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Innovations 2010
Perfection in Automation
www.br-automation.com
Our strategy is fully oriented towards integrated automation. This helps us to
quickly recognize market requirements and the demands of our customers so
that we can expand our range and components accordingly. By applying creativity to our product development, we set trends instead of copying solutions.
We consider our innovation skill to be our main area of expertise and the perfect complement to our customers’ industry-specific experience.
330 engineers in our development department are constantly working on projects which will shape the future of automation. Starting at the development
stage, we always aim for seamless integration of controllers, drives, visualization, communication and software using a single development tool – from
the smallest controller to distributed axis drives or from fieldbus systems to
Ethernet.
In this brochure, we will be presenting new products and features which are
already available or will be available within the next few months.
Hans Wimmer
Managing Director
B &R
Contents
PC technology............................................................................................................................................................4
Automation PC........................................................................................................................................................................................................ 6
Innovative Intel® Atom™ processor technology.................................................................................................................................................. 6
APC620 Atom™.................................................................................................................................................................................................... 8
APC620 Atom™ Configurator............................................................................................................................................................................ 12
APC620 Atom™ System units............................................................................................................................................................................ 14
Panel PC................................................................................................................................................................................................................. 16
Panel PC 700 Atom™......................................................................................................................................................................................... 16
Panel PC 700 Atom™ Configurator.................................................................................................................................................................... 20
Panel PC 700 Atom™ System units................................................................................................................................................................... 22
Panel PC 725 - Flexible operation on-site........................................................................................................................................................... 26
Panel PC 725...................................................................................................................................................................................................... 28
Panel PC 800...................................................................................................................................................................................................... 30
Panel PC 800 Configurator................................................................................................................................................................................. 34
Power Panel........................................................................................................................................................................................................... 38
Power Panel 500 with Intel® Atom™ processor................................................................................................................................................. 38
Power Panel 65 - Compact and powerful........................................................................................................................................................... 42
Industry- and customer-specific HMI systems....................................................................................................................................................... 46
RFID - Flexible and able to be fully integrated................................................................................................................................................... 46
Automation Panel with glass touch screen....................................................................................................................................................... 48
IP65 stainless steel panel with 19" display........................................................................................................................................................ 49
IP69K operating units......................................................................................................................................................................................... 50
Motion control.........................................................................................................................................................52
Stepper motors..................................................................................................................................................................................................... 54
Addition to the product range............................................................................................................................................................................ 54
ABR encoder with IP20 protection.................................................................................................................................................................... 56
ABR encoder with increased protection............................................................................................................................................................ 57
ABR encoder and brake with IP54 protection.................................................................................................................................................... 58
Stepper motor control product overview........................................................................................................................................................... 59
Servo motors......................................................................................................................................................................................................... 60
8LVA compact servo technology....................................................................................................................................................................... 60
Motors with gears................................................................................................................................................................................................. 64
B&R motors with gears...................................................................................................................................................................................... 64
8GP60 planetary gears ...................................................................................................................................................................................... 66
8GF60 planetary gears with output flange......................................................................................................................................................... 68
8GF40 planetary gears with output flange......................................................................................................................................................... 69
8GA60 angular planetary gears . ....................................................................................................................................................................... 70
8GA40 angular planetary gears . ....................................................................................................................................................................... 71
8GM40 direct-mount planetary gears ............................................................................................................................................................... 73
ACOPOSmulti........................................................................................................................................................................................................ 74
Inverter modules 33A......................................................................................................................................................................................... 74
Inverter modules 165 A...................................................................................................................................................................................... 76
Power supply modules 120 kW......................................................................................................................................................................... 78
Innovations 2010
ACOPOS................................................................................................................................................................................................................ 80
BiSS interface 8AC125....................................................................................................................................................................................... 80
ACOPOSmulti........................................................................................................................................................................................................ 82
Energy management made easy....................................................................................................................................................................... 82
Motion Control...................................................................................................................................................................................................... 84
Auto-tuning - hanging axes................................................................................................................................................................................ 83
ISQ ripple compensation................................................................................................................................................................................... 84
PLCopen - New function blocks......................................................................................................................................................................... 86
Control technology..................................................................................................................................................88
X20 System........................................................................................................................................................................................................... 90
Cable monitoring................................................................................................................................................................................................ 90
Single-channel isolation..................................................................................................................................................................................... 91
Phase-angle modules......................................................................................................................................................................................... 92
Low drift............................................................................................................................................................................................................. 93
HIPERFACE......................................................................................................................................................................................................... 94
EnDat.................................................................................................................................................................................................................. 95
sin/cos encoder.................................................................................................................................................................................................. 96
Diode array......................................................................................................................................................................................................... 97
Digital motor module......................................................................................................................................................................................... 98
Sercos III bus controller..................................................................................................................................................................................... 99
EtherCAT........................................................................................................................................................................................................... 100
Switch............................................................................................................................................................................................................... 101
X67 System......................................................................................................................................................................................................... 102
Modbus............................................................................................................................................................................................................ 102
EtherNet/IP....................................................................................................................................................................................................... 103
Sercos III........................................................................................................................................................................................................... 104
EtherCAT........................................................................................................................................................................................................... 105
CANopen.......................................................................................................................................................................................................... 106
POWERLINK..................................................................................................................................................................................................... 107
Fixed address................................................................................................................................................................................................... 108
Precise analog input......................................................................................................................................................................................... 109
Power supplies.................................................................................................................................................................................................... 110
No compromises.............................................................................................................................................................................................. 110
Overview & technical data................................................................................................................................................................................ 111
Integrated Safety Technology...............................................................................................................................112
20 safe inputs................................................................................................................................................................................................... 114
Power supply with safe cut-off........................................................................................................................................................................ 115
SafeDESIGNER V2.80....................................................................................................................................................................................... 116
Safety over iCN................................................................................................................................................................................................. 117
SafeMC................................................................................................................................................................................................................ 118
ACOPOS/ACOPOSmulti safety technology..................................................................................................................................................... 118
Automation Software............................................................................................................................................120
Control of printing machines.............................................................................................................................................................................. 122
Integrated solution........................................................................................................................................................................................... 122
Register control................................................................................................................................................................................................ 124
Tension control................................................................................................................................................................................................. 125
Fluid Power Mechatronics................................................................................................................................................................................... 126
Servo pump control.......................................................................................................................................................................................... 126
X67CM4033 hydraulics module....................................................................................................................................................................... 130
Generic Motion Control....................................................................................................................................................................................... 132
GMC - The trend in automation....................................................................................................................................................................... 132
Hardware.......................................................................................................................................................................................................... 133
Software and visualization............................................................................................................................................................................... 135
Simulation and visualization............................................................................................................................................................................. 137
Automation Studio Target for Simulink®............................................................................................................................................................ 138
Model-based design........................................................................................................................................................................................ 138
Seamless integration........................................................................................................................................................................................ 139
Rapid prototyping............................................................................................................................................................................................. 140
Hardware-in-the-Loop....................................................................................................................................................................................... 141
Temperature control............................................................................................................................................................................................ 142
Temperature control package.......................................................................................................................................................................... 142
Temperature control and auto-tuning.............................................................................................................................................................. 143
Wind power......................................................................................................................................................................................................... 144
Innovative solutions for wind power................................................................................................................................................................ 144
Safety technology and remote maintenance................................................................................................................................................... 145
Closed loop control and simulation................................................................................................................................................................. 146
X20CM0985 power measurement module...................................................................................................................................................... 147
Automation Studio.............................................................................................................................................................................................. 148
SDM - Motion Diagnostic................................................................................................................................................................................. 148
SDM - I/O Viewer.............................................................................................................................................................................................. 149
C++ in Automation Studio.............................................................................................................................................................................. 150
Visual Components goes Windows®............................................................................................................................................................... 152
PC technology
5
Innovative Intel® Atom™ processor technology
Integration of the new Intel® Atom™
processor generation offers a previously unheard of combination of low
power loss and high performance at a
particularly economical price.
Fan-free operation - A plus for many
applications
The Automation PC 620 and Panel
PC 700, which have been proven in
thousands of applications, and the
Intel® Atom™ processor represent
an unbeatable combination. Here in
the first construction step, the housing construction of the APC620 and
PPC700, which is optimized for fanfree operation, shows its full strength
because the components that have to
be cooled the most, such as processor
and chipset, are mounted directly on
the large heat sink. The Intel® Atom™
N270 processor with 1.6 GHz clock
frequency offers a significantly higher
performance than the Pentium® M 1.1
GHz. However, the power consumption of the Atom™ processor is less
than that of a Celeron® M 600 processor. The user profits from the low current requirements and extended temperature range in fan-free operation
compared to Pentium® M processors
with the same performance.
The new Atom™ generation can be
equipped with up to 2 GB of fast DDR2
SDRAM, twice as much as before on
the APC620 and Panel PC 700.
Automation PC
7
Technical data
Intel® Atom™
The Intel® Atom™ processors are
based on an entirely new microarchitecture that is optimized for small size
and minimum power consumption
while providing good performance.
The N270 processor (code name Diamondville) used in the APC620 and
PPC700 has a TDP value (Thermal
Design Power - the maximum power
consumption of a processor) of only
2.5 W at a clock frequency of 1.6 GHz,
which is less than a Celeron® M running at 600 MHz. In spite of this fact,
its performance is significantly higher
than a Pentium® M 1.1 GHz. The N270
is manufactured using advanced 45
nm technology. The target markets
are Mobile Internet Devices (MIDs),
Ultra Mobile PCs (Netbooks) and embedded applications in industrial environments.
Processor
Intel Atom N270
Clock frequency
1,6 GHz
L2 Cache
512 KB
Chipset
Intel 945GME
Memory socket
1x SO-DIMM
Memory capacity
512 MB - 2 GB
Graphics
Chipset graphics
Graphics memory
Max. 224 MB RAM
6000
5000
4000
3000
2000
1000
0
[MIPS]
Celeron® M
600 MHz
Benchmark comparison
Celeron® M
1 GHz
Pentium® M
1.1 GHz
Atom™ N270
1.6 GHz
Pentium® M
1.4 GHz
Pentium® M
1.8 GHz
APC620 Atom™
Modular design
With the switching cabinet PCs and
the Panel PCs, there is a wide range
of well-established products available
for the Atom™ platform. Thanks to
the modular design, there are devices
available from 10.4" VGA to 19" SXGA
or from the particularly flat design to 2
PCI slots. Even existing custom Panel
PC 700 devices can be used without
problems.
The APC620 is available in three housing designs with one, two, or five PCI
slots. The especially small APC620
embedded also has integrated fieldbus interfaces such as POWERLINK
and CAN. The APC620 does not have
any internal cable connections, which
makes it possible to achieve maximum
vibration resistance and operational
safety. Equipped with a CompactFlash
slot, it is extremely robust and has no
rotating parts. The APC620 is therefore
predestined for use in harsh industrial
environments.
Open platform:
Many so-called industrial PCs only
use standard boards designed for
standard operating systems, but the
Automation PCs from B&R cover
open Windows® systems and also
embedded runtime systems.
Numerous drive options
If necessary, a second CompactFlash
card can also be used. If the maximum
16 GB card is not sufficient, hard disks
suitable for industrial environments
can also be used. Only hard disks that
pass B&R's strict continuous operation
test criteria are used.
Additionally, the PC design permits
combined use of a CompactFlash card
and hard disk. In this way, the operating system can run write-protected
on the CompactFlash card so that
the system can boot properly after a
power failure. CompactFlash and hard
disks are easy to exchange without
opening the housing.
As seen by these examples, the
APC620 offers the user complete freedom when implementing a PC system. A high level of modularity and
scalability allow adjustments to be
made in order to ideally meet all application requirements in a cost-efficient
manner.
Integrated UPS
The optionally integrated UPS ensures that the PC system completes
all write operations even if a power
failure occurs. This means that all running programs will be ended properly
by the UPS software. This prevents
inconsistent data. The UPS charging
circuit takes up very little space in the
APC620/810. The batteries can be exchanged by the user.
Automation PC
9
APC620 system units
Model number
Short description
5PC600.SE00-00
APC620 embedded system unit, 512 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0,
Smart Display Link/ DVI/ Monitor, ETH 10/100, 24 VDC
5PC600.SE00-01
APC620 embedded system unit, 512 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0, monitor,
ETH 10/100, 24 VDC
5PC600.SE00-02
APC620 embedded system unit, 1024 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0,
Smart Display Link/ DVI/ Monitor, ETH 10/100, 24 VDC
5PC600.SX01-00
APC620 system unit 1 PCI slot, connections for 2x RS232, 2x USB2.0, Smart Display Link/ DVI/ Monitor, 2x ETH10/100, AC97
sound, PS/2 keyboard/mouse, 24VDC
5PC600.SX02-01
APC620 system unit 2 PCI slots, 1 drive slot, connections for 2x RS232, 2x USB 2.0, Smart Display Link / DVI / monitor,
2x ETH 10/100, AC97 sound, PS/2 keyboard/mouse, 24 VDC
5PC600.SF03-00
APC620 system unit, 3 full-size PCI slots, 1 slot for Automation Panel link transmitter; 1 drive slot; Smart Display Link/DVI/monitor,
connections for 2x RS232, 2x USB 2.0, 2x ETH 10 / 100, AC97 sound, PS/2 keyboard/mouse, 24 VDC
5PC600.SX05-01
APC620 system unit 5 PCI slots, 2 drive slots, connections for 2x RS232, 2x USB 2.0, Smart Display Link / DVI / monitor,
2x ETH 10/100, AC97 sound, PS/2 keyboard/mouse, 24 VDC
CPU board, memory and heat sink
Model number
Short description
5PC600.X945-00
CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945 GME, 1 socket for SO-DIMM DDR2 module
5MMDDR.0512-01
SO-DIMM DDR2 SDRAM 512 MB
5MMDDR.1024-01
5MMDDR.2048-01
5AC600.HS01-03
APC620 heat sink for CPU boards with Intel Atom N270 processor
5AC600.HS02-03
APC620 full size heat sink for CPU boards with Intel Atom N270 processor
5AC600.HS03-02
APC620 embedded heat sink for CPU boards with Intel Atom N270 processor
APC620 Atom™
Drives
Model number
Short description
5AC600.HDDI-05
40 GB hard disk (add-on), 24/7 operation, with expanded temperature range
5AC600.HDDI-06
5AC600.CFSI-00
CompactFlash slot (add-on)
5ACPCI.RAIC-03
PCI RAID system SATA 2x 160 GB (controller and 2x hard disk)
5ACPCI.RAIC-04
Replacement SATA-HDD 160 GB
UPS
Model number
Short description
5AC600.UPSI-00
UPS for Automation PC
5AC600.UPSB-00
Battery unit for UPS, 5 Ah
5CAUPS.0005-00
Connection cable, Automation PC UPS – battery unit; 0.5 m
5CAUPS.0030-00
Connection cable, Automation PC UPS – battery unit; 3 m
Accessories
Model number
Short description
5AC900.1000-00
Adapter DVI (plug) to CRT (socket), for connecting a standard monitor to a DVI-I interface
5AC600.CANI-00
CAN interface, for installation in an Automation PC
5AC600.485I-00
RS232/422/485 interface, for installation in an Automation PC
5MMUSB.2048-00
USB flash drive 2 GB
5MD900.USB2-01
USB 2.0 drive combination, consists of DVD-R/RW DVD+R/RW, FDD, CompactFlash slot (type II), USB connection (type A front,
type B back), 24V DC
0TB103.9
Terminal block, 3-pin, screw clamp
0TB103.91
Terminal block, 3-pin, cage clamps
Automation PC
11
CompactFlash cards
Model number
Short description
5CFCRD.0064-03
CompactFlash 64 MB ATA/IDE SiliconSystems
5CFCRD.0128-03
5CFCRD.0256-03
5CFCRD.0512-03
5CFCRD.1024-03
CompactFlash 1 GB ATA/IDE SiliconSystems
5CFCRD.2048-03
5CFCRD.4096-03
5CFCRD.8192-03
5CFCRD.0512-04
CompactFlash 512 MB ATA/IDE B&R
5CFCRD.1024-04
CompactFlash 1 GB ATA/IDE B&R
5CFCRD.2048-04
5CFCRD.4096-04
5CFCRD.8192-04
5CFCRD.016G-04
Operating systems
Model number
Short description
5SWWCE.0830-ENG
Windows CE 6.0 for APC620 with Intel Atom N270 processor
5SWWXP.0730-ENG
Windows Embedded Standard 2009 for APC620 with Intel Atom N270 processor
5SWWXP.0600-ENG
Microsoft OEM Windows XP Professional Service Pack 3, CD, English
5SWWXP.0600-GER
Microsoft OEM Windows XP Professional Service Pack 3, CD, German
5SWWXP.0600-MUL
Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language
APC620 Atom™ Configurator
Select system unit and corresponding heat sink
APC620 embedded system unit
5PC600.SE00-00
APC620 embedded system unit, 512 KB SRAM, 1 Automation Panel Link slot (SDL)
5PC600.SE00-01
APC620 embedded system unit, 512 KB SRAM, 1 Automation Panel Link slot (CRT)
5PC600.SE00-02
APC620 embedded system unit, 1024 KB SRAM, 1 Automation Panel Link slot (SDL)
5AC600.HS03-02
APC620 embedded heat sink for CPU boards with Intel Atom N270 processor
APC620 system unit
5PC600.SX01-00
APC620 system unit, 1 PCI slot
5PC600.SX02-01
APC620 system unit, 2 PCI slots, 1 drive slot
5PC600.SX05-01
APC620 system unit, 5 PCI slots, 2 drive slots
5AC600.HS01-03
APC620 heat sink for CPU boards with Intel Atom N270 processor
APC620 full-size system unit
5PC600.SF03-00
APC620 system unit, 3 full-size PCI slots, 1 drive slot, 1 Automation Panel Link slot
5AC600.HS02-03
APC620 full size heat sink for CPU boards with Intel Atom N270 processor
Select CPU Board
CPU boards with 945 GME chipset
5PC600.X945-00
CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945,
1 socket for SO-DIMM DDR2 module
Select a memory module
Memory for CPU boards with 945 chipset
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
For APC620 full-size: Select Automation Panel link transmitter*
Automation Panel link transmitter
5AC600.SDL0-00
Automation Panel SDL link transmitter
* required for SDL/DVI interface
Automation PC
13
Select an add-on drive*, RAID system, UPS and SRAM*
Components
5AC600.HDDI-05
40 GB add-on hard disk, 24/7 operation and expanded temperature range
5AC600.HDDI-06
5AC600.CFSI-00
Add-on CompactFlash slot
5ACPCI.RAIC-03
PCI RAID system SATA 2x160 GB (controller and 2x hard disk)
5AC600.UPSI-00
Uninterruptible power supply for APC620
5AC600.UPSB-00
Select battery unit
5CAUPS.0005-00
0,5mm APC620 UPS cable
5CAUPS.0030-00
3m APC620 UPS cable
5AC600.SRAM-00
512 KB SRAM module for APC620 and PPC700
* Not for APC620 embedded
Select a fan kit (if required)*
Fan kits
5PC600.FA01-00
Fan kit for system unit 1 PCI
5PC600.FA02-00
5PC600.FA03-00
5PC600.FA05-00
* A fan kit may be necessary for certain system configurations
Select a supply voltage connector
Supply voltage connectors
0TB103.9
Accessory, terminal block, 3-pin, screw clamps, 3.31 mm²
0TB103.91
Accessory, terminal block, 3-pin, cage clamps, 3.31 mm²
APC620 Atom™ system units
5PC600.SE00-00
5PC600.SE00-01
5PC600.SE00-02
5PC600.SX01-00
Memory
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
PCI slots
-
-
-
1x half-size
COM1 / COM2
RS232
RS232
RS232
RS232
Slot for an interface module
-
-
-

USB
4x USB 2.0
4x USB 2.0
4x USB 2.0
2x USB 2.0
Panel/Monitor interface
SDL/DVI/monitor
Monitor
SDL/DVI/monitor
SDL/DVI/monitor
Optional Panel interface
-
-
-
-
AC97 sound
-
-
-

CompactFlash slot 1




CompactFlash slot 2



Optional
Hard disk
-
-
-
Optional
Ethernet interfaces
1x 10/100 MBit/s
1x 10/100 MBit/s
1x 10/100 MBit/s
2x 10/100 MBit/s
POWERLINK



Optional
CAN



Optional
X2X



Optional
UPS
Optional
Optional
Optional
Optional
Drive slots
-
-
-
-
Power supply
24 VDC
24 VDC
24 VDC
24 VDC
Power supply buffering
(power fail
logic with NMI)
10 ms
10 ms
10 ms
10 ms
Automation PC
15
5PC600.SX02-01
5PC600.SX05-01
5PC600.SF03-00
Memory
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
PCI slots
2x half-size
5x half-size
3x full-size
COM1 / COM2
RS232
RS232
RS232



USB
2x USB 2.0
2x USB 2.0
2x USB 2.0
SDL/DVI/monitor
SDL/DVI/monitor
Monitor
Optional Panel interface
-
-
SDL/DVI
AC97 sound



CompactFlash slot 1



CompactFlash slot 2
Optional
Optional
Optional
Hard disk
Optional
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
2x 10/100 MBit/s
POWERLINK
Optional
Optional
Optional
CAN
Optional
Optional
Optional
X2X
Optional
Optional
Optional
UPS
Optional
Optional
Optional
Drive slots
-
-
-
Power supply
24 VDC
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
10 ms
Panel PC 700 Atom™
The Panel PC combines an industrial PC and display. This is the first choice where installation is required in cramped spaces.
Compact and powerful
Mechanical robustness was given
special attention during the construction of the Panel PC 700.
Panel PCs are available as touch devices with 10.4" VGA to 19" SXGA TFT
display. The housing is also a defining
factor: From very flat devices without
PCI slots to expandable devices with
two PCI slots, the Panel PC can be optimized to meet the requirements of
the application.
Modular
The Panel PC has an integrated CompactFlash slot, which can be expanded with a second CompactFlash slot
or a hard disk.
Fan-free
The Panel PC was specifically designed for operation without a fan. All
components that need to be cooled,
such as the processor and chipset, are
arranged so that heat is dissipated on
the large heat sink on the back of the
device.
Panel PC 700 highlights:
■■ Space-saving design
■■ Highly robust mechanical construction
■■ Modular design
■■ Standard PC components
■■ Custom design
Panel PC
17
Panel PC system units
Model number
Short description
5PC720.1043-00
Panel PC 720 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB
2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC720.1043-01
Panel PC 720 10.4" VGA, 2 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x
RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC781.1043-00
Panel PC 781 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 10 softkeys; 28 function keys and
20 system keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65
protection (front side); 24 VDC.
5PC782.1043-00
Panel PC 782 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 44 function keys and 20 system
keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection
(front side); 24 VDC.
5PC720.1214-00
Panel PC 720 12.1" SVGA, 0 PCI slots, 12.1" SVGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x
USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC720.1214-01
Panel PC 720 12.1" SVGA, 2 PCI slots, 12.1" SVGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x
RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC720.1505-00
Panel PC 720 15" XGA, 0 PCI slots, 15" XGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB 2.0,
monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC720.1505-01
Panel PC 720 15" XGA, 2 PCI slots, 15" XGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232,
3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC720.1505-02
Panel PC 720 15" XGA, 1 PCI slots, 15" XGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232,
3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
5PC781.1505-00
Panel PC 781 15" XGA, 0 PCI slots, 15" XGA color TFT display with touch screen (resistive); 12 softkeys; 20 function keys and
92 system keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65
protection (front side); 24 VDC.
5PC720.1906-00
Panel PC 720 19" SXGA, 0 PCI slots, 19" SXGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB
2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC.
Panel PC 700 Atom™
Model number
Short description
5PC600.X945-00
CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
5AC700.HS01-03
Panel PC 700 heat sink for CPU boards with Intel Atom N270 processor
Drives
Model number
Short description
5AC600.HDDI-05
5AC600.HDDI-06
5AC600.CFSI-00
5ACPCI.RAIC-03
5ACPCI.RAIC-04
Replacement SATA-HDD 160 GB
Accessories
Model number
Short description
5AC900.1000-00
5AC600.CANI-00
CAN interface, for installation in an Automation PC
5AC600.485I-00
RS232/422/485 interface, for installation in an Automation PC
5MMUSB.2048-00
5MD900.USB2-01
0TB103.9
0TB103.91
Panel PC
19
CompactFlash cards
Model number
Short description
5CFCRD.0064-03
5CFCRD.0128-03
5CFCRD.0256-03
5CFCRD.0512-03
5CFCRD.1024-03
5CFCRD.2048-03
5CFCRD.4096-03
5CFCRD.8192-03
5CFCRD.0512-04
5CFCRD.1024-04
5CFCRD.2048-04
5CFCRD.4096-04
5CFCRD.8192-04
5CFCRD.016G-04
Operating systems
Model number
Short description
5SWWCE.0829-ENG
Windows CE 6.0 for PPC700 with Intel Atom N270 processor
5SWWXP.0729-ENG
5SWWXP.0600-ENG
5SWWXP.0600-GER
5SWWXP.0600-MUL
Panel PC 700 Atom™ Configurator
Select system unit and corresponding heat sink
Panel PC system unit and heat sink
5PC720.1043-00
Panel PC 720 10.4" VGA TFT, touch screen, 0 PCI slots
5PC720.1043-01
Panel PC 720 10.4" VGA TFT, touch screen, 2 PCI slots
5PC720.1214-00
Panel PC 720 12.1" SVGA TFT, touch screen, 0 PCI slots
5PC720.1214-01
Panel PC 720 12.1" SVGA TFT, touch screen, 2 PCI slots
5PC720.1505-00
Panel PC 720 15" XGA TFT, touch screen, 0 PCI slots
5PC720.1505-01
5PC720.1505-02
5PC720.1706-00
Panel PC 720 17" SXGA TFT, touch screen, 0 PCI slots
5PC720.1906-00
Panel PC 720 19" SXGA TFT, touch screen, 0 PCI slots
5PC781.1043-00
Panel PC 781 10.4" VGA TFT, touch screen, keys, 0 PCI slots
5PC781.1505-00
Panel PC 781 15" XGA TFT, touch screen, keys, 0 PCI slots
5PC782.1043-00
Panel PC 782 10.4" VGA TFT, touch screen, keys, 0 PCI slots
5AC700.HS01-03
Select CPU Board
5PC600.X945-00
CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945,
1 socket for SO-DIMM DDR2 module
Select a memory module
Memory for CPU boards with 945 chipset
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
Panel PC
21
Select an add-on drive, RAID system and SRAM
Components
5AC600.HDDI-05
5AC600.HDDI-06
5AC600.CFSI-00
Add-on CompactFlash slot
5ACPCI.RAIC-03
5AC600.SRAM-00
512 KB SRAM module for APC620 and PPC700
Select a fan kit (if required)*
Fan kits
5PC700.FA00-01
Fan kit for Panel PC 10.4", 12.1", 15", 17" and 19" without PCI slots
5PC700.FA02-00
Fan kit for Panel PC 10.4" with 2 PCI slots
5PC700.FA02-01
Fan kit for Panel PC 12.1" and 15" with 1 or 2 PCI slots
* A fan kit may be necessary for certain system configurations
0TB103.9
0TB103.91
Panel PC 700 Atom™ system units
5PC720.1043-00
5PC720.1043-01
5PC781.1043-00
Display
TFT color
TFT color
TFT color
Resolution
VGA
VGA
VGA
Diagonal
10.4“
10.4“
10.4“
Touch screen
Analog resistive
Analog resistive
Analog resistive
Keys
Function keys
Soft keys
System keys
-
-
28
10
20
Memory
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
PCI slots
-
2
-
COM1 / COM2
RS232
RS232
RS232



USB
2x USB 2.0 (back side)
1x USB 2.0 (front side), behind cover
Monitor
Monitor
Monitor
AC97 sound



CompactFlash slot 1



CompactFlash slot 2
Optional
Optional
Optional
Hard disk
Optional
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
2x 10/100 MBit/s
Drive slots
-
-
-
Power supply
24 VDC
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
10 ms
Panel PC
23
5PC782.1043-00
5PC720.1214-00
5PC720.1214-01
Display
TFT color
TFT color
TFT color
Resolution
VGA
SVGA
SVGA
Diagonal
10.4“
12.1“
12.1“
Touch screen
Analog resistive
Analog resistive
Analog resistive
Keys
Function keys
Soft keys
System keys
44
10
20
-
-
Memory
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
PCI slots
-
-
2
COM1 / COM2
RS232
RS232
RS232



USB
Monitor
Monitor
Monitor
AC97 sound



CompactFlash slot 1



CompactFlash slot 2
Optional
Optional
Optional
Hard disk
Optional
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
2x 10/100 MBit/s
Drive slots
-
-
-
Power supply
24 VDC
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
10 ms
Panel PC 700 Atom™ system units
5PC720.1505-00
5PC720.1505-01
5PC720.1505-02
Display
TFT color
TFT color
TFT color
Resolution
XGA
XGA
XGA
Diagonal
15“
15“
15“
Touch screen
Analog resistive
Analog resistive
Analog resistive
Keys
Function keys
Soft keys
System keys
-
-
-
Memory
512 MB - 2 GB
512 MB - 2 GB
512 MB - 2 GB
PCI slots
-
2
1
COM1 / COM2
RS232
RS232
RS232



USB
Monitor
Monitor
Monitor
AC97 sound



CompactFlash slot 1



CompactFlash slot 2
Optional
Optional
Optional
Hard disk
Optional
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
2x 10/100 MBit/s
Drive slots
-
-
-
Power supply
24 VDC
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
10 ms
Panel PC
25
5PC781.1505-00
5PC720.1906-00
Display
TFT color
TFT color
Resolution
XGA
SXGA
Diagonal
15“
19“
Touch screen
Analog resistive
Analog resistive
Keys
Function keys
Soft keys
System keys
20
12
92
-
Memory
512 MB - 2 GB
512 MB - 2 GB
PCI slots
-
-
COM1 / COM2
RS232
RS232


USB
Monitor
Monitor
AC97 sound


CompactFlash slot 1


CompactFlash slot 2
Optional
Optional
Hard disk
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
Drive slots
-
-
Power supply
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
Panel PC 725 - Flexible operation on-site
Robust and well-protected
The Panel PC 725 is designed for onsite operation. Built with IP65 protection from all sides, it can easily handle
splashed water, impacts and vibrations. Support arm system mounting allows flexible positioning and
provides an ergonomic user interface
even in cramped spaces.
Intel® Atom™ efficiency
The Intel® Atom™ N270 processor,
which offers top performance low
power consumption, is used on the
Panel PC 725 . Cooling is handled fanfree via the back of the housing.
Cabling made easy
Panel PCs with IP65 protection usually
implement all connections using expensive IP65 plugs, but the cabling for
the Panel PC 725 is done via the flange.
In this way, inexpensive standard cables can be used.
A fully-equipped PC that is also extremely thin
The Panel PC 725 offers extensive PC
resources in a very small space. With
two Ethernet interfaces, three USB 2.0
ports and a serial interface, communication is ensured both on the machine
level and also to the company network.
Optimal access from the outside
The interfaces are easy to access behind the flange cover. The battery and
CompactFlash card are behind a separate cover, which makes servicing easy.
Panel PC
27
1x RS232
2x ETH 10/100
2x USB 2.0
24 VDC
1x USB 2.0
CompactFlash
Slot
Batterie
Panel PC 725
Panel PC 725 system units
Model number
Short description
5PC725.1505-00
Panel PC 725; 15" XGA color TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0, 2x Ethernet 10/100,
IP65 protection; 24 VDC. Flange mounting on the top.
5PC725.1505-01
Panel PC 725; 15" XGA color TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0, 2x Ethernet 10/100,
IP65 protection; 24 VDC. Flange mounting on the bottom.
CPU board + memory
Model number
Short description
5PC600.X945-00
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
Drives
Model number
Short description
5AC600.HDDI-05
5AC600.HDDI-06
5AC600.CFSI-00
Accessories
Model number
Short description
0TB103.9
0TB103.91
5AC725.FLGC-00
PPC725 flange coupling
Operating systems
Model number
Short description
5SWWCE.0829-ENG
Windows CE 6.0 for PPC700 with Intel Atom N270 processor
5SWWXP.0729-ENG
5SWWXP.0600-ENG
5SWWXP.0600-GER
5SWWXP.0600-MUL
Panel PC
29
5PC725.1505-00
5PC725.1505-01
Display
TFT color
TFT color
Resolution
XGA
XGA
Diagonal
15“
15“
Touch screen
Analog resistive
Analog resistive
COM1
RS232
RS232


USB
2x USB 2.0 on the back behind the flange cover
1x USB 2.0 on the back behind the cover
2x USB 2.0 on the back behind the flange cover
1x USB 2.0 on the back behind the cover
CompactFlash slot 1


CompactFlash slot 2
Optional
Optional
Hard disk
Optional
Optional
Ethernet interfaces
2x 10/100 MBit/s
2x 10/100 MBit/s
Power supply
24 VDC
24 VDC
Protection type
IP65 (from all sides)
IP65 (from all sides)
Flange output
Top
Bottom
CPU board
5PC600.X945-00
Processor
Intel Atom N270
Clock frequency
1600 MHz
L2 cache
512 KB
External bus
533 MHz
Memory socket
1x SO-DIMM
Memory type
DDR2
Maximum memory capacity
2 GB
Chipset
945GME
Graphics
Chipset graphics
Graphics memory
Max. 224 MB RAM*
* Allocated in main memory
Panel PC 800
Scalable PC performance
The Panel PC 800 covers a wide performance range from efficient Intel®
Atom™ N270 processors to Core2 Duo
processors for applications with the
highest performance requirements.
Brilliant 15" XGA and 19" SXGA touch
screen displays provide a simple and
intuitive user interface.
Intel® Atom™ processor for cost optimization
Based on the Intel® 945 GME chipset,
the PPC800 with Intel® Atom™ N270 1.6
GHz processor is unbeatable in regard
to optimizing the price/performance ratio. Up to 3 GB SDRAM ensure fast processing of memory intensive programs.
Core™2 Duo processors for the highest
demands
Powerful Dual Core processors are used
for applications that place high demands
on computing power. For this purpose,
Core2 Duo CPUs are available up to the
T7400 with 2.16 GHz, which are also
used on the APC810, together with an
Intel® 945 GME chipset. For even more
advanced applications, such as can be
the case when using vision systems,
the Panel PC 800 devices with the new
GM45 chipset and the Core2 Duo T9400
2.53 GHz processor reach a totally new
performance class. This new processor/chipset combination achieves top
benchmark results not only because of
the higher clock frequencies and the
large L2 cache, but also because of the
new infrastructure that is optimized for
the highest possible data throughput.
This includes the 1066 MHz system bus,
dual channel DDR3 memory support
and a powerful graphics chipset.
possible to operate Atom™ processors
and also select dual core processors
without a fan.
Fan-free
With the Panel PC 800, it was also an
ambitious goal to implement cooling
without additional fans. The chipset,
processor and other components are
connected directly to the heat sink using
heat conductive materials. This makes it
Perfect modularity
Many options can be implemented for
the cost-optimized basic device. This includes up to two PCI and PCI Express
slots, modular drives, additional interfaces and an integrated UPS.
25000
20000
15000
10000
5000
0
[MIPS]
Celeron® M
1.06 GHz
Benchmark comparison
Atom™ N270
1.6 GHz
Core™2 Duo
1.5 GHz
Core™2 Duo
2.16 GHz
Core™2 Duo
2.53 GHz
Panel PC
31
USV (optional)
PCI Express Compact Slot
2x CompactFlash
Slide-In
Compact Slot
24 VDC
2x ETH
10/100/1000
Monitor/
SDL/DVI
4x USB 2.0
RS232
HDA Sound
Batterie
Panel PC 800
Panel PC 800 system units
Model number
Short description
5PC820.1505-00
Panel PC 820 15" TFT display with touch screen (resistive); connections for 1x RS232, 5x USB 2.0, Smart Display Link/DVI/monitor, 2x Ethernet 10/100/1000, HDA sound, add-on UPS slot, expandable with 1 or 2 PCI / PCI Express slots, optional PCI Express
compact and slide-in compact slot; IP65 protection (front side); 24 VDC.
5PC820.1906-00
Panel PC 820 19" SXGA color TFT display with touch screen (resistive); connections for 1x RS232, 5x USB 2.0, Smart Display Link/
DVI/monitor, 2x Ethernet 10/100/1000, HDA sound, add-on UPS slot, expandable with 1 or 2 PCI / PCI Express slots, optional PCI
Express compact and slide-in compact slot; IP65 protection (front side); 24 VDC.
5AC803.SX01-00
PPC800 expansion 1 PCI/PCI Express and 1 slide-in (bus 5AC803.BX01-00 or 5AC803.BX01-01 required).
5AC803.SX02-00
PPC800 expansion 2 PCI/PCI Express and 1 slide-in (bus 5AC803.BX02-00 or 5AC803.BX02-01 required).
5AC803.BX01-00
PPC800 bus 1 PCI, 1 slide-in slot.
5AC803.BX01-01
PPC800 bus 1 PCI Express x1, 1 slide-in slot.
5AC803.BX02-00
PPC800 bus 2 PCI, 1 slide-in slot.
5AC803.BX02-01
PPC800 bus 1 PCI, 1 PCI Express x1, 1 slide-in slot.
5AC803.BC01-00
PPC800 bus 1 PCI Express compact.
5AC803.BC02-00
PPC800 bus 1 slide-in compact.
5AC803.FA01-00
APC800 fan kit for system units without an expansion.
5AC803.FA02-00
APC800 fan kit for system units with expansion 5AC803.SX01-00.
5AC803.FA03-00
APC800 fan kit for system units with expansion 5AC803.SX02-00.
Model number
Short description
5PC800.B945-00
CPU board Intel Core Duo L2400 1.66 GHz, 667 MHz FSB, 2 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules
5PC800.B945-01
CPU board Intel Core2 Duo L7400 1.5 GHz, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules
5PC800.B945-02
CPU board Intel Core2 Duo U7500, 1.06 GHz, 533 MHz FSB, 2 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules
5PC800.B945-03
CPU board Intel Celeron M 423, 1.06 GHz, 533 MHz FSB, 1 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules
5PC800.B945-04
CPU board Intel Core2 Duo T7400 2.16 GHz, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules
5PC800.BM45-00
CPU board Intel Core2 Duo T9400 2.53 GHz, 1066 MHz FSB, 6 MB L2 cache; GM45 chipset; 2 sockets for SO-DIMM DDR3 modules
5MMDDR.0512-01
SO-DIMM DDR2 512 MB PC2-5300
5MMDDR.1024-01
5MMDDR.2048-01
5MMDDR.2048-02
5AC803.HS00-00
PPC800 heat sink for CPU boards with Dual Core processors L2400, L7400, U7500 and Celeron M 423.
5AC803.HS00-01
PPC800 heat sink for CPU board with Dual Core processor T7400 and T9400.
5PC800.B945-05
5AC803.HS00-02
Panel PC
33
Drives
Model number
Short description
5AC801.HDDI-00
Slide-in compact SATA HDD 40 GB
5AC801.HDDI-02
5AC801.SSDI-00
Slide-in compact SATA SSD drive, 32 GB
5ACPCI.RAIC-03
5AC801.HDDS-00
Slide-in SATA HDD 40 GB
5AC801.DVDS-00
Slide-in DVD-ROM
5AC801.DVRS-00
Slide-in DVD-R/RW
5AC801.ADAS-00
Slide-In compact adapter for operating a slide-in compact HDD in a slide-in slot
Accessories
Model number
Short description
5AC900.1000-00
5MMUSB.2048-00
5MD900.USB2-01
0TB103.9
0TB103.91
Operating systems
Model number
Short description
5SWWCE.0827-ENG
Windows CE 6.0 for PPC800 with Intel 945GME chipset
5SWWXP.0727-ENG
Windows Embedded Standard 2009 for PPC800 with Intel 945GME chipset
5SWWXP.0734-ENG
Windows Embedded Standard 2009 for PPC800 with Intel GM45 chipset
5SWWXP.0600-ENG
5SWWXP.0600-GER
5SWWXP.0600-MUL
Panel PC 800 Configurator
Select the system unit
Panel PC 800 system unit
5PC820.1505-00
Panel PC820 15" XGA TFT, touch screen
5PC820.1906-00
Panel PC820 15" XGA TFT, touch screen
Select CPU board and heat sink
5PC800.B945-00
CPU board Intel Core Duo L2400, 1660 MHz, 945GME chipset
5PC800.B945-01
CPU board Intel Core2 Duo L7400, 1500 MHz, 945GME chipset
5PC800.B945-02
CPU board Intel Core2 Duo U7500, 1060 MHz, 945GME chipset
5PC800.B945-03
CPU board Intel Celeron M 423, 1.060 MHz, 945GME chipset
5AC803.HS00-00
Panel PC 800 heat sink for Core Duo L2400, Core2 Duo L7400/U7500 and Celeron M 423
with 945GME chipset
CPU board with 945 GME/GM45 chipset
5PC800.B945-04
CPU board Intel Core2 Duo T7400, 2160 MHz, 945GME chipset
5PC800.BM45-00
CPU board Intel Core2 Duo T9400, 2530 MHz, GM45 chipset
5AC803.HS00-01
Panel PC 800 heat sink for Core2 Duo T7400 with 945GME chipset and Core2 Duo T9400
with GM45 chipset
5PC800.B945-05
CPU board Intel Atom N270, 1600 MHz, 945GME chipset
5AC803.HS00-02
Panel PC 800 heat sink for Atom N270 and 945GME chipset
Select memory modules
For CPU boards with 945GME chipset: Select max. 2 memory modules
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
For CPU boards with GM45 chipset: Select max. 2 memory modules:
5MMDDR.2048-02
Select expansions for standard PCI/PCI Express cards and a slide-in drive*
Components
5AC803.SX01-00
Panel PC 800 expansion, 1 PCI/PCI Express slot, 1 slide-in slot
5AC803.BX01-00
Panel PC 800 bus, 1 PCI, 1 slide-in
5AC803.BX01-01
Panel PC 800 bus, 1 PCI Express x1, 1 slide-in
Panel PC
35
Select expansions for standard PCI/PCI Express cards and a slide-in drive*
Components
5AC803.SX02-00
Panel PC 800 expansion, 2 PCI/PCI Express slots, 1 slide-in slot
5AC803.BX02-00
Panel PC 800 bus, 2 PCI, 1 slide-in
5AC803.BX02-01
Panel PC 800 bus, 1 PCI and 1 PCI Express x1, 1 slide-in
* A mechanical expansion and a bus are required to add PCI/PCI Express slots
Select expansions for PCI Express compact slot and slide-in compact slot
Components
5AC803.BC01-00
Panel PC 800 bus, 1 PCI Express compact
5AC803.BC02-00
Panel PC 800 bus, 1 slide-in compact
Select drives
Select max. 1 slide-in compact drive
5AC801.HDDI-00
5AC801.HDDI-02
5AC801.HDDS-00
Slide-in compact SATA SSD drive, 32 GB
Select max. 1 slide-in drive
5AC801.HDDS-00
Slide-in SATA HDD 40 GB
5AC801.DVDS-00
Slide-in DVD-ROM
5AC801.DVRS-00
Slide-in DVD-R/RW
5AC801.ADAS-00
Slide-In compact adapter for operating a slide-in compact HDD in a slide-in slot
Select max. 1 Raid system
5ACPCI.RAIC-03
PCI Raid system 2x 160 GB SATA HDD
Select UPS
Select max. 1 slide-in compact drive
5AC600.UPSI-00
UPS for APC620, APC810 and PPC800
5AC600.UPSB-00
UPS battery unit, 5 Ah
5CAUPS.0005-00
UPS cable 0.5 m
5CAUPS.0030-00
UPS cable 3 m
0TB103.9
0TB103.91
Panel PC 800
System units
5PC820.1505-00
5PC820.1906-00
Display
TFT color
TFT color
Resolution
XGA
SXGA
Diagonal
15“
19“
Touch screen
Analog resistive
Analog resistive
PCI / PCI Express slots
Up to 2
Up to 2
COM1
RS232
RS232
Slot for PCI Express Compact
module


USB
SDL/DVI/monitor
SDL/DVI/monitor
HDA sound


CompactFlash slot 1


CompactFlash slot 2


Hard disk
Optional
Optional
Ethernet interfaces
2x 10/100/1000 Mbit/s
2x 10/100/1000 Mbit/s
Drive slot
Optional
Optional
UPS
Optional
Optional
Power supply
24 VDC
24 VDC
(power fail
logic with NMI)
10 ms
10 ms
Panel PC
37
CPU boards
5PC800.B945-00
5PC800.B945-01
5PC800.B945-02
Processor
Intel Core Duo L2400
Intel Core2 Duo L7400
Intel Core2 Duo U7500
Clock frequency
1660 MHz
1500 MHz
1060 MHz
L2 cache
2 MB
4 MB
2 MB
External bus
667 MHz
667 MHz
533 MHz
Memory socket
2x SO-DIMM
2x SO-DIMM
2x SO-DIMM
Memory type
DDR2
DDR2
DDR2
4 GB
4 GB
4 GB
Chipset
945GME
945GME
945GME
Graphics
Chipset graphics
Chipset graphics
Chipset graphics
Graphics memory
Max. 224 MB RAM*
Max. 224 MB RAM*
Max. 224 MB RAM*
5PC800.B945-03
5PC800.B945-04
5PC800.B945-05
5PC800.BM45-00
Processor
Intel Celeron M 423
Intel Core2 Duo T7400
Intel Atom N270
Intel Core2 Duo T9400
Clock frequency
1060 MHz
2160 MHz
1600 MHz
2530 MHz
L2 cache
1 MB
4 MB
512 KB
6 MB
External bus
533 MHz
667 MHz
533 MHz
1066 MHz
Memory socket
2x SO-DIMM
2x SO-DIMM
2x SO-DIMM
2x SO-DIMM
Memory type
DDR2
DDR2
DDR2
DDR3
4 GB
4 GB
4 GB
8 GB
Chipset
945GME
945GME
945GME
GM45
Graphics
Chipset graphics
Chipset graphics
Chipset graphics
Chipset graphics
Graphics memory
Max. 224 MB RAM*
Max. 224 MB RAM*
Max. 224 MB RAM*
Max. 384 MB RAM*
* Allocated in main memory
Power Panel 500 with Intel® Atom™ processor
The right device for any automation
task
Now more than ever, competitive control and visualization solutions must
be complete, scalable and tailored to
match the specific application. A wide
range of product types and various possibilities for flexible system expansion
are extremely important for machine
manufacturing. For this reason, intelligent all-in-one solutions that offer users
the highest level of freedom with regard
to the control topology are important
components for automation. Cost-optimized solutions can be implemented
through precise adaptation to the respective application, as is proven by the
vast number of Power Panels operating
in the field.
Integrating control, visualization and
drive technology in one device makes
it possible to offer intelligent complete
solutions that provide maximum uniformity and can be easily connected to
various automation infrastructures. The
compact Power Panels are designed for
use in the harshest industrial environments and ensure the highest level of
operating comfort. Complete project
engineering and integrated language
options make B&R control panels the
worldwide industry standard.
Panels with the performance of an industrial PC
The new Power Panel 500 series with
Intel® Atom™ architecture advances
into areas that were previously only
handled by industrial PCs. In Intel®
Atom™ Z510 processor used in the
Power Panel 500 has plenty of power, even for challenging applications.
There is also plenty of RAM - up to
2 GB. The extensive product range
includes panels from 5.7" VGA to
15" XGA with intuitive touch screen
and function keys. Gigabit Ethernet
ensures fast communication via the
plant network. Fieldbus interfaces or
another Gigabit Ethernet interface can
also be added as an option. When designing the Power Panel 500, a great
deal of attention was given to minimizing installation depth so that it can
also be used in tight spaces.
Complete solution with the highest degree of flexibility
As central operating and control unit,
the B&R Power Panels combine control, visualization and drive technology in one package. From embedded
processors to full PC power, the product range always offers the optimal
system architecture and therefore
provides cost-efficient solutions for
machine manufacturing.
If expansions are required, remote I/O
and drives can be easily connected
using modular fieldbus interfaces.
Depending on the requirements, the
Power Panels can be expanded with
POWERLINK, CAN bus, Profibus DP or
other fieldbus interfaces. This allows
topologies to be added at a later date
without problems.
Several distributed operating stations
are often used in order to guarantee
reliable operation of complex machines. That means they can be easily accessed by operating personnel
and that process information is made
available on the machine where it is
needed.
Open system platform
In addition to providing complete automation solutions, Power Panels are
also an optimal platform for open operating systems. This provides users
with the highest degree of flexibility
because different software architectures can be implemented on the same
system platform.
Regardless of if they are used as automated complete systems, or as intelligent visualization terminals, or
together with open PC operating systems - the Power Panel series offers the
right tool for any situation. A complete
solution with the highest degree of
flexibility.
Power Panel
39
CompactFlash
24 VDC
2x USB 2.0
1x ETH
10/100/1000
1x RS232
Optional
Interface module
Technical data
Processor
Intel Atom Z510
Clock frequency
1,1 GHz
L2 Cache
512 KB
Chipset
Intel US15W
Memory socket
1x SO-DIMM
Memory capacity
512 MB - 2 GB
Graphics
Chipset graphics
Graphics memory
Max. 128 MB RAM
Power Panel 500 with Intel® Atom™ processor
PP500 system units
Model number
Short description
5PP520.0573-00
Power Panel PP520, 5.7" VGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash
slot, ETH 10/100/1000, RS232, 2x USB; battery; IP65 protections (front side); 24 VDC.
5PP520.1043-00
Power Panel PP520, 10.4" VGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash
5PP520.1505-00
Power Panel PP520, 15" XGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash
Memory
Model number
Short description
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
Accessories
Model number
Short description
0TB103.9
0TB103.91
CompactFlash cards
Model number
Short description
5CFCRD.0064-03
5CFCRD.0128-03
5CFCRD.0256-03
5CFCRD.0512-03
5CFCRD.1024-03
5CFCRD.2048-03
5CFCRD.4096-03
5CFCRD.8192-03
5CFCRD.0512-04
5CFCRD.1024-04
5CFCRD.2048-04
5CFCRD.4096-04
5CFCRD.8192-04
5CFCRD.016G-04
Power Panel
41
5PP520.0573-00
5PP520.1043-00
5PP520.1505-00
Display
TFT color
TFT color
TFT color
Resolution
VGA
VGA
XGA
Diagonal
5.7"
10.4"
15"
Touch screen
Analog resistive
Analog resistive
Analog resistive
Processor
Intel Atom Z510
Intel Atom Z510
Intel Atom Z510
Clock frequency
1100 MHz
1100 MHz
1100 MHz
L2 cache
512 KB
512 KB
512 KB
External bus
400 MHz
400 MHz
400 MHz
Memory socket
1x SO-DIMM
1x SO-DIMM
1x SO-DIMM
Memory type
DDR2
DDR2
DDR2
2 GB
2 GB
2 GB
Chipset
Intel US15W
Intel US15W
Intel US15W
Graphics
Chipset graphics
Chipset graphics
Chipset graphics
Graphics memory
128 MB
128 MB
128 MB
COM1
RS232
RS232
RS232
CompactFlash slot
Yes
Yes
Yes
USB
2 on back
2 on back
2 on back
1x on the front side
1x on the front side
Ethernet interface
1x 10/100/1000 Mbit/s
1x 10/100/1000 Mbit/s
1x 10/100/1000 Mbit/s
Interface option
Yes
Yes
Yes
Power supply
24 VDC
24 VDC
24 VDC
(power fail logic with NMI)
10 ms
10 ms
10 ms
PP65 - Compact and powerful
The PP65 combines a compact design with increased computing power and represents a further addition to the successful Power Panel series.
Ideal for multi-axis applications
The PP65 is equipped with a powerful
Geode LX800 processor with 500 MHz
clock frequency. With this computing power, the PP65 provides performance that was previously achieved
by the PP400. Therefore, the PP65 is
especially suitable for multi-axis applications that require lots of computing
power but only have limited space in
the switching cabinet. The compact
dimensions of the PP45 were implemented.
Display and interface options provide
flexibility
The PP65 is available with 2 different
display types that have identical installation dimensions. A 5.7" model with
touch screen (without function keys)
and a 3.5" model with touch screen
and 30 function keys allow flexible
machine implementation.
The PP65 is equipped with 2 USB interfaces and a fast Ethernet port for
exchanging data with higher level systems. The PP65 is available with integrated X2X or POWERLINK interfaces
options for connecting remote I/O and
drives. The devices can be extended
with RS232/RS485, CAN and Profibus
DP slave interfaces depending on the
requirements.
PP65 highlights:
■■ Processing power
■■ Compact dimensions
■■ Various display and interface
options
■■ Windows® CE compatible
Power Panel
43
Power Panel 65
Model number
Short description
4PP065.0351-P74
Power Panel PP65, 3.5" QVGA color TFT display with touch screen (resistive), function keys, 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, POWERLINK, 2x USB, IP65 protection (front side), order application memory separately. Order TB103
and TB704 terminal blocks separately.
4PP065.0351-X74
Power Panel PP65, 3.5" QVGA color TFT display with touch screen (resistive), function keys, 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, 1x X2X Link, 2x USB, IP65 protection (front side), order application memory separately. Order TB103
and TB704 terminal blocks separately.
4PP065.0571-P74
Power Panel PP65, 5.7" QVGA color TFT display with touch screen (resistive), 128 MB DRAM, 256 KB SRAM, CompactFlash slot,
ETH 10/100, POWERLINK, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704
terminal blocks separately.
4PP065.0571-X74
Power Panel PP65, 5.7" QVGA color TFT display with touch screen (resistive), 128 MB DRAM, 256 KB SRAM, CompactFlash slot,
ETH 10/100, 1x X2X Link, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704
terminal blocks separately.
Accessories
Model number
Short description
4PP065.IF10-1
PP65 interface module, 1 RS232 interface
4PP065.IF23-1
PP65 interface module, 1 RS232/RS485/RS422 interface, RS422 electrically isolated, RS485 electrically isolated and network capable, 1 CAN interface electrically isolated and network capable, order 0TB704 terminal block separately.
4PP065.IF24-1
PP65 interface module, 1 RS232/RS485/RS422 interface, RS422 electrically isolated, RS485 electrically isolated and network capable, 1 CAN interface electrically isolated and network capable, order 0TB704 terminal block separately.
4PP065.IF33-1
PP65 interface module, 2 CAN interfaces, electrically isolated and network capable, order 0TB704 terminal block separately!
Operating systems
Model number
Short description
5SWWCE.0835-ENG
Windows CE 6.0 for PP65
PP65
2x USB 2.0
ETH 10/100
24 VDC
X2X Link
or POWERLINK
Interface Slot
Technical data
Processor
Geode LX800, MMX compatible
Clock frequency
500 MHz
Main memory
128 MB DRAM
SRAM
256 KB, battery-buffered
CompactFlash slot
1 slot for Type I CompactFlash card
PP65 Compact IF slot
1
Power Panel
45
4PP065.0351-X74
4PP065.0351-P74
4PP065.0571-X74
4PP065.0571-P74
Display
TFT color
TFT color
TFT color
TFT color
Resolution
QVGA
QVGA
QVGA
QVGA
Diagonal
3.5“
3.5“
5.7“
5.7“
Touch screen
Analog resistive
Analog resistive
Analog resistive
Analog resistive
Function keys
30
30
-
-
Interfaces
USB
Ethernet
X2X
POWERLINK
2x USB 2.0
1x 10/100 MBit/s
1x X2X Link master
-
2x USB 2.0
1x 10/100 MBit/s
1x POWERLINK
2x USB 2.0
1x 10/100 MBit/s
1x X2X Link master
-
2x USB 2.0
1x 10/100 MBit/s
1x POWERLINK
Power supply
24 VDC
24 VDC
24 VDC
24 VDC
Protection type
IP65 (front side)
IP65 (front side)
IP65 (front side)
IP65 (front side)
10 ms
10 ms
10 ms
Power supply buffering (pow- 10 ms
er fail logic with MTCX)
RFID - Flexible and able to be fully integrated
RFID is often integrated in the automation world and offers the possibility to
link machine and system terminals in
the logistics, production tracing and
industrial IT structure. The B&R RFID
modules can be easily integrated in
existing structures without problems
using the USB interface. Today, most
BDE and access systems are based on
the 13.56 MHz RFID system. The new
development from B&R is ISO 14443
and ISO 15693 compatible and therefore allows easy user identification on
the operating unit. In this way, existing
identification cards can continue to be
used without problems. Recognition is
convenient because of the fast acquisition; it's normally enough to simply
hold the tag or user ID on or near the
device for identification. The range of
the read and write units is also limited
to a few centimeters in order to prevent
accidental identification when someone is simply walking by.
Through the compact design and prefabricated USB cable, IP65 protection is
provided from all sides. Because of this,
its possible that additional protective
covers are not needed, which greatly
simplifies subsequent installation.
Flexible installation:
The RFID units can be flexibly installed
and easily integrated in a switching
cabinet door or operating unit housing using a 22.5 mm standard cutout.
This type of installation ensures IP65
protection from the front as standard.
Installation in operating units:
RFID integration in a hygienic design
is possible because of the unique,
complete and seamless manner of integration in the operating unit. Up to
IP69K protection can be ensured for
the operating unit.
Integrated RFID read/write unit
Highlights:
■■ 13.56 MHz and 125 kHz available
■■ ISO 14443 and ISO 15693 compatible
■■ Integration possible in existing
systems
■■ Different RFID cards / tags available
■■ IP65 protection from the front,
up to IP69K possible with panel integration
■■ USB interface
■■ Reading and writing is possible
on the unit
Industry- and customer-specific HMI systems
47
Model number
Short description
5E9010.29
Transponder 13.56 MHz, read and write unit
5A9010.43
Transponder key, black housing, SLI read/write
5A9010.44
Transponder key, white housing, SLI read/write
5A9010.45
Transponder key, yellow housing, SLI read/write
5A9010.46
Transponder key, red housing, SLI read/write
5A9010.47
Transponder key, green housing, SLI read/write
5A9010.48
Transponder key, blue housing, SLI read/write
5A9010.50
Transponder card, white card, SLI read/write
5E9000.29
Transponder 125kHz, read and write unit
5A9000.37
Transponder key, black housing, 4102, read only, 125 kHz
5A9000.38
Transponder key, white housing, 4102, read only, 125 kHz
5A9000.39
Transponder key, yellow housing, 4102, read only, 125 kHz
5A9000.40
Transponder key, red housing, 4102, read only, 125 kHz
5A9000.41
Transponder key, green housing, 4102, read only, 125 kHz
5A9000.42
Transponder key, blue housing, 4102, read only, 125 kHz
5A9000.43
Transponder key, black housing, 4150, read/write, 125 kHz
5A9000.44
Transponder key, white housing, 4150, read/write, 125 kHz
5A9000.45
Transponder key, yellow housing, 4150, read/write, 125 kHz
5A9000.46
Transponder key, red housing, 4150, read/write, 125 kHz
5A9000.47
Transponder key, green housing, 4150, read/write, 125 kHz
5A9000.48
Transponder key, blue housing, 4150, read/write, 125 kHz
Automation Panel with glass touch screen
Hard as glass
The Automation Panel with glass touch
screen is especially well suited for
work with paints, adhesives, resins or
other such materials that can get on
touch screen surfaces. In the printing
industry for example, the touch screen
surface often gets ink on it from the users fingers. If this ink is not removed
immediately, it dries and the remaining
ink must be removed by mechanical
means. Here, a very hard and scratch
resistant surface is a great advantage
- ideally glass.
The 19" Automation Panel with glass
touch screen is equipped with a touch
sensor that works using surface wave
technology. Unlike other glass touch
systems, this surface wave technology
provides the advantage of also allowing operation with a gloved hand or a
touch screen pen.
Highlights:
■■ Touch screen made of pure
glass for excellent transparency
■■ Robust, scratch-resistant glass
surface – continues to function
even if deep scratches occur
■■ Stable, drift-free operation ensures accurate touch reactions
at all times
■■ Activation possible using your
fingers (also with gloves) or a
soft touch screen pen
■■ Fast touch reactions
■■ Sensitive touch reactions for
detection of the position and
also the firmness of the touch
■■ Mechanically and electrically
compatible to the 5AP920.190601 series product with resistive
touch sensor
■■ IP54 protection from the front
On the front of this sheet of glass,
ultrasonic waves move between the
transmitters and receivers. When this
glass surface is touched, some of this
wave energy is absorbed and the
changed receiver signal is then used
to calculate the touch coordinates.
Flexibility
Just like all Automation Panels, the Automation Panel with glass touch screen
is equipped with an insert slot on the
back. This insert slot accepts the modular display interface or the fan-free
Panel PC 300 insert.
Procedure:
The surface wave touch screen has a
sheet of glass with transmitting and
receiving piezoelectric transducers.
Model number
Short description
5AP920.1906-K07
Automation Panel AP920, 19" SXGA color TFT display with glass touch screen (surface wave); 3 USB 2.0 interfaces; insert for
Automation Panel Link; IP 54 protection (from front). 24 V DC.
IP65 stainless steel panel with 19" display
The thin operating unit with robust
stainless steel housing
The operating unit with stainless steel
housing combines a thin design and
robust materials in an optimal HMI
system for hygienic and harsh industrial applications. The compact design
makes this large 19" TFT display not
only optically pleasing, but also allows
it to be installed on a support arm system precisely where it is needed to operate the machine.
The hygienic design reduces edges,
grooves and gaps to a minimum. Complete integration in the operating unit
housing eliminates the transition to the
housing that is normally present.
The fully integrated resistive touch sensor, which can also be used with thick
gloves, is especially well-suited for use
in hygienic applications.
The USB interface with IP65 protection
makes it easy to connect peripheral devices or memory media.
High-quality IP66 protection on the
front side and IP65 protection on the
back guarantee easy cleaning from all
sides.
Flexibility
Just like all Automation Panels, the
stainless steel panel is equipped with
an insert slot. This insert slot accepts
the modular display interface or the
fan-free Panel PC 300 insert.
Highlights:
■■ IP66/IP65 high protection
■■ Design in accordance with DIN
EN 1672-2 foodstuffs machines,
general design principles, part 2:
hygienic guidelines
■■ Fully integrated touch screen
■■ Housing made of stainless steel
1.4301, surface smoothed
■■ Gaps and edges in which dirt
can collect minimized
■■ Shatter protection through laminated front foil that covers the
whole surface
■■ Physiologically harmless materials
■■ IP65 USB interface with robust,
stainless steel cover screw
This complete solution provides you
with a fully integrated operator panel
that is easily mounted to the machine.
Pre-assembled connection cables with
connectors and a wide range of mounting options on standard swing arm
systems optimize the commissioning
process.
Model number
Short description
5AP920.1906-K14
Automation Panel IP65 AP920 19" SXGA color TFT display, fully integrated touch screen, without dirt-collecting edges (resistive);
front / housing made from stainless steel; 1 USB 2.0 interface; insert for Automation Panel Link; prepared for connection to the
stainless steel Rittal CP-S support arm system; IP65 protection; 24 V DC.
49
IP69K operating units
Robust and suitable for hygienic
applications
When using operating units in the food
and beverage and pharmaceutical industries, there are special requirements regarding hygienic design and
continuous durability because they
must be cleaned often. Cleaning is
often done using high pressure cleaning equipment. In order to meet the
requirements for harsh environments,
the devices in this series have a stainless steel front and a hygienic design
and are certified for providing IP69K
protection according to DIN 40050.
From visualization terminals with
modular interface cards to Power Panels with integrated control and drive
technology, IP69K operating units
with screen diagonals from 5.7" to 15"
are available.
51
Highlights:
■■ IP69K protection from the front
■■ Seamless safety-sealed system
with 3 seals
■■ Additional mounting frame for
instable switching cabinets/
housing
■■ Front made of stainless steel
1.4301, surface smoothed
■■ Gaps and edges in which dirt
can collect are minimized
■■ Fully integrated touch screen
■■ Design in accordance with DIN
EN 1672-2 foodstuffs machines,
general design principles, part
2: Hygienic requirements
■■ Shatter protection through laminated front foil that covers the
whole surface
■■ Front foil with smooth design
■■ Physiologically harmless materials
■■ Installation dimensions identical to those of B&R products
Seamless gasket with 3 seals
Stable mounting frame for balanced contact pressure
Model number
Short description
5AP920.1043-K04
Automation Panel AP952, 10.4" VGA color TFT display
5AP920.1505-K54
Automation Panel AP951, 15" XGA color TFT display
5AP920.1505-K74
Automation Panel AP920, 15" XGA color TFT display, integrated RFID read/write unit
4PP420.0571-K04
Power Panel PP420, 5.7" QVGA color TFT display, 1 aPCI slot
4PP420.0571-K34
Power Panel PP420, 5.7" QVGA color TFT display, 2 aPCI slots
4PP420.1043-K14
Power Panel PP420, 10.4" VGA color TFT display, 1 aPCI slot
4PP420.1043-K24
Power Panel PP420, 10.4" VGA color TFT display, 2 aPCI slots
4PP420.1505-K04
Power Panel PP420, 15" XGA color TFT display, 1 aPCI slot
4PP420.1505-K14
Power Panel PP420, 15" XGA color TFT display, 2 aPCI slots
5PP320.0571-K04
Power Panel PP320 BIOS, 5.7" QVGA color TFT display
5PP320.1043-K04
Power Panel PP320 BIOS, 10.4" VGA color TFT display
5PP320.1505-K14
Power Panel PP320 BIOS, 15" XGA color TFT display
Motion control
53
Addition to the product range
The perfect addition
Another series is being added to the
already extensive stepper motor product range. The new stepper motors
from the 80MPF series with a 60 mm
flange as well as the 56 mm 80MPD
series and the 86 mm 80MPH series
motors are among the strongest motors currently available on the market
with regard to holding torque. The
compact length provides additional
advantages during construction of the
machine. Just like all B&R motors, only
the highest quality materials are used
for the new stepper motors, which
guarantees a long lifespan.
Ball bearing structure
The ball bearing used in a stepper motor is generally one of the core components that determines reliability, even
under rough conditions. B&R was especially attentive when selecting these
components. Years of experience with
servo motors and feedback from many
customers were utilized here.
Flange is compatible to 56 mm motors
When designing the 80MPF series,
compatibility of the mounting flange
with the existing 56 mm motors was
taken into consideration. For this reason, the mounting holes for 60 mm
80MPF motors are identical to the
80MPD series, even though the flange
is 14 mm larger.
The shaft diameter for the new stepper motors is 8 mm (as compared to
80MPD  ¼“), which allows the maximum radial load on the shaft to be increased.
A performance increase of up to 30%
and at the same time reduced power
loss make the new stepper motors
from the 80MPF series the ideal products for use in machines with high
clock rates.
Stepper motors
55
Increased protection
Specially designed for use in harsh environments, an optional IP65 cover will
be available for the stepper motors.
Motor from the new 80MPF series
IP65 cover
Motor from the new 80MPF series with IP65 option
ABR encoder with IP20 protection
All B&R stepper motors can be delivered with an optional encoder system.
The magnetic encoders that are used
are highly robust, which makes them
the perfect solution for use in harsh
environments.
80MPD series with optional IP20 encoder
80MPH series with optional IP20 encoder
Stepper motors
ABR encoder with increased protection
The varieties with IP54 encoders are
another highly cost-effective addition
to the 80MPF and 80MPH stepper motor product ranges.
80MPH with optional IP54 encoder
Technical data
Supply voltage
18 - 30 VDC
Current requirements
Max. 12 mA + output load
Output circuit
Push / Pull level, asymmetric
Max. output current
+/- 10 mA per output
Number of outputs
3
A/B/R
Resolution
1024 increments per revolution
Accuracy
+/- 1.8°
Output protection
Short circuit protection
57
ABR encoder and brake with IP54 protection
The B&R stepper motors are available
with IP54 encoder and brake options.
Holding brakes up to 2 Nm are available for the 80MPF motors. The
holding brakes for the 80MPH series
guarantee up to 9 Nm braking torque.
Braking force is provided by a permanent magnet.
Brakes are used wherever moving
mass must be stopped in a defined
manner and the braking torque must
be maintained if the power supply
fails.
80MPF series in flange size NEMA 23 (60 mm) with brake option
Stepper motor highlights:
■■ Holding torques from 1.1 Nm to
13.6 Nm
■■ Able to be operated in parallel
and in series
■■ IP65 option
■■ Optional encoder
■■ Brake option
Stepper motors
Stepper motor control product overview
Name
X20DS1319
X20DS1119
X20SM1436
X20SM1426
X67SM4320
X67SM2436
X20SM3456
ACOPOSmicro
Channels
1
1
4/2
3
1/2
Current
Pulse/direction
1A/3A
1A/3A
6A
10 A
Voltage
5V
24 V
24 V
24 V, -38.5 V
+/- 25%
24 V
24 V, -38.5 V
+/- 25%
24 V, -48 V
+/- 25%
24 V, -64 V
+/- 25%
Encoder
1x incremental encoder
/ SSI
1x incremental encoder
2x incremental encoders
3x incremental encoders
Up to 2 incremental
encoders / SSI, etc.
Protection type
IP20
IP20
IP67
IP20
IP20
59
8LVA compact servo technology
If servo motors must be installed
in extremely small spaces, then the
8LVA motor series form B&R is just
what you need. Equipped with either
a resolver or an absolute multiturn encoder with highly modern EnDat 2.2
interface, these motors are ready to
meet the highest demands.
Through their low moment of inertia, these motors are designed to be
highly dynamic and have excellent
self-acceleration.
These motors have IP54 protection
standard, and are also available with
IP65 protection. The motors are available with an optional holding brake.
Designed for uses with ACOPOSmicro servo drives, these motors offer
extremely high performance and are
some of the most compact on the
market.
The 8LVA servo motors are recommended for a wide range of applications and provide an optimum priceperformance ratio in the power range
up to 1.3 kW.
Servo motors
61
Sizes
The motors from the new 8LVA series
cover three flange sizes with 40, 60 or
80 mm flanges. The power range is
between 100 W and 550 W mechanical continuous power for the 80 V
model and up to 1300 W with the 230
VAC model.
Highlights:
■■ Ultra compact and highly dynamic
■■ Power range up to 1.3 kW
■■ For 80 VDC and 320 VDC DC
bus voltage
■■ Absolute multiturn encoder
with the same length
■■ Robust, industrial connectors
with optimum EMC shielding
■■ Fast, easy and automated locking
■■ Optionally available for direct
gear mounting
Technical data - 80 VDC
Flange size [mm]
40
60
60
80
Stall torque [Nm]
0.36
0.68
1.35
2.6
Rated torque [Nm]
0.32
0.65
1.3
2.45
Max. torque [Nm]
1.0
2.0
4.0
7.2
Rated speed [min-1]
3000
3000
3000
2100
550
Rated power [W]
100
200
400
Rated current [Arms]
1.4
2.9
5.8
7.3
Stall current [Arms]
1.6
3.0
6.0
7.9
Max. rpm [min-1]
6600
6600
6600
6600
Moment of inertia [Kgcm²]
0.03
0.14
0.26
0.95
8LVA compact servo technology
Encoder technology
With the encoder equipment, B&R offers a choice between a resolver for
standard applications and absolute
encoder with EnDat 2.2 interface.
2
.
2
t
a
D
En
The ultra compact encoder with a
length of less than 13 mm is multiturn
capable and has a battery backup system.
With 262,144 position values per revolution (218) and 65,536 revolutions
(216), the encoder offers an extremely
high resolution and a very compact
size.
Like the servo motors from the 8LS
and 8JS series, the embedded parameter chip provides the highest level of
comfort during commissioning.
8LVA motors with resolver and EnDat encoders
Servo motors
63
Connection technology
The innovative connection system developed for the 8LVA compact servo
motor series only requires a small
amount of space for cabling and provides maximum flexibility. The 300° rotation range allows connections to be
made in an extremely flexible manner.
Fast and tool-free mounting with selflocking quick-release (Springtec®) ensures simple and secure connections for
the power and encoder cables.
Together with this universal connector
system, the new 8LVA series offers IP65
protection (with oil seal) for applications
in a wide range of automation areas.
This ensures secure connections even
in the most adverse conditions.
The metal housing of the connector provides optimum EMC shielding for the
highest level of operational security.
B&R motors with gears
B&R motors with flanged gears combined with B&R's proven drive technology make up cost-effective automation systems for just about any
industrial environment.
The B&R motor series 8LSA, 8JSA,
8LVA and 80MP can be ordered with
fully assembled gears that are optimally designed to work together
right from the factory. The gears are
fastened to the motor's A-side using
adapter plates tailored precisely to the
respective motor.
The motor shaft is fastened in the gear
using an embedded clamping system,
which prevents radial tension in the
motor.
A planetary gear mounted directly
to the motor will be available for the
8LVA motor series.
B&R motors with gears, standard series
Definition of "standard" gears by B&R:
■■ All teeth are tempered, which allows high torques to be transferred
■■ Extremely smooth operation because the teeth on the sun and planets are
honed
■■ The rotary play on standard gears is < 8-12 arcmin (flange size 40: 15
arcmin)
■■ Gear ratios i = 3, 4, 5, 8, 10 (single stage), 9 to 100 (two stage), up to 512
(three stage - depending on the design)
■■ Balanced precision clamping system
Motors with gears
65
One-of-a-kind building block principle in the area of standard gears
B&R gears from the standard series
give you the possibility to choose
between all output geometries established on the market in the area of coaxial planetary gears.
■■ This enables B&R to supply gears
for existing applications without
having to make changes to the machine.
Furthermore, you are also able to
combine the output bearings and the
output geometry of the 8GP60 series
in combination with the torsional play
of the standard series for applications which do not require extremely
reduced torsional play. This makes
it possible to absorb high radial and
axial forces.
■■ This offers a cost-optimized solution for implementing higher bearing forces in applications where
the torsional play of the standard
series is sufficient.
B&R motors with gears, premium series
Overview of planetary gears:
■■ 8GP60 – High-precision planetary gears
■■ 8GP40 – Standard planetary gears
■■ 8GF60 – High-precision planetary gears with output flange
■■ 8GF40 – Standard planetary gears with output flange
■■ 8GA60 – High-precision angular planetary gears
■■ 8GA40 – Standard angular planetary gears
■■ 8GP30 – Economical planetary gears
■■ 8GM40 – Motor direct-mount planetary gears
8GP60 planetary gears
Lowest torsional play - highest loads
These gears feature very low torsional
play and high torsional rigidity. They
are particularly well-suited for use in
handling systems that run with high
speeds and acceleration values and
applications in which the optionally
available torsional play of <1 angular
minute is of particular significance.
The honed gearing of this series ensures the lowest level of operating
noise and reduces vibration.
The use of special bearings enables
high radial and axial forces.
This series provides the right solution
for S1 as well as S5 operation.
This series also features IP65 protection, flexible mounting orientation as
needed and maintenance-free operation through permanent lubrication.
Highlights - 8GP60 planetary gears:
■■ Lowest torsional play, optionally < 1arcmin
■■ Highest permissible radial and axial forces
■■ 14 gear ratios i = 3-10 (single-stage) 12-100 (two-stage)
■■ High output torque
■■ IP65 protection
■■ Low noise
■■ Permanently lubricated
Motors with gears
The cost-effective alternative to the
8GP60 series
8GP40 planetary gears are the ideal
solution for applications that do not
require an extremely low degree of
torsional play. Typical applications
for this gear include those with high
speeds and acceleration values as
well as toothed belt or rack applications.
The fully tempered teeth and honed
sun and planets guarantee that high
drive torques can be handled and provide excellent position accuracy.
■■ Low torsional play < 8-12 arcmin (except for flange size 40)
■■ Flexible mounting orientation
■■ 24 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) 60-512 (three-stage)
■■ Highly dynamic through reduced inertia values
67
8GF60 planetary gears with output flange
Highest torsional rigidity - lowest
torsional play
The 8GF60 gear series is the ideal solution for applications that demand
rigidity, the highest torque and lowest torsional play. Typical areas of application: Turntables, woodworking,
machine tools, robotics - applications
that demand the highest torsional rigidity and precision.
Highlights - 8GF60 planetary gears:
■■ Lowest torsional play, optionally < 1arcmin
■■ Highest resistance to tilt
■■ High-speed output torque
■■ Output flange in accordance with EN ISO 9409
■■ Compact construction
Motors with gears
8GF40 planetary gears with output flange
8GF60 series
The 8GF40 gear series is the ideal
solution for applications with low requirements for speed, output torque
and torsional play.
Highlights - 8GF40 planetary gears:
■■ Low torsional play < 12 - 8 arcmin
■■ High resistance to tilt
■■ Output flange in accordance with EN ISO 9409
■■ Compact construction
69
8GA60 angular planetary gears
Applying forces at an angle
These gears feature low torsional play
and high output torque. The use of
tapered roller bearings on the output
side enables very high axial and radial
forces.
Using hypopalloid gearing in the angle
brackets enables gear ratios up to 10:1
to be implemented without a planetary
stage, resulting in a highly compact
axial length for this gear series.
Highlights - 8GA60 planetary gears:
■■ Lowest torsional play < 5 - 8 arcmin
■■ Highest permissible radial and axial forces
■■ High-speed output torque
■■ Low operating noise
Motors with gears
8GA40 angular planetary gears
8GA60 series
The 8GA40 series consists of the
8GP40 series and a 1:1 main driving
gear. This simple connection creates
a cost-effective, space-saving alternative to a coaxial gear.
The performance values of the 8GA40
series are nearly identical to the values of the 8GP40 series.
Highlights - 8GA40 planetary gears:
■■ Low torsional play
■■ High permissible radial and axial forces
■■ 24 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) 60-512 (three-stage)
■■ Compact
71
The cost-optimized version of the
8GP40 series
By using a cost-optimized clamping
system, gearing sets and by reducing
the number of different gear ratios,
B&R is able to offer suitable gears for
cost-sensitive applications.
The cost-optimized manufacturing of
the Economy series requires sufficient
batch sizes and is the most economical solution for series production applications requiring large amounts.
■■ High permissible radial and axial forces
■■ Highly dynamic through reduced inertia values
Motors with gears
8GM40 direct-mount planetary gears
The highest power density in the
smallest space
In order to save weight, installation
space and the amount of mass moved,
the gear is mounted directly on the
motor. The drive gear is mounted directly on the motor shaft and the motor flange is precisely adapted to the
gears. With this type of mounting, an
adapter flange and a clamping system
are not needed, and the amount of
mass that has to be moved is reduced.
Because of the rigid structure and the
small amount of mass, high-performance control loops can be created
for dynamic applications in a small
amount of space.
Highlights - 8GM40 planetary gears:
■■ Flexible mounting orientation and permanently lubricated
■■ Optimum dynamics through reduced inertia values
■■ Direct mounting on the 8VLA motor series
■■ Light weight and short length
73
Inverter modules 33 A
New models added to the already
wide range of ACOPOSmulti inverter
modules. The 8BVI0330HxS0.000-1 is
designed as double-wide module and
offers the familiar advantages of all
ACOPOSmulti inverter modules:
■■ All connections are designed as
plugs
■■ Integrated connections for motor
holding brakes and motor temperature sensors
■■ STO (Safe Torque Off): Uncontrolled stops and safe stop integrated
■■ Two slots for ACOPOSmulti plug-in
modules
The ACOPOSmulti inverter modules
8BVI0110HxD0.000-1 are available
in all three mounting options - wall,
cold plate and feed-through mounting.
8BVI0330HCS0.000-1
ACOPOSmulti
75
Product ID
Wall mounting
Cold plate or feed-through mounting
8BVI0330HWS0.000-1
8BVI0330HCS0.000-1
C-UL-US listed
In preparation
Available cooling and mounting methods
Wall mounting
Yes
Yes
Module width
2
DC bus
Voltage
Max.
750 VDC
900 VDC
Continuous power consumption
In preparation
Power loss at max. device power
In preparation
Encoder monitoring
YES
DC bus capacitance
990 μF
Design
ACOPOSmulti backplane
24 VDC supply
Input voltage
25 VDC ±1.6 %
Input capacitance
32.9 μF
Max. power consumption
In preparation
Design
Motor connector
Continuous power
24 kW
Continuous current
33 Aeff
Reduction of continuous power depending on altitude
Starting at 500 m above sea level
3.3 Aeff per 1,000 m
Peak current
83 Aeff
Rated switching frequency
5 kHz
Possible switching frequencies
5/10/20 kHz
Max. rate of rise in voltage according to IEC EN 60034-17
10 kV/μs
Protective measures / safeguards
Overload protection
Short circuit and ground fault
Yes
Yes
Maximum motor line length depending on the switching
frequency
Switching frequency 5 kHz
25 m
25 m
25 m
Inverter modules 165 A
The 8BVI1650HxS0.000-1 expands
the upper segment of the ACOPOSmulti inverter module range. It is designed as a module with 8x width and
offers the familiar advantages of all
ACOPOSmulti inverter modules:
■■ All connections (except for the motor connection) are designed as
plugs
■■ Integrated connections for motor
holding brakes and motor temperature sensors
■■ STO (Safe Torque Off) Uncontrolled
stops and safe stop integrated
■■ Two slots for ACOPOSmulti plug-in
modules
The ACOPOSmulti inverter modules
8BVI1650HxS0.000-1 are available in
all three mounting options - wall, cold
plate and feed-through mounting.
8BVI1650HCS0.000-1
ACOPOSmulti
77
Product ID
Wall mounting
8BVI1650HWS0.000-1
8BVI1650HCS0.000-1
C-UL-US listed
In preparation
Wall mounting
Yes
Yes
Module width
8
DC bus
Voltage
Max.
750 VDC
900 VDC
Continuous power consumption
In preparation
In preparation
Encoder monitoring
YES
DC bus capacitance
In preparation
Design
24 VDC supply
Input voltage
25 VDC ±1.6 %
Input capacitance
32.9 μF
In preparation
Design
Motor connector
Continuous power
120 kW
Continuous current
165 Aeff
Reduction of continuous power depending on altitude
Starting at 500 m above sea level
16.5 Aeff per 1,000 m
Peak current
296 Aeff
Rated switching frequency
5 kHz
Possible switching frequencies
5/10/20 kHz
Max. rate of rise in voltage according to IEC EN 60034-17
10 kV/μs
Protective measures / safeguards
Overload protection
Yes
Yes
Maximum motor line length depending on the switching
frequency
25 m
25 m
25 m
120 kW power supply modules
New models have been added at the
high-performance end of the already
wide range of ACOPOSmulti 8BVP
power supply modules. This allows
ACOPOSmulti drive systems to be
implemented in even more applications in the high-performance range.
The 8BVP1650Hx00.000-1 is designed
as an 8x wide module, provides 120
kW continuous power and offers the
familiar advantages of all ACOPOSmulti 8BVP power supply modules:
■■ Wide input voltage range
■■ Capable of regeneration
■■ Integrated connection for temperature sensors
■■ 2 slots for ACOPOSmulti plug-in
modules
The ACOPOSmulti power supply module 8BVP1650Hx00.000-1 is available
in all three mounting options - wall,
cold plate and feed-through mounting.
8BVP1650HC00.000-1
ACOPOSmulti
79
Product ID
Wall mounting
8BVP1650HW00.000-1
8BVP1650HC00.000-1
C-UL-US listed
In preparation
Wall mounting
Yes
Yes
Module width
8
Power mains connection
Mains input voltage
3x 220 up to 3x 480VAC ±10%
Frequency
50 / 60 Hz ± 4%
Installed load
In preparation
In preparation
Starting current at 400 VAC
In preparation
Switch-on interval
> 10 sec
Max. chargeable DC bus capacitance
16 mF
Integrated line filter according to EN 61800-3-A11 second
environment (limits from CISPR11, group 2, class A)
No
Integrated regeneration choke
Yes
Power factor control
Yes
DC bus
Voltage
Max.
750 VDC
900 VDC
Continuous power (supply and regeneration) 1)
120 kW
Reduction of continuous power depending on mains input
voltage
Mains input voltage < 3x 400VAC
300 W * (400 – mains input voltage)
Reduction of continuous power according to the ambient
temperature above 40 °C
In preparation
Peak power (supply and regeneration)
216 kW
In preparation
DC bus capacitance
In preparation
Protective measures
Overload protection
Yes
No
Design
24 VDC supply
Input voltage
25 VDC ±1,6 %
Input capacitance
In preparation
In preparation
Design
1)
Valid for following conditions: 40 °C ambient temperature, installation altitude < 500 m above sea level, mains supply voltage 3x 400 VAC.
BiSS interface 8AC125
B&R already offers a wide range of
plug-in modules for ACOPOS servo
drives for the evaluation of different
encoders.
With the addition of the 8AC125.601, a plug-in module is now available
for the evaluation of BiSS encoders.
Characteristics
With the 8AC125.60-1, encoders can
be read based on the BiSS C standard. The input signals are monitored. In this way, broken connections, shorted lines and encoder
supply failure can be recognized.
What is BiSS?
The BiSS interface is an open and license-free communication standard.
It is a fully digital bidirectional sensor
interface that is based on a master/
slave structure. These digital interfaces enable synchronous, fast and
secure reading of sensor data.
8AC125.60-1
Highlights:
■■ Bidirectional communication
■■ Highly secure data transfer
■■ Digitization right on the sensor
■■ Error detection
ACOPOS
81
Product ID
General information
8AC125.60-1
C-UL-US listed
Yes
Module type
ACOPOS plug-in module
Slot
Slots 2, 3 and 4
Power consumption
In preparation
Encoder input 1)
Connection, module-side
15-pin DSUB socket
Indicators
UP/DN LEDs
Position encoder
Encoder - ACOPOS
No
Encoder monitoring
Yes
Encoder supply
Output voltage
Load capability
Sense lines
Typ. 5 V
250 mA
No
Serial interface
Signal transfer
Baud rate
Synchronous
RS485
1.25 MBaud
1)
The BiSS encoder must be wired using a cable with a single shield.
Energy management made easy
Do you know exactly how much energy your machine consumes?
Intelligent energy management and
the resulting potential for energy savings are among the the key issues of
our time.
That's why, in addition to the initial
costs, life cycle costs continue to gain
importance.
These life cycle costs, which are often
the focus of conversation, do indeed
continue to grow in importance, but
are presently difficult to represent in
comparable numbers. What is at least
easy to measure and, therefore to optimize, is the energy consumption of a
production system, even if this information has only been seldom used.
The integrated power meter function
in the ACOPOSmulti power supply
modules makes it possible to record
the individual energy costs of a production machine without the need for
additional utilities.
Regardless of whether it's an active
power supply module with integrated
braking energy recovery or a passive
power supply module (braking energy
is converted to heat).
In all operating states?
The power meter function gives the
operator information about how much
power is being consumed by the ma-
chine in any machine operating state.
The display indicates averages and
peak values.
At any time?
In addition to the average power consumption values, system operators will
also find information about a single
production cycle on the machine to be
useful. This makes it possible to determine how efficient this product can be
produced on the system right at the beginning of a production batch.
This gives system operators the possibility, in addition to the usual production parameters, to also integrate the
energy factor easily into their planning
for optimized production.
The following measurement values are
available as averages, peak values or in
relation to one specific product cycle:
■■ Effective power
■■ Apparent power
■■ Reactive power
■■ cosφ , is, Uphase
Comprehensive
information
for
smart energy management
The data is transferred to the higherlevel controller via the POWERLINK
connection, where it is available for further processing in energy management
systems.
ACOPOSmulti
Auto-tuning - hanging axes
Function
The expansion to include hanging
axes has considerably widened the
area of use of the existing autotuning
function. Hanging axes are involved
when conservative forces cause a
constant load torque on the motor via
a mechanical entity. The main attribute of a hanging axis is the need for
a brake. If this brake is released, then
the load torque causes the drive to accelerate and the load to sink.
Intelligent stabilization of the autotuning function prevents exactly this
behavior from occurring. Control
strategies hold the drive within the
given range of movement, close to
the working point. The existing autotuning function is then able to identify
the system and to calculate the ideal
control parameters. The major advantage for the user is that the intelligent
stabilization requires essentially no
knowledge of the system.
Usage
Due to the fact that the existing autotuning function is part of the autotuning function for hanging axes, the
previous area of use is considerably
expanded. Wherever loads are raised
or lowered, the control parameters
can now also be determined automatically.
Input parameters
determined
This ranges from handling systems
and robots to vertical axes in milling
machines. It makes no difference if the
motors are driven with synchronous,
asynchronous, rotary or linear design.
Start via
pushed button
Advantages for the user
■■ Faster and easier commissioning
■■ Only minimal system knowledge
needed
■■ Frequency response identification
■■ Moment of inertia and load torque
detection
■■ Broad range of automatically configurable mechanics
Intelligence
Load torque
Controller
83
Line
Start
Stabilization
through intelligent
control strategy
System
identification
Calculation of ideal
control parameters
End
ISQ ripple compensation
Inadequacies in the mechanical structure and electrical asymmetry can
cause undesired disturbance torque in
the power transmission system. Unfortunately, the majority of these disturbances are strongly dependent on the
load, and change with the operating
point of a permanent magnet synchronous motor.
This type of disturbance torque has a
negative effect on the application, especially for direct drives, and results
in additional position lag error. This
generally has a negative effect on the
concentricity properties of the drive
system.
Compensation for disturbance torque
The clear correlation between the encoder position and the disturbance that
occurs allows us to identify the motorspecific disturbance torque values and
then implement compensation in relation to the operating-point.
During the identification process, the
disturbance torque is recorded over
at least one mechanical rotation. This
process is fully automatic and can be
performed with all standard encoders.
Based on this signal curve, intelligent
algorithms then generate data record
specially for this motor.
This individual data record is immediately available for the compensation, which means that it can be used
instantly. Of course data records that
were identified earlier, and possibly
adjusted individually, can also be used.
A signal for compensation is generated based on this data record, which
was either determined directly by the
identification procedure or was loaded
by a previous identification. This signal is applied to the control loop using proven structures (set current filter
ISQ_Filter), thereby compensating for
the undesired disturbance torque. This
compensation makes it possible to
considerably reduce the position lag
error, which results in an enormous
improvement to the concentricity of
the motor.
Motion control
85
The following image displays a characteristic example of position lag error
with compensation (red) and without
compensation (blue). Strong minimization of the position lag error is clearly evident over time as well as in the
spectral representation.
0.6
0.18
without comp.
with comp.
without comp.
with comp.
0.16
0.4
0.14
0.2
lag [Units]
lag [Units]
0.12
0.1
0.08
0
−0.2
0.06
−0.4
0.04
−0.6
0.02
0
0
50
100
Frequency [Hz]
150
Position lag error spectrum with and without compensation
200
−0.8
0
2
4
6
8
t [s]
Position lag error characteristic with and without compensation
10
PLCopen - New function blocks
Parameter identification
With a wide range of setup function
blocks, it is possible to shorten a
drive's commissioning phase by automatically calling these FBs from a
program.
The use of these FBs can minimize the
number of manual configuration steps
after replacing hardware components
or when dealing with constantly
changing load conditions.
■■ MC_BR_SetupInductionMotor
The function block MC_BR_SetupInductionMotor
automatically
identifies parameters from an induction motor. Only the motor's
type plate data must be provided
for proper detection. The remaining parameters required by the
drive are either calculated or determined via measurement, depending on the function block configuration.
The resulting data is saved in an
ACOPOS parameter table on the
controller.
■■ MC_BR_SetupController
The function block MC_BR_SetupController makes it possible to
automatically determine the parameters of the speed and position
controller for a drive. These parameters are detected while the axis is
practically at a stand-still.
Furthermore, feed forward parameters can be determined for the
compensation of friction effects
and inertia using a movement defined by the user.
The resulting data is saved in an
INIT parameter data module on the
controller.
Power measurement
■■ MC_BR_PowerMeter
The function block MC_BR_PowerMeter is used for easy operation of
the ACOPOSmulti's power and energy measurement function.
The values can be determined
within a specified monitoring interval (e.g. product cycle). The beginning of the monitoring interval can
be defined either by setting an FB
input or by an event at the ACOPOSmulti.
The function block makes the the
determined data available on an
output, enabling it to be immediately further processed in the application.
Motion control
87
Starting new movement types
■■ MC_BR_MoveCyclicPosition
Some applications require the set
position of a drive on the controller to be calculated and/or transformed- depending on the mechanics being used.
The function block MC_BR_MoveCyclicPosition is used to transfer
this position cyclically to the drive.
It is also possible to change between cyclic set position and basis
movement function blocks, which
start drive-controlled movements,
on the fly.
The axis is in the PLCopen axis
state "Continuous Motion" while it
is controlled by this function block.
■■ MC_TorqueControl
This function block specified in the
PLCopen standard starts a movement with a predefined torque or,
on linear axes, with a predefined
force.
The set value is not activated immediately, but rather via a configurable ramp function. The torque
and force can also be limited using
speed, acceleration and deceleration limit values, which are available as FB inputs.
The FB is used in applications where
the torque or force are decisive factors for an optimum process.
Control technology
89
Cable monitoring
Technical data
X20DI4375
I/O module
Four 24 VDC digital inputs with open-circuit and short-circuit detection
Rated voltage
24 VDC
Input filter
Hardware
Software
0.8 ms
Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals
Connection type
3-line connections
Input circuit
Sink
Sensor supply
4x 50 mA
Open circuit and short circuit
detection
Yes, can be switched off individually for each channel
X20 DI 4375
Input with monitoring
It is often equally as important to know
whether a connection is ok as it is to
know the status of the sensor. A shortcircuit or wire break that goes undetected can have fatal consequences,
which is not only of importance in the
area of safety technology. The new
X20 digital input module can be used
to increase this aspect of machine
safety. It monitors the connected lines
and detects any respective errors.
Four channels with three-line connection are provided for this purpose.
Line monitoring can be switched off
individually for each channel.
Highlights:
■■ Open-circuit detection
■■ Short-circuit detection
■■ 3-line connection
■■ Removable clamps for prewiring
r e
1 2
3 4
1 2
3 4
S1 S2
S3S4
DI 1
DI 2
+24 VDC
+24 VDC
GND
GND
DI 3
DI 4
+24 VDC
+24 VDC
GND
GND
X20 System
Single-channel isolation
Technical data
X20DI6373
I/O module
6 digital potential-free inputs - 24 VDC
Rated voltage
24 VDC
Input filter
Hardware
Software
≤100 µs
Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals
Connection type
2-line connections
Input circuit
Sink/Source
Electrical isolation
Channel - Bus
Channel - Channel
Yes
Yes
X20 DI 6373
Potential-free inputs
Potential-free inputs are used frequently, particularly when integrating
third-party components in a machine.
Electrical isolation makes it easy
to avoid problems caused by poor
grounding and the associated voltage
deviations. With six potential-free inputs on one module, the advantage of
the X20's high component density is
clearly illustrated.
91
Highlights:
■■ Potential-free single-channel
isolation
■■ 2-line connection
■■ Configurable input filter
r
1
3
5
e
2
4
6
DI 1+
DI 1-
DI 2+
DI 2-
DI 3+
DI 3-
DI 4+
DI 4-
DI 5+
DI 5-
DI 6+
DI 6-
Phase-angle modules
Coupler for external triac modules
The third model of the new phaseangle modules is designed for driving
external power triacs. It has four output channels for outputting respective
ignition pulses. The module also has
zero crossing detection for optimal
control of the power triac.
Highlights:
■■ Phase-angle control
■■ Zero crossing detection
■■ 12 – 240 VAC
■■ Model for controlling external
triac modules
Technical data
X20DO2633
X20DO4633
X20DO4613
I/O module
2 digital TRIAC outputs
with phase-angle
control
4 digital TRIAC outputs
with phase-angle
control
4 digital outputs for
external power TRIACs
Number of outputs
2
4
4
Design
TRIACs
TRIACs
TRIACs
Rated voltage
12 - 240 VAC
12 - 240 VAC
12 - 240 VAC
Rated frequency
50 Hz / 60 Hz
50 Hz / 60 Hz
50 Hz / 60 Hz
Rated output current
2 A per channel
1 A per channel
0.1 A per channel
Phase-angle control
Resolution
Range
1%
5% to 95%
1%
5% to 95%
1%
5% to 95%
Von Uwe Grinninger
prüfen lassen !
Connection example
X20DO4633
X20 DO 4633
Triac outputs with phase-angle control
Triac output modules switch wear-free
AC voltage from 12 to 240 V. The maximum current per connection is two
amps on the two-channel module and
one amp on the four-channel module. The modules have a phase-angle
control which can be used to set the
power output from 5% to 95%. These
are controlled in percentage steps, depending on the integrated zero crossing detection.
r e
1 2
3 4
DO 1
DO 2
DO 3
DO 4
N
N
N
N
L
L
N
N
X20 System
Low drift
Technical data
X20AO4635
I/O module
4 analog outputs with low drift
Output
±10 V or 0 to 20 mA, using different connection terminal points
Digital converter resolution
16-bit
Conversion time
50 µs for all outputs
Power on/off behavior
Internal enable relay for boot procedure and errors
Signal
Max. gain drift
Max. offset drift
0.0025% / °C based on the current output value*
0.001% / °C based on the entire output range*
Output protection
Short circuit protection
*Specifications based on ±10 V
X20 AO 4635
Highly stable precision
High-precision analog output puts
high demands not only on accuracy,
but also on temperature stability. The
standard X20 16-bit analog output
module was further improved for demanding tasks such as these. The new
model now features voltage measurements with up to 12x better maximum
offset drift of now only 0.001% / °C.
93
Highlights:
■■ Both current and voltage signals are possible
■■ 16-bit digital converter resolution
■■ Very fast conversion time
r e
1 2
3 4
AO + 1 I
AO + 2 I
AO + 1 U
AO + 2 U
AO - 1 U/I
AO - 2 U/I
AO + 3 I
AO + 4 I
AO + 3 U
AO + 4 U
AO - 3 U/I
AO - 4 U/I
HIPERFACE
NetTime position time stamp
Highly dynamic positioning tasks require not only the position value, but
also the exact time at which the position was determined. The X20 HIPERFACE module has a NetTime function
for this, which adds a time stamp to
the recorded position with microsecond accuracy. The module provides
the PLC with the position value and
time stamp as absolute time value.
The NetTime mechanisms ensure that
the PLC NetTime clock and the local
NetTime clock on the module have
exactly the same absolute time at all
times.
Highlights:
■■ HIPERFACE
■■ Encoder supply
■■ NetTime function: Time stamp
for position
Technical data
X20DS1828
I/O module
1 HIPERFACE input
Encoder input
HIPERFACE
Incremental signals
1 Vss symmetric
Encoder frequency
200 kHz
Encoder supply
11 V max. 150 mA
Encoder monitoring
Yes
X20 DS 1828
X20 HIPERFACE connection
HIPERFACE was developed by the
company Stegmann. As with other
systems, the benefits of absolute and
incremental position measurement
are also combined here. The X20 HIPERFACE module can be used to connect these encoders directly to the
X20 system.
r e
UP
DN
SIN
REF SIN
COS
REF COS
D\
D
Encoder 11V +
GND
X20 System
EnDat
The EnDat module has a NetTime time
stamp function. When determining
the position value, a time stamp is created with microsecond precision and
made available to the PLC.
Highlights:
■■ EnDat 2.1 and 2.2
■■ Encoder supply
for position
Technical data
X20DS1928
I/O module
1 EnDat input
Encoder input
EnDat 2.1/2.2
Incremental signals
1 Vss symmetric
Encoder frequency
400 kHz
Encoder supply
5 V max. 300 mA
Encoder monitoring
Yes
X20 DS 1928
X20 EnDat encoder module
EnDat is a standard developed by
Heidenhain, which incorporates the
benefits of absolute and incremental position measurement. Encoders
with EnDat 2.1 as well as with EnDat
2.2 can be connected to the X20 EnDat module. External encoders (ones
that are not connected directly to the
drive) are often used when a sufficiently stable mechanical connection
between the location of the movement that needs to be measured and
the motor itself is not possible via its
encoder. Machine tool example: The
motor drives a ball spindle with different tolerances. With an external
encoder, the actual carriage position
must be read directly from a glass encoder to increase precision.
95
r e
UP
DN
B\
B
A\
A
D\
D
T\
T
Encoder 5V +
GND
sin/cos encoder
Connection for sin/cos encoder
sin/cos encoders with 1 Vss are mostly
used in linear drives and systems with
high-resolution optical or magnetic
position measurement systems. The
input signals can be processed up to a
frequency of 400 kHz. The X20DC1073
has an integrated encoder monitor for
detecting open-circuit, short-circuit or
power failure in the encoder.
Technical data
X20DC1073
I/O module
1 sin/cos input
Encoder input
sin/cos 1 Vss
Encoder frequency
400 kHz
Encoder supply
5 V max. 300 mA
Encoder monitoring
Yes
Highlights:
■■ sin/cos 1 Vss
■■ Encoder monitoring
for position
X20 DC 1073
The sin/cos module has a NetTime
time stamp function. When determining the position value, a time stamp is
created with microsecond precision,
which can then be evaluated in the
PLC.
r e
UP
DN
A
A\
B
B\
R
R\
Encoder 5V +
GND
X20 System
Diode array
Technical data
X20CM6209
I/O module
6 diodes, potential-free
Rated voltage
24 V
Reverse voltage
40 V
Rated input current
1.0 A
X20 CM 6209
Potential-free to diodes
It is often necessary to access signals without causing a reaction (e.g.
when determining the status of keys).
Diodes are used in these cases. Simplifying the wiring of these diodes is
a job for the diode array module. Six
potential-free diodes are simply arranged in the module. This eliminates
the need for additional clamping systems in the switching cabinet.
97
Highlights:
■■ 6 potential-free diodes
■■ Use as freewheeling or decoupling diodes
D 1+
D 1-
D 2+
D 2-
D 3+
D 3-
DDI4+
1
D
DI42
Geber
D 5+
1 24V+
GeberD 25-24V+
D
GND
6+
GND
D 6-
Digital motor module
High component density
The digital motor modules offer maximum performance with minimum
space requirements. The single width
X20 modules are available in 2 models; as half-bridge with 4 digital outputs and as full-bridge with 3 digital
outputs. The continuous current per
channel is 3 A at a peak current of up
to 5 A. Integrated diagnostics offer
the possibility to read back the output
current for each channel using the application.
Technical data
X20MM3332
X20MM4331
I/O module
3 full-bridge outputs
4 half-bridge outputs
Number of outputs
3
4
Design
Full-bridge
Half-bridge
Rated voltage
24 VDC
24 VDC
3A
3A
Peak current
5 A per channel
5 A per channel
Diagnostics
Readable output current
Readable output current
Highlights:
■■ High component density
■■ 3 A continuous current
■■ 5 A peak current
■■ Readable current
r e
1 2
3
X20 MM 4331
X20 MM 3332
Ideal for DC motors
The digital motor modules offer extensive possibilities for controlling
motors, valves or resistive loads and
are particularly well-suited for controlling DC motors with brushes.
The X20MM4331 (half-bridge) allows
enabling/disabling and bridging the
outputs. The X20MM3332 model (fullbridge) also supports polarity reversal
of the outputs.
r e
1 2
3 4
Motor 1 +
Motor 1 -
Motor 1 +
GND
Motor 2 +
Motor 2 -
Motor 2 +
GND
Motor 3 +
Motor 3 -
Motor 3 +
GND
DI
NC1
DI
NC2
Motor
DI 14 +
GND
DI 2
Geber
+241VDC
24V+
Geber
+242VDC
24V+
Geber
+241VDC
24V+
Geber
+242VDC
24V+
GND
GND
GND
GND
X20 System
Sercos III bus controller
X20 bus controllers
The X20 I/O System can be connected
to all significant fieldbus systems. The
bus controller acts as link between
fieldbus and the I/O modules. On Ethernet-based systems, it contains two
RJ45 connections as standard equipment. This eliminates the need for additional infrastructure components.
Sercos III connection
Sercos III is the advanced development of the Sercos standard on Fast
Ethernet. Compared to the older Sercos profiles, I/O integration has been
considerably advanced and improved.
The X20 bus controller supports the
new I/O profile and all real-time characteristics. This now enables Sercos
III to utilize the entire spectrum of IP20
and IP67 I/O. Configuration is done using SDDML device description files.
Highlights:
■■ Sercos cycle times from
31.25 µs to 65 ms
■■ Sercos III, TCP/IP, http, DHCP
■■ Expansion with X67, X20 and XV
99
Technical data
X20BC00H3
Fieldbus module
Bus controller
Type
Sercos III
Design
2x RJ45
Cable length
Max. 100 m between 2 stations (segment length)
Transfer rate
100 MBit/s full-duplex
Comment
Order terminal block, supply module and bus base separately.
Spacing
37.5 mm for bus controller with bus base and supply module
EtherCAT
X20 for EtherCAT
EtherCAT has established itself on the
market as additional Ethernet-based
fieldbus. The X20 bus controller supports the system's high-speed I/O
communication. This opens up the
variety offered by the X20 and X67 I/O
modules in the B&R system for EtherCAT users.
Configuration
The FieldbusDESIGNER is available as
free tool for easy configuration of the
I/O system. In addition to the modular
device profile, the EtherCAT bus controller also supports the mailbox protocols CoE (CANopen over EtherCAT)
and FoE (File Access over EtherCAT).
The latter also allows firmware download down to the individual I/O modules, in addition to the download of
configuration data.
Highlights:
■■ Modular device profile
■■ Mailbox protocols CoE, FoE
■■ Download of firmware and
configuration via FoE
■■ FieldbusDESIGNER as free
configuration tool
Technical data
X20BC00G3
Fieldbus module
Bus controller
Type
EtherCAT
Design
2x RJ45
Cable length
Transfer rate
Comment
Spacing
37.5 mm for bus controller with bus base and supply module
X20 System
Switch
Switch for EtherCAT
Pure daisy-chain wiring of the fieldbus is often very difficult, if possible
at all. In practice, tree structures are
often required for real-time Ethernet
systems. The use of a standard switch
would introduce unwanted delay and
jitter times for EtherCAT. This is why
special EtherCAT switches are used.
Modular system
An EtherCAT switch with four ports
and 24 VDC supply is available as
stand-alone device. This makes it
possible to build very basic tree topologies. However, an expandable
EtherCAT bus controller, which can
be equipped with a special EtherCAT
switch module on the left side, can
also be used. This provides two additional, open RJ45 EtherCAT connections in addition to the bus controller's
two integrated EtherCAT RJ45 connections, if needed.
101
Technical data
X20BC80G3
X20HB88G0
X20HB28G0
Fieldbus module
Bus controller
expandable
EtherCAT switch
base module
EtherCAT switch
expansion module
Type
EtherCAT
EtherCAT
EtherCAT
Design
2x RJ45
2x RJ45
2x RJ45
Cable length
Transfer rate
Comment
Spacing
25 mm (only module)
25 mm (only module)
EtherCAT bus controller without expansion
X20BC80G3
EtherCAT bus controller, expanded
with X20 EtherCAT switch module
X20HB28G0 + X20BC80G3
Highlights:
■■ Stand-alone EtherCAT switch
■■ Bus controller expandable to
four EtherCAT connections
EtherCAT stand-alone switch, base module expanded with X20 EtherCAT switch module
X20HB28G0 + X20HB88G0
25 mm (only module)
Modbus
Modbus on Ethernet
In recent years, Modbus has started to
use Ethernet as the basis for communication. Devices with Modbus/TCP are
becoming more and more common
in the areas of automation that do not
demand true real-time. The reason for
this can be found in the widely used
and easily maintained Modbus protocol, which can be easily installed and
run on any PC. The area of use ranges
from machine manufacturing without
special real-time demands to building
automation.
Bus controller with TCP and UDP
Just like the corresponding X20 module, the X67 bus controller also supports Modbus/TCP as well as Modbus/
UDP. Thanks to the highly efficient
Modbus implementation, it is possible
to attain reaction times down to a millisecond. This makes it easy to expand
the bus controllers with the entire X67
and X20 system using the integrated
expansion interface.
Two bus controller designs are available: With eight integrated digital
channels and with 16 I/O connections.
The latter of the two has an integrated
Ethernet switch for ideal implementation of cabling topologies.
Technical data
X67BCJ321
X67BCJ321.L12
Bus controller
Modbus/TCP, 8 digital I/Os
Modbus/TCP, 16 digital I/Os
Type
Modbus/TCP, Modbus/UDP
Modbus/TCP, Modbus/UDP
Design
1x shielded M12
Internal 2x switch, 2x shielded M12
Amount
8
16
Design
8x M8
8x M12
Digital channels
Can be configured as input or output
Rated voltage
24 VDC
24 VDC
0.5 A per channel
0.5 A per channel
Total current
4.0 A
8.0 A
Fieldbus
Digital channels
Highlights:
■■ Command sequence check for
preventing undefined states
configuration tool
■■ DHCP capable
■■ Digital channels can be configured as input or output
X67 System
EtherNet/IP
EtherNet/IP for harsh environments
Recently, EtherNet/IP has been replacing DeviceNet more and more frequently. To meet this trend, the X67
product portfolio will be expanded
to include a bus controller for this
modern, Ethernet-based fieldbus system. All X67 base features, such as
integrated digital channels that can
be optionally configured as inputs or
outputs, are also available in the EtherNet/IP bus controller.
103
Technical data
X67BCD321.L12
Bus controller
EtherNet/IP, 16 digital I/Os
Fieldbus
Type
EtherNet/IP
Design
Internal 2x switch, 2x shielded M12
Digital channels
Amount
16
Design
8x M12
Digital channels
Rated voltage
24 VDC
0.5 A per channel
Total current
8.0 A
Integrated switch
The device is equipped with an integrated switch for easy and costeffective integration in an EtherNet/
IP network. Despite this, it can also
be expanded locally using the third
communication channel to include
X67 and X20 modules. The B&R FieldbusDESIGNER can also be used for
configuring the bus controller and the
connected I/O modules. This free tool
ensures quick access to all available
parameters and easy integration in
environments such as Allen-Bradley.
Highlights:
■■ EtherNet/IP connection with
integrated switch
■■ Integrated web interface for
diagnostics and configuration
■■ DHCP capable
■■ Cycle times to 1 ms
Sercos III
IP67 I/O for Sercos III
Sercos III continues to establish itself
as the new standard in the Sercos
world. While enabling the implementation of demanding drive applications, Sercos III now simplifies the
process of integrating I/Os. As a device that is fully compliant with Serco
III, the X67 bus controller supports the
standard I/O profile and all real-time
characteristics. The modular properties (i.e. expansion possibilities with
X67 and X20) offer a nearly unlimited
level of flexibility for applications.
Technical data
X67BCH321.L12
Bus controller
Sercos III, 16 digital I/Os
Fieldbus
Type
Sercos III
Design
2x shielded M12
Digital channels
Amount
16
Design
8x M12
Digital channels
Rated voltage
24 VDC
0.5 A per channel
Total current
8.0 A
Configuration
The bus controller is configured using SDDML device description files in
the Sercos III system. All synchronous
and asynchronous mechanisms (such
as the Ethernet IP channel) are integrated in the X67 device.
Highlights:
■■ Sercos cycle times from
31.25 µs to 65 ms
■■ Supports Sercos III, TCP/IP,
http, DHCP
X67 System
EtherCAT
EtherCAT in the IP67
EtherCAT is based on standard Fast
Ethernet. It offers high-speed I/O communication, which is fully supported
by the X67 bus controller. The bus
controller can be used as individual
EtherCAT device or as locally expandable system.
Modular system for EtherCAT
The bus controller can be, just like all
other X67 bus controllers, expanded
to include X67 and X20 standard modules. This makes it possible for modular systems that support EtherCAT but
have only IP20 protection to be easily replaced with an X67 system. This
eliminates on-site switching cabinet
costs.
105
Technical data
X67BCG321.L12
Bus controller
EtherCAT, 16 digital I/Os
Fieldbus
Type
EtherCAT
Design
2x shielded M12
Digital channels
Amount
16
Design
8x M12
Digital channels
Rated voltage
24 VDC
0.5 A per channel
Total current
8.0 A
Highlights:
■■ Modular device profile
■■ Mailbox protocols CoE, FoE
■■ Download of firmware and
configuration via FoE
configuration tool
CANopen
Integrated I/O supply
CANopen offers the possibility of incorporating the I/O supply in the CAN
cable. The advantage is obvious:
There is no need for an additional 24
V cable. This is a particular advantage
for remote installation of IP67 modules and saves cabling costs. The new
CANopen X67 bus controller models
include this I/O supply integrated in
the bus connection. Alternatively, the
separate I/O supply can also be chosen via the M8 power supply plug, just
like on all other bus controllers.
Technical data
X67BC4321-1
X67BC4321.L08-1
Bus controller
CANopen, 8 digital I/Os
CANopen, 16 digital I/Os
Type
CANopen with I/O supply
CANopen with I/O supply
Design
1x shielded M12
Internal T-connector, 2x shielded M12
Amount
8
16
Design
8x M8
16x M8
Digital channels
Rated voltage
24 VDC
24 VDC
0.5 A per channel
0.5 A per channel
Total current
4.0 A
8.0 A
Fieldbus
Digital channels
I/O with M8 or M12
The CANopen bus controller is available in two variants: As standard device with eight digital channels (M8
connection) or as high density bus
controller with 16 digital channels and
M12 connections.
Highlights:
■■ CANopen connection with integrated I/O supply
X67 System
POWERLINK
Real-time standard
POWERLINK has been established
on the market for years. Based on
standard fast Ethernet, it offers high
performance with total freedom to
use various topologies. A distinctive
feature of POWERLINK is unlimited
access to its open technology. The
protocol stack as well as the POWERLINKsafety stack are both available as
an open-source license with no contract required.
107
Technical data
X67B8331
Bus controller
POWERLINK, 8 digital I/Os
Fieldbus
Type
POWERLINK
Design
1x shielded M12
Digital channels
Amount
8
Design
8x M8
Digital channels
Rated voltage
24 VDC
2.0 A per channel
Total current
8.0 A
POWERLINK with 2 amps
An additional bus controller model
with IP67 protection has been added
to the POWERLINK I/O program. In
general, digital outputs on all X67
bus controllers supply a maximum of
0.5 amps per channel. With the new
POWERLINK bus controller, the current can be increased to 2 amps per
channel at 50% simultaneousness
factor. As is the case with all X67 bus
controllers, each channel can be configured as input or output.
Highlights:
■■ POWERLINK bus controller
with 2 A outputs
Fixed address
X67 module with address switch
Local expansion of an X67 or X20 system is easy to do. Only the new modules at the end have to be arranged.
Addresses are assigned automatically
in ascending order. This automatic
function has several advantages. However, there are also situations when
manual address assignment is necessary. This is best illustrated with an example of a modular machine with optionally mounted mechatronic units. A
fixed node number is absolutely necessary in order to detect or to arrange
these units automatically. That's why
a new X67 module with node number
switch has been introduced. It can be
used to set any address from the X2X
Link address range. The subsequent
modules without this feature are automatically addressed starting with the
address of the preceding module.
Highlights:
■■ X67 digital module with adjustable address
■■ 2 channels with counter functions (up to 50 kHz)
■■ High density module with M12
connections
Technical data
X67DM9321.L12
I/O module
16 digital channels with address switch
Digital channels
Amount
16
Design
8x M12
Digital channels
Rated voltage
24 VDC
0.5 A per channel
Total current
8.0 A
#10
X2X
Link
#11
#12
#50
#51
#20
#21
#22
X67 System
Precise analog input
Analog inputs with 16 bits
Precise measurement tasks demand
high converter resolutions. With16bit resolution, two new X67 analog
input modules are now able to meet
demands that could not be met with
the available 12-bit modules. Each
module has four analog inputs. A separate model will be offered for voltage
measurement (+/- 10 V) and current
measurement (0..20 mA) respectively.
109
Technical data
X67AI1233
X20AI1333
I/O module
4 analog inputs ±10 V
4 analog inputs 0..20 mA
Amount
4
4
Design
4x M12
4x M12
Input
±10 V
0..20 mA
Input type
Differential input
Differential input
16-bit
16-bit
Conversion time
400 µs for all inputs
400 µs for all inputs
Output format
INT
INT
Input protection
Protection against wiring with supply voltage
Digital channels
Highlights:
■■ 16-bit digital converter resolution
■■ 4 analog inputs
■■ Variant for ±10 V
■■ Variant for 0..20 mA
No compromises
The power supply is one of the key
components in the machine's switching cabinet. It greatly influences the
machine availability as required by
the customer because all electrical
components depend on the reliability
of the power supply.
The power supply product range provides features suited to the requirements for series production machine
manufacturing. In this way, B&R further contributes as a system provider
to the cost optimization of your machines.
Highlights:
■■ Optimized devices reduce costs
■■ Smaller dimensions reduce
space required
■■ Well-rounded product portfolio
for series production machines
■■ Easy mounting rail installation
B&R is introducing a new power supply generation in order to meet the
many requirements of machine users
and therefore the requirements for
machine manufacturing.
All power supplies can handle a wide
range of AC and DC input voltages
and are approved for a wide temperature range. The power supplies have
short-circuit, overload, and open-circuit protection. The devices also have
a complete international certification
package.
The functionality of the B&R power
supplies meets the precise requirements for machine manufacturing.
There are no costly additional features
that are only relevant for special applications. This increases cost-effectiveness. This allows B&R to offer the
optimal device for machine manufacturing.
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stock and also in the switching cabinet. The terminals and voltage adjustments are easy to access, which helps
reduce installation and commissioning times.
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"One of many details…"
The third minus terminal for secondary grounding as well as the easy to access terminals and
voltage adjustments help reduce installation
and commissioning times.
Power supplies
Overview & technical data
111
Single-phase power supplies
0PS1025.2
0PS1042.2
0PS1020.0
0PS1040.0
0PS1050.1
0PS1100.1
0PS1200.1
Input voltage
range
100 - 240 VAC
100 - 240 VAC
100 - 240 VAC
100 - 240 VAC
100 - 240 VAC
100 - 240 VAC
100 - 240 VAC
Rated output
voltage
24 VDC
24 VDC
24 VDC
24 VDC
24 VDC
24 VDC
24 VDC
Rated output
current
2.5 A
4.2 A
2A
4A
5A
10 A
20 A
Efficiency
>86%
>88%
>88%
>88%
>89%
>89%
>91%
MTBF
>500,000 h
>500,000 h
>500,000 h
>500,000 h
>500,000 h
>500,000 h
>500,000 h
Ambient temperature during
operation
-25°C…+70°C
-25…+70°C
-25…+70°C
-25…+70°C
-25…+70°C
-25…+70°C
-25…+70°C
Dimensions
(WxHxD)
72x90x61 mm
90x90x61 mm
45x99x107 mm
67.5x99x107 mm
40x130x115 mm
60x130x152.5 mm 115x130x152.5 mm
Three-phase power supplies
Buffer module
0PS3050.1
0PS3100.1
0PS3200.1
0PS3400.1
Input voltage
range
2x/ 3x 400 - 500
VAC
2x/ 3x 400 - 500
VAC
3x 400 - 500 VAC
3x 400 - 500 VAC
Input voltage
range
0PB0200.1
24 VDC
Rated output
voltage
24 VDC
24 VDC
24 VDC
24 VDC
Rated output
voltage
24 VDC
Rated output
current
5A
10 A
20 A
40 A
Rated output
current
0…20 A
Efficiency
>89%
>89%
>91%
>92%
Efficiency
>95%
MTBF
>500,000 h
>500,000 h
>500,000 h
>500,000 h
MTBF
>500,000 h
operation
-25…+70°C
-25…+70°C
-25…+70°C
-25…+70°C
operation
-25…+70°C
Dimensions
(WxHxD)
40x130x115 mm
60x130x115 mm
115x130x152.5 mm 139x130x190 mm
Dimensions
(WxHxD)
64x130x125 mm
Integrated Safety Technology
113
20 safe inputs
Component density reduces channel
costs
Integrated safety technology offers
unbeatable advantages such as an
enormous level of flexibility in the
application or safe axis movements.
Things that open up completely new
possibilities for the engineer are seen
differently by the buyer: The costs of
'yellow' modules are inevitably higher
than for standard modules. This becomes a major factor when dealing
with a large number of safe inputs.
Technical data
X20SI9100
I/O module
20 safe digital inputs
Rated voltage
24 VDC
Input filter
Hardware
Software
≤150 µs
Configurable between 0 and 500 ms
Input circuit
Sink
Digital clock outputs
4x 24 VDC, 100 mA
Output protection
Thermal cutoff of all channels when overload or short circuit
The X20SI9100 solves this problem.
With 20 safe inputs on one module,
the overhead costs for a safe circuit
are distributed over many channels,
thereby significantly lowering the
channel price. Despite this, there is no
need to sacrifice advantages such as
two-channel evaluation, modularity,
decentralized design, etc.
SI 1
SI 2
SI 3
SI 4
SI 5
SI 6
Highlights:
■■ 20 safe inputs
■■ Minimum channel costs
■■ Extremely high component
density
■■ Less space required in the
switching cabinet
SI 7
SI 8
SI 9
SI 10
SI 11
SI 12
SI 13
SI 14
SI 15
SI 16
SI 17
SI 18
SI 19
SI 20
Pulse 1
Pulse 2
Pulse 3
Pulse 4
Power supply with safe cut-off
Supply module with safe cut-off of
power supply
The E-stop relay for safely cutting off
the 24 V supply is a classic element
in any switching cabinet. However, integrated safety technology has now
completely changed this image. The
safe output modules have the disadvantage that each output that must be
safely shut off, must be designed as a
safety output. And this even though
cable diagnostics, muting lamp monitoring or the dedicated cut-off of a
single channel are often not necessary.
On the one hand, this means increased
module costs, and on the other hand,
work needed for making adjustments in
the switching cabinet and in the entire
chain of documentation.
The new X20 supply module with safe
cut-off replaces the previous standard
supply module and the external safety
relay. The supplied 24 V for a potential
group can be safely cut-off. As a result,
all standard output modules in this potential group will also be safely cut-off.
115
Technical data
X20SP1130
Power supply module
Supply module with safe cut-off of power supply
Rated voltage
24 VDC for internal I/O supply
Integrated microfuse
Yes
Output voltage
24 VDC
10 A
Output protection
Thermal cutoff for overload or short circuit
24 V
24 V
SO 1 +
GND
Highlights:
■■ Safe cut-off of 10 A
■■ Safe cut-off of standard outputs
■■ Safely switched potential can
also be used externally
■■ Reduced costs for safe outputs
+24 VDC I/O
GND
SafeDESIGNER V2.80
New functions
The SafeDESIGNER will be expanded
in version 2.80 to include the following functions:
Code comparison
The functions already implemented in
the SafeDESIGNER for comparing two
projects and for finding differences in
projects will be expanded to include
a code comparison. This is done by
comparing the codes of the program
organizational units (POU) contained
in the project with each other and then
displaying any differences found in
the code. This makes it considerably
easier for the user to manage several
different projects. This function also
significantly improves the process of
searching for errors.
LONG data types
In most cases, 16-bit integer values
are sufficient for processing analog
data. However, 32-bit is a must for
operations with position values from
the safe drive technology. This is why
the mathematic and logical functions
in the SafeDESIGNER are being expanded to include the data type LONG
and SAFELONG with 32-bit data
length. Furthermore, the communication channels between the functional
CPU and SafeLOGIC have also been
expanded to include the data type
LONG.
Windows® 7
The final tests for SafeDESIGNER on
Windows® 7 were started to coincide
with the official release of the new
operating system. Version 2.80 now
supports the following operating systems:
■■ Microsoft Windows® XP
■■ Microsoft Windows® Vista
■■ Microsoft Windows® 7
Safety over iCN
Central SafePLC for an extensive machine network
Complex machine networks consist
of multiple functional controllers and
of course also require safety-related
protection. Central safety technology is important for retaining a clear
overview, particularly in these applications. Decentralized designs with
limited functionality require a number
of remote safety devices, each with a
mini safety application, which are difficult to manage and maintain.
Automation PC
Old borders are vanishing
With the iCN (intelligent Controlled
Node) function, a functional CPU including its corresponding network can
become a controlled node in a higher-level POWERLINK network. This
makes it possible to cascade POWERLINK networks over multiple functional controllers as needed, thereby
allowing easy networking of machine
groups. Of course safety technology is
included here, providing an integrated
solution for the following application
examples:
117
Material feed
Visualization
Material transfer
ACOPOSmulti
iCN
ACOPOSmulti
ACOPOSmulti
ACOPOSmulti
iCN
ACOPOSmulti
ACOPOSmulti
iCN
In contrast, Safety over iCN only requires one single safe controller. In
this safe controller, all safe signals
from the POWERLINK main and subnetworks are compiled and interconnected in a central, safe application.
This keeps the safety application clear
and organized and enables central
maintenance.
Linking systems
If multiple systems and system components are networked with respectively autonomous safety technology
components, then higher-level safety
functions such as E-STOP must also
be routed to other system components. Safety over iCN makes it very
easy to safely exchange safety-related
data between the individual SafePLCs
of the systems or system components
and to take appropriate measures.
ACOPOS/ACOPOSmulti safety technology
Virtual wiring of safety functions
Due to changes in standards, machine manufacturers now find
themselves in a situation where
they must implement increasingly
complex safety applications.
It is now almost impossible to do
this using the conventional safety
technology in drives. Additional
components such as speed monitors are needed, which require a
great deal of configuration and wiring to be integrated in the application. This is not only work-intensive
but is also prone to errors. The result is often an increased safety risk.
Module machines are increasingly
unable to be made using conventional safety technology.
By
using
ACOPOSmulti
with
SafeMC, virtual wiring becomes reality.
All available safety functions can be
addressed directly for each specific
axis via a function block in the safety application.
The following safety functions are
available when using an EnDat 2.2
safety encoder:
■■ Safe Torque Off
■■ Safe Brake Control
■■ Safe Operating Stop
■■ Safe stop 1
■■ Safe stop 2
■■ Safely Limited Speed
■■ Safe Direction
■■ Safely Limited Increment
The respective function is requested
exclusively via POWERLINK Safety.
No need for physical wiring; even
external monitoring modules are no
longer necessary.
The request signal for a safety function is also provided in the functional
application, without having to replicate the logic of the safety application. This makes it possible to adapt
drive control to the respective safety
function and to change to the corresponding operating state.
Information about the axis state and
its safety functions is available at all
times.
In addition to the implementation of
complex safety functions, this status information could also be used
for the visualization, among other
things.
SafeMC
119
Additional advantages of integrated
safety technology - Error detection
time
External monitoring modules are no
longer needed when using the integrated safety functions. This means
significantly faster reaction times and
error detection.
The resulting advantage is best illustrated with the following example:
A maximum speed of 10 mm/s is defined for a machine's setup mode for
the safety technology. The safety function SLS is requested to activate the
setup mode.
The SafeMC module monitors the delay and the configured speed limit. The
functional application is responsible
for running at the requested speed and
not exceeding the monitored limit.
The functional application drives and
the safety technology monitors!
An error on the functional controller results in an incorrect set value specification, which then causes the monitored
speed limit to be exceeded.
The error detection time the time from
when the monitored limit is exceeded
to when the respective error reaction
is activated.
During the error detection and reaction time, the drive can accelerate at
the maximum possible physical acceleration rate!
This must be accounted for in the configuration of the monitored limit.
That means:
A shorter total error detection and reaction time means that the axis will
start running with the active safety
function sooner!
Automation Software
121
Integrated solution
From a mechanical line shaft to an
electronic shaft
The last few years have seen printing
machines move from mechanical line
shafts to modern electronic shafts.
The steadily growing demands for
precision, productivity and flexibility
made it necessary to rethink drive solutions for printing machines. In the
end, it resulted in the use of a separate
high-precision synchronized drive on
each printing unit.
On the one hand, the resolution of the
fixed mechanical coupling simplified
the construction and therefore prevented mechanical problems. On the
other hand, however, it increased the
demands on register control, since the
longitudinal register error needed to
be corrected indirectly via the drives
of the printing cylinder.
Register control
A gravure printing press is a coupled
multivariable system, i.e. a phase correction on one drive affects all subsequent register errors and therefore the
respective control loops. Furthermore,
the behavior of the register is non-lin-
ear. This means that the response of
controlled system a phase correction
will vary depending on the line speed
and acceleration. Rather than being
measured continuously, the register
error is only sampled at each full revolution of the printing cylinder, which
provides an additional challenge.
From a heterogeneous system configuration to an integrated solution
The conventional machine automation solution has a heterogeneous
system architecture. Separate units
(e.g. for register control, motion control, general machine control) from
various manufacturers are connected
via simple interfaces. This low level of
integration has numerous disadvantages, such as:
■■ No uniform, integrated diagnostics
■■ Inefficient software development
due to use of multiple engineering
tools and lack of uniform software
structure
■■ Cost disadvantages
The next step in innovation for printing machine automation is to integrate the entire solution. B&R offers an
extensive product portfolio, including
high-performance control software for
scalable and integrated automation
solutions.
Control of printing machines
123
Ethernet TCP/IP
Programming device
DRUCKWERK i
DRUCKWERK j
SafeLOGIC
POWERLINK
ACOPOSmulti
Main CPU
ACOPOSmulti
Automation PC
Visualization
Register control
B&R's register control is based on
physical models, and is designed
specifically for the non-linear system structure. This makes it possible
to maintain excellent control results
even during acceleration and deceleration of the linear velocity. The main
focus in the design of the function
blocks was on making them simple
for the user to work with. Clearly arranged interfaces and select geometric machine data make this possible.
The software function blocks for register control provide following functions:
■■ The controller parameters are calculated automatically using specific autotuning procedures and
adjusted for the current operating
state.
■■ The controller itself is synchronized
with register error scanning. The
scanning frequency is taken into
account properly in the controller.
■■ The controller dynamics can be set
using a single parameter for each
printing unit.
■■ Special process for minimizing
control error during acceleration
and braking phases.
■■ Each printing unit can be operated
with either key color control or sequential color control.
■■ Any number of printing units can
be operated.
■■ The distances between printing
units can vary.
■■ The diameters of the printing cylinder can vary.
Control quality during machine startup (gravure printing on BOPP 18 µm x 320 mm)
Control of printing machines
Tension control
DFW/LQH6SHHG
DFW:QG6SHHG
The function blocks for tension control provide following functions:
■■ Direct control of tension with load
cell measurement.
■■ Indirect control of tension with
dancer position control.
■■ Estimation of winding roll diameter. Several modes have been
implemented here, from which the
user can select depending on what
signals are available. Additional
variables are provided, such as the
moment of inertia of the winder
and the average path thickness.
■■ Special process for minimizing
control error during acceleration
and braking phases.
■■ The existing ACOPOS autotuning
processes can be used for controller configuration.
■■ Automatic adjustment of controller
parameters according to the estimated winder diameter.
DFW'FU3RV
VHW/LQH6SHHG
3/&
V\QF
PCRWnd
CalcT rqFF
PCRWnd
CalcDiam
D, J
i
D
PCRWnd
SctrlAdapt
VHW'FU3RV
-
PCR
DancerCtrl
-
6&75/
$&2326
D
Another important function for printing machines is tension control. It ensures constant tension and provides
the basis for mechanical stability and
high printing quality at high speeds.
125
-
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DFW'FU3RV
6&75/B63(('B$&7
Servo pump control
Electro-hydraulic hybrid drive technology
The classic drive solution for many
hydraulic machines in a p/Q control
pump driven by an induction motor.
The movement is controlled by mechanically adjusting the flow rate of
the pump with the induction motor at
a constant rated speed.
The main disadvantages of this standard construction are:
■■ Poor energy efficiency
■■ Unnecessary noise
■■ Pump lifespan
■■ High-maintenance hydraulics tank
and cooling
Using a variable speed drive together
with a constant current pump results
in an electro-hydraulic hybrid drive.
This combines the advantages of both
drive technologies:
Electric power supplied by an electric
servo drive and motor provides high
dynamics and precision, low noise
and stable temperatures. The only
purpose of the hydraulics is power
transmission. Particularly in this area
is where the advantages of a hydraulic drive really shine, such as compact
size, high force and power density,
and the availability of robust, cost efficient linear motors.
Highly efficient energy management
The variable speed of a servo pump
drive prevents the idle speed losses
that typically occur in hydraulic con-
sumers between process cycles. The
pump can turn at low speed to compensate for the leakage.
The high volumetric efficiency of the
internal gear pumps, which are used
primarily for servo pump drives, gives
them an additional advantage over the
piston pumps in conventional configurations.
This makes it possible to perform the
same amount of mechanical work
while achieving energy savings of up
to 70%. For a machine manufacturer
this is money in the bank.
In a total solution, the cost of the additional servo drive is compensated
by significant savings in the hydraulics (smaller tank, no oil cooler, pump
costs).
Quiet operation
The variable speed servo drive always
operates the pump at the minimum
speed required. Compared to a conventional configuration, noise levels
can be reduced by up to 70 dB between cycles. You can only hear the
hydraulics when they are actually
working. With the already reduced
noise generation due to the lower flow
rate pulsation created by internal gear
pumps compared to piston pumps, a
typical noise reduction of 5 - 10 dB can
be achieved during movements.
Highlights - Servo pump drive
■■ Energy savings up to 70%
■■ Noise reduction between cycles up to 70 dB
■■ Noise reduction during work
movements up to around 10 dB
■■ Reduced operating temperature and hydraulic component
wear
■■ Significantly reduced cost of replacement parts for pump
■■ Oil cooler usually no longer
needed
■■ Temperature stability
Fluid Power Mechatronics
127
Pset
nset
PACT
U
P
M
nACT
Example servo pump control
Servo pump control
Highly dynamic and precise control
technology for practical application
The basic functionality of the servo
pump controller is that it alternates between print and flow quantity control
(p/Q functionality). The control core
is implemented directly on the servo
drive.
The result is high-precision control with
extremely efficient overshoot protection when switching to print control and
dynamic acceleration in speed regulation mode.
Highlights - Control software
■■ Extremely dynamic
■■ Efficient overshoot prevention
in pressure control mode
■■ Highly dynamic acceleration in
speed control mode
■■ Fast switching of controller parameter sets during runtime
■■ Coupling of multiple pumps in
multi-pump mode
■■ Highly dynamic pressure release with cavitation protection
The high bandwidth of the ACOPOS
servo drives allows them to use highly
dynamic speed adjustments to further
reduce the already low flow rate pulsation of internal gear pumps.
Controller parameter sets for the various consumer axes are stored directly
on the servo drive and can be quickly
switched during runtime.
In multiple-pump system, the drive assemblies can operate independently to
supply different consumers simultaneously, or they can be coupled together
in master/slave operation to provide
one consumer with maximum axis
speed.
The software handles important factors
that ensure robust operation in the field.
These include prevention of cavitation
in the suction line at high acceleration
and in the pressure line during reverse
operation for active pressure release.
Printing control quality
129
X67CM4033 hydraulics module
The X67CM4033 has one position encoder input, one analog output and
two analog inputs. In other words, it
provides the entire I/O framework for
a fully equipped valve-controlled hydraulic axis.
Technical data
Due to the high resolution (all converters have 16-bit resolution) and the
short cycle times (≤ 200 µs), the module is also perfectly suited for applications with high demands on dynamic
properties.
Position encoder
Signal level
ABR incremental encoder
Input frequency
Evaluation
SSI absolute value encoder
Max. baud rate
Coding
Parity
Word size
Wiring is minimized throughout the
entire system with a sophisticated
concept: Only one cable leads to each
sensor or actuator, which contains
both the signal lines and the supply
lines. The result is simple and clearcut wiring with short signal paths.
Analog output
Signal type
Resolution
+/-10 V or 0..20 mA
16-bit
Analog inputs
Amount
Signal type
Resolution
2
+/-10 V or 0..20 mA
16-bit
Valve supply
Continuous current
5 V differential (RS422)
Max. 400 kHz
4x
1 Mbit/s
Gray, binary
Yes
31-bit
Max. 4 A
X2X
The module can supply the actuator
on the analog output with 4 A of continuous current. This is especially significant when using directly controlled
proportional valves.
Power supply
X2X
Power supply
SSI
When placed behind the appropriate
bus controllers, the module can also
be used on all conventional fieldbus
systems such as POWERLINK, CANopen, Profibus DP, DeviceNet, Modbus
TCP, Ethernet/IP and Profinet.
X
P
U
P
U
131
Highlights - X67CM4033
■■ I/O framework for a fully
equipped hydraulic axis
■■ Simple and clear-cut wiring
(only one cable per sensor/actuator)
■■ All sensor/actuator supplies integrated
■■ Suited for applications with
high dynamics
X2X
X2X
X2X+
X2X
X2X\
X2X|
X2X+
X2X
X2X\
X2X|
24 VDC encoder supply
Encoder supply 5V
GND encoder supply
A (Data)
A\ (Data)
B (CLK)
B\ (CLK)
R
R\
Sensor supply 24 VDC
Sensor supply GND
AI+ (voltage)
AI AI + (current)
Sensor supply 24 VDC
Sensor supply GND
AI+ (voltage)
AI AI + (current)
24 VDC actuator supply
Actuator supply GND
AO+ (voltage)
AOAO+ (current)
24 VDC
GND
24 VDC
GND
Power supply
Connection example X67CM4033
Power supply
GMC - The trend in automation
GMC - Two worlds meet
Some time has passed since the introduction of Generic Motion Control
(GMC). With its diverse range of applications, this unique concept has
formed the foundation for a large variety of machines.
GMC combines the worlds of robotics, CNC, linked axis movements
and single axis positioning in one
homogenous system. Knowledge of
complex path designs for robots is
applied to tool and production machines. The control of articulated arm
robots is also possible, as is complex
CNC processing in 3D.
The seamless integration of GMC
components into the real-time operating system, with integrated I/O
nodes and direct links to PLC func-
tions, provides additional advantages for simple implementation of
automation processes.
Standard CNC package
The Generic Motion Control components form the heart of applications
in a wide range of fields. Especially in
the field of CNC machine tools, there
is a series of standard functions that
can be found on practically every
machine.
It is this area where B&R is now going a step further toward standardized system modules. In particular,
the development of a standard CNC
package will dramatically reduce the
commissioning time for customized
machine tool solutions.
Generic Motion Control
User layer
Operation
Range of functions
Branches
PLCopen
Motion control
CNC
Robotics
Servo
Stepper
Hydraulics
DC motor
FI
Actuators
Generic Motion Control - Applications, functions and actuators
The standard CNC package includes
both the hardware components and
software functions needed to operate a typical CNC machine.
The hardware includes a 15" CNC
panel with integrated keys for machine operation and a keyboard, plus
a handheld device with a handwheel.
The software includes all the most
important basic functions for operation, configuration and diagnosis of
the entire system, and in particular all
the axes and CNC channels.
The visualization is based on Visual
Components, B&R's integrated realtime visualization system. Through
the visualization, the user can access
the system functions of the software,
and the interface is designed so that
the visualization itself can be complemented with or even totally replaced
by customer-specific functions.
The preprogrammed visualization
components include both "classic"
components, such as parameter settings and operation of movement
programs, as well as tools for simulation, tracing and diagnosis of processes.
Hardware
133
CNC panel
The heart of the standard CNC package is a 15 " panel in portrait format,
based on a PP400 with additional integrated operating elements.
■■ Programmable function and navigation keys for control and visualization
■■ A wheel for navigating input elements on all pages of the visualization
■■ Six preset page selection keys for
quick access to the main visualization pages
■■ Two freely configurable page selection keys for extra customer-specific pages
■■ Start and Hold buttons
■■ Ten illuminated ring keys for quick
access to functions for machine
operation
■■ Mode selection switch for choosing the operating mode
■■ Key switch for locking specific
functions
■■ USB slot for exchanging files
■■ Transponder for user identification
■■ QWERTY keyboard
CNC operating panel for the standard package
Hardware
Hand-held device
The CNC panel is complemented by a
handheld device. This makes it possible for the machine operator to move
freely around the machine and make
necessary manual entries at the ideal
location.
Three switches for setting the override
to rapid motion, feed and spindle speed
Nine keys for selecting
axes/channels
Handwheel with three selection
keys for the resolution
Start and Hold buttons
Handheld device with handwheel
and additional operating elements
Model number
Short description
4PP480.1505-K04
Power Panel PP480 for CNC application, 15" XGA color TFT display with touch screen (resistive), portrait format, resolution 768 x
1024, 19 softkeys; 8 function keys and 80 system keys; 10 B&R illuminated ring keys, Start and Stop push button, selector switch,
key switch - X2X connected; E-Stop, encoder wheel, 13.56 MHZ RFID module; 2 aPCI slots; 128 MB SDRAM; 512 KB SRAM; IP65
protection (front side)
4XP0000.00-K38
Handheld / X2X for CNC application, 12 function keys, Start and Stop push button, 3 selector switches, E-Stop, CNC encoder
wheel; enabling switches; spiral cable
Software and visualization
The function modules in the standard
CNC package are designed to provide
all the basic functions for CNC processing machines. The corresponding visualization was implemented with Visual
Components.
Main
The main page is divided into six sections, and the user can configure the
content of these sections during runtime. They can be used to display axis
positions, channel and program data,
and more.
A mode selection switch allows the
user to select from seven different operating modes for the machine.
■■ Automatic: A program can be run
on the active channels.
■■ MDI: The selected channels can
be operated by programming NC
blocks in the MDI window.
■■ Jog: Manual mode for operating
the axes with the handwheel.
■■ Single-step: When a program is run
in single-step mode, it stops after
each NC block.
■■ Home: The axes can be moved to
the reference position.
■■ Dry run: The handwheel can be
used to define path progress in the
program.
■■ Simulation: Programs are run in
simulation mode.
The visualization contains various main
pages, which can be viewed in any of
the operating modes.
Main
135
Program
In addition to displaying a preview of
NC programs, the user can also select, open, edit and save them.
Software and visualization
Data
In addition to program data, tables of
data from tools, zero offsets and parameters are also important. These
can be created, edited, enabled, loaded and saved in the "Data" section.
Data
Diagnostics, setup and alarms
In addition to the display of general
maintenance data, extensive diagnostic functionality is also very important. This includes such features as
the display of logger data, I/O status
indicators with force function, and the
display and manipulation of axis and
channel parameters.
Program
Basic system settings such as language, date and time, as well as
user management are handled in the
"Setup" area, while the "Alarm" area
provides a view of the current and historic alarms.
Simulation and visualization
Process simulation is playing an increasingly large role in the development of new machines. In the generation of movement profiles for CNC and
robotics, it is especially important that
the generated set values match the realtime system exactly.
cludes the possibilities provided by the
ACOPOS operating system, which is
also represented in the simulation environment. Basis movements, coupling
functions, cam profiles and SPT function blocks can also be used.
This is the only way to evaluate a generated path in a simulated system and detect collisions or violations of the valid
working area in advance.
AR000 simulation environment
The PC-based simulation environment
AR000 is a platform from B&R for simulating GMC function models and all
application programs of a real-time
platform. Additionally, AR000 makes it
possible to scale the system's (virtual)
timing with respect to real-time. This
means that the user can run processes faster or slower than real-time, all
the way down to individual calculation
steps.
All GMC interfaces and functions are
available with the AR000. This allows a
system to be represented in the simulation environment in its entirety and
without any limitations. This also in-
Simple 3D visualization of a robot cell
137
Model-based design
Sustainability through model-based
design
Model-based design is the key to
sustained development. Based on a
system or machine model, simulation
allows statements to be made concerning the behavior of the solution
implemented on the industrial controller early in the development process . This can be, for example, a control algorithm or process control task.
The underlying simulation model can
be reused and expanded in a flexible
manner, which guarantees maximum
sustainability and efficient development.
The complete solution for optimal
development cycles
A complete and uniform solution during the development process is provided by the "Automation Studio Target for Simulink®" tool, which is seamlessly integrated in Automation Studio
and in Simulink®, the development
tool for model-based design from The
MathWorks. Models created in Simulink® are converted to Automation
Studio tasks or library function blocks
at the push of a button and completely
integrated in the existing automation
project without requiring extra work
by the user.
Increased product quality and machine efficiency
By introducing automatic code generation, it's possible to efficiently use
complex control algorithms on the
industrial controller. Structures that
would normally take weeks or months
to manually implement are transferred to the PLC at the push of a button using "Automation Studio Target
for Simulink®". Control structures that
are highly optimized and tested during simulation improve machine efficiency and product quality.
Automation Studio Target for Simulink®
Seamless integration
Automation Studio Toolbox
The "Automation Studio Toolbox" is
part of "Automation Studio Target
for Simulink®" and is seamlessly integrated in the Library Browser from
Simulink®. It provides the interfaces
between the automatically generated
program section (Automation Studio
task or function block) and the rest
of the project. The interfaces are set
up as process variables (Automation
Studio task) or as inputs and outputs
(function block). The configuration
block that is also included in the toolbox handles the necessary settings
and optimizations for code generation.
Requirements:
■■ Automation Studio (starting
with 3.0.71)
■■ SG4 PLC or APC with AR010
■■ MATLAB® (starting with R2007b)
■■ Simulink®
■■ Real-Time Workshop®
Optional:
■■ Real-Time Workshop® Embedded Coder™
■■ Stateflow®, Stateflow® Coder™
■■ Various MATLAB® toolboxes
(e.g. Control System Toolbox™,
Filter Design Toolbox™, Fuzzy
Logic Toolbox™, Simscape™,
etc.)
139
Technical data:
■■ Generation of optimized PLC
code (ANSI-C) at the push of a
button
■■ Automatic creation of Automation Studio tasks or function
blocks
■■ Optional source code encryption in Automation Studio and
in Simulink®
■■ Complete integration in Automation Studio and Simulink®
■■ 100% compatibility with Automation Studio tasks and function blocks
■■ Support for Real-Time Workshop® Embedded Coder™
■■ Full compatibility to Stateflow®,
SimEvents® and Embedded
MATLAB™
■■ Support of numerous Simulink® libraries
■■ MATLAB™ R2007b or higher
■■ Generation of function blocks
for process control systems
(APROL)
Rapid prototyping
The open and closed loop control
algorithms tested in simulation are
transferred to the controller at the
push of a button using the automatic
code generation and then function
tests are carried out on the physical
system. This process is called "Rapid
Prototyping" and is common practice
in many technical fields. With standard rapid prototyping tests however,
the prototype system is different than
the series production system. With
"Automation Studio Target for Simulink®", they are identical, which makes
the results even more meaningful.
Automation Studio Target for Simulink®
Hardware-in-the-Loop
With a model-based controller design,
simulation models are created for individual machine sections or the entire
system. When they are transferred to a
real-time system using automatic code
generation, this is called "Hardware-inthe-Loop" (HiL). A PLC or an industrial
PC then emulates machine behavior
in real-time conditions and makes it
possible to conduct function tests
at a time when the physical machine
X20
141
doesn't even exist yet, or when such a
test would be dangerous for operators
and/or the machine. HiL systems are
also often used for diagnostics, lifecycle support and training.
X20
Temperature control package
Fast commissioning of temperature
control loops
Temperature control loops are an important component for machine manufacturing and are used in very many
machines. For this reason, it's important that the controller can be put into
operation as fast as possible and with
as little effort as possible.
No programming needed
Most temperature control loop applications are covered by the temperature control package. Here, the
temperature range, the number of
required temperature zones and the
temperature sensor being used can
be selected directly in the visualization application. The sample is for
multi-channel temperature systems
with up to 32 independent control
loops and provides many auto-tuning
possibilities for automatic creation of
controller parameters. Additionally,
the package also includes extensive
Visual Components visualization applications with trend functionality,
data recording and user level management. Consistent use of Unicode
also guarantees easy portability for
applications in Asia. The temperature control package is also available
as source code and can therefore be
added to as needed. This ensures that
all customers' needs can be met.
Temperature control
Temperature control and auto-tuning
Perfectly control temperature systems
Temperature systems often have inverse control actions for heating and
cooling and also large dead times. In
order to meet the high demands of
temperature control loops in modern
systems, Automation Studio library
function blocks that have been specially optimized for this purpose are
available. The compact interface of
the controller function blocks guarantee easy and flexible implementation
in the automation project.
Parameter optimization at the push
of a button
Optimized parameters are available
for any machine at the push of a button using special algorithms for automatic controller parameters.
143
Innovative solutions for wind power
Top performance through maximum
flexibility and scalability
Scalability and flexible expandability are
characteristics of the integrated system
solutions from B&R. The structure of
the system controllers can be optimally
adapted to the requirements, which is
the only way to achieve top performance
with maximum cost-efficiency. Existing
components can be easily integrated into
the entire system using fieldbus connections. All standard fieldbuses such as
PROFIBUS DP, POWERLINK, CANopen,
etc. are supported. The B&R concept also
provides the benefits of an open system with regard to software configuration. Programming is possible in an IEC
61131 language or in ANSI-C. The open
interfaces in Automation Studio also allow integration of project sections from
external programs. In this way, the "Automation Studio Target for Simulink®" tool
provides the possibility to integrate algo-
Sample configuration 1
rithms implemented in MATLAB®/Simulink® in the project with just a few steps.
Several visualization and remote maintenance concepts (web-based, Windows®
or Visual Components visualization applications) and standardized communication interfaces (e.g. IEC 61870) round
off the comprehensive solution for wind
power.
Resistance to failures through thoroughly tested hardware
Stress tests such as the "Highly Accelerated Life Test (HALT)" ensure that the
components can withstand the stresses
that occur during operation without
damage. The components are subject
to accelerated aging in the development
stage by applying thermal and mechanical loads in order to discover weak points
and design error as early as possible and
therefore to increase reliability.
Sample configuration 2
Pitch angle setting
A wide range of products and many
years of experience in the area of electrical and hydraulic drive technology round
off B&R's profile as a supplier of complete
integrated systems for wind power.
Highlights:
■■ Highest level of hardware availability through extensive testing
■■ Electric and hydraulic drive
technology
■■ Maximum flexibility and scalability
■■ Integrated safety technology
■■ Remote maintenance and diagnostics
■■ Comprehensive control concept
■■ Integration of algorithms from
Simulink®
■■ Support of all standard fieldbuses
Wind power
Safety technology and remote maintenance
Overview of remote diagnostics
The distance between wind power
plants in wind farms and the often difficult access of the switching cabinet
in the enclosure make remote diagnostics extremely important. Mechanisms for remote access that have
been well-proven in machine manufacturing are the perfect starting point
for centralized monitoring and operation of wind power plants. The fact
that the developers can connect to
the controller via an existing Ethernet
connection from anywhere on earth
directly in Automation Studio simplifies maintenance significantly and
helps reduce costs.
Getting a grip on wind power
Because of the huge forces that affect
wind power plants and their enormous size, they can be a danger to the
environment if errors are not quickly
detected and the proper reactions are
not implemented in time. In order to
provide the best protection for people
and property, use of safe and fastreacting inputs and outputs are absolutely necessary. Integrated safety
technology based on POWERLINK is
perfectly suited for this purpose and
can be seamlessly implemented in
the entire system. Through flexible
implementation of safe modules, all
advantages of remote diagnostics, expandability and scalability remain fully
intact in the safety technology.
Remote diagnostics highlights:
■■ Open UDP and TCPI/IP communication for implementation of
custom protocols
■■ OPC, OPC-UA
■■ VNC server on the controller
■■ Web server on the controller
■■ FTP for transferring recorded
data
145
Closed loop control and simulation
Flexible closed loop control for optimal performance
For closed loop control, developers
have an extensive library available to
them in Automation Studio that can
be used in all IEC 61131 languages
and in ANSI-C and that can be flexibly adapted to the requirements. This
provides the user with a wide range
of functions. With "Automation Studio
Target for Simulink®", custom closed
loop control structures can be developed in MATLAB® and Simulink®, simulated and then integrated in the automation project at the push of a button.
Condition
monitoring
Data logging
User guidance
Visualization
Safety
Pitch angle control
Closed loop control
Generator power
control
Wind tracking
Safety through simulation
Especially for wind power, the safety
of people and property is of utmost
importance. Newly developed closed
loop control structures are not usually
run immediately on the physical system, and instead are first evaluated
using simulation models. Through
the cooperation with well-known institutes and companies with years of
experience in wind power, B&R can
make use of proven Simulink® models
as the basis for development.
Highlights:
■■ Common pitch / Single pitch
■■ Optimal operating point power
control on the generator
■■ Various oscillation suppression
mechanisms
■■ Movement profile generators
■■ Filter for measurement value
suppression
■■ Wind tracking (Yawing)
■■ Algorithms optimized to reduce
wear
Wind power
X20CM0985 power measurement module
Energy measurement, comprehensive and transparent
With the integrated X20CM0985 energy measurement module, high
current and voltage values can be
measured and made available in the
control system. Additional devices,
which require a lot of work to be integrated in the automation system, are
therefore not necessary. The module
can also be integrated in the automation system using a bus coupler (e.g.
CANopen or PROFIBUS DP).
Technical data
X20CM0985
I/O module
X20 energy measurement and synchronization module
Digital outputs
Channels
5
Output protection
Thermal cutoff for over-current or short circuit
Rated voltage
24 VDC
0.1 A
Relay outputs
Channels
1
Relay contacts
Max. 230 VAC / 0.5 A
Surge withstand capability of
contacts
500 V
Analog inputs - voltage
Input filter
Limit frequency
Attenuation
10 kHz
60 dB
Channels
8
Input
Mains voltage direct or via transformer
16-bit
Analog inputs - current
Channels
3
Input
±1 A/±5 A (configurable)
16-bit
Input filter
Limit frequency
Attenuation
10 kHz
60 dB
Thermal over-current
15x INom for 0.2 s
Monitored over-current
4x INom
General information
Certification
CE, C-UL-US, GOST-R, GL pending
147
SDM – Motion Diagnostic
In the next expansion level of the
web-based System Diagnostics
Manager, extensive and practical
diagnostics functions for the drive
technology will be available.
Overview of axes
In order to get a quick overview of
the axes used in the machine, the
SDM groups multiple axes into a
table. The user decides which axes
should be displayed and compared.
The clearly arranged display provides information such as referencing, enabled controllers, current
speed and current position. Additionally, the table shows the status
of an axis' onboard inputs, and information about pending messages.
In order to make the table a fast and
powerful visualization, graphic symbols are used instead of text wherever possible.
Trace
With highly dynamic processes,
a graphic record of signals on the
drive is often the only way to understand and test the processes.
The operation of the trace is specially optimized to make is easy to use.
It is therefore not necessary for the
operator on site to access the trace
configuration. The user loads a configuration prepared in Automation
Studio to the controller using the
SDM and then begins the trace. It is
also possible to trace multiple axes,
and a common trigger event can be
configured. The SDM groups completed traces in a list. The upload
function allows the user to load the
data to the PC for further use, or to
analyze it directly on site using Automation Studio.
Network command trace
The network command trace records
all commands to and from the drive
in a ring buffer. It also logs the application's PLCopen calls, providing
a seamless record of the command
sequence from the application to the
drive. The user can save this command sequence and perform a de-
tailed analysis on the PC using Automation Studio. Thanks to time stamps,
the behavior of the machine can even
be reconstructed offline.
Automation Studio
SDM – I/O Viewer
The System Diagnostics Manager will
be be expanded in the area of I/O diagnostics. In this way, an I/O Viewer
will be available in the future that
shows diagnostics data points (serial
number, etc.) and also the status of
the individual I/O channels.
Diagnostics data points
The B&R PLC system offers a large
number of diagnostics data points,
which provide information about the
status of individual I/O modules and
about the current network status of
the I/O bus systems (X2X, POWERLINK, etc.). These data points will later
be clearly visualized in the SDM.
Status of I/O channels
For diagnostics, commissioning or
testing, the status of individual I/O
channels can be viewed in the System
Diagnostics Manager.
149
C++ in Automation Studio
C++ programming
Since the late 90's it has been possible to use the ANSI C programming
language in B&R Automation Studio.
Functionality that is seamlessly integrated in the project management
process allows ANSI C programs to
be developed and run as Automation Runtime tasks, in the same way
as IEC programs.
To take this one step further, with
the installation of a C++ options
package, B&R Automation Studio
3.0 now also allows developers to
program in C++.
Project management
Like all other IEC or ANSI C programs, the source files for C++ programs are managed in the logical
view of the project explorer.
Wizards help the user place the C++
programs and their .cpp and .h files
in freely selectable packets.
Automation Studio
151
The language features of the C++
functionality include the following:
■■ Syntax according to ANSI-C++
standard
■■ OOP functions such as constructs,
destructs, copy constructs, multiple derivatives, static class objects,
etc.
■■ Preprocessor (character replacement, conditional compilation)
■■ STL support (Standard Template
Library)
■■ Cyclic PLC programs with _INIT,
_CYCLIC and _EXIT program elements
■■ Access to classic PLC variables (_
GOBAL, _LOCAL) and PLC I/O.
■■ Use of all Automation Runtime
libraries (functions and function
blocks)
■■ cin/cout/printf support with "telnet"
console
■■ Exception
handling
(try/catch
methods)
■■ Name spaces (prevention of naming conflicts)
■■ Templates (program framework for
generic programming)
■■ Runtime type identification (RTTI)
Diagnostics and debugging
C++ programs are tested online using the B&R Automation Studio debuggers.
Both C++ variables and PLC variables
can be displayed and edited.
Also supported:
■■ Tooltips for displaying the current
variable value in the source code
■■ Conditional breakpoints
■■ Step operators (Step Into, Step
Over)
Visual Components goes Windows®
A Windows® visualization system that
meets the demands of the application
can be easily created with the visualization tool integrated in Automation
Studio - Visual Components.
■■ Configuring the visualization system and the control software for
SG4 target systems are done in the
same development environment
■■ A visualization system for Embedded and/or Windows® target systems starting with a resolution of
640 x 480 (VGA)
■■ Media control element for playing
video and audio files on Windows®
target systems
■■ HTML view control element (functionality of Internet Explorer 7.0 or
higher) on Windows® target systems
■■ Starting and operating the desired
Windows® applications from the visualization system
■■ XP Embedded basic image with
configuration and VC terminal software
■■ Support of PowerPanel BIOS, AutomationPC, PanelPC, Embedded PC
Windows Platform
Power Panel
BIOS
Ethernet
Automation Studio
X20 System
Automation Studio
153
Windows Platform
Automation PC
Topology overview
Like a terminal visualization, a VC
Windows® visualization is configured
by selecting a Windows® terminal.
The data for the visualization is kept
on the controller, which functions as
the server. When the Windows® PC
is booted, the visualization is loaded
from the server and displayed.
Automation PC
Automation Panel
Any SG4 target system (Intel platform)
can be used as a terminal server.
Ethernet
Remote I/Os
X20 System
Terminal server
Terminal client
Description
SG4 CPU
Windows XP PC
Point to point connection between a controller (terminal server) and a Windows PC (terminal client) via Ethernet.
AR010/AR000
Windows XP PC
The visualization (VC in Windows) and the control application (AR010 or AR000) run on the same PC.
Visual Components goes Windows®
Windows® terminal client
For visualization on a Windows® terminal, XP Embedded images are also
available on a CompactFlash card for
all supported devices. These images
contain all the necessary components
for configuring the Windows® terminal (administration). Once the device
is assembled, it is started in terminal
mode, where the visualization is automatically loaded from the server and
started.
Windows® XP Embedded image
■■ Bootloader for loading the visualization from the server
■■ Configuration tool for administration of the visualization
■■ Full support of Windows® administration (network, installation of additional software, etc.)
■■ Adobe plug-in (PDF), VNC Viewer ActiveX (certified version), SVG plug-in
(SDM), Windows® Media Player 11,
Internet Explorer 7 or 8
Supported terminal client devices for
designing the Visual Components visualization
■■ PP300 BIOS devices starting with
VGA (10.4") 256 MB
■■ Panel PC 300 (5PC310.L800) starting with VGA (10.4") 256 MB / 512
MB
■■ Automation PC620 with Automation Panel starting with VGA (10.4")
■■ Panel PC 700 with displays starting
with VGA (10.4")
■■ Automation PC 800 with displays
starting with VGA (10.4")
Target Configurator for configuring the terminal client PCs
Automation Studio
155
Media control
The media control can display all standard audio and video formats or images from a webcam on a Windows®
target system.
■■ Configuration on a page in Visual
Components
■■ Display a video without any Windows® controls for adaptation in a
custom GUI
■■ Automatic or manually start and
stop, repeat
■■ Dynamic or static URL from local or
network source
■■ Key actions for controlling display
HTMLView control
The HTMLView control (functionality of IE 7.0 or later) can be used to
display HTML documents. PDF documents can be displayed using the
Adobe Acrobat plug-in embedded in
Internet Explorer.
■■ Display HTML pages or PDF documents for implementation of an
Online Help system
■■ Touch screen operation for input
using the Windows® onscreen keyboard
■■ Entry using a PS2 keyboard
■■ Print the document using Internet
Explorer functionality
■■ Display alternative HTML page
content (JavaScript, Flash animations, ActiveX, dynamic HTML
pages, etc.)
■■ Display VNC visualizations using
TightVNC ActiveX in Internet Explorer
■■ Create an HTML page with the user
program during runtime using a
string data point "<p>Text</p>"
■■ Display SVG (Scaleable Vector
Graphics) content
Visual Components and Windows®
applications
Any Windows® application can be run
in the background (no window) or as
a visible application, parallel to the
Visual Components visualization. The
processes can be configured in Visual
Components and started using an API
function or with key actions.
External Windows® applications and
the necessary components (.NET
framework, databases, etc.) are installed when the Windows® PC is assembled and configured.
PieChart control element
The PieChart control element can be
used for easily configuring pie charts
in Visual Components. During operation, the number of segments is auto-
matically defined by the length value.
The size is defined by the element
value of an integer array.
■■ Automatic definition of the number of segments according to the
length of the array process variable
■■ The size of the segment is defined
by the element value
■■ Colors can be defined statically
using a color table defined by the
user or configured using a data
point array
Product catalog
Products 2009
Products 2009
157
Products 2009
B&R's entire range of automation
products.
From
product
data sheets to application examples, this catalog has what you
need to create a solution for any
machine and systems manufacturing
challenge.
328 pages
MM-D00840.692
MM-E00840.692
4 volumes, 2024 pages
Volume 1
I/O, Fieldbuses and Controllers
736 pages
Volume 2
Operator panels and industrial PCs
448 pages
Volume 3
Motion control
584 pages
Volume 4
Automation software and service
256 pages
MM-D00840.691
MM-E00840.691
Product catalog and CD
APROL process automation
The uniform B&R process control system from the field level to the magnetic
level.
German
English
German
English
Product catalog - Supplementary volume
Products 2010
Products 2010
Supplementary volume
159
Supplementary volume 2010
The latest developments in B&R's
range of automation products.
From product data sheets to application examples, this supplementary volume has what you
need to create a solution for any
machine and systems manufacturing
challenge.
MM-A00840.696
2010 System Overview
Compact overview of the B&R product
portfolio.
1 volume, 504 pages
4 chapters
116 pages
■■ I/O, Fieldbuses and Controllers
■■ Operator panels and industrial PCs
■■ Motion control
■■ Automation software and service
MM-D00938.774 MM-E00938.774
Product catalog CD
The entire 2009 B&R Catalog plus the
2010 Supplementary Volume in German and English on one CD-ROM.
German
English
MM-D00938.776
MM-E00938.776
German
English
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H.
B&R Strasse 1
5142 Eggelsberg
Austria
Tel.: +43 (0) 77 48 / 65 86 - 0
Fax: +43 (0) 77 48 / 65 86 - 26
info@br-automation.com
155 offices in 60 countries - www.br-automation.com/contact
Argentina • Australia • Austria • Belarus • Belgium • Botswana • Brazil • Bulgaria • Canada • Chile • China • Colombia • Croatia • Cyprus
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