Space Products - Beta Transformer Technology Corporation

Space Products
Qualifications and Certifications
Beta has manufactured space-qualified standard and custom products for over 15 years. This experience includes being
listed as sole source MIL-STD-1553 magnetics supplier for the International Space Station SSQ-22676 specification, as
well as providing critical hardware for numerous satellite programs including: Advanced EHF
Alphasat
Aquarius
Ariane
Arsat-1
Eurostar 3000
Galileo
Geosat
Goes-R
gps iii
iss
jwst
msl
orion
phoenix
sentinel
NASA Level B Soldering Instructor on Staff. Certified solder operators and quality assurance inspectors per NASA
Standard 8739.3 and J-STD-001.
Inspectors and operators comply with vision testing per NASA Standard 8739.3 and J-STD-001.
Facilities
All space-flight products are produced in a separate manufacturing room that is
specially designed for the rigorous MIL-STD-981 requirements.
This room is humidity controlled to comply with the soldering and materials
storage requirements of MIL-STD-981. Beta also has life test, thermal shock,
Fein Focus inspection, and automated test equipment to ensure quality.
Beta is able to provide 100% variables data and material traceability.
Standard and custom transformers, inductors, and custom magnetic components designed, built and tested to the
following standards:
SSQ-22676
MIL-STD-981
MIL-STD-1553
MIL-STD-202
MIL-PRF-21038
TOR-2006(1590)-4430
MIL-PRF-27
NASA-STD-8739.3
Seam Welded Hermetic Casings with Glass Ferrules, meeting MIL-STD-202, Method 112 for Fine Leak Testing.
Data Bus Transformers for space applications
HLP-6000 Series
The HLP-6000 Series are hermetically sealed, low-profile 0.175 inch max height transformers. They are available in 3.3,
5, 12, & 15 volt ratios. The transformers are for use with MIL-STD-1553A/B, MacAir A-5690, A-5232, A-3818, and A-4905.
Testing to MIL-PRF-21038 requirements is available. The series is also designed to meet ESD test, MIL-STD-883, Method
3015.3 Category B. See data sheet for complete details.
Outline Drawings
Configuration A
0.250 ±0.030
(6.35 ±0.76)
0.630 MAX
(16.00)
3
1
3
0.015
TYP
±0.003
(0.38 ±0.08)
8
7
0.630 0.200 (5.08)
2 TOP VIEW 6
MAX
(16.00)0.200 (5.08)
5
0.630 MAX
(16.00)
Configuration B
0.630
MAX
(16.00)
0.100 ( 2.540 )TYP
4 PLACES
7
0.200 (5.08)
2 TOP VIEW 6
0.200 (5.08)
5
1
4
0.100 ( 2.540 ) TYP
4 PLACES
LEADS:
0.010 TYP ±0.002
(0.25 ±0.05)
8 PLACES
8
4
0.015 TYP ±0.003
(0.38 ±0.08)
0.500
MIN
(12.7)
0.032 ( .813 ) R
TYP
0.175 MAX
(4.45)
0.175 MAX
(4.45)
LEADS:
0.010 TYP ±0.002
(0.25 ±0.05)
8 PLACES
0.004 MIN (0.10)
0.070 ±0.015 0.015 MAX (0.38)
(1.78 ±0.38)
0.070 ±0.007
(1.78 ±0.18)
Note: Dimensions are in inches (mm)
Electrical Characteristics
Series
Part Number Turns Ratio ±3%
Primary
Secondary
DC Resistance W
Output Rise
(max)
Time ns (max)
Impedance W
(min)
HLP-6000 Config A HLP-6001
1:0.83
1:0.60
1-3
1-3
4-8
5-7
(1-3) 3.0
(4-8) 3.0
—
(1-3)
3,000
HLP-6002
1.4:1
2:1
1-3
1-3
4-8
5-7
(1-3) 3.5
(4-8) 3.0
—
(1-3)
7,200
HLP-6006
2.12:1
1.5:1
4-8
5-7
1-3
1-3
(1-3) 1.1
(4-8) 3.0
—
(4-8)
4,000
HLP-6015
1:2.5
1:1.79
1-3
1-3
4-8
5-7
(1-3) 1.0
(4-8) 3.5
—
(4-8)
3,000
HLP-6017
1:3.0
1:2.14
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.5
—
(4-8)
4,000
HLP-6019
1:3.75
1:2.7
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.0
—
(4-8)
3,000
HLP-6020
1:3.0
1:2.15
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.5
—
(4-8)
4,000
HLP-6008
1:0.83
1:0.60
1-3
1-3
4-8
5-7
(1-3) 3.0
(4-8) 3.0
—
(1-3)
3,000
HLP-6009
1.4:1
2:1
1-3
1-3
4-8
5-7
(1-3) 3.5
(4-8) 3.0
—
(1-3)
7,200
HLP-6013
2.12:1
1.5:1
4-8
5-7
1-3
1-3
(1-3) 1.1
(4-8) 3.0
—
(4-8)
4,000
HLP-6014
1:2.5
1:1.79
1-3
1-3
4-8
5-7
(1-3) 1.0
(4-8) 3.5
—
(4-8)
3,000
HLP-6016
1:3.0
1:2.14
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.5
—
(4-8)
4,000
HLP-6018
1:3.75
1:2.7
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.0
—
(4-8)
3,000
HLP-6021
1:3.0
1:2.15
1-3
1-3
4-8
5-7
(1-3) 0.35
(4-8) 3.5
—
(4-8)
4,000
Config B
MIL-STD-1553 Box Couplers for Space Applications
BCS Series
Beta Transformer Technology Corporation provides MIL-STD-1553 Box Couplers for Space Flight Applications. These box
couplers are designed to meet MIL-STD-981 requirements as well as unique customer specifications.
Benefits:
• Beta’s Industry-Leading Coupling Transformers
• Full MIL-STD-1553 Compatibility
• Standard Single, Dual, Triple, and Quad Stub Versions
• Custom Multi-Stub Designs Available
• Miniature Configurations
• MIL-R-39007 Q.P.L. Resistors Applications
• Standard Connectors: Trompeter BJ770 or BJ377
BCS-A-1X
0.150 (3.810) 4 pls
1.15
(29.21)
Stub
0.843
(21.412)
Bus
1.13
(28.70)
Bus
2.194
2.50 (55.728)
(63.50)
Height 0.96
(24.4)
Schematic
BUS
BCS-A-2X
0.150 (3.810) 4 pls
Stub
Stub
Bus
Bus
Height 0.96
(24.4)
STUB
Stub
Stub
Stub
0.202
(5.131)
4 pls
1.50
(38.1)
Bus
Bus
STUB
4.95
(125.74)
5.25
(133.35)
Height 1.14
(24.4)
BCS-A-4X
Bus
Bus
Stub
Stub
Stub
4.95
(125.74)
5.25
(133.35)
0.202
(5.131)
4 pls 1.50
(38.1)
STUB
1:1.41
Rs = 57.6 Ω
Rs = 57.6 Ω
1:1.41
Rs = 57.6 Ω
Rs = 57.6 Ω
BUS
Stub
Height 1.14
(29.0)
Note: Dimensions are in inches (mm)
BCS-A-4X
BCS-A-3X
1:1.41
Rs = 57.6 Ω
Rs = 57.6 Ω
BCS-A-3X
2.944
(74.778)
BCS-A-2X
3.25
(82.55)
STUB
1.13
(28.70)
BCS-A-1X
1.15
(29.21) 0.843
(21.412)
1:1.41
Rs = 57.6 Ω
Rs = 57.6 Ω
MIL-STD-1553 IN-LINE SPACE QUALIFIED DATA BUS COUPLERS
ICS Series
Beta Transformer Technology Corporation provides MIL-STD-1553 In-Line Couplers for Space Flight Applications.
These In-Line couplers are designed to meet MIL-STD-981 requirements and can be customized to meet unique
customer specifications.
All materials are fully traceable and soldering to NASA 8739.3 is provided. Beta’s Transformer Technology Corporation
is AS9100, Rev. C and ISO 9001:2008 certified manufacturing plant offers high quality magnetics design and
manufacturing. Manufacturing capabilities are enhanced by a highly trained, quality driven staff, and continual
process improvement.
Benefits:
• Beta’s Industry-Leading Coupling Transformers
• MIL-STD-1553 Compatible
• Single And Multi Stub Versions
• Custom Configurations Available
• High Reliability Coupler
• Standard Single, Dual, and Triple Stub Versions
• M17/176-00002 Cable
• Mil-Prf-39007 Resistors, Product Level Type S
ICS-1X
Schematic for ICS-1x
BUS INPUT
1:1.41
SINGLE STUB INLINE COUPLER
SINGLE STUB IN-LINE COUPLER
Rs
BUS OUTPUT
BUS INPUT
STUB 1
Rs
BETA TRANSFORMER TECHNOLOGY
BUS
CORPORATION
STUB
ICS-1X-XXX -XXX
64948
DATE CODE
Rt*
BUS
HEIGHT 0.465
(11.8)
STUB 1
1.175
(29.8) MAX
BUS OUTPUT
Rt* for terminating couplers only
0.655
(16.6) MAX
Schematic for ICS-2x
BUS INPUT
1:1.41
ICS-2X
Rs
DUAL STUB INLINE COUPLER
STUB 1
DUAL STUB IN-LINE COUPLER
BUS OUTPUT
Rs
BUS INPUT
1:1.41
BETA TRANSFORMER TECHNOLOGY
BUS
CORPORATION
Rs
BUS
ICS-2X-XXX -XXX
64948
DATE CODE STUB
STUB 2
STUB
Rs
STUB 2
Rt*
STUB 1
1.85
(47.0) MAX
HEIGHT 0.550
0.820
(14.0)
(20.8) MAX
BUS OUTPUT
Rt* for terminating couplers only
Schematic for ICS-3x
BUS INPUT
1:1.41
Rs
ICS-3X
STUB 1
Rs
TRIPLE
STUB
IN-LINE
COUPLER
TRIPLE
STUB
INLINE
COUPLER
BUS OUTPUT
STUB
STUB
STUB 2
Note: Dimensions are in inches (mm)
CORPORATION
Rs
STUB 2
BETA TRANSFORMER TECHNOLOGY
BUS
STUB 3
1:1.41
BUS INPUT
BUS
ICS-3X-XXX -XXX
64948
STUB
DATE CODE STUB
Rs
1:1.41
STUB 1
2.00
(50.8) MAX
0.945
HEIGHT 0.550
(14.0)
(24.0) MAX
Rs
STUB 3
Rs
Rt*
BUS OUTPUT
Rt* for terminating couplers only
Power Transformers AND Inductors for space applications
Custom Configurations
These power transformers are designed and built to meet the rugged requirements of MIL-PRF-27and MIL-STD-981 for
use in high reliability military and aerospace applications.
Product Offering:
• Custom Designed and Manufactured Transformers
Beta can design and manufacture custom transformers according to
application-specific criteria including:
- Input / Output Voltage
- Input / Output Current
- Operating Temperature
- Regulation
- Efficiency
- Frequency
Highlights:
• MIL-STD-981
• MIL-PRF-27, Class T, Grade 5 and 6 are Available
• High performance materials enable the smallest foot print & volume
• 1VA to 1000VA
- Physical Envelope
- Shock / Vibration
- Isolation Voltage
•
•
•
•
•
Operating frequency upto 3MHz
Voltage matching
Provides electrical isolation
Application-specific design
Toroidal construction minimizes EMI
Applications for High Reliability Power Transformers:
• Board-level power supply integration
• Power supply designs requiring minimal EMI
• Power applications that require low voltage AC
• High precision, noise sensitive industrial equipment
• Requirements for the proven reliability of MIL-STD-981 and MIL-PRF-27 construction and testing
Application Overview:
Supply
Voltage
Optional
Rectifier
Optional
Filter
Rectifier
Switch
Optional
Regulator
Load
Switchmode Transformers:
Supply
Voltage
Optional
Filter
Load
Feedback
PWM
Control
®
IST
E
IR
M
RE G
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For ordering assistance and technical support,
Call: 1-631-244-7393
E-mail: Sales@BTTC-Beta.com
Visit: www.BTTC-Beta.com
RED F
BETA TRANSFORMER
TECHNOLOGY CORPORATION
REGISTERED TO ISO 9001:2008
REGISTERED TO AS9100:2004-01
FILE NO. A6054
The information in this Brochure is believed to be accurate; however, no responsibility is
assumed by Beta Transformer Technology Corporation for its use, and no license or rights
are granted by implication or otherwise in connection therewith. Specifications are
subject to change without notice.
Headquarters, N.Y., U.S.A. - Tel: (631) 244-7393
United Kingdom - Tel: +44-(0)1635-811140, Fax: +44-(0)1635-32264
France - Tel: +33-(0)1-41-16-3424, Fax: +33-(0)1-41-16-3425
Germany - Tel: +49-(0)89-1500 -12-11, Fax:+49(0)89-1500 12-22
Japan - Tel: +81-(0)3-3814-7688, Fax: +81-(0)3-3814-7689
© 2012 Beta Transformer Technology Corporation. All trademarks are the property of their respective owners.
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