sm-helical buddybox

Incorporating SM-Cyclo Speed
Reducers and Keyless Taper-Grip® Bushing
THE
AVAILABLE
SOLUTION,
WORLDWIDE.
SM-HELICAL BUDDYBOX
SM-HELICAL BUDDYBOX®
Catalog
07.040.50.005
SUMITOMO
SM-HELICAL BUDDYBOX SHAFT MOUNTED CYCLO GEARMOTOR
POWER TO START
A REVOLUTION
The revolutionary SM-HELICAL BUDDYBOX combines the proven strength & durability
of the SM-CYCLO speed reducer with the convenience of shaft mounting.
TAPER-GRIP® BUSHING
Bushing in full
engagement through
length of the bore – can
be installed from
either side
NO KEYWAY
Reducer can be
assembled to any shaft
NO SHAFT MODIFICATION
Taper-Grip® bushings are
available to accommodate
several shaft sizes
The new Sumitomo SM-Helical Buddybox
reduces noise, wobble and the potential
risks associated with the “high liability”
conventional shaft mounted speed
reducer shown below.
FPO
HELICAL
PORTION
Maximum speed of
300 rpm allows
grease lubrication
CYCLO GEARMOTOR PORTION
500% Shock Load!
Grease Lubricated!
High Efficiency! Low Noise!
Safe Installation!
INPUT PORTION
Allows for all
standard CYCLO
modifications –
AC motor, DC
motor, brakemotor
and mechanical
variable speed
MOTOR PORTION
Available with Brakes
This revolutionary new concept in shaft mounted
gearmotors – the SM-HELICAL BUDDYBOX from
Sumitomo Machinery Corporation – is safer, quieter
and requires less maintenance than any conventional
shaft mount.
Designed for easy installation, the SM-Helical Buddybox
eliminates the need for mounting foundations, fabrication,
shaft modification, “V” belts, chains and guards.
Maintenance and downtime are virtually eliminated.
CONTACT US TODAY FOR FREE
PRICE AND SELECTION GUIDE
Power Transmission Products
4200 Holland Blvd., Chesapeake, VA 23323
(757) 485-3355 • FAX: (757) 485-3075
STOCKING and ASSEMBLY
• Los Angeles, CA
• Toronto, Canada
• Chicago, IL
• Vancouver, Canada
• Dallas, TX
• Monterrey, Mexico
FEATURES AND BENEFITS
The SM-Helical Buddybox drive combines the world
famous SM-CYCLO speed reducer and a single stage
parallel shaft helical gearbox in shaft mounted design. It
incorporates the well known shock load characteristics of
the cycloidal reducer with the adaptability of a shaft
mounted design.
The selection of SM-Helical Buddybox combination
is designed to maintain the high overload capacity
throughout the drive for which SM-CYCLO reducers
have become famous, so Sumitomo is able to extend the
standard warranty to 24 months continuous operation.
HIGH EFFICIENCY EVEN AT HIGH
RATIOS
unobstructed. Similarly, if the front face must be clear then
the bushing can be fitted to the reverse side. The locking
surface goes completely through the bore.
TAPER-GRIP® BUSHING FEATURES
•
•
•
•
•
Standard bores require no key or keyway
Accessible locking arrangement
Reversible bushing assembly
Resistant to fretting corrosion
Easy removal of gear unit
Overall efficiency of the SM-Helical Buddybox
approaches 95% even at reduction ratios up to 416:1.
The gearmotor and reducer design illustrated in this
brochure comprise a standard SM-CYCLO gearmotor or
reducer attached to a 3.5:1 (nominal) ratio, shaft
mounted, helical speed reducer with hollow bore.
The SM-Helical Buddybox is secured to the drive
shaft using a Taper-Grip® bushing locking system.
EASE OF INSTALLATION
Conventional Taper Bushing
Compare the SM-Helical Buddybox to other shaft
mount torque drives. The drive is delivered completely
assembled and ready for fitting on the driven shaft.
NO ON-SITE ASSEMBLY
REQUIRED
With other torque arm drives, assembly of the motor,
motor platform, sheaves, belts, belt guard, bushing and
torque arm is required. With SM-Helical Buddybox the
bushing is already in place and only the torque arm
needs fitting.
®
KEYLESS TAPER-GRIP BUSHING
The principle of using locked tapers to secure power
transmission components has been established for
many years. Our bushing system is based on the well
known locking capabilities of conventional taper
bushings with one very significant difference: the Helical
Buddybox Taper-Grip® bushing has a series of taper
surfaces in the form of a continuous helix. The tapers
are machined in the hub and on the bushings in the form
of a shallow screw thread, which enables the bushing to
be installed from either end of the output hub, dependent
only on customer choice and convenience. With the
bushing assembled into the front face of the gear unit,
access to the locking screws is immediate and
Helical Buddybox
Taper-Grip® Bushing
PRODUCT LIABILITY & SAFETY
• NO Belts
• NO Sheaves
• NO Injuries
• NO Assembly Errors
• NO Guard
• NO Noise
ASSEMBLY
After the bushing is screwed into the hub, the reducer
can be conveniently positioned on the driven shaft.
Locking is effected by sequentially tightening the screws,
which draw the bushing axially against the opposing
tapers in the hub, thus generating the clamping force
along the whole length of the bushing in contact with the
shaft.
Units can be easily installed on existing shafts that
may already include a keyway, even though the key will
not be required.
The bushing is manufactured from ductile iron which
has properties similar to steel and has a certain degree of
self lubrication. This alleviates the problem of fretting
corrosion which is the cause of so many problems
associated with the removal of shaft mount reducers.
1
CONTENTS
Basic Information & Recommendations . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
AGMA Load Classifications . . . . . . . . . . . . . . . . . . . . . . 6
GM Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GM Dimensions (Single Reduction) . . . . . . . . . . . . . 8, 9
GM Dimensions (Double Reduction) . . . . . . . . . . . 10, 11
Reducer Ratings (1800 RPM) . . . . . . . . . . . . . . . . . . . 12
Reducer Ratings (1200 RPM, 1500 RPM) . . . . . . 13, 14
Double Reduction Reducer Ratings (1800 RPM) . . . . 15
Reducer Dimensions (Single Reduction) . . . . . . . 16, 17
Reducer Dimensions (Double Reduction) . . . . . . . 18, 19
General Construction Helical Gear Case . . . . . . . . . . 20
Mixer Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Standard Motor Characteristics . . . . . . . . . . . . . . . . . . 23
Torque Arm Information . . . . . . . . . . . . . . . . . . . . . . . 24
BASIC INFORMATION AND RECOMMENDATIONS
Standard SM-Helical Buddybox drives are designed
and built for long, minimum maintenance, 10 hour daily
service under conditions of uniform loads (equivalent to
AGMA service factor 1.0). When an application involves
more severe conditions, catalog ratings must be divided
by the proper service factors.
Duration of service, frequency and severity of shock
must be determined in order to select the proper SMHelical Buddybox drive for a specific application. To
assist in the selection process, AGMA has defined
standard service factors. However, the service factors to
be used for the selection of the SM-Helical Buddybox
differ from the standard service factors of AGMA as
shown in the table. The SM-Helical Buddybox reducer
service factors are smaller than those of AGMA because
AGMA service factors are determined on the basis of the
gear strength in conventional worm or helical speed
reducers.
The SM-CYCLO portion of the SM-Helical Buddybox
has a higher overload capacity than conventional
reducers as a result of a greater number of reduction
elements in contact and the high quality material of the
components (i.e.: 52100 vacuum degassed steel).
SERVICE FACTOR
EXCESSIVE OVERLOADS
In general, gear drives are rated for a specific
application by the use of service factors. Each
application has its own conditions and operating
requirements. There are three load classifications:
uniform, moderate shock, and heavy shock.
These are further classified into duration of service per
day and the prime mover (see table below).
The SM-Helical Buddybox speed reducer, when
used at AGMA Service Factor of 1.0, can withstand a
momentary peak torque of 200% of rated torque (100%
overload). SM-Helical Buddybox speed reducers provide
300% momentary intermittent shock load capacity and
are warranted for 2 years from date of shipment. Refer
to our standard terms and conditions for our complete
warranty.
GENERAL
Selection of the SM-Helical Buddybox should be
based on actual horsepower and torque requirements
at the output shaft. Unlike some conventional gear
reducers, the SM-Helical Buddybox maintains very high
efficiency over a wide range of ratios. Proper selection
frequently permits the use of reduced input power
requirements without sacrificing torque at the output
shaft.
DRIVE RATINGS
SERVICE FACTORS
RECOMMENDED REDUCER SERVICE FACTORS
LOAD CLASSIFICATIONS
PRIME MOVER
ELECTRIC
MOTOR
DURATION OF SERVICE
UNIFORM
MODERATE SHOCK
HEAVY SHOCK
AGMA
SMHelical
Buddybox
reducer
AGMA
SMHelical
Buddybox
reducer
AGMA
SMHelical
Buddybox
reducer
Occasional 1/2 hr. per day
*0.50
*0.50
*0.80
*0.80
1.25
1.20
Intermittent 3 hrs. per day
*0.80
*0.80
1.00
1.00
1.50
1.40
Up to 10 hrs. per day
1.00
1.00
1.25
1.20
1.75
1.60
24 hours per day
1.25
1.20
1.50
1.40
2.00
1.80
*Maximum momentary or starting load must not exceed 300% of gear reducer rating (rating meaning service factor of 1.0). Time specified
for occasional and intermittent service refers to total operating time per day.
2
INSTALLATION
The Helical Buddybox Taper-Grip® bushing is
designed to give an easy on, easy off fit to the shaft for
assembly and maintenance while giving a firm grip to
the shaft during operation. The Taper-Grip® bushing
may be fitted from either end of the hub; you should
ensure you have adequate access for correct tightening
of the screws.
Note: Satisfactory performance depends on proper
installation. Therefore all instructions on this page and
in the Helical Buddybox Operation and Maintenance
Manual must be followed carefully.
into the hub in a clockwise direction until the flange
contacts the thrust collar.
5. Unscrew the Taper-Grip® bushing until the screws are
aligned with the pockets in the face of the thrust
collar and a gap of 1mm minimum exists between the
flange and thrust collar. This may be easier if one of
the screws is removed and the pocket viewed
through the threaded hole. Finger tighten all screws
into the pockets.
Fitting the Reducer on the Shaft
6. Slide the reducer onto the shaft at least as far as the
counter bore in the Taper-Grip® bushing. Gradually
tighten each screw in a star pattern to the torque
levels shown in Table 2.
1. Check the size and condition of the shaft to which the
reducer will be fitted. Permissible shaft tolerances are
given in Table 1 below.
7. Install the torque arm assembly if one is used.
2. Ensure all mating surfaces of the hub, the inside and
outside diameters of the Taper-Grip® bushing and the
shaft are free from burrs and corrosion. Clean each
surface with a solvent to remove all traces of grease
and oil.
8. After mounting is complete, the Helical Buddybox can
then be filled with oil. Please follow proper guidelines
for oil lubrication.
For complete details regarding mounting and
lubrication, please refer to the Helical Buddybox
O&M Manual.
3. Lightly oil each screw and insert into the bushing
flange; ensure they do not protrude beyond the rear
face.
4. Insert the face keys of the thrust collar into the slots
on the hub and centralize. Screw the tapered bushing
Table 1 – Permissible Shaft Tolerance
Shaft Dia.
Tolerance
3
⁄4" - 11⁄8"
+0 - .005"
13⁄16" - 2"
Table 3 – Stock Bushing Bores
Size
Inch Sizes
Metric Sizes *
Min.
Bore**
+0 - .006"
AA
13⁄16, 17⁄16
30, 40
13⁄16
21⁄16" - 31⁄8"
+0 - .007"
A
115⁄16, 23⁄16
50, 55
111⁄16
33⁄16" - 43⁄4"
+0 - .008"
B
23⁄16, 27⁄16
60, 65
115⁄16
C
27⁄16, 215⁄16
65, 75
23⁄16
D
215⁄16, 37⁄16
75, 85
27⁄16
E
37⁄16, 315⁄16
90, 100
215⁄16
Note: Shaft runout TIR should be no greater than .001˝.
Table 2 – Bushing Screw Tightening Torques
Size
Screw Size
Qty. & Part Number
Screw Torque (lb. ft.)
AA
6 X M10
942710
23
A
6 X M12
942727
37.5
B
6 X M12
942727
37.5
C
6 X M16
942735
94
D
6 X M20
942740
180
E
6 X M20
942740
180
** Min. Bore Is Also Stock But Needs Slitting.
Table 4 – Bushing Bores Tolerances
Inch
Tolerance
Metric
(mm)
Tolerance*
(mm)
13⁄16 - 15⁄8
+.003 / .001
30 - 40
.053 / .020
11
15
+.003 / .001
40 - 50
.064 / .025
2 - 2 ⁄16
+.003 / .001
50 - 65
.076 / .030
1
7
+.003 / .001
65 - 80
.076 / .030
1
15
+.004 / .001
80 - 100
.090 / .036
1 ⁄16 - 1 ⁄16
7
2 ⁄2 - 3 ⁄16
3 ⁄2 - 3 ⁄16
*Tolerances are F8.
3
NOMENCLATURE
The complete Buddybox is specified by the use of 12 references.
➅
05
➀ ➁ ➂ ➃ ➄
E H Y M S
➆
AA4090
➇
Y
➈
A
➉
Y1
11
12
B
21
Nominal total ratio
Brake (gearmotor only)
Installation position
AGMA class (gearmotor only)
Frame size
Shaft specification
Gearmotor HP (applies only to 1750 rpm)
Special feature
Input connection
Mounting style
Output shaft orientation
Buddybox product code
Table 6 Gearmotor HP (applies only to 1800 RPM)
PREFIX
HP
PREFIX
HP
01
1/8
3
3
02
1/4
5
5
03
1/3
8
7.5
TYPE
05
1/2
10
10
Helical Gear
08
3/4
15
15
Table 1 Helical Buddybox Product Code
PREFIX
E
Table 2 Output Shaft Orientation
PREFIX
TYPE
H
Horizontal
V
Vertical
1
1
20
20
1H
1 1/2
25
25
2
2
30
30
Table 7 Frame Size
GEAR SIZE
Table 3 Mounting Style
PREFIX
TYPE
Y
Shaft Mount
F
Flange
AA
A
REDUCER
B
W/MOTOR
M
Integral Motor
J
JM
‘C’ face Adaptor
P
PM
X
XM
Top Mount
Hollow input Shaft
(Size “A” Buddybox
only)
S
Special
Standard
4
4100
4115
4125
C
4145
4155
Free input Shaft
PREFIX
4095
4110
INPUT
CONNECTION
Table 5 Mounting Style
4090
4105
Table 4 Input Connection
PREFIX
CYCLO SIZE
D
4160
4165
E
4170
4175
NOMENCLATURE
Table 8 Shaft Specification (Hollow or Solid Shaft only)
Table 9 AGMA Class (Gearmotor only)
SUFFIX
SPECIFICATION
SUFFIX
CLASS
Y
INCH
A
I
G
METRIC DIN
B
II
METRIC
C
III
Table 10 Installation Position
Shaft Mount
Helical Buddybox
Y1
(output shaft horizontal - bottom)
Y3
(output shaft horizontal - top)
STANDARD
(output left side, viewed from input side)
(output right side, viewed from input side)
Y4
Y5*
Y6*
(output vertical, input above)
(output vertical, input below)
Y2
Note: Overflow is located next to drain on
bottom.
*Consult Factory
Flange Mount
Helical Buddybox
F1
(output shaft horizontal - bottom)
(output shaft horizontal - top)
F3
(output right side, viewed from input side)
F2
F4
STANDARD
(output left side, viewed from input side)
F5* 5
F6*
(output vertical, input above)
(output vertical, input below)
Note: Overflow is located next to drain on
bottom.
*Consult Factory
Table 11 Brake (Gearmotor only)
Table 12 Nominal Total Ratio
SUFFIX
CLASS
B
WITH BRAKE
WITHOUT BRAKE
Helical Buddybox Exact Ratio
AA
3.4667
C
3.5000
A
3.5000
D
3.4667
B
3.5000
E
3.4667
HBB
RATIO
11
14
21
28
39
46
53
60
74
CYCLO
RATIO
3
4
6
8
11
13
15
17
21
HBB
RATIO
88
102
123
151
179
207
249
305
–
CYCLO
RATIO
25
29
35
43
51
59
71
87
–
5
AGMA LOAD CLASSIFICATIONS
Type Of
Application
Type Of
Load
Agitators
Pure liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Liquids and solids . . . . . . . . . . . . . . . . . . . . . . . . . . M
Variable-density liquids . . . . . . . . . . . . . . . . . . . . . . M
Blowers
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Vane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Brewing and Distilling
Bottling machinery . . . . . . . . . . . . . . . . . . . . . . . . . . U
Brew kettles, cont. duty . . . . . . . . . . . . . . . . . . . . . . U
Cookers, cont. duty . . . . . . . . . . . . . . . . . . . . . . . . . U
Mash tubs, cont. duty . . . . . . . . . . . . . . . . . . . . . . . U
Scale hopper, frequent starts . . . . . . . . . . . . . . . . . M
Can Filling Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Cane Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Car Dumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Car Pullers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Clarifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Classifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Clay Working Machinery
Brick press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Briquette machine . . . . . . . . . . . . . . . . . . . . . . . . . . H
Clay working machinery . . . . . . . . . . . . . . . . . . . . . M
Pug mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Compressors
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating, multi-cylinder . . . . . . . . . . . . . . . . . . M
Reciprocating, single-cylinder . . . . . . . . . . . . . . . . . H
Conveyors — Uniformly Loaded or Fed
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Conveyors — Heavy Duty, Not Uniformly Fed
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Live roll oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Shaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Cranes (except for dry dock cranes)
Main hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Bridge travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Trolley travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Crusher
Ore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Stone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Sugar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dredges
Cable reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cutter head drives . . . . . . . . . . . . . . . . . . . . . . . . . . H
Jig drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Maneuvering winches . . . . . . . . . . . . . . . . . . . . . . . M
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Screen drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Stackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Utility winches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dry Dock Cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Elevators
Bucket, uniform load . . . . . . . . . . . . . . . . . . . . . . . . U
Bucket, heavy load . . . . . . . . . . . . . . . . . . . . . . . . . M
Bucket, cont. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Centrifugal discharge . . . . . . . . . . . . . . . . . . . . . . . U
Escalators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Freight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Gravity discharge . . . . . . . . . . . . . . . . . . . . . . . . . . U
Man lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Extruders (plastics)
Blow molders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pre-plasticizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Fans
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Cooling towers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Forced draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Induced draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Large (mine, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . M
6
Type Of
Application
Type Of
Load
Large (industrial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Light (small diameter) . . . . . . . . . . . . . . . . . . . . . . . U
Feeders
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Food Industry
Beet slicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cereal cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Dough mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Meat grinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Generators (not welding) . . . . . . . . . . . . . . . . . . . . . . . . U
Hammer Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Hoists
Heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Medium duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Skip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Laundry Washers — Reversing . . . . . . . . . . . . . . . . . . . M
Laundry Tumblers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Line Shaft
Drive processing equipment . . . . . . . . . . . . . . . . . . M
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Other line shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lumber Industry
Barkers — hydraulic and mechanical . . . . . . . . . . . S
Burner conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Chain Saw and Drag Saw . . . . . . . . . . . . . . . . . . . . . . . H
Chain transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Craneway transfer . . . . . . . . . . . . . . . . . . . . . . . . . . H
De-barking drum . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Edger feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Gang feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Geen chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Live rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log haul–lockline . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log turning device . . . . . . . . . . . . . . . . . . . . . . . . . . H
Main log conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . H
Off bearing rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer feed chains . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer floor chains . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer tilting hoist . . . . . . . . . . . . . . . . . . . . . . . . . . M
Re-saw merry-go-round conveyor . . . . . . . . . . . . . M
Roll cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Slab conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Small waste–conveyor-belt . . . . . . . . . . . . . . . . . . . U
Small waste–conveyor-chain . . . . . . . . . . . . . . . . . M
Sorting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tipple hoist conveyor . . . . . . . . . . . . . . . . . . . . . . . M
Tipple hoist drive . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Transfer conveyors . . . . . . . . . . . . . . . . . . . . . . . . . M
Transfer rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tray drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Trimmer feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Waste conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Machine Tools
Bending roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Notching press, belt driven . . . . . . . . . . . . . . . . . . . S
Plate planer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Punch press, gear driven . . . . . . . . . . . . . . . . . . . . H
Tapping machine . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Other machine tools
Main drives . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Auxiliary drives . . . . . . . . . . . . . . . . . . . . . . . . . U
Metal Mills
Draw bench carriage and main drive . . . . . . . . . . . M
Forming machines . . . . . . . . . . . . . . . . . . . . . . . . . . H
Pinch, dryer and scrubber rolls,
reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Slitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Table conveyors, nonreversing
Group drives . . . . . . . . . . . . . . . . . . . . . . . . . . M
Individual drives . . . . . . . . . . . . . . . . . . . . . . . . H
Table conveyors, reversing . . . . . . . . . . . . . . . . . . . S
Wire drawing and flattening machine . . . . . . . . . . . M
Wire winding machine . . . . . . . . . . . . . . . . . . . . . . . M
Mills, Rotary Type
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cement kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers and coolers . . . . . . . . . . . . . . . . . . . . . . . . . M
Kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Pebble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rod, plain and wedge bar . . . . . . . . . . . . . . . . . . . . M
Tumbling barrels . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Mixers
Concrete mixers, cont. . . . . . . . . . . . . . . . . . . . . . . M
Concrete mixers, intermittent . . . . . . . . . . . . . . . . . M
Constant density . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Variable density . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Oil Industry
Chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Oil well pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Paraffin filter press . . . . . . . . . . . . . . . . . . . . . . . . . M
Rotary kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Type Of
Application
Type Of
Load
Paper Mills
Agitators (mixers) . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barker, hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barker, mechnical . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barking drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Beater and pulper . . . . . . . . . . . . . . . . . . . . . . . . . . M
Bleacher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Calenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Calenders, super . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Converting machine (except cutters, platers) . . . . . M
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Couch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cutters, platers . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Felt stretcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Felt whipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Jordans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pulp machine reel . . . . . . . . . . . . . . . . . . . . . . . . . . M
Stock chest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Suction roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Washers and thickeners . . . . . . . . . . . . . . . . . . . . . M
Winders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Printing Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Pullers, Barge Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Pumps
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Proportioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating
Single acting, 3 or more cylinders . . . . . . . . . . . . . M
Double acting, 2 or more cylinders . . . . . . . . . . . . M
Rotary-gear type . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Rubber and Plastics Industries
Crackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Laboratory equipment . . . . . . . . . . . . . . . . . . . . . . . M
Mixing mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Refiners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rubber calenders . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rubber mill (2 on line) . . . . . . . . . . . . . . . . . . . . . . . M
Rubber mill (3 on line) . . . . . . . . . . . . . . . . . . . . . . . U
Sheeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tire building machines . . . . . . . . . . . . . . . . . . . . . . S
Tire and tube press openers . . . . . . . . . . . . . . . . . . S
Tubers and strainers . . . . . . . . . . . . . . . . . . . . . . . . M
Warming mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Sand Muller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Screens
Air washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Rotary, stone or gravel . . . . . . . . . . . . . . . . . . . . . . M
Traveling water intake . . . . . . . . . . . . . . . . . . . . . . . U
Sewage Disposal Equipment
Bar screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Chemical fenders . . . . . . . . . . . . . . . . . . . . . . . . . . U
Collectors, circuline or straightline . . . . . . . . . . . . . U
Dewatering screws . . . . . . . . . . . . . . . . . . . . . . . . . M
Grit collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Scum breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Slow or rapid mixers . . . . . . . . . . . . . . . . . . . . . . . . M
Sludge collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Thickeners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Vacuum filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Slab Pushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Steering Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Stokers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Sugar Industry
Cane knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Crushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Textile Industry
Batchers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Calenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dry cans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dyeing machinery . . . . . . . . . . . . . . . . . . . . . . . . . . M
Knitting machines . . . . . . . . . . . . . . . . . . . . . . . . . . S
Looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Mangles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Nappers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Range drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Slashers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Soapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Spinners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tenter frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Winders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Windlass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
U = Uniform Load
M = Moderate Shock
H = Heavy Shock
S = Contact Sumitomo
HELICAL BUDDYBOX GEARMOTOR RATINGS (1800 RPM)
O/P SPEED
164
129
86
64
46
39
34
30
24
20
18
15
12
10
8.7
7.2
5.9
RATIO
11
14
21
28
39
46
53
60
74
88
102
123
151
179
207
249
305
MOTOR HP
CLASS I SELECTIONS
1/8
AA4090 AA4090 AA4090 AA4090
1/4
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095
1/2
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 A4105
A4105
3/4
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095 A4105
A4105
A4105
A4105
1
A4100
A4100 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 A4105
A4105
A4105
B4110
B4115
B4115
1.5
A4100
A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100
A4105
A4105
B4110
B4115
B4115
B4115
C4145
2
A4100
A4100
A4100
A4100
A4100
A4105
A4105
A4105
A4105
A4105
A4105
B4110
B4115
B4115
B4115
C4145
C4145
3
A4105
A4105
A4105
A4105
A4105
A4105
A4105
A4105
A4105
B4115
B4115
B4115
B4115
C4145
C4145
C4145
C4145
5
B4110
B4110
B4110
B4110
B4110
B4110
B4110
B4115
B4115
B4115
C4145
C4145
C4155
C4155
D4160
D4165
D4165
7.5
B4125
B4125
B4125
B4125
B4125
B4125
B4125
B4125
C4145
C4145
C4145
C4155
D4160
D4165
D4165
E4175
10
C4145
C4145
C4145
C4145
C4145
C4145
C4145
C4145
C4155
D4160
D4160
D4165
D4165
E4175
E4175
15
C4145
C4145
C4155
E4175
20
C4145
C4145
C4155
C4155
C4155
C4155
D4160
D4165
D4165
D4165
C4155
C4155
D4165
D4165
D4165
D4165
E4175
E4175
25
D4165
D4165
D4165
E4175
E4175
30
E4170
E4175
E4175
MOTOR HP
CLASS II SELECTIONS
1/8
AA4090 AA4090 AA4090 AA4090
1/4
AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095
1/2
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 A4100
A4105
A4105
A4105
3/4
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 A4100
B4110
B4110
B4110
A4105
A4105
1
A4100
A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100
A4100
A4105
A4105
B4110
B4110
B4115
B4115
1.5
A4100
A4100
A4100
A4100
A4100
A4100
A4100
A4100
A4100
A4105
A4105
B4110
B4110
B4115
B4115
C4145
C4145
2
A4105
A4105
A4105
A4105
A4105
A4105
A4105
A4105
A4105
B4110
B4110
B4115
B4115
B4115
C4145
C4145
C4145
3
A4105
A4105
A4105
A4105
A4105
A4105
A4105
B4110
B4110
B4115
B4115
B4115
C4145
C4145
C4145
C4155
D4165
E4170
E4175
5
B4115
B4115
B4115
B4115
B4115
B4115
B4115
B4115
C4145
C4145
C4145
C4145
D4160
D4160
D4165
7.5
B4125
B4125
B4125
B4125
C4145
C4145
C4145
C4145
C4145
C4155
D4160
D4165
D4165
E4170
E4175
10
C4145
C4145
D4165
E4175
C4155
C4155
C4145
C4145
C4145
C4145
D4160
D4160
D4165
C4155
C4155
C4155
D4165
D4165
D4165
D4165
E4170
E4175
20
D4165
D4165
D4165
D4165
E4175
E4175
25
E4170
E4170 E4175
E4175
15
MOTOR HP
CLASS III SELECTIONS
1/8
AA4090 AA4090 AA4090 AA4095
1/4
AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095
1/2
AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095 A4105
3/4
AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100
A4105
B4110
B4110
A4100
A4105
A4105
B4100
B4110
B4115
B4115
1
A4100
A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100
A4100
A4105
B4110
B4110
B4115
B4115
C4145
C4145
1.5
A4105
A4105
A4100
A4100
A4105
A4105
A4105
A4105
A4105
B4110
B4110
B4110
B4115
B4115
C4145
C4145
C4145
2
A4105
A4105
A4105
A4105
A4105
A4105
A4105
A4105
B4110
B4115
B4115
B4115
C4145
C4145
C4145
C4145
C4155
3
B4115
B4115
B4110
B4110
B4110
B4110
B4110
B4110
B4115
B4115
C4145
C4145
C4145
C4155
C4155
D4165
D4165
E4170
E4175
5
B4125
B4125
B4125
B4125
C4145
C4145
C4145
C4145
C4145
C4145
C4155
C4155
D4160
D4165
7.5
C4145
C4145
C4155
C4155
C4145
C4145
C4145
C4145
D4160
D4160
D4165
D4165
E4170
E4175
10
C4145
C4145
E4170
E4175
C4155
C4155
C4155
D4160
D4160
D4160
D4165
D4165
15
D4165
D4165
D4165
D4165
D4165
E4170
E4175
E4175
20
E4170
E4170
E4175
E4175
7
SINGLE REDUCTION GEARMOTOR DIMENSIONS
M
Q
I
AB
2X 3–S1 X L
S2
N3
Y
U
E
MT
N2
MP
G
N1
DC
ML
F
Note: Dimensions continued
on opposing page.
MS
C
Max. is Std.
FRAME
SIZE
AA4090
AA4095
A4100
A4105
B4110
B4115
B4125
C4145
C4155
D4160
D4165
E4170
E4175
MOTOR
HP
1/8
1/4
1/2
1
1/4
1/2
3/4
1
11⁄2
2
3
1/2
3/4
1
11⁄2
2
3
5
7.5
1
2
3
5
7.5
10
15
2
3
5
7.5
10
15
20
5
7.5
10
15
20
25, 30
B
E
F
11.02
5.51
0.20
11.85
5.91
14.49
G
H
U
MAX MIN
I
J
K
M
P
Q
T
V
W
Y
d
D1
DC
KH
N1
N2
N3
S2
0.79 11.87
2.20
8.31
6.18
5.51
0.12
1.06
8.54
17⁄16
13⁄16
4.23
4.69
3.11
0.55
2.56
5.91
3.54
1.02
1.02
1.02
M10
0.20
0.79 12.70
2.60
9.17
6.44
6.14
0.12
1.14
9.41
23⁄16
111⁄16
4.61
5.14
4.09
0.71
3.35
5.91
3.74
1.10
1.10
1.10
M12
7.48
0.20
0.98 16.10
3.39 11.42
7.97
7.24
0.12
1.22 11.65
27⁄16
115⁄16
5.69
6.40
4.49
0.71
3.94
8.03
4.33
1.26
1.26
1.34
M12
17.24
8.66
0.20
1.18 18.84
3.82 13.39
9.53
8.70
0.12
1.61 13.62
215⁄16
23⁄16
6.73
7.58
5.51
0.87
4.33
9.06
5.31
3.98
1.81
2.83
M16
21.22
9.84
0.28
1.38 23.94
4.49 16.77 11.54
9.96
0.20
1.77 17.17
37⁄16
27⁄16
8.43
9.61
6.42
1.02
5.12
11.81
6.38
3.62
2.17
3.62
M20
24.02 11.81
0.28
1.77 26.85
5.00 18.90 13.07 10.79 0.20
1.97 19.29
315⁄16 215⁄16
9.45 10.71
7.09
1.30
5.90
13.39
7.09
3.82
2.20
3.94
M20
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
8
θ˚
θ˚
OIL FILL
N–S X L
LA
V
K
B
H
W
KH
2 - Ød
J
P
P
Note: Dimensions continued
from opposing page.
T
With Standard Motor
FRAME
SIZE
AA4090
AA4095
A4100
A4105
B4110
B4115
B4125
C4145
C4155
D4160
D4165
E4170
E4175
MOTOR
HP
1/8
1/4
1/2
1
1/4
1/2
3/4
1
11⁄2
2
3
1/2
3/4
1
11⁄2
2
3
5
7.5
1
2
3
5
7.5
10
15
2
3
5
7.5
10
15
20
5
7.5
10
15
20
25, 30
LA
θ
N
SxL
S1 x L
4.72
0
4
M10x20
M10x20
6.10
6.89
8.35
30
30
30
6
6
6
M10x20
M12x12
M16x30
M20x35
10.04
11.02
30
22.5
M12x12
M16x26
M20x35
M24x40
6
8
M20x35
M24x40
C
12.01
13.66
14.45
16.06
14.80
15.59
AB
4.80
4.49
4.80
ML
MP
3.07
3.98
4.37
3.82
3.98
2.12
4.69
4.88
5.83
4.88
With Standard Motor & Brake
WEIGHT
(LB)
64
66
68
77
86
88
13.39
14.92
15.71
17.76
16.06
16.85
C
AB
4.80
4.49
4.80
ML
4.41
4.96
5.36
5.51
4.96
3.39
MP
MS
MT
4.88
1.54
–
5.83
4.88
3.67
1.54
2.40
–
WEIGHT
(LB)
68
70
73
84
90
92
17.20
4.49
3.82
5.83
97
18.90
4.49
5.51
5.83
3.67
4.88
103
18.50
19.29
17.09
4.69
4.96
4.80
3.94
4.13
2.12
6.30
6.81
4.88
106
114
152
20.94
21.77
18.35
4.69
4.96
4.80
6.38
6.61
3.39
6.30
6.81
4.88
4.53
4.77
2.40
5.12
5.37
–
117
128
156
18.50
19.80
20.59
21.50
23.23
21.02
22.32
23.11
24.02
25.75
26.65
29.02
24.57
25.16
26.06
27.80
28.90
31.26
34.61
27.99
29.72
30.43
32.80
35.94
39.69
4.49
4.69
4.96
5.79
3.82
3.94
4.13
5.00
5.83
6.30
6.81
8.35
5.51
6.38
6.61
7.83
5.83
6.30
6.81
8.35
3.67
4.53
4.77
5.20
4.88
5.12
5.37
6.67
3.82
3.94
4.13
5.00
5.83
6.30
6.81
8.35
4.49
4.69
4.96
5.79
5.51
6.38
6.61
7.83
5.83
6.30
6.81
8.35
3.67
4.53
4.77
5.20
4.88
5.12
5.37
6.67
7.32
5.63
9.88
7.32
9.37
9.88
6.69
7.66
4.69
4.96
5.79
3.94
4.13
5.00
6.30
6.81
8.35
4.69
4.96
5.79
6.38
6.61
7.83
6.30
6.81
8.35
4.53
4.77
5.20
5.12
5.37
6.67
7.32
5.63
9.88
7.32
9.37
9.88
6.69
7.66
9.13
5.79
11.61
5.00
12.76
8.35
9.13
5.79
15.16
7.83
12.76
8.35
5.20
–
6.67
7.32
5.63
9.88
7.32
9.37
9.88
6.69
7.66
9.13
11.69
11.61
13.39
12.76
15.51
20.20
22.24
23.07
24.33
26.06
22.72
24.76
25.59
26.85
28.58
30.39
32.76
27.01
27.64
28.90
30.63
32.64
35.00
38.15
30.83
32.56
34.17
36.54
39.49
–
4.49
4.69
4.96
5.79
4.49
4.69
4.96
5.79
163
172
180
202
218
262
271
277
299
315
348
378
489
475
495
510
546
576
693
653
669
704
735
854
1019
9.13
–
15.16
–
12.76
–
9.72
–
–
–
169
183
196
224
240
268
282
290
321
337
387
418
480
488
517
532
585
616
766
675
691
744
744
926
–
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
9
DOUBLE REDUCTION GEARMOTOR DIMENSIONS
M
Q
2X 3– S1 x L
N3
AB
S2
øY
øU
E øD1
MT
N2
MP
G
N1
øDC
F
MS
C
Note: Dimensions continued
on opposing page.
Max. is Std.
FRAME
SIZE
MOTOR
HP
B
E
F
AA4095DA
1/8
1/4, 1/3
11.02
5.51
0.20
A4105DA
1/8
1/4, 1/3
1/2
11.85
5.91
B4115DB
1/8
1/4, 1/3
1/2
3/4, 1
14.49
C4145DB
1/4, 1/3
1/2
3/4, 1
11⁄2
G
H
U
MAX MIN
I
J
K
M
P
Q
T
V
W
Y
d
D1
DC
KH
N1
N2
N3
S2
0.79 11.87
2.20
8.31
6.18
5.51
0.12
1.06
8.54
17⁄16
13⁄16
4.23
4.69
3.11
0.55
2.56
5.91
3.54
1.02
1.02
1.02
M10
0.20
0.79 12.70
2.60
9.17
6.44
6.14
0.12
1.14
9.41
23⁄16
111⁄16
4.61
5.14
4.09
0.71
3.35
5.91
3.74
1.10
1.10
1.10
M12
7.48
0.20
0.98 16.10
3.39 11.42
7.97
7.24
0.12
1.22 11.65
27⁄16
115⁄16
5.69
6.40
4.49
0.71
3.94
8.03
4.33
1.26
1.26
1.34
M12
17.24
8.66
0.20
1.18 18.84
3.82 13.39
9.53
8.70
0.12
1.61 13.62
215⁄16
23⁄16
6.73
7.58
5.51
0.87
4.33
9.06
5.31
3.98
1.81
2.83
M16
D4165DC
1/2
3/4, 1
11⁄2, 2
3
21.22
9.84
0.28
1.38 23.94
4.49 16.77 11.54
9.96
0.20
1.77 17.17
37⁄16
27⁄16
8.43
9.61
6.42
1.02
5.12
11.81
6.38
3.62
2.17
3.62
M20
E4175DC
1/2
3/4, 1
11⁄2, 2
3
5
24.02 11.81
0.28
1.77 26.85
5.00 18.90 13.07 10.79 0.20
1.97 19.29
315⁄16 215⁄16
9.45 10.71
7.09
1.30
5.90
13.39
7.09
3.82
2.20
3.94
M20
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
10
θ°
θ°
N–S X L
øLA
V
B
W
2 – ød
J
P
K
H
KH
P
T
Note: Dimensions continued
from opposing page.
With Standard Motor
With Standard Motor & Brake
FRAME
SIZE
MOTOR
HP
LA
θ
N
SxL
S1 x L
C
AB
ML
MP
WEIGHT
(LB)
C
AB
ML
MP
MS
MT
WEIGHT
(LB)
AA4095DA
1/8
1/4, 1/3
4.72
0
4
M10x20
M10x20
13.92
15.57
4.80
3.07
3.98
4.69
4.88
71
72
15.30
16.83
4.80
4.41
4.96
4.88
1.54
–
74
77
A4105DA
1/8
1/4, 1/3
1/2
6.10
30
6
M10x20
M12x22
15.06
16.71
17.50
4.80
3.07
3.95
4.37
4.69
4.88
89
91
93
16.44
17.97
18.76
4.80
4.41
4.96
5.36
4.88
1.54
–
93
95
100
B4115DB
1/8
1/4, 1/3
1/2
3/4, 1
M16x26
17.03
18.68
19.47
21.08
3.07
3.96
4.37
3.82
4.69
4.88
157
160
165
168
18.41
19.94
20.73
22.78
4.88
1.54
–
5.83
3.67
4.17
C4145DB
1/4, 1/3
1/2
3/4, 1
11⁄2
M20x35
21.12
21.91
23.52
24.82
22.38
23.17
25.22
27.26
D4165DC
E4175DC
1/2
3/4, 1
11⁄2, 2
3
1/2
3/4, 1
11⁄2, 2
3
5
6.89
8.35
10.04
30
30
30
11.02 22.5
6
6
6
8
M12x22
M16x30
M20x35
M20x35
4.80
4.49
5.83
4.49
4.69
3.98
4.37
3.82
3.94
5.83
6.30
259
263
266
274
M24x40
24.88
26.30
27.60
28.39
4.80
4.49
4.69
4.96
4.37
3.82
3.94
4.13
4.88
5.83
6.30
6.81
515
518
526
533
M24x40
26.30
27.72
29.02
29.80
30.71
4.80
4.49
4.69
4.96
5.29
4.37
3.82
3.94
4.13
5.00
4.88
5.83
6.30
6.81
8.35
632
635
643
652
674
4.80
4.88
4.80
4.49
4.41
4.96
5.36
5.51
161
164
169
176
4.88
1.54
–
4.49
4.69
4.96
5.36
5.51
6.38
5.83
6.30
3.67
4.53
4.17
5.12
263
267
274
287
26.14
28.00
30.04
30.87
4.80
4.49
4.69
4.96
5.36
5.51
6.38
6.61
4.88
5.83
6.30
6.81
1.54
3.67
4.53
4.77
–
4.17
5.12
5.37
526
533
546
558
27.56
29.42
31.46
32.28
33.54
4.80
4.49
4.69
4.96
5.79
6.36
5.51
6.38
6.61
7.83
4.88
5.83
6.30
6.81
8.35
1.54
3.67
4.53
4.77
5.20
–
4.17
5.12
5.37
6.67
634
641
654
667
695
4.80
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
11
HELICAL BUDDYBOX REDUCER RATING TABLE
SINGLE REDUCTION REDUCERS AT 1800 RPM INPUT (HP, in lbs.)
HBB
CYCLO
4090
AA
4095
4100
A
4105
4110
B
4115
4125
4145
C
4155
4160
D
4165
4170
E
4175
12
O/P RPM
164
129
86
64
46
39
34
30
24
20
18
15
12
10
8.7
7.2
5.9
RATIO
11
14
21
28
39
46
53
60
74
88
102
123
151
179
207
249
305
HP
–
–
1.04
1.04
1.04
1.04
1.04
1.04
0.72
0.63
0.62
0.62
0.39
0.32
0.31
0.20
0.16
TORQUE
–
–
693
924
1290
1520
1750
1980
1690
1760
2010
2420
1870
1820
2040
1580
1550
HP
–
–
1.89
1.89
1.89
1.88
1.79
1.68
1.51
1.15
1.04
0.90
0.80
0.56
0.51
0.40
0.40
3650
TORQUE
–
–
1260
1680
2340
2750
3010
3200
3550
3210
3370
3510
3650
3180
3350
3160
HP
2.48
2.48
2.48
2.48
2.31
1.97
1.96
1.95
1.95
1.68
1.30
0.98
0.93
0.73
0.63
0.48
0.48
TORQUE
841
1070
1650
2200
2860
2880
3300
3710
4580
4690
4210
3830
4460
4150
4140
3790
4650
HP
4.22
4.22
4.22
4.22
4.22
4.22
4.22
3.26
3.10
2.22
2.11
1.59
1.44
1.03
0.94
0.77
0.75
TORQUE
1430
1820
2810
3750
5220
6160
7100
6210
7280
6200
6830
6056
6900
5850
6180
6090
7260
HP
5.20
5.20
5.20
5.20
5.20
5.07
5.07
4.80
4.01
2.88
2.86
2.40
1.96
1.45
1.34
0.99
0.98
TORQUE
1760
2240
3470
4620
6440
7400
8530
9140
9420
8040
9260
9370
9390
8240
8800
7820
9490
HP
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
5.52
5.01
4.45
4.22
3.01
2.78
2.15
1.51
1.44
TORQUE
2310
2930
4530
6040
8420
9930 11400 13000 13000 14000 14400 14800 14400 14800 14100 11900 13900
HP
10.5
10.5
10.5
10.5
7.51
7.51
TORQUE
3560
4530
7000
9330
9300 11000 12600 14300 14600 14700
HP
20.1
20.1
–
–
TORQUE
6810
8670
–
–
HP
–
–
20.1
20.1
TORQUE
–
–
HP
–
–
–
–
–
–
HP
–
–
–
–
13.1
13.5
7.51
13.5
6.22
10.5
5.25
9.15
–
–
3.16
–
–
1.59
–
–
14700
–
–
12600
–
–
7.63
7.46
4.91
4.55
4.43
3.26
3.03
16700 19100 22700 25700 24700 25600 24700 29100 23500 25900 29100 25800 29300
20.1
15.7
15.6
14.2
11.1
10.5
9.11
8.17
6.04
5.60
4.85
4.03
3.29
13400 17900 24900 23000 26200 27000 26100 29300 29500 29500 29000 29500 29500 29500 29500
TORQUE
TORQUE
13.5
7.51
31.3
21.4
21.4
17.4
16.6
16.6
15.6
13.5
10.1
8.81
8.07
6.56
5.92
4.65
3.44
19000 26500 25400 28000 31600 36600 37700 32700 34400 38700 37300 38900 36800 33300
31.3
31.3
28.8
26.5
23.4
20.9
18.0
15.1
13.4
10.5
8.82
7.63
6.35
5.17
20900 27800 38800 42100 44600 44600 49100 50300 48900 51200 50300 50100 50100 50200 50100
HP
–
–
34.2
–
TORQUE
–
–
22800
–
HP
–
–
38.7
–
TORQUE
–
–
25800
–
33.5
29.2
41500 42600
38.7
38.7
–
24.9
–
–
47400
–
35.5
29.5
28.8
19.6
18.0
14.9
12.5
9.80
8.58
6.76
6.20
54800 58300 58200 59900 55700 56400 53400 60000
24.2
22.2
19.4
14.4
12.9
11.0
9.30
7.46
47900 56500 59700 56200 67600 67600 71700 71700 69000 71700 71700 71700 71700
HELICAL BUDDYBOX REDUCER RATING TABLE
SINGLE REDUCTION REDUCERS AT 1200 RPM INPUT (HP, in lbs.)
HBB
CYCLO
4090
AA
4095
4100
A
4105
4110
B
4115
4125
4145
C
4155
4160
D
4165
4170
E
4175
O/P RPM
57
43
31
26
23
20
16
14
12
9.8
7.9
6.7
5.8
4.8
3.9
RATIO
21
28
39
46
53
60
74
88
102
123
151
179
207
249
305
HP
0.89
0.89
0.89
0.89
0.89
0.89
0.55
0.54
0.47
0.47
0.34
0.24
0.23
0.17
0.15
TORQUE
880
1170
1630
1930
2220
2510
1930
2230
2270
2730
2400
2040
2230
2050
2130
HP
1.57
1.57
1.41
1.41
1.34
1.25
1.04
0.86
0.76
0.63
0.51
0.42
0.37
0.30
0.25
TORQUE
1560
2080
2600
3070
3350
3560
3650
3590
3650
3650
3650
3580
3650
3540
3650
HP
2.12
2.12
1.97
1.69
1.68
1.51
1.51
1.26
1.11
0.751
0.71
0.55
0.47
0.40
0.41
TORQUE
2110
2810
3640
3680
4200
4300
5310
5250
5370
4370
5080
4660
4600
4740
5910
HP
3.15
3.15
3.15
2.85
2.94
2.44
2.11
1.66
1.53
1.19
1.03
0.77
0.70
0.57
0.51
TORQUE
3130
4180
5820
6210
7380
6930
7380
6930
7380
6920
7380
6540
6880
6760
7380
1.23
1.15
HP
4.45
4.45
4.45
4.33
4.33
3.63
3.37
2.47
2.17
1.82
1.47
TORQUE
4430
5900
8220
9430
10900
10300
11800
10300
10500
10600
10500
HP
5.82
5.82
5.83
5.64
5.70
5.19
4.21
3.54
3.06
2.53
2.06
TORQUE
5780
7710
10800
12300
14300
14800
14800
14800
14800
14800
14800
HP
7.88
7.88
5.84
5.84
5.84
5.19
4.21
3.54
3.06
2.53
2.06
TORQUE
7840
12700
14700
14800
14800
14800
14800
14800
14800
HP
–
–
11.6
11.2
10.9
10.4
7.88
6.84
5.71
5.07
3.67
TORQUE
–
–
21500
24400
27300
29500
27600
28500
27600
29500
26300
15.1
15.1
HP
15.1
TORQUE
15100
HP
–
TORQUE
–
HP
–
TORQUE
–
10400 10800
20100 28000
18.4
18.4
24300 33900
23.5
23.5
31100 43300
11.8
11.7
10.4
8.31
7.08
6.11
5.07
4.13
25600
29300
29500
29100
29500
29500
29500
29500
14.9
12.6
12.6
12.6
10.2
8.61
6.30
6.30
32400
31700
35800
44200
42400
41600
36700
45000
20.0
17.2
17.6
14.6
12.3
10.6
8.79
7.16
43500
43100
49900
51200
51200
51200
51200
51200
HP
–
–
30.2
24.9
21.2
18.5
17.2
14.7
13.5
11.0
8.61
TORQUE
–
–
55700
54300
53100
52600
60100
61400
65400
63900
61500
HP
–
–
31.5
31.2
26.5
22.5
20.4
17.2
14.8
12.3
10.0
TORQUE
–
–
58200
68000
66600
64000
71600
71600
71600
71600
71600
10500 11300
1.74
1.51
14800 14800
1.74
1.51
14800 14800
3.40
3.01
28900 29500
3.48
3.01
29500 29500
4.95
4.24
41900 41500
6.04
5.22
51200 51200
7.39
6.30
62600 61700
8.45
7.31
71600 71600
0.85
0.75
9960
10800
1.13
1.02
13300
14800
1.19
1.02
14800
14800
2.44
2.04
28800
29500
2.50
2.04
29500
29500
3.73
2.92
43900
42200
4.34
3.55
51200
51200
5.09
4.68
60100
67500
6.07
4.96
71600
71600
13
HELICAL BUDDYBOX REDUCER RATING TABLE
INTERNATIONAL
SINGLE REDUCTION REDUCERS AT 1500 RPM INPUT (KW, Nm)
HBB
CYCLO
4090
AA
4095
4100
A
4105
4110
B
4115
4125
4145
C
4155
4160
D
4165
4170
E
4175
14
O/P RPM
71.0
54.0
39.0
33.0
28.0
25.0
20.0
17.0
15.0
12.0
10.00
8.40
7.30
6.00
RATIO
21
28
39
46
53
60
74
88
102
123
151
179
207
249
4.90
305
KW
0.77
0.77
0.77
0.77
0.77
0.77
0.48
0.47
0.40
0.40
0.29
0.22
0.20
0.15
0.12
TORQUE
92.8
124
172
203
234
265
204
237
234
282
251
226
238
214
210
KW
1.36
1.36
1.23
1.22
1.16
1.09
0.97
0.75
0.68
0.58
0.48
0.37
0.33
0.26
0.24
TORQUE
164
219
275
322
353
375
412
380
398
412
412
378
394
373
412
KW
1.85
1.85
1.72
1.47
1.46
1.32
1.32
1.10
0.97
0.66
0.62
0.48
0.41
0.35
0.35
TORQUE
223
297
385
388
444
455
561
556
568
466
537
493
487
500
613
KW
2.75
2.75
2.75
2.66
2.75
2.13
1.96
1.45
1.38
1.04
0.94
0.67
0.61
0.50
0.48
TORQUE
331
442
615
702
834
733
834
732
808
734
813
692
728
714
834
KW
3.88
3.88
3.88
3.78
3.78
3.17
2.99
2.15
1.89
1.58
1.29
1.08
1.00
0.74
0.65
TORQUE
468
623
868
998
1140
1090
1260
1080
1100
1110
1110
1100
1180
1050
1130
KW
5.07
5.07
5.07
4.92
4.97
4.76
3.93
3.26
2.85
2.36
1.92
1.62
1.40
0.98
0.94
1640
TORQUE
611
815
1130
1290
1510
1630
1660
1640
1660
1660
1660
1660
1660
1400
KW
6.88
6.88
5.10
5.09
5.09
4.84
3.93
3.30
2.85
2.36
1.92
1.62
1.40
1.04
0.94
TORQUE
829
1100
1140
1340
1540
1660
1660
1660
1660
1660
1660
1660
1660
1480
1640
KW
–
–
10.1
9.78
9.50
9.29
6.88
5.97
4.98
4.73
3.20
2.97
2.81
2.13
1.91
TORQUE
–
–
2260
2580
2880
3190
2920
3010
2910
3330
2770
3050
3330
3040
3330
KW
13.2
13.2
13.2
10.3
10.2
9.29
7.25
6.60
5.70
4.73
3.85
3.25
2.81
2.33
1.91
TORQUE
1590
2120
2950
2710
3100
3190
3070
3330
3330
3330
3330
3330
3330
3330
3330
KW
–
16.0
16.0
13.0
11.0
11.0
11.0
8.88
7.50
5.50
5.50
4.32
3.70
3.25
2.54
TORQUE
–
2570
3580
3430
3340
3780
4670
4480
4390
3880
4760
4430
4390
4640
4440
KW
–
18.0
18.0
17.4
15.0
15.3
13.5
11.46
9.86
8.20
6.68
5.63
4.87
4.05
3.31
TORQUE
–
2890
4020
4590
4560
5260
5730
5780
5770
5780
5780
5780
5780
5780
5780
KW
–
–
25.0
21.8
18.5
16.1
15.0
12.9
11.8
9.56
7.50
6.45
5.50
4.45
4.08
TORQUE
–
–
5590
5750
5620
5540
6370
6510
6900
6740
6490
6620
6530
6350
7140
KW
–
–
27.5
27.3
23.1
19.7
18.8
15.8
13.8
11.5
9.30
7.90
6.80
5.70
4.60
TORQUE
–
–
6150
7200
7020
6780
7980
7970
8090
8090
8090
8090
8090
8090
8090
HELICAL BUDDYBOX REDUCER RATING TABLE
DOUBLE REDUCTION REDUCER RATINGS AT 1800 RPM INPUT (HP, in lbs.)
SIZE
CYCLO
SIZE
AA
4095DA
A
4105DA
B
4115DB
C
4145DB
D
4165DC
E
4175DC
SIZE
CYCLO
SIZE
AA
4095DA
A
4105DA
B
4115DB
C
4145DB
D
4165DC
E
4175DC
O/P RPM
5.04
4.25
3.59
3.11
2.64
2.22
1.88
1.61
1.36
1.09
0.92
0.79
0.70
RATIO
357
424
501
578
683
809
956
1117
1320
1656
1957
2272
2559
HP
0.33
0.28
0.23
0.20
0.17
0.14
0.12
0.12
0.12
0.12
0.12
0.12
0.12
TORQUE
3650
3650
3650
3650
3650
3650
3650
3650
3650
3650
3650
3650
3650
HP
0.54
0.54
0.48
0.41
0.35
0.29
0.25
0.21
0.18
0.14
0.12
0.12
0.12
TORQUE
5900
7010
7380
7380
7380
7380
7380
7380
7380
7380
7380
7380
7380
HP
1.35
1.14
0.97
0.84
0.71
0.60
0.50
0.43
0.36
0.29
0.24
0.21
0.19
TORQUE
14800
14800
14800
14800
14800
14800
14800
14800
14800
14800
14800
HP
–
–
1.89
1.67
1.41
1.19
1.01
0.86
0.73
TORQUE
–
–
28900
29500
29500
29500
29500
29500
29500
HP
4.68
3.95
3.34
2.90
2.45
2.07
1.75
1.50
1.27
TORQUE
51200
51200
51200
51200
51200
51200
51200
51200
51200
HP
6.55
5.52
4.67
4.05
3.43
2.89
2.45
2.09
1.77
TORQUE
71600
71600
71600
71600
71600
71600
71600
71600
71600
14800 14800
0.58
1.01
1.41
0.61
0.51
0.41
0.35
0.28
0.25
0.20
0.17
0.15
2944
3511
4365
5177
6472
7228
8880
10658
12184
HP
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
TORQUE
3650
3650
3650
3650
3650
3650
3650
3650
3650
HP
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
TORQUE
7380
7380
7380
7380
7380
7380
7380
7380
7380
0.16
0.14
0.12
0.12
0.12
0.12
0.12
0.12
0.12
14800
14800
14800
14800
14800
14800
14800
14800
14800
HP
0.33
0.27
0.25
0.25
0.25
0.25
0.25
0.25
0.25
TORQUE
29500
29500
29500
29500
29500
29500
29500
29500
29500
HP
0.57
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
TORQUE
51200
51200
51200
51200
51200
51200
51200
51200
51200
HP
0.79
0.67
0.54
0.50
0.50
0.50
0.50
0.50
0.50
TORQUE
71600
71600
71600
71600
71600
71600
71600
71600
71600
1.20
71600 71600
RATIO
HP
0.85
51200 51200
O/P RPM
TORQUE
0.49
29500 29500
0.14
0.10
0.42
0.38
29500
29500
0.74
0.65
51200
51200
1.03
0.91
71600
71600
0.08
0.07
21620
26492
0.12
0.12
0.12
3650
3650
3650
3650
0.12
0.12
0.12
0.12
7380
7380
7380
7380
0.12
0.12
13094 17966
14800 14800
0.25
0.25
29500 29500
0.50
0.50
51200 51200
0.50
0.50
71600 71600
0.12
0.12
14800
14800
0.25
0.25
29500
29500
0.50
0.50
51200
51200
0.50
0.50
71600
71600
Note: MOTOR HP shown in the darker shaded areas is to overcome breakaway torque requirements in cold temperature
or high inertia applications. It is recommended that a torque limiting device be used to protect the unit or driven machine.
15
SINGLE REDUCTION
REDUCER DIMENSIONS – SIZE AA ~ E
Z
0˚
0˚
N-S X L
MIN.
I.D.
øLA
V
XJ
B
CE
(FOR 48C, 56C-143-145TC)
W
BB
2 – ød
J
T
P
Z
MIN. øAK øBD
I.D.
XU
XJ
H
P
Note: Dimensions continued
on opposing page.
U Max. is Std.
U
MAX MIN
FRAME
SIZE
NEMA C-FACE
ADAPTOR
AA4090
AA4095
42C
48C
56C-145TC
11.02 9.09
5.51 0.20 0.79 11.87 2.20 8.31 6.18
5.51
0.12 1.06 8.54
17⁄16
13⁄16 4.23
4.69 3.11
0.55
A4100
A4105
48C
56C-145TC
182-184TC
11.85 9.92
5.91 0.20 0.79 12.70 2.60 9.17 6.44
6.14
0.12 1.14 9.41
23⁄16
111⁄16 4.61
5.14 4.09
B4110
B4115
B4125
56C-145TC
182-184TC
213-215TC
14.49 12.05 7.48 0.20 0.98 16.10 3.39 11.42 7.97
7.24
0.12 1.22 11.65 27⁄16
115⁄16 5.69
C4145
C4155
56C-145TC
182-184TC
213-215TC
254-256TC
17.24 14.88 8.66 0.20 1.18 18.84 3.82 13.39 9.53
8.70
0.12 1.61 13.62 215⁄16
D4160
D4165
56C-145TC
182-184TC
213-215TC
254-256TC
284-286TC
21.22 17.87 9.84 0.28 1.38 23.94 4.49 16.77 11.54 9.96
0.20 1.77 17.17 37⁄16
E4170
E4175
182-184TC
213-215TC
254-256TC
284-286TC
324-326TC
B
C
E
F
G
H
I
J
K
M
P
Q
T
V
N2
N3
S2
2.56 5.91
3.54 1.02 1.02
1.02
M10
0.71
3.35 5.91
3.74 1.10 1.10
1.10
M12
6.40 4.49
0.71
3.94 8.03
4.33 1.26 1.26
1.34
M12
23⁄16 6.73
7.58 5.51
0.87
4.33 9.06
5.31 3.98 1.81
2.83
M16
27⁄16 8.43
9.61 6.42
1.02
5.12 11.81 6.38 3.62 2.17
3.62
M20
24.02 20.00 11.81 0.28 1.77 26.85 5.00 18.90 13.07 10.79 0.20 1.97 19.29 315⁄16 215⁄16 9.45 10.71 7.09
1.30
5.90 13.39 7.09 3.82 2.20
3.94
M20
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
NEMA C-FACE
ADAPTOR
16
AJ
W
AK
BD BB BF
BR
42C - 48C
3.75 3.000 4.33 –
.28
4
56C - 145TC
5.88 4.500 6.69 –
.43
4
182 - 256TC
7.25 8.500 8.98 .22 .59
4
284 - 286TC
9.00 10.500 11.10 .22 .59
4
324 - 326TC
11.00 12.500 13.86 .22 .71
4
Y
d
D1
DC
KH
N1
M
Q
2X 3–S1 X L
I
S2
N3
øY
E øD1
øU
K
N2
G
N1
øDC
øAJ
BR X BF
KH
XV
F
C
Note: Dimensions continued
from opposing page.
CE
C-Face Dimensions
XJ
Z
FRAME
SIZE
NEMA C-FACE
ADAPTOR
LA
θ
N
SxL
S1 x L
XU
XV
KEY
AA4090
AA4095
42C
48C
56C-145TC
4.72
0
4
M10x20
M10x20
.625
.98
3/16 x 3/16 x .75
10.87
11.25
11.71
1.78
2.16
2.62
A4100
A4105
48C
56C-145TC
182-184TC
6.10
30
6
M10x20
M12x22
.625
.98
3/16 x 3/16 x .75
12.08
12.54
13.04
B4110
B4115
B4125
56C-145TC
182-184TC
213-215TC
6.89
30
6
M12x22
M16x26
.750
1.38
3/16 x 3/16
x 1.02
C4145
C4155
56C-145TC
182-184TC
213-215TC
254-256TC
D4160
D4165
56C-145TC
182-184TC
213-215TC
254-256TC
284-286TC
E4170
E4175
182-184TC
213-215TC
254-256TC
284-286TC
324-326TC
8.35
10.04
30
30
11.02 22.5
6
6
8
M16x30
M20x35
M20x35
M20x35
M24x40
M24x40
.875
1.125
1.375
1.57
1.77
2.17
WEIGHT (lb)
WT2
MIN. ID
WT
0.47
0.47
0.47
2.44
2.44
4.21
59
73
73
77
2.16
2.62
3.12
0.47
0.47
0.47
2.44
4.21
5.43
77
88
92
95
14.67
15.42
16.04
2.62
3.77
3.99
0.47
0.47
1.09
4.21
5.43
5.43
141
169
178
194
3/16 x 3/16
x 1.38
17.50
18.25
18.87
19.63
2.62
3.37
3.99
4.75
0.47
0.47
1.09
0.57
4.21
5.43
5.43
5.08
246
295
1/4 x 1/4 x 1.77
20.49
21.24
21.86
22.62
23.31
2.62
3.37
3.99
4.75
5.44
0.47
0.57
1.20
0.57
0.57
4.21
5.71
5.71
5.71
7.87
23.37
23.99
24.75
25.38
26.50
3.37
3.99
4.75
5.38
6.50
0.57
1.20
0.57
0.57
0.57
5.71
5.71
5.71
5.71
7.87
5/16 x 5/16
x 2.17
CE
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
273
282
297
449
541
550
563
526
541
607
693
706
697
722
730
WT = Free input shaft type
WT2 = C-Face adaptor type
17
DOUBLE REDUCTION REDUCER DIMENSIONS
Z
θ°
θ°
N–S X L
MIN. øAK
I.D.
øBD
øLA
V
XJ
B
W
CE
(FOR 56C, 143 – 145TC)
H
BB
Z
2 – ød
J
P
P
T
øAK
MIN.
I.D.
XU
øBD
XJ
CE
(FOR 182 – 184TC)
Note: Dimensions continued
on opposing page.
U Max. is Std.
U
MAX MIN
FRAME
SIZE
NEMA C-FACE
ADAPTOR
AA4095DA
56C-145TC
11.02 10.72 5.51 0.20 0.79 11.87 2.20 8.31 6.18
5.51
0.12 1.06 8.54
1.44
1.19 4.23
4.69 3.11
0.55
A4105DA
56C-145TC
11.85 11.87 5.91 0.20 0.79 12.70 2.60 9.17 6.44
6.14
0.12 1.14 9.41
2.19
1.69 4.61
5.14 4.09
B4115DB
56C-145TC
14.49 14.11 7.48 0.20 0.98 16.10 3.39 11.42 7.97
7.24
0.12 1.22 11.65 2.44
1.94 5.69
C4145DB
56C-145TC
17.24 16.55 8.66 0.20 1.18 18.84 3.82 13.39 9.53
8.70
0.12 1.61 13.62
2.9
0.20 1.77 17.17 3.44
B
C
E
F
G
H
I
J
K
M
P
Q
T
V
W
Y
d
D1
DC
KH
N1
N2
N3
S2
2.56 5.91
3.54 1.02 1.02
1.02
M10
0.71
3.35 5.91
3.74 1.10 1.10
1.10
M12
6.40 4.49
0.71
3.94 8.03
4.33 1.26 1.26
1.34
M12
2.19 6.73
7.58 5.51
0.87
4.33 9.06
5.31 1.81 1.81
2.83
M16
2.44 8.43
9.61 6.42
1.02
5.12 11.81 6.38 1.97 2.17
3.62
M20
2.94 9.45 10.71 7.09
1.30
5.90 13.39 7.09 1.97 2.20
3.94
M20
56C-145TC
D4165DC
21.22 19.84 9.84 0.28 1.38 23.94 4.49 16.77 11.54 9.96
182-184TC
56C-145TC
E4175DC
24.02 21.26 11.81 0.28 1.77 26.85 5.00 18.90 13.07 10.79 0.20 1.97 19.29 3.94
182-184TC
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
NEMA C-FACE
ADAPTOR
18
AJ
AK
BD BB BF
BR
56C - 145TC
5.88 4.500 6.69 –
.43
4
182 - 256TC
7.25 8.500 8.98 .22 .59
4
M
Q
2X 3– S1 x L
S2
N3
øY
øU
E øD1
K
N2
øAJ
N1
øDC
G
KH
BR X BF
XV
F
C
CE
Note: Dimensions continued
from opposing page.
C-Face Dimensions
XJ
Z
FRAME
SIZE
NEMA C-FACE
ADAPTOR
LA
θ
N
SxL
S1 x L
XU
XV
KEY
AA4095DA
56C-145TC
4.72
0
4
M10x20
M10x20
.625
.98
3/16 x 3/16 x .75
13.29
2.62
A4105DA
56C-145TC
6.10
30
6
M10x20
M12x22
.625
.98
3/16 x 3/16 x .75
14.43
B4115DB
56C-145TC
6.89
30
6
M12x22
M16x26
.750
1.38
3/16 x 3/16x 1.02
C4145DB
56C-145TC
8.35
30
6
M16x30
M20x35
.875
1.57
3/16 x 3/16 x 1.38
10.04
30
6
M20x35
M24x40
1.125
1.77
1/4 x 1/4 x 1.77
56C-145TC
D4165DC
182-184TC
56C-145TC
E4175DC
11.02 22.5
182-184TC
8
M20x35
M24x40
1.375
2.17
CE
WEIGHT (lb)
WT2
MIN. ID
WT
0.47
4.21
62
70
2.62
0.47
4.21
81
89
16.74
2.62
0.47
4.21
156
1.64
19.18
2.62
0.47
4.21
259
267
22.47
2.62
0.47
4.21
484
471
23.43
3.37
0.47
5.43
23.89
2.62
0.47
4.21
5/16 x 5/16 x 2.17
488
706
614
24.85
Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
3.37
0.47
5.43
6970
WT = Free input shaft type
WT2 = C-Face adaptor type
19
GENERAL CONSTRUCTION HELICAL GEAR CASE
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
20
DESCRIPTION
Casing
Cover
Gear
Hex Head Bolt
Spring Washer
Ball Bearing
Retaining Ring (Internal)
Oil Seal
Taper-Grip® Bushing
Bushing Screw
Thrust Plate
Pinion Shaft Spacer
Pin Carrier
REF
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
Retaining Ring (External)
Pinion Shaft Spacer
Hex Socket Head Plug
Ball Bearing
Oil Seal
Pinion Shaft
Ball Bearing
Retaining Ring (Internal)
Retaining Ring (External)
Seal Cap
Key (Square End)
Output Hub
Hex Socket Head Plug
MIXER DRIVES
The new SM-Helical Buddybox parallel, offset reducer
is also available as an application series mixer drive.
This quality, high-performance mixer is available with
tapered roller bearings, integral flange (face mount) and
either a keyed output hub or standard Taper-Grip®
bushing system.
Also featured is our superior new drywell design, which
offers the ultimate customer benefit, to prevent leakage
and process contamination problems.
Please consult our factory for additional details on
Helical Buddybox mixer drives from Sumitomo.
PARALLEL OFFSET CYCLO (HBB)
REDUCERS & GEARMOTORS
■ 6 sizes offered
■ Ratios from 18:1 to
over 2,000:1
■ Flange mounting
option
■ Wide range of
mounting options:
Flange, Foot/Angle
Bracket, or Housing
■ Solid Shaft, Keyed
Hollow Bore, or
Keyless Taper Grip
Bushing offered
■ High efficiency helical
gearing combined with
proven strength
and durability
of SM-CYCLO speed
reducer
■ Integral motor
or C-Face
adapter input
DRYWELL DESIGN
■
Offered in SM-Helical Buddybox sizes C, D and E.
(Sizes AA – B are grease lubricated.)
Oil
Level
New Drywell Option
21
LUBRICATION
SM-Helical Buddybox reducers and gearmotors are
shipped without oil. Before running, they should be
filled with the appropriate amount of the correct
lubricant for their mounting position-see Tables L-1 and
L-2. Please consult the factory for additional
information not covered here.
Table L-1 Recommended Oil for
SM Helical Buddybox & Cyclo
Mounting Positions*
Ambient
Temp.
14°F-32°F
(-10°C-0°C)
32°F-95°F
(0°C-35°C)
95°F-122°F
(35°C-50°C)
Viscosity @
40°C (104°F) cST
61.2 - 74.8
90 - 165
198 - 506
ISO Viscosity
Grade
68
100 - 150
220 - 460
AGMA
Viscosity Grade
2EP
3EP 4EP
5EP 7 EP
Viscosity @ 100°F
(38°C) SSU
284 - 347
417 - 765
916 - 2719
Table L-2 Oil Quantity (In gallons)
Y1
Helical
Output side (HBB)
Buddybox
Size
Y1 Y2 Y3 Y4 Y5
AA
A
B
C
D
E
Y2
Y3
0.16
0.21
0.26
0.45
0.71
0.92
0.16
0.24
0.40
0.55
0.92
1.11
0.13
0.18
0.26
0.34
0.53
0.66
0.16
0. 24
0.40
0.55
0.92
1.11
0.29
0.40
0.53
1.24
1.85
2.38
Input side (Cyclo)
Y6
Y1
Y2
Y3
Y4
Y5
Y6
0.26
0.37
0.48
0.92
1.45
1.85
G
G
G
0.11
0.18
0.24
G
G
G
0.11
0.18
0.24
G
G
G
0.11
0.18
0.24
G
G
G
0.11
0.18
0.24
G
G
G
G
G
G
G
G
G
G
G
G
Oil Replenishment and Change Interval
a) Maintain proper oil levels at all times.
Y3
b) Check oil quantity every 2500 hours. If the oil is
contaminated, burned or waxed, change the oil
immediately and flush if necessary.
c) Under normal operating conditions, Sumitomo
recommends an oil change every 5000 hours of
operation. The intervals should not exceed 2 years.
d) An oil change after the first 500 hours of operation is
highly recommended.
Y4
Note: Overflow is located next to drain on bottom.
e) If the unit will be running in a high ambient, high
humidity, or corrosive environment, the lubricant will
have to be changed more frequently. Consult the
factory for recommendations.
f)
The Cyclo portion and helical portion must be filled
with oil separately. Oil does not flow from one
section to the other.
Y5
Y6
*Note: For flange units, the Y is replaced with an F.
22
●
V
❍
Oil Drain Plug
Oil Overflow Plug (Oil Level)
Oil Fill Plug
STANDARD INTEGRAL MOTOR CHARACTERISTICS
Motor Characteristics
The SM-Helical Buddybox gearmotors’
full load ratings and amperage can be
found below in table M-1. These ratings
are based on the motor’s design
values. If additional information is
required, please consult factory.
Table M-1 — 230/460 Volt, Synchronous Speed 1800 rpm, 60 Hz, Continuous Duty, TEFC
Full Load Current
Amperage
230V
460V
208V
Starting Current
Torque
Amperage
% of F.L.
230V
460V Starting Breakdown
HP
Frame
Size
Full Load
Torque
rpm
in. lb.
1/2
F-71M
1740
18.3
2.1
1.1
2.0
9.8
4.9
295
3/4
F-80S
1730
27.4
2.5
1.2
2.5
12.3
6.2
1
F-80
1750
36.0
3.4
1.7
3.4
17.6
1.5
F-90S
1730
54.7
4.6
2.3
4.7
2
F-90L
1740
72.5
6.0
3.0
3
F-100L
1730
109
8.4
5
F-112M
1730
183
7.5
F-132S
1710
10
F-132M
15
Efficiency
%
Power
Factor
%
Code
Letter*
Inertia
WR2
lb. ft2
280
71.9
65.1
J
0.0154
266
245
76.9
73.0
H
0.0227
8.8
269
303
77.2
72.3
H
0.0285
28.6
14.3
273
281
80.3
74.1
J
0.0451
6.2
36.8
18.4
263
270
82.3
75.6
J
0.0504
4.2
8.7
54.8
27.4
277
266
84.4
77.2
J
0.0789
13.0
6.5
13.7
91.5
45.8
308
279
86.3
82.4
J
0.201
277
18.1
9.0
20.1
120
61
223
221
86.7
88.2
H
0.271
1740
361
23.6
11.8
26.4
147
73.5
212
214
89.6
88.9
G
0.635
F-160M
1740
542
34.3
17.2
38.2
231
115
248
221
90.5
89.0
G
0.891
20
G-160L
1740
725
45.8
22.9
51
272
136
222
220
91.6
89.9
F
2.13
25
G-180M
1770
891
57
28.4
63
343
171
199
235
92.6
88.2
F
5.34
30
G-180M
1760
1075
68
34.2
77
388
194
192
226
91.5
88.1
F
5.34
*Code letter shown is for 230V or 460V operation. Consult factory for other voltages.
Standard Wiring Diagram — 208, 230/460V
Illustrated below are the wiring diagrams for our standard motor. For additional information please refer to motor name plate. Due
to changes in design features, this diagram may not always agree with that on the motor. If different, the motor diagram found
inside the conduit box cover is correct.
Delta-Connected (71⁄2 HP and larger)
Y-Connected (5 HP and smaller)
Line 208/230V 60Hz
Line 460V 60Hz
Line 208/230V 60Hz
Line 460V 60Hz
23
TORQUE ARM INFORMATION
The HBB housing allows for a wide variety of torque arm
support options. Torque arm support should be selected
based on the space restrictions and structural components available on the driven machinery. Some options
are shown below. Example A is a factory stocked option,
B through E are not normally stocked.
A.
B.
C.
D.
E.
Note: Consult factory or torque arm brochure for dimensional drawings and application assistance.
24
Torque Arm Application Examples
SMA Standard
(Bushing) Type
Clevis Type
T-Type
O 90
CE
D
01
Headquarters and Manufacturing
IS
Bracket Type
North American Regional Offices
Stocking & Assembly Facilities
Canadian Stocking
& Assembly Facilities
Mid-West
175 West Lake Drive
Glendale Heights, IL 60139
(630) 752-0200 • FAX: (630) 752-0208
West
2375 Railroad Street, Corona, CA 91720
(909) 340-4100 • FAX: (909) 340-4108
Southwest
1420 Halsey Way #130, Carrollton, TX 75007
(972) 323-9600 • FAX: (972) 323-9308
Northeast
501 Office Center Dr., Suite 260
Ft. Washington, PA 19034
(215) 653-0560 • FAX: (215) 653-0181
Southeast
4200 Holland Boulevard
Chesapeake, VA 23323
(757) 485-3355 • FAX: (757) 487-3193
Toronto (East)
SM-CYCLO OF CANADA, LTD.
870A Equestrian Court
Oakville, Ontario, Canada L6L 6L7
(905) 469-1050 • FAX: (905) 469-1055
British Columbia (West)
SM-CYCLO OF CANADA, LTD.
740 Chester Road, Annacis Island, Delta
B.C., Canada V3M 6J1
(604) 525-5403 • FAX: (604) 525-0879
Montreal
SM-CYCLO OF CANADA, LTD.
226 Migneron Street
St. Laurent, Quebec, Canada H4T 1Y7
(514) 340-1300 • FAX: (514) 340-1343
E
R T IFI
Sumitomo Machinery Corporation of America
4200 Holland Boulevard, Chesapeake, VA 23323 • (757) 485-3355 • FAX: (757) 485-3075
Toll Free 1-800-SM-CYCLO Web: http://www.smcyclo.com E-mail: smcamktg@series2000.com
Mexico
SM-CYCLO DE MEXICO, S.A. DE C.V.
Calle “C” No. 506A, Parque Industrial Almacentro
Apodaca, N.L., Mexico 66600
011-52-8-369-3697/8 • FAX: 011-52-8-369-3699
Central & South America Sales,
Engineering, Stocking & Assembly
Brazil
SM-CYCLO REDUTORES DO BRASIL, LTDA.
Av. Dr. Ulysses Guimarães, 3533
09990-080 Diadema, São Paulo, Brazil
011-55-11-445-4388 • FAX: 011-55-11-456-2922
Chile
SM-CYCLO DE CHILE LTDA.
Napoleon 3565, Of. 510
Las Condes, Santiago, Chile
011-56-2-203-7300 • FAX: 011-56-2-203-7195
SPEED REDUCER
GEARMOTOR
SHAFT MOUNTED
GEARMOTOR
BEVEL GEARMOTOR
SM-CYCLO
Concentric
SM-CYCLO
Concentric
SM-HELICAL BUDDYBOX
Parallel Offset
SM-BEVEL BUDDYBOX
Right Angle
LOW RATIO PLANETARY
PRECISION CYCLO
SUMITOMO
“QuaDelta” PROGRAM
Providing
THE AVAILABLE SOLUTION, WORLDWIDE
▲
▲
ALL
DRIVES
SM-CYCLO
Concentric
Concentric
MECHANICAL
VARIABLE SPEED
ELECTRICAL
VARIABLE SPEED
▲
ALL
SPEEDS
▲
NTAC-2000
AC Drive
SM-BEIER
HELICAL
GEAR REDUCER
SHAFT MOUNT
SPEED REDUCER
CONCENTRIC
PARALLEL OFFSET
▲
RIGHT ANGLE
▲ CONSTANT SPEED
▲ MECHANICAL VS
▲ ELECTRICAL VS
▲
AF-3100α
AC Drive
MOTORS
CONTROLLERS
▲
ALL
TYPES
GEAR BOXES
WORLDWIDE
THE AMERICAS
▲
▲
ASIA
EUROPE
Power Transmission Products
O 90
CE
ED
01
IS
4200 Holland Blvd., Chesapeake, VA 23323
(757) 485-3355 • FAX: (757) 485-3075
Toll Free: 1-800-SM-CYCLO
Web: http://www.smcyclo.com • E-mail: smcamktg@series2000.com
R T IF I
DISTRIBUTED BY:
PARAMAX
Parallel Offset
& Right Angle
SM-SHAFT MOUNT
Parallel Offset
DOUBLE
SHAFT MOUNT
ENVELOPING
WORM
SPEED GEAR
REDUCER
SHAFT MOUNT
GEARMOTOR
SPEED REDUCER
WORM GEARMOTOR
PARTS & SERVICE
SM-HEDCON
SM-SHAFT MOUNT
Right
Parallel
Angle
Offset
SM-HYPONIC
SM-SHAFT MOUNT
Right
Parallel
Angle
Offset
SM-ULYSSES
Right Angle
WORLDWIDE