series 70 - Sharpe® Valves
Transcription
series 70 - Sharpe® Valves
Valves, Automation & Controls SERIES 70 HIGH PERFORMANCE FLANGED FULL PORT BALL VALVE Fully Compliant API 608 5th Edition Class 150 | 300 FOR REFINING, CHEMICAL & PETROCHEMICAL PROCESSING Added Features | Enhanced Performance | Design Flexibility SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE ACCESSORIES: Valves, Automation & Controls Integrated Fugitive Emission Ports One or two ports can be drilled and tapped into our specially designed body. Ports align with a lantern ring precisely located between an upper and lower set of stem packing to allow monitoring of emissions. Lockable Stem Extension An option to move the valve top interface away from the pipe line to accommodate insulation. Tamper Proof Locking Device Upgrade from the standard locking device found on all Sharpe Valves to our unique spring loaded Tamper Proof Locking Device. Spring Return Handle Spring return handle - ensures that the valve cannot be left open (or closed). Cast Mounting Brackets Cast stainless steel brackets with hole patterns conforming to ISO 5211 on top and bottom for actuation mounting. Safety locking holes for securing valves during maintenance , (requires special drilled couplers). Wide tool clearance for installation, aesthetic design and open visibility. Steam Jackets Steam jackets - enables the valves to be kept at a controlled temperature. S mith -C ooper I nternational • T oll F ree (877) 774-2773 • F ax (708) 562-9250 • www.smithcooper.com www.sharpevalves.com 2 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE VALVE TRIM Operational flexibility and process compatibility of stem assemblies Stem Packing Configurations CHEVRON A multiple pack of chevron stem seals for better sealing, offered in PTFE, TFM® or Nova materials. GRAPHITE A double pack of flexible graphite seals for high temperature applications or fire safe requirements. Standard Stem Assembly Graphite Chevron CHEVRON with FUGITIVE EMISSION PORTS Two sets of Chevron stem seals in in PTFE, TFM® or Nova materials separated by a stainless steel lantern ring to allow leak detection through the optional integrated fugitive emission port(s). GRAPHITE with FUGITIVE EMISSION PORTS Two sets of Graphite stem seals, for high temperature applications or fire safe requirements, separated by a stainless steel lantern ring to allow leak detection through the optional integrated fugitive emission port(s). Fugitive Emission Assembly HIGH CYCLE - unique design for demanding high cycle applications that consist of multi-system sealing devices in the stem bonnet. Chevron Graphite Increased Stem Sealing Area Increased length allows for a range of sealing combinations for severe applications and other stringent design demands. Advanced Stem Design High Cycle Assembly Two pairs of concave and opposing spring washers provide additional, live loaded, compensation for seal wear and self-adjust with pressure. Blowout proof stem design ensures that the stem cannot be blown out by accidental media pressure rise. Anti-Static device to ensure electrical continuity between the ball and body to prevent build-up of static electricity. S mith -C ooper I nternational • T oll F ree (877) 774-2773 • F ax (708) 562-9250 • www.smithcooper.com www.sharpevalves.com 3 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE Parts & Materials Series 70 - ½" - 2" Fugitive Emission Monitoring with Lantern Ring Packing High Temperature or Fire Safe Chevron High Temperature or Fire Safe Packing Chevron Packing Sizes ½" - 2" ITEM DESCRIPTION MATERIAL Body Carbon Steel ASTM A216 WCB 316 Stainless Steel ASTM A351 CF8M Alloy 20 ASTM A351 CN7M 1 *** QTY 1 ITEM 7* 8* 9* 10*,** 11* End Piece Carbon Steel ASTM A216 WCB 316 Stainless Steel ASTM A351 CF8M 316L Stainless Steel ASTM A351 CF3M (used for stainless steel weld ends) Alloy 20 ASTM A351 CN7M *** 316 Stainless Steel Alloy 20 *** 1 Seat PTFE, RTFE, TFM®, Nova, PEEK 2 Body Seal Stem PTFE, Graphite 316 Stainless Steel 17-4PH Alloy 20 *** 1 1 2 Ball 3 4* 5* 6 12* 13 14 15* 16 1 17 18 19 20 21 22 23 24 25 DESCRIPTION Thrust Bearing - Bottom Thrust Bearing - Top Stem Packing - Bottom Stem Packing - Middle Stem Packing - Top Stem Packing Lantern Ring Gland Packing Belleville Washer Packing Nut Lock Tab Handle Handle Nut Anti - Static Ball Anti - Static Spring Stop Pin Lock Plate Bolt Nut MATERIAL Nova, PEEK Nova PTFE, TFM®, Nova PTFE, TFM®, Nova PTFE, TFM®, Nova Graphite (FS or high temperature) 300 Series Stainless Steel Stainless Steel 17-7PH 300 Series Stainless Steel 300 Series Stainless Steel ASTM A351 CF8 300 Series Stainless Steel 300 Series Stainless Steel Hard Drawn Stainless Steel 300 Series Stainless Steel 300 Series Stainless Steel A193 Gr. B8A A194 Gr. 8A QTY 1 1 2 2 2 4 5 1 4 1 1 1 1 1 1 4 4 1 2 The quantities listed in the stem arrangement are for fugitive emission assemblies. Standard stem assemblies carry more seals and no lantern rings. * these parts are used in repair kits. ** middle stem packing is only used from size 1-1/2" and above. ***Other materials available, call to discuss your special requirements. S mith -C ooper I nternational • T oll F ree (877) 774-2773 • F ax (708) 562-9250 • www.smithcooper.com www.sharpevalves.com 4 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE Parts & Materials Series 70 - 2½" - 4" Fugitive Emission Monitoring with Lantern Ring Packing High Temperature or Fire Safe Packing High Temperature or Fire Safe Chevron 11 10 9 12 12 13 13 11 10 9 Chevron Packing 12 Sizes 2½" - 4" ITEM DESCRIPTION 1 2 Body End Piece MATERIAL Carbon Steel ASTM A216 WCB 316 Stainless Steel ASTM A351 CF8M Alloy 20 ASTM A351 CN7M ** QTY 1 Carbon Steel ASTM A216 WCB 316 Stainless Steel ASTM A351 CF8M 316L Stainless Steel ASTM A351 CF3M (used for stainless steel weld ends) Alloy 20 ASTM A351 CN7M ** 316 Stainless Steel Alloy 20 ** 1 MATERIAL ITEM DESCRIPTION Stem Packing - Bottom PTFE, TFM®, Nova 9* 10* Stem Packing - Middle PTFE, TFM®, Nova 11* 12* 13 14 15 16* 17 1 18 19 3 Ball 4* Seat PTFE, RTFE, TFM®, Nova, PEEK 2 5* Body Seal PTFE, Graphite 1 1 6 Stem Stainless Steel 17-4PH Alloy 20 ** 7* Thrust Bearing - Bottom Nova, PEEK 1 26 8* Thrust Bearing - Top 1 27 Nova 20 21 22 23 24 25 Stem Packing - Top Stem Packing Lantern Ring Gland Packing Stop Plate Belleville Washer Lock Tab Packing Nut Lock Plate Wrench Block Handle Pipe Wrench Bolt Anti-Static Ball Anti-Static Spring Body Bolt Body Nut Stop Pin QTY 2 2 PTFE, TFM®, Nova 2 Graphite (Fire safe or high temperature) 4 300 Series Stainless Steel 1 300 Series Stainless Steel 1 300 Series Stainless Steel 1 17-7PH 4 300 Series Stainless Steel 1 300 Series Stainless Steel 1 300 Series Stainless Steel 1 304 Stainless Steel ASTM A351 CF8 1 Stainless Steel 1 Zinc Plated Carbon Steel 300 Series Stainless Steel 300 Series Stainless Steel Hard Drawn Stainless Steel A193 Gr. B8A A194 Gr. 8A 300 Series Stainless Steel The quantities listed in the stem arrangement are for fugitive emission assemblies. Standard stem assemblies carry more seals and no lantern rings. * these parts are used in repair kits. **Other materials available, call to discuss your special requirements. S mith -C ooper I nternational • T oll F ree (877) 774-2773 • F ax (708) 562-9250 • 1 2 2 6/8 6/8 1 www.smithcooper.com www.sharpevalves.com 5 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE Dimensions �P (PCD) K (Thread) Series 70 - ½" - 2" Optional EMISSION PORT THREAD 1/8" NPT (Sizes 1/2" to 2") � � �PORT � �P (PCD) Series 70 - 2½" - 4" K (Thread) Optional EMISSION PORT THREAD 1/4" NPT (Sizes 2 1/2" to 4") � �PORT � Dimensions (Inches) SIZE ½" ¾" 1" 1½" 2" 2½" 3" 4" Class Class Class Class 150 300 150 300 ØPORT A C D E F A B B 0.56 4.25 5.50 1.96 2.36 1.42 2.15 6.42 3.54 Class Class 150 300 ØH ØH K (Thread) M ØP (PCD) Q ØR S ØT X Y 3.50 3.75 M5-P0.8 0.264 F04 (1.65) 0.27 1.18 0.051 0.394 0.74 0.327 0.82 4.62 6.00 2.13 2.52 1.53 2.27 6.42 3.66 3.88 4.61 M5-P0.8 0.264 F04 (1.65) 0.37 1.18 0.051 0.394 0.74 0.327 1.00 5.00 6.50 2.13 2.72 1.93 2.74 7.28 3.73 4.25 4.88 M6-P1.0 0.343 F05 (1.97) 0.39 1.38 0.059 0.472 0.83 0.390 1.50 6.50 7.50 2.97 3.21 2.56 3.98 9.45 5.28 5.04 6.12 M8-P1.25 0.512 F07 (2.76) 0.47 2.17 0.059 0.709 1.41 0.579 2.00 7.00 8.50 3.25 3.37 2.94 4.35 9.45 5.87 6.00 6.50 M8-P1.25 0.512 F07 (2.76) 0.47 2.17 0.059 0.709 1.41 0.579 2.50 7.50 9.50 3.58 4.00 3.98 5.91 23.62 7.48 7.01 7.52 M10-P1.5 0.807 F10 (4.02) 0.77 - - 1.024 1.93 0.689 3.00 8.00 11.12 3.83 4.20 4.25 6.18 23.62 7.64 7.52 8.27 M10-P1.5 0.807 F10 (4.02) 0.77 - - 1.024 1.93 0.689 3.94 9.00 12.00 4.61 5.06 4.90 8.07 23.62 8.28 9.02 10.00 M10-P1.5 0.807 F10 (4.02) 0.77 - - 1.024 1.93 0.689 The dimensions above are for informational purposes only. Please contact Sharpe Valves if you need dimensions for construction S mith -C ooper I nternational • T oll F ree (877) 774-2773 • F ax (708) 562-9250 • www.smithcooper.com www.sharpevalves.com 6 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE Valve Seats Pressure - Temperature Rating Sat ura ted Stea mC urve 800 700 Class 30 0 W CB 500 Class 30 K PEE VA NO ER SUP VA NO 300 Class 15 Class 15 200 0 CF8M ® TFM E RTF 400 E P TF Pressure (PSI) 600 0 WCB 0 CF8M 100 0 0 50 100 150 200 250 300 350 400 450 500 550 600 Temperature (°F) Note: The maximum pressure/temperature ratings of the valve assemblies are limited to lowest of the body or seat material fitted. The valve body ratings are based on ASME B16.34 rating for materials. The graphs are based on laboratory testing and our experience in field. The seat ratings depend on the material, design, application and function. N - Nova This is a Teflon base filled with glass amorphous carbon powder and graphite. It has a lower thermal contractionexpansion than PTFE, and is ideal for steam or thermal fluid applications up to 550°F (288°C). Color - black. S mith -C ooper I nternational • T oll F ree (877) 774-2773 SUPER NOVA RTFE R - Reinforced Polytetrafluoroethylene (RTFE). PTFE’s mechanical properties are enhanced by adding 15% filler material to provide improved strength, stability and wear resistance. Its temperature range is from -320°F to 450°F (-196°C to 232°C). Color-off-white. PEEK TFM M - TFM® PTFE Dyneon® TFM PTFE is a second generation PTFE with improved chemical and heat resistant properties and stress recovery. Its temperature range is -100°F to 500°F (-73°C to 260°C) Color - white. B - Super Nova is a free-flowing compound based on TFM containing electro-graphitized carbon. It features: increased thermal dimensional stability and surface hardness, improved deformation under load, reduced friction and wear, and good chemical stability. It has a high limiting oxygen index (LOI), low coefficient of friction, very good mechanical properties and exceptional temperature resistance. It is used as a seat material in chemical processing and automotive industries. It is ideal to use with steam and thermal fluid applications up to 550°F (288°C) and as low as -40°F (-40°C). Color - black. P - PEEK (Unfilled) Polyetheretherketone PEEK Polymer offers a unique combination of chemical, mechanical and thermal properties. Excellent for water and steam application at elevated temperatures up to 600°F (315°C). Color - beige. OTHER PTFE T - Virgin PTFE Polytetrafluoroethylene is a Fluorocarbon-based polymer. This seating material has excellent chemical resistance and a low coefficient of friction. Its temperature range is -100°F to 400°F (-73°C to 204°C). Color - white. NOVA Sharpe Seat Materials Other seat materials Other seat material are available according to the application, such as very high temperature or cryogenic conditions. • F ax (708) 562-9250 • www.smithcooper.com www.sharpevalves.com 7 SERIES 70 HIGH PERFORMANCE FLANGED BALL VALVE How To Order Series 70 1" FS70 Size Series Class Size Series ½" ¾" 1" 1½" 2" 2½" 3" 4" 70 Full Port FS70 Fire Safe CF70 Cavity Fill Note: 4" offered with Packing Nut. If Full API 608 compliance is required order option AP4. 6 6 6 R G Body / Ends Ball Stem Seat Body Seal 1 - Fire Safe valves must use Graphite or Impregnated Graphite Seals and Stem Packing. Alloy 20 Carbon Steel 316 Stainless Steel Ball Cavity Filler Seats available in PTFE. 2 6 Alloy 20 316 Stainless Steel B M N P R T Super Nova TFM® Nova Virgin PEEK RTFE 15% Glass Filled PTFE 150 300 2 6 7 1 1F 3 3F Stem Packing Stem Alloy 20 316 Stainless Steel 17-4 PH M TFM® N Nova T PTFE X - Service Options Class 150 Flanged RF Class 150 Flanged FF Class 300 Flanged RF Class 300 Flanged FF Service Graphite Impregnated Graphite X U MN SF OH Options Ends Graphite Impregnated Graphite M TFM® T PTFE G I - Ends G I Class 1 3 Stem Packing 1 / 1 Body Seal Seat Body/Ends 2 4 6 G - Oxygen Service** Vacuum Ammonia Service Silicone Free ** OH F1 F2 L Oval Handle* 1 Emission Port 2 Emission Port Lockable Stem Extension** VB SJ SJ3 Vented Ball Steam Jacket Steam Jacket With 3 Outlets TP Tamper Proof Locking Device DMH Spring Return Handle*** HC AP4 ** Per Sharpe Standard High Cycle Stem API 608 Gland (4" Only) * Up to 1 1/2" ** 3¼" up to 1" valves 4" on larger valves *** Call Sharpe Valves for sizing / application of DMH (up to 1") Other materials / options available please contact us with your unique requirement. Example: 1" FS701-666-RGG-1/1-X-OH Size 1", Fire Safe, Series 70, Class 150 - 316 Stainless Steel Body and Ends, Stainless Steel Ball, Stainless Steel Stem,- RTFE Seats, Graphite Body Seals, Graphite Stem Seals, - Class 150 Flanged Raised Face Ends,- Oxygen Steam Service - Oval Handle Technical Information VALVE SIZE Cv ½" ¾" 1" 1½" 2" 2½" 3" 4" 26 50 94 260 480 730 1300 2300 Applicable Standards Wall Thickness Face to Face Dimensions Fugitive Emission Flange Dimensions Basic Design Fire Safe Pressure Test Mounting Dimensions NACE (Only with 316 SS Stem) Marking APPROX. WEIGHT lbs Class 150 Class 300 4 5 7 15 23 39 45 65 5 8 10 20 28 47 62 94 ASME B16.34 ASME B16.10 ISO 15848-1 (with I or N stem packing) ASME B16.5 ASME B16.34, API 608 5th Edt. API 607 6th Edt. (FS70 only) API 598, MSS-SP 72 ISO 5211 MR-0175 / ISO 15156 MSS-SP 25 TFM® is a registered trademark of Dyneon, LLC. PEEK® is a registered trademark of VICTREX. Due to continuous development of our product range we reserve the right to change the dimensions and information contained in the leaflet as required. Toll Free 877-774-2773 Fax 708-562-9250 www.smithcooper.com • www.sharpevalves.com Los Angeles, CA Issue: 10/2014 · Chicago, IL · Atlanta, GA · Vancouver, WA · Houston, TX 8