THERMA-TRON

THERMA-TRON-X, INC.
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Therma-Tron-X, Inc. (TTX) custom designs and
manufactures paint finishing systems for industrial users.
Our systems are custom tailored to the process specified
by the end user.
•
TTX monorail paint systems offer reliable, high
efficiency electrocoating, autodeposition, powder or
liquid coating applications.
•
Our patented SlideRail Square Transfer™ (SST)
material handling system allows immersion
pretreatment, top coating and curing in minimal
floor space.
•
TTX programmed hoist systems are ideal for large
part, low volume products and for barrel coating of
small product.
•
Basket and barrel coating systems can coat small
parts and fasteners in bulk quantities with maximum
efficiency.
•
Combination lines applying an E-coat primer with
an E-coat, powder or liquid topcoat provide the
ultimate surface coating while minimizing labor
required for product handling.
Therma-Tron-X also builds individual finishing
system components - industrial washers, pretreatment
systems, ovens, conveyor systems, paint booths and
environmental rooms - as well as programmed hoists.
TTX Environmental supplies all water conditioning and
wastewater treatment equipment required to meet process
specifications.
TTX was founded in 1971 and moved to the Sturgeon Bay
Industrial Park in 1976. In 1986, a sales office opened in
the Chicago area to provide space for our growing staff.
Over the years, TTX became increasingly recognized as
a leader in the manufacture of custom finishing systems.
This resulted in steady growth and a number of plant
expansions that increased fabrication, engineering, and
general office square footage to the current 195,000 square
feet.
From its inception, TTX has served as a manufacturer
of custom industrial ovens and washers. Since 1981,
emphasis has expanded to include complete finishing
systems, featuring I-beam, enclosed track, power and
free and patented SlideRail Square transfer™ conveyor
systems. E-coat, powder and liquid paint systems have
been built for U.S., North American and overseas
customers engaged in the manufacture of appliances,
recreational equipment, furniture, bus and truck, military
and automotive products. The company has supplied
hundreds of systems for contract shop coaters.
TTX has installed extensive I-beam and power & free
conveyor systems, pioneered a low maintenance conveyor
grounding system and an automatic E-coat voltage control,
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Fabrication Shop
TTX shop facilities include:
Fabrication Shop- 160,000 sq ft
Engineering Department- 11,000 sq ft
General Office- 14,000 sq ft
Hanger and Flight Department- 10,000 sq ft
TTX Shop Equipment
TTX fabricates 90% of the system
equipment at our shop in Sturgeon Bay, WI.
and designed and installed
E-coat tanks that ensure proper
circulation without foaming
or settling – along with other
innovations.
TTX manufactures square
transfer, monorail and
programmed hoist finishing
systems, comprising industrial
washers, pretreatment systems,
E-coat, liquid or powder
coating systems, and ovens.
TTX also manufactures fully
automated wet spray, powder
or dip monorail and power &
free paint application systems;
programmed hoists; conveyor
systems of any size and
complexity; complete water
purification and wastewater
treatment systems; and
programmable electrical
control panels. Every system
includes full evaluation, design,
engineering, shop constructed
and tested, installation and field
service.
TTX Shop Employees
TTX employs 122 employees. The average
length of seniority is 15 years. 35% have
been with TTX for over 20 years.
TTX Engineering
The in-house TTX engineering department
consists of Mechanical, Chemical and
Electrical engineering personnel divided
into project engineering, detailing, electrical
design and programming disciplines so that
every aspect of a finishing system project is
covered.
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In 1987, TTX built the first of its
revolutionary SlideRail Square
Transfer™ (SST) material handling
systems for high throughput painting
operations. A typical system consists
of eight to eleven cleaning and
pretreatment stages, paint application
stage, post-rinse/flash off stages
and an overhead, bottom entry
dehydration and curing oven. Nine
million square feet per year per shift
may be processed in a work envelope
of 5’-0” W x 3’-6” H x 2’-6” L with
total building space requirements
of approximately 90’ L x 24’ W x
18’ H. Systems have been built to
process part sizes up to 40’-0” x 12’0” x 12’-0” and 50 million square
feet per shift per year. This efficient
design concept provides affordable
liquid, powder or E-coat finishing
with greatly reduced floor space
requirements and operating costs.
SST coating systems from TTX are
unlike any other equipment in the
finishing business. Product indexes
along a pair of low maintenance
slide rails, rather than a traditional chain track.
Because parts vertically enter and exit the process
stages, SST systems provide coating with complete
spray and immersion pretreatment in a fraction of the
space required by monorail systems - and with greatly
reduced tank charging costs.
The SST concept permits the application of
multiple processing alternatives through PLC
load management. The PLC can supervise the
simultaneous pretreatment of varied substrates and
selectively coat products in different color paint
tanks. Automatic Voltage Control adjusts applied
voltage in the E-coat tank to match the square footage
of the load, which prevents overcoating and saves
both electricity and paint. The system may also be
programmed to automatically lengthen immersion
time - ensuring proper coating thickness, even if a
load exceeds the rated maximum square footage.
Stainless steel construction gives TTX SST systems
long lasting durability. Multiple zone ovens include
a dehydration section to minimize bleed-out, a
cure zone and force air cooling tunnel. SSTs may
be equipped with an indexing carousel loop for
stationary unloading and offloading of product, or
directly linked by conveyor to fabrication, assembly
and shipping areas of your plant to streamline your
manufacturing process.
The PLC monitors such data as tank levels and oven
temperatures to ensure that all operation parameters
remain within specifications. The PLC may be
programmed for automatic startup and addition of
bath chemicals based on production levels, among
many other options.
The PLC can also track loads of product through
the SST and apply custom processing alternatives.
Plus, our optional documentation software is able to
Large Part Packages
Inside view of an SST E-coat system
showing a utility body as it has just been
raised up out of the paint bath.
Post Rinsing
A spray post-rinse. When impingement
is required, sprays are utilized. Both
fixed and reciprocating styles can be
installed.
download operation parameters
for trending, graphing and
analysis.
TTX ECON-E-COAT systems
offer the same high throughput
SST capabilities in a smaller
work envelope with a more
modest capital investment, and
are shipped fully assembled
and pre-tested. In fact, modular
construction allows for rapid
installation of any SST system.
Plus, all TTX E-coating
systems may be equipped with
complete water conditioning
and wastewater treatment
equipment from our subsidiary,
TTX Environmental.
Part Density
TTX offers density design assistance
during the sales phase of the project
in order to maximize finishing system
productivity.
Automatic Hold-ups
Hold-ups allow racks of parts to be kept
from them lowering into the incorrect
bath. With hold-ups, multiple finishing
processes or colors can be run randomly,
making the SST finishing system truly
flexible.
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TTX engineers evaluate plant
space, part configuration, coating
requirement and throughput
capacities before recommending
the custom equipment and layout
that best satisfies the needs of your
finishing operation. Our experience
in design, testing, fabrication and
installation ensures that your system
will provide maximum value with
minimal investment.
TTX spray washers deliver the
optimal pretreatment combination of
cleaning, conversion coating, sealing
and rinsing for any painting process,
and may be equipped with complete
water conditioning and wastewater
treatment capabilities from our
subsidiary, TTX Environmental.
Spray and immersion configurations
are available, with immersion tanks
typically enclosed and exhausted
to maintain temperature uniformity
and shield parts from plant
contamination.
Dryoff and cure ovens feature
high efficiency designs offering
precise performance throughout. Radiant heat sources
are an option, as well as combination systems that
use infrared vestibules to ramp up part temperature
without disturbing powder coatings, followed by a
conventional convection zone for curing.
Conveyors of any capacity and complexity not
only supply dependable material handling during
the coating process, but can also help to streamline
manufacturing as a whole by directly transferring
produce between fabrication areas, paint department
and final assembly or shipping locations. Slotted
roofs are standard in washers and spray booths to
allow external conveyor positioning- protecting parts
from grease and dirt while preventing premature
deterioration of track and chain.
TTX supplies climate controlled environmental
rooms, and works closely with application equipment
suppliers to seamlessly integrate paint and powder
booths into any coating operation.
TTX monorail E-coat systems feature a tank design
which enhances paint circulation without clumping,
settling or foaming. Solution spirals throughout the
length of inclined, round bottomed tanks, ensuring that
paint reaches and thoroughly covers every square inch of
your parts-including those with complex configurations.
Dead spots are virtually eliminated.
Phosphate stage heating by external plate and frame
heat exchanger is available, and all stages are typically
enclosed and exhausted to conserve energy costs and
shield products from plant contamination.
A programmable Logic Controller (PLC) working in
conjunction with an operator interface panel, monitors
pump, mixer, and fan motor controls, tank levels, and
tank and oven temperatures to ensure that all operation
parameters remain within specifications. The PLC may
also be programmed for automatic system startup and
automatic addition of paint and bath chemicals based on
production levels, as well as many other options. Our
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Powder Systems
TTX has been designing and building
monorail powder systems and
components for systems since its
inception in 1971.
Liquid Paint Systems
TTX liquid paint systems include
state-of –the-art paint booths with VFD
controlled exhausters for insuring the
correct amount of air flow as the paint
builds up on the filters. Both side-draft
and down-draft booths are available.
Fluidized Bed Dip
optional data management
software is able to download
and save operational
parameters and utility
information for trending,
graphing and analysis.
Other system options
include varied pretreatment
alternatives and multiple
color capabilities.
Pretreatment and postrinse stages are available in
both spray and immersion
configurations. TTX has
also supplied combination
monorail systems which
apply a powder or liquid
topcoat over an E-coat
primer.
TTX’s powder fluidized bed and
Plastisol tank dip systems can either
be designed for a specific product or
adaptable to a full range of sizes and
production rates.
Paint Dip
TTX paint dip tanks are heated,
cooled, filtered and/or monitored as the
application requires.
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Every TTX material handling
system is unique in configuration,
load and process requirements.
Our experience in the design,
fabrication and installation
allows us to meet every challenge
presented by the material handling
aspects of your finishing process.
Reliable TTX conveyors are CADdesigned and PLC controlled for
high capacity performance. TTX
continuous monorail, power and
free, inverted power and free, flat
belt, roller type, chain-on-edge
and our patented SlideRail Square
Transfer (SST) material handling
systems can dependably automate
any finishing operation, and may
include specially designed transfer
devices that readily link to existing
plant conveyors.
We design our equipment with
maintenance in mind. Pretreatment
equipment and paint application
booths have slotted roofs with
the conveyor located outside the
equipment to protect conveyor
components from moisture that causes premature
deterioration of track and chain, resulting in poor
grounding and coating contamination. Conveyors are
equipped with automatic lubrication and chain take-up
systems to decrease wear, extend operational life and
minimize downtime.
The SlideRail Square Transfer (SST) material
handling concept from TTX offers a combination of
versatility and high throughput unmatched by other
finishing conveyors. For E-coating, autodeposition
SST systems have been used in powder coating, heat
processing and cleaning/pretreatment operations with
great success.
In an SST, parts index along a pair of low maintenance
slide rails, rather than a traditional conveyor track.
Racks of product suspended from loadbars are
lowered into and raised out of all tanks simultaneously
before moving to the next stages in unison. The
ability to handle large groups of loadbars in a single
movement rather than individually, allows SSTs to
produce significantly greater output than programmed
hoists.
TTX SST systems offer complete immersion
processing in a fraction of the floor space required
by monorail systems. Vertical product entry and exit
allows each stage to be sized only slightly larger than
the maximum work envelope - greatly reducing tank
charge costs. An indexing carousel conveyor allows
for loading and unloading of product from a stationary
conveyor which can reduce the time required for
the loading and unloading operations. SST ovens
are typically bottom entry and exit and permit close
banking of loadbars, minimizing the oven size and
improving oven efficiency as compared to other
conveyorized ovens.
A Programmable Logic Controller (PLC) working in
conjunction with an operator interface panel, monitors
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Automatic Transfer
TTX has developed high-speed
automatic transfer systems to carry parts
from one type of conveyor to another.
This technique is Patent Pending.
I-Beam
I-Beam conveyors are the workhorse of
the material handling field. TTX designs
I-beam conveyor systems to satisfy all
levels of capacity and complexity.
pump, mixer, and fan motor
controls, tank levels, and
tank and oven temperatures
to ensure that all operation
parameters remain within
specifications. The PLC may
also be programmed for
automatic system startup,
automatic voltage control and
automatic addition of paint
and bath chemicals based
on production levels, as well
as many other options. Our
optional data management
software is able to download
and save operational
parameters and utility
information for trending,
graphing and analysis.
Power and Free
TTX power and free conveyors are
CAD designed, fabricated, installed
and PLC controlled for high-capacity
performance and the flexibility.
Bulk Handling
TTX bulk handling systems
automatically load barrel or basket
finishing systems either by weight or
volume.
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TTX programmed hoist systems are
custom built to serve a wide variety
of industrial finishing processes:
cleaning, electrocoating, dip
coating, zinc or iron phosphating,
heavy zinc coating, and anodizing.
Programmed hoist systems are ideal
for applications having large parts and
low volumes, for barrel coating small
product, and for products that require
a variety of process dwell times. TTX
programmed hoists are furnished
with AC variable speed traverse and
lift, linear optical positioning system
and wireless electrification. State of
the industry controls and software
provide precise high speed hoist
positioning. Hoist control software
can be provided for fixed recipe,
multiple fixed recipes or random
recipe operation.
The programmed hoist systems
are equipped with long lasting,
high reliability components to
handle severe duty workloads and
feature tanks built of stainless steel
- unlike the plastic construction often used by other
equipment manufacturers. The use of radio frequency
controls allow remote operation and enclosed duct
type electrification rails are used in place of high
maintenance festoons.
The programmed hoist systems provided by TTX
typically include an enclosure system around the
process tanks which is not common in the industry.
Process vapors and odors are contained inside the
enclosure system and exhausted to the plant exterior
providing a clean plant environment. The enclosure
system includes tempered glass sliding/removable
doors for operational and maintenance access. Interior
lighting is provided for excellent visibility of the
product as it is processed through the system. The
enclosure also provides improved safety and energy
efficiency.
A Programmable Logic Controller (PLC) working
in conjunction with an operator interface panel,
monitors hoist control, pump, mixer, and fan motor
controls, tank levels, and tank and oven temperatures
to ensure that all operation parameters remain within
specifications. The PLC may also be programmed for
automatic system startup, automatic voltage control
and automatic addition of paint and bath chemicals
based on production levels, as well as many other
options. Our optional data management software is
able to download and save operational parameters
and utility information for trending, graphing and
analysis.
TTX engineering will develop an optimal timeway based on the customer’s specific production
requirements. If more than one hoist is needed, the
hoist paths will be combined to maximize throughput
and may be interconnected with other plant areas to
streamline production.
Enclosed Housings
TTX encloses the housing to protect
the product from contaminates and the
operators from moving hazards.
3D Rendering
TTX uses multiple programming
software packages to design the most
efficient solution.
TTX can also provide custom
designed steel, stainless steel
and plastic barrels for bulk
coating applications. Barrel
rotation mechanisms can
be provided as required for
in-tank rotation and on the
hoist for above tank rotation.
Bulk loading and unloading
equipment is also available
from TTX.
Programmed hoist systems
can be integrated with
multiple styles of conveyor
systems, using automated
transfer mechanisms, for
delivering product between
the conveyor and hoist
systems.
Propeller Mixers
Propeller mixers rather than pumps
for tank agitation save on energy and
operating costs.
Wireless Remotes
Wireless remote operator pendants
simplify maintenance
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Pretreatment Systems
Optimum design and execution in the
fabrication of pretreatment systems is
a TTX strength. Stainless steel washer
construction permits the use corrosive
pretreatment solutions while slotted
roofs protect conveyor components
from corrosion and products from
contamination. Our many years of
experience enable us to engineer
a system for your parts and your
processes.
Multiple counterflow technology
greatly reduces water use and
decreases solution dragout. Coupled
with complete water conditioning
and wastewater treatment from our
subsidiary, TTX Environmental,
your TTX pretreatment system will
provide consistently clean parts with
lower operation costs, using fewer
chemicals and less plant water while
minimizing generated waste.
Industrial Ovens
Most industrial processes require
some application of heat. Our
experience with a wide range of heating equipment
and processes means that you can depend on TTX for
a high efficiency oven system that meets or exceeds the
specifications of your finishing operation.
Conveyorized and batch designs are available with
electric, oil, steam, gas or infrared heat sources.
Our ovens feature aluminized steel interiors and
exteriors with semi-rigid, non-settling mineral wool
insulation. Blowers, fans and ductwork are sized for
optimal air circulation, resulting in strict temperature
tolerances throughout the entire oven. Heater boxes are
assembled and tested in our plant prior to shipment.
TTX also makes a variety of specialized heating
apparatus: aluminum aging ovens, coil potting
equipment, fluxers, palletizing shrink wrap ovens and
baking and dehydration ovens for the food industry.
Conveyor Systems
Every TTX conveyor system is unique in
configuration, load and process requirements. Our
experience in the design, fabrication and installation of
conveyors allows us to meet every challenge presented
by the material handling aspects of your finishing
process.
Reliable TTX conveyors are CAD-designed and PLC
controlled for high capacity performance. Continuous
monorail, power and free, inverted power and free, flat
belt, roller type and chain-on-edge systems dependably
automate any finishing operation, and may include
transfer devices that readily link to existing plant
conveyors.
We design our equipment with maintenance in mind.
Washer and paint application booths have slotted roofs
to protect conveyor components from moisture that
causes premature deterioration of track and chain,
resulting in poor grounding and coating contamination.
Conveyors are equipped with automatic lubrication
and chain take-up systems to decrease wear, extend
operational life and minimize downtime.
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TTX Washers
TTX washers are fabricated of stainless
steel and have slotted roofs to protect
conveyor components from moisture and
the process chemical sprays
TTX exterior ovens save floor space
Environmental Rooms
TTX environmental rooms for
powder application control
the temperature and humidity
for the best environment
needed for powder application.
Rooms are controlled at 70°
+/- 5° and 50% RH +/- 5%.
Foam-core panels with white
aluminum skins enclose the
powder application equipment
and they can be hung from the
building or self-supporting
with a structural framework.
Complete HVAC air handling
units with provision for
humidity addition and reheat
capabilities keep our rooms at
the optimum levels.
Monorail conveyors can be hung from
the roof or floor supported.
TTX environmental rooms control
temperature and humidity and can
be either building supported or can
stand alone on a complete structural
framework.
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TTX Environmental custom
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the job.
TTX Clarifiers
TTX builds stainless steel inclined
plate clarifiers generously sized for the
customer’s application.
TTX Iron Removal Unit
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TTX Environmental iron removal units
work with laser edge removal baths to
keep them functioning economically.
Filter Presses
TTX Environmental filter presses are
designed to easily handle the forces
needed for proper functioning.
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