D661 Series Servovalves

Servovalve with Bushing and
integrated 24 Volt Electronics
D661 Highresponse Series
ISO 4401 Size 05
D661 Highresponse Series
Two stage servovalves
highresponse pilot stage
with
The flow control servovalves
D661 Highresponse Series are
throttle valves for 2-, 3- and 4way applications. These valves
are suitable for electrohydraulic
position, velocity, pressure or
force control systems including
those with high dynamic response requirements.
The spool of the main stage is
driven by a jet pipe pilot stage in
an electrically closed loop.
The actual flow depends on the
electrical command signal and
the valve pressure drop. For different values of valve pressure
drop, the flow may be calculated
by the square root function for a
sharp edged orifice:
Principle of operation
An electric command signal (flow
rate setpoint) is applied to the
integrated control amplifier which
drives the pilot stage. Thus the
deflected ServoJet highresponse
system produces a pressure
difference across the drive areas
of the spool and effects its
movement. The position transducer which is supplied via an
oscillator measures the position
Our quality management
system is conformed to DIN
EN ISO 9001.
2
The integrated electronics of the
valve is a new development
featuring SMD technology and
requires 24 VDC power supply.
Operational features of the
ServoJet Highresponse pilot
stage
The ServoJet Highresponse pilot
stage consists mainly of torque
motor, jet pipe and receiver.
A current through the coil displaces the jet pipe from neutral.
This displacement combined
Q = QN
∆p
∆pN
Q [l/min] = calculated flow
QN [l/min] = rated flow
∆p [bar] = actual valve pressure
drop
∆pN [bar] = rated valve pressure
drop
with the special shape of the
nozzle directs a focussed fluid
jet more into one receiver
opening than the other. The jet
now produces a pressure difference in the control ports.This
pressure difference results in a
pilot flow which in turn causes a
spool displacement. The pilot
stage drain is through the
annular area around the nozzle
to tank.
If large flow rates with high valve
pressure drop are required an
appropriate higher pilot pressure
has to be chosen to overcome
the flow forces. An approximate
value can be calculated as
follows:
The valve series described in this catalogue has successfully passed EMC tests required
by EC Directive. Please take
notice of the respective references in the electronics section.
pX ≥ 1, 7 ⋅ 10−2 ⋅
Q
⋅ ∆p
AK
Q [l/min] = max. flow
∆p [bar] = valve pressure drop
with Q
AK [cm2] = spool drive area
pX [bar] = pilot pressure
The pilot pressure pX has to be at
least 25 bar above the return
pressure of the pilot stage.
of the spool (actual value,
position voltage). This actual
value is being rectified by a
demodulator and fed back to
the control amplifier where it is
compared with the command
value. The control amplifier
drives the torque motor until
command voltage and feedback
voltage are equal. Thus, the
position of the spool is proportional to the electric command
signal.
This catalogue is for users with
technical knowledge. To ensure
that all necessary characteristics
for function and safety of the
system are given, the user has to
check the suitability of the
products described herein.
In case of doubt please contact
MOOG.
D661 Highresponse Series
General technical data
Operating pressure range
Ports P, A and B
up to 350 bar (5000 psi)
Ports T, T2 for Y internal
up to 210 bar (3000 psi)
Ports T, T2 for Y external
up to 350 bar (5000 psi)
Temperature range
Ambient
–20° C to +60° C (-4° F to +140° F)
Fluid
–20° C to +80° C (-4° F to +176° F)
Seal material
NBR, FPM and others on request
Operating fluid mineral oil based hydraulic fluid (DIN 51524,
part 1 to 3), other fluids on request
Viscosity
recommended 15 to 100 mm2/s (0,02 to 0,16 in²/s)
allowable
5 to 400 mm2/s (0,008 to 0,62 in²/s)
System filtration: Pilot stage: high pressure filter (without bypass,
but with dirt alarm) mounted in the main flow and if possible
directly upstream of the valve. Main stage: high pressure filter as
for the pilot stage. In combination with a fast regulating variable
displacement pump an off-line filter is recommended.
Class of cleanliness The cleanliness of the hydraulic fluid particularly
effects the performance (spool positioning, high resolution) and
wear (metering edges, pressure gain, leakage) of the valve.
Recommended cleanliness class ISO 4406: 1999
For normal operation:
< 19 / 16 / 13
For longer life:
< 17 / 14 / 11
Filter rating recommended
For normal operation:
ß15 ≥ 75 (15µm absolute)
For longer life:
ß10 ≥ 75 (10µm absolute)
Installation options
any position, fixed or movable
Vibration
30 g, 3 axes
Degree of protection
EN 60529 class IP 65, with mating
connector mounted
Shipping plate Delivered with an oil sealed shipping plate
Valve flow diagram
Valve flow for maximum valve opening (100% command signal)
as a function of the valve pressure drop
Servovalve
D661 Highresponse Series
pilot stage
with
3
D661 Highresponse Series
Technical data
Model . . . Type
D661 - . . . . . G . . . . C
Mounting pattern
Valve version
ISO with additional 2nd T-port
Pilot stage
Pilot connection
Mass
Rated flow
Operating pressure
Main stage:
ServoJet
Optional, internal or external
Pilot stage:
Response time*
Threshold*
Hysteresis*
Null shift
Null leakage flow*
Pilot leakage flow*
Pilot flow*
Spool stroke
Spool drive area
[kg (lb)]
(±10%) at ∆pN = 35 bar (500 psi) per land [l/min (gpm)]
max.
ports P with X external, A, B
[bar (psi)]
port T, T2 with Y internal
[bar (psi)]
[bar (psi)]
port T, T2 with Y external
regular version
[bar (psi)]
with dropping orifice (on request)
[bar (psi)]
for 0 to 100 % stroke
[ms]
[%]
[%]
with ∆T = 55 K
[%]
total max. (~ critical lap)
[l/min (gpm)]
[l/min (gpm)]
max., for 100% step input
[l/min (gpm)]
[mm (in)]
[cm2 (sq in)]
ISO 4401 - 05 - 05 - 0 - 94
4-way
2- stage with bushing spool assembly
highresponse
X and Y
X and Y
X and Y
5,7 (12.6)
5,7 (12.6)
5,7 (12.6)
20/90 (5.3/23.8)
40/80 (10.6/21.1) 120/160/200 (31.7/42.3/52.8)
350
210
350
280
350
(5000)
(3000)
(5000)
(4000)
(5000)
6,5
< 0,1
< 0,4
< 2,0
3,9/5,4 (1.0/1.4)
2,6 (0.7)
2,6 (0.7)
± 1,3 (0.051)
1,35 (0.21)
350
210
350
280
350
(5000)
(3000)
(5000)
(4000)
(5000)
11
< 0,08
<0,3
< 1,5
4,7 (1.2)
2,6 (0.7)
2,6 (0.7)
± 2,0 (0.079)
1,35 (0.21)
350
210
350
280
350
(5000)
(3000)
(5000)
(4000)
(5000)
14
< 0,05
< 0,2
< 1,0
5,4 (1.4)
2,6 (0.7)
2,6 (0.7)
± 3,0 (0.118)
1,35 (0.21)
O452
A453
* at operating or pilot pressure 210 bar (3000 psi), fluid viscosity of 32 mm2/s (0.05 in²/s) and fluid temperature of 40° C (104° F)
optional
X and Y external
optional
X and Y external
4-way version
Fail safe type A: A T biased
(T2 with QN > 160 l/min required)
4-way version
Fail safe type O
(T2 with QN > 160 l/min required)
20 30
50 70 100 200
Frequency [Hz]
25
30
Time [ms]
±25%
±5%
5
10
20 30
50 70 100 200
Frequency [Hz]
10
20
30
Time [ms]
Frequency response
±10%
±90%
0
±10%
±25%
±90%
±5%
5
10
20 30
50 70 100 200
Frequency [Hz]
10 30 50 70 90 110
Phaselag [degrees]
10 30 50 70 90 110
Phaselag [degrees]
-8
4
10
20
Amplitude ratio [dB]
-6 -4 -2 0 +2
Amplitude ratio [dB]
-6 -4 -2 0 +2
±10%
±90%
10
Frequency response
±5%
±25%
0
-8
30
Time [ms]
10 30 50 70 90 110
Phaselag [degrees]
20
Amplitude ratio [dB]
-6 -4 -2 0 +2
10
Frequency response
5
50
50
25
50
25
0
linear characteristics
progressive characteristics
(> QN=80 l/min)
120/160/200 l/min
Step response
Stroke [%]
100
75
40/80 l/min
Step response
Stroke [%]
100
75
20/90 l/min
Step response
Stroke [%]
100
75
Flow vs. signal curves
at ∆pN = 35 bar per land
at operating or pilot pressure 210 bar (3000 psi), fluid viscosity of 32 mm2/s (0.05 in²/s) and fluid temperature of 40° C (104° F)
-8
Typical characteristic curves
D661 Highresponse Series
Installation drawing
Spare parts, Accessories
The mounting manifold must
conform to ISO 4401-05-05-0-94.
Attention:
Mounting length min. 100 mm.
Notice O-ring recess dia of
X and Y ports.
For valves in 4-way version with
QN > 160 l / min the non standard
2nd return port T2 must be used.
For maximum flow the manifold
ports P, T, A and B require to
have 11,5 mm dia (deviation
from standard).
Mounting surface needs to be
flat within 0,01 mm over a distance of 100 mm. Average surface finish value, Ra, better than
0,8 µm.
x
y
P
A
B
T
T2
X
Y
Ø11,5 Ø11,5 Ø11,5 Ø11,5 Ø11,5 Ø6,3 Ø6,3
27
16,7 37,3
3,2 50,8 -8
62
6,3
21,4 21,4 32,5 32,5 11
11
F1
M6
0
0
F2
M6
54
0
F3
M6
54
46
F4
M6
0
46
Spare parts and Accessories
O-rings (included in delivery)
5 pieces ID 12,4 x Ø 1,8
for P, T, T2, A, B
for X, Y
2 pieces ID 15,6 x Ø 1,8
Mating connector, waterproof IP65 (not included in delivery)
6+PE pole
B97007 061
EN 175201-804
Flushing plates
for P, A, B, T, T2, X, Y for P, T, T2 X, Y
B67728 001
B67728 002
Mounting manifolds
see special data sheet
Mounting bolts (not included in delivery)
required torque
M 6 x 60 DIN EN ISO 4762-10.9 A03665 060 060
13 Nm
Replaceable filter
A67999 200
200 µm nominal
O-rings for filter change
HNBR 85 Shore
filter
1 piece ID 12 x Ø 2,0
–––
filter cover
1 piece ID 17,1 x Ø 2,6 B97009 080
NBR 85 Shore
FPM 85 Shore
45122 004
42082 004
45122 011
42082 011
for cable dia
min. 10 mm, max. 12 mm
for P, T, T2, and X, Y
B67728 003
required
4 pieces
NBR 85 Shore
66117 012 020
–––
FPM 85 Shore
A25163 012 020
–––
5
D661 Highresponse Series
Valve electronics with
supply voltage 24 Volt
Command signal 0 to ±10 mA
floating,
Valves with
current command input
The spool stroke of the valve is
proportional to ID = –IE.
100 % valve opening P A and
B T is achieved at ID = +10 mA.
At 0 mA command the spool is
in centred position.
The input pins D and E are inverting. Either pin D or E is used
according to the required operating direction. The other pin is
connected to signal ground at
cabinet side.
Command signal 0 to ±10 V,
Valves with
voltage command input
The spool stroke of the valve is
proportional to (UD – UE).
100 % valve opening P A and
B T is achieved at (UD – UE) = +10 V.
At 0 V command the spool is in
centred position.
The input stage is a differential
amplifier. If only one command
signal is available, pin D or E is
connected to signal ground at
cabinet side, according to the
required operating direction.
General requirements
Supply 24 VDC, min. 18 VDC, max. 32 VDC
Current consumption max. 300 mA
All signal lines, also those of external transducers, shielded.
Shielding connected radially to ⊥ (0 V), power supply side, and
connected to the mating connector housing (EMC).
EMC: Meets the requirements of EN 55011:1998, class B,
EN 50082-2:1995, performance criterion class A.
Minimum cross-section of all leads ≥ 0,75 mm2.
Consider voltage losses between cabinet and valve.
Note: When making electric connections to the valve (shield, protective
earth) appropriate measures must be taken to ensure that locally
different earth potentials do not result in excessive ground currents.
See also MOOG Application Note AM 353 E.
Actual value 4 to 20 mA
The actual spool position value
can be measured at pin F (see
diagram below). This signal can
be used for monitoring and fault
detection purposes.
The spool stroke range corresponds to 4 to 20 mA.
The centred position is at 12 mA.
20 mA corresponds to 100 %
valve opening P A and B T.
Circuit diagram for measurement of actual value IF
(position of main spool)
The position signal output 4 to
20 mA allows to detect a cable
break when IF = 0 mA.
For failure detection purposes it is
advised to connect pin F of the
mating connector and route this
signal to the control cabinet.
Note: Enable input
With enable signal off, the main
spool will move to a safe position.
a) Centred
position
(unbiased pilot valve)
function code A1)
b) End
position
(biased
pilot
valve)
function code B1)
1
) see type designation
Wiring for valves with 6+PE pole connector
to EN 175201 Part 804 2), and mating connector (type R and S , metal shell) with leading protective earth connection ( ). See also wiring
instructions AM 426 E.
Function
Voltage command
Supply
Current command
24 VDC (min. 18 VDC, max. 32 VDC). Imax = 300 mA
⊥ (0 V)
Supply / Signal ground
UC–B > +8,5 VDC
UC–B < +6,5 VDC
Enabled
Not enabled
Input rated command
(differential)
UD–E = 0 to ±10 V
Re = 10 kΩ
Output actual value
spool position
IF–B= 4 to 20 mA. At 12 mA spool is in centred position. RL = 100 to 500 Ω
Signal code D (see page 7): UF–B = 2 to 10 V. At 6 V spool is in centred position. Ra = 500 Ω
Protective earth
2
) formerly DIN 43563
6
Ie = 2,0 mA at 24 VDC (see note above)
Input command
ID = –IE: 0 to ±10 mA
Input command (inverted) IE = –ID: 0 to ±10 mA
(Re = 200 Ω)
Input voltage for UD–B and UE–B for both signal types is limited to min. –15 V and max. +32 V
D661 Highresponse Series
Ordering information
Model-Number
D661
■
■
■
■
■
Type designation
■
G
■
■
■
■
C
■
■
■
S
2H
■
■
Specification status
Function code
–
K
O No enable input. Pin C not used
A Without enable signal applied the spool
moves to adjustable centred position
B Without enable signal applied the spool
moves to defined position A T or B T
Z
Series specification
Explosion proof version
on request
Special specification
Model designation
Valve dynamics
assigned at the factory
H High performance
Factory identification
Electric supply
2
Valve version
G
24 V DC
(18 to 32 VDC)
Standard spool
Signals for 100% spool stroke
Rated flow
D
M
X
QN [l/min] at ∆pN
70 bar
08
15
30
35
45
60
75
10 bar
20
40
80
90
120
160
200
8
15
30
35
45
60
75
stroke [mm]
±1,3
±2,0
±2,0
±1,3
±3,0
±3,0
±3,0
70 bar
280 bar.
K
350 bar
S
N
V
At pX ≤ 280 bar (X and Y external) operating
pressure in ports P, A, B and T up to 350 bar
allowed.
4- way: critical lap, linear characteristic
4- way: critical lap, curvilinear characteristic, > QN = 80 l/min
Special bushing on request
Pilot stage version
C
ServoJet-Highresponse
Options may increase price.
All combinations may not be available.
2 to 10 V
4 to 20 mA
4 to 20 mA
6 + PE - pole EN 175201-804 Type R or S
Seal material
NBR Standard
FPM (Viton) option
Pilot connections
4
5
6
7
Bushing / spool type
O
S
X
Output
± 10 V
± 10 V
± 10 mA
Valve connector
Maximum operating pressure
B
H
Command
Supply
Return
internal
external
external
internal
internal
internal
external
external
Spool position without electric supply
O
A
B
undefined (no fail safe function)
Mechanical fail safe versions
achieved at
P B, A T connected
P A, B T connected
pX > 25 bar
pX > 25 bar
Preferred configuratione are highlighted.
Technical changes are reserved.
7
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Böblingen
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Bangalore
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Italy
Malnate (VA)
Japan
Hiratsuka
Korea
Kwangju
Luxembourg Luxembourg
Philippines
Baguio
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Pavlovo
Singapore
Singapore
Spain
Orio
Sweden
Gothenburg
USA
East Aurora (NY)
MOOG GmbH
Hanns-Klemm-Straße 28
D - 71034 Böblingen
Postfach 1670
D - 71006 Böblingen
Telephone +49 (0)7031 622-0
Telefax +49 (0)7031 622-191
e-mail:
sales@moog.de
Internet:
www.moog.com
D661-G.C-EN / 04.03
KRH/WA/2000 Printed in Germany
Argentina
Australia
Austria
Brazil
China
China
England
Finland
France
Germany