Sign of the Takahe Detailed Engineering Evaluation Report
Transcription
Sign of the Takahe Detailed Engineering Evaluation Report
Project 5810 – 5th October 2011 Sign of the Takahe Detailed Engineering Evaluation Report Qualitative Assessment strategy • engineering • design Contents Introduction ...................................................................................................................... 3 Limitations of Report .......................................................................................................... 3 Executive Summary and Recommendations .......................................................................... 4 1 Statutory Regulations concerning Existing and Earthquake-prone Buildings ........................ 5 1.1 Building Act Requirements ......................................................................................... 5 1.2 Christchurch City Council (CCC) Requirements for Earthquake-Prone Buildings ................ 6 1.3 Recent Seismicity changes for Christchurch ................................................................. 6 2 Building Description ..................................................................................................... 7 2.1 General description ............................................................................................... 7 2.2 Structural System ................................................................................................. 7 3 Scope of Investigation ................................................................................................. 8 4 Building Performance in recent Canterbury Earthquakes ................................................... 9 4.1 Earthquake Damage .............................................................................................. 9 4.2 Review of Building Performance .............................................................................. 9 4.3 Critical Structural Weaknesses .............................................................................. 10 4.4 Areas Requiring Further Investigation .................................................................... 10 5 Seismic Assessment .................................................................................................. 11 6 Earthquake Repairs and Strengthening Work ................................................................ 12 6.1 Repairs .............................................................................................................. 12 6.2 Strengthening to 67% NBS ................................................................................... 13 Appendix Appendix Appendix Appendix Appendix Appendix Appendix A : Christchurch City Council Compliance Schedule ................................................ B : Photos of damage ......................................................................................... C : Marked-up sketches of damage ...................................................................... D : Floor Level Survey ........................................................................................ E : Geotechnical Report ...................................................................................... F : Reference Material for Repair Works ................................................................ G : Proposed strengthening work to 67%NBS ....................................................... 16 17 20 21 22 23 24 strategy • engineering • design studio2 limited 5 norwich quay po box 9 lyttelton christchurch new zealand 5th October 2011 tel:+64 3 929 0253 studio2@structex.co.nz www.structex.co.nz Justin Roberts Insight Unlimited Project & Construction Managers Email: justin@insight-unlimited.co.nz Dear Justin, Re: Sign of the Takahe Detailed Engineering Evaluation – Qualitative Assessment Introduction Structex has been engaged to complete a detailed engineering evaluation for the Sign of the Takahe building at 200 Hackthorne Road, Cashmere, Christchurch. This report summarises the findings of our qualitative assessment, which was undertaken in accordance with guidelines prepared by the Post-Canterbury earthquake Engineering Advisory Group (EAG). At the time of writing this report, these guidelines were in draft format (revision 5, released through CSG, 19th July 2011) and under review with the Department of Building and Housing (DBH). Strength assessment and strengthening options proposed herein are subject to a quantitative assessment which is to follow. More specifically, this report: (a) Highlights Building Act requirements and the Christchurch City Council policy for earthquake-prone buildings (b) Describes the existing building, its construction, and structural system (c) Outlines the level of investigation undertaken and where information was obtained (d) Summarises earthquake damage caused by the recent Canterbury earthquakes (e) Reviews the building’s performance in the recent Canterbury earthquakes (f) Identifies critical structural weaknesses (g) Estimates the building’s seismic strength relative to New Building Standard (NBS), commonly referred to as “current code” (h) Outlines repairs to restore the building to its pre-earthquake condition (i) Proposes preliminary options to strengthen the building to 67% of current code Limitations of Report Findings presented as part of this report are for the sole use of our client, as addressed above. The findings are not intended for use by other parties, and may not contain sufficient information for the purposes of other parties or other uses. Our professional services are performed using a degree of care and skill normally exercised, under similar circumstances, by reputable consultants practicing in this field at this time. No other warranty, expressed or implied, is made as to the professional advice presented in this report. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 3 of 24 strategy • engineering • design Executive Summary and Recommendations The Sign of the Takahe building has been damaged as a result of the recent Canterbury earthquakes. This report summarises our detailed engineering evaluation of the building following these earthquakes. A qualitative assessment has been carried out, with a quantitative assessment to follow. Damage to the building included cracking to stone masonry walls through-out, loss of several stones from parapets, the north-west chimney and arches. Overall the building performed as is typical for its age and type of construction. From a review of existing drawings and visual inspections of the building, the following critical structural weaknesses were identified: Out-of-plane collapse of stone masonry walls as a result of wall connections to the roof or floor structure failing. Out-of-plane failure of stone masonry walls poses a hazard to persons outside of the building and, if the wall that fails supports the roof, poses a hazard to building occupants. The north-west gable-end wall in particular has been identified as being as risk to out-of-plane failure. The building as it currently stands has an estimated seismic strength of 15% of new building standard (NBS), and is therefore considered to be earthquake-prone. The quantitative assessment will provide a more rational estimate and will help identify areas that will require strengthening. Options to repair the building involve reinstating lost stone blocks, stitching cracks with Helifix Helibars, securing arches with Helifix ties, and re-pointing damaged mortar. To strengthen the building to 67% of code, additional work is required in the form of new diaphragm-wall connections, pinning of parapets with stainless steel threaded rods, strengthened chimneys, new plywood diaphragms and steel framing to provide in-plane and out-of-plane strengthening to stone masonry walls. In lieu of steel framing, the building could also be strengthened through base isolation. This is likely to reduce the level of strengthening required to the rest of the building and, pending further investigation, has the potential to be more costeffective. The building is listed as a category 1 heritage building in both the Christchurch City Plan the Historic Places Trust register. Therefore repair and strengthening works will be subject to resource consent requirements. Following recommendations/outcomes from the quantitative assessment, the level of strengthening should be discussed with the building owner and insurer, and may require further discussions with the Christchurch City Council. Once the level of strengthening has been agreed and any other specified structural alteration work has been defined, we can begin the detailed design and document the work for Building Consent and tendering. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 4 of 24 strategy • engineering • design 1 Statutory Regulations concerning Existing and Earthquake-prone Buildings This section highlights statutory requirements concerning existing and earthquake-prone buildings as laid out in the Building Act 2004, Building Code, and the Christchurch City Council’s Earthquake-prone Building Policy 2010. 1.1 Building Act Requirements The Building Act 2004 came into force on 31 March 2005 along with the Building Regulations. In considering the structure of existing buildings the relevant sections of the Act are as follows: Section 124 – Powers of territorial authorities in respect of dangerous, earthquake-prone, or insanitary buildings If the Territorial authority is satisfied that a building is dangerous or earthquake prone, the Territorial Authority may: (a) Put up a hoarding or fence to prevent people approaching the building; (b) Place a notice on the building warning people not to approach the building, or (c) Give written notice requiring work to be carried out on the building to reduce or remove the danger. Section 122 – Meaning of earthquake-prone building This section of the Act deems a building earthquake prone if its ultimate strength capacity would be exceeded, and the building would be likely to collapse causing injury or death, in a “moderate earthquake”. The size of a “moderate earthquake” is defined in the Building Regulations as one third the size of the earthquake used to design a new building at that site. Section 112 – Alterations to Existing Buildings This section requires that after any alterations, the building shall continue to comply with the structural provisions of the Building Code to at least the same extent as before the alteration. This means that alteration work cannot weaken the building. Additional building strength would therefore be required where structural elements are to be removed or weakened, or additional mass to be added. The building will also need to be assessed in terms of the egress from fire, and access for persons with disabilities provisions of the Building Code and upgraded to comply, as nearly as is reasonably practicable. Section 67- Waivers and Modifications This section allows the Territorial Authority to grant a Building Consent subject to waivers or modifications of the Building Code. The Territorial Authority may impose any conditions they deem appropriate with respect to the waivers or modifications. The Building Act was also altered by the Canterbury Earthquake (Building Act) Order 2010, which, amongst other things, gave additional powers to the Territorial Authorities, extended the definition of a dangerous building and extended the Schedule 1 list of building work exempt from Building Consent. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 5 of 24 strategy • engineering • design 1.2 Christchurch City Council (CCC) Requirements for Earthquake-Prone Buildings The Christchurch City Council adopted a new policy for earthquake-prone buildings in September 2010. The policy reflects the Christchurch City Council’s determination to reduce earthquake risk to buildings and ensure that Christchurch “is a safe and healthy place to live in” and may be viewed on the CCC website. In summary, the relevant items of the policy are as follows: (a) Buildings are assessed using the New Zealand Society of Earthquake Engineering (NZSEE) guidelines with applied loadings from AS/NZS 1170.5 and are classed as earthquake prone if its strength is less than 33% of the applied loading from the loading standard AS/NZS 1170.5. (b) It outlines the Council’s approach to earthquake-prone buildings including identification, prioritisation, timeframes and implementation. In general, Importance Level 4 buildings (Post-disaster facilities, as defined by AS/NZS1170) will have 15 years from 1 July 2012 to either be strengthened or demolished. Importance Level 3 (crowd or high value) buildings will have 20 years and Importance Level 2 (normal) buildings will have 30 years. There are also additional triggers for requiring assessment and strengthening work to be undertaken at an earlier stage (including “significant” alterations or earthquake damage). (c) The Council has a commitment to maintaining the intrinsic heritage values of Heritage buildings and has some discretion with regards to strengthening levels and methods. Each building will require discussion with Council Heritage team and Resource Consent prior to any strengthening or repair works being undertaken. To date the Council has identified 67% of New Building Standard (NBS), or current Code, as the required level for strengthening of earthquake-prone buildings. However, the council may allow strengthening to levels between 33% and 67%, on a case by case basis, taking into account the following: The cost of strengthening Building use Level of danger presented by the building How much the building has been damaged For buildings with a damaged building strength >33% of current code, it is recommended (but not required) that the building also be strengthened. 1.3 Recent Seismicity changes for Christchurch As a result of new information from the recent Canterbury earthquakes, changes have been made to Section B1 of the Building Code, increasing seismic code levels within areas covered by the Christchurch City, Selwyn District and Waimakariri District Councils. Such changes include: Increasing the zone hazard factor (Z) in AS/NZS1170.5 from 0.22 to 0.3, and serviceability limit state risk factor (Rs) from 1.25 to 1.33. Replacing Section 5 of NZS3604:1999 with NZS3604:2011 Section 5, adopting Earthquake Zone 2. These changes came into effect on the 19th May 2011 and are interim code levels pending further seismological study and investigation. For further information on other changes refer: http://www.dbh.govt.nz/information-sheet-seismicity-changes. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 6 of 24 strategy • engineering • design 2 Building Description 2.1 General description Building name: Sign of the Takahe Address: 200 Hackthorne Road, Cashmere, Christchurch Building use: Restaurant, Cafe and Bar Heritage category: 1 (in both CCC City Plan and Historic Places Trust register) Number of storeys: Two Roof construction Slate tiles on timber trusses/rafters. Wall construction: Unreinforced stone masonry, with what appears to be a weak rubbleconcrete core. Tongue and groove flooring on timber framing. Floor construction: Subfloor construction: Year built: Timber framing on shallow concrete piles, with perimeter stone masonry foundation wall typically. 1918-1946 Approx. floor area: 627 m2 Building Importance: 2 (NZS1170.0) The Conservation Plan prepared by Dave Pearson Architects in 2006 notes that the building was constructed in stages as follows: Stage 1: 1919 Stage 2: 1920-30 Stage 3: 1930-34 Stage 4: 1934-39 Stage 5: 1942-49 Figure 2.0: Stages of Construction (Source: Dave Pearson Architects, 2006) The Sign of the Takahe is listed in both the Christchurch City Plan and Historic Places Trust register as a category 1 protected/heritage building. This means that repair and/or strengthening work will be subject to resource consent requirements. 2.2 Structural System The gravity load carrying system consists of timber framed floor and roof structures seated into the stone work. The timber ground floor is supported on bearers, which are seated on shallow concrete piles and the perimeter stone masonry foundation wall. The lateral load carrying system consists of stone masonry walls providing in-plane restraint. Outof-plane stone masonry walls span vertically between floor and roof diaphragms, which transfer the out-of-plane loads to in-plane wall lines. We note that existing floor/roof diaphragm connections to walls are currently unlikely to be adequate to transfer these loads. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 7 of 24 strategy • engineering • design 3 Scope of Investigation Our detailed engineering evaluation has been undertaken in accordance with Engineering Advisory Group (EAG) guidelines “Guidance on Detailed Engineering Evaluation of Earthquake Affected Non-residential Buildings in Canterbury”. At the time of writing this report, these guidelines were in draft format (revision 5, released through CSG, 19th July 2011) and under review with the Department of Building and Housing (DBH). A qualitative assessment has been carried out, with the understanding that a quantitative assessment will follow. Our building evaluation and assessment has been based on the following information: (a) Two visual inspections of the building carried out on the 6th July and 13th September 2011, which collectively included: The exterior from ground level The interior The accessible roof space following access via a ceiling hatch in the south kitchen The subfloor space under the cellar following access via a floor hatch The northern part of the roof following access from a cherry-picker (b) Limited architectural floor plans and elevations provided by Tony Ussher, which were obtained from Dave Pearson Architects. (c) Geotechnical investigation and report (See Appendix E) provided by Land Development & Exploration Ltd, which included: A walkover visual assessment (d) The following on-site investigations which were carried by Simon Construction Ltd: A floor level survey of the first floor (Refer Appendix D) 6 no. core samples of internal and external stone masonry walls Localised removal of tongue and groove flooring in the corners of the first floor restaurant area and in the ground floor private sitting room. Localised removal of slate roofing and copper guttering adjacent a chimney to reveal roof framing connection to the stone masonry wall. (e) The following reports prepared by others for the Christchurch City Council: Conservation Plan, prepared by Dave Pearson Architects in 2006 Earthquake Report, prepared by Holmes Consulting Ltd in 2006 We highlight that the type of construction was obtained from a visual inspection of exposed construction as listed above. Similar construction was then inferred for the rest of the building. The following non-structural aspects fall outside the scope of this report and have not been covered by this investigation and assessment: Compliance items covered by the building Warrant of Fitness (A list of such items has been included in Appendix A) An electrical safety review A fire safety review These items should be inspected and assessed by qualified trades people or specialists prior to the building being reoccupied or repair/strengthening works carried out. We request such persons be instructed to identify loose and/or inadequate fixings, and to notify the engineers if these are found. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 8 of 24 strategy • engineering • design 4 Building Performance in recent Canterbury Earthquakes 4.1 Earthquake Damage Generally the building has suffered moderate damage in the form of cracking to stone masonry walls and the loss of several parapet stones. Damage observed is briefly described below. Photos and marked-up sketches are included in Appendix B and Appendix C respectively to indicate the location and nature of the observed damage. These are not meticulous or comprehensive records of all damage but have been included to provide an indication of the damage. Collapse of the north-west chimney on to the roof damaging adjacent slate tiles and timber sarking underneath. The remaining chimneys have sections of cracked mortar near their supports. Isolated parapet stone blocks fell or were dislodged (mostly to east and south sides). Remaining sections of the parapets have also cracked particularly at the corners. (Most of the loose parapet stones have been lowered to the ground and stored on site as previously instructed). Cracks and some movement to exterior stone mortar joints and isolated locations of spalling of the face of the stone. Cracks at the north-west gable indicate slight movement of the gable away from the building towards the road. Interior diagonal cracks, generally leading from re-entrant corners of windows and doors, in stone and plaster coated walls at both levels throughout. Isolated cracks to stone mortar joints and some stone spalling to decorative archway at entrance foyer. Cracks and dislodgement of keystone in arch between lounge and smoke room. Cracking of lath and plaster ceilings, primarily to kitchen area. Cracked mortar to stone blocks to east exterior archway at junction with building. Partial collapse of dry stone wall on west side. To date the following temporary securing work has been carried out: Lowering of loose stone blocks. Wales and ties to north-west and north-east gables. Strapping and bracing of remaining chimneys, and protection of adjacent roofing. Fence cordons around the entire building. Propping of loose internal stone arch between lounge and smoke room. The floor level survey undertaken by Simon Construction Ltd revealed floor slopes of typically less than 0.25%. This is regarded as being small enough to be the result of construction technique as oppose to earthquake damage. In isolated locations, floor slopes of up to 0.48% were recorded. Given the age of the building, and the lack of apparent movement to the adjacent walls, we believe these are more likely the result of construction technique than earthquake damage. The geotechnical report prepared by Land Development & Exploration Ltd noted that there was no damage related to deformation of the underlying soil and that additional geotechnical investigation was not required. 4.2 Review of Building Performance Generally the building responded as is typical for its age and type of construction. Mortar cracking and partial/localised collapse is typical damage observed to unreinforced stone masonry buildings. The rubble-concrete core in stone walls and apparent good condition of the mortar are likely to have improved the seismic performance of the building, reducing the likelihood of partial collapse. Exposure of floor/roof diaphragm fixings to stone masonry walls suggests weak connections between these elements. Typically, joists and beams appear to be simply seated into the C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 9 of 24 strategy • engineering • design stone work, providing a friction only connection. The only anchored fixing found was between the north restaurant roof rafters and their adjacent east-west running walls. Drawings suggest each of these rafters are anchored into the stone wall by three 20mm diameter threaded rods. Given these weak connections, it is surprising out-of-plane failure of stone masonry walls did not occur. The inadequacy of these connections is apparent in the north-west gable wall, which appears to have moved away from the building. We believe out-of-plane failure of stone masonry walls due to failure of these connections or a complete lack of connections is a risk. Cracking to stone masonry occurred mainly around window, door and arch openings. Openings and re-entrant corners create stress discontinuities where cracks are likely to initiate. Therefore particular attention should be paid to each arch, door and window opening when scoping repair work. 4.3 Critical Structural Weaknesses From a review of architectural floor plans and visual inspections of the building, the following potential critical structural weaknesses were identified: Out-of-plane failure of stone masonry walls as a result of diaphragm-to-wall tie failure. Out-of-plane failure of gable-end walls poses a fall hazard to persons outside the building. Given the height of the building and proximity to Hackthorne and Dyers Pass Roads, the fall zone would include both the footpath and at least one road lane. Out-of-plane failure of non-gable-end walls supporting the roof poses a fall hazard to persons outside the building, as well as persons within the building should the roof also collapse. 4.4 Areas Requiring Further Investigation To date, only localised areas have been exposed to reveal hidden construction. This has been sufficient to provide an indication of the type of construction for strength assessment purposes. We expect there to be differences in diaphragm-wall connections between sections that were constructed at different times. At a later date, all diaphragm-to-wall connections will need to be exposed to allow new strengthened connections to be detailed on a case-by-case basis. The foundation structure exposed revealed shallow piles under the cellar room area, but timber piles bearing onto a concrete slab under the private sitting room. We understand that this area was previously a concrete porch area. It would be useful to know the nature of the foundations to the rest of the building, as this will influence options for strengthening. We recommend the following: Further removal of flooring in other areas – namely areas under the tramway shelter, rear entrance, ground floor kitchen, and public refreshments area. Break out of concrete slab under private sitting room adjacent stone masonry wall. To allow strengthening to be detailed for existing chimneys, their condition, construction and geometry will need to be confirmed with a camera and invasive investigation. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 10 of 24 strategy • engineering • design 5 Seismic Assessment A seismic performance estimate for the Sign of the Takahe was undertaken by Holmes Consulting Ltd in 2006. They estimated the building to be at 20% of new building standard (NBS) as at 2006. Based on their assessment and given that current code levels in Christchurch have been increased by 36% since 2006, we estimate the building be at 15% of the current NBS. Therefore the building is regarded as being earthquake-prone in terms of the Building Act 2004 and the Christchurch City Council Earthquake-prone Building Policy 2010. This means the building will require strengthening to 67% of NBS as part of the earthquake repairs. Structex has been engaged by Insight Unlimited to undertake a quantitative assessment of the building. This is currently underway, and will provide a more refined assessment of the building strength relative to current code. It will also highlight particular areas that will require strengthening. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 11 of 24 strategy • engineering • design 6 Earthquake Repairs and Strengthening Work This section describes repair works to restore the building to its pre-earthquake condition and preliminary options to strengthen the building to 67% of current code. These options are subject to change pending the quantitative assessment and further consultation with the council heritage team, heritage architect, construction contractor and other specialists. In many cases, further investigation of existing construction will be required (Refer Section 4.4). 6.1 Repairs This section describes options of repair to restore the building to its pre-earthquake condition. These repairs are subject to change as the works proceed and as further information regarding existing construction and the extent of damage is revealed. On-site correspondence with the contractor carrying out the works may be required. The costs associated with the repairs will require assessment by a quantity surveyor and/or qualified contractor who will need to visit the site to view the extent of damage and work required. General repairs to unreinforced stone masonry: Stitch all cracks to stone masonry walls using Helifix Helibars. Install in accordance with Helifix literature (Refer Appendix F). We recommend contacting Helifix to provide specific guidance on product selection, bar spacing and installation. Rake-out internal and external damaged mortar and re-point. The mortar colour (where exposed) and strength should match the existing and be weaker than the adjacent stone, provisionally 8 MPa. After mortar has been raked out but before re-pointing, we recommend a qualified stone mason is engaged to inspect the internal mortar. Where mortar is in a poor condition, fill with grout. Reinstate dry-stone masonry wall in courtyard. Strengthening could be considered. Repairs to stone arches and parapets: Reinstate displaced parapet and internal archway blocks reusing stones where possible and replacing broken stones to match previous where necessary (in conjunction with discussions with the Heritage Architect). Breakout interior and exterior cracked mortarjoints and re-point as above. Secure arches with Helifix Helibars and Dryfix ties or CemTies in accordance with Helifix literature. Repair to plaster rendered stone walls: Repair cracked plaster rendered stone walls by breaking out plaster, re-pointing mortar as above and re-plastering to match the original, utilising fibreglass mesh reinforcement. Repair to lath and plaster lined walls/ceilings: For minor isolated cracks (smaller than 300mm in any direction), grind-out V-shaped groove along crack. Re-plaster over groove, utilising fibreglass mesh reinforcement across the crack. For larger cracks/fractures to plaster linings, remove and replace with GIB in accordance with GIB literature. Sand, prime and repaint over to match existing. Repair to chimney: We recommend the replacement chimney be a strengthened version. Refer Section 6.2. Other non-structural repairs: Ease and adjust any jammed/catching doors/windows/etc. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 12 of 24 strategy • engineering • design 6.2 Realign and re-fix any dislodged timber architraves, frames, skirting boards and trims. Sand, prime and repaint over to match existing. Repair/replace broken windows and frames as required. Strengthening to 67% NBS In addition to the repairs outlined in the previous section, the following are preliminary options to strengthen the building to 67% of current code. Refer attached sketches in Appendix G for further details. Option 1: Conventional strengthening with additional structure Strengthening to stone masonry walls: In-plane strengthening could be provided in the form of new steel frames and foundation beams. Out-of-plane strengthening could be provided in the form of vertical steel mullions where required. Such framing could be concealed by framing against internal stone walls and lining over with GIB. This will however conceal the internal stone work that is currently exposed. Strengthening to floor/roof diaphragms: Strengthening to roof diaphragms could take the form of: a. Steel Reid braces and SHS struts in the northern restaurant area. These could be painted black to minimise their visual impact. b. New plywood ceiling diaphragms in the southern kitchen area which currently has a lath and plaster ceiling. c. Either plywood ceiling/roof overlays or steel bracing to the remaining areas. Floor diaphragms could be strengthening with new plywood diaphragms installed under tongue and groove flooring or as a new ceiling underneath. Strengthening to diaphragm-wall connections: New fixings tying stone masonry walls into the floor/roof diaphragm will be required. These are likely to be in the form of M16 stainless steel threaded rods through floor/roof framing, either drilled and epoxy grouted into inside face of stone to within 50mm of outside face, or full depth of the wall with a washer on the exterior face. Strengthening to parapets: Strengthen parapets with M12 stainless steel (316) threaded rod, core drilled and epoxy grouted in place at 400mm centres typically and as per attached sketches. The diameter of the hole should be 18-20mm grouted with Hilti HIT-HY150 epoxy. The surface of the holes should be capped with stone plugs to minimise visual impact and allow even wearing. Anchor parapets into roof structure with M16 stainless steel threaded rods either drilled and epoxy grouted into inside face of stone to within 50mm of outside face, or full depth of the wall with a washer on the exterior face. Preliminary design has found that exterior washers at 600mm centres will likely allow the parapet to be strengthened to 67% of current code, and that drilling and epoxy grouting will likely allow strengthening to a lower value (possibly 57% of current code). Confirmation of wall makeup, anchor depth and roof framing geometry will allow this to be verified. Testing of anchors on site would also allow more accurate (and less conservative) strength values to be used (refer attached from 2006 NZSEE guidelines). Strengthening to chimneys: Reinstate north-west chimney to match original. Anchor reinstated blocks with M12 stainless steel (316) threaded rod, core drilled and epoxy grouted in place as per attached sketches C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 13 of 24 strategy • engineering • design Strengthen chimneys with galvanised CHS tube grouted in place, and tie into adjacent roof structure as per attached sketches. Breakout cracked stone mortar and repoint. Alternative methods to strengthen the chimneys include: a. Interior post-tensioning. Provide concrete anchor blocks top and bottom of chimney and install pre-greased and sheathed 12.7mm strands inside chimney. Allow for 78 strands per chimney. b. Exterior post-tensioning. Bolt steel angles near top and bottom of chimneys and post-tension with 4-D20 Macalloy bars or similar. c. Interior reinforced concrete. Install reinforcing steel cage up chimney and grout fill. Depending on the size of the chimney cavity a new flue may be able to be installed. d. Demolish chimneys and reconstruct as stone veneers around steel frames. Option 2: Strengthening with base isolation As an alternative to conventional strengthening, the building could be strengthened with base isolation. Base isolation effectively reduces the seismic force demand within the building by creating an isolation plane below the building, such that the ground moves underneath, whilst the building remains comparatively still. As base isolation reduces seismic demands to the building, it has the advantage of reducing the level of strengthening that would be required the structure above the isolation plane. For example, with base isolation, strengthening to stone masonry walls listed above will not be required. Strengthening to diaphragm-wall connections and chimneys will still be required, but to a lesser extent. Whether strengthening will still be needed to parapets and floor diaphragms are subject to further investigation and base isolation design. As the building is heavy, squat and founded upon rock, it presents itself as an ideal candidate for base isolation. In addition, base isolation is often more cost effective than conventional strengthening when it comes to retrofit of existing buildings. At this stage, two factors have been identified which could negate this, which should be confirmed with further investigation prior to proceeding with base isolation design: Identification of a suitable isolation plane. Investigations under the ground floor cellar indicate a subfloor space that could be used as an isolation plane. The full extent of the subfloor space in the northern and southern ends of the building however is unknown. Near fault effects reduce the effectiveness of base isolation. Near fault effects is a phenomenon which can be described as a long period acceleration pulse, which occurs at sites close to the ruptured fault. A site specific analysis will be needed to assess near fault effects from newly traced faults in the Christchurch area. Such services are typically provided by specialised geotechnical engineers and seismologists such as GNS. Usually near-fault effects can be designed for in base isolation, for example, Supreme Court and Parliament Buildings in Wellington which have near fault effects. C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 14 of 24 strategy • engineering • design If you have any queries regarding the above Structural Assessment Report, please do not hesitate to contact the undersigned. Yours sincerely, Studio2 Ltd Reviewed by, Studio2 Ltd Euving Au B.E.(hons), M.E., GIPENZ Structural Engineer Studio2 Limited Will Lomax B.Eng(hons), IntPE, CPEng#226903 Director Studio2 Limited C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 15 of 24 strategy • engineering • design Appendix A: Christchurch City Council Compliance Schedule C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 16 of 24 strategy • engineering • design Appendix B: Photos of damage Sign of the Takahe – East elevation Sign of the Takahe – South-west elevation Loss of parapet stone Mortar cracking to external arch Collapse of chimney, loosening of parapet stone, damage to slate roofing Movement and damage to external arch C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 17 of 24 strategy • engineering • design Mortar cracking to internal decorative arch near restaurant entrance Cracking to stone masonry around window opening Cracking to stone masonry arch above window Cracking and loosening of stone forming doorway arch Mortar cracking to stone masonry wall Cracking to plaster render over stone work C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 18 of 24 strategy • engineering • design Cracking above doorway arch Cracking above doorway arch Diagonal cracking to plaster rendered stone masonry Diagonal cracking to plaster rendered stone masonry Diagonal cracking to plaster rendered stone masonry Diagonal cracking to plaster rendered stone masonry C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 19 of 24 strategy • engineering • design Appendix C: Marked-up sketches of damage C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 20 of 24 strategy • engineering • design Appendix D: Floor Level Survey C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 21 of 24 strategy • engineering • design Appendix E: Geotechnical Report C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 22 of 24 strategy • engineering • design Project Reference: 10048 12 July 2011 Christchurch City Council C/o Insight Unlimited P.O. Box 1219 GISBORNE Attention: John Radburn Dear John SIGN OF THE TAKAHE PRELIMINARY GEOTECHNICAL ASSESSMENT REPORT 1 I NTRODUCTION Land Development & Exploration Ltd was engaged by Insight Unlimited on behalf of Christchurch City Council to undertake a visual assessment of the Sign of the Takahe which was damaged by the February earthquake event. The purpose of the work was to assess whether ground deformation contributed to the damage to the building, and what geotechnical engineering work may be required to reinstate the building and land back to a satisfactory condition. Provision of possible engineering solutions to minimise damage to the assets from future earthquake events was also an objective. 2 A SSESSMENT The visual assessment was undertaken by Georg Winkler; a senior Chartered Professional Engineer with a background in engineering geology and geotechnical engineering, and the director of a team responsible for the mapping and understanding of earthquake induced lateral spreading throughout Christchurch for the Earthquake Commission. Georg was accompanied by John Radburn of Insight Unlimited. 3 S ITUATION The Sign of the Takahe is located on a Port Hills ridgeline approximately half way up Dyers Pass Road. Land Development & Exploration Ltd, P.O. Box 671, Gisborne, New Zealand Ph (06) 8673035, Fax (06) 8673037, www.lde.co.nz Christchurch City Council Sign of the Takahe Preliminary Geotechnical Assessment Report Based on the walkover assessment undertaken, there does not appear to be any damage to the structure that is related to earthquake-induced deformation of the underlying ground. Accordingly, there are no geotechnical recommendations to be made, and we do not consider that additional geotechnical investigation work will be required. 4 O THER C ONSIDERATIONS This report was prepared for Christchurch City Council with respect to the particular brief given to us. Information contained in it can not be used for other purposes or by other entities without our prior review and written consent. It should be appreciated that the report is based on a visual assessment and observations made in a regional context and that the nature and behaviour of the subsurface materials may vary from that described following further investigation and analysis. Project Ref: 10048 -2- Christchurch City Council Sign of the Takahe Preliminary Geotechnical Assessment Report Yours faithfully LAND DEVELOPMENT & EXPLORATION LTD Georg Winkler MIPENZ, CPEng Geological-geotechnical engineer \\sbs\documents\LDE Projects\10000 to 10100\10048 Insight Chch Building Investigations\Sign of the Takahe\10048gew12072011 Sign of the Takahe Preliminary Assessment Report R1.doc Project Ref: 10048 -3- Appendix F: Reference Material for Repair Works C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 23 of 24 strategy • engineering • design REPAIR DETAILS NZ-CS11 NZ-CS11 Product Repair of a crack near a corner in a stone wall using HeliBars Description Code HeliBar Grade 316 stainless steel reinforcement HBR HeliBond Injectable cementitious grout HLB HeliPrimer Water-based primer for porous substrates HWB CrackBond Epoxy resin for filling cracks HCB METHOD STATEMENT 1. Using an appropriate power cutting tool with vacuum attachment, cut slots into the horizontal mortar joints, to the specified depth and at the required vertical spacing.* Ensure that as much mortar is removed as possible from the exposed surfaces in order to provide a good masonry/grout bond. This operation may require the use of hand tools to remove the mortar due to the random nature of the stone. 2. Clean out all dust and loose mortar from the slots and thoroughly flush with water. Where the substrate is very porous or flushing with water is inappropriate, use HeliPrimer WB. Ensure the slot is damp or primed prior to commencing step 5. 3. Mix HeliBond cementitious grout thoroughly using a drill and mixing paddle and load into the Helifix Pointing Gun. RECOMMENDED TOOLING For cutting slots.........................Chisel, mortar saw (e.g. Arbortech All Saw) or angle grinder with dust guard (e.g. C-Tec) and vacuum For mixing HeliBond .................................................Drill with mixing paddle For injection of HeliBond into slots.................................Helifix Pointing Gun with mortar nozzle For smoothing pointing.................................................Standard finger trowel * Specification Notes 4. Fit the mortar nozzle to the pointing gun. 5. Inject a bead of HeliBond grout, 10-15mm deep, into the back of the slot. The following criteria are to be used unless specified otherwise: 6. Push the 6mm HeliBar into the grout to obtain good coverage. A. Allow for the installation of one HeliBar for each 100mm of wall thickness into each cut slot. By example, a common 200mm solid stone wall construction will require the installation of two HeliBars per slot. A 300mm solid wall construction will require three Helibars per slot. 7. Repeat steps 5 and 6 as required to install all specified HeliBars into the slot. B. Depth of slot into a common 200mm stone wall to be 35mm to 40mm. Add 10mm for each additional 100mm of wall thickness. 8. Inject a final bead of HeliBond grout over the exposed HeliBar and iron it into the slot using a finger trowel. Inject additional HeliBond grout as necessary, leaving 10-15mm for new pointing. C. Height of slot to equal full mortar joint height, with a minimum of 8mm. D. HeliBar to be long enough to extend a minimum of 500mm either side of the crack or 500mm beyond the outer cracks if two or more adjacent cracks are being stitched using one rod. 9. Point up the remaining slot with a suitable matching mortar and make good the crack using an appropriate Helifix bonding agent or filler, e.g. CrackBond, depending on the width of the crack. F. Where a crack is less than 300mm from the end of a wall or an opening the HeliBar is to be continued for at least 100mm around the corner and bonded into the adjoining wall or bent back and fixed into the reveal, avoiding any DPC. 10. Clean tools with clean, fresh water. NOTE. Pointing may be carried out as soon as is convenient after the HeliBond has started to gel. Ensure that pointing does not disturb the masonry/HeliBond connection. CAUTION. Always locate, identify and isolate any electrical, water or gas services which may be present in the wall or the wall cavities and can pose a safety risk before drilling or cutting. Always take the necessary safety precautions. Use electrical safety gloves and wear appropriate footwear and eyewear. E. Normal vertical spacing is 425mm. G. In hot conditions ensure the masonry is well wetted or primed to prevent premature drying of the HeliBond due to rapid de-watering. Ideally additional wetting of the slot, or priming with HeliPrimer WB, should be carried out just prior to injecting the HeliBond grout. The above specification notes are for general guidance only and Helifix reserves the right to amend details/notes as necessary. GENERAL NOTES l l Helifix product details available at www.helifix.co.nz If your application differs from this repair detail or you require specific technical information, call Helifix on (03) 376 5205. Helifix (New Zealand) Limited U4/28 Tanya Street l Bromley l Christchurch l New Zealand E-mail: info@helifix.co.nz Web: www.helifix.co.nz l 8062 Tel. (03) 376 5205 Copyright © Helifix Limited 2010 REPAIR DETAIL NZ-LR10 NZ-LR10 Stabilising failed brick arch lintels using HeliBars and CemTies Product Description Code HeliBar Grade 316 stainless steel reinforcement HBR CemTie Grade 316 stainless steel structural pin HCT HeliBond Injectable cementitious grout HLB HeliPrimer Water-based primer for porous substrates HWB METHOD STATEMENT 1. Using an appropriate power cutting tool with vacuum attachment, cut slots into the horizontal mortar joints, to the specified depth and at the required vertical spacing.* If the wall is plastered/rendered and the mortar joints are not visible, cut the horizontal slots through any plaster/render and into the masonry. Ensure that as much mortar is removed as possible from the exposed brick surfaces in order to provide a good masonry/grout bond. 2. Mark the positions for the CemTie holes on the underside of the soldier course. 3. Drill 14–16mm ø clearance holes at the required angle and to the specified depth.* The angle of drilling should be such that the hole will pass behind the lower HeliBars and penetrate at least 50mm into the course of masonry above the reinforcing. RECOMMENDED TOOLING For cutting slots.........................Chisel, mortar saw (e.g. Arbortech All Saw) or angle grinder with dust guard (e.g. C-Tec) and vacuum For drilling ................................................SDS rotary hammer drill 650/850w For mixing HeliBond .................................................Drill with mixing paddle For injection of HeliBond into slots.................................Helifix Pointing Gun with mortar nozzle For insertion of the CemTies ....................................Helifix Pointing Gun with CemTie Pinning Nozzle 4. Clean out all dust and loose mortar from the slots and holes and thoroughly flush with water. Where the substrate is very porous or flushing with water is inappropriate, use HeliPrimer WB. Ensure the slot and holes are damp or primed prior to commencing steps 7 and 15. For smoothing pointing.................................................Standard finger trowel 5. Mix HeliBond cementitious grout thoroughly using a drill and mixing paddle and load into the Helifix Pointing Gun. 12. Repeat steps 7 to 11 for the lower slot. A. Depth of slot into masonry to 40mm to 55mm. B. Height of slot to equal full mortar joint height, with a minimum of 8mm. C. Top and bottom reinforcements should be positioned as far apart as practicable, up to a maximum distance equivalent to 10 brick courses (approx. 850mm). D. HeliBar to be long enough to extend a minimum of 500mm beyond each side of the opening. E. Any fractures in the masonry within the ‘beam zone’ MUST be stabilised by crack stitching (see Repair Detail NZ-CS01), CrackBond or masonry replacement. F. Any missing or very poor quality masonry MUST be replaced. G. CemTie length to be sufficient to penetrate at least 50mm into the course of masonry above the reinforcement. H. Depth of hole to be CemTie length + 25mm. I. In hot conditions ensure the masonry is well wetted or primed to prevent premature drying of the HeliBond due to rapid de-watering. Ideally additional wetting of the slots and holes, or priming with HeliPrimer WB, should be carried out just prior to injecting the HeliBond. 13. Attach the required length of CemTie pinning nozzle to the pointing gun and pump grout to fill the nozzle. The above specification notes are for general guidance only and Helifix reserves the right to amend details/notes as necessary. 6. Fit the mortar nozzle to the pointing gun. 7. Inject a bead of HeliBond cementitious grout, 10-15mm deep, into the back of the slot. 8. Push the first 6mm HeliBar into the grout to obtain good coverage. 9. Inject a second bead of HeliBond grout over the exposed HeliBar. 10. Push the second 6mm HeliBar into the grout to obtain good coverage. 11. Inject a third bead of HeliBond grout over the exposed HeliBar and iron it into the slot using a finger trowel. Inject additional HeliBond as necessary, leaving 10-15mm for new pointing. * Specification Notes The following criteria are to be used unless specified otherwise: 14. Wind the CemTie into the nozzle and ensure that it is fully covered in grout. 15. Insert the nozzle to the full depth of the drilled hole and pump the CemTie and grout. 16. Repeat steps 13 to 15 for each hole. 17. Make good the CemTie holes and point up the remaining slots with a suitable matching mortar. GENERAL NOTES l l Helifix product details available at www.helifix.co.nz. If your application differs from this repair detail or you require specific technical information, call Helifix on (03) 376 5205. 18. Clean tools with clean, fresh water. NOTE. Pointing may be carried out as soon as is convenient after the HeliBond has started to gel. Ensure that pointing does not disturb the masonry/HeliBond connection. HELIFIX (new zealand) LIMITED Unit 4, 28 Tanya Street l Bromley l Christchurch l 8062 TEL. (03) 376 5205 Copyright © Helifix Limited 2010 Appendix G: Proposed strengthening work to 67%NBS C:\Documents and Settings\EAu\My Documents\Projects on Local\5810\E\5810 Sign of the Takahe DEE.docx Page 24 of 24 strategy • engineering • design Legislative and Regulatory Issues - Appendix 2B Factors to be considered when evaluating “as near as is reasonably practicable to that of a new building” 10B.4 Tests on Connectors 10B.4.1 Default Strength for Bolts The following Table 10B.2 lists design strengths that may be adopted for bolts connecting components to masonry. Larger values may be adopted if justified by tests conducted in accordance with b). Table 10B.2: Item 1 2 Default connector strengths Type Shear Connectors Comment Strength Bolts should be centred in an oversized hole with nonshrink grout or epoxy resin grout around the circumference. Shear bolts and shear dowels M12 bolt: 6 kN embedded at least 200 mm M16 bolt: 9 kN into unreinforced masonry M20 bolt: 14 kN walls. Tension Connectors The designer should also ensure that the connection to other components is adequate. 0.7 0.7 25% of all new anchors should be tested to the following torques: —M12: 54 Nm —M16: 68 Nm —M20: 100 Nm Tension bolts extending entirely through the masonry, and secured with a bearing plate at least 138 x 138 or 155 diameter. Tension bolts and reinforcing bars grouted (cementitious or epoxy resin) 50 mm less than the thickness of the masonry 10B.4.2 29 kN (all sizes) Bolts grouted with epoxy 11 kN (all sizes) may lose strength and fail abruptly id wall cracking occurs at the bolt. The designer should ensure that failure cones from adjacent bolts do not overlap. Tension strength of anchors This section outlines procedures for preliminary testing where the designer may wish to conduct tests on new anchors to derive greater design values than suggested in Table 10B.2. Appendices 30/06/2006 App-84 Legislative and Regulatory Issues - Appendix 2B Factors to be considered when evaluating “as near as is reasonably practicable to that of a new building” Application of load and determination of results The masonry wall should support the test apparatus. The distance between the anchor and the test apparatus support should not be less than the wall thickness. The tension test load reported should be the load recorded at 3 mm relative movement of the anchor and the adjacent masonry surface. For the testing of existing anchors, a preload of 1.5 kN shall be applied prior to establishing a datum for recording elongation. Anchors should be installed in the same manner and using the same materials as intended to be used in the actual construction. Test frequency A minimum of five tests for each bolt size and type should be undertaken. Determination of design values from tests The ultimate limit state strength of tested existing wall anchors should be taken as the mean of all results less 0.8 times the standard deviation for each bolt size. A strength reduction factor of 0.7 should be used to determine the design strength. Appendices 30/06/2006 App-85