Garage Storage and Organization System Installation

Transcription

Garage Storage and Organization System
Installation Instructions
EasyClosets.com
H OW TO U S E T H E S E I N ST R U C T I O N S
Thank you for your purchase!
Please read each step of this manual thoroughly to ensure proper installation of your new EasyClosets garage system.
These instructions assume that you are installing our standard units (unmodified heights and depths) in a garage with
drywall over standard wood frame construction (i.e. 2" x 4" or 2" x 6" framing). If any aspect of your installation does not
apply to these standard construction methods, contact Customer Service (800.910.0129). Installation into metal studs or
masonry walls will require additional hardware available from your local hardware store.
Our limited lifetime warranty* is based on following proper installation techniques. Installing your garage system in any
manner other than the steps outlined in this manual may lead to structural failure of the system.
Watch install video.
Scan the QR code and see how
easy it is to install your new system.
Or, visit www.EasyClosets.com/installation-video
Garage Cabinet Installation
* For complete warranty information, visit EasyClosets.com
P2
Have any questions? See back cover for contact information.
SECTION GUIDE
SECTION 1
GETTING STARTED:
Take an inventory of your shipment before
beginning installation to ensure your order
is complete and correct.
SECTION 2
BASIC INSTALLATION INSTRUCTIONS:
This section provides detailed instructions
GETTING STARTED
RECOMMENDED TOOLS HARDWARE ILLUSTRATIONS 4
4
INITIAL PREPARATION
a. Check your contents 5
b. Remove old shelving 5
c. Prepare walls 5
for assembling and installing your garage
storage and organization system.
SECTION 3
INSTALLING GARAGE
CABINET COMPONENTS:
This section provides detailed instructions
for installing custom components such as
drawers, doors and slatwall.
BASIC INSTALLATION INSTRUCTIONS
ASSEMBLING AND INSTALLING CABINETS a. Assemble cabinets 6
b. Add support cleats and corner brackets for cabinets 6
c. Attach legs to base and full cabinets 8
d. Locate studs and position cabinets 9
e. Secure cabinets 10
f. Install work surface 12
INSTALLING GARAGE COMPONENTS
INSTALLING COMPONENTS
a. Drawers 13
b. Doors 18
c. Slatwall 19
P3
GA R AG E STO R AG E A N D O r g a n i za t i o n SY ST E M
Please take the time to inventory and inspect your parts before beginning the assembly. If any pieces are damaged or
missing, contact Customer Service (800.910.0129) immediately.
REQUIRED TOOLS
Step
Ladder
Measuring
Tape
Level
Hacksaw
Stud
Finder
Hammer,
Mallet
Drill, Driver
#2 Phillips Screwdriver
HARDWARE (MAY VARY BASED ON ORDER)
50mm Screw
3-1/2" Black Screw
Euro Screw
(#6) 5/8" Screw
Confirmat Screw
Shelf Pin
33mm Screw
2-1/2" Slatwall Screw
Full Extension Drawer Glide
L-Bracket
Handle
(style may vary)
(White or Gray screw head)
Support Cleat Screw
Black Finishing
Washer
Dowel
Leg Assembly
(Leg, Insert, Foot,
Screws)
P4
Door Hinge
Drawer Front
Adjuster Screw
Toggle/
Toggle Bolts
(#8) 9/16"
K-Lath Screw
G E T T I N G STA R T E D
INVENTORY MATERIAL PRIOR TO INSTALLATION!
A. CHECK YOUR INVENTORY BEFORE BEGINNING INSTALLATION!
1. Check Boxes: Ensure that you have received all boxes in your
shipment. Each box is labeled with a company packing label. Note
each box as well as the total number of boxes in the shipment.
Example of packing label:
IMPORTANT: Checking all of your
inventory will ensure that you
have all the materials you need
before you start. It will help the
installation process run smoothly
and will help to prevent delays.
Example of complete parts list:
2. Compare Box Contents to Packing Label: Open each box and compare the contents against the itemized list
on the packing label.
3. Organize Material: Organize the material by size and part type.
4. Take an Inventory of the Contents: Take a full inventory. Use the complete parts list or “Order Summary,” as a
checklist. Once all material has been inventoried, if any pieces are damaged, missing or incorrect, please keep all
packing material and contact Customer Service (800.910.0129).
B. REMOVE OLD SHELVING
1. Remove any existing shelving or cabinets.
C. PREPARE WALLS
1. Spackle and Repaint: If desired, fill holes with spackling and repaint wall(s). As you fill in the holes, note these
locations, as they often mark the locations of the studs.
P5
GA R AG E CA B I N E T A S S E M B LY
1. Install Dowels: Place glue into pre-drilled dowel
2. Install Decks: Lay one vertical panel on the floor
holes (largest holes) and insert the dowels into the
with the holes facing up. Add glue to pre-drilled
corresponding holes in the decks and cleats.
dowel holes in the vertical and install top and
Use a mallet to tap in the dowels if necessary.
bottom decks onto the vertical panel. Use a mallet to
tap the decks flush with the vertical panels if necessary.
Deck
Deck
P6
3. Install Cleats: Add glue to pre-drilled dowel
4. Insert Back Panel: Slide the back panel into the
holes in the vertical panel and install the cleats grooves in the top and bottom decks with the white
onto the vertical panel. Use a mallet to tap the
side facing inside the cabinet. The back panel slides
cleats flush with the vertical panels if necessary.
in front of cleats and into the groove of the vertical
on the floor.
5. Install Second Cabinet Vertical: Add glue to the
6. Drive Screws Into Top Vertical: Drive Confirmat screws
pre-drilled dowel holes in the second vertical panel
through the top vertical panel into the top and bottom
and place it on top of the assembly. Line up the dowels
decks. Screws should be flush with vertical panel.
and dowel holes and push the vertical down and flush
Hold the unit together and turn the cabinet over so the
with the decks and cleats. Use mallet to tap the vertical
bottom vertical panel is now facing up. Two people are
panel flush with the decks and cleats if necessary.
recommended for lifting and moving cabinets.
Confirmat
Screw
7. Install Final Screws: Install Confirmat screws through the
second vertical panel into the top and bottom decks. Drive 50mm
screws through both decks into the top and bottom cleats.
Confirmat
Screw
50mm Screw
P7
ATTACH LEGS TO BASE AND FULL CABINETS (OPTIONAL)
1. Assemble Legs: Using a mallet, or hammer and block, tap the
knock-in inserts into legs.
2. Attach Legs to Cabinet: With the long edge of the leg plate
perpendicular to the cabinet side, attach legs to the bottom of the
cabinet 2" from the front edge of the cabinet and 2" from the back
edge of the cabinet and just in front of the rear cam fittings using
#10 - 3/4" screws. The legs should extend under the cabinet panels
and be flush to the outside edges of the cabinet. (See Illustration 8.2)
3. Proceed to Step 6 on Page 9 After Installing Legs
Illustration 8.2
P8
NOTE: Follow the leg attachment
instruction below if your order
included legs. If your order did not
include legs proceed to the next
page of instructions.
NOTE: Garage legs may be
shortened as much as 3" before
the knock-in inserts are installed.
Cut the legs with a hack saw.
GA R AG E CA B I N E T I N STA L L AT I O N
1. Stage Cabinets: Stage cabinets about 5 ft. from wall 5. Rest Cabinet on Cleat: Rest the back of the constructed
where they will be installed, allowing room to work
cabinet up onto the cleat on the wall. Two people are
and walk behind.
recommended for lifting the cabinet onto the support cleat.
(See Illustration 9.5)
2. Locate and Mark Studs: The cabinets will be installed to
the wall by attaching them to the wood studs in the wall.
Locate the wood studs by using a stud finder. Verify the
stud locations by tapping a nail into the wall, if the nail goeseasily into the drywall, you are not hitting the wood
stud. After finding the wood studs, mark their locations
on the drywall. Wood studs are typically 16" apart from
center to center.
Illustration 9.5
3. Layout Cabinets: Layout your cabinet configuration to
accommodate for stud support. Ideally, each cabinet will
have two studs for support.
4. Install Wall Cleat: Level a cabinet support cleat with the
top of the cleat 6" up from the floor. Install the cabinet
support cleat to the wall by driving support cleat screws
through the pre-drilled cleat holes and into the wood
studs. If there is only one stud behind the cabinet support
cleat, screw into that stud, and use an included toggle/
toggle bolt to attach the cleat at a second point in the
farthest hole away from the wall stud. (See Illustration 9.4)
Illustration 9.4
6"
6. Secure Cabinet: One person will hold the cabinet in
place while a second person will screw the cabinet to
the wall.
Support Cleat Screw
Cabinet Support
Cleat
NOTE: If there is only one stud behind the
cabinet support cleat, attach one side of
the cabinet support cleat to the stud and
the other side with the toggle/toggle bolt.
Cabinet
Support
Cleat
Hold metal channel flat
alongside plastic straps &
slide channel through hole.
Pull strap ends toward you
until channel rests behind wall.
Slide cap along straps with
other hand until flush with wall.
Place thumb between straps
at wall. Push thumb side to
side, snapping off straps level
with flange of cap.
Place cabinet support
cleat over flange.
Insert bolt and tighten
until snug.
P9
7. Attach Cabinet to Wood Studs: Transfer the stud
8. Install Tall Cabinet: The tall cabinets are built by installing
locations on the wall to the inside of the cabinet and drill
a bottom cabinet and then placing a second cabinet on
pilot holes through the center of the top and bottom
top of the first. Attach the top cabinet to the wall studs
cleats. Attach cabinet to the wood studs with the 3 1/2"
with the 3 1/2" blackscrews and finishing washers.
black screws and finishing washers. (See Illustration 10.7)
Illustration 10.7
Illustration 10.8
Second Cabinet
Studs
First Cabinet
3-1/2" Black Screw
P10
Black Finishing
Washer
9. Install Cabinet Support Cleat: Cabinet support
10.Secure Upper Cabinet: Rest the back of your
cleats are also used for mounting upper cabinets.
constructed upper cabinet on the cabinet support cleat.
First determine how high you want to install your
One person should hold the cabinet in place while a
cabinets, and install your cabinet support cleat
second person screws the cabinet into the wood studs
accordingly. Please refer to Garage Cabinet
in the same manner as the base cabinets. After the
Installation step 4 for cabinet support cleat installation
upper cabinet is secured to the wood studs, you can
instructions. A 24" upper cabinet is 23.7" (602mm)
remove the cabinet support cleat.
and a 31" upper cabinet is 31.25" (794mm). To line up
the top of an upper cabinet with the top of a storage
cabinet, determine if you ordered a 24" or 31" cabinet,
and measure that size down from the top of the storage
cabinet. Install the top of your wall cleat at this height.
Illustration 11.10
Illustration 11.9
Cabinet
Height
Cabinet
Support Cleat
P11
WO R K S U R FAC E I N STA L L AT I O N
1. Position Work Surface: Position work surface and add
3. Position and Secure Work Surface: The work surface
can be anchored by driving 4 – 33mm screws from below
through the top deck of any base cabinets or it may be
2. Install L-Brackets: If work surface is not supported at
secured by setting the work surface in a bed of caulk.
both ends by base cabinets, you will need to install
Only a few dots or lines of caulk are necessary. Clamp
L-brackets. Attach L-brackets to studs using 50mm
or use masking tape to hold work surface in place while
screws, and to the cabinet vertical with the (#8) 9/16"
caulk is setting. Follow instructions provided with the
K-Lath Screws. Also use the (#8) 9/16" screws for
caulk for drying time.
attaching the L-brackets to the work surface.
shims to level it, if necessary.
Illustration 12.2
50mm Screw
33mm Screw
L-brackets for
unsupported end
or back edge
(#8) 9/16"
K-Lath Screw
Top Deck
P12
I N STA L L I N G C OM P O N E N T S
Now that your cabinets have been assembled, you can begin
INSTALLING GARAGE SYSTEM COMPONENTS
installing your garage components (any drawers, doors or other items
Drawers 13
that are unique to your garage storage and organization system).
Doors 18
Refer to the page numbers below to find the instructions for the
Slatwall 19
component(s) you have in your garage system.
D R AW E R S
A. INSTALL DRAWER FRONT
Illustration 13.1
Handle
Screws
1. Attach Handles: Attach handle to the drawer front using
the drawer handle screws provided. (See Illustration 13.1)
Drawer Front
Adjuster Hole
2. Attach Drawer Front to Drawer Box: Attach drawer
front to drawer box using the drawer front adjuster
screws. Do not use power drill or power screwdriver!
Use manual screwdriver. Do not fully tighten the front
to the box. You will need to adjust the drawer faces
for proper leveling and spacing once all of the drawers
are installed. (See Illustration 13.2)
NOTE:
• The drawer front adjuster holes may be off-center
on the drawer front; and some drawer sizes will
have 2 sets of drawer front adjuster holes.
•
Drawer
Front
Handle
Illustration 13.2
Drawer
Front
Drawer Front
Adjuster Hole
The front adjuster holes you will use to
attach the drawer front to the drawer box is
determined by the location within the
Drawer Tower (please see Drawer Tower image).
• A drawer can be positioned at the top, center, or
bottom of a drawer tower unit.
•
Drawer
Box
Please refer to the Drawer Front Guide on pg. 14 to
determine the orientation of your drawer front as
well as what drawer front adjuster holes you will use
when attaching the drawer front to the drawer box.
Drawer Front
Adjuster Screws
Drawer Tower
Top
Center
Bottom
P13
D R AW E R S
Drawer Front Guide
5" Drawers
10" Drawers
15" Drawers
Top 5.4" top/bottom drawer front
Holes 2.5" from
bottom of drawer
front
Use holes 3.8"
from bottom
of drawer front
Use holes 6.6"
from bottom
of drawer front
Center 5" center drawer front
Holes at
center of drawer
front
Bottom 5.4" top/bottom drawer front
Holes 3.8"
from bottom
of drawer front
Holes 6.6"
from bottom
of drawer front
Holes 3" from
bottom of drawer Bottom 10.4" top/bottom drawer front
front
Use holes 4.3"
from bottom
of drawer front
Bottom 15.45" top/bottom drawer front
Holes 7"
from bottom
of drawer front
Installation Example: When installing a 10" drawer in the bottom position of a drawer tower,
position the drawer front adjuster holes at 4.3" up from the bottom of the drawer front. Use
that orientation and those drawer front adjuster holes when attaching your drawer front to
your drawer box.
B. ATTACH DRAWER GLIDES
Illustration 14.1
1. Disassemble Your Full-Extension Steel Glides:
To disassemble the glide, first fully extend the
glide. Then press the black release tab. Finally,
pull each end in an opposite direction to separate.
Pull
Drawer box section
Vertical panel section
2. Attach Smaller Glide Section to Drawer Box:
Position glide flush to the drawer box bottom
and front. Using two ( #6) 5/8" screws, secure
the glide to the box through the round and
horizontal oblong holes in glide.
Illustration 14.2
Flush with drawer box
bottom and front
(#6) 5/8" Screw
P14
ATTACH DRAWER GLIDES (CONTINUED)
3. Identify and Mark Glide Positions: Refer to “Drawer Glide Positions” illustration (below) to identify and mark
the locations for attaching your glides to the vertical panels.
Drawer Glide Positions
Glides above
a 5" drawer are
installed in the
4th hole above
the previous glides.
5"
5"
Glides above
a 10" drawer are
installed in the
8th hole above
Glides above
a 15" drawer are
installed in the
12th hole above
Glides for the
lowest drawer are
installed in the 1st
open hole above the
bottom cam shelf.
5"
10"
15"
P15
ATTACH DRAWER GLIDES (CONTINUED)
4. Attach Larger Glide Section to Vertical: When fully
5. Line Up Member and Vertical Panel Holes:
retracted, position glide flush with the front of the
Use the “Drawer Glide Positions” illustration and the
vertical. Using Euro Screws, secure the glide into the
drawer configuration in your cabinets to determine
pre-drilled holes in the vertical. It may be necessary
where drawer glide cabinet members are required.
to extend the glide to access the mounting holes.
Line up the holes in the CR member with the holes in
the right vertical panel. Use the Euro Screws to
attach the drawer glides into the pre-drilled holes in
the vertical panels.
Illustration 16.4
Start one hole up from
bottom cam shelf
Euro Screws
Vertical
Section
Drawer Section
(use #6 screws)
Black Release Tab
(Opposite Side)
P16
Euro Screw
D R AW E R S
C. INSERT DRAWERS INTO UNIT
Illustration 17.1
1. Insert Drawers: Insert drawer straight into glides on verticals.
Push firmly to engage the ball bearings. Once fully inserted,
pull glides out to make sure that they move smoothly.
Assembled
Cabinet
Assembled
Drawer
D. ADJUST DRAWER FACES
1. Level the Top Drawer Face: Make sure that the drawer face
adjuster screws are not full tightened. If you have more than
one drawer, start by leveling the top drawer face. Once level,
fully tighten the drawer face adjuster screws.
Illustration 17.2
NOTE: Never use a power drill
to tighten drawer face screws!
Always use a manual screwdriver.
2. Examine Shadowline: For the drawer below, examine the
shadow line between the top of this drawer face and the
bottom of the drawer face above. Adjust the face so that the
shadow line is uniform across the width of the face.
3. Repeat Step for Each Additional Drawer Below
P17
DOORS
ASSEMBLING HINGES AND INSTALLING DOORS
1. Assemble Hinges: Assemble hinges using Illustration 17.1.
2. Install Door Plate onto Back of Door: Make sure that the
straight side of the hinge is parallel to the edge of the
door. Use two (#6) 5/8" screws to attach. (See Illustration 18.2)
Illustration 18.1
3. Position the Door: Hold door against unit and position
it so that the top and/or bottom cam shelves are partly
covered by the door.
Illustration 18.2
(#6) 5/8" Screw
Step 1:
Insert notch
over hinge pin
Step 2:
Pivot top section
down and push
onto lever to snap
together.
4. Attach Cabinet Plate: Screw the pre-installed hinge
5. Adjusting Hinges: The hinges can be adjusted slightly
screws on the Cabinet Plate into the closest pre-drilled
holes at the front of the vertical. (See Illustration 18.4)
Illustration 18.4
using A & B as noted in Illustration 18.5.
Illustration 18.5
Door
Plate
Cabinet
Plate
P18
Screw A:
Moves hinge
forward and
backwards
along vertical.
Screw B:
Moves hinge
left to right
along cam
shelves.
S L AT WA L L
Overview: Slatwall is shipped in standard 48" x 15"
pieces unless you changed the sizes during the design
process. If your order includes slatwall, they may be cut to
size with any saw. Slatwall panels are installed by driving
2 1/2" slatwall screws through the slots into studs in the wall.
Slatwall screws have a white or gray head to match your
slatwall color.
2-1/2" Slatwall Screw
(White or Gray screw head)
P19
HAVE ANY QUESTIONS?
Give us a call 1-800-910-0129
Monday to Friday: 8:00 AM to 9:00 PM E.S.T.
Saturday: 10:00 AM to 4:00 PM E.S.T.
EasyClosets
19 Chapin Road, Building D
P.O. Box 2020
Pine Brook, NJ 07058
Se habla Español
EasyClosets.com
IDEAS? COMMENTS?
Email to: production@easyclosets.com
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Garage Storage and Organization System Installation

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