ZULLIG-b-line V cover.qxp
Transcription
ZULLIG-b-line V cover.qxp
Instruction Manual PN 51-B-LINEV/rev.B February 2006 Model b-line V Züllig Transmitter ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. • Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-949-757-8500 and the requested manual will be provided. Save this Instruction Manual for future reference. • If you do not understand any of the instructions, contact your Rosemount representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product. • Inform and educate your personnel in the proper installation, operation, and maintenance of the product. • Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. • To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. • When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation. • Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.raihome.com © Rosemount Analytical Inc. 2006 WARNING ELECTRICAL SHOCK HAZARD Making cable connections to and servicing this instrument require access to shock hazard level voltages which can cause death or serious injury. Be sure to disconnect all hazardous voltage before opening the enclosure. Relay contacts made to separate power sources must be disconnected before servicing. Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. The unused conduit openings need to be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (IP65). For safety and proper performance this instrument must be connected to a properly grounded three-wire power source. Proper relay use and configuration is the responsibility of the user. No external connection to the instrument of more than 69VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided Do not operate this instrument without front cover secured. Refer installation, operation and servicing to qualified personnel. Instrumentation for water and waste water control Transmitter Instruction Manual Transmitter b-line II Installation, Connection, Start-up, Operation, Calibration 1318e02 22/02/2005 Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66 2 Instruction Manual Use of the technical documentation with search index –› Structure Use Instruction manual (this document) Instructions for installation and elementary operation information ‹– Installiation ‹– Start up ‹– Operation ‹– General menu Calibration instructions and menu tree Supplementary information concerning calibration of the probe, as well as measurement specific menu tree. ‹– Calibration of measurement chain ‹– Measurement specific informations ‹– Measurement specific menu structure User’s guide Reference book with explanations and descriptions of the transmitter functions. ‹– term explanation ‹– Functions with search index! Additional manuals - Housings - Auxiliaries - Options ‹– Design ‹– Installiation ‹– Functions software version This document is valid for software version SW 6101xx Subject to Change In the interest of our customers, we reserve the right to make changes due to advancements in the state of technology. Illustrations, descriptions and contents of delivery are therefore not binding! 3 Instruction Manual Contents Use of the technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Advice for the use of instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Preparations for start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Control delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electric connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 First start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Short instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Menu diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Transmitter b-line multi / b-line II / b-line Advice for the use of instructions Helps for the settings Application Necessary documents: - Instruction manual Transmitter b-line - Calibration Instructions Transmitter b-line Instruction maual Calibration Instructions General menu points Measurement specific settings When opening the menu pages of the instruction manual and the calibration instructions, place the brochures one beside the other in order to see the complete measurement specific menu overview. - In the instruction manual you’ll find general settings. Those are the same for all measurement types - The calibration instructions contain the corresponding menu structure for each measurement, as well as calibration instructions. Choose the double-sided menu corresponding to your measurement type. Explanations of terms and functions are given in the user’s guide. Note for probe connection Necessary documents: - Instruction manul of transmitter - Instruction manual of probe Proceed the same way as explained above. Complete, measurement specific menu overview 5 Important For your safety Please take notice of the following notes for your safety Electrical Installation Turn off current supply before installation of the unit. 230/115 VAC versions require increased safety measures. The units may only be installed and started up by qualified personell. Attention! 19“-inserts may only be used in completely closed protected type housings according to the regulation. Never make alive when open! There are alive components on the printed circuits. Overvoltage protection «Overvoltage protection» is the name for the electrical protective arrangements against atmospheric caused overvoltages at the units. The filters in the unit are effective for overvoltages up to 2 kV (fine overvoltage protection). For better protection please use the Züllig overvoltage protection. Application The unit may exclusively be used according to its intended purpose. It is equipped according to the customers indications and has been tested before delivery. The person installing has to test the configuration and report differences to the distributor. Installation and connection has to be carried out by qualified personnel. Regulations Specific rules and laws in the country of the user must be obeyed by the user. Limits of liability This warranty shall be null, void and inoperative in case of other than the intended use, in case of reparation or alteration, as well as in case of inexpert use or incorrect handling. Qualified personnel Qualified personnel within the meaning of this instruction manual are persons familiar with installing, starting-up, and operating this product, and who possess the qualification adequate to their work. Qualified persons are: a) Educated and authorised to ground, label, and switch on and off circuits, devices and systems according to the current standards of safety technology. b) Educated in maintenance and use of adequate safety equipment according to the current standards of safety technology. c) Trained in first aid. d) For sites with explosion proofness: Educated, trained and authorised to work at electrical switching circuits of potentially explosive sites . 6 General Preparations for start up Intended purpose First start up The Züllig transmitters are designed for evaluation of probe measuring values and for triggering probe functions. The units may not be used in potentionally explosive areas. It is absolutely necessary to follow the instructions in the instruction manual! 1. Make sure all connections and supply power correspond to the units requirements. 2. Turn on supply power. 3. Start the unit up following the instructions under «Start up». Control delivery The units are strictly tested before delivery and are certain to leave the factory in perfect state. Control if the delivery is complete and check if there are damages caused by transport. • Unpack unit • Do not throw away the original packing • Handle carefully • Do not touch any electronic components Electric connection Carry out the electric connections following the attached wiring diagram as per the actual regulations. Take notice of the safety information! Never manipulate at the open unit! Before any kind of manipulation at the units connections cut off supply voltage! Note concerning the probe connection! Make sure that probe and transmitter measuring type match (this is particularly important when different measuring types are used at the same time)! Disregard can damage or distroy probe and transmitter parts. Note: descriptions of functions! Detailed descriptions of the extensive functions can be found in the user’s guide. 7 Transmitter b-line/b-line II Start up Use the menu tree (at the back of this manual) as help for finding the program levels for the setting. Short instructions Additional information Setting parameters Units There are different measurement specific units available. It is possible to assign different units to the measured values. Change the settings in case you do not want to use the default settings. 1. Units UNIT Default-settings can be changed if necessary. 2. Calibration CAL Calibrate measuring chain as per calibration instructions. 3. Analogue outputs I-OUT (1 and 2) Is set to 4…20 mA by manufacturer. Change if necessary. 4. Integration time T-INT If necessary set integration time (recommended). 5. Relay outputs REL (1 and 2) When using the relay it is necessary to preselect its type, and if it is used as limit value relay activation, deactivation and dead time are to be set. Calibration Calibration puts the probe signal in relation to the measured variables to be given out. Calibration is measurement specific and is described in the separate calibration instructions. Analogue outputs The measured main value (b-line II also a second value) can be given out as analogue signal to external devices. There are two signal ranges with 4…20 mA and 0…20 mA available. Integration time Set the integration time for smoothing the probe measuring value. Relay outputs The following relay type are available: For REL1: • Alarm relay • Limit value relay for main value • Limit value relay for supplementary value For REL2: • Counter impulse relay • Limit value relay for main value • Limit value relay for supplementary value Notes: - It is possible to individually set activation and deactivation point as well as dead time for the limit value relays. - The counter impulse relay is only available for flow measurement. It is possible to set the quantity for the assigned counter unit per impulse for the counter impulse relay. 8 General Settings Menu tree UNIT Leave main menu (display modus) by pressing Enterkey 2,5 CAL see measurement specific calibration instructions Enter SYSTEM 0 Use (+) key to select action type: 0 = read/control parameter (Default) 1 = set parameter + Activate Input menu by pressing Enter key SYSTEM 1 TEST ‹- MODE ‹- AMODE ‹- SIMUL ‹- REL 1 T ‹- REL 2 T ‹- IOUT 1T ‹- IOUT 2T Enter Enter Enter Enter Enter Enter Enter normal + HOLD + SIMUL HOLD + SIMUL + NoHold value input (with ‹- and +) Auto + ON + OFF Auto + ON + OFF value input (with ‹- and +) value input (with ‹- and +) Enter Enter Enter Enter Enter Enter Enter I-OUT 1 ‹- TYPE ‹- MIN ‹- MAX ‹- LIV I1 Enter Enter Enter Enter 4-20 + 0-20 value input (with ‹- and +) value input (with ‹- and +) OFF + LOW + HIGH Enter Enter Enter Enter Enter Enter Enter Enter 4-20 + 0-20 value input (with ‹- and +) value input (with ‹- and +) OFF + LOW + HIGH Enter Enter Enter Enter REL 1 ‹- TYPE Enter ‹- ON2) Enter 2) ‹- OFF Enter ‹- DTIME2) Enter ‹- AL-DT3) Enter 2) only Lim-MV/Lim-SV 3) only with type Alarm Alarm + Lim-MV + Lim-SV value input (with ‹- and +)2) value input (with ‹- and +)2) value input (with ‹- and +)2) value input (with ‹- and +)3) 2) only Lim-HW/Lim-NW 3) only with type Alarm Enter Enter Enter Enter Enter REL 2 ‹- TYPE Enter ‹- 1 IMP1) Enter ‹- ON2) Enter ‹- OFF2) Enter ‹- DTIME2) Enter 1) only for C-Imp 2) only Lim-MV/Lim-SV C-Imp + Lim-MV + Lim-SV value input (with ‹- and +)1) value input (with ‹- and +)2) value input (with ‹- and +)2) value input (with ‹- and +)2) 1) only for C-Imp 2) only Lim-MV/Lim-SV T-INT ‹- T-INT Enter value input (with ‹- and +) Enter COM ‹- TYPE ‹- DEVNR ‹- BAUD ‹- PARITY ‹- WAIT Enter Enter Enter Enter Enter Profib + Rackb + S-Bus value input (with ‹- and +) 300 + .... + 19200 No + Odd + Even No + 20ms + 100ms + 500ms Enter Enter Enter Enter Enter I-OUT 2 1) ‹- TYPE ‹- MIN ‹- MAX ‹- LIV I2 1) only b-line II Enter CAL ‹‹‹‹‹‹‹‹‹- CAL TEST I-OUT 1 I-OUT 2 REL 1 REL 2 T-INT COM UNITS Enter Enter Enter Enter Enter Enter Enter Enter Enter Menu tree symbols ‹- 1 line down in the menu or 1 decimal to the left in the numerical value input + 1 position to the right in the value input or add 1 to numerical value Clear Return (present value remains) Enter Activation of menu points respectively confirmation of actual setting Terms and symbols Unit The parameter [unit] stands for an individual unit. This unit can be globally preselected for the corresponding measured variable in the «UNIT» menu . UNIT see measurement specific calibration instructions Enter Enter Enter Enter 9 General Settings Menu Diagnosis UNIT Leave main menu (display modus) by pressing arrow key 2,5 See also calibrating instructions Display main value UNIT Menu supp. value (not always available) go on with arrow key 19,5 Display supp. value Menu probe diagnosis (not always available) go on with arrow key Display probe diagnosis Menu Transmitter Informations (not always available) go on with arrow key Display transmitter informations Note: The Values of display • Supp. Value • Probe diagnosis • Transmitter information are different refer to measuring type Back with Clear Clear 10 Transmitter b-line II Wiring diagram Wiring positions Important notes Protect relay outputs with RC-modules! Do not exceed burden for contacts as per technical data! 2) Check supply voltage in accordance with the device voltage 1) b-line II / b-line V + Iout2(+) 10 Iout (–) 9 Iout1(+) 8 + A A – – 10 analogue output 2 9 analogue Ground 8 analogue output 1 48 VAC2 48 VAC1 supply probe motor Connector box 6 5 4 3 2 1 6 5 4 3 2 1 In2(+) In1(+) A2 B2 Ground 24V(+) RC 1) 1) 1) K2 K2 K1 K1 RC interface RS485 probe ground probe supply K2 relay contact 21) K2 K1 relay contact 11) K1 1) PE L N PE (+) (–) ~ ~ ~ ~ probe input 2 probe input 1 L (+) N (–) Supply2) PE Connector position in the connector box 1 2 3 4 5 6 Option with socket instead of screwed cable glands for the connection of the probe K1 K2 48VAC 8 9 10 Connectors PE L (+) N (–) PE Clamp positions Fuse F 1 at 230 VAC F 1 at 115 VAC F 1 at 24 VDC 80 mAT 160 mAT 630 mAT 12 Transmitter b-line II Technical Data Transmitterdata Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD display measuring value: 6 digits 7 segments menu: 6 digits 16 segments and various special signs Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Züllig probes of the 25-line with the exception of PHKP-25 and RX-25; oxygen probe S-14; digital interface RS485 for sonic sensors; turbidity/dried solids COSMOS®-25 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 2 current outputs 0/4...20 mA, max. loading 600 ohm Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . REL 1: potential free double limit switches as alarm or as limiting value REL 2: potential free double limit switches as limiting value or for measuring types EA/ NA as counter Contact Loading . . . . . . . . . . . . . . . . . . . . . . max. 2 A, 230 VAC Power Supply Voltage . . . . . . . . . . . . . . . . . . 230 VAC +10/-15 %, 50/60 Hz (Standard) 115 VAC +10/-15 %, 50/60 Hz (Option) 24 VDC +10/-15 % (Option) Power Input . . . . . . . . . . . . . . . . . . . . . . . . . max. 14 VA + heating < 16 W (no heating for 24 VDC version) Interfaces (Option) . . . . . . . . . . . . . . . . . . . . RS232: protocol Züllig Rackbus or SAIA S Bus Datamode Profibus: Slave DP V1 with PA profile, version 3 Transmission Distance . . . . . . . . . . . . . . . . . . max. 300 m (probe to transmitter) Protection Class . . . . . . . . . . . . . . . . . . . . . . 2 Temperature Range . . . . . . . . . . . . . . . . . . . . -20...50 °C Moisture Range . . . . . . . . . . . . . . . . . . . . . . . max. 90 % r.M. not condensating Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 66 (incl. heating) Connection . . . . . . . . . . . . . . . . . . . . . . . . . clamps 2.5 mm2 Power consumption 24 VDC version Power for Transmitter (without heating) with connected Probe: with COSMOS®-25 (without wiper) . . . . . . . 4.6 W with other -25 Probes or presso/EXpresso . . 2.4 W with HT-68 or LT-68 . . . . . . . . . . . . . . . . . . 3.0 W Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 W (additional) Instrumentation for water and waste water control Transmitter Calibration Instructions Transmitter b-line II and b-line OX, OH, DS/TM, PHBL/PHZ/PHDE, RXBL, LF, EA/EN/EV, NA/NM/NV Measurement Measurement Specific Information about: Calibration, Diagnosis, Menu Structure 1267e10 22/02/2005 Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66 2 Calibration Instuctions Transmitter b-line II/b-line Subject to Change In the interest of our customers, we reserve the right to make changes due to advancements in the state of technology. Illustrations, descriptions and contents of delivery are therefore not binding! 3 Calibration Instructions Transmitter b-line II/b-line Contents Menu tree DO - Dissolved oxygen Menu tree DS - Dried solids (total suspended solids) Menu tree TR - Turbidity Calibration OX/DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Calibration for DS/TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Calibration for DS/TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 General settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration journal and parameters list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Transmitter measuring type with corresponding probe! Analysis measurement: DO Oxygen probe S-12 DS Dried solid matter measurement with COSMOS® -25 probe TM Turbidity measurement with COSMOS® -25 probe MODE Measurement Select Normal, Hold or Simul AMODE Alarm Select Hold, Simul or No Hold SIMUL 1 Simulate DO Enter XX DO value SIMUL 2 Simulate Temp Enter XX temp value REL 1 T Relay 1 Select Auto, On, Off VALUE DO value Enter XX value P-TYPE Electrode type Fe or Zn SAL Salinity Enter XX value ELEV Elevation Enter XX Ft TEMP Temperature Enter XX Temp Legend 1st line 2nd line 3rd line (2) Only available with TYPE: Alarm (3) Only available for Rackbus and S-bus (1) Only available with TYPE: Lm Temp, Lm O2, Lm SAT, Lm SSI IOUT 2T Analog output 1: Temp % Enter value IOUT 1T Analog output 1: DO % Enter value REL 2 T Relay 2 Select Auto, On, Off TEST Measurement or Alarm Settings CAL Calibration DO: Dissolved Oxygen BOLD Italics Text MAX Maximum DO Value Enter Maximum value MIN Minimum DO Value Enter Minimum valuve Select 0-20 or 4-20 TYPE Output range I-OUT 1 Analog output 1: DO SYSTEM 1 Read or Change Parameters Analyzer Display Definition Options MAX Maximum Temp Value Enter Maximum value MIN MinimumTemp Value Enter Minimum value Select 0-20 or 4-20 TYPE Output range I-OUT 2 Analog output 2: Temp AL-DT Alarm Delay Enter X seconds (2) DTIME Delay Time Enter X seconds (1) OFF Off Enter Off Value (1) DTIME Delay Time Enter X seconds OFF Off Enter Off Value ON (1) On Enter On Value ON (1) On Enter On Value (1) Select Lm Temp, Lm O2, Lm SAT, Lm SSI Select Alarm, Lm Temp, Lm O2, Lm SAT, Lm SSI (1) TYPE Relay Type REL 2 TYPE Relay Type REL 1 Relay 1 MAIN MENU O2 Value QUICK REFERENCE GUIDE Enter X Seconds T-INT Integration Time T-INT MENU TREE FOR ZÜLLIG DISSOLVED OXYGEN (DO) SYSTEM WAIT Time Between Requests Select ms Value PARITY (3) Data Parity Select No, Even, Odd BAUD Baud Rate Select Rate DEVNR Device Number Enter Value (00 - 89) Select Rackb, S-Bus, Profibus TYPE Serial Communication COM SYSTEM 0 Read Parameters TEMP Temperature Select C, K, F,or R SSI O2 Saturation Index Select % or blank SAT O2 saturation Select mg/L or ppm Select mg/L or ppm O2 Dissolved Oxygen UNITS Units key Feb, 2006 HOURS Hours Operation STARTS Number of Starts SW SoftwareV ersion SER-Nr Analyzer Serial Number ERROR Error Number SLOPE X.X SSI O2 Saturation Index SAT O2 Saturation TEMP Temperature Use DISLAY INFORMATION SIMUL 1 Simulate DS Enter XX DS value REL 1 T Relay 1 Select Off, On, Auto REL 2 T Relay 2 Select Off, On, Auto IOUT 1T Analog output 1: DS % Enter value IOUT 2T Analog output 1: DS % Enter value P2 (1) Calibration Pt 2 Enter Value P3 (1) Calibration Pt 3 Enter Value Delete Delete Points ? WIPER Wiper Operation Turn On or Off T-WIP Wiper Interval Select 20 - 99 minutes Legend 1st line 2nd line 3rd line (3) Only available with TYPE: Alarm (4) Only available for Rackbus and S-bus (1) These points are only available if the a value has been recorded (2) Only available with TYPE: LM DS AMODE Alarm Select Hold, Simul or No Hold P1 Calibration Pt 1 Enter Value BOLD Italics Text MAX Maximum DS Value Enter Maximum value MIN Minimum DS Value Enter Minimum valuve Select 0-20 or 4-20 Select Normal, Hold or Simul (1) TYPE Output range MODE Measurement MEMORY Record Points I-OUT 1 Analog output 1: DS TEST Measurement or Alarm Settings SYSTEM 1 Read or Change Parameters CAL Calibration DS: Dried Solids (Total Suspended Solids) Analyzer Display Definition Options MAX Maximum DS Value Enter Maximum value MIN Minimum DS Value Enter Minimum value Select 0-20 or 4-20 TYPE Output range I-OUT 2 Analog output 2: DS AL-DT (3) Alarm Delay Enter X seconds DTIME (2) Delay Time Enter X seconds OFF (2) Off Enter Off Value ON On Enter On Value (2) Select Alarm, Lm DS TYPE Relay Type REL 1 Relay 1 MAIN MENU DS Value REL 2 DTIME (2) Delay Time Enter X seconds OFF (2) Off Enter Off Value ON On Enter On Value (2) Lm DS (Default) TYPE Relay Type QUICK REFERENCE GUIDE Enter X Seconds T-INT Integration Time T-INT MENU TREE FOR ZÜLLIG TOTAL DISSOLVED SOLIDS (DRIED SOLIDS) SYSTEM WAIT Time Between Requests Select ms Value PARITY (3) Data Parity Select No, Even, Odd BAUD Baud Rate Select Rate DEVNR Device Number Enter Value (00 - 89) TYPE Serial Communication Select Rackb, S-Bus, Profibus COM SYSTEM 0 Read Parameters Select ppm, mg/L, g/L, %, (-) DS Dried Solids (TSS) UNITS Units key PSERNr SER-Nr Feb, 2006 HOURS Hours Operation STARTS Number of Starts SW Analyzer Software Number Analyz Error Number PSTART Number of sensor starts P-SW Sensor Software Number Sens CHECK % Standard Deviation DS Dried Solids Use DISLAY INFORMATION REL 1 T Relay 1 Select Off, on, Auto REL 2 T Relay 2 Select Off, on, Auto IOUT 1T Analog output 1: TR % Enter value P3 Calibration Pt 3 Enter Value WIPER Wiper Operation Turn On or Off T-WIP Wiper Interval Select 20 - 99 minutes Legend 1st line 2nd line 3rd line (3) Only available with TYPE: Alarm (4) Only available for Rackbus and S-bus (1) Default values are 0.006, 400.0 and 2000.0 for P1, P2, P3 (2) Only available with TYPE: LM TR IOUT 2T Analog output 1: TR % Enter value SIMUL 1 Simulate TR Enter XX TR value P2 (1) Calibration Pt 2 Enter Value (1) AMODE Alarm Select Hold, Simul or No Hold BOLD Italics Text MAX Maximum TR Value Enter Maximum value MIN Minimum TR Value Enter Minimum valuve Select 0-20 or 4-20 Select Normal, Hold or Simul P1 Calibration Pt 1 Enter Value (1) TYPE Output range MODE Measurement MEMORY Record Points I-OUT 1 Analog output 1: TR TEST Measurement or Alarm Settings SYSTEM 1 Read or Change Parameters CAL Calibration TR: Turbidity Analyzer Display Definition Options MAX Maximum TR Value Enter Maximum value MIN Minimum TR Value Enter Minimum value Select 0-20 or 4-20 TYPE Output range I-OUT 2 Analog output 2: TR AL-DT Alarm Delay Enter X seconds (3) (2) DTIME Delay Time Enter X seconds OFF (2) Off Enter Off Value (2) ON On Enter On Value Select Alarm, Lm TR TYPE Relay Type REL 1 Relay 1 MAIN MENU TR Value REL 2 (2) DTIME Delay Time Enter X seconds OFF (2) Off Enter Off Value (2) ON On Enter On Value Lm TR (Default) TYPE Relay Type QUICK REFERENCE GUIDE Enter X Seconds T-INT Integration Time T-INT WAIT Time Between Requests Select ms Value PARITY (3) Data Parity Select No, Even, Odd BAUD Baud Rate Select Rate DEVNR Device Number Enter Value (00 - 89) TYPE Serial Communication Select Rackb, S-Bus, Profibus COM SYSTEM 0 Read Parameters Select FNU, NTU, EBC TR Turbidity UNITS Units key Feb, 2006 HOURS Hours Operation STARTS Number of Starts SW Analyzer Software Number SER-Nr Error Number PSTART Number of sensor starts P-SW Sensor Software Number PSERNr CHECK % Standard Deviation TR Turbidity Use DISLAY INFORMATION 4 Measurement specific settings for OX/DO Calibration OX/DO Menu tree Calibration for OX/DO measurement CAL VALUE P-TYPE SAL ELEV Enter Enter Enter Enter value input Select electrode type value input value input Output signals «frozen»! The output signals, I-OUT and LM (LC) are «frozen», as soon as [ Cal ] is displayed. Enter Enter Enter Enter Reactivation of measurement! After calibration press «Clear» until you get to the main menu! Units for OX/DO measurement UNIT O2 SAT SSI TEMP Enter Enter Enter Enter Select unit Select unit Select unit Select unit Enter Enter Enter Enter Procedure for maintenance See «General settings» at the end of this brochure! Legend: VALUE P-TYPE SAL ELEV Comparative value Electrode Type Fe, Zn Salt content Elevation O2 SAT SSI TEMP Oxygen Oxygen saturation Oxygen saturation index Temperature Display information Abbreviation O2 TEMP SAT SSI Parameter Main value Sec. value 1 Sec. value 21) Sec. value 22) Units mg/L, ppm °C, K, °F, °R mg/L, ppm %, without unit Measurements DO OX DO OX DO OX DO OX Abbreviation Parameter Unit Measurements SLOPE CH1 CH2 Slope Channel1 Channel2 (without unit) mA mA Abbreviation Parameter Units ERROR Transmitter Information SER-Nr Transmitter Information SW Transmitter Information STARTS Transmitter Information 1) as per EN25814/ISO5814 2) as per DIN38408, error number serial number software number number of starts part 23 DO — — OX OX OX Measurements DO DO DO DO OX OX OX OX 5 Calibration for OX/DO Calibration OX/DO Procedure CLEAR + ENTER b-line Prepare calibration 1. Set transmitter into calibration mode as follows: Leave screen Enter [1] Set system mode to 1 Enter [CAL] Select Enter Only for start-up: do the following basic settings [P-TYPE] Select Enter [FE] or [ZN] Select type Enter [SAL] Select Enter Set value of salt content Enter [ELEV] Select Enter Set value of altitude Enter Note to calibration When ever possible calibration should be done basing on the saturation index. The saturation can be calculated automatically (as per EN25814, ISO5814) basing on «temperature», «salt content» and «altitude». There must be real oxygen saturation! Alternatively it is possible to use any reliable comparative value. 2. Take out the probe and clean following the user’s guide of the probe.. 3. Produce oxygen saturated water (see information in the right column). 4. Put the probe into the saturated water and wait some minutes, until the probe has the same temperature as the liquid. ˚C Prepare CLEAR + ENTER b-line Calibration Calibration [VALUE] Select Enter a) Confirm1) saturation value with Enter2) or b) Give in comparative value respectively saturation Set value Enter2) Finish calibration 1. Return the probe to the measurement point in order to start again the measurement mode. 2. Re-activate the measurement at the transmitter by: Return to [CAL] Clear Return to main menu Clear CLEAR + 1) Gives the saturation value of actual «temperature», «salt content» and «altitude» as a proposal. This value can be changed if you do not calibrate basing on saturation. 2) [OK] indicates a succsessful calibration [BAD SLOPE] indicates a failed calibration. ENTER b-line Finish How to procuce oxygen saturated water In case the conductivity is smaller than 200 µS/cm or not known, one teaspoon of salt is added to 10 liters drinking water. For application in sewage treatment plants use suspensionfree water from the sedimentation tank. a) Variant 1: Bubble in air (e.g. compressed air or using an aquarium pump) through an aquarium aeration stone b) Variant 2 (makeshift): Quick spill from one bucket to the other 10- to 25-times. 8 Measurement specific settings for DS/TM Calibration for DS/TM Menu tree Calibration for DS/TM measurement CAL MEMORY P11) P21) P31) WIPER T-WIP Dim-K2) Enter Enter Enter Enter Enter Enter Enter take of selection value input value input value input take of selection value input value input Enter Enter Enter Enter Enter Enter Enter 1) This menu point is only available if the corresponding calibration point (P1, P2, P3) has been recorded with MEMORY or is already calibrated Output signals «frozen»! The output signals, I-OUT and LM (LC) are «frozen», as soon as [ Cal ] is displayed. Reactivation of measurement! After calibration press «Clear» until you get to the main menu! Procedure for maintenance See «General settings» at the end of this brochure! 2) This menu point is only available for TM Units for DS measurement UNITS DS Enter select unit Enter Units for TM measurement UNITS TR Enter select unit Enter Set units See «General settings» at the end of this brochure Legend: MEMORY Delete P1, P2, P3 WIPER T-WIP Dim-K record points (P1, P2, P3, Delete) delete points assign concentration wiper (Off, On) wiper interval dim coefficient DS TM TR dried solids turbidity (measurement) turbidity (measurement value) Display information Abbreviation DS TR Parameter Dried solid matter Turbidity Abbreviation Probe diagnosis CHECK PSERNo P--SW PSTART standard deviation serial number of probe software number of probe number of probe starts Abbreviation Transmitter information ERROR SER-No SW STARTS HOURS error number serial number software number number of starts hour meter Units g/L, %, ppm, mg/L FNU, NTU, EBC Measurements DS TM Measurements TM TM TM TM DS DS DS DS TM TM TM TM TM DS DS DS DS DS Measurements 9 Calibration for DS/TM Calibration DS/TM Preparation COSMOS - 25 7cm 7cm 10cm Attention! Mix during calibration and keep minimal distances to the wall. Calibration Calibration Procedure Change Calibration Prepare calibration 1. Set transmitter into calibration mode as follows: Leave screen Enter [1] Set system mode to 1 Enter [CAL] Select Enter 2. Take out the probe and clean following the user’s guide of the probe 3. Take out a probe for the determination of the dried solid matter content in the laboratory Correcting a calibration point Leave screen by pressing: Set [ 1 ] (System mode 1) Select [CAL] Select [MEMORY] e.g. select [P1] (point to correct) Give in new value Finish correcting Calibration (record actual value) 1. Record actual value for point 1: [ MEMORY ] Select Enter [ P1] Select Enter - Put probe into calibration liquid and mix continuously. Start calibration with Enter and keep on mixing, until [ WAIT] is no more displayed (ca. 15 s)! Note: Keep minimal distances of 7cm to walls and bottom when mixing. 2. If necessary record further calibration points [ P2 ] and [ P3 ] with their corresponding dried solid matter content. Calibration (assign set point) Starting from [ MEMORY ]: [ ›P1 ]1) Confirm Enter Set value Enter Assign further set points to points [ ›P2 ]1) and [ ›P3]1) the same way. 1) Only the recorded points are shown. The sign › symbolises that the point has been recorded, but that there has not been assigned any set point. Finish calibration 1. Return probe to the measurement point in order to start again the measurement mode. 2. Return to main menu Clear Finish Enter Enter Enter Enter Enter Enter Clear Clearing a calibration point Same procedure as described above for «Correcting...» but setting the concentration of the corresponding calibration point to the value 0,00 . After confirming the zerovalue the calibration point is cleared. Rejecting of collected points Leave screen by pressing: Enter Set [ 1 ] (system mode 1) Enter Select [CAL] Enter Select [MEMORY] Enter Select [Delete] Enter Note: Only the new collected values (stored in the cache memory) are deleted. Calibration points with assigned set point remain in memory! Finish rejecting Clear Note to TM: The complete, normed curve of the probe is factory set. If necessary the values of the set points can be modified. A modified curve is indicated with TR*(abbreviation parameter). With SYSTEM=75 you can return to factory settings. 10 Calibration for DS/TM Calibration for DS/TM Further Settings Operation messages Turn on/off wiper mode Check, if the probe has a wiper installed. If there is a wiper installed, turn on the requested wiper mode. Diagnosis and error messages see user’s guide b-line II, No. 1268e 1. Turn on wiper mode as follows: Leave screen Enter [1] Set system mode to 1 Enter [CAL] Select calibration menu Enter [WIPER] Select Enter [On]/[Off ] Select Enter 2. Set wiper cycle: [T-WIP] Select Enter Give in cycle length Enter 3. Re-activate measurement at the transmitter by: Return to [CAL] Clear Return to main menu Clear Dim-Coefficient (only turbidity measurement) Leave screen by pressing: Enter Set [ 1 ] (System mode 1) Enter Select [CAL] Enter Select [Dim-K] Enter Give in value Enter Note: Only for COSMOS®-25 with software version SW41043 or higher! The measured turbidity value is automatically reduced by the value of the Dim-Coefficient. This value is automatically reset to 0 when the calibration is changed or reset (standard = 0). When Dim-K 0, this is shown with TR+ . Finish correcting Clear 11 Calibration for DS/TM Calibration DS/TM Glossary MEMORY Normally it is sufficient when one point [P1] is collected. This point should be in the upper third of the expected measuring range. For high concentrations (e.g. digested sludge) two points are necessary. The program does automatically recognize this and displays the message «CAL. INSUFFICIENT –› » together with the information + or – . Plus means, that a second point with a higher concentration has to be calibrated, and minus means that a point with a lower concentration has to be collected. P1…P3 Calibration points are first collected (read actual value) under menu point [MEMORY] and then the set point [>P1…>P3] can be given in in a second step (result of laboratory evaluation). Important: Calibration can only be done, after a set point has be assigned to each collected calibration point (marked with an arrow>) . Delete All collected (safed in cache) points are deleted. Calibration is not deleted. CHECK (display while reading) . Shows the standard deviation of the measurements. Informs about quality of measuring solution (homogeneity), not about quality of measurement. 26 General settings General settings Set units Leave screen Set system mode to [1] Select [UNITS] Select e.g. [TEMP] Select unit (e.g. [°C]) Return to [UNITS] Return to main menu Enter Enter Enter Enter Enter Clear Clear Note: Dependent of menu settings, apply the buttons several times or not even. Procedure for maintenance When maintenance word (e.g. cleaning of probe) is done, the transmitter would indicate a malfunction or extreme values. In order to prevent this, it is possible to give in the output value for the time of the maintenance work manually. Procedure: Set menu [TEST] /[MODE] to [Hold] or [Simul]. Hold takes over and gives out the actual value, Simul gives the manually defined Simul value. Under [AMODE.] it is possible to define if in case of active alarm the Hold or the Simul value should be given out. After finishing the maintenance work it is necessary to reset [TEST]/[MODE] to [Normal]. Afterwards set [Log] to «Yes» in order to register the maintenance in the report. UNITS TEMP Enter select unit Enter 27 General Calibration journal and parameters list Date Description Probe Calibration number solution Value Visa Value Instrumentation for water and waste water control Transmitter User’s Guide Transmitter b-line II, b-line V and b-line Design and description of functions 1268e05 10/03/2005 Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66 2 User’s Guide Transmitter b-line II/b-line Subject to Change In the interest of our customers, we reserve the right to make changes due to advancements in the state of technology. Illustrations, descriptions and contents of delivery are therefore not binding! 3 User’s Guide Transmitter b-line II/b-line Contents Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Calibration [CAL] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Basic settings [TEST] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Analogue output [I-OUT] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Relays [REL1] and [REL2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 System times [T-INT] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Communication [COM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Units [UNITS] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 System [SYSTEM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Diagnosis messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Standard functions b-line II/b-line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4 User’s Guide Transmitter b-line II/b-line 5 User’s Guide Transmitter b-line II/b-line Index Symbole [I-OUT] 8 [TYPE] 10 A Abbreviations 16 Alarm 7, 14 Analogue output 8 Arrow to the left 6 B Baudrate 10 C Calibration 7 Clear 6 Communication 10 D data transmission 10 Device number 10 Display 16 E Enter 6 Error messages 14 Expressions 16 F Front elements 6 Front panel 6 G Glossary 16 H HOLD 7 I Interface 10 Interface configuration 10 Interface Type 10 L LC 16 limit contact 16 LIV I1 8 LIV I2 8 LiveZero 8 M maintenance 7 Measurement 16 Measuring type 15 Menu 16 Message 14 metering version 15 P Parameter 16 Parity 10 Plus 6 Probe signal 16 R Response time 11 S SIMUL 7 Structure 6 T Transmission 11 U Unit 16 V Value 16 Vertical navigation 6 6 General Design 1 2 Structure The b-line Transmitter is a complete equipment including field monitoring enclosure and integrated power supply. Front panel The tough membrane with integrated keys is very resistant. It is insensitive and very easy to handle. For cleaning a cloth moistened with ordinary soapy water can be used. Front elements (1) LCD (2) operation keys Key functions Enter The enter key has various functions: a) Switch from measuring value display to Login Menu (system). b) - Select sub-menu. - Select parameter for setting. - Confirm parameter. Clear The clear key is used for leaving a menu or the settings level without storing the settings. Arrow to the left - Vertical navigation in the menu tree. Each type causes a jump down in the menu structure. - This arrow key is used when giving in numbers for changing the cursor position. - Jump in the main menu from main value to supp. value to to probe diagnosis to transmitter informations. Plus - This key is used when giving in numbers for increasing the digit by one (9 is followed by 0). - When giving in switch-points the next switch position is activated (Horizontal navigation in the menu tree. Each type causes a jump to the right in the menu structure). 7 Main Functions Main Functions Calibration [CAL] Basic settings [ TEST ] By calibration a corresponding measuring value is generated out of an electric signal, or a parameter is calculated basing on another one. (e.g. pH-value out of potential and temperature). Depending of the measuring chain function there are different procedures for calibration. For detailed instructions see measurement specific calibration instructions. Transmitter settings for its reactions during maintenance or alarm. Maintenance • Metering • Alarm-Mode • Simul.1 • Simul.2 [MODE] [AMODE] [SIMUL1] [SIMUL2] Metering NORMAL HOLD SIMUL Turn on continuous measurement with «ON», or hold the last measuring value with «HOLD» or give out the value which has been set for «SIMUL» as measuring value. Status of Hold-Function is indicated on display. Alarm-Mode HOLD SIMUL NoHold Possible settings for the transmitters reaction to a malfunction. See also «error messages». HOLD Transmitter goes into HOLD-mode and gives out the last valid measuring value until the malfunction is cleared. SIMUL Transmitter goes into simulation-mode and gives out the selected measuring value as simulated value until there comes in again a proper measuring signal. NoHold Faulty probe signal go on in use. Simul. Enter the values according required datas. 8 Main Functions Main Functions Analogue output [I-OUT] I-OUT at b-line I-OUT 1 and I-OUT 2 at b-line II I-OUT1 I-OUT2 TYPE MIN MAX LIV I1 TYPE MIN MAX LIV I2 TYPE 4…20 mA ‹- 0…20 mA MIN Value which should correspond to the minimal output signal. 20 mA Min Max 20 mA Min 0/4 mA Max Set MIN value and MAX value for optimal scaling of the analogue output. MAX Value which should correspond to the maximal output signal. LIV I1 resp. LIV I2 Alarm output by analogue output (LiveZero configuration). Menu 4…20 mA 0…20 mA Description OFF – – LiveZero off 1) LOW 3.5 mA 0 mA Current at alarm HIGH 21.5 mA 21.5 mA Current at alarm 1) alarm: current output corresponds to Hold or Simul LiveZero works irrespective of AMODE and irrespective of the configuration of REL1 (as an alarm relais or as a limit contact). The alarm delay time AL-DT also applies to LiveZero. 9 Main Functions Main Functions Relays [REL1] and [REL2] Relay 1 is assigned by the manufacturer to the ALARM function. REL1 TYPE ON OFF DTIME AL-DT At flow measuring relay 2 may be set as counter impulse relay. The following input field is only available in combination with an activated alarm relay! AL-DT TYPE - Lm-MV It is possible to set an alarm delay for relay contact 1. The delay does only concern the relay contact. Other functions as for example the activation of the alarm mode (Hold, Simul) and error messages are not delayed. Return without delay. Standard setting 5 seconds. Limit contact for main measuring value. The main measuring value is defined in the measurement specific calibration instructions. The following input fields are only available in connection with an activated limit contact! TYPE - Lm-SV ON Limit contact for supplementary measuring value. The supplementary measuring values (if available) are defined in the measurement specific calibration instructions. Input field for the connecting point of the relay. TYPE - ALARM The relay indicates error messages. Delay time for the prevention of limit contact fluttering. Only when the limit value is exceeded longer than the preset delay time the corresponding limit contact relay switches. Example: Switching on/off of external devices as sampling device, flushing installations, etc. TYPE - C-IMP REL2 TYPE 1 IMP (counter only) ON OFF DTIME TYPE - Lm-MV Limit contact for main measuring value. The main measuring value is defined in the measurement specific calibration instructions. TYPE - Lm-SV Limit contact for supplementary measuring value. The supplementary measuring values (if available) are defined in the measurement specific calibration instructions. OFF Input field for the disconnecting point of the relay. DTIME Input field for the delay time of the relay. The following input fields are only available in connection with an activated counter impulse relay! 1 IMP Flow per relay impulse. 10 Main Functions Main Functions System times [ T-INT ] Communication [COM] Setting of the integration time. Interval, during which probe data are integrated for smoothing Settings for the serial interface, which is used for communication with peripheral devices. This is an optional additional print, which is configured depending on order. Smoothing of probe data t Available options: - RS232 or RS485 with protocol Züllig Rackbus and SAIA S-Bus Datamode. - Profibus with Profibus protocol t Interface configuration • TYPE • DEVNR • BAUD • PARITY • WAIT 100% Input signal 90% T-INT Output signal integrated Interface Type [TYPE] The options for TYPE are as follows: - Rackb Züllig Rackbus - S-Bus SAIA S-Bus - Profibus Profibus is automatically selected when Profibusprint is plugged in. See additional instructions «PROFIBUS»! If TYPE is set up differently, the subsequent communication parameters are automatically set on default values. Therefore, always select the type first and only then the other parameters. Device number [DEVNR] Input field for the device number of the transmitter within a net. Permissible device numbers are between 00 and 89. Baudrate [BAUD] Selection of requested data transmission rate. Parity[PARITY] Only relevant for Rackbus and S-Bus protocol! Data transmission parity: no, even or odd. 11 Main Functions Main Functions Response time [WAIT] Selection window for the time between a data request from a higher system and the responce of the transmitter. Transmission with 8 Bit long data blocks and stop bit. For detailed informations see additional manual «Communication». Units [UNITS] Set a unit for a parameter. This unit is from then on used on all screens with the corresponding parameter. There is a list of the measurement specific parameters with the corresponding units in the menu tree chapter in the calibration instructions. 12 Main Functions Main Functions Counter Note: With SYSTEM=900 you can set the COUNTER at individual values. Main Functions 13 Main Functions System [SYSTEM] Diagnosis messages The «SYSTEM» screens are accessible from here with a code. They are used for internal testing and alignment of transmitter hardware. Informations about technical status of transmitter as well as probe data. These testing and alignment functions are reserved for instructed Züllig personnel and accredited service centers. Warning! Improper settings at the internal parameters can cause malfunctions or failure of the transmitter. Züllig AG refuses any kind of responsibility for such maladjusted units. Probe informations See measurement specific calibration instructions! Transmitter informations Display of informations regarding general transmitter functions. ERROR Shows error number of error message SER-Nr Access to menu: [SYSTEM] 0: see menu parameters 1: see or change menu parameters Shows serial number of hardware SW Shows version number of software STARTS Number of hardware starts 14 Error Messages Error Messages Alarm Transmitter remains in HOLD respectively SIMUL status, as long as alarm reason persists. -> alarm contact open Message Is displayed during some seconds -> alarm contact closed Explanation Error messages are caused by hardware errors and release the alarm relay. Operations cause messages. For example wrong inputs or calculation results outside the admissible measuring range cause messages. The display disappears after some seconds. Error messages and messages are shown on display by scrolling. Error Messages/Messages Text (light writing on display) BAD SLOPE BAD VENTURI PARAMETER Number 2001 2005 Type Comment Message after bad calibration (untypical slope has been calculated for the electrode) Message Norm venturi dimensions outside range (only for RT) Alarm further calibration point necessary Alarm further calibration point necessary Message probe dirty CAL. INSUFFICIENT ->– CAL. INSUFFICIENT ->+ CLEANING PROBE 990012 990033 990003 COMMUNICATION PROBE 100001 Alarm no communication with digital probe EEPROM 1 ERROR 300004 Alarm error in EEprom basic print (perhaps data loss) EEPROM 2 ERROR 300005 Alarm error in AD-converter basic print EEPROM ERROR 300001 Alarm error in EEprom CPU print (perhaps data loss) ERROR 1 PROBE ERROR 2 PROBE 320210 320220 Alarm Alarm no high-voltage no reference ERROR 4 PROBE 320240 Alarm no measuring echo ERROR CAL.FUNCTION 990006 Alarm no or wrong curve available ERROR PROBE 990088 Alarm EEprom in probe defective EXP. TOO LARGE MANTISSA ZERO MANUFACTURER STANDARD NO SIGNAL CHANNEL 1 360300 360400 990000 100010 Alarm Alarm Message Alarm NO SIGNAL CHANNEL 2 100020 Alarm OFFSET ERROR OK 990005 2002 POINTS SAVED 2004 RANGE OVERFLOW 990001 WAIT WAIT 2003 90099 WRONG FORMULA WRONG PZ 360200 360100 Exponent too large Mantissa = 0 over 4000 FNU(DIN-Norm only up to 4000FNU) no current signal from probe (main value) no current signal from probe (temperature) Alarm calibration gives no zero point Message - after good calibration - as confirmation for system code, not displayed on the menu Message a concentration has been assigned to all collectede points Measure - new calibration (see also calibration instructions) - perhaps change electrode - set right venturi parameter - further calibration point with lower concentration necessary - further calibration point with higher concentration necessary - clean probe - perhaps caused by non-homogeneity of measuring liquid - plug in probe - check connection to probe - correct probe number - turn instrument off (power off) and on again (power on) - if on repeated occasions have transmitter repaired - turn instrument off (power off) and on again (power on) - if on repeated occasions have transmitter repaired - turn instrument off (power off) and on again (power on) - if on repeated occasions have transmitter repaired - have echo-probe repaired - clear space between echo head and reference bar - clean reference bar - if cleaning does not help, have echo probe repaired - Echo probe must be installed exactly right-angled to the measuring surface. - check maximal measuring distance (echo to measuring surface) with data sheet of the probe. - if this does not help, have echo probe repaired - new calibration necessary (there is no factory-set suspended solids curve in the probe) - turn instrument off (power off) and on again (power on) - if on repeated occasions have COSMOS-25 probe repaired - check formula input - check formula input - plug in probe - check connection to probe - DO: PT1000 has to be connected - plug in probe - check connection to probe - new calibration necessary Alarm - probe is measuring in inappropriated liquid -DS: perhaps new calibration necessary Message record point (re-calibration) - wait (probe in calibration liquid) Alarm record point (first calibration, on the background there - wait (probe in calibration liquid) is an error message as e.g. ERROR CAL. FUNCTION) Alarm Alarm Attention: not every measurement supports all error messages. wrong formula segment check digit does not fit to formula segment - check formula input - check formula input 15 b-line II/b-line Functions Function —› Measuring chain (probe) Analytical measurement Oxygen, saturation, temperature metering (S-14) Oxygen, saturation, temperature metering1) Oxygen, saturation, temperature metering (S-12V) 2) pH metering (PHBL-25) pH and temperature metering (PHZ-/PHZB-/PHZB2-25) Redox potential metering (RXBL-25) Conductivity, temperature metering (LF-25) Turbidity metering (COSMOS®-25) Suspended solids metering (COSMOS®-25) Temperature metering (external signal) Two analogue outputs 3) Two relay outputs Units preselection Integration time Linearization Counter Impulse outputs Measuring type ‹— Metering version Standard functions b-line II/b-line OX OH DO PHBL PHZ RXBL LF TM DS TE 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Flow, level and volume measurement Level metering with echo sounder (HAT-68, LT-68) EN Flow, level metering with echo sounder (HT-68, LT-68) EA Volume, level metering with echo sounder (HT-68, LT-68) EV3) Level metering with pressure sensor (presso) NM Flow, level metering with pressure sensor (presso) NA Volume, level metering with pressure sensor (presso) NV3) 1) available only in Switzerland, 2) special version, 3) only b-line II 8 8 8 8 8 8 8 8 16 Glossary Glossary Expressions Measurement Indicates the transmitter function. Example: OX for oxygen, LF for conductivity, RX for redox potential etc. Parameter Physical value to be displayed or evaluated. Examples: Oxygen content, level etc. Unit Unit for the corresponding parameter Examples: l/h, mm etc. Value Actual value of a parameter with its corresponding unit Display Display field with all informations on the display, as texts, values, etc. Menu The menu is a list of possible selections for activation of the requested functions. Probe signal The «basic measuring value» of the probe at the transmitter input. This signal is converted to a defined parameter basing on the calibration. Transmitter Amplifier Abbreviations MV SV main value (on display) supplementary value (on display) Displ. MIN MAX LC SIMUL LCD display minimal value maximal value limit contact measuring value simulation liquid cristal display WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, pH electrodes, membranes, liquid junctions, electrolyte, O-rings, etc. are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller. Goods, part(s) and consumables proven by Seller to be defective in workmanship and / or material shall be replaced or repaired, free of charge, F.O.B. Seller's factory provided that the goods, parts(s), or consumables are returned to Seller's designated factory, transportation charges prepaid, within the twelve (12) month period of warranty in the case of goods and part(s), and in the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in effect for replacement or repaired goods, part(s) and consumables for the remaining portion of the period of the twelve (12) month warranty in the case of goods and part(s) and the remaining portion of the ninety (90) day warranty in the case of consumables. A defect in goods, part(s) and consumables of the commercial unit shall not operate to condemn such commercial unit when such goods, parts(s) or consumables are capable of being renewed, repaired or replaced. The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage, directly or indirectly, arising from the use of the equipment or goods, from breach of any warranty or from any other cause. All other warranties, expressed or implied are hereby excluded. IN CONSIDERATION OF THE STATED PURCHASE PRICE OF THE GOODS, SELLER GRANTS ONLY THE ABOVE STATED EXPRESS WARRANTY. NO OTHER WARRANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Rosemount Analytical Inc. Uniloc Division 2400 Barranca Parkway Irvine, CA 92606 The shipping container should be marked: Return for Repair Model _______________________________ The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon): 1. Location type of service, and length of time of service of the device. 2. Description of the faulty operation of the device and the circumstances of the failure. 3. Name and telephone number of the person to contact if there are questions about the returned material. 4. Statement as to whether warranty or non-warranty service is requested. 5. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges for inspection and testing to determine the problem with the device. If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed. The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.raihome.com Specifications subject to change without notice. Credit Cards for U.S. Purchases Only. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.raihome.com © Rosemount Analytical Inc. 2006