product catalog bandsawing manual
Transcription
product catalog bandsawing manual
BANDSAW BLADES SCROLL SAW BLADES ACCESSORIES LIMITED WARRANTY SuperCut bandsaw blades, which prove to be defective in material or workmanship upon examination by the factory, will be repaired or replaced without charge provided that the purchaser returns the product (together with sales receipt showing place and date of purchase) to the factory with transportation charges prepaid. SuperCut Bandsaw Co., Inc. assumes no liability for any incidental or consequential damages under any warranty, express or implied, and all such liability is hereby expressly excluded. There is no other warranty which extends beyond the face hereof, all other warranties, express or implied, including warranties of merchantability or fitness, are hereby excluded. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. SUPERCUT BANDSAW CO., INC. 14283 N. THAYER ST. RATHDRUM, ID 83858 PHONE 208-687-5371 FAX 208-687-3720 CALL TOLL FREE 1-800-356-9918 www.supercutbandsaw.com PRODUCT CATALOG BANDSAWING MANUAL SUPERCUT SUPERCUT TM WHO WE ARE: SUPERCUT BANDSAW CO., INC. is proud to be a family owned and operated business. Established in 1965, we have always been committed to the standards of Quality, Service, and Value. Our production facilities and corporate offices are located in Rathdrum, Idaho - a semi-rural community situated among the mountains and lakes of Northern Idaho. It is in this beautiful part of the Pacific Northwest that we produce the SuperCut line of Bandsaw Blades, Scroll Saw Blades, and Accessories. From Left: Neil Morris, Vice President; David Morris, President; Kathleen Morton-Morris, C.F.O. SUPERCUT BANDSAW CO., INC. is committed to providing the very highest quality at very competitive pricing. We invite you to call us toll free 1-800-356-9918 for any technical or product information you may need. We look forward to being of service to you. Sincerely, David Morris President “SO ...... WHAT’S SO SUPER ABOUT SUPERCUT BANDSAW BLADES?” QUALITY All of our blades feature precision, heat treated teeth. All of our blades go through extensive quality controls to make sure all blades leaving our factory meet our high standards. We hand file and anneal all welds on our bandsaw blades. All of our bandsaw blades are MADE IN THE USA Guarantee: all of our welds on standard-length bandsaw blades are guaranteed against premature breakage, including hard to weld blades such as the narrow 1/8” blades and the thin Three Wheeler blades. SERVICE Wilbur & Patsey Morton Company Founders Fast Turn Around - even custom orders are usually shipped complete within 2-3 business days. We maintain a toll free number (1-800-356-9918) to connect you with our trained experts to help you with any bandsaw or scroll saw blade questions. Hand Filing a Blade Carbon Tool Steel Bandsaw Blades.....................4-5 2 & 3 Wheel Tabletop Bandsaw Blades...................... 5 Bimetal Bandsaw Blades.................................... 6-7 How to Choose the Right Bandsaw Blade...................... 8-9 (Hawc Pro & WoodSaver Carbide).......10 We make bandsaw blades in any length you need. Welding a Blade INDEX Specialty Resaw Blades We make a full line of Wood, Metal, and Meat cutting blades to fit virtually all saws on the market. Manufacturing Facility TM We manufacture several industry exclusive products, including our WoodSaver Carbide Impregnated Resaw blades and Premium Gold Carbide Impregnated bandsaw blades, which use our industry-exclusive carbide impregnation process in the teeth. Premium Gold Carbide Bandsaw Blades..................... 11 BladeSaver Guide Block Kits..12 Bandsaw Tires........................ 12 BladeSaver Bandsaw Blade Cleaner................................... 12 BladeSaver Release Agent.....12 Scroll Saw Blades...................13 Anatomy of a Bandsaw Blade.......................................14 Meat Bandsaw Blades............ 14 VALUE Glossary of Bandsaw Terms...15 We have extremely competitive prices. We manufacture some of the longest life, lowest costper-cut blades in the industry. Hardness Testing 2 Quality Inspection 1-800-356-9918 Blades Ready for Coiling 1-800-356-9918 3 SUPERCUT SUPERCUT TM WHO WE ARE: SUPERCUT BANDSAW CO., INC. is proud to be a family owned and operated business. Established in 1965, we have always been committed to the standards of Quality, Service, and Value. Our production facilities and corporate offices are located in Rathdrum, Idaho - a semi-rural community situated among the mountains and lakes of Northern Idaho. It is in this beautiful part of the Pacific Northwest that we produce the SuperCut line of Bandsaw Blades, Scroll Saw Blades, and Accessories. From Left: Neil Morris, Vice President; David Morris, President; Kathleen Morton-Morris, C.F.O. SUPERCUT BANDSAW CO., INC. is committed to providing the very highest quality at very competitive pricing. We invite you to call us toll free 1-800-356-9918 for any technical or product information you may need. We look forward to being of service to you. Sincerely, David Morris President “SO ...... WHAT’S SO SUPER ABOUT SUPERCUT BANDSAW BLADES?” QUALITY All of our blades feature precision, heat treated teeth. All of our blades go through extensive quality controls to make sure all blades leaving our factory meet our high standards. We hand file and anneal all welds on our bandsaw blades. All of our bandsaw blades are MADE IN THE USA Guarantee: all of our welds on standard-length bandsaw blades are guaranteed against premature breakage, including hard to weld blades such as the narrow 1/8” blades and the thin Three Wheeler blades. SERVICE Wilbur & Patsey Morton Company Founders Fast Turn Around - even custom orders are usually shipped complete within 2-3 business days. We maintain a toll free number (1-800-356-9918) to connect you with our trained experts to help you with any bandsaw or scroll saw blade questions. Hand Filing a Blade Carbon Tool Steel Bandsaw Blades.....................4-5 2 & 3 Wheel Tabletop Bandsaw Blades...................... 5 Bimetal Bandsaw Blades.................................... 6-7 How to Choose the Right Bandsaw Blade...................... 8-9 (Hawc Pro & WoodSaver Carbide).......10 We make bandsaw blades in any length you need. Welding a Blade INDEX Specialty Resaw Blades We make a full line of Wood, Metal, and Meat cutting blades to fit virtually all saws on the market. Manufacturing Facility TM We manufacture several industry exclusive products, including our WoodSaver Carbide Impregnated Resaw blades and Premium Gold Carbide Impregnated bandsaw blades, which use our industry-exclusive carbide impregnation process in the teeth. Premium Gold Carbide Bandsaw Blades..................... 11 BladeSaver Guide Block Kits..12 Bandsaw Tires........................ 12 BladeSaver Bandsaw Blade Cleaner................................... 12 BladeSaver Release Agent.....12 Scroll Saw Blades...................13 Anatomy of a Bandsaw Blade.......................................14 Meat Bandsaw Blades............ 14 VALUE Glossary of Bandsaw Terms...15 We have extremely competitive prices. We manufacture some of the longest life, lowest costper-cut blades in the industry. Hardness Testing 2 Quality Inspection 1-800-356-9918 Blades Ready for Coiling 1-800-356-9918 3 SUPERCUT SUPERCUT TM CARBON TOOL STEEL BLADES HARD TOOTH FLEX BACK Wood is generally cut at blade speeds of 1000 to 4000 fpm (feet per minute). Plastics are generally cut at slower blade speeds (200 to 800 fpm) to keep the plastic from melting back together behind the blade as it cuts. Soft metals (such as aluminum, copper, and brass) are cut at speeds of 200 to 1000 fpm, as long as a good release agent is used on the blade to keep the metal from sticking in the blade gullets. Mild steel products are cut at 40 to 200 fpm, preferably with a liquid coolant running on the blade. NOTE: all cutting should follow the simple rule of no less than 2 teeth in contact with the cut at all times, while not allowing more than approximately 10 teeth to contact the cut. Any fewer than 2 teeth in contact can allow the material to drop into the gullet of the blade, causing teeth to shear off. Allowing more than approximately 10 teeth to contact the cut can cause the teeth to not remove the waste effectively and can cause binding in the cut and also damage the teeth and set. SuperCut Premium Carbon Tool Steel Blades are available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS Thickness 1/8” (.025) 3/16” (.025) 1/4” (.025) Tooth Patterns 14 R 18 R 4S 10 R 14 R 18 R 24 R 4H 6H 10 R 14 R 18 R 24 R 4H 6H 10 R 14 R 18 R 24 R H = Hook D T 1/2” (.025) 3S 3H 4H 6H 10 R 14 R 18 R 24 R R = Raker S 5/8” (.032) 4H 10 R 14 R 18 R 3/4” (.032) 1” (.035) 1 1/4” (.035) 3H 6H 10 R 14 R 18 R 2H 6H 10 R 14 R 1.3 H The Three Wheeler Raker Raker (also called “Standard”) is a good general purpose tooth design with a zero degree tooth angle. It works well on structural shapes and thinner materials in wood and metal. Skip Skip is available in limited sizes, but works well on thick cutting of paper and wood products. It features widely spaced teeth with a zero degree tooth angle. Hook is an excellent positive angle tooth design for fast cutting of thicker materials such as wood, plastics, and soft metals. All Carbon Tool Steel Blades feature a standard set, which is a recurring sequence of teeth - one set right, one set left, and one not set. 1-800-356-9918 2 & 3 WHEEL TABLETOP BANDSAWS: S = Skip Standard Set 4 Please refer to Pages 8-9 for more information about choosing the right bandsaw blade. H TOOTH TYPES & SET Hook CUTTING WITH CARBON TOOL STEEL BLADES: SuperCut Premium Carbon Tool Steel Blades will cut almost anything that can be filed with a standard hand file, including wood, metals, mild steel, and plastic, provided your blade speed is correct for the material being cut. SuperCut Premium Carbon Tool Steel Bandsaw Blades are made from the toughest alloys, with a high silicon content. They feature precision milled, heat-treated teeth and a flexible back. They are our most versatile blade, suitable for all types of wood, metals, mild steel, and plastics. (Most metal products should be cut with a blade speed of under 200 feet per minute.) And of course, they all come with our standard warranty on each weld, even the 1/8” scrolling blade. W I 3/8” (.025) TM “The Three Wheeler” bandsaw blade is a special blade for your 2 or 3 wheel tabletop bandsaw. Blade breakage and poor blade performance are common problems with these small saws. These problems are caused by the extreme flexing of the blade caused by the small size of the wheels that the blade runs on and the high speeds normally used. That is why SuperCut has designed “The Three Wheeler.” This blade is made of a special Carbon Tool Steel with precision, heat-treated teeth that is thinner (.014”) to enable it to withstand the sharp flexing and high speeds. Try this blade on your saw - you’ll be pleased with its performance and longer life. And of course, it carries our standard warranty on every weld. “The Three Wheeler” is available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS Thickness 3/16” (.014) Tooth Patterns 8H 14 R H = Hook WIDTHS 1/4” (.014) 3/8” (.014) 6H 14 R 24 R 6H 14 R 24 R R = Raker 1-800-356-9918 5 SUPERCUT SUPERCUT TM CARBON TOOL STEEL BLADES HARD TOOTH FLEX BACK Wood is generally cut at blade speeds of 1000 to 4000 fpm (feet per minute). Plastics are generally cut at slower blade speeds (200 to 800 fpm) to keep the plastic from melting back together behind the blade as it cuts. Soft metals (such as aluminum, copper, and brass) are cut at speeds of 200 to 1000 fpm, as long as a good release agent is used on the blade to keep the metal from sticking in the blade gullets. Mild steel products are cut at 40 to 200 fpm, preferably with a liquid coolant running on the blade. NOTE: all cutting should follow the simple rule of no less than 2 teeth in contact with the cut at all times, while not allowing more than approximately 10 teeth to contact the cut. Any fewer than 2 teeth in contact can allow the material to drop into the gullet of the blade, causing teeth to shear off. Allowing more than approximately 10 teeth to contact the cut can cause the teeth to not remove the waste effectively and can cause binding in the cut and also damage the teeth and set. SuperCut Premium Carbon Tool Steel Blades are available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS Thickness 1/8” (.025) 3/16” (.025) 1/4” (.025) Tooth Patterns 14 R 18 R 4S 10 R 14 R 18 R 24 R 4H 6H 10 R 14 R 18 R 24 R 4H 6H 10 R 14 R 18 R 24 R H = Hook D T 1/2” (.025) 3S 3H 4H 6H 10 R 14 R 18 R 24 R R = Raker S 5/8” (.032) 4H 10 R 14 R 18 R 3/4” (.032) 1” (.035) 1 1/4” (.035) 3H 6H 10 R 14 R 18 R 2H 6H 10 R 14 R 1.3 H The Three Wheeler Raker Raker (also called “Standard”) is a good general purpose tooth design with a zero degree tooth angle. It works well on structural shapes and thinner materials in wood and metal. Skip Skip is available in limited sizes, but works well on thick cutting of paper and wood products. It features widely spaced teeth with a zero degree tooth angle. Hook is an excellent positive angle tooth design for fast cutting of thicker materials such as wood, plastics, and soft metals. All Carbon Tool Steel Blades feature a standard set, which is a recurring sequence of teeth - one set right, one set left, and one not set. 1-800-356-9918 2 & 3 WHEEL TABLETOP BANDSAWS: S = Skip Standard Set 4 Please refer to Pages 8-9 for more information about choosing the right bandsaw blade. H TOOTH TYPES & SET Hook CUTTING WITH CARBON TOOL STEEL BLADES: SuperCut Premium Carbon Tool Steel Blades will cut almost anything that can be filed with a standard hand file, including wood, metals, mild steel, and plastic, provided your blade speed is correct for the material being cut. SuperCut Premium Carbon Tool Steel Bandsaw Blades are made from the toughest alloys, with a high silicon content. They feature precision milled, heat-treated teeth and a flexible back. They are our most versatile blade, suitable for all types of wood, metals, mild steel, and plastics. (Most metal products should be cut with a blade speed of under 200 feet per minute.) And of course, they all come with our standard warranty on each weld, even the 1/8” scrolling blade. W I 3/8” (.025) TM “The Three Wheeler” bandsaw blade is a special blade for your 2 or 3 wheel tabletop bandsaw. Blade breakage and poor blade performance are common problems with these small saws. These problems are caused by the extreme flexing of the blade caused by the small size of the wheels that the blade runs on and the high speeds normally used. That is why SuperCut has designed “The Three Wheeler.” This blade is made of a special Carbon Tool Steel with precision, heat-treated teeth that is thinner (.014”) to enable it to withstand the sharp flexing and high speeds. Try this blade on your saw - you’ll be pleased with its performance and longer life. And of course, it carries our standard warranty on every weld. “The Three Wheeler” is available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS Thickness 3/16” (.014) Tooth Patterns 8H 14 R H = Hook WIDTHS 1/4” (.014) 3/8” (.014) 6H 14 R 24 R 6H 14 R 24 R R = Raker 1-800-356-9918 5 SUPERCUT SUPERCUT TM TM PREMIUM BIMETAL BLADES M2 HIGH SPEED CUTTING TEETH SuperCut Premium Bimetal Bandsaw Blades are a superior blade with high alloy, high speed M2 steel teeth and a spring steel back to provide flexibility and toughness in the blade. Bimetal blades will give lower cost per cut on tough sawing jobs. Bimetal blades are welded by an electron beam under high vacuum to attach the strip of high speed M2 steel to the spring steel back. The teeth are then milled or ground into the M2 steel. SuperCut Premium Bimetal Blades are available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS W Thickness 1/4” (.025) 3/8” (.025) 1/2” (.025) Tooth Patterns 6H 10-14 V 4H 10-14 V 3H 6-10 V 8-12 V 10-14 V 14-18 V I D T 5/8” (.035) H 5-8 V 6-10 V 10-14 V SuperCut Premium Bimetal Blades will cut a variety of materials, including wood, plastics, soft metals, standard steel products, and hard to cut metals such as stainless steel. Bimetal Blades have a higher initial cost than Carbon Tool Steel Blades, but they will generally outlast Carbon Tool Steel Blades by approximately 10 times, so the cost per cut is considerably less. Structural shapes should be cut at a blade speed of 350 fpm (feet per minute) wet, 200-250 fpm dry. When cutting solids, blade speeds should be 300 fpm or less wet, 200 fpm or less dry. NOTE: all cutting should follow the simple rule of no less than 2 teeth in contact with the cut at all times, while not allowing more than approximately 10 teeth to contact the cut. Any fewer than 2 teeth in contact can allow the material to drop into the gullet of the blade, causing teeth to shear off. Allowing more than approximately 10 teeth to contact the cut can cause the teeth to not remove the waste effectively and can cause binding in the cut and also damage the teeth and set. Please refer to Pages 8-9 for more information about choosing the right bandsaw blade. S 3/4” (.035) 1” (.035) 1 1/4” (.042) 3H 4-6 V 5-8 V 6-10 V 8-12 V 10-14 V 3H 3-4 V 4-6 V 5-8 V 6-10 V 8-12 V 10-14 V 2H 3H 3-4 V 4-6 V 5-8 V 6-10 V 8-12 V (.020) 20-24 V H = Hook CUTTING WITH BIMETAL BANDSAW BLADES: V = Variable TOOTH TYPES & SET Hook Hook Bimetal Blades with a ground positive rake tooth profile give a good cut in soft metals and wood. These should be used for thicker cuts in these materials. Variable Variable Pitch Bimetal Blades combine regular teeth of different pitches, gullet depths, and set angles. Variable Pitch gives smoother cuts, faster sawing, improved chip clearance, and longer blade life. Chatter (which can ruin a blade) is eliminated. Variable Pitch blades can handle solid cutting and interrupted cutting such as tubing. Variable Pitch Set HOW BIMETAL BANDSAW BLADES ARE MANUFACTURED: Tough Spring Steel Back Bimetal Blades are welded by an electron beam under high vacuum to attach the strip of high speed M2 steel to the spring steel back. The teeth are then milled or ground into the M2 steel. Weld High Speed M2 Steel Teeth Premium Bimetal Variable Pitch Blades feature a set sequence that depends on the variable pitch tooth pattern. 6 1-800-356-9918 1-800-356-9918 7 SUPERCUT SUPERCUT TM TM PREMIUM BIMETAL BLADES M2 HIGH SPEED CUTTING TEETH SuperCut Premium Bimetal Bandsaw Blades are a superior blade with high alloy, high speed M2 steel teeth and a spring steel back to provide flexibility and toughness in the blade. Bimetal blades will give lower cost per cut on tough sawing jobs. Bimetal blades are welded by an electron beam under high vacuum to attach the strip of high speed M2 steel to the spring steel back. The teeth are then milled or ground into the M2 steel. SuperCut Premium Bimetal Blades are available in any length, with the following widths and tooth patterns: AVAILABLE WIDTHS & TOOTH PATTERNS W Thickness 1/4” (.025) 3/8” (.025) 1/2” (.025) Tooth Patterns 6H 10-14 V 4H 10-14 V 3H 6-10 V 8-12 V 10-14 V 14-18 V I D T 5/8” (.035) H 5-8 V 6-10 V 10-14 V SuperCut Premium Bimetal Blades will cut a variety of materials, including wood, plastics, soft metals, standard steel products, and hard to cut metals such as stainless steel. Bimetal Blades have a higher initial cost than Carbon Tool Steel Blades, but they will generally outlast Carbon Tool Steel Blades by approximately 10 times, so the cost per cut is considerably less. Structural shapes should be cut at a blade speed of 350 fpm (feet per minute) wet, 200-250 fpm dry. When cutting solids, blade speeds should be 300 fpm or less wet, 200 fpm or less dry. NOTE: all cutting should follow the simple rule of no less than 2 teeth in contact with the cut at all times, while not allowing more than approximately 10 teeth to contact the cut. Any fewer than 2 teeth in contact can allow the material to drop into the gullet of the blade, causing teeth to shear off. Allowing more than approximately 10 teeth to contact the cut can cause the teeth to not remove the waste effectively and can cause binding in the cut and also damage the teeth and set. Please refer to Pages 8-9 for more information about choosing the right bandsaw blade. S 3/4” (.035) 1” (.035) 1 1/4” (.042) 3H 4-6 V 5-8 V 6-10 V 8-12 V 10-14 V 3H 3-4 V 4-6 V 5-8 V 6-10 V 8-12 V 10-14 V 2H 3H 3-4 V 4-6 V 5-8 V 6-10 V 8-12 V (.020) 20-24 V H = Hook CUTTING WITH BIMETAL BANDSAW BLADES: V = Variable TOOTH TYPES & SET Hook Hook Bimetal Blades with a ground positive rake tooth profile give a good cut in soft metals and wood. These should be used for thicker cuts in these materials. Variable Variable Pitch Bimetal Blades combine regular teeth of different pitches, gullet depths, and set angles. Variable Pitch gives smoother cuts, faster sawing, improved chip clearance, and longer blade life. Chatter (which can ruin a blade) is eliminated. Variable Pitch blades can handle solid cutting and interrupted cutting such as tubing. Variable Pitch Set HOW BIMETAL BANDSAW BLADES ARE MANUFACTURED: Tough Spring Steel Back Bimetal Blades are welded by an electron beam under high vacuum to attach the strip of high speed M2 steel to the spring steel back. The teeth are then milled or ground into the M2 steel. Weld High Speed M2 Steel Teeth Premium Bimetal Variable Pitch Blades feature a set sequence that depends on the variable pitch tooth pattern. 6 1-800-356-9918 1-800-356-9918 7 SUPERCUT SUPERCUT TM TM HOW TO CHOOSE THE RIGHT BANDSAW BLADE NOTE: Choosing the right bandsaw blade depends on many factors; including type of bandsaw, condition of bandsaw, what material is to be cut, and how the material will be cut. It is impossible for one blade to work well for every purpose. Some applications need special blades for best results. If you are having trouble getting satisfactory results in cutting different materials, please call toll free 1-800-356-9918. Our knowledgeable technicians will be glad to assist you. STEP 1 - CHOOSE A PRODUCT: WHAT TYPE OF BANDSAW DO YOU HAVE? METALCUTTING BANDSAWS: Use Carbon Tool Steel or Bimetal Blades Small to large, horizontal or vertical, metalcutting bandsaws use either Carbon Tool Steel or Bimetal bandsaw blades. Carbon Tool Steel blades are more economical to purchase. Carbon Tool Steel blades will cut mild steel if used at speeds under 200 feet per minute (fpm) for best results, preferably with coolant. If you are sawing in a production setting, your saw is in good repair and adjusted correctly, and want the longest life blade available, then you should use Bimetal bandsaw blades. Bimetal blades cost more than carbon blades, but are generally more economical to operate in the long run, because they can outlast carbon blades by up to 10 times if used properly. Also, they are capable of cutting harder materials, such as stainless steel. STEP 3 - CHOOSE A TOOTH PATTERN: WHAT ARE YOU CUTTING? WOODCUTTING BANDSAWS: There is a wide range of what is considered correct for tooth patterns on a woodcutting bandsaw. The general rule is that fewer teeth per inch provide a faster, but rougher cut; and more teeth per inch provide a smoother, but slower cut. METALCUTTING BANDSAWS: The correct tooth pattern for metalcutting is determined by the thickness (cross-section) of material you are cutting. There should be between 2 and approximately 10 teeth in contact with the material at all times. Generally, choose fewer teeth per inch for thicker materials and more teeth per inch for thinner materials. The chart below will give you some basic guidelines for choosing the correct number of teeth per inch. WOODCUTTING BANDSAWS: Use Carbon Tool Steel, Premium Gold Carbide, or Specialty Resaw Vertical woodcutting bandsaws from 10” and up will use Carbon Tool Steel blades for most sawing needs. Our Premium Gold carbide impregnated blades are designed to be used either in heavy production or by craftsmen who demand the very best blade available. Our Premium Gold carbide impregnated blades are extremely fast cutting with the longest life of any woodcutting blades we offer - they are quickly becoming the most used and prized blades in the shops of serious woodworkers. Our WoodSaver thin kerf, carbide impregnated resaw blades are specially designed for resawing expensive hardwoods when conserving material is very important. Our Hawc Pro resaw blades are best for general resawing. They cut fast due to their aggressive set and tooth design, and they work well in more inexpensive woods. NOTE: Your owner’s manual may say that your woodcutting bandsaw can cut metal, but woodcutting bandsaws can only cut soft metals, such as aluminum, brass, copper, etc. Cutting steel could damage your saw, due to the fact that blade speed on most woodcutting bandsaws (average 800 to 3500 fpm) is not slow enough (40 to 200 fpm) for cutting ferrous metals (i.e. steel). Trying to cut steel at woodcutting speeds will ruin the blade due to the extreme heat produced. SMALL 2 AND 3 WHEEL TABLETOP WOODCUTTING BANDSAWS: Use “The Three Wheeler” Blades Small tabletop saws with 2 or 3 wheels need a very thin blade, such as our “Three Wheeler” bandsaw blades. The challenge with these saws is that the wheels are so small that a standard thickness blade flexes beyond proper tolerances when it travels around these small wheels, thereby shortening blade life. “The Three Wheeler” bandsaw blades are designed to withstand this extreme flexing and will give you the longest life on these saws. Carbon Tool Steel (Teeth Per Inch) Material Thickness Premium Bimetal (Teeth Per Inch) 24 Raker 18 Raker 14 Raker 10 Raker 10 Raker 6 Hook 6 Hook 4 Hook 3 Hook 2 Hook 1/16” to 1/4” 1/8” to 3/8” 3/16” to 7/16” 1/4” to 1/2” 5/16” to 5/8” 3/8” to 1” 1/2” to 2” 3/4” to 4 1/2” 1” to 6” 2” to 12” 20-24 Variable 14-18 Variable 10-14 Variable 8-12 Variable 6-10 Variable / 6 Hook 5-8 Variable / 6 Hook 4-6 Variable / 6 Hook 3-4 Variable / 4 Hook 3 Hook 2Hook Solids vs. Structural Shapes: It is simpler to determine the correct tooth pattern for solids than for structural shapes. Structural shapes such as square tubing and angle pieces need to be cut at the correct angle to keep the teeth in contact with the thinner portion of the cut. For example, if you are cutting a piece of 4” angle with a 1/4” wall, you should match the tooth pattern to the 1/4” thickness (10-14 Variable or 14 Raker) and not to the 4” thickness (3-4 Variable or 3 Hook). Therefore, the 4” angle should be placed in the saw so it sits as a pyramid instead of an “L.” The following diagrams show the correct orientation for cutting various structural shapes. STEP 2 - CHOOSE A WIDTH: HOW TIGHT DO YOU NEED TO TURN? PROPER TECHNIQUE FOR SAWING STRUCTURAL SHAPES Horizontal metalcutting bandsaws are typically designed to use only one width of blade. Vertical metalcutting bandsaws and woodcutting bandsaws have the capacity to run a wide range of widths. Here are some minimum turning circle diameters for our most common blades: Blade 1/8” x 14 Raker Carbon .......................................... 3/16” 3/16” x 4 Skip Carbon ............................................. 3/8” 3/16” x 10 Raker Carbon ........................................ 7/16” 3/16” x 8 Hook Three Wheeler ............................... 9/16” 1/4” x 6 Hook Premium Gold Carbide .................... 3/4” 1/4” x 6 Hook Carbon & Bimetal ............................ 13/16” 1/4” x 6 Hook Three Wheeler ................................. 1 1/2” 3/8” x 4 Hook Premium Gold Carbide .................... 1 3/4” 3/8” x 4 Hook Carbon & Bimetal ............................. 2 1/4” 3/8” x 6 Hook Three Wheeler ................................. 2 5/8” 1/2” x 3 Hawc Pro Resaw ....................................... 3 1/8” 1/2” x 3 Hook Premium Gold Carbide .................... 3 5/8” 1/2” x 3 Hook Carbon & Bimetal ............................. 6 1/2” 3/4” x 3 Hook Carbon ............................................. 9 1/4” NEED MORE HELP? CALL TOLL FREE 1-800-356-9918 or visit our website www.supercutbandsaw.com 8 CORRECT Minimum Circle Diameter 1-800-356-9918 Angle Flat Bar Angle Flat Bar INCORRECT Stack Cutting: Stack cutting should always be avoided where possible, because regardless how the material is clamped in the vise there will always be varying thicknesses to cut and you cannot match teeth properly. Also, vibration is a major problem when stack cutting - if you must stack cut, make sure to tack-weld the ends and band the stack together as tightly as possible to reduce vibration or movement between the pieces. NEED MORE HELP? CALL TOLL FREE 1-800-356-9918 or visit our website www.supercutbandsaw.com 1-800-356-9918 9 SUPERCUT SUPERCUT TM TM HOW TO CHOOSE THE RIGHT BANDSAW BLADE NOTE: Choosing the right bandsaw blade depends on many factors; including type of bandsaw, condition of bandsaw, what material is to be cut, and how the material will be cut. It is impossible for one blade to work well for every purpose. Some applications need special blades for best results. If you are having trouble getting satisfactory results in cutting different materials, please call toll free 1-800-356-9918. Our knowledgeable technicians will be glad to assist you. STEP 1 - CHOOSE A PRODUCT: WHAT TYPE OF BANDSAW DO YOU HAVE? METALCUTTING BANDSAWS: Use Carbon Tool Steel or Bimetal Blades Small to large, horizontal or vertical, metalcutting bandsaws use either Carbon Tool Steel or Bimetal bandsaw blades. Carbon Tool Steel blades are more economical to purchase. Carbon Tool Steel blades will cut mild steel if used at speeds under 200 feet per minute (fpm) for best results, preferably with coolant. If you are sawing in a production setting, your saw is in good repair and adjusted correctly, and want the longest life blade available, then you should use Bimetal bandsaw blades. Bimetal blades cost more than carbon blades, but are generally more economical to operate in the long run, because they can outlast carbon blades by up to 10 times if used properly. Also, they are capable of cutting harder materials, such as stainless steel. STEP 3 - CHOOSE A TOOTH PATTERN: WHAT ARE YOU CUTTING? WOODCUTTING BANDSAWS: There is a wide range of what is considered correct for tooth patterns on a woodcutting bandsaw. The general rule is that fewer teeth per inch provide a faster, but rougher cut; and more teeth per inch provide a smoother, but slower cut. METALCUTTING BANDSAWS: The correct tooth pattern for metalcutting is determined by the thickness (cross-section) of material you are cutting. There should be between 2 and approximately 10 teeth in contact with the material at all times. Generally, choose fewer teeth per inch for thicker materials and more teeth per inch for thinner materials. The chart below will give you some basic guidelines for choosing the correct number of teeth per inch. WOODCUTTING BANDSAWS: Use Carbon Tool Steel, Premium Gold Carbide, or Specialty Resaw Vertical woodcutting bandsaws from 10” and up will use Carbon Tool Steel blades for most sawing needs. Our Premium Gold carbide impregnated blades are designed to be used either in heavy production or by craftsmen who demand the very best blade available. Our Premium Gold carbide impregnated blades are extremely fast cutting with the longest life of any woodcutting blades we offer - they are quickly becoming the most used and prized blades in the shops of serious woodworkers. Our WoodSaver thin kerf, carbide impregnated resaw blades are specially designed for resawing expensive hardwoods when conserving material is very important. Our Hawc Pro resaw blades are best for general resawing. They cut fast due to their aggressive set and tooth design, and they work well in more inexpensive woods. NOTE: Your owner’s manual may say that your woodcutting bandsaw can cut metal, but woodcutting bandsaws can only cut soft metals, such as aluminum, brass, copper, etc. Cutting steel could damage your saw, due to the fact that blade speed on most woodcutting bandsaws (average 800 to 3500 fpm) is not slow enough (40 to 200 fpm) for cutting ferrous metals (i.e. steel). Trying to cut steel at woodcutting speeds will ruin the blade due to the extreme heat produced. SMALL 2 AND 3 WHEEL TABLETOP WOODCUTTING BANDSAWS: Use “The Three Wheeler” Blades Small tabletop saws with 2 or 3 wheels need a very thin blade, such as our “Three Wheeler” bandsaw blades. The challenge with these saws is that the wheels are so small that a standard thickness blade flexes beyond proper tolerances when it travels around these small wheels, thereby shortening blade life. “The Three Wheeler” bandsaw blades are designed to withstand this extreme flexing and will give you the longest life on these saws. Carbon Tool Steel (Teeth Per Inch) Material Thickness Premium Bimetal (Teeth Per Inch) 24 Raker 18 Raker 14 Raker 10 Raker 10 Raker 6 Hook 6 Hook 4 Hook 3 Hook 2 Hook 1/16” to 1/4” 1/8” to 3/8” 3/16” to 7/16” 1/4” to 1/2” 5/16” to 5/8” 3/8” to 1” 1/2” to 2” 3/4” to 4 1/2” 1” to 6” 2” to 12” 20-24 Variable 14-18 Variable 10-14 Variable 8-12 Variable 6-10 Variable / 6 Hook 5-8 Variable / 6 Hook 4-6 Variable / 6 Hook 3-4 Variable / 4 Hook 3 Hook 2Hook Solids vs. Structural Shapes: It is simpler to determine the correct tooth pattern for solids than for structural shapes. Structural shapes such as square tubing and angle pieces need to be cut at the correct angle to keep the teeth in contact with the thinner portion of the cut. For example, if you are cutting a piece of 4” angle with a 1/4” wall, you should match the tooth pattern to the 1/4” thickness (10-14 Variable or 14 Raker) and not to the 4” thickness (3-4 Variable or 3 Hook). Therefore, the 4” angle should be placed in the saw so it sits as a pyramid instead of an “L.” The following diagrams show the correct orientation for cutting various structural shapes. STEP 2 - CHOOSE A WIDTH: HOW TIGHT DO YOU NEED TO TURN? PROPER TECHNIQUE FOR SAWING STRUCTURAL SHAPES Horizontal metalcutting bandsaws are typically designed to use only one width of blade. Vertical metalcutting bandsaws and woodcutting bandsaws have the capacity to run a wide range of widths. Here are some minimum turning circle diameters for our most common blades: Blade 1/8” x 14 Raker Carbon .......................................... 3/16” 3/16” x 4 Skip Carbon ............................................. 3/8” 3/16” x 10 Raker Carbon ........................................ 7/16” 3/16” x 8 Hook Three Wheeler ............................... 9/16” 1/4” x 6 Hook Premium Gold Carbide .................... 3/4” 1/4” x 6 Hook Carbon & Bimetal ............................ 13/16” 1/4” x 6 Hook Three Wheeler ................................. 1 1/2” 3/8” x 4 Hook Premium Gold Carbide .................... 1 3/4” 3/8” x 4 Hook Carbon & Bimetal ............................. 2 1/4” 3/8” x 6 Hook Three Wheeler ................................. 2 5/8” 1/2” x 3 Hawc Pro Resaw ....................................... 3 1/8” 1/2” x 3 Hook Premium Gold Carbide .................... 3 5/8” 1/2” x 3 Hook Carbon & Bimetal ............................. 6 1/2” 3/4” x 3 Hook Carbon ............................................. 9 1/4” NEED MORE HELP? CALL TOLL FREE 1-800-356-9918 or visit our website www.supercutbandsaw.com 8 CORRECT Minimum Circle Diameter 1-800-356-9918 Angle Flat Bar Angle Flat Bar INCORRECT Stack Cutting: Stack cutting should always be avoided where possible, because regardless how the material is clamped in the vise there will always be varying thicknesses to cut and you cannot match teeth properly. Also, vibration is a major problem when stack cutting - if you must stack cut, make sure to tack-weld the ends and band the stack together as tightly as possible to reduce vibration or movement between the pieces. NEED MORE HELP? CALL TOLL FREE 1-800-356-9918 or visit our website www.supercutbandsaw.com 1-800-356-9918 9 SUPERCUT SUPERCUT TM SPECIALTY RESAW BLADES HAWC PRO RESAW A high silicon content resaw blade with an aggressive set and modified gullet to increase speed, extend life, and improve the straightness of cut. Available in 1/2” width by .025” by 3 Hook Teeth Per Inch. Kerf = .045” Hook Aggressive Modified Raker Set Left, Right, Left, Right, Straight, etc. Positive Angle Hook Pitch TM PREMIUM GOLD CARBIDE BLADES CARBIDE IMPREGNATED TEETH SuperCut Premium Gold Carbide Bandsaw Blades (Carbide Impregnated Teeth) are the ultimate in the fusion of cutting edge technology and top quality materials. Premium Gold Blades feature precision ground, razor sharp teeth, smoothed backs, polished sides, and an aggressive hook and set in the teeth - and most importantly, they have undergone our industry exclusive carbide impregnation process in the teeth (first developed for our WoodSaver Carbide Resaw Blades). These blades are for the most demanding woodworkers. WOODSAVER CARBIDE RESAW (Carbide Impregnated Teeth) A precision ground, thin kerf (.035”) resaw blade designed for reduced waste when cutting expensive hardwoods. This blade features our industry exclusive carbide impregnation process. Available in 5/8” and 1” widths by .025” by 3 Hook Teeth Per Inch. SuperCut Premium Gold Carbide Bandsaw Blades are available with the following widths and tooth patterns: 1/4” x .025” x 6 Hook - Aggressive Raker Set Hook 3/8” x .025” x 4 Hook - Aggressive Alternate Set Positive Angle Hook Pitch Aggressive Alternate Set Left, Right, Left, Right, Left, Right, etc. WOODSAVER PLUS CARBIDE RESAW 1/2” x .025” x 3 Hook - Aggressive Alternate Set Hook Positive Angle Hook Pitch (Carbide Impregnated Teeth) A step beyond the WoodSaver Carbide Resaw, adding a variable pitch tooth design, which produces a smoother cut and an even thinner kerf (.030”). This blade also features our industry exclusive carbide impregnation process. Available in 5/8” width by .025” by 3-4 Positive Variable Pitch Teeth Per Inch. Aggressive Raker Set Left, Right, Straight, Left, Right, Straight, etc. Positive Variable Positive Angle Variable Pitch 10 1-800-356-9918 Aggressive Modified Raker Set Left, Right, Left, Right, Straight, etc. Aggressive Alternate Set Left, Right, Left, Right, Left, Right, etc. 1-800-356-9918 11 SUPERCUT SUPERCUT TM SPECIALTY RESAW BLADES HAWC PRO RESAW A high silicon content resaw blade with an aggressive set and modified gullet to increase speed, extend life, and improve the straightness of cut. Available in 1/2” width by .025” by 3 Hook Teeth Per Inch. Kerf = .045” Hook Aggressive Modified Raker Set Left, Right, Left, Right, Straight, etc. Positive Angle Hook Pitch TM PREMIUM GOLD CARBIDE BLADES CARBIDE IMPREGNATED TEETH SuperCut Premium Gold Carbide Bandsaw Blades (Carbide Impregnated Teeth) are the ultimate in the fusion of cutting edge technology and top quality materials. Premium Gold Blades feature precision ground, razor sharp teeth, smoothed backs, polished sides, and an aggressive hook and set in the teeth - and most importantly, they have undergone our industry exclusive carbide impregnation process in the teeth (first developed for our WoodSaver Carbide Resaw Blades). These blades are for the most demanding woodworkers. WOODSAVER CARBIDE RESAW (Carbide Impregnated Teeth) A precision ground, thin kerf (.035”) resaw blade designed for reduced waste when cutting expensive hardwoods. This blade features our industry exclusive carbide impregnation process. Available in 5/8” and 1” widths by .025” by 3 Hook Teeth Per Inch. SuperCut Premium Gold Carbide Bandsaw Blades are available with the following widths and tooth patterns: 1/4” x .025” x 6 Hook - Aggressive Raker Set Hook 3/8” x .025” x 4 Hook - Aggressive Alternate Set Positive Angle Hook Pitch Aggressive Alternate Set Left, Right, Left, Right, Left, Right, etc. WOODSAVER PLUS CARBIDE RESAW 1/2” x .025” x 3 Hook - Aggressive Alternate Set Hook Positive Angle Hook Pitch (Carbide Impregnated Teeth) A step beyond the WoodSaver Carbide Resaw, adding a variable pitch tooth design, which produces a smoother cut and an even thinner kerf (.030”). This blade also features our industry exclusive carbide impregnation process. Available in 5/8” width by .025” by 3-4 Positive Variable Pitch Teeth Per Inch. Aggressive Raker Set Left, Right, Straight, Left, Right, Straight, etc. Positive Variable Positive Angle Variable Pitch 10 1-800-356-9918 Aggressive Modified Raker Set Left, Right, Left, Right, Straight, etc. Aggressive Alternate Set Left, Right, Left, Right, Left, Right, etc. 1-800-356-9918 11 SUPERCUT SUPERCUT TM BANDSAW ACCESSORIES SCROLL SAW BLADES SUPERCUT BLADESAVER GUIDE BLOCK KITS SUPERCUT PLAIN END SCROLL SAW BLADES SuperCut BladeSaver Guide Blocks are self-lubricating and can be run with zero clearance on the blade. They are completely non-abrasive so that they will not dull the blade or disturb the set, even when they are in direct contact with the teeth. Skin packed 4 blocks per card - enough for one saw. Kits are available for most popular saws. SuperCut Plain End Scroll Saw Blades are designed for high tension scroll saws with blade clamps. They are premium quality, precision milled, and heat-treated. Available in Assortment or Individual Sizes (Assortment is 2 each of 6 different sizes) Blister Packed - 12 Blades per Card FLAT SUPERCUT PREMIUM QUALITY BANDSAW TIRES SuperCut Premium Quality Bandsaw Tires are designed to replace the original tires on vertical woodcutting bandsaws. New tires will improve blade tracking and smoothness of cut. Available for 12” and 14” diameter wheels. SUPERCUT BLADESAVER BANDSAW BLADE CLEANER SuperCut BladeSaver Bandsaw Blade Cleaner removes pitch and resin buildup for a free cutting blade. It will not damage rubber tires or painted surfaces on the saw. It is biodegradable, non-flammable, non-toxic, and non-hazardous. Available in 4 oz. Spray Bottle. Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Width .032” .032” .040” .048” .056” .062” Thickness .015” .016” .018” .020” .023” .025” ROUND - OR - Flat Scroll Saw Blade Specifications TPI 24 22 20 20 16 14 TM Round Scroll Saw Blade Specifications Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Width .042” .046” .052” .060” .066” .075” Thickness .016” .022” .025” .028” .028” .030” TPI 48 44 41 37 35 30 SUPERCUT PINNED END SCROLL SAW BLADES SuperCut Pinned End Scroll Saw Blades are designed for high tension scroll saws that do not use blade clamps. They are premium quality, precision milled, and heat-treated. Available in Assortment Package Only Blister Packed - 6 Blades per Card Pinned End Scroll Saw Blade Specifications SUPERCUT BLADESAVER RELEASE AGENT SuperCut BladeSaver Release Agent is specially formulated to help prevent buildup of aluminum and other materials on bandsaw blades. It is non-toxic and environmentally safe, and will not damage rubber tires or painted surfaces on the saw. 12 1-800-356-9918 Size 1 Size 2 Size 3 Size 4 Size 5 Width .066” .066” .118” .118” .118” 1-800-356-9918 Thickness .010” .010” .020” .020” .020” TPI 25 20 18 15 10 13 SUPERCUT SUPERCUT TM BANDSAW ACCESSORIES SCROLL SAW BLADES SUPERCUT BLADESAVER GUIDE BLOCK KITS SUPERCUT PLAIN END SCROLL SAW BLADES SuperCut BladeSaver Guide Blocks are self-lubricating and can be run with zero clearance on the blade. They are completely non-abrasive so that they will not dull the blade or disturb the set, even when they are in direct contact with the teeth. Skin packed 4 blocks per card - enough for one saw. Kits are available for most popular saws. SuperCut Plain End Scroll Saw Blades are designed for high tension scroll saws with blade clamps. They are premium quality, precision milled, and heat-treated. Available in Assortment or Individual Sizes (Assortment is 2 each of 6 different sizes) Blister Packed - 12 Blades per Card FLAT SUPERCUT PREMIUM QUALITY BANDSAW TIRES SuperCut Premium Quality Bandsaw Tires are designed to replace the original tires on vertical woodcutting bandsaws. New tires will improve blade tracking and smoothness of cut. Available for 14” and 18” diameter wheels. SUPERCUT BLADESAVER BANDSAW BLADE CLEANER SuperCut BladeSaver Bandsaw Blade Cleaner removes pitch and resin buildup for a free cutting blade. It will not damage rubber tires or painted surfaces on the saw. It is biodegradable, non-flammable, non-toxic, and non-hazardous. Available in 4 oz. Spray Bottle. Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Width .032” .032” .040” .048” .056” .062” Thickness .015” .016” .018” .020” .023” .025” ROUND - OR - Flat Scroll Saw Blade Specifications TPI 24 22 20 20 16 14 TM Round Scroll Saw Blade Specifications Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Width .042” .046” .052” .060” .066” .075” Thickness .016” .022” .025” .028” .028” .030” TPI 48 44 41 37 35 30 SUPERCUT PINNED END SCROLL SAW BLADES SuperCut Pinned End Scroll Saw Blades are designed for high tension scroll saws that do not use blade clamps. They are premium quality, precision milled, and heat-treated. Available in Assortment Package Only Blister Packed - 6 Blades per Card Pinned End Scroll Saw Blade Specifications SUPERCUT BLADESAVER RELEASE AGENT SuperCut BladeSaver Release Agent is specially formulated to help prevent buildup of aluminum and other materials on bandsaw blades. It is non-toxic and environmentally safe, and will not damage rubber tires or painted surfaces on the saw. 12 1-800-356-9918 Size 1 Size 2 Size 3 Size 4 Size 5 Width .066” .066” .118” .118” .118” 1-800-356-9918 Thickness .010” .010” .020” .020” .020” TPI 25 20 18 15 10 13 SUPERCUT SUPERCUT TM ANATOMY OF A BANDSAW BLADE Back GLOSSARY OF BANDSAW TERMS Alternating Set - tooth set where the pattern is left, right, left, right, etc. Gullet Cracking - cracks that appear in the bottom of the blade gullets - caused by excessive feed pressure or blade fatigue Beam Strength - the ability of a blade to resist deflection (lead or wander) caused by excessive feed pressure Hook Teeth - tooth shape that has a positive degree of tooth angle Binding - when the material being cut is under tension and pinches the blade. Also, if the material being cut is too thick for the tooth pattern of the blade, causing the waste material to not be removed from the cut and thus catching the blade - this can severely damage the blade Kerf - the width of waste that the blade takes out of the material being cut Blade Back - the edge of the blade opposite the teeth Kerf Blade Body - from the bottom of the gullet to the back of the blade Blade Width - from the tip of the teeth to the back of the blade Body Swaging - when the guides on a bandsaw are incorrectly set too tight they can squeeze the blade and actually reshape it, thereby ruining the blade Tooth Angle Teeth Per Inch (TPI) Bowing (Cupping) - the tendency of a blade to cut a bowed vertical cut - often caused by too little blade tension or excessive feed pressure, thereby affecting beam strength Tooth Pitch Thickness Set Body Gullet Tooth Back Tooth Face Width SuperCut Meat Saw Blades are made from a high quality, stain resistant steel with easy-cleaning polished sides. They feature precision ground, heat-treated teeth that are razor sharp and have a tooth profile designed for cutting meat and bone. SuperCut Meat Saw Blades are available in any length, with a 5/8” width by .025” by 4 Hook Teeth Per Inch. Modified Set - tooth set where the pattern is left, right, left, right, straight, etc. Points Per Inch - generally the way a hand saw is measured which involves counting how many points or teeth fall inside of an inch measuring tip to tip Raker Set (also called standard set) - tooth set where the pattern is right, left, straight, right, left, straight, etc. Catch Blocks - small waste blocks of wood that are glued in the bandsaw guards in position to stop a blade when it breaks to prevent excessive damage to the blade upon breakage Ripping - sawing a piece of wood in the same direction as (parallel to) the grain Chatter - vibration that is caused by either too much or not enough feed pressure - will quickly damage a blade Scroll Cutting - sawing with very small turning diameters - often intricate decorative work Chip - the curl or waste that is removed by the tooth when cutting Set - bending of teeth right or left during manufacture Chip Clearance - the extra room in the cut channel that allows the chip to clear the cut and be removed Skip Tooth - tooth design with wide, flat gullets between teeth with zero degree tooth angles Contour Sawing - curve cutting on a bandsaw Single Point Fence - style of fence with a single point of contact with the material being cut - allows for adjustment of material being cut to the lead angle of the blade - useful for cutting veneer Crosscut - sawing a piece of wood across (perpendicular to) the grain Crown - refering to either the curved, convex surface of a blade wheel on a saw - or a blade that has a swaged curve to its body Resawing - sawing thick pieces of wood into thinner pieces Teeth Per Inch (TPI) - number of teeth within one inch as measured from gullet to gullet Tension - force applied to tighten or loosen a bandsaw blade, thereby increasing or decreasing beam strength Feed Pressure - amount of force applied to push the material being cut into the blade Tires - material stretched around bandsaw wheels to provide a slip resistant surface for the blade - also allows the use of various widths of blades without damaging the set of the blades Feed Rate - the speed (inches per minute) that the blade is cutting through the material being cut Tooth - the actual cutting projection of a blade Feet Per Minute (FPM) - the rate at which the blade is traveling around the wheels Fence - a rigid device that the material being cut slides against to maintain consistent cut thickness Fretwork - delicate inside cutting in material to produce decorative work - usually done on a scroll saw Galling - the tendency of certain materials (like aluminum) to adhere to the teeth or sides of a blade Guides - either rollers or blocks on a bandsaw that limit a blade’s side to side movement and keep it cutting straight Gullet - the curved bottom section between the teeth of a blade 1-800-356-9918 Loading - the inability of the teeth to remove the waste in a cut - usually caused by trying to cut too thick of material with too fine of a tooth pattern, leading to burning of the teeth Release Agent - a substance that is designed to be applied to the blade prior to cutting a material prone to galling Flutter - refering to a bandsaw blade rapidly moving side to side - usually caused by too little tension 14 Lead - when a blade wanders to one side while cutting due to the grain direction of wood, hard spots in what is being cut, or because the blade has been damaged Break-In - starting a new blade out by cutting with a lower feed pressure for the first 10-20 cuts, which greatly improves blade life Coplanar - refering to the blade wheels of a bandsaw being in the same plane of adjustment MEAT SAW BLADES TM Tooth Angle - angle of the tooth face in respect to an imaginary line perpendicular to the blade Tooth Back - the surface of the tooth opposite the cutting edge Tooth Face - the surface of the tooth that faces the direction of travel Tooth Pitch - the measurement from the tip of one tooth to the tip of the next tooth - usually measured in tenths of a inch Tracking - process of balancing the blade on the blade wheels so it won’t run off front or rear of wheels Variable Pitch Teeth - combination of regular teeth of different pitches, gullet depths, and set angles - not a consistent measurement from tooth to tooth Work Hardening - the tendency of steel to become harder as it is repetitively cut or flexed 1-800-356-9918 15 SUPERCUT SUPERCUT TM ANATOMY OF A BANDSAW BLADE Back GLOSSARY OF BANDSAW TERMS Alternating Set - tooth set where the pattern is left, right, left, right, etc. Gullet Cracking - cracks that appear in the bottom of the blade gullets - caused by excessive feed pressure or blade fatigue Beam Strength - the ability of a blade to resist deflection (lead or wander) caused by excessive feed pressure Hook Teeth - tooth shape that has a positive degree of tooth angle Binding - when the material being cut is under tension and pinches the blade. Also, if the material being cut is too thick for the tooth pattern of the blade, causing the waste material to not be removed from the cut and thus catching the blade - this can severely damage the blade Kerf - the width of waste that the blade takes out of the material being cut Blade Back - the edge of the blade opposite the teeth Kerf Blade Body - from the bottom of the gullet to the back of the blade Blade Width - from the tip of the teeth to the back of the blade Body Swaging - when the guides on a bandsaw are incorrectly set too tight they can squeeze the blade and actually reshape it, thereby ruining the blade Tooth Angle Teeth Per Inch (TPI) Bowing (Cupping) - the tendency of a blade to cut a bowed vertical cut - often caused by too little blade tension or excessive feed pressure, thereby affecting beam strength Tooth Pitch Thickness Set Body Gullet Tooth Back Tooth Face Width SuperCut Meat Saw Blades are made from a high quality, stain resistant steel with easy-cleaning polished sides. They feature precision ground, heat-treated teeth that are razor sharp and have a tooth profile designed for cutting meat and bone. SuperCut Meat Saw Blades are available in any length, with a 5/8” width by .025” by 4 Hook Teeth Per Inch. Modified Set - tooth set where the pattern is left, right, left, right, straight, etc. Points Per Inch - generally the way a hand saw is measured which involves counting how many points or teeth fall inside of an inch measuring tip to tip Raker Set (also called standard set) - tooth set where the pattern is right, left, straight, right, left, straight, etc. Catch Blocks - small waste blocks of wood that are glued in the bandsaw guards in position to stop a blade when it breaks to prevent excessive damage to the blade upon breakage Ripping - sawing a piece of wood in the same direction as (parallel to) the grain Chatter - vibration that is caused by either too much or not enough feed pressure - will quickly damage a blade Scroll Cutting - sawing with very small turning diameters - often intricate decorative work Chip - the curl or waste that is removed by the tooth when cutting Set - bending of teeth right or left during manufacture Chip Clearance - the extra room in the cut channel that allows the chip to clear the cut and be removed Skip Tooth - tooth design with wide, flat gullets between teeth with zero degree tooth angles Contour Sawing - curve cutting on a bandsaw Single Point Fence - style of fence with a single point of contact with the material being cut - allows for adjustment of material being cut to the lead angle of the blade - useful for cutting veneer Crosscut - sawing a piece of wood across (perpendicular to) the grain Crown - refering to either the curved, convex surface of a blade wheel on a saw - or a blade that has a swaged curve to its body Resawing - sawing thick pieces of wood into thinner pieces Teeth Per Inch (TPI) - number of teeth within one inch as measured from gullet to gullet Tension - force applied to tighten or loosen a bandsaw blade, thereby increasing or decreasing beam strength Feed Pressure - amount of force applied to push the material being cut into the blade Tires - material stretched around bandsaw wheels to provide a slip resistant surface for the blade - also allows the use of various widths of blades without damaging the set of the blades Feed Rate - the speed (inches per minute) that the blade is cutting through the material being cut Tooth - the actual cutting projection of a blade Feet Per Minute (FPM) - the rate at which the blade is traveling around the wheels Fence - a rigid device that the material being cut slides against to maintain consistent cut thickness Fretwork - delicate inside cutting in material to produce decorative work - usually done on a scroll saw Galling - the tendency of certain materials (like aluminum) to adhere to the teeth or sides of a blade Guides - either rollers or blocks on a bandsaw that limit a blade’s side to side movement and keep it cutting straight Gullet - the curved bottom section between the teeth of a blade 1-800-356-9918 Loading - the inability of the teeth to remove the waste in a cut - usually caused by trying to cut too thick of material with too fine of a tooth pattern, leading to burning of the teeth Release Agent - a substance that is designed to be applied to the blade prior to cutting a material prone to galling Flutter - refering to a bandsaw blade rapidly moving side to side - usually caused by too little tension 14 Lead - when a blade wanders to one side while cutting due to the grain direction of wood, hard spots in what is being cut, or because the blade has been damaged Break-In - starting a new blade out by cutting with a lower feed pressure for the first 10-20 cuts, which greatly improves blade life Coplanar - refering to the blade wheels of a bandsaw being in the same plane of adjustment MEAT SAW BLADES TM Tooth Angle - angle of the tooth face in respect to an imaginary line perpendicular to the blade Tooth Back - the surface of the tooth opposite the cutting edge Tooth Face - the surface of the tooth that faces the direction of travel Tooth Pitch - the measurement from the tip of one tooth to the tip of the next tooth - usually measured in tenths of a inch Tracking - process of balancing the blade on the blade wheels so it won’t run off front or rear of wheels Variable Pitch Teeth - combination of regular teeth of different pitches, gullet depths, and set angles - not a consistent measurement from tooth to tooth Work Hardening - the tendency of steel to become harder as it is repetitively cut or flexed 1-800-356-9918 15 BANDSAW BLADES SCROLL SAW BLADES ACCESSORIES LIMITED WARRANTY SuperCut bandsaw blades, which prove to be defective in material or workmanship upon examination by the factory, will be repaired or replaced without charge provided that the purchaser returns the product (together with sales receipt showing place and date of purchase) to the factory with transportation charges prepaid. SuperCut Bandsaw Co., Inc. assumes no liability for any incidental or consequential damages under any warranty, express or implied, and all such liability is hereby expressly excluded. There is no other warranty which extends beyond the face hereof, all other warranties, express or implied, including warranties of merchantability or fitness, are hereby excluded. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. SUPERCUT BANDSAW CO., INC. 14283 N. THAYER ST. RATHDRUM, ID 83858 PHONE 208-687-5371 FAX 208-687-3720 CALL TOLL FREE 1-800-356-9918 www.supercutbandsaw.com PRODUCT CATALOG BANDSAWING MANUAL