Nock brochure.
Transcription
Nock brochure.
M ACHINES DELI MACHINES CAN PROVIDE YOU WITH THESE MACHINES. Derinding Machines Sturdy, reliable, proven Keen arguments Perfect derinding results The NOCK derinding machines persuade through their perfect derinding results. They operate with an ingenious geometry of the transport roller, blade holder, pressure device and infeed conveyor belt. The blade holder mounting is spring suspended so that the blade holder adjusts optimally to the thickness of the rind (skin). The pressure roller is spring suspended in all models and in most models it is also infinitely variable in height. This way all pieces such as belly of pork, backs of pork, top pieces of bacon, flat cuts, loins, hams and so on can be flawlessly derinded. Even freshly slaughtered meat can be easily processed. Bacon slabs can also be sliced. The NOCK ACTIVE SKIN GRIPPER® (ASG) optionally available for all industrial models offers further important advantages: n Flawless first cut and perfect derinding also with very thin skinning, hence less trimming n Noticeable increase of yield and best rind quality n Longer durability of pressure wheels, as less force is applied to the product (softer pressure springs) n Relief of the blade due to less contact with the rind n Thus amortization of the extra cost within a short space of time Solid. Sturdy. Durable: The NOCK POWER PLATES® n No material fatigue NOCK POWER PLATE® The mechanically highly strained machine components such as drive, transport roller, blade holder and pressure device are mounted in solid, 15 mm thick base plates, the NOCK POWER PLATES®, which are located in the machine casing. Thousands of NOCK machines have since 1990 proven this construction. In comparison to the mounting of these parts in the casing like known from other brands the NOCK construction has deciding advantages: n Long lasting precision The NOCK POWER PLATES® guarantee an excellent bearing alignment and precise positioning of the machine parts. And thereby a constant better function of the machine. When the highly strained parts of a derinding machine are positioned on the casing, sooner or later it can come to deformation or crevices. With a 15 mm thickness, the NOCK POWER PLATES® are resistant to material fatigue. This has been proven by thousands of NOCK machines since 1990 in the hardest industrial operation, even in several shift operation. They make the NOCK derinders especially sturdy and durable. n Service friendliness All components are very easily accessible once the side covers are opened. n Hygienic and easy to clean machine surfaces Due to the positioning of the machine components on the NOCK POWER PLATES®, the steel casing can be designed with large smooth surfaces. This makes the NOCK machines particularly hygienic and easy to clean. 15 mm The NOCK EASY-FLOW® safety cover The covers of the NOCK conveyor belt machines are constructed similar to a tunnel: All machine parts which could obstruct the flow of the product, for example the mountings and handles of the blade holder, the mountings of the pressure device and of the conveyor belts, are located outside the tunnel-like safety cover. The advantages: n Reliable product flow (“easy flow”) = higher processing safety n Hardly any accumulation of surpluses on the mountings during processing = better processing hygiene and faster cleaning of the machine A safety switch stops the machine, once the cover is opened. A safety bolt hinders reliably that the opened safety cover does accidentally fall closed. The NOCK EASY-FLOW® safety cover complies to the European safety standard EN 12355 und bears to the high occupational safety of the NOCK derinders. Interferencefree product flow due to tunnel-like protection against machine parts for the NOCK derinding machines Quick cleaning and optimal hygiene n The NOCK machines have not only a modern, but also a hygienic design, which of course can comply with the latest hygienic standards. n Casing, conveyor frames, transport roller, blade holder and so on are made of high quality stainless steel. The conveyor belts and pressure wheels are made of approved food safe plastics. Top quality – Made in Germany NOCK is an owner run German family business, which since 1990 constructs and sells successfully modern machines for the meat processing industry worldwide. In close contact to meat processing plants and distributors, the machines are constantly further developed. Of course the latest hygiene and safety standards are respected. n Due to the standard installed NOCK POWER PLATES®, it is possible that the machines can be designed with large smooth surfaces, which are particularly hygienic and easy to clean. n The NOCK EASY-FLOW® safety cover prevents the build-up of product surpluses on the mountings of the blade holder, the conveyor belts and the pressure unit during processing. n All of the NOCK derinders except the table model Cortex C 420 are equipped with lockable castor rollers. This eases the transporting process to a cleaning area. Ferdinand Nock, company founder NOCK stands for uncompromising quality “Made in Germany”. This begins with the quality-orientated concept and construction of the NOCK derinding machines, comprising of the manufacturing of all central components at the company-own ultra-modern machine park, exclusively using premium base materials and acquired parts, the collaboration with established suppliers, diligent assembling and final inspection of the NOCK machines. An experienced team of highly qualified and motivated employees also contributes significantly to this high quality standard. This results in modern, particularly reliable and durable machines of continuous quality. Conveyor belts, pressure roller, blade holder, infeed and output tables can be removed and replaced for cleaning purposes from the machine within seconds without any tools. Therefore soiled parts are easily accessible. The scrapper comb can be tilted downwards, the transport roller can be turned by hand. The conveyor belt frame can be folded back so that the inside of the belt can be cleaned. The belts can also be easily removed from the frames for thorough cleaning. The machines can be optionally equipped with plastic modular belts. NOCK can offer German high class workmanship to interesting prices due to modular construction, modern production methods and strict cost management. This is an important aspect considering the often tightly calculated investment budgets of meat processing plants. Quick and easy to clean: NOCK derinder after removing conveyor belts, pressure roller and blade holder. Scrapper comb tilted back. Derinding machines for automatic and open top operation The conveyorised NOCK derinding machines for the small trade can be operated, in addition to fully automatic conveyor belt operation, as an open top (manual) machine, to derind for example round pieces of ham. (Flat pieces must only be processed in conveyor belt operation according to EN 12355.) Besides this the machines are equipped with an in the height adjustable foot switch bar and an infeed table. In comparison to the industrial types, the slower speed setting simplifies the processing on the open top machine. The adjustment of the machine can take place in seconds without any tools: Open the NOCK EASY-FLOW® safety cover – remove pressure roller and place it in the provided notch in the safety cover – remove infeed conveyor belt – mount infeed table – done. Space saving construction The conveyor belt derinders for the small trade are constructed particularly compact and with shorter conveyor belts, so that not much storage place is required. The optional available integrated NOCK product return system allows that the machine can be placed up against a wall as the derinded product is automatically conveyed back to the operator. Industrial-suited robustness The NOCK conveyor belt derinders for the small trade are in their sturdiness in comparison to the NOCK industrial type absolutely equal. They avail also of the 15 mm thick NOCK POWER PLATES®, which give them a particular stability and durability. Options: l l l l Cortex CB 430 n n n n Cutting width: 430 mm Cutting speed: 19 m/min Particularly compact and good value derinding machine with short infeed conveyor belt Preferred operation in small to medium sized trades Output conveyor belt Skin removal belt Integrated NOCK product return system Inflated pressure balloon Cortex CB 496 n n n n n Cutting width: 430 mm Cutting speed: 24 m/min Derinding machine with middle length infeed conveyor belt Pressure roller spring suspended and infinitely adjustable in height Universal application in butcheries and in processing plants Fully automatic conveyor belt derinding machines The conveyorised NOCK derinding machines for industrial use are equipped with long conveyor belts and operate with high cutting speeds. They may not be operated in open top (manual) operation. Cortex CB 503 n n n n Cutting width: 500 mm Cutting speed: 29 m/min Good value, compact industrial machine with middle length conveyor belts Pressure roller is spring suspended and infinitely adjustable in height Cortex CB 504 • CB 604 • CB 704 n n n n n n Options: l l l l Skin removal belt Plastic modular belts Inflated pressure balloon NOCK ACTIVE SKIN GRIPPER® (ASG) Cutting width: 500 / 600 / 700 mm Cutting speed: 29 m/min Derinding machines with different cutting widths for the meat industry Long conveyor belts High cutting speed Pressure roller spring suspended and infinitely adjustable in height, for particularly gently processing of high products. Perfect results also with thin products and flat cuts. Options: l l l l l l l l Suspended version for plant specific adaption Skin removal belt Skin removal belt from the side with separate drive Suspension arrangement for conveyor belts Plastic modular belts Inflated pressure balloon Transfer plate for passage without processing NOCK ACTIVE SKIN GRIPPER® (ASG) How does the NOCK ACTIVE SKIN GRIPPER® (ASG) function? The blade holder is opened slightly wider before it comes into contact with the product. Consequently the incoming rind (skin) can be easily grasped by the blade (active grip). Then immediately after the front edge of the rind passes the blade’s edge, the blade holder closes pneumatically at lightning speed to the adjusted derinding thickness. When derinding thicker pieces (when more fat is to be removed) the ASG remains switched off. Fully automatic conveyor belt derinding machines Smoked ham, derinded Cortex CB 501 SERRANO n n n n n Cutting width: 500 mm Cutting speed: 29 m/min Derinding machine with 125 mm high throughput (for higher products upon request). Particularly suitable for derinding high products like air dried or smoked hams etc. Perfect derinding results also with flat products. Determined de-fatting with optional quick-adjustment blade holder (pneumatic) Options: l l l l l Skin removal belt Plastic modular belts Pneumatic quick-adjustment blade holder for determined de-fatting Inflated pressure balloon NOCK ACTIVE SKIN GRIPPER® (ASG) Inflated pressure balloon for NOCK conveyor belt derinding machines (optional) Open top derinding machines Cortex C 420 n n n Cutting width: 430 mm Cutting speed: 19 m/min Open top derinding machine (table model) to derind large, round pieces, eg. round hams Option: Underframe Safety notice: Flat pieces may only be derinded with an automatic conveyor belt machine according to EN 12355. Cortex C 460 • C 560 n n n Cutting width: 430 / 500 mm Cutting speed: 19 m/min Open top derinding machines (stand models) to derind large, round pieces, eg. round hams Features + equipment / Derinding machines model pressure roller springadjustable suspended in height open top (manual) operation possible output conveyor belt discharge conveyor belt for removed skin NOCK ACTIVE SKIN GRIPPER® (ASG) 2 plastic modular belts springtooth roller NOCK POWER suspended with PLATES ® scraper blade holder comb mounting NOCK EASY-FLOW ® safety cover lockable castors stainless steel particulary suitable for 3 small trade industry Cortex CB 430 Cortex CB 496 Cortex CB 503 1 Cortex CB 504 1 Cortex CB 604 1 Cortex CB 704 Cortex CB 501 SERRANO Cortex C 420 Cortex C 460 Cortex C 560 Further options: 1 alternative: without underframe for integration in cutting lines standard Inflated pressure ballon (soft ballon) 2 requires compressed air optional NOCK Integrated Product Return System® 3 inclusive of all rolling bearings Pneumatic quick-adjustment of blade holder (CB 501) Transfer plate for passing without derinding Subject to technical changes Technical data / Derinding machines cutting width cutting speed mm m/min Cortex CB 430 430 Cortex CB 496 maximum throughput height blade gap apply length 0n infeed conveyor infeed conveyor output conveyor weight mm mm mm mm mm kg 19 90 0-5 200 800 x 1190 x 1460 / 1010 1 650 x 425 650 x 425 205 / 190 1 430 24 90 0-5 400 800 x 1190 x 1860 / 1210 850 x 425 850 x 425 240 / 220 Cortex CB 503 500 29 120 0-5 300 865 x 1190 x 1860 850 x 490 850 x 490 265 1.1 Cortex CB 504 500 29 120 0-5 520 865 x 1220 x 2280 1070 x 490 1070 x 490 280 1.1 Cortex CB 604 600 29 120 0-5 520 965 x 1220 x 2280 1070 x 590 1070 x 590 300 1.1 Cortex CB 704 700 29 120 0-5 520 1065 x 1220 x 2280 1070 x 690 1070 x 690 320 1.1 Cortex CB 501 SERRANO 500 29 125 520 865 x 1350 x 2280 1070 x 490 1070 x 490 285 1.1 Cortex C 420 430 19 – 0 - 4,5 – 700 x 420 x 500 – – 70 0.75 Cortex C 460 430 19 – 0 - 4,5 – 750 x 960 x 600 – – 150 0.75 Cortex C 560 500 19 – 0 - 4,5 – 815 x 960 x 600 – – 180 0.75 3 0-5 4 overall dimension W x H x D mm 1 motor electrical performance connection kW 1 0.75 0.75 2 3 AC - 400 V - 50 Hz model 1 with / without optional 0utput conveyor 2 other voltages/frequencies upon request 3 higher throughput upon request 4 optional pneumatic quick adjustment (3 steps, e.g. 0-5 / 6-11/ 12-17 mm) Subject to technical changes NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Tel: +49 (0) 7821-92 38 98-0 Fax: +49 (0) 7821-92 38 98-18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 03/2013 Het rendement maakt het verschil Foto: NOCK Vliesex V 5744 TURBO Ontvliesmachines Vliesex Vliesex V 460N • V 560N Functies en toepassingen snijbreedte: 430 mm (V 460N) 500 mm (V 560N) snijsnelheid: 37 m/min uitzonderlijk prijsgunstige ontvliesmachine met hoge werksnelheid en hoog rendement voor het ontvliezen van varkensvlees, rund, kalf, lam, kalkoen, wild, gevogelte Foto: Vliesex V 560N industriële constructie Messenhouder vering Standaard uitrustingen Transportrol erg nauwkeurige transportrollen (messenrollen) robuuste nauwkeurige messenhouder • veerkrachtige lagers voor hoog rendement door automatische aanpassing aan de vliesdikte • horizontale messenpositie instelbaar - echter enkel verstelbaar met hulpstuk • vastgehechte schroeven • messen precies afstelbaar in functie van het product bijvoorbeeld rundvlees de dynamische (tegenlopende) RvS reinigingsrol en het NOCK Air-Jet persluchtreinigingssysteem houden de walsen rein terwijl de machine in werking is drukregeling instelbaar opvangbunker voor de snijresten zowel van vooraan als van achteraan toevoerbaar in hoogte verstelbare ergonomische veiligheidsvoetschakelaar 15 mm dikke precieze onderhoudsvriendelijke ingebouwde NOCK POWER PLATES® een veiligheidsschakelaar stopt de machine bij het openen van de werktafel zwenkwielen die vastgezet kunnen worden volledig RvS Vliesex V 4744 TURBO • V 5744 TURBO Functies en toepassingen snijbreedte: 430 mm (V 4744 TURBO) 500 mm (V 5744 TURBO) snijsnelheid: 44 m/min ontvliesmachine met hoge capaciteit voor intensieve industriële toepassing met hoge rendementverwachtingen zeer hoge snijsnelheid Foto: Vliesex V 5744 TURBO voor het ontvliezen van varkensvlees, rund, kalf, kalkoen, wild, gevogelte Standaard uitrusting vlakke werktafel voor diverse toepassingen bij het verwerken van vleesdelen (toevoeren en verwijderen) versterkte, nauwkeurige messenhouder • veerkrachtige lagers voor hoger rendement door automatische aanpassing aan het vlies • horizontale instelbare messenstand (bij vastgeschroefde uitvoering- niet manueel verstelbaar) • vaste schroeven • automatische messenstandregeling bij opstart • bij het reinigen van de machine blijft de messenhouder in de machine (wordt omhoog geklapt) hoog-kwalitatieve transportrollen zonder gleuven dynamisch tegenlopende perslucht reinigingsrollen NOCK Air-Jet. Deze houden de transportbanden rein en bedrijfszeker drukregeling instelbaar opvangbunker voor de snijresten zowel van vooraan als van achteraan toevoerbaar in hoogte verstelbare ergonomische veiligheidsvoetschakelaar 15 mm versterkte ingebouwde platen NOCK POWER PLATES® voor blijvende precisie en een eenvoudig onderhoud een veiligheidsschakelaar stopt de machine bij het openen van de werktafel zwenkwielen die vastgezet kunnen worden volledig RvS Optie Messenhouder met snel messenwisselsysteem snel messenwisselsysteem 6 sterke argumenten 1 hoger rendement bestaat niet Bij het ontvliezen moet het vlies zo dun mogelijk zijn zodat het hoogste rendement behaald wordt. NOCK ontvliezers zijn op hoog niveau ontwikkelde precisiemachines waarmee het hoogste rendement bereikt wordt: Tip : bij ontvliezen is de perfecte geometrische afstelling van de messen, messenhouder en transportrollen beslissend. Deze is enkel met originele NOCK TOP H vervangmessen gegarandeerd. Andere messen zullen sneller slijten. hoog kwalitatieve RvS transportrollen (zonder gleuven, slijtvrij en van nauwkeurige constructie) de messenhouder is een robuust, nauwkeurig machinedeel en bij het type VLIESEX 4744 en V 5744 Turbo extra versterkt. de lagers van de messenhouder zijn veerkrachtig, zodat ze zich aan de respectievelijke diktes van het vlies aanpassen een messenblad fijnregeling (alleen bij Vliesex V 460 N - V 560 N - machines voor dikke ontvliezing vb rund, lam) de messenhouder, transportrollen en reinigingsrollen zitten in 15 mm dikke NOCK POWER PLATES® gelagerd. Hierdoor bereiken we een nauwkeuriger center, wat bij een dubbel platensysteem niet kan eenmaal de juiste messenpositie bereikt, kan de bediener de messen niet verplaatsen Resultaat : De NOCK ontvliesmachine mag enkel het vlies afhalen. beste rendement = nog minder wegsnijden kan niet De vliesmachine zal enkel en alleen onnauwkeurig ontvliezen wanneer onnodige vlies- of etensresten aan de messen kleven. Veel hangt af van het bedienen van de machine alsook van het ontbenen van de anatomische vleesstukken. 2 Snelle en lichte verwerking De toepassing van de propere en functionele constructie zorgt voor een snelle en lichte bediening, en ondersteunt de economische voordelen van de Nock ontvliesmachines: zeer hoge snijsnelheid Tip : ontvliesmachines kunnen niet gebruikt worden om vlees te ontvetten. Vet heeft geen gebonden struktuur. Om het ontvliesproces optimaal te laten verlopen moet bij het ontbenen het vet verwijderd worden. de dynamische (tegenlopende) reinigingsrol en het geluidsarme NOCK Air-Jet-reinigingssysteem (persluchtreiniger) houden de transportrol steeds rein. Daardoor grijpen de rollen beter het vlees, en ontstaat een snellere en eenvoudige verwerking. ergonomisch belangrijke in hoogte verstelbare veiligheidsschakelaar de machine kan voor- en achteraan voorzien worden van een afvulopvangbunker (bvb Euro-normwagens) de linkerzijde is vrij zodat de machine zonder tussenruimte ook zijdelings aan een ontbeentafel of een tweede machine kan geplaatst worden. Bij type Vliesex V 4744 en V 5744 Turbo kunnen nog toegevoegd worden : een vlakke werktafel voor onbeperkte aan- en afvoer - dus voor een eenvoudigere verwerking van lange stukken zoals varkensvlees automatisch instellen (perslucht) van de messenblok bij starten NOCK Air-Jet perslucht-reinigingssyteem: Het spuitstuk wordt door middel van een ingekapselde pneumatische cilinder bewogen voor de NOCK ontvliesmachines 3 NOCK typisch robuust, betrouwbaar en onderhoudsvriendelijk De zwaar belaste mechanische onderdelen die zich in de machine bevinden, zoals de aandrijving, transportrollen en messenhouder-lager worden gehouden door 15 mm dikke massieve basisplaten. Zodoende worden NOCK machines wereldwijd geplaatst en succesvol verkocht. In de druklucht-reinigingseenheid NOCK Air-Jet beweegt een beschermde, erg betrouwbare pneumatiche cilinder. Deze sinds 1990 aangewende constructie in de NOCK machine garandeert o.a. duurzaamheid en exactheid De lagers zitten stevig vast in de versterkte plaat, wat bij een plaatconstructie onmogelijk is. geen materiaalmoeheid De 15 mm dikke plaat zorgt voor een zeer stabiele constructie die dan ook resulteert in een lange levensduur; vooral bij industriële toepassingen onderhoudsvriendelijk Door de zijdeuren zijn alle machines eenvoudig bereikbaar, ledere service technieker kan de overzichtelijke en onderhoudsvriendelijke constructie van NOCK eenvoudig begrijpen. Specialisten zijn helemaal niet nodig. 4 Snelle reiniging en optimale hygiëne De Nock ontvliesmachine beantwoordt aan de modernste en recentste voorschriften in verband met constructie en hygiëne. Bij de uitvoering V 4744 en V 5744 Turbo : Door het aanwenden van de POWER PLATES® kan NOCK de machine bouwen met grote gladde en vlakke plaat waardoor reiniging erg eenvoudig is en vooral zeer hygiënisch. Messen snelwisselsysteem in optie. blijft de messenhouder bij het reinigen in de machine De machinebehuizing , de messenhouder, de transportrollen, reiningingsrollen enz. zijn allen in voortreffelijk RvS. Alle NOCK ontvliesmachines zijn op wielen en in hoogte verstelbaar en zodoende gemakkelijk verplaatsbaar naar het reinigingslokaal. De transportrollen en reinigingsrollen zijn met de hand verdraaibaar en hierdoor eenvoudig te reinigen. 5 Onvoorwaardelijk betrouwbare Duitse machinebouw Deze begint met een kwaliteitsgericht concept van de ontvliesmachine. Dit omhelst dat alle producten van de centrale bouwdelen met de eigen kwalitatieve machines en toepassingen van hoogwaardige hulpmaterialen in eigen fabriek gebouwd worden. Dit in samenspraak met gekwalificeerde toeleveranciers en ervaren monteurs onder eigen eindcontrole. 6 Eerlijke prijzen Dank zij een moderne modulaire bouwwijze en een streng kostenmanagement kan NOCK eerste klasse Duitse machines van degelijke kwaliteit prijsgunstig aanbieden. Technische gegevens + uitrusting ontvliesmachines Vliesex Vliesex V 460 N Vliesex V 560 N Vliesex V 4744 TURBO Vliesex V 5744 TURBO snijbreedte (mm) 430 500 430 500 snijcapaciteit (m/min) 37 37 44 44 messensnelwisselsysteem – – automatische afstelling van de messenhouder bij het opstarten van de machine – – barrièrevrije werktafel – – transportrol zonder groeven (messenrol) dynamische (tegenlopende) RvS reinigingswalsen NOCK Air-Jet perslucht reinigingssysteem voetschakelaar, in hoogte verstelbaar veerkrachtige messenhouder zwenkwielen die vastgezet kunnen worden NOCK POWER PLATES® 5 < < 10 – insteekkoppeling DN 7,2 (G 1/4“ extern) perslucht aansluiting (bar) perslucht verbruik ca. 250 l/min (omgevingsdruk) drukverlager instelbaar capaciteit motor (kW) 0,75 0,75 1,1 3 AC - 400/230 Volt - 50 (60) Hz 1 electrische aansluiting gewicht (kg) totale afmeting B x H x D (mm) 1,1 150 180 170 200 740 x 960 x 630 800 x 960 x 630 740 x 930 x 630 800 x 930 x 630 460 x 20 x 1 520 x 20 x 1 460 x 20 x 1 520 x 20 x 1 roestvrij staal afmetingen van de messen 1 andere voltages op aanvraag standaard optioneel NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Technische onder voorbehoud Änderungen van technische vorbehaltenaanpassingen Telefon +49 (0) 7821-99 78 16 Telefax +49 (0) 7821-99 78 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com uitgave Stand: 01/2011 01/2010 Poultry skinning machines Particularly economic and gentle Features and applicatio Poultry skinning machines Poultry skinning machines Particularly economic and gentle Particularly economic and gentle cutting width: 430 mm cutting speed: 24 m/min automatic skinning machin chicken legs, chicken drums thighs and boneless turkey le notice: Manual refinishing m Features and application range Turkey wings can not be proce Features and application range cutting width: 430 mm cutting width: 430 mm cutting speed: 24Standard m/min equipment cutting speed: 24 m/minautomatic skinning machine for chicken breast, special pressure wheelsfor p chicken for legs, chicken drumsticks, chicken automatic skinning machine chicken breast, whole thighs and boneless turkey legs spring suspended blade hold chicken legs, chicken drumsticks, chicken thighs and boneless turkey legsManual refinishing notice: maysuspended be necessary. spring pressure r Turkey wings can not be processed with this notice: Manual refinishing may be necessary. infeed conveyor beltmachine Turkey wingsCB can 496 not bePOULTRY processed with this machine. Cortex output conveyor belt Standard equipment NOCK POWER PLATES® fo service friendliness Standard equipment special pressure wheelsfor poultry NOCK EASY-FLOW® safety special pressure wheelsfor poultry spring suspended blade holder better processing hygiene spring suspended blade holder spring suspended pressure roller, infinitely adjustab lockable castors spring suspended pressure roller, infinitelybelt adjustable in height infeed conveyor stainless steel Cortex CB 496 POULTRY infeed conveyor belt Cortex CB 496 POULTRY output conveyor belt output conveyor belt stainless steel bearings NOCK POWER PLATES® for outstanding robustne service NOCK POWER PLATES® for friendliness outstanding robustness and service friendliness NOCK EASY-FLOW® safety cover for reliable prod better hygiene NOCK EASY-FLOW® safety processing cover for reliable product flow and better processing hygiene lockable castors lockable castors stainless steel stainless steel stainless steel bearings stainless steel bearings Cortex CB 496/6 POULTRY Options discharge conveyor belt for removed skin plastic modular belts Cortex CB 496/6 inflated pressure balloon machines with bigger cutting width Cortex CB 496/6 POULTRY POULTRY Options Technical data Cortex CB 496 POULTRY Options discharge conveyor belt for removed cutting width skin discharge conveyor belt for removed skinbelts plastic modular cutting speed 430 mm 24 m/min machines with bigger cutting width Technical data Cortex CB 496 POULTRY cutting width 430 mm cutting speed 24 m/min maximum throughput height 90 mm blade gap 0 - 5 mm apply length on infeed conveyor belt 400 mm infeed conveyor belt (1) 850 x 425 mm output conveyor belt (1) 850 x 425 mm discharge conveyor belt for removed skin (1) 650 x 425 mm overall dimension W x H x D 800 x 1190 x 1860 mm weight 240 kg motor performance 0.75 kW electrical connections 3 AC - 400 / 230 V - 50 (60) Hz CEKON 16 A other voltages upon request compressed air not required water consumption not required (1) external dimension of the conveyor frame NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim / GERMANY Tel.: +49 (0) 78 21 / 92 38 98-0 E-mail: info@nock-gmbh.com © 2013 NOCK Maschinenbau GmbH 18.03.2013 - 11:00 Uhr SEPARATOR Industrial Press Screw Separator The construction of the NOCK industrial press screw separator The NOCK industrial press screw separator is made up of the following components: ● resistant cast iron machine casing with inlet chamber ● infeed for the liquid which is to be separated ● outlet connection with square flange for the filtered effluent ● fine slotted, robust screen cylinder made of stainless steel ● double-thread press screw made of stainless steel with precise fitting on the screen ● geared motor with protective cover ● outlet for solids made of stainless steel; covers with stepless adjustable, spring suspended controller for output to regulate the residual moisture content ● underframe / mounting frame made of stainless steel Options: ● different slot widths: 0.25 - 0.50 - 0.75 - 1.00 mm ● buffer tank (collection container) ● hopper to feed pulp or semi-fluid substances ● integrated cleaning system for periodical injection of hot water for the treatment of greasy waste ● nickel-plated casing suitable for use in food processing or casing made of inoxidable steel casting ● construction with 2 screens (model SEPARATOR SP 254/2) The functional principle of the NOCK industrial press screw separator The NOCK industrial dewatering press separates water from solids. It operates continuously and automatically according to the press screw separator principle and separates thin and viscous compounds. The solid matter/ liquid compound is pumped from the inlet chamber by the press screw into the horizontal screen. Some of the water flows due to the force of gravity through the screen. The press screw conveys the rest of the water with solid particles (also smallest particles) into the press zone in the last section of the screen. Here a permanent regenerative, compact solid matter is generated which is pressed out through the outlet of the machine and then can be easily filled into containers. The separated fluid flows through the outlet underneath the machine. On the grounds of narrow tolerances the inside of the screen is permanently kept clean. When handling fatty or oily wastes, the machines can be optionally fitted with a cleaning system in the separator casing: Hot water is injected in intervals of 15 to 20 minutes, to prevent congestion in the screen. The economical solution to treat industrial waste water, biogas substrate, slurry and watery waste The advantages of the press screw separating procedure ● efficient separating performance (solid content at inlet from ca. 1 %) ● high throughput ● dewatering and compaction of solids ● considerable reduction of waste volume reduction of dump volume and fees ● easy transport and storage of the dry solids ● solid recycling, fiber recovery ● disposal of the separated water into the drain generally possible De-watering and compression of fish offal ● re-use of process water possible ● separation of a substantial portion of oil and fat ● reduction of odour ● energy efficient ● reduction of chemical input in flotation systems ● reduction of environmental impact Slurry and waste water from animal stalls and truck washing areas Manifold application ● biogas plants: separation of digestate ● agriculture and stock breeding: separation of slurry ● slaughterhouses: separation of paunch and gut contents ● meat industry: wastewater treatment ● food industry: separation of vegetable scraps ● distilleries and breweries: dewatering of mash and malt residuum Biogas production: separation of biogas substrate Separation of pig slurry ● pulp and paper industry: wastewater treatment Separator as a mobile unit Made in Germany Why to buy a NOCK SEPARATOR ● reliable sealing between separator casing and geared motor, with additional intermediate chamber between motor and separator casing ● solid function ● easy handling ● robust and durable construction ● cleanouts ● use of high quality materials and components ● various options according to application ● armoured stainless steel press screw; multiply bedded; with high concentricity due to a finish on our own, modern production line ● Made in Germany ● servicefriendly construction: easy removal of outlet for solids, screen and press screw ● energy-efficient geared motor with integrated motor-protection switch NOCK Separator SP 254/2 Filtered waste water Technical data NOCK SEPARATOR model motor performance (kW) electrical connection available slot widths of screen (mm) throughput (m3/h) overall dimension D x W x H (mm) weight (kg) 5 - 30 2000 x 750 x 950 450 2 3 0.25 NOCK SEPARATOR SP 254/1 4.0 3 AC 400/230V - 0.50 50 (60) Hz 0.75 1 1.00 1 other voltages upon request 2 The throughput depends on the dry matter content and the consistence of the fluid to be separated as well as on the used screen slot width and the pressure of the covers of the solids outlet. 3 without supply pipe or hopper NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Subject to technical changes Tel: +49 (0) 7821 - 92 38 98-0 Fax: +49 (0) 7821 - 92 38 98-18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 10/2012 Scale ice machines NOCK ECONOMY SE Proved quality to a low price Photo: NOCK ECONOMY SE 1500 with stainless steel housing and optional under frame Scale ice machines NOCK ECONOMY SE The ice machine range NOCK ECONOMY SE portrays itself with an excellent price performance ratio. The NOCK ECONOMY SE as the well known range NOCK NSH and NSH/SK has no parts with movable seals prone to wear and therefore guarantee the permanent tightness of the cooling circuit. 2 The machine operates with a vertical, stationary freezing cylinder in which are jets mounted to supply water. A hygienically critical water bath is not necessary (no water tank with stagnant water). 1 3 Therefore this construction is even in view to the hygiene of the ice superior to the other constructions that work with a horizontal cylinder rotating a water bath. The ice machine range NOCK ECONOMY SE produces ice of excellent quality, with a thickness of 2 - 3 mm and a temperature of approximately - 8 ° C. The ice has an outstanding and quick cooling performance. Is ideal for bowl cutters and for many other applications. The principle of the NOCK ECONOMY SE scale ice machines 1 Stationary freezing cylinder 2 Water jets 3 Ice crushing roller Technical Data Typ Performance in kg / 24 h* Ice temperature ca. Measurements in mm Width Height Depth Weight in kg Cooling agent Refrigeration Surrounding temperature Electrical connection in kW Voltage V-Ph-Hz Supply water pressure min. Delivery volume ECONOMY SE 600 600 - 8 °C ECONOMY SE 1500 ECONOMY SE 2500 1500 - 8 °C ECONOMY SE 5000 2500 - 8 °C 5000 - 8 °C evaporator + compressor 1260 850 750 280 R404A air 1350 1100 1050 420 R404A air 1650 1300 1050 600 R404A air +6 °C - +38 °C 1.75 400 - 3 N - 50 0.5 bar +6 °C - +38 °C 6.7 400 - 3 N - 50 0.5 bar +6 °C - +38 °C 9.8 400 - 3 N - 50 0.5 bar with stainless steel casing with stainless steel casing condenser 2100 1250 1800 1250 2010 1430 910 250 R404A air +6 °C - +38 °C 18.5 400 - 3 N - 50 0.5 bar with stainless steel casing without stainless steel casing condenser is split; pipes and cables not included in delivery * relating to surrounding temperature of 25 °C and 15 °C water temperature Further daily performances upon request Divergent voltages upon request Technical changes reserved NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Tel: +49 (0) 7821 - 92 38 98 - 0 Fax +49 (0) 7821 - 92 38 98 - 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 04/2013 NOCK NSH 150 with stock container for ice NEV 100 (optional) Scale ice maker NSH 150 Production of scale ice with innovative principle The innovative principle of the NOCK NSH scale ice makers The NOCK NSH scale ice makers differ essentially in construction compared with known rotating evaporators - and therefore avoid such problems as leakage of refrigerant and ice with germs. The NOCK NSH scale ice makers have a horizontal, stationary freezing disc (evaporator). The water is directly brought onto the disc through a valve and a rotating water distributor from the fresh water supply and scraped off after the freezing process. Unlike other constructions, in the NOCK NSH principle not the evaporator (freezing cylinder) rotates, but the scraper. The refrigerant pipes are tightly soldered on the stationary NSH evaporator. The NOCK scale ice making principle does not have a water storage tank (water bath). The fresh water is frozen directly and leaves the machine in less than one minute as ice. This innovative principle has important benefits for the operator: No water storage tank in which bacteria may arise! The non existence of a water storage tank has the following advantages: n no arising of bacteria in the storage tank n no mud sedimentation in the storage tank n no regular cleaning of the storage tank necessary (which is often neglected) n no sanitization by UV light necessary n no problems with remaining water after disconnecting the machine Your benefit: n n n n Innovative: The principle of the NOCK NSH scale ice makers 1 rotating scraper with ice collector 2 fresh water supply 3 water distributor 4 stationary freezing disc (evaporator) 5 ice-shoot Perdurable tight Because in the NOCK scale ice makers the evaporator is stationary there are no mobile parts in the refrigerant circuit. Therefore no rotating sealings are necessary which are very prone to wearout and critical for leaks. In consequence there is no risk of leak of refrigerant due to rotating sealings. The benefits: n the periodical refilling of refrigerant is not necessary n no expensive change of worn out rotating sealings n the ice cannot be contaminated by unhealthy refrigerant oil leaking from untight rotating sealings n very high operating reliability excellent hygiene and high hygienic safety strong reduction of cleaning activities less operating interruptions very low maintenance Tipp: The manifold solicited and expensive cleaning and disinfection methods with UV-light or hydrogen peroxide cannot solve the problem with the sedimentation of mud in the water storage tank. Furthermore the disinfection of the fresh water is not the best solution. Besides, any problems with the fresh water supply in your production plant must generally be solved. Approved NOCK NSH scale ice makers are manufactured since 1996 and are sold in many countries worldwide. In comparison to conventional machines the price is a little higher, but this will amortize after purchase due to lower follow-up costs. NSH 150 Features n scale ice maker with a daily output of approx. 130 kg scale ice in 24 hours n complete machine with evaporator and refrigeration unit n ice temperature approx. minus 8°C n thickness of scales approx. 2 mm Standard equipment n complete machine with integrated, air cooled refrigeration aggregate n NOCK NSH principle with a stationary freezing disc (evaporator disc) n refrigerant R404A n automatic deactivation when stock container is full n stainless steel casing with convenient front lid and lateral handles Options n stock container for ice NEV 100, capacity approx. 100 kg scale ice, stainless steel, insulated, big lid for taking out the ice, tightly welded bottom with 3/4“ external thread output n underframe for placing E3 or E2 containers front lid open NSH 150 with stock container for ice NEV 100 (optional) Characteristics and benefits of the NOCK scale ice n dry, through and through frozen, thin scales of ice, with bright attractive appearance n temperature approx. minus 8 °C and thickness approx. 2 mm for excellent cooling and storage characteristics of the ice n by the big surface of the ice scales a very quick cooling action is achieved. This facilitates very much the control of the termperature during the working process n NOCK scale ice accomplishes highest hygiene requirements: The fresh water does not go through a water storage tank due to our principle of ice production, and therefore cannot be contaminated either by arising of bacteria or by unhealthy refrigerant oil leaking from untight rotating sealings n NOCK scale ice is floaty, easy to shovel and to distribute; if well insulated pourable for a long time n quick and equally apportion of the ice in mixing equipment and cutters n gentle to quick rotating blades of cutters n constant ice quality Huge spectrum of applications The high and quick cooling action, the attractive appearance and the high hygienic security make the NOCK scale ice a premium product in huge operational fields, some of them mentioned below: n n n n n n n n sausage producing industry: use in bowl cutters fish processing, transportation and trade: cooling during transport, storage and sales gastronomy and catering: cooling and presentation of buffets and beverage; fresh-keeping and storage of fresh meat delicatessen and fish shops: cooling and presentation of fish and delicacies supermarkets and retail shops: fresh-keeping and presentation of fresh fish and delicacies bakery: cooling of pastry laboratories, chemical and pharmaceutical industry: cooling, control of temperature during the working process hospitals, medical practices, wellness industry: cooling during therapeutical procedures Technical data NSH Scale ice maker NSH 150 ice output approx. 130 kg scale ice / 24 hours (at +20°C ambient temperature and +15°C water temperature) refrigerant R404A permissible ambient temperature between +5 °C and +25 °C overall dimension W x H x D without stock container for ice with stock container for ice 530 x 800 x 560 mm 530 x 1800 x 1000 mm (NEV 100) weight without stock container for ice with stock container for ice 90 kg 160 kg (NEV 100) water connection 3/4“ external thread electric connections 230 V - 1 phase - 50(60) Hz electric connection performance 0.6 kW NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Subject to technical changes Tel: +49 (0) 7821-92 38 98-0 Fax: +49 (0) 7821-92 38 98-18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued:: 04/2013 ■ Solid. ■ Sturdy. ■ Durable. The 15 mm ® NOCK POWER PLATES Approved since 1990 The NOCK POWER PLATES®: Solid. Sturdy. Durable. The construction of the NOCK derinding, membraning and cutting machines as well as the fish and poultry skinning machines differ radically from the structure of machines of other manufacturers: The mechanically highly strained machine components, such as drive, transport roller, blade holder, pressure unit, etc. are mounted on solid, 15 mm thick base plates, the NOCK POWER PLATES®. These are found in the machine’s casing and consist of high-strength, corrosion proof (saltwater proof ) aluminium alloy, that is also e.g. used for motor construction. The NOCK POWER PLATES® play a deciding role in comparison to other brands where these elements are constructed directly onto the casing. ● Permanent precision The NOCK POWER PLATES® have an absolutely even surface. The notches and drilled holes for bearings are inserted with high precision by modern CNC machines. An ample material thickness is available for threading, e.g. to mount bearing rims. Welding that will cause unavoidable material distortion is not necessary. Consequently the NOCK POWER PLATES® guarantee an excellent bearing alignment and precise positioning of the machine components. And thereby a permanent improved function of the machine. ● No material fatigue Stainless steel is an essential material for foodstuff machinery. However, stainless steel is a relatively „soft“ metal and is prone to material fatigue when falsely applied. With foodstuff machinery there is enormous strain with numerous load alternations, which must be accommodated for by the bearing carrier. Even with several millimetres or with a double up, stainless steel panels are no match for this strain. Sooner or later material fatigue, deformation and crevices will appear in industrial highly strained machines. The 15 mm thick NOCK POWER PLATES® are strangers to such an aftermath of long lasting heavy labour. They never tire. They never deform. They don’t get any crevices. This has been proven by thousands of NOCK built machines, in constant operation, in heavy industrial use since 1990, also in multi shift operation. A NOCK POWER PLATE® has never been required as a spare part ! ● Service friendliness Service technicians appreciate the special service friendliness of the NOCK machines, which exists due to the construction with the NOCK POWER PLATES®: All components are easily accessible. This of course reduces the service costs ! ● Hygienic and easy-to-clean machine surfaces The positioning of the machine components on the NOCK POWER PLATES® has a further advantage: The stainless steel casing can be designed with large, smooth surfaces. This makes the NOCK machines particularly hygienic and easy-to-clean. NOCK Fleischereimaschinen GmbH Industriestraße 14 D-77948 Friesenheim / GERMANY Telefon: Telefax: E-Mail: Internet: +49 (0)7821 / 99 78 16 +49 (0)7821 / 99 78 18 info@nock-gmbh.com www.nock-gmbh.com 03/2007 Fish skinning machines Cut down costs by first-class technology Quick cleaning and optimum hygiene The NOCK fish skinning machines have not only a modern, but also hygienic design, which naturally complies to the latest hygienic regulations. The machine casing, belt frame, transport roller, blade hol- der etc. are made of high quality stainless steel. The conveyor belts and pressure rollers are made of foodgrade plastics. Due to the NOCK POWER PLATES® it is possible to con- struct the casings of the machines with large smooth surfaces which are particularly hygienic and easy to clean. At the conveyorized fish skinning machines, the NOCK EASY-FLOW® safety cover prevents the build-up of product surpluses on the mountings of the blade holder and pressure unit during processing. Excellent yield The NOCK fish skinning machines convince customers all over the world not only by their reliable functioning and low maintenance costs but also by very low loss of expensive fish. The maximum values of this important criterion is reached from the NOCK fish skinners by an advanced construction of all machine components for the skinning (blade holder, blade, transport roller, pressure unit, infeed conveyor belt) the high precision construction and mounting of these components at NOCK the NOCK POWER PLATES® which guarantee long lasting precision of the machines innovative technologies like the NOCK ACTIVE SKIN GRIPPER® All NOCK fish skinners are equipped with lockable castors. This eases transportation to the cleaning area. The best possible yield is only guaranteed when processing with original NOCK TOP H blades! The NOCK EASY-FLOW®safety cover The covers of the NOCK fish skinning conveyor belt machines are constructed tunnel-like: Quick and easy to clean: NOCK fish skinning machine after removing conveyor belts, pressure roller and blade holder All machine parts which could obstruct the flow of the product, e.g. the mountings and handles of the blade holder, the mountings of the pressure device and of the conveyor belts, are located outside the tunnel-like safety cover. Conveyor belts, pressure roller, blade holder and output table can be removed and replaced for cleaning purposes within seconds without any tools. Therefore soiled parts are easily accessible. The transport roller can be turned by hand. The conveyor belt frames can be folded back so that the inside of the belts can be cleaned. The conveyor belts can also be easily removed from their frames for thorough cleaning. The Freeze Drum Skinner TFE 350 has a special cleaning modus. The advantages: Bearings made of stainless steel are more resistent to improper cleaning of the machines. Reliable product flow („easy flow“) = higher processing safety Hardly any accumulation of residues on the mountings during processing = better processing hygiene and faster cleaning of the machine A safety switch stops the machine once the cover is opened. A safety bolt hinders reliably that the opened safety cover accidentally falls closed. The NOCK EASY-FLOW® safety cover complies to the European safety standard EN 12355 and contributes to the high occupational safety of the NOCK fish skinning machines. NOCK POWER PLATES® for particular robustness and service friendliness The mechanically highly strained machine components such as drive, transport roller and blade holder are mounted in solid, 15 mm thick base plates, the NOCK POWER PLATES®, which are located in the machine casing. This construction of the NOCK machines has been proven since 1990 and guarantees among others: Long lasting precision ® The NOCK POWER PLATES guarantee an excellent bearing alignment and precise positioning of the machine parts. This cannot be reached with the usual positioning of such machine parts on the casing. No material fatigue With a 15 mm thickness, the NOCK POWER PLATES® are resistant to material fatigue. They make the NOCK fish skinners especially sturdy and durable and are also extremely suitable for the several shift constant industrial operation with intensive machine use. Top quality Made in Germany NOCK is an owner run German family business, which since 1990 constructs and successfully sells modern machines for the food processing industry worldwide. In close contact to processing plants and distributors, the machines are constantly further developed. Of course the latest hygiene and safety standards are respected. Ferdinand Nock, company founder NOCK stands for uncompromising quality “Made in Germany”. This begins with the quality-orientated concept and construction of the NOCK fish skinning machines, comprising of the manufacturing of all central components at the company-own ultra-modern machine park, exclusively using premium base materials and acquired parts, the collaboration with established suppliers, diligent assembling and final inspection of the NOCK machines. An experienced team of highly qualified and motivated employees also contributes significantly to this high quality standard. This results in modern, particularly reliable and durable machines of continuous quality. Extraordinary service friendliness All components are very easily accessible once the side covers are opened. Every service technician will understand at once the clear and low-maintenance construction of the NOCK machines. A specialist is not required for servicing. Also therefore the NOCK machines are highly appreciated and successfully sold all over the world. NOCK can offer German high class workmanship to interesting prices due to modular construction, modern production methods and strict cost management. An important aspect considering the often tightly calculated investment budgets of fish processing plants. Freeze Drum Skinner TFE 350 Standard equipment energy-efficient freeze drum; surface hard-anodized high quality refrigeration aggregate (environment friendly refrigerant means R404A) water jets so that the product will freeze reliably on to the freeze drum; low water consumption rotating band knife with high precision guide for constant and also very thin skinning stepless adjusting of skinning thickness by handrail, even during operation water jets and scraper keep the band knife clean during operation. Easy cleaning without tools. band knife can be simply and quickly replaced conveyor equipped with 4 mm round straps and extra drive (motor); can be easily removed from the machine to replace the straps stainless steel housing with large smooth surfaces and special operation mode for easy cleaning after production: conveyor belt and drum operate, refrigeration aggregate and band knife remain stopped mobile machine with lockable castors Features and application range The NOCK Freeze Drum Skinner TFE 350 is a fish skinning machine with freeze drum technology, in which NOCK puts his long term fish skinning technology compentence and his know how in refrigeration technology from the construction of the NOCK scale ice machines. This results in a fish skinning machine with reliable German machine engineering, high quality, high energy efficiency, easy cleaning and compact dimension. Above this the service friendly construction results in low follow-up costs. particularly suitable to skin soft (e.g. defrosted) fish fillets and for all types of fish with weak skin to cut fish and other products skinning depth: up to 10 mm stepless cutting width: 370 mm cutting speed: 12 - 24 m/min form of application: skin side up Options Conveyor belt available with other strap diameters. Follow up alterations also possible Available as a split version (seperate refrigeration unit) Cortex CBF 496 • Skinex SB 496 Standard equipment Cortex CBF 496: tooth roller with peripheral grooves and scraper comb (CF-technology) Skinex SB 496: transport roller without peripheral groo- ves, with counter rotating (dynamic) cleaning roller (Stechnology) water cleaning unit for reliable constant operation blade gap infinitely adjustable blade holder spring suspended for perfect skinning results special, hard fish pressure unit with adjustable counter weights infeed conveyor and output conveyor; can be removed within seconds without any tools; ribbed surface foot switch for „manual“ operation on open top machine NOCK POWER PLATES® for particular hygiene friendly machine construction, high robustness and service friendly. NOCK EASY-FLOW®-safety cover lockable steering castors stainless steel Features and application range The NOCK Cortex CBF 496 and the Skinex SB 496 are automatic fish skinning machines with conveyor belts. The sister models differ in the applied skinning technology and therefore in the favoured suitability: Cortex CBF 496: CF-technology. Universal suitability for many fish species, particularly suitable for fish with thick skin, e.g. salmon, salmon trout, flatfish, sea bream, etc. Also suited to skin fish with thinner skin, however with a lower yield as with the Skinex SB 496. Skinex SB 496: S-technology. Particularly suitable for low-loss skinning of fish species with thin skin, e.g. tilapia, pangasius, trout, cod, catfish, cuttlefish, etc. Cutting width: 430 mm Cutting speed: 19 m/min 3 skinning methods: - deep skinning with sharp blade - thin skinning (shallow skinning) with sharp blade - pulling off the skin a blunt blade (silver skinning) Dolphinfish (dorado) Options inflated pressure balloon (soft balloon) discharge conveyor belt for removed skin transport roller with coarser or finer toothing turn around device to automatically skin both sides of flat fish with 2 machines Cortex CBF 496 SALMON Standard equipment tooth roller with grooves and scraper comb (CF-technology) innovative NOCK ACTIVE SKIN GRIPPER® for perfect results when thin skinning with sharp blade, without skin surpluses on the tail end of the fillet blade gap infinitely adjustable blade holder spring suspended pressure unit with adjustable balance weights special salmon pressure roller made of polyamid for a very long roller service life and more pressure on the middle of the fillet (less pressure on the sides = less loss when deep skinning) water cleaning unit for reliable continual operation when processing fresh fillets infeed and output conveyor; can be removed from the machine within seconds without any tools NOCK POWER PLATES® NOCK EASY-FLOW®-safety cover lockable steering castors stainless steel Features and application range The NOCK Cortex CBF 496 SALMON is a skinning machine optimised to automatically skin fresh and smoked salmon with CF-technology and the innovative NOCK ACTIVE SKIN GRIPPER® . special salmon pressure roller cutting width: 430 mm cutting speed: 19 m/min 3 skinning methods: - deep skinning with sharp blade - thin skinning (shallow skinning) with sharp blade and NOCK ACTIVE SKIN GRIPPER® - pulling off the skin (silver skinning) with blunt blade Optional: pressure balloon (soft balloon) Options Deep skinning Thin skinning with sharp blade and ACTIVE SKIN GRIPPER® inflated pressure balloon (soft balloon) discharge conveyor belt for removed skin curved blade holder for further minimization of the dark side muscle when deep skinning additional possibility to position the output conveyor belt for easy rejoining of skin and fillet transfer plate for passing through the machine without skinning Pulling off the skin with blunt blade (silver skinning) smoked salmon Skinex QS 888 Features and application range conveyorized double lane fish skinning machine with S-technology enormous capacity: more than 200 fillets/min, depending on the size of the fillets (speed of infeed conveyor belt 29 m/min) perfect for skinning tilapia, pangasius (basa), catfish, redfish, cod and other fish species silver skinning salmon 3 methods of skinning: - thin skinning (shallow skinning) - pulling-off the skin with blunt blade (silver skinning) - deep skinning with sharp blade Standard equipment divided pressure roller (spring suspended) for double lane feeding cutting width 2 x 200 mm transport roller without grooves with counter rotating cleaning roller made of stainless steel (S-technology) water cleaning unit for steady continuous operation blade gap infinitely variable spring suspended blade holder for perfect skinning results special pressure rollers made of polyamide for gentle processing, easy handling and long durability infeed and output conveyor belt; can be taken out of the machine within seconds without any tools; ripped surface NOCK POWER PLATES® for a machine construction which is easy to clean, for outstanding robustness and service friendliness Divided pressure roller NOCK EASY-FLOW® safety cover lockable castors Options stainless steel output conveyor belt discharge conveyor belt for removed skin longer infeed conveyor belt transport roller with coarse or fine toothing Cortex CF 460 • Skinex S 460 Features and application range The NOCK Cortex CF 460 and the Skinex S 460 are open top fish skinning machines for manual infeed. The sister models differ in the applied skinning technology and therefore in the favoured suitability: Cortex CF 460: CF-technology. Universal suitability for many fish species. Especially for fish with thick skin, e.g. salmon, salmon trout, plaice, sole, sea bream, shark etc. Also suitable to skin fish species with thin skin, however a lower yield than with the Skinex S 460. Skinex S 460: S-technology. Particularly suitable for lowloss skinning of fish species with thin skin, e.g. tilapia, pangasius, trout, cod, catfish, squid, etc. Cutting width: 430 mm Cutting speed: Cortex CF 460: 19 m/min Skinex S 460: 29 m/min Skinning methods: - thin skinning with sharp blade - pulling off the skin with blunt blade (silver skinning) - restricted: deep skinning with sharp blade (deep skinning) Standard equipment Cortex CF 460: tooth roller with grooves and scraper comb (CF-technology) Skinex S 460: transport roller without grooves, with Options transport roller with coarse or fine toothing feeding unit for safe skinning of small fish counter rotating (dynamic) cleaning roller (S-technology) water cleaning unit for reliable constant operation blade gap infinitely adjustable blade holder spring suspended for perfect skinning results ergonomic favourable foot switch NOCK POWER PLATES® for a machine construction which is easy to clean, for outstanding robustness and service friendliness lockable steering castors stainless steel TIP: It depends on the geometry of the blade, the blade holder and the transport roller in particular when thin skinning fish. This geometry is only guaranteed with the original NOCK TOP H blades. The use of other blades can (even with identical measurements) cause higher losses, poor results and short blade service life. This recommendation applies for all NOCK fish skinning machines. Cortex CF 420 • Skinex S 420 Cortex CF 300 COUNTERBOY Features and application range Features and application range The NOCK Cortex CF 420 and the Skinex S 420 are open top table machines to skin fish. They are a good value solution for the fish trade and an ideal additional machine in the industrial fish processing industry. The sister models differ in the applied skinning technology and therefore in the favoured suitability: The NOCK Cortex CF 300 COUNTERBOY is a small open top table machine with CF-technology to skin many fish species. Ideal for the shop counter in a fish shop, for supermarkets and the catering industry, however is not suited for industrial use. cutting width: 280 mm cutting speed: Cortex CF 420: CF technology. Universal suitability for many fish species. In particular suitable to skin fish with thick skin, e.g. salmon trout, plaice, sole, etc. 19 m/min Skinning methods: - thin skinning with sharp blade - pulling off the skin with blunt blade - restricted: deep skinning with sharp blade Skinex S 420: S-technology. Particularly suitable to skin fish species with thin skin. Cutting width: 430 mm Cutting speed: Cortex CF 420: 19 m/min Skinex S 420: 24 m/min Skinning methods: - thin skinning with sharp blade - pulling off the skin with blunt blade (silver skinning) - restricted: deep skinning with sharp blade (deep skinning) Standard equipment: Cortex CF 420: tooth roller with grooves and scraper comb Standard equipment toothroller with grooves and scraper comb (CF-technology) water cleaning unit for reliable constant operation blade holder infinitely adjustable carry handles foot switch stainless steel (CF-technology) Skinex S 420: transport roller and counter rotating (dynamic) cleaning roller (S-technology) water cleaning unit for reliable constant operation blade gap infinitely adjustable carry handles foot switch stainless steel Options underframe with steering castors Options underframe with 2 castors Skinning technologies and skinning methods The CF-technology The freeze drum technology When processing with the freeze drum technology, the skin of the fillet is sprayed with water and then freezes onto the freeze drum. A rotating band blade separates the skin from the fillet. A scraper removes the skin from the freeze drum. This technology is particularly suitable for skinning soft (e.g. thawed) fillets and for all fillets with soft (weak) skin. The NOCK ACTIVE SKIN GRIPPER® The automatic NOCK CBF machine models and the open top NOCK CF fish skinning machines are equipped with a transport roller with grooves (tooth roller). A scraper comb cuts in the grooves of the tooth roller and keeps it clean during operation. The CF technology is most suitable especially to skin fish with thick skin and offers advantages because of its universal application for many fish species. It is also suitable for fish with thin skin, but with less yield when skinning with sharp blade or pulling-off the skin with blunt blade (silver skinning). The CF transport rollers are optionally available with coarser or finer toothing. The S-technology The NOCK ACTIVE SKIN GRIPPER® hinders when thin skinning salmon fillets with a sharp blade that sometimes a skin residue remains on the tail end. For this the slightly opened blade holder is pneumatically closed as soon as the first few millimetres of the skin penetrate the blade holder. Skinning methods 1. Thin skinning with sharp blade When thin skinning (shallow skinning) with sharp blade, the blade gap is closed so much that nearly no flesh remains on the skin. The blade gap can be adjusted infinitely and sensitively with the lever outside the machine, also during operation. The spring suspension of the blade holder results in perfect adjustment to various thick skins. This suspension is located in the machine casing. 2. Deep skinning with sharp blade The automatic NOCK SB machine models and the open top NOCK S fish skinning machines are equipped with a transport roller with fine toothing, but without grooves and with a counter rotating cleaning roller made of stainless steel. The S technology is particularly suitable for fish species with thin skin and achieves the best yield when thin skinning with sharp blade and pulling-off the skin with blunt blade (silver skinning). There are limitations when deep skinning with open top machines as they lack of a transportation support of a pressure roller. Depending on the kind of fish and the consistency of the fillets it is not always possible to take advantage of the maximum blade gap for deep skinning. The S transport rollers are also available with coarser or finer toothing. An economical water cleaning unit supports the cleaning function of the CF and S technologies and therefore guarantees an interference free continuous operation. The water cleaning unit can be deactivated when processing smoked fish. When deep skinning with sharp blade, the blade holder is opened so far so that a higher or less higher extent of the bordering fat or flesh layer of the fish is removed with the skin. The blade gap can be adjusted infinitely and sensitively with the thickness adjusting lever, also during operation. In doing this it is possible with some fish species to improve the quality and the attainable fillet price so that the accepted higher weight loss is then evened. 3. Pulling off the skin with blunt blade When pulling-off, the skin is divided from the fillet with the blunt edge of the blade, so that the silver layer stays on the fillet (“silver skinning”). Here the blade is placed in the blade holder with the blunt edge facing forwards and the blade holder is completely closed (“tightened”). So compared to the thin skinning with a sharp blade, the yield can be further increased and the desired appearance of the fillets with silver layer is achieved for some fish species. Machine equipment / Fish skinning machines open top table machine underframe skinning technology skinning modes Freeze Drum Skinner TFE 350 GF Cortex CBF 496 CF Cortex CBF 496 SALMON CF Skinex SB 496 S Skinex QS 888 S Cortex CF 460 CF Skinex S 460 S Cortex CF 420 CF Skinex S 420 S Cortex CF 300 COUNTERBOY CF blade holder spring suspended deep skinning open top stand machine thin (shallow) skinning automatic machine with infeed and output conveyor silver skinning machine model NOCK ACTIVE SKIN GRIPPER® NOCK POWER PLATES ® NOCK EASY-FLOW ® safety cover rotating band knife 1 1 1 standard optional Other options (depending on machine model): inflated pressure balloon (soft balloon) GF = freeze drum discharge conveyor for removed skin S = transport roller without grooves, with counter rotating cleaning roller 1 restricted transport roller with coarse or fine toothing 2 freeze drum foot switch for „manual” operation with an open conveyor machine hard-anodized Subject to technical changes CF = tooth roller with scraper comb turn-around device to skin both sides of flat fish lockable castors stainless steel 2 Technical data / Fish skinning machines machine model cutting width cutting performance blade gap (stepless) maximun throughput height apply length on infeed belt overall measurements WxHxD weight motor performance mm m/min mm mm mm mm kg kW electrical connection water connection 3 AC 400 V 50 (60) Hz G 3/4“ external thread approx. compressed water conair sumption l/h bar 200 – Freeze Drum Skinner TFE 350 370 12 - 24 0 - 10 40 480 1500 x 1500 x 2600 780 5.0 Cortex CBF 496 430 19 0-5 70 400 800 x 1190 x 1860 240 0.75 200 – Cortex CBF 496 SALMON 430 19 0-5 70 400 800 x 1190 x 1860 250 0.75 200 6 - 10 Skinex SB 496 430 19 0-5 70 400 800 x 1190 x 1860 240 0.75 200 – Skinex QS 888 2 x 200 29 0-2 40 540 800 x 1190 x 1820 240 1.1 200 – Cortex CF 460 430 19 0-4 – – 740 x 960 x 630 150 0.75 100 – Skinex S 460 430 29 0-4 – – 740 x 960 x 630 160 0.75 100 – Cortex CF 420 430 19 0 - 3.5 – – 700 x 420 x 500 (700 x 950 x 600) 3 80 (95) 3 0.75 80 – Skinex S 420 430 29 0 - 3.5 – – 700 x 420 x 500 (700 x 950 x 600) 3 80 (95) 3 0.75 80 – Cortex CF 300 COUNTERBOY 280 19 0 - 3.5 – – 560 x 320 x 400 (560 x 950 x 500) 3 50 (65) 3 0.25 50 – G 1/8 “ female thread 2 3 AC - 400 / 230 V - 50 (60) Hz 1 1 other voltages available upon request 2 speed of infeed conveyor belt 3 with underframe Subject to technical changes NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Tel: +49 (0) 7821-92 38 98 - 0 Fax: +49 (0) 7821-92 38 98 - 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 01/2012 Doner and Gyros cutting machines A cut above the rest ! Top quality – Made in Germany Be a cut above the rest with a NOCK Doner or Gyros cutting machine! NOCK is an owner run German family business, which since 1990 constructs and successfully sells modern machines for the meat processing industry worldwide. Having a close business working relationship with meat processing plants and distributors worldwide, the machines are constantly further developed and improved. Needless to say, the highest hygiene and safety standards are our main concern. Better and more economical than a common derinder! Due to a lack of information a derinding machine is often falsely applied to cut Doner or Gyros meat slices. However this is a makeshift solution as the meat is highly strained and a good cut quality will not be attained. Indeed the NOCK Doner and Gyros cutting machines are technically similar to the derinders. However they have been especially further developed to cut meat slices. Important differences in comparison to the NOCK derinders are for example: ■ softer pressure wheels ■ softer springs in the pressure unit ■ modified transport roller (tooth roller) ■ modified blade holder with special springs Ferdinand Nock, company founder ■ larger adjustment range of the blade gap (standard 0.5 - 8 mm) NOCK stands for uncompromising quality “Made in Germany”. This begins with the quality-orientated concept and construction of the NOCK cutting machines, comprising of the manufacturing of all central components at the company-own ultra-modern machine park, exclusively using premium base materials and acquired parts, the collaboration with established suppliers, diligent assembling and final inspection of the NOCK machines. An experienced team of highly qualified and motivated employees also contributes significantly to this high quality standard. This results in modern, particularly reliable and durable machines of continuous quality. Your benefits: ■ very smooth cut, also with thin slices Modern, intelligent production methods, modular construction technique and a strict cost controlling enable NOCK to provide machinery of high German quality at affordable prices – an interesting aspect for the food processing plants which often have tight investment budgets. ■ gentle processing of the meat ■ large range of possible cutting widths (e.g. thick slices for Yaprak Doner and thin slices for mincemeat Doner) Last but not least the NOCK Doner and Gyros cutting machines can be purchased with the beneficial NOCK Integrated Product Return System®. This does not require any extra space, is very good value and considerably reduces the production costs. The NOCK Integrated Product Return System® Fast return of investment The NOCK Integrated Product Return System® is an optional equipment for the NOCK Doner and Gyros cutting machines, which makes the production of Doner and Gyros meat slices faster and even more economical. The function: The operator places the meat on the infeed conveyor belt. The meat moves through the machine and the first slice is cut. The remaining piece comes automatically back and lands on top of the small surface above the infeed conveyor belt. The returned piece is then reapplied to the infeed conveyor belt. This process can be repeated until there is no remaining piece to be cut. Generally it is possible to process two large or up to four small pieces simultaneously. The benefits: ■ no second operator required to retrieve the remaining pieces = saves costs ■ the operator must not interrupt the processing to retrieve the remaining pieces = larger production amounts per hour ■ prevention of backache for the operator (no need to bend down) ■ small space required for the complete machine as there is The laborious retrieving of the remaining meat pieces from the back of the machine is not necessary. no need for a separate external return conveyor belt ■ the machine can be positioned against a wall ■ quickly and easily cleaned ■ good value! Fast return of investment! Breast of veal on a Doner cutting machine Pork neck on a Gyros cutting machine Cortex CB 503 KEBAB Features and application range ■ machine with large cutting width to cut high ■ ■ ■ ■ quality meat slices for Doner kebab and Gyros meat skewers (Yaprak makinasi) cutting width: 500 mm cutting speed: 28 m/min ideally suited to cut not only breast of veal and bull meat, but also suitable for turkey breast, pork and lamb large adjustment range of blade gap. Through this the same blade holder can also be used to cut slices for not only Yaprak Doner but also for mincemeat Doner. Standard equipment ■ underframe open on all four sides for ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ simple placing and removing of containers from all sides blade gap infinitely adjustable from 0.5 - 8 mm (even when the machine is in operation) blade holder suspended with special springs pressure unit equipped with soft pressure wheels and with special springs pressure roller infinitely adjustable in height transport roller with peripheral grooves (tooth roller and scraper comb) infeed conveyor NOCK EASY-FLOW® safety cover NOCK POWER PLATES® for particular robustness and service friendliness lockable steering castors stainless steel stainless steel ball bearings Cortex CB 503 KEBAB with NOCK Integrated Product Return System® (optional) Options: Cortex CB 503 KEBAB with output conveyor for the sliced meat (optional) ● NOCK Integrated Product-Return System® (highly recommendable!) ● output conveyor for sliced meat (to fill large containers, e.g. for meat trolleys) ● output conveyor for remaining piece (not possible with NOCK Integrated Product Return System®) ● blade holder with other thickness ranges (e.g. 4 - 12 mm) ● multi-cut lines Cortex CB 496 GYROS Features and application range ■ machine with smaller cutting width to gently slice ■ ■ ■ ■ high quality meat slices for Gyros and for Doner kebab meat skewers, also for stir-fry dishes cutting width: 430 mm cutting speed: 24 m/min to cut all pork pieces (ribs, necks, shoulder, etc) and to cut all other meat types, e.g. breast of veal (in pieces), turkey breast, lamb large, infinite adjustment range of the blade gap Standard equipment ■ blade gap infinitely adjustable from 0.5 - 8 mm (even when the machine is in operation) ■ blade holder suspended with special springs ■ pressure unit equipped with soft rubber wheels and with softer springs ■ pressure unit infinitely adjustable in height ■ transport roller with peripheral grooves (tooth roller) and scraper comb ■ infeed conveyor ■ NOCK EASY-FLOW® safety cover ■ NOCK POWER PLATES® for particular robustness and service friendliness ■ lockable steering castors ■ stainless steel ■ stainless steel ball bearings Cortex CB 496 GYROS with NOCK Integrated Product-Return System® (optional) Options: ● NOCK Integrated Product-Return System® (highly recommendable!) ● output conveyor for sliced meat (to fill large containers, e.g. for meat trolleys) output conveyor for remaining uncut piece (not possible with the NOCK Integrated Product Return System®) ● blade holder with other thickness ranges (e.g. 7 - 15 mm) ● spring stiffness of the pressure unit depending on product ● multi-cut lines ● Cortex CB 496 GYROS with NOCK EASY-FLOW® safety cover and optional output conveyor for remaining uncut piece ≤ Multi-cut lines Cutting line Cortex CB 503 KEBAB TRIO (with optional output conveyor on hindmost machine for remaining uncut piece) Features and application range Standard equipment multi-cut lines to cut high quality meat slices for Doner kebab or Gyros meat skewers The system is made up of modular linked single machines Cortex CB 503 KEBAB or Cortex CB 496 GYROS for 2 - 5 successive, automatic cutting processes (DUO, TRIO, QUATTRO, CINCO) ■ cutting widths: 500 / 430 mm ■ cutting speed: 28 / 24 m/min ■ to cut very large meat amount from veal, bull beef and pork with very low personnel cost ■ each machine can be removed and operated individually ■ simple decoupling/coupling of the machines for cleaning and restarting The standard equipment of each machine is equal to the equipment of the single version. The machines are simply modified for coupling. ■ ■ blade gap infinitely adjustable of 0.5 - 8 mm (even when the machine is in operation) ■ blade holder equipped with special springs ■ pressure unit equipped with soft rubber wheels and suspended with special springs ■ pressure unit infinitely adjustable in height ■ transport roller with peripheral grooves (tooth roller) and scraper comb ■ infeed conveyor ® ■ NOCK EASY-FLOW safety cover ® ■ NOCK POWER PLATES for particular robustness and service friendliness ■ lockable steering castors ■ stainless steel ■ stainless steel ball bearings Options: Cutting line Cortex CB 503 KEBAB CINCO a long output conveyor with elevating belt positioned underneath the machines for filling cut meat into large containers, e.g. meat trolleys ● output conveyor on hindmost machine for remaining uncut piece ● output slide sheet for each machine for single use ● Solid. Sturdy. Durable: The NOCK POWER PLATES® Quick cleaning and optimum hygiene The NOCK Doner and Gyros cutting machines have not only a modern, but also a hygienic design, which certainly complies with the latest hygienic regulations. The machine casing, conveyor belt frame, transport roller, blade holder etc. are made of high quality stainless steel. The conveyor belts and pressure rollers are made of approved food-grade plastics. Due to the NOCK POWER PLATES® it is possible to construct the casings of the machines with large smooth surfaces which are particularly hygienic and easy to clean. The tunnel-like constructed NOCK EASY-FLOW® safety cover and the corresponding cover of the NOCK Integrated Product Return System® prevent to a large extent the build-up of product surpluses on the mountings of the blade holder and pressure unit during processing. All NOCK cutting machines are equipped with lockable steering castors. This eases transportation to the cleaning area. The mechanically highly strained machine components such as drive, transport roller, blade holder and pressure device are mounted in solid, 15 mm thick base plates, the NOCK POWER PLATES®, which are located in the machine casing. In comparison to the mounting of these parts directly onto the casing, this construction has proven itself since 1990 in thousands of NOCK machines and has the following deciding advantages: Conveyor belts, pressure roller, blade holder and output slide sheet can be removed and replaced for cleaning purposes within seconds without any tools. Therefore soiled parts are easily accessible. The transport roller can be turned by hand. The conveyor belt frames can be folded back so that the inside of the belts can be cleaned. The conveyor belts can also be easily removed from their frames for thorough cleaning. ■ Long lasting precision The NOCK POWER PLATES® guarantee an excellent bearing alignment and precise positioning of the machine parts. And thereby a constant better function of the machines. ■ No material fatigue When the highly strained parts of a machine are positioned on the casing, sooner or later it can come to deformation or crevices. With a 15 mm thickness, the NOCK POWER PLATES® are resistant to material fatigue. This has been proven by thousands of NOCK machines since 1990 in the hardest industrial operation, even in several shift operation. The NOCK POWER PLATES® make the machines particularly sturdy and durable. ■ Service friendliness All components are very easily accessible once the side covers are opened. ■ Hygienic and easy to clean machine surfaces Due to the positioning of the machine components on the NOCK POWER PLATES®, the steel casing can be designed with large smooth surfaces. This makes the NOCK machines particularly hygienic and easy to clean. Ball bearings made of stainless steel are more resistant to improper cleaning of the machines. Quick and easy to clean: NOCK cutting machine after removing conveyor belt, pressure roller and blade holder. Scraper comb folded back Technical data + equipment / Doner and Gyros cutting machines Cortex CB 503 KEBAB Cortex CB 496 GYROS cutting width (mm) 500 1 430 cutting speed (m/min) 28 24 NOCK Integrated Product Return System® alternative: output conveyor for remaining uncut piece output conveyor for sliced meat pressure roller spring suspended adjustable in height blade gap infinitely adjustable (mm) 0.5 – 8 2 apply length on infeed conveyor (mm) 400 4 0.5 – 8 2 400 4 tooth roller with scraper comb blade holder spring suspended 90 90 motor performance (kW) 1.1 0.75 electrical connection 3 AC - 400/230 V – 50(60) Hz – CEKON 16 A max. throughput height (mm) lockable steering castors NOCK POWER PLATES® weight (kg) 230 980 x 1190 x 1300 4 overall dimension (W x H x D mm) 3 210 910 x 1190 x 1210 4 stainless steel stainless steel ball bearings available as a multi-cut line 1 larger and smaller cutting widths upon request 2 optional: other thickness ranges 3 other voltages upon request 4 with NOCK Integrated Product Return System® standard optional NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Subject to technical changes Tel: +49 (0) 7821-92 38 98 - 0 Fax: +49 (0) 7821-92 38 98 - 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 02/2012 ! W E N Circular Blade Cutting Machine QUATTRO SLICER 380 Faster, more flexible, more economical Faster, more gentle, more economical: Application range and advantages of the NOCK circular blade cutting machines Cortex CB SLICER The cutting method n The NOCK Cortex CB SLICER work with a blade shaft upon which circular blades are mounted. n The circular blades insert into the grooves of the counter roller (intersection roller). This guarantees a flawless cutting also of products with skin or sinews. Enormous capacity The conveyors of the NOCK circular blade cutting machines continuously run at 18 m/min. The operator can feed 18 meters of a product per minute = more than 1 kilometer per hour (QUATTRO SLICER 380: 15 m/min = 900 m/h). n The cuts take place simultaneously and vertically to the infeed direction. n The NOCK SLICERS are continuously fed by an infeed conveyor. Application range The NOCK circular blade cutting machines are the most economical solution, when large amounts of non frozen, boneless products need to be cut into slices or strips in a short space of time with a high cut quality. Simple operation and exemplary working safety n The NOCK SLICERS are simply, quickly and safely fed by a continuous infeed conveyor. n The operational safety is exemplary. Due to the long NOCK EASY-FLOW® safety covers, the NOCK SLICERS correspond to the European safety standard EN ISO 13857. n Both the operator and the nearby colleagues appreciate the silent and smooth running of the NOCK SLICERS. Examples: Escalopes or steaks from pork, beef or veal; goulash; diced meat; offal; poultry breast; fish fillets Very simple and quick to clean n The machines are equipped with lockable castors and can easily be transported to the cleaning area. n The conveyor frames can be removed within seconds without any tools. n Then the complete inside of the machine is accessible from the front and back for the water-jet. n The large, smooth machine surfaces also benefit the cleaning. n The blade shaft can stay in the machine while cleaning. Robust, proven and service friendly Particularly gentle cut n The circular blade cutting principle as well as the perfected cutting geometry and tested speed ratio between the blade shaft, transport roller and infeed conveyor cater for a gentle infeed and a clean, even and particularly smooth cut. n The product will not be squashed or strained by oscillating blades. There is also no guillotine blade which strains the product. n The circular blade cutting principle guarantees a standardized thickness and even slices, as the product is not squashed into a chamber, contrary to its structure. n Frosting the product before cutting is not necessary for an excellent result with the NOCK SLICERS. n The NOCK circular blade cutting machines Cortex CB 495 SLICER are being constructed since 2001. They have proven themselves since then in the hard industrial processing appliance all over the world. n The clear construction, the highly dimensioned drive ele- ments and the proven design with the 15 mm thick NOCK POWER PLATES® account for problem free performance. These POWER PLATES® cater for constant precision and the well-known service friendliness of all NOCK machines. n As each blade has to perform less cuts, the endurance of the blades is a multiple as those mounted on other cutting machines. Depending on the product approximately 500 - 1000 tons can be cut before the blades need to be sharpened. Safety cover opened Particular advantages of the NOCK QUATTRO SLICER 380 n 4 integrated blade shafts for 4 different and immediately available blade distances n Very fast change of blade distance through motor-driven moving of the blade shafts at the push of a button n Thus also ideal for rational cutting of smaller quantities with a certain slice thickness Technical data / Equipment NOCK QUATTRO SLICER 380 Number of included blade shafts 4 Cutting width (operating width) 380 mm Diameter of circular blades 300 mm Maximum throughput height 120 mm Minimum blade distance Deliverable grids of intersection rollers 8 mm 5 – 6 – 7 – 8 – 9 – 10 – 11 mm Infeed conveyor Output conveyor Free apply length on infeed conveyor 310 mm Belt speed 15 m/min Overall dimension W x H x D 1200 x 1800 x 2500 mm Weight ca. 900 kg Motor performance 1 1.1 kW Electrical connection 3 AC – 400 V – 50 Hz 2 NOCK POWER PLATES® NOCK EASY FLOW® safety cover Lockable castors Stainless steel – Compressed air requirement 1 Depending on blade equipment 2 Other voltages upon request standard NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Technical changes reserved Tel: +49 (0) 7821-92 38 98 - 0 Fax: +49 (0) 7821-92 38 98 - 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 04/2013 Circular Blade Cutting Machines Cortex CB SLICER Highest throughput and best product appearance Highest throughput and ≠ The principle The NOCK Cortex CB SLICERs operate with a blade shaft with circular blades. The circular blades dip in the grooves of the counterroller (intersection roller) which guarantees an excellent intersection of products even with skin or tendons. The product is cut simultaneously and vertically to the transport direction. The NOCK SLICERs are continuously fed with an infeed conveyor belt. Various operational fields The NOCK circular blade cutting machines Cortex CB SLICER are the economic solution when huge quantities of non frozen and boneless products need to be cut into slices or strips with high cutting quality in a short while. Tip: NOCK offers special cutting machines to produce Doner or Gyros slices of meat! The operational fields are really versatile. Examples: escalopes or steaks from pork, beef, veal or chicken strips meat for Asian dishes poultry fish fillets or whole fish offal (stomach, lung, paunch etc.) dicing meat for sausage production The NOCK SLICERs do not achieve weight accuracy of the single slices but they are efficiently applied for the production of accurate weight of self service packages with several slices e.g. steaks. Diagonal cuts 45° or other angles can be achieved by placing the product diagonally on the infeed belt. Tip: The circular blade cutting principle guarantees a standardized thickness of slices and even slices as the product is not pressed into boxes contrary to its structure. You are not sure if your product can be cut with a NOCK CB SLICER with good results? We will test your product without obligation! Particularly smooth cut The circular blade cutting principle, the fully developed cutting configuration and proven speed ratios between blade shaft, counter-roller and infeed conveyor belt ensure a gentle infeed of the product and a fine, even and particularly smooth cut. The product will not be pressed and not be strained by oscillating blades or guillotine knives which operate at high speed, as this is the case with other cutting methods. Previous frosting of the product is not necessary to achieve good cutting results with the NOCK SLICERs. This saves energy costs and time. However if the product should be frosted for other reasons it is still no problem to cut it as long as it is not frozen hard. best product appearance Huge capacity Cutting cubes The infeed conveyor belt of the NOCK SLICER has a continuous speed of 18 m/min, i.e. the operator can load the belt every minute with 18 m of product to be cut = more than 1 km per hour. Practical example for CB 495/5K SLICER: Pieces of pork neck with an average length (placed crosswise) of 20 cm, placed with a distance of 15 cm = 50 pieces per minute = 3000 pieces per hour. With an average weight of 2.5 kg per piece, 7.5 tons can be processed per hour. With the huge capacity of a NOCK SLICER there will be no more bottlenecks when processing. Only use expensive, relatively slow and meat straining cutting machines for defined weight if it is really necessary. With an additional NOCK circular blade cutting machine you gain more flexibility and expeditious profit. Distances of blades The minimum distance of blades is 6 - 8 mm, depending on the product. This distance can be changed in multiple to the basic grid of the transport roller, e.g. 8 – 16 – 24 – 32 – 40 mm etc. Common basic grids are 6 – 7 – 8 – 9 – 10 – 11 mm. The blade shaft can be easily changed with the provided lift-out-device in a few minutes. Tip: With blade distances less than 10 mm, the thickness of the slices may be up to 2 mm less than the blade distance itself, depending on the product. Cubes e.g. from poultry breast can be cut in a second operation or with two machines standing at a 90° angle. The meat passes automatically onto the second machine and needs no second operator. Very easy and quick to clean The NOCK SLICERs are very quick and easy to clean: Machines are equipped with lockable castor rollers and can be easily transported to a cleaning area by one person. The conveyor belts can be removed from the machine within seconds without any tools. The conveyor belt frames can be folded back so that the belts can easily be removed from the frames. The complete inside of the machine can be then cleaned with water from the front and back. The large smooth surfaces of the machines are very easy NEW: Optional quick change system for intersection roller for easier changing of the basic grid. to clean. The blade shaft can stay in the machine for cleaning or can be taken out with the provided lift-out-device and cleaned and safely stored in the cleaning wagon (optionally available). Blade diameters The NOCK SLICERs are available with two blade diameters: 200 mm – maximum processing height 70 mm 300 mm – maximum processing height 120 mm Easy handling and ideal operating safety The NOCK SLICERs can be fed easily, quickly and safely with a continuously running infeed conveyor belt. No complicated and time consuming handling with lids or drawers. The machines do not need electronic programming and can be fed and operated also by unskilled workers. The operating safety is ideal. Thanks to the long NOCK EASY-FLOW® safety covers, the NOCK SLICERs comply to the European safety standard EN ISO 13857. The machine stops immediately if the cover is opened. Operators as well as their colleagues appreciate the silent running of the NOCK SLICERs in the working area. Cortex CB 495/5K SLICER after removing the conveyor belts Sturdy, durable and service friendly Uncompromising quality – Made in Germany The NOCK circular blade cutting machines have been built since 1996. From the beginning they have proven their value worldwide in hard industrial production applications. NOCK is an owner run German family business, which since 1990 constructs and sells successfully modern machines for the meat processing industry worldwide. In close contact to meat processing plants and distributors, the machines are constantly further developed. Of course the latest hygiene and safety standards are taken into consideration. This trouble-free performance of the NOCK SLICERs results from their clear construction, the highly dimensioned driving elements and the proven execution with the 15 mm thick NOCK POWER PLATES® inside the machine casing. They guarantee the constant precision and service friendliness of all NOCK machines. Ferdinand Nock, company founder As every blade has to do less cuts, the blades last much longer than with other cutting machines. Depending on the product, ca. 500 - 1000 tons can be cut before the blades must be resharpened. NOCK stands for uncompromising quality “Made in Germany”. This begins with the quality-orientated concept and construction of the NOCK machines, comprising of the manufacturing of all central components at the company-own ultra-modern machine park, exclusively using premium base materials and acquired parts, the collaboration with established suppliers, diligent assembling and final inspection of the NOCK machines. An experienced team of highly qualified and motivated employees also contributes significantly to this high quality standard. This results in modern, particularly reliable and durable machines of continuous quality. Top price-performance-ratio The NOCK SLICERs do not only convince with an enormous throughput and good cut but also with a very interesting price. Request our quotation! You will be positively surprised. Recommendable option Additional blade shaft for frequently used different blade distance (Photo: with transport- and storage-box, cover removed) NOCK can offer German high class workmanship to interesting prices due to modular construction, modern production methods and strict cost management. This is an important aspect considering the often tightly calculated investment budgets of food processing plants. Cortex CB 495/5K SLICER Cutting width: 400 mm Diameter of blades: 200 / 300 mm Cutting speed: 18 m/min Output conveyor belt standard The Cortex CB495/5K SLICER 200 with 200 mm blades is the top-selling NOCK circular blade cutting machine with years. The machine is very often used with a blade distance of 12 - 18 mm to cut huge quantities of escalopes or steaks where a throughput of more than 5 tons per hour can be achieved. Within minutes it can be re-equipped to cut strips with a second blade shaft. More operational fields on page 2. For cutting poultry, it can be equipped with different blade distances on one blade shaft, which allows cutting different widths of strips or cubes without changing the blade shaft. Optional for all NOCK SLICERs Adjustable lateral guides at infeed conveyor belt Cortex CB 495/5K SLICER 300 (safety cover open) Cortex CB 495/7K SLICER Cutting width: 600 mm Diameter of blades: 200 / 300 mm Cutting speed: 18 m/min Output conveyor belt standard The Cortex CB 495/7K SLICER is perfect for cutting big products in longitudinal direction, e.g. big pieces of beef, beef paunchs for animal fodder, etc. Or for cutting long products in lateral direction, e.g. salmon fillets or whole fish. It is possible to equip different blade distances in the right/left half of the machine, so in many cases changing the blade shaft is not necessary and allows spontaneous changes of the thickness of the slices, e.g. 16/18 mm. Optional for all NOCK SLICERs Cortex CB 495/7K SLICER 200 with 200 mm blades and 8 mm distance of blades; safety cover open Cleaning wagon for 2 blades shafts (cover open, lift-out-device hung in) Cortex CB 435/4E COMPACT SLICER Cutting width: 300 mm Diameter of blades: 200 mm Cutting speed: 18 m/min Optional: output conveyor belt The NOCK COMPACT SLICERS with a 300 mm cutting width and maximum processing height of 70 mm are sufficient for many applications. They are particularly compact and reasonably-priced; especially if they are not equipped with an output conveyor belt. Concerning the cutting quality, the COMPACT SLICERs are equal to the K-models. Saftey cover opened, transport roller made of synthetic material with stainless steel core (optional) NOCK Doner and Gyros cutting machines For economic production of high quality meat slices for Doner or Gyros spits, we recommend our special cutting machines NOCK Cortex CB435/5 KEBAB or NOCK Cortex CB 495 GYROS. Unlike the NOCK circular blade cutting machines, these machines have one horizontal blade and the blade holder is infinitely adjustable (0.5 - 8 mm; other thicknesses optional). The low-priced integrated NOCK product return system spares a second operator. The modular NOCK KEBAB or GYROS cutting system with 2 - 5 cutting processes is an interesting solution for plants with large production quantities. Request our special brochure or visit our website ! Cortex CB435/5 KEBAB with integrated NOCK product return system Technical Data / Equipment Diameter of blades (mm) Maximum processing height (mm) Cutting width (processing width) (mm) Available steps of blade distances (mm) Cortex CB 495/5K SLICER Cortex CB 495/7K SLICER Cortex CB 435/4E COMPACT SLICER 200 / 300 200 / 300 200 70 / 120 70 / 120 70 400 600 300 6 - 7 - 8 - 9 - 10 - 11 1 6 - 7 - 8 - 9 - 10 - 11 1 6 - 7 - 8 - 9 - 10 - 11 1 Quick change system for intersection roller Infeed conveyor belt Output conveyor belt Cutting speed (m/min) 2 18 18 2 2 18 Adjustable lateral guides at infeed conveyor belt Motor performance (kW) 1.5 Electrical connection Dimensions W x H x D (mm) 1.5 1.1 3 AC - 400 / 230 Volt - 50 (60) Hz 820 x 1300 x 2450 1020 x 1300 x 2450 260 5 Weight (kg) 320 5 3 700 x 1190 x 1250 200 4 5 Lift-out-device for blade shaft Safety cover for blades Transport roller can be adjusted when diameter is decreasing – Cleaning wagon for 2 blade shafts NOCK POWER PLATES® NOCK EASY FLOW® safety cover Lockable castor rollers Stainless steel Compressed air consumption – – – 1 different blade distances in one machine possible 2 other cutting speeds upon request 3 other voltages upon request 4 without output belt 5 with blade gap 8 mm and diameter of blades 200 mm standard optional NOCK Maschinenbau GmbH Industriestrasse 14 D-77948 Friesenheim GERMANY Subject to technical changes Tel: +49 (0) 7821 - 99 78 16 Fax: +49 (0) 7821 - 99 78 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued: 09/2011 Vliesex The yield is crucial Photo: NOCK Vliesex V 5744 TURBO Membrane skinning machines Vliesex V 460N • V 560N Features and application range cutting width: 430 mm (V 460N) 500 mm (V 560N) cutting speed: 37 m/min particularly good value membrane skinning machines with high operational speed and very high yield to remove the membrane from pork, beef, veal, lamb, turkey, game, poultry Photo: Vliesex V 560N industry suited construction Spring suspension of blade holder Standard equipment Transport roller high precision transport roller without grooves robust precision blade holder • spring suspended for best yield by automatic adjustment to the membrane • horizontal position of blade is adjustable, but cannot be manipulated by the operator without tools • captive screws • fine adjustment of blade holder for products with thick membrane (e.g. beef ) dynamic (counter rotating) stainless steel cleaning roller and NOCK Air Jet compressed air cleaning system keep the transport roller constantly clean during operation adjustable pressure reducer boxes for cut membrane can be placed under machine from the front or back ergonomic favourable safety foot switch bar, adjustable in height 15 mm thick NOCK POWER PLATES® installed in the machine casing provide constant precision and service friendliness safety switch stops the machine when the processing table is opened lockable castors stainless steel Vliesex V 4744 TURBO • V 5744 TURBO Features and application range cutting width: 430 mm (V 4744 TURBO) 500 mm (V 5744 TURBO) cutting speed: 44 m/min high performance membrane skinner for industrial plants with intensive use and highest demands on performance and yield very high cutting speed Photo: Vliesex V 5744 TURBO to remove the membrane from pork, beef, veal, lamb, turkey, game, poultry Standard equipment level processing table so that the product can be fed and removed from all sides reinforced precision blade holder • spring suspended for best yield by automatic adjustment to the membrane • horizontal position of blade is adjustable, but cannot be manipulated by the operator without tools (for models with screws) • captive screws • automatic adjustment of blade holder when the machine is started • blade holder remains in the machine during cleaning (can be turned up) high precision transport roller without grooves dynamic (counter rotating) stainless steel cleaning roller and NOCK Air Jet compressed air cleaning system keep the transport roller constantly clean during operation adjustable pressure reducer boxes for cut pieces can be placed under the machine from the front and back ergonomic favourable safety foot switch bar, adjustable in height 15 mm thick NOCK POWER PLATES® installed in the machine casing provide constant precision and service friendliness safety switch stops the machine when processing table is opened lockable castors stainless steel Option blade holder with quick change system Quick change system for blade 6 keen arguments 1 Highest attainable yield As with every processing procedure, the enhancement of the product when membraning must exceed the emerging costs. When the membrane is removed from a product, the highest possible yield, that means a minimum loss of expensive meat, is crucial. The NOCK membrane skinning machines are highly developed, robust high precision machines with a yield which is not gradable with technical means: Tip: For membrane skinning an optimum adjustment of the blade geometry, blade holder and transport roller is essential. This is only guaranteed when processing with original NOCK TOP H blades. Other blades (even with nominal corresponding measurements) can cause clearly higher losses. The transport roller (blade roller without grooves) is made of high quality, low-wear stainless steel. The blade holder is a robust precision component; the models Vliesex V 4744 and V 5744 TURBO are equipped with a reinforced version. The blade holder is spring suspended, so that it adapts automatically to the thickness of the membrane. A fine adjustment of the blade holder (only with Vliesex V 460N and V 560N) for products with a thick membrane (e.g. beef, lamb). The blade holder, transport roller and cleaning roller are mounted in the 15 mm thick NOCK POWER PLATES®. These plates can be much more exactly manufactured as in comparision to the conventional mountings of the components in the machine casing. The blade position cannot be manipulated by the operator once it is set in an optimized horizontal position. The result: The NOCK membrane skinning machines remove only the bare membrane. More yield = less cuts cannot be attained. Of course, when membrane free meat comes into contact with the blade, meat will then be removed instead of any membrane. It depends on the operator and the cut of the meat before membraning. 2 Quick and easy processing A row of important construction features allow quick and easy processing and support the economic efficiency of the NOCK membrane skinning machines: High / very high cutting speeds Tip: Membrane skinning machines are not suitable to remove the fat from products, as fat does not have a firm structure. To speed up the membraning process it is recommendable to remove the fat when cutting the meat. The dynamic (counter rotating) cleaning roller and the silent NOCK Air Jet cleaning system (compressed air cleaning) keep the transport roller constantly clean. Thereby reliable gripping and quick and easy processing are guaranteed. Adjustable pressure reducer. Automatic retraction to processing position when the machine is started. Ergonomic favourable safety foot switch bar, adjustable in height Boxes for cut pieces can be placed under the machine from the front or back (e.g. EURO stacking boxes). Left side of the machine has no handles, so that the machine can be placed without any interspace directly beside the cutting table or any other machine. Additionally available for the models Vliesex V 4744 and V 5744 TURBO: ultra flat processing table so that the product can be fed and removed from all sides, also longer pieces e.g. pork loins automatic (pneumatic) adjustment of blade holder when machine is started NOCK Air Jet compressed air cleaning system: Jet bar moved by an enclosed pneumatic cylinder for the NOCK membrane skinning machines 3 NOCK-typical robustness, reliability and service friendliness The mechanically highly strained machine parts such as drive, transport roller and blade holder are mounted on the solid, 15 mm thick base plates, the NOCK POWER PLATES®. These plates are located in the machine casing. This construction of the NOCK machines, which is proven since 1990, guarantees: Every service technician can easily understand the clear and low-service construction of the NOCK machines. A specialist is not required for servicing. Therefore the NOCK machines are highly appreciated and successfully sold all over the world. An enclosed, reliable pneumatic cylinder is installed to move the oscillating jet bar in the NOCK Air Jet cleaning system. Permanent precision The NOCK POWER PLATES® guarantee an excellent bearing alignment and constant precise positioning of the machine parts. This is not attainable with the conventional mounting of these components directly onto the machine casing. No material fatigue The NOCK POWER PLATES® are with their 15 mm thickness resistant to material fatigue. They make the NOCK membrane skinning machines enormously robust and durable and particularly suitable for several shift industrial continuous operation with intensive machine use. Extraordinary service friendliness All parts are easily accessible when the side cover is removed. 4 Quick cleaning and optimum hygiene The NOCK membrane skinning machines have not only a modern, but also hygienic design, which naturally complies to the latest hygienic regulations. Additional features on the models V 4744 and V 5744 TURBO: Due to the NOCK POWER PLATES® it is possible to construct the membrane skinning machines with large smooth surfaces, which are particularly easy to clean. quick change system for blade (optional) blade holder remains in the machine during the cleaning procedure (can be turned up) The machine casing, blade holder, transport roller, cleaning roller etc. are made of high quality stainless steel. All NOCK membrane skinning machines are equipped with lockable castors and can be easily transported to the cleaning area. The transport roller and cleaning roller can be turned by hand. This way the water spray can reach all sides. 5 Top class German machine quality This begins with the quality orientated concept and construction of the NOCK membrane skinning machines, comprising 0f the production of all central components at the company-own ultra-modern machine park, the exclusive use of premium base materials and acquired parts, the cooperation with established suppliers, the diligent assembling and final inspection of the machines at NOCK. 6 Fair prices Thanks to modular construction, modern production methods and strict cost management NOCK is in a position to offer German first class workmanship to very interesting prices. Technical data + equipment / Membrane skinning machines Vliesex Vliesex V 460N Vliesex V 560N Vliesex V 4744 TURBO Vliesex V 5744 TURBO cutting width (mm) 430 500 430 500 cutting speed (m/min) 37 37 44 44 quick change system for blades – – automatic adjustment of blade holder when starting the machine – – barrier free processing table – – transport roller without grooves dynamic (counter rotating) stainless steel cleaning roller NOCK Air Jet compressed air cleaning system foot switch adjustable in height spring suspended blade holder lockable castors NOCK POWER PLATES® 5 < < 10 – quick lock coupling DN 7.2 (G 1/4“ external) compressed air connection (bar) approx. 250 l/min (ambient pressure) compressed air consumption adjustable pressure reducer motor performance (kW) 0.75 0.75 overall dimension W x H x D (mm) 1.1 3 AC - 400/230 Volt - 50 (60) Hz 1 electrical connection weight (kg) 1.1 150 180 170 200 740 x 960 x 630 800 x 960 x 630 740 x 930 x 630 800 x 930 x 630 460 x 20 x 1 520 x 20 x 1 460 x 20 x 1 520 x 20 x 1 stainless steel blade dimension (mm) 1 other voltages upon request standard optional NOCK Maschinenbau GmbH Industriestrasse 14 77948 Friesenheim GERMANY Subject to technical changes Tel: +49 (0) 7821-99 78 16 Fax: +49 (0) 7821-99 78 18 E-mail: info@nock-gmbh.com www.nock-gmbh.com Issued 01/2010
Similar documents
Vliesex - NOCK GmbH
and acquired parts, the cooperation with established suppliers, the diligent assembling and final inspection of the machines at NOCK.
More informationDoner and Gyros cutting machines
(tooth roller and scraper comb) infeed conveyor NOCK EASY-FLOW® safety cover NOCK POWER PLATES® for particular robustness and service friendliness lockable steering castors stainless steel stainles...
More information