Clean Air Products

Transcription

Clean Air Products

M I N I - C ATA LO G
Wet Process Stations
CLEANROOM S
Fume Hoods
FURNITURE
Components
C L E A N
B E N C H E S
Dust Containment Cabinets
E N T R Y
S Y ST E M S
w w w.cle an air p r o d u c t s . c o m
tel: 763.425.9122 or 800.423.9728
fax: 763.425.2004
e-mail: sales@cleanairproducts.com
Product Overview
Welcome to Clean Air Products
Clean Air Products has been designing and manufacturing high-quality
cleanroom systems, components, equipment and supplies for a broad range of
applications since 1969, including those in the semiconductor, biomedical,
pharmaceutical and aerospace/military industries, among others.
This catalog provides an overview of the wide variety of cleanroom products we’ve
developed and manufacture. For more detailed information on specific products,
visit our web site at www.cleanairproducts.com to review individual product
datasheets or to request a quote.
Contents
Series 591
page 3
Series 701
page 7
Page #
Modular Cleanrooms
—VERTICAL FLOW HARDWALL
—VERTICAL FLOW SOFTWALL
3
4
Laminar Flow Clean Benches
— HORIZONTAL FLOW
— VERTICAL FLOW
5
6
Cleanroom Entry Systems
— AIR SHOWERS and PASS THRU AIR LOCKS
7
Cleanroom Components
— FILTERS and WALL & CEILING MODULES
— MODULAR WALLS, STRIP DOORS, and CURTAINS
8
9
Cleanroom Furniture
— TABLES and GOWNING BENCHES
— CABINETS and GARMENT RACKS
10
11
Fume Hoods and Wet Process Stations
12
Inflow Dust Containment Cabinets
13
Series 112
page 8
Series 412
Our products are available in standard or custom modified configurations to suit specific
application requirements, and feature rugged metal construction for dependable
performance and long life.
Solutions Built to Your Specifications.
page 6
www.cleanairproducts.com
2
8605 Wyoming Ave. N. • Minneapolis MN 55445
tel: 763.425.9122 800.423.9728 • fax: 763.425.2004
Product Overview
Cleanrooms — Modular —VERTICAL FLOW HARDWALL
Series 558 — This vertical flow cleanroom system is designed for Class 100 and Class 10
applications where near 100% HEPA filter ceiling coverage is required, but overhead
clearance is limited. Side wall blower cabinets contain blowers, prefilters, cooling coils,
acoustical lining and other controls. These blower cabinets feed upper plenum sections
that contain gel seal HEPA filters, tear drop lights, and perforated diffuser screens.
Perforated raised floors can also be added for improved airflow.
Series 560 — The Series 560 vertical flow cleanroom system is designed for Class 100
and Class 10 applications where near 100% ceiling filter coverage is required. The
modular plenum sections utilize top-mounted blowers, minimizing the overall footprint of
the cleanroom. The modular plenum sections can be suspended from an existing building
or can utilize a self-contained support frame.
Series 582 — This hardwall cleanroom has metal wall panels and a nest-tight ceiling grid
system. It is typically used for applications where air is recirculated within the cleanroom.
Air conditioning is added to the room for comfort or for process control.
Series 583 — The Series 583 hardwall cleanroom utilizes metal wall and ceiling panels.
The room wall joints can be sealed for pharmaceutical or food processing applications.
Sealed-light, room-side replaceable filters with stainless steel grills are used. Also features
cleanable wall returns.
Series 591 — This hardwall cleanroom is a modular cleanroom system with high visual
appeal. Available in Class 100,000 to Class 10, the Series 591 uses a clear anodized
aluminum support frame and either clear or white wall panels. The ridged walls allow the
cleanroom to operate at a higher pressure than softwall rooms. This system utilizes fullperimeter wall air returns for improved room airflow. Clear spans are available up to 30
feet without center support.
Specifications subject to change. Please contact factory for details.
S o l u t i o n s B u i l t t o Yo u r S p e c i f i c a t i o n s .
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
e-mail: sales@cleanairproducts.com w w w. c l e a n a i r p r o d u c t s . c o m
© Clean Air Products 2004
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3
Product Overview
Cleanrooms — Modular —VERTICAL FLOW SOFTWALL
Series 550 — The Series 550 vertical flow cleanroom has a modular plenum system with
full HEPA filter coverage design for true laminar flow Class 100 or Class 10 cleanrooms.
The plenum sections can be furnished with the blower located on the top or end of the
unit. Options include support legs, curtains, and teardrop or flush-mount lights. Multiple
units can be assembled together to form a larger room. The vertical flow plenum module
provides close to 100% ceiling filter coverage. It is designed for clean areas that require
90 to 100 LFPM laminar flow downstream from the filter face. Integral blowers supply a
common plenum for HEPA filters in that section. Units can be supplied with gasketted or
gel seal filters and housings made of painted or stainless steel.
Series 556 — This drum sampling booth is a recirculating vertical flow cleanroom system
with a modular plenum section. The blower, motor, and large capacity prefilter with
optional cooling coils are located in the side wall cabinets. The air is drawn from the clean
area, prefiltered, and then blown through the room. Side-replaceable HEPA filters are
located in the upper plenum. Options include stainless steel shell, stainless steel walls,
clear curtains, and strip doors in custom configurations.
Series 575 — This softwall cleanroom features a 2-foot x 4-foot or 2-foot x 8-foot tube
steel upper support frame with integral nest-tight ceiling grid system, a 4-foot x 4-foot
angle iron or tube steel support legs, clear spans up to 24 feet, and heights up to 16 feet.
Units can be modified to meet California seismic requirements. Available in Class
100,000 to Class 10. Air vents from cleanroom into surrounding space. Temperature and
humidity inside the room are determined by the surrounding space.
Series 577 — The Series 577 softwall cleanroom features a 3-foot x 3-foot tube steel
support frame and 3-foot x 3-foot tube steel legs. Spans are available up to 12 feet or up
to 24 feet with a super beam. Height available up to 12 feet. This cleanroom uses a
modified 2-foot x 4-foot ceiling grid system. Available in Class 100,000 to Class 10.
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Product Overview
Laminar Flow Clean Benches — HORIZONTAL FLOW
Series 201 — This tabletop, horizontal, laminar flow unit is designed to sit on an existing
table to or support stand. The HEPA filter is serviced from the front of the unit. The blower
and prefilters are located on the top of the unit. Options include stainless steel tabletop,
safety glass hood, IV bar, leg support stand, and lower storage cabinet.
(Shown with optional leg stand and ionization bars.)
Series 203 — This is a low profile ceiling with its 12 in. low profile height is designed to
mount flush against the underside of a sheet rock ceiling or when there is no available
space above a 2x4 drop ceiling. Air is drawing from inside the room into one and of the
unit, and then discharged out the horizontal face of the unit. The unit can create isolated
areas of class 100 while cleaning up the existing room. The HEPA filter and blower are
both room side replaceable. Options include Painted steel or stainless steel shell, top of
make up air inlet, ULPA filter, and stainless steel HEPA filter diffuser grill.
Series 204 — This is a horizontal laminar flow clean bench unit designed to install on top
of typical metro wire or eagle-type wire shelving. It is also designed to set on a table top
and blow horizontally. Units come in 2 x 2 ft., 2 x 3 ft., 2 x 4 ft., and 2 x 6 ft. sizes. The
prefilter is serviced from behind the unit.
Series 301— This unit is a horizontal flow, floor-standing filter cabinet with air inlet
prefilters located below the tabletop on the front of the unit. A polycarbonate hood
located in front of the HEPA filter creates a Class 100 work area. The HEPA filter is
serviced from the front of the unit. Options include ULPA filter, stainless steel tabletop,
stainless steel shell, and removable grill in front of HEPA filter.
Series 303 — This horizontal, laminar flow HEPA filter cabinet is a floor standing unit with
just a hood — no tabletop. It is designed to allow an existing table or piece of equipment
to be placed in front of the unit. Options include ULPA filter, clear ESD PVC hood, stainless
steel shell, front perforated diffuser screen, and rear air intake.
Series 305 — This unit has horizontal flow with temperature control and an optional
humidity control cabinet. It has horizontal-flowing, HEPA-filtered air, a painted stainless
steel table top, front-perforated lower and upper return air grills, a clear polycarbonate
hood, and internal fluorescent lighting. Temperature control to ± 0.5° F; humidity to ± 2%.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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Product Overview
Laminar Flow Clean Benches — VERTICAL FLOW
CAP-412 Mode O
CAP412-6T30 Mode WO
CAP412-4T30 Mode E
CAP412-8T30 Mode E
Series 412 — These vertical, laminar flow clean benches are constructed with a painted
steel support frame, internal HEPA filter, blower, and lights. The upper cabinet sits on top
of the lower support frame. These units are available in a variety sizes and frame
configurations. All units are available with ULPA filters in a variety of sizes, including
custom configurations.
Choose from a variety of models:
• Mode O or Open base has the upper filter cabinet sitting on top of a “C” or “A” lower
support frame into which a free-standing table or piece of equipment can be installed.
• Mode WO or Wash Out has a solid top table built into the lower support. Options
include stainless steel, formica or Corzan table tops.
• Mode WT or Wash Through has a perforated, stainless steel table top with .125-inch,
.25-inch, .34-inch or .75-inch diameter perforated holes in the table top. Options
include under-table plenum and rear duct to draw a portion of the air through the
tabletop.
• Mode E or Exhausting units have a table top with under-table exhaust plenum. The
unit is designed to exhaust internal fumes and vapor through a rear-mounted exhaust
duct. External exhaust blower required. Lower support frames are available in stainless
steel, polypropylene, Corzan (Acid-resistant Factory Mutual 4910 approved material)
• Mode ER or Exhaust Recirculating is similar to the Mode E except it is designed to
recirculate the volume of air coming out of the HEPA filter, thereby minimizing the
amount of exhaust air. Options include in-line prefilters to filter return air prior to
recirculating it back to the HEPA filter blower.
HEPA exhaust filter — Not bio safety cabinet — Independent motorized exhaust
HEPA filter is located below the tabletop. Cabinet recirculates HEPA filtered air but
exhaust inflow air through a HEPA filter. Designed to use with powders, not with
flammable liquids or vapors.
• Mode RNP or Recirculating Negative Positive is a recirculating unit that can be
adjusted so the interior is under a slight positive or negative pressure.
Light timer, low-sound supply blower, adjustable dampers to allow the unit to be
negative or positive pressure, front vinyl curtain with zipper openings, exhaust
connection vent for HEPA-filtered exhaust.
Typical application is animal cage storage.
• Mode TH or Temperature Control is a cabinet that maintains a constant temperature
of 70-74°F ± 0.5°F and clearance of Class 10,000 to Class 10. Humidity control is also
available.
Series 416 — The Series 416 is designed to make small clean spaces. These units
include a decorative top filter housing that can install on top of a wire shelving rack, for a
clean storage area or gowning rack. They can also be installed onto a lower support stand
that then rests on top of an existing table, creating a small vertical flow clean bench.
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Product Overview
Cleanroom Entry Systems — AI R SHOWERS and PASS THRU AIR LOCKS
Series 701 — These air showers are designed to clean off people or equipment prior to
entering an adjacent space. Air is blown out through nozzles located on the side walls at
approximately 90 MPH. The air blows into the interior space, where it cleans people or
equipment. It is then recirculated through prefilters, an internal high pressure blower, and
a HEPA filter, where it travels back to the nozzles on the internal sides of the unit. The
Series 701 air showers are available in a variety of sizes and shapes to meet individual
requirements.
Series 18 — This pass thru unit can be constructed with stainless steel or white
polypropylene solid-sheet plastic. It is available in wall-mount or floor-mount for carts.
Options include, mechanical or electrical interlock, fire-rated doors, HEPA filter purge, and
safety glass viewing windows. Standard and custom sizes are available.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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7
Product Overview
Cleanroom Components — FI LTERS and WALL & CEILING MODULES
Series 109 — These motorized filter units are self-contained air filters. They feature HEPA
or ULPA filter integral backward curved blowers with integral motors. The 2-foot x 4-foot
unit has a sloped top. Other sizes include 1-foot x 1-foot, 1-foot x 2-foot, 1-foot x 3-foot,
1-foot x 4-foot, 2-foot x 2-foot, and 2-foot x 3-foot. The 2-foot x 4-foot and 2-foot x 2-foot
have undersized filters to allow for easy installation.
Series 112-424 — These motorized HEPA filter units are self-contained air filters, sized to
fit a standard 2-foot x 4-foot ceiling grid system. Units have a galvanized blower housing,
rectangular housing, hanger supports, three-speed motor, internal sound-absorbing baffle,
and top-mounted prefilter. Options include ULPA filter, painted steel or aluminum blower
housing, speed control, power cord, and flow thru light.
Series 112RSR-424 — This motorized ceiling filter features a room-side replaceable
HEPA/ULPA filter. Units are available to install into a tee-bar grid system or into a
sheetrock ceiling. Options include room-side DOP sampling and injection ports, stainless
steel room-side perforated grill, room-side survivable motor, and speed control.
Series 116 — These white painted steel blower/filter cabinets are designed to sit on top
of a support frame or be suspended from a support structure with the HEPA filter
discharge blowing downward. The prefilters and service panels are interchangeable to
allow the prefilters to be installed onto the front, top, or rear of the unit. The HEPA filter is
serviced either from the front or rear of the cabinet. Options include stainless steel shell,
ULPA filter, light diffuser, and power cord.
Series 130
Series 130 Horizontal flow wall module. Typically used to create a horizontal flow clean
area. Multiple units can be put side by side with a hood or side walls to create a clean
horizontal flow work area. The length of the side walls or hood is unlimited. Units can be
made with the blower on the top Series 132 shown or Series 133 with the blower
behind, lower overall height.
Series 150 — The Series 150 is a modular plenum section with built-in blower motor.
Units have full HEPA/ULPA filter coverage with teardrop or flush-mount lights. Features
include room side replaceable HEPA/ULPA filter, DOP sampling ports, perforated stainless
steel or painted/anodized aluminum removable room side ceiling diffuser grills. Units can
be suspended and incorporated into an existing ceiling system or be free standing
utilizing support legs. Use with Class 100 or Class 10 in application laminar airflow at 90
LFPM velocities, down stream of the filters is required. (CAP550 is 150 on support legs.)
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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Product Overview
Cleanroom Components — MODULAR WALLS, STRIP DOORS, and CURTAINS
Series 901 — The Series 901 walls are an all-metal, non-progressive wall panel system.
These walls are manufactured as inside and outside wall panel halves. When an inside
and outside half are assembled together, the center cavity between the panels is hollow,
allowing it to be used as a return air chase. The halves can be installed with a space
between, allowing conduits or piping to be attached to the backside of the inner panel,
with the outer panel being removable to access pipes and fittings. Available in vinylcovered steel, painted steel, and stainless steel.
Series 920 — The Series 920 strip doors can be made to any size required. Available in a
variety of strip widths, thicknesses, colors, and configurations to meet individual
requirements.
Series 930 — The Series 930 curtain panels or room dividers can be made to meet your
specific requirements. Options include an antistatic and static-dissipative vinyl, non-out
gassing, ESD safe, and several different mounting options.
Series 940 — This modular wall system is a unique solution used specifically as
perimeter walls of a cleanroom. Unlike other wall systems that go all the way to the floor,
this system incorporates a lower floor pressure damper to vent air out of the clean space,
providing uniform airflow throughout the cleanroom along the entire perimeter of the
room. The wall panels between the vertical aluminum support post can be clear, white,
clear yellow, or white lower with clear yellow upper.
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9
Product Overview
Cleanroom Furniture — TABLES and GOWNING BENCHES
Formica
table
Series 61 — This series of formica tables are constructed with a heavy-duty 1-1/8-inch core
particleboard covered on all sides by white plastic laminate. A welded tubular steel support
frame supports tabletops. Tables are shipped knock down. Options include ESD table top;
white, blue or gray colors; telescoping table legs; casters; risers, and shelves. Support frames
are available in stainless steel, white powder coat, standard, or extra heavy-duty.
Formica table
with stainless
steel drawers
Stainless
steel table
Stainless steel
table with
drawers
CAP62RT
Stainless steel
table with
recessed top and
optional sink
Series 62 — These stainless steel tables are constructed with a heavy-duty table top,
under-table reinforcing braces, and a tubular stainless steel support frame. The smooth
design allows for easy cleaning. Options include electro polishing, custom sizes, risers,
shelves, drawers, and casters, as well as heavy-duty support frames.
Series 64CT — These perforated stainless steel tables have a smooth-top, full-perforated
table center with .25-inch, .34-inch or .75-inch diameter holes. They have a 2-foot x
2-foot tubular steel support frame with perforated cross braces that keeps the tabletop
stiff and flat. The smooth construction allows these tables to be easily cleaned. Options
include electro polishing, heavy-duty support frame, upper risers, lower shelves, foot bars,
and custom sizes.
Series 64PF — This series of perforated stainless steel tables has an 1/8-inch diameter
perforated tabletop that is installed into a perimeter table frame. Under-table, vertical
support braces are installed in an egg crate pattern and are welded to the underside of
the 1/8-inch perforated tabletop keeping it strong and flat. The standard table is electro
polished. Tables are supported by tubular steel support legs and corner braces.
Series 63 — These gowning benches are available in stainless steel or laminated bench
top. Options include lower boot storage, and electro polished bench tops.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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Product Overview
Cleanroom Furniture — CABINETS and GARMENT RACKS
Series 19 The Series 19 desiccator cabinets are constructed with a heavy-duty stainless
steel shell, stainless steel door, heavy-duty stainless steel hinges, and heavy-duty overcenter cam latch. Options include clear acrylic, safety glass, or ESD-safe PVC viewing
window; manual or automatic purge; casters; door alarms; and high security door locks.
Series 91
Series 91 storage cabinets are durable white painted steel construction and are
available in both non filtered and HEPA filtered. Options include stainless steel shell,
internal solid, perorated or wire shelving, riser support legs, lockable front doors.
CAP91SC
CAP91HF
Series 38 — These garment racks are stainless steel and come in single or double-pole
versions with or with out hanger spacers. These large freestanding or wall-mount garment
rack systems are available with specialty hangers and/or garment hooks for applications
requiring high-volume garment storage.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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Product Overview
Fume Hoods and Wet Process Stations
Series 1411
Series 1411 fume hood available in stainless steel or acid resistant polypropylene fume
hoods are available with the solid liquid tight table top, interior rear adjustable baffle,
sealed fluorescent light and sliding front viewing window. Options include sinks,
goosenecks, hand sprayers, lower storage cabinet or stand.
Series 1412
Series 1412 Fume hood with liquid tight exhaust plenum have a liquid tight exhaust
plenum below. This allows internal process baths, tanks and components to be installed
with a removable table top to allow access to plumbing and other service. The hood also
has an sealed fluorescent light, upper instrument head case options hinged or sliding
front window, lip exhaust on process baths, many process accessories, lower storage
cabinet. Hoods are made to order using pre engineered components.
Series 1414
Series 1414 Wet Process station for application where fume control and a clean working
environment are required. Then station has a lower liquid tight exhaust plenum,
removable table top, removable side and end shields, upper instrument head case.
Stations available in Stainless steel, Standard and fire retardant Polypropylene and factory
mutual 4910 approved PolyPro, PVDF and CPVC. Internal options as required for your
specific processing requirements.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
12
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Product Overview
Inflow Dust Containment Cabinets
Series 1522 — This unit is an inflow cabinet with HEPA filtered exhaust. It is designed to
have 150 LFPM inflow velocity with two stages of prefiltering followed by a HEPA filter.
HEPA-filtered air is discharged out the bottom of the unit. The unit has a removable frontperforated stainless steel grill, behind which are the prefilters and HEPA filter. Also
included is polycarbonate hood, stainless steel table and fluorescent light. Options include
stainless steel shell, carbon prefilters, hazardous-location motor with spark-proof wheel,
hazardous-location light, ergonomic motorized hydraulic legs, and variable frequency drive
motor controller.
Series 1532 — The Series 1532 inflow wall cabinet features HEPA filtered exhaust. It is
designed to have a wall of inflowing air to contain light powders. Process uses two stages
of prefiltering followed by a HEPA filter. The unit is designed to discharge air back into the
existing space. Hinge or lift-off front grill provides access to front-removable prefilters and
HEPA filters. Options include an all-stainless steel shell, top front discharge of the exhaust
air, clear polycarbonate hood, and hazardous-location motor with spark-proof blower
wheel.
tel: 763.425.9122 800.423.9728 fax: 763.425.2004
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13
Cleanroom Solutions Made Easy!
Laminar Flow
Clean Benches
Modular
Cleanrooms —
Vertical Flow
HARDWALL
Fume
Hoods
Dust
Containment
Cabinets
Modular
Cleanrooms —
Vertical Flow
SOFTWALL
We Build
Hassle-Free
Coat
Racks
Wet
Process
Stations
Formica
Tables
Stainless Steel
Tables
Cleanroom
Gowning
Benches
Solutions
Filters
Desiccator
Cabinets
Storage Cabinets
Air
Showers
Pass Thru
Air Locks
8605 Wyoming Ave. N.
Minneapolis MN 55445
tel: 763.425.9122
800.423.9728
fax: 763.425.2004
www.c lea na irproducts.com
Wall & Ceiling
Modules

Clean Air Products

Transcription

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