 25 600 32 Critical speed nk (rpm) 1000 2000 80 500 70 20 200 300 60 400 16 50 300 200 12 (rpm) 13 nkper = 0.8 · nk (rpm) 40 12 100 200 30 90 8 80 70 100 20 fixed fixed fixed floating ln 22 0.3 End fixity I II III IV fnk value 27.4 18.9 12.1 4.3 0.4 0.5 0.6 0.8 1 2 3 4 5 Length ln (m) free fixed floating floating 0.2 l1 nk nkper fnk d2 ln l1 = = = = critical speed (rpm) permissible operating speed (rpm) corrector value determined by bearing root diameter (mm), see Dimension Tables = critical length (mm) for preloaded nut systems = threaded length (mm) Where ln = l1 for non-preloaded nut systems 6 7 8 9 10 Permissible axial load on screw (buckling load) The permissible axial load on the screw depends on the diameter of the screw, the type of end fixity and the effective free (unsupported) length lk. A safety factor of γ ≥ 2 should be taken into consideration when determining the permissible axial load. 125x10 3000 125x20 100x10 2000 Example: Screw diameter lead length lk End fixity type II = 63 mm = 10 mm = 2.4 m (fixed - supported) According to the graph, the theoretically permissible axial load is 360 kN. A permissible axial load on the screw of 360 kN : 2 = 180 kN is achieved when applying the safety factor 2. This therefore lies above the maximum operating load of F1 = 50 kN used in our calculation example. axial load on screw Fk (kN) 100x20 80x10 80x20 1000 63x10 800 63x20 - 63x40 600 50x5 500 50x10 50x20 - 50x40 400 40x5 300 40x10 - 40x20 40x40 200 32x5 - 32x10 32x20 - 32x32 25x5 - 25x10 100 90 80 70 25x25 20x5 60 20x20 50 16x5 - 16x10 40 14 30 15 16x16 20 kper 10 9 8 7 Fk = theoretically permissible axial load on screw Fkper = permissible axial load during operation fFk = corrector value determined by bearing d2 = root diameter (mm), see Dimension Tables lk = unsupported threaded length (mm) IV 10.2 III 20.4 II 40.6 I 8x2.5 6 5 4 3 2 1.0 0.9 0.8 0.7 0.6 f Fk value End fixity (as on Page 22) 2.6 12x5 0.5 0.1 0.1 0.2 0.2 lk 0.2 0.3 0.3 0.4 0.3 0.4 0.5 0.6 0.2 0.3 0.4 0.5 0.6 0.5 0.6 0.8 0.8 1 0.4 0.5 0.6 0.8 0.8 1 1 2 2 1 2 2 3 3 3 4 4 5 4 5 6 7 3 5 6 7 6 4 7 5 6 7 8 9 10 8 9 10 8 9 10 8 9 10 FK Length lk (m) 23 STAR – Precision Ball Screw Assemblies Preload and Rigidity In addition to single nuts with reduced backlash, STAR supplies preloaded or adjustable-preload nut systems. The graph illustrates that preloaded nut systems have a significantly lower spring deflection than a single nut without preload. Axial deflection Nut System Preload single nut without preload Adjustable-preload nut systems Axial load Double nut Tensioning two nuts against each other eliminates the inherent backlash of the ball screw, increases rigidity and thus improves positioning accuracy. As excessive preload can cause a reduction in service life, we recommend that it not be more than 1/3 of the average operating load. If the customer does not specify a certain preload, we will preload the nut system with approx. 10% of the basic dynamic load rating. Adjustable-preload single nut The adjustable-preload single nut allows cost-efficient design techniques to be implemented in a large number of applications. The radial clearance and preload are adjusted radially via a slot approx. 0.1 mm wide (see also: Mounting Instructions). The maximum preload is approx. 5% of the basic dynamic load rating. The dynamic drag torque corresponds to that of a double-nut system with a preload of approx. 13% of the basic dynamic load rating. Preloaded single nut Single nuts can be preloaded with approx. 5% of the basic dynamic load rating by means of optimized ball size selection. The rigidity of these three types of STAR nut systems is approximately the same, as the adjustable-preload single nut and the preloaded single nut have a much more compact design, and are thus only half as long as a double-nut system (please also note the information given under “Overall Rigidity”). 24 Overall Rigidity The rigidity of a ball screw is also influenced by all adjoining parts such as bearings, housing bores, nut housings etc. Overall axial rigidity Rtot of the ball screw The overall axial rigidity is comprised of the component rigidity of the bearing RaL, the screw RS and the nut unit Rnu and is calculated according to the following formula: R = axial rigidity (N/µm) RaL = see Dimension Tables / End Bearings and Housings 16 Rigidity of the bearing RaL The rigidity of the bearings corresponds to the values found in the bearing manufacturer’s catalog. The rigidity of our bearing assemblies can be found in the tables. Rigidity of the screw RS The rigidity of the screw depends on the type of bearing used. Please note that in most cases the rigidity RS of the screw will be significantly lower than the rigidity Rnu of the nut unit. In an assembly with a diameter of 40 x 10, for example, the rigidity Rnu of the nut unit is 2 to 3 times higher than the rigidity RS of a screw with a length of 500 mm. 1. Ball screw shaft is fixed at one end. µ lS1 = distance between bearing and nut 17 lS1 d0 D w See Dimension Tables for rigidity values. d0 = nominal diameter DW = ball diameter (mm) (mm) 2. Ball screw shaft is fixed at both ends. lS = distance between bearing and bearing lS2 = distance between bearing and nut µ 18 The lowest screw rigidity occurs at the center of the screw ( lS2 = lS/2 ), and thus equals: lS2 µ Rigidity in the area of the nut unit Rnu 19 The rigidity in the area of the nut unit is calculated according to DIN 69051 (P1). ≤ lS See Dimension Tables for rigidity values. 25 STAR – Precision Ball Screw Assemblies Mounting and Lubrication Instructions Nut Mounting - adjustable-preload single nut - double nut - single nut with reduced backlash - adjustable preload single nut These models are supplied with premounted nut units. The nut unit and screw may not be disassembled. Please consult us first, should this become necessary for any reason. The nut unit may only be mounted using a mounting arbor. The outer diameter of the arbor should be approx. 0.1 mm smaller than the root diameter of the screw. In most cases, the transport arbor on which the nuts are delivered may be used to mount the nut. The end of the screw thread must be chamfered in order to prevent damage to the seal and the internal components of the nut unit. The nut is to be mounted as follows: Remove the rubber ring from one end of the mounting arbor. Push the mounting arbor with nut until it engages with the end of the thread. The arbor must make contact without axial clearance. Carefully turn the nut unit onto the thread, applying only light axial pressure. Do not remove the mounting arbor until the entire nut unit is seated on the screw thread. Proceed in the reverse order when removing the nut from the screw. Take particular care not to damage the nut, screw or internal components, as this could result in the premature failure of the ball screw assembly. 26 Mounting instructions are supplied as standard along with every unit. Setting the radial clearance or preload of adjustablepreload single nuts Using the adjusting bolt, reduce the clearance of the nut mounted on the screw until the corresponding dynamic drag torque Tpr0 specified in the table has been attained (ball screw lightly oiled). Measuring gauge e.g. spring gauge F=Tpr0 /r r Adjusting bolt D1 Check this torque along the entire length of the thread; if the torque exceeds the value specified in the table at any point along the thread, adjust accordingly. F Once the torque has been properly adjusted, the centering diameter D 1 must correspond to the values specified in the table. Cover the head of the bolt with a protective cap. Tpr0 = dynamic preload drag torque FV = 0.05 C (5% of the dyn. load rating), measured without seals. See “Acceptance Conditions and Tolerance Grades” for permissible deviations. TRD = dynamic drag torque of the 2 seals Tta = overall dynamic drag torque Tta = Tpr0 + TRD See Page 17 for tolerances. Size Tpr0 TRD d0 x P x Dw - i (Nm) approx. (Nm) 8 12 16 16 16 16 20 20 20 25 25 25 25 32 32 32 32 32 32 40 40 40 40 40 50 50 50 50 50 50 63 63 63 63 63 80 80 80 0.01 0.04 0.10 0.08 0.05 0.08 0.15 0.09 0.14 0.21 0.21 0.13 0.19 0.36 0.53 0.22 0.33 0.22 0.32 0.61 1.04 0.79 0.53 0.77 0.83 2.07 1.25 1.97 0.83 1.21 2.91 1.74 2.75 1.21 1.75 4.51 7.11 10.93 0.015 0.03 0.08 0.08 0.08 0.08 0.10 0.12 0.12 0.12 0.15 0.20 0.20 0.25 0.25 0.25 0.25 0.25 0.25 0.40 0.40 0.40 0.40 0.40 0.50 0.60 0.60 0.60 0.60 0.60 0.70 1.20 1.20 1.20 1.20 1.40 2.20 2.20 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 2.5R x 1.588 - 3 5R x 2.5 - 3 5R x 3 - 4 10R x 3 - 3 16R x 3 - 2 16R x 3 - 3 5R x 3 - 4 20R x 3.5 - 2 20R x 3.5 - 3 5R x 3 - 4 10R x 3 - 4 25R x 3.5 - 2 25R x 3.5 - 3 5R x 3.5 - 4 10R x 3.969 - 5 20R x 3.969 - 2 20R x 3.969 - 3 32R x 3.969 - 2 32R x 3.969 - 3 5R x 3.5 - 5 10R x 6 - 4 20R x 6 - 3 40R x 6 - 2 40R x 6 - 3 5R x 3.5 - 5 10R x 6 - 6 20R x 6.5 - 3 20R x 6.5 - 5 40R x 6.5 - 2 40R x 6.5 - 3 10R x 6 - 6 20R x 6.5 - 3 20R x 6.5 - 5 40R x 6.5 - 2 40R x 6.5 - 3 10R x 6.5 - 6 20R x 9 - 6 20R x 12.7 - 6 Centering ø D1 after adjustment (mm) SEM-E-C max. min. 27.975 27.975 27.978 27.978 35.970 35.973 35.973 39.970 39.970 39.973 39.973 49.970 49.970 49.973 49.973 49.973 49.973 62.966 62.966 62.969 62.969 62.969 74.966 74.966 74.969 74.969 74.969 74.969 89.961 94.964 94.964 94.964 94.964 104.961 124.959 124.959 27.940 27.940 27.950 27.950 35.935 35.945 35.945 39.935 39.935 39.945 39.945 49.935 49.935 49.945 49.945 49.945 49.945 62.931 62.931 62.941 62.941 62.941 74.931 74.931 74.941 74.941 74.941 74.941 89.926 94.936 94.936 94.936 94.936 104.926 124.931 124.931 SEM-E-S max. min. 15.978 23.975 27.975 27.975 32.973 32.973 32.970 37.973 37.973 37.970 37.970 47.973 47.973 47.970 47.970 55.969 55.969 55.969 55.969 55.966 62.966 62.969 71.969 71.969 67.966 71.966 84.964 84.964 84.964 84.964 84.961 94.964 94.964 94.964 94.964 104.961 124.959 124.959 15.953 23.940 27.940 27.940 32.945 32.945 32.935 37.945 37.945 37.935 37.935 47.945 47.945 47.935 47.935 55.941 55.941 55.941 55.941 55.931 62.931 62.941 71.941 71.941 67.931 71.931 84.936 84.936 84.936 84.936 84.926 94.936 94.936 94.936 94.936 104.926 124.931 124.931 27 STAR – Precision Ball Screw Assemblies Mounting and Lubrication Instructions Inserting the wiper-type seal Position the nut on the screw as illustrated in the diagram. Insert the wiper so that its projection is in the recess and press it in until it snaps into the groove. While turning the nut on the screw, watch the wiper lip carefully and straighten it if necessary by applying pressure to the end surface. Ensure that the lip is not damaged. 5 - 10 mm Be careful not to run the nut past the end of the screw thread. Storage Ball screw assemblies are high-quality systems that must be treated with due care. In order to prevent damage and contamination, the elements should not be removed from the protective wrapping until immediately before installation. Installation in the Machine It is not normally necessary to remove the preservative coating before installation. - If the ball screw is contaminated it must first be cleaned (see “Cleaning”) and reoiled. - Push the nut unit into the mounting bore, taking care to avoid any impacts or misalignment. - Tighten the mounting bolts using a torque wrench if necessary. See table for the tightening torque that corresponds to the bolt strength class. Tolerances 28 Observe the correct tolerances when installing the nut (see “Nut Housings”). Once they have been removed from the packaging, they must be set down on V-shaped cradles. Bolt diameter (mm) M 3 M 4 M M M M M 6 8 10 12 16 Tightening torque (Nm) strength class to DIN ISO 898: 8.8 10.9 1.3 2.7 1.8 3.8 9.5 23 46 80 195 13 32 64 110 275 12.9 2.1 4.6 16 39 77 135 330 The standard lubrication practices that apply to antifriction bearings also apply to ball screws. Either oil or grease may be used as a lubricant. Lubricant loss is, however, greater than that of antifriction bearings due to the axial motion between the screw and the nut. In most cases, the initial supply of grease will not last for the entire service life of the assembly. Graphite and MoS2 additives must not be used. Oil lubrication The influence of the temperature on the performance of the ball screw is very significant, as thermal expansion interferes with the positioning accuracy of the assembly. One of the advantages of oil lubrication is the minimized heat build-up of the ball screw, particularly at high speeds. As a rule, commercially available petroleum base oils used for antifriction bearings are suitable. The necessary viscosity depends on the speed, temperature and load conditions of the respective application (see DIN 51501, 51517, 51519 and GfT Worksheet 3). Grease lubrication The advantage of grease lubrication is that the ball screw can run for 500 to 1000 hours on one supply of grease. As a result, a lubricating system is not required in many cases. The amount of grease used should fill the pockets to approximately half of their capacity. All commercially available antifriction-bearing lubricating greases may be used. Do not mix different varieties together. Ball screws subjected to normal loads should be lubricated with a KP2K antifriction bearing lubricating grease as specified in DIN 51825. Read the lubricant manufacturer specifications carefully! Cleaning Various cleaning agents can be used to degrease and wash the assembly: - aqueous cleaning agents - organic cleaning agents Lubrication Before the ball screw is put into operation, a lubricant must be applied to the nut via the lube hole. Do not use trichloroethylene! Immediately after cleaning, thoroughly dry all parts, then apply a preservative coating or anti-corrosion oil. In all cases, take care to observe the appropriate legal regulations (environmental protection, health and safety at work, etc.) as well as the specifications for the cleaning agent (e.g. handling). 29 STAR – Precision Ball Screw Assemblies Single Nut with Flange FEM-E-C Mounting dimensions to DIN 69 051, Part 5 Flange type C Nut version: with reduced backlash or preloaded by means of optimized ball size selection d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 16 16 16 20 20 25 25 25 32 32 32 32 40 40 40 40 50 50 50 50 63 63 63 80 80 80 100 100 125 125 30 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 5 10 16 5 20 5 10 25 5 10 20 32 5 10 20 40 5 10 20 40 10 20 40 10 20 20 10 20 10 20 R x 3-4 R x 3-3 R x 3-3 R x 3-4 R x 3.5-3 R x 3-4 R x 3-4 R x 3.5-3 R x 3.5-4 R x 3.969-5 R x 3.969-3 R x 3.969-3 R x 3.5-5 R x 6-4 R x 6-3 R x 6-3 R x 3.5-5 R x 6-6 R x 6.5-5 R x 6.5-3 R x 6-6 R x 6.5-5 R x 6.5-3 R x 6.5-6 R x 12.7-6 R x 9-6 R x 6.5-6 R x 12.7-6 R x 6.5-6 R x 12.7-6 1502-0-1085 1502-0-4065 1502-0-6065 1502-1-1065 1502-1-7065 1502-2-1065 1502-2-4065 1502-2-8065 1502-3-1065 1502-3-4086 1502-3-7065 1502-3-9065 1502-4-1066 1502-4-4065 1502-4-7065 1502-4-9065 1502-5-1066 1502-5-4066 1502-5-7086 1502-5-9065 1502-6-4066 1502-6-7086 1502-6-9065 1502-7-4066 1502-7-7066 1502-7-7086 1502-8-4066 1502-8-7066 1502-9-4066 1502-9-7066 Load ratings dyn. stat. Rigidity Nut Screw C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) 12300 9600 9200 14300 13300 15900 15800 14600 21500 31700 19600 19400 29100 50000 37800 36900 32100 79700 75700 46500 88800 83900 53300 108400 262700 170900 119500 295100 130600 326500 16100 12300 11900 21600 18800 27200 27000 23200 40000 58200 33600 34000 64300 86300 62800 62200 81500 166500 149600 85900 214200 190300 114000 291700 534200 403900 371900 686400 468700 870400 350 280 260 440 340 510 540 404 610 834 500 500 880 840 640 620 1010 1450 1300 770 1690 1550 960 1950 2320 2330 2200 2760 2390 3180 32 32 32 53 52 86 86 84 144 141 141 141 232 211 211 211 373 345 340 340 569 563 563 938 832 894 1501 1366 2391 2220 Mass moment of inertia of screw JS (kgcm2/m) 0.29 0.29 0.29 0.79 0.74 2.11 2.33 2.04 5.67 6.14 6.14 5.89 14.90 12.57 12.57 12.57 38.52 33.66 32.15 32.15 91.51 88.28 88.28 246.00 193.20 237.20 631.80 521.90 1606.00 1380.00 d0 ≤ 32 D7 L 3/2 L9 D1 90° 22.5° D5 S D 6 L3 L 4 d0 ≥ 40 D7 L S L9 d0 d1 d2 90° 30° D w 30° D 6 First angle projection Dimensions (mm) d1 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 76.0 77.0 98.0 96.0 123.0 121.0 d2 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.3 43.3 56.8 56.3 56.3 73.3 67.0 70.8 93.4 87.1 118.0 112.0 D1 g6 D5 28 28 28 36 36 40 40 40 50 50 50 50 63 63 63 63 75 75 75 75 90 95 95 105 125 125 125 150 150 170 48 48 48 58 58 62 62 62 80 80 80 80 93 93 93 93 110 110 110 110 125 135 135 145 165 165 165 202 202 222 D6 38 38 38 47 47 51 51 51 65 65 65 65 78 78 78 78 93 93 93 93 108 115 115 125 145 145 145 176 176 196 Holes n D7 (number) 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 5.5 5.5 5.5 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 9 9 9 11 11 11 11 11 13.5 13.5 13.5 13.5 13.5 13.5 17.5 17.5 17.5 L 35 45 61 45 77 45 64 95 48 77 84 120 54 70 88 142 54 90 132 149 90 132 149 95 170 160 95 170 95 170 Max. backlash L3 12 12 12 12 12 12 12 12 13 13 13 13 15 15 15 15 15 18 18 18 22 22 22 22 25 25 25 30 25 40 L4 10 18 20 10 25 10 16 30 10 16 25 40 10 16 25 45 10 16 25 45 16 25 45 16 25 25 16 25 16 25 L9 44 44 44 51 51 55 55 55 71 71 71 71 81.5 81.5 81.5 81.5 97.5 97.5 97.5 97.5 110 117.5 117.5 127.5 147.5 147.5 147.5 178.5 178.5 198.5 Weight Screw Nut S M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 (mm) (kg/m) (kg) 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.07 0.07 0.07 0.04 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.12 0.09 0.06 0.11 0.06 0.11 1.26 1.26 1.27 2.06 1.98 3.33 3.44 3.16 5.50 5.71 5.33 5.49 8.84 8.21 8.21 8.21 14.20 13.40 12.70 12.70 21.80 21.00 21.00 35.70 32.40 32.40 56.90 52.70 90.40 85.10 0.18 0.21 0.26 0.33 0.49 0.36 0.47 0.63 0.62 0.84 0.90 1.21 1.03 1.19 1.44 2.16 1.39 2.14 2.73 3.04 2.56 4.51 5.04 3.4 10.2 9.95 4.4 14.3 5.65 16.1 31 STAR – Precision Ball Screw Assemblies Adjustable-Preload Single Nut SEM-E-C Mounting dimensions to DIN 69 051, Part 5 Flange type C d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 16 16 16 20 20 25 25 25 32 32 32 32 40 40 40 40 50 50 50 50 63 63 63 80 80 80 32 x x x x x x x x x x x x x x x x x x x x x x x x x x 5 10 16 5 20 5 10 25 5 10 20 32 5 10 20 40 5 10 20 40 10 20 40 10 20 20 R x 3-4 R x 3-3 R x 3-3 R x 3-4 R x 3.5-3 R x 3-4 R x 3-4 R x 3.5-3 R x 3.5-4 R x 3.969-5 R x 3.969-3 R x 3.969-3 R x 3.5-5 R x 6-4 R x 6-3 R x 6-3 R x 3.5-5 R x 6-6 R x 6.5-5 R x 6.5-3 R x 6-6 R x 6.5-5 R x 6.5-3 R x 6.5-6 R x 9-6 R x 12.7- 6 1512-0-1075 1512-0-4055 1512-0-6055 1512-1-1055 1512-1-7055 1512-2-1055 1512-2-4055 1512-2-8055 1512-3-1055 1512-3-4075 1512-3-7055 1512-3-9055 1512-4-1055 1512-4-4055 1512-4-7055 1512-4-9055 1512-5-1055 1512-5-4055 1512-5-7076 1512-5-9055 1512-6-4055 1512-6-7076 1512-6-9055 1512-7-4055 1512-7-7075 1512-7-7055 Load ratings dyn. stat. Nut Rigidity Screw Mass moment of inertia of screw C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) JS (kgcm2/m) 12300 9600 9200 14300 13300 15900 15800 14600 21500 31700 19600 19400 29100 50000 37800 36900 32100 79700 75700 46500 88800 83900 53300 108400 170900 262700 16100 12300 11900 21600 18800 27200 27000 23200 40000 58200 33600 34000 64300 86300 62800 62200 81500 166500 149600 85900 214200 190300 114000 291700 403900 534200 350 280 260 440 340 510 540 404 610 834 500 500 880 840 640 620 1010 1450 1300 770 1690 1550 960 1950 2330 2320 32 32 32 53 52 86 86 84 144 141 141 141 232 211 211 211 373 345 340 340 569 563 563 938 894 832 0.29 0.29 0.33 0.79 0.74 2.11 2.33 2.04 5.67 6.14 6.14 5.59 14.90 12.57 12.57 12.57 38.52 33.66 32.15 32.15 91.51 88.28 88.28 246.00 237.20 193.20 d0 ≤ 32 D7 L6 L5 L9 90° D1 +0.7 D1 22.5° D5 S D 6 L3 L4 L d0 ≥ 40 D7 S L9 30° d0 d1 d2 90° D w 30° D 6 First angle projection Dimensions (mm) d1 15 15 15 19 19.3 24 24 24 31 31 31 31 39 38 38 38 49 48 48 48 61 61 61 78 77 76 d2 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.3 43.3 56.8 56.3 56.3 73.3 70.8 67.0 D1 f9 D5 28 28 28 36 36 40 40 40 50 50 50 50 63 63 63 63 75 75 75 75 90 95 95 105 125 125 48 48 48 58 58 62 62 62 80 80 80 80 93 93 93 93 110 110 110 110 125 135 135 145 165 165 D6 38 38 38 47 47 51 51 51 65 65 65 65 78 78 78 78 93 93 93 93 108 115 115 125 145 145 Holes n D7 (number) 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 5.5 5.5 5.5 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 9 9 9 11 11 11 11 11 13.5 13.5 13.5 13.5 13.5 L 35 45 61 45 77 45 64 95 48 77 84 120 54 70 88 142 54 90 132 149 90 132 149 95 160 170 Weight Screw Nut L3 15 15 15 15 20 20 20 25 20 20 20 20 25 25 25 40 25 30 30 30 30 30 30 30 50 50 L4 10 15 20 10 25 10 16 30 10 16 25 40 10 16 25 45 10 16 25 45 16 25 45 16 25 25 L5 10 15 23 15 28.5 12.5 22 35 14 28.5 32 50 14.5 22.5 31.5 51 14.5 30 51 59.5 30 51 59.5 32.5 55 60 L6 7.1 11 10 7.1 12.5 9.6 10 14 9.5 12.5 12.5 12.5 12 11.8 16 25 12 14.1 20 18 14 20 18 14 23.5 23.7 L9 44 44 44 51 51 55 55 55 71 71 71 71 81.5 81.5 81.5 81.5 97.5 97.5 97.5 97.5 110 117.5 117.5 127.5 147.5 147.5 S M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 (kg/m) (kg) 1.26 1.26 1.27 2.06 1.98 3.33 3.44 3.16 5.50 5.71 5.33 5.49 8.84 8.21 8.21 8.21 14.20 13.40 12.70 12.70 21.80 21.00 21.00 5.70 32.40 32.40 0.19 0.22 0.29 0.35 0.56 0.43 0.54 0.77 0.74 0.97 1.04 1.34 1.25 1.39 1.55 2.69 1.67 2.46 3.08 3.39 2.83 4.86 5.36 3.73 10.88 13.50 33 STAR – Precision Ball Screw Assemblies Single Nut with Flange FEM-E-S STAR Mounting dimensions Nut version: with reduced backlash or preloaded by means of optimized ball size selection d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d0 x P x Dw - i 34 8 12 16 16 16 20 20 25 25 25 32 32 32 32 40 40 40 40 50 50 50 50 63 63 63 80 80 80 100 100 125 125 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 2.5 R x 1.588-3 5 R x 2.5-3 5 R x 3-4 10 R x 3-3 16 R x 3-2 5 R x 3-4 20 R x 3.5-2 5 R x 3-4 10 R x 3-4 25 R x 3.5-2 5 R x 3.5-4 10 R x 3.969-5 20 R x 3.969-2 32 R x 3.969-2 5 R x 3.5-5 10 R x 6-4 20 R x 6-3 40 R x 6 -2 5 R x 3.5-5 10 R x 6-6 20 R x 6.5-3 40 R x 6.5-2 10 R x 6-6 20 R x 6.5-3 40 R x 6.5-2 10 R x 6.5-6 20 R x 12.7-6 20 R x 9-6 10 R x 6.5-6 20 R x 12.7-6 10 R x 6.5-6 20 R x 12.7-6 1532-2-3003 1532-4-6013 1512-0-1013 1512-0-4003 1512-0-6013 1512-1-1003 1512-1-7013 1512-2-1003 1512-2-4003 1512-2-8013 1512-3-1003 1512-3-4013 1512-3-7013 1512-3-9013 1512-4-1003 1512-4-4003 1512-4-7003 1512-4-9013 1512-5-1003 1512-5-4003 1512-5-7013 1512-5-9013 1512-6-4003 1512-6-7013 1512-6-9013 1512-7-4003 1512-7-7003 1512-7-7013 1502-8-4002 1502-8-7002 1502-9-4002 1502-9-7002 Load ratings dyn. stat. Nut Rigidity Screw Mass moment of inertia of screw C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) JS (kgcm2/m) 2900 6500 12300 9600 6200 14300 9100 15900 15800 10100 21500 31700 13500 13300 29100 50000 37800 25400 32100 79700 47900 32000 88800 53200 36900 108400 262700 170900 119500 295100 130600 326500 3100 7500 16100 12300 7600 21600 12100 27200 27000 15000 40000 58200 21700 22000 64300 86300 62800 40300 81500 166500 87000 55700 214200 112100 74300 291700 534200 403900 371900 686400 468700 870400 140 210 350 280 171 440 220 510 540 260 610 834 330 330 880 840 640 410 1010 1450 780 510 1690 930 640 1950 2320 2330 2200 2760 2390 3180 8 17 32 32 32 53 52 86 86 84 144 141 141 141 232 211 211 211 373 345 340 340 569 563 563 938 832 894 1501 1366 2391 2220 0.02 0.09 0.29 0.29 0.33 0.79 0.74 2.11 2.33 2.04 5.67 6.14 6.14 5.59 14.90 12.57 12.57 12.57 38.52 33.66 32.15 32.15 91.51 88.28 88.28 246.00 193.20 237.20 631.80 521.90 1606.00 1380.00 L 3/2 4x α ° 90 6x 60 ° α 8x4 5° α S S D5 D1 S D6 D D 6 L3 L4 6 D7 L D7 D7 L 3/2 10x L5 36° α L3 L4 L D6 d0 d1 For sizes: 16 X 16 20 X 20 25 X 25 32 X 32 40 X 40 d2 D1 D1 +0.7 D w S First angle projection Dimensions (mm) d1 7.5 11.2 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 76.0 77.0 98.0 96.0 123.0 121.0 d2 6.3 9.4 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.3 43.3 56.8 56.3 56.3 73.3 67.0 70.8 93.4 87.1 118.0 112.0 D1 g6 D5 16 24 28 28 33 33 38 38 38 48 48 48 56 56 56 63 63 72 68 72 85 85 85 95 95 105 125 125 125 145 150 170 30 40 53 53 58 58 63 63 63 73 73 73 80 80 80 95 95 110 98 110 125 125 125 140 140 150 180 180 180 200 210 230 D6 23 32 40 40 45 45 50 50 50 60 60 60 68 68 68 78 78 90 82 90 105 105 105 118 118 125 152 152 152 172 180 200 Holes n D7 (number) 6 6 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 10 3.4 4.5 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 9 9 11 9 11 11 11 11 14 14 14 18 18 18 18 18 18 L 16 28 35 45 45 45 57 45 64 70 48 77 64 88 54 70 88 102 54 90 92 109 90 92 109 95 170 160 95 170 95 170 L3 8 12 12 12 15 12 20 12 12 25 13 13 15 20 15 15 15 40 15 18 22 22 22 22 22 22 25 25 25 30 30 40 L4 8 10 10 16 15 10 18.5 10 16 22.5 10 16 25 34 10 16 25 31 10 16 25 45 16 25 45 16 25 25 16 25 16 25 L5 15 18.5 22.5 34 31 - D7 Angle α Max. backlash (°) (mm) (kg/m) (kg) 30 30 45 45 30 30 30 30 30 42 30 30 30 30 30 30 30 41 30 30 30 30 30 30 30 30 22.5 22.5 22.5 22.5 22.5 18 0.02 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.07 0.07 0.07 0.04 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.12 0.09 0.06 0.11 0.06 0.11 0.32 0.70 1.26 1.26 1.27 2.06 1.98 3.33 3.44 3.16 5.50 5.71 5.33 5.49 8.84 8.21 8.21 8.21 14.20 13.40 12.70 12.70 21.80 21.00 21.00 35.70 32.40 32.40 56.90 56.90 90.40 85.10 0.05 0.12 0.23 0.25 0.39 0.30 0.60 0.35 0.44 1.09 0.54 0.72 1.02 1.3 0.71 1.29 1.54 3.59 1.02 2.02 3.40 3.87 2.62 3.71 4.21 3.78 11.00 10.80 5.46 14.50 7.49 19.00 Weight Screw Nut S 3.9 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 35 STAR – Precision Ball Screw Assemblies Adjustable-Preload Single Nut SEM-E-S STAR Mounting dimensions Also available with left-hand thread in some versions d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 36 8 12 16 16 16 20 20 25 25 25 32 32 32 32 32 40 40 40 40 40 40 50 50 50 50 63 63 63 80 80 80 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 2.5 R x 1.588-3 5 R x 2.5-3 5 R x 3-4 10 R x 3-3 16 R x 3-2 5 R x 3-4 20 R x 3.5-2 5 R x 3-4 10 R x 3-4 25 R x 3.5-2 5 R x 3.5-4 5 L x 3.5-4 10 R x 3.969-5 20 R x 3.969-2 32 R x 3.969-2 5 R x 3.5-5 5 L x 3.5-5 10 R x 6-4 10 L x 6-4 20 R x 6-3 40 R x 6-2 5 R x 3.5-5 10 R x 6-6 20 R x 6.5-3 40 R x 6.5-2 10 R x 6-6 20 R x 6.5-3 40 R x 6.5-2 10 R x 6.5-6 20 R x 9-6 20 R x 12.7-6 1532-2-3004 1532-4-6014 1512-0-1014 1512-0-4004 1512-0-6014 1512-1-1004 1512-1-7014 1512-2-1004 1512-2-4004 1512-2-8014 1512-3-1004 1552-3-1004 1512-3-4014 1512-3-7014 1512-3-9014 1512-4-1004 1552-4-1004 1512-4-4004 1552-4-4004 1512-4-7004 1512-4-9014 1512-5-1004 1512-5-4004 1512-5-7014 1512-5-9014 1512-6-4004 1512-6-7014 1512-6-9014 1512-7-4004 1512-7-7014 1512-7-7004 Load rating dyn. stat. Nut Rigidity Screw Mass moment of inertia of screw C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) JS (kgcm2/m) 2900 6500 12300 9600 6200 14300 9100 15900 15800 10100 21500 21500 31700 13500 13300 29100 29100 50000 50000 37800 25400 32100 79700 47900 32000 88800 53200 36900 108400 170900 262700 3100 7500 16100 12300 7600 21600 12100 27200 27000 15000 40000 40000 58200 21700 22000 64300 64300 86300 86300 62800 40300 81500 166500 87000 55700 214200 112100 74300 291700 403900 534200 140 210 350 280 171 440 220 510 540 260 610 610 834 330 330 880 880 840 840 640 410 1010 1450 780 510 1690 930 640 1950 2330 2320 8 17 32 32 32 53 52 86 86 84 144 144 141 141 141 232 232 211 211 211 211 373 345 340 340 569 563 563 938 894 832 0.02 0.09 0.29 0.29 0.33 0.79 0.74 2.11 2.33 2.04 5.67 5.67 6.14 6.14 5.89 14.90 14.90 12.57 12.57 12.57 12.57 38.52 33.66 32.15 32.15 91.51 88.28 88.28 246.00 237.20 193.20 right-hand thread left-hand thread L 3/2 +0.7 60 α ° α S D1 D1 D5 L5 60° S D6 D6 D7 D7 L3 L4 L D7 3.4 d0 d1 d2 ø6 D w Version for 8 x 2.5 First angle projection Angle α Dimensions (mm) d1 7.5 11.2 15 15 15 19 19.3 24 24 24 31 31 31 31 31 39 39 38 38 38 38 49 48 48 48 61 61 61 78 77 76 d2 6.2 9.4 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 28.4 27.9 27.9 27.9 36.4 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.3 43.3 56.8 56.3 56.3 73.3 70.8 67.0 D1 f9 D5 16 24 28 28 33 33 38 38 38 48 48 48 48 56 56 56 56 63 63 63 72 68 72 85 85 85 95 95 105 125 125 30 40 53 53 58 58 63 63 63 73 73 73 73 80 80 80 80 95 95 95 110 98 110 125 125 125 140 140 150 180 180 D6 23 32 40 40 45 45 50 50 50 60 60 60 60 68 68 68 68 78 78 78 90 82 90 105 105 105 118 118 125 152 152 Holes n D7 (number) 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3.4 4.5 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 9.0 9.0 9.0 11.0 9.0 11.0 11.0 11.0 11.0 14.0 14.0 14.0 18.0 18.0 L 16 28 35 45 45 45 57 45 64 70 48 48 77 64 88 54 54 70 70 88 102 54 90 92 109 90 92 109 95 160 170 L3 13 12 15 15 15 15 20 20 20 25 20 20 20 20 20 20 20 25 25 25 40 25 30 30 30 30 30 30 30 50 50 L4 3 8 10 15 15 10 18.5 10 16 22.5 10 16 28.5 22 34 10 10 16 16 25 31 10 16 25 39.5 16 25 39.5 16 25 25 L5 3 8 10 15 15 15 18.5 12.5 22 22.5 14 14 28.5 22 34 17 17 22.5 22.5 31.5 31 14.5 30 31 39.5 30 31 39.5 32.5 55 60 S 3.9 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 Weight Screw Nut (°) (kg/m) (kg) 90 35 37 270 40 34 30 30 30 42 31 31 282 30 30 25 25 33 33 270 41 23 29 270 30 25 260 20 23 30 30 0.32 0.70 1.26 1.26 1.27 2.06 1.98 3.33 3.44 3.16 5.50 5.50 5.71 5.33 5.49 8.84 8.84 8.21 8.21 8.21 8.21 14.20 13.40 12.70 12.70 21.80 21.00 21.00 35.70 32.40 32.40 0.06 0.11 0.23 0.25 0.42 0.33 0.63 0.44 0.52 1.13 0.63 0.63 0.87 1.13 1.44 0.87 0.87 1.52 1.52 1.77 3.77 1.23 2.44 3.94 4.42 2.94 4.44 4.94 4.19 13.79 13.30 37 STAR – Precision Ball Screw Assemblies Cylindrical Single Nut ZEM-E-S and ZEM-E-A*) STAR Mounting dimensions In some cases, the outer diameter has been based on the centering diameter to DIN 69 051. Nut version: with reduced backlash or preloaded by means of optimized ball size selection d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 8 12 16 16 16 20 20 25 25 25 25 32 32 32 32 32 32 40 40 40 40 40 50 50 50 63 38 x x x x x x x x x x x x x x x x x x x x x x x X x x 2.5 R x 1.588-3 5 R x 2.5-3 5 R x 3-4 10 R x 3-3 16 R x 3-2 5 R x 3-4 20 R x 3.5-2 5 R x 3-4 10 R x 3-4 25 R x 3.5-2 25 R x 3.5-3*) 5 R x 3.5-4 10 R x 3.969-5 20 R x 3.969-2 20 R x 3.969-3*) 32 R x 3.969-2 32 R x 3.969-3*) 5 R x 3.5-5 10 R x 6-4 20 R x 6-3 40 R x 6-2 40 R x 6-3*) 5 R x 3.5-5 10 R X 6-6 20 R x 6.5-3 10 R x 6-6 1532-2-3002 1532-4-6012 1512-0-1012 1512-0-4002 1512-0-6012 1512-1-1002 1512-1-7012 1512-2-1002 1512-2-4002 1512-2-8012 1512-2-8052 1512-3-1002 1512-3-4012 1512-3-7012 1512-3-7052 1512-3-9012 1512-3-9052 1512-4-1002 1512-4-4002 1512-4-7002 1512-4-9012 1512-4-9052 1512-5-1002 1512-5-4002 1512-5-7012 1512-6-4002 Load ratings dyn. stat. C (N) C0 (N) 2900 6500 12300 9600 6200 14300 9100 15900 15800 10100 14100 21500 31700 13500 19200 13300 19000 29100 50000 37800 25400 37100 32100 79700 47900 88800 3100 7500 16100 12300 7600 21600 12100 27200 27000 15000 22300 40000 58200 21700 32800 22000 33100 64300 86300 62800 40300 62500 81500 166500 87000 214200 *) Outer diameter corresponds to DIN 69 051, Part 5, model code ZEM-E-A Nut Rigidity Screw Mass moment of inertia of screw Rnu (N/µm) RS1 (N/µm/m) JS (kgcm2/m) 8 17 32 32 32 53 52 86 86 84 84 144 141 141 141 141 141 232 211 211 211 211 373 345 340 569 0.02 0.09 0.29 0.29 0.33 0.79 0.74 2.11 2.33 2.04 2.04 5.67 6.14 6.14 6.14 5.89 5.89 14.90 12.57 12.57 12.57 12.57 38.52 33.66 32.15 91.51 140 210 350 280 171 440 220 510 540 260 375 610 834 330 475 330 470 880 840 640 410 585 1010 1450 780 1690 L6 L4 D1 b d4 t1 L7 d0 d1 d2 D w L First angle projection Dimensions (mm) d1 7.5 11.2 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 24.0 31.0 31.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 38.0 49.0 48.0 48.0 61.0 d2 6.3 9.4 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 21.4 28.4 27.9 27.9 27.9 27.9 27.9 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.3 56.8 D1 g6 16 24 28 28 33 33 38 38 38 48 40 48 48 56 50 56 50 56 63 63 72 63 68 72 85 85 L +0.1 16 28 35 45 45 45 64 45 64 80 95 48 77 64 84 88 120 54 70 88 113 142 54 90 92 90 L4 +0.2 L6 6 12 12 16 16 16 20 16 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 32 32 5 10 14.5 14.5 14.5 14.5 22 14.5 22 30 37.5 14 28.5 22 32 34 50 17 25 34 46.5 61 17 35 30 29 Max. backlash L7 3.5 7 9.5 9.5 9.5 9.5 9.5 9.5 9.5 10.5 10.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 14 14 14 14 9.5 14 14 14 d4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 Weight Screw Nut b P9 t1 +0.1 (mm) (kg/m) 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 5 1.8 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3.0 3.5 3.5 0.02 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.07 0.07 0.07 0.07 0.04 0.07 0.07 0.07 0.32 0.70 1.26 1.26 1.27 2.06 1.98 3.33 3.44 3.16 3.29 5.50 5.71 5.33 5.63 5.49 5.56 8.84 8.21 8.21 8.21 8.21 14.20 13.40 12.70 21.80 (kg) 0.02 0.06 0.09 0.12 0.20 0.16 0.34 0.19 0.28 0.73 0.50 0.32 0.50 0.74 0.66 1.03 0.97 0.44 0.88 1.13 2.23 1.85 0.62 1.34 2.39 1.59 39 STAR – Precision Ball Screw Assemblies Double Nut with Flange FDM-E-C Mounting dimensions to DIN 69 051, Part 5 Flange type C d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 16 20 25 25 32 32 40 40 40 50 50 50 50 63 63 63 80 80 80 100 100 125 125 40 x x x x x x x x x x x x x x x x x x x x x x x 5 5 5 10 5 10 5 10 10 5 10 10 20 10 10 20 10 20 20 10 20 10 20 R x 3-4 R x 3-4 R x 3-4 R x 3-4 R x 3.5-4 R x 3.969-5 R x 3.5-5 R x 6-4 R x 6-6 R x 3.5-5 R x 6-4 R x 6-6 R x 6.5-5 R x 6-4 R x 6-6 R x 6.5-5 R x 6.5-6 R x 9-6 R x 12.7-6 R x 6.5-6 R x 12.7-6 R x 6.5-6 R x 12.7-6 1502-0-1075 1502-1-1055 1502-2-1055 1502-2-4055 1502-3-1055 1502-3-4076 1502-4-1056 1502-4-4055 1502-4-4056 1502-5-1056 1502-5-4055 1502-5-4056 1502-5-7076 1502-6-4055 1502-6-4056 1502-6-7076 1502-7-4056 1502-7-7076 1502-7-7056 1502-8-4056 1502-8-7056 1502-9-4056 1502-9-7056 Load ratings dyn. stat. Nut Rigidity Screw Mass moment of inertia of screw JS (kgcm2/m) C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) 12300 14300 15900 15800 21500 31700 29100 50000 72100 32100 55400 79700 75700 61700 88800 83900 108400 170900 262700 119500 295100 130600 326500 16100 21600 27200 27000 40000 58200 64300 86300 132200 81500 109500 166500 149600 140400 214200 190300 291700 403900 534200 371900 686400 468700 870400 350 440 510 540 610 834 880 840 1250 1010 960 1450 1300 1130 1690 1550 1950 2330 2320 2200 2760 2390 3180 32 53 86 86 144 141 232 211 211 373 345 345 340 569 569 563 938 894 832 1501 1366 2391 2220 0.29 0.79 2.11 2.33 5.67 6.14 14.90 12.57 12.57 38.52 33.66 33.66 32.15 91.51 91.51 88.28 246.00 237.20 193.20 631.80 521.90 1606.00 1380.00 d0 ≤ 32 D7 L 3/2 L9 90° D1 D5 22.5° D1 -0.2 S D 6 L3 L4 d0 ≥ 40 L D7 L9 d0 d1 d2 90° 30° 30° D w S D 6 First angle projection Dimensions (mm) d1 15.0 19.0 24.0 24.0 31.0 31.0 39.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 98.0 96.0 123.0 121.0 d2 12.9 16.9 21.9 21.9 28.4 27.9 36.4 33.8 33.8 46.4 43.8 43.8 43.3 56.8 56.8 56.3 73.3 70.8 67.0 93.4 87.1 118.0 112.0 D1 g6 D5 28 36 40 40 50 50 63 63 63 75 75 75 75 90 90 95 105 125 125 125 150 150 170 48 58 62 62 80 80 93 93 93 110 110 110 110 125 125 135 145 165 165 165 202 202 222 D6 38 47 51 51 65 65 78 78 78 93 93 93 93 108 108 115 125 145 145 145 176 176 196 Holes n D7 (number) 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 5.5 6.5 6.5 6.5 9 9 9 9 9 11 11 11 11 11 11 13.5 13.5 13.5 13.5 13.5 17.5 17.5 17.5 Weight Screw Nut L 72 82 82 120 88 144 100 140 180 100 140 180 255 140 180 255 190 320 340 190 340 190 340 L3 12 12 12 12 13 13 15 15 15 15 18 18 18 22 22 22 22 25 25 25 30 25 40 L4 10 10 10 16 10 16 10 16 16 10 16 16 25 16 16 25 16 25 25 16 25 16 25 L9 44 51 55 55 71 71 81.5 81.5 81.5 97.5 97.5 97.5 97.5 110 110 117.5 127.5 147.5 147.5 147.5 178.5 178.5 198.5 S M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 (kg/m) (kg) 1.25 2.05 3.33 3.44 5.50 5.71 8.84 8.21 8.21 14.12 13.32 13.32 13.12 21.80 21.80 21.55 35.72 34.95 32.42 56.95 52.74 90.42 85.07 0.29 0.53 0.57 0.77 0.96 1.34 1.68 2.15 2.73 2.25 2.97 3.73 4.93 4.00 4.45 8.21 5.93 17.77 19.40 7.35 24.60 9.38 29.70 41 STAR – Precision Ball Screw Assemblies Double Nut with Flange FDM-E-S STAR Mounting dimensions d0 = nominal diameter P = Lead (R = right-hand thread, L = left-hand thread) DW = ball diameter i number of ball track turns = Size Part number d 0 x P x Dw - i 16 20 25 25 32 32 40 40 40 50 50 50 50 63 63 63 80 80 80 80 100 100 125 125 42 x x x x x x x x x x x x x x x x x x x x x x x x 5 5 5 10 5 10 5 10 10 5 10 10 20 10 10 20 10 20 20 20 10 20 10 20 R x 3-4 R x 3-4 R x 3-4 R x 3-4 R x 3.5-4 R x 3.969-5 R x 3.5-5 R x 6-4 R x 6-6 R x 3.5-5 R x 6-4 R x 6-6 R x 6.5-5 R x 6-4 R x 6-6 R x 6.5-5 R x 6.5-6 R x 9-4 R x 9-6 R x 12.7-6 R x 6.5-6 R x 12.7-6 R x 6.5-6 R x 12.7-6 1502-0-1033 1502-1-1023 1502-2-1023 1502-2-4023 1502-3-1023 1502-3-4033 1502-4-1023 1502-4-4023 1502-4-4024 1502-5-1023 1502-5-4023 1502-5-4024 1502-5-7034 1502-6-4023 1502-6-4024 1502-6-7034 1502-7-4024 1502-7-7033 1502-7-7034 1502-7-7024 1502-8-4024 1502-8-7024 1502-9-4024 1502-9-7024 Load ratings dyn. stat. Nut Rigidity Screw Mass moment of inertia of screw JS (kgcm2/m) C (N) C0 (N) Rnu (N/µm) RS1 (N/µm/m) 12300 14300 15900 15800 21500 31700 29100 50000 72100 32100 55400 79700 75700 61700 88800 83900 108400 118600 170900 262700 119500 295100 130600 326500 16100 21600 27200 27000 40000 58200 64300 86300 132200 81500 109500 166500 149600 140400 214200 190300 291700 264200 403900 534200 371900 686400 468700 870400 350 440 510 540 610 834 880 840 1250 1010 960 1450 1300 1130 1690 1550 1950 1550 2330 2320 2200 2760 2390 3180 32 53 86 86 144 141 232 211 211 373 345 345 340 569 569 563 938 894 894 832 1501 1366 2391 2220 0.29 0.79 2.11 2.33 5.67 6.14 14.90 12.57 12.57 38.52 33.66 33.66 32.15 91.51 91.51 88.28 246.00 237.20 237.20 193.20 631.80 521.90 1606.00 1380.00 L 3/2 4x 45 ° 90 ° 6x 60 ° 30º S D5 D1 D1 -0.2 S D6 D 6 L3 D7 L4 L 8x4 5° 22.5 D7 º 10x 36° 18º S S D w D6 D d0 d1 d2 6 D7 D7 First angle projection Dimensions (mm) d1 15.0 19.0 24.0 24.0 31.0 31.0 39.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 77.0 76.0 98.0 96.0 123.0 121.0 d2 12.9 16.9 21.9 21.9 28.4 27.9 36.4 33.8 33.8 46.4 43.8 43.8 43.3 56.8 56.8 56.3 73.3 70.8 70.8 67.0 93.4 87.1 118.0 112.0 D1 g6 D5 28 33 38 38 48 48 56 63 63 68 72 72 85 85 85 95 105 125 125 125 125 145 150 170 53 58 63 63 73 73 80 95 95 98 110 110 125 125 125 140 150 180 180 180 180 200 210 230 D6 40 45 50 50 60 60 68 78 78 82 90 90 105 105 105 118 125 152 152 152 152 172 180 200 Holes n D7 (number) 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 6.6 6.6 6.6 6.6 6.6 6.6 6.6 9 9 9 11 11 11 11 11 14 14 18 18 18 18 18 18 18 Weight Screw Nut L 72 82 82 120 88 146 100 140 180 100 140 180 255 140 180 255 190 240 320 340 190 340 190 340 L3 12 12 12 12 13 13 15 15 15 15 18 18 22 22 22 22 22 25 25 25 25 30 30 40 L4 10 10 10 16 10 16 10 16 16 10 16 16 25 16 16 25 16 25 25 25 16 25 16 25 S M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 (kg/m) (kg) 1.26 2.06 3.33 3.44 5.50 5.71 8.84 8.21 8.21 14.20 13.40 13.40 12.70 21.80 21.80 21.00 35.70 32.40 32.40 32.40 56.90 52.70 90.40 85.10 0.33 0.45 0.53 0.70 0.84 1.22 1.13 2.25 2.83 1.60 2.74 3.39 6.71 3.53 4.32 8.65 6.35 14.80 18.60 20.20 8.19 24.50 10.80 31.00 43 STAR – Precision Ball Screw Assemblies Precision-Rolled Screws The Star precision-rolled screw presents an affordable alternative to the conventional ground-thread screw. A particular advantage is the possibility of stocking various sizes and tolerance grades, as the rolled screws can be manufactured in advance independently of any customer order. This ensures supply at short notice and at an attractive price. Star supplies precision-rolled screws with ends machined to specifications and the nuts ready-mounted. Alternatively, they can be supplied without end machining or with annealed ends. In these cases, the nuts are supplied separately on a mounting arbor. (see also “End Machining Details” and “Mounting and Lubrication Instructions”) Precision-rolled Star screws comply with the acceptance conditions and tolerance grades defined for T type screws according to DIN 69 051, Part 3, or ISO 3408-3. 44 Star screws attain considerably better values than those required by the DIN standard; the permissible actual travel deviation being halved in the precisionrolled screw. In addition, the very linear lead characteristic of the precision-rolled screw greatly facilitates travel compensation in machine control systems. If the screw ends are to be machined by the customer, the most suitable solution is to use the screw with a single nut with backlash or with Star’s patented adjustable-preload single nut. If Star is to supply screws with readymachined ends, it is also possible to use a single nut preloaded by optimum ball size selection or a double nut. For particularly demanding applications, customers may, upon request, receive a test report recording the total lead deviation. This allows type T5 screws to be classified according to tolerance grade P5. (see “Acceptance Conditions and Tolerance Grades”) L1 L G1 L G2 D w L Size d0 x P x Dw 8 12 16 16 16 20 20 25 25 25 32 32 32 32 32 40 40 40 40 40 40 50 50 50 50 63 63 63 80 80 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 2.5 5 5 10 16 5 20 5 10 25 5 5 10 20 32 5 5 10 10 20 40 5 10 20 40 10 20 40 10 20 Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Lx Rx Rx Rx Rx Lx Rx Lx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx Rx 1.588 2.5 3 3 3 3 3.5 3 3 3.5 3.5 3.5 3.969 3.969 3.969 3.5 3.5 6 6 6 6 3.5 6 6.5 6.5 6 6.5 6.5 6.5 9 Tolerance grade T5 1531-2-3500 1531-4-6500 1511-0-1500 1511-0-4500 1511-0-6510 1511-1-1500 1511-1-7510 1511-2-1500 1511-2-4500 1511-2-8510 1511-3-1500 1551-3-1500 1511-3-4510 1511-3-7510 1511-3-9510 1511-4-1500 1551-4-1500 1511-4-4500 1551-4-4500 1511-4-7500 1511-4-9510 1511-5-1500 1511-5-4500 1511-5-7510 1511-5-9510 1511-6-4500 1511-6-7510 1511-6-9510 1511-7-4500 1511-7-7510 Part number Tolerance grade T7 1531-2-3700 1531-4-6700 1511-0-1700 1511-0-4700 1511-0-6710 1511-1-1700 1511-1-7710 1511-2-1700 1511-2-4700 1511-2-8710 1511-3-1700 1551-3-1700 1511-3-4710 1511-3-7710 1511-3-9710 1511-4-1700 1551-4-1700 1511-4-4700 1551-4-4700 1511-4-7700 1511-4-9710 1511-5-1700 1511-5-4700 1511-5-7710 1511-5-9710 1511-6-4700 1511-6-7710 1511-6-9710 1511-7-4700 1511-7-7710 Tolerance grade T9 1531-2-3900 1531-4-6900 1511-0-1900 1511-0-4900 1511-0-6910 1511-1-1900 1511-1-7910 1511-2-1900 1511-2-4900 1511-2-8910 1511-3-1900 1551-3-1900 1511-3-4910 1511-3-7910 1511-3-9910 1511-4-1900 1551-4-1900 1511-4-4900 1551-4-4900 1511-4-7900 1511-4-9910 1511-5-1900 1511-5-4900 1511-5-7910 1511-5-9910 1511-6-4900 1511-6-7910 1511-6-9910 1511-7-4900 1511-7-7910 d0 = overall length = threaded length = length of soft-annealed screw ends d2 L L1 LG1/LG2 d1 Please state lengths in the “Inquiry / Order Form” Mass Maximum moment length of inertia stanon d1 d2 RS1 JS dard request (mm) (mm) (N/µm/m) (kg/m) (kgcm2/m) (mm) (mm) Rigidity Weight 7.5 11.2 15 15 15 19 19.3 24 24 24 31 31 31 31 31 39 39 38 38 38 38 49 48 48 48 61 61 61 78 77 6.3 9.4 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 28.4 27.9 27.9 27.9 36.4 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.3 43.3 56.8 56.3 56.3 73.3 70.8 8 17 32 32 32 53 52 86 86 84 144 144 141 141 141 232 232 211 211 211 211 373 345 340 340 569 563 563 936 894 0.31 0.70 1.25 1.25 1.30 2.05 2.04 3.33 3.44 3.29 5.50 5.50 5.63 5.63 5.56 8.84 8.84 8.21 8.21 8.21 8.21 14.12 13.32 13.12 13.12 21.80 21.55 21.55 35.72 34.95 0.02 0.09 0.29 0.29 0.33 0.79 0.74 2.11 2.33 2.04 5.67 5.67 6.14 6.14 5.89 14.90 14.90 12.57 12.57 12.57 12.57 38.52 33.66 32.15 32.15 91.51 88.28 88.28 246.0 237.2 1500 3500 1800 2500 5600 5600 7500 45 STAR – Precision Ball Screw Assemblies End Machining Details Fixed bearing end: angular contact thrust bearing ZKLN or ZKLF Thread undercut DIN 76 short 15 l3 l2 max. 8 d d2 d3 d4 12 l1 xlxt d1 P9 b Undercut form F DIN 509 l1 For size 8 x 2.5 Screw-shaft end friction welded or pressed sleeve for bearing face Size d0 x P 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 46 Dimensions (mm) d h5 d1 6 6 10 10 10 12 12 17 17 17 20 20 20 20 30 25 25 25 7.5 11.2 15 15 15 19 19.3 24 24 24 31 31 31 31 39 38 38 38 d2 6.3 9.4 12.9 12.9 12.4 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 d3 M6x0.5 M6x0.5 M10x1 M10x1 M10x1 M12x1 M12x1 M17x1 M17x1 M17x1 M20x1 M20x1 M20x1 M20x1 M30x1.5 M25x1.5 M25x1.5 M25x1.5 Keyway to DIN 6885 d4 h7 l1 5 5 8 8 8 10 10 15 15 15 15 15 15 15 25 20 20 20 40 40 50 50 50 60 60 67 67 67 80 80 80 80 93 130 130 130 l2 16 16 20 20 20 25 25 30 30 30 40 40 40 40 50 50 50 50 l3 10 10 12 12 12 12 12 14 14 14 14 14 14 14 18 26 26 26 bP9 x l x t 2x 2x 2x 3x 3x 5x 5x 5x 5x 5x 5x 5x 8x 6x 6x 6x 14 14 14 20 20 25 25 25 28 28 28 28 36 36 36 36 x 1.2 x 1.2 x 1.2 x 1.8 x 1.8 x3 x3 x3 x3 x3 x3 x3 x4 x 3.5 x 3.5 x 3.5 Fixed bearing Angular contact thrust bearing with slotted nut ZKLN ZKLF Part no. Part no. 1590-1-0600 1590-1-0600 1590-1-1000 1590-1-1000 1590-1-1000 1590-1-1200 1590-1-1200 1590-1-1700 1590-1-1700 1590-1-1700 1590-1-2000 1590-1-2000 1590-1-2000 1590-1-2000 1590-1-3000 1590-2-2500 1590-2-2500 1590-2-2500 1590-0-1200 1590-0-1200 1590-0-1700 1590-0-1700 1590-0-1700 1590-0-2000 1590-0-2000 1590-0-2000 1590-0-2000 1590-0-3000 1590-3-2500 1590-3-2500 1590-3-2500 Details on page 56 Details on page 54 Pillow block unit complete Part no. 1591-1-0600 1591-1-0620 1591-1-1020 1591-1-1020 1591-1-1020 1591-1-1220 1591-1-1220 1591-1-1720 1591-1-1720 1591-1-1720 1591-1-2020 1591-1-2020 1591-1-2020 1591-1-2020 1591-1-3020 1591-2-2500 1591-2-2500 1591-2-2500 Floating bearing end: deep-groove bearing to DIN 625 d6 d2 d1 l5 d5 Turned groove for retaining ring DIN 471 Undercut form E DIN 509 l6 l4 Size d0 x P 8x 12 x 16 x 16 x 16 x 20 x 20 x 25 x 25 x 25 x 32 x 32 x 32 x 32 x 40 x 40 x 40 x 40 x 2.5 5 5 10 16 5 20 5 10 25 5 10 20 32 5 10 20 40 Dimensions (mm) d1 7.5 11.2 15 15 15 19 19.3 24 24 24 31 31 31 31 39 38 38 38 d2 6.3 9.4 12.9 12.9 12.4 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 d5 j6 5 6 10 10 10 12 12 17 17 17 20 20 20 20 30 30 30 30 d6 h11 l4 l5 l6 H13 7 8 12 12 12 13 13 15 15 15 18 18 18 18 20 20 20 20 5 6 9 9 9 10 10 12 12 12 14 14 14 14 16 16 16 16 0.7 0.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.3 1.3 1.3 1.6 1.6 1.6 1.6 h12 4.8 5.7 9.6 9.6 9.6 11.5 11.5 16.2 16.2 16.2 19 19 19 19 28.6 28.6 28.6 28.6 Floating bearing Deep-groove bearing Pillow block unit with retaining ring complete Part no. Part no. 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1000 1590-6-1000 1590-6-1200 1590-6-1200 1590-6-1700 1590-6-1700 1590-6-1700 1590-6-2000 1590-6-2000 1590-6-2000 1590-6-2000 1590-6-3000 1590-6-3000 1590-6-3000 1590-6-3000 1591-6-0500 1591-6-0620 1591-6-1020 1591-6-1020 1591-6-1020 1591-6-1220 1591-6-1220 1591-6-1720 1591-6-1720 1591-6-1720 1591-6-2020 1591-6-2020 1591-6-2020 1591-6-2020 1591-6-3020 1591-6-3010 1591-6-3010 1591-6-3010 Details on page 60 Details on page 62 47 STAR – Precision Ball Screw Assemblies End Bearings, Design Calculations Star supplies complete drive systems including the required end bearings. Design calculations for these are performed according to the formulas usually applied in the antifriction bearing industry. Resulting and equivalent bearing loads The angular contact thrust ball bearings are preloaded. The chart shows the resulting axial bearing load Fa as a function of preload and axial operating load FaB. If the system is primarily subject to axial operating loads, then F = Fa. If the radial operating forces are not insignificant, the equivalent bearing loads are calculated according to formula 20 . F = X · Fr + Y · Fa 20 α = 60° X Y ≤ 1.9 0.55 > 0.92 1 Bearings for ball screw assemblies are also able to accommodate tilting moments. As a rule, the moments that usually occur due to the weight and drive motion of the screw do not need to be incorporated in the calculation of the equivalent bearing load. Fr = radial bearing load (N) Fa = resulting axial bearing load (N) F (N) = equivalent bearing load Internal preload limit and resulting bearing load Resulting bearing load Fa (N) 12000 11000 d=25 10000 9000 8000 7000 d = 30 6000 5000 d = 20 4000 3000 2000 1000 d = 17 d = 12 Limits d = 10 d=6 2000 4000 6000 8000 10000 Operating load FaB (N) 1) ZKL-...2AP 48 1) 10 12000 Average speed and average bearing load If the bearing is subject to varying axial loads over time, the average axial bearing load can be calculated using formula 21 . If the speed varies, apply formula 22 . In these formulas, the qi values represent the discrete time steps in %. If the radial load Frm varies, calculate the average radial load in the same manner. Fam 21 Fam = resulting average axial load (N) q = time fraction + 22 (%) nm = average speed (rpm) Service life and load safety factor Nominal life The nominal life is calculated as follows: L 23 24 Static load safety factor C S0 = 0 F0 = nominal life in millions of revolutions Lh = nominal life in operating hours (h) C = dynamic bearing load rating (N) n = average speed (rpm) F = equivalent bearing load (N) S0 = static load safety factor 25 (106 revolutions) (-) C0 = static load rating (N) F0 = maximum static load (N) The static load safety factor of machine tools should not be lower than 4. Friction The bearing friction torque MRL is primarily dependent on the bearing preload. The influence of the operating load FaB is insignificant as long as it does not exceed the limits at which the bearings have zero clearance. The bearing friction torque MRL specified in the Dimension Tables applies to the preload generated by means of the slotted nut tightening torque MA. The preloaded bearing has the rigidity RaL. The bearing preload is selected so as to allow it to remain effective even at high operating loads and ensure that the bearing has zero clearance. 26 The bearing friction torque MRL is measured at a speed of n = 5 rpm. The friction power loss NRL of the bearing can be calculated using the formula 26 . The various operating speeds ni must be incorporated in the heat balance as a function of their time fractions qi. NRL = friction power (W) n (rpm) = speed MRL = bearing friction torque (Nm) 49 STAR – Precision Ball Screw Assemblies End Bearings, Design Notes Bearing Design C For customer-machined screw ends, please observe the design notes given for screw ends and housings. 0.8 A IT4 0.8 See “End Machining Details” for Star screw end designs. D J6 d IT5 IT5 C 1.6 IT3 1.6 IT4 A Screw end Accuracy Series Housing Bore DJ6 Axial Radial run-out clearance Tolerance (µm) Bore (mm) (µm) Outer diameter ≤ 50 > 50 ≤ 10 P5 to DIN 620 preloaded +3 -5 -10 > 10 P5 to preloaded DIN 620 -10 -11 Width -250 ZKLN... .2RS PE ZKLF... .2RS PE ZKLN... .2RS 2AP ZKLF... .2RS 2AP Lubrication 50 ≤ 25 2 > 25 2.5 preloaded Bearings for ball screw assemblies are lubricated with grease for a lifetime of reliable service. It should be noted, however, that grease lubrication does not facilitate the dissipation of heat in the bearings. The bearing temperature should therefore not exceed 50°C, particularly in machine tool applications. Angular contact thrust ball bearings -5 -13 -250 -10 -500 series ZKLN, ZKLF are lubricated for life with grease KPE2K to DIN 51825. This eliminates all drawbacks associated with in-service lubrication such as overgreasing or the use of an unsuitable type of grease. End Bearings, Mounting Instructions Mounting Angular contact thrust ball bearings and deep-groove ball bearings Slotted nut When mounting angular contact thrust ball bearings Series ZKLN and ZKLF, ensure that the mounting forces are only exerted on the bearing rings. Never apply mounting forces via the antifriction bearing elements or the seal rings! The two sections of the inner raceway may not be separated during assembly or disassembly for any reason. Tighten mounting screws for screwdown or flange-mounted bearings in crosswise sequence. The mounting screws may only be subject to tension amounting to a maximum of 70% of their yielding point. The screw-down (ZKLF) bearings have a groove on the cylindrical surface of the outer raceway for disassembly. The individual bearings of the bearing pair series ZKLN...2AP and ZKLF...2AP are marked on the cylindrical surfaces of the outer raceways (see diagram). The markings reveal the bearing sequence. The sealing rings should face outward after proper assembly. The bearings are preloaded by tightening the nuts ZM. In order to prevent settling phenomena, we recommend first tightening the slotted nut by 2 times the tightening torque MA and then easing the load. Only then should the slotted nut be retightened to the specified tightening torque MA. The two counter set screws are then alternately tightened using a hexagon socket wrench. The components are disassembled in the reverse order, i.e., the counter set screws are to be removed before the slotted nut. The slotted nuts can be reused several times when properly assembled and disassembled by competent personnel. The inner raceways of the bearings are dimensioned in such a way as to achieve a defined bearing preload sufficient for most applications when the slotted nut is tightened (MA in accordance with Dimension Table). Outer raceway markings for paired bearings 51 STAR – Precision Ball Screw Assemblies End Bearings, Mounting m Slotted nut b f d d1 t A D Thread pin c e Slotted Nut and Housing Nut for Fixed Bearing 0.5 45° g B 0.005 A First angle projection MA = tightening torque for slotted nut FaB = axial fracture load for slotted nut MAG = Size B4 tightening torque for set screw Slotted nut Dimensions (mm) Designation d0 x P 8 x 2.5 ZM 06 12 x 5 ZM 06 16 x 5 ZM 10 16 x 10 ZM 10 16 x 16 ZM 10 20 x 5 ZM 12 20 x 20 ZM 12 25 x 5 ZM 17 25 x 10 ZM 17 25 x 25 ZM 17 32 x 5 ZM 20 32 x 10 ZM 20 32 x 20 ZM 20 32 x 32 ZM 20 40 x 5 ZM 30 40 x 10 ZMA 25/45 40 x 20 ZMA 25/45 40 x 40 ZMA 25/45 52 D1 D2 Housing nut Housing nut Dimensions (mm) d D B d1 c m b t e f g MA (Nm) M6 x 0.5 M6 x 0.5 M10 x 1 M10 x 1 M10 x 1 M12 x 1 M12 x 1 M17 x 1 M17 x 1 M17 x 1 M20 x 1 M20 x 1 M20 x 1 M20 x 1 M30 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5 16 16 18 18 18 22 22 28 28 28 32 32 32 32 45 45 45 45 8 8 8 8 8 8 8 10 10 10 10 10 10 10 12 20 20 20 12 4 12 4 14 4 14 4 14 4 18 4 18 4 23 5 23 5 23 5 27 5 27 5 27 5 27 5 40 6 40 10 40 10 40 10 M4 M4 M4 M4 M4 M4 M4 M5 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 11 11 14 14 14 17 17 22.5 22.5 22.5 26 26 26 26 37.5 35 35 35 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 3 3 3 3 4 4 4 4 3.5 3.5 3.5 3.5 3.5 3.5 3.5 4 4 4 4 4 4 4 5 5 5 5 2.0 2.0 6.0 6.0 6.0 8.0 8.0 15.0 15.0 15.0 18.0 18.0 18.0 18.0 32.0 25.0 25.0 25.0 FaB (kN) 17 17 31 31 31 38 38 57 57 57 69 69 69 69 112 211 211 211 Weight (g) 10 10 10 10 10 15 15 28 28 28 35 35 35 35 75 160 160 160 MAG (Nm) 2 2 2 2 2 2 2 4 4 4 4 4 4 4 8 8 8 8 - 2.5 - 2.5 - 2.5 - 2.5 - 2.5 - 2.5 - 2.5 - 5 - 5 - 5 - 5 - 5 - 5 - 5 - 10 - 10 - 10 - 10 D1 D2 B4 M26 x 1.5 M26 x 1.5 M36 x 1.5 M36 x 1.5 M36 x 1.5 M45 x 1.5 M45 x 1.5 M50 x 1.5 M50 x 1.5 M50 x 1.5 M55 x 1.5 M55 x 1.5 M55 x 1.5 M55 x 1.5 M65 x 1.5 M62 x 1.5 M62 x 1.5 M62 x 1.5 16.5 16.5 22 22 22 28 28 31 31 31 36 36 36 36 47 43 43 43 8 8 8 8 8 8 8 10 10 10 10 10 10 10 12 10 10 10 Mounting the Housing Tighten the pillow block mounting screws in crosswise sequence. O1 O3 O2 O4 See table for tightening torque. h The housing nut fixes the entire bearing unit in the housing. Use screws and pins to fix the bearing housing in place. Mounting screws Locating pins Take care to align the screw, nut assembly, bearings and guideway precisely with one another. Size d0 x P 8 12 16 16 16 20 20 25 25 25 32 32 32 32 40 40 40 40 x x x x x x x x x x x x x x x x x x 2.5 5 5 10 16 5 20 5 10 25 5 10 20 32 5 10 20 40 h O2 DIN 912 (hardened) O3 Tapered pin O4 Straight pin (DIN 6325) (mm) 8 8 11 11 11 11 11 14 14 14 14 14 14 14 16 16 16 16 Strength class for O1; O2 Nm O1 DIN 912 M5 M5 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 x x x x x x x x x x x x x x x x x x M5 8.8 5.5 12.9 9.5 20 20 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 M6 M6 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 M14 M6 9.5 16 x x x x x x x x x x x x x x x x x x 16 16 25 25 25 25 25 30 30 30 30 30 30 30 35 35 35 35 4 4 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 x x x x x x x x x x x x x x x x x x 20 20 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 M8 M10 M12 M14 23 46 80 125 39 77 135 215 53 STAR – Precision Ball Screw Assemblies End Bearings, Fixed Bearing ZKLF Fixed bearing with angular contact thrust ball bearing Double-thrust, screw-down, Series ZKLF... .2RS PE Double-thrust, screw-down, paired Series ZKLF... .2RS2AP The fixed bearing consists of: - angular contact thrust ball bearing ZKLF - slotted nut ZM... 60° contact angle, preloaded, sealed and lubricated for life. Size Angular contact thrust bearing incl. slotted nut d0 x P 20 x 20 x 25 x 25 x 25 x 32 x 32 x 32 x 32 x 40 x 40 x 40 x 40 x 5 20 5 10 25 5 10 20 32 5 10 20 40 Slotted nut Part no. Designation Designation 1590-0-1200 1590-0-1200 1590-0-1700 1590-0-1700 1590-0-1700 1590-0-2000 1590-0-2000 1590-0-2000 1590-0-2000 1590-0-3000 1590-3-2500 1590-3-2500 1590-3-2500 ZKLF 1255.2RS PE ZKLF 1255.2RS PE ZKLF 1762.2RS PE ZKLF 1762.2RS PE ZKLF 1762.2RS PE ZKLF 2068.2RS PE ZKLF 2068.2RS PE ZKLF 2068.2RS PE ZKLF 2068.2RS PE ZKLF 3080.2RS PE ZKLF 2575.2RS2AP ZKLF 2575.2RS2AP ZKLF 2575.2RS2AP ZM 12 ZM 12 ZM 17 ZM 17 ZM 17 ZM 20 ZM 20 ZM 20 ZM 20 ZM 30 ZMA 25/45 ZMA 25/45 ZMA 25/45 Details on page 52 54 Load ratings dyn. C (N) stat. C0 (N) Bearing friction torque with sealing disc MRL (Nm) 17000 17000 18800 18800 18800 26000 26000 26000 26000 29000 45000 45000 45000 24700 24700 31000 31000 31000 47000 47000 47000 47000 64000 110000 110000 110000 0.16 0.16 0.24 0.24 0.24 0.30 0.30 0.30 0.30 0.50 0.60 0.60 0.60 Rigidity (axial) Rigidity against tilting RaL (N/µm) RkL (Nm/mrad) 375 375 450 450 450 650 650 650 650 850 1300 1300 1300 50 50 80 80 80 140 140 140 140 300 450 450 450 t 0.6 M6 d3 3 0. . in D rm Da r n. mi da B d ZKLF... .2RS PE ZKLF... .2RS2AP J L 3 First angle projections M6 0.6 B t rm in. 0. 3 d3 D in. d da Da rm 3 J L Dimensions (mm) Location shoulders d 12 12 17 17 17 20 20 20 20 30 25 25 25 D -0.010 B -0.013 J -0.25 55 55 62 62 62 68 68 68 68 80 75 75 75 25 25 25 25 25 28 28 28 28 28 56 56 56 42 42 48 48 48 53 53 53 53 63 58 58 58 Da min. max. 30 30 34 34 34 40 40 40 40 50 45 45 45 33 33 37 37 37 43 43 43 43 53 48 48 48 Weight complete da L min. max. 16 16 23 23 23 25 25 25 25 40 32 32 32 29 29 33 33 33 39 39 39 39 49 44 44 44 17 17 17 17 17 19 19 19 19 19 47 47 47 Holes n d3 (number) 3 3 3 3 3 4 4 4 4 6 8 8 8 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 t (°) 120 120 120 120 120 90 90 90 90 60 45 45 45 (kg) 0.385 0.478 0.645 0.855 1.6 1.6 1.6 55 STAR – Precision Ball Screw Assemblies End Bearings, Fixed Bearing ZKLN Fixed bearing with angular contact thrust ball bearing Double-thrust, Series ZKLN... .2RS PE Double-thrust, paired, Series ZKLN... .2RS2AP The fixed bearing consists of: - angular contact thrust ball bearing ZKLN - slotted nut ZM... 60° contact angle, preloaded, sealed and lubricated for life. Size Angular contact thrust bearing incl. slotted nut d0 x P 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 Slotted nut Part no. Designation Designation 1590-1-0600 1590-1-0600 1590-1-1000 1590-1-1000 1590-1-1000 1590-1-1200 1590-1-1200 1590-1-1700 1590-1-1700 1590-1-1700 1590-1-2000 1590-1-2000 1590-1-2000 1590-1-2000 1590-1-3000 1590-2-2500 1590-2-2500 1590-2-2500 ZKLN 0624.2RS PE ZKLN 0624.2RS PE ZKLN 1034.2RS PE ZKLN 1034.2RS PE ZKLN 1034.2RS PE ZKLN 1242.2RS PE ZKLN 1242.2RS PE ZKLN 1747.2RS PE ZKLN 1747.2RS PE ZKLN 1747.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 3062.2RS PE ZKLN 2557.2RS2AP ZKLN 2557.2RS2AP ZKLN 2557.2RS2AP ZM 06 ZM 06 ZM 10 ZM 10 ZM 10 ZM 12 ZM 12 ZM 17 ZM 17 ZM 17 ZM 20 ZM 20 ZM 20 ZM 20 ZM 30 ZMA 25/45 ZMA 25/45 ZMA 25/45 Details on page 52 56 Load ratings dyn. C (N) stat. C0 (N) 6900 8500 6900 8500 13400 18800 13400 18800 13400 18800 17000 24700 17000 24700 18800 31000 18800 31000 18800 31000 26000 47000 26000 47000 26000 47000 26000 47000 29000 64000 45000 110000 45000 110000 45000 110000 Bearing friction torque with sealing disc MRL (Nm) 0.04 0.04 0.12 0.12 0.12 0.16 0.16 0.24 0.24 0.24 0.30 0.30 0.30 0.30 0.50 0.60 0.60 0.60 Rigidity axial Rigidity against tilting RaL (N/µm) RkL (Nm/mrad) 200 200 325 325 325 375 375 450 450 450 650 650 650 650 850 1300 1300 1300 8 8 25 25 25 50 50 80 80 80 140 140 140 140 300 450 450 450 ZKLN... .2RS PE 6 0. . in rm 3 d da Da 0. D . in rm B ZKLN... .2RS2AP 6 0. d Da 3 0. n. D r mi da . r min B Dimensions (mm) d + 0,003 - 0,005 -0.010 Weight D -0.005 6 6 10 10 10 -0.010 -0.011 B -0.013 -0.25 52 52 52 52 62 15 15 20 20 20 25 25 25 25 25 28 28 28 28 28 24 24 34 34 34 12 12 17 17 17 20 20 20 20 30 Location shoulders da Da -0.5 min. 25 57 56 16 16 25 25 25 30 30 45 34 34 34 40 40 40 40 50 45 25 57 56 45 25 57 42 42 47 47 47 56 max. min. complete max. (kg) 0.04 0.04 19 19 28 28 28 33 33 48 37 37 37 43 43 43 43 53 48 9 9 14 14 14 16 16 32 23 23 23 25 25 25 25 40 32 15 15 24 24 24 29 29 44 33 33 33 39 39 39 39 49 44 48 32 44 0.11 0.84 0.248 0.215 0.465 0.84 0.84 57 STAR – Precision Ball Screw Assemblies End Bearings, Pillow Block Unit - Fixed Bearing ZKLN Pillow block unit - fixed bearing with angular contact thrust ball bearing ZKLN… .2RS PE ZKLN... .2RS2AP The pillow block unit consists of: - precision pillow block housing with reference edges on both sides - angular contact thrust ball bearing ZKLN... - slotted nut with two set screws - housing nut with set screw Slotted nut is enclosed separately. Size Pillow block unit Part no. d0 x P complete 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 1591-1-0600 1591-1-0620 1591-1-1020 1591-1-1020 1591-1-1020 1591-1-1220 1591-1-1220 1591-1-1720 1591-1-1720 1591-1-1720 1591-1-2020 1591-1-2020 1591-1-2020 1591-1-2020 1591-1-3020 1591-2-2500 1591-2-2500 1591-2-2500 Angular contact thrust bearing Load ratings (axial) Dimensions Designation dyn. stat. (mm) C C0 d D B (N) (N) 6900 6000 13400 13400 13400 17000 17000 18800 18800 18800 26000 26000 26000 26000 29000 45000 45000 45000 8500 8500 18800 18800 18800 24700 24700 31000 31000 31000 47000 47000 47000 47000 64000 110000 110000 110000 6 6 10 10 10 12 12 17 17 17 20 20 20 20 30 25 25 25 24 24 34 34 34 42 42 47 47 47 52 52 52 52 62 57 57 57 15 15 20 20 20 25 25 25 25 25 28 28 28 28 28 56 56 56 ZKLN 0624.2RS PE ZKLN 0624.2RS PE ZKLN 1034.2RS PE ZKLN 1034.2RS PE ZKLN 1034.2RS PE ZKLN 1242.2RS PE ZKLN 1242.2RS PE ZKLN 1747.2RS PE ZKLN 1747.2RS PE ZKLN 1747.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 2052.2RS PE ZKLN 3062.2RS PE ZKLN 2557.2RS2AP ZKLN 2557.2RS2AP ZKLN 2557.2RS2AP MA Slotted nut Designation (Nm) 2.0 2.0 6.0 6.0 6.0 8.0 8.0 15.0 15.0 15.0 18.0 18.0 18.0 18.0 32.0 25.0 25.0 25.0 (kg) ZM 06 ZM 06 ZM 10 ZM 10 ZM 10 ZM 12 ZM 12 ZM 17 ZM 17 ZM 17 ZM 20 ZM 20 ZM 20 ZM 20 ZM 30 ZMA 25/45 ZMA 25/45 ZMA 25/45 Details on page 52 58 Weight complete 0.38 0.38 0.87 0.87 0.87 1.12 1.12 1.65 1.65 1.65 1.93 1.93 1.93 1.93 2.64 5.13 5.13 5.13 L3 L2 ø5 45° D1 d S2 S3 D2 D H5 V H3 H2 H1 S1 D3 H4 ZKLN… .2RS PE B3 B B3 M B5 B2 B4 2xS 3 øP 4 x S /S 1 øP L4 B4 B1 2xM First angle projections 2 ø5 B2 B1 2xS D1 d D2 D D3 B4 B5 ZKLN... .2RS2AP 3 øP 4 x S /S 1 øP B4 L4 2 B3 B 12.5 Dimensions (mm) M js7 L2 L3 L4 H1 H2 ±0.02 H3 H4 H5 B1 B2 B3 B4 B5 V S1 H12 S2 S3 D1 D2 D3 P 31 31 43 43 43 47 47 54 54 54 56 56 56 56 63 63 63 63 36 50 50 50 58 58 64 64 64 68 68 68 68 78 82 82 82 38 38 52 52 52 60 60 66 66 66 70 70 70 70 80 80 80 80 50 50 68 68 68 77 77 88 88 88 92 92 92 92 105 105 105 105 34 41 58 58 58 64 64 72 72 72 77 77 77 77 90 98 98 98 18 22 32 32 32 34 34 39 39 39 42 42 42 42 50 58 58 58 13 13 22 22 22 22 22 27 27 27 27 27 27 27 32 32 32 32 8 10 14 14 14 16 16 18 18 18 19 19 19 19 22 23 23 23 9 9 15 15 15 15 15 18 18 18 18 18 18 18 21 21 21 21 32 32 37 37 37 42 42 46 46 46 49 49 49 49 53 89 89 89 16 16 23 23 23 25 25 29 29 29 29 29 29 29 32 62 62 62 8.5 8.5 8.5 8.5 8.5 8.5 8.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 12.5 20.5 20.5 20.5 8 8 7 7 7 8.5 8.5 8.5 8.5 8.5 10.0 10.0 10.0 10.0 10.5 13.5 13.5 13.5 16 16 18.5 18.5 18.5 21 21 23 23 23 24.5 24.5 24.5 24.5 26.5 44.5 44.5 44.5 6 6 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 5.3 5.3 8.4 8.4 8.4 8.4 8.4 10.5 10.5 10.5 10.5 10.5 10.5 10.5 12.6 12.6 12.6 12.6 M6 M6 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 M14 3.7 3.7 7.7 7.7 7.7 7.7 7.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 M26 x 1.5 M26 x 1.5 M36 x 1.5 M36 x 1.5 M36 x 1.5 M45 x 1.5 M45 x 1.5 M50 x 1.5 M50 x 1.5 M50 x 1.5 M55 x 1.5 M55 x 1.5 M55 x 1.5 M55 x 1.5 M65 x 1.5 M62 x 1.5 M62 x 1.5 M62 x 1.5 16.5 16.5 22 22 22 28 28 31 31 31 36 36 36 36 48 43 43 43 18 18 22 22 22 26 26 32 32 32 36 36 36 36 48 48 48 48 0.1 0.1 0.15 0.15 0.15 0.15 0.15 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 59 STAR – Precision Ball Screw Assemblies End Bearings, Floating Bearing DIN 625 Floating bearing with deep-groove ball bearing The floating bearing consists of: - deep-groove ball bearing DIN 625....2RS - retaining ring DIN 471 Size d0 x P 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 60 Deep-groove ball bearing to DIN 625 Part no. Load ratings Designation with dyn. stat. retaining ring C C0 DIN 625-... (N) (N) 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1000 1590-6-1000 1590-6-1200 1590-6-1200 1590-6-1700 1590-6-1700 1590-6-1700 1590-6-2000 1590-6-2000 1590-6-2000 1590-6-2000 1590-6-3000 1590-6-3000 1590-6-3000 1590-6-3000 1900 2450 6000 6000 6000 6950 6950 9500 9500 9500 12700 12700 12700 12700 19300 19300 19300 19300 590 900 2240 2240 2240 2650 2650 4150 4150 4150 5700 5700 5700 5700 9800 9800 9800 9800 625.2RS 626.2RS 6200.2RS 6200.2RS 6200.2RS 6201.2RS 6201.2RS 6203.2RS 6203.2RS 6203.2RS 6204.2RS 6204.2RS 6204.2RS 6204.2RS 6206.2RS 6206.2RS 6206.2RS 6206.2RS Retaining ring Designation DIN 471 5x 6x 10 x 10 x 10 x 12 x 12 x 17 x 17 x 17 x 20 x 20 x 20 x 20 x 30 x 30 x 30 x 30 x 0.6 0.7 1 1 1 1 1 1 1 1 1.2 1.2 1.2 1.2 1.5 1.5 1.5 1.5 Dimensions (mm) d D d D B Weight complete B (kg) 5 6 10 10 10 12 12 17 17 17 20 20 20 20 30 30 30 30 16 19 30 30 30 32 32 40 40 40 47 47 47 47 62 62 62 62 5 6 9 9 9 10 10 12 12 12 14 14 14 14 16 16 16 16 0.005 0.008 0.03 0,035 0.064 0,106 0,195 61 STAR – Precision Ball Screw Assemblies End Bearings, Pillow Block Unit - Floating Bearing DIN 625 Pillow block unit - floating bearing with deep-groove ball bearing DIN 625 The pillow block unit consists of: - precision pillow block housing with reference edge on one side - deep-groove ball bearing DIN 625....2RS - retaining ring DIN 471 - cover All parts are enclosed separately Size d0 x P 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 62 Pillow block unit Part no. 1591-6-0500 1591-6-0620 1591-6-1020 1591-6-1020 1591-6-1020 1591-6-1220 1591-6-1220 1591-6-1720 1591-6-1720 1591-6-1720 1591-6-2020 1591-6-2020 1591-6-2020 1591-6-2020 1591-6-3020 1591-6-3010 1591-6-3010 1591-6-3010 Deep-groove ball bearing to DIN 625 Load ratings Dimensions (mm) dyn. stat. C C0 d D B (N) (N) 1900 2450 6000 6000 6000 6950 6950 9500 9500 9500 12700 12700 12700 12700 19300 19300 19300 19300 590 900 2240 2240 2240 2650 2650 4150 4150 4150 5700 5700 5700 5700 9800 9800 9800 9800 5 6 10 10 10 12 12 17 17 17 20 20 20 20 30 30 30 30 16 19 30 30 30 32 32 40 40 40 47 47 47 47 62 62 62 62 5 6 9 9 9 10 10 12 12 12 14 14 14 14 16 16 16 16 Designation Retaining ring Designation DIN 625-... DIN 471 Weight complete (kg) 625.2RS 626.2RS 6200.2RS 6200.2RS 6200.2RS 6201.2RS 6201.2RS 6203.2RS 6203.2RS 6203.2RS 6204.2RS 6204.2RS 6204.2RS 6204.2RS 6206.2RS 6206.2RS 6206.2RS 6206.2RS 5 x 0.6 6 x 0.7 10 x 1 10 x 1 10 x 1 12 x 1 12 x 1 17 x 1 17 x 1 17 x 1 20 x 1.2 20 x 1.2 20 x 1.2 20 x 1.2 30 x 1.5 30 x 1.5 30 x 1.5 30 x 1.5 0.14 0.18 0.54 0.54 0.54 0.73 0.73 0.96 0.96 0.96 1.24 1.24 1.24 1.24 1.66 1.82 1.82 1.82 L3 L2 B B2 D H5 V H3 H2 H1 D1 S1 d H4 45° BD S2 M B1 L1 L4 First angle projection Pillow block housing Dimensions (mm) L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 ±0.02 62 62 86 86 86 94 94 108 108 108 112 112 112 112 126 126 126 126 36 50 50 50 58 58 64 64 64 68 68 68 68 78 - 38 38 52 52 52 60 60 66 66 66 70 70 70 70 80 80 80 80 50 50 68 68 68 77 77 88 88 88 92 92 92 92 105 105 105 105 34 41 58 58 58 64 64 72 72 72 77 77 77 77 90 98 98 98 18 22 32 32 32 34 34 39 39 39 42 42 42 42 50 58 58 58 Cover M V S1 js7 13 13 22 22 22 22 22 27 27 27 27 27 27 27 32 32 32 32 11 11 15 15 15 17 17 19 19 19 20 20 20 20 23 23 23 23 9 9 15 15 15 15 15 18 18 18 18 18 18 18 21 21 21 21 13 15 24 24 24 26 26 28 28 28 34 34 34 34 38 38 38 38 4 4.5 7.5 7.5 7.5 8 8 8 8 8 10 10 10 10 11 11 11 11 31 31 43 43 43 47 47 54 54 54 56 56 56 56 63 63 63 63 6 6 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 5.3 5.3 8.4 8.4 8.4 8.4 8.4 10.5 10.5 10.5 10.5 10.5 10.5 10.5 12.6 12.6 12.6 12.6 S2 D1 H12 J6 M6 M6 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 M14 16 19 30 30 30 32 32 40 40 40 47 47 47 47 62 62 62 62 BD 2.6 2.6 3.8 3.8 3.8 3.8 3.8 3.7 3.7 3.7 4.8 4.8 4.8 4.8 4.5 4.5 4.5 4.5 63 STAR – Precision Ball Screw Assemblies Nut Housings for FEM-E-S and SEM-E-S For ball screw assemblies with flanged nuts and adjustable-preload single nuts (not suitable for DIN versions) In addition to bolting, the housings should be locked in place by positive means (e.g. two pins with a diameter equal to that of the bolt). We recommend using bolts with a strength class of 8.8. See “Mounting” for tightening torques. Material: Spheroidal graphite cast iron Size 64 d0 x P Part no. Weight (kg) 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 50 x 5 50 x 10 50 x 20 50 x 40 63 x 10 80 x 10 1506-0-0010 1506-0-0010 1506-1-0010 1506-1-0010 1506-2-0010 1506-2-0010 1506-2-0010 1506-3-0010 1506-3-0010 1506-3-0010 1506-4-0010 1506-4-0010 1506-4-0010 1506-4-0011 1506-4-0011 1506-5-0011 1506-5-0010 1506-5-0011 1506-6-0010 1506-6-0010 1506-6-0010 1506-7-0010 0.85 0.85 1.05 1.05 1.25 1.25 1.25 1.8 1.8 1.8 2.5 2.5 2.5 3.7 3.7 6.3 4.1 6.3 7.3 7.3 7.3 9.4 S1 H1 D1 H S2 T1 T2 T D6 E2 S N A E1 B U (DIN7980) O Counterbore DIN 74 - K3m First angle projection Dimensions (mm) D1 H8 D6 A1) B1) H js7 H11) E1 E2 N S T S1 T1 S2 T2 28 28 33 33 38 38 38 48 48 48 56 56 56 63 63 72 68 72 85 85 85 105 40 40 45 45 50 50 50 60 60 60 68 68 68 78 78 90 82 90 105 105 105 125 40 40 40 40 40 40 40 50 50 50 60 60 60 65 65 80 65 80 80 80 80 80 70 70 75 75 85 85 85 95 95 95 105 105 105 120 120 140 130 140 150 150 150 170 28 28 32 32 34 34 34 38 38 38 42 42 42 50 50 58 52 58 65 65 65 78 55 55 62 62 65 65 65 74.5 74.5 74.5 82 82 82 98 98 113 101 113 128 128 128 153 52±0.1 52±0.1 56±0.1 56±0.1 63±0.1 63±0.1 63±0.1 72±0.1 72±0.1 72±0.1 82±0.1 82±0.1 82±0.1 93±0.1 93±0.1 108±0.15 100±0.15 108±0.15 121±0.15 121±0.15 121±0.15 140±0.2 20±0.1 20±0.1 20±0.1 20±0.1 20±0.1 20±0.1 20±0.1 26±0.1 26±0.1 26±0.1 30±0.1 30±0.1 30±0.1 35±0.1 35±0.1 46±0.15 35±0.15 46±0.15 46±0.15 46±0.15 46±0.15 46±0.15 10 10 10 10 10 10 10 12 12 12 15 15 15 15 15 17 15 17 17 17 17 17 8.4 8.4 8.4 8.4 8.4 8.4 8.4 10.5 10.5 10.5 13 13 13 15 15 17 15 17 17 17 17 17 11 11 11 11 11 11 11 13.5 13.5 13.5 18 18 18 18.5 18.5 21 18.5 21 21 21 21 21 M10 M10 M10 M10 M10 M10 M10 M12 M12 M12 M16 M16 M16 M18 M18 M20 M18 M20 M20 M20 M20 M20 15 15 15 15 15 15 15 15 15 15 20 20 20 25 25 30 30 30 30 30 30 30 4/6 x M6 4/6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M6 6 x M8 6 x M8 6 x M10 6 x M8 6 x M10 6 x M10 6 x M10 6 x M10 6 x M12 10 10 10 10 10 10 10 10 10 10 12 12 12 14 14 18 14 18 18 18 18 20 1) Tolerances to DIN 1685-GTB 16 Hex socket Lock cap. screw washer DIN 912 O U M8 x 55 M8 x 55 M8 x 65 M8 x 65 M8 x 65 M8 x 65 M8 x 65 M10 x 80 M10 x 80 M10 x 80 M12 x 80 M12 x 80 M12 x 80 M14 x 100 M14 x 100 M16 x 120 M14 x 100 M16 x 120 M16 x 130 M16 x 130 M16 x 130 M16 x 160 8 8 8 8 8 8 8 10 10 10 12 12 12 14 14 16 14 16 16 16 16 16 65 STAR – Precision Ball Screw Assemblies Design Calculation Form Star Linear Systems Telephone 704-583-4338 Telefax 704-583-0523 14001 South Lakes Drive Charlotte, NC 28273 Design Calculation Form Application: New design Revised design Operating conditions Loads [N] Speeds [rpm] Operating time F1 = at n1 = for q1 = F2 = at n2 = for q2 = F3 = at n3 = for q3 = F4 = at n4 = for q4 = F5 = at n5 = for q5 = F6 = at n6 = for q6 = [%] Average load Average speed Total operating time Fm nm Q = Maximum static load: = = 100% N Required service life ________________ Operating hours or _____________________________ x 106 ball screw revolutions Screw end fixity fixed floating floating free Selected: Total stroke length: fixed I fixed floating fixed II III IV Installation conditions (enclose drawings/sketches if possible!) Drawing enclosed Type of lubrication Operating temperature: °C - min/max. / °C Exceptional operating conditions: Sender 66 OEM Anwender Händler Company: __________________________________________ Name: __________________________________________ Address: __________________________________________ Department: __________________________________________ __________________________________________ Telephone: __________________________________________ __________________________________________ Telefax: __________________________________________ Inquiry / Order Form Star Linear Systems Telephone 704-583-4338 Telefax 704-583-0523 14001 South Lakes Drive Charlotte, NC 28273 STAR Screw Nominal diameter ................................................................ Lead right-hand left-hand ...................................... d0 = _________ mm P = _________ mm STAR Nut FEM-E-C ZEM-E-A SEM-E-C FDM-E-C FEM-E-S ZEM-E-S SEM-E-S FDM-E-S with backlash with preload Part number 1 5 - - Mounting direction of nut: Mounting ø D1 (or in the case of ZEM-E-A/S, lube port) facing drive end facing non-drive end STAR Screw Tolerance grade (see Page 14/15) P1 P3 P5 T1 T3 T5 T7 T9 = = = = = ν300 p ν300 p ν300 p ν300 p ν300 p = = = = = 6 µm 12 µm 23 µm 52 µm 130 µm Total length ......................................................................... L = _______ mm Threaded length .................................................................. L1 = _______ mm Machining of screw ends........................ ends not machined (Read bearing ends annealed LG1 / LG2 _____ / _____ mm recommendations carefully!) to customer specs (drawing required) to STAR specs (page 46/47) Type of drive end.................................... for fixed bearing for floating bearing Type of non-drive end............................. for fixed bearing for floating bearing STAR End bearings ............ Part no./ Drive end ............ Part no./ Non-drive end STAR Housings for flanged nut Quantity ................Part no. 1 5 9 1 5 9 - - 1 5 0 6 - - Order for:____ units, _____ per month, ______ per year, per order, or ____________________ Comments: Sender OEM Anwender Händler Company: __________________________________________ Name: __________________________________________ Address: __________________________________________ Department: __________________________________________ __________________________________________ Telephone: __________________________________________ __________________________________________ Telefax: __________________________________________67 Star Products Rexroth Star offers a complete line of linear motion products... Ball Rail® Systems RA 82 201 Roller RailsTM RA 82 301 Linear Bushings RA 99 004 Precision Ball Screw Assemblies RA 83 301 Linear Modules RA 82 401 Compact Modules RA 82 600 Linear Motion Slides RA 83 300 Ball Rail® Tables RA 82 510 Super Structure™ RA 82 800 Cam Roller Guide RA 82 100 Special Systems RA 99 003 Tychoway® Linear Roller Bearings RA 99 001 Ball Transfers RA 82 910 Tychoway® Miniature Ball Rail RA 99 004 July 1999 Tychoway® Linear Roller Slides RA 99 000 Mini Compact Slides RA 99 007 STAR, Ball Rail, and are registered trademarks of Deutsche Star GmbH, Schweinfurt, Germany Star Linear Systems 14001 South Lakes Drive • Charlotte, NC 28273 Telephone: (704)583-4338 • (800)438-5983 • Telefax: (704)583-0523 Internet: http://www.starlinear.com • E-mail: info@starlinear.com RA 83 301/07.99 4.5m-7/99 Copyright © STAR LINEAR SYSTEMS 1998 All rights reseved. Supersedes all previous issues. The illustrations and drawings in the catalog show principles of design or operation and are for reference only, subject to alteration without notice. This catalog or any part thereof may not be reproduced without our written permission.