TNT 775s 1970
Transcription
TNT 775s 1970
I TNT 775s I 1970 FOR OTHER PARTS WHICH ARE NOT SHOWN IN THIS SECTION (list) PLEASE REFER TO TNT 640s. •i BOMBAhL*:c_R ITO./LTEE LITHO'D IN CANADA SECTION - Cat No 480 1011 December 1969. ' I SECTION 2 ENGINE THROTTLE FUEL EXHAUST I BOMBARDIER LTD.. LTEE L I T H O ' D IN C A N A D A SECTION 2 - PAGE 1 C A T . w lio.ioii JUNE 1 fi 0 •> ENGINE (OLYMPIC) I BOMBARDIER LTD. LTEE H O ' D IN :_ SEC T1CN 2 - PAGE 2 JUNE I 9C9 ENGINE (OLYMPIC) I n KM PART NO. NO. 1 2 300 HO 10 512 0011 v O 1202 512 0012 SI 2 0046 399 9006 389 8036 309 80 2 S 512 0047 SI 2 0017 S 1 2 0032 389 8037 570 1403 4 1 4 0349 4 1 4 0264 4 1 4 0261 414 0263 414 0288 507 0028 513 0053 399 8007 300 5000 321 7100 38" 5019 5 1 3 0045 300 0000 386 6119 402 3004 402 3003 402 3019 402 3033 402 3007 414 0270 414 0170 414 0171 402 3016 402 3015 386 6119 414 0271 414,0411 402 8032 402 3023 402 3022 402 3020 570 1203 570 1208 337 7100 324 9100 512 0059 570 1503 399 8007 jWiO-H^I 399 9015 30-3 90tH 414 0452 400 2004 400 2104 400 5002 400 3104 400 2005 400 2105 3 4 4 5 6 8 9 9 10 11 12 13 1^ 14 14 is 15 16 17 17 18 19 20 21 22 22 23 24 24 25 25 26 27 27 28 29 30 31 32 32 33 34 34 35 35 36 37 38 39 40 41 42 I QUANTITY DESCRIPTION 1 2, 3 335 Screw Threaded Spacer Bushing Insulator Rubber 4 4 4 E n sine Support . . . . hnimie Support . . . . Washer Nut Screw \ k n u r l i n g 2 . TNT TNT 1 TNT 1 TNT \3SI- 399 4 4 4 4 4 2 4 2 4 4 4 4 i 4 4 -i 4 Engine Bracket Engine Bracket 1 1 I Nut Exhaust d r o m r n e t 4 1 2 4 4 4 2 H n g i n c Leaf S p r i n g Exhaust Pipe Throttle ( ' a b l e T h r o t t l e Cable 1. CablefHouSing 1 ( A 4 1 \ 1 1 4 1 1 29 2 S 340S 4 2 4 4 4 2 4 4 4 2 4 4 4 2 4 4 4 4 4 4 4 4 4 i 4 4 1 1 1 1 -i 1 4 1 4 1 4 1 ,1. 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 3 1 3 1 3 1 3 l .1 1 1 l l I 1 i i I i 1 3 1 1 1 3 1 1 1 3 1 1 ] 3 1 l 1 1 1 1 1 1 l i -.1 1 1 1 3 3 3 3 1 1 1 1 l( 1 1 Cable H o u s i n g 1 1 1 Washer Nut Nut Nut Choke Rod Choke Rod 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 3 1 1 1 1 1 1 1 3 i 1 1 1 3 1 1 l 1 3 1 1 1 1 1 1 1 2 1 1 1 lv 3 1 Screw Screw 303 T P O * 366 LD&I 1 I 1 ] ? 4 2 2 2 1 1 1 1 1 1 1 BOMBARDIER LTD. LTEE LITHO'D IN C A N A D A 4 4 4 4 4 . 292 340 SEC T ! O N 2 - PASB 3 1 ENGINE ( N O R D I C ) o> to •*• in n CM o -c* -ft / . 00 A -i *—'*m* ^ V m^K BOMBARDIER LTD. LTEE ' C _ C T f O I - l /! - PAGE. 4 •'- ENGINE ( N O R D I C ) • I ITEM PAR 1 NO. NO. I 2 3 4 4 5 6 8 8 9 9 10 11 11 11 11 I1 12 12 13 it 15 16 17 18 19 20 20 21 21 22 22 23 24 2S 26 2" 28 29 30 31 31 32 32 33 34 I 360 8 0 1 0 5 1 2 0011 5~0 1 2 0 2 S I 2 0031 S I 2 00 S3 399 9006 389 8039 309 H 0 2 S S 12 0045 S I 2 00 Vi S I 2 0032 s i 2 003" 389 803" 400 3104 400 3106 400 "OOv • iOO "0(r 400 31 OS 512 OOS1 ni-.sckip nox Carriage Bolt 1 b r e a d e d Spacer I n s u l a t o r R u b b e r .. . . . Engine Support Engine Support 399 399 H 4 4 4 2 4 4 i 2 4 4 4 4 4 4 2 4 4 i 2 4 4 6 1 1 4 1 4 . . . 4 4 4 2 4 4 6 1 6 TNT -i TNT 399 S [^40S 4 4 4 2 4 4 i 2 4 4 4 2 1 4 4 () 2 1 • I 6 4 1 6 I 1 Engine S ^ O ^ O H 1 1 . 1 1 1 K i i o i n e Console. s i 2 0059 Screw ...3.6..0...I.O.OJ 399 90 i s Vi'a slier Washer ( l o c k ) 399 8007 Screw 303. .1.00 J WO-UHH B o m b a r d i e r (.rest ... 414 0 i l l 5~0 1 5 0 3 Clip . 5 1 3 0053 300 5000 321 "100 Nut . 386 9003 Nut ... 387 SO 19 5"0 1203 I n t a k e Funnel Bonding 5~0* 1208 414 039" 33" 7100 392 0019 Bracket . , SI 2-0064 S12-:0084 Clip 507 0028 414 0222 , rV 414 0,ip4.>* ' V e n t i l a t i o n Label . T h r o t t l e Cable 4 1 4 0?6 1 \i-\4 4 1 4 0288 414 0313 414 0 4 S 2 570 1404 4 4 4 2 2 Engine B r a c k e t Nut Lnginc hngine Lneine hnt>ine •i -i •i 7 2 \\asher Nut Screw h n g i n e Leaf Spring L n g i n e Leal Spring h n g i n e Bracket QUANTITY TNT TNT MOE 39% 640 2 2 3 3 1 3 1 1 2 2 2 2 4 2 4 2 1 2 1 1 3 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 i 7 2 i 2 4 2 : 1 i 2 1 3 3 1 1 ^ 1 (.able Protector 1 lillf^^ 'h /(/a '^^/ BOMBARDIER LTD. LTEE SECTION 2 - FACE 5 1. 3 3 1 1 3 3 1 1 1 3 1 1 1 1 .1 1 1 1 1 ( 1 1 1 "1 1 3 1 3 1 i 1 1 1 1 I 1 FUEL (OLYMPIC) i L ' T H Q ' D IN C A N A D A BOMBARDIER LTD./LTEE SECTION 2 - PAGE 6 J U N E 1909 FUEL ( O L Y M P I C ) QLAN I NO. 1 NO. 51} ()06/i HTY TNT TN I 340 | I 1 i: .1 335 335 H 399 F u e l L i n e Adapt or 1 1 1 2V 2 7 a 4 OMO Fuel Line Mult 12" AR AR AR AR \ 3 4 1 4 0 1 78 Isolating Line Mult 12" AR AR AR AR AR 4 5 6 i l i 0128 SSO I O M Hose ( . l a m p i •i i 1 1 4 1 4 0290 I- u e l Tank Cap 1 1 1 1 I 1 ! 1 1 4 1 1 1 1 1 1 1 1 7 ? 1 1 9 S I } 00-47 Spring 10 570 I }02 F i l l e r Pipe F x t e n s i o n 1I 414 0416 F i l l e r Neck 12 408 8002 (.lamp .. 4 I 1 1 1 1 1 1 •) 13 13 40} 0016 Carburator M 40^ 0018 Carhurator 8 F u e l Tank C a p A s s ' v 4 1 4 0249 I ' u e l Tank Gauge i l 4 029} Gasket 1 H 40} 0012 Carburator 13 14 40} 00 I S Carburator 404 0157 I s o l a t i n g Sleeve 15 402 ?072 I s o l a t i n g Washer 2 > 2 > 7 7 1 1 [ \ t« AR \ \ •\ 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 ] 1 1 1 1 1 1 1 1 1 2 I 1 7 1 i 1 > 1 > 7 1 . I 1 7 7 7 2 i i 1 1 . . . . 16 402 0018 Nut ~> 17 4140112 Fuel F i l t e r I I BOMBARDIER LTD, LT^E l_ITHO'D I N C A N A D A 1 N I l\ 24 2 S 340S SEC T I O N 2 - PA GE 7 ? 7 7 ) ) I > i ) 1 1 1 1 FUEL (NORDIC) 16 20 12 11 13 17 18 15 T- -19 14 9—m I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SEC T I O N 2 - PAGE 8 JUNE 1 9 C 9 FUEL (NORDIC) ITEM NO. I 1 QUANTITY PART DESCRIPTION NO. 399 TNT 399E 640E 399 TNT TNT 640 39 9 S TNT 640S 1 1 1 1 1 1 1 414 0135 1 I 1 2 408 8004 Gear Clamp 1 1 1 I 3 4 5 6 7 8 5 1 3 0067 F u e l Line Adapter 1 1 1 1 1 414 0130 414 0178 414 0128 517 0124 300 5001 Fuel Line M u l t 12" AR AR 4 1 AR AR AR AR AR AR AR AR AR AR AR AR 4 1 4 1 4 1 4 1 4 4 1 2 2 2 2 2 1 2 1 2 2 2 2 2 2 2 2 9 10 11 12 13 14 15 15 15 16 17 18 19 20 386 9003 4 1 4 0209 I s o l a t i n g Line M u l t . 12" Hose Clamp Filler N e c k Bib Nut Fuel Tank Cap (gauge) 1 2 1 1 1 2 2 2 1 2 1 2 1 2 2 2 2 2 Nut 2 2 2 2 2 2 2 2 2 Pop R i v e t 2 2 2 2 2 2 2 1 1 513 0073 350 0007 386 6013 390 4021 403 0017 403 0013 403 0014 404 0157 1 2 Carburator 1 . 1 1 1 1 2 2 402 2072 Isolating Washer 2 2 2 2 2 2 2 402 0018 414 0112 Nut 2 2 2 2 2 2 2 Fuel F i l t e r 1 1 1 1 1 1 1 114 0043 Hose Tie 1 1 1 1 1 1 1 .. 2 2 2 2 2 I BOMBARDIER LTD./LTEE LITHO'D IN C A N A D A SECTION 2 - PAGE 9 1 1 FUEL I ITEM PART NO. NO. j 414 0135 2 408 8004 513 0067 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 19 20 414 0130 414 0178 414 0128 517 0124 300 5001 1 1 1 • AR AK 4 1 2 2 1 2 2 2 2 2 4 4 4 2 2 1 Fuel Line Mult 12" Isolating Line Mult. 12" Filler Neck Bib 386 9003 414 0209 513 0073 350 0007 Nut 386 6013 390 4021 403 0013 404 0157 Nut Pop Rivet 402 207'^ 4020018 404 0051 402 00 59 114 0043 QUANTITY TNT775 INSCRIPTION •— Nut • t • , I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 9A Cat. No. 4 8 0 1011 December 1 S 6 9 . I . I , I \ ENGINE (ALPINE) I / I BOMBARDIER LTD./LTEE LiTHO'D IN C A N A D A SECTION 2 - P A G E 10 C A T . NO. 4 8 0 - ! 01 2 JULY 1 969 ENGINE (ALPINE) I ITEM NO. PART NO. I 2 3 4 4 5 6 7 8 8 9 9 10 11 11 12 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 25 25 26 27 27 28 29 30 31 360 8010 572 0011 570 1202 QUANTITY DESCRIPTION 399 399E 640F. 4 4 4 2 4 4 4 2 4 4 4 4 4 4 2 4 4 4 2 1 1 4 1 4 1 402 0181 402 0187 1 1 414 0465414 0397 r 1 3 ,1 3 1 300 5000 2 399 9015 303 9001 2 2 399 8007 4 2 1 1 2 2 2 4 2 I 1 512 512 399 389 309 512 512 512 512 389 512 512 0069 0056 9006 8036 8025 0070 0057 0068 0083 8037 0085 0086 Carriage Bolt Threaded Bushing Insulator Rubber Engine Support Engine Support Flat Washer Nut Bolt W/Knurling Engine Leaf Spring Engine Leaf Spring Engine Bracket .. Eingine Plate Support Nut 2 1 6 1 1 1 337 7100 512 0059 512 0051 570 1503 414 0411 414 0510 414 0504 1 2 2 2 4 3 i i l i 570 1404 1 514 514 414 512 512 1 1 1 1 1 4 1 1 1 1 1 0035 0036 0222 0063 0092 i Muffler Bracket M u f f l e r Bracket 1 1 1 300 .4Q41 1 392 0022 1 I 1 1 I 1 1 1 1 1 2 1 1 300 0041 389 8037 Nut 400 3104 32 33 34 2 4 4 6 400 7005 513 0053 Clip 371 7100 387 5019 N u t 1 2 1 1 I LITh O'D IN c A N A :SA BOMBARDIER LTD./LTEE SECTION 2 ~ PAGE 11 C A T . N O . 48C -1 013 J U L Y 1 9«9 FUEL (ALPINE) I I BOMBARDIER LTD./LTEE LITHO'D IN C A N A D A SECTION 2 - P A G E 12 C A T . NO. 4 8 0 . 1 01 2 JU l_Y 19C9 FUEL (ALPINE) I ITEM NO. QUANTITY PART NO. DESCRIPTION 399 399E 640E 1 513 0027 Retaining Strip 4 4 4 2 390 4004 Pop Rivet 4 4 i 3 414 0355 Fuel Tank 1 1 1 4 414 0247 Protector Strip (mult 12") AR AR AR 5 . 320 1066 Mach Screw 2 2 2 6 387 3013 Nut 2 2 2 7 414 0106 Fuel Filter 1 1 1 8 513 0035 Fuel Line Adaptor 1 1 1 9 414 0130 Fuel Line (mult 12") AR AR AR 10 414 0182 Fuel Line ( m u l t 12") AR AR AR 11 513 0013 Fuel Line Adaptor 1 1 1 12 510 1303 Filler Pipe 1 1 1 13 408 8002 Clamp 2 2 2 14 414 0416 Filler Neck 1 1 1 15 414 0128 Hose Clamp 2 2 2 16 580 3028 Fuel Tank Cap Ass'y 1 1 1 16 414 0290 Fuel Tank Cap 1 1 1 17 414 0293 Gasket 1 1 1 18 513 0047 Spring 1 1 1 19 300 5080 Cap Screw 1 1 1 20 403 0012 20 403 0013 Carburetor 21 404 0157 Insulator Sleeve 2 ? 2 22 402 2072 Isolating Washer 2 2 2 23 402 0018 Nut 2 2 2 24 414 0112 Fuel Filter 1 1 1 25 414 0178 Isolating Line (Mult 12") AR AR AR - 1 1 1 / . « I , BOMBARDIER LTD./LTEE L I T H O ' D IN C A N A D A SECTION 2 - PAGE 13 C A T - N 0 - 4 9 C -"^' 2 J U L Y 1 9B9 CARBURETOR I 32 16 I LITHO'D IN C A N A D A BOMBARDIER LTD./LTEE SECTION 2 - PAGE 14 JULY I 969 CARBURETOR I ITEM PART NO. NO. 1 2 3 4 4 5 6 7 8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 2-1 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 42 43 43 44 44 -15 46 •17 48 49 50 51 52 53 54 55 56 57 57 57 58 59 60 A B C 404 0011 40-1 0013 404 001-4 -10-4 0246 -40-1 0210 404 0180 QUANTITY DESCRIPTION 'Body C h a n n e l Welch Plug Choke F r i c t i o n B a l l Choke F r i c t i o n S p r i n g Choke S h a f t & L e v e r Choke S h a f t & L e v e r Choke S h u t t e r Choke Shutter Screw Diaphragm Gasket 404 0028 40-i 0031 404 0033 404 0165 -404 0247 . -40-4 0212 404 0166 404 0167 404 0168 -404 0181 404 0050 404 0054 404 0068 404 0058 404 0063 404 0248 404 0220 404 0067 40.J 0069 40-4 0072 404 0073 404 0229 404 0080 404 0081 404 0170 -404 0171 404 0213 404 0173 404 0055 404 0147 404 0144 404 404 404 404 404 0063 0068 0058 0223 0249 * Diaphragm Diaphragm Cover I {1 h o w C o n n e c t o r Flange Gasket Fuel Pump Gasket * Fuel Pump Diaphragm F u e l P u m p Body * F u e l S t r a i n e r Screen F u e l S t r a i n e r Cover G a s k e t * I d 1 c M i x t u r e Screw " I d l e M i x t u r e Screw S p r i n g I d l e M i x t u r e Screw W a s h e r Idle M i x t u r e Screw Packing ' I d l e Speed Screw A s s ' y Choke Wire R e t . Screw * l d l e Speed Screw Spring " I n l e t Control Lever * I n l e t Control Lever Pin " I n l e t Control L e v e r P i n R e t . Screw ' I n l e t Needle Seat & Gasket I n l e t Seat G a s k e t " I n l e t Tension Spring Inlet "Inlet Inlet Inlet "High High High "High High "Main "Main Throttle Cable Bracket I d l e Speed Screw B r a c k e t T h r o t t l e Cable B r a c k e t R e t . Screw I d l e Speed Screw Bracket R e t . Screw T h r o t t l e Cable Clamp T h r o t t l e C l a m p R e t . Screw 404 0251 404 0048 404 0215 -404 0216 404 0217 T h r o t t l e Cable R e t . Nut Throttle Shaft & L e v e r 404 0252 404 0221 40-4 0222 404 0226 404 0228 404 0105 404 0235 404 0236 Speed M i x t u r e Screw P a c k i n g Speed M i x t u r e Screw Spring Speed M i x t u r e Screw Washer Fuel Jet F u e l Jet Main Fuel Jet Gasket Nozzle Check V a l v e 404 0089 404 0250 404 0224 404 0028 404 0220 Gasket Diaphragm Body & S t r a i n e r Body Screw & L o c k w a s h e r M i x t u r e Screw M i x t u r e Screw G l a n d High Speed M i x t u r e Screw Gland Gasket 404 0174 404 010-4 404 0105 404 0106 404 0219 40-4 0116 Valve Valve Valve Valve Speed Speed Throttle Shaft Clip Throttle Shaft Clip Lockwasher T h r o t t l e Shaft C l i p R e t . Screw " T h r o t t l e Shaft R e t u r n Spring Throttle Shutter " T h r o t t l e S h u t t e r Screw " T h r o t t l e Wire R e t - Screw " G a s k e t Set Repair Parts Kit R e p a i r Parts K i t Repair Parts K i t T h r o t t l e Cable B r a c k e t L o c k w a s h e r " I n l e t Screen " I n l e t Screen R e t . Spring For Nordic 640F - TNT 640 - TNT 640S - Alpine 640FR For TNT 399 - TNT 399S For TNT 292 - TNT 292S - TNT 340 - TNT 340S 403 0013 403 0014 403 0015 " I n d i c a t e s contents of Repair Parts K i t . I UlTHO'D IN C A N A D A BOMBARDIER LTD./LTEE SECTION 2 ~ PAGE 15 JULY 1 90fl CARBURETOR I 34 I LITHO'D IN C A N A D A BOMBARDIER LTD./LTEE SECTION 2 - PAGE 16 JULY 1 969 CARBURETOR ITEM NO. I 9 10 10 I1 12 12 13 13 1 i 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 36 37 38 39 40 41 42 13 44 45 46 46 47 48 49 49 -f9 50 50 50 51 52 A B C D I QUANTITY PART NO. DHSC'RIPTION 404 0 2 3 3 Body ( s e r v i c e ) 4 0 4 0205 Body ( s e r v i c e ) 404 0231 Body ( s e r v i c e ) 4 0 4 0237 404 0010 Bodv ( s e r v i c e ) *Body C h a n n e l W e l c h P l u g 4 0 4 00M Choke F r i c t i o n H a l l 404 0014 404 0186 Choke F r i c t i o n S p r i n g Choke Shaft & Lever 404 0020 Choke Shaft & Lever 4 0 4 0187 Choke Shutter 404 0026 Choke S h u t t e r 404 0028 404 0030 C h o k e S h u t t e r Screw & Lock \ V a s h e r ... Diaphragm Gasket 404 0032 404 0188 *Diaphragm Diaphragm Cover 404 0036 40.1 0039 404 0191 Diaphragm Cover Flange Gasket Fuel Pump Gasket 404 0041 404 0190 4 0 4 0043 Fuel Pump Gasket * F u e l P u m p D i a p h r a g m ...*«« * F u e l Pump Diaphragm (pulse) 404 O I 8 9 40-1 00/i6 4 0 4 0181 F u e l Pump Body Fuel Pump Body * F u e l S t r a i n e r Screen 404 0050 F u e l Strainer C o v e r G a s k e t 404 0 1 8 2 Fuel S t r a i n e r Cover •104 404 404 404 404 •104 404 * F » e l S t r a i n e r C o v e r R e t . Screw * I d l e M i x t u r e Screw * I d l c M i x t u r e Screw * I d l e M i x t u r e Screw Spring I d l e M i x t u r e Screw W a s h e r I d l e M i x t u r e Screw P a c k i n g * I d l c Speed Screw 0052 0192 0061 0056 005" 0059 0066 404 0158 404 0067 4 0 4 0069 Idle Speed Screw Cup M d l e Speed Screw S p r i n g M n l e t Control Lever 40-1 0072 I n l e t Control Lever F u l c r u m Pin -104 0073 * F u l c r u m Pin R e t . Screw 404 0159 - M n l c t N e e d l e , Scat & G a s k e t 404 0079 404 0081 I n l e t Seat Gasket * I n l e i Tension Spring 4 0 4 0196 4 0 4 0195 404 0193 Inlet Valve Gasket "Inlet Valve Diaphragm I n l e t V a l v e Body 404 0191 -101 404 404 •104 40-1 •104 404 00-17 0202 0062 0068 0058 0063 0088 I n l e t V a l v e Body Ret. Screw F u e l P u m p Body Screw & * H i g h Speed M i x t u r e Screw " H i g h Speed M i x t u r e Screw * M i g h Speed M i x t u r e Screw H i g h Speed M i x t u r e Screw H i g h Speed M i x t u r e Screw *Nozxle Check Valve Lockwasher.. Spring Washer Packing 404 0232 ' ' h r o t t l e Shaft & Lever 4 0 4 0102 4 0 4 0105 "hrottle Shaft Clip ' ' h r o t t l e Shaft Clip Lockwasher 404 0106 404 404 404 •104 404 0111 0198 01 17 0028 0220 T h r o t t l e Shaft Clip R e t . Screw *' lirottle Throttle "hrottle *Throttle *Throttle Shaft Return Spring Shutter Shutter S h u t t e r Screw & L o c k w a s h e r . W i r e R e t . Screw 404 0199 «• 'Gasket & P a c k i n g Set 404 0203 'Gasket & P a c k i n g Set •iO-i 0177 , * G a s k e t & P a c k i n g Sec 404 0234 - Repair Parts Kit 404 0206 4 0 4 0162 Repair Parts Kit Repair Parts Kit 404 404 403 403 403 0041 0238 0018 0012 0016 _^, *Fuel Pump D i a p h r a g m ( v a l v e ) Choke S h a f t O l y m p i c 335 - 335 F O l y m p i c 399 - A l p i n e 399 - 399L Olympic 12/3 403 0017 N o r b i c 399-399F * Indicates contents of R e p a i r parts k i t . LITHO'D IN C A N A D A BOMBARDIER LTD./LTEE SECTION 2- PAGE 17 JULY 1 SOS I ROTAX ENGINE 1970 FOR TNT 399 - 399S 399© FOR NORDIC 399 - 399E OLYMPIC 399 ALPINE 399R - 399ER 640® FOR NORDIC 640 ALPINE 640ER 640® FOR TNT 640 - 640S ' I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 19 AUGUST 1 9 6 9 CRANKCASE, ELECTRIC STARTER -17- I -17- 15 •0©16 24® 0 23 n 12 0®13 >0®16 15 ©10 .ITEM NO. 1-2-3-4-5 1-2-3-4-4A5 1-2-34-53 4 4A 5 6 7 8 8 8 8 8A 8A 8A 9 9 10 10 PART QUANTITY DESCRIPTION NO. 402 0165 4020167 4020198 402 0007 4020123 402 0009 4020161 402 00 J 6 4020018 4020153 402 0023 4020178 4020113 4020091 4020177 402 0173 402 0025 402 1038 402 0026 4020117 90 ©10 A. 399® 399© 1 1 Crankcase Ass'y 640® 1 Crankcase Ass y Stud M8 x 56 Stud M8 x 37 Stud M8 x 46 Dowel Pin 5 ij> \0 Lock Washer 8 Hex. Nut MH Stud M10 x 18 Engine Base Nordic Stud MlO x 42 Engine Base Aluine o r Stud M12 x 26, Engine Base Nordic Distance Sleeve 22mm, Engine Base Alpine . . . Distance Sleeve 6111111, Engine Base Nordic . . . Distance Sleeve 22mm, Engine Base Alpine . . . Lock Washer 10 Lock Washer 12 Hex Nut MlO Hex. Nul'M12 2 ? 1 2 10 10 4 2 7 1 2 10 10 4 4 2 9 1 2 12 12 SECTION 2 - PAGE 20 1 2 12 2 14 14 4 4 4 4 4 4 4 4 4 4' 4 4 4 4 4 BOMBARDIER LTD./LTEE LITHO'D TN CANADA 640® AUGUST 1969 CRANKCASE, ELECTRIC STARTER I IT KM NO. PART ii 11 10° O i l " ) 40° 0115 402 1158 40? 0134 4024117 40° 4133 40° 0105 40? ?160 4()9 0076 40? 0019 40? 00*'() 40? 7059 40? ''000 402 7060 40° 00 16 4020018 40? 707? 40? 7070 40? 0016 4020018 40?40' )0 40? 0105 |9 13 14 1") 16 J7 17 18 IQ 20 •>| 22 93 24 9^ 25 26 27 9(i 20 399© 399© 6-10® 640® 2JUAT; THY LhCKll 1 LOlM NO. "•-liid M8 \6 Kan Housing Stud M8 \6 Kan Housin^ D Locking Washer 8 Hex N u t M8 Stud M5 x 1 1 .5, Armature Plate Hex. Stop Nut M5 Stud M8 Cylinder Stud \18 Cylinder Oil Drain Screw M8 \ Do\vel Tube 1 Ocj x 13, Electric Starter Stud M8 \5 Electric Starter Electric Starter Ass'y Lock Washer 8 Hex. .VuMH Starter Bracket Lock Washer 8 Hex. \ u l M H Washer 5 3 / l l \ I ock N u t M5 399 ' 399© 4 4 640® 640® 4 4 2 4 4 4 4 4 4 9 9 9 9 •) 9 9 2 8 9 2 9 8 9 8 2 9 9 8 1 •> I 2 2 1 1 2 1 9 2 1 1 1 1 1 9 9 9 2 Km-TNT 399 Kor Nnr.lic 399-399K O K m p i c 399 - A l p i n e 399K-399KK Kor N o r d i c 64011 Kor TNT 6 10 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2~ PAGE 21 4 4 AUGUST 1969 , CRANKSHAFT, PISTONS, STARTER GEAR I 13 26 ITEM NO. 1.9 1-2 1-2 2 2 3 3 3 3 3 3 3 3 3 4 4 5 5 6 6 7 8 7-8 9 9 10 11 PART NO. 4021150 4021197 4021206 402 1137 402 1119 402 1023 402 1024 402 1025 402 1026 4021126 402 1112 4021113 4021114 4021115 4021142 4021139 4021137 4021119 402 1135 402 1108 4021138 4021136 4021101 402 1035 402 1026 402 1036 4021156 QUANTITY DESCRIPTION Crankshaft Ass'y Crankshaft AssV Crankshaft Ass'y 0-Rin^ 0-Ring Shim 0.2mm Shim 0.3mm Shim 0.5mm Shim 1.0mm Shim O.lmm Shim Irnrn Shim 0.15mni Shim 0.3mm Shim 0.2mm Ball BearingD Ball Bearing 0-Ring 0-Ringr? Retaining Washer Retaining Disk Oil Seal Oil Seal Oil Seal Washer, Cam Spring 1 D Washer, Cam Sftrinff r t? Sprin^, Breaker Cam Breaker Cam 399® 399© 1 1 640® 640® 1 1 3 3 AR AR AR AR AR AR AR AR AR AR 2 „ 3 AR AR AR AR AR AR AR AR 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 1 1 3 ^1 1 1 1 1 1 1 i BOMBARDIER LTD./LTEE SECTION 2- PAGE 22 AUGUST 1 9 6 9 CRANKSHAFT, PISTONS, STARTER GEAR I ITEM PART NO. NO. 12 13 14 15 16 16 17 18-20 402 1040 402 1043 402 1010 QUANTITY DESCRIPTION 399© Hex. Nut M l 8 x 1.5 Woodruff Key 5 x 6.5 4021033 D 402 1063 402 1064 402 1067 Gudgeon Pin 4021151 I 1 1 2 2 1 1 1 2 2 4 4 D I D 19-20 4021153 Piston Ass'y With Rings 76 04 Std. P.T.O. Side Piston A.ssVj With Rin<*s i" 76 5<^ 1st Oversize P T.O. Side Piston Ass'y with Rings 76.0(^ Std, P.T.O. Side . Piston Ass'y with Rings 76. 5^ 1st Oversize. P.T.O. Side Piston Ass'y With Ring 64.5<*Std P.T.O. Side -r- - 1 Piston Ass'y With Ring 65.0 4 iStd Oversize P.T.O. Side 1 Piston Ass'y With Rings 64.5^ Std. P.T.O. Side . Piston Ass'y With Rings 65.0^ Oversize P.T.O. . Side Piston Ass'y With Rings 76.0^ 1st Oversize 19-20 402 1200 Piston Ass'y With Rings 64.5^ Std. Magneto 19-20 4021201 Piston Ass'y With Rings 65.0^ 1st Oversize 19-20 4021204 Piston Ass'y With Rings 76.0^ Std. Magneto 19-20-21 4021205 Piston Ass'y W i t h Rings 76.5^ 1st Oversize, 19-21-22 402 1175 402 1181 Piston Ass'y With Rings 64.5^ Std Magneto Side Piston Ass'y With Rings 65.0^ 1st Oversize, 20-21 20-21 20 20 20 20 22 22 22 22 23 4021186 4021187 4021132 4021133 4021194 4021195 4021176 4021177 4021192 Rectangular Rin^D 64. 5d Std. D Rectangular RinerT 65. Od 1st Oversize D Rectangular Ring 76. 0</ Std. Rectangular Riii"O 76. 5d 1st. Oversize . . . . . . . D Rectangular Riiiff 76.0<i Std t; Rectangular Ring 76. 5<^ 1st. Oversize L-Rinn- 64.5«^ Std L-Rinf 65. 0<^ 1st Oversize L-Rinc 76. 0^ Std 4021120 23 4021196 23 23 24 24 25 26 4021143 18-20 4021152 18-20-21 18-20-21 402 1202 4021203 18, 21, 22 402 1174 4021180 18-20 18-20 4021198 4021199 399 ©^ 640® 640® 1 1 1 2 1 1 2 2 4 2 4 1 1 1 1 1 ^ 1 , 1 1 D i-. vl 1 1 1 o D 1 1 2 2 4;.4 4 2 2 2 2 o ^. 2 2 2 402 1193 Distance Sleeve 21mm. Engine Without electirc . Starter Only Distance Sleeve 24mm, Engine Without electric . 1 1 1 I - 1 402 1110 402 5049 402 7075 4021123 4021114 1 c 1 Starter Gear 86t Washer, Crankshaft P.T.O. Side Shim 0.3MM 1 1 1 Mi BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 23 AUGUST 19S? CYLINDERS, INTAKE MANIFOLD, MUFFLER 10 ITEM NO. 1 2 3 4 5 5 6 6 QUANTITY PART DESCRIPTION NO. 4022132 4022180 402 2181 402 2133 4022155 4022210 4022156 -1022211 4020031 'Cylinder P T 0 Side ' (ia^ket Cylinder Head Cylinder Head P T O Side Cylinder Head P T () Side Vv. . 399® 399© 2 1 I 2 I o 1 1 2 1 1 8 Washer. C y l i n d e r Head BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 24 AUGUST 1969 1 8 CYLINDERS, INTAKE MANIFOLD, MUFFLER I ITEM PART NO. NO. 8 9 10 11 12 13 14 — 15 16 16A^ 17 18 19 19A 20 20A 21 21 A 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 DESCRIPTION 4020018 Hex Nul M8 402 2143 Distance Nut M8/5/16" Distance Nut MB/ 1/8-27 NPT . . . . Stud M8 x 34 Intake (laskel, P.T.O. Side Cylinder Intake Guskel, Magneto Side Cylind Intake Manifold Rinw Gasket 402'2144 402 2141 402 2134 4022135 402 2148 4022136 QUANTITY 399© 399© 4 3 1 2 1 1 1 1 4 —3 1 2 1 1 1 1 1 402 2149 4022182 4020031 4022106 4020123 4022159 404 0039 4040212 402 2170 402 2171 Washer 2mm Lock Nut M8 Stud M8 x 37, Carburetor Stud M8 x 41, Carburetor Tillotson Carburetor Flange Gasket Tillolson Carburetor Flange Gasket Isolating Flange, 18, 5mm Thick . . IsolatingC Flange. O ' 20m rn Thick 402 2072 4020018 Hex. Nut M8 Exhaust Socket 90mm, P.T.O. Side 402 2163 402 2164 Fxhaust Socket 107mm, Magneto S de Muffler Assy (Nordic) 4022199 Muffler Ass'y (Olympique) . . . . 4022201 4022166 Muffler Clamp 40^ 402 2167 Muffler Clamp 42</ 4140349 Inlel Elbow 4024127 Hex. Screw M6 x 20 Lock Washer 6 4020015 402 2053 Hex. N u t M 6 4022216 _ Muffler Ass'y (Alpine) 4022217 Inlet Tube (Alpine) 402 2167. Clamp AssV 42^ 402 2166 Clamp Ass'y 40(^ Clamp Ass'y 48<^ (Alpine) 414 0222 4022190 Hex. Screw M8'x 16 402 0016 Lock Washer 8 Hex. Nut M8 4020018 5120092 Muffler Bracket 1 2 2 2 2 2 s 2 2 2 _ 1 2 2 1 1 1 2 1 1 2 2 2 1 2 1 1 1 1 399© For TNT 399 399® For N o r d i c 399-399K Olympic 399 - A l p i n e 399R-399KR I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2- PAGE 25 AUGUST 1969 1 2 9 i i i i 2 i 1 2 2 2 1 1 1 2 1 1 1 1 1 CYLINDERS, INTAKE MANIFOLD, MUFFLER o <> 17 o 1&© ITEM NO: i 2 2 3 3 4 5 5 fi I C -11- 16 , I] 017 30 I ©18 PART NO. 402 2137 4022127 402 2202 402 2128 402 2203 402 2101 4022129 402 2204 4(12 ->i;io -49 DESCRIPTION Cylinder, P.T.O. Side QUANTITY 6LO® 640 ^ 2 I 2 1 Cylinder P T 0. Side 1 Cylinder Head P T 0 Side Cylinder Head P T.O. Side Cylinder [lead. Magneto Side 2 f 1 1 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 26 1 2 AUGUST 1969 I CYLINDERS, INTAKE MANIFOLD, MUFFLER t I ITEM NO. 6 7 PART NO. 402 2205 4020031 4020018 8 402 2145 9 4022146 10 11 4022159 402 2138 12 13 402 2139 14 «* 4022150 15 402 2140 402 2151 16 4020031 17 402 2106 18 4040212 19 20 402 2171 402 2072 21 22 4020018 23 402 2206 402 2207 24 402 2002 25 26-31 402 2209 27 402 0064 28 402 0065 402 0063 29 4140130 30 31 4022159 4020031 32 4022106 33 34 4040212 35 402 2171 36 402 2072 4020018 37 38 402 2038 402 2100 39 40 4022113 41 402 2109 4020016 42 4020018 43 44 402 2194 45 4022195 46 4024127 4020015 47 402 2053 48 4140222 49 50 402 2214 51 4022215 52 414 0222 4140222 53 54 4022190 55 4020016 56 4020018 57 5120063 QUANTITY DESCRIPTION Cylinder Head, Magneto Side Washer, Cylinder Head Hex. Nut M8 Distance Nut M8/5/16" Distance Nut M8/1/8 NPT Stud M8 x 41 Intake Gasket P.T.O. Side Cylinder Intake Gasket, Magneto Side Cylinder Intake Manifold Ring Gasket Intake Cover Washer Lock Nut M8 Tillotson Garb. Fl. Gasket Isolating Flange 20mrn Thick Isolating Washer Hex Nut M8 Intake Gasket P.T.O. Side Intake Gasket Magneto Side Stud M8 x 25 Intake Manifold Ass'y Isolating and Sealing Washer Joint Clamp. Plastie Tube Plastic Line, 120mm Stud M8 x 41 Washer Loek Nut M8 Tillotson Garb. Fl. Gasket Isolating Flange, 20mrn Thick Isolating Washer Hex Nut M8 SludMS x 19 Gasket, Exhaust Flange Exhaust Socket With Flange, P.T.O. Sids Exhaust Socket With Flange, Magneto Side Lock Washer 8 Hex. Nut M8 Muffler Ass'y (Nordic) Inlet Elbow (Nordic) Hex. Screw M6 x 20 Lock Washer 6 Hex. Nut M6 Clamp Ass'y 51(^ Muffler Ass'y (Alpine) Inlet Tube (Alpine) Clamp Ass'y 51<^ Clamp Ass'y 46<^ Hex. Screw M8 x 16 Lock Washer 8 Hex. Nut M8 Muffler Bracket (Alpine) 640 © t 8 3 4 1 4 1 1 1 1 1 2 2 2 1 2 2 2 2 4 2 1 1 4 4 1 1 2 2 2 3 1 1 3 1 1 1 1 1 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 27 AUGUST 1 9 6 9 FAN HOUSING, CYLINDER COWLS, FAN V-BELT IT K M PART NO. NO. 1 1 2 3 3 4020188 4020158 4020118 402 0154 4020126 402 0136 402 1018 402 1009 4020129 402 0163 402 0129 402 1084 402 1086 402 0164 4020121 402 0184 4020183 402 0199 4024024 4020175 402 0195 4020194 4 5 6 7 8 9 10 11 12 12 13 13 13-19 14 15 16 17 DESCRIPTION Fan With Shaft Ass'y Fan With Shaft Ass'y Washer Woodruff Key 3 x 5 Pulley Half Lock Washer 14 Hex Nut M14 x 1.5 V-Belt V-Belt QUANTITY 399® 399© 1 1 1 1 1 1 2 2 1 1 2 4 1 1 1 2 9 1 1 2 4 1 1 1 61,0® 640® 1 1 1 1 1 2 2 1 1 2 4 1 1 1 2 2 J 1 * 2 4 1 1 I 1 1 2 2 1 1 1 2 2 1 1 1 Cylinder (Jowl Right Cylinder Cowl. Ri^ht With Shutter Lock Washer 5 Cyl Screw M5 x 12 Leaf Sprintr A.ir Shutter Shaft Air Shutter K BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 28 AUGUST 1969 FAN HOUSING, CYLINDER COWLS, FAN V-BELT I ITEM NO. PART NO. 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 32 33 33 34 35 36 37 37 38 39 39 40 41 402 0193 4022212 4020192 402 5001 402 4022 402 0105 402 0200 4020182 4020190 402 0133 4020151 4022125 4020185 4020016 4020J86 402 0196 402 0196 4020150 402 2142 4024129 402 2169 402 2104 402 0147 402 0174 402 0138 4020181 402 0187 402 0092 402 2053 QUANTITY DESCRIPTION 399® 399© Air Shutter Cyl Screw M3.5 \ Plate Cyl Screw M5 x 16 Wasber 5 3 Hex Stop Nut M5 Air Shu tier Kit Flat Head Screw M6 \0 Cylinder Screw M6 x 80 Lock Washer 8 Hex Screw 5/16" x 15 Stud M6 x 172 Stud M6 x 191 Wasber 6 2 LockingD Nut M6 Lock Nut M6 Hex Nut M6 399© For TNT 399 399© For Nordic 399-399F Olympic 399 - Alpine 399R-398KR 610® For N o r d i c 640E 640® For TNT 640 1 1 4 3 1 1 1 1 1 4 3 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 610® 640® J •2 2 2 2 2 1 1 2 2 2 2 2 1 1 4 3 1 1 1 1 1 4 3 1 1 1 1 1 ) 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 29 AUGUST 1969 MAGNETO GENERATOR 12V 75W, MAGNETO HOUSING l 23 ITEM NO. 146 1 2 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 402 4196 4024197 4024198 402 4199 402 4167 4020015 402 4148 402 4149 402 4096 402 0146 4024118 402 5050 402 0162 4021158 402 0134 DESCRIPTION QUANTITY 399© 399© 1 1 Armature Plate Ass'y Armature Plate Ass'y 1 1 Magneto Kin"D1 <5 1 4 4 1 1 1 1 3 1 3 3 1 4 4 1 1 1 1 3 1 3 3 Magneto Generator Ass'vJ 12v ^ 75w ,„ O * & / Lock Washer Cyl. Screw With Interior Hexagon M6 \5 . . Magneto Housing Spring, Centrifugal Weight Centrifugal Weight Bearing Screw, Centrifugal Weight StudM8x 15 V-Belt Pulley Lockin^ Washer 8 Hex. Nut M8 640® 640® 1 1 1 1 4 4 1 1 1 1 3 1 3 3 1 1 4 4 1 1 i 1 3 1 3 3 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 30 AUGUST 1969 l MAGNETO G E N E R A T O R 12V 75W, MAGNETO HOUSING I .. ITEM PART NO. NO. 14 15 16 17 17 18 18A 19 20 21 21 22 23 23 24 24 25 26 26 26 27 28 29 30 31 32 33 4024122 4024158 4020168 402 7008 402 7008 4024160 402 0175 402 4024 402 7004 402 4153 402 7062 402 7003 4024154 402 4075 402 4076 402 7071 4024182 4024175 402 414,5 402 4080 4024152 4024155 4024176 402 4024 402 4048 4024151 4024161 34-34A 402 4150 35 4024179 35A 4024146 402 7049 36 37 402 4068 38 39 40 41 42 43 44 45 46 47 I 402 4164 402 4049 265-40^7 402 7016 4024162 4024159 409 2009 402 4193 4024192 4024141 QUANTITY DESCRIPTION Cable Grommet Rubber Sleeve rJSmm Ignition Coil ignition Coil Plastic Clamp, Cables Cvl. Screw M.r> x 12 Lock Washer 5 Cyl. Screw M5 x 22 Mass Cable Ass'y Yellow Mass Cable AssV Yellow BOnnn Protection Cap Ignition Coil D Ignition Cable 145nnn Ignition Cable 200mrn Spark Plug Protector Spark Plug Protector Protection Cap Spark Plug W260 Tl - Spark Plug W240 Tl . . . ^ .-. . . -^ Spark Plug M280'T31 Armature Plate Alone Lighting Coil Wiih Cables 550mm Faston Connector Lock Washer 5 , Cyl. Screw M5 x 28 Generator Coil, Bottom, Right Hand Winding . Distance Sleeve Generator Coil, Top, Left And Winding Countersunk Screw M5 x 25 Countersunk Screw M5 x 38 Hex. Nut M5 ' Condenser Cable Condenser Pivot Pin Contact Breaker Contact Points Set M 0 £• ^ 050 Parts Set, Armature Plate Generator Cable Ass'y, Blue-Black 6lO-80rnm . 1 Rubber Cap Faston Connector Shoring Cable, Black 260mm w.Conn Shortin^o Cable, Yellow 365mm w.Conn. Lubricatingo Wick 399© 399© 640® 640® 1 1 2 2 1 1 2 2 1 1 2 1 1 2 1 1 5 6 1 5 6 1 2 1 1 7 6 2^' 1 1 7 , 6 •» 2 2 2 2 2 2 2 4 2 4 2 2 2 2 2 2 2 . 2 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 2 2 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 1 2 J 2 2 2 _2 2 2 2 2 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 399© For TNT 3 99 399© For N o r d i c 309-399E Olympic 399 - A l p i n e 399R-398EB 640® For N o r d i c 640E 640® For TNT 640 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 31 AUGUST 1 9 6 9 ELECTRIC STARTER I 42 ITEM NO. 1 1 2 2 3 10-11 11 12 13 14 15 16 20 25-26 26 27 28 29 35 36 37 PART NO. 402 7064 402 7065 402 7073 402 7020 402 7069 402 7066 402 7023 4027025 402 7026 402 7027 402 4024 402 7049 402 7067 402 7068 402 7024 402 7030 402 7032 402 7033 402 7034 402 7023 402 7035 DESCRIPTION Field Winding Coils 3 & 4 Field Winding Coils 1 & 2 CD B bo D o Screw M5 o Hex Nut M5 & & Washer 10 3/20/0 5 Isolating Washer 10 3/16/1 Commutator End Bracket AssV (With Parts 111 no. 36-40) b b C;irbon Brush Set C4 oieces^ 143 QlJAjs TITY 399© 640® 1 1 4 4 1 1 1 1 I I 3 1 1 1 2 1 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 3 1 1 1 2 1 2 1 1 1 1 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 32 AUGUST 1 9 6 9 J I F ELECTRIC STARTER I ITEM NO. PART NO. 38 39A 3913 40 41 42 43 50 51 53 54 60 61 100 101 4027031 402 7036 402 7037 402 7016 402 7048 402 7040 4022158 402 7041 402 7042 402 7036 402 7043 4020016 402 7044 402 7045 402 7046 DESCRIPTION Cyl Screw M4 x 8 Cvl Screw M4 x 6 Lock Washer 4 Screw M5 Cyl. Screw M4 x 16 Relay \ss y (With Parts 111. no. 53-59) Cyl. Screw M4 \ Plate, Terminal 50 Lock Washer 8 Hex. Nut M8 QUANTITY 399® 640® 4 2 2 4 2 1 1 1 3 1 1 1 1 1 I 399© For Nordic 399E A l p i n e 399 ER 640® For Nordic 6 WE I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 33 AUGUST 1 9 6 9 4 2 2 4 2 1 1 1 3 1 1 1 1 1 1 REWIND STARTER I 190 i ono 17 ITEM NO. 1 2 3 4 5 6 7-8-9 7 8 9 10 11 — 12 13 v 14 15 16 17 18 19 „ 20 21 22 5. 23 PART NO. 402 5046 4020015 4020012 402 7058 402 5036 402 5037 402 5023 402 5022 402 5038 402 5044 402 5047 402 5026 402 5028 402 5027 402 5029 402 5030 402 5031 402 5032 402 5033 402 5034 402 5016 402 5039 4025018 402 5019 DESCRIPTION Hex Screw M6 x ! 5 i b D-Washer Pawl r D Pawl Sprint Stop Bolt 5 x 6 Starter Rope Starter Rope 1200mm QUANTITY 399© 399© 640® 640® 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 , BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 34 AUGUST 1969 . I REPAIR TOOLS i 12 7- 10 14 15 ITEM NO. l PART NO. 1.2-3-4-5-6 402 8054 1-2-3-4-6 402 8050 402 8046 1 4028049 2 402 8039 3 402 8022 4 402 8048 5 402 8024 6 402 8001 7 402 8002 7 402 8044 8 402 8045 9 402 8005 10 402 8055 11 402 8053 12 402 1207 13 402 1208 13 402 8057 14 402 8056 15 402 9013 16 402 9014 16 4029015 17 15 DESCRIPTION QUANTITY 399© 399© 6-1.0® Tool Set Assy Tool Set Ass y One-End Wrench llmm Angular Wrench 10/13mm Bolt 8 x 130, Socket Wrench Socket Wrench Spark Plug Socket Wrench, Spark Plug . . . Socket Wrench 13mm Remover Ass y, Bearing 6305 Remover Ass'y, Bearing 6306 . . . Puller Ass y Flywheel Wrench to Hold Magneto Housing Protection Cap Puller Ass'y, Starter Gear Wrench to Hold Puller Halves . . . Crankshaft Ring Crankshaft Ring Cylinder Aligning Tool Nut M8 Cylinder Aligning." . . . . Gasket Set Assy Gasket Set Ass'y Adhesive Isarplast L700, Can. . . BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 35 AUGUST 1 9 6 9 6tO ( ' I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 36 AUGUST 1969 I ROTAX ENGINE 1970 292 300 335 340 I FOR TNT 292-292S FOR OLYMPIC 12/3 FOR OLYMPIC 335-335E FOR TNT 340 - 340S BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 37 AUGUST 1 9 6 9 CRANKCASE, FAN COWL ITEM NO. PART NO. 1-2-3-45 1-2-3-45 1-2-3-4-5 402 0201 402 0005 402 0166 1-2-3-4-5 3 4 5 6 7 4020140 402 0007 402 0009 402 1015 402 0014 4020018 402 0016 4020019 402 0020 402 0023 402 0091 402 0025 402 0026 402 0076 4020031 a 9 10 11 12 13 14 15 16 QUANTITY DESCRIPTION 292 300 335 340 1 1 2 3 2 1 5 5 1 1 4 4 4 4 4 4 1 1 1 Crankcase Ass'y, (Engine Without Electric Starter) Crankcase Ass'y (Engine With Electric Starter) . Stud M8 x 56 Stud M8 x 46 Dowel Tube 10^ x 15 Hex. Nut M8 Lock Washer 8 Crankcase Hex Screw M8 x 9, Oil Drain Stud M L O x 42, Engine Base Lock Washer 10 Hex Nut MIO Stud M8 x 171 Washer . 2 3 2 1 5 5 1 1 4 4 4 4 4 4 2 3 2 1 5 5 1 1 4 4 4 4 4 4 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 38 AUGUST 1 9 6 9 2 3 2 1 5 5 1 1 4 4 4 4 4 4 I CRANKCASE, FAN COWL I ITEM PART NO. NO. 17 18 4020018 402 0028 18 4024157 19 20 21 21 22 22 23 23 402 0141 24-25-26 25 26 27 28 29 30 31 32 33 34 402 0040 402 5001 409 2009 402 4024 4024133 402 4022 4020105 4020137 402 2002 4020100 402 0094 402 3037 402 5045 4020061 4020197 402 0057 402 0092 4020018 QUANTITY DESCRIPTION 292 300 335 340 Hex. Nut MS 4 4 4 4 Cable Grommet, Ignition Cable (Engine Without Electric Starter) Cable Gronnnet, Ignition Cable (Engine With . 1 1 * 1 1 1 4 3 1 4 3 1 1 4 1 4 3 3 3 3 3 3 3 3 1 4 1 1 2 2 1 1 1 1 4 1 4 1 1 2 2 1 1 1 1 4 3 1 4 1 1 2 2 1 1 1 1 4 3 1 4 1 Cyl Screw M6 x 10 Cyl Screw M5 x 16, Armature Plate ' Stud M5 x 11 5 Armature Plate • Washer 53 Washer 53 Loek Nut M5 Stud M8 x 25 Plastic Baffle Air Deflector Flat Headed Screw M5 x 8 Mass Cable Ass'y Yellow 130mm Cyl Screw M3 x 16 Hex Nut M8 292 300 335 340 I FOR FOR FOR FOR TNT 292 OLYMPIC 12/3 OLYMPIC 335-335E TNT 340 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 39 AUGUST 1969 1 1 1 1 4 ELECTRIC STARTER, FAN COWL AMD FAN 27 ITEM NO. PART NO. 1 2 3-4-6-10 3 4 5 6 7 8 9 10 11 12 13 402 4167 402 2208 402 0143 4020144 402 0099 402 4089 402 2002 402 0069 402 0145 402 0070 402 0015 4020102 4024011 402 0015 14 15 16 17 18 20 21 22 23 24 402 5012 402 0094 402 3037 402 5045 402 0061 402 0057 402 2003 4024005 402 0016 4020134 DESCRIPTION QUANTITY 335E Magneto Ring Cyl. Screw W. Int. Hex. M6 x 14 Fan Cowl Ass y Fan Cowl . . Cover, Fan Cowl r-r Stud M6 x 15, Starting Pulley . . Stud MB x 25 Cyl. Screw M6 x 28 Cyl. Screw M6 x 73 Hex. Fit Bolt M6 Lock Washer 6 Fan Assy Gear Wheel lOlt Lock Washer 6, Gear Wheel Magneto Ring , Hex. Screw M6 x 15 Air Deflector Spring Washer B5 Flat Headed Screw M5 x 8 Cable Clamp . Cyl. Screw M3 x 16 Stud M8 x 18 Electric Starter Ass'y Lock Washer 8 . Hex. Nut M8 , 4 1 I I 2 4 3 1 2 4 I 1 8 4 8 1 2 2 / 1 2 1 '2 2 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 40 AUGUST 1969 ELECTRIC STARTER, FAN COWL AND FAN I ITEM NO. PART NO. 25 26 27 28 29 30 31 32 33 34 35 36 37 402 0103 402 0104 4025012 402 4022 402 0105 402 4096 402 7001 4020146 402 4094 402 0092 402 0016 4020018 4020197 DESCRIPTION QUANTITY 335E Starter Bracket Washer 6,2 Hex. Screw M6 x 16, Starter Bracket On Crankcase Lock Nut M5 Spring Centrifugal Weight Washer 6,2 D O Lock Washer 8 Hex. Nut M8 1 2 2 2 2 1 1 1 1 1 4 4 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 41 AUGUST 1 9 6 9 CRANKSHAFT, BEARINGS I 12 ITEM PART NO. NO. 1 2 3 4 5 5 6 7 402 1002 402 1005 QUANTITY DESCRIPTION Oil Seal 335 340 2 2 2 2 4021124 1 1 402 1012 402 1030 4021125 Crankshaft Ass'y Key 5 x 6, 5 8 9 402 1010 402 1023 402 1024 402 1025 402 1026 402 1126 402 1035 402 1036 10 4021127 n 402 1095 402 1040 402 1043 402 1033 12 13 14 292 ;ioo 1 As req'd 1 1 As Req'd i) Shim 0,5mm Shim 0,1mm [ 1 1 1 o Lock Washer 18, Engine With Electric Starter 335 & Lock Washer, Engine Without Electric Starter Hex. Nut Ml 8 x 1,5 292 300 335 340 FOR FOR FOR FOR 1 1 1 TNT 292 OLYMPIC 12/3 OLYMPIC 335-335E TNT 340 BOMBARDIER LTD./LTEE LITHO'D IN CANADA. SECTION 2 - PAGE 42 AUGUST 1 9 6 9 1 1 1 1 1 1 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 43 AUGUST 196S CYLINDER, PISTON, MUFFLER i ITEM NO. 1-2 PART NO. 402 402 402 402 402 1057 1058 1091 1145 1159 402 1190 402 1191 2 3 4 5 5 6 6 7 7 8 8 10 11 12 DESCRIPTION QUANTITY 300 Piston Piston Piston Piston Piston With With With With With 3 3 3 3 3 335 Kings, 76.0^ Std Rings, 76.5^ 1st Oversize Rings, 77.0(^ 2nd Oversize Rings, 77.5<^ 3rd. Oversize Rings, 78.0<^ 4th. Oversize Piston With Rings 78.0<^ Std Piston With Rings. 7o*.5g( 1st. Oversize 402 1092 Rectangular Ring 76.0(^ Std. (h = .08 in) 402 1093 Rectangular Ring 76.5^ 1st Oversize (h = .08in.) . . 402 1094 Rectangular Ring 77.0<j 2nd. Oversize (h = .08 in.) 402 1157 Rectangular Ring 77.5(^ 3rd. Oversize (h = .08 in) 402 1188 Rectangular Ring 78.0(4 4th. Oversize (h = .08 in) 402 1171 Rectangular Ring 78.0^ Std 402 1172 Rectangular Ring 78.54 1st Oversize 402 1064 Gudgeon Pin 402 1067 Circlip, Gudgeon Pin 402 2008 Gasket, Cylinder Flange 402 2123 Gasket, Cylinder Flange 402 2014 Cylinder Without Studs 402 2196 Cylinder With Sleeve 402 2031 Gasket, Cylinder Head 402 2101 ., Gasket, Cylinder Head 402 2152 Cylinder Head 402 2197 Cylinder Head 402 2002 Stud M8 x 25 402 2131 Isolating Flange 404 0039 Tillotson Carburator Flanee Gasket 2 2 1 2 1 ! 1 I 2 1 2 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 44 AUGUST 1969 I CYLINDER, PISTON, MUFFLER I NO. PART NO. 13 14 15 15 16 16 17 17 18 19 20 21 402 2072 4020018 402 2037 402 2038 402 2043 402 2089 4022121 4022119 402 0016 4020018 402 0031 402 2001 ITEM DESCRIPTION Isolating Washer Hex. Nut M8 Stud M8 x 1 9 5 Stud M8 x 1 9 QUANTITY 300 335 2 2 2 2 2 2 Gasket, Muffler 1 Muffler Ass'y 1 1 Muffler Ass'y Lock Washer 8 Hex Nut M8 2 2 1 1 Washer Hex Screw M8 x 20 300 FOR 335 FOR I OLYMPIC 12/3 OLYMPIC 335-335E • BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 45 AUGUST 1969 1 2 2 1 1 CYLINDER, PISTON, MUFFLER i ITEM NO. 1-2-3 2 3 4 5 6 6 7 7 8 8 9 9 11 12 12 13 13 14 15 PART NO. 4021161 4021166 4021168 4021173 4021162 4021163 4021169 402 1170 4021164 402 1165 4021171 4021172 4021064 402 1067 402 2088 4022123 402 2186 402 2187 402 2220 402 2101 402 2173 4022175 402 2038 402 2089 402 2100 4022119 402 2198 402 0016 4020018 DESCRIPTION QUANTITY 292 340 1 1 Piston With Rin*s 75 0^ Std Piston With Rin^s 75. 5<^ 1st. Oversize - 1 1 Piston AssVj With Rings ^ 78.0^ std Piston AssV With Rin^s 78.5g( 1st Oversize , 1 1 L-Rin* 75.0<^ Std 1 1 L-Rin" 78,0^ Std L-Rinf 78.5q( 1st Oversize 1 1 Rectangular Ring 75. 5<^ 1st Oversize Rectangular Rin^ 78 0<^ Std Rectangular Rin^ 78. 5d 1st Oversize D D 1 D 2 1 1 1 1 2 1 Cylinder With Sleeve 1 1 Cylinder With Sleeve Gasket, Cylinder Head 1 1 1 Slud M8 x 19 2 1 Muffler Ass'y Muffler Ass'y 1 1 2 1 2 2 Hex Nut M8 BOMBARDIER LiTHO'D IN CANADA LTD./LTEE SECTION 2 - PAGE 46 AUGUST 1969 1 2 2 CYLINDER, PISTON, MUFFLER I ITEM NO. ITEM NO. 16 17 18 19 20 21 22 402 0031 402 2001 4022159 4040212 4022171 402 2072 4020018 DESCRIPTION Hex. Screw MB x 20 Stud MB x 41 o QUANTITY 292 340 1 1 1 1 2 2 1 2 2 2 2 1 2 2 o Hex Nut M8 292 FOR 340 FOR TNT 292 TNT 340 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 47 AUGUST 1 9 6 9 DECOMPRESSOR 11 ITEM PART NO. NO. 1 2 •> 4-5-13 5 6 g 9 10 11 12 13 40? 6004 4(}9(,017 402 6006 41)9 6Q05 402 6014 4026011 402 4093 40 9 6010 402 6008 402 6009 40'>6()18 4026015 409 6016 nir^rkiiPTif IN UtLoL.!!!! 1 1U1M QUANTITY 300 Switch Bolt With Cable 320/372mm Switch Housingb With Washer And Nut Knurled Nut Ml 6 x 1 Cyl. Screw M4 x 7 Lock Washer 4 r 1 O 335 1 1 1 1 1 2 2 9 c 1 1 1 1 1 C D 300 FOR 335 FOR I OLYMPIC 12/3 OLYMPIC 335-335E BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 48 AUGUST 1 9 6 9 STARTING PULLEY, REWIND STARTER i 223 i 21 27 ITEM NO. 1 2 •* 4 £5 i QUANTITY PART DESCRIPTION NO. 40 9 5()()3 402 0015 402 2053 409 5005 402 5035 402 0015 ^7 4Q9 501 9 P 402 5036 Q 402 5037 10 1 1-1 9 402 5023 10 402 5029 11 -^. 402 5038 19 402 5044 955 2003 1 'i 14 402 5026 409 50^8 15 402 5()9? 16 402 5029 17 1ft 402 5030 402 5031 IQ 402 5039 20 91 402'5033 409 5034 92 93 402 5039 24.95 409 5017 94 402 5018 402 5019 25 96 402 5016 97 4.09 5049. 292 300 335 340 1 3 3 1 1 4 4 1 hex Nut M6 Lock Washer 6 9 r b O 1 J 1 1 1 1 D- Washer 1 1 1 2 Pawl 9 2 1 1 1 1 1 1 1 1 1 Washer Starter Rope 1200mm Protection Sieve BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 49 AUGUST 1 9 6 9 ELECTRIC STARTER, SPARE PARTS I Spur. 2 -Vfj ITEM NO. PART NO. 1 1 402 7052 402 7053 402 7020 402 7073 402 7069 402 7050 402 7023 402 7025 402 7026 402 7027 402 4024 402 7049 402 7056 402 7029 402 7024 402 7030 2 2 3 10-11 11 12 13 14 15 16 20 25-26 26 27 QUANTITY DESCRIPTION Field Winding Coils 1&2 Field Winding Coils 3 & 4 Bearing Hushing o O O C 335E 1 1 4 4 1 1 1 1 1 1 * i l l Hex. Nut M5 9 Helical Sorin", Armature Brake 1 BOMBARDIER LTD./LTEE LITIIO'D IN CANADA SECTION 2 - PAGE 50 AUGUST 1969 I ELECTRIC STARTER, SPARE PARTS I ITEM NO. PART NO. 28 29 35 402 7032 402 7033 402 7034 402 7023 402 7035 36 37 38 39A 39B 40 41 42 43 50 51 53 54 60 61 100 101 402 7031 402 7036 402 7037 402 4023 402 7048 402 7040 4022158 402 7041 402 7042 402 7036 402 7043 4020016 402 7044 402 7045 402 7046 QUANTITY DESCHIP'l ION 335E 2 1 1 j 1 Washer 10,3 Isolating Washer 10.3 Commutator End Bracket Ass'v Bearing: 1-; Bushing t.1 Carhon Brush Set, 4 Pieces Carbon Brusli Spring r t* 4 2 Cyl. Screw M4 x 8 2 Cyl. Screw M4 x 6 Lock Washer 4 Screw M5 ClosingD Band Cyl. Screw M4 x 16 4 .- Countersunk Screw M5 x 50 Cyl. Screw M4 x 8 Plate Lock Washer 8 Hex. Nut M8 Parts Set For Terminal Parts Set For Armature 2 1 1 1 3 1 1 1 1 1 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 51 AUGUST 1 9 6 9 MAGNETO GENERATOR 12V 40W QUANTITY ITEM NO. I 2 •) 4. 5 6 6 7 8 9 10 11 12 9-12 13 14 15 16 17 18 19 20 21 22 23 DESCRIPTION 292 300 330 340 4024195 402 4202 4024019 4024106 402 4076 402 4080 402 4079 402 4027 4020015 402 4094 4020146 402 4096 402 4032 4024105 402 4089 402 4034 4020015 402 2053 402 4037 402 4040 4024194 402 4024 402 4048 402 4068 402 4070 Magneto Generator AssV 12V 40W T. Armature Plate Ass'y Magneto King Ignition Cable 480mm Spark Plug Protector Spark Plug M280 T31 (Engines Types 290 and 340). Spark Plug M240 Tl (Engines Types 300 and 335) . Cyl. Screw W. Int. Hex. M6 x 22 Lock Washer 6 Screw M6, Bearing Centrifugal Weight Centrifugal Weight Spring, Centrifugal Weight Magneto Housing Magneto Housing Ass'y Stud M6 x 15, Starting Pulley Kan ' Lock Washer 6 Hex. Nut M6 \rmature Plate Alone Ignition Coil Lighting Coil With Cable: And Connector Lock Washer 5 Cyl. Screw M5 x 28 Condenser Cable, Condenser BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 52 AUGUST 1969 MAGNETO GENERATOR 12V 40W I ITEM NO. 24 25 26 27 28 QUANTITY PART NO. 4024116 402 4049 gr.r. tony 402 7016 DESCRIPTION 292 300 335 340 Contact And Breaker Points Set Parts Set HO.^-. 1 ? .0.5"P. 4024191 292 FOR TNT 292 300 FOR 335 FOR OLYMPIC 12/3 OLYMPIC 335-335E 340 FOR TNT 340 1 1 1 1 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 53 AUGUST 1 9 6 9 MAGNETO GENERATOR 12V 75W ITEM PART NO. NO. 1 9 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ?3 24 25 335E 402 4200 4024201 4024167 402 700 8 402 4024 40^ 7004 402 7062 402 7003 402 7006 402 0148 402 4076 402 4079 402 4037 402 7063 Magneto Generator AssVJ 12V 75W o Armature Plate Will) Cables 409 4194 Liehtin" Coil With 2 Cables 410mrn And Conn & D 402 4048 409 4()68 402 4070 4024116 402 4049 265 4007 402 7074 402 7016 1 1 1 1 D Cyl. Screw M5 x 22 Ignition Cable 4G5mm Rubber Rins. O' Cables Spark Plug Protector AssV Spark Plu<r M240 Tl 409 4024 402 4147 QUANTITY nPcpRTPTtnivi UlLoUfUl HUli Cyl Screw M5 x 20 Cyl Screw M5 x 28 c \ Parts Set • 3 3 1 1 1 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 BOMBARDIER LTD./LTEE LITHO'D IK CANADA SECTION 2 - PAGE 54 AUGUST 196 9 I REPAIR TOOLS, GASKETS i ITEM NO. PART NO. 1-2-3-4 1 402 8025 402 8023 402 8039 402 8012 402 8024 402 8028 402 8013 4028011 402 8010 402 8005 402 8004 402 8001 402.8008 402 8034 402 8038 402 8042 402 8051 402 8047 402 9008 402 9009 4029010 4029011 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 17 17 17 DESCRIPTION QUANTITY 292,300.335,340 Too! Set Eork Wrench 10/13mm Bolt 8 x 130 Socket Wrench 26mm, Spark Plug Socket Wrench 13mm Stamp To Mount Oil Seal Holder With Bolt, Connecting Rod Sleeve For Oil Seal, P.T.O. Side Sleeve For Oil Seal, Magneto Side Protection Cap 18mm Puller For Flywheel . . Puller For Bearing 6305 Wrench To Hold Fan, Engine Without Electric Starter Wrench To Hold Fan, Engine With Electric Starter . . Holder, Crankshaft One End Wrench 13mm, Carburetor Ass'y Nuts . . . . Ring Hall For Roller Bearing Socket Wrench 1 linrn Gasket Set For Type 290 Gasket Set For Type 300 Gasket Set For Type 335 Gasket Set For Type 340 292 FOR TNT 292-292S 300 FOR OLYMPIC 12/3 335 FOR OLYMPIC 335-335E I 340 FOR TNT 340 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 55 AUGUST 1 9 6 9 I I ROTAX ENGINE I 1970 TNT 775 I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 57 C a t . N o . 4 8 0 1011 December 1 9 6 9 . CRANKCASE, FAN HOUSING, FAN, V-BELT i 90 ©10 ITEM NO. PART NO. 1-2-3-4-5 3 4 5 402 0203 402 0007 4020123 4020161 4020016 4020018 4020178 4020177 4-02 1038 4020117 6 8 8\ 10 18 o &. ©10 DESCRIPTION 1 2 Stud M8 x 56 Stud M8 x 37 12 2 14 14 4 4 4 4 Dowel Pin 5 ^ x 1 0 Hex Nut M8 Stud Ml 2 x 26 Distance Sleeve 6MM Lock Washer 12 Hex Nut M12 . . . ." BOMBARDIER LTD./LTEE LITHO'D IN CANADA QUANTITY 775 SECTION 2 - PAGE 58 Cat. No. 480 1011 December 1969. I CRANKCASE, FAN HOUSING, FAN, V-BELT ITEM NO. PART NO. 11 12 13 4020H5 402 1158 402 0134 402 0076 4020019 402 0020 402 0189 4020118 4020126 402 0136 402 1018 402 1009 4020129 402 0163 402 0129 402 1084 402 1086 4020121 402 0133 4020151 402 2125 4020187 402 0092 4024122 402 0191 402 0185 4020016 4020186 17 18 19 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 DESCRIPTION QUANTITY 775 Stud M8 x 16, Fan Housing Locking Washer 8 flexNutMS Stud M8, Cylinder Sealing Ring Oil Drain Screw M8 x 9 . . Fan Housing Locking Ring Fan With Shaft Ass'y " . . . . f^all Bearing 6204 Shim l.OMM Woodruff' K e y 3 x 5 Shim Pulley Half Shim Uock Washer 14 Hex. Nut M14 x 1.5 V-Belt Spring Washer B6 Flat Head Screw M6 x 30. . Cyl. Screw M6 x 80 Fan Cover Direction Plate Cable Grornmet Air Cowl Cowl Cover Lock Washer Hex Screw 5/L6" x 15 . . . . I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 59 Cat. No. 4 8 0 1011 December 1969. CRANKSHAFT PISTON I 19 U17 13 ITEM PART NO. NO. 1-2 2 3 402 1221 4021119 402 1112 402 1113 4021114 402 1115 402 1139 4021119 4021108 4 5 6 7-8 9 10 11 12 13 14 15 16 402 1109 402 1026 402 1036 402 1156 402 1040 402 1043 402 1010 402 1033 402 1216 QUANTITY JJbbLKlr HOIN 1 3 AH AR AR AR 2 2 2 2 1 1 1 1 1 1 2 2 Crankshaft Ass'y 0-Ring Shim l.OMM Shim 0.15MM Shim 0.3MM Shim 0.2MM Ball Bearing 0-Rineo Retaining Disk Oil Seal Washer, Cam Spring Hex Nut M 18 x 1.5 Woodruff Key 5 x 6.5 c BOMBARDIER LTD./LTEE LITHO'D IN CANADA TNT775 SECTION 2 - PAGE 60 Cat. No. 4 8 0 1011 December 1969. I CRANKSHAFT, PISTON ITEM NO. PART NO. 17 18-20-21 402 1067 402 1217 402 1218 402 1219 402 1220 402 1214 402 1215 402 1212 402 1213 402 HIO I I 19-20-21 20 21 22 QUANTITY DESCRIPTION Circlip, Gudgeon Pin Piston Assy With Rings 82.04 Std. P.T.O. Side Piston Ass'y With Rings 82.54 1st Oversize P. T.O. Side . . Piston Ass'y With Rings 82.04 Std Mangeto Side Piston Ass'y With Rings 82.54 1st Oversize Mangeto Side Reetangular Ring 82.04 Std Rectangular Ring 82.54 1st Oversize L-fting 82.04Std L-Ring 82.54 1st Oversize Bali Hearing 6306 TNT775 4 1 1 1 1 2 '2 2 2 1 I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 61 Cat. No. 480 1011 December 1969. CYLINDERS, INTAKE MANIFOLD MUFFLER I -49 ITEM PART NO. NO. 1 2 3 4 5 6 8 9 24 25 27 28 29 30 31 32 33 34 402 2225 402 2221 402 2222 402 2226 402 2223 402 2224 4020031 4020116 402 2145 402 2207 402 2002 402 0064 402 0065 402 0063 4140130 402 2037 4020031 402 2106 4040212 UlLoLKll liUIN Cylinder, P.T.O. Side Cylinder Magneto Side Gasket, Cylinder Head Cylinder Head, P.T.O. Side Cylinder Head, Magneto Side Washer 8.4 Cylinder Head Hex Nut M8 ' Distance Nut M8/5/16" Intake Gasket, Magneto Side Stud M8 x 25 Isolating„ And Sealingr- Washer. . Clanin. Plastic Tube Plastic Line 140MM Stud M8 x 19,5 Washer 8.4 Lock Nut M8 TNT 775 2 1 1 2 1 1 8 4 4 2 2 4 4 4 2 4 2 2 2 D BOMBARDIER LTD./LTEE LITHO'D IN CANADA QUANTITY SECTION 2 - PAGE 62 Cat. No. 480 1 0 1 1 December 1 9 6 9 . I * 1 CYLINDERS, INTAKE MANIFOLD, MUFFLER I I NO. PART NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 402 2072 402 0018 402 2038 402 2100 4022113 402 2109 402 0016 4020018 4022194 4022195 4024127 4020015 402 2053 4140222 ITEM DESCRIPTION Isolating Washer Hex. Nut M8 Stud MB x 19 Gasket, Exhaust Flange Exhaust Socket With Flange, P.T.O. Side Exhaust Socket With Flange, Magneto Side Lock Washer 8 Hex. N u t M B Muffler Ass y Inlet Elbow Hex. Screw M6 x 20 Lock Washer 6 Hex. Nut M6 Clamp Ass'y 51p QUANTITY TNT775 4 4 4 2 1 1 4 4 1 1 2 2 2 3 ' I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 63 Cat. No. 480 1011 December 1 9 6 9 . MAGNETO GENERATOR 12V75W, MAGNETO HOUSING i BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 64 Cat. No. 4 8 0 1011 December 1 9 6 9 , MAGNETO GENERATOR 12V75W, MAGNETO HOUSING I I ITEM NO. PART NO. J 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34-34A 35 . 35A 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Sfi 402 4 J 97 4024199 4024167 4020015 402 4 J 48 4024149 402 4096 402 0146 4024118 402 5050 4020162 4021158 4020134 4024122 402 0168 402 7008 402 4024 402 2229 4024138 402 7003 4024106 402 4076 402 408J 4024152 4024155 4024176 402 4024 402 4048 4024151 4024161 4024150 4024179 4024146 402 7049 402 4068 4024164 402 4049 4024142 402 7016 4024162 4024159 409 2009 4024193 4024192 4024141 4024121 4020015 4024127 4024120 4020015 402 0040 4024131 402 4024 40 9. 9.9,97 QUANTITY DESCRIPTION Magneto Generator Ass'vJ 12V 75W C Cyl Screw W Int Hex M6 x 10.5 b & b> Stud M8 x 15 V-Belt Pulley Hex Nut M8 Kubber Sleeve 55MM Cyl Screw M5 x 20 Ignition Cable 480MM TO Spark Plug M310T1 i>htimr b b Coil With Cables 550MM Cyl Screw M5 \8 Hex. Nut M5 Generator Cable Assy Blue-Black 610-80MM Shoriii"- Cable Black 260MM W. Conn Shorin» Cable Yellow 365MM W. Conn Hex Screw M6 x 16 Lock Washer 6 Cyl Screw M6 x 10 Cvl. Serew M5 x 16 W. Int. Hex BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 65 TNT 775 I 1 1 4 4 1 1 1 I 3 1 3 3 * 2 2 8 8 1 2 2 2 2 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 1 1 1 2 22 Cat. No. 480 1011 December 1 9 6 9 . REWIND STARTER 190 o one 17 ITEM NO. PART NO. 1 2 402 5046 4020015 4020012 402 7058 402 5036 402 5037 402 5023 402 5022 402 5038 402 5044 402 5047 402 5026 402 5028 402 5027 402 5029 402 5030 4025031 402 5032 402 5033 402 5034 4025016 402 5039 4025018 4025019 3 4 5 6 7-8-9 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 DESCRIPTION Rewind Starter AssV . . . Lock Washer 6 Hex. Screw M6 x 15 . . . Starter Housing Starter Slop Countersunk Screw Mo \ Spring Cartridge AssV . . . Rewind Spring Spring Guide Cover, Spring Guide Rope Sheave D-Washer Pivot Arm Friction Washer Pawl Pawl Spring Pawl Spring Friction Spring Cover Washer Circlip Bolt 5 x 6 Starter Rope . Rubber Buffer Starter Rope 1200MM . . . Starter Grip BOMBARDIER LTD./LTEE LITHO'D IN CANADA QUANTITY TNT 775 SECTION 2 - PAGE 66 1 Cat. No. 480 1011 December 1 9 6 9 . REPAIR TOOLS, GASKET SET I ITEM .NO. PART 1-34-6 402 8025 402 8023 402 8039 402 8022 402 8024 402 8002 402 8044 402 8045 402 8005 402 8053 1 3 4 6 7 8 9 10 12 13 14 15 16 17 NO. QUANTITY DESCR1P110N Too! Set AsfiV Fork Wrench 10/13MM Holt 8 \0 Socket Wrench 26MM. Spark Phur Socket Wrench J 3MM Remover Ass'y Bearing 6306 Puller Ass'y Flywheel Wrench To Hold Magneto Housing Protection Cap 18MM Wrench To Hold Pulley Halves 402 1208 402 8057 402 8056 402 9017 4029015 Cylinder Aligning Tool Nut M8, Cylinder Aligning Tool Gasket Set Adhesive 1 Sarplast L700 (Can) TNT 775 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 67 Cat. N o . 4 8 0 1011 December 1969. BLIZZARD ENGINE i BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 68 Cat. No. 480 1014 December 1969. BLIZZARD ENGINE i ITEM NO. PART 1 2 3 4 4 5 (, 7 7 8 8 8 9 9 10 11 11 1j 11 11 11 tl 1i 12 360 80 1 0 512 0011 570 1202 5120012 5120053 399 9006 389 8036 5120050 512 0054 5120094 5120093 512 0037 309 8012 309 8025 389 8037 414 0559 414 0560 414 0561 4140562 414 0563 4140564 4140674 414 0675 4140257 292 340 (QUANTITY 436 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 9 4 4 4 2 4 4 Engine Leaf Sprin** 4 2 2 4 4 9 4 4 2 2 2 2 Eflffine Bracket D 1 1 1 1 6 6 6 6 DEbCRlr 1 LOIN NO. Threaded Spacer Bushing Washer Nut 776 1 D & Nut 636 4 4 4 4 Tuned Exhaust K.H 6 6 1 1 1 1 Tuned Exhaust R.H 1 1 1 1 Tuned Exhaust 2 9 4 4 4 1 , i BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 69 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD FUEL 29 28 I BOMBARDIER LTD./LTEE LITHO'P IN CANADA SECTION 2 - PAGE 70 Cat. No. 480 1014 December 1969. BLIZZARD FUEL I ITEM NO. PART NO. 1 1 2 3 3A 3 3A 4 4 5 5 6 6 7 7 8 9 10 11 12 13 14 15 16 J7 18 19 20 21 22 22 22 23 24 25 26 26 27 28 28 29 4140540 4140135 414 0247 5130089 513 0090 513 0073 5130091 390 9003 3904021 321 6046 320 1067 3857011 387 3013 5130084 5130088 408 8004 4140130 4J40178 1140043 4140128 4140024 570 1302 4140416 408 8002 414 0290 4140293 5130047 561 3001 4140209 4030015 403 0021 403 0013 4040157 402 2072 4020018 4040051 4040182 404 0052 570 1208 570 1203 3377100 4030015 4030013 403 0021 I QUANTITY DESCRIPTION Furl Tank Furl Tank Protector Strip (Mult 12") Retainer Strip Rivet Rivet Nut Nut Fuel Line (Mult 12") Isolatingr- Line (Mult 121T) \ Hose Clamp Filler Neck Clamp Gasket Snriiiii Fuel l a n k Gau^e Fuel Tank Cap 292 340 1 1 AR 2 2 AR 2 2 4 4 2 2 2 2 1 1 L AR AR I 2 I AR AR 1 2 I I 2 1 I 1 I 1 1 2 1 i t I 1 1 636 776 1 AR 1 AR 1 AR 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 AR AR 4 5 1 1 1 AR AR 4 5 1 1 1 AR AR 4 5 1 1 1 1 2 4 4 4 2 4 4 4 2 2 2 2 2 2 6 6 2 Isolating Washer Nut Strainer Cover 2 2 2 1 2 o 2 I Intake Funnel 1 1 1 1 3 3 Carburetor: Ref to Cat 70 Sec 2 Pmrt- |5 Carburalor: Ret' to Cat 70 See 7 4 4 4 2 2 2 6 ... ... Carburetor Re t. To Carburetor no. 403 0012 Section 2 Page 17 Except tor no. 404 0263 Body (Service) instead of 404 020£ 404 0264 Throttle Cable Bracket 404 0265 Throttle Cable Bracket Ret Screw & Lock Washer 404 0215 Throttle Cable Clamp 404 0217 Throttle Cable Clamp Ret. N u t 404 0216 Throttle Cable Clamp Ret. Screw BOMBARDIER LTD./LTEE LITHO'D IN CANADA 436 SECTION 2 - PAGE 71 Cat. No. 4 80 1014 December 1 9 6 9 . I ROTAX ENGINE 1970 BLIZZARD 436 BLIZZARD 636 BLIZZARD 776 I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 72 Cat.No.480 IOH December 1969. BLIZZARD CRANKCASE I -14- -14- 15 0 e> ©10 I ITEM NO. FART NO. 1-2-3-4-5 J -2-3-4-5 3 4 5 6 7 8 8 8a 9 9 10 10 11 12 13 14 14 15 402 0205 402 0204 402 0007 402 0123 402 0161 4020016 4020018 402 0023 4020178 4020091 402 0025 402 1038 402 0026 402 01 J 7 4020019 402 0020 4024122 402 2241 402 2239 402 0092 •£>v-- ©12 •—Jr^ I ©10 QUANTITY DESCRIPTION C rankcase AssV 636 776 1 8 10 2 18 18 1 8 10 2 18 18 4 4 4 4 4 2 2 2 4 2 2 2 8 1 8 1 1 c stud M8x56 stud M8x37 I towel Pin 5*^ \ 0 I ock Washer 8 I lex Nut M8 stud MlOx42 stud Ml 2 x 26 [Stance Sleeve 22MM 8 10 2 18 18 4 4 4 L ock Washer 10 L ock Washer 12 Flex Nut M10 F ox Nut M12 S C il Drain Screw M8 \ C able Grommel stud MB Cylinder stud M10, Cylinder 4 2 2 2 8 c 1 BOMBARDIER LTD./LTEE LITHO'D IN CANADA 436 SECTION 2 - PAGE 73 Cat. No. 480 1014 December 1969. BLIZZARD CRANKSHAFT, BEARINGS, PISTONS I 16 8U15 ITEM PART no. NO. 1-2 1-2 402 1244 402 1245 402 1241 402 1137 402 1119 402 1248 402 1249 402 1224 402 1109 402 1040 402 1043 402 1010 402 1225 402 1250 402 1236 402 1237 402 1251 402 1252 402 1137 402 1119 402 1223 402 1222 402 1033 402 1253 402 1080 402 1235 402 1234 402 1067 402 1226 1-2 2 9 3 3 4 4 5 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 15 15 QUANTITY DESCRIPTION 636 776 1 Crankshaft Asa*y 1 Crankshaft Ass'y 0-Ring 0- Rimr Roller Bearin" N U 305W. Groove Rintr Roller Bearing NU 306W. Groove Rin<r Oil Seal Oil Seal 1 2 Hex Nut M l B x l . 5 Woodruff Key 5x6.5 Oil Seal Oil Seal Distance Sleeve 13MM Distance Sleeve 14.4MM Ball Bearin^D 6305 Ball Bearing 6306 0-Riii" 0-Ring Distance Rin«'r> 7MM Distance Rineo 6MM 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 J 1 1 1 1 2 2 2 2 Gudgeon Pin Gudgeon Pin Circlip 18, Gudgeon Pin 2 IT" I 4 4 4 C> BOMBARDIER LTD./LTEE LITHO'D IN CANADA 436 SECTION 2 - PAGE 74 Cat. No. 480 1 0 1 4 December 1 9 6 9 . BLIZZARD CRANKSHAFT, BEARINGS, PISTONS t ITEM NO. 16-17-18 16-17-18 16-17-18 I 17 17 17 18 18 18 (QUANTITY PART NO. 402 1242 402 1243 402 1246 402 1247 402 1238 402 1239 402 1240 402 1230 402 1231 402 1232 402 1233 402 1214 402 1215 402 1254 402 1228 402 1229 402 1192 402 1 193 402 1212 402 1213 402 1227 UboLKlrllUIN Piston Ass'y Piston Ass'y Piston Ass'y Piston AssV Piston Ass y Piston AssV Piston A^sV tiectan'nilar With Rin^s With Rin^s With Rings With Rin^s With Rin^s With Rin^s With Rin^s Rin* r 67 0^4 67.0*4 67.50^ 76.0«i 76.5*4 82.0(4 82.5*4 83.00^ Sid Std 1st Oversize Std 1st Oversize Std 1st Oversize 2nd Oversize 436 636 2 2 2 2 9 2 2 2 2 2 2 R,ectan*nilar Rin<ftr 76.0t4 Std o Reetan<nilar Ring 82.0*4 Std Rectangular Rin^ 82.5v4 1st Oversi/.e Rectangular Rin< r 83.0*4 2nd Oversize L-Ring 67.0<i Std L-Ring 67.5*4 1st Oversize L-Ring 76.0*4 Std L-Ring 76.5(4 1st Oversize L-Ring 82.0*4 Std L-KingD 82.501 1st Oversize L-Ring 83.0*4 2nd Oversize 776 2 2 2 . 9 2 2 9 9 2 2 I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 75 Cat. No. 4 8 0 1014 December 1969. BLIZZARD CYLINDERS, CYLINDER HEAD, EXHAUST SOCKET o-7 — o ITEM PART NO. NO. 1 1 2 2 2 3 3 3 4 4 5 6 6 6 7 7 8 402 2250 402 2251 402 2234 402 2237 402 2230 402 2235 402 2238 402 2231 402 2252 402 2253 402 2240 402 2236 402 2233 402 2232 4020031 402 2254 402 2242 LITHO'D IN CANADA I — 7-o (QUANTITY DESCRIPliON 436 Gasket, Cylinder Flange J r- 2 Cylinder W/ Sleeve, P.T.O. Side Cylinder W/Sleeve, P.T.O. Side Cylinder W/Sleeve, P.T.O. Side Cylinder W/Sleeve, Magneto Side Cylinder W/Sleeve, Magneto Side Cylinder W/Sleeve, Magneto Side Gasket, Cylinder Head Gasket, Cylinder Head Stud M8x40 Cylinder Head 1 636 776 2 2 1 1 1 1 1 9 8 2 2 8 2 8 2 2 Cylinder Head Washer 84, Cylinder Head 16 Hex Nut M8 16 8 8 8 8 8 8 BOMBARDIER LTD./LTEE Cat. No. 480 1014 SECTION 2 - PAGE 76 December 1969. I n BLIZZARD CYLINDERS, CYLINDER HEAD, EXHAUST SOCKET t I ITEM PART NO. NO. 8 9 402 2243 10 10 402 409 402 402 11 402 2072 12 13 13 14 14 402 0018 Q 0123 2159 2170 2171 (QUANTITY DLbLRlrllUN Hex Nut M10 Stud M8x37 Stud M8x41 Isolating Flange 18.5MM Thick Isolating Flange, 20MM Thick 436 Hex Nut M8 776 8 8 4 4 2 4 4 2 4 4 2 2 4 4 4 9 4 4 2 402 2245 402 2244 404 0039 636 4 404 0212 I . I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 77 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD, MAGNETO GENERATOR 12V 75W, MAGNETO HOUSING 24 12 35 ITEM NO. 1-2-3-4 5-6-7 3 PART NO. 4024219 4024213 36 42 41 40 9 8 QUANTITY DESCRIPTION Magneto Generator Ass'y 12V75W Condenser W/Cables 110/140MM BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 78 136 636 776 1 1 1 1 1 1 Cat. No. 480 1014 December 1 9 6 9 . 1 BLIZZARD, MAGNETO GENERATOR 12V 75W, MAGNETO HOUSING I (QUANTITY ITEM PART NO. NO. 4 5 6 7 40'' 4211 402 4209 4024212 a 4020015 4024148 402 4208 402 5050 4020162 Cyl Screw M6xl0.5 W/Int. Hex Magneto Housing Stud M8xl5 V-Belt Pulley 402 1158 402 0134 Hex Nut 8 9 10 11 12 13 14 15 16 17 J8 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 40 41 42 43 402 0168 JJcjoLKlr 11U1M Control Cable Ass'y Yellow 260MM Chanrin* Cable Ass VJ Red 260MM D O Control Cable Ass'y Violet 300MM Rubber Sleeve 55MM Stud M6xl4 402 2053 4027016 Hex Nut M6 Lock Washer 4 (Kit) Cyl. Screw M4xlO (Kit) 402 7016 402 4204 402 7008 402 4024 402 7004 402 7003 4024214 4024215 402 4076 402 4081 402 0148 402 4206 402 4205 4024210 4024217 4024218 4024216 402 4024 402 2229 4024155 402 4048 4024176 4024133 402 4024 402 2227 402 4222 1 1 2 1 1 4 4 1 3 1 3 3 1 4 4 4 4 4 1 1 1 4 4 1 3 1 3 3 1 4 4 4 4 4 1 2 6 6 2 2 Cyl. Screw M5x22 Protection Cap Ignition Cable 350MM Ignition Cable 390MM CJ Spark Pint*f Protector AssVj r Spark Plu<rD M310T1 f 2 2 2 1 1 2 1 2 1 4 2 1 2 2 2 2 2 1 D Switch Cable Ass'y Blue 140MM D 636 9 402 4207 402 2019 402 0015 436 J Plug Insert AssV Violet Charging Coil AssV W/Cables Loek Washer 5 Cyl. Screw M5x20 Lighting Coil W/Cables 700MM Cyl. Screw M5x28 Washer 5.3 Cyl. Screw M5xl6 Push Button Switch 2 6 6 2 776 1 2 1 1 4 4 1 3 1 3 3 1 4 4 4 4 4 1 9 6 6 9 9 2 9 2 2 9 9 9 1 1 1 1 2 1 2 1 4 9 1 2 1 4 2 1 9 9 2 2 9 2 2 2 1 9 1 2 2 1 «v I BOMBARDIER LTJh/LTEE UTHO'D IN CANADA SECTION 2 - P\GE 79 Cat. N o . 4 8 0 1014 December 1969. BLIZZARD REWIND STARTER 190 ITEM NO. PART NO. 1 402 5046 402 0015 4025011 402 7058 402 5036 402 5037 402 5023 402 5022 402 5038 402 5044 402 5047 402 5026 402 5028 402 5027 402 5029 402 5030 4025031 402 5032 402 5033 402 5034 402 5016 402 5039 402 5018 402 5019 2 3 4 5 6 7-8-9 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 one QUANTITY DESCRIPTION 436 636 776 Rewind Starter Ass'y . . Lock Washer 6 Hex. Screw M6xl5 . . . . Starter Housing Starter Stop Countersunk Screw M5x8 Spring Cartridge Ass'y . . . Rewind Spring Spring Guide Cover, Spring G u i d e . . . . Rope Sheave , D-Washer Pivot Arm Friction Washer Pawl Pawl Spring Pawl Spring Stop Friction Spring Cover Washer Circlip B olt 5x6, Starter Rope Rubher Buffer Starter Rope 120QMM . . Starter Grip I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 80 Cat. No. 480 1014 December 1969. BLIZZARD REPAIR TOOLS i r 5- • ITEM PART NO. NO. 1-2-3-4 1 2 3 4 5 5 6 7 8 9 9 10 402 402 402 402 402 8025 8023 8039 8022 8024 402 8001 402 402 402 402 8002 8005 8044 8045 402 9018 402 9019 402 9015 ULsLKlr 11OIN 1^ool Set Ass'y In ork Wrench 10/13MM TJolt 8x130, Socket Wrench < socket Wrench 26MM, Spark Plug {Socket Wrench 13MM 1lemover AssVj Bearingn 6305 1lemover Ass'y Bearing 6306 F'rotection Cap 18MM 1'uller Ass'y Flywheel Vrench To Hold Magneto Housing f^Basket Set Ass'y ( Basket Set Ass'y t \_dhesive 1 Sarplast L700, Can (QUANTITY 436 636 776 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 81 Cat. No. 480 1014 December 1969. I ROTAX ENGINE I 1970 BLIZZARD 292 BLIZZARD 340 I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 83 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD CRANKCASE IGNITION HOUSING ITEM NO. , 1-2-34-5 3 4 5 6 7 8 9 10 11 12 13 14 15-16-17 16 17 18 19 20 PART NO. 402 0206 402 0007 402 0009 402 1015 402 0014 4020016 402 0017 4020019 402 0020 402 0023 402 0091 402 0025 402 0026 402 0207 4020112 402 0208 402 0047 402 0015 402 2053 DESCRIPTION 1 2 3 2 1 5 5 1 1 4 4 4 4 1 1 1 3 3 3 Stud M8 x 56 Stud M8 x 46 Dowel Tube 10 4 x 15 Hex. Nut M8 Hex Screw M8 x 9 Oil Drain Stud M10 x 42 Lock Washer 10 Hex Nut M10 0-Ring 0-Ring Stud M6 \8 Hex. Nut M6 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - QUANTITY 292 340 PAGE 84 1 2 3 2 1 5 5 1 1 4 4 4 4 1 1 1 3 3 3 Cat. No. 4 SO 1014 December 1 9 6 9 . 1 BLIZZARD CRANKCASE, IGNITION HOUSING t I ITEM NO. PART NO. 21 22 23 24 25 26 27 28 29 30 402 0209 4020031 402 2242 402 0210 402 0030 4020016 401! 0018 4020211 401! 0212 401! 0092 INSCRIPTION QUANTITY 292 340 4 4 4 1 4 4 4 1 2 1 Stud M8 Washer 84 . Hex Nut M8 Stud MB x 21.5 Hex Nut MB Stud M8 x 13 . Direction Plate 4 4 4 1 4 4 4 1 2 1 . I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 85 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD CRANKSHAFT, BEARINGS I 10 ITEM NO. PART NO. 1 1 2 3 4 5 6 7 8 9-10 10 11 12 402 1255 402 1256 402 1026 402 1257 402 1258 402 1040 4021043 402 1010 402 1033 402 1007 402 1105 402 1041 402 1259 DESCRIPTION QUANTITY 292 340 1 Crankshaft Ass'y Shim l.OMM Roller Bearing No 305 Oil Seal ; Lock Washer Hex. Nut Ml 8 x 1.5 Woodruff Key 5 x 6.5 Needle Cage Ball Bearing 6306 Groove Ring Lock Ring Oil Seal 1 1 1 1 1 1 1 1 1 1 1 !1 1 1 1 1 1 1 1 1 1 1 1 1 I 0 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 86 Cat. No. 480 1014 December 1 9 6 9 . I I I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 87 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD, CYLINDER PISTON I 12 ITEM NO. PART 1-2-3 402 2259 402 2260 4022261 402 2262 402 2263 402 2266 402 2267 402 2268 402 2269 402 2270 402 2273 402 2274 1-2-3 2 2 3 3 4 5 6 7 7 DESCRIPTION NO. 402 1178 Piston Ass. W. Rin«'s 75.0«4 Std Piston Ass. W. Rin^s 75.5i£ 1st Oversize Piston Ass. W. Rin<rs 78.0vi Std Piston Ass. W. Rini's o 78.5*$ 1st Oversize Piston Ass. W. Rings 79.0^ 2nd Oversize L-Ring 75.0*i Std L-Ring 75.5vi 1st Oversize L-Ring 78.(M Std L-Ring 78.5^ 1st Oversize L-Ringr, 79.0*4 2nd Oversize Reetun^idar Riim 75.0«i Std " G Rectflngul&r Rin»" 75.5^ 1st Oversize Rectangular Rinf 78.0^ Std 4021179 402 2275 Rectangular RintrD 79.0o 2nd Oversize I" -102 1064 402 1067 402 2123 292 Gasket, Cylinder Flange 340 1 1 1 1 1 1 I 1 1 1 I 1 I 2 1 1 402 2277 402 2278 1 1 1 1 2 1 1 BOMBARDIER LTD./LTEE LITHO'D IN CANADA QUANTITY SECTION 2 - PAGE 88 Cat. No. 480 1014 December 1 9 6 9 . BLIZZARD CYLINDER, PISTON I ITEM NO. PART NO. 8 9 9 402 2280 402 2282 402 2283 4022159 4022171 404 0039 402 2072 402 0018 402 2244 10 11 I 12 13 14 15 DESCRIPTION Gasket, Cylinder Head Cylinder Head Cylinder Head Stud M8 x 41 Isolating Flange Tiliotson Carburator Flange Gasket Isolating Washer Hex. Nut M8 Exhaust Socket QUANTITY 292 340 1 1 2 1 2 2 2 1 I I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 89 Cat. No. 480 1014 December 1969. BLIZZARD MAGNETO 12V 75W, MAGNETO HOUSING 16 10 !TKM NO. PART NO. 1-2-3-4-5-6 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4024220 402 4223 402 4224 402 4225 402 4226 402 4227 4020015 4024148 402 4208 402 5050 4020162 402 1158 402 2041 402 4023 402 4056 DESCRIPTION Magneto Generator Ass'y 12V 75\\s Cable AssV Yellow 430MM i?horlini>- Cable Ass'v Black 525MM Rear Li«ht Cable As$V Brown 5JOMM Lock \r 6 Cyl. Screw M6 x 1 1.5 Stud M8xl5 V-Belt Pulley Locking V\r 8 Hex. N u t M8 Lock Washer 4 Cvl. Serew M4 x 10 BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 90 12 QUANTITY 292 340 1 1 2 1 1 1 4 4 1 3 1 3 3 2 2 1 1 2 1 1 1 4 4 1 3 1 3 3 2 2 Cat. No. 4 8 0 1014 December 1969. I BLIZZARD MAGNETO 12V 75W, MAGNETO HOUSING ITEM NO. PART NO. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 33 34 35 36 37 38 39 40 402 4228 402 0016 402 2041 402 7008 402 4024 402 2229 402 4229 402 4230 4024231 402 7003 402 4032 402 407C 4024081 4024133 402 4024 402 2227 4024217 4024218 402 4233 402 4234 402 4024 402 2229 4024155 402 4048 4024176 4024235 DESCRIPTION QUANTITY 292 340 Ignition Bracket Lock Washer 8 Hex. Nut M8 Ignition Coil Lock Washer 5 Cyl. Screw MS x 20 Cable Set AssV Ignition Cable Bracket Grornmet Protection Cap Ignition Cable 500MM Spark Plug Protector Ass'y . . . . Spark Plug M310 T31 Washer 5.3 Lock Washer 5 Cyl. Screw M5 x 16 W. Int. Hex. Plug Insert AssV Red Plug Insert Ass'y Violet Plug Insert Ass'y White Charging Coil Ass'y W. Cable .. Lock Washer 5 Cyl. Screw M5 x 20 Lighting Coil W. Cables 700MM . . Cyl. Screw MS x 28 Fasten Connector 6.3 Condenser W. Cable I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE 91 Cat. No. 480 1014 December 1 9 6 a. BLIZZARD - REWIND STARTER I ITEM PART NO. NO. 1 2 -3 4 j 6 7-8-" 402 5046 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 402 0015 4025011 402 7058 402 503C 102 5037 402 5023 402 5022 402 5038 402 5044 402 5047 402 5026 402 5028 402 5027 402 5029 402 5030 4025031 402 5032 402 5033 402 5034 4025016 402 5039 4025018 4025019 CANADA QUANTITY DESCRIPTION Rewind Starter Ass'y Lock Washer 6 Hex. Screw M6 x ! 5 Starter HousingD Starter Stop Countersunk Screw M5 x 8 Spring AssV 1 0 Cartridge ! J Rewind Soring r n Spring Guide . . .• F f Cover Spring r y- Guide Rope Sheave D-Washer Pivot Arm Friction Washer Pawt J Pawi Spring Stop Friction Spring r ;* Cover Washer Circlip Rubber Buffer Starter Rope 1200MM Starter Grip . 292 340 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 BOMBARDIER LTD./LTEE Cat. No. 480 1014 SECTION 2 - PAGE 92 December 1 9 6 9 . I BLIZZARD - REPAIR TOOLS GASKET SET i I I 12- ITEM NO. PART NO. [-2-3-45-6-7 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 402 8063 402 8062 402 8039 402 8060 402 8059 402 8049 4028061 402 8058 402 8028 402 8037 402 8010 4028011 402 8005 402 8002 402 8044 402 8045 402 8064 QUANTITY DESCRIPTION F5 J Fork Wrench 11/13MM Bolt 8 \, Socket Wrench Socket Wrench 21/26MM Socket Wrench 11/13MM Angular Wrench 10/13 MM Stamp To Mount Oil Seal, Magneto Side Stamp To M o u n t Oil Seal, P. T.O. Side Sleeve For Oil Seal, P.T.O. Side Protection Cap 18MM Puller For Bearhi" 6306 292 340 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - I 1 1 1 1 1 i 1 1 1 I 1 1 1 1 1 1 --* I BOMBARDIER LTD./LTEE LITHO'D IN CANADA SECTION 2 - PAGE93 Cat. No. 480 1014 December i 9 r i ? . 1 I
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