Detector-Rotating Type Roundness/Cylindrical Profile Measuring
Transcription
Detector-Rotating Type Roundness/Cylindrical Profile Measuring
NEW Detector-Rotating Type Roundness/Cylindrical Profile Measuring Instrument Highest Accuracy and Global Standard Model P.T. P.E. Q.C. P These symbols represent expected effects on the following departments; P.T.: Prototype, P.E.: Production Engineering, Q.C.: Quality Control, P:Procurement 1 World's Top Level Rotation Accuracy CNC Roundness/Cylindrical Profile Measuring Instrument P.T. P.E. Q.C. P These symbols represent expected effects on the following departments; P.T.: Prototype, P.E.: Production Engineering, Q.C.: Quality Control, P:Procurement 2 Concept / Feature 01 More reasonable design RONDCOM 73A designed in more compact compared with our existing machines is the detector-rotating type roundness measuring instrument which has realized the higher accuracy. To match the trend of downsized automotive engine parts and higher precision components to improve fuel efficiency, RONDCOM 73A has been established as a competitive machine. P.T. P.E. Q.C. P 02 Highest accuracy in its class Rotation speed: 4/min Rotation accuracy: 0.06 µm (θ-axis radial direction) P.T. P.E. Q.C. 261 The rotation speed is 4/min and the rotation accuracy is guaranteed at 0.06 µm (0.6 µm with a long shaft measuring tool) which is the highest in its class. The speed is two times faster than existing machines and this increases a measuring throughput. P High Z-axis straightness accuracy: 0.9 µm/200 mm or less P.T. P.E. Q.C. P 261 RONDCOM 73A guarantees Z-axis straightness accuracy of 0.9 µm/200 mm or less which is the highest in its class. High Z-axis parallelism: 0.9 µm/100 mm or less Z-axis parallelism is 0.9 µm/100 mm or less which is the highest in its class. P.T. P.E. Q.C. P 3 Concept / Feature 03 Measuring height: 1015 mm The measuring height is 1015 mm which is the highest in its class (with standard detector holder). The machine height is 2500 mm which achieved 14% shorter than existing machines. P.T. P.E. Q.C. P Existing machine RONDCOM 73A 04 Max. loading diameter: φ900 mm Max. loading diameter is φ900 mm which is the widest in its class (equal to existing machine). 390 450 390 235 ACCRETECH 265 φ900 mm (R-Stroke) P.E. Q.C. P 300 760 30 87.5 500 500 1060 1235 4 30 87.5 1000(Z-Stroke) 1250 300 (X-stroke) 600 (X-stroke) 450 450 mm 60 60 (Y-Stroke) (Y-Stroke) 550 15 P.T. 390 234.5 100 2500 φ900 mm φ900 mm 30 184 490 656 1206 1455 30 65 390 Concept / Feature 05 R-axis feed range: 265 mm Q.C. P 1250 P.E. 265 (R-stroke) 234.5 1000(Z-stroke) P.T. 235 R-axis feed range is 265 mm which is the widest in its class (equal to existing machines). No need for position changes of detectors depending on different measuring diameters. R-axis feed range of R73A: 265 mm 06 Y-axis stroke: 120 mm Y-axis stroke is 120 mm which is the deepest in its class (±60 mm) and 2.4 times deeper than existing machines. It improves the measuring efficiency for crankshafts and eccentric holes. P.T. P.E. Q.C. P Existing machine RONDCOM 73A 07 Tilting range of a measuring table: ±1°(2°) Tilting range of a measuring table is ±1°. (Equal to our existing machines) Wide tilting range is effective to execute quick auto alignment. P.T. P.E. Q.C. P 08 Smaller footprint RONDCOM 73A achieved a 27% reduction of width and a 24% reduction of footprint, while utilizing 600 mm of X-stroke and an increased Y-stroke to 120 mm. Q.C. P W : 600 mm Existing machine (Footprint : 2.38 ㎡ ) (Table area : 0.33 ㎡ ) D: 550 mm P.E. D: 550 mm P.T. Reduced outside room of a table stroke W : 600 mm X : 300 mm RONDCOM 73A (Footprint : 1.8 ㎡ ) (Table area : 0.33 ㎡ ) 5 Concept / Feature 09 Reduced mass to 50% RONDCOM 73A improved functions and accuracy with light-weight and compact components design. The use of common parts with table rotating type machines leads to a reduction in the quantity of parts. P.T. P.E. Q.C. P Existing machine 3000 kg RONDCOM 73A 1500 kg 10 Required minimum air pressure: 0.35 MPa Required air pressure is significantly reduced and there is no need to boost air pressure. There is no need to prepare an incidental equipment such as a booster unit. Supplied air pressure 0.80 MPa 0.70 MPa 0.70 MPa 0.60 MPa P.T. P.E. Q.C. P Surge pressure needed 0.40 MPa 0.50 MPa 0.40 MPa 0.35 MPa 0.30 MPa Supplied air Pressure 0.20 MPa Average air pressure at a factory=0.4 MPa Working air pressure R73A Existing machine (Consumption volume: 30 Nℓ/min) (Consumption volume: 30 Nℓ/min) 11 Common use of detectors for various applications 110 PA detector holder E-DH-R565A 38 14 120 27.3 23 50 20 4 Stylud arm a Standard detector Q.C. P 90 ° ° P.E. 90 All position detector can be used. All direction safety function works in case of a collision with a workpiece and stops its operation. Ø13 81.5 Ø24.6 35 81 189 73 53 All position detector (Option) 6 3.5 5.7 Cam hole detector (Option) PA detector (Option) 12 Detector with all-direction safety function P.T. (Ø27) Ø20 74.3 7 Ø6 39.2 Detctor E-DT-R265A 460 12.2 I.D Ø6 38 O.D 534 24.1 4 P 4 Q.C. ACCRETECH P.E. 70 30 P.T. 94.5 Ø38 32 Optional detectors for our detector-rotating type roundness measuring instruments can be used (conversion adopters required). (Refer to P10-11) Concept / Feature 13 Safety device as standard-mounted Detector holder safety device is equipped as standard. It identifies a collision between a workpiece and a detector. P.T. P.E. Q.C. R-axis P Position of the safety device attached. Detecting direction is downward and horizontal (all-direction). 14 Auto balancing mechanism on R-axis Auto balancing mechanism on R-axis is equipped as standard. No need to transfer a counterweight depending on different measuring diameters. P.T. P.E. Q.C. P 15 CNC functions as standard Auto-centering / Auto-tilting / Auto-leveling functions These functions correct the eccentricity between the center of workpiece and the center of rotation axis to an appropriate range to be calculated or a specified value. Auto alignment function under the control of software contributes to reduced time of aligning a workpiece and enhances the efficiency. Easy to edit a part programming CNC measuring function with ACCTee CNC measuring program enables a series of automatic operation from measuring to creating an inspection report. ACCTee helps to create CNC measuring program by virtually operating a machine on software. This function eliminates time to operate a machine and reduces programming time. P.T. P.E. Q.C. Icons Toolbar for a CNC measurement P CNC command Edit display of CNC part programming 16 Special specifications (Option) Special specifications can be applied to meet customer’s special demand. P.T. P.E. Q.C. P - R-axis straightness measurement and analysis - Diameter measurement Manual knobs for each axis - All position detector with stylus safety function Workpiece weighs 400kg Column spacer Air anti-vibration table 7 Concept / Feature 17 Edge detection measurement function (Patent pending / Option) This function automatically recognizes an edge-to-edge distance and sets a measuring length at a rectilinear measurement. There is no need to set a measuring range. Sample measurement of a crankshaft P.T. P.E. Q.C. ④Finish measuring P Finish Edges ①Auto-stop position ③Measurement Start Automatic recognition of edges ②Start measuring Note:Photograph shows measurement by R72A. 18 Calibration wizard function (Standard) Wizard function enables an operator to conduct a calibration easily. P.T. P.E. Q.C. P Calibration with TiMS Calibration with ACCTee A screen shows all items at a time. The wizard assists an operator to conduct complicated calibration procedures. An operator may have a trouble where to start. Easy operation for anyone! 19 Self-diagnosis function (Standard) Self-diagnosis function is active all the time against emergencies. A message is displayed to identify and inform any failures or errors. This message shows a countermeasure to solve a problem. P.T. P.E. Q.C. P Diagnose Indications of: an error status a troubled location a guidance 8 Trouble examples: - Lower air pressure - A detector touches a workpiece too much - Axis limit - Detector safety device A display shows an operator a notice of an error status, a troubled location and a countermeasure. Specifications Specifications Items RONDCOM 73A φ 450 mm Max. measuring diameter Max. measuring height 1015 mm (with standard detector) 630 mm (with 620 mm long shaft measuring tool) Right / left feed range (X-axis) 600 mm (±300 mm) Forward / backward feed range (Y-axis) 120 mm (±60 mm) Up / down feed range (Z-axis) 1000 mm R-axis feed range 265 mm Table dimension 600 mm (W) x 550 mm (D) Permissible loading weight Position of center gravity of workpiece 200 kg Within the range of φ 200 mm of table Tilting adjustment range ■ Standard configuration and accessories ・Measuring unit ・Table (with auto-centering and auto-tilting functions) ・Air bearing clamper ・Rotation clamper ・Detector holder[E-DH-R550A] ・Detector[E-DT-R244A] ・Stylus[0194412] ・Master ball[E-MG-R01B (Sphericity 0.05 µm)] ・Interface controller (data processor) ・Operation box with mobile stand ・17-inch LCD monitor ・Keyboard ・Mouse 2° (±1°) X-axis drive speed Max 30 mm/s (with joystick: 0.3 to 30 mm/s) ■ Option Y-axis drive speed Max 30 mm/s (with joystick: 0.3 to 30 mm/s) ・A4 color inkjet printer ・System rack[E-DK-R73A] ・Magnification calibration set[E-MC-R04A] ・Cylindrical square[E-MG-R06A / R08A / R83A] ・Long shaft measuring tool ・PA detector[E-DT-R259A] ・Cam hole detector[E-DT-R260A] ・All-position detector[E-DT-R253A] ・All-position detector holder[E-DH-R533A] Radial rotation accuracy 0.06 µm (with standard detector) 0.6 µm (with 620 mm long shaft measuring tool) Axial rotation accuracy (Measuring radius: 50 mm) 0.2 µm (with standard detector) 0.4 µm (with 620 mm long shaft measuring tool) θ-axis rotation speed Z-axis straightness Parallelism (Up / down direction Z-axis) 1 to 6/min (at measuring) Max 10/min 0.9 µm/200 mm (with standard detector) 0.9 µm/100 mm Z-axis drive speed 0.6 to 6 mm/s (at measuring) Max 30 mm/s R-axis drive speed Max 30 mm/s (with joystick: 0.3 to 30 mm/s) Software Measuring unit dimensions Control unit dimensions ACCTee 1235 mm (W) × 1455 mm (D) × 2500 mm (H) 800 mm (W) × 800 mm (D) × 1400 mm (H) Table surface height 760 mm Measuring unit weight 1500 kg Control unit weight 100 kg ■ Specifications for Power and air source Voltage Power consumption Air supply pressure Working pressure Air consumption Connecting nipple for air source ■ Transport dimension Single-phase AC100 to 240 V±10% 50/60 Hz 1000VA (Excluding printer) 0.35 to 0.7 MPa Dimension 1235 mm (W) × 1340 mm (D) × 2500 mm (H) Ceiling height 2600 mm or lower 0.3 MPa 30 NL/min One-touch pipe joint for outer diameter φ 8 mm hose 9 Stylus Styli (for standard detector [E-DT-R244A]) Styli : E-DT-PA same sensitivity L=24.1 mm Measuring Application Model General purpose 0194 410 Small holes 0194 411 General purpose 0194 412 External view Remarks φ3.2 mm Carbide ball ※Component of standard detector and styli set 24.1 φ1 mm Carbide ball ※Component of standard detector and styli set 5.5 φ1.6 mm Carbide ball ※Standard accessory 10.1 0194 413 Deep grooves 0194 414 Corners 0194 415 Grooves 0194 416 Grooves 0194 417 Deep grooves 0194 418 Extra small holes 0194 419 Cutter mark removal 0194 420 R0.25 mm, 55° conical sapphire, L-type, L= 4.5 mm 4.5 Grooves 10 R0.25 mm, 55° conical sapphire, L-type, L= 10 mm ※Component of standard detector and styli set 3.6 R0.25 mm, 55° conical sapphire, L-type, L= 3.4 mm / 60° 6.5 R0.25 mm, 55° conical sapphire, T-type, L= 6.5 mm 10 R0.25 mm, 55° conical sapphire, T-type, L= 10 mm ※Component of standard detector and styli set 20 R0.25 mm, 55° conical sapphire, T-type, L= 20 mm φ0.5 mm Carbide ball 2 4.8 R0.25 mm, sapphire, L-type, L= 4.8 mm / R15 mm Styli : 2 : 1 Sensitivity General purpose 0194 432 General purpose EM49401S313 Valve holes EM49401S315 Stylus set Measuring Application External view φ1.6 mm Carbide ball 68.5 15.5 φ2 mm Ruby ball 15.5 19.4 Above mentioned items in Model Remarks 2.17 Model 0.97 Measuring Application 60° tilt R0.25 mm, 55° conical sapphire, offset 2.175 mm are components of standard detector and styli set. External view Remarks 24.1 Combination of standard detector [ E-DT-R244A ] and styli listed to the left 10 10 Standard detector and styli set Components: 1 ) 2) 3) 4) 5) 10 1.5 Note: General purpose stylus [ 0194 412 ] is not included in this set. 5.5 E-DT-R267A Standard detector General purpose stylus Small hole stylus Deep groove stylus Groove stylus [ E-DT-R244A ] [ 0194 410 ] [ 0194 411 ] [ 0194 414 ] [ 0194 417 ] Stylus Arms and Styli for PA detectors Name Model M-1014A-0001 Stylus arm b M-1014B-0002 Stylus arm φ4 M-1014C-0003 Replaceable stylus arm M-1014D-0004 Remarks With R0.25 mm, sapphire stylus [010 1080] 76.3 Ø6 Stylus arm a External view 201.5 With R0.25 mm, sapphire stylus [010 1080] Ø6 Stylus arm 76.3 Ø4 ※Component of stylus kit for PA detector 24.1 52.2 ※Component of stylus kit for PA detector 76.3 M-1014A-0501 Holder on stylus side M-1014A-0502 Special holder M-1017H-0401 17.3 パイプ スタイラス Stylus ※Component of stylus kit for PA detector ※Component of stylus kit for PA detector スタイラス Pipe Stylus 0194 412 Both sides 0101 093 5.5 Both sides 0101 079 6.5 Both sides 0101 080 7.5 Both sides 0101 081 Both sides 0101 083 One side 0101 089 Pipe bender 364FHAM6 ※Component of stylus kit for PA detector Cutting machine TC-1050 ※Component of stylus kit for PA detector R0.25 mm, 55° conical sapphire (both sides) φ2 mm, L= 5.5 mm R0.25 mm, 55° conical sapphire (both sides) φ2 mm, L= 6.5 mm ※Component of stylus kit for PA detector R0.25 mm, 55° conical sapphire (both sides) φ2 mm, L= 7.5 mm ※Component of stylus kit for PA detector R0.25 mm, 55° conical sapphire (both sides) φ2 mm, L= 10.0 mm ※Component of stylus kit for PA detector 10 R0.25 mm, 55° conical sapphire (both sides) φ2 mm, L= 20.0 mm ※Component of stylus kit for PA detector 20 R0.25 mm, 55° conical sapphire (one side) φ2 mm, L= 30.0 mm ※Component of stylus kit for PA detector 30 are components of stylus kit for PA detector Components M-1014C-0003 x 1 pc. Replaceable stylus arm M-1014D-0004 x 1 pc. General purpose stylus 0194 412 x 5 pc. Holder on detector side M-1014A-0501 x 5 pc. Pipe for manufacturing special arm M-1014A-0505 x 5 pc. Holder on stylus side M-1014A-0502 x 5 pc. Special holder M-1017H-0401 x 5 pc. Stylus (Both sides) 0101 079 x 5 pc. 0101 080 x 5 pc. 0101 081 x 5 pc. 0101 083 x 5 pc. Stylus (one side) 0101 089 x 5 pc. Pipe bender 364-FHM6 x 1 pc. Cutting machine TC-1050 x 1 pc. 19 Stylus 7.63 (1:1 Sensitivity) 52.2 Ø4 Stylus arm φ4 Ø6 Model 24.1 10 Ø1.6mm Tungsten carbite ball 201.5 (2:1 Sensitivity) 180.2 Ø6 E-DAR205A ※Component of stylus kit for PA detector 10.1 Ø6 Stylus kit for PA detector ※Component of stylus kit for PA detector General purpose Stylus kit Above mentioned items in Name φ6 x 180.2 mm ※Component of stylus kit for PA detector Ø6 Holder on detector side 180.2 Pipe L=6.5 L=7.5 L=10 L=20 30 17.3 Stylus Stylus Ø2 Stylus M-1014A-0505 Ø2 Holder For manufacturing special arm Ø6 Pipe L Sapphire(both sides) Stylus tip R0.25, Conie angle 55° Sapphire(one side) Stylus tip R0.25, Conie angle 55° 11 Stylus Styli (for all position detector [E-DT-R253A]) Stylus: 1 : 1 Standard sensitivity L=59.5 mm Measuring Application General purpose Model EM46000-S300 External view 5.5 66.6 59.5 ø3 6.5 ø5 Remarks φ3.2 mm Carbide ball ※Component of all position detector and styli set (1.6) (ø2) ø3.2 Carbide ball Small holes General purpose Grooves Deep grooves EM46000-S301 EM46000-S302 5.5 5.5 ø3 6.5 ø5 6.5 ø5 EM46000-S304 (1.5) ø2 R0.25 mm, 55° conical sapphire, L-type, L= 10 mm ※Component of all position detector and styli set 10 63.7 58.2 R0.25 55 conical sapphire ø3 ø2 ° 60 6.5 ø5 R0.25 mm, 55° conical sapphire, L-type, L= 4.5 mm 4.5 ø3 5.5 EM46000-S306 (1.5) ø2 65.2 58.2 R0.25 55 conical sapphire R0.25 mm, 55° conical sapphire, L-type, L= 3.4 mm / 60° (3.4) (1.5) 64.7 (1) 58.2 R0.25 55conical sapphire (both sides) ø3 6.5 5.5 Grooves φ1.6 mm Carbide ball ※Accessory for all position detector (0.8) ø1.2 65.2 58.2 R0.25 55 conical sapphire ø3 5.5 EM46000-S305 65.8 59.5 ø1.6 Carbide ball 6.5 ø5 Corners φ1 mm Carbide ball ※Component of all position detector and styli set (0.5) ø0.7 ø1.0 Carbide ball 5.5 EM46000-S303 65.5 59.5 ø3 6.5 ø5 6.5 ø5 R0.25 mm, 55° conical sapphire, T-type, L= 6.5 mm ø2 64.7 58.2 R0.25 55conical sapphire (both sides) ø3 5.5 Grooves EM46000-S307 6.5 ø5 (1) R0.25 mm, 55° conical sapphire, T-type, L= 10 mm ※Component of all position detector and styli set 10 ø2 64.7 58.2 R0.25 55conical sapphire 5.5 Deep grooves (1) R0.25 mm, 55° conical sapphire, T-type, L= 20 mm (both sides) EM46000-S308 ø3 6.5 ø5 20 ø2 65.3 (0.25) 59.5 ø0.5 carbide ball ø0.3 2 ø0.5 5.5 Extra small holes Cutter mark removal EM46000-S309 6.5 ø5 ø3 65.2 58.2 5.5 EM46000-S310 ø3 6.5 ø5 Stylus set Above mentioned items in Name Model R0.25 sapphire 4.8 R0.25 mm, sapphire, L-type, L= 4.8 mm / R15 mm External view 6.5 ø5 5.5 6.5 ø5 ø3 66.6 59.5 Remarks (ø2) (1.6) ø3.2Carbide ball ø3 65.5 59.5 (0.5) ø0.7 65.2 (1.5) 58.2 ø2 R0.25 55°conical sapphire 10 ø3 6.5 ø5 5.5 6.5 ø5 64.7 58.2 R0.25 55°conical sapphire (both sides) ø3 ø2 Combination of all position detector [E-DT-R253A] and styli listed to the left Components: ø1.0 Carbide ball E-DT-R268A 5.5 12 60° (1.5) are components of all position detector and styli set. 5.5 All position detector and styli set R15 ø2 φ0.5 mm Carbide ball (1) 10 1) 2) 3) 4) 5) All position detector [ E-DT-R253A ] General purpose stylus [ EM46000-S300 ] Small hole stylus [ EM46000-S301 ] Deep groove stylus [ EM46000-S304 ] Groove stylus [ EM46000-S307 ] Note: General purpose stylus [ EM46000-S302 ] is not included in this set. Stylus Stylus: 1.5 : 1 Standard sensitivity L=97 mm Measuring Application Model External view 5.5 General purpose EM46100-S300 6.5 ø5 Small holes EM46100-S301 6.5 ø5 General purpose EM46100-S302 Grooves EM46100-S303 104.1 97 ø3 103 97 ø3 103.2 96.2 ø3 6.5 ø5 ø3 6.5 ø5 5.5 EM46100-S304 5.5 (1.5) ø2 103.2 96.2 R0.25 55°conical sapphire (1.5) ø2 ø2 ° 6.5 ø5 R0.25 mm, 55° conical sapphire, L-type, L= 10 mm 10 101.7 96.2 R0.25 55°conical sapphire (3.4) (1.5) ø3 6.5 ø5 102.7 96.2 R0.25 55°conical sapphire (1) (both sides) 5.5 EM46100-S307 ø3 6.5 ø5 102.7 (1) 96.2 R0.25 55°conical sapphire R0.25 mm, 55° conical sapphire, T-type, L= 10 mm (both sides) 10 ø2 102.7 (1) 96.2 R0.25 55°conical sapphire 5.5 Deep grooves EM46100-S308 R0.25 mm, 55° conical sapphire, T-type, L= 20 mm (both sides) ø3 6.5 ø5 R0.25 mm, 55° conical sapphire, L-type, L= 3.4 mm / 60° R0.25 mm, 55° conical sapphire, T-type, L= 6.5 mm 6.5 ø2 Grooves φ1 mm Carbide ball R0.25 mm, 55° conical sapphire, L-type, L= 4.5 mm 4.5 60 ø3 5.5 EM46100-S306 103.2 96.2 R0.25 55°conical sapphire φ3.2 mm Carbide ball φ1.6 mm Carbide ball (0.8) ø1.2 ø3 6.5 ø5 Grooves (0.8) ø1.6 Carbide ball 5.5 EM46100-S305 (0.5) ø0.7 ø1.0 Carbide ball 5.5 Corners (1.6) (ø2) ø3.2 Carbide ball 5.5 Deep grooves Remarks 20 ø2 Extra small holes EM46100-S309 Cutter mark removal EM46100-S310 Stylus attachment EM59103-S001 102.8 97 5.5 6.5 ø5 ø3 ø0.5 103.2 96.2 5.5 ø3 6.5 ø5 10.5 6.5 ø5 ø0.5 steel ball ø0.3 Stylus attachment R15 ø2 (0.25) 2 (1.5) 60° 4.8 R0.25 sapphire φ0.5 mm Carbide ball R0.25 mm, sapphire, L-type, L= 4.8 mm / R15 mm Attachment used when 2:1 stylus for standard detector [E-DT-R244A] is inserted into all position detector [E-DT-R253A] 13 Detector / Long shaft measuring tool Detector / Long Shaft Measuring Tool External view 12.2 50 42 39.2 20 104 (156) 26 E-DH-R550A Ø22 (38) Detector Position measuring upper surface (51) (1:1 Stylus) (Detector) top view 26 Ø90 R 10 (2:1 Stylus) (Detector) holder C ( 67) holder F1 120 532 506 Ø22 620 E-DH-R413B shaft A holder A R1 08 120 ( 158.2 ) Measuring range: ±1000 µm Measuring force: 30 to 100 mN ID / OD swich function Front / over travel adjustment function Emergency stop function 90 ° ° E-DT-R253A Ø13 81.5 Ø24.6 35 81 73 189 53 Ø22 ( 205.1) 620 Holder C Stylus(Option) EM46000-S302 φ30 Minimum diameter of measurment 120 38 30 E-DT-R259A Ø6 74.3 PA detector I.D 27.3 38 O.D Stylud arm a Stylus arm b 14 R100 R10 8 124.3 81.5 Holder F2 119 Stylus(Option) EM46100-S302 6.4 620 E-DH-R534A Detector(Option) 124.3 Shaft A Highest measuring magnification: 2000x Filter: 15, 50 peaks/rotation Shaft B PA detector holder E-DH-R565A Detctor E-DT-R265A ※Component of all position detector and styli set Option for R73A Components: 1) Shaft mount (1 pc) 2) Shaft A (1 pc) 3) Shaft B (1 pc) 4) Holder A (1 pc) 5) Holder C (1 pc) 6) Holder F 1 (1 pc) 7) Holder F 2 (1 pc) Note 1: Detector shown to the left (E-DT-R253A) or general purpose stylus (EM46000-S302) are not included. Note 2: Carrying case is included. 3 25 3 26 A Holder F1 R68 R10 8 Holder A Ø22 Ø128 A-A A 26 Stylus(Option) EM46000-S302 Option for R73A General purpose stylus [EM46000-S302], φ1.6 mm carbide ball is not included. Note 1: Detector shown to the left (E-DT-R253A) or stylus (EM46000-S302) are not included. 24 30 81.5 ( 235.3 ) Long shaft measuring tool for all position detector 104 128 Stylus (option) EM46000-S302 E-DH-R533A Option for R73A Components: 1) Shaft mount (1 pc) 2) Shaft A (1 pc) 3) Shaft B (1 pc) 4) Holder A (1 pc) 5) Holder C (1 pc) 6) Holder F 1 (1 pc) 7) Holder F 2 (1 pc) Option for R73A Components: 1) Shaft mount (1 pc) 2) Shaft (1 pc) 3) Holder C (1 pc) Detector(Option) All position detector ※Component of standard detector and styli kit General purpose stylus [0194 412] is not included in this kit. Note 1: Detector shown to the left (E-DT-R244A) or general purpose stylus (0194412) are not included. Note 2: Carrying case is included. holder F2 90 All position detector Highest measuring magnification: 2000x Filter: 15, 50 peaks/rotation top view (24.1) Long shaft measuring tool for standard detector 8 Standard accessory for R73A General purpose stylus [0194 412] φ1.6 mm Carbide ball (standard accessory) Note: Standard configurations of this system also include the detector shown to the left (E-DT-R244A) and stylus (0194412). (91) Stylus Remarks Standard accessory for R73A Components: 1) Shaft mount (1 pc) 2) Shaft (1 pc) 3) Holder C (1 pc) 128 24 (261) (235) 144 Standard detector holder Measuring range: ±800 µm Measuring force: 0.07 N (70 mN) With front adjustment mechanism 23 24.1 (182) E-DT-R244A 7 ACCRETECH Standard detector Specifications 14 Model Ø6 Name In case of stylus arm aMeasuring range: ±500 µm Measuring force: 130 mN In case of stylus arm bMeasuring range: ±1000 µm Measuring force: 65 mN With ID / OD swich function and Front adjustment function Option for R73A Components: 1) PA detector (E-DT-R259A) 2) PA detector holder (E-DH-R565A) 3) Stylus arm a Sensitivity: 1:1, length: 76 mm, Tip sphere: R0.25 mm, sapphire 4) Stylus arm b Sensitivity: 2:1, length: 201 mm, Tip sphere: R0.25 mm, sapphire Detector / Long shaft measuring tool Name Model External view Specifications Remarks Detector E-DA-R203A Option for PA detector For notched surface 10 56 Spline measurement attachment Spline measurement attachment 70 (119) 3.5 5.7 Ø20 534 4 Highest measuring magnification: 2000x Filter: 15, 50 peaks/rotation Up/down speed: 15 mm/s or less φ22 49 Stylus for thin detector 4.6 4.7 Stylus for thin detector 49 E-DH-R467A Code holder Fixing knob R 18 Detector holder for crankshaft (119) Thin detector 137 E-DH-R473A 34.6 R1 E-DT-R271A R1 E-DT-R264A 20 Option for R73A For φ22 shaft diameter of long shaft measuring tool Components: 1) Detector holder for crankshaft (select any of below) ・E-DH-R473A: R= 110 mm, R1= 130 mm ・E-DH-R467A: R= 130 mm, R1= 156 mm ・E-DH-R410A: R= 145 mm, R1= 162 mm 2) Thin detector (E-DT-R264A) 3) Stylus for thin detector (EM47038-S002) Option for R73A For φ22 shaft diameter of long shaft measuring tool R= 110 mm, R1= 130 mm Highest measuring magnification: 2000x Filter: 15, 50 peaks/rotation Up/down speed: 15 mm/s or less Option for R73A For φ22 shaft diameter of long shaft measuring tool R= 130 mm, R1= 156 mm Option for R73A For cam hole and crankshaft measurement R= 145 mm, R1= 162 mm 34.6 ACCRETECH MADE BY Thin detector Option for R73A Components: 1) Long shaft measuring tool 2) Thin detector (E-DT-R264A) 3) Stylus (EM47038-S002) 19 4.6 4.7 E-DH-R410A ※At time of measuring inner diameter of small hole, conduct centerling / tilting adequatly before inserting detector into hole. Code holder Fixing knob R 18 E-DT-R270A 460 Thin detector 137 E-DT-R269A (Ø27) 110 4 94.5 E-DT-R260A 32 Detector set for crankshaft measurement Highest measuring magnification: 1000x Filter: 15, 50 peaks/rotation Detection range: ±200 µm Min. measuring diameter: φ27 mm Max. measuring depth: 460 mm Ø38 4 Detector set for cam hole measurement Stylus Detection range: ±200 µm Measuring force: 15 mN Front travel: 500 to 700 µm 4.7 86 Option for R73A For cam hole and crankshaft measurement 40.3 For cam hole and crankshaft measurement 33.5 φ2 carbide ball 5.7 30° φ2 mm, carbide ball Overhang: 3.5 mm Distance between holder and workpiece: 1.5 mm 1 30° 1 φ 8 EM47038S002 φ2.7 8.4 Stylus for thin detector 40.3 3.7 For cam hole and crankshaft measurement φ2 carbide ball 5.7 φ2 mm, carbide ball Overhang: 5.5 mm 30° 33.5 1 1 EM47051S001 30° Stylus for thin detector 6.4 ° 90 15 Detector / Long shaft measuring tool Comparison of New and Old Detector / Long Shaft Measuring Tool (Detectors being used for our existing detector-rotating type roundness measuring instruments can be used in common. ) Standard detector Option Detector [E-DT-R603] RONDCOM 73A Conversion adaptor [ET59146] Applicable Detector [E-DT-R60A] Conversion adaptor [ET59146] Applicable Detector [E-DT-R67A] Conversion adaptor [ET59146] Applicable ※ Detectors other than above are available with an adaptor [ET59146] which converts from 4-pins to 6-pins. All position detector Option All position detector [E-DT-R257A] RONDCOM 73A Conversion adaptor [ET59146] Applicable ※without safety function All position detector [E-DT-R258A] Conversion adaptor [ET59148] Applicable ※ All position detectors other than above are available. 1) For users of detectors with 4-pins, an adaptor [ET59146] is required which converts from 4-pins to 6-pins. 2) For users of detectors with 6-pins, an adaptor [ET59148] is required which converts from 6-pins to 6-pins. PA detector Option PA detector [E-DT-PA-101] RONDCOM 73A PA holder [E-DH-R565A] Applicable Conversion adaptor [ET59146] PA detector [E-DT-R94A/102/103] PA holder [E-DH-R565A] Applicable Conversion adaptor [ET59146] 16 Detector / Long shaft measuring tool Detector holder / Long shaft measuring tool Option RONDCOM 73A Bracket for φ28 shaft [E-DH-R566A] Applicable For R70 series (R70A / R70B / R70C) For R71 series Bracket for φ22 shaft [E-DH-R568A] (R71A / R71B / R71C) Applicable For R75A For R72A For R75G series(R75GA / R75GB) Applicable For R76A Detector holder / long shaft measuring tool for detector-rotating type series before R70A and R71A Please contact your local ACCT office Cam hold long shaft measuring tool Option RONDCOM 73A Conversion adaptor [ET59146] Cam hole long shaft measuring tool [E-DT-R68A / R48A / R126A] Applicable Cam hole long shaft measuring tool [R143A / R157A] Cam hole detector [E-DT-R71A] Conversion adaptor [ET59146] Applicable Cam hole detector [E-DT-R146A] Conversion adaptor[ET59146] Applicable 17 Calibration set / Peripheral equipment Calibrators / Adjustment devices / Peripherals / Consumables Calibrators Model External view Provided with wooden box Level difference: Approx. 20μm 52 62 Actual level difference inscribed 25 ø Base(Magnet) Ø34 Ø40 ET78421 Level difference: upper surface approx. 20 µm 20 55 20 60 Option for R73A Top View Ø25.4 Ceramics Ø36 E-MC-R28A Option for R73A 50 Origin master unit Standard accessory for R73A ø59 58 Magnification calibration master Sphericity: 0.05 µm Material: Chromium bearing steel 25 45 60 Master ball E-MG-R01B Remarks Protective cap ø40 Ball ø12.7 E-MG-R05B Specifications 5 Name 164 36 335 20 Magnification calibration set 60 Max. calibration range: 400 µm Min. scale interval: 0.2 µm Weight: 17 kg E-MC-R04A 90 Cylindricity: 1.0 µm/150 mm Squareness: 2.0 µm Dimensions: φ60 mm x 150 mm E-MG-R08A Cylindricity: 1.3 µm/200 mm Squareness: 2.5 µm Dimensions: φ60 mm x 200 mm B Cylindrical square E-MG-R06A E-MG-R83A Option for R73A Option for R73A Cylindricity: 2.0 µm/400 mm Squareness: 5.0 µm Dimensions: φ92 mm x 400 mm øA Adjustment devices Name Model External view Specifications ø61 to θ90 ID chuck Securing range: OD φ2 mm to 79 mm ID φ20 mm to 90 mm OD: φ118 mm Height: 41 mm Weight: 1 kg Option for R73A Securing range: OD φ45 mm to 172 mm ID φ80 mm to 172 mm OD: φ240 mm Height: 82 mm Weight: 14 kg Option for R73A Tilting adjustment range: ±2° Max. loading diameter: φ300 mm Loading weight: 20 kg (Eccentric load: 15 kg/50 mm) Weight: 17 kg Option for R73A E-WJ-R209A Chuck range: φ14 mm to 160 mm Option for R73A Mounted on tilting table [E-AT-R237A] E-AT-R208C Centering adjustment range: ±2 mm Tilting adjustment range: ±1° Max. loading weight: 25 kg Table surface diameter: φ148 mm Max. outer dimensions: 238.5 mm x 238.5 mm Height from tilting center table surface: 246 mm Option for R73A Spacer height: 240 mm Max. loading diameter: φ250 mm (φ340 mm) Loading weight: 100 kg Weight: 30 kg Option for R73A ø40 to θ69 ID chuck ø20 to θ49 ID chuck ø2 to θ36 ID chuck ø45 to θ79 ID chuck ø65 E-WJ-R01C 5 Scroll chuck 5 45 100 ø118 Scroll chuck Top View 4 to 5.5 holes 9.5 countersunk Depth: 5.5 ø80 to ø112 ID chuck 24 17.3 10 10 ø140 to ø172 OD chuck 35 56 82 E-WJ-R104A ø140 to ø172 ID chuck ø45 to ø77 ID chuck ø92 to ø124 OD chuck 96 ø1 20 ø2 Scroll chuck L 360 395 T L T E-AT-R237A 360 395 Workpiece support tool Tilting cross table 70 105 13 0 370 24 0 Table spacer 18 240 1 2 3 3 0 7 0 4 0 3 72 Ø148 E-AT-R214A 4-M5 Mounting place ø240 Chuck ø100 Tilting table Remarks Peripheral equipment / Consumables Peripherals Name Model System rack E-DK-R73A External view Specifications Remarks Option for R73A Dimensions: 800 mm (W) x 800 mm (D) x 1070mm to 1370 mm (H) 300 N.P 280 E-TF-R25A Input: 90 V to 240 V Output: 100 V Capacitance: 2.1 kVA Option for R73A Specify input voltage Dimensions: 300 mm (W) X 350 mm (D) x 296 mm (H) Weight: 45 kg Max. flow: 100/min Power consumption: 165/195 W (50/60 Hz) Weight: 15 kg Option for R73A Power supply is only for AC100 V Dimensions: 220 mm (W) x 350 mm (D) x 400 mm (H) Max. flow: 200/min Power consumption: 180/202 W (50/60 Hz) Weight: 18 kg Option for R73A Dimensions: 226 mm (W) x 410 mm (D) x 473 mm (H) CE marking for AC230V Filtration: 0.1 µm Option for R73A Dimensions: 100 mm (W) x 190 mm (H) Weight: 1.7 kg 16 Power transformer box L-WF-R03B Bushing(3/8× 1/4) Switch with indicator lamp Hose connection Drain check window Air supply port To connection Insert connector 10m (ø6, 1/4) (ø6 hose) Refrigerating type air dryer Power cord with grounded plug H (L=1800) D W (900) Drain tube(ø6) L-WF-R24A 203.6 Residual pressure bleeder valve 70 IN OUT L-WF-R07A Air supply port PT1/4 PT1/4 162 Oil separator 115.5 1/4 Oil frentz F301 ø106 Telescopic nipple (1/4 connection dia.) Air souce: 4.5 to 7kg/cm2 3m air tube L-WF-R08A Remove telescopic nipple on regulator set and connect to ball valve(1/4 connection dia.) Option for R73A Dimensions: 100 mm (W) x 80 mm (D) x 280 mm (H) 280 Water separator Drain receiver Mounting plate 100 Residual pressure bleeder valve(1/4) 80 Double-side tape (4 locations) 320 Air supply port PT1/4 IN L-WF-R11A 378.5 IN Air purifier set Polyurethane tube OD 8(3m) OUT OUT IN OUT To measuring instrument (PT1/4) Install oil separator (L-WF-R07A) and water separator (L-WF-R08A) on mounting plate Option for R73A Dimensions: 320 mm (W) x 170 mm (D) x 378.5 mm (H) Specifications Remarks Half union(1/4) Consumables Name Model External view Filter element 63092 AFM20P-060AS For mist separator [AWM20-02C-2R] Micro filter element 630611 AFD20P-060AS For micro mist separator [AFD20-02C-2R] Lubricating oil 180 cc / Mobile vactra oil #2 19 Software Software (ACCTee) ALL in the Document! TOKYO SEIMITSU ACCTee ACCRETECH INTEGRATED MEASURING SYSTEM New measurement style with new concept Intergrated analysis software ACCTee ACCTee is newly developed to suggest a measurement style of the new concept as the next generation system of the integrated software TiMS. By allowing the measurement and analysis on a document basis, the software provides leading-edge operability and an intuitive work environment for measurement and analysis tasks. With the document basis new measurement style, all the operations are available on the document (measurement result sheet), and all of the data and information can also be saved with related data. This is the "All in the Document", next generation integrated software, ACCTee. Leading-edge operativeness in the document screen ACCTee is equipped with a Windows style user interface that anyone can easily accsess. High operability is achieved with the user-friendly and intuitive icons that assist a series of operations from the measurement to the printing of analysis results. Menu icon Smart tool bar One click of the icon shall add a display item and save and read documents. Click the mouse on the data in the Analysis area to display the Menu icon corresponding to the clicked data. Data pool Analysis area Displayed here is a list of actually executed operations such as measurement, analysis and so on. Displayed here is the Print layout of the Data sheet for the analysis of measurement data and measurement re- Easy mode 20 Expert Mode Easy mode is useful for manual machine users and beginners. Abundant wizards shall help users to easily start operations. Expert mode is favorably noticed by the Automatic machine users and experts that enables them to create CNC program off-line. Operators shall first select an item to measure and set conditions following wizards for setting measurement condition. If there is no setting to change, you can just select the Measurement item selection – Measurement button to perform measurement. On the Expert mode you can create the CNC program without operating the measuring machine. Running the CNC program shall automatically execute entire operations from measurement to output the result. Software Table-rotating type RONDCOM series Detector calibration wizard For the detector calibration of the ACCTee, the sensitivity calibration is executed by selecting any of the following three options: Magnification calibration, Block gage, level difference master. Next, the calibration condition is specified(inputting reference value), installation method for calibration unit and the measurement start position are confirmed, then the calibration is executed. Series of these procedures are proceeded with a guidance. Change of analysis condition with preview function The analysis condition change of the ACCTee can set and change the Centering method, filter, notch setting and others. Using analysis results in preview display, Try & Error analysis can select an optimum analysis condition. Ex. Lower limit value designation of notch Gear tip analysis (Patented) It per forms auto recognition of the gear tip surface and evaluate roundness just using the gear tip surface.Operators now don't need to set a number of notch segments. ↑ Before change of analysis condition ← After change of analysis condition Help system ACCTee always can call up the Help whenever the ACCTee is on. ACCTee introduces on-line manual system so that an appropriate help message can be displayed by clicking the soft help key of the help. The help message can also be retrieved by the index or by keywords. [Specification] Self-diagnosis function In preparation for emergency, the self-diagnosis function is always working. As the support function for handling errors, the message indicating the troubled locations such as failures and errors of the measurement machine screen is displayed, so that the operator can smoothly take appropriate action in order to resolve the problem as soon as possible. Digital filter types Gaussian filter, 2RC filter, Spline filter, Robust(spline) filter Low pass: 15, 50, 150, 500, 1500 peaks/rotation, any value in range 15 to 1500 peaks/rotation Cutoff values Band pass: 15 to 150, 15 to 500, 15 to 1500 peaks/rotation Rectilinear direction(Z-axis) Low pass: 0.025, 0.08, 0.25, 0.8, 2.5, 8 mm, settable in 0.0001 mm units MZC(min. zone method), LSC(least square method), MIC(max. inscribed circle method), Roundness evaluation of profile error MCC(min. circumscribed circle method), N.C.(no correction), Multi(multiple setting) Roundness, Flatness, Flatness(compound), Parallelism, Concentricity, Coaxiality, Cylindricity, Squareness, Rotation direction Run-out, Thickness variation, diameter deviation, radius measurement, Diameter, Circular parts Straightness(Z), Straightness(R), Cylindricity, Squareness, Parallelism, Diameter deviation, Axis center straightness, Straightness with edge detecting function Rectilinear direction Measuring Measuring range ±1000μm, ±200μm items Detector Polarity and automatic measurement direction distinction function Master for detector calibration Magnification calibration, Block gage, level difference master can be used Calibration support Set by the guidance method by the wizard, Calibration alarm function Number of sampling points 14,400 points/rotation Display items(2D, 3D, Rectilinear expansion, Measuring conditions, Parameters), Centering/tilting support function, Notch/Gear tip analysis(level, angle, cursor), Combination of roundness evaluation methods, Nominal value collation, Cylinder 3D display(Line drawing, Shading, Contour line) Analysis processing functions Real-time display, Profile characteristic graph display(bearing area curve, Amplitude density function, Power spectrum, Fourier table), CNC automatic measuring function, Automatic centering/tilting adjustment Special functions Easy operation "Easy mode" / For CNC "Expert mode", Wide-range, Security function by password, Error self-diagnosis function Rotation direction (θ-axis) 21 External view Control unit Standard layout 2785 450 390 1235 117.5 500 150 500 8500 N (Ø140) 800 300 117.5 Ø8 800 213.5 5000 N (Ø140) 190 5000 N (Ø140) 450 1400 300 1400 390 3155 1146 1455 2m 5m 300 390 300 390 235 ACCRETECH 300 (X stroke) 1000(Z stroke) 60 (Y stroke) 60 (Y stroke) 550 15 600 234.5 100 760 300 (X stroke) 1250 2500 265 (R stroke) 30 87.5 500 1060 1235 500 30 87.5 30 184 490 1206 1455 ※Connecting nipple for air source : Coupler for outer diameter Φ8mm hose 22 656 30 65 External view Control unit Control panel 420 Printer (option) EM-CLR LEVEL 390~690 (Pitch 50) 17” LCD K ROTATION +Z System rack (option) 1090~1390 700 MAG. -R +Y +R -Z FAST FAST MID-PT CNC ZERO POWER 1 DETECTOR CAL. 2 3 190 800 CMD 300 MEAS -X +X -Y 84.7 130.5 4 776 90 650 60 800 Measuring and immeasurable ranges of detector and holders 23 ■ Head Office 2968-2, Ishikawa-machi, Hachioji-city,Tokyo 192-8515, Japan TEL: 81(42)642-1701 FAX: 81(42)642-1821 ■ International Sales and Marketing 4, Higashi-Nakanuki-machi,Tsuchiura-city, Ibaraki 300-0006, Japan TEL: 81(29)831-1240 FAX: 81(29)831-6676 ■ Germany / Accretech (Europe) GmbH (Head Office) Landsberger Str. 396, D-81241 Munich, Germany TEL: 49 (89) 546788-0 FAX: 49 (89) 546788-10 ■ China / Accretech (China) Co., Ltd. (Head Office / Shanghai) Room 2101C, No 1077, Zuchongzhi Road, Pudong New Area, Shanghai, China, 201203 TEL: 86(21)3887-0801 FAX: 86(21)3887-0805 ■ Korea / Accretech Korea Co., Ltd. (Head Office / Seongnam) 3F, Fine Venture Bldg., 345-1 Yatap-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, 463-828, Korea TEL: 82(31)786-4000 FAX: 82(31)786-4090 (Korea / Ulsan Office) 2015 2F Jinjang Deplex 285-3 Jinjang-dong, Buk-gu, Ulsan, Korea TEL: 82(52)268-2136 FAX: 82(52)268-2137 ■ Thailand / Tokyo Seimitsu (Thailand) Co., Ltd. (HQ & Metrology) 2/3 Moo 14, Bangna Towers B 1st floor, Bangna-Trad Rd., K.M. 6.5, Bangkaew, Bangplee, Samutprakarn 10540 Thailand TEL: 662(751)9573, 9574 FAX: 662(751)9575 ■ Vietnam / TOKYO SEIMITSU CO., LTD. (HANOI REPRESENTATIVE OFFICE) 8F, Office Building,, No.85 Nguyen Du Street, Nguyen Du Ward, Hai Ba Trung District, Hanoi TEL: 65 (6853) 5119 FAX: 65 (6484) 4327 ■ Indonesia / TOKYO SEIMITSU CO., LTD. (INDONESIA REPRESENTATIVE OFFICE) Ruko Thamrin Block F4, 3rd Floor Jl. M.H. Thamrin, Lippo Cikarang, Bekasi, 17550 Indonesia TEL: 62 (0)21 8990 2863 FAX: 62 (0)21 8990 2864 http://www.accretech.jp/ •We reserve the right to change the contents of this catalog, including product specifications, without notice when products are updated. •ISO 9001 and ISO14001 awarded to the Hachioji and Tsuchiura Plants B-84-637-E-1302
Similar documents
KSR Magnetic Float Switches
• The simple operating principle is suitable for a wide variety of applications. • Suitable for virtually all liquids. • Measurement of liquid levels independent of physical or chemical changes of ...
More information