Parts Manual

Transcription

Parts Manual

MODELS SJ 9241 SJ 9250
Parts Manual
Full-Size Rough Terrain Series
Part No. 143904AB September 2010
USE THE SERIAL NUMBER OF YOUR MACHINE TO DETERMINE THE CORRECT PARTS MANUAL TO USE
Manual Part #
117089AL
129930AE
Release Date
September 2005
April 2008
MODELS
Not Used
9241
9250
51088 & Below
51089 to 51934
143904AB
September 2010
55 000 001 & Above
50 000 001 to 50 000 512
50 000 513 & Above
60414AE
Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174
USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: service@skyjack.com
Parts (North America)
Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Email: parts@skyjack.com
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: info@skyjackeurope.co.uk
Skyjack Asia Pacific Singapore
Phone: +65-6449-3710
Fax: +65-6449-7690
Email: skyjack@singnet.com.sg
Parts Manual
General
The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
subassemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
Parts Ordering Information
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Method Of Listing
Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown
at the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assembly)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when machine is equipped with
certain options. Order quantity as needed.
Hardware
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
How To Order Repair Parts
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
6
Use Only Skyjack Authorized Replacement Parts!
Models 9241 & 9250
143904
SKYJACK, Page 3
AB
Table Of Contents
Platform Related Parts
Figure 1.1 Main Platform and Railings............................................................................................................... 8
Figure 1.2 Gate Latch Assembly...................................................................................................................... 13
Figure 1.3 Powered Extension Platform........................................................................................................... 14
Figure 1.4 Quick Release Pin Assemblies....................................................................................................... 16
Figure 1.5 Powered Extension Platform Cylinder Mounting Assembly........................................................... 18
Figure 1.6 Powered Extension Platform Cylinder Assembly........................................................................... 19
Figure 1.7 Powered Extension Power Unit Assembly...................................................................................... 20
Figure 1.8 Powered Extension Platform Control Console............................................................................... 23
Figure 1.9 Powered Extension Platform Electrical Panel - Model 9250 ANSI................................................. 24
Figure 1.10 Powered Extension Platform Electrical Panel - Models 9241 & 9250 CE . ................................. 26
Figure 1.11 Lanyard Attachment D-Ring Assemblies........................................................................................ 29
Figure 1.12 Hydraulic Hose Connections - Sinlge Powered Extension Platform.............................................. 30
Figure 1.13 Hydraulic Hose Connections - Dual Powered Extension Platform................................................. 31
Platform Control Console Assembly
Figure 2.1 Platform Control Console Assembly - Hardware............................................................................ 32
Figure 2.1 Platform Control Console Assembly - Hardware............................................................................ 33
Figure 2.2 Platform Control Console Assembly - Switches............................................................................. 34
Figure 2.3 Drive/Steer Controller Assembly..................................................................................................... 36
Figure 2.4 Control Cable Assemblies.............................................................................................................. 38
Scissors Related Parts
Figure 3.1 Scissor Arm Assembly - Model 9250 . ........................................................................................... 40
Figure 3.2 Scissor Stack Mounting Hardware Assemblies - Model 9250....................................................... 42
Figure 3.3 Scissor Arm Connecting Hardware Assemblies - Model 9250...................................................... 44
Figure 3.4 Hydraulic Hose Connections - Scissors - Model 9250................................................................... 46
Figure 3.5 Lift Cylinder Assembly - Model 9250.............................................................................................. 48
Figure 3.6 Lift Cylinder Holding Valve Manifold Assembly - Model 9250........................................................ 49
Figure 3.7 Lift Cylinder Holding Valve Manifold Assembly with Transducer - Model 9250 CE....................... 50
Figure 3.8 Scissor Arm Electrical Connections - Model 9250......................................................................... 52
Figure 3.9 Scissor Arm Assembly - Model 9241............................................................................................. 54
Figure 3.10 Scissor Stack Mounting Hardware Assemblies - Model 9241........................................................ 58
Figure 3.11 Scissor Arm Connecting Hardware Assemblies - Model 9241...................................................... 60
Figure 3.12 Hydraulic Hose & Electrical Connections- Scissors - Model 9241................................................ 62
Figure 3.13 Lift Cylinder Assembly - Model 9241.............................................................................................. 64
Figure 3.14 Lift Cylinder Holding Valve Manifold Assembly without Transducer - Model 9241....................... 66
Figure 3.15 Lift Cylinder Holding Valve Manifold Assembly with Transducer - Model 9241............................ 67
Figure 3.16 Horn, Light & Beeper Assembly (ANSI/CSA)................................................................................. 68
Figure 3.17 Horn, Light, Beeper, & Load Sensing Assemblies (CE)................................................................. 71
Base Related Parts
Figure 4.1 Base, Axles, and Wheels................................................................................................................. 72
Figure 4.2 Fuel Side Cabinet............................................................................................................................ 76
Figure 4.3 Fuel Tank and Connections............................................................................................................ 79
Figure 4.4 Hydraulic/Electric Side Cabinet...................................................................................................... 80
Figure 4.5 Hydraulic Oil Tank Assembly.......................................................................................................... 86
Figure 4.6 Hydraulic Hose Connections - Base (Cushman Axles) (Model 9250)........................................... 88
Figure 4.7 Hydraulic Hose Connections - Base (Dana Axles) (Model 9250).................................................. 90
Figure 4.8 Hydraulic Hose Connections - Base (Model 9241)........................................................................ 92
SKYJACK, Page 4
Models 9241 & 9250
143904
Table Of Contents
Figure 4.9 Hydraulic Hose Connections - Hydraulic Cabinet.......................................................................... 94
Figure 4.10 Cushion Valve Assembly................................................................................................................. 96
Figure 4.11 Emergency Lowering Valve Assembly............................................................................................ 97
Figure 4.12 Emergency Lowering Wiring Assembly (Model 9250 ANSI/CSA).................................................. 98
Figure 4.13 Emergency Lowering and Power Platform Retraction Wiring Assembly (Model 9250 CE)......... 100
Figure 4.14 Brake Cylinder Assembly (Model 9250)........................................................................................ 102
Figure 4.15 Motion Control Valve Assembly.................................................................................................... 103
Figure 4.16 Auto Reset Brake Manifold Assembly (Cushman Axles).............................................................. 104
Figure 4.17 Main Manifold Assembly............................................................................................................... 106
Figure 4.18 Base Control / Electrical Panel Assembly..................................................................................... 108
Figure 4.19 Base Control/Electrical Panel Harnesses...................................................................................... 112
Figure 4.20 Base Control Console................................................................................................................... 114
Axle Related Parts
Figure 5.1 Front Idle Arm Assembly - 2-Wheel Drive Machines.................................................................... 116
Figure 5.2. Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles)................................ 118
Figure 5.3 Front Axle Assembly - All Wheel Drive Option (Cushman Axles)................................................ 120
Figure 5.4 Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles).............................. 122
Figure 5.5 Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles)......................... 124
Figure 5.6 Front & Rear Axle (Wheel Hub Assembly) - All Wheel Drive Option (Cushman Axles).............. 126
Figure 5.7 Front Axle (Axle Shaft Assembly) - All Wheel Drive Option (Cushman Axles)........................... 127
Figure 5.8 Steer Cylinder Assembly (Cushman Axles).................................................................................. 128
Figure 5-9 Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles)............................................... 130
Figure 5.10 Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles)....................................... 132
Figure 5.11 Steer Cylinder Assembly (Dana Axles)......................................................................................... 136
Figure 5.12 Drive Shaft Assembly.................................................................................................................... 138
Figure 5.13 Drive Motor Assembly................................................................................................................... 141
Figure 5.14 Center Drive Assembly.................................................................................................................. 142
Figure 5.15 Rear Axle Assembly - (Cushman Axles)........................................................................................ 144
Figure 5.16 Rear Axle (Differential Assembly) - (Cushman Axles).................................................................. 146
Figure 5.17 Rear Axle (Brake Assembly) - (Cushman Axles)........................................................................... 148
Figure 5.18 Rear Drive Axle Assembly (Dana Axles)........................................................................................ 150
Engines Related Parts
Figure 6.1 Engine Roll Out Tray & Cover Assembly...................................................................................... 152
Figure 6.2 Engine Control Panel.................................................................................................................... 156
Figure 6.3 Diesel Engine Assembly (Kubota Diesel Engine D1305)............................................................ 158
Figure 6.4 Diesel Fuel System (Kubota Diesel Engine D1305)..................................................................... 164
Figure 6.5 Kubota Diesel Fuel Engine Harness............................................................................................. 166
Figure 6.6 Air Intake Assembly (Kubota Diesel Engine D1305).................................................................... 168
Figure 6.7 Hydraulic Pump Assembly............................................................................................................ 169
Figure 6.8 Exhaust Manifold Assembly (Kubota Diesel Engine D1305)........................................................ 170
Figure 6.9 Engine Roll Out Accessories (GM Dual Fuel Engine)................................................................. 172
Figure 6.10 Dual Fuel Engine Assembly (GM Dual Fuel Engine)................................................................... 174
Figure 6.11 Bell Housing Assembly (GM Dual Fuel Engine).......................................................................... 180
Figure 6.12 Engine Interface Harness (GM Dual Fuel Engine)....................................................................... 182
Figure 6.13 Dual Fuel Hose Assembly (GM Dual Fuel Engine)...................................................................... 184
Models 9241 & 9250
143904
SKYJACK, Page 5
Table Of Contents
Optional Equipments
Figure 7.1 Hydraulic Outrigger - Electrical Panel Connections..................................................................... 186
Figure 7.2 Hydraulic Outrigger Option - Hydraulic Hose Connection........................................................... 188
Figure 7.3 Hydraulic Outrigger Option - Leg Assembly................................................................................ 190
Figure 7.4 Hydraulic Outrigger Option - Cylinder Assembly......................................................................... 192
Figure 7.5 Hydraulic Outrigger Option - Manifold Assembly......................................................................... 193
Figure 7.6 Outrigger/Hydraulic Generator Control Console Assembly......................................................... 194
Figure 7.7 3500W Hydraulic Generator Option - Generator, Oil Cooler & Mounting.................................... 196
Figure 7.8 3500W Hydraulic Generator Option - Hydraulic Hose Connections . ......................................... 198
Figure 7.9 1500W Inverter Option.................................................................................................................. 200
Figure 7.10 Scissor Guard................................................................................................................................ 202
Figure 7.11 Work Light Option.......................................................................................................................... 204
Figure 7.12 Air Hose to Platform Option.......................................................................................................... 205
Figure 7.13 Load Sensing Components (CE).................................................................................................. 206
Figure 7.14 Platform AC Outlet Assembly........................................................................................................ 208
Labels
Figure 8.1
Figure 8.2
Figure 8.3
Figure 8.4
Figure 8.5
Label Kit......................................................................................................................................... 209
Labels and Nameplate - Control Console Assemblies................................................................. 210
Labels and Nameplate - Misc....................................................................................................... 212
Labels and Nameplate - Chassis.................................................................................................. 214
Labels - Outrigger......................................................................................................................... 216
Tables
Table 1.1 SJRT Scissor Fluids...................................................................................................................... 218
SKYJACK, Page 6
Models 9241 & 9250
143904
Figure 1.1 Main Platform and Railings
7
13
11
8
10 9
14
12
4
4
5
6
25
11
3
L
15
3
2
23
22
16
12
17
1
18
24
19
21
20
M10698AE
SKYJACK, Page 8
Models 9241 & 9250
143904
Figure 1.1 Main Platform and Railings
Index
No.
Skyjack
Part No.
Qty.
AB
Description
1
116735
1
147872
1
2
(Ref.)
-
3
116719
2
4
116721
AR
108060
AR
5
132814
1
132816
1
103865
2
103984
2
103996
2
124547
1
134355
1
115649
1
6
113164
1
7
(Ref.)
8
104183
2
9
106915
2
103885 4
103984
4
10
103550
AR
11
116720
AR
108060
AR
12
116717
2
13
116724
AR
14
116722
AR
15
107614
8
104625
16
103978
16
16
117290
2
17
117277
4
103856
12
103995
12
103980
12
103632
12
18
117289
2
19
120143
2
20
119943
2
119945
4
21
(Ref.)
-
WELDMENT, Main platform (Model 9250)
WELDMENT, Main platform (Model 9241)
RING KIT, Safety
(For components, refer to Figure 1.11)
RAILING, Hinged bottom (RH) front & bottom (LH) rear
RAILING, Hinged top (RH) front & top (LH) rear (on end(s) without ext. platform)
RAILING, Hinged top (RH) front & top (LH) rear (on end(s) with ext. platform)
CONTROL CONSOLE SUPPORT ASSEMBLY
• WELDMENT, Control console mount
• BOLT, Hex head (5/16”-18 x 2”, Grade 5)
• NUT, Lock (5/16”-18, Grade 5)
• WASHER, Flat (5/16”)
• QUICK RELEASE PIN ASSEMBLY (small loop)
• Screw, Flat head machine (1/2”-20 x .75)
• NUT, Hex nylon lock (1/2”-20, Grade 5)
CLAMP, Cable
PIN, Locking
PAD, Entry insulation (27” lg.) (half gate)
RAILING, Gate entry top (half gate)
BOLT, Hex head (5/16”-18 x 2”)
NUT, Lock (5/16”-18)
WASHER, Nylon shoulder pad
RAILING, Hinged top (RH) rear & top (LH) front (on end(s) without ext. platform)
RAILING, Hinged top (RH) rear & top (LH) front (on end(s) with ext. platform)
RAILING, Hinged bottom (RH) rear & bottom (LH) front
RAILING, Hinged top end (one or no extension platform)
RAILING, Hinged bottom end (one or no extension platform)
PLATE, Railing retainer
SCREW, Set (3/8”-16 x 5/8”)
NUT, Hex (3/8”-16)
WELDMENT, Hinged gate top (half gate)
HINGE, Spring return
BOLT, Hex head (1/4”-20 x 3/4”)
WASHER. Lock (1/4”)
UT, Hex (1/4”-20)
BOLT, Self-tapping (1/4”-14 x 3/4”)
WELDMENT, Hinged gate bottom
CLAMP, Aluminium door sweep (CE)
STRIP, Door sweep rubber (CE)
RIVET, Pop Wide Head (CE)
LATCH ASSEMBLY
Parts list continued on the following page.
Models 9241 & 9250
143904
SKYJACK, Page 9
Figure 1.1 Main Platform and Railings (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
22
110693
2
103632
4
23
100702
AR
24
117291
2
25
(Ref.)
1
L
(Ref.)
-
STOP, Latch
SCREW, Self-tapping (1/4”-14 x 3/4”)
CAP, Tube end
WELDMENT, Hinged gate top (full gate)
AC OUTLET ASSEMBLY
LABELS
(Refer to Figure 8.3)
Models 9241 & 9250
143904
SKYJACK, Page 11
Figure 1.2 Gate Latch Assembly
1
2
3
4
5
M10160AA
Index
No.
Skyjack
Part No.
Qty.
-
110824
-
LATCH PIN SPRING ASSEMBLY
1
2
3
4
5
109377
105312
105307
105310
103107
1
1
1
1
1
•
•
•
•
•
Models 9241 & 9250
143904
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll
SPRING, Compression
SKYJACK, Page 13
Figure 1.3 Powered Extension Platform
5
4
18
3
6
8
10
2
7
9
11
12
9
17
13
14
1
L
16
15
M10029AD
SKYJACK, Page 14
Models 9241 & 9250
143904
Figure 1.3 Powered Extension Platform
Index
No.
Skyjack
Part No.
Qty.
Description
1
108318
1
2
(Ref.)
3
116731
1
4
116727
1
5
100702
AR
6
(Ref.)
-
7
(Ref.)
-
8
(Ref.)
9
101955
AR
10
116726
1
103872
4
104606
4
11
107057
5
12
101956
AR
13
108371
2
14
102226
AR
15
(Ref.)
1
16
(Ref.)
1
17
130229
1
18
113164
1
WELDMENT, Extension platform
RING KIT, Safety
RAILING, Front extension platform
RAILING, Extension platform (RH)
CAP, Tube end
POWERED EXTENSION ELECTRICAL BOX ASSEMBLY
PLATE, Control console mounting
PIN, Lock (3/8”)
PAD, Extension platform slider
RAILING, Extension platform (LH)
BOLT, Hex head (3/8”-16 x 2-1/4”)
NUT, Lock (3/8”-16)
PAD, Slider bottom
PAD, Main platform slider
ROLLER, Extension platform
PIN, Roller
VALVES & MOUNTING HARDWARE POWER UNIT ASSEMBLY
POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
PLATE, Info/Warning mount
CLAMP, Cable
L
(Ref.)
-
LABELS
Models 9241 & 9250
143904
NOTE: Quantities shown are for single extension platform.
SKYJACK, Page 15
Figure 1.4 Quick Release Pin Assemblies
6
1
2
5
4
3
EXTENSION PLATFORM TOP/MIDDLE
SIDE RAILINGS/END RAILINGS BOTTOM
2
2
6
6
END RAILINGS TOP (No extension)
CONTROL BOX HARNESS
2
7
CONTROL BOX MOUNT
M10776AA
SKYJACK, Page 16
Models 9241 & 9250
143904
Figure 1.4 Quick Release Pin Assemblies
Index
No.
1
2
3
4
5
6
7
Skyjack
Part No.
Qty.
124548
100509
105807
124547
100509
105807
103874
104606
103472
112327
103856
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
Models 9241 & 9250
143904
Description
QUICK RELEASE LARGE LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD (6”)
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
• PIN, Quick release (3/8” diameter x 2”)
• LANYARD (6”)
BOLT, Hex head (3/8” - 16 x 2 3/4”, Grade 5)
NUT, Hex head nylon lock (3/8” - 16, Grade 5)
WASHER, Flat (3/8”)
SCREW, Self tapping hex head (3/8” - 18 x 1/2”)
BOLT, Hex head (1/4” - 20 x 3/4”)
SKYJACK, Page 17
AB
Figure 1.5 Powered Extension Platform Cylinder Mounting Assembly
12
11
1
10
2
9
8
7
5
6
4
3
4
M10773AA
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
106446
1
3
113331
1
4
113305
2
5
125664
1
6
113304
1
7
113360
1
8
104002
1
9
113334
1
10
106450
1
11
108366
1
12
101297
2
103472
4
104606
2
SKYJACK, Page 18
Description
RING, Retaining
ADAPTER, Cylinder rod
ISOLATOR, Cylinder rod
SPACER (3/4” x 1” x 3/4”)
WASHER, Isolator (3/4” ID x 2” OD)
BOLT, Hex head (3/4”-16 x 1.50”)
WASHER, Lock (3/4”)
WELDMENT, Cylinder rod mount
NUT, Jam (3/4”-16, Grade 5)
WELDMENT, Cylinder rod support
BOLT, Hex head (3/8”-16 x 1.25”, Grade 5)
NUT, Lock (3/8”)
Models 9241 & 9250
143904
Figure 1.6 Powered Extension Platform Cylinder Assembly
1
K
2
K
5
4
K
3
K
M120255AA
Index
No.
Skyjack
Part No.
Qty.
Description
-
120255
-
1
2
3
4
5
117927
120254
117942
103830
120249
1
1
1
1
1
•
•
•
•
•
K
107396
1
KIT, Seal
Models 9241 & 9250
143904
ROD, Piston
GLAND, Cylinder end
PISTON, Cylinder
NUT, Lock (5/8”-11)
WELDMENT, Cylinder barrel
SKYJACK, Page 19
Figure 1.7 Powered Extension Power Unit Assembly
13
14
1
15
2
3
4
2
12
5
6
8
7
11
9
9
10
M10772AB
SKYJACK, Page 20
Models 9241 & 9250
143904
Figure 1.7 Powered Extension Power Unit Assembly
Index
No.
Skyjack
Part No.
Qty.
1
118630
1
2
103473
6
3
103999
8
4
103472
8
5
101632
2
6
104345
AR
7
104409
AR
8
153336
1
153337
2
-
9
(Ref.)
AR
10
111291
1
11
118642
300243
1
300248
1
113172
AR
300242
1
113173
1
113286
1
103920
4
-
12
(Ref.)
13
103864
2
14
103404
2
15
103996
2
Models 9241 & 9250
143904
AC
Description
BRACKET, Power unit mounting
BOLT, Hex head (3/8”-16 x 1”, Grade 5)
CONNECTOR, Gray
CONNECTOR, Black
VALVE ASSEMBLY, Direction 12V spool
• • COIL, Spool valve (12V)
FITTINGS, Hydraulic
(For components, refer to Figure 1.12 & 1.13)
BLOCK MANIFOLD, Secondary subplate
POWER UNIT ASSEMBLY (12Volt)
• CAP, Filler/Breather
• MOTOR (12VDC)
• • BRUSH SET, Motor
• SOLENOID (12VDC)
• PUMP, Hydraulic (1.2 GPM)
• VALVE, Relief (500 psi setting)
• BOLT, Socket (#10-24, Grade 5 x 2 SHC)
BRACKET, Power platform PC board
(For components, refer to Figure 1.9 or 1.10)
SKYJACK, Page 21
Figure 1.8 Powered Extension Platform Control Console
8 10 11 12 13
L
6
L
7
5
7
1
6
10
9
2
4
3
M10198AA
Index
No.
Skyjack
Part No.
Qty.
-
115592
-
1
115539
1
2
103041
1
3
106401
1
4
107712
1
103567
1
132790
1
132110
1
103569
1
5
114377
1
6
102853
2
7
111181
2
8
117188
1
9
103856
4
10
104000
6
11
103995
2
12
103980
2
13
103860
2
L
(Ref.)
-
Models 9241 & 9250
143904
Description
POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY
• BOX, Control
• STRAIN RELIEF, Straight (1/2)
• CORD, Coiled (18/3)
• CONNECTOR ASSEMBLY, 5 pin male
• • HOUSING, Base with strain relief connector
• • • HOUSING
• • • CONNECTOR, Strain relief
• • INSERT, Male
• PLUG, Plastic (1/2)
• SWITCH, Toggle
• GUARD, Toggle switch
PLATE, Powered extension control console mounting
BOLT, Hex head (0.25-20 x 0.75, Grade 5)
WASHER, Lock (0.25)
WASHER, Flat (0.25)
NUT, Hex head (0.25-20, Grade 8)
BOLT, Hex head (0.25-20 x 1.75, Grade 5)
LABELS
SKYJACK, Page 23
Figure 1.9 Powered Extension Platform Electrical Panel - Model 9250 ANSI
1
TO ELECTRIC PANEL
POWER DECK CONTACTOR
2
MAIN DISCONNECT SWITCH
POSITIVE
NEGATIVE
MAIN BATTERY
TO ENGINE
3
4
14
5
6
7
TO POWER DECK CONTROL BOX - FRONT
TO POWER DECK CONTROL BOX - REAR
8
TO POWER DECK DIRECTIONAL VALVE
13
9
12
11
TO POWER DECK MOTOR CONTACTOR
10
TO CONTACTOR
M50295AA
SKYJACK, Page 24
Models 9241 & 9250
143904
Figure 1.9 Powered Extension Platform Electrical Panel - Model 9250 ANSI
Index
No.
Skyjack
Part No.
A
-
B
-
1
119602
2
119601
3
134496
103256
119894
4
120844
5
104698
6
104694
7
104185
8
122169
9
120658
10
122154
119897
103257
119752
120070
11
119613
12
119614
13
122155
122171
119896
127315
111354
120748
14
122156
122172
119900
103257
107711
103568
132789
132110
103570
Qty.
-
-
1
1
1
888”
1
1
4
4
4
1
1
1
1
24”
1
2
894”
894”
1
1
1
2
2
4
20”
20”
1
1
1
204”
408”
1
2
1
1
1
1
Models 9241 & 9250
143904
AB
Description
SINGLE POWERED EXTENSION PLATFORM
DOUBLE POWERED EXTENSION PLATFORM (Shown)
CABLE (#4GA, 5/16 x 4.5” x 1/4)
CABLE (#4GA, 3/8 x 8” x 1/4)
HARNESS, Emergency extension platform retraction
CABLE, Cabtire (18/2)
CONNECTOR, PC board 2 pin
BOARD, Power platform PC
BOLT, Machine (#10-32 x 0.75”)
WASHER, Flat (#10 SAE)
WASHER, Lock (#10 NOM)
FUSE (10A)
HARNESS, Power platform pump contactor
• PLUG, 5 Pin PC board connector
• CABTIRE (18/3)
• TERMINAL (22-16GA, #10 ring, red)
• TERMINAL (22-16GA, 5/16” ring, red)
CABLE ASSEMBLY (#4) (Cabinet Contactor to Solenoid)
CABLE ASSEMBLY (#4) (Battery to Solenoid)
HARNESS, Power platform directional valves, A
HARNESS, Power platform directional valves, B
• PLUG, 4 Pin PC board connector, A
• PLUG, 4 Pin PC board connector, B
• CONNECTOR, Solenoid (with diode), A
• CONNECTOR, Solenoid (with diode), B
• PROTECTOR, Wire (3/8”), A
• PROTECTOR, Wire (1/2”), B
HARNESS, Power platform control console, A
HARNESS, Power platform control console, B
• CABTIRE (18/3), A
• CABTIRE (18/3), B
• CONNECTOR, Cabtire 5 Pin female, A
• CONNECTOR, Cabtire 5 Pin female, B
• • HOUSING, Female with strain relief connector
• • • HOUSING
• • INSERT, Female
SKYJACK, Page 25
97
100A
9B
09
97A
02
100
A
103
00
103
00
97 - BLACK
97A - GREEN
98 - WHITE
103
00
8
9
97
103
100A
97A
97A
103
9B
02
02
100
00
6
97
MANUAL LOWERING VALVE
00
103
BACK VIEW
TO ENGINE
ENABLE
00
00
99
103B
UNDERNEATH
PLATFORM
103B
TO POWER DECK DIRECTIONAL VALVES
2
100
2
100
00
103
03
3
00
12
98
103B
103B
SKYJACK, Page 26
02
7
103B
26
26
12A
12D
02
02
12D
BASE FEED
02
MANIFOLD
09
PMP PWR
02
TO POWER DECK MOTOR CONTACTOR
27
27
97A
CTRL BOX
02
EM RETRACT
02
09
12A
26A
26A
27A
27A
17 18
D96
15 16
96
97
103A
4
02
POWER DECK RETRACT
Figure 1.10 Powered Extension Platform Electrical Panel - Models 9241 & 9250 CE
14
13
10
1
2
5
11
10
M148308AA
Models 9241 & 9250
143904
Figure 1.10 Powered Extension Platform Electrical Panel - Models 9241 & 9250 CE
Index
No.
Skyjack
Part No.
Qty.
A
B
-
-
-
-
148307
119614
148306
119613
122171
119896
127315
122172
119900
103257
107711
103568
132789
132110
103570
148305
134496
119894
119615
119602
119601
123414
119616
134497
115401
119617
122154
119897
122169
120844
104698
104694
104185
1
1
1
1
1
2
4
1
1
408”
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
4
4
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Models 9241 & 9250
143904
AB
Description
POWERED EXTENSION PLATFORM (CE, Models 9250)
POWERED EXTENSION PLATFORM (Models 9241)
WELDING CABLE (5/16 x 754 x 5/16) (00, 00), B
CABLE (5/16” x 894” x 5/16”) (00, 00), A
WELDING CABLE (3/8 x 8 x 1/4) (103, 103), B
CABLE (5/16” x 894” x 5/16”) (103B,103B), A
HARNESS, Power platform directional valves
• CONNECTOR, Solenoid (with diode)
HARNESS, Power platform control console
• CABTIRE (18/3)
• CONNECTOR, Female cabtire (5 Pin)
• • • HOUSING
HARNESS, Emergency extension platform retraction, B
HARNESS, Emergency extension platform retraction, A
• CONNECTOR, PC board 2 pin
WELDING CABLE (5/16” x 10” x 5/16”) (103B,103B)
WELDING CABLE (5/16” x 4.5” x 3/8”) (103A,103A)
WELDING CABLE (3/8” x 8” x 1/4”) (103,103)
CABLE, Auxiliary charging
CABLE (5/16” x 39” x 1/4”) (97,97)
HARNESS, Emergency lowering switch
• FERRULE, 18GA
WELDING CABLE (1/4” x 12” x 1/4” ) (00,00)
HARNESS, Power platform pump contactor
BOARD, Power platform PC
BOLT, Machine (#10-32 x 0.75”)
WASHER, Flat (#10 SAE)
WASHER, Lock (#10 NOM)
SKYJACK, Page 27
Figure 1.11 Lanyard Attachment D-Ring Assemblies
Extension Deck
Optional Location For
Safety D-Rings
Platform
ac ines it o t
ac ines it o t
Extension Platform
Extension Platform
Safety D-Rings
Extension Deck
Safety D-Rings
1
2
3
4
5
M10983AA
Index
No.
Skyjack
Part No.
Qty.
-
125584
-
SAFETY D-RING KIT
1
2
3
4
5
103473
113122
114989
103472
104606
2
1
1
2
2
•
•
•
•
•
Models 9241 & 9250
143904
Description
BRACKET, Safety ring
D-RING, Safety
NUT, Hex nylon lock (3/8”-16, Grade 5)
SKYJACK, Page 29
Figure 1.12 Hydraulic Hose Connections - Sinlge Powered Extension Platform
AB
4
1
6
8
3
7
5
2
4
M10223AA
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
(Ref.)
-
3
103069
1
4
103073
2
5
102473
1
6
102616
1
7
114518
1
8
118647
1
SKYJACK, Page 30
Description
12VDC POWER UNIT ASSEMBLY
FITTING, Connector
FITTING, Elbow, 90°
HOSE ASSEMBLY (Front cylinder extend, 47”)
HOSE ASSEMBLY (Front cylinder retract, 105”)
FITTING, Adapter
Models 9241 & 9250
143904
Figure 1.13 Hydraulic Hose Connections - Dual Powered Extension Platform
AB
4
6
1
9
10
2
3
8
5
4
3
7
1
4
M10222AA
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
(Ref.)
-
3
103069
2
4
103073
4
5
102473
1
6
102616
1
7
102559
1
8
109415
1
9
118647
2
10
114518
2
Models 9241 & 9250
143904
Description
12VDC POWER UNIT ASSEMBLY
FITTING, Connector
HOSE ASSEMBLY (Front cylinder extend, 47”)
HOSE ASSEMBLY (Front cylinder retract, 105”)
HOSE ASSEMBLY (Rear cylinder retract, 62”)
HOSE ASSEMBLY (Rear cylinder extend, 14-1/2”)
FITTING, Adapter
SKYJACK, Page 31
Figure 2.1 Platform Control Console Assembly - Hardware
17
11
14
1
15
16
13
9
12
18
18
5
19
1
1
8
2
3
7
4
10
6
M10365AE
SKYJACK, Page 32
Models 9241 & 9250
143904
Figure 2.1 Platform Control Console Assembly - Hardware
Index
No.
Skyjack
Part No.
Qty.
-
-
147235
147224
-
-
1
(Ref.)
2
128887
3
128891
4
112327
5
102956
6
115283
115274
114475
114466
132788
132109
114469
114470
7
300788
8
(Ref.)
9
115401
10
(Ref.)
11
124153
12
103962
13
104694
14
104185
15
104003
16
124275
17
103955
18
103985
19
103012
K
125663
-
Description
COMPLETE PLATFORM CONTROL CONSOLE ASSEMBLY (ANSI/CSA)
COMPLETE PLATFORM CONTROL CONSOLE ASSEMBLY (CE)
1
4
2
4
4
1
6
6
1
SWITCHES, Control
WELDMENT, Control console
COVER, Control console bottom
SCREW, Self-tapping (#8-18 x 1/2)
PLUG, 7/8” Hole
PLATFORM CONTROL CONSOLE CABLE ASSEMBLY WITH OPTIONS
• CABLE, 18/30
• CONNECTOR ASSEMBLY (32 pin)
• • HOUSING (with strain relief connector)
• • • HOUSING
• • INSERT, Male (Pins 1-16)
• • INSERT, Male (Pins 17-32)
CONNECTOR, Straight strain relief (1/2)
DRIVE/STEER CONTROLLER ASSEMBLY
FERRULE, 18 Gauge
CABLE ASSEMBLY, Scissor control (32 pin)
GUARD, Controller
SCREW, Machine (#10-32 x 1/2)
WASHER, Flat (#10)
WASHER, Lock (#10)
NUT, Machine (#10- 32, Grade 5)
BRACKET, Terminal block mount
SCREW, Machine (#6-32 x 0.75)
NUT, Machine (#6-32)
STRIP, Terminal block (1.5 mm)
1
• KIT, Platform control console wire
1
1
9
1
1
88”
1
1
1
1
1
1
1
-
AR
-
Models 9241 & 9250
143904
SKYJACK, Page 33
Figure 2.2 Platform Control Console Assembly - Switches
2
1
4
6
3
5
12
13
11
7
8
9
10
M11334AB
SKYJACK, Page 34
Models 9241 & 9250
143904
Figure 2.2 Platform Control Console Assembly - Switches
Index
No.
Skyjack
Part No.
1
-
147233
147056
147054
2
-
147233
147056
147054
3
-
147069
147056
147054
4
-
147225
147056
147229
5
114373
6
111181
7
-
147058
147056
147054
8
-
147058
147056
147054
9
-
147058
147056
147054
10
-
147211
147056
147054
11
-
147051
147056
147053
147229
12
-
149605
147056
147053
147054
13
104466
14
121050
15
139462
Qty.
-
1
1
1
-
1
1
1
-
1
1
2
-
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
2
1
-
1
1
3
1
AR
AR
AR
Models 9241 & 9250
143904
AB
Description
SWITCH ASSEMBLY, Low/High range select
• HEAD, Select switch (2 position)
• BASE, Contact block
• SWITCH, N.O. contact
SWITCH ASSEMBLY, Low/High throttle select
• HEAD, Select switch (2 position)
SWITCH ASSEMBLY, Up/Off/Down selector
• HEAD, Selector switch (Momentary)
LIGHT ASSEMBLY, Power indicator/Overload indicator
• LENS, Red
• LED BLOCK, Red 12V
SWITCH, Low/High torque toggle
GUARD, Toggle switch
SWITCH ASSEMBLY, Horn
• HEAD, Pushbutton switch (Black)
SWITCH ASSEMBLY, Glow plug/choke
SWITCH ASSEMBLY, Start
SWITCH ASSEMBLY, Lift enable
• HEAD, Pushbutton switch (Green)
SWITCH ASSEMBLY, Emergency stop
• HEAD, Stop switch
• SWITCH, N.C. contact (ANSI/CSA)
• SWITCH, N.C. contact (CE)
SWITCH ASSEMBLY, Off/Lift/Drive key select
• HEAD, 3-position key select
• SWITCH, N.C. contact
KEY (#455)
FERRULE, 16GA Red (not shown)
FERRULE, 16GA Twin wire (not shown)
SKYJACK, Page 35
Figure 2.3 Drive/Steer Controller Assembly
4
2
5
6
7
5
1
9
3
15
8
13
14
11 12
10
16
17
18
30
19
20
21
28 29
22
23 24
25 26 27
M132537AC
SKYJACK, Page 36
Models 9241 & 9250
143904
Figure 2.3 Drive/Steer Controller Assembly
Index
No.
Skyjack
Part No.
Qty.
-
132537
1
ENABLE CONTROLLER ASSEMBLY
122849
122873
122872
122874
134112
122876
122877
122879
122959
122960
122961
122962
122963
122964
122965
122846
122847
127179
122861
122865
122864
139543
122870
122863
122866
122869
122862
122840
116993
116990
122841
122839
116989
127035
1
1
1
1
1
1
2
4
1
2
1
1
1
1
1
2
2
1
1
4
1
4
2
2
2
4
1
1
1
9
1
1
9
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Models 9241 & 9250
143904
Description
HANDLE ASSEMBLY
• LEVER, Trigger
• SWITCH, Push button
• CAP, Rubber
• KIT, Handle
• ROCKER ASSEMBLY
• SWITCH ASSEMBLY, Micro
• SCREW, Controller handle
• SCREW, Controller lever
• SCREW, set
• COUPLING, 8mm
• COUPLING, 10mm
• NUT, Push button
• NUT, Controller lever
• FITTING, O-ring
SCREW
WASHER
BOOT & GASKET
BASE
SPACER
CAM
BRACKET
WASHER
SCREW
SCREW
MICROSWITCH
CAM
CONNECTOR ASSEMBLY, Male 9 pin
• HOUSING, Connector male 9 pin
• PIN, Female wire
CONNECTOR ASSEMBLY, Female 9 pin
• HOUSING, Connector female 9 pin
• PIN, Male wire
RELAY, 12 V - 40 amp
SKYJACK, Page 37
Figure 2.4 Control Cable Assemblies
Connects To
Platform Control Console
13
14
2
8
Connects to
Electrical Panel
5
8
Cable Runs
Through Scissors
1
3
8
7
9 10
11 12
4
6
8
M133311AA
SKYJACK, Page 38
Models 9241 & 9250
143904
Figure 2.4 Control Cable Assemblies
Index
No.
Skyjack
Part No.
Qty.
A
B
148300
115280
1
1
1
114465
1
132787
1
132109
1
2
114467
1
3
114468
1
4
114466
1
132788
1
132109
1
5
114469
1
6
114470
1
7
115274
756”
894”
8
115401
60
9
103078
5
10
103887
3
11
103404
3
12
103996
6
13
(Ref.)
-
14
(Ref.)
-
Models 9241 & 9250
143904
Description
SCISSOR CONTROL CABLE ASSEMBLY (32 pin) (Model 9241)
SCISSOR CONTROL CABLE ASSEMBLY (32 pin) (Model 9250)
• HOUSING (with relief connector)
• • HOUSING
• • CONNECTOR, Strain relief
• INSERT, Female (Pins 1-16)
• INSERT, Female (Pins 17-32)
• HOUSING w/ RELIEF CONNECTOR
• • HOUSING
• INSERT, Male (Pins 1-16)
• INSERT, Male (Pins 17-32)
• CABLE, Control (18/30), A
• CABLE, Control (18/30), B
• FERRULE, 18GA
CLAMP, Double (G10)
BOLT, Hex head (5/16”-18 x 3/4”, Grade 5)
PLATFORM CONTROL CONSOLE CABLE ASSEMBLY
ELECTRICAL PANEL CONTROL CABLE ASSEMBLY
SKYJACK, Page 39
Figure 3.1 Scissor Arm Assembly - Model 9250
23
7
8
9
10
11
6
12
5
13
14
4
12
20
21
15
3
2
19
22
16
17
18
1
M10784AA
SKYJACK, Page 40
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
1
118248
1
2
118252
1
3
(Ref.)
-
4
108915
1
5
118253
1
6
111954
1
102780
1
111534
1
7
(Ref.)
-
8
108919
1
9
(Ref.)
-
10
108918
1
11
118249
1
12
(Ref.)
-
13
108914
1
14
(Ref.)
-
15
(Ref.)
-
16
118034
4
118336
4
17
103887
8
18
103404
8
19
(Ref.)
-
20
(Ref.)
-
16
21
111846
105395
16
103936
1
22
(Ref.)
-
23
(Ref.)
-
Models 9241 & 9250
143904
Description
1st INNER ARM ASSEMBLY
1st OUTER ARM ASSEMBLY
SCISSOR PIN ASSEMBLY
2nd INNER ARM ASSEMBLY
3rd OUTER ARM ASSEMBLY
SAFETY BAR LATCH ASSEMBLY
• LATCH, Safety bar
• KNOB, Latch
TOP SLIDER ASSEMBLY
4th INNER ARM ASSEMBLY
CENTER BAR PIVOT ASSEMBLY
4th OUTER ARM ASSEMBLY
3rd INNER ARM ASSEMBLY
LIFT CYLINDER ASSEMBLY
2nd OUTER ARM ASSEMBLY
LIMIT SWITCH PIN ASSEMBLY
BOTTOM SLIDER ASSEMBLY
PIN, Lift cylinder rod end
PIN, Lift cylinder base end
BOLT, Hex head (5/16”-18 x 3/4”)
SCISSOR CENTER PIN ASSEMBLY
KIT, Flashing light
(For components, refer to Figures 3.16)
SPACER, Scissor bumper (Machines with scissor guards)
BUMPER, Scissor arm (Machines with scissor guards)
BOLT, Socket (3/8” -16 x 1”, Grade 5)
GUARD, Cable carrier
CLAMP ASSEMBLY
SKYJACK, Page 41
Figure 3.2 Scissor Stack Mounting Hardware Assemblies - Model 9250
1
K
2
2
3
3
4
4
1
K
BOTTOM/TOP SLIDER ASSEMBLY
9
8
7
6
5
10
12
12
13
14
3
11
4
4
11
10
3
15
13
14
18 17 16 9
TOP CENTERING BAR ASSEMBLY
8
7
6
BOTTOM CENTERING ASSEMBLY
M10782AA
SKYJACK, Page 42
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
Description
1
111225
8
117553
1
101581
2
105549
1
101950
1
103701
2
101949
4
2
110413
8
3
103887
6
103864
2
4
103404
8
5
101689
AR
6
103906
8
7
103468
16
8
103470
8
9
103471
8
10
101523
4
11
126777
2
12
115023
2
13
103997
4
14
115532
2
15
(Ref.)
-
16
112440
2
17
103865
1
18
100397
1
SLIDER ASSEMBLY
• BUSHING (1” x 1-1/8” x 3/8”)
• BUSHING (1” x 1-1/8” x 1-1/4”)
• WELDMENT, Slider
• PAD, Teflon (3/8” x 3-1/2” x 5-1/2”)
• PAD, Teflon (3/8” x 1-1/4” x 5-1/2”)
• PIN (Ø 3/8” 1-1/4”)
PIN, Slider
BOLT, Hex head (5/16”-18 x 3/4”)
BOLT, Hex head (5/16”-18 x 1”) (Bottom centering assembly only)
WELDMENT, Centering bar pivot
BOLT, Hex head (1/2”-13 x 1-3/4”)
NUT, Hex (1/2”-13)
BUSHING, Pivot (1-1/4” diameter x 3/4”)
PIN, Centering bar
BAR, Centering
WASHER, Centering bar
PIN, Cotter (1/4” diameter x 2-1/2”)
VALVE AND VALVE BLOCK ASSEMBLY
BRACKET, Centering bar pivot/lowering valve
BOLT, Adjusting (5/16”-18 x 2”)
NUT, Lock (5/16”-18)
KIT, Slider bushing replacement
K
117148
8
Models 9241 & 9250
143904
SKYJACK, Page 43
Figure 3.3 Scissor Arm Connecting Hardware Assemblies - Model 9250
6
1
2
4
3
4
2
PIN ASSEMBLY
3
5
12
11
10
2
3
7
8
9
CENTER PIN ASSEMBLY
M10783AA
SKYJACK, Page 44
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
1
102234
11
2
103887
AR
3
103404
AR
4
125262
AR
5
107576
1
6
(Ref.)
-
7
102236
16
8
103473
32
9
103999
32
10
108718
8
117840
8
11
101564
16
12
101682
8
Models 9241 & 9250
143904
Description
PIN, Scissor end (1.25” diameter)
BOLT, Hex head (5/16”-18 x 3/4”)
BUSHING, Fiberglide end pin (1.25” diameter x 1.5“)
PIN, Limit switch cam
LIMIT SWITCH ASSEMBLY
PLATE, Center pin retainer
PIN, Center (1.75” diameter)
• BEARING, Thrust
BUSHING, Center pin (1.75” diameter x 1.5”)
SPACER, Center pin bushing
SKYJACK, Page 45
Figure 3.4 Hydraulic Hose Connections - Scissors - Model 9250
1
1
13
13
15
2
1
2
11
12
12
15
1
2
13
13
14
15
3
4
5
2
11
12
15
7
8
2
4
6
9
10
10110AA
SKYJACK, Page 46
Models 9241 & 9250
143904
Figure 3.4 Hydraulic Hose Connections - Scissors - Model 9250
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
4
2
103069
6
3
113494
1
103943
1
103980
1
104000
1
103995
1
4
114583
2
5
113496
1
6
110473
60”
7
113556
1
8
108721
1
9
110475
122”
10
114582
1
11
125430
2
12
104437
3
13
102562
4
14
102673
1
15
(Ref.)
1
Models 9241 & 9250
143904
Description
FITTING, Connector
BLOCK, Controlled lowering valve manifold
BOLT, SHCS (1/4”-20 x 2”)
NUT, Hex head (1/4”-20)
SPACER, Orifice
HOSE ASSEMBLY (Lift block to main manifold)
LOWERING CONTROL VALVE ASSEMBLY
ORIFICE (0.055” diameter)
HOSE ASSEMBLY (Lift block to lowering control valve block)
BLOCK, Scissor lift manifold
FITTING, O-ring manifold plug
HOSE ASSEMBLY (Lift block to lift cylinder)
HOSE ASSEMBLY (Lower lift block to upper lift block)
FITTINGS (Lift cylinder manifold assembly)
SKYJACK, Page 47
Figure 3.5 Lift Cylinder Assembly - Model 9250
K
2
4
5
6
7
K
3
K
5
6
1
M11219AA
Index
No.
Skyjack
Part No.
Qty.
-
120353
-
1
120352
1
2
118126
1
3
120318
1
4
102856
1
5
103216
2
6
118341
2
7
(Ref)
-
K
112165
1
SKYJACK, Page 48
Description
• HOUSING, Lift cylinder
• ROD, Lift cylinder
• GLAND, Front end
PLUG, Socket head (3/8”-24)
BUSHING, Fiberglide (1-1/2” x 1-1/2”)
BUSHING, Fiberglide (1-1/2” x 1-1/4”)
LIFT CYLINDER MANIFOLD ASSEMBLY
KIT, Seal
Models 9241 & 9250
143904
Figure 3.6 Lift Cylinder Holding Valve Manifold Assembly - Model 9250
AB
8
9
11
10
12
5
2
4
3
1
7
6
M11220AB
Index
No.
Skyjack
Part No.
Qty.
1
139683
1
2
118345
1
118298
1
108052
1
3
103655
2
4
104410
2
5
103069
6
105501
1
7
103403
1
8
103931
4
9
104637
4
10
103996
4
11
120022
1
120023
1
(Ref.)
-
12 127315
2
104409
1
129258
1
127316
2
104345
1
129258
1
Models 9241 & 9250
143904
Description
VALVE, Relief
BLOCK, Manifold with plugs
• BLOCK, Manifold
• PLUG, Expander
VALVE, Holding Valve (NC)
COIL (12V)
FITTING, Straight
ORIFICE, One-way (0.094” diameter)
SEAL, O-ring
BOLT, Socket (5/16”-18 x 2”, Grade 5)
WASHER, Lock (5/16” high collar 0.09)
HARNESS, Lower holding valve
HARNESS, Upper holding valve
HARNESS, Auxiliary lowering valve
(For components, refer to Figure 4.11 or 4.12
CONNECTOR, Solenoid with diode (Holding valve)
• CONNECTOR, Plug black
• DIODE (1N4007)
CONNECTOR, solenoid with diode (Auxiliary lowering valve)
• CONNECTOR, Plug grey
• DIODE (1N4007)
SKYJACK, Page 49
Figure 3.7 Lift Cylinder Holding Valve Manifold Assembly with Transducer - Model 9250 CE
10
1
3
AB
4
2
5
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
130444
130437
108052
134432
103403
105501
103931
104637
103996
104410
103655
139683
1
1
4
1
1
1
4
4
4
AR
2
1
SKYJACK, Page 50
6
7
9
8
Description
BLOCK, Manifold with Plugs
• • BLOCK, Manifold
• • PLUG, Expander
TRANSDUCER, Pressure 3000 psi
SEAL, O-ring
ORIFICE, One Way (Ø 0.094”)
WASHER, Flat 5/16”
COIL, 12V
VALVE, Holding Valve (N.C.)
VALVE, Relief
Models 9241 & 9250
143904
Figure 3.8 Scissor Arm Electrical Connections - Model 9250
13
Detail A
14
16
Detail B
1
15
14 See Detail B
13 See Detail A
12
11
17 18 19 20 21
10
11
2
3
8
4
9
5
6
7
M10313AC
SKYJACK, Page 52
Models 9241 & 9250
143904
Figure 3.8 Scissor Arm Electrical Connections - Model 9250
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
115597
1
115658
1
114595
2
3
104698
2
4
112249
2
5
110428
1
6
110429
1
7
110853
2
8
116199
1
104409
4
700166
4
9
120025
1
104345
4
700166
4
10
115598
1
119296
1
11
100967
2
12
116189
1
119375
1
114595
1
104546
2
104694
2
104185
2
13
(Ref.)
-
14
124760
AR
103078
2
124445
18
103962
18
104694
18
104185
18
104003
18
124763
1
15
108144
4
16
(Ref.)
-
17
133130
1
18
112449
2
19
104000
2
20
103995
4
21
103980
2
Models 9241 & 9250
143904
Description
SCISSOR ARM ASSEMBLY
LIMIT SWITCH, End-of-stroke
• SWITCH, Sealed limit
• TERMINAL, Female (18GA, pink)
BOLT, Machine (#10-32 x 3/4”)
WASHER, Lock (#8)
PLATE, Limit switch mounting
PLATE, Limit switch locking (top)
BOLT, Flat head (1/4”-20 x 5/8”)
HOLDING VALVE WIRING CORD ASSEMBLY
• CONNECTOR, Black
• DIODE, Flyback (1 amp 400PIV)
EMERGENCY LOWERING VALVE WIRING CORD ASSEMBLY
• CONNECTOR, Gray
• DIODE, Flyback (1 amp 400PIV)
HIGH SPEED/TILT OVERRIDE LIMIT SWITCH ASSEMBLY
CAM, Limit switch
LIMIT SWITCH ASSEMBLY (26 Ft. lift cut out) (If equipped)
• TERMINAL, Female (18GA, pink)
• BOLT, Machine (#10-32 x 2”)
• WASHER, Flat (#10)
• WASHER, Lock (#10)
PLATFORM CONTROL CONSOLE CABLE ASSEMBLY
CLAMP ASSEMBLY
• CLAMP, Double (G10)
• CLAMP, Double
• SCREW, Machine (#10 - 32 x 1/2”)
• NUT, Machine (#10 -32 Grade B)
• LABEL, Ontario Hydro
GUARD, Cable carrier
HORN, LIGHT & BEEPER ASSEMBLIES
COVER, Limit switch
SCREW, Hex head machine (1/4”-20 x 1”)
NUT, Hex head (1/4”-20 G)
SKYJACK, Page 53
9
2
10
8
7
6
11
13
14
3
5
15
17 18
4
19
3
20 21
22
2
27
1
12
25
26
25
20 23 24
16
M10050AA
SKYJACK, Page 54
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
Description
1
110363
1
2
(Ref.)
-
3
(Ref.)
-
4
110377
1
5
(Ref.)
-
6
103887
AR
7
103404
AR
8
110389
1
9
(Ref.)
-
10
110361
1
11
110381
1
12
(Ref.)
-
13
111954
1
102780
1
103404
3
103864
3
103857
1
104000
6
103980
1
111534
1
14
110359
1
15
110347
1
16
(Ref.)
-
17
(Ref.)
-
18
(Ref.)
-
19
(Ref.)
-
20
111135
12
105395
4
21
103937
AR
22
110328
1
23
131952
AR
24
103938
AR
ARM ASSEMBLY, 1st inner
CENTERING MOUNTING BAR ASSEMBLY
END PIN ASSEMBLY
ARM ASSEMBLY, 2nd inner
LIFT CYLINDER PIVOT PIN ASSEMBLY
BOLT, Hex head (5/16-18 x 3/4”)
ARM ASSEMBLY, 4th inner
TOP SLIDER ASSEMBLY
ARM ASSEMBLY, 4th outer
ARM ASSEMBLY, 3rd inner
BEEPER, LIGHT & HORN ASSEMBLIES
ENGINE GUARD DOOR LATCH ASSEMBLY
• LATCH, Right hand rotary
• WASHER, Lock (5/16”)
• NUT, Hex head (1/4”-20, Grade 5)
• KNOB, Rotary latch
ARM ASSEMBLY, 3rd outer
ARM ASSEMBLY, 2nd outer
BOTTOM SLIDER ASSEMBLY
HARNESS, Holding valve
(For components, refer to Figure 3.14 and 3.15)
BUMPER, Scissor arm (2-1/2” x 1-1/16”) (Arm)
BUMPER, Scissor arm (2-1/2” x 1-1/2”) (Base)
BOLT, Socket (3/8-16 Grade 5 x 3/4”)
ARM ASSEMBLY, 1st Outer
SPACER (1/4”)
BOLT, Socket (3/8-16 Grade 5 x 1 1/2”)
Models 9241 & 9250
143904
SKYJACK, Page 55
Figure 3.9 Scissor Arm Assembly - Model 9241 (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
25
VALVE CENTERING BAR ASSEMBLY
• BRACKET, Centering bar pivot/lowering valve
• PIN WELDMENT, Centring bar
• NUT, Hex head (0.312-18, Grade 5)
• WASHER, Lock (0.25)
• WASHER, Lock( 0.50, Grade 5)
• WASHER, Flat (1 1/4” SAE)
• COTTER PIN (1/4” x 2 1/2”)
• BOLT, Hex head (0.312-18 x 1.000, Grade 5)
• BUSHING, Fiberglide (1-1/4” x 3/4”)
• CENTERING BAR WELDMENT
• BOLT, Hex head (0.312-18 x 2, Grade 5)
• WASHER, Flat (0.25)
• SHCS (0.312-18 X 2)
• BOLT, Hex head (1/2”-13 x 2.25”)
• BOLT, Hex head (0.312-18 x 0.750, Grade 5)
-
-
112440
1
126777
1
100397
1
103980
4
104000
4
103470
4
103471
4
103404
2
103997
1
115532
1
103864
1
101523
2
114043
1
103865
1
103995
4
103931
4
103902
4
103468
8
103887
1
26
(Ref.)
-
27
(Ref.)
-
Models 9241 & 9250
143904
VALVE & VALVE BLOCK ASSEMBLY
CENTER PIN ASSEMBLY
SKYJACK, Page 57
Pivot Centering Bar Mounting Assembly
Top Slider Assembly
11
10
9
1
2
12
4
1
13
5
2
3
11
6
14
7
8
Bottom Slider Assembly
2
1
4
5
6
3
7
8
M11367AA
SKYJACK, Page 58
M11368AA
M11369AA
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
103887
103404
110413
111225
117553
101581
105549
101950
103701
101949
114043
101689
103902
103468
103470
101523
110418
103997
115532
AR
AR
4
8
1
2
1
1
2
4
4
3
4
4
4
2
4
4
4
Models 9241 & 9250
143904
Description
BOLT, Hex head (5/16-18 x 3/4”)
PIN. Slider
SLIDER ASSEMBLY
• BUSHING (1” x 1-1/8” x 3/8”)
• BUSHING (1” x 1-1/8” x 1-1/4”)
• WELDMENT, Slider
• PAD, Teflon (3/8” x 3-1/2” x 5-1/2”)
• PAD, Teflon (3/8” x 1-1/4” x 5-1/2”)
• PIN (Ø 3/8” 1-1/4”)
BAR, Centering
WELDMENT, Centering bar pivot
BOLT, Hex head (1/2”-13 x 2.25”)
BUSHING, Fiberglide (1-1/4” x 3/4”)
PIN, Centering bar pivot
WASHER, Flat (1-1/4”)
PIN, Cotter (1/4” x 2-1/2”)
SKYJACK, Page 59
End Pin Assembly
Lift Cylinder Pivot Pin Assembly
5
1
2
3
4
6
Limit Switch Pin Assembly
Center Pin Assembly
8
9
10 11
2
1
1
2
7
12 13
14
M11366AA
SKYJACK, Page 60
15
M11370AA
M11364AC M11365AA
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
103887
103404
148239
125230
110409
111137
148241
100967
119296
105621
104964
104185
133130
-
104000
103995
103980
112449
117840
101564
110408
102236
101632
103999
AR
AR
11
24
4
4
1
1
1
2
2
2
1
-
2
4
2
2
8
24
8
16
32
32
Models 9241 & 9250
143904
Description
BOLT, Hex head (5/16-18 x 3/4”)
WASHER, Lock (0.312)
PIN, End (1-1/4”)
BUSHING, Fiberglide (1-1/4” x 2”)
PIN, Lift cylinder pivot
NUT, Jam (2 1/8”)
PIN, End (1 - 1/4”) (limit switch cam)
CAM, Limit switch
SWITCH, Limit (high speed cut-out)
• BOLT, Machine (#10-32 x 1”)
• WASHER, Flat (#10 S.A.E.)
• WASHER, Lock (#10 NOM)
COVER, Limit switch
HARDWARE, Limit switch cover
• SCREW, Hex head machine (1/4”-20 x 1”)
BEARING, Thrust
BUSHING, Center pin (1-3/4” x 9-1/2”)
PIN, Center (1-3/4” x 9-1/2”)
PLATE, Center pin retainer
• BOLT, Hex head (3/8-16 x 3/4”)
SKYJACK, Page 61
Figure 3.12 Hydraulic Hose & Electrical Connections- Scissors - Model 9241
1
6
5
4
2
2
3
15
7
10
9
11
8
13
12
16
17
14
18
11
ML2F-1003AA
SKYJACK, Page 62
Models 9241 & 9250
143904
Figure 3.12 Hydraulic Hose & Electrical Connections - Scissors - Model 9241
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
114578
4
3
125430
1
103746
8
104637
8
4
104437
2
5
103090
2
6
110592
2
7
114582
1
8
114227
1
9
113556
1
119085
AR
10
113494
1
103943
1
103980
1
104000
1
103995
1
11
114583
2
12
113496
1
13
108721
1
14
110473
1
15
125244
1
16
120021
1
17
103256
370”
18
127315
2
Models 9241 & 9250
143904
AB
Description
FITTING, Elbow (90° #6orb-#6)
BLOCK, Lift manifold
• BOLT, Socket (5/16-18)
• WASHER, Lock (5/16)
PLUG, Socket head (#6)
CONDUIT, Convoluted (1-1/4” x 28”)
HOSE ASSEMBLY, Lift cylinder (30”)
HOSE ASSEMBLY, Lift manifold to lowering valve manifold (149”)
VALVE ASSEMBLY, Lowering
• KIT, Seal repair
BLOCK, Lowering valve manifold
BOLT, SHCS (1/4”-20 x 2”)
SPACER, Orifice
ORIFICE, One way (Ø 0.055”)
HOSE ASSEMBLY, Lowering valve manifold to main manifold (60”)
ORIFICE (Ø 0.120”)
HARNESS, Holding
• CABLE, Cabtire (18/2)
• CONNECTOR, Solenoid with diode
SKYJACK, Page 63
K
2
5
8
7
3
4
5
6
9
K
1
ML2F-1002AA
SKYJACK, Page 64
Models 9241 & 9250
143904
Index
No.
Skyjack
Part No.
Qty.
-
120349
-
Description
1
120348
1
2
109232
1
3
102027
2
4
109249
4
5
109250
2
6
120317
1
7
102856
1
8
120446
1
9
(Ref.)
-
• WELDMENT, Cylinder barrel
• WELDMENT, Cylinder rod
• FITTING, Grease (1/8”)
• RING, Retaining
• BEARING, Spherical
• PLUG, Socket head (3/8-24)
• O-RING, Front gland
BLOCK, Upper Lift cylinder manifold
KIT, Seal repair
K
112165
-
Models 9241 & 9250
143904
SKYJACK, Page 65
Figure 3.14 Lift Cylinder Holding Valve Manifold Assembly without Transducer - Model 9241
3
7
AB
4
8
9
10
2
1
5
6
M11218AA
Index
No.
Skyjack
Part No.
Qty.
-
1
2
3
4
5
6
7
8
9
10
127385
-
LIFT CYLINDER MANIFOLD ASSEMBLY
106688
111316
108052
106557
107269
114578
103403
105501
104410
103931
104637
103996
1
1
1
1
1
1
1
1
1
4
4
4
• BLOCK, Manifold with plugs
• • BLOCK, Manifold
• • PLUG, Expander
• VALVE, Relief
• VALVE, Holding valve (N.C.)
• FITTING, Hydraulic elbow
SEAL, O-ring
COIL, 12V
BOLT, Socket (5/16”-18 x 2” Grade 5)
SKYJACK, Page 66
Description
Models 9241 & 9250
143904
Figure 3.15 Lift Cylinder Holding Valve Manifold Assembly with Transducer - Model 9241
AB
1
10 11
6
2
3
7
8
9
4
5
M10949AB
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
130443
130442
108052
114578
134432
103403
105501
106557
103931
104637
103996
107269
104410
1
1
2
1
1
1
1
1
4
4
4
1
AR
Models 9241 & 9250
143904
Description
BLOCK, Manifold with Plugs
• BLOCK, Manifold
• PLUG, Expander
FITTING, Hydraulic Elbow
TRANSDUCER, Pressure 3000 psi
SEAL, O-ring
VALVE, Relief
WASHER, Flat 5/16”
VALVE, Holding Valve (N.C.)
COIL, 12V
SKYJACK, Page 67
Figure 3.16 Horn, Light & Beeper Assembly (ANSI/CSA)
10
1
2
11
12
13
3
4
14
9
8
7
13
5
6
2
14
M147681AA M147679AA
SKYJACK, Page 68
Models 9241 & 9250
143904
Figure 3.16 Horn, Light & Beeper Assembly (ANSI/CSA)
Index
No.
Skyjack
Part No.
Qty.
A
B
147681
147679
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
132295
126677
107098
103056
129196
146652
103856
103995
104000
103980
103978
103999
103472
-
104698
104694
104185
104003
127387
103255
1
1
1
1
1
1
1
1
1
1
2
2
2
-
1
1
1
1
1
240”
Models 9241 & 9250
143904
Description
HORN, LIGHT & BEEPER ASSEMBLY (Standard)
HORN, ROTATING BEACON & BEEPER ASSEMBLY (Optional)
• PLATE, Horn/Light mount
• LIGHT, Beacon (12 V), A
• BEACON, Rotating amber (12 V), B
• BEEPER (7.5 - 16 VDC)
• BOLT, Flat head (#4 x 40 x 1/2)
• HORN, 12 Volt
• BOLT, Hex head (1/4 - 20 x 3/4”, Grade 5)
• WASHER, Flat
• NUT, Hex head (1/4” - 20, Grade 5)
• NUT, Hex head (3/8 -16 Grade 5)
• HARDWARE, Ground wire, A
• • SCREW, Round head machine (10-32 x 3/4”)
• • WASHER, Flat (#10)
• • WASHER, Lock (#10)
• • NUT, Hex head (10-32)
ASSEMBLY, Cabtire beeper (18/4)
• CABTIRE (18/4)
SKYJACK, Page 69
Figure 3.17 Horn, Light, Beeper, & Load Sensing Assemblies (CE)
7
1
7
2
3
4
6
8
9
5
3
4
5
8
9
M147682AA
Index
No.
Skyjack
Part No.
Qty.
Description
A
B
147682
147680
-
-
HORN, LIGHT, BEEPER & TRANSDUCER ASSEMBLY (Standard)
HORN, ROTATING BEACON, BEEPER & TRANSDUCER ASSEMBLY (Optional)
1
2
3
4
5
6
7
8
9
130440
103862
103995
104000
103980
117967
104698
104185
104003
1
2
3
3
3
1
1
1
1
•
•
•
•
•
•
•
•
•
Models 9241 & 9250
143904
TRANSDUCER, Angle
BOLT, Hex head (1/4”-20 x 2-1/4” Grade 5)
NUT, Hex (1/4”-20)
BEEPER (XL-600 9-28 VDC)
SCREW, Round head machine (10-32 x 3/4”)
WASHER, Lock (#10)
NUT, Hex head (10-32)
Note: For additional components refer to Figure 3.16.
SKYJACK, Page 71
Figure 4.1 Base, Axles, and Wheels
10
8
9
6
7
4
5
2
1
5
6
4
5
5
11
12
3
22
23
24
25
26 15
16 17
13
25
18 19
27
20 21
14 15
16 17
22
22
22
DO NOT Intermix tires of different
types on one machine. Use same
type of tires supplied originally.
SKYJACK, Page 72
28
29
Note: Non-marking tires are lighter in color.
ML1F-1105AB_2
Models 9241 & 9250
143904
Figure 4.1 Base, Axles, and Wheels
Index
No.
Skyjack
Part No.
Qty.
AB
Description
1
133583
1
149511
1
147886
1
2
(Ref.)
-
3
(Ref.)
-
4
151981
2
5
-
-
103473
8
103472
8
103999
8
6
151983
2
7
132477
1
8
124160
2
9
103964
2
10
119920
2
11
(Ref.)
-
12
(Ref.)
-
13
(Ref.)
-
14
(Ref.)
-
(Ref.)
-
15
126361
8
16
126286
8
17
123856
8
18
(Ref.)
-
19
103907
4
20
103470
4
21
103468
4
WELDMENT, Base (Model 9250)
WELDMENT, Base (If equipped with scissor guards) (Model 9250)
WELDMENT, Base (Model 9241)
CABINET ASSEMBLY (Fuel side)
CABINET ASSEMBLY (Hydraulic/electric side)
LADDER (Model 9241)
HARDWARE, Ladder
BOLT, Hex head (3/8-16 x 1”)
LADDER (Model 9250)
ROD, Emergency lowering access (Model 9241)
PIN ASSEMBLY, Locking (Model 9241)
SCREW, Round head machine (10”-32 x 1/4”) (Model 9241)
CLIP, Vinyl coated (Model 9241)
OUTRIGGER LEG ASSEMBLY
ENGINE
Kubota Diesel Fuel (For components, refer to Figure 6.3)
GM (For components, refer to Figure 6.10)
ENGINE ROLL OUT TRAY & COVER ASSEMBLY
FRONT IDLE AXLE ASSEMBLY (2WD Models)
FRONT DRIVE AXLE ASSEMBLY (4WD Models)
Dana Axles (For components, refer to Figure 5.10)
Cushman Axles (For components, refer to Figure 5.3)
WASHER, Lock (1/2”, heavy duty)
NUT, Hex head (1/2”-13, Grade 8)
CENTER DRIVE ASSEMBLY
BOLT, Hex head (1/2”-13 x 1.5”)
Models 9241 & 9250
143904
SKYJACK, Page 73
Figure 4.1 Base, Axles, and Wheels (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
22
129390
1
129389
2
129388
2
129387
1
103149
1
130034
1
130033
2
130032
2
134401
1
134399
2
134400
2
134402
1
134397
2
134398
2
130054
1
134394
1
134519
1
134517
2
134516
2
134520
1
134518
2
132515
2
134507
1
124672
1
23
102006
2
24
104489
1
25
(Ref.)
-
26
(Ref.)
-
27
104490
1
28
103315
AR
29
103198
AR
WHEEL ASSEMBLY (#6 “Carlisle”,10 ply air filled, 75 psi)
RIM/TIRE ASSEMBLY (LH, 10 ply air 3.75”, 75 psi backspace)
RIM/TIRE ASSEMBLY (RH, 10 ply air 3.75”, 75 psi backspace)
• TIRE (10 ply, 31 x 10 x 15, 75 psi)
• RIM (8.25 x 15 - 8 bolt)
WHEEL ASSEMBLY (#6 “Carlisle”,10 ply foam filled, 75 psi)
RIM/TIRE ASSEMBLY (LH, 10 ply foam filled, 3.75” backspace)
RIM/TIRE ASSEMBLY (RH, 10 ply foam filled, 3.75” backspace)
WHEEL ASSEMBLY (#7 “Goodyear”, 8 ply foam filled)
• WHEELS (LH, 4.375” backspace)
• WHEELS (RH, 4.375” backspace)
WHEEL ASSEMBLY (#7 “Goodyear”, 8 ply air filled)
RIM/TIRE ASSEMBLY (LH, air 4.375 backspace)
RIM/TIRE ASSEMBLY (RH, air 4.375 backspace)
• TIRE (8 ply, 45 psi)
• RIM (15 x 13 x 8, 4.375 backspace)
WHEEL ASSEMBLY (#6 “OTR”, 10 ply foam filled) (non-marking)
• WHEELS (LH, 3.75” backspace)
• WHEELS (RH, 3.75” backspace)
WHEEL ASSEMBLY (#6 “OTR”, 10 ply air filled) (non-marking)
• WHEELS (LH, 3.75” backspace, 75 psi)
• WHEELS (RH, 3.75” backspace, 75 psi)
• • TIRE (“OTR”)
• • RIM (3.75” offset)
PLATE, Brake
WELDMENT, Brake pin (RH) (Dana Axles)
BRAKE CYLINDER ASSEMBLY (Dana Axles)
REAR DRIVE AXLE ASSEMBLY
WELDMENT, Brake pin (LH) (Dana Axles)
NUT, Wheel (5/8”-18)
BOLT, Wheel (5/8”-18)
Models 9241 & 9250
143904
SKYJACK, Page 75
Figure 4.2 Fuel Side Cabinet
4
5
3
1
9
2
5
L
8
7
6
M11247AA_2
SKYJACK, Page 76
Models 9241 & 9250
143904
Figure 4.2 Fuel Side Cabinet
Index
No.
Skyjack
Part No.
Qty.
Description
1
149518
1
2
117398
10
3
107582
1
103628
17.7
101541
1
111944
AR
4
107584
1
103628
112”
101541
1
111944
AR
5
104104
2
6
(Ref.)
-
7
145976
1
8
101630
1
9
103020
1
WELDMENT, Fuel side cabinet
TRIM, Protective
DOOR, Fuel tank cabinet
• SEAL, Door
• LATCH, Door with key
• • KEY, Door latch
DOOR, Propane tank cabinet
• SEAL, Door
CABLE, Lanyard (20”)
FUEL TANK ASSEMBLY
TANK, Propane (Dual fuel engines)
HOOK, Propane tank strap (Dual fuel engines)
STRAP, Propane tank (set of 2) (Dual fuel engines)
L
(Ref.)
-
LABELS
Models 9241 & 9250
143904
SKYJACK, Page 77
Figure 4.3 Fuel Tank and Connections
GM Engine
6
5
6
5
6
2
7
Kubota Engine
8
3
1
L
4
M11073AA_1
Index
No.
Skyjack
Part No.
Qty.
Description
-
130004
1
1
137518
1
2
132127
1
146084
1
3
103339
1
4
139428
1
5
103155
AR
6
(Ref.)
-
7
103176
1
8
103164
1
• WELDMENT, Fuel tank
• CAP, Fuel Filter (with vent) (Kubota diesel)
• CAP, Fuel Filter (GM)
• PLUG, Drain (3/4” NPT, magnetic)
• GAUGE, Fuel tank
• FITTING, Brass tube bushing
HOSE, Fuel line
Kubota diesel (For components, refer to Figure 6.4)
FITTING, Hose barb (1/4” to 1/8” reducer) (Kubota diesel)
FITTING, Brass elbow (Kubota diesel)
L
(Ref.)
-
LABEL, Fuel tank
Models 9241 & 9250
143904
FUEL TANK ASSEMBLY
SKYJACK, Page 79
Figure 4.4 Hydraulic/Electric Side Cabinet
28 29 30
3
7
1
31 32 L
9250 CE
2
33
9241
36
35
33
37
9250 ANSI/CSA
32
34
35
5
8
69
4
68
9
10
38
66
23 24 25
26 27
39
21
43 44
51 54
CE components
22
17 18
12
19 20
11
46
47
55
48
56
45
49 50
65
51 52
53
57
16
12
13
14
15
58
L
53 54
67
40
41 42
63 60
30 31
62
59
64
61 62
M10028AG_2
SKYJACK, Page 80
Models 9241 & 9250
143904
Figure 4.4 Hydraulic/Electric Side Cabinet
Index
No.
Skyjack
Part No.
Qty.
Description
1
149571
1
2
117398
36
3
104104
AR
4
107586
1
103628
101”
101541
1
111944
1
5
(Ref.)
-
6
-
-
116107
4
103995
8
104000
4
103980
4
7
107583
1
103628
112”
101541
1
111944
AR
8
(Ref.)
-
9
120183
1
10
132792
1
132793
1
11
103295
1
12
112125
2
120342
1
13
113456
1
14
113455
1
15
108796
1
103628
4”
16
108789
1
17
108794
1
103628
5.75”
18
103887
2
19
103404
2
20
100397
2
21
108791
1
22
100616
1
23
(Ref.)
-
24
103473
2
25
103472
4
26
103999
2
27
103978
2
WELDMENT, Hydraulic/electrical cabinet
TRIM, Protective
CABLE, Lanyard (20”)
DOOR, Battery/Manifold cabinet
• SEAL, Door
MAIN MANIFOLD ASSEMBLY
HARDWARE, Main manifold assembly
• STUD, Mounting
• NUT, Hex (1/4-20, Grade B)
DOOR, Base panel/oil tank cabinet (with hole)
• SEAL, Door
MAIN ELECTRICAL PANEL ASSEMBLY
COVER, Relay panel
CLAMP, Cable bundle (7/8”)
CLAMP, Cable bundle (1-3/8”)
BATTERY (12V)
SPACER, Battery plywood
SPACER, Battery bottom neoprene (AS)
SPACER, Emergency battery plywood
PAD, Emergency battery plywood
EMERGENCY BATTERY MOUNTING PLATE ASSEMBLY
• SEAL, Foam
BATTERY (12V, #12N14-3A)
BATTERY MOUNTING PLATE ASSEMBLY
• SEAL, Foam
CLIP, Adhesive back cord
GROMMET, RB-220 (9/16”)
HYDRAULIC OIL TANK ASSEMBLY
NUT, Hex (3/8”-16)
Models 9241 & 9250
143904
SKYJACK, Page 81
AB
Figure 4.4 Hydraulic/Electric Side Cabinet (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
28
29
30
31
32
33
34
35
36
37
38
66
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
BRACKET, Emergency lowering retraction (CE)
NUT, Hex (1/4”)
EMERGENCY EXT. PLATFORM RETRACTION SWITCH ASSEMBLY (CE)
• HEAD, Switch (Red)
• BASE, Contact
• BLOCK, Contact (NO)
PLUG, Snap-in hole (7/8”) (Model 9241)
EMERGENCY LOWERING SWITCH ASSEMBLY (Model 9250)
• HEAD, Switch (Red)
• BASE, Contact
• BLOCK, Contact (NO)
STUD, (1/4”-20 x 3-1/2”)
NUT, Wing (1/4”-20)
SPACER, Relay panel cover
SWITCH, Power disconnect
• BOOT, Red
• KIT, Disconnect switch lockout
• ASSEMBLY, Main disconnect wire
TERMINAL BLOCK (16 Pin)
• TERMINAL, Double
INSULATOR, Fuse
FUSE (100 amp)
RESISTOR (3 Ohm/100W)
CLAMP, Plastic (3/4”)
TRACK, Relay mounting
• CLIP, Relay
SOCKET, Double relay
RELAY, DPDT (12V)
SPRING, Hold down dual
CONTACTOR (12V)
DIODE (6 amp, 1000 PIV)
SCREW, Round head machine (#10-32 x 0.5”)
WASHER, Lock
WASHER, Flat
NUT (#10-32)
117649
103995
104000
103860
103980
-
147210
147056
147054 102956
-
147210
147056
147054 120177
120175
120176
119726
105600
108714
126438
103105
108170
103068
111282
103855
108788
132791
133153
102986
103271
103207
121460
111787
102921
103962
104185
104694
104003
1
4
6
2
7
1
1
1
1
1
1
1
1
1
5
5
5
1
2
1
1
1
AR
2
1
4
1
2
1.25”
2
1
1
1
2
1
4
4
6
6
Models 9241 & 9250
143904
SKYJACK, Page 83
AB
Figure 4.4 Hydraulic/Electric Side Cabinet (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
55
104698
2
56
117630
1
57
117293
1
-
-
116193
4
104694
4
104185
4
58
117363
1
-
-
104000
4
103980
8
59
107898
1
128619
1
128620
1
60
119555
1
61
119559
1
62
105600
2
63
134418
1
64
119560
1
65
103964
2
66
119726
1
105800
2
108714
1
126438
1
67
(Ref.)
-
68
(Ref.)
1
69
108790
1
PLATE, Contactor/Relay mounting
BOX, Manual
HARDWARE, Manual box
• BOLT, Hex washer head (#10-32 x 1/2”)
PLATE, Manual box mounting
HARDWARE, Manual box mounting plate
ADAPTER, Marine battery terminal
• ADAPTER (Positive post to 3/8” stud)
• ADAPTER (Negative post to 5/16” stud)
CABLE (#2, 3/8 x 12” x 3/8) (Battery positive to main disconnect switch)
CABLE (#2, 3/8 x 186” x 3/8) (Main disconnect switch to engine starter)
BOOT, Battery (Red)
CABLE (#2, 5/16 x 78” x 5/16) (Battery negative to e-chain bracket)
CABLE (#2, 3/8 x 102” x 5/16) (E-chain bracket to engine block)
SWITCH, Power disconnect
• BOOT, Red
• KIT, Disconnect switch lockout
• MAIN DISCONNECT WIRE ASSEMBLY
EMERGENCY LOWERING WIRING ASSEMBLY
BASE CONTROL CONSOLE ASSEMBLY
BRACKET, Emergency lowering retraction (ANSI/CSA)
L
(Ref.)
-
LABELS
Models 9241 & 9250
143904
SKYJACK, Page 85
Figure 4.5 Hydraulic Oil Tank Assembly
3
5
12
4
10
11
9
2
10
L
1
6
7
8
M11076AA
SKYJACK, Page 86
Models 9241 & 9250
143904
Figure 4.5 Hydraulic Oil Tank Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
-
130003
-
1
132184
1
2
132128
1
3
109568
1
103857
2
104000
2
103980
2
104254
1
123022
1
123021
1
123020
1
122973
1
121571
1
122969
3
122968
1
4
102918
9”
5
103320
1
6
103236
1
7
124311
2
8
103339
1
9
139429
1
10
(Ref.)
-
11
115770
1
12
112187
1
WELDMENT, Hydraulic oil tank
SCREEN, Filler neck (Inside)
RETURN FILTER ASSEMBLY
• BOLT, Hex head (1/4-20 x 1)
• NUT, Hex (1/4-20)
• ELEMENT, Filter
• SEAL, Filter assembly
• COVER, Filter assembly
• SPRING, Filter assembly
• CASTING, Aluminum
• SCREW, Set
• BOLT, Washer combined
• CASING, Filter
HOSE, Tank (1”)
CLAMP, Gear (#16)
OIL LEVEL TEMPERATURE GAUGE ASSEMBLY
INSERT, Threaded (Not needed if ordering gauge assembly)
PLUG (3/4”, magnetic)
CAP, Tank (with vent)
EMERGENCY LOWERING VALVE ASSEMBLY
• FITTING, Adapter (3/8” P - #6)
• FITTING, Hose barb (#12 ORB - 1”)
L
(Ref.)
-
LABEL, Hydraulic tank (Not shown)
Models 9241 & 9250
143904
HYDRAULIC OIL TANK ASSEMBLY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 87
Figure 4.6 Hydraulic Hose Connections - Base (Cushman Axles) (Model 9250)
1
2
3
16
11
16
4
5
6
7
8
STEERING
LARGE PUMP
10
TO MAIN
MANIFOLD
MANUAL LOWER
13
SMALL PUMP
9
6
BRAKE
9
CENTER DRIVE RETURN
SAE-10
C2 MOTION CONTROL
C1 MOTION CONTROL
6
12
SAE-10
BRAKE MANIFOLD
14
15
16
17
18
17
6
19
20
TO AXLE ASSEMBLY
M11360AB
SKYJACK, Page 88
Models 9241 & 9250
143904
Figure 4.6 Hydraulic Hose Connections - Base (Cushman Axles) (Model 9250)
Index
No.
Skyjack
Part No.
Qty.
1
106291
2
2
114578
3
3
(Ref.)
-
4
(Ref.)
-
5
143493
2
6
114326
8
7
123676
1
8
119860
1
9
112381
3
10
114821
1
11
115760
2
12
102576
1
13
108003
1
14
139694
1
15
112930
1
16
119865
1
17
119014
2
18
(Ref.)
-
19
104584
1
20
141514
1
Models 9241 & 9250
143904
Description
HOSE ASSEMBLY (Steering, 102”)
STEER CYLINDER ASSEMBLY (Cushman Axles)
DUAL HYDRAULIC PUMP ASSEMBLY
HOSE, Suction (1.25” diameter x 8”)
CLAMP, Hose (1.58”)
TUBE, Suction pump
KIT, U-bolt
TUBE, Suction hydraulic line
HOSE ASSEMBLY (Return, 190”)
HOSE, Drain (Manual brake release to 2-Speed motor, 1/4” x 50”)
HOSE ASSEMBLY (Manual brake release to manifold, 1/4” x 16”)
HOSE, Drain (1/4” x 40”)
HOSE ASSEMBLY (Manual lowering, 36”)
HOSE ASSEMBLY (2-Speed motor to motion control valve)
MOTOR ASSEMBLY (2 Speed drive)
HOSE ASSEMBLY (Axle assembly to brake manifold, 1/4” x 109”)
FITTING, Straight
SKYJACK, Page 89
Figure 4.7 Hydraulic Hose Connections - Base (Dana Axles) (Model 9250)
1
2
3
11
4
5
7
6
8
STEERING
LARGE PUMP
SMALL PUMP
10
9
6
TO MAIN
MANIFOLD
MANUAL
LOWER
9
BRAKE
CENTER DRIVE RETURN
C1 MOTION CONTROL
SAE-10
12
C2 MOTION CONTROL
SAE-10
15
16
6
13
14
13
20 21
17
18
19
22 23
24
25
M133740AD
SKYJACK, Page 90
Models 9241 & 9250
143904
Figure 4.7 Hydraulic Hose Connections - Base (Dana Axles) (Model 9250)
Index
No.
Skyjack
Part No.
Qty.
1
106291
2
2
114578
3
3
(Ref.)
-
4
(Ref.)
-
5
143493
2
6
114326
8
7
123676
1
8
119860
1
9
112381
3
10
114821
1
11
115760
2
12
115769
1
13
119014
2
14
(Ref.)
-
15
112930
1
16
119865
1
17
104584
1
18
103072
1
19
102543
1
20
102929
1
21
103995
2
22
104000
2
23
103983
2
24
114578
AR
25
(Ref.)
2
-
Models 9241 & 9250
143904
Description
STEER CYLINDER ASSEMBLY (Dana Axles)
TUBE, Suction pump
KIT, U-bolt
HOSE ASSEMBLY, Drain (3/8” x 88”)
HOSE ASSEMBLY (Brake cylinder to main manifold, 1/4” x 109”)
FITTING, Tee
HOSE (Brake cylinders)
CLIP, Single
WASHER, Flat
WASHER, Lock
NUT, Jam
FITTING, Elbow (90°)
BRAKE CYLINDER ASSEMBLY
(For components refer to Figure 4.14)
SKYJACK, Page 91
Figure 4.8 Hydraulic Hose Connections - Base (Model 9241)
1
2
3
16
11
16
4
5
6
7
8
STEERING
LARGE PUMP
10
TO MAIN
MANIFOLD
MANUAL LOWER
SMALL PUMP
9
6
BRAKE
9
CENTER DRIVE RETURN
SAE-10
C2 MOTION CONTROL
C1 MOTION CONTROL
6
SAE-10
16
BRAKE MANIFOLD
15
17
18
12 13
14
13
6
19
20
TO AXLE ASSEMBLY
M11360AB
SKYJACK, Page 92
Models 9241 & 9250
143904
Figure 4.8 Hydraulic Hose Connections - Base (Model 9241)
Index
No.
Skyjack
Part No.
Qty.
1
106291
2
2
114578
3
3
(Ref.)
-
4
(Ref.)
-
5
119858
2
6
114326
8
7
123676
1
8
119860
1
9
112381
3
10
147965
1
11
115760
2
12
102576
1
13
119014
2
14
(Ref.)
-
15
(Ref.)
-
16
112930
1
17
139694
1
18
119865
1
19
104584
-
20
141514
1
Models 9241 & 9250
143904
Description
STEER CYLINDER ASSEMBLY (Cushman Axles)
HOSE, Suction (1.25” x 8.5”)
TUBE, Suction pump
KIT, U-bolt
AUTO RESET BRAKE MANIFOLD ASSEMBLY
HOSE, Suction (1.25” x 30”)
HOSE ASSEMBLY (Manual brake releases to main manifold, 1/4” x 109”)
FITTING, Straight
SKYJACK, Page 93
Figure 4.9 Hydraulic Hose Connections - Hydraulic Cabinet
1
2
O R CE
XXXX
XX
XXXX
R CE
XX
IN
X
X
XX
FO
XX
C.
O R CE
IN
C.
SAE-8
XXXX
SAE-8
XX
HY
D
AF
HY
D
R
XXXX
RA
XX
F O R CE
IN
4
SAE-8
XX
SAE-6
X
.
XX
SAE-6
I NC
X
MOTION CONTROL RETURN
5
E
RC
SAE-8
D RA F
O
HY
MANUAL LOWER
SAE-12
S. PUMP
SAE-8
7
CENTER DRIVE
6
CENTER DRIVE
L. PUMP
BRAKE
MOTION CONTROL
MAIN LIFT
SAE-6
STEER RIGHT
STEER LEFT
SAE-8
MOTION CONTROL
1
3
C.
HY D RA
AF
C.
SAE-8
R
HY
F O R CE
IN
HY
D
RA
C.
IN
D
P4
V1
8
1
V2
10
T
C1
C2
8
M134426AC
SKYJACK, Page 94
Models 9241 & 9250
143904
Figure 4.9 Hydraulic Hose Connections - Hydraulic Cabinet
Index
No.
Skyjack
Part No.
Qty.
1
102522
3
2
(Ref.)
-
3
(Ref.)
-
4
(Ref.)
-
5
(Ref.)
-
6
133627
1
7
134435
2
8
(Ref.)
-
Models 9241 & 9250
143904
Description
HOSE ASSEMBLY (Cushion cylinder)
CUSHION, Cylinder and valve assembly
BASE HYDRAULIC HOSE CONNECTIONS
Cushman Axles (Model 9250) (For components, refer to Figure 4.6)
Dana Axles (Model 9250) (For components, refer to Figure 4.7)
Cushman Axles (Model 9241) (For components, refer to Figure 4.8)
HOSE ASSEMBLY (Motion control valve return line, 1/2” x 15”)
HOSE ASSEMBLY (M.C.V. to main manifold, 12”)
MOTION CONTROL VALVE ASSEMBLY
SKYJACK, Page 95
Figure 4.10 Cushion Valve Assembly
4
3
10
2
11
1
5
6
12
7
13
8
14
9
M10361AB
Index
No.
Skyjack
Part No.
Qty.
-
126958
-
CUSHION VALVE ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
107752
106554
103245
103324
103613
112218
103615
113871
114579
103887
102971
103996
104637
100397
1
1
1
1
1
1
1
1
1
2
2
2
2
2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 96
Description
CYLINDER, Cushion
FITTING (#6 - #4, I. pipe - o-ring reducer)
FITTING (#4 - #4 - #4, E. pipe - I. pipe tee)
FITTING, 90° Elbow (#6 - #4)
COIL, (12V)
VALVE, Free-wheeling (N.O.)
MANIFOLD, Free-wheeling
FITTING (9/16”-18 SAE 37°, 1/4”-18 NPT)
FITTING, Tee (o-ring, 37° FL)
BOLT, Hex head (5/16”-18 x 0.75”, Grade 5 )
BRACKET, Conduit
NUT, Hex head (5/16”-18, Grade B)
Models 9241 & 9250
143904
Figure 4.11 Emergency Lowering Valve Assembly
3
4
1
2
M10787AA
Index
No.
Skyjack
Part No.
Qty.
-
400042
-
1
2
3
4
103137
111069
106670
107271
1
1
1
1
•
•
•
•
Models 9241 & 9250
143904
Description
BLOCK, Emergency Lowering Valve
FITTING, 90° Elbow (3/8”P - 3/8”P)
FITTING, 90° Elbow (3/8”P - #6)
VALVE, Emergency lowering valve (pull-type)
SKYJACK, Page 97
BLACK
Figure 4.12 Emergency Lowering Wiring Assembly (Model 9250 ANSI/CSA)
6
TOP VIEW
GRAY
LIFT CYLINDER MANIFOLD
TYP (4 PLACES)
7
1
4
2
S1
3
5
M10447AA
SKYJACK, Page 98
Models 9241 & 9250
143904
Figure 4.12 Emergency Lowering Wiring Assembly (Model 9250 ANSI/CSA)
Index
No.
Skyjack
Part No.
Qty.
1
120026
1
120027
1
2
123414
1
3
123943
1
4
134268
1
115401
2
5
123944
1
6
(Ref.)
-
7
(Ref.)
-
Models 9241 & 9250
143904
AB
Description
HARNESS, Lower auxiliary holding valve
HARNESS, Upper auxiliary holding valve
CABLE, Auxiliary charging
WIRE, Auxiliary ground
HARNESS, Emergency lowering switch
• FERRULE, White (18GA)
WIRE, Auxiliary power
HOLDING VALVE ASSEMBLY
SKYJACK, Page 99
Figure 4.13 Emergency Lowering and Power Platform Retraction Wiring Assembly (Model 9250 CE)
GRAY
LIFT CYLINDER MANIFOLD
TYP (4 PLACES)
1
2
POWER DECK RETRACT
MANUAL LOWERING VALVE
TO ENGINE
3
BACK VIEW
UNDERNEATH
PLATFORM
TO POWER DECK DIRECTIONAL VALVES
BLACK
*NOTE: Dual powered extension platforms shown
M11446AA
SKYJACK, Page 100
Models 9241 & 9250
143904
Figure 4.13 Emergency Lowering and Power Platform Retraction Wiring Assembly (Model 9250 CE)
Index
No.
Skyjack
Part No.
Qty.
1
120026
1
120027
1
2
(Ref.)
-
3
(Ref.)
-
Models 9241 & 9250
143904
Description
HARNESS, Lower auxiliary holding valve
HARNESS, Upper auxiliary holding valve
HOLDING VALVE ASSEMBLY
POWERED EXTENSION PLATFORM ELECTRICAL ASSEMBLY
SKYJACK, Page 101
Figure 4.14 Brake Cylinder Assembly (Model 9250)
6
K
5
K
4
K
3
2
1
ML1F-1031AA
Index
No.
-
1
2
3
4
5
6
K
Skyjack
Part No.
Qty.
120422
-
BRAKE CYLINDER ASSEMBLY
120421
102844
103830
120627
120415
120625
1
1
1
1
1
1
•
•
•
•
•
•
103762
1
KIT, Seal repair
SKYJACK, Page 102
Description
HOUSING, Cylinder
SPRING, Brake return
NUT, Lock (5/8”-11, Grade C)
PISTON, Cylinder
GLAND, Cylinder end
ROD, Brake
Models 9241 & 9250
143904
Figure 4.15 Motion Control Valve Assembly
2
8
10
11
3
4
9
1
6
7
5
8
2
M11118AB
Index
No.
Skyjack
Part No.
Qty.
-
133659
-
MANIFOLD CONTROL VALVE ASSEMBLY
1
2
3
4
-
5
6
7
8
9
10
11
103071
110498
103470
103911
132244
132261
132249
132248
132255
132299
101632
103999
3
2
2
2
-
1
2
4
2
1
2
2
• FITTING, Straight connector (8-10 SAE)
• FITTING (Reducer #8 to #6 straight)
• BOLT, Hex head (1/2”-13 x 1.0”, Grade 5)
• MOTION CONTROL VALVE MANIFOLD ASSEMBLY
• • MANIFOLD, Control valve
• • VALVE, Counterbalance
• • VALVE, Check
• FITTING, Tee
PLATE, Mounting
BOLT, Hex head (3/8”-16 X 3/4”, Grade 5)
Models 9241 & 9250
143904
Description
SKYJACK, Page 103
Figure 4.16 Auto Reset Brake Manifold Assembly (Cushman Axles)
3
4
5
7
6
2
1
11
10
9
8
M128870AA
Index
No.
Skyjack
Part No.
Qty.
-
128870
-
1
2
3
4
5
6
7
8
9
10
11
111943
103070
103309
120039
103996
103864
103404
113752
110652
102626
103613
1
1
1
1
2
2
2
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 104
Description
BLOCK, Auto reset brake manifold
FITTING, Connector (#8 ORB - #6)
FITTING, Run tee (#8ORB - #6)
PLATE, Bracket spacer
WASHER, Flat
WASHER, Lock
VALVE, Auto reset
PUMP, Cavity hand
VALVE, Brake (NO)
COIL, 2-Prong (12V)
Models 9241 & 9250
143904
Figure 4.17 Main Manifold Assembly
26
12
21
14
4
22 10
23 8
13
1
25 2
20
6
9
8 19
14
11 15
3
8 16
18
8 17
11
13
4
4
5
6
7
8
9
6
24 25
15
M50152AD
SKYJACK, Page 106
Models 9241 & 9250
143904
Figure 4.17 Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
-
114384
-
1
114178
1
2
-
-
153336
1
153337
2
103920
4
3
122419
1
122365
1
122385
1
114521
1
4
103069
4
5
103070
1
6
102659
4
7
103655
1
8
103613
5
9
104534
2
10
106272
1
11
-
-
104345
AR
104409
AR
119825
AR
12
114578
1
13
104437
2
14
114583
2
15
139257
1
139256
1
128321
2
103942
AR
16
103656
1
17
103655
1
18
131927
1
19
103656
1
20
104624
3
21
112187
1
22
114365
1
23
103655
2
24
122418
1
122366
1
122385
1
114521
1
25
119839
1
102863
1
106170
1
110498
1
107232
1
26
(Ref.)
-
Models 9241 & 9250
143904
AC
Description
• BLOCK, Main manifold
• STEER VALVE ASSEMBLY (Hytos)
• • VALVE, Directional spool
• • • COIL, Spool valve (12V)
• • BOLT, Socket head (#10-24 x 2”, Grade 5)
• ASSEMBLY, Quick disconnect (System pressure)
• • FITTING, 90° Elbow
• • COUPLER, Quick
• • CAP, Dust
• FITTING, Connector
• VALVE, Lift (NO)
• COIL (12V)
• VALVE, Relief
• COIL (12V)
• CONNECTORS, Valve electrical
• • CONNECTOR, Gray
• • CONNECTOR, Black
• • CONNECTOR, Clear with diode
• FITTING, 90° Elbow
• PLUG, Manifold
• FITTING, 90° Elbow
• DRIVE VALVE ASSEMBLY (“Hytos”)
• • BOLT, Socket head (1/4”-20 x 1.75”, Grade 5)
• VALVE, Brake dump (NC)
• VALVE, Lowering (NC)
• ORIFICE, Lowering (0.096” diameter) (Model 9250)
• VALVE, Small pump dump (NO)
• VALVE, Pilot check
• FITTING, Hose barb (#12 ORB - 3/4” B)
• VALVE, Large pump dump (NO)
• VALVE, Brake feed (NO)
• ASSEMBLY, Quick disconnect (Lift pressure, optional)
• • FITTING, Tee
• • COUPLER, Quick
• • CAP, Dust
PRESSURE SWITCH OPTION (Not shown)
• SWITCH, Pressure (trips at 2400 psi)
• FITTING, Tee
• FITTING, Reducer
• FITTING, Adapter
FITTINGS, Outrigger option hydraulic
SKYJACK, Page 107
Figure 4.18 Base Control / Electrical Panel Assembly
1
2
3
11
12
4
13
5
6
14
7
8
32
9
L
3
10
17
30
31
36
37
15
23
25 26
24
27
28
29
16
3
21 22
7
18
19
20
33
34
35
M147883AB_1
SKYJACK, Page 108
Models 9241 & 9250
143904
Figure 4.18 Base Control / Electrical Panel Assembly
Index
No.
Skyjack
Part No.
Qty.
1
147870
2
152137
127131
127132
3
104698
4
102971
5
103856
6
103995
7
104000
8
103980
9
132804
10
104185
11
103011
12
103956
13
103985
14
121050
115401
15
103743
16
132793
17
102921
18
103336
19
117326
20
117325
21
149507
137941
707147
137943
137940
149506
127286
22
121050
138044
115401
23
103316
24
121459
25
102479
26
103207
27
121460
28
103271
1
1
5
5
9
1
1
1
1
1
1
4
2
5
5
9
1
1
1
AR
1
2
1
1
1
2
1
21
1
1
24
12
2
15
16
15
16
15
16
5
7
5
7
5
7
Models 9241 & 9250
143904
AB
Description
PANEL, Base control/electrical
PC BOARD, Outrigger option (12V)
• RELAY, 12V (40 amp)
• SWITCH (3 position)
SCREW, Round head machine (10-32 x 0.75)
BRACKET, Conduit
BOLT, Hex head (1/4-20 x 3/4”, Grade 5)
WASHER, Flat (0.25)
WASHER, Lock (0.25)
NUT, Hex (1/4-20)
CONTROLLER, Auto-levelling outrigger
WASHER, Lock (#10)
BLOCK, Terminal (12 Pin) (ANSI/CSA)
SCREW, Round head machine (6-32 x 1)
NUT, Hex head (6-32)
FERRULE, Red (16GA) (ANSI/CSA)
FERRULE, White (18GA) (ANSI/CSA)
FLASHER (12V)
CLAMP, Flasher (1 1/4”)
DIODE (6 amp, 1000 PIV)
HOURMETER
CIRCUIT BREAKER (20 Amp)
CIRCUIT BREAKER (15 Amp) (Oil Cooler option)
TERMINAL STRIP (CE)
• END PLATE
• END STOP
• JUMPER 3 Pin
• TERMINAL BLOCK, 4 Conductor through
• TERMINAL BLOCK, 4 Conductor through ground
• TRACK, Relay (10”)
FERRULE, Red (16GA) (CE)
FERRULE, Blue (14GA) (CE)
FERRULE, White (18GA) (CE)
RELAY, Single (12V) (ANSI/CSA)
RELAY, Single (12V) (CE)
SPRING, Hold down single (ANSI/CSA)
SPRING, Hold down single (CE)
SOCKET, Din rail mounting (Single relay) (ANSI/CSA)
SOCKET, Din rail mounting (Single relay) (CE)
RELAY, DPDT (12V) (ANSI/CSA)
RELAY, DPDT (12V) (CE)
SPRING, Hold down dual (ANSI/CSA)
SPRING, Hold down dual (CE)
SOCKET, Din rail mounting (Double relay) (ANSI/CSA)
SOCKET, Din rail mounting (Double relay) (CE)
SKYJACK, Page 109
Figure 4.18 Base Control / Electrical Panel Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
AB
Description
29
103319
30
133148
126933
31
103964
32
104058
33
127688
129434
127684
129284
134304
127685
127926
129303
34
132807
129213
105657
35
104313
134305
36
127035
37
-
104698
104185
103980
CAPACITOR (50V)
DIN RAIL, Relay mounting (11”) (ANSI/CSA)
DIN RAIL, Relay mounting (11.5”) (CE)
SCREW, Round head machine (0-32 x 0.25) (ANSI/CSA)
SCREW, Round head machine (0-32 x 0.25) (CE)
GROMMET, Rubber
DIODE ASSEMBLY (with 1 diode) (D28A) (ANSI/CSA)
DIODE ASSEMBLY (with 1 diode) (D30A)
DIODE ASSEMBLY (with 1 diode) (D44) (ANSI/CSA)
DIODE ASSEMBLY (with 1 diode) (D10E) (CE)
DIODE ASSEMBLY (with 1 diode) (D20A) (CE)
DIODE ASSEMBLY (with 1 diode) (D86C-1) (CE, Hydraulic generator option)
DIODE ASSEMBLY (with 1 diode) (D86C-2) (CE, Hydraulic generator option)
DIODE ASSEMBLY (with 1 diode) (D14B-2) (CE, Hydraulic generator option)
DIODE ASSEMBLY (with 2 diodes) (D17A, D18A)
DIODE ASSEMBLY (with 2 diodes) (D15A, D16A) (ANSI/CSA)
DIODE ASSEMBLY (with 2 diodes) (D15A-2, D16A-2) (CE)
DIODE ASSEMBLY (with 4 diodes) (D15A-1, D16A-1, D23A, D24A) (ANSI/CSA)
DIODE ASSEMBLY (with 4 diodes) (D15A-1, D16A-1, D23A, D24A) (CE)
RELAY (12 Volt, 40A), Hydraulic generator
HARDWARE, Relay
• SCREW, Round head machine (10-32 x 3/4”)
• NUT, Hex (1/4”-20, Grade B)
1
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
2
L
(Ref.)
-
Models 9241 & 9250
143904
LABELS
SKYJACK, Page 111
Figure 4.19 Base Control/Electrical Panel Harnesses
6
1
2
3
4
5
M147881AA_1
SKYJACK, Page 112
Models 9241 & 9250
143904
Figure 4.19 Base Control/Electrical Panel Harnesses
Index
No.
Skyjack
Part No.
Qty.
1
129218
1
102921
7
2
(Ref.)
-
3
(Ref.)
-
4
127225
1
115664
241”
119135
1
5
134417
1
115274
76”
115401
60
114465
1
132787
1
132109
1
114467
1
114468
1
6
(Ref.)
1
Models 9241 & 9250
143904
AB
Description
HARNESS, Main manifold wiring
• DIODE
HARNESS, 2-speed motor wiring
HARNESS, Limit switches
HARNESS (Panel to engine)
• CABTIRE (14/12)
• KIT, 12 Pin plug connector
CABLE ASSEMBLY (32 Pin panel)
• CABLE (18/30)
• FERULE, Red (18GA)
• • HOUSING, Female (with relief connector)
• • • HOUSING, Female
• • INSERT, Female (Pins 1-16)
• • INSERT, Female (Pins 17-32)
BASE CONTROL CONSOLE ASSEMBLY
SKYJACK, Page 113
Figure 4.20 Base Control Console
ANSI/CSA
2
CE
1
2
L
L
3
3
1
M147672AA_M147599AA
SKYJACK, Page 114
Models 9241 & 9250
143904
Figure 4.20 Base Control Console
Index
No.
Skyjack
Part No.
Qty.
A
B
-
-
-
-
1
-
1
147211
1
147057
1
104466
1
147056
1
147054
2
1
147053
1
2
-
1
147069
1
147056
1
147054
2
3
-
1
147051
1
147056
1
147053
1
147229
1
4
121050
AR
5
139462
AR
L
(Ref.)
-
Models 9241 & 9250
143904
AB
Description
BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA)
BASE CONTROL CONSOLE ASSEMBLY (CE)
SWITCH ASSEMBLY (Platform/Base select)
• HEAD, Pushbutton (Green), Enable switch, A
• HEAD, Platform/base select switch (Keyed), B
• • KEY, #455
• • BASE, Contact block
• • SWITCH, N.O. contact, A
• • SWITCH, N.O. contact, B
• • SWITCH, N.C. contact, B
SWITCH ASSEMBLY (Up/Down)
• HEAD, Selector switch, Platform UP/DOWN
• • SWITCH, N.O. contact
• SWITCH ASSEMBLY (Emergency stop)
HEAD, Emergency stop switch
• SWITCH, N.C. contact
FERRULE, 16GA Red (not shown)
FERRULE, 16GA Twin wire (not shown)
• LABEL, Base control console
SKYJACK, Page 115
Figure 5.1 Front Idle Arm Assembly - 2-Wheel Drive Machines
21
17
11 10 9
8
22
17 18 19 20
5
16
6
15
16
3
15
4
14
2
12
13
12
8
2
1
9
10
11
7
3
4
5
6
MMA-1000-54B_1
SKYJACK, Page 116
Models 9241 & 9250
143904
Figure 5.1 Front Idle Arm Assembly - 2-Wheel Drive Machines
Index
No.
Skyjack
Part No.
Qty.
1
101995
1
2
102229
2
103845
2
103996
2
3
103264
2
4
100309
2
5
107908
2
102646
2
102905
2
103004
2
102979
2
103009
2
102978
2
103085
2
120414
2
103220
2
104351
2
6
103198
16
7
111755
1
8
102230
2
9
102027
2
10
103887
2
11
103996
2
12
101801
2
13
100249
8
14
108487
1
15
113432
2
16
102028
2
17
113489
2
18
103990
2
19
104002
2
20
100252
2
21
(Ref.)
1
22
111756
1
Models 9241 & 9250
143904
Description
WELDMENT, Tie bar
PIN, Tie bar
• BOLT, Socket head (5/16”-18 x 1/2”)
WASHER, Bronze (1” ID x 2” OD x 1/8”)
BUSHING (1” ID x 1”)
FRONT WHEEL HUB ASSEMBLY
• WASHER, Flat
• HUB, Front wheel
• BEARING, Inner cone
• BEARING, Inner cup
• BEARING, Outer cone
• BEARING, Outer cup
• PIN, Cotter (3/16” x 1-1/2”)
• SEAL, Grease
• CAP, Dust
• NUT, Castle (1”-14)
BOLT, Wheel
WELDMENT, Spindle arm (LH)
PIN, Spindle
NIPPLE, Grease
BOLT, Socket head (5/16”-18 x 3/4”)
BEARING, Thrust
BUSHING, Nylon (1” ID x 3/4”)
WELDMENT, Front idle axle
SLEEVE, Steer cylinder mounting bolt
SPACER (3/4” x 1” x 7/16”)
BOLT, Hex head (3/4”-10 x 3-1/2”, Grade 8)
NUT, Jam (3/4”-10)
STEER CYLINDER ASSEMBLY
WELDMENT, Spindle arm (RH)
SKYJACK, Page 117
Figure 5.2. Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles)
11
10
9
8
7
14
6
12
14
1
14
2
14
3
4
13
5
M141764AA
SKYJACK, Page 118
Models 9241 & 9250
143904
Figure 5.2 Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
(Ref.)
-
3
(Ref.)
-
4
(Ref.)
-
5
103315
16
6
(Ref.)
-
7
900542
1
8
(Ref.)
-
9
123856
8
10
126286
8
11
128828
8
12
(Ref.)
-
13
(Ref.)
-
14
(Ref.)
-
Models 9241 & 9250
143904
Description
FRONT AXLE ASSEMBLY (Cushman Axles)
WHEEL HUB ASSEMBLY
WHEEL, Tire
NUT, Wheel (5/8”-18, 0.656, 90°)
DRIVE SHAFT ASSEMBLY
BOOT, Rubber
BEARING STRAP ASSEMBLY
NUT, Hex (1/2”-13, Grade C)
WASHER, Lock (1/2”, Heavy duty)
BOLT, Hex head (1/2”-13 x 5.0, Grade 8)
TIE ROD
OIL, Gear
(Refer to Table 1.1)
PIN ASSEMBLY
SKYJACK, Page 119
Figure 5.3 Front Axle Assembly - All Wheel Drive Option (Cushman Axles)
1
6
7
8
9
2
3
12 13 14 15
5
4
8
9
10
10
11
11
M371C M371-3
SKYJACK, Page 120
Models 9241 & 9250
143904
Figure 5.3 Front Axle Assembly - All Wheel Drive Option (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
-
128818
1
1
(Ref)
-
2
133430
2
133431
2
3
133443
1
4
(Ref)
-
5
(Ref)
-
6
(Ref)
-
7
106450
1
8
133475
4
9
133481
2
10
133485
4
11
133486
4
12
133422
12
13
133383
AR
14
133469
2
15
133438
1
Models 9241 & 9250
143904
Description
FRONT AXLE ASSEMBLY (Cushman Axles)
CYLINDER STEERING ASSEMBLY
Plug, Oil (straight thread)
• Gasket, Oil plug
Tie Rod
AXLE END
AXLE SHAFT Assembly
DIFFERENTIAL Assembly
NUT, Hex jam (3/4-16UNF)
Pin, Clevis
Bolt, Hex head cap (5/16-18 x 0.625, Grade 5)
Bushing, DU type
Washer, Thrust DU type
SEALANT, RTV
Seal, Oil C/W guide
Weldment, Axle Cushman front
SKYJACK, Page 121
Figure 5.4 Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles)
26
25
24
23
22
21
20
19
18
17
1
16
2
15
14
3
13
4
12
5
K
6
7
8
9
10
11
M371-2
SKYJACK, Page 122
Models 9241 & 9250
143904
Figure 5.4 Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
Description
1
(Ref.)
-
2
133465
4
3
133471
4
4
103910
16
5
133466
4
6
133484
4
133435
AR
7
133483
4
8
133442
4
9
133450
2
10
133478
12
11
133479
12
12
133472
2
13
133470
2
14
133467
2
133435
AR
15
133464
2
133435
AR
16
133444
2
17
133416
2
133435
AR
18
133433
2
19
133445
2
20
133482
2
21
133454
2
22
133418
4
23
133419
2
24
133423
16
25
133428
16
26
(Ref)
-
AXLE SHAFT Assembly (Cushman Axles)
Cup, tapered roller bearing
Seal, Oil
Cone, tapered roller bearing C/W rollers
FITTING, Grease (5/16 Drive)
• Grease, Wheel bearing
Cap, Axle knuckle bearing
Kingpin
Knuckle, Axle
Stud, Thread head (1/2-20)
NUT, Lock, Nylon insert (1/2-13 Grade 8)
Seal, Exclusion
Seal, Oil
BEARING, Caged needle
Spindle, Wheel
Cone, Tapered roller bearing C/W rollers
Gasket, Wheel hub
Adapter, Flanged
Ring, Retaining
End Cap, Axle
Nut, Wheel bearing
WASHER, Tanged
Nut, Nylon insert lock (7/16-20, Grade 8)
Bushing (Tapered)
WHEEL HUB Assembly
SHIM KIT, Kingpin
K
134614
AR
Models 9241 & 9250
143904
SKYJACK, Page 123
Figure 5.5 Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles)
1
2
K1
3
15
4
14
5
K2
6
7
8
K3
9
10
11
12
13
M371-001
SKYJACK, Page 124
Models 9241 & 9250
143904
Figure 5.5 Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
-
136248
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
133412
133414
133473
136245
133410
133411
133387
133408
133409
133470
133383
133399
133383
133427
136452
133385
133424
2
2
1
1
1
1
1
1
1
1
AR
1
AR
1
1
1
12
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CUP, Tapered roller bearing
CONE, tapered roller bearing C/W rollers
DIFFERENTIAL ASSEMBLY (For front Cushman axle limited slip)
DIFFERENTIAL, Housing front axle
Pinion/SHAFT-HYPIOD
CONE, tapered roller bearing C/W rollers
SEAL, Oil
• Sealant, RTV
Washer, Flat
• Sealant, RTV
Nut, Lock, Nylon insert (7/8-14 Grade 8)
END YOKE
Gear, Hypoid
BOLT, Hex head cap (1/2-20 x 1 lg. Grade 8)
K1
K2
K3
133432
133435
133405
134614
2
AR
1
1
•
•
•
•
SHIM KIT, Differential cone
SHIM KIT, Pinion cup
SHIM KIT, Input cone
Models 9241 & 9250
143904
Description
DIFFERENTIAL Assembly (Cushman Axles)
SKYJACK, Page 125
Figure 5.6 Front & Rear Axle (Wheel Hub Assembly) - All Wheel Drive Option (Cushman Axles)
6
1
7
2
3
4
5
M371-002
Index
No.
Skyjack
Part No.
Qty.
-
136244
2
1
2
3
4
5
6
7
133413
133417
133383
133389
133400
133418
133457
1
1
AR
1
8
1
8
Description
WHEEL HUB Assembly (Cushman Axles)
•
•
•
•
•
•
•
Cup. Tapered roller bearing
Seal, Oil
Sealant, RTV
Hub
Stud, Wheel
Nut, Wheel bearing
Stud, Axle
SKYJACK, Page 126
Models 9241 & 9250
143904
Figure 5.7 Front Axle (Axle Shaft Assembly) - All Wheel Drive Option (Cushman Axles)
1
2
3
4
M371-002SH
Index
No.
Skyjack
Part No.
Qty.
-
133440
1
AXLE SHAFT ASSEMBLY (Cushman Axles)
1
2
3
4
133458
133468
133452
133436
1
1
1
2
•
•
•
•
Description
SHAFT, Axle Cushman
Bearing Cross Kit
SHAFT, Axle
Deflector
Models 9241 & 9250
143904
SKYJACK, Page 127
Figure 5.8 Steer Cylinder Assembly (Cushman Axles)
K
6
K
7
8
4
5
1
2
3
K
M11453AA
SKYJACK, Page 128
Models 9241 & 9250
143904
Figure 5.8 Steer Cylinder Assembly (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
Description
-
133474
-
STEERING CYLINDER ASSEMBLY (Cushman Axles)
1
2
3
4
5
6
7
8
134652
134655
134654
134653
134657
134651
106450
134650
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
K
134647
-
Kit, Seal repair
Models 9241 & 9250
143904
WELDMENT, Cylinder barrel
NUT, Lock (3/4 - 16UNF)
PISTON
ROD SPACER
GLAND
NUT, Hex jam (3/4-16UNF)
CLEVIS, Rod end
SKYJACK, Page 129
Figure 5-9 Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles)
11
12
13
14
15
16
10
9
2
8
21
18
GEAR OIL
7
19
3
6
17
20
1
5
4
M116098AF
SKYJACK, Page 130
Models 9241 & 9250
143904
Figure 5.9 Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
(Ref.)
-
3
(Ref.)
-
4
(Ref.)
-
5
(Ref.)
-
6
102045
1
7
102030
1
8
122071
1
9
120191
1
10
120845
1
11
123855
1
12
126286
1
13
123856
1
14
(Ref.)
-
15
(Ref.)
-
16
100252
1
17
102028
1
18
102646
1
19
103893
1
20
(Ref.)
-
21
(Ref.)
-
Models 9241 & 9250
143904
Description
WELDMENT, Axle front (4WD SJ800/1000) (Dana Axles)
DRIVE SHAFT, Front (SJ-800)
OIL, Gear
NUT, Wheel
WHEEL ASSEMBLY
STEERING, Arm
PIN, Cotter (1/8” x 2”)
NUT, Castle tie rod
STEERING, Arm support
WASHER, Lock (1/2” Heavy duty)
NUT, Hex (1/2”-13, Grade C)
BEARING STRAP ASSEMBLY
BOOT, 4WD
NUT, Hex head (3/4”-10, Grade B)
SPACER (3/4” x 1” x 7/16”)
WASHER, Flat
CAP, Lower king pin
SKYJACK, Page 131
Figure 5.10 Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles)
37
35
36
35
34
33
32
28
40
47 46
39
30
31
21
41
1
29
38
42
11
22
23
45
24
43
44
19
20
25
26
27
2
3
18
17
15
5
16
14
13
6
8
12
11
10
4
9
7
MTIF-1028AD
SKYJACK, Page 132
Models 9241 & 9250
143904
Figure 5.10 Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles)
Index
No.
Skyjack
Part No.
Qty.
-
115602
-
115728
108394
113888
113891
113908
115371
113909
113910
117130
113879
113880
113881
113882
113901
708440
129974
129975
113900
113897
115373
113792
113793
108392
113899
113898
113896
113895
108388
105817
113732
113733
113902
108393
108390
113903
111709
113907
119179
113906
1
1
1
12
1
1
AR
8
1
1
1
AR
1
AR
2
1
1
2
2
1
1
1
AR
2
2
2
2
2
2
1
1
2
2
2
2
16
2
1
1
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Models 9241 & 9250
143904
Description
FINAL FRONT DRIVE AXLE ASSEMBLY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
FRONT DRIVE AXLE ASSEMBLY
• COVER, Carrier
• PLUG, Carrier cover
• BOLT, Drive gear
• DIFFERENTIAL ASSEMBLY
• • GEAR SET, Internal differential
• • KIT, Disc and plate
• • BOLT, Differential case
• DRIVE GEAR AND PINION SET
• SLINGER, Inner pinion
• BEARING ASSEMBLY, Inner pinion
• KIT, Pinion adjusting shim
• SLINGER, Inner pinion bearing
• KIT, Spindle bearing and seal
• SLINGER
• AXLE SHAFT ASSEMBLY (LH, 37”, 30 teeth spline, Includes item #17)
• AXLE SHAFT ASSEMBLY (RH, 47”, 30 teeth spline, Includes item #17)
• JOINT, Universal drive
• CAP, Lower king pin
• TIE ROD ASSEMBLY
• • END, Tie rod (RH)
• • END, Tie rod (LH)
• KIT, King pin seal and bearing
• CAP, Upper king pin
• GASKET, Upper king pin
• SPRING, Upper king pin
• RETAINER, Spring
• BUSHING, Upper king pin
• PIN, Upper king
• KNUCKLE, Steering (LH) (Shown)
• KNUCKLE, Steering (RH) (Opposite)
• SPINDLE ASSEMBLY
• SEAL, Wheel hub
• INNER HUB BEARING ASSEMBLY
• HUB, Wheel
• • STUD, Wheel (5/8”-18, RH)
• CAP, Hub
• GEAR, Drive (30 teeth)
• GEAR, Drive (35 teeth)
SKYJACK, Page 133
Figure 5.10 Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
34
35
36
37
38
39
40
41
42
43
44
45
46
47
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
119180
113904
113905
108391
113886
113885
113887
133827
113884
113883
113893
113890
113889
$
113892
2
4
2
2
1
1
1
1
1
1
1
AR
2
1
1
Models 9241 & 9250
143904
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
SPACER, Drive gear
NUT, Bearing retaining
WASHER, Retaining nut lock
OUTER HUB BEARING ASSEMBLY
NUT, Pinion
WASHER, Pinion nut
END YOKE ASSEMBLY
• KIT, Strap (If Equipped)
SEAL, Pinion
OUTER PINION BEARING ASSEMBLY
SEAL AND GUIDE ASSEMBLY
KIT, Differential bearing shim
DIFFERENTIAL BEARING ASSEMBLY
DIFFERENTIAL CASING W/BEARING CAPS, Front drive axle
PLUG, Vent
SKYJACK, Page 135
Figure 5.11 Steer Cylinder Assembly (Dana Axles)
K
7
K
10
6
3
2
3
8
8
9
9
3
1
2
3
4
5
K
M10516AA
Index
No.
Skyjack
Part No.
Qty.
-
120405
-
Description
STEER CYLINDER ASSEMBLY (2WD/4WD)
1
120404
1
2
102025
2
3
104114
AR
4
103830
1
5
120633
1
6
113347
1
7
120401
1
8
103513
2
9
132565
2
10
(Ref.)
-
• WELDMENT, Cylinder barrel
• BEARING, Spherical
• RING, Retaining
• NUT, Lock (5/8”-11, Grade C)
• PISTON, Cylinder
• ROD, Steering
• FITTING, Grease
• CAP, Grease fitting
FITTINGS, Hydraulic
KIT, Seal
K
121108
SKYJACK, Page 136
1
Models 9241 & 9250
143904
Figure 5.12 Drive Shaft Assembly
15
8
7
4
6
4
14
B
13
9
5
12
A
3
2
1
10
11
4
M11515AB
SKYJACK, Page 138
Models 9241 & 9250
143904
Figure 5.12 Drive Shaft Assembly
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
A
122399
1
B
122398
1
2
103084
1
3
101979
1
4
105863
AR
5
103099
AR
6
118257
1
7
111159
1
8
(Ref.)
-
9
900542
AR
10
(Ref.)
-
11
(Ref.)
-
12
136265
1
13
103877
4
14
104636
4
15
103977
4
Models 9241 & 9250
143904
Description
FRONT WHEEL DRIVE AXLE ASSEMBLY (If equipped)
FRONT DRIVESHAFT ASSEMBLY
REAR DRIVESHAFT ASSEMBLY
• U-BOLT KIT (Dana Axles), A
• SHAFT, Front drive, A
• KIT, Universal joint
• YOKE • SHAFT, Rear drive, B
• FLANGE, Yoke, B
REAR AXLE
BOOT, Output Shaft
TWO-SPEED DRIVE MOTOR ASSEMBLY
BEARING STRAP ASSEMBLY (If equipped)
WASHER, Lock
NUT, Hex head
SKYJACK, Page 139
Figure 5.13 Drive Motor Assembly
3
4
5
8
2
9
7
6
1
M10377AA
Index
No.
Skyjack
Part No.
1
(Ref.)
2
121602
3
121601
4
113348
5
109311
134416
103256
103623
355113
103613
115340
115338
6
103470
7
103910
8
102659
9
104436
Qty.
Description
-
1
1
1
1
1
122”
1
1
1
4
1
2
2
2
2
Models 9241 & 9250
143904
FITTING (#6 - #4 - #6)
HOSE, Hydraulic line (6”)
FITTING, Elbow (#6 - #4)
MOTOR, 2 Speed drive
• HARNESS, 2-speed motor wiring
• • CABTIRE (18/2)
• VALVE, Series/Parallel
• MANIFOLD, Motor
• COIL, Series/Parallel valve
• CHECK BALL
• SEAL KIT
BOLT (1/2”-13 x 1.25”, Grade 8) (Use Loctite 242 or equivalent)
FITTING, Straight
FITTING, Reducer
SKYJACK, Page 141
Figure 5.14 Center Drive Assembly
8
9
7
10
6
11
5
K
4
12
K
K
3
2
1
13 14 15 17
13 14 15 16
18
19
M10500AB
SKYJACK, Page 142
Models 9241 & 9250
143904
Figure 5.14 Center Drive Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
-
128282
-
1
128275
1
2
128274
1
3
128276
1
4
900396
1
5
900321
4
6
900746
1
7
128278
1
8
128286
2
9
103886
14
10
103984
14
11
103165
1
12
128284
2
13
101632
2
14
103472
2
15
103999
2
16
112228
1
17
114148
1
18
121629
1
19
(Ref.)
-
• HOUSING, Transfer case (Rear)
• HOUSING, Transfer case (Front)
• GEAR, Spur (69T)
• DRIVE, Shaft output center
• BEARING (#6210)
• PLUG, Frost
• GEAR, Pinion & input shaft
• PIN, Dowel (3/8” diameter x 1.25”)
• NUT-LOCK, Hex head (5/16”-18, Grade 8)
• PLUG (1/8” NPT)
• PLUG, Oil drain
• BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
PLATE, Outrigger manifold cover
PLATE, Center drive motor cover
CAP, Output shaft (with 2WD Machines)
OIL, Gear
KIT, Service
K
900655
Models 9241 & 9250
143904
SKYJACK, Page 143
Figure 5.15 Rear Axle Assembly - (Cushman Axles)
1
2
3
15
5
4
6
7
8
9
10
11
12
14
13
M11295AB
SKYJACK, Page 144
Models 9241 & 9250
143904
Figure 5.15 Rear Axle Assembly - (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
Description
-
128819
1
REAR AXLE ASSEMBLY (Cushman Axles)
1
133430
4
133431
4
2
133382
1
3
133422
12
4
133383
AR
5
(Ref)
-
6
(Ref)
-
7
133428
16
8
133423
16
9
133419
2
10
133418
8
11
133386
2
12
133433
2
13
133416
2
133435
AR
14
133464
2
133435
AR
15
(Ref.)
-
Models 9241 & 9250
143904
Plug, Oil (Straight thread)
• Gasket, Oil plug
Weldment, rear axle
Sealant, RTV
REAR DIFFERENTIAL Assembly
WHEEL HUB ASSEMBLY
Bushing, Tapered
Nut, Nylon insert lock (7/16”-20, Grade 8)
Washer, Tanged
Nut, Wheel bearing
Shaft, Axle
Gasket, Wheel hub
• Grease Wheel bearing
• Grease Wheel bearing
OIL, Gear
SKYJACK, Page 145
Figure 5.16 Rear Axle (Differential Assembly) - (Cushman Axles)
1
16
2
15
K1
14
3
13
4
12
5
11
K2
6
10
7
K3
8
9
M370
SKYJACK, Page 146
Models 9241 & 9250
143904
Figure 5.16 Rear Axle (Differential Assembly) - (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
Description
-
136250
1
REAR AXLE ASSEMBLY (Cushman Axles)
1
133412
2
2
133414
2
3
133388
1
4
133410
1
5
136246
1
6
133408
1
7
133409
1
8
133427
1
9
133399
1
133383
AR
10
133387
1
11
(Ref)
-
12
133426
6
13
133411
1
14
133383
AR
15
133385
1
16
133424
12
•
•
•
•
•
REAR CUSHMAN Differential ASSEMBLY (Detroit locker)
Differential Housing, Rear axle
Nut, Lock nylon insert (7/8-14 Grade 8)
Washer, Flat
• SEALANT, RTV
Pinion/SHAFT-HYPOID
BRAKE Assembly
SEALANT, RTV
Gear HYPOID
Bolt, Hex head cap (1/2-20 x 1 lg. Grade 8)
K1
K2
K3
•
•
•
•
SHIM KIT, Differential cone
SHIM KIT, Pinion cup
SHIM KIT, Input cone
133432
133435
133405
134614
2
AR
1
1
Models 9241 & 9250
143904
•
•
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 147
Figure 5.17 Rear Axle (Brake Assembly) - (Cushman Axles)
K
K
K
1
M11512AA
SKYJACK, Page 148
Models 9241 & 9250
143904
Figure 5.17 Rear Axle (Brake Assembly) - (Cushman Axles)
Index
No.
Skyjack
Part No.
Qty.
1
133441
1
Assembly, Brake (22,000in-Ib) (Cushman Axles)
K
133403
-
• REPAIR KIT (Brake)
Models 9241 & 9250
143904
Description
SKYJACK, Page 149
Figure 5.18 Rear Drive Axle Assembly (Dana Axles)
26
8
9
17
10
16
14
11
12
15
13
14
18
6
19
20
21
22
23
7
7
24
25
6
5
4
3
1
2
MTIF-1029AA
SKYJACK, Page 150
Models 9241 & 9250
143904
Figure 5.18 Rear Drive Axle Assembly (Dana Axles)
Index
No.
Skyjack
Part No.
Qty.
-
115601
-
-
115729
-
1
113888
1
2
108394
1
3
117130
1
4
113880
1
5
113881
AR
6
113882
1
7
129613
1
8
113886
1
9
113885
1
10
113914
1
133827
1
11
113884
1
12
113913
1
13
113883
1
14
113920
4
15
113921
2
16
109137
1
17
113925
16
18
113924
16
19
113919
16
20
113916
2
21
113918
2
22
113915
2
23
113917
2
24
113889
2
25
113912
AR
26
103078
1
27
(Ref.)
-
Models 9241 & 9250
143904
AB
Description
REAR DRIVE MODIFIED AXLE ASSEMBLY (5.13 ratio)
• REAR DRIVE AXLE ASSEMBLY
• • PLUG, Cover carrier
• • COVER, Carrier
• • DRIVE GEAR AND PINION ASSEMBLY
• • INNER PINION BEARING ASSEMBLY (Includes item 3)
• • KIT, Pinion adjusting shim
• • SLINGER, Inner pinion
• • DIFFERENTIAL CASING ASSEMBLY
• • NUT, Pinion
• • WASHER, Pinion nut
• • END YOKE ASSEMBLY
• • • KIT, Strap (If equipped)
• • SEAL, Pinion
• • SLINGER, Inner pinion bearing
• • OUTER PINION BEARING ASSEMBLY
• • NUT, Spindle
• • WASHER, Spindle
• • SHAFT, Flanged axle (LH) (shown)
• • NUT, Stud
• • ADAPTER, Stud nut
• • STUD, Axle hub
• • OUTER WHEEL BEARING ASSEMBLY
• • HUB, Wheel
• • INNER WHEEL BEARING ASSEMBLY
• • SEAL, Hub
• • BEARING ASSEMBLY
• • KIT, Differential shim
CLAMP, Cable
OIL, Gear (Not shown)
SKYJACK, Page 151
Figure 6.1 Engine Roll Out Tray & Cover Assembly
22
23
3 24
2
1
4
9
7
6
8
10
7
5
11
21
20
19
12
18
6
13
7
16
11
14 15
7
17
M142419AA_2
SKYJACK, Page 152
Models 9241 & 9250
143904
Figure 6.1 Engine Roll Out Tray & Cover Assembly
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
-
142229
141861
142402
147327
148252
115463
115460
115461
115464
115465
134221
134218
134219
134220
133695
133689
137557
132870
133355
-
103858
103995
104000
103980
-
103864
103404
103996
100397
111351
116555
116620
116621
142238
147838
103905
702507
142360
-
112308
116132
116136
112378
116135
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
-
2
4
2
2
-
2
2
4
2
2
AR
AR
AR
1
1
2
2
2
1
1
1
1
3
1
Models 9241 & 9250
143904
Description
ENGINE GUARD ASSEMBLY
• WELDMENT, Engine guard (Model 9250)
• WELDMENT, Engine guard (Model 9241)
• TRIM, Rubber • TRIM, Rubber (Diesel fuel engines)
SOUNDPROOFING ASSEMBLY (Diesel fuel engines) (Model 9250)
• PAD, Soundproofing (top & back)
• PAD, Soundproofing (LH rear)
• PAD, Soundproofing (RH rear)
• PAD, Soundproofing (RH front)
• PAD, Soundproofing (LH front)
SOUNDPROOFING ASSEMBLY (Model 9241)
• SOUNDPROOFING, Insulation (Rear)
• COVER, Plate engine side (Right)
• COVER, Plate engine side (Left)
WELDMENT, Engine Cover (Dual fuel engines) (Model 9250)
WELDMENT, Engine Cover (Diesel fuel engines) (Model 9250)
WELDMENT, Engine Cover Modified (equipped with Purifier) (Model 9250)
WELDMENT, Engine cover (Model 9241)
BRACKET, E-chain
HARDWARE, E-chain bracket (Dual fuel engines)
• BOLT, Hex head (0.25”-20 x 1.25”, Grade 5)
• NUT, Hex head (0.25-20 grade 5)
HARDWARE, E-chain bracket (Diesel fuel engines)
ROLLER (2-3/4” OD x 7/8” ID x 1-3/16”)
KIT, Engine tray roller shim
• SHIM (7/8” x 1-3/16” x 1/8” thick)
• SHIM (7/8” x 1-3/16” x 1/16” thick)
WELDMENT, Engine tray (Model 9250)
WELDMENT, Engine tray (Model 9241)
NUT, Hex lock (1/2”-13)
ROLLER, Engine plate
RIGHT-HAND LATCH ASSEMBLY
• LATCH, Right-hand rotary
• HANDLE, Right-hand tray lock
• SCREW, Shoulder (Ø 1/4” x 3/8”)
• WASHER, Brass (17/64” ID x 15/32” OD)
SKYJACK, Page 153
Figure 6.1 Engine Roll Out Tray & Cover Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
13
116494
3
14
114841
1
133883
1
15
-
-
103856
4
103995
4
-
-
103995
4
104000
6
103892
4
16
-
1
112307
1
116133
1
116136
1
112378
3
116135
1
17
(Ref.)
-
18
111954
1
102780
1
103404
3
103864
3
103857
1
104000
1
103980
1
111534
1
19
103914
2
20
103472
4
21
104606
2
22
122834
1
122998
1
122999
1
23
123368
1
24
-
-
103472
4
103999
4
101632
4
BUMPER, Rubber
BRACKET, Engine dam plate (Diesel fuel engines (Model 9250)
BRACKET, Engine dam plate (Diesel fuel engines (Model 9241)
HARDWARE, Engine dam plate bracket (Diesel fuel engines (Model 9250)
• BOLT, Hex head (1/4”-20 x 3/4”)
HARDWARE, Engine dam plate bracket (Model 9241)
• BOLT, Hex head (1/4”-20 x 5/8” Grade 5)
LEFT-HAND LATCH ASSEMBLY
• LATCH, Left-hand rotary
• HANDLE, Left-hand tray lock
• SCREW, Shoulder (1/4” DIA x 3/8”)
• WASHER, Brass (17/64” ID x 15/32” OD)
PANEL, Engine control post
ENGINE GUARD DOOR LATCH ASSEMBLY
• LATCH, Right hand rotary
• BOLT, Hex head (5/16”-18 x 1” Grade 5)
• BOLT, Hex head (1/4”-20 x 1” Grade 5)
• NUT, Hex head (1/4”-20 Grade B)
• KNOB, Rotary latch
BOLT, Hex head (0.375-16 x 3.75 grade 5)
WASHER, Flat (0.375) (Dual fuel engines)
NUT, Hex nylon lock (0.375-16 grade 5)
KIT, Energy chain mounting bracket
• BRACKET, Carrier assembly mounting (Male)
• BRACKET, Carrier assembly mounting (Female)
CHAIN, Energy
HARDWARE, Engine cover weldment (Model 9241)
Models 9241 & 9250
143904
SKYJACK, Page 155
Figure 6.2 Engine Control Panel
1
2
3
11
4
5
6
L
7
8
9 10
M147604AA
SKYJACK, Page 156
Models 9241 & 9250
143904
Figure 6.2 Engine Control Panel
Index
No.
Skyjack
Part No.
Qty.
A
B
-
-
-
-
Description
DUAL FUEL ENGINE ELECTRICAL ASSEMBLY (GM)
DIESEL FUEL ENGINE ELECTRICAL ASSEMBLY (Kubota)
1
141840
1
2
132883
1
3
124446
1
4
115574
1
102853
1
5
133133
1
132884
1
6
141838
1
7
117398
4
8
-
-
103962
2
104185
2
104694
2
103892
1
112495
1
104000
2
103885
1
103995
2
9
127035
1
10
-
-
300831
1
104185
1
104003
1
11
(Ref.)
-
PANEL, Engine control front
TIMER, Glow plug (Not shown), B
SWITCH, Off/On/Start toggle
SWITCH, Toggle, A
SWITCH, Toggle, B
LIGHT, Check engine indicator, A
LIGHT, Indicator glow plug, B
COVER, Engine control panel rear
TRIM, Protective
PANEL ASSEMBLY HARDWARE
• SCREW, Machine (#10-32 x 0.5”)
• BOLT, Hex head (1/4”-20 x 5/8”), B
• BOLT, Hex head (1/4”-20 x 3/8”), B
• BOLT, Hex head (1/4”-20 x 1/2”), A
• WASHER, Flat (1/4”), A
RELAY (12 Volt, 40A), B
HARDWARE, Relay
• SCREW, Machine flat head (#10-32 x 0.625”)
• NUT, Machine (#10-32 Grade 5), B
HARNESS, Engine wiring
Kubota engines (For components, refer to Figure 6.5)
L
(Ref.)
-
LABEL, Engine control panel
Models 9241 & 9250
143904
AB
SKYJACK, Page 157
Figure 6.3 Diesel Engine Assembly (Kubota Diesel Engine D1305)
5
1
2
3
10
4
9
8
6
7
12
11
23
17
19
18
24
20
15 16
22
21
25
13
14
26
Starter
27
33
31
32
33
34
30
28 29
25
35
36
M148233AA
SKYJACK, Page 158
Models 9241 & 9250
143904
Figure 6.3 Diesel Engine Assembly (Kubota Diesel Engine D1305)
Index
No.
Skyjack
Part No.
Qty.
Description
1
106370
1
127150
1
2
-
-
104000
2
103995
2
103856
2
3
112769
1
4
-
-
103984
1
103996
2
103864
1
116218
1
133174
1
5
147631
1
6
147733
1
7
147732
1
8
147731
1
9
147734
1
10
(Ref.)
-
11
147124
1
147130
1
147125
1
137138
1
137139
1
137140
1
147238
3
147131
1
137143
1
137144
1
137145
1
147126
1
137147
1
147127
1
113400
1
147129
1
147242
1
12
(Ref.)
-
KIT, Throttle solenoid
• SOLENOID, Throttle
HARDWARE, Solenoid
• WASHER, Flat (1/4)
• BOLT, Hex head (1/4 - 20 x 0.75, Grade 5)
PLATE, Mount solenoid
HARDWARE, Mount solenoid plate
• NUT, Lock hex (5/16-18, Grade B)
• BOLT, Hex head (5/16 – 18 x 1, Grad E)
• WASHER, Lock (M8)
• BOLT, Hex head (M8 X 1.25 X 20mm grade 5 ZP)
BELL HOUSING ASSEMBLY
• FLANGE, Nylon flywheel
• HUB, Pump coupling
• HOUSING, Bell
• KIT, Hardware
HYDRAULIC PUMP AND FITTING ASSEMBLY
ENGINE, Kubota diesel (D1305-E3B-SJC-1)
• FILTER, Oil
• STARTER, 12V, 1.2KW
• ALTERNATOR, 12V, 40A
• BRACKET, Alternator
• GUARD, Alternator
• GLOW PLUG
• SOLENOID, Stop
• PUMP, Water
• THERMOSTAT
• FAN, Cooling
• BELT, Fan
• PUMP, Fuel transfer
• GAUGE, Oil (dipstick)
• SWITCH, Water temp
• PUMP, High pressure fuel injection
• KIT, Shiploose
• EXHAUST MANIFOLD ASSEMBLY
Parts list continued on the next page.
Models 9241 & 9250
143904
AB
SKYJACK, Page 159
Figure 6.3 Diesel Engine Assembly (Kubota Diesel Engine D1305) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
13
147243
1
147253
1
132892
1
147254
1
147255
1
132895
4
132896
2
132897
4
132898
2
132899
2
132900
2
132901
1
132902
1
132903
1
132904
1
132905
2
132906
2
147256
1
132908
4
132909
4
132910
4
132911
8
14
-
-
133797
4
147634
4
108818
4
128352
4
103470
4
15
132887
1
16
132888
1
17
127607
4
103850
8
18
19
136969
1
20
136951
1
21
102838
1
22
(Ref.)
1
23
(Ref.)
1
24
(Ref.)
1
25
102984
73”
• RADIATOR ASSEMBLY
• • RADIATOR
• • LABEL
• • HOSE, Water lower
• • HOSE, Water upper
• • CLAMP, Hose
• • BOLT
• • WASHER
• • CUSHION, Radiator
• • CUSHION, Radiator
• • SNAP PIN
• • SUPPORT, Radiator
• • SUPPORT, Radiator
• • STAY, Radiator
• • STAY, Radiator
• • BOLT, Exhaust manifold
• • PACKING
• • COVER, Fan
• • BOLT
• • NUT
• • WASHER, Spring
• • WASHER, Plain
ENGINE MOUNT ASSEMBLY
• BRACKET, Engine mount
• MOUNT, Engine vibration control
• WASHER, Flat (1/2”, style BB)
• WASHER, Lock (1/2”, Grade 5)
ALTERNATOR COUPLER ASSEMBLY
ALTERNATOR TERMINAL ASSEMBLY
WASHER, Lock (M10)
BOLT, Hex head (M10 x 1.25 x 30mm Grade 8.8)
CLAMP, Exhaust
PIPE, Exhaust
SWITCH, Oil pressure
FUEL LINE AND FILTER ASSEMBLY
AIR INTAKE ASSEMBLY
FUEL LINE, (5/16”)
Parts list continued on the next page.
Models 9241 & 9250
143904
AB
SKYJACK, Page 161
Figure 6.3 Diesel Engine Assembly (Kubota Diesel Engine D1305) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
26
(Ref.)
-
27
(Ref.)
-
28
147142
1
29
-
-
103887
2
103996
2
100397
2
103404
2
30
(Ref.)
-
31
134372
1
32
127940
1
33
116218
2
34
133174
1
35
(Ref.)
-
36
(Ref.)
-
TRIM, Rubber
BRACKET, Engine dam plate
RESERVOIR, Coolant
HARDWARE, Coolant reservoir
• BOLT, Hex head (5/16-18 x 0.75, Grade 5)
• NUT, Hex head (5/16-18 Grade 5)
PANEL, Engine control post
NUT, Coupling (M8 x 1.25 x 24mm)
WASHER, Flat (M8 Zinc PL)
WASHER, Lock (M8)
BOLT, Hex head cap screw (M8-1.25 x 20mm)
OIL, Engine
SOLUTION, Engine coolant (antifreeze)
Models 9241 & 9250
143904
SKYJACK, Page 163
Figure 6.4 Diesel Fuel System (Kubota Diesel Engine D1305)
8
7
9
7
3
4
7
5
6
4
10
3
3
5
3
1
2
13
16
17
14
12
15
11
M148234AA
SKYJACK, Page 164
Models 9241 & 9250
143904
Figure 6.4 Diesel Fuel System (Kubota Diesel Engine D1305)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
101452
1
3
103321
8
4
102984
272”
5
(Ref.)
-
6
103176
1
7
102660
228”
8
147250
1
9
147249
1
10
139254
1
11
147247
1
147248
1
12
147321
1
13
103848
2
14
127607
2
15
103884
1
16
104637
1
17
103996
1
Models 9241 & 9250
143904
AB
Description
FUEL TANK ASSEMBLY
TUBING, Fuel line (5/16” OD x 20)
CLAMP, Gear (#4)
HOSE, Fuel tank to fuel filter
FITTING, Elbow (90°)
CONNECTOR, Hose reduce
HOSE, Fuel return line
CHECK VALVE
FITTING, Tee
FILTER, Pre-fuel
FILTER, Fuel
• ELEMENT, Fuel filter
• BRACKET, Fuel filter
• BOLT, Hex head cap screw (M10 - 1.25 x 20mm, Grade 8.8)
• BOLT, Hex head cap screw (5/16”-18 x 2.5, Grade 5)
• WASHER, Lock (5/16” - 0.09 high collar)
• WASHER, Flat (5/16” S.A.E.)
SKYJACK, Page 165
Figure 6.5 Kubota Diesel Fuel Engine Harness
7
1
2
3
4
5
8
6
M147615AA
SKYJACK, Page 166
Models 9241 & 9250
143904
Figure 6.5 Kubota Diesel Fuel Engine Harness
Index
No.
1
2
3
4
5
6
7
8
Skyjack
Part No.
Qty.
147622
117586
117588
117592
117594
102921
123413
130910
130906
-
1
1
8
4
3
1
1
1
Models 9241 & 9250
143904
AB
Description
• CONNECTOR, Receptacle (12 Pin)
• CONNECTOR, Receptacle (12 Pin, wedge)
• CONNECTOR, Contact pin (14-16)
• CONNECTOR, Sealing plug
• DIODE
WELDING CABLE, #6GA 1/4*20”*5/16 (103,103)
HARNESS, Shutdown solenoid
• KIT, Connector assembly
SKYJACK, Page 167
Figure 6.6 Air Intake Assembly (Kubota Diesel Engine D1305)
1
2
1
9
1
8
2
1
2
1
3
4
5
4
6
7
M147322AA
Index
No.
Skyjack
Part No.
Qty.
-
147322
-
AIR INTAKE ASSEMBLY
1
2
3
4
5
6
7
8
9
133222
116147
112532
103996
128602
103004
100397
128601
132913
141506
5
3
2
4
1
2
2
1
1
1
•
•
•
•
•
•
•
•
•
•
SKYJACK, Page 168
Description
CLAMP, Gear (#32, 2”)
HOSE, Rubber
BRACKET, Air cleaner
CLEANER, Air
• ELEMENT, Air filter
TUBE
Models 9241 & 9250
143904
Figure 6.7 Hydraulic Pump Assembly
2
3
1
4
5
6
M10341AA
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
110460
114325
103472
103999
103870
120054
1
2
2
2
2
2
Models 9241 & 9250
143904
Description
PUMP, Dual hydraulic (.488/.854)
FITTING, Suction pump
FITTING, O-ring (37 45 10-8 SAE)
SKYJACK, Page 169
AB
Figure 6.8 Exhaust Manifold Assembly (Kubota Diesel Engine D1305)
1
2
3
4
5
6
7
8
M147128AA
Index
No.
Skyjack
Part No.
Qty.
-
147128
1
EXHAUST MANIFOLD ASSEMBLY
1
2
3
4
5
6
7
8
146678
146688
147241
147240
136667
136039
139447
146687
152093
1
6
1
1
4
1
1
3
6
•
•
•
•
•
•
•
•
•
SKYJACK, Page 170
Description
GASKET, Exhaust manifold
NUT, Flanged (M7)
MANIFOLD, Exhaust
GASKET, Exhaust to manifold
BOLT, Hex head (M8-1.25 x 30mm)
MUFFLER, Kubota diesel
PURIFIER, Kubota diesel muffler (If equipped)
BOLT, Head flanged (M6-1 x 12mm)
STUD (M7-1 x 30mm)
Models 9241 & 9250
143904
Figure 6.9 Engine Roll Out Accessories (GM Dual Fuel Engine)
1
2
13
3
1
4
6
8
7
14
2
8
15
3
9
16
4
10
5
17
8
8
11
12
8
11
12
18
M142419AA_1
SKYJACK, Page 172
Models 9241 & 9250
143904
Figure 6.9 Engine Roll Out Accessories (GM Dual Fuel Engine)
Index
No.
Skyjack
Part No.
Qty.
1
108818
4
2
103470
4
3
128352
4
4
147634
4
5
101520
2
6
(Ref.)
-
7
101297
1
8
103472
AR
9
103872
1
10
103874
1
11
103999
3
12
103978
3
13
143617
1
14
142243
1
15
112601
2
16
300437
2
17
142420
1
18
(Ref.)
-
Models 9241 & 9250
143904
Description
WASHER, Lock (1/2”, Grade 5)
MOUNT, Engine vibration control
WASHER, Flat nylon (1.28” ID x 2” OD x 0.12”)
BRACKET, E-chain
WASHER, Flat (0.375)
WASHER, Lock (0.375)
NUT, Hex head (0.375-16 grade 5)
WELDMENT, Exhaust hanger
BRACKET
NUT, Hex flange lock (3/8”-16)
SUPPORT, Exhaust tube
ENGINE ROLL-OUT TRAY ASSEMBLY
SKYJACK, Page 173
Figure 6.10 Dual Fuel Engine Assembly (GM Dual Fuel Engine)
39
38
37
36
29
2
3
28
1
4
5
27
7
6
24
25
9
22
8
23
26
30
16 17 18 19
10
15
31
35
33
34
11
32
33
12
13
14
20
21
40
41
M142207AA_1
SKYJACK, Page 174
Models 9241 & 9250
143904
Figure 6.10 Dual Fuel Engine Assembly (GM Dual Fuel Engine)
Index
No.
1
2
3
4
5
6
7
8
Skyjack
Part No.
Qty.
142230
142315
103473
103999
142377
143520
143521
143522
143524
143525
143528
143530
143535
143537
143738
143523
143827
143743
143803
143518
142308
142309
142351
146085
142376
142234
142305
142330
142352
142335
142336
133222
142337
142338
142359
102854
103864
300122
103404
123012
1
1
AR
AR
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
2
4
2
2
Models 9241 & 9250
143904
Description
ENGINE ASSEMBLY
• SENSOR , Precat
• BOLT, Head (3/8”-16 x 1”, grade 5)
• FAN, Puller (16”)
• MIXER, Cert 60 series (with fitting)
• ENGINE BLOCK (1.6 L)
• THERMOSTAT
• THROTTLE BODY, Bosch (40 mm)
• RAIL, FUEL & INJECTOR ASSEMBLY
• TIMING BELT
• SENSOR, Crankshaft position
• SPARK PLUG
• DIPSTICK OIL
• PUMP, Oil
• PUMP, Water
• SENSOR, LPG temperature
• SENSOR, Coolant temperature
• SWITCH, Oil pressure
• SENSOR, T map
• STARTER
• ALTERNATOR
• BRACKET, Alternator & ECU mount
• ECU
• BELT, Fan (Poly-6V 39)
• AIR INTAKE ASSEMBLY (1.6L GM)
• • AIR FILTER ASSEMBLY
• • • ELEMENT, Air filter primary
• • • ELEMENT, Air filter safety
• • ELBOW, Plastic (with clamp)
• • ELBOW, Steel air intake
• • CLAMP, Gear (#32)
• • CONNECTOR, Rubber
• • HOSE (Crankcase vent)
• • BOLT, Head (5/16”-18 x 1)
• • WASHER, (5/16”)
• • WASHER, Lock (5/16”)
• • NUT, (5/16”-18)
SKYJACK, Page 175
Figure 6.10 Dual Fuel Engine Assembly (GM Dual Fuel Engine) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
9
142233
1
104528
2
142415
4
142359
4
142322
2
142323
1
142326
1
141769
1
143596
1
115745
4
10
142317
1
11
142320
1
12
141756
1
13
141754
1
14
141752
1
15
142318
1
16
141768
1
17
103856
4
18
801305
4
19
103995
4
20
141728
1
21
141739
1
22
143538
1
23
142236
1
702236
1
142324
1
103156
1
142346
1
142359
2
103847
3
130884
3
24
142340
1
25
142341
3
26
141688
1
27
(Ref.)
1
28
143527
1
29
143534
1
30
142294
1
142299
1
300705
4
103978
4
103472
4
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RADIATOR ASSEMBLY (1.6L GM)
• CLAMP, Gear (#28)
• CLAMP, Gear (#20, 1.25”)
• ISOLATOR (Under radiator)
• ISOLATOR (Radiator mount to engine)
• RESERVOIR, Coolant
• SPACER (Radiator upper bracket)
• DRAIN VALVE ASSEMBLY
• BOLT, Head (M10-1.50 x 30, Grade 8.8)
• RADIATOR
• HOSE, Lower
• BRACKET, Front engine mount (RH)
• BRACKET, Radiator support
• BRACKET, Front engine mount (LH)
• HOSE, Upper
• BRACKET, Radiator /air cleaner
• BOLT, (1/4”-20 x 3/4”)
BRACKET, Rear engine mount (RH)
BRACKET, Rear engine mount (LH)
FILTER, Oil
PROPANE FUEL ASSEMBLY (1.6 L GM)
• FITTING, Elbow 90° (1/4” NPT, brass)
• VALVE, Lock-off
• FITTING, Brass (#48 - 6B)
• HOSE (EPR to mixer)
• BOLT (M10-1.5 x 20mm, Grade 5)
• ELECTRONIC PRESSURE REGULATOR (EPR)
• ISOLATOR, Rubber
• BRACKET, Electronic pressure regulator
• COIL, Ignition
• WIRES, Ignition
EXHAUST ASSEMBLY
• SENSOR, O2 post catalyst
• BOLT, Hex head cap screw (3/8”-16 x 1.25)
• NUT, (3/8”-16)
• WASHER, (3/8”)
Models 9241 & 9250
143904
SKYJACK, Page 177
Figure 6.10 Dual Fuel Engine Assembly (GM Dual Fuel Engine) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
31
142296
1
32
142297
1
33
142298
2
34
143595
1
35
146099
1
36
(Ref.)
-
37
142394
1
38
142448
1
39
(Ref.)
-
40
(Ref.)
-
41
(Ref.)
-
• GASKET (Seal for manifold)
• PIPE (Exhaust manifold to catalyst)
• GASKET, Exhaust catalyst
• MUFFLER, Catalyst
• PIPE, Exhaust tail
HYDRAULIC PUMP ASSEMBLY
HARNESS, Fuel cabinet
HARNESS, Engine
HARNESS, Engine interface
SOLUTION, Engine coolant (extended life - antifreeze)
OIL, Engine
Models 9241 & 9250
143904
SKYJACK, Page 179
Figure 6.11 Bell Housing Assembly (GM Dual Fuel Engine)
2
3
7
1
3
4
12
5
6
7
11
8
9
10
M 142207AA_3 M143487AA
SKYJACK, Page 180
Models 9241 & 9250
143904
Figure 6.11 Bell Housing Assembly (GM Dual Fuel Engine)
Index
No.
Skyjack
Part No.
Qty.
-
142232
-
1
142423
1
2
143583
1
3
143486
1
4
143481
1
5
143488
1
6
143489
1
7
143484
1
8
143483
AR
9
143482
AR
10
143485
1
11
143491
AR
12
143480
1
Models 9241 & 9250
143904
Description
•
•
•
•
•
•
•
•
•
•
•
•
BELL HOUSING
GEAR, Ring
PLATE, Flywheel
O-RING
SCREW, Socket set (5/16”-18 x 5/8”)
SCREW, Socket set (5/16”-18 x 3/4”)
HUB, External
BUSHING, Threaded
INSERT, Neoprene
HUB, Internal
BOLT, Hex head (5/16”-24 x 5/8”)
O-RING
SKYJACK, Page 181
DEUTSCH
1
2
3
4
5
6
07
05
32A
10A
10A
50
10A
10A
10A
1003
Figure 6.12 Engine Interface Harness (GM Dual Fuel Engine)
12
11
10
9
8
7
1
2
3
4
1
5
6
7
8
10 11 12
7
BACK VIEW
ENGINE CONNECTOR 2
BACK VIEW
ENGINE CONNECTOR 1
8
1
2
BACK VIEW
9
M142399AB
SKYJACK, Page 182
Models 9241 & 9250
143904
Figure 6.12 Engine Interface Harness (GM Dual Fuel Engine)
Index
No.
Skyjack
Part No.
Qty.
-
142399
-
1
2
3
4
5
6
7
8
9
10
11
12
117586
117588
117590
117592
117594
142361
142365
142366
142363
117597
117599
117591
1
1
AR
2
4
1
AR
AR
1
1
1
2
Models 9241 & 9250
143904
Description
HARNESS, Engine interface
•
•
•
•
•
•
•
•
•
•
•
•
CONNECTOR, Receptacle (12 Pin)
CONNECTOR, Receptacle (12 Pin)
CONNECTOR, Contact pin (16-18)
CONNECTOR, Contact pin (14-16)
CONNECTOR, Sealing plug
HOUSING, Female (150 GT sealed, 16 way)
SEAL, Wire (150 GT series)
PLUG CAVITY (150 GT series)
HOUSING, Male (150 GT sealed, 16 way)
CONNECTOR, Plug (2 Pin)
CONNECTOR, Plug (2 Pin wedge)
CONNECTOR, Contact socket (16-18)
SKYJACK, Page 183
Figure 6.13 Dual Fuel Hose Assembly (GM Dual Fuel Engine)
5
(TO ENGINE EPR)
(TO ENGINE FUEL RAIL)
13
13
GM ENGINE
12
PUMP OUT,
FUEL FILTER IN
16 17 18
20
25
26
21
27
22 23 24 14
14 15
19
28
29
MANIFOLD OUT,
TO ENGINE IN
30
31
33
32
12
13
33
MANIFOLD OUT,
TANK IN
FUEL FILTER OUT,
MANIFOLD IN
33
37
13
TANK OUT,
TO PUMP IN
34
35
36
33
5
1
2
3
6
7
8
9
13
33
10 11
4
M142412AB
SKYJACK, Page 184
Models 9241 & 9250
143904
Figure 6.13 Dual Fuel Hose Assembly (GM Dual Fuel Engine)
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
103006
1
3
103159
1
4
103098
1
5
103156
AR
6
111622
1
7
300799
1
8
132919
1
9
143478
1
10
142300
1
11
143477
1
12
142397
AR
13
142405
AR
14
142398
4
15
142451
1
16
103995
2
17
104000
2
18
103983
2
19
142303
1
20
142452
1
21
142453
1
22
118367
1
23
133872
1
24
142302
1
25
103472
2
26
103999
2
27
103978
2
28
142301
1
29
103473
2
30
103472
2
31
112601
2
32
142257
1
33
103321
AR
34
103097
144”
35
(Ref.)
-
36
(Ref.)
-
37
101452
2
Models 9241 & 9250
143904
Description
TANK, Liquid propane (with coupling, 33lbs)
COUPLING, Quick attach (Female)
FITTING, Brass (45°)
HOSE (Tank to filter, 42”)
FITTING, Straight brass
CAP, Rain
VALVE, Relief, propane
TEE, Female pipe (1/4”)
NIPPLE, Long (1/4”-2)
FILTER, Liquid propane
FITTING, 45°-M (3/8” SAE, 1/4 NPT-F)
CONNECTOR, Fuel quick straight
LINE, Fuel (5/16”)
CONNECTOR, Fuel quick 90°
FITTING, Fuel manifold (out)
NUT, Hex (1/4”-20)
MANIFOLD, Fuel
FITTING, Fuel manifold (in)
FITTING, Fuel pump
NUT (M4)
NUT, Hex (M5-0.8)
PUMP, Fuel
FILTER, Fuel
NUT, Hex head flange (3/8” - 16)
BRACKET, Fuel
CLAMP, Gear (#4)
HOSE (LPG)
FUEL TANK ASSEMBLY
FITTING, Brass (#68-5B)
TUBE, Hydraulic line (5/16” x 20”)
SKYJACK, Page 185
Figure 7.1 Hydraulic Outrigger - Electrical Panel Connections
1
5
2
3d
3e 3f
3g 3f
3a
3b
3c
3
3g
4a
4c
4d
4b
6
3e 3f
6a
4e
4
6c
6d 6e
6b
6
M11384AB_2
SKYJACK, Page 186
Models 9241 & 9250
143904
Figure 7.1 Hydraulic Outrigger - Electrical Panel Connections
Index
No.
Skyjack
Part No.
Qty.
1
129220
1
102888
132”
119902
1
2
(Ref.)
-
3
133150
1
134306
1
3a
119901
1
3b
132799
1
3c
116989
5
3d
102887
16”
3e
116993
1
3f
116990
35
3g
130449
1
3e
116994
1
3g
102888
39”
4
129221
-
4a
119908
1
4b
103255
150”
204”
194”
129”
4c
130445
1
4d
116990
5
4e
107711
4
103568
1
132789
1
132110
1
103570
1
5
119904
1
6
148314
1
129222
1
6a
119902
1
6b
300788
1
6c
102887
862”
1002”
6d
132800
1
6e
116989
15
Models 9241 & 9250
143904
Description
HARNESS, Outrigger manifold
• CABLE, Control (16/20)
• CONNECTOR, PC board (10 pin plug)
PANEL ASSEMBLY, Base/Control electrical
HARNESS, Outrigger auto-level control module (ANSI/CSA)
HARNESS, Outrigger auto-level control module (CE)
• CONNECTOR, PC board (9 pin plug)
• HOUSING, Female plug (6-pin)
• PIN, Male wire
• HOUSING, Male plug (9-pin)
HARNESS, Auto-level limit switch
• PC BOARD CONNECTOR, 16 pin
• CABLE, Left rear outrigger
• CABLE, Right rear outrigger
• CABLE, Right front outrigger
• CABLE, Left front outrigger
• PIN, Female Wire
• CONNECTOR ASSEMBLY, Outrigger (Female)
• • • HOUSING
PC BOARD CONNECTOR, Electrical panel (12 pin plug) (Model 9241)
HARNESS, Outrigger control (Model 9241)
HARNESS, Outrigger control (Model 9250)
• PLUG, PC Board 10-pin connector
• CONNECTOR, Strain relief
• CABLE, Control 16/15 (Model 9241)
• CABLE, Control 16/15 (Model 9250)
• HOUSING, 15-pin male plug
• PIN, Male wire
SKYJACK, Page 187
Figure 7.2 Hydraulic Outrigger Option - Hydraulic Hose Connection
1
1
LEFT
FRONT
RIGHT
FRONT
2
2
13 11
3 13
13 10
4 13
9
LEFT FRONT
LIFT
16
RIGHT FRONT
LEFT REAR
RIGHT REAR
TANK RETURN
PRESSURE
5 13
15
14
6 13
12
13 8
13 7
2
2
LEFT
REAR
1
RIGHT
REAR
1
M10793AA
SKYJACK, Page 188
Models 9241 & 9250
143904
Figure 7.2 Hydraulic Outrigger Option - Hydraulic Hose Connection
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
4
2
130843
8
3
116795
1
4
116794
1
5
116790
1
6
116791
1
7
116788
1
8
116789
1
9
(Ref.)
-
10
116793
1
11
116792
1
12
(Ref.)
-
13
102085
AR
109127
2
103858
1
103995
1
14
104585
2
15
103069
1
16
103073
1
Description
OUTRIGGER CYLINDER ASSEMBLY
(For components, Refer to Figure 7.4)
HOSE ASSEMBLY (Outrigger cylinder)
TUBE ASSEMBLY (Right front retract)
TUBE ASSEMBLY (Right front extend)
TUBE ASSEMBLY (Right rear retract)
TUBE ASSEMBLY (Right rear extend)
TUBE ASSEMBLY (Left rear extend)
TUBE ASSEMBLY (Left rear retract)
TUBE ASSEMBLY (Left front extend)
TUBE ASSEMBLY (Left front retract)
OUTRIGGER MANIFOLD ASSEMBLY
CLAMP, Double tube (3/8”)
• INSERT, Tube (3/8”)
• BOLT, Hex head (1/4”-20 x 1.25”)
HOSE, Supply/Return hydraulic
FITTING, Straight
FITTING, Elbow
Models 9241 & 9250
143904
SKYJACK, Page 189
Figure 7.3 Hydraulic Outrigger Option - Leg Assembly
9
12
13
6
10
11
14 15
16 25
17
18
1
19
20 21
22
12
26
15
25
24
23
17
13
3
4
27
L
28
5
29
30
6
8
7
2
31
M132697AD
SKYJACK, Page 190
Models 9241 & 9250
143904
Figure 7.3 Hydraulic Outrigger Option - Leg Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
132695
132697
-
-
Description
OUTRIGGER LEG ASSEMBLY (LH)
OUTRIGGER LEG ASSEMBLY (RH)
1
124196
2
124200
2
2
(Ref.)
1
3
101297
3
4
103999
3
5
124338
1
6
112601
2
7
103472
1
8
103978
1
9
124972
1
10
124356
1
11
127003
1
12
115658
2
13
126499
4
14
124335
1
15
104000
4
16
103855
2
17
112249
4
18
103986
2
19
102355
1
103856
4
104000
4
103995
4
20
103091
24”
21
113584
8”
22
107712
1
103567
1
132790
1
132110
1
103569
1
23
118478
1
24
116827
1
25
103995
2
26
103859
2
27
116826
1
28
116193
4
29
118387
1
30
103470
1
31
103909
1
• WELDMENT, Outrigger leg, (LH), A
• WELDMENT, Outrigger leg, (RH), B
• OUTRIGGER CYLINDER ASSEMBLY
• BOLT, Hex head (3/8”-16 x 1.25”)
• CLIP, Plastic
• NUT, Hex head flange (3/8”-16)
• NUT, Hex head (3/8”-16)
• CAP, Nut
• SPRING, Compression
• ROD, Actuator
• SWITCH, Limit
• SCREW, Machine (#8-32 x 7/8”)
• BRACKET, Limit switch
• BOLT, Hex head (1/4” - 20 x 1/2”)
• NUT, Hex (8-32)
• COVER, Outrigger hose
• BOLT, Hex head (1/4”-20 x 3/4”)
• CABLE PROTECTION (5/8” x 24”)
• HEAT SHRINK (1/2” x 8”)
• CONNECTOR ASSEMBLY, Male (5 Pin)
• • HOUSING (with strain relief connector)
• • HOUSING
• • INSERT, Male
• BUSHING, Limit switch mount
• MOUNT, Limit switch
• BOLT, Hex head (1/4”-20 x 1-1/2”)
• COVER, Limit switch
• BOLT, Hex washer head (#10-32 x 1/2”)
• SPACER, Outrigger
• BOLT, Outrigger leg stop
L
(Ref.)
-
LABELS
Models 9241 & 9250
143904
SKYJACK, Page 191
Figure 7.4 Hydraulic Outrigger Option - Cylinder Assembly
AB
2
3
5
K
1
K
4
6
7
K
K
10
9
8
M10373AB
Index
No.
Skyjack
Part No.
Qty.
-
132694
-
OUTRIGGER CYLINDER ASSEMBLY
1
2
3
4
5
6
7
8
9
10
152132
104115
103069
120640
106230
120387
126999
102027
132565
132690
126279
1
1
2
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
104355
1
KIT, Seal repair
K
SKYJACK, Page 192
Description
WELDMENT, Outrigger Cylinder Barrel
VALVE, Pilot Check (Not part of cylinder)
FITTING, O-ring
PISTON
NUT, Lock (1.25”-12, Grade C)
GLAND, Front head
OUTRIGGER CYLINDER ROD ASSEMBLY
FITTING, Grease (1/8P)
CAP, Rubber grease
SPACER, Cylinder tube
RING, Retaining (2.5”)
Models 9241 & 9250
143904
AC
Figure 7.5 Hydraulic Outrigger Option - Manifold Assembly
10
9
8
7
6
5
4
1
2
3
MMA-800-22
Index
No.
Skyjack
Part No.
Qty.
-
-
1
1
111970
1
2
113801
1
3
104437
2
4
103069
9
5
103613
1
6
103655
1
7
114578
1
8
-
104345
4
104409
4
9
-
-
153336
4
153337
2
103920
16
10
(Ref.)
-
Models 9241 & 9250
143904
Description
OUTRIGGER MANIFOLD ASSEMBLY
• BLOCK, Manifold
• PLUG, Cavity
• • PLUG, O-Ring
• COIL, 2-Prong valve (12V)
• VALVE (NC) (Outrigger holding)
• FITTING, Elbow 90° (adjustable o-ring)
• CONNECTORS, Electrical valve
• • CONNECTOR (Gray)
• • CONNECTOR (Black)
• VALVE ASSEMBLY (“Hytos”)
• • BOLT, Socket head (#10-24 x 2”, Grade 5)
HARNESS, Outrigger manifold
SKYJACK, Page 193
Figure 7.6 Outrigger/Hydraulic Generator Control Console Assembly
10
5
6
4
1
3
11
2
12
11
7
7
8
9
13
14
17
16
15
M11280AA_1
SKYJACK, Page 194
Models 9241 & 9250
143904
Figure 7.6 Outrigger/Hydraulic Generator Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
A
B
129290
129291
1
1
OUTRIGGER CONTROL CONSOLE ASSEMBLY (without Hydraulic Generator)
OUTRIGGER CONTROL CONSOLE ASSEMBLY (Hydraulic Generator Option)
1
132811
1
2
120269
1
3
119945
2
4
120270
1
5
120277
1
6
120268
1
7
102853
AR
8
121664
1
102853
4
9
129289
1
10
133133
1
11
111181
AR
12
114377
1
13
112327
9
14
102956
1
15
(Ref.)
1
16
148315
1
129299
1
17
103036
1
Models 9241 & 9250
143904
• WELDMENT, Control console
• RECEPTACLE, Screw captive
• RIVET, Large aluminum pop
• RETAINER, Screw captive
• LANYARD, Nylon coated (6”)
• SCREW, Captive wing head
• SWITCH, Toggle, B
• BOARD, Outrigger control
• • SWITCH, Toggle
• WELDMENT, Bottom cover
• LIGHT, Indicator amber (12V)
• GUARD, Toggle switch
• PLUG, Snap-in hole (1/2”), A
• SCREW, Hex head self tapping (#8-18 x 1/2”)
• PLUG, Snap-in hole (7/8”), A
OUTRIGGER CONTROL CABLE ASSEMBLY
HYDRAULIC GENERATOR CONTROL CABLE ASSEMBLY (Model 9241), B
HYDRAULIC GENERATOR CONTROL CABLE ASSEMBLY (Model 9250), B
CONNECTOR, Strain relief (1/2”), B
SKYJACK, Page 195
Figure 7.7 3500W Hydraulic Generator Option - Generator, Oil Cooler & Mounting
6
2
1
3
4
5
7
8
9
10
MAIN MANIFOLD
TO OIL FILTER
ON HYD. TANK
Oil Cooler Only Hydraulic Connections
(GM with no Hydraulic Generator Option)
M11517AA
SKYJACK, Page 196
Models 9241 & 9250
143904
Figure 7.7 3500W Hydraulic Generator Option - Generator, Oil Cooler & Mounting
Index
No.
Skyjack
Part No.
Qty.
A
B
1
2
3
4
5
6
7
8
9
10
106216
118684
1
1
-
113875
103933
103938
103978
103468
103472
103999
106673
103026
113876
113877
125390
129306
138122
136687
114284
115384
-
103938
103999
103472
103978
101632
101297
134212
141570
117354
134234
103320
134455
134456
-
1
AR
AR
AR
AR
AR
AR
1
1
1
1
1
74”
-
1
1
1
-
AR
AR
AR
AR
2
AR
132”
132”
1
2
AR
1
1
Models 9241 & 9250
143904
Description
GENERATOR, 3500W Hydraulic (110V, 60Hz) (ANSI/CSA)
GENERATOR, 3500W Hydraulic (110/220V, 50Hz) (CE)
GENERATOR ASSEMBLY
• PUMP, Hydraulic
• • BOLT, Socket head (5/16” - 18 x 1.75”)
• • BOLT (3/8”-16, Grade B)
• • NUT, Hex head (3/8”-16, Grade B)
• • WASHER, Flat (1/2”)
• • WASHER, Flat (3/8”)
• • WASHER, Lock (3/8”)
• COUPLING, Pump (1/2”)
• SPIDER, Coupling
• COUPLING, Generator (14mm)
• FLOW CONTROL (8 GPM), A
• FLOW CONTROL (5 GPM), B
• HARNESS, Hydraulic generator solenoid
OIL COOLER ASSEMBLY
• PLATE, Oil cooler cover
• OIL COOLER
• • FAN, Oil cooler
HARDWARE, Oil cooler assembly
• BOLT, Socket head (3/8”-16 x 1.25”)
• NUT, Hex (3/8”-16)
• HARNESS, Oil cooler wiring (Dual fuel engines)
• HARNESS, Oil cooler wiring (Diesel engines)
PLATE, Hydraulic generator mounting
BARB, Hose
CLAMP, Gear (#16)
HOSE (1” ID x 100”)
HOSE (1” ID x 120”)
SKYJACK, Page 197
Figure 7.8 3500W Hydraulic Generator Option - Hydraulic Hose Connections
REAR
1
2
2
3
3
4
5
4
9
5
10
11 12
6
7
13
AF
ORCE
SAE-6
R
HY
F OR C E
C.
HY
XX
XXXX
XX
XXXX
SAE-6
SAE-8
SAE-12
SAE-12
SAE-8
23
RETURN TO TANK
IN
D
RA
C.
IN
D
8
14
15
16
FROM LARGE PUMP
17
18 19
20
21
22
M141560AA
SKYJACK, Page 198
Models 9241 & 9250
143904
Figure 7.8 3500W Hydraulic Generator Option - Hydraulic Hose Connections
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
-
2
110556
2
3
103215
2
4
102854
4
5
103032
AR
6
102659
1
7
110475
1
8
(Ref.)
-
9
103294
1
10
102374
1
11
112455
1
12
112451
1
13
108799
1
14
(Ref.)
-
15
102659
2
16
106170
1
17
112456
1
18
104412
1
19
106272
1
20
103137
1
21
106668
1
22
120055
1
23
103320
2
Models 9241 & 9250
143904
Description
OIL COOLER ASSEMBLY
FITTING, Pipe (MP15FP12)
FITTING, Hose barb
CLAMP, Gear (#12)
HOSE, Suction (3/4” ID)
FITTING, Connector
HOSE (Pump pressure) (1/2” diameter x 122”)
GENERATOR, 3500W Hydraulic
FITTING, Hose barb (1/2” P - 3/4”)
FITTING, Reducer
FITTING, Connector
BLOCK, Manifold cross
FITTING, Hose barb
FITTING, Connector
FITTING, Tee
FITTING, Adapter
VALVE, Generator
COIL (12V)
BLOCK, Manifold (Needle valve)
FITTING, Connector
HOSE, Suction (1” ID, 35.00”)
CLAMP, Gear (#16)
SKYJACK, Page 199
Figure 7.9 1500W Inverter Option
2
5
4
3
5
3
1
9
6
4
8
5
7
17
14 13 12
VIOLET WIRE
11 10 5
15 5
4
20 21
16
23
ELECTRIC PANEL
19
POSITIVE
NEGATIVE
18
22
M10520AB
SKYJACK, Page 200
Models 9241 & 9250
143904
Figure 7.9 1500W Inverter Option
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
123629
124047
123748
103855
103995
104000
124097
103980
124098
103889
103892
119469
103068
119061
119915
103855
124091
124099
124090
103041
105359
105360
124089
130950
1
1
1
8
AR
AR
1
AR
1
2
2
1
2
1
1
2
1
1
1
1
3
3
1
1
Models 9241 & 9250
143904
Description
INVERTER, 1500 Watt (120V @ 60Hz) (ANSI/CSA)
INVERTER, 1500 Watt (110/220V @ 50Hz) (CE)
COVER, Inverter
WASHER, Flat (1/4” SAE)
WASHER, Lock (1/4” NOM x 0.06”)
SUPPORT, Assembly inverter
NUT, Hex (1/4”-20, Grade B)
SUPPORT, Inverter
FUSE (200 amp)
INSULATOR, Fuse
BOX, Fuse
LABEL, Fuse
CABLE ASSEMBLY (#2GA, 1/4”-8” - 3/8 (+,+))
REMOTE SWITCH WIRE ASSEMBLY
CABLE ASSEMBLY (#2GA, 1/4”-130” (-,-))
CONNECTOR, Strain relief (Blue)
TERMINAL, Female (14-16GA, insulated blue)
TERMINAL, Male (14-16GA x 1/4”, full insulation)
CABLE ASSEMBLY (#2GA, 1/4”-144” (+,+))
DIODE ASSEMBLY (EFI engines)
SKYJACK, Page 201
Figure 7.10 Scissor Guard
11
3
1
2
13
12
13
4
11
2
18
5
6
16
14
15
5
17
6
7
8
9
10
3
7
4
5
6
8
9 10
M148221AA
SKYJACK, Page 202
Models 9241 & 9250
143904
Figure 7.10 Scissor Guard Assembly Option
Index
No.
Skyjack
Part No.
Qty.
-
148221
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
148317
111420
702507
101632
103999
103472
116426
103911
103468
103470
147844
147847
147845
147846
103870
147848
147849
147861
1
16
16
16
24
24
2
8
8
8
2
1
2
1
8
1
1
1
Models 9241 & 9250
143904
Description
SCISSOR GUARD ASSEMBLY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
GUARD, FRONT
BOLT, Hex head (1/2”-13 x 4.5” , Grade 5)
NUT, Hex lock (1/2”-13)
BOLT, Hex head (3/8”-16 x 3/4”)
BUMPER
WASHER, Lock (1/2”, Grade 5)
SIDE GUARD WELDMENT (Upper side LH front, RH rear)
SIDE GUARD WELDMENT (Lower side LH front)
SIDE GUARD WELDMENT (Upper side RH front, LH rear)
SIDE GUARD WELDMENT (Lower side RH front)
BOLT, Hex head (3/8”-16 x 1.5, Grade 5)
SIDE GUARD WELDMENT (Lower side LH rear)
SIDE GUARD WELDMENT (Lower side RH rear)
GUARD, REAR
SKYJACK, Page 203
Figure 7.11 Work Light Option
1
2
3
4
5
6
M137979AB
Index
No.
Skyjack
Part No.
Qty.
-
137979
-
WORK LIGHT ASSEMBLY
1
2
3
4
5
6
141732
141701
138050
103861
104000
103995
1
1
1
2
2
2
•
•
•
•
•
•
SKYJACK, Page 204
Description
BULB, 150 Watt halogen (78 mm)
WORK LIGHT, Dual 250 Watt halogen
BRACKET, Work light
Models 9241 & 9250
143904
Figure 7.12 Air Hose to Platform Option
2
1
2
M127539AB
Index
No.
Skyjack
Part No.
Qty.
-
127539
-
1
2
(Ref.)
107882
107883
107884
109050
107886
102891
102893
138212
-
1
1
1080”
2
2
AR
AR
2
Models 9241 & 9250
143904
Description
AIR HOSE TO PLATFORM ASSEMBLY
HOSE ASSEMBLY (Air to platform)
• FITTING, Disconnect (Female)
• FITTING, Disconnect (Male)
• HOSE, Air (1/2” diameter)
• FITTING, Hose barb
• CLAMP, Hose
STRAP, Tie (7.5”)
STRAP, Tie (14”)
LABEL, Connect air here
SKYJACK, Page 205
Figure 7.13 Load Sensing Components (CE)
13
1
2
Hydraulic/Electric Cabinet
3
5
7
8
9
4
6
10 11 12
M10916AB_1000
SKYJACK, Page 206
Models 9241 & 9250
143904
Figure 7.13 Load Sensing Components (CE)
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
130439
-
122498
104694
104185
103987
133151
130775
103255
116990
130445
134438
103257
116990
134069
116993
134070
134067
130446
134068
130477
130441
130457
130448
130451
1
-
4
4
4
4
1
1
216”
3
1
1
468”
12
1
1
1
2
2
2
1
1
1
1
1
Models 9241 & 9250
143904
Description
CONTROLLER, Overload sensing
HARDWARE, Overload sensing controller
• SCREW, Socket Head Cap #10-32 x 1.25”
• NUT, Hex head (#10-24)
HARNESS, Electric panel
HARNESS, Horn/light/beeper to control module
• CABTIRE, 18/4
HOUSING, 6-pin plug
HARNESS, Angle/pressure transducer to control module
• CABTIRE, 18/3
• SEAL, 9 position interface
• HOUSING, 9 pin plug
• SEAL, 9 position wire
• SEAL, 3 position interface
• HOUSING, 3 pin plug
• SEAL, 3 position wire
KIT, Hand held calibration/diagnostic tool
• TOOL, Hand held calibration/diagnostic
• CABLE, Computer cable 24 gauge
• PLUG, Male 4-pin
• PLUG, Male 4-pin (Enclosed Version)
SKYJACK, Page 207
Figure 7.14 Platform AC Outlet Assembly
8
L
5
4
9
6 10
1
2
7
6
3
M11090AG M148327AA
Index
No.
Skyjack
Part No.
A
136317
B
117550
C
148327
1
136328
2
134140
3
104208
4
109698
5
109699
6
103024
7
105269
8
117542
9
130730
10
-
103856
115649
104000
Qty.
-
-
-
1
2
1
1
1
1
912”
984”
845”
1
-
1
1
1
L
(Ref.)
-
SKYJACK, Page 208
Description
110V AC OUTLET ON PLATFORM (ANSI/SCA, Model 9250)
110/220V AC OUTLET ON PLATFORM (CE/AS, Model 9250)
110/220V AC OUTLET ON PLATFORM (Model 9241)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
BOX, Outlet with fitting, A
RIVET, Open end dome (1/4” diameter), A
PLUG, 3-Prong male (15A/125V), A
RECEPTACLE, 125V GFI, A
PLATE, Weatherproof cover, A
CLIP, Cord
CABTIRE (14/3), A
CORD (14/3), B
CORD (14/3), C
GROUND WIRE ASSEMBLY), B, C
HARDWARE, Clip, B, C
• BOLT, Hex head (1/4”-20 x 3/4”)
• NUT, Hex nylon lock (1/2”-20, Grade 5)
• WASHER, Lock (1/4”), C
LABEL, AC Outlet
Models 9241 & 9250
143904
Figure 8.1 Label Kit
Label Kits
The following label kits are for SJ 9250 model only.
It excludes:
• serial numbers
• nameplates
• registrations
• stripes
• tapes
• platform capacities
• model designations
• all special options
There are two kits for this machine, one for ANSI/CSA and one for CE. Supply model number, country and
language when ordering complete machine labels. Items with * are part of the label kit.
Label Kit
MODELS
SJ 9241
SJ 9250
ANSI/CSA
Part # 129984
Part # 149816
Part # 129985
Part # 149817
50000513 & Above
N/A
51389 to 50 000 512
55 000 001 & Above
50 000 513 & Above
N/A
51389 to 50000512
CE
60398AD
TM
Models 9241 & 9250
143904
SKYJACK, Page 209
Figure 8.2 Labels and Nameplate - Control Console Assemblies
13
12
11
10
9
1
8
2
3
4
5
6
7
14
15
16
M11385AA
SKYJACK, Page 210
Models 9241 & 9250
143904
Figure 8.2 Labels and Nameplate - Control Console Assemblies
Index
No.
Skyjack
Part No.
Qty.
-
(Ref)
-
(To order a complete label kit, refer to Figure 8.1)
124207
105352
130792
130805
130788
130789
130790
130798
130802
130797
130793
130791
130800
130799
111814
133227
133228
1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
LABEL, Joystick connector
LABEL, Horn
LABEL, Up/Off/Down
LABEL, Choke
LABEL, Glow plug (Diesel engines)
LABEL, Start
LABEL, Lift Enable
LABEL, Lift/Off/Drive
LABEL, Power on/overload indicator (ANSI/CSA)
LABEL, Power on/overload indicator (CE)
LABEL, Low/High Throttle
LABEL, Low/High range
LABEL, Enable joystick (Machines with Proportional Joystick)
LABEL, High/Normal Torque
LABEL, Emergency stop
LABEL, Outriggers and Hydraulic Generator (Not included in kit)
LABEL, Auto Level Outriggers (Not included in kit)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Models 9241 & 9250
143904
Description
SKYJACK, Page 211
Figure 8.3 Labels and Nameplate - Misc
1
2
3
LANYARD RINGS
RAILING PINS
4
Powered Extension
Control Box
7
6
LIFT CYLINDER
9
5
OUTLET BOX
8
MANUAL BOX
EXTENSION PLATFORM
10
16
17
18
19
11
12
13
ELECTRIC/HYDRAULIC
CABINET
15
14
FUEL CABINET
17
20
21
23
22
24
ENGINE CONTROL PANEL
HYDRAULIC/ELECTRIC CABINET
M11005AC_4
SKYJACK, Page 212
Models 9241 & 9250
143904
Figure 8.3 Labels and Nameplate - Misc
Index
No.
Skyjack
Part No.
Qty.
-
(Ref)
-
130018
115531
132004
132003 201446
201447
110333
106703
123628
146526
113846
117632
117389
117387
117390
102961
146016
103023
138146
149502
106406
102962
132400
129772
146525
147197
146443
147624
149656
139457
10
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Models 9241 & 9250
143904
Description
LABEL, Anchorage Harness
LABEL, Warning! Falling hazard
LABEL, Enable
LABEL, Platform extend/retract or up/off/down
LABEL, 110 VAC (If equipped)
LABEL, 220 VAC (If equipped)
LABEL, “Connect AC supply here” (If equipped)
LABEL, Orifice decal
LABEL, Manual enclosed
LABEL, Danger/Warning
LABEL, Manual break release
LABEL, Emergency platform instruction (CE)
LABEL, Ground reset
LABEL, Power reset
LABEL, Push to reset (Hydraulic generator option) (Not included in kit)
LABEL, “Use hydraulic oil only”
LABEL, Hydraulic oil level (min/max)
LABEL, “Use liquid propane only” (Dual Fuel Engines)
LABEL, No smoking (Not included in kit)
LABEL, “Use low sulfur fuel” (Diesel fuel engines (ANSI/CSA)
LABEL, Maintenance Support (On top of Fuel Cabinet)
LABEL, Use diesel fuel only (Diesel Engines)
LABEL, Unleaded fuel only (Dual Fuel Engines)
LABEL, On/Off slab (CE)
LABEL, On/Off slab (ANSI/CSA)
LABEL, Base Control (ANSI/CSA)
LABEL, Base control (CE)
LABEL, Engine control panel diesel (Diesel fuel engines)
LABEL, Start/on/off/LP. Gas/gasoline/Engine malfunction (GM)
LABEL, Do not use pressure washers (Diesel fuel engines)
SKYJACK, Page 213
Figure 8.4 Labels and Nameplate - Chassis
1
4
2
5
6
3
7
8
9
33
20
7
19
32
21
18
17
9
22
19
10 11 12 13 14 15
16 17
23
31
20
24 25
19
29
26 27
28
30
26 27
M148329AA-1
SKYJACK, Page 214
Models 9241 & 9250
143904
Figure 8.4 Labels and Nameplate - Chassis
Index
No.
Skyjack
Part No.
Qty.
-
(Ref)
-
1
129773
2
2
129810
2
3
103110
AR
4
124465
2
5
106691
2
6
124362
2
7
147936
4
134421
3
134450
3
132495
3
8
103125
AR
9
147900
4
129809
4
10
117023
2
11
150854
2
12
129760
2
13
123628
1
14
129838
2
15
129839
2
16
111605
1
134366
1
109443
1
17
106705
2
18
129761
2
19
119803
AR
20
129758
1
21
-
1
22
132209
1
23
124767
4
24
139855
4
25
109985
1
26
149824
4
126928
4
125024
4
27
124631
4
28
102896
4
29
124883
1
30
119674
1
31
106515
2
32
114252
2
33
129822
4
Models 9241 & 9250
143904
AB
Description
LABEL, “Skyjack” (Medium, blue)
LABEL, “4x4” (Not included in kit)
TAPE, Stripe (Red/Blue/Red) (Not included in kit)
LABEL, Side force/outdoor
LABEL, Operator’s check list
LABEL, Warning! Do not wear jewelry
LABEL, Platform capacities 1500 (500/500/500) (Model 9241)
LABEL, Platform capacities 2000 (500/500/500) (Model 9250 w/tires 6A/F, 7F)
LABEL, Platform capacities 1500 (500/500/500) (Model 9250 w/tires 7A)
LABEL, Platform capacities 1350 (850/500) (Model 9250AL)
(Platform capacity labels are not included in kit)
TAPE, Stripe (White/Blue) (Not included in kit)
LABEL, “SJ-9241” (Model 9241) (Not included in kit)
LABEL, “SJ-9250” (Model 9250) (Not included in kit)
LABEL, “CE” (CE)
LABEL, Sound power level (CE)
LABEL, “Skyjack” (Medium)
LABEL, Manual enclosed
LABEL, “KEEP”
LABEL, “CLEAR”
LABEL, Emergency lowering procedure (Model 9241)
LABEL, Emergency lowering procedure (Model 9250 NA)
LABEL, Emergency lowering procedure (Model 9250 CE)
LABEL, Do not alter!
LABEL, “Skyjack” (Large)
TAPE, Safety stripe (1”) (Not included in kit)
LABEL, “Skyjack” (Small, blue)
NAMEPLATE, Serial number (Consult factory) (Not included in kit)
LABEL, Registration (Australia/New Zealand, Model 9250)
(Not included in kit)
LABEL, Lift point/Tie down
LABEL, Keep clear
LABEL, Annual inspection
LABEL, Wheel load (Not included in kit)
LABEL, Tire pressure (75 psi) (Not included in kit)
LABEL, Tire pressure (70 psi) (Not included in kit)
LABEL, Wheel offset/pressure (Not included in kit)
LABEL, Forklift boot
LABEL, Fuel switch sequence (Dual fuel engines)
LABEL, Battery disconnect switch
LABEL, Caution brake
LABEL, California proposition 65 (ANSI/CSA) (Not included in kit)
LABEL, “AL” (Model 9250AL)
SKYJACK, Page 215
Figure 8.5 Labels - Outrigger
3
1
2
M133949AF
M11523AA
SKYJACK, Page 216
Models 9241 & 9250
143904
Figure 8.5 Labels - Outrigger
Index
No.
Skyjack
Part No.
Qty.
-
(Ref)
-
1
2
3
139855
119866
106705
4
4
4
LABEL, Keep clear (Model 9241)
LABEL, Danger! Hand/foot pinch
LABEL, Do not alter
Models 9241 & 9250
143904
Description
SKYJACK, Page 217
Table 1.1 SJRT Scissor Fluids
AB
Table continued on the following page.
AXLE OIL
Axle Type
Cushman
Front
Dana
Front / Rear
Cushman
Rear
*Qty.
(Liters)
*Qty.
(Gallons)
Oil Type
Skyjack
Part No.
Recommended Equivalent Oil
2.4
0.634
Gear Oil, 80W-90 GL5
134612
-
133461
Chevron Gear Lubricant Delo ESI 80W-90,
Caltex Gear Lubricant ESI 80W-90,
Caltex RPM Borate EP 80W-90,
Texaco Star Gear Lubricant 80W-90
1
0.264
Gear Oil, ESI 80W-90
*All fuel capacity quantities are in standard liter or US gallons (liquid).
**Use distilled water and 50/50 mix of anti-freeze/water.
CENTER DRIVE OIL
Center Drive Type
*Qty.
(Liters)
*Qty.
(Gallons)
Oil Type
Skyjack
Part No.
Center Drive
1
0.26
Gear Oil, 80W-90 GL5
134612
-
HYDRAULIC OIL
Model
*Qty.
(Liters)
*Qty.
(Gallons)
SJRT-68XX
86.88
22.95
80.48
21.26
Oil Type
Skyjack
Part No.
ATF Dexron III
119309
SJRT-7127
SJRT-7135
SJRT-8243
SJRT-8850
SJRT-8831
SJRT-8841
SJRT-8831E
75.71
20
67.38
17.8
SJRT-8841E
SJRT-9241
SJRT-9250
SKYJACK, Page 218
Models 9241 & 9250
143904
Table 1.1 SJRT Scissor Fluids
AB
Table continued from the previous page.
ENGINE OIL
Engine Type
*Qty.
(Liters)
*Qty.
(Gallons)
Kubota D902
3.9
1.03
Kubota D1105
5.1
1.35
Kubota DF972
3.4
0.9
3.5
0.98
Nissan A15
GM 1.6
Oil Type, Viscosity
Engine Oil, SAE 10W-30
Skyjack
Part No.
(Viscosity - API Service Designation)
105287
10W30 - API Service Designation CG-4,
CF-4, CF, CD, SH.
142454
10W30 - API Service Designation SF/CC.
ENGINE COOLANT
Component Type
*Qty.
(Liters)
*Qty.
(Gallons)
3.1
0.82
11.4
3.01
**Coolant Type
Skyjack
Part No.
Anti-freeze / Water
125985
Extended life anti-freeze / Water
142208
Kubota D902
Kubota D1105
Kubota DF972
Nissan A15
GM 1.6
ENGINE FUEL
Tank
Diesel
Gasoline / Liquid Propane
Model
*Qty.
(Liters)
*Qty.
(Gallons)
Kubota D902
Kubtoa D1105
SJRT-68xx
86.88
22.95
3
N/A
SJRT-7127
SJRT-7135
SJRT-8243
80.48
SJRT-8841
SJRT-9241
SJRT-9250
GM 1.6
Nissan A15
3
N/A
N/A
3
21.26
SJRT-8850
SJRT-8831
Kubota DF972
N/A
49.21
13
64.35
17
3
Models 9241 & 9250
143904
SKYJACK, Page 219
Reliable lift solutions by people who care.
www.skyjack.com

Parts Manual

Transcription

Similar documents

Maintenance and Parts Manual

Parts Manual