FT MOR rev7 english
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FT MOR rev7 english
TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 1 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE Polyester mortar MOPOLY Styrene-free polyester mortar MOPOSE / MOPOSEP Epoxy mortar MOEPOX Styrene-free mortar MOEPSE / MOEPSEW Styrene-free vinylester mortar MOVISE Styrene-free pure epoxy mortar MOPURE Application guns MOPISSI MOPISTO MOPISPRO MOPISPURE © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 2 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE Cleaning brushes MORCEPKIT Cleaning pump MOBOMBA Mixer nozzles MORCANU MORCAPU Studs MOES EQAC EQA2/EQA4 Nylon sleeve MOTN Threaded metallic sleeve MOTRO Metallic sleeve MOTM 1.-CHARACTERISTICS • • • • • • • • • • • • • Chemical anchor with functioning principle of adherence. Two-component system delivered in a double chamber cartridge, and applied with a static mixer. For concrete, hollow and perforated bricks. Easy assembly. For medium loads. Versions: o Polyester resin o Epoxy resin o Vinylester resin o Pure epoxy resin Styrene-free versions available. It does not apply tension to the base material, so it can be used at reduced concrete edge distances. Suitable for wet base materials. Once cured, the mortar can be in contact with water. Not to be used for applications in contact with drinkable water. Suitable for equipments and installations subject to vibration, such as machines. EOTA certified, according to guide ETAG-001, option 7 for epoxy styrenefree M8 to M24 (ETA 10/00458) and vinylester versions M8 to M24 (ETAs 08/0361and 08/0363). They meet the French DEVL11044875A regulation for construction materials to wall facings, floor coatings, paint and varnish, about contaminating volatile emissions for indoors use. Type: A+. The MOVISE mortar is ETA approved for fire resistance tests with threaded rods and corrugated bars. © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 3 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 2.- MATERIALS ITEM COMPONENT MATERIAL 1 POLYESTER MORTAR Styrene polyester resin. Sizes: 170, 300 and 410 ml cartridges 2 STYRENE-FREE POLYESTER MORTAR Styrene-free polyester resin Sizes: 300 and 410 ml cartridges 3 EPOXY MORTAR Epoxyacrilate resin Sizes: 300 and 410 ml cartridges 4 STYRENE-FREE EPOXY MORTAR Styrene-free epoxyacrilate resin Sizes: 300 and 410 ml cartridges 5 STYRENE-FREE VINYLESTER MORTAR Styrene-free vinylester resin Sizes: 300 and 410 ml cartridges 6 STYRENE-FREE PURE EPOXY MORTAR Pure epoxy resin Size: 600 ml cartridges 7 APPLICATION GUNS MOPISSI: 170 ml (coaxial) and 300 ml standard cartridges gun MOPISTO: 410 ml coaxial cartridges gun MOPISPR: 300 & 410 ml coaxial cartridges, professional gun MOPISPURE: 600 ml side by side cartridges gun 8 CLEANING BRUSHES MORCEPKIT: Kit of 3 cleaning brushes. ø14, ø20 and ø29 mm. 9 CLEANING PUMP MOBOMBA: Air pump for expelling powder and leftovers 10 MIXER NOZZLES Plastic. Helix static mixer MORCANU: for 170 and 300 ml (foil), 410 ml (coaxial) cartridges CANUPU: for 600 ml side-by-side cartridges 11 STUDS MOES, EQAC, EQA2, EQA4: Threaded stud, class 5.8 ISO 898-1, A2 or A4 stainless steel 12 NYLON SLEEVE MOTN: Plastic, black or gray colour 13 THREADED METALLIC SLEEVE MOTRO: Threaded metallic sleeve M8, M10, M12, zinc plated. 14 METALLIC SLEEVE MOTM: Metallic sleeve ø8, ø10, ø12 x 1000 mm. © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 4 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 3.- PROPERTIES © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 5 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 4.- INSTALLATION DATA 4.1. FIXINGS IN CONCRETE Polyester resin codes Epoxy resin codes Vinylester resin codes Pure epoxy code M20 M24 M30 10 80 80 110 17 9 10 5 160 80 12 90 90 120 25 12 20 7 180 90 14 110 110 145 32 14 40 11 220 110 18 125 125 165 44 18 80 17 250 125 22 170 170 220 66 22 150 32 340 170 26 210 210 270 62 26 200 73 420 225 ø29 35 280 280 360 12 33 300 148 560 280 EQAC20260 EQAC24300 EQAC30330 EQA220260 EQA420260 EQA24300 EQA44300 EQA230330 EQA430330 EQA216190 EQA416190 EQAC16190 ø20 EQAC12160 ø14 EQA212160 EQA412160 Stainless steel stud code A2 / A4 M16 EQAC10130 Zinc platted yellow pasivated stud code M12 EQA210130 EQA410130 [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [ml] [mm] [mm] M10 EQAC08110 d0: nominal diameter h1: drill depth ≥ hef: stud depth ≥ hc: base material thickness ≥ tfix: fixture thickness ≤ dw: fixture hole diameter ≤ Tins: torque ≤ V: mortar volume to inject ≥ scr: spacing ≥ ccr: edge distance ≥ Brush diameter M8 EQA208110 EQA408110 SIZE MOPOLY170 (with styrene) MOPOLY300 (with styrene) MOPOLY410 (with styrene) MOPOSE300 (styrene-free) MOPOSE410 (styrene-free) MOPOSEP300 (styrene-free, natural stone colour) MOPOSEP410 (styrene-free, natural stone colour) MOEPOX300 (with styrene) MOEPOX410 (with styrene) MOEPSE300 (styrene-free) MOEPSE410 (styrene-free) MOEPSEW300 (styrene-free, winter version) MOEPSEW410 (styrene-free, winter version) MOVISE300 (styrene-free) MOVISE410 (styrene-free) MOPURE600 © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 6 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE A metallic sleeve (MOTRO) can also be used for solid bricks, allowing a thread hole where a stud can be threaded. METALLIC THREADED SLEEVE MOTRO08 MOTRO10 MOTRO12 Drill diameter d0: nominal diameter h1: drill depth hnom: sleeve installation depth hc: base material thickness ≥ V: mortar volume to inject ≥ Tins: torque ≤ Bolt Circular brush Zinc plated metallic sleeve code [mm] [mm] [mm] [mm] [mm] [ml] [Nm] Polyester resin codes Epoxy resin codes Vinylester resin codes 14 12 80 80 115 5 10 M8 16 14 80 80 120 6 10 M10 ø20 18 16 80 80 130 6 10 M12 MOTRO08 MOTRO10 MOTRO12 MOPOLY170 (with styrene) MOPOLY300 (with styrene) MOPOLY410 (with styrene) MOPOSE300 (styrene-free) MOPOSE410 (styrene-free) MOPOSEP300 (styrene-free, natural stone colour) MOPOSEP410 (styrene-free, natural stone colour) MOEPOX300 (with styrene) MOEPOX410 (with styrene) MOEPSE300 (styrene-free) MOEPSE410 (styrene-free) MOEPSEW300 (styrene-free, winter version) MOEPSEW410 (styrene-free, winter version) MOVISE300 (styrene-free) MOVISE410 (styrene-free) Pure epoxy code MOPURE600 4.2. SOLID AND HOLLOW BRICK FIXINGS Use a plastic or a metalic sleeve for applications in hollow bricks, in order to stop the mortar from running out through the bricks’ holes, thus obtaining a perfect fit. These are the installation parameters for these products: © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR h1: drill depth ≥ hnom:sleeve installation depth hef: stud bolt depth ≥ tfix: thickness of the material to be fixed ≤ hc: base material depth ≥ dw: metal sheet diameter ≤ Tins: torque ≤ Circular brush Stud code FT MOR ingles 01.02.13 7 7 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE M8 M10 M12 ls do [mm] [mm] [mm] 85 15 90 85 80 85 15 90 85 80 85 20 90 85 80 [mm] 22 25 18 [mm] [mm] [Nm] 110 9 2 110 12 2 ø20 110 14 2 SIZE PLASTIC SLEEVE Reference Date Revision Page Plastic sleeve code MOES08110 MOES10115 MOES12110 MOTN15085 MOTN15085 MOTN20085 MOPOLY170 (with styrene) MOPOLY300 (with styrene) MOPOLY410 (with styrene) MOPOSE300 (styrene-free) MOPOSE410 (styrene-free) MOPOSEP300 (styrene-free, natural stone colour) MOPOSEP410 (styrene-free, natural stone colour) Polyester resin code In the cases in which it is necessary to screw the bolt into the brick, a metallic inner-threaded sleeve may be used inside a plastic sleeve. Here are the parameters: SIZE M8 M10 M12 ls do [mm] [mm] [mm] 12x80 85 15 90 85 80 14x80 85 15 90 85 80 16x80 85 15 90 85 80 [mm] 26 32 24 [mm] [mm] [Nm] 110 9 2 110 12 2 ø20 110 14 2 Metallic, inner-threaded sleeve PLASTIC SLEEVE h1: drill depth ≥ hnom: sleeve installation depth hef: stud bolt depth ≥ tfix: thickness of the material to be fixed ≤ hc: base material depth ≥ dw: metal sheet diameter ≤ Tins: torque ≤ Circular brush Stud code Plastic sleeve code Polyester resin code Polyester resin code MOES08110 MOES10115 MOES12110 MOTN15085 MOTN15085 MOTN20085 MOTRO08 MOTRO10 MOTRO12 MOPOLY170 (con estireno) MOPOLY300 (con estireno) MOPOLY410 (con estireno) MOPOSE300 (sin estireno) MOPOSE410 (sin estireno) MOPOSEP300(styrene-free, natural stone colour) MOPOSEP410 (styrene-free, natural stone colour) © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 8 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 5.- INSTALLATION PROCEDURE 5.1.- SIZES AND APPLICABLE GUNS -----MOPURE600 Styrene-free MOVISE410 PURE EPOXY MOVISE300 MOEPSEW410 MOEPSE410 Styrene-free MOEPSE300 MOPOEX410 MOEPOX300 With styrene MOPOSEP410 MOPOSE410 MOPOSEP300 MOPOSE300 With styrene MOPOLY410 MOPOLY300 MOPOLY170 With styrene VINYLESTER MIXER CARTRIDGE CODE STYRENE EPOXY MOEPSEW300 POLYESTER TYPE MORCAPU GUN MORCANU MOPISSI MOPISSI MOPISTO / MOPISPR MOPISSI MOPISTO / MOPISPR MOPISSI MOPISTO / MOPISPR MOPISSI MOPISTO / MOPISPR MOPISSI MOPISTO / MOPISPR MOPISPURE © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 9 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 5.2. FIXINGS INTO CONCRETE • • • • • • • • • The recommended resins for this application are Polyester, Epoxy, Vinylester or Pure epoxy. The concrete base must be compact and porosity insignificant. Installation temperature range for base material: +5 / + 40 ºC Installation temperature for mortar: > 5 ºC Istallation may be performed into wet holes as long as they are not flooded, as mortar injection into the hole does not expel water out correctly. Only MOEPSE offers the possibility of installation into flooded holes. Minimum installation depth values must always be respected: for anchors’ depth, for anchor-to-anchor distances and for anchor-to-edge distances. Drilling must be performed by respecting the specified minimum depth and diameter, perpendicular to the base material’s surface. The holes on the material to be fixed may be used as templates. Diamond drill bits are not to be used. When drilling near any reinforcement areas, special care must be taken to avoid damaging them. If drilling is aborted because a reinforcement area has been encountered, it is advisable to drill a new hole at a minimum distance of at least twice the aborted drill hole. This advisable distance may be reduced, as long as the aborted hole is previously filled up with high-resistance mortar. In any case, if the aborted hole is not filled up with mortar, no shear or oblique tension load in the direction of load application will be tolerated at a shorter distance than the installation depth value hef. It is necessary to clean the holes free of dust and debris by following this or a similar procedure: Step 1: Blow the holes twice by using a hand air-pump. Step 2: Brush into the holes twice (check table for appropriate brush size). Repeat these two steps for three more times. Extreme caution at this point when dealing with these types of anchors • Remove the cartridge cap, screw the nozzle onto the cartridge and then place the set into the gun. Pull the trigger repeatedly until a homogeneous gray mixture of mortar comes out through the nozzle. Any iridescent colors mean the mixture is not appropriate yet. Always discard the first two doses of mortar from every cartridge, which are never to be used for any fixings. Special indication for 170 ml and 300 ml cartridges: cut off the bag immediatedly after the seal clip. Special indication for 600 ml cartridges: these cartridges take special nozzles under code MORCAPU. Standard nozzles valid for the rest of cartridges under code MORCANU are not valid for these cartridges. • Fill up the hole with the minimum quantity of mortar indicated on the table. Introduce the nozzle down to the end of the hole when doing so, in order to avoid air bubbles. Our Mortar Calculation Software may be used for estimating the number of cartridges necessary for each application and which is available on our website www.indexfix.com. • Introduce the stud or rod by screwing it slightly down to the installation depth value, in order to make sure any remaining debris fuses with the mortar and within the handling time. The mortar must overflow the hole to ensure that the gap between the stud and the hole is completely full. • Wait for the specified curing time. Do not apply any loads onto the anchoring during curing time. Further adjustments of the stud are likely to be necessary during curing time, as the hole diameter is always bigger than the bolt/rod diameter. Be aware the mortar does not overflow the hole on walls or ceilings. • If the cartridge is not used up, keep it with the nozzle on. Change the nozzle in the case the handling time has expired, and always discard the first two doses of mortar. © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR MOEPSEW Pure epoxy styrene free MOPURE Vinylester styrene free MOVISE Epoxyacrilato sin styrene Epoxyacri. styrene free MOEPSE Epoxyacri. MOEPOX Polyester styrenefree MOPOSE, MOPOSEP Polyester MOPOLY Type Base material temperature +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC -10 a -5 ºC -5 a 0 ºC 0 a +5 ºC +5 a +20 ºC +20 ºC Mínimo +5 ºC +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC +5 a +10 ºC +10 a +20 ºC +20 a +25 ºC +25 a +30 ºC +30 ºC Reference Date Revision Page FT MOR ingles 01.02.13 7 10 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE Handling time Curing time 18 min 12 min 6 min 4 min 3 min 18 min 10 min 6 min 5 min 4 min 18 min 12 min 6 min 4 min 3 min 18 min 10 min 6 min 5 min 4 min 50 min 15 min 10 min 5 min 100 seg 12 min 8 min 4 min 3 min 2 min 1 min 320 min 170 min 25 min 12 min 6 min 120 min 80 min 40 min 30 min 20 min 145 min 85 min 50 min 40 min 35 min 120 min 80 min 40 min 30 min 20 min 145 min 85 min 50 min 40 min 35 min 12 horas 100 min 75 min 50 min 20 min 180 min 100 min 70 min 40 min 40 min 40 min 30 horas 24 horas 6 horas 3 horas 90 min • After curing time, apply torque. Do not exceed the torque shown on this table. • In case the holes on the material to be fixed are bigger than they should, a bigger and thicker washer may be inserted. However, this will not ensure a perfect shear load balance from anchor to anchor in a group. Thus, the shear load will only apply to the anchors with a correct diameter on the material to be fixed. © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 11 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 5.3 FIXINGS INTO SOLID OR HOLLOW BRICKS • • • • • • • • The recommended resinsfor this application is Polyester. The wall must not have fissures or cracks. Installation temperature range for base material: +5 / + 30 ºC Installation temperature for mortar: > 5 ºC Installation may be performed into wet holes as long as they are not flooded, as mortar injection into the hole does not expel water out correctly. Minimum installation depth values must always be respected: for anchors’ depth, for anchor-to-anchor distances and for anchor-to-edge distances. Drilling must be performed by respecting the specified minimum depth and diameter, perpendicular to the wall’s surface. The holes on the material to be fixed may be used as templates. The holes may be drilled on the bricks or the joints. It is necessary to clean the holes free of dust and debris by following this or a similar procedure: Step 1: Blow the holes twice by using a hand air-pump. Step 2: Brush into the holes twice (check table for appropriate brush size). Repeat these two steps for three more times. Extreme caution at this point when dealing with these types of anchors • • • • • Wait for the specified curing time. Do not apply any loads onto the anchoring during curing time. Further adjustments of the stud are likely to be necessary during curing time, as the hole diameter is always bigger than the bolt/rod diameter. Be aware the mortar does not overflow the hole on walls or ceilings. If the cartridge is not used up, keep it with the nozzle on. Change the nozzle in the case the handling time has expired, and always discard the first two doses of mortar. Base material Type Handling time Curing time temperature +5 a +10ºC 18 min 120 min +10 a +20ºC 12 min 80 min +20 a +25ºC 6 min 40 min +25 a +30ºC 4 min 30 min +30ºC 3 min 20 min +5 a +10ºC 18 min 145 min +10 a +20ºC 10 min 85 min +20 a +25ºC 6 min 50 min +25 a +30ºC 5 min 40 min +30ºC 4 min 35 min Do not exceed the torque shown in the table when applied to the material to be fixed. • MOPOSE MOPOSEP Polyester styrenefree Polyester MOPOLY • Insert the plastic sleeve into the hole so it does not stand out of the base material’s surface. Remove any plaster leftovers so the sleeve equals the surface of the wall. Remove the cartridge cap, screw the nozzle onto the cartridge and then place the set into the gun. Pull the trigger repeatedly until a homogeneous gray mixture of mortar comes out through the nozzle. Any iridescent colours mean the mixture is not appropriate yet. Always discard the first two doses of mortar from every cartridge, which are never to be used for any fixings. Special indication for 170 ml and 300 ml cartridges: cut off the bag immediately after the seal clip. Fill up the sleeve with the minimum quantity of mortar indicated on the table. Introduce the nozzle down to the end of the hole when doing so, in order to avoid air bubbles. Our Mortar Calculation Software may be used for estimating the number of cartridges necessary for each application and which is available on our website www.indexfix.com. Introduce the stud or rod by screwing it slightly down to the installation depth value, in order to make sure any remaining debris fuses with the mortar and within the handling time. © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 12 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 6.- STORAGE CONDITIONS Store the product in a dry, cool place, away from sunlight and any heat sources, at a temperature of +5 ºC to +25 ºC. The shelf-life of the unopened product: approximately 18 months from manufacturing date. The expiry date is indicated on the side of the cartridge. 7. RECOMMENDED RESISTANCES 7.1.- CONCRETE FIXINGS Recommended resistances(*) for C20/25(**) concrete for an isolated anchor (without anchor-to-anchor or anchor-to-edge distance effects considered) are shown on the table: --- Galv. 65.9 [KN] 9.5 15.1 21.9 40.8 63.7 91.8 Stain. steel 53.5 Tension NRk [KN] 18.6 23.1 27.4 36.9 53.5 65.9 --- Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 123.6 --- Tension NRk [KN] 14.9 20.8 31.5 36.1 52.9 106.8 --- Shear VRk [KN] 9.5 15.1 21.9 40.8 63.7 91.8 --- Tension NRk [KN] 14.9 20.8 31.5 36.1 52.9 106.8 --- Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 123.6 --- Galv. 36.9 Tension NRk [KN] 20.4 25.4 29.3 51.9 70.9 101.5 --- Shear VRk [KN] 9.5 15.1 21.9 40.8 63.7 91.8 --- Stain. steel 27.4 Tension NRk [KN] 20.4 25.4 29.3 51.9 70.9 101.5 --- Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 123.6 --- Tension NRk [KN] 20.1 26.8 39.4 56.5 90.7 126.6 135.0 Shear VRk [KN] 9.5 15.1 21.9 40.8 63.7 91.8 145.9 Tension NRk [KN] 20.1 26.8 39.4 56.5 90.7 126.6 135.0 Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 123.6 196.4 Galv. 23.1 Tension NRk [KN] 20.8 30.0 45.8 61.9 81.4 124.0 135.0 Shear VRk [KN] 9.5 15.1 21.9 40.8 63.7 91.8 145.9 Stain. steel 18.6 Tension NRk [KN] 20.8 30.0 45.8 61.9 81.4 124.0 135.0 Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 123.6 196.4 Galv. M30 Tension NRk [KN] 29.1 40.3 59.6 90.9 94.8 --- --- Shear VRk [KN] 9.5 15.1 21.9 40.8 63.7 --- --- Stain. steel M24 MOPOSE MOPOSEP Stain. Galv. steel M20 VRk Tension NRk [KN] 29.1 40.3 59.6 90.9 94.8 --- --- Shear VRk [KN] 12.8 20.3 29.5 55.0 85.8 --- --- Polyester with styrene MOPOLY Polyester without styrene M16 Shear Epoxyacril. with styrene MOEPOX Epoxyacril. without styrene M12 --- Vinylester styrene free MOVISE [KN] M10 Tension Pure epoxy styrene free MOPURE NRk M8 MOEPSE MOEPSEW Stain. Galv. steel SIZE 1 KN ≈ 100 kg Underlined cursive values stand for steel failure. The rest of the values stand for extraction failure. Safety factor values for high-resistance types of concrete: © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 13 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE C30/37 C40/50 C50/60 1.04 1.07 1.09 Recommended safety factors Galv. Tension Stain steel Tension Galv. Tension Stain steel MOEPOX MOEPSE MOVISE MOPURE MOPOLY MOPOSE SAFETY COEFFICIENT Tension REDUCING COEFFICIENT FOR RESISTANCES Steel Pull out failure failure 2.10 -- -- 1.25 2.10 -- -- 1.56 1.80 -- -- 1.25 1.80 -- -- 1.56 Shear Shear Shear Shear SAFETY FACTOR 1.4 (*) The recommended resistance stands for values with a 95% probability to be reached at a test. It depends on the number of tests performed, average value and value alterations. It includes a safety coefficient of 3. (**) Concrete C20/25 as per ENV206: characteristic resistance for an age ≥ 28 days: • • Cylindrical simple test ø 150 mm. x 300 height ≥ 200 N/mm 2 Cubic sample test 150 mm. side ≥ 250 N/mm 2 7.2.- FIXINGS INTO BRICKS The recommended resistance values for traction (N) and shear (V) are indicated on the table below: M8 NRK = VRK (KN) M10 M12 METAL SLEEVE WITH INNER THREAD NRK = VRK (KN) M8 M10 M12 Brick type 1 2.50 2.00 2.00 1.50 2.50 2.50 Brick type 2 (a+b) 0.75 1.20 0.50 - 0.75 0.40 Brick type 3 2.00 2.00 4.00 3.00 4.00 5.00 Brick type 4 0.75 0.90 1.50 2.00 1.50 0.90 Brick type 5 1.20 1.20 0.90 0.90 1.50 0.60 Brick type 6 0.60 0.30 - 0.50 0.30 0.75 Brick type 7 0.60 1.50 1.20 - 0.40 0.60 Brick type 8 2.50 1.50 2.50 0.60 1.20 0.90 THREADED ROD BASE MATERIAL Partial security factor 2.5 © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 14 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE (*) The recommended resistance stands for values with a 95% probability to be reached at a test. It depends on the number of tests performed, average value and value alterations. 7.2.1 Anchor-to-edge and anchor-to-anchor distances Threaded rod and plastic sleeve. M8 BASE MATERIAL M10 Smin / Cmin Scr [mm] [mm] M12 Smin / Cmin Scr [mm] [mm] Smin / Cmin [mm] Scr [mm] Brick type 1 100 235 100 235 120 235 Brick type 2 (a+b) 100 250 100 250 120 250 Brick type 3 50 160 50 200 60 240 Brick type 4 50 160 50 200 60 240 Brick type 5 100 250 100 250 120 250 Brick type 6 100 250 100 250 --- --- Brick type 7 100 250 100 250 120 250 Brick type 8 100 370 100 370 120 370 Metallic sleeve with inner thread. M8 BASE MATERIAL M10 Smin / Cmin Scr [mm] [mm] M12 Smin / Cmin Scr [mm] [mm] Smin / Cmin [mm] Scr [mm] Brick type 1 100 235 100 235 120 235 Brick type 2 (a+b) --- --- 100 250 120 250 Brick type 3 50 240 60 280 60 320 Brick type 4 50 240 60 280 60 320 Brick type 5 100 250 120 250 120 250 Brick type 6 100 250 120 250 120 250 Brick type 7 --- --- 120 250 120 250 Brick type 8 100 370 120 370 120 370 © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 15 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE 7.2.2 Types of bricks Brick type 1 Brick type 2a Hollow clay brick HLz 12-1,0-2DF (EN771-1) Lenght/width/height: 235mm/112mm/115mm 2 3 fb≥12 N/mm / ρ ≥1,0 kg/dm Hollow sand lime brick KSL 12-1,4-3DF (EN771-2) Lenght/width/height: 240mm/175mm/113mm 2 3 fb≥12 N/mm / ρ ≥1,4 kg/dm Brick type 2a Brick type 3 Hollow sand lime brick KSL 12-1,4-83DF (EN771-2) Lenght/width/height: 250mm/240mm/237mm 2 3 fb≥12 N/mm / ρ ≥1,4 kg/dm Solid clay brick KSL 12-2, 0-DF (EN771-1) Lenght/width/height: 240mm/116mm/71mm 2 3 fb≥12 N/mm / ρ ≥2,0 kg/dm Brick type 4 Brick type 5 Solid sand lime brick KSL 12-1, 4-3DF (EN771-2) Lenght/width/height: 240mm/115mm/70mm 2 3 fb≥12 N/mm / ρ ≥2,0 kg/dm Hollow clay brick HLzW 6-0,7-8DF (EN771-1) Lenght/width/height: 250mm/240mm/240mm 2 3 fb≥6 N/mm / ρ ≥0,8 kg/dm Brick type 6 Brick type 7 © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Lightweight concrete hollow block Hbl 2-0,45-10DF (EN771-3) Lenght/width/height: 250mm/300mm/248mm 2 3 fb≥2 N/mm / ρ ≥0,45 kg/dm Reference Date Revision Page FT MOR ingles 01.02.13 7 16 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE Lightweight concrete hollow block Hbl 4-0,7-8DFF (EN771-3) Lenght/width/height: 250mm/240mm/248mm 2 3 fb≥4 N/mm / ρ ≥0,7 kg/dm Brick type 8 Concrete masonry unit Hbn 4-12DF (EN771-3) Lenght/width/height: 370mm/240mm/238mm 2 3 fb≥4 N/mm / ρ ≥1,2 kg/dm 7.3.- Calculation example How to fix a tension load of 2.000 kg 2.000 kg ≈ 20 KN Safety factor: Use of MOVISE mortar with two yellow zinc plated M10 studs Traction resistance for MOVISE M10 anchors: Concrete failure Resistance reduction value for concrete failure: 1.4 30.0 KN 1.8 Check: the increased load must be lower than the reduced resistance 20 KN x 1.4 ≤ 2 x 30.0 KN / 1.8 The anchors’ studs must be at a minimum distance of 180 mm, and must also keep a minimum distance of 90mm to any edges. 8.- SAFETY DATA SHEETS AND OFFICIAL APPROVALS © 2006 Técnicas Expansivas S.L. TECHNICAL DATA SHEET Description: CHEMICAL MORTAR Reference Date Revision Page FT MOR ingles 01.02.13 7 17 of 17 Codes MOPOLY, MOPOSE, MOEPOX, MOEPSE, MOEPSEP, MOVISE, MOEPSEW, MOPURE Safety data sheets according to 91/155/EEC regulation as well as ETA European approvals are available through our Export Department. They can also be downloaded from our website www.indexfix.com at the “Downloads” area. 9.- APPLICATION EXAMPLES MOPOLY mortar application example MOEPSE mortar application example MOVISE mortar application example © 2006 Técnicas Expansivas S.L.