amtron x-50
Transcription
amtron x-50
Mounting and operating instructions R AMTRON X-50 BMEE Serie-Nr. [Internet version] Please help to ensure a long reliable service of this heat meter by carefully installing it according to the instructions. November 9, 2006 These instructions are to be given to the user or leave them near the device! M10000def.doc VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Contents Intended use . . . Installation instruction . View of the unit . . . Operating instructions . Display . . . Operating modes . . Explanations . . . Main loop . . . . INFO loop (Information) . Instant loop . . . Time loop . . . . Stich loop (billing date) . Logger loop . . . Inputs loop . . . Units loop . . . . M-Bus loop . . . CONFIG loop (Configuration) System loop . . . Editing methods . . Number entry . . Date entry . . . Time entry . . . Commissioning . . Commissioning . . Function control . . Error messages, alarms . Data back-up . . . Recalibration/auditing . Procedure . . . Audit modules . . Technical data . . . Mounting template . . VD 3-248 e 03.2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 8 9 9 9 10 11 12 12 13 13 14 14 16 18 18 20 20 20 21 21 21 21 21 22 22 22 22 23 23 27 Aquametro AG R X-50 AMTRON Mounting and operating instructions Intended use The device is to be used in dry interior areas. For applications in Ex areas or in contact with water or other liquids no liability can be assumed. Installation instruction The installation may only be carried out by authorised experts in accordance with valid regulations (EN1434 Part 6 Regulations and Recommendations for Installation and Operation) and/or the recommendations of specialist organisations (such as the AGFW series Codes of Practice for District Heating. Important: The totaliser, the paired sensors and the flow meter of a measuring point are to be compatible with one another and should not be replaced. Verified instruments are lead sealed. These seals should not be damaged or broken in any way. Measuring instruments have to be treated with caution. To protect from damage and contamination, the packing should be removed just before installation. Verify, if the sensor (e.g. Pt500) is suitable for the calculator. Pay attention to the correct installation side (warm side, cold side) of the flow meter. Verify the pulse value of the flow meter and the totaliser according to the labels. Pay attention to the flow direction of the flow meter. Verifiable parameters or other service parameters can only be changed in the field if the instrument is not a verified unit. Documentation is available on request. Aquametro AG 3 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Scope of supply; needed mounting material and tools 1) Option Open casing VD 3-248 e 03.2006 4 Aquametro AG R X-50 AMTRON Mounting and operating instructions Mounting on DIN rail (Mounting template, see attachment) Mounting on flat wall (Mounting template, see attachment) Aquametro AG 5 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Terminal assignments see inside cover Terminal assignments VD 3-248 e 03.2006 6 Aquametro AG R X-50 AMTRON Mounting and operating instructions Connect signal cables and where appropriate connect the low voltage supply Close cover Remove sealing studs These instructions are to be given to the user or leave them near the device! Aquametro AG 7 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions View of the unit 0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Cover Liquid Crystal Display (LCD) Enter key Select key Sight glass, if verified with calibration mark Optical M-Bus interface Service key Programming key under seal Nameplate of totaliser module Cover screws (under sealing studs) Mounting holes Clip-on holder for rail mounting Cover hinge Plug-in totaliser module Connector module Cable entry Ø12 mm with plastic seal Cable entry Ø16 mm with plastic seal Options module VD 3-248 e 03.2006 8 Aquametro AG R X-50 AMTRON Mounting and operating instructions Operating instructions Display 1. Tag, 3 characters 2. Numerical display with 8 large characters 3. Decimal point numbers are highlighted within a frame 4. Units 5. Unit in User Mode 6. Unit in Service Mode 7. Edit Mode: displayed values can be altered 8. Alarm 9. No function 10. Flow display, flashes when flow is registered 11. Symbol for values in memory (billing date or logger) 12. Select key 13. Enter key Operating modes With the operating keys all relevant settings (depending the Operating mode) to be carried out. User Mode: When the housing is closed, freely accessible data can be shown in the display using the keys. Service Mode: This can be activated by pressing the service key when the cover is open. It also enables all necessary but non-verifiable start-up parameters to be set and displayed. Programming Mode: This can be activated only if the factory seal has been destroyed. This enables the complete range of settings, including calibrated values to be made. Aquametro AG 9 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Explanations Press Select key Press Enter key Press Service key Prog Press Programming key (under seal) Unit in User Mode Unit in Service Mode Unit in Program Mode, only possible if the seal is destroyed E 12345678 kWh INFO Example for a display Display under certain conditions Edit Memory Unit in Edit Mode Display of logger data and billing readings E 12345.678 kWh E 12.345678 kWh Edit in Service Mode: - Press Service key - Press Enter key - Entry according to type of data S-Edit Prog P-Edit VD 3-248 e 03.2006 Press Select and Enter keys simultaneously: 3 more decimal places will be shown Edit in Programming Mode: - Press Service key - Press Enter key - Entry according to type of data 10 Aquametro AG R X-50 AMTRON Mounting and operating instructions Main loop The main loop shows the most important readings and provides access to subloops. High accurate readings can also be displayed when both keys are pressed simultaneously. The meter readings of the calculator can be adjusted to external counters in Service- or Program-Mode. Changes in Program-Mode can only be changed if the instrument is not a verified unit. E 12345678 kWh / P-Edit Energy V 12345678 m3 / P-Edit Volume H2 12345 .678 m3 / S-Edit Auxiliary meters 2 H3 12345 .678 m3 / S-Edit Auxiliary meters 3 ImP 100 L Sid cold Pulse value Installation side Error messages INFO LCD Test InStAnt Instantaneous values tIME Time parameters Stich Billing date LOGGEr Logger data InPutS OutPutS UnitS M-bUS Aquametro AG Display test Input signal parameters Output signal parameters Units M-Bus parameters CONFIG Configuration parameters SYStEM Manufacturing parameters 11 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions INFO loop (Information) Errors or alarms are shown in the INFO loop. These are only shown if the trigger status is reached. Errors have to be fixed. Alarms are shown as long as they are present. INFO th-ERROR Sensor error on hot side tc-ERROR Sensor error on cold side SYSt-Err Error in totaliser th-ALArM Temperature on hot side out of measuring range tc-ALArM Temperature on hot side out of measuring range dt-ALArM Temperature difference out of measuring range Instant loop The Instant loop shows the current values. InStAnt Th 60.0 °C Temperature on hot side Tc 40.0 °C Temperature on cold side ∆T 20.00 °C P Q KF DEN VD 3-248 e 03.2006 0.025 MW 6.5 m3/h 1.156 0.991 KG/L Temperature difference Power Volume rate C-Factor Density of fluid 12 Aquametro AG R X-50 AMTRON Mounting and operating instructions Time loop Time relevant data can be displayed and adjusted. tIME DAT 01.06.03 S-Edit Date 08:15 S-Edit Time TIM Hr Operating hours 1234 h Err Hours of error 0h WintEr S-Edit Summer- or wintertime St1 30.06.-- S-Edit Billing date 1 St2 31.12.-- S-Edit Billing date 2 SEA Stich loop (billing date) Display the memorised billing dates 1 or 2 . Note: Billing dates can be set in the Time loop. Memory Stich Memory Nr. Nr. 1 Memory DAT 01.07.03 Memory E 12345678 KWh Memory V 12345.678 m3 Memory H2 12345.678 m3 Memory H3 12345.678 m3 Memory Err Aquametro AG 0h 2 Memory number Date of billing Energy reading on billing date Volume flow reading on billing date Reading of auxiliary counter 2 on billing date Reading of auxiliary counter 3 on billing date Hours of error till billing date 13 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Logger loop This operating loop enables values in the data logger to be read. Note: The logging intervals can be set in Service-Mode [S-Edit] in the display PER. Memory Nr. nn Memory Memory LOGGEr Nr. Nr. 1 Selection of memory file (1 … 31) 2 S-Edit Memory Memory PER InActive PER Month S-Edit Memory DAT Date of capture 01.07.03 Memory E Energy reading on capture date 12345678 KWh Memory V Volume flow reading on capture date 12345678 m3 Reading of auxiliary counter 2 on capture date Memory H2 12345678 MWh Reading of auxiliary counter 3 on capture date Memory H3 12345678 MWh Memory P Maximum power during capture period 0.032 KW Memory Err PER InActivE Memory PER Memory PER Month Memory Month PER 2 dAY Memory PER 1 dAY Memory PER Hours of error during capture date 0h Memory Hour Period of billing Inactive, no logging Monthly logging Logging every two days Daily logging Hourly logging (not for battery calculator) Inputs loop Remove the totaliser module and check that option board is correctly mounted and that the selector switch(es) is/are set to Position "In". Carry out the settings of the pulse input. The adjustments of the auxiliary inputs (No. 2 and No. 3) have an effect only if they are physically available. The auxiliary inputs (No. 2 and No. 3) can be set in the Service Mode [S-Edit] . Note: Before adjusting the pulse value, you have to choose the unit in the units loop. Settings of the main input (No.1) are verifiable. They can only be changed if the seal is broken [P-Edit]. VD 3-248 e 03.2006 14 Aquametro AG R X-50 AMTRON Mounting and operating instructions Data in a grey field will not be displayed in User-Mode. InPutS Nr. Fct ImP Nr. Nr. 1 1.000 L cold F cold InPutS P-Edit Pulse value P-Edit Installation side of the flow meter Maximum input frequency 10 Hz ON: Contact closed Off: Contact open STA ON MAX 153.0 °C Permissible maximum temperature MIN 0.0 °C Permissible minimum temperature Sid cold Sid hot Nr. Fct ImP F STA Aquametro AG Input number (1) Volume impulse VOLUME Sid Sid 3 2 Nr. Built in cold side Built in warm side Nr. 2 3 1 Auxiliary input HELP 1.000 L Input number (2 & 3) S-Edit Value of a pulse Maximum input frequency = 10Hz 10 Hz ON: Closed contact Off: Open contact ON 15 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Units loop It is possible to choose the presentation of the variables (units and number of decimal places) in the Units loop. IMPORTANT: These settings apply to all pulse in- and outputs. They limit the option for setting the pulse value (see Input loop) UnitS E 1 KWh V 0.01 m3 P-Edit Unit and decimal places of the display P-Edit Unit and decimal places of the display H2 1 HCA S-Edit Unit and decimal places of the display H3 1 HCA S-Edit Unit and decimal places of the display P MW S-Edit Unit of the power display Q m3/h S-Edit Unit of the flow rate display T °C S-Edit Unit of the temperature display EP Pro PULS KWh S-Edit Unit of the energy pulse VP Pro PULS L P-Edit Unit of the volume pulse 0.001, 0.01, 0.1, 1 kWh 0.001, 0.01, 0.1, 1 MWh E 1 KWh 0.001, 0.01, 0.1, 1 MJ Possible settings 0.001, 0.01, 0.1, 1 GJ 0.001, 0.01, 0.1, 1 KBT=kBtu 0.001, 0.01, 0.1, 1 MBT=MBtu V 0.01 m3 VD 3-248 e 03.2006 0.001, 0.01, 0.1, 1 m3 Possible settings 0.1, 1 GAL=USgal 16 Aquametro AG R X-50 AMTRON Mounting and operating instructions 1 HCA 0.001, 0.01, 0.1, 1 kWh 0.001, 0.01, 0.1, 1 MWh 0.001, 0.01, 0.1, 1 MJ H1, 2, 3 1 HCA 0.001, 0.01, 0.1, 1 GJ Possible settings 0.001, 0.01, 0.1, 1 m3 0.1, 1 GAL=USgal 0.001, 0.01, 0.1, 1 t 0.001, 0.01, 0.1, 1 KBT=kBtu 0.001, 0.01, 0.1, 1 MBT=MBtu KW MW P MW MJ/h Possible settings GJ/h KB/h=kBtu/h MB/h=MBtu/h Q m3/h T °C m3/h Possible settings GA/h=USgal/h °C Possible settings °F KWh EP Pro PULS KWh MJ Possible settings KBT=kBtu mL L VP Pro PULS L Possible settings GAL=USgal m3 M2040def.doc Aquametro AG 17 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions M-Bus loop The following variables are shown or set in the M-Bus loop: M-bUS 0 ... 250 S-Edit Primary M-Bus address Nr 1 bAud 2400 S-Edit Baud rate for M-Bus (function, when card is present) Nr 2 bAud 2400 S-Edit Baud rate for M-Bus (Opto & M-Bus #2 card) Adr Ac1 0...255 Number of accesses over M-Bus 1 Ac2 0...255 Number of accesses over M-Bus 2 bAud 300 Nr 1, 2 bAud 2400 Possible baud rates bAud 2400 CONFIG loop (Configuration) The following variables are shown or set in the configuration loop: CONFIG SMU Rem Ftr Loc RES SMU 1.55 K VD 3-248 e 03.2006 1.55 K/°R 60 s 1 USEr CANCEL 0 ... 2.99 K/°R S-Edit ∆T, low flow cut off S-Edit Rem = time of display of instantaneous values S-Edit Filter-number (0 … 20) S-Edit Activated operating mode (lock level) S-Edit Reset of alarms and counters S-Edit Temperature difference below which no further energy is counted. The unit for ºC is K and for ºF it is ºR 18 Aquametro AG R X-50 AMTRON Rem 60 s Ftr 1 Mounting and operating instructions 8 ... 240 s 60 ... 240 s 0 ... 20 Rem = time of display of instantaneous values (flow, power) after reception of the last impulse (in s) . If the time between two pulses is exceeded then the present values are shown as 0. 8 … 240 s for a mains totaliser and 60 … 240 s for a battery totaliser S-Edit Filter value for the calculation of the current value S-Edit The higher the value, the higher the delay time Tv for the average calculation. Larger Tvs are to be set if the input pulses are received at irregular intervals, otherwise the flow display will fluctuate too much. Approximation formula: Tv = (Filter value +1)*5* cycle time (20 s for battery version, 1 s for mains version). USEr Loc USEr No settings possible No settings for verifiable parameters Verifiable parameters are adjustable SErvICE ProGrAM Possibilities User Service No Non verifiable data All parameters Program X — X X CANCEL RES CANCEL Reset of alarms and counters according the authorization in the table below ALArM CountEr Mode Cancel Reset Alarm Reset Counter User Service X Program X X X X X M2350e Aquametro AG 19 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions System loop The following values can be displayed in the system loop: SYStEM Fabrication No. of the instrument FNr 12345678 SYS H-50 Version of the device DAT 18.12.05 Date of manufacture FW 1.05.00 Firmware version HW 2.01.10.00 Hardware version Editing methods The following examples show the editing methods in Service mode [S-Edit]. For non calibrated totalisers it is possible to adjust values, digits and sign (+/-) in Program mode [P-Edit] too. Number entry If it is possible to adjust a (multi-) digit in an operating loop, then follow the procedure in the graphic bellow: S-Edit ImP Activate Service Mode with Service key Press Enter key to enter in Edit mode 1.000 kWh ImP 0001.000 1 Adjust the digit (1) with the Select key ImP 0001.000 2 Change to next digit (2) with the Enter key Adjust the digit with the Select key : : ImP 0001.000 7 Change to last digit (7) with the Enter key Adjust the digit with the Select key Finish the entry with the Enter key The values and digits can be adjusted in their possible range from 1 to 8 digits between 0 and 9. Partly the sign (+/-) can be set. VD 3-248 e 03.2006 20 Aquametro AG R X-50 AMTRON Mounting and operating instructions Date entry S-Edit DAT Activate Service Mode with Service key Press Enter key to enter in Edit mode 01.06.03 DAT 01.06.03 Y Adjust the year (y) with the Select key DAT 01.01.05 m Change to next entry field (m) with the Enter key Adjust the month with the Select key DAT 01.07.05 d Change to next entry field (d) with the Enter key Adjust the day with the Select key Finish the entry with the Enter key Time entry S-Edit TIM Activate Service Mode with Service key Press Enter key to enter in Edit mode 08:15 TIM 08:15 m Adjust the minutes (m) with the Select key TIM 08:15 Change to next entry field (h) with the Enter key Adjust the hours with the Select key h Finish the entry with the Enter key Commissioning Commissioning • • • • • • • • Check the electrical connections. Switch on supply. Press any key to activate the display of the battery totaliser. If an error is displayed, the problem has to be solved ( see Information loop). Press the select key till you reach the „ImP“ display and control the pulse value. Press the select key till you reach the „Sid“ display and control the installation side of the pulse transmitter. The baud rate and the M-Bus address of the M-Bus interface(s) can be set in the M-Bus loop. Close the housing after commissioning and secure the screws with the sealing studs (see installation instructions). These instructions are to be given to the user or leave them near the device! Function control • • • • • • Check the unit of the main input, respectively adjust the auxiliary inputs if used (see Units loop) . Check the pulse value of the main input, respectively adjust the auxiliary inputs if used (see Input loop) . Check the date and the time, respectively adjust it (see Time loop) . With existing flow the wave symbol top left in the display is flashing. Check the current values of the running installation, if plausible values are shown (see Instant loop). In the Config loop the reset time (to zero) of the display and the filter properties of the current values of Q and/or P can be adjusted. Aquametro AG 21 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Error messages, alarms In case of failure the message “alarm” is displayed overlaying the numbers in the display. The cause for the error can be found in the Information loop based on a short message. Message th-ERROR Error / Alarm Error temperature warm side, no measurement is possible tc-ERROR Error temperature cold side, no measurement is possible Memory problem EEPROM Temperature warm side outside the permissible measuring range Temperature cold side outside the permissible measuring range Temperature difference outside the permissible measuring range SYSt-Error th-ALArM tc-ALArM dt-ALArM Possible cause Action • Wrong installation of the sensor • Disconnection/ short circuit of the sensor cables • Control the wiring • Control the disconnected sensor cables with an Ohmmeter • If OK control the input with a resistor: Pt 100 100 - 150Ω Pt 500: 500 - 620Ω See above See above Component-/ device problem Temperature of the heating circuit is to high or to low See above • Temperature difference of the heating circuit is to high or negative • Problem of the sensor Send back device for an inspection Check the actual temperature in the menu InStAnt with the temperature in the menu InPutS See above Check the actual temperature difference in the menu InStAnt with the temperature in the menu InPutS Data back-up The device data is saved in the EEPROM as follows: • Battery unit: once a day (23.59) • Mains unit: All data remains on power failure when the internal battery is present. • Mains unit: If the internal battery is missing: every complete hour. Recalibration/auditing A data logger (EEPROM), in which important settings are stored, is located on the terminal module of the totaliser. This configuration memory simplifies recalibration and auditing of the unit. A replacement unit with the correct calibration (verification) parameters (pulse value, mounting side, etc.) has just to be plugged in. Other parameters do not have to be re-entered. The field wiring remains connected. Procedure Calibrated instruments are to be returned to the factory for recalibration once the expiry date has passed. The device has the advantage that only the totaliser module has to be returned. The field wiring can remain connected. Due to the integrated configuration memory in the connecting board, the measuring point data remain (this does not apply to calibration data) . VD 3-248 e 03.2006 22 Aquametro AG R X-50 AMTRON Mounting and operating instructions Audit modules Returning this module for recalibration usually takes about 5-10 days. This is speeded up for audit modules. Technical data CE Standards 89/336/EWG, 92/31/EWG, 93/68/EWG Norms EN 1434, EN 55081-1, EN 50082-2, EN 61010 Housing, operating conditions Dimensions 120 x 163 x 49 mm Weight, depending the configuration 380 … 470 g Weight packed, depending the configuration 500 … 610 g Ambient temperature + 5... +55 °C, EN 1434 class C Storage temperature 0 °C ... 60 °C Optical interface IEC 870-5, M-Bus Measurement Error limits better than EN 1434-1 Temperature measuring range: 5 °C ... 150 °C Temperature difference: 3 K ... 145 K Temperature sensor Pt 500 , IEC 751, paired Type of sensor connection Two wire technology, no short-circuit bridges required Sensor cable, length tested and certified till 10m Display kWh, MWh, MJ, GJ, kBtu, MBtu m3, USgal kg, t Display units Display capacity Aquametro AG Post decimal positions 88'888'888 23 0, 1, 2, 3 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Totaliser Battery supply Lithium CR174705E 3 V, 2.5 Ah Battery life in years at ambient temperature ≥ 10, with connected M-Bus ≤ 45ºC Supply with safety extra-low voltage 12 ... 24 VDC ±10 %, (M-Bus) Counting cycle 20 s Temperature measuring 60 s Data protection EEPROM, once a day Impulse input Terminal block designation 10/11 Maximum frequency 10 Hz, 3V / 2.2MΩ 6 Hz at a duty cycle 50% Minimum impulse length ≥ 8 ms Minimum length of a break ≥ 80 ms External wiring Open Collector transistor or mechanical contact Impulse auxiliary input Terminal block designation 100/101, 102/103 Maximum frequency 10 Hz, 3V / 2.2MΩ 6 Hz at a duty cycle 50% Minimum impulse length ≥ 8 ms Minimum length of a break ≥ 80 ms External wiring Open Collector transistor or mechanical contact M3340e VD 3-248 e 03.2006 24 Aquametro AG R X-50 AMTRON Mounting and operating instructions Notes: Aquametro AG 25 VD 3-248 e 03.2006 R X-50 AMTRON Mounting and operating instructions Notes: VD 3-248 e 03.2006 26 Aquametro AG R X-50 AMTRON Mounting and operating instructions Mounting template Aquametro AG 27 VD 3-248 e 03.2006 Aquametro AG Aquametro SA Ringstrasse 75 CH-4106 Therwil Tel. 061 725 11 22 Fax 061 725 15 95 info@aquametro.com Rue du Jura 10 CH-1800 Vevey Tel. 021 923 51 30 Fax 021 922 58 44 info@aquametro.com Aquametro Messtechnik GmbH Zum Panrepel 24 D-28307 Bremen Tel. 0421 / 871 64-0 Fax 0421 / 871 64-19 info.amd@aquametro.com Aquametro BELGIUM SPRL Dallaan, 67 B-1933 Sterrebeek Tel. 02 / 241 62 01 Fax 02 / 216 22 63 info.amb@aquametro.com Aquametro s.r.o. Prosecká 811 / 76a CZ-190 00 Praha Tel. 02 / 86 88 77 78 Fax 02 / 86 88 95 59 info.amc@aquametro.com